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Slab Formwork

Formwork

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Vijay Patel
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272 views4 pages

Slab Formwork

Formwork

Uploaded by

Vijay Patel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROPOSED ARRANGEMENT :The formwork for the slab will comprise of 3.15 mm thick M.S.

Sheet backed by suitable


stiffeners. The Panels will be supported over Longitudinal Runners which will be
supported by Transverse Runners resting on H Frames spaced at suitable intervals.
DESIGN ASSUMPTIONS : Max. slab thickness
Clear staging height
Rate of rise of concrete in form (R)
Temp. of conc. at time of placement
Modulus of Elasticity of steel E
Density of concrete
Superimposed load
SBC of soil
Width of slab

= 1050 mm
= 6.5 m
= 0.6 m/hr
= 20o C (assumed)
= 200000 Mpa
= 2.04 x 106 kg/cm2
= 26 KN/m3
= 2650 kg/m3
= 3.6 KN/m3
= 367 kg/m3
=
= 10 m

LOAD CALCULATION :Net cross section of mid 6 m width of slab = 6 x 1.05 4 x 0.6 x 0.9 = 4.14 m2
Dead Load
= 4.14 x 2650 = 10971 kg/m
Superimposed Load = 367 x 6
= 2202 kg/m
Total = 13173 kg/m
UDL for mid span of C.S. of 6 m

= 0.2196 kg/cm2

DESIGN of FORMWORK PANELS :It is proposed to use 3.15 mm thick M.S.Sheet, stiffened with 45x45x5 M.S.Angles
Thus,
Sheet thickness
= 3.15 mm
3
3
Ixx = BD /12 = 1 x 0.315 / 12
= 0.0026 cm4/cm
Zxx = BD2/6 = 1 x 0.3152 / 6
= 0.0165 cm3/cm
let spacing of stiffeners be l
MR = .z = 1650 x 0.0165

= 27.225 kg/cm2

l = 10MR/w = 10x27.225/0.2196 = 35.21 cm


provide spacing of stiffeners @ 25 cm c/c, for this clear span = 20.5 cm
assuming continuity Ixx = BD3/12 = 20.5x0.3153/12 = 0.0534 cm3
w = 20.5x0.2196 = 4.50 kg/cm
deflection = 2.5wl4/384EI = 2.5x4.50x20.54/384x2.04x106x0.0534 = 0.0475 cm
permissible = l/325 = 20.5/325 = 0.0631 cm > 0.0475 cm hence O.K

Design of Stiffeners :Provide One number of 45x45x5 mm stiffeners 1000 mm long in addition to Two
numbers of Edge angles.
Load on stiffeners
= 0.2196x25 = 5.49 kg/cm (UDL)
Span
= 100 cm
= 5490 kg.cm
BM = wl2/10
SF
= 275 kg
Using ISA 45x45x5 @ 3.4 kg/m
A = 4.28 cm2
Zxx = 2.5 cm3
Ixx = 7.90 cm4
D = 4.5 cm T = 0.5 cm
D/T = 4.5/0.5 = 9

rxx = 1.36 cm3

Corresponding value of stress = 1514 kg/cm2


BMmax = 5490 kg.cm
Z = 2.5 cm3
= M/Z = 5490/2.5 = 2196 kg/cm2 > 1514 kg/cm2
Therefore Rework
Provide Two numbers of 45x45x5 mm stiffeners 1000 mm long in addition to Two
numbers of Edge angles.
Load on stiffeners
= 0.2196x16.66 = 3.658 kg/cm (UDL)
Span
= 100 cm
BM = wl2/10
= 3658 kg.cm
SF
= 183 kg
Using ISA 45x45x5 @ 3.4 kg/m
Zxx = 2.5 cm3
Ixx = 7.90 cm4
A = 4.28 cm2
D = 4.5 cm T = 0.5 cm
D/T = 4.5/0.5 = 9

rxx = 1.36 cm3

Corresponding value of stress = 1514 kg/cm2


BMmax = 3658 kg.cm
Z = 2.5 cm3
= M/Z = 3658/2.5 = 1463 kg/cm2 < 1514 kg/cm2

Hence O.K

Check for Shear : Max. Shear V = 183 kg


Aw = 2.25 cm2
= V/A = 183/2.25 = 81.33 kg/cm2
Check for Deflection :Deflection = 2.5 wl4/384EI = 2.5x3.658x1004/384x2.04x106x7.90 = 0.1477 cm
Hence O.K
permissible = l/325 = 100/325 = 100/325 = 0.3077 cm

DESIGN of LONGITUDINAL RUNNERS :Shuttering plates will be supported by Longitudinal Runners, which in turn will be
supported with Transverse Runners.
Load diagram for Longitudinal Runners will be as under : 365.8 kg @ 166 mm c/c

Converting the loads to equivalent UDL for ease of working w = 365.8/16.66 = 21.96
kg/cm
Thus new loading diagram will be
Using ISMC 150x75 @ 16.8 kg/m
Check for Bending :
L/rmin = 56.82
L = 125 cm rmin = 2.20 cm
D = 150 mm Tf = 9mm
D/Tf = 16.67
Corresponding value of stress = 1433 kg/cm2
Maximum BM = wl2/10 = 21.96x1002/10 = 21960 kg.cm
Z = 105 cm3
= M/Z = 21960/105 = 209.14 kg/cm2 < 1433 kg/cm2

Hence O.K

Check for Shear :


Maximum Shear V = 1372.50 kg
A = 8.55 cm2
v = V/A = 160.53 < 1000

Hence O.K

Check for Deflection :


Deflection = 2.5wl4/384EI = 2.5x21.96x1254/384x2.04x106x788 = 0.0218 cm
Hence O.K
permissible = l/325 = 125/325 = 0.3846 > 0.0218
DESIGN of TRANSEVERSE RUNNER :-

CHECK for STAGING :Clear stging height (maximum) = 6.50 m


It is proposed to provide H Frames below the Transverse Runners. H Frames are
made out of 40 NB Medium class tubes and are braced at 1.8 m
Maximum load on ne leg of H Frame = 2744 kg
Effective length (L) = 180 cm
Using 40 Nb (M) pipe
A = 4.53 cm2
rmin = 1.60 cm
L = 180 cm
L/rmin = 112.5
Corresponding value of permissible stress = 727 kg/cm2
Actual stress in Pipe = = P/A = 2744/4.53 = 605 kg/cm2 < 727 kg/cm2 Hence O.K

CHECK for BASE PLATE :Maximum load on one leg = 2744 kg = 26.973 KN
SBC of soil (assumed) = 5 t/m2 = 0.5 kg/cm2 (to be verified at site)
Provide base plate of 150mm x 150 mm size
Actual area = 225 cm2 = 22500 mm2
Upward pressure 2744/225 = 12.20 kg/cm2 > 0.5 kg/cm2
Cantilever BM due to upward thrust = 26.97 x[(150-48.3)/2] = 1371.42 N-mm
Base Plate thickness = 8mm
Section modulus Z = 10.67 mm3
Hence O.K
Bending stress = 1371.42/10.67 = 128.53 N/mm2 < 165 N/mm2
Check for thickness of Base plate :
t = 3xw/bs x (a2-b2/4)
= 6.14 mm < 8 mm
Hence O.K

t = plate thickness in mm
w = the pressure or loading on the underside of the base,

= 26973/22500 = 1.1988 N/mm2


a = the greater projection of the plate beyond column
= 50.85 mm
b = the lesser projection of the plate
= 50.85 mm
bs = Permissible bending stress in slab bases
(for all steels, shall be assumed as 185 MPa)

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