Chapter 8
Chapter 8
Sixth Edition
EXCAVATORS
A. J. Clark School of Engineering Department of Civil and Environmental Engineering
By
Dr. Ibrahim Assakkaf
ENCE 420 Construction Equipment and Methods
Spring 2003
Department of Civil and Environmental Engineering
University of Maryland, College Park
CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 1
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Hydraulic power is
the key to the
utility of many
excavators.
CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 2
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CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 3
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Slide No. 4
CHAPTER 8. EXCAVATORS
HYDRAULIC EXCAVATORS
HOE
CHAPTER 8. EXCAVATORS
Slide No. 5
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Slide No. 6
CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 7
CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 8
CHAPTER 8. EXCAVATORS
INTRODUCTION
Slide No. 9
CHAPTER 8. EXCAVATORS
EXCAVATOR PRODUCTION
Steps for Estimating
Production:
1. Obtain the heaped bucket load
volume (in lcy) from the
manufacturers data sheet.
2. Apply a bucket fill factor based
on the type of machine and the
class material being excavated.
CHAPTER 8. EXCAVATORS
Slide No. 10
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EXCAVATOR PRODUCTION
Steps for Estimating
Production (contd):
CHAPTER 8. EXCAVATORS
Slide No. 11
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EXCAVATOR PRODUCTION
Steps for Estimating
Production (contd):
Slide No. 12
CHAPTER 8. EXCAVATORS
EXCAVATOR PRODUCTION
Production Formula:
Production =
t
60 min hr Vol. Correction
(1)
Q = heaped bucket capacity (lcy)
F = bucket fill factor
AS:D = angle of swing and depth (height) of cut correction
t = cycle time in seconds
E = efficiency (min per hour)
Slide No. 13
CHAPTER 8. EXCAVATORS
EXCAVATOR PRODUCTION
Production formula (contd)
Volume correction for loose volume to bank volume,
1
1 + swell factor
loose unit weight, lb
2,000 lb/ton
Slide No. 14
CHAPTER 8. EXCAVATORS
FRONT SHOVELS
Slide No. 15
CHAPTER 8. EXCAVATORS
FRONT SHOVELS
Boom
Stick
Bucket
CHAPTER 8. EXCAVATORS
FRONT SHOVELS
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CHAPTER 8. EXCAVATORS
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CHAPTER 8. EXCAVATORS
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BUCKET SIZE
EXCAVATORS
can usually be
equipped with
several different
size and type
buckets.
CHAPTER 8. EXCAVATORS
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10
Slide No. 20
CHAPTER 8. EXCAVATORS
Slide No. 21
CHAPTER 8. EXCAVATORS
11
Slide No. 22
CHAPTER 8. EXCAVATORS
SHOVEL PRODUCTION
7-9 sec
4-6 sec
2-4 sec
4-5 sec
CHAPTER 8. EXCAVATORS
SHOVEL PRODUCTION
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CHAPTER 8. EXCAVATORS
Slide No. 24
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CHAPTER 8. EXCAVATORS
Slide No. 25
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Table 2. Factors for Height of Cut and Angle of Swing Effect on Shovel
Production
Angle of Swing (degrees)
Percent
Optimum
Depth (%)
45
60
75
90
120
150
180
40
0.93
0.89
0.85
0.80
0.72
0.65
0.59
60
1.10
1.03
0.96
0.91
0.81
0.73
0.66
80
1.22
1.12
1.04
0.98
0.86
0.77
0.69
100
1.26
1.16
1.07
1.00
0.88
0.79
0.71
120
1.20
1.11
1.03
0.97
0.86
0.77
0.70
140
1.12
1.04
0.97
0.91
0.81
0.73
0.66
160
1.03
0.96
0.90
0.85
0.75
0.67
0.62
13
Slide No. 26
CHAPTER 8. EXCAVATORS
SWING ANGLE?
30
swing
angle of
30-60
60
90
CHAPTER 8. EXCAVATORS
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CHAPTER 8. EXCAVATORS
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CHAPTER 8. EXCAVATORS
Slide No. 29
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CHAPTER 8. EXCAVATORS
Example 1
Slide No. 30
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CHAPTER 8. EXCAVATORS
Example 1 (contd)
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CHAPTER 8. EXCAVATORS
Example 2
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CHAPTER 8. EXCAVATORS
Example 2 (contd)
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60
lcy
3 1.0 = 514
0.35
hr
22
Percent Optimum Height =
= 1.47 = 147%
15
Ideal Production =
17
Slide No. 34
CHAPTER 8. EXCAVATORS
Example 2 (contd)
Slide No. 35
CHAPTER 8. EXCAVATORS
Example 2 (contd)
Production (bcy) =
375
bcy
= 234
1.6
hr
18
Slide No. 36
CHAPTER 8. EXCAVATORS
Example 2 (contd)
Table 2. Factors for Height of Cut and Angle of Swing Effect on Shovel
Production
Angle of Swing (degrees)
Percent
Optimum
Depth (%)
45
60
75
90
120
150
180
40
0.93
0.89
0.85
0.80
0.72
0.65
0.59
60
1.10
1.03
0.96
0.91
0.81
0.73
0.66
80
1.22
1.12
1.04
0.98
0.86
0.77
0.69
100
1.26
1.16
1.07
1.00
0.88
0.79
0.71
120
1.20
1.11
1.03
0.97
0.86
0.77
0.70
140
1.12
1.04
0.97
0.91
0.81
0.73
0.66
160
1.03
0.96
0.90
0.85
0.75
0.67
0.62
Slide No. 37
CHAPTER 8. EXCAVATORS
Example 2 (contd)
Bank
weight
Loose
weight
Material
lb/cu yd
kg/m3
lb/cu yd
kg/m3
Percent
swell
Swell
factor
Clay,dry
Clay, wet
Earth, dry
Earth, wet
Earth and gravel
Gravel, dry
Gravel, wet
Limestone
Rock, well blasted
Sand, dry
Sand, wet
Shale
2,700
3,000
2,800
3,200
3,200
2,800
3,400
4,400
4,200
2,600
2,700
3,500
1,600
1,780
1,660
1,895
1,895
1,660
2,020
2,610
2,490
1,542
1,600
2,075
2,000
2,200
2,240
2,580
2,600
2,490
2,980
2,750
2,640
2,260
2,360
2,480
1,185
1,305
1,325
1,528
1,575
1,475
1,765
1,630
1,565
1,340
1,400
1,470
35
35
25
25
20
12
14
60
60
15
15
40
0.74
0.74
0.80
0.80
0.83
0.89
0.88
0.63
0.63
0.87
0.87
0.71
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CHAPTER 8. EXCAVATORS
HOES
Slide No. 38
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HYDRAULIC
EXCAVATORS
CHAPTER 8. EXCAVATORS
Slide No. 39
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HOE
20
Slide No. 40
CHAPTER 8. EXCAVATORS
HOES
Slide No. 41
CHAPTER 8. EXCAVATORS
HOES
Stick cylinder
Bucket cylinder
Stick
Boom
Bucket
21
CHAPTER 8. EXCAVATORS
Slide No. 42
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HOE BUCKETS
There are special buckets for
everything from light sand
to hard rock digging.
CHAPTER 8. EXCAVATORS
HYDRAULIC HOES
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CHAPTER 8. EXCAVATORS
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HYDRAULIC HOES
The hoe can be track or
wheel mounted.
CHAPTER 8. EXCAVATORS
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MULIPURPOSE TOOL
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CHAPTER 8. EXCAVATORS
HYDRAULIC HOES
Slide No. 46
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CHAPTER 8. EXCAVATORS
Slide No. 47
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PRODUCTION ESTIMATING
24
Slide No. 48
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
Slide No. 49
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
Table 8.4 of Text
Table 3. Fill Factors for Hydraulic Hoe Buckets (Caterpillar Inc.)
Material
Moist loam/sandy clay
Sand and gravel
Rock poorly blasted
Rock well blasted
Hard, tough clay
* Percent of heaped bucket capacity
BUCKET VOL.(LCY) =
HEAPED CAPACITY
X Fill Factor
25
CHAPTER 8. EXCAVATORS
Slide No. 50
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PRODUCTION ESTIMATING
CHAPTER 8. EXCAVATORS
Slide No. 51
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PRODUCTION ESTIMATING
The Table 8.5 cycle times
must be increased when
loads are dumped into haul
units.
26
Slide No. 52
CHAPTER 8. EXCAVATORS
CYCLE TIME
Small machines
swing faster than
large ones.
Slide No. 53
CHAPTER 8. EXCAVATORS
SWING ANGLE?
Table 8.5 cycle times are based on a
swing
angle of
30
30-60
60
90
27
Slide No. 54
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
STEP 5: Check depth of cut
Typical cycle times are for depth of
cut between 40-60% of maximum
digging depth.
Check manufacturer's data.
Table 8.3 gives typical information
based on hoe size.
Slide No. 55
CHAPTER 8. EXCAVATORS
DEPTH OF CUT
STEP 5:
Manufacturer's
data.
C
D
C. Maximum
dig depth
D. Dig depth,
level bottom
28
CHAPTER 8. EXCAVATORS
Slide No. 56
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PRODUCTION ESTIMATING
STEP 6: Check
loading height
Does the selected
E
hoe have the
reach capability
to load the haul
unit. Table 8.3
CHAPTER 8. EXCAVATORS
Slide No. 57
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PRODUCTION ESTIMATING
STEP 7: Efficiency factor
The three primary conditions that
control the efficiency of excavator
loading operations are:
) Bunching
) Operator efficiency
) Equipment availability
29
Slide No. 58
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
STEP 7: Efficiency Factor
Bunching: In actual operation
cycle times are never constant.
When loading haul units they will
sometimes bunch. The impact of
bunching is a function of the
number of haul units.
CHAPTER 8. EXCAVATORS
Slide No. 59
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PRODUCTION ESTIMATING
STEP 7: Efficiency factor
Operator efficiency: How good
is the operator.
Equipment availability: Are
the haul units in good condition
and repair? They will be
available x% of the time.
30
Slide No. 60
CHAPTER 8. EXCAVATORS
STEP 8: CALCULATION
Step 1 Step 3
Step 7
= LCY / hr
Step 4
Bucket size
Fill Factor
Efficiency
= LCY / hr
cycle time
CHAPTER 8. EXCAVATORS
Slide No. 61
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PRODUCTION ESTIMATING
STEP 9: Convert Production
to BCY,
CCY or
TONS as required.
Table 4.3
31
Slide No. 62
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
Production Formula:
Production =
3,600 sec Q F
E
1
t
60 min hr Vol. Correction
(2)
Slide No. 63
CHAPTER 8. EXCAVATORS
PRODUCTION ESTIMATING
1
1 + swell factor
loose unit weight, lb
2,000 lb/ton
32
CHAPTER 8. EXCAVATORS
Slide No. 64
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PRODUCTION ESTIMATING
Optimum depth of cut for a hoe
depends on the type of material
being excavated and bucket size.
As a rule, the optimum depth of
cut is usually in the range of 30
to 60% of the machines
maximum digging depth.
CHAPTER 8. EXCAVATORS
Example 3
Slide No. 65
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Slide No. 66
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Slide No. 67
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Step 1:
Size of bucket = 3 cy
Step 2:
Bucket fill factor, Table 3 (Table 8.4
Text) gives 80 to 90%.
Use average: 80 + 90
2
= 85%
34
Slide No. 68
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Step 3:
9Typical cycle element times:
9Optimum depth of cut is 30 to 60% of
maximum digging depth (see slide 60)
9From Table 8.3 (Text), for 3-cu hoe,
maximum digging depth is 23 to 27 ft.
8
100 = 34% 30% OK
23
8
100 = 30% 30% OK
27
Slide No. 69
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Step 4:
9Efficiency factor or 50-min hour
Step 5:
9Hard clay, swell factor = 35% from
the following table (Table 4.3 Text)
35
Slide No. 70
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Step 6:
9Probable Production: using Eq. 2,
Production =
E
3,600 sec Q F
1
t
60 min hr Vol. Correction
Production =
Check maximum loading height to ensure the hoe can service the trucks.
From Table 8.3 (Text), 21 to 22 ft:
9 ft 9 in = 9.75 ft < 21 OK
Slide No. 71
CHAPTER 8. EXCAVATORS
Example 3 (contd)
Bank
weight
Loose
weight
Material
lb/cu yd
kg/m3
lb/cu yd
kg/m3
Percent
swell
Swell
factor
Clay,dry
Clay, wet
Earth, dry
Earth, wet
Earth and gravel
Gravel, dry
Gravel, wet
Limestone
Rock, well blasted
Sand, dry
Sand, wet
Shale
2,700
3,000
2,800
3,200
3,200
2,800
3,400
4,400
4,200
2,600
2,700
3,500
1,600
1,780
1,660
1,895
1,895
1,660
2,020
2,610
2,490
1,542
1,600
2,075
2,000
2,200
2,240
2,580
2,600
2,490
2,980
2,750
2,640
2,260
2,360
2,480
1,185
1,305
1,325
1,528
1,575
1,475
1,765
1,630
1,565
1,340
1,400
1,470
35
35
25
25
20
12
14
60
60
15
15
40
0.74
0.74
0.80
0.80
0.83
0.89
0.88
0.63
0.63
0.87
0.87
0.71
36
CHAPTER 8. EXCAVATORS
LOADERS
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CHAPTER 8. EXCAVATORS
LOADERS
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CHAPTER 8. EXCAVATORS
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LOADERS
CHAPTER 8. EXCAVATORS
Slide No. 75
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CHAPTER 8. EXCAVATORS
LOADERS
PRODUCTION
CHAPTER 8. EXCAVATORS
Slide No. 76
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Slide No. 77
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LOADER PRODUCTION
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CHAPTER 8. EXCAVATORS
Slide No. 78
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LOADER PRODUCTION
CHAPTER 8. EXCAVATORS
TRENCHING MACHINES
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CHAPTER 8. EXCAVATORS
TRENCHING MACHINES
Slide No. 80
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CHAPTER 8. EXCAVATORS
TRENCHING MACHINES
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