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Appleton - Catalog

The document describes Appleton plugs and receptacles which are engineered for use in hazardous and rugged locations. They are watertight, explosion-proof and resistant to corrosion and vibration. The document provides details on various plug and receptacle models and their applications, features, materials, finishes, options and certifications.

Uploaded by

NataliyaLukovska
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© © All Rights Reserved
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100% found this document useful (3 votes)
4K views

Appleton - Catalog

The document describes Appleton plugs and receptacles which are engineered for use in hazardous and rugged locations. They are watertight, explosion-proof and resistant to corrosion and vibration. The document provides details on various plug and receptacle models and their applications, features, materials, finishes, options and certifications.

Uploaded by

NataliyaLukovska
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 138

PLUGS AND RECEPTACLES

Appleton plugs and receptacles


are engineered for use in the most
hazardous and rugged locations.
They are watertight, explosion-proof
and resistant to corrosion and vibration.
When your access to power must
remain uninterrupted and safe, make
sure you install Appleton.

PLUGS &
RECEPTACLES

Plugs and Receptacles

Plugs and Receptacles

Description

Plugs and Receptacles

Ordinary Location and Hazardous Location

Page

Ordinary Location
Powertite Series Pin and Sleeve Plugs,
Connectors and Receptacles

779

30 Amp

784

60 Amp

786

100 and 150 Amp

788

200 Amp

798

400 Amp

800

ASR Nonmetallic Interlocked Receptacle with


Enclosed Disconnect Switch

808

WSR and WSRD Interlocked Receptacle

811

IDSR Interlocked Switched Receptacles

815

AESeries Pin and Sleeve Plugs, Connectors and


Receptacles

817

Powertite Series

ASR

V
WSR and IDSR V

WSRD

AE Series

U-Line

Portable Receptacle
with GFCI

U-Line V

Hazardous Location
U-Line 20 Amp Plugs and Receptacles

824

EFSR-GFI Ground Fault Circuit Interrupter

830

U-Line 20 Amp Portable Receptacle with


GFCI

831

U-Line 15 and 20 Amp Plugs and Receptacles


ECSK-GFI Ground Fault Circuit Interrupter:
CSA Certified
U-Line Contender 20 Amp Plugs and
Receptacles
GFS-1 Ground Fault Circuit Interrupter

834
838
840
844

U-Line N1 Series 20 Amp Plugs and


Receptacles

846

U-Line 20 Amp ECH/ECHT Panel Mounting


Plugs and Receptacles

850

U-Line ECCL Factory Sealed 20 Amp Cable


Connectors

851

V
V

U-Line Contender

V
U-Line ECH/ECHT

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line N1

U-Line ECCL/ECC

777

Plugs and Receptacles

Plugs and Receptacles

Plugs and Receptacles

Ordinary Location and Hazardous Location

Description

Page

Hazardous Location
CPS 20 Amp Factory Sealed Pin and Sleeve
Receptacles

852

Contender CPS Factory Sealed 20 Amp Pin and


Sleeve Receptacles

856

FSQX 30 Amp Receptacles with Interlocked


Switch and Cover

860

CES and CESD Factory Sealed 30 and 60 Amp


Pin and Sleeve Receptacles

862

FSQC 30, 60 and 100 Amp Series Receptacles

865

JBR Series 30 and 60 Amp Switched


Receptacles

868

EBR/DBR 30, 60, 100 and 150 Amp Series


Receptacles

872

EBR Interlocked Circuit Breaker Plug and


Receptacle Portable Electrical Equipment

879

MD2SR Interlocked Switched Receptacles

883

ID2SR Factory Sealed Interlocked Switched


Receptacles

886

ECC Factory Sealed 20 Amp Portable Cord


Connector

889

Portable Power Carts for Hazardous and


Non-Hazardous Locations

890

ATX PRE Series 16 Amp Plugs and Receptacles:


Increased Safety

891

ATX PRE Series 32 Amp Plugs and Receptacles:


Increased Safety

896

ATX PRE Series 63 Amp Plugs and Receptacles:


Increased Safety

900

ATX PRE Series 125 Amp Plugs and


Receptacles: Increased Safety

904

CPS

Contender CPS

FSQX

CES/CESD

FSQC

JBR

EBRH, EBR and DBR

MD2SR

ECC

Power Cart

778

PRE Series

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles

Applications

30 and 60 Amp

100 and 150 Amp

200 Amp

400 Amp

Plugs and Receptacles

Designed to supply power to portable or fixed electrical


equipment such as motor generator units, welders, pumps,
compressors, cellular relay stations, and similar apparatus.
Ideal for use on shipping docks, ports, and other ship to shore
applications.
Suitable for use in locations where a weatherproof enclosure is
required.
Rough usage construction.

Features

Plugs and Receptacles: Ordinary Location

Available in 30, 60, 100, 150, 200, and 400 Amp units.
Available in two grounding styles: Style 1 (shell only) and Style 2
(shell and extra pole).
Neoprene bushing compressed by cable collar prevents
entrance of water. Bushing is highly resistant to hydrocarbon
deterioration and is self-extinguishing.
Locking screw and slot prevents plug cable collar from backing
off.
Contacts exert constant pressure along entire contact surface
and provide electrical continuity.
Suitable for use from -40 F/-40 C to 225 F/107 C.
Insulating blocks provide greatest dielectric and mechanical
strength and lowest arc tracking.
Positive polarization: only plugs and receptacles of same style,
number of poles and ampere rating can be used together.
Circuit breaking: in 30, 60, 100, and 200 Amp units, any arcing
created as line and load terminals disengage is safely confined
deep within terminal cavities. Plugs may be withdrawn in an
emergency under full rated loads without separate disconnect
switches (400 Amp plug is for disconnecting use only; not for
current rupturing).
30, 60, 100, and 150 Amp Powertite plugs also suitable for
classified locations when used with Appleton EBR, EBRH, JBR,
MD2SR, or DBR explosion-proof interlocking receptacles.
Controlled length contacts ensure that ground makes first and
breaks last for added safety.

Standard Materials

Plug, receptacle, connector and mounting box housings:


copperfree (4/10 of 1% max.) aluminum
Insulating blocks: glass filled polyester

Standard Finishes

Aluminum plug, receptacle, connector and mounting box


housings: epoxy powder coat
Insulating blocks and contacts: natural finish

Options

See Illustrated Options

Certifications and Compliances







UL Standard: UL 1682, UL 1686, UL 50E


UL Listed: E145916, E145917
CSA Standard: C22.2 No. 182.1
CSA Certified: 065179
NEMA 4X (30, 60, 100, 150, and 200 Amp)
NEMA Configuration: FB11

Related Products

For classified location plugs and receptacles, see Plugs and


Receptacles: Hazardous Location.

Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

779

Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles

Plugs and Receptacles

Illustrated Features

Grounding strap in Style 2 receptacle from


extra pole to receptacle housing.

Plugs and Receptacles: Ordinary Location

Screw locks receptacle housing and interior into


an assembly and permits easy field conversion to
reverse service for 30, 60, 100, 150, and 200 Amp.
Receptacle interior retaining washers.

Raintight mounting box gasket.


Grounding detent springs in Style 1 and Style 2.

Arc snuffing chamber.

Longer ground terminal in Style 2 receptacle


makes first, breaks last.
Floating-type plug terminal self-aligns to
receptacle contacts.
Screw locks plug housing and interior into an
assembly; also permits easy field conversion to
reverse service (30, 60, 100, and 150 Amp).
Grounding strap in Style 2 plug from
extra pole to plug housing.

Plug with clamping ring has neoprene gasket. Ring


threads onto screw cap receptacle to provide NEMA
4X assembly when properly tightened. Available in
30, 60, 100, and 150 Amp units.

Cable grip assembly.

780

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles

Illustrated Features
Plugs and Receptacles

Grounding Styles
Style2
(Shell and Extra Pole)

Style1
(Shell Only)

PlugEquipment grounding conductor is not only connected to the


solderless lug in the plug housing, but also to an extra grounding
pole. Grounding pole has copper alloy grounding jumper strap that
connects to plug housing.

ReceptacleTwo detent spring clips engage the grounded plug


housing on plug insertion-grounded plug shell makes contact with
receptacle ground spring before line and load poles are engaged.
Grounding path is maintained until after current-carrying contacts
disengage. All terminals are current carrying.

ReceptacleTwo detent spring clips engage grounded plug


housing on plug insertion. Jumper from extra grounding pole is
electrically connected to a screw on receptacle housing. Longer
grounding pole makes first and breaks last.

Pin and Sleeve Design

30, 60, and 100 Amp Pressure Wire Terminals.


Solid Brass Contacts with Beryllium Copper Springs.

150 Amp Pressure Wire Terminals.


Solid Copper Contacts with Beryllium Copper Springs.

200 Amp Pressure Wire Terminals. Solid Copper Split-Type Contact.

400 Amp 0.84 Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.

400 Amp 1.25 Solder Wire Well Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.
Pins and sleeves are not sold separately. Available on the Replacement Interiors pages.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

781

Plugs and Receptacles: Ordinary Location

PlugEquipment grounding conductor is wired directly to


solderless lug which is connected to the plug housing with a
pressure connector. All terminals are current carrying.

Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

Illustrated Features
Spring Door and Screw Cap
30, 60, 100, and 150 Amp spring door and screw cap receptacles
are threaded to accept clamping ring ACP plug. The ring threads
onto the receptacle to form a raintight assembly with plug in
use-and also to prevent plug fallout. When the plug is withdrawn,
the gasketed spring door cover closes tightly against receptacle
opening automatically, providing weatherproof protection. Spring
door has stainless steel spring and shaft.

Spring Door
Cover
Automatically
Closes

Plug Threaded
into Receptacle

Screw Cap

Plug with
Clamping Ring

Spring Door Cover


30, 60, 100, and 150 Amp units may be located at any position in a
360 circle by adjusting a setscrew. Set screw also allows complete
removal of cover. Spring door available on 200 Amp units.

NOTE: Spring Door cover in open positions for illustration only.

ACP Plugs
Supplied with bushings to accommodate a wide variety of cable
diameters. 30 Amp plug clamp used in first position with smallest
inside diameter bushing provides positive grip on cables as small as
0.390 inches, such as those that are used in oil rig installations.
Reversible Cable Clamps
Permits wide cable range (just loosen screws and flip over).
Each position accommodates one of two bushings. Convenient in
installations having different cable sizes.

1st Position

2nd Position

Illustrated Options
Reverse Service (Generator
Application)
Useful where a hot plug feeds a
dead receptacle. Reverse service
is often used for generator
applications where the receptacle
houses a dead plug interior. Plug
houses an energized receptacle
interior, which has recessed
male contacts to reduce danger
of accidental touching. 30, 60,
100, 150, and 200 Amp units
Special Polarization
can be easily converted to
Prevents plug insertion in a receptacle or connector wired for
reverse service in the field when
a different voltage. In installations where there are different line
matching plug and receptacle
voltages, the special polarization option is desirable. This allows
are ordered. 400 Amp unit is only
only plugs and receptacles wired for the same line voltage to be
available as a factory assembled
mated together. The receptacle or connector interior is positioned
item at extra cost. Add suffix -RS
22-1/2, relative to the polarization rivet, to the right (as specified) of to receptacle or connector.
standard, and plug is polarized to correspond. Add suffix -P4 to the
standard or reverse service plug, receptacle or connector.
Standard Service
Energized receptacle has
recessed male contacts to
reduce danger of accidental
touching. Plug has female
contacts that are energized only
upon insertion in receptacle.

782

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles

Features at a Glance

Amp
30
60
100
150

Brass with
Grounding Weatherproof NEMA 4X
Raintight Beryllium Copper
Styles
Spring Door Screw Cap Clamp Cover
Springs
1 and 2
X
X
X
1 and 2
X
X
X
1 and 2
X
X
X
2
X
X
X
1 and 2

400

1 and 2

Reverse Service

Brass
Ground
Contacts
Style 2
Style 2
Style 2
Style 2

In
Field
X
X
X
X

Style 2

Style 2

Factory
Only

Application Chart
Grounding
Style

Single Phase
With Neutral
Without Neutral

Wire/Pole
2W, 2P

Style 1
(Shell Only)

L1+N+G

3W, 3P

Grounding
Style

L1+L2+G

2W, 2P

Style 1
(Shell Only)

L1+L2+N+G

3W, 3P

4W, 4P

Style 2
(Shell and
Extra Pole)

Three Phase
With Neutral
Without Neutral

Wire/Pole

L1+L2+L3+G

4W, 4P

2W, 3P

L1+N+G

3W, 4P

L1+L2+N+G

L1+L2+G

Style 2
(Shell and
Extra Pole)

L1+L2+L3+N+G

2W, 3P
3W, 4P

L1+L2+L3+G

Powertite Horsepower Ratings Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting/stopping.
Phase Motor

Amps

115 Vac

Motor Horsepower
230 Vac
480 Vac

600 Vac

Phase Motor

Amps

115 Vac

Motor Horsepower
230 Vac
480 Vac

600 Vac

For Emergency Disconnect Only


3-Phase
3W, 3P;
3W, 4P;
or
4W, 4P

30

7-1/2

15

20

60

7-1/2

15

30

30

100

10

20

40

40

150

Do Not Disconnect Under Load

200

20

40

50

1-Phase
2W, 2P
or
2W, 3P

30

10

10

60

10

20

20

100

7-1/2

15

30

30

200

15

30

40

40

50

Range of Wire Sizes Accommodated in Powertite Plug and Receptacle Terminals


140 F/60 C minimum wire ratings.

30, 60, 100, and 150 Amp


Amps

Wire Recess
Dia. (Inches)

30

.281

#10 #6

60

.312

#6 #2

200 Amp
Conductor
Size

Type
Conductor

#10 #8

250

General Wire

#6 #4

4/0

General Wire

Wire Range
Building
Extra Flex.

100

.391

#4 #1

#4 #2

150

.525

#2 2/0

#2 2/0

Wire Recess
Dia. (Inches)

400 Amp

0.687

Solder Recess
Dia. (Inches)
0.84

Conductor
Size

Type
Conductor

500 MCM

General Wire

400 MCM

Flex. Cable

4/0

Flex. Cable

400 MCM

Extra Flex.

3/0

Flex. Cable

1000 MCM

General wire

900 MCM

General Wire

800 MCM

Extra Flex.

3/0

Extra Flex.

2/0

Flex. Cable

1.25

NEMA 4X.
For receptacle only.
Copper with beryllium copper springs.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

783

Plugs and Receptacles: Ordinary Location

200

Contacts
Copper with
Split-type
Borosilicte
Copper
Bearings
Contacts

Plugs and Receptacles

Receptacle Types

Powertite 30 Amp Pin and Sleeve Plugs and Receptacles

600 Vac, 250 Vdc, 50-400 Hz


Pressure Wire Terminals Wire Recess Diameter: .281. Wire Size Range: #10#6 Building; #10#8 Extra Flex.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X

Grounding
Style

Wire/Pole
2W, 2P

Style 1
(Shell Only)

3W, 3P
4W, 4P

Style 2
(Shell and
Extra Pole)

2W, 3P
3W, 4P

Receptacle with AEE


Mounting Box *

Hub Size
(Inches)

ADRE3022-50

1/2

ADRE3022-75

3/4

ADRE3033-75

3/4

ADRE3033-100

ADRE3044-75

3/4

ADRE3044-100

ADRE3023-75

3/4

ADRE3023-100

ADRE3034-75

3/4

ADRE3034-100

Receptacle
Only

Metallic Clamping
Ring Plug

Nonmetallic Clamping
Ring Plug

Plug Cable
Dia. (Inches)

ADR3022

ACP3022BC

.390 to 1.375

ADR3033

ACP3033BC

.390 to 1.375

ADR3044

ACP3044BC

.390 to 1.375

ADR3023

ACP3023BC

.390 to 1.375

ADR3034

ACP3034BC

NMACP3034BC

.390 to 1.375

480 Vac

600 Vac

Receptacles are provided with spring door and screw cap.


For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.

Horsepower Ratings for Emergency Disconnect Under Load


Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.

Phase Motor

Wire/Pole

120 Vac

Motor Horsepower
240 Vac

1-Phase

2W, 2P or 2W, 3P

2HP

3HP

10HP

10HP

3-Phase

3W, 3P; 3W, 4P; or 4W, 4P

3HP

7-1/2HP

15HP

20HP

* For additional mounting boxes, see Aluminum Mounting Boxes.


Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

784

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 30 Amp Pin and Sleeve Connectors and Plugs

600 Vac, 250 Vdc, 50-400 Hz


Pressure Wire Terminals Wire Recess Diameter: .281. Wire Size Range: #10#6 Building; #10#8 Extra Flex.
NEMA 3, 3R, 4, 4X

Style 2
(Shell and
Extra Pole)

Metallic Clamping
Ring Plug

Connector/Plug
Cable Dia.
(Inches)

2W, 2P

ARC3022BC

ACP3022BC

.390 to 1.375

3W, 3P

ARC3033BC

ACP3033BC

.390 to 1.375

4W, 4P

ARC3044BC

ACP3044BC

.390 to 1.375

2W, 3P

ARC3023BC

ACP3023BC

.390 to 1.375

3W, 4P

ARC3034BC

ACP3034BC

.390 to 1.375

For Reverse Service, add suffix -RS to Catalog Number.


For Special Polarization, add suffix -P4 to Catalog Number.

Pin and Sleeve Design

Energized contacts deeply recessed to reduce danger of


accidental touching, minimize possibility of exposed arcs.
Insulator quenches arcing, and is resistant to abnormal heat
and to fire.

Pressure wire terminals allow cable to be readily


replaced when necessary. Terminal screws grip
conductors firmly. Spring contacts provide constant
pressure.

Plug mechanical cable clamps provide strain relief conductor


connections, allow easy cable replacement.

Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

785

Plugs and Receptacles: Ordinary Location

Style 1
(Shell Only)

Wire/Pole

Connector Body
Only

Plugs and Receptacles

Grounding
Style

Powertite 60 Amp Pin and Sleeve Plugs and Receptacles

600 Vac, 250 Vdc, 50-400 Hz


Pressure Wire Terminals Wire Recess Diameter: .312. Wire Size Range: #6#2 Building; #6#4 Extra Flex.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X

Grounding
Style

Receptacle with
Receptacle with Hub Size
Wire/Pole AEE Mounting Box * AJA Mounting Box * (Inches)
2W, 2P

Style 1
(Shell Only)

3W, 3P
4W, 4P

Style 2
(Shell and
Extra Pole)

2W, 3P
3W, 4P

ADRE6022-100

ADJA6022-100

ADRE6022-125

ADJA6022-125

1-1/4

ADRE6033-100

ADJA6033-100

ADRE6033-125

ADJA6033-125

1-1/4

ADRE6044-125

ADJA6044-125

1-1/4

ADRE6044-150

ADJA6044-150

1-1/2

ADRE6023-100

ADJA6023-100

ADRE6023-125

ADJA6023-125

1-1/4

ADRE6034-125

ADJA6034-125

1-1/4

ADRE6034-150

ADJA6034-150

1-1/2

Receptacle
Only

Metallic Clamping Nonmetallic Clamping


Ring Plug
Ring Plug

Plug Cable
Dia. (Inches)

ADR6022

ACP6022BC

.390 to 1.375

ADR6033

ACP6033BC

.390 to 1.375

ADR6044

ACP6044BC

.390 to 1.375

ADR6023

ACP6023BC

.390 to 1.375

ADR6034

ACP6034BC

NMACP6034BC

.390 to 1.375

240 Vac

480 Vac

600 Vac

Receptacles are provided with spring door and screw cap.


For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.

Horsepower Ratings for Emergency Disconnect Under Load


Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.

Phase Motor

Wire/Pole

120 Vac

1-Phase

2W, 2P or 2W, 3P

3HP

10HP

20HP

20HP

3-Phase

3W, 3P; 3W, 4P; or 4W, 4P

7-1/2HP

15HP

30HP

30HP

* For additional mounting boxes, see Aluminum Mounting Boxes.


Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

786

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 60 Amp Pin and Sleeve Connectors and Plugs

600 Vac, 250 Vdc, 50-400 Hz


Pressure Wire Terminals Wire Recess Diameter: .312. Wire Size Range: #6#2 Building; #6#4 Extra Flex.
NEMA 3, 3R, 4, 4X

Plugs and Receptacles

Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)

Wire/Pole
2W, 2P

Connector Body Metallic Clamping


Only
Ring Plug

Connector/Plug
Cable Dia.
(Inches)

ARC6022BC

.390 to 1.375

ACP6022BC

3W, 3P

ARC6033BC

ACP6033BC

.390 to 1.375

4W, 4P

ARC6044BC

ACP6044BC

.390 to 1.375

2W, 3P

ARC6023BC

ACP6023BC

.390 to 1.375

3W, 4P

ARC6034BC

ACP6034BC

.390 to 1.375

For Reverse Service, add suffix -RS to Catalog Number.


For Special Polarization, add suffix -P4 to Catalog Number.

Pin and Sleeve Design

Energized contacts deeply recessed to reduce danger of


accidental touching, minimize possibility of exposed arcs.
Insulator quenches arcing, and is resistant to abnormal heat
and to fire.

Pressure wire terminals allow cable to be readily


replaced when necessary. Terminal screws grip
conductors firmly. Spring contacts provide constant
pressure.

Plug mechanical cable clamps provide strain relief at


conductor connections, allow easy cable replacement.

Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

787

Plugs and Receptacles: Ordinary Location

Grounding
Style

Powertite 100 and 150 Amp Pin and Sleeve Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals 100 Amp: Wire Recess Diameter: .391. Wire Size Range: #4#1 Building; #4#2 Extra Flex.
150 Amp: Wire Recess Diameter: .525. Wire Size Range: #22/0 Building; #2#2/0 Extra Flex.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X

Grounding
Style

Wire/Pole
2W, 2P

100 Amp
Style 1
(Shell Only)

3W, 3P

4W, 4P

100 Amp
Style 2
(Shell and
Extra Pole)

150 Amp Style 2


(Shell and Extra
Pole)

2W, 3P

3W, 4P

3W, 4P

Receptacle with
AJA Mounting Box *

Hub Size
(Inches)

ADJA1022-125

1-1/4

ADJA1022-150

1-1/2

ADJA1033-125

1-1/4

ADJA1033-150

1-1/2

ADJA1044-150

1-1/2

ADJA1044-200

ADJA1023-125

1-1/4

ADJA1023-150

1-1/2

ADJA1034-150

1-1/2

ADJA1034-200

ADJA15034-150

1-1/2

ADJA15034-200

Receptacle
Only

Clamping Ring
Plug

Plug Cable
Dia. (Inches)

ADR1022

ACP1022CD

.875 to 1.906

ADR1033

ACP1033CD

.875 to 1.906

ADR1044

ACP1044CD

.875 to 1.906

ADR1023

ACP1023CD

.875 to 1.906

ADR1034

ACP1034CD

.875 to 1.906

ACP15034CD

.875 to 1.906

ACP15034DE

1.250 to 2.187

ADR15034

Receptacles are provided with spring door and screw cap.


For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.

Horsepower Ratings for Emergency Disconnect Under Load


Not for normal starting and stopping, but plug may be withdrawn in an emergency if within these maximum HP ratings.

Amp
100
150

Motor Horsepower
240 Vac
480 Vac

Motor Phase

Wire/Pole

120 Vac

1-Phase

2W, 2P or 2W, 3P

7-1/2HP

15HP

30HP

600 Vac
30HP

3-Phase

3W, 3P; 3W, 4P;


or 4W, 4P

10HP

20HP

40HP

40HP

3-Phase

3W, 4P

Do Not Disconnect Under Load

* For additional mounting boxes, see Aluminum Mounting Boxes.


Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

788

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 100 and 150 Amp Pin and Sleeve Connectors and Plugs
600 Vac, 250 Vdc, 50-400 Hz
Pressure Wire Terminals 100 Amp: Wire Recess Diameter: .391. Wire Size Range: #4#1 Building; #4#2 Extra Flex.
150 Amp: Wire Recess Diameter: .525. Wire Size Range: #22/0 Building; #2#2/0 Extra Flex.
NEMA 3, 3R, 4, 4X

Plugs and Receptacles

Wire/Pole

Connector Body
Only

Clamping Ring
Plug

Connector/Plug Cable
Dia. (Inches)

2W, 2P

ARC1022CD

ACP1022CD

.875 to 1.906

3W, 3P

ARC1033CD

ACP1033CD

.875 to 1.906

4W, 4P

ARC1044CD

ACP1044CD

.875 to 1.906

100 Amp
Style 2
(Shell and
Extra Pole)

2W, 3P

ARC1023CD

ACP1023CD

.875 to 1.906

3W, 4P

ARC1034CD

ACP1034CD

.875 to 1.906

3W, 4P

ARC15034CD

.875 to 1.906

150 Amp
Style 2
(Shell and
Extra Pole)

3W, 4P

ARC15034CD

ACP15034CD

.875 to 1.906

3W, 4P

ARC15034DE

ACP15034DE

1.250 to 2.187

100 Amp
Style 1
(Shell Only)

For Reverse Service, add suffix -RS to Catalog Number.


For Special Polarization, add suffix -P4 to Catalog Number.

Pin and Sleeve Design

Solid Brass (100A) or Copper (150A)


Contact with Beryllium Copper Springs

Energized contacts deeply recessed to reduce danger of


accidental touching, minimize possibility of exposed arcs. Insulator
quenches arcing, and is resistant to abnormal heat and to fire.

Pressure wire terminals allow cable to be readily replaced when


necessary. Terminal screws grip conductors firmly. Spring contacts
provide constant pressure.

Plug mechanical cable clamps provide strain relief at conductor


connections, allow easy cable replacement.

Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

789

Plugs and Receptacles: Ordinary Location

Grounding
Style

Powertite 30, 60, 100, and 150 Amp Caps


For Plug

Plugs and Receptacles

Applications
Protects insulation and plug contacts from excessive moisture,
dirt, dust, and corrosion when portable equipment is not in use.
For use with 30 Amp 3-Pole and 4-Pole, 60 Amp 4-Pole and
100 and 150 Amp 4-Pole plugs.
Cap is secured to plug by aviation cable. When in use the cap
is held in place with standard plug clamping ring.

Standard Materials

Plugs and Receptacles: Ordinary Location

Cap: blue ABS plastic

Ordering Information
Catalog Number

Amp

For Use With


ACP3023BC

ACPCAP3034

30

ACP3033BC
ACP3034BC
ACP3044BC

ACPCAP6004

60
100

ACPCAP1004
150

790

ACP6034BC
ACP6044BC
ACP1034CD
ACP1044CD
ACP15034CD
ACP15034DE

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Aluminum Mounting Boxes

For Powertite 30, 60, 100, and 150 Amp Receptacles

30 Amp
Plugs and Receptacles

AEE

AERH

AERC

AERA

1/2

AEE13

AERH13

AERC13

AERA13

3/4

AEE23

AERH23

AERC23

AERA23

AEE33

AERH33

AERC33

AERA33

Hub Size (Inches)

AEE

AERH

AERC

AERA

Plugs and Receptacles: Ordinary Location

Hub Size (Inches)

60 and 100 Amp

AEE36

AERH36

AERC36

AERA36

1-1/4

AEE46

AERH46

AERC46

AERA46

1-1/2

AEE56

AERH56

AERC56

AERA56

Hub Size (Inches)

AJA Back Box and Adapter *

Angle Adapter Only

AJA310

1-1/4

AJA410

1-1/2

AJA510

AJA610

60, 100, and 150 Amp

AJA100

Replacement Receptacle Mounting Gasket


Amp

Back Box Type

Part Number

30

AEE, AERH, AERC, AERA

69060871000

60, 100

AEE, AERH, AERC, AERA

69060567000

60, 100, 150

AJA

69009497000

* Feed-Thru box furnished with one close-up plug in bottom recessed hub.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

791

Powertite 30, 60, 100, and 150 Amp Replacement Interiors


600 Vac, 250 Vdc, 50-400 Hz

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

30 Amp

Grounding Style
Style 1
(Shell Only)

Wire/Pole

Receptacle

Plug

Receptacle

Plug

2W, 2P

ARI-3022

API-3022

3W, 3P

ARI-3033

API-3033

4W, 4P

ARI-3044

API-3044

2W, 3P

ARI-3023

API-3023

3W, 4P

ARI-3034

API-3034

Grounding Style

Wire/Pole

Receptacle

Plug

Receptacle

Plug

Style 1
(Shell Only)

2W, 2P

ARI-6022

API-6022

3W, 3P

ARI-6033

API-6033

Style 2
(Shell and Extra Pole)
60 Amp

Style 2
(Shell and Extra Pole)

4W, 4P

ARI-6044

API-6044

2W, 3P

ARI-6023

API-6023

3W, 4P

ARI-6034

API-6034

Wire/Pole

Receptacle

Plug

Receptacle

Plug

2W, 2P

ARI-1022

API-1022

100 and 150 Amp

Grounding Style
Style 1
(Shell Only)

Style 2
(Shell and Extra Pole)
150 Amp
Style 2
(Shell and Extra Pole)

3W, 3P

ARI-1033

API-1033

4W, 4P

ARI-1044

API-1044

2W, 3P

ARI-1023

API-1023

3W, 4P

ARI-1034

API-1034

3W, 4P

ARI-15034

API-15034

Pins and sleeves are not sold separately.

792

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 30, 60, 100, and 150 Amp Replacement Parts


600 Vac, 250 Vdc, 50-400 Hz

Description

Catalog Number

CLMPR30

30 Amp 3-Wire, 4-Pole

30CRING

60 Amp 2- and 3-Pole

CLMPR23P60

60 Amp 4-Pole

CLMPR4P60

100 Amp 2- and 3-Pole

CLMPR23P100

100 and 150 Amp 4-Pole

CLMPR4P100

Receptacle Spring Cover Includes Gasket and Chain


30 Amp 2-, 3- and 4-Pole

PTSC30

60 Amp 2- and 3-Pole

PTSC60A

60 Amp 4-Pole

PTSC60B

100 Amp 2- and 3-Pole

PTSC100A

100 and 150 Amp 4-Pole

PTSC100B

Receptacle Threaded Cover Includes Gasket and Chain


30 Amp 2, 3, and 4-Pole

PTTC30

30 Amp 3 Wire, 4-Pole

30SCAP

60 Amp 2- and 3-Pole

PTTC60A

60 Amp 4-Pole

PTTC60B

100 Amp 2- and 3-Pole

PTTC100A

100 and 150 Amp 4-Pole

PTTC100B

Bushing Bags and Crown Bushings for Plugs and Cable Connectors
30 Amp

PTGB30

60 Amp

PTGB60

100 Amp and 150 Amp (CD)

PTGBCD

150 Amp (DE)

PTGBDE

30 and 60 Amp
Cable Range 0.300" 9.00"
Package of 10

PTGBUBC

30 Amp Receptacle Ground Lug Kit. Wire Well ID 0.272"

PTRGL30

60 Amp Receptacle Ground Lug Kit. Wire Well ID 0.312"

PTRGL60

100 Amp Receptacle Ground Lug Kit. Wire Well ID 0.389" *

PTRGL100

Universal Plug Bushing

Receptacle Ground Lug Kit

For use with 30 Amp Powertite plugs and WSR/WSRD/JBR/EBR/DBR receptacles.


* Ground lug is cast into the housing after 09/2008.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

793

Plugs and Receptacles: Ordinary Location

30 Amp 2-, 3- and 4-Pole

Plugs and Receptacles

ACP Plug Clamping Ring Includes Gasket

Powertite 30, 60, 100, and 150 Amp Mounted Receptacle Dimensions
600 Vac, 250 Vdc, 50-400 Hz

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

Receptacle Mounted on AEE Box

Dimensions in Inches/Millimeters
C
D

Amp

30

6.88/174.7

3.45/89.6

3.95/100.3

60

9.75/247.6

4.73/120.1

4.98/126.4

7.13/181.1

4.25/107.9

5.00/127.0

10.00/254.0

5.38/136.6

6.38/162.0

Receptacle Mounted on AJA-AJAC Box

Amp

Dimensions in Inches/Millimeters
C
D

60

9.63/244.6

8.00/203.2

8.81/223.7

10.69/271.5

4.88/123.9

6.88/174.7

7.88/200.15

100 and 150

11.44/290.5

9.00/228.6

9.19/233.4

11.82/300.2

4.88/123.9

6.88/174.7

7.88/200.15

Amp

No. Poles

30

2,3,4

2.80/71.1

3.19/81.0

3.38/85.8

2.72/69.0

2.06/52.3

2.75/69.8

60

2,3

4.88/123.9

4.63/117.6

4.25/107.9

3.50/88.9

2.31/58.6

3.10/78.7

60

4.88/123.9

4.63/117.6

4.25/107.9

3.50/88.9

2.44/61.9

3.35/85.0

100

2,3

5.10/129.5

5.50/139.7

4.25/107.9

3.50/88.9

2.44/61.9

3.40/86.3

100 and 150

5.10/129.5

5.50/139.7

4.25/107.9

3.50/88.9

2.56/65.0

3.60/91.4

ADR Receptacle

794

Dimensions in Inches/Millimeters
C
D

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 30, 60, 100, and 150 Amp Connector and Plug Dimensions
600 Vac, 250 Vdc, 50-400 Hz

ARC Cable Connector


Plugs and Receptacles

Dimensions in Inches/Millimeters
A
B

Amp

10.50/266.7

3.13/79.5

13.25/336.5

3.81/96.7

100

16.00/406.4

4.25/107.9

Plugs and Receptacles: Ordinary Location

30
60

ACP Plug

Amp

No. Poles

30

2,3,4

6.00/152.4

Dimensions in Inches/Millimeters
B
C
4.75/120.6

3.13/79.5

D
1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

100

2,3

10.50/266.7

6.63/168.4

4.00/101.6

2.47/62.7

100

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

150 (CD)

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

150 (DE)

13.40/340.3

9.73/247.1

4.25/107.9

2.72/69.0

NMACP Plug
A
C
D
B

Dimensions in Inches/Millimeters
Amp

No. Poles

D
Min Max

30

7.36/187.0

2.48/63.0

5.71/145.0

0.43/11.0 0.97/24.5

60

9.65/245.0

3.94/100.0

6.85/174.0

0.57/14.5 1.42/36.0

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

795

Powertite 30, 60, 100, and 150 Amp Mounting Box Dimensions
600 Vac, 250 Vdc, 50-400 Hz

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

AJAC and AJA Mounting Boxes

Amp

Hub Size (Inches)

Dimensions in Inches/Millimeters
B

1.13/28.7

0.56/14.2

8.0/203.2

60, 100
and
150

1-1/4

1.13/28.7

0.56/14.2

8.0/203.2

1-1/2

1.50/38.1

0.56/14.2

8.0/203.2

1.50/38.1

0.56/14.2

8.0/203.2

AJA100 Angle Adapter

11/32 holes for 5/16 bolt


5/16-18 threaded holes

5.87/149.0

5.18/131.5

Dimensions in Inches/Millimeters
C
D
5.87/149.0

5.18/131.5

3.50/88.9

4.81/122.1

AJA has two hubs. Close-up plug furnished in bottom recessed hub.

796

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 30, 60, 100, and 150 Amp Mounting Box Dimensions
600 Vac, 250 Vdc, 50-400 Hz

AERA *, AERC and AERH Mounting Boxes


Plugs and Receptacles

Hub Size
(Inches)

A*

30

1/2

0.69/17.5

5.31/134.8

3.38/85.8

3.38/85.8

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

30

3/4

0.75/19.0

5.31/134.8

3.38/85.8

3.38/85.8

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

30

0.81/20.5

5.31/134.8

3.38/85.8

3.38/8.6

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

60

0.81/20.5

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/8.9

1.38/35.0

60

1-1/4

0.94/23.8

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/88.9

1.38/35.0

60

1-1/2

1.00/25.4

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/88.9

1.38/35.0

AEE Mounting Box

Dimensions in Inches/Millimeters
C
D
E

Amp

Hub Size (Inches)

30

1/2, 3/4, 1

4.12/104.6

5.00/127.0

3.33/84.5

4.25/107.9

3.38/85.8

1.18/29.9

1.10/27.9

60

1, 1-1/4, 1-1/2

5.41/137.4

6.38/162.0

4.23/107.4

5.38/136.6

4.25/107.9

1.50/38.1

1.50/38.1

* Dimension "A" for AERA only.


Dimension "B" for AERC only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

797

Plugs and Receptacles: Ordinary Location

Dimensions in Inches/Millimeters
D
E
F

Amp

Powertite 200 Amp Pin and Sleeve Spring Door Plugs and Receptacles
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .687. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals .

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X

Grounding
Style

Wire/Pole

Receptacle with AJA


Mounting Box

Hub Size
(Inches)

ADJA20033-150

1-1/2

ADJA20033-200

ADJA20033-250

2-1/2

ADJA20044-200

ADJA20044-250

2-1/2

ADJA20023-150

1-1/2

3W, 3P
Style 1
(Shell Only)
4W, 4P

2W, 3P
Style 2
(Shell and
Extra Pole)
3W, 4P

ADJA20023-200

ADJA20023-250

2-1/2

ADJA20034-150

1-1/2

ADJA20034-200

ADJA20034-250

2-1/2

Receptacle
Only
ADR20033

ADR20044

Plug
Only

Cable Dia.
(Inches)

AP20033CD

.875 to 1.906

AP20033E

1.875 to 2.500

AP20044CD

.875 to 1.906

AP20044E

1.875 to 2.500

ADR20023

AP20023CD

ADR20023

AP20023E
AP20034CD

ADR20034

AP20034E

.875 to1.906
1.875 to 2.500
.875 to1.906
1.875 to 2.500

For Reverse Service add suffix -RS to Catalog Number.


For Special Polarization, add suffix -P4 to Catalog Number.

Maximum Conductor Size


Wire Recess
Dia. (Inches)

0.687

Conductor Size

Max. Strand

Type Conductor

250 MCM

37

General Wire

4/0

19

General Wire

4/0

259

Flexible Cable

3/0

427

Extra Flexible Cable

2/0

259

Flexible Cable

2/0

259

Flexible Cable

Horsepower Ratings for Emergency Disconnect Under Load


Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping,

Motor Phase

Motor Horsepower
240 Vac
480 Vac

Wire/Pole

120 Vac

600 Vac

1-Phase

2W, 3P

15HP

30HP

40HP

40HP

3-Phase

3W, 3P; 3W, 4P; or 4W, 4P

20HP

40HP

50HP

50HP

Adapters for #4-#1 wire available, see Powertite 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
Receptacle meets NEMA 3R with spring door closed and NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or cover closed with wing nuts
fully tightened.

798

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 200 Amp Pin and Sleeve Clamp Cover Plugs, Connectors and Receptacles
600 Vac, 250 Vdc, 50-400 Hz.
Wire Recess Diameter: .687. Wire Size Range: 250 MCM-#2/0. Pressure Wire Terminals .
NEMA 3, 3R, 4, 4X

Plugs and Receptacles

Style 1
(Shell Only)

Wire/Pole
3W, 3P

4W, 4P

2W, 3P
Style 2
(Shell and
Extra Pole)
3W, 4P

Receptacle with AJA


Mounting Box

Hub Size
(Inches)

AJA20033-150

1-1/2

AJA20033-200

AJA20033-250

2-1/2

AJA20044-200

AJA20044-250

2-1/2

AJA20023-150

1-1/2

AJA20023-200

AJA20023-250

2-1/2

AJA20034-150

1-1/2

AJA20034-200

AJA20034-250

2-1/2

Receptacle
Only
AR20033

AR20044

AR20023

Connector
Body Only

Plug Only

Cable Dia.
(Inches)

ARC20033CD

AP20033CD

.875 to 1.906

ARC20033E

AP20033E

1.875 to 2.500

ARC20044CD

AP20044CD

.875 to 1.906

ARC20044E

AP20044E

1.875 to 2.500

ARC20023CD
ARC20023E

AR20034

ARC20034CD
ARC20034E

AP20023CD
AP20023E
AP20034CD
AP20034E

.875 to1.906
1.875 to 2.500
.875 to1.906
1.875 to 2.500

For Reverse Service add suffix -RS to Catalog Number.


For Special Polarization, add suffix -P4 to Catalog Number.

Pin and Sleeve Design

Energized contacts deeply


recessed to reduce danger of
accidental touching, minimize
possibility of exposed arcs. Insulator
quenches arcing, and is resistant to
abnormal heat and to fire.
Plug mechanical cable clamps
provide strain relief at conductor
connections, allow easy cable
replacement.

Adapters for #4-#1 wire available, see Powertite 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
Receptacle meets NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or clamp cover installed with wing nuts fully tightened.
Plug and connector body combination is NEMA 4X rated when wing nuts are fully tightened on connector body.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

799

Plugs and Receptacles: Ordinary Location

Grounding
Style

Powertite 400 Amp Pin and Sleeve Clamp Cover Plugs and Receptacles

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

600 Vac, 250 Vdc, 50-400 Hz.


Wire Recess Diameter: .84 or 1.25. Wire Size Range: 400MCM1000MCM. Solder Wire Terminals.

Wire Recess
Dia. (Inches)

Grounding
Style
Style 1
(Shell Only)

0.84

Style 2 (Shell and


Extra Pole)

Style 1
(Shell Only)

Wire/Pole

Receptacle with
AJA Mounting Box

3W, 3P

AJA40033-400

4W, 4P

AJA40044-400

2W, 3P

AJA40023-400

3W, 4P

AJA40034-400

3W, 3P

AJA40133-400

Hub Size
(Inches)

Receptacle Only

Plug Only

Cable Dia.
(Inches)

AR40033

AP40033E

1.875 to 2.500

4
4

AR40044

AP40044E

1.875 to 2.500

AR40023

AP40023E

1.875 to 2.500

AR40034

AP40034E

1.875 to 2.500

AP40133F

2.500 to 3.000

AR40133

4W, 4P

AJA40144-400

AR40144

2W, 3P

AJA40123-400

AR40123

3W, 4P

AJA40134-400

AR40134

1.25
Style 2 (Shell and
Extra Pole)

AP40133G

3.000 to 3.500

AP40144F

2.500 to 3.000

AP40144G

3.000 to 3.500

AP40123F

2.500 to 3.000

AP40123G

3.000 to 3.500

AP40134F

2.500 to 3.000

AP40134G

3.000 to 3.500

Solder wire terminals standard on all models.

For Reverse Service add suffix -RS to Catalog Number.


For Special Polarization add suffix -P4 to Catalog Number.
Note: Box can be turned for vertical or horizontal mount.

Maximum Conductor Size

400 Amp not horsepower rated. Plug is for disconnecting use only not for current rupturing.

Solder Recess
Dia. (Inches)

Conductor Size
500 MCM

37

General Wire

0.84

400 MCM

259

Flexible Cable

1.25

Max. Strand

Type Conductor

400 MCM

427

Extra Flexible Cable

1000 MCM

61

General Wire

900 MCM

427

Flexible Cable

800 MCM

703

Extra Flexible Cable

Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page.
Has feed-thru 4 tapped openings. Supplied with one 4 to 3 reducer and one 4 close-up plug

800

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 400 Amp Pin and Sleeve Connectors and Plugs

600 Vac, 250 Vdc, 50-400 Hz.


Wire Recess Diameter: .84 or 1.25. Wire Size Range: 400MCM1000MCM. Solder Wire Terminals.

Plugs and Receptacles

Wire Recess Dia. (Inches)

Wire/Pole

Connector Body Only

Plug Only

Cable Dia. (Inches)

Style 1
(Shell Only)

3W, 3P

ARC40033E

AP40033E

1.875 to 2.500

4W, 4P

ARC40044E

AP40044E

1.875 to 2.500

Style 2
(Shell and Extra Pole)

2W, 3P

ARC40023E

AP40023E

1.875 to 2.500

3W, 4P

ARC40034E

AP40034E

1.875 to 2.500

ARC40133F

AP40133F

2.500 to 3.000

ARC40133G

AP40133G

3.000 to 3.500
2.500 to 3.000

Style 1
(Shell Only)

3W, 3P
4W, 4P

1.25
Style 2
(Shell and Extra Pole)

2W, 3P
3W, 4P

ARC40144F

AP40144F

ARC40144G

AP40144G

3.000 to 3.500

ARC40123F

AP40123F

2.500 to 3.000

ARC40123G

AP40123G

3.000 to 3.500

ARC40134F

AP40134F

2.500 to 3.000

ARC40134G

AP40134G

3.000 to 3.500

Solder wire terminals standard on all models.

For Reverse Service add suffix -RS to Catalog Number.


For Special Polarization add suffix -P4 to Catalog Number.

Pin and Sleeve Design

Energized contacts deeply recessed to reduce danger of


accidental touching, minimize possibility of exposed arcs. Insulator
quenches arcing, and is resistant to abnormal heat and to fire.

Plug mechanical cable clamps provide strain relief at conductor


connections, allow easy cable replacement.

Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

801

Plugs and Receptacles: Ordinary Location

0.84

Grounding Style

Powertite 200 and 400 Amp Mounting Boxes and Replacement Interiors
600 Vac, 250 Vdc, 50-400 Hz.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

200 Amp Mounting Boxes and Angle Adapter

Hub Size
(Inches)

AJB

AJA

AJAC
(Feed-Thru)

AJA200
(Angle Adapter Only)

1-1/2 NPT

AJA520

AJA200

2 NPT

AJB620

AJA620

AJA200

2-1/2 NPT

AJA720

AJAC720

AJA200

2-3/8 (Slip Hole)

AJB238

400 Amp Mounting Box and Angle Adapter

Hub Size
(Inches)

AJAC *

AJA400
(Angle Adapter Only)

AJAC400

AJA400

200 Amp Interiors

Grounding Style
Style 1
(Shell Only)
Style 2 (Shell and
Extra Pole)

Wire/Pole
3W, 3P

Receptacle
ARI20033

Plug
API20033

Receptacle

Plug

4W, 4P

ARI20044

API20044

2W, 3P

ARI20023

API20023

3W, 4P

ARI20034

API20034

400 Amp Interiors

Wire Recess
Dia. (Inches)

.84

1.25

Grounding
Style

Wire/Pole

Receptacle

Plug

Receptacle

Plug

Style 1
(Shell Only)

3W, 3P

ARI40033

API40033

4W, 4P

ARI40044

API40044

Style 2 (Shell and


Extra Pole)

2W, 3P

ARI40023

API40023

3W, 4P

ARI40034

API40034

Style 1
(Shell Only)

3W, 3P

ARI40133

API40133

4W, 4P

ARI40144

API40144

Style 2 (Shell and


Extra Pole)

2W, 3P

ARI40123

API40123

3W, 4P

ARI40134

API40134

* Has feed-thru 4 tapped openings. Supplied with one 4 to 3 reducer and one 4 close-up plug.
Pins and sleeves are not sold separately.

802

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 200 and 400 Amp Replacement Parts


600 Vac, 250 Vdc, 50-400 Hz.

Description

Catalog Number
Plugs and Receptacles

Receptacle Covers
Spring Cover Includes Gasket
200 Amp 2- and 3-Pole

PTLC200A

200 Amp 4-Pole

PTLC200B

200 Amp 2- and 3-Pole

PTBC200A

200 Amp 4-Pole

PTBC200B

400 Amp 2- and 3-Pole

PTBC400A

400 Amp 4-Pole

PTBC400B

200 Amp - Suffix CD

PTGBCD

200 Amp - Suffix E

PTGB200E

400 Amp - Suffix E

PTGB400E

400 Amp - Suffix F

PTGB400F

400 Amp - Suffix G

PTGB400G

Lockout, 200 Amp 3- and 4-Pole Models

PTLOCK2004

Lockout, 400 Amp 4-Pole Models

PTLOCK4004

200 Amp, 3-Pole Wire Adapter Kit

PTK200WA3

200 Amp, 4-Pole Wire Adapter Kit

PTK200WA4

Plugs and Receptacles: Ordinary Location

Clamping Cover Includes Gasket and Chain

Bushing Bags for Plugs and Cable Connectors

Receptacle Lockout Device

Optional Accessory for Wire Size #1 to #4

Check National Electrical Code for proper wire size and application

400 Amp Pressure Terminal Kits


Use with 400-500 MCM Wire
0.84" I.D. Wire Recess

3 Adapters

PTK84-3P

4 Adapters

PTK84-4P

Use With 750 MCM General Wire or 500-777 MCM Flexible Wire
1.18" I.D. Wire Recess

3 Adapters

PTK750-3P

4 Adapters

PTK750-4P

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

803

Powertite 200 Amp Mounted Receptacle Dimensions


600 Vac, 250 Vdc, 50-400 Hz.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

Receptacle Mounted on AJA and AJAC Boxes

Dimensions in Inches/Millimeters
E
F

8.00/203.2 10.75/273.0 6.75/171.4 9.50/241.3 14.00/355.6 15.25/387.3 3.75/95.2

1.88/47.7 13.50/342.9 14.25/361.9

Receptacle

804

Dimensions in Inches/Millimeters
D
E

No. Poles

3.25/82.5

5.63/143.0 4.19/10.46 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0

3.63/92.2

5.63/143.0 4.56/115.8 8.00/203.2 6.63/168.4 6.56/166.6 6.70/170.1 7.05/179.0

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 200 Amp Connector, Plug and Adapter Dimensions


600 Vac, 250 Vdc, 50-400 Hz.

Connector Body
Plugs and Receptacles

Dimensions in Inches/Millimeters
B

13.00/330.2

4.19/106.4

5.38/136.6

13.00/330.2

4.56/115.8

5.75/146.0

No. Poles

Dimensions in Inches/Millimeters
C

11.94/303.2

7.81/198.3

3.81/96.7

3.75/95.2

6.44/163.5

11.94/303.2

7.81/198.3

4.19/106.4

4.13/104.95

6.81/172.9

Dimensions in Inches/Millimeters
C

8.0/203.2

7.0/177.8

8.0/203.2

7.0/177.8

6.0/152.4

Plugs and Receptacles: Ordinary Location

No. Poles

Plug

AJA200 Angle Adapter

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

805

Powertite 400 Amp Mounted Receptacle and Receptacle Dimensions


600 Vac, 250 Vdc, 50-400 Hz.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

Receptacle Mounted on AJAC Box

Hub Size *

15.88/403.3

15.88/403.3

6.50/165.1

No. Poles

11.25/285.7

12.25/311.1

5.13/130.3

11.25/285.7

12.25/311.1

5.63/143.0

4.00/10.16

Dimensions in Inches/Millimeters
D
E

22.00/558.8

24.25/615.9

8.50/215.9

3.88/98.5

6.75/171.4

7.75/196.8

4.19/106.4

6.75/171.4

7.75/196.8

4.69/119.1

15.13/384.3

Receptacle

Dimensions in Inches/Millimeters
C
D

* AJAC box has feed-thru 4/101.6 mm openings. Supplied with one 4/101.6 mm to 3/76.2 mm reducer, and one 4/101.6 mm close-up plug.

806

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Powertite 400 Amp Connector and Plug Dimensions


600 Vac, 250 Vdc, 50-400 Hz.

Plug
Plugs and Receptacles

Dimensions in Inches/Millimeters
C
D

15.00/381.0

19.00/482.6

11.25/285.7

4.70/119.3

4.66/118.3

7.50/190.5

15.50/393.7

19.00/482.6

11.25/285.7

5.19/131.8

5.16/131.0

8.00/203.2

Connector Body

No. Poles

Dimensions in Inches/Millimeters
B

19.00/482.6

5.13/130.3

7.25/184.1

19.00/482.6

5.63/143.0

7.75/196.8

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

807

Plugs and Receptacles: Ordinary Location

No. Poles

ASR Nonmetallic Interlocked Receptacle


With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused
NEMA 4X, 12

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

Applications

For use where an interlocked disconnect switch is desired


to control a Powertite receptacle and removal of the plug.
Interlock prohibits plug insertion or removal under load. Plug is
secured in place by interlock and cannot be withdrawn unless
interlock switch is actuated.
Designed for use in hose-down areas, damp or corrosive
locations, raintight or watertight non-hazardous applications.
For heavy duty applications where a service outlet is required for
portable or fixed electrical equipment such as:
Welders
Generators
Compressors
Infrared ovens
Batch feeders
Conveyors
Truck terminals
Marine docks
Ideally suited for use in industrial plant applications such as:
Automotive and steel processing plants
Pulp and paper processing plants
Milk processing plants and creameries
Fabrication yards and shipyards
Refrigerated truck terminals
Suitable for use as a motor disconnect.

Features

Moveable mounting feet allow for installation on irregular


surfaces for easy installation.
Internal mounting tubes where mounting area is limited.
Hidden hinge system eliminates sanitation concerns.
The switch is the latest in technology utilizing self-cleaning
contacts and driven by a solid bridge bar to prevent single
phasing of motors. The quick make/break action provides long
electrical life.
Meets OSHA requirements for lockout/tagout (Reg. 1910.147).
Switch can be locked in the OFF position.
Utilizes Style 2 (shell and extra pole) grounding and 3-wire,
4-pole receptacle wiring.
Available in fused or non-fused using the same compact
enclosure.
Class J fusing standard on fusible units (100 kAIC short circuit
protection at the load source).
Removable fuse holders allow for installation and replacement
of fuse away from interior of unit (fuses not supplied).

Supplied conduit hub can be installed on top or bottom of the


enclosure. Hub sizes: 1.0 30 Amp, 1.25 60 Amp.
Dead front design: Receptacle is not energized until plug is fully
inserted and switch is engaged.
IP66 Suitable
UL04 5V Flame Rating

Standard Materials

Enclosure: VALOX * thermoplastic polyester with seamless form


in place gasket
Screws: stainless steel screws for outstanding corrosion
resistance
Materials are UV stabilized

Options

Reverse Service is useful where a hot plug feeds a dead


receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. 30 and 60 Amp units can be easily converted to
reverse service in the field when matching plug and receptacle
are ordered. Add suffix -RS to receptacle or connector.

Certifications and Compliances





UL Standard: UL 98, UL 1682, and UL 1686


UL Listed: E304212
CSA Standard: CSA 22.2 No. 4, C22.2 No. 182.1
cUL Listed: E160652

Related Products

Uses standard Powertite ACP and NACP plugs for wide


acceptability.

Horsepower Ratings
Fusible Single Phase
240 Vac
480 Vac
1.5
3
5
7.5
3
5
7.5
15

600 Vac

208 Vac

Standard
Maximum
Standard
Maximum

208 Vac

7.5

Fusible Three Phase


240 Vac
480 Vac
3
5
7.5
15
7.5
15
15
30

600 Vac
7.5
20
15
50

208 Vac

Standard
Maximum
Standard
Maximum

208 Vac

7.5
7.5
15

Amp
30
60
Amp
30
60

Non-Fused Single Phase


240 Vac
480 Vac
600 Vac

10

10

10

10

20

30

Non-Fused Three Phase


240 Vac
480 Vac
600 Vac

10

10

20

20

20

20

40

50

* Valox is a registered trademark of General Electric Co.


Classified by UL for use in specific combinations with Crouse-Hinds. Arktite is a registered trademark of Cooper Crouse-Hinds.

808

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

ASR Nonmetallic Interlocked Receptacle Ordering Information, Replacement Parts


With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused
NEMA 4X, 12

Amp

60

Fused
Non-Fused
Fused

Config.
3W 4P
3W 4P

Catalog Number
ASR3034

Plugs and Receptacles

30

Type
Non-Fused

ASR3034F
ASR6034
ASR6034F

Plugs and Receptacles: Ordinary Location

Mating Powertite Plug


Type
Non-Metallic

Metallic

Amp

Mating Plug

30

NMACP3034BC

60

NMACP6034BC

30
60

ACP3034BC
ACP6034BC

Optional Auxiliary Contacts


Amps

Interlock Type

30

1 N/O, 1 N/C

60
60

Fusible Catalog Number

Non-Fusible Catalog Number

ASR30FDAUX

ASR30AUX

1 N/O

ASR60FDAUX-O

ASR60AUX

1 N/C

ASR60FDAUX-C

N/A

Replacement Parts
Description

Catalog Number

30 Amp Cover

PTTC30

60 Amp Cover

PTTC60B

Threaded Cover
(Includes Gasket and Chain)

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

809

ASR Nonmetallic Interlocked Receptacle Dimensions


With Enclosed Disconnect Switch
600 Vac, 30 and 60 Amp, Fused and Non-Fused

Plugs and Receptacles

Dimensions
30 Amp

B
C

E
A

Plugs and Receptacles: Ordinary Location

60 Amp

B
C

NOTE: Units are


provided with
external mounting
feet. Use is
optional. If used
overall mounting
dimensions will
change.

H
Dimensions in Inches/Millimeters
D
E

Amp

30

11.50/292.1

7.0/177.8

6.34/161.0

13.00/330.2

0.18/4.57

7.23/183.6

13.46/341.8

8.45/214.6

60

11.50/292.1

7.0/177.8

6.34/161.0

13.00/330.2

0.18/4.57

7.23/183.6

14.45/367.0

8.93/226.8

D Minimum

D Maximum

NMACP Plug
A
C
D
B

Amp

No. Poles

Dimensions in Inches/Millimeters
B
C

30

7.36/187.0

2.48/63.0

5.71/145.0

0.43/11.0

0.97/24.5

60

9.65/245.0

3.94/100.0

6.85/174.0

0.57/14.5

1.42/36.0

Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

ACP Plug

810

Dimensions in Inches/Millimeters
B
C

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

WSR and WSRD Interlocked Receptacle


With Enclosed Disconnect Switch

600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite ACP and CPH plugs.
NEMA 3, 3R, 4, 4X, 12

Applications

Plugs and Receptacles

WSR Cast Aluminum Enclosure

WSRD (Cutler Hammer)


Sheet Metal Enclosure

WSRD (Square D)
Sheet Metal Enclosure

Features

For use where an interlocked disconnect switch is desired to


control a Powertite receptacle and insertion or removal of plug.
Interlock prohibits plug insertion or removal under load. Plug is
secured in place by interlock and cannot be withdrawn unless
interlock release lever is actuated.
Spring door standard and screw cap provided at no additional
cost to meet NEMA 3, 3R, 4, 4X applications.
The Square D F-Series offers the latest in switch technology:
An operating mechanism designed to endure at least three
times the number of operations required by NEMA and UL
standards; modular componentry designed for quick and easy
maintenance; and visible blades for an extra measure of safety
while the low mass cam allows greater blade operating speed
and reduced mechanical wear.
Insulated, dual-color polymer operating handle clearly indicates
the switch being energized. Ergonomically designed handle
is made of high-impact polymer material for exceptional
ruggedness, durability and corrosion resistance .
Utilizes Style 2 (shell and extra pole) grounding and 3-wire,
4-pole receptacle wiring.
Removable hinged cover allows for ease of installation and
maintenance (WSR).
Class R fusing standard on WSRD fusible units and J Type on
WSR. Product can be retrofitted with Class J, K, or S fusing.
Short circuit withstand rated to 200,000 RMS symmetrical Amps
(Class R and J Fusing).
Stainless Steel captive spring out quad lead cover bolts for easy
access and corrosion resistance (WSR).
Conduit entry is drilled and tapped to 1-1/2. Reducer bushings
1-1/2 1-1/4 and 1-1/2 1 provided at no additional cost
(WSR).
Stainless steel key-hole mounting feet for easy installation
(WSR).
Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
Cover can be padlocked closed.
Operating handle can be locked in the OFF or ON position.
Dead front design: receptacle is not energized until plug is fully
inserted and switch is engaged.

WSRD Stainless Steel Enclosure


Wire size for 30 and 60 Amp models is #14 to #2 AWG. For 100
Amp models it is #14 to #1/0 AWG.

Standard Materials and Finishes

Receptacle assembly: copperfree (4/10 of 1% max.) aluminum


with epoxy powder coating inside and outside
WSR enclosure: copperfree aluminum with epoxy powder
coating inside and outside
WSRD enclosure: enamel coated sheet metal
WSRD-N4 enclosure: stainless steel
Operating handle : high impact polymer
WSR and WSRD-N4 hardware: stainless steel

Options

Special polarization prevents plug insertion in a receptacle wired


for a different voltage. In installations where there are different
line voltages, the special polarization option is desirable.
This allows only plugs and receptacles wired for the same
line voltage to be mated together. The receptacle interior is
positioned 22-1/2, relative to the polarization rivet, to the right
(as specified) of standard, and plug is polarized to correspond.
Add suffix -P4 to the standard receptacle.

Certifications and Compliances





UL Standard: UL 98, UL 50E, UL 1682, UL 1686


UL Listed: E145917, E160652
CSA Standard: C22.2 No.4, C22.2 No. 182.1
CSA Certified: 025875

Related Products

Uses standard Powertite ACP or CPH plugs for wide


acceptability.

Square D is a registered trademark of Schneider Electric.


Cutler Hammer models have metallic handles. Cutler Hammer is a registered trademark of Eaton Corporation.
UL Classified for use with Crouse-Hinds Arktite plugs. Arktite is a registered trademark of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

811

Plugs and Receptacles: Ordinary Location

Designed for use in raintight or watertight, non-hazardous,


heavy duty applications where a service outlet is required for
portable or fixed electrical equipment such as:
Welders
Generators
Compressors
Infrared ovens
Batch feeders
Conveyors
Truck terminals
Marine docks
Ideally suited for use in industrial plant applications such as:
Automotive and steel processing plants
Pulp and paper processing plants
Milk processing plants and creameries
Fabrication yards and shipyards
Refrigerated truck terminals

WSR and WSRD Interlocked Receptacle


With Enclosed Disconnect Switch

600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite ACP and CPH plugs.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X, 12

Amp

Wire Size
AWG

Fusing

HP at 600
Vac Std/Max
3-Phase

Without
Viewing Window

With
Viewing Window

Aux. Contacts
1 or 2 NO/NC

Mating Plug

Cast Aluminum Enclosure NEMA 3, 3R, 4, 4X, 12


30

#14 to #2

60

#14 to #2

100 #14 to #1/0

Fused

7.5/20

WSR3352

N/A

WSAUX1

WSAUX2

ACP3034BC

Non-Fused

30

WSR33542

N/A

WSAUX1

WSAUX2

ACP3034BC

Fused

15/50

WSR6352

N/A

WSAUX1

WSAUX2

ACP6034BC

Non-Fused

60

WSR63542

N/A

WSAUX1

WSAUX2

ACP6034BC

Fused

30/75

WSR10352

N/A

WSAUX1

WSAUX2

ACP1034CD

Non-Fused

75

WSR103542

N/A

WSAUX1

WSAUX2

ACP1034CD

Sheet Metal Enclosure NEMA 12


30

60

#14 to #2

#14 to #2

100 #14 to #1/0

Fused

7.5/20

WSRD3352SQ

WSRD3352WSQ

WSAUX1

WSAUX2

ACP3034BC

Non-Fused

30

WSRD33542SQ

WSRD33542WSQ

WSAUX1

WSAUX2

ACP3034BC

N/A

WSRDAUX1 WSRDAUX2

ACP6034BC

N/A

WSRDAUX1 WSRDAUX2

ACP6034BC

WSRD6352WSQ

WSAUX1

WSAUX2

ACP6034BC

WSRD63542SQ

WSRD63542WSQ

WSAUX1

WSAUX2

ACP6034BC

WSRD10352SQ

WSRD10352WSQ

WSAUX1

WSAUX2

ACP1034CD

WSRD103542SQ

WSRD103542WSQ

WSAUX1

WSAUX2

ACP1034CD

WSRD6352

Fused

15/50

Non-Fused

60

WSRD63542

Fused

15/50

WSRD6352SQ

Non-Fused

60

Fused

30/75

Non-Fused

75

Stainless Steel Enclosure NEMA 3, 3R, 4, 4X, 12


30
60

#14 to #2
#14 to #2

100 #14 to #1/0

7.5/20

WSRD3352N4SD

WSRD3352N4WSD

WSAUX1

WSAUX2

ACP3034BC

Non-Fused

20

WSRD33542N4SD

WSRD33542N4WSD

WSAUX1

WSAUX2

ACP3034BC

Fused

15/50

WSRD6352N4SD

WSRD6352N4WSD

WSAUX1

WSAUX2

ACP6034BC

Non-Fused

50

WSRD63542N4SD

WSRD63542N4WSD

WSAUX1

WSAUX2

ACP6034BC

Fused

30/75

WSRD10352N4SD

WSRD10352N4WSD

WSAUX1

WSAUX2

ACP1034CD

Non-Fused

75

WSRD103542N4SD WSRD103542N4WSD WSAUX1

WSAUX2

ACP1034CD

Catalog Number

Fused

Square D Auxiliary Contacts for WSR/WSRD Disconnect Switch


Interlock Type

1 NO/1 NC
CONTACT

2 NO/2 NC
CONTACTS

50 or 60 Hz Vac

Make

Break

Cont.

Vdc

Make and Break

Cont.

120

40A

15A

15A

115

0.50A

15A

240

20A

10A

15A

230

0.25A

15A

480

10A

6A

15A

600

8A

5A

15A

600

0.05A

15A

120

30A

3.0A

10A

115

1.0A

10A

240

15A

1.5A

10A

230

0.30A

10A

480

7.5A

.75A

10A

600

6.0A

.60A

10A

600

0.10A

10A

WSAUX1

WSAUX2

Fuses not included in fused products. Class R fusing standard on WSRD fusible units and J Type on WSR. Product can be retrofitted with Class J, K, or S fusing.
To order with auxiliary contacts installed, add suffix from this column to end of Catalog Number.
Standard Square D F-Series Disconnect Switch, except where noted.
Cutler Hammer Disconnect Switch. Cutler Hammer auxiliary switch is 1 NO/1 NC or 2 NO/2 NC.
Single pole single throw interlock kits are rated 1/2 HP @ 110 and 220 Vac. WSAUX1 utilizes a 9007A01 limit switch. WSAUX2 utilizes a 9007C03 limit switch.

812

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

WSR and WSRD Interlocked Receptacle Dimensions


With Enclosed Disconnect Switch

600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite ACP and CPH plugs.

WSRD Interlocked Receptacle with Enclosed Switch Square D NEMA 12


Plugs and Receptacles

E
I

ON

OFF

C
15

Amp

30 and 60 16.75/425.4 16.50/419.1


100

20.75/527.0 20.50/520.7

Dimensions in Inches/Millimeters
E
F

7.50/190.5

9.0/228.6

7.50/190.5

9.0/228.6

10.50/266.7 22.25/565.1 10.31/261.8

5.53/140.4

7.50/190.5

5.12/130.0

10.50/266.7 26.25/666.7 10.31/261.8

5.53/140.4

7.50/190.5

5.12/130.0

WSRD Interlocked Receptacle with Enclosed Switch Square D NEMA 4


E
G

ON

OFF

I
15

Amp

30 and 60 17.46/443.4 16.87/428.4


100

21.41/543.8 20.82/528.8

Dimensions in Inches/Millimeters
D
E
F

7.50/190.5

8.92/226.5

10.81/274.5

23.0/584.2

10.00/25.4

5.11/129.7

7.50/190.5

7.50/190.5

9.36/237.4

11.25/285.7

28.0/711.2

10.13/25.7

6.97/177.0

7.50/190.5

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

813

Plugs and Receptacles: Ordinary Location

WSR and WSRD Interlocked Receptacle Dimensions


With Enclosed Disconnect Switch

600 Vac, 250 Vdc, 30, 60, 100 Amp, 50/60 Hz, Fused and Non-fused for use with Powertite ACP and CPH plugs.

WSRD Interlocked Receptacle Cutler Hammer NEMA 12


Plugs and Receptacles

E
B
D

ON

OFF

Plugs and Receptacles: Ordinary Location

Amp
30 and 60

A
19.25/488.9

15

Dimensions in Inches/Millimeters
C
D
7.0/177.8
5.5/139.7

B
10.25/260.3

E
10.25/260.3

F
24.20/614.6

WSR Interlocked Receptacle with Enclosed Switch


B

E
C

A
D

Catalog Number
WSR3352, WSR33542, WSR6352
WSR63542, WSR103542
WSR10352

Dimensions in Inches/Millimeters
C

19.25/488.9

11.00/279.4

22.88/581.1

11.00/279.4

6.56/166.6

24.33/617.9

11.56/293.6

6.56/166.6

24.33/617.9

11.56/293.6

ACP Plug

Amp
30
60
100

814

No. Poles
2,3,4
4
4

A
6.00/152.4
7.81/198.3
10.50/266.7

Dimensions in Inches/Millimeters
B
C
4.75/120.6
3.13/79.5
4.94/125.4
3.81/96.7
6.63/168.4
4.25/107.9

D
1.86/47.2
2.55/64.7
2.72/69.0

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September 2010

IDSR Interlocked Switched Receptacles V

CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight
For use with Powertite ACP plugs.

NEMA 3, 3R, 4, 4X, 5, 12


(30 Ampere receptacle is not available as TYPE 4X.)

Applications
Plugs and Receptacles

Used to supply power to portable and mobile electrical


equipment in all indoor and outdoor non-hazardous locations.
Used to provide short circuit protection to portable equipment
when supplied with a circuit breaker or fused disconnect.
Provides a convenient ON-OFF mechanism.
Ideal for use in areas where dust, dirt or moisture is a problem.
Suitable for use in:
Chemical plants
Process facilities
Meat packing plants
Other manufacturing industries
Provides high amperage power to heavy equipment such as:
Motor-generator sets
Compressors
Heating and cooling units
Welders
Conveyors
Receptacles are provided with a safety-interlock system. Plugs
cannot be inserted or removed unless the power switch is in the
OFF position.
The Safety-Interlock is designed to free both hands for insertion
and removal of the plug.
A cover interlock is provided to
prevent entry to the enclosure while the operator is in the ON
position.
Uses standard Powertite ACP or CPH plugs for wide
acceptability.
Furnished with rugged cast aluminum housings.
Flip cap standard and screw cap provided at no additional cost
to meet TYPE 4X applications (screw cap not available on 30
amp).
Receptacles with 3 phase 4 wire grounded receptacles are prewired to the breaker or disconnect switch.
Patented brass receptacle contacts exert constant pressure for
good electrical continuity.
Appletons insulating blocks provide the greatest dielectric and
mechanical strength.
Ergonomically designed yet rugged cast aluminum handle for
exceptional durability and corrosion resistance.
600 Vac FB Circuit Breakers.
Provision is made for locking the operating mechanism in the
OFF position.
Cast Aluminum, Spring Door: Enclosure 3 and 5.
Cast Aluminum, Screw Cap: Enclosure 3, 4X and 5.
Stainless Steel: Enclosure type 3, 3R, 4, 4X, 12.

LED Indicator Lights: one light indicates power unit and other
indicates switch is in ON position add suffix IL.
Supplied with viewing window add suffix W.

Certifications and Compliances


CSA Standard: C22.2 No. 4, C22.2 No. 5, C22.2 No. 182.1
CSA Certified: 048391

Related Products

Uses standard Powertite ACP or CPH plugs for wide


acceptability.

Standard Materials
Enclosure and Receptacle: cast copperfree (4/10 of 1% max.)
aluminum

Standard Finish
Corrosion resistant grey epoxy paint

Options
One normally opened, one normally closed auxiliary switch, add
suffix AUX.
Lockable cover latch add suffix DL.

UL Classified for use with Crouse-Hinds Arktite plugs. Arktite is a registered trademark of Cooper Crouse-Hinds.
V CSA Certification only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

815

Plugs and Receptacles: Ordinary Location

Features

IBR Interlocked Switched Receptacles V

CSA Certification Only. With Breaker or Disconnect Switch, Fusible or Non-fusible. Weatherproof. Watertight
For use with Powertite ACP plugs.

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

NEMA 3, 3R, 4, 4X, 5, 12


(30 Ampere receptacle is not available as TYPE 4X.)

HP at 600 Vac
Without
3-Phase
Viewing Window

With
Viewing Window

Aux. Contacts
1 or 2 NO/NC

Amp.

Fusing

Mating Plug

30

Fused

7.5/20

IDSR3034

IDSR3034-W

WS30AUX1

WS30AUX2

ACP3034BC

60

Fused

15/50

IDSR6034

IDSR6034-W

WS60AUX1

WS60AUX2

ACP6034BC

100

Fused

30/70

IDSR1034

IDSR1034-W

WS100AUX1

WS100AUX2

ACP1034CD

30

Non-Fused

25

IDSR3034-NF

IDSR3034-NF-W

WS30AUX1

WS30AUX2

ACP3034BC

60

Non-Fused

60

IDSR6034-NF

IDSR6034-NF-W

WS60AUX1

WS60AUX2

ACP6034BC

100

Non-Fused

75

IDSR1034-NF

IDSR1034-NF-W

WS100AUX1

WS100AUX2

ACP6034BC

Dimensions in Inches/Millimeters

Fuses not included.


Auxiliary contacts ordered separately for field installation.
STD/MAX ratings based on type of fuse used eg. For IDSR 3034 rated at 7.5 HP with standard fuse or rated at 20 HP with time delay fuse.
V CSA Certification only.

816

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

AESeries Pin and Sleeve Plugs, Connectors and Receptacles


Weatherproof

600 Vac, 250 Vdc. Pressure Wire Terminals.

Applications

Plugs and Receptacles

Designed to supply power to portable or fixed electrical


equipment such as:
Welders
Generators
Compressors
Pumps
Similar apparatus
Suitable for use in locations where a weatherproof enclosure is
required such as:
Shipping docks
Ports
Ship to shore applications

Plugs and Receptacles: Ordinary Location

Features

Available in 30, 60, and 100 Amp units.


Contacts exert constant pressure along the entire contact
surface, providing electrical continuity. Solid brass contacts with
beryllium copper springs.
Choice of receptacle types: weatherproof spring door or
raintight screw cap.
Plug with clamp ring has neoprene gasket. Ring threads onto
screw cap receptacle to provide raintight assembly when
properly tightened.
Cable clamps prevent strain on cables and allow easy cable
replacement.
Mounting box gasket protects receptacle from moisture.
Insulating blocks provide high degree of dielectric and
mechanical strength and lowest moisture absorption, lowest arc
tracking.
Choice of several mounting boxes permits different types of
installations.
Floating-type plug contacts self-align to receptacle contacts.
Available in two grounding styles: Style 1 (shell only) and Style 2
(shell and extra pole).
Grounding detent springs in Style 1 and Style 2.
Grounding strap provided in Style 2 permits extra pole
grounding.
Longer ground contact in Style 2 makes first and breaks last.

Standard Materials

Plug, connector, receptacle and mounting box housings:


copperfree (4/10 of 1% max.) aluminum
Insulation blocks: fiber glass reinforced phenolic
Contacts: brass

Standard Finishes

Aluminum plug, receptacle, connector, and mounting box


housings: epoxy powder coat
Insulating blocks and contacts: natural finish

Options

Reverse Service: useful where a hot plug feeds a dead


receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. Suffix -RS to receptacle or connector.

Certifications and Compliances


UL Standard: UL 1682, UL 1686

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

817

AE Series 30 Amp Pin and Sleeve Receptacles Connectors and Plugs


Weatherproof

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #14#8

Grounding
Style
Style 1
(Shell Only)

Style 2
(Shell and
Extra Pole)

Wire/Pole

Spring Door
Receptacle Only

Screw Cap
Receptacle Only

Connector
Body Only

Clamping
Ring Plug

Plug Cable Dia.


(Inches)

2W, 2P

AE321

AE327

APR3251

AEP3251

.625 to .750

3W, 3P

AE331

AE337

APR3351

AEP3351

.625 to .750

4W, 4P

AE341

AE347

APR3451

AEP3451

.625 to .750

2W, 3P

AE332

AE338

APR3361

AEP3361

.625 to .750

3W, 4P

AE342

AE348

APR3461

AEP3461

.625 to .750

AE Series Mounting Boxes

Hub Size (Inches)

AEE

AERH

AERC

AERA

1/2

AEE13

AERH13

AERC13

AERA13

3/4

AEE23

AERH23

AERC23

AERA23

AEE33

AERH33

AERC33

AERA33

30 Amp Interiors

Interior Style 1
Grounding Style
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)

Interior Style 2

Wire/Pole

Receptacle

Plug

Receptacle

Plug

2W, 2P

AEI-321

AEPI-321

3W, 3P

AEI-331

AEPI-331

4W, 4P

AEI-341

AEPI-341

2W, 3P

AEI-332

AEPI-332

3W, 4P

AEI-342

AEPI-342

Pins and sleeves are not sold separately.

818

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

AE Series 60 Amp Pin and Sleeve Receptacles Connectors and Plugs


Weatherproof

600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #8#4

Style 2
(Shell and
Extra Pole)

Spring Door
Receptacle Only

Screw Cap
Receptacle Only

Connector
Body Only

Clamping Ring
Plug

Plug Cable Dia.


(Inches)

2W, 2P

AE621

AE627

APR6252

AEP6252

1.000 to 1.312

3W, 3P

AE631

AE637

APR6352

AEP6352

1.000 to 1.312

4W, 4P

AE641

AE647

APR6452

AEP6452

1.000 to 1.312

2W, 3P

AE632

AE638

APR6362

AEP6362

1.000 to 1.312

3W, 4P

AE642

AE648

APR6462

AEP6462

1.000 to 1.312

AE Series Mounting Boxes

Hub Size (Inches)

AEE

AERH

AERC

AERA

AJA*

AJA Adapter

AEE36

AERH36

AERC36

AERA36

AJA310

AJA100

1-1/4

AEE46

AERH46

AERC46

AERA46

AJA410

AJA100

1-1/2

AEE56

AERH56

AERC56

AERA56

AJA510

AJA100

AJA610

AJA100

60 Amp Interiors

Grounding
Style
Style 1
(Shell Only)
Style 2
(Shell and Extra Pole)

Wire/Pole

Interior Style 1
Receptacle
Plug

Interior Style 2
Receptacle
Plug

2W, 2P

AEI-621

AEPI-621

3W, 3P

AEI-631

AEPI-631

4W, 4P

AEI-641

AEPI-641

2W, 3P

AEI-632

AEPI-632

3W, 4P

AEI-642

AEPI-642

* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.
Pins and sleeves are not sold separately.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

819

Plugs and Receptacles: Ordinary Location

Style 1
(Shell Only)

Wire/Pole

Plugs and Receptacles

Grounding
Style

AE Series 100 Amp Pin and Sleeve Receptacles Connectors and Plugs
Weatherproof

Plugs and Receptacles

600 Vac, 250 Vdc. Pressure Wire Terminals. Wire Size Range: #3#1

Plugs and Receptacles: Ordinary Location

Grounding
Style
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)

Wire/Pole

Spring Door
Receptacle Only

Screw Cap
Receptacle Only

Connector
Body Only

Clamping Ring
Plug

Plug Cable Dia.


(Inches)

2W, 2P

AE1021

AE1027

APR10253

AEP10253

.875, 1.437 to 1.750

3W, 3P

AE1031

AE1037

APR10353

AEP10353

.875, 1.437 to 1.750

4W, 4P

AE1041

AE1047

APR10453

AEP10453

.875, 1.437 to 1.750

2W, 3P

AE1032

AE1038

APR10363

AEP10363

.875, 1.437 to 1.750

3W, 4P

AE1042

AE1048

APR10463

AEP10463

.875, 1.437 to 1.750

AE Series Mounting Boxes

Hub Size (Inches)

AJA *

AJA Adapter

AEE

AJA310

AJA100

AEE36

1-1/4

AJA410

AJA100

AEE46

1-1/2

AJA510

AJA100

AEE56

AJA610

AJA100

100 Amp Interiors

Grounding
Style
Style 1
(Shell Only)
Style 2
(Shell and Extra Pole)

Wire/Pole

Interiors Style 1
Receptacle

Plug

Interiors Style 2
Receptacle

Plug

2W, 2P

AEI-1021

AEPI-1021

3W, 3P

AEI-1031

AEPI-1031

4W, 4P

AEI-1041

AEPI-1041

2W, 3P

AEI-1032

AEPI-1032

3W, 4P

AEI-1042

AEPI-1042

* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.
Pins and sleeves are not sold separately.

820

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

AE Series 30, 60, and 100 Amp Receptacle Dimensions


Pin and Sleeve Plugs, Connectors and Receptacles

Receptacle Mounted on AEE Box


Plugs and Receptacles

30

6.88/174.7

3.45/87.6

3.95/100.3

60

9.75/247.6

4.73/120.1

4.98/126.4

7.13/181.1

4.25/107.9

5.00/127.0

10.00/254.0

5.38/136.6

6.38/162.0

Plugs and Receptacles: Ordinary Location

Dimensions in Inches/Millimeters
C
D

Amp

Receptacle Mounted on AJA-AJAC Box

Dimensions in Inches/Millimeters
D
E

Amp

60

8.88/225.5

8.50/215.9

8.50/215.9

10.75/273.0

4.88/123.9

6.88/174.7

7.88/200.1

100

9.50/241.3

9.13/231.9

9.38/238.2

11.44/290.5

4.88/123.9

6.88/174.7

7.88/200.1

AE Receptacle

Amp

Dimensions in Inches/Millimeters
C
D

30

3.56/90.4

3.44/87.3

3.38/85.9

2.72/69.0

2.19/55.6

60

4.56/115.8

4.38/111.2

4.50/114.3

3.50/88.9

2.69/68.3

100

5.38/136.6

5.19/131.8

4.50/114.3

3.50/88.9

2.81/71.3

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

821

AE Series 30, 60, and 100 Amp Connector, Plug and Mounting Box Dimensions
Pin and Sleeve Plugs, Connectors and Receptacles

Plugs and Receptacles: Ordinary Location

Plugs and Receptacles

APC Cable Connector

Dimensions in Inches/Millimeters
A
B

Amp
30

9.25/234.9

2.94/74.6

60

12.00/304.8

3.69/93.7

100

14.00/355.6

4.13/104.9

Amp

Dimensions in Inches/Millimeters
B

30

6.0/152.4

3.19/81.0

2.16/54.8

AEP Plug

60

6.0/152.4

3.19/81.0

2.16/54.8

100

8.94/227.0

4.25/107.9

3.13/79.5

Hub Size (Inches)

Dimensions in Inches/Millimeters
B

AJAC and AJA Mounting Boxes

Amp

60, 100 and 150

1.13/ 28.7

0.56/14.2

8.0/203.2

1-1/4

1.13/ 28.7

0.56/14.2

8.0/203.2

1-1/2

1.50/ 38.1

0.56/14.2

8.0/203.2

1.50/ 38.1

0.56/14.2

8.0/203.2

AJA has two hubs. Close-up plug furnished in bottom recessed hub.

822

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

AE Series Mounting Box Dimensions

For AE Series 30, 60, and 100 Amp Receptacles

AERA *, AERC and AERH Mounting Boxes


Plugs and Receptacles

Hub Size
(Inches)

A*

30

1/2

0.69/17.5

5.31/134.8

3.38/85.8

3.38/85.8

30

3/4

0.75/19.0

5.31/134.8

3.38/85.8

3.38/85.8

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

30

0.81/20.5

5.31/134.8

3.38/85.8

3.38/8.6

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

2.50/63.5

2.63/66.8

4.56/115.8

2.72/69.0

0.94/23.8

60

0.81/20.5

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/8.9

1.38/35.0

60

1-1/4

0.94/23.8

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/88.9

1.38/35.0

60

1-1/2

1.00/25.4

6.50/165.1

4.25/107.9

4.25/107.9

3.13/79.5

3.50/88.9

5.88/149.3

3.50/88.9

1.38/35.0

AEE Mounting Box

Dimensions in Inches/Millimeters
C
D
E

Amp

Hub Size (Inches)

30

1/2, 3/4, 1

4.12/104.6

5.00/127.0

3.33/84.5

4.25/107.9

3.38/85.8

1.18/29.9

1.10/27.9

60 and 100

1, 1-1/4, 1-1/2

5.41/137.4

6.38/162.0

4.23/107.4

5.38/136.6

4.25/107.9

1.50/38.1

1.50/38.1

* Dimension "A" for AERA only.


Dimension "B" for AERC only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

823

Plugs and Receptacles: Ordinary Location

Dimensions in Inches/Millimeters
D
E
F

Amp

U-Line Factory Sealed 20 Amp Plugs and Receptacles


Explosionproof, Dust-Ignitionproof

Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug.


Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Plugs and Receptacles

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations with damp or corrosive conditions.
Class I: classified locations where ignitable vapors or gases are
present such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Class II: classified locations such as:
Process industries where there are dust hazards from
handling such products as flour, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance.

Plugs and Receptacles: Hazardous Location

Features

Intermateable with competitor's plugs of like configurations.


Factory sealed, external seals not required in most areas. Arcing
is safely confined to receptacle interior.
Choice of aluminum receptacle with malleable iron mounting
box or all malleable iron receptacle and box.
Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
ECP plug fits any standard non-explosionproof receptacle
(NEMA 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.

Standard Materials

U-Line receptacle and cover: copperfree (4/10 of 1% max.)


aluminum
U-Line mounting box: malleable iron
U-Line M Series receptacle and mounting box: malleable iron
ECP plugs: copperfree (4/10 of 1% max.) aluminum housings
Insulating blocks: glass-filled reinforced polyester

Standard Finishes

Malleable iron mounting boxes: triple-coat(1) zinc electroplate,


(2) chromate and (3) epoxy powder coat
U-Line receptacles: epoxy powder coat
Cord connector housings and caps: epoxy powder coat

Options

U-Line all-aluminum receptacle cover and box. Add suffix -A.

Certifications and Compliances

UL Listed: E10784, E81751


UL Standard: 1203, 1010, 894
CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 42, C22
No.159
CSA Certified: 038644

Illustrated Features

Mounting lugs.

Receptacle housing and


cover optional malleable
iron on EFS-M Series.
Spring-loaded cover seats
against neoprene gasket.

Malleable iron mounting box


with triple-coat finish standard.
Aluminum back box available.

U-Line NEMA 4X corrosion


resistance screw cover kit
available: ULINEREC4XKIT.

Stainless steel slotted hex


head mounting screws.

See Plugs and Receptacles: Hazardous Locations for items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Special U-Line receptacles are UL Classified to mount on Killark SWB boxes. Killark is a registered trademark of Hubbell Incorporated.

824

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Factory Sealed 20 Amp Plugs and Receptacles


Explosionproof, Dust-Ignitionproof

Dead-Front Safety Construction. Choice of Aluminum or Thermoplastic Polyester Plug.


Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Illustrated Features
With plug in use, neoprene
gasket in throat of receptacle
seals around plug keeping
out dirt, water, dust and other
foreign matter.

With plug not in use, springloaded door seats against


neoprene gasket to seal
receptacle from corrosive
atmospheres.

Factory sealed receptacle/switch interior. Switch is an integral


part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
rotating action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.

For safety... Ordinary location


plug will NOT activate
explosionproof U-Line
receptacle.

Plug mechanical cable clamps


on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.

A twist of the plug produces audible click to indicate fast make


and break of built-in switch contacts. Twisting plug locks it in
placecannot be accidentally pulled out.

Special neoprene watertight plug bushing accommodates


flexible cord ranging from .538 to .639 in diameter.

Solderless lugsall terminals are pressure type to facilitate wiring.

Longer plug housing for better gripping and easier plug insertion
and withdrawal.

Shaded items on following pages indicate items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

825

Plugs and Receptacles: Hazardous Location

ECP Interchanger plug fits ordinary location receptacles (NEMA


5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as
well competitors comparable NEMA blade configured receptacles.

Plugs and Receptacles

Spring door cover keeps dust out of receptacle when plug is not in
use, which may be rotated 180 or completely removed. Stainless
steel cover spring-completely enclosed for protection from
corrosive environments.

U-Line Factory Sealed 20 Amp Aluminum Receptacles


Explosionproof, Dust-Ignitionproof

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III

Aluminum Receptacle and Malleable Iron Mounting Box

Type

Hub Size
(Inches)

Wire/Pole

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Single Gang
Suitable for use in Class I, Division 1, Group B
when used with external seals.

Plugs and Receptacles

Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III.

Dead-End

Dead-End

2W, 3P

Feed-Thru

2W, 3P

1/2
3/4
1
1/2
3/4
1

EFS150-2023
EFS175-2023
EFS110-2023
EFSC150-2023
EFSC175-2023
EFSC110-2023

EFS150-20232
EFS175-20232
EFS110-20232
EFSC150-20232
EFSC175-20232
EFSC110-20232

Feed-Thru

Two Gang

Plugs and Receptacles: Hazardous Location

Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III.

Dead-End

Dead-End

2W, 3P

Feed-Thru

2W, 3P

1/2
3/4
1
1/2
3/4
1

EFS250-2023
EFS275-2023
EFS210-2023
EFSC250-2023
EFSC275-2023
EFSC210-2023

EFS250-20232
EFS275-20232
EFS210-20232
EFSC250-20232
EFSC275-20232
EFSC210-20232

EFSR-2023

EFSR-20232

Feed-Thru

Replacement Receptacles
2W, 3P

ULSCA

Spring Door Replacement Assembly (aluminum)


Receptacle for use on Killark SWB Boxes.

NEMA 4X Corrosion Resistance Kit

EFSR-2023K

EFSR-20232K

ULINEREC4XKIT

Standard back box malleable iron. For aluminum back box, add suffix A to catalog number.
Seals (not furnishedsee Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations.
NEMA Type 4X when the screw cover is installed and the cover is fully engaged.
Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Killark is a registered trademark of Hubbell Incorporated.

826

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Factory Sealed 20 Amp Malleable Iron Receptacles


Explosionproof, Dust-Ignitionproof

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III

Malleable Iron Receptacle and Malleable Iron Mounting Box

Type

Wire/Pole

Hub Size
(Inches)

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Single Gang Class I, Group B


These models have separate factory sealed
chamber suitable for Class I, Group B as well as
Class I, Groups C and D, Class II, Groups F , G and
Class III. No external seals required.

Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III

2W, 3P

Feed-Thru

2W, 3P

1/2
3/4
1/2
3/4

EFSB150-2023M
EFSB175-2023M
EFSCB150-2023M
EFSCB175-2023M

EFSB150-20232M
EFSB175-20232M
EFSCB150-20232M
EFSCB175-20232M

Feed-Thru

Suitable for use in Class I, Division 1, Group B


when used with external seals.

Class I, Division 1 and 2 Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III

Dead-End

Dead-End

2W, 3P

Feed-Thru

2W, 3P

1/2
3/4
1
1/2
3/4
1

EFS150-2023M
EFS175-2023M
EFS110-2023M
EFSC150-2023M
EFSC175-2023M
EFSC110-2023M

EFS150-20232M
EFS175-20232M
EFS110-20232M
EFSC150-20232M
EFSC175-20232M
EFSC110-20232M

Feed-Thru

Two Gang
Class I, Division 1 and 2 Groups C, D; Class I, Division 2, Groups B, C, D; Class II, Division 1 and 2 Groups F, G; Class III.

Dead-End

Dead-End

2W, 3P

Feed-Thru

2W, 3P

1/2
3/4
1
1/2
3/4
1

EFS250-2023M
EFS275-2023M
EFS210-2023M
EFSC250-2023M
EFSC275-2023M
EFSC210-2023M

EFS250-20232M
EFS275-20232M
EFS210-20232M
EFSC250-20232M
EFSC275-20232M
EFSC210-20232M

EFSR-2023M

EFSR-20232M

Feed-Thru

Malleable Iron Replacement Receptacle Only


2W, 3P
Spring door replacement assembly (iron)

ULSCM

Seals (not furnishedsee Fittings Section) must be placed within 2 inches from each conduit opening. Seals are not required in Class I, Division 2 locations.
Shaded area indicates items suitable for Class I, Group B, C and D; Class II, Groups F, G; and Class III.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

827

Plugs and Receptacles: Hazardous Location

Single Gang

Plugs and Receptacles

Dead-End

Dead-End

U-Line Factory Sealed 20 Amp Receptacles Dimensions


Explosionproof, Dust-Ignitionproof

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.

Two Gang Box

Side View

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Single Gang Box

828

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

20 Amp Plugs

For U-Line 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof

These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Applications

U-Line Interchanger ECP plug: suitable for use in such areas


as refineries, petrochemical plants, and other areas subject to
where ignitable gases are present.
NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.

Features

Standard Materials

ECP plug: copperfree (less than 4/10ths of 1%) aluminum


NCP plug: 30% glass-reinforced thermoplastic polyester

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Cable Dia.,
(Inches)

20

2W, 3P

.538 to .639

ECP-2023

20

2W, 3P

.538 to .639

ECP-20232

20

2W, 3P

.538 to .639

NCP-2023

20

2W, 3P

.538 to .639

NCP-20232

Amp

Diagram

U-Line Interchanger ECP Standard Plug

NCP Plug

Dimensions in Inches/Millimeters

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

829

Plugs and Receptacles: Hazardous Location

Wire/
Pole

Plugs and Receptacles

Unique blade-type, brass contacts exert constant pressure


along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Longer plug housing for better gripping and easier plug
insertion and withdrawal.

Plugs fits any standard non-explosionproof receptacle (NEMA


5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
ECP plug: a twist of the plug produces audible click to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
NCP plug: special neoprene watertight plug bushing
accommodates flexible cord ranging from .538 to .639
diameter.

EFSR-GFI Factory Sealed Ground Fault Circuit Interrupter


For U-Line 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof
125 Vac branch circuits. Installs in standard EFD Mounting Box.
Class I, Division 1 Groups B, C, D
Class I, Division 2 Groups B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
NEMA 3, 3R, 7BCD, 9EFG

Applications
Provides required ground fault protection for portable
electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
Well suited for use in highly corrosive atmospheres and wet
locations.
Can be used in conjunction with U-Line factory sealed
receptacle on 20 Amp, 125 Vac branch circuits.

EFSR-GFI cover mounted on


single-gang EFD box. The GFI
cover has separate factory
sealed sealing chamber and is
suitable for Class I, Group B as
well as Class I, Groups C and
D; Class II, Groups E, F, G and
Class III.

Plugs and Receptacles

Features
Factory sealed construction; no external seals are required.
Arcing is confined within the devices interior sealed chamber.
Rated 20 Amp, 125 Vac, 5 mA trip setting.
Smooth-operating test and reset buttons.
Can be installed in standard EFD Series mounting boxes.
Choice of malleable iron or aluminum, dead-end or feed-thru
styles.

Standard Materials

EFSR-GFI cover installed on


two-gang EFD box together
with U-Line 20 Amp, 125 Vac
factory sealed receptacle.
Receptacle listed for Class
I, Groups C and D, Class II,
Groups F and G, and Class III.

Cover and sealing chamber: cast copperfree (less than 4/10ths


of 1%) aluminum
Cover bolts, test and reset buttons and shafts: stainless steel

Plugs and Receptacles: Hazardous Location

Standard Finish
Cover and sealing chamber: baked gray epoxy clad finish

Certifications and Compliances


UL Listed: E81751
UL Standard: 943, 1203

Description

Hub Size
(Inches)

Catalog Number
Malleable Iron

Aluminum

GFI Cover and Box Single Gang


Dead-End

Feed-Thru

1/2

EFS150-GFI

EFS150A-GFI

3/4

EFS175-GFI

EFS175A-GFI

EFS110-GFI

EFS110A-GFI

1/2

EFSC150-GFI

EFSC150A-GFI

3/4

EFSC175-GFI

EFSC175A-GFI

EFSC110-GFI

EFSC110A-GFI

1/2

EFS250-2023GFI

EFS250A-2023GFI

3/4

EFS275-2023GFI

EFS275A-2023GFI

EFS210-2023GFI

EFS210A-2023GFI

1/2

EFSC250-2023GFI

EFSC250A-2023GFI

3/4

EFSC275-2023GFI

EFSC275A-2023GFI

EFSC210-2023GFI

EFSC210A-2023GFI

GFI Cover, U-Line Receptacle and Box Two Gang


Dead-End

Feed-Thru

Aluminum Ground Fault Interrupter Cover/Device


Cover may be used with other EFD boxes and U-Line receptacles in this section.

EFSR-GFI

Shaded area indicated items suitable for Class I, Group B.

830

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line 20 Amp Portable Receptacle with GFCI


Explosionproof, Dust-Ignitionproof

125 Vac. For use on Hazardous or Non-Hazardous Receptacles.


Class I, Division 1 and 2 Groups C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7CD, 9FG

Applications
Provides required portable ground fault protection for
electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
Well suited for use in highly corrosive atmospheres and wet
locations.

Features

Plugs and Receptacles

Arcing is confined within the device's interior.


Rated 20 Amp, 125 Vac, 5 mA trip setting.
Provides open neutral protection to maximize safety.
High intensity LED pilot light rated at 100,000 hours
Smooth operating test and reset buttons.
Heavy duty 3 foot/0.91 meter SO power cord with U-Line 20
Amp NEMA 5-20R plug.
Lightweight design.
Convenient carry/hanging handle.
Plug mates with competitors comparable receptacles. The
receptacle also accepts their respective plugs.

Standard Materials

Standard Finish
Covers and back box: baked gray epoxy clad finish

Options
Incandescent pilot light available, contact local sales
representative.

Compliances
UL Standard: 943, 1203
CSA Standard: C22.2 No. 30
Dimensions
5.92"
150.3 mm

6.25"
158.7 mm

Amp
20

Pilot Light

Class I, Division 1 and 2

Green LED

U2023PGFID1G3

Red LED

U2023PGFID1R3

12.90"
327.6 mm

Cord: 36.00"
914.4 mm
2.78"
70.6 mm

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

831

Plugs and Receptacles: Hazardous Location

Covers and back box: cast copperfree (less than 4/10ths of 1%)
aluminum
Cover bolts, test and reset buttons and shafts: stainless steel
Carry/hanging handle: nylon covered galvanized steel

EFD Cast Device Mounting Boxes


For U-Line 20 Amp Receptacles

Single, Two, Tandem, and One through Five Gang Boxes.

Catalog Number
Malleable Iron
Aluminum

Type

Hub Size
(Inches)

1/2

EFD150-NL-Q

EFD150A-NL-Q

Dead-End

3/4

EFD175-NL-Q

EFD175A-NL-Q

Single Gang

EFD110-NL-Q

EFD110A-NL-Q

EFDC150-NL-Q

EFDC150A-NL-Q

3/4

EFDC175-NL-Q

EFDC175A-NL-Q

EFDC110-NL-Q

EFDC110A-NL-Q

EFD250-NL-Q

EFD250A-NL-Q

3/4

EFD275-NL-Q

EFD275A-NL-Q

EFD210-NL-Q

EFD210A-NL-Q

1
1/2

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Feed-Thru

Two Gang
1/2
Dead-End

Feed-Thru

1/2

EFDC250-NL-Q

EFDC250A-NL-Q

3/4

EFDC275-NL-Q

EFDC275A-NL-Q

EFDC210-NL-Q

EFDC210A-NL-Q

Tandem
Dead-End

1/2

EFDT50-NL-Q

3/4

EFDT75-NL-Q

1
Feed-Thru

EFDT10-NL-Q

1/2

EFDCT50-NL-Q

3/4

EFDCT75-NL-Q

EFDCT10-NL-Q

Blank Bodies for Brazed Hubs

Construct complete catalog number per following page. Hubs will be located in center of walls and evenly spaced unless otherwise specified. Where spacings are
critical, submit sketch showing spacing requirements.

1 Gang

EFD-1-NL

2 Gang

EFD-2-NL

3 Gang

EFD-3-NL

4 Gang

EFD-4-NL

5 Gang

EFD-5-NL

For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D.

832

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EFD Blank Cast Device Boxes

Drilling Information for Brazed Threaded and Union Hubs for U-Line 20 Amp Receptacles
Single, Two, Three, Four and Five Gang Boxes.

Determine catalog number as follows:


(1) Select EFD device box catalog number.
(2) Select Standard Hub Arrangement
Diagram number.
(3) Select symbols that represent hub
sizes from Symbol Table. (Use 0
where no hub is required, and separate
the various divisions of the complete
catalog number by dashes.)

Standard Hub Arrangement Diagrams


Hub a is always TOP of box
Two, Three, Four and Five Gang (Front View)

Plugs and Receptacles

Example
The blank body device box selected is
EFD3NL and the hub arrangement is
diagram #8. Hub a is to be 3/4 brazed
threaded; hub b, 1 brazed threaded;
hub c, 3/4 brazed threaded; hub d,
no hub is required; and hub e, 1 brazed
union.
The complete catalog number will be:
EFD3NL823203E

Plugs and Receptacles: Hazardous Location

If a Standard Hub Arrangement is not


suitable for the application, or when hubs
are to be more accurately spaced, submit
sketch locating hubs (1) from centerlines
of walls and (2) from outside back of box
(or from mounting lug surface if lugs are
supplied).
All hubs will be located in centerlines of
walls and evenly spaced unless
otherwise specified.
Symbol Table
Hub Size
(Inches)

Brazed
Threaded Hub
Symbol

Brazed Union
Hub Symbol

Blank

1/2

1E

3/4

2E

3E

One Gang (Front View)

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

833

U-Line Factory Sealed 15 and 20 Amp Plugs and Receptacles V


CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction Grounding through Extra Pole and Shell.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Plugs and Receptacles

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations with damp or corrosive conditions.
Class I: classified locations where ignitable vapors or gases are
present such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Class II: classified locations such as:
Process industries where there are dust hazards from
handling such products as flour, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance.

Plugs and Receptacles: Hazardous Location

Features

Intermateable with competitor's plugs of like configurations.


Factory sealed, external seals not required. Arcing is safely
confined to receptacle interior.
Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
Unique blade-type, brass contacts exert constant pressure
along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
ECP plug fits any standard non-explosionproof receptacle
(NEMA 5-15R, 5-20R, or 6-20R) as well as U-Line
explosionproof receptacles.

Standard Materials

Receptacle, cover and mounting box: copperfree (4/10 of 1%


max.) aluminum
ECP plugs: copperfree (4/10 of 1% max.) aluminum housings
Insulating blocks: glass-filled reinforced polyester

Standard Finishes

Receptacles: epoxy powder coat


Cord connector housings and caps: epoxy powder coat

Certifications and Compliances

CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No 42, C22.2
No.159
CSA Certified: 038644

Illustrated Features

Mounting lugs.

Receptacle housing
and cover.
Spring-loaded cover seats
against neoprene gasket.

Mounting box.
Stainless steel slotted hex
head mounting screws.

CSA Approved when used with Killark UGR Series and Crouse-Hinds ENR Series receptacles. Crouse-Hinds and ENP are registered trademarks of Cooper
Crouse-Hinds. Killark and UGR are registered trademarks of Hubbell Incorporated.
V CSA Certification only.

834

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Factory Sealed 15 and 20 Amp Plugs and Receptacles V


CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction Grounding through Extra Pole and Shell.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Illustrated Features
Spring door cover keeps dust out of receptacle when plug is
not in use, which may be rotated 180 or completely removed.
Stainless steel cover spring-completely enclosed for protection
from corrosive environments. Cover may be used with hinge at top
(standard) or rotated 180 to put hinge at bottom.

With plug not in use, springloaded door seats against


neoprene gasket to seal
receptacle from corrosive
atmospheres.

For safety... Ordinary location


plug will NOT activate
explosionproof U-Line
receptacle.

Plug mechanical cable clamps


on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.

Factory sealed receptacle/switch interior. Switch is an integral


part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
rotating action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.
ECP Interchanger plug fits ordinary location receptacles
(NEMA 5-20R or 15R and NEMA 6-20R) and explosionproof U-Line
receptacle as well competitors comparable NEMA blade configured
receptacles.

Plugs and Receptacles

With plug in use, neoprene


gasket in throat of receptacle
seals around plug keeping
out dirt, water, dust and other
foreign matter.

Solderless lugsall terminals are pressure type to facilitate wiring.

Plugs and Receptacles: Hazardous Location

Longer plug housing for better gripping and easier plug insertion
and withdrawal.
Knock-out in plug insulator permits potting of terminations for
positive protection in severe environments.
A twist of the plug produces audible click to indicate fast make
and break of built-in switch contacts. Twisting plug locks it in
placecannot be accidentally pulled out.

Special neoprene watertight plug bushing accommodates


flexible cord ranging from .538 to .639 in diameter.

V CSA Certification only.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

835

U-Line Factory Sealed 15 and 20 Amp Plugs and Receptacles V

CSA Certification Only. Explosionproof, Dust-Ignitionproof


Dead-Front Safety Construction Grounding through Extra Pole and Shell.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Receptacle and Cover Assembly


Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP
Description

ECSK-2023

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

20 Amp

ECSK-20232

Mounting Box Complete with 1 Close-Up Plug


Hub Size

Catalog Number

3/4"

ECS-175

1"

ECS-110

3/4"

ECS-275

1"

ECS-210

Single Gang

Two Gang

Dimensions
Cover

Mounting Box

V CSA Certification only.

836

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Factory Sealed 15 and 20 Amp Plugs V


Explosionproof, Dust-Ignitionproof

These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Applications

U-Line Interchanger ECP plug: suitable for use in such areas


as refineries, petrochemical plants, and other areas subject to
where ignitable gases are present.
NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.

Features

Standard Materials

ECP plug: copperfree (less than 4/10ths of 1%) aluminum


NCP plug: 30% glass-reinforced thermoplastic polyester

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Cable Dia.,
(Inches)

15

2W, 3P

.538 to .639

ECP-1523

20

2W, 3P

.538 to .639

ECP-2023

20

2W, 3P

.538 to .639

ECP-20232

15

2W, 3P

.538 to .639

NCP-1523

20

2W, 3P

.538 to .639

NCP-2023

20

2W, 3P

.538 to .639

NCP-20232

Amp

Diagram

U-Line Interchanger ECP Standard Plug

NCP Plug

Dimensions

V CSA Certification only.


Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

837

Plugs and Receptacles: Hazardous Location

Wire/
Pole

Plugs and Receptacles

Unique blade-type, brass contacts exert constant pressure


along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Longer plug housing for better gripping and easier plug
insertion and withdrawal.

Plugs fits any standard non-explosionproof receptacle (NEMA


5-15R, 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.
15 Amp ECP1523 125 Vac and 20 Amp ECP2023 125 Vac
U-Line plugs are for use in the T-slot configured 20 Amp U-Line
receptacle. ie ECSK-2023.
ECP plug: a twist of the plug produces audible click to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
NCP plug: special neoprene watertight plug bushing
accommodates flexible cord ranging from .538 to .639
diameter.

U-Line 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V

CSA Certification Only. Explosionproof, Dust-Ignitionproof


Dead-Front Safety Construction Grounding through Extra Pole and Shell.
Class I, Division 1 and 2, Groups B, C, D
Class I Zone 1 and 2, IIB + H2 T6
Class II, Division 1 and 2, Groups E, F, G
Class III, Encl. 3R, weatherproof
CSA Type 3R, 7BCD, 9EFG
CSA Approved

Class I, Division 1 and 2 Groups B, C, D


Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Applications
Provides required ground fault protection for portable
electrically-operated devices. Meets all CSA requirements for
ground fault protection in hazardous locations.
Well suited for use in highly corrosive atmospheres and wet
locations.
Can be used in conjunction with U-Line factory sealed
receptacle on 20 Amp, 125 Vac branch circuits.

Plugs and Receptacles

Features
Rated 20 Amp, 125 Vac, 5 mA trip setting. 0.075 second trip
time.
Smooth-operating test and reset buttons.
Can be installed in standard ECS Series mounting boxes.

Standard Materials
Cover: cast copperfree (less than 4/10ths of 1%) aluminum
Push Buttons: Aluminum Upper Barrel and phelonic lower
barrel (Dust cap models have neoprene buttons)

Ground Fault Circuit Interrupter Cover Assembly

Standard Finish
Cover: baked gray epoxy clad finish

Plugs and Receptacles: Hazardous Location

Options
Securing rod for push button factory sealed units. Add suffix
S153.
CSA Type 4X enclosure and cover. Add suffix 4X.
Flush mounted single LED trip indicator light. Add suffix -LED.

Certifications and Compliances


CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No.42,
C22.2 No. 159
CSA Certified: 038644

2-Gang GFCI and Receptacle

V CSA Certification only.

838

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line 20 Amp ECSK-GFI Ground Fault Circuit Interrupter and Receptacle V


CSA Certification Only. Explosionproof, Dust-Ignitionproof
Dead-Front Safety Construction Grounding through Extra Pole and Shell.
Class I, Division 1 and 2, Groups B, C, D
Class I Zone 1 and 2, IIB + H2 T6
Class II, Division 1 and 2, Groups E, F, G
Class III, Encl. 3R, weatherproof
CSA Type 3R, 7BCD, 9EFG
CSA Approved

Class I, Division 1 and 2 Groups B, C, D


Class II, Division 1 and 2 Group G and Coal Dust
Class III
CSA Type 7BCD, 9G

Hub Size (Inches)

Electrical Rating

Catalog Number

Ground Fault Circuit Interrupter 1-Gang Non-Factory Sealed Devices


1/2 3/4

20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time

ECS2GFI

20 Amp 120 Vac, 5 mA Trip 0.075 Sec. Trip Time

ECS4GFI

U-Line Receptacles Factory Sealed Device. Not approved for Group E *


Plugs and Receptacles

1-Gang
1/2 3/4

20 Amp 125 Vac, 1 HP

ECS32023

20 Amp 125 Vac, 1 HP

ECS52023

1/2 3/4

20 Amp 250 Vac, 2 HP

ECS320232

20 Amp 250 Vac, 2 HP

ECS520232

2-Gang with two, single receptacle covers


15/20 Amp 125 Vac, 1 HP

ECS72023

15/20 Amp 125 Vac, 1 HP

ECS92023

1/2 3/4

15/20 Amp 250 Vac, 2 HP

ECS720232

15/20 Amp 250 Vac, 2 HP

ECS920232

Plugs and Receptacles: Hazardous Location

1/2 3/4

U-Line Plugs and Receptacles with Ground Fault Protection 2-Gang Non-Factory Sealed Devices
1/2 3/4

20 Amp 125 Vac, 1 HP

ECS6GFI2023

20 Amp 125 Vac, 1 HP

ECS8GFI2023

Catalog Number
Description

Hub Size (Inches)

Single Gang

Two Gang

Ground Fault Circuit Interrupter Cover Assembly


Ground Fault Circuit Interrupter (Cover Assembly)

ECSK-GFI

Receptacle Cover Assembly

ECSK-2023

* Approved for Group F with non-electrically conductive dusts.


V CSA Certification only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

839

U-Line Contender Factory Sealed 20 Amp Plugs and Receptacles


Explosionproof, Dust-Ignitionproof
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III

NEMA 3RX

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist.

Plugs and Receptacles

Features

Covers are UL Listed when used with Contender Series back


boxes.
ECP plug fits any standard non-explosionproof receptacle
(NEMA 5-20R, or 6-20R) as well as U-Line explosionproof
receptacles.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Dead front design: receptacle is not energized until plug is fully
inserted and switch is engaged.

Plugs and Receptacles: Hazardous Location

Standard Materials

Cover: copperfree (4/10 of 1% max.) aluminum


Back box: malleable iron
Insulating blocks: fiberglass reinforced thermoset polyester

Standard Finishes

Malleable iron mounting boxes: triple-coat (1) zinc electroplate,


(2) chromate and (3) epoxy powder coat
Covers and aluminum back boxes: epoxy powder coat

Related Products

U-Line Contender receptacles only available for use in


combination with 1- and 2-gang EDS boxes incorporating such
devices as pilot lights, switches and push buttons. See Controls
Section.

Options

Copperfree (4/10 of 1% max.) aluminum receptacle cover and


box. Add suffix SA.

Certifications and Compliances

UL Listed: E10784
UL Standard: UL 1203, UL 1010, UL 894

Illustrated Features

Mounting lugs.

Receptacle housing and


cover optional malleable
iron on EFS-M Series.
Spring-loaded cover seats
against neoprene gasket.

Malleable iron mounting box


with triple-coat finish standard.
Aluminum back box available.

U-Line NEMA 4X corrosion


resistance screw cover kit
available: ULINEREC4XKIT.

Stainless steel slotted hex


head mounting screws.

NEMA Type 4X when the screw cover kit is installed and the cover is fully engaged.
Covers are UL Classified to mount on Crouse-Hinds EDS back boxes. Appleton ENR Series receptacles are UL Classified for use with Crouse-Hinds ENP
Series plugs. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds.

840

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Contender Factory Sealed 20 Amp Plugs and Receptacles


Explosionproof, Dust-Ignitionproof
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III

NEMA 3RX

Illustrated Features
Spring door cover keeps dust out of receptacle when plug is not in
use, which may be rotated 180 or completely removed. Stainless
steel cover spring-completely enclosed for protection from
corrosive environments.

With plug not in use, springloaded door seats against


neoprene gasket to seal
receptacle from corrosive
atmospheres.

For safety... Ordinary location


plug will NOT activate
explosionproof U-Line
receptacle.

Plug mechanical cable clamps


on the plug prevent strain on
cables and meet or exceed UL
150 lb. strain relief pull-out test
for classified locations.

Factory sealed receptacle/switch interior. Switch is an integral


part of receptacle interior, contained in an aluminum sleeve.
Protective xylan coating on inside of sleeve provides smooth
rotating action of internal switch, which is activated by rotating
plug in receptacle. Entire aluminum sleeve is sealed at both ends
with neoprene O-rings to protect receptacle/switch interior against
moisture.

ECP Interchanger plug fits ordinary location receptacles (NEMA


5-20R and NEMA 6-20R) and explosionproof U-Line receptacle as
well competitors comparable NEMA blade configured receptacles.

Special neoprene watertight plug bushing accommodates


flexible cord ranging from .538 to .639 in diameter.
Solderless lugsall terminals are pressure type to facilitate wiring.
Longer plug housing for better gripping and easier plug insertion
and withdrawal.

NEMA Type 3RX when the screw cover kit is installed and the cover is fully engaged.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

841

Plugs and Receptacles: Hazardous Location

A twist of the plug produces audible click to indicate fast make


and break of built-in switch contacts. Twisting plug locks it in
placecannot be accidentally pulled out.

Plugs and Receptacles

With plug in use, neoprene


gasket in throat of receptacle
seals around plug keeping
out dirt, water, dust and other
foreign matter.

U-Line Contender Factory Sealed 20 Amp Receptacles


Explosionproof, Dust-Ignitionproof
Class I, Groups C, D
Class I, Division 2, Group B
Class I, Zone 1, Group IIB
Class I, Zone 2, Group IIB + H2
Class II, Groups F, G
Class III

NEMA 3RX

Catalog Numbers
Type

125 Vac

250 Vac

1/2

ENR11201

ENR11202

3/4

ENR21201

ENR21202

Hub Size

Single Gang

Plugs and Receptacles

Dead-End

Feed-Thru
Dead-End

Feed-Thru

ENR31202

ENRC11201

ENRC11202

3/4

ENRC21201

ENRC21202

ENRC31201

ENRC31202

1/2

ENR12201

ENR12202

3/4

ENR22201

ENR22202

ENR32201

ENR32202

1/2

ENRC12201

ENRC12202

3/4

ENRC22201

ENRC22202

ENRC32201

ENRC32202

ENR5201

ENR6202

Two Gang
Dead-End

Plugs and Receptacles: Hazardous Location

ENR31201

1/2

Feed-Thru

Replacement Receptacles
Receptacle Cover Assembly

Spring Cover Replacement Kit (Aluminum)

ULSCA

ULINEREC4XKIT

NEMA 4X Corrosion Resistance Kit

Standard back box malleable iron. For aluminum back box, add suffix SA to catalog number.
NEMA Type 4X when the screw cover is installed and the cover is fully engaged.

842

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

20 Amp Plugs

For U-Line Contender 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof

These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Applications

U-Line Interchanger ECP plug: suitable for use in such areas


as refineries, petrochemical plants, and other areas subject to
where ignitable gases are present.
NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.

Features

Standard Materials

ECP plug: copperfree (less than 4/10ths of 1%) aluminum.


NCP plug: 30% glass-reinforced thermoplastic polyester.

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Cable Dia.,
(Inches)

20

2W, 3P

.538 to .639

ECP-2023

20

2W, 3P

.538 to .639

ECP-20232

20

2W, 3P

.538 to .639

NCP-2023

20

2W, 3P

.538 to .639

NCP-20232

Amp

Diagram

U-Line Interchanger ECP Standard Plug

NCP Plug

Dimensions

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

843

Plugs and Receptacles: Hazardous Location

Wire/
Pole

Plugs and Receptacles

Unique blade-type, brass contacts exert constant pressure


along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Longer plug housing for better gripping and easier plug
insertion and withdrawal.

Plugs fits any standard non-explosionproof receptacle (NEMA


5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
ECP plug: a twist of the plug produces audible click to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
NCP plug: special neoprene watertight plug bushing
accommodates flexible cord ranging from .538 to .639
diameter.

GFS-1 Factory Sealed Ground Fault Circuit Interrupter

For U-Line Contender 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof


125 Vac Branch Circuits. Installs in Standard Contender Series Mounting Box.
Class I, Division 1 and 2, Groups C, D
Class II, Division 1 and 2, Groups E, F, G
Class III
NEMA 3RX, 7CD, 9EFG

Applications

Provides required ground fault protection for portable


electrically-operated devices. Meets all UL and CSA
requirements for ground fault protection in hazardous locations.
Well suited for use in highly corrosive atmospheres and wet
locations.
Can be used in conjunction with U-Line factory sealed
Contender receptacle on 20 Amp, 125 Vac branch circuits.

Plugs and Receptacles

Features

Covers are UL Listed when used with Contender Series back


boxes.
Factory sealed construction; no external seals are required.
Arcing is confined within the devices interior sealed chamber.
Rated 20 Amp, 125 Vac, 5 mA trip setting.
Smooth-operating test and reset buttons.

Standard Materials

Cover and sealing chamber cast copperfree (less than 4/10 of


1%) aluminum
Cover bolts, test and reset buttons and shafts: stainless steel

Plugs and Receptacles: Hazardous Location

Certifications and Compliances


UL Listed: E81751
UL Standard: UL 943, UL 1203

Description

Catalog Number

Aluminum Ground Fault Interrupter Cover/Device

GFS-1

Dimensions

Covers are UL Classified to mount on Crouse-Hinds EDS back boxes. Crouse-Hinds, EDS and ENP are registered trademarks of Cooper Crouse-Hinds.

844

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EDS Cast Device Mounting Boxes and Dimensions


For U-Line Contender 20 Amp Receptacles

Dimensions in Inches/Millimeters

Catalog Number

Type

Hub Size
(Inches)

1/2

6.06/153.9

6.81/172.9

0.75/19.0

EDS171

EDS171-SA

Dead-End

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDS271

EDS271-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDS371

EDS371-SA

Malleable Iron

Aluminum

Single Gang

Feed-Thru

Dead-End

Feed-Thru

Dead-End

Feed-Thru

6.81/172.9

0.75/19.0

EDSC171

EDSC171-SA

6.81/172.9

0.88/22.3

EDSC271

EDSC271-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDSC371

EDSC371-SA

1/2

6.06/153.9

6.81/172.9

0.88/22.3

EDS172

EDS172-SA

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDS272

EDS272-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDS372

EDS372-SA

1/2

6.06/153.9

6.81/172.9

0.88/22.3

EDSC172

EDSC172-SA

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDSC272

EDSC272-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDSC372

EDSC372-SA

1/2

11.31/287.2

12.09/307.0

0.88/22.3

EDS147

EDS147-SA

3/4

11.31/287.2

12.09/307.0

0.88/22.3

EDS247

EDS247-SA

11.44/290.5

12.31/312.6

1.00/25.4

EDS347

EDS347-SA

1/2

11.31/287.2

12.09/307.0

0.88/22.3

EDSC147

EDSC147-SA

3/4

11.31/287.2

12.09/307.0

0.88/22.3

EDSC247

EDSC247-SA

11.44/290.5

12.31/312.6

1.00/25.4

EDSC347

EDSC347-SA

Dimensions
Single Gang Box

Two Gang Box

Single/Two Gang Box Side View

Tandem

0.32"/8.1 mm Dia.

5.88"
149.3 mm

A
B

3.50
88.9 mm

5.88"
149.3 mm

5.09"
159.2 mm

60
2.63"
66.8 mm

3.50"
88.9 mm

1.31"
33.2 mm
7.19"
182.6 mm

3.20
3.06
81.2 mm
77.7 mm
6.19
157.2 mm

For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

845

Plugs and Receptacles: Hazardous Location

Tandem

6.06/153.9
6.06/153.9

Plugs and Receptacles

Two Gang

1/2
3/4

U-Line N1 Series 20 Amp Plugs and Receptacles


With Nonmetallic Intraground Enclosure. Explosionproof
125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1, Groups C, D
Class I, Division 2, Groups B, C, D
NEMA 3, 3R, 3RX, 4X, 7CD, 12

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist.

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Features

Nonmetallic construction with metal imbedded grounding grid.


Feed-thru or dead-end grounded 1/2 or 3/4 conduit openings
for threaded conduit.
Special grounding wire provides safe grounding when cover is
removed.
Excellent resistance to ultraviolet light and water.
Excellent conduit connection strength.
Superior flammability resistance.
Enclosure walls are 5/16 thick.
Silicone gasket, specially designed for the labyrinth-path joint,
prevents entrance of moisture without interfering with the
venting of cooled hazardous gases and vapors.
Explosionproof when sealing fittings (sold separately) are
installed at each conduit entrance.
Excellent resistance to fungi, mold.

Illustrated Features
Unique labyrinth-path construction assures flame-tight joint
between body and cover.

Materials

Mounting box: natural color, high strength thermoplastic


polyetherimide
Gasket: silicone

Certifications and Compliances

UL Standard: UL 1010 (UL 1203)


UL Listed: E10784

Related Products

Sealing fitting must be installed at each conduit entrance of


the N1 enclosure to be explosionproof. See Fittings Section.

846

Aluminium grounding grid, imbedded into the nonmetallic


enclosure during molding, provides complete grounding system.
No field work. No extra grounding wires or parts required.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line N1 Series 20 Amp Receptacles

With Nonmetallic Intraground Enclosure. Explosionproof


125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2 HP. Dead-Front Safety Construction.
Class I, Division 1, Groups C, D
Class I, Division 2, Groups B, C, D
NEMA 3, 3R, 3RX, 4X, 7CD, 12

Nonmetallic Mounting Box with Aluminum Epoxy Coated Receptacle


Catalog Number

Hub Size (Inches)

Wire/Pole

Volts

Catalog Number

1/2 or 3/4

2W, 3P

125

N1D75-2023

1/2 or 3/4

2W, 3P

250

N1D75-20232

1/2 or 3/4

2W, 3P

125

N1DC75-2023

1/2 or 3/4

2W, 3P

250

N1DC75-20232

Dead-End

Plugs and Receptacles

Feed-Thru

Dimensions
Front View

Side View

Plugs and Receptacles: Hazardous Location

Sealing fittings must be field installed adjacent to enclosure on all conduit runs.
Furnished with a 3/4 to 1/2 reducer for each hub.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

847

20 Amp Plugs

For U-Line Intraground N1 Series 20 Amp Receptacles. Explosionproof, Dust-Ignitionproof

These watertight plugs also fit NEMA 5-20R or 6-20R receptacles in nonclassified areas. Choice of Aluminum or Thermoplastic Polyester Plug.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Applications

U-Line Interchanger ECP plug: suitable for use in such areas


as refineries, petrochemical plants, and other areas subject to
where ignitable gases are present.
NCP Plug: ideal where moisture or corrosion is a constant
problem, such as production facilities on marine platforms, and
pipeline transportation facilities.

Plugs and Receptacles

Features

Unique blade-type, brass contacts exert constant pressure


along entire contact surface and provide superior electrical
contact.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Longer plug housing for better gripping and easier plug
insertion and withdrawal.

Standard Materials

ECP plug: copperfree (less than 4/10ths of 1%) aluminum


NCP plug: 30% glass-reinforced thermoplastic polyester

Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP

Wire/
Pole

Cable Dia.,
(Inches)

20

2W, 3P

.538 to .639

ECP-2023

20

2W, 3P

.538 to .639

ECP-20232

20

2W, 3P

.538 to .639

NCP-2023

20

2W, 3P

.538 to .639

NCP-20232

Amp

Plugs and Receptacles: Hazardous Location

Plugs fits any standard non-explosionproof receptacle (NEMA


5-20R, or 6-20R) as well as U-Line explosionproof receptacles.
ECP plug: a twist of the plug produces audible click to
indicate fast make and break of built-in switch contacts.
Twisting plug locks it in place and cannot be accidentally pulled
out.
NCP plug: special neoprene watertight plug bushing
accommodates flexible cord ranging from .538 to .639
diameter.

Diagram

U-Line Interchanger ECP Standard Plug

NCP Plug

Dimensions

848

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles


Explosionproof, Dust-Ignitionproof, Watertight

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division, 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 3RX, 4X, 7BCD, 9FG, 12

Applications

Features

Standard Materials
Copperfree (less than 4/10ths of 1%) aluminum

Standard Finishes
Epoxy clad-two-coat baked finish

Certifications and Compliances





UL Standard: UL 1010 (UL 1203)


UL Listed: E10784
CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159
CSA Certified: 038644

Plugs and Receptacles: Hazardous Location

Furnished with steel locknut and neoprene sealing gasket


assembly.
Gasketed construction protects receptacle against moisture
and dirt with plug in or out.
Interior switch cylinder has neoprene O-ring at each end to seal
out dust and moisture.
Style 2 (shell and extra pole) grounding.

Plugs and Receptacles

Class I, Division 1 applications require a minimum of five full


threads of engagement (seven for Group B).
ECHT is designed to be used where unit is threaded into
1-1/2 NPT (tapered) threads, such as in panelboards.
ECH is designed to be used where the unit is threaded into
2 NPSM (straight) threads.
In Class I, Division 2 applications no thread engagement is
required unless non-factory sealed devices are also installed in
the enclosure.
ECHT and ECH are suitable for use with approved
enclosures having threaded or non-threaded openings for
these receptacles.
Where threaded enclosures are used, they must have
1-1/2 NPT or NPSM threads to fit the ECHT and 2 NPSM
(straight) threads to fit the ECH.

Recommended Enclosure Types

Typical Class I, Division 1 Application


Hazardous
(Classified) Location

Typical Class I, Division 2 Application


Suitable Enclosure Type

NEMA 7BCD with 1-1/2 (1-1/211-1/2 NPT) or 2 (211 1/2 NPSM) thread opening. Minimum 7 full threads of
Class I, Division 1
engagement required for Group B; minimum 5 threads for Groups C and D.
Class I, Division 2

NEMA 3, 3R, 3S,12 or any suitable enclosed and gasketed enclosure that prevents the escape of sparks or burning
materials.

Class II, Division 1

NEMA 9F , G with 1-1/2 (1-1/211-1/2 NPT) or 2 (211-1/2 NPSM) thread opening. Minimum 3 full threads of
engagement required.

Class II, Division 2

NEMA 3, 3S,12 or any suitable enclosed and gasketed enclosure that minimizes entrance of dust and prevents
escape of sparks or burning materials.

Suitable for these types with a suitable NEMA enclosure.


Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure.
NEMA 3X when spring cover is used and mounted in a suitable enclosure.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

849

U-Line Factory Sealed 20 Amp Panel Mounting Plugs and Receptacles


Explosionproof, Dust-Ignitionproof, Watertight

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division, 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 3RX, 4X, 7BCD, 9FG, 12

20 Amp Aluminum Receptacle


Catalog Number
Thread Size and Type

125 Vac, 1 HP

250 Vac, 2 HP

Wire/Pole

1-1/2 (1-1/211-1/2 NPT)

2W, 3P

ECHT2023

ECHT20232

2 (211-1/2 NPSM)

2W, 3P

ECH2023

ECH20232

Plugs and Receptacles

Spring and Screw Cap


Included with Assembly
Dimensions
ECH

Plugs and Receptacles: Hazardous Location

ECHT

Open Cover

ECHT has 1-1/2 tapered threads (1-1/2-11-1/2 NPT); ECH has 2 straight threads (211-1/2 NPSM).
Suitable for these types with a suitable NEMA enclosure.
Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure.
NEMA 3X when spring cover is used and mounted in a suitable enclosure.

850

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

U-Line ECCL/ECC Factory Sealed 20 Amp Cable Connectors V

CSA Certification Only

125 Vac, 20 Amp, 1 HP; 250 Vac, 20 Amp, 2HP. Dead-Front Safety Construction .
CSA Certifications:
Class I, Division 1 and 2 Groups B, C, D
Class II, Division, 1 and 2 Groups F, G
Class III
NEMA 3, 3R, 7BCD, 9FG

Applications

Adapter sets for connecting portable devices having ECP


U-Line Plugs to existing receptacles in non-hazardous areas.
Completed adapter set consists of ECCL (or ECC), short flexible
cord and plug to fit existing receptacle.

Features

Gasketed spring cover snaps shut to protect against moisture


and combustible dust.
Gasket in receptacle throat seals around plug for protection
against environment.
Interior switch cylinder.
O-ring at each end to seals combustible dust and moisture.
2 bushings to accommodate various cable sizes.

Standard Finishes

Plugs and Receptacles

Epoxy powder coat

Standard Materials

Certifications and Compliances

Housing: copperfree (4/10ths of 1% max.) aluminum


O-Ring: neoprene

CSA Standard: C22.2 No.25, C22.2 No. 30, C22.2 No. 159
CSA Certified: 038644

20 Amp Cable Connectors


Catalog Number
125 Vac, 1 HP
250 Vac, 2 HP
Amps

With Spring Cover

2W, 3P .538 to .639

20

ECCL2023

Without Spring Cover

2W, 3P .538 to .639

20

ECC2023

NEMA 4X Corrosion Resistance Kit

Plugs and Receptacles: Hazardous Location

Wire/Pole

Cable Dia.
(Inches)

ECC20232

ULINEREC4XKIT

Dimensions

V CSA Certification only.


NEMA Type 4X when screw cover kit is used and screw cover is fully engaged.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

851

CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles


Explosionproof

120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction.


Does not intermate with
Contender CPS 20 Amp
Pin and Sleeve Receptacles

Class I, Division 1 and 2 Groups B, C, D


Class II, Division 1 and 2 Groups F, G
NEMA 3RX, 7BCD

Applications
Locations where receptacles are used with stationary or
portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist.

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Features
Captive stainless steel hex head slotted screws.
Plug mechanical cable clamps prevent strain on cables; they
meet or exceed UL strain relief pull-out requirements.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Delayed action construction. Insert plug partially rotate slide on
front of receptacle and insert plug fully.
Factory sealed: external seals not required.
CPS Series plug and receptacles are supplied with pressure
terminal connectors.
Energizes receptacle terminals deeply recessed to prevent
accidental touching.

CPS Receptacle
15 Angle Type

CPS Receptacles
with EFD Mounting Boxes

Standard Materials
Cover: copperfree (less than 4/10ths of 1%) aluminum
Mounting bodies: malleable iron
Insulating blocks: fiberglass reinforced thermoset polyester
Cover gasket and plug grommet: neoprene

Standard Finishes
Malleable iron mounting bodies: triple-coat (1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
Aluminum covers: epoxy powder coat

Certifications and Compliances





UL Standard: UL 1010 (UL 1203)


UL Listed: E10784, E81751
CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159
CSA Certified: 038644

Related Products
For a EFSR-GFI Ground Fault Circuit Interrupter refer to the
U-Line 20 Amp Receptacles within the Plugs and Receptacles:
Hazardous Location Section.

NEMA 3X with Screw Cover Kit installed and cover full engaged.
Shaded items on following page suitable for Class I, Group B in addition to Class I, Groups C and D.

852

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

CPS 20 Factory Sealed Amp Pin and Sleeve Replacement Receptacles and CPP Plugs
Explosionproof

120-240 Vac, 20 Amp at 1 HP; 20 Amp at 24 Vdc. Dead-Front Safety Construction.


Does not intermate with
Contender CPS 20 Amp
Pin and Sleeve Receptacles

Class I, Division 1 and 2 Groups B, C, D


Class II, Division 1 and 2 Groups F, G
NEMA 3RX, 7BCD

Type

Number of Gangs

Wire/Pole

Dead-End

2W, 3P

Cable Dia. (Inches)

Catalog Number

CPS Receptacle 15 Angle Type


1/2

CPSA-2350

3/4

CPSA-2375

1/2

CPE1-2350

3/4

CPE1-2375

CPE1-23100

1/2

CPC1-2350

3/4

CPC1-2375

CPS Receptacles with EFD Mounting Boxes

Feed-Thru

Single

Single

2W, 3P

2W, 3P

CPC1

Feed-Thru

Two

Two

2W, 3P

2W, 3P

CPC2

CPC1-23100

1/2

CPE2-2350

3/4

CPE2-2375

CPE2-23100

1/2

CPC2-2350

CPC2-23100

3/4

CPC2-2375

Plugs and Receptacles: Hazardous Location

Dead-End

Plugs and Receptacles

Dead-End

CPS Replacement Receptacle and Cover Assembly


CPSR

CPSR-23

2W, 3P

CPSCA

Replacement Spring Cover

CPR Replacement Receptacle Cover Assembly Only


CPR

CPR-23

2W, 3P

Spring Cover Kit

CPRCA

NEMA 3X Corrosion Resistance Kit

CPS233RXKIT

CPP Plugs for use with CPS Receptacles


Pressure Terminals
Plug amperes match receptacle
ratings

2W, 3P

.536 to .639

CPP-2023

NEMA 3X with Screw Cover Kit installed and cover full engaged.
Suitable for Class 1, Group C, D, Class I Div 2 Group B, C, D, Class II, Groups F, G
Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

853

EFD Cast Device Mounting Boxes


For CPS 20 Amp Receptacles
Single, Two, and Tandem Boxes.

Does not intermate with


Contender CPS 20 Amp
Pin and Sleeve Receptacles

Catalog Number
Aluminum

Type

Hub Size
(Inches)

1/2

EFD150-NL-Q

EFD150A-NL-Q

Dead-End

3/4

EFD175-NL-Q

EFD175A-NL-Q

Malleable Iron

Single Gang

1
1/2
Plugs and Receptacles

Feed-Thru

EFD110-NL-Q

EFD110A-NL-Q

EFDC150-NL-Q

EFDC150A-NL-Q

3/4

EFDC175-NL-Q

EFDC175A-NL-Q

EFDC110-NL-Q

EFDC110A-NL-Q

1/2

EFD250-NL-Q

EFD250A-NL-Q

3/4

EFD275-NL-Q

EFD275A-NL-Q

EFD210-NL-Q

EFD210A-NL-Q

Two Gang

Plugs and Receptacles: Hazardous Location

Dead-End

Feed-Thru

1/2

EFDC250-NL-Q

EFDC250A-NL-Q

3/4

EFDC275-NL-Q

EFDC275A-NL-Q

EFDC210-NL-Q

EFDC210A-NL-Q

Tandem
Dead-End

1/2

EFDT50-NL-Q

3/4

EFDT75-NL-Q

1
Feed-Thru

EFDT10-NL-Q

1/2

EFDCT50-NL-Q

3/4

EFDCT75-NL-Q

EFDCT10-NL-Q

For tandem bodies, eternal seals must be installed within 5 feet/1.52 meters of each conduit entrance or Class I, Group C and D.

854

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

CPS 20 Amp Factory Sealed Receptacles and CPP Plugs Dimensions

CPSA 45 Angle Type Receptacle

Plugs and Receptacles

CPSA 15 Angle Type Receptacle

Plugs and Receptacles: Hazardous Location

CPP Plug

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

855

Contender CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles


Explosionproof, Delayed Action
Class I, Division 1 and 2, Groups C, D

Does not intermate with


CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles

Applications

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist.
Meets all UL and CSA requirements for ground fault protection
in hazardous locations when GFCI cover is used.

Features
Covers are UL Listed when used with Contender Series
mounting bodies.
Plug mechanical cable clamps prevent strain on cables they
meet or exceed UL strain relief pull-out requirements.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Delayed action construction: insert plug partially rotate slide on
front of receptacle and insert plug fully.
Factory sealed: external seals not required.
Plug and receptacles are supplied with pressure terminal
connectors.

Standard Materials
Cover: copperfree (4/10 of 1% max.) aluminum
Mounting bodies: malleable iron
Screws: captive hex head slotted, stainless steel
Insulating blocks: fiberglass reinforced thermoset polyester
Plug grommet: neoprene

Standard Finishes
Malleable iron mounting bodies: triple-coat (1) zinc
electroplate, (2) chromate and (3) epoxy powder coat
Covers and aluminum mounting bodies: epoxy powder coat

Options
Copperfree (4/10 of 1% max.) aluminum receptacle cover and
box. Add suffix SA.
U-Line Corrosion Resistance kit. Order ULINE3RXKIT.

Certifications and Compliances


UL Standard: UL 1010 (UL 1203), UL 894
UL Listed: E10784

Covers are UL Classified to mount on Crouse-Hinds EDS mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.

856

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Contender CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles


Explosionproof, Delayed Action

Does not intermate with


CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles

Class I, Division 1 and 2, Groups C, D

Catalog Numbers
20 Amp 125-250 Vac
1HP, 20 Amp @ 18 Vdc

Type

Wire/Pole

Hub Size
(Inches)
1/2

CPS152-101

Dead-End

2W, 3P

3/4

CPS152-201

Single Gang

Feed-Thru

CPS152-301
CPS152-111

3/4

CPS152-211

CPS152-311

1/2

CPS152-102

3/4

CPS152-202

Plugs and Receptacles

Dead-End

2W, 3P

1
1/2

Feed-Thru

Two Gang
Dead-End

2W, 3P

CPS152-302

1/2

CPS152-112

3/4

CPS152-212

CPS152-312

Plugs and Receptacles: Hazardous Location

Feed-Thru

2W, 3P

Receptacle with GFI


Dead-End

Feed-Thru

2W, 3P

2W, 3P

1/2

CPS152-102GFI

3/4

CPS152-202GFI

CPS152-302GFI

1/2

CPS152-112GFI

3/4

CPS152-212GFI

CPS152-312GFI

Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix SA.
GFI units rated 20 Amp, 125 Vac.
Appleton Contender CPS Receptacles UL Classified for use with Crouse-Hinds CPS plugs. Appleton covers are UL Classified to mount on Crouse-Hinds EDS
mounting bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

857

Contender CPS Factory Sealed 20 Amp Pin and Sleeve Receptacles


Explosionproof, Delayed Action

Does not intermate with


CPS 20 Amp Factory Sealed Pin
and Sleeve Receptacles

Class I, Division 1 and 2, Groups C, D

Type

Catalog Numbers
20 Amp 125-250 Vac
1HP, 20 Amp @ 18 Vdc

Wire/Pole

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Cover Assemblies

CPS152R

CPSCA

Receptacle Only

CPS152R

GFCI Cover, 5 mA Trip Setting

GFS1

Spring Cover Replacement Kit (Aluminum)

CPSCA

NEMA 3RX Corrosion Resistance Kit

ULINE3RXKIT

NEMA 4X Corrosion Resistance Kit

ULINEREC4XKIT

Pressure Terminals

CPP516

GFS1

ULINE3RXKIT

Plug
2W, 3P

Plug amperes match receptacle ratings

Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix SA.
GFI units rated 20 Amp, 125 Vac.
Appleton CPP516 plug is UL Classified for use on Crouse-Hinds CPS receptacles. Appleton covers are UL Classified to mount on Crouse-Hinds EDS mounting
bodies. Crouse-Hinds and ENP are registered trademarks of Cooper Crouse-Hinds.

858

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EDS Cast Device Mounting Boxes and Dimensions

For Contender CPS 20 Amp Factory Sealed Receptacles and CPP Plugs

Dimensions in Inches/Millimeters
B
C

Catalog Number
Malleable Iron
Aluminum

Type

Hub Size
(Inches)
1/2

6.06/153.9

6.81/172.9

0.75/19.0

EDS171

EDS171-SA

Dead-End

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDS271

EDS271-SA

Single Gang

Feed-Thru
Two Gang

Feed-Thru
Tandem

Feed-Thru

7.03/178.5

1.00/25.4

EDS371

EDS371-SA

6.06/153.9

6.81/172.9

0.75/19.0

EDSC171

EDSC171-SA

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDSC271

EDSC271-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDSC371

EDSC371-SA

1/2

6.06/153.9

6.81/172.9

0.88/22.3

EDS172

EDS172-SA

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDS272

EDS272-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDS372

EDS372-SA

1/2

6.06/153.9

6.81/172.9

0.88/22.3

EDSC172

EDSC172-SA

3/4

6.06/153.9

6.81/172.9

0.88/22.3

EDSC272

EDSC272-SA

6.17/156.7

7.03/178.5

1.00/25.4

EDSC372

EDSC372-SA

1/2

11.31/287.2

12.09/307.0

0.88/22.3

EDS147

EDS147-SA

3/4

11.31/287.2

12.09/307.0

0.88/22.3

EDS247

EDS247-SA

11.44/290.5

12.31/312.6

1.00/25.4

EDS347

EDS347-SA

1/2

11.31/287.2

12.09/307.0

0.88/22.3

EDSC147

EDSC147-SA

3/4

11.31/287.2

12.09/307.0

0.88/22.3

EDSC247

EDSC247-SA

11.44/290.5

12.31/312.6

1.00/25.4

EDSC347

EDSC347-SA

Dimensions
Single Gang Box

Two Gang Box

Single/Two Gang Box Side View

Tandem

0.32"/8.1 mm Dia.

5.88"
149.3 mm

A
B

3.50
88.9 mm

5.88"
149.3 mm

5.09"
159.2 mm

60
2.63"
66.8 mm

3.50"
88.9 mm

1.31"
33.2 mm
7.19"
182.6 mm

GFS-1

3.20
3.06
81.2 mm
77.7 mm
6.19
157.2 mm

CPP Plug
Front View

Side View

For tandem bodies, external seals must be installed within 5 feet/1.52 meters of each conduit entrance for Class I, Groups C and D.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

859

Plugs and Receptacles: Hazardous Location

Dead-End

6.17/156.7

Plugs and Receptacles

Dead-End

1
1/2

FSQX 30 Amp Receptacles with Interlocked Switch and Cover


Explosionproof, Dust-Ignitionproof

Raintight Screw Cap Receptacle CoverInterlocked Switch and Cover Safety Construction.
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 7BCD, 9FG

Plugs and Receptacles

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations with damp or corrosive conditions.
Class I: locations where ignitable vapors or gases are present
such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Class II: locations such as process industries where there are
dust hazards from handling such products as flour, grain and
starch or any location where ignitable amounts of dust are
present or amounts which would adversely affect performance.

Plugs and Receptacles: Hazardous Location

Features

Energized receptacle contacts deeply recessed to reduce


danger of accidental touching.
Screw cap fastened to chain.
Unique design brass contacts exert constant pressure along
entire contact surface and provide superior electrical contact.
Plug mechanical cable clamps prevent strain on cables they
meet or exceed UL strain relief pull-out requirements.
Neoprene bushing compressed by cable collar prevents
entrance of water.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Smooth, rounded integral bushing in each hub protects
conductor insulation.
Interlocked Switch and Cover offers double protection-plug
cannot be inserted or removed unless switch is in OFF position.
Interlock device in the cover breaks circuit when locking screw
is backed down for cover removal. To operate, insert plug and
turn switch to ON position.

Standard Materials

Body: malleable iron


Screw covers: copperfree (4/10 of 1% max.) aluminum
Insulating blocks: phenolic

Standard Finishes

Malleable iron receptacles: triple-coat-(1) zinc electroplate,


(2) chromate and (3) epoxy powder coat
Cord connector housings and caps: epoxy powder coat

Certifications and Compliances

UL Standard: UL 1010 (UL1203), UL 894


UL Listed: E10784

860

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

FSQX 30 Amp Receptacles with Interlocked Switch and Cover


Explosionproof, Dust-Ignitionproof

Raintight Screw Cap Receptacle CoverInterlocked Switch and Cover Safety Construction.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups F, G
Class III
NEMA 7BCD, 9FG

Wire/Pole

Hub Size
(Inches)

Catalog
Number

2-Pole Switch rated at 30 Amp


2 HP, 120 Vac
5 HP, 240 Vac
10 HP, 480 Vac
15 HP, 600 Vac

2W, 3P

FSQX3023-100

3-Pole Switch rated at 30 Amp


3 HP, 120 Vac
7.5 HP, 240 Vac
15 HP, 480 Vac
20 HP, 600 Vac

3W, 4P

FSQX3034-100

Type

Wire/Pole

Cable Dia., Inches


Min. Max.

Catalog
Number

2W, 3P

.75 to .875

FP-3023

3W, 4P

.75 to .875

FP-3034

Type
FSQX Receptacles
Furnished with four hubs and three close-up plugs. Supplied with 1 to 3/4 reducers.

Plugs and Receptacles: Hazardous Location

Furnished with cable grip and rubber bushing. Solder well wire terminals. Pressure terminal for grounding.

Plug amperes match receptacle ratings

Dimensions
FSQX Receptacle

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Plugs and Receptacles

FP Plugs for Use with Receptacles Above

FP Plug

861

CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles
Explosionproof

Delayed-Action Safety Construction with Slide-Lok Design. Pressure Wire Terminals.


CES
Class I, Division 1 and 2, Groups C, D

CESD
Class I, Division 1 and 2, Groups D

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Class I: classified locations such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Any location where ignitable vapors or gases are present

Features

Factory sealed. No external seals required. Arcing is safely


confined to receptacle interior.
Energized receptacle contacts deeply recessed to reduce
danger of accidental touching.
Style 2 (shell and extra pole) grounding.
Spring door keeps dust out of receptacle when plug is not in
use.
Unique design brass contacts exert constant pressure along
entire contact surface and provide superior electrical contact.
Contacts have beryllium copper wire springs.
Plug mechanical cable clamps prevent strain on cables; they
meet or exceed UL strain relief pull-out requirements.
Neoprene bushing compressed by cable collar prevents
entrance of water.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Smooth, rounded integral bushing in each hub protects
conductor insulation.
Delayed action construction. To operate, insert plug to first stop,
move Slide-Lok slide to right and push plug fully forward.
CPH plug fits Powertite Series hazardous location receptacles.

Standard Materials

Receptacle and cover: copperfree (4/10 of 1% max.) aluminum


Mounting box: malleable iron
Insulating blocks: fiber glass reinforced polyester

Standard Finishes

Malleable iron mounting bodies: triple-coat (1) zinc electroplate,


(2) chromate and (3) epoxy powder coat
Aluminum receptacles: ceramic burnished
Cord connector housings and caps: epoxy powder coat

Certifications and Compliances

UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686


UL Listed: E10784
CSA Standard: C22. No 30, C22.2 No. 159, C22.2 No 182.1

862

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September 2010

CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacles
Explosionproof

Delayed-Action Safety Construction with Slide-Lok Design. Pressure Wire Terminals.


CES
Class I, Division 1 and 2, Groups C, D

CESD
Class I, Division 1 and 2, Groups D

Amp

Hub Size
(Inches)

Wire/Pole

Complete With
Box

Catalog Number
Back Box
Receptacle
Only
Only

Replacement
Interior

CES Receptacles 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.)
Furnished with one vertical and two horizontal feed-thru hubs.

CES

3/4

CES-3023

CES30B

CESR-3023

CERI-3023

3W, 4P

3/4

CES-3034

CES30B

CESR-3034

CERI-3034

2W, 3P

1-1/4

CES-6023

CES60B

CESR-6023

CERI-6023

3W, 4P

1-1/4

CES-6034

CES60B

CESR-6034

CERI-6034

3/4

CESD-3023

CESD30B

CESR-3023

CERI-3023

3W, 4P

3/4

CESD-3034

CESD30B

CESR-3034

CERI-3034

2W, 3P

1-1/4

CESD-6023

CESD60B

CESR-6023

CERI-6023

3W, 4P

1-1/4

CESD-6034

CESD60B

CESR-6034

CERI-6034

Plugs and Receptacles: Hazardous Location

60

2W, 3P

Plugs and Receptacles

30

CESR

CESD Receptacles 30 Amp and 60 Amp, 125-250 Vac (See HP ratings below.)
Furnished with vertical feed-thru hubs.

30
60

CESD

2W, 3P

CESR

CPH Plugs and Plug Interiors for Use with Receptacles Above
Type
30
CPH Plug
(30 and 60 Amp)
Pressure Terminals

60

Interior

Wire/Pole

Cable Dia.
(Inches)

Complete Plug

Replacement
Interior

2W, 3P

.390-1.375

CPH-3023BC

CEPI-3023B

3W, 4P

.390-1.375

CPH-3034BC

CEPI-3034B

2W, 3P

.390-1.375

CPH-6023BC

CEPI-6023BC

3W, 4P

.390-1.375

CPH-6034BC

CEPI-6034BC

CES/CESD Maximum Horsepower Ratings


Wire/Pole

Phase

2W, 3P

3W, 4P
2W, 3P
3W, 4P

125-250 Vac
Max. HP
Max. Amp

Catalog Number

Wire/Pole

Phase

480 Vac
Max. HP
Max. Amp

30

CES/CESD-3023

2W, 3P

30

CES/CESD-3034

3W, 4P

CES/CESD-3034

1-1/2

60

CES/CESD-6023

2W, 3P

1-1/2

30

CES/CESD-6023

60

CES/CESD-6034

3W, 4P

30

CES/CESD-6034

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

1/2

Catalog Number

1-1/2

CES/CESD-3023

863

CES and CESD Factory Sealed 30 and 60 Amp Pin and Sleeve Receptacle Dimensions
Factory Sealed, Explosionproof

Delayed-Action Safety Construction with Slide-Lok Design. Pressure Wire Terminals.

Plugs and Receptacles

CES Receptacles

Hub
Size
Max.
(Inches) Amp

Dimensions in Inches/Millimeters
E
F
G

3/4

30

8.31/211.0 4.94/125.4 2.38/60.4

0.31/7.8

1.50/38.1

0.78/19.8

1/4

5.07/128.7

1-1/4

60

11.88/301.7 6.88/174.7 2.88/73.1 5.25/133.3 4.38/111.2 7.31/185.6 0.44/11.1

2.56/65.0

1.38/35.0

13/32

7.10/180.3

3.38/85.8

2.63/66.8 4.69/119.1

Plugs and Receptacles: Hazardous Location

CESD Receptacles

Hub
Size
Max.
(Inches) Amp

Dimensions in Inches/Millimeters
H

3/4

30

8.69/220.7 6.75/171.4 1.88/47.7

1.38/35.0

0.69/17.5

11/32

5.07/128.7

1-1/4

60

12.75/323.8 9.31/236.4 3.19/81.0 5.25/133.3 6.25/158.7 7.25/184.1 6.31/160.2 2.56/65.0

1.38/35.0

13/32

7.10/180.3

3.38/85.8 4.38/111.2 5.13/130.3 3.75/95.2

CPH Plugs

C B

864

Max.
Amp

Wire/Pole

Dimensions in Inches/Millimeters
C

30

2W, 3P;3W, 4P

6.13/155.7

2.38/60.4

1.86/47.2

2.63/6.68

4.44/113.7

60

2W, 3P

8.44/123.9

3.06/77.7

2.23/56.6

2.63/6.68

5.69/144.5

60

3W, 4P

8.44/123.9

3.06/77.7

2.55/64.7

2.63/6.68

5.69/144.5

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs
Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7CD, 9FG

Applications

30 Amp
Shown with Flip Lid Cover

60 Amp
Shown with Screw Cap Cover

Plugs and Receptacles

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist
Class I: classified locations such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Any location where ignitable vapors or gases are present
Class II: classified locations such as:
Process industries where there are dust hazards from
handling such products as flour, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance

Features

Standard Materials

Receptacle and mounting box: copperfree (4/10 of 1% max.)


aluminum
ACP plugs: copperfree (4/10 of 1% max.) aluminum housings
Insulating blocks: fiber glass reinforced polyester

100 Amp
Shown with Flip Lid Cover

the same line voltage to be mated together. The receptacle


or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and
plug is polarized to correspond. This option can be added
to receptacles using the Powertite Plug. Add suffix -P4 to
receptacle or plug.
Auxilary contacts 1NO + 1NC. Add suffix -AUX to receptacle.

Compliances

UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686


CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159

Standard Finishes

Receptacles, mounting boxes, cord connector housings and


caps: epoxy powder coat

Options

Special Polarization: Prevents plug insertion in a receptacle or


connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite. Arktite is a registered trademark of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

865

Plugs and Receptacles: Hazardous Location

Large housing provides ample wiring room.


Style 2 (shell and extra pole) grounding.
Spring door keeps dust out of receptacle when plug is not in
use. Screw cover also supplied.
Brass contacts exert constant pressure along entire contact
surface and provide superior electrical contact.
Contacts have beryllium copper wire springs.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
Tapped NPT conduit openings at top and bottom: 30 Amp 3/4",
60 Amp 1-1/2", 100 Amp 2".
Interlocked Disconnect Switch provides safe connect and
disconnect operation at 30, 60 or 100 Amp, 600 Vac maximum,
three pole, non-fused motor circuit switch. FSQC permits safe
operation in Class I, Group B as well as Class I, Groups C and
D, Class II, Groups F, G, and Class III.
To operate, insert plug and turn receptacle face to ON position.
To remove plug, turn to OFF position and pull plug out.
ACP plug fits Powertite Series hazardous location FSQC
receptacles.

FSQC 30, 60 and 100 Amp Series Receptacles and ACP Plugs
Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7CD, 9FG

Amp

Hub Size
(Inches)

Wire/Poles

Terminal Block
Wire Range

Receptacle Catalog
Number

Mating Plug
Powertite

30

3/4 or 1

3W, 4P

#10 - #8

FSQC3430

ACP3034BC

60

1-1/2

3W, 4P

#6 - #4

FSQC5640

ACP6034BC

100

3W, 4P

#2 - 1/0

FSQC61040

ACP1034CD

Cable Dia. (Inches)

30 Amp

60 Amp

100 Amp

.390 to 1.375

ACP3034BC

ACP6034BC

.875 to 1.906

ACP1034CD

ACP Plugs
Wire/Poles

3W, 4P

ACP Plug Dimensions

Dimensions in Inches/Millimeters
Max. Amp

30

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

100

10.50/26.7

6.63/168.4

4.00/101.6

2.47/62.7

Amps

120 Vac

240 Vac

480 Vac

600 Vac

30

7.5

7.5

60

10

25

30

Maximum Horsepower Ratings of Switch


Phase
Single

Three

100

10

20

30

30

7.5

15

15

60

10

25

30

100

7.5

20

40

30

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.

866

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

FSQC 30, 60 and 100 Amp Series Receptacle Dimensions


Disconnect Switch. Explosionproof, Dust-Ignitionproof
600 Vac Ma. 250 Vdc Max.

FSQC Receptacles Shown with Flip Lid Cover


30 Amp

60 Amp
1.25/31.8 mm
2 Places
Conduit Openings

5.02/127.4 mm
6.90/175.29 mm
1.56/39.5 mm
2 Places
Conduit Enterance

0.74/
18.9 mm

8.50/
215.9 mm
15.20/
386.0 mm

4.77/
121.2 mm

0.42/
10.5 mm
(4) Mounting
Holes

0.38/
9.5 mm
0.73/
18.6 mm

Plugs and Receptacles

10.32/262.1 mm

5.00/127.0 mm

15
8.13/206.4 mm

Plugs and Receptacles: Hazardous Location

15

3.13/79.4 mm

6.42/163.1 mm

100 Amp
9.00/228.6 mm
2.44/61.9 mm
3 Places
Conduit Openings

0.25/6.4 mm

18.58/471.5 mm

14.94/379.4 mm

7.19/182.7 mm

0.44/11.1 mm

9.25/234.9 mm

15
10.14/257.5 mm

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

867

JBR Series 30 and 60 Amp Switched Receptacles


Dead Front Interlocked Construction; 600 Volts AC, 50-400 Hertz; Pressure Wire Terminals

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7BCD, 9FG

Applications
Locations where receptacles are used with stationary or
portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Features
Plug must be inserted into receptacle before the switch is in the
on position.
JBR is UL Listed for use with ACP Powertite and CPH plugs.
Receptacle supplied with flip cover and screw cover.
Positive polarization: only plugs of the same style, number of
poles and amperage rating may be used with these receptacles.
Terminal block provided in mounting box for ease of wiring.
Factory wired between the receptacle and terminal block.
Style 2 (shell and extra pole) grounding.
Receptacles may be locked in the OFF position.
Mounting box provided 1-1/2 vertical feed-thru conduit
openings. Reducer bushings provided for 1-1/4 conduit
opening. All conduit openings have NPT threads.
O-ring gasket provided between the mounting box and
receptacle cover.
Internal switch provides safe and quick disconnect means. No
need for separate disconnect switch.
UL Classified for use with competitors like plugs .

Illustrated Features

Standard Materials
Receptacle housing and mounting box: copperfree (4/10 of 1%
max.) aluminum
Captive cover bolts, mounting feet and hinges: stainless steel

Standard Finishes
Receptacle and mounting box: epoxy powder coat

Options
For field installed drain and breather set, order one ECD50B4X
drain and one BRTB4X breather. Both are NEMA 4X rated for
Group B.
Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and plug
is polarized to correspond. Suffix -P4 to receptacle or plug.

Terminal block provided for line connections.


Terminal provided for grounding connection.
Receptacle is prewired to the terminal block.
Disconnect switch mounted on the cover assembly.

Certifications and Compliances


UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686
UL Listed: E10784

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
UL Classified for use with Crouse-Hinds APJ series plug. Crouse-Hinds is a registered trademark of Cooper Crouse-Hinds.

868

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

JBR Series 30 and 60 Amp Series Switched Receptacles


Dead Front Interlocked Construction
30 and 60 Amp, 600 Vac, 50-400 Hz

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7BCD, 9FG

Amp

Hub Size
(Inches)

Wire/Poles

Terminal Block
Wire Range

Receptacle Catalog
Number

Mating Plug
Powertite

1-1/2

2W, 3P

#4 - #6

JBR3023150

ACP3023BC

CPH3023B

1-1/2

3W, 4P

CUAL

JBR3034150

ACP3034BC

CPH3034B

1-1/2

2W, 3P

#4 - #6

JBR6023150

ACP6023BC

CPH6023BC

1-1/2

3W, 4P

CUAL

JBR6034150

ACP6034BC

CPH6034BC

30
60

Complete
Plug

Plugs and Receptacles

Accessories and Replacement Parts


Description

Catalog Number
ECD50B4X

Type 4X Breather (field installed)

BRTB4X

30 Amp Plug Clamping Ring (standard with 30 Amp models)

30CRING

30 Amp Screw Cover (for receptacle)

30SCAP

Plugs and Receptacles: Hazardous Location

Type 4X Drain (field installed)

Maximum Horsepower Ratings of Switch


Phase Motor
1Phase, 2W, 3P
3Phase, 3W, 4P

Amp

240 Vac

Motor Horsepower
480 Vac

600 Vac

30

7.5

15

20

60

10

15

20

30

7.5

15

20

60

10

25

30

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Supplied with (2) 1-1/2 to 1-1/4 reducing bushings.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

869

Plugs for JBR Receptacles


Data and Dimensions

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7BCD, 9FG

ACP Plugs for JBR Receptacles


30 Amp

60 Amp

Cable Dia. (Inches)

2W, 3P

3W, 4P

2W, 3P

3W, 4P

.390 to 1.375

ACP3023BC

ACP3034BC

ACP6023BC

ACP6034BC

CPH Plugs for JBR Receptacles

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

30 Amp

60 Amp

Cable Dia. (Inches)

2W, 3P

3W, 4P

2W, 3P

3W, 4P

.390 to 1.375

CPH3023BC

CPH3034BC

CPH6023BC

CPH6034BC

Dimensions of ACP Plugs

Dimensions in Inches/Millimeters
B
C

Max. Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

Dimensions of CPH Plugs

C B

Dimensions in Inches/Millimeters
C

Max. Amp

Wire/Pole

30

2W, 3P; 3W, 4P

6.13/155.7

2.38/60.4

1.86/47.2

2.63/6.68

4.44/112.7

60

2W, 3P

8.44/214.3

60

3W, 4P

8.44/214.3

3.06/77.7

3.06/77.7

2.63/6.68

5.69/144.5

3.06/77.7

2.55/64.7

2.63/6.68

5.69/144.5

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.

870

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

JBR Series Switched Receptacle Dimensions

Drilling Plans for Mounting Bolts

Top View

Bottom View

Plugs and Receptacles

Shown with Flip Cover

Plugs and Receptacles: Hazardous Location

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

871

EBR/DBR 30, 60, 100 and 150 Amp Series Receptacles

With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof
600 Vac Max. 250 Vdc Max.

EBR Receptacle
Class I, Division 1 and 2, Groups B, C, D
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7CD, 9FG

DBR Receptacle
Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 9FG

Plugs and Receptacles

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor-generator sets
Air conditioners
Compressors
Pumps
Locations where damp or corrosive conditions exist
Class I: classified locations such as:
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Any location where ignitable vapors or gases are present
Class II: classified locations such as:
Process industries where there are dust hazards from
handling such products as flour, grain and starch or any
location where ignitable amounts of dust are present or
amounts which would adversely affect performance

Plugs and Receptacles: Hazardous Location

Features

Energized receptacle contacts deeply recessed to reduce


danger of accidental touching.
Style 2 (shell and extra pole) grounding.
Spring door keeps dust out of receptacle when plug is not in
use. Screw cap also supplied.
Brass contacts exert constant pressure along entire contact
surface and provide superior electrical contact.
Contacts have beryllium copper wire springs.
Plug mechanical cable clamps prevent strain on cables they
meet or exceed UL strain relief pull-out requirements.
Neoprene bushing compressed by cable collar prevents
entrance of water.
Insulators provide superior dielectric and mechanical strength
and lowest arc tracking.
1-1/2 NPT tapped conduit openings; one top to bottom.
EBRH and DBR: interlocked disconnect switch provides safe
connect and disconnect operation at 30, 60 or 100 Amp, 600
Vac maximum. Two or three pole, non-fused motor circuit
switch. EBRH permits safe operation in Class I, Group B as well
as Class I, Groups C and D, Class II, Groups F, G, and Class III
(DBR in Class II and III only).
EBR and DBR: interlocked circuit breaker provides interlocked
connect and disconnect operation as well as short circuit and
thermal time delay overload protection.
To operate, insert plug (which automatically locks into
receptacle) and turn Breaker Handle to ON position. To remove
plug, turn Handle to OFF position, lift Plug Release Knob and
pull plug out.
ACP and CPH plug fits Powertite Series hazardous location
EBR, EBRH and DBR receptacles.

Standard Finishes

Receptacles, mounting boxes, cord connector housings and


caps: epoxy powder coat

Options

For Group B version add suffix -GB to receptacle (Group B


version not suitable for NEMA 4, 4X).
For GE breaker, add -GE to receptacle. Contact your local
representative for availability and price.
Molded case switch available on the 150 Amp versions, add
suffix -K to receptacle.
Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and
plug is polarized to correspond. This option can be added
to receptacles using the Powertite Plug. Add suffix -P4 to
receptacle or plug.
For 2" feed-thru openings (one top, one bottom) add suffix -22
to receptacle.
1 N/O and 1 N/C Auxiliary Contacts. Add suffix -AUX.

Certifications and Compliances

UL Standard: UL 1010 (UL 1203), UL 894, UL 1682, UL 1686


UL Listed: E79132, E10784, E313360(EBR)

Standard Materials

EBR, EBRH and DBR receptacles: copperfree (4/10 of 1% max.)


aluminum receptacle and mounting box
CPH and ACP plugs: copperfree (4/10 of 1% max.) aluminum
housings
Insulating blocks: fiber glass reinforced polyester

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X).
GE is a registered trademark of General Electric Company.

872

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EBR 30, 60, 100 and 150 Amp Series Receptacles

With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Explosionproof, Dust-Ignitionproof
600 Vac Max.. Pressure Wire Terminals.

Class I, Division 1 and 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
NEMA 3, 3R, 4, 4X, 7CD, 9FG

EBRH Receptacles with Disconnect Switch


Receptacle
30 Amp
60 Amp
100 Amp

Wires/Poles

Catalog Number

2W, 3P

EBRH3023DS

3W, 4P

EBRH3034DS

2W, 3P

EBRH6023DS

3W, 4P

EBRH6034DS

2W, 3P

EBRH1023DS

3W, 4P

EBRH1034DS

EBRH with Switch

Receptacle
30 Amp
2W, 3P

Catalog Number
with 600 Vac
with 600 Vac
FDB Breaker
FD Breaker
EBR3023FB20
EBR3023HFB20

30

EBR3023EH30

EBR3023FB30

40

EBR3023EH40

EBR3023FB40

EBR3023HFB40

50

EBR3023EH50

EBR3023FB50

EBR3023HFB50

20

EBR3034EH20

EBR3034FB20

EBR3034HFB20

30

EBR3034EH30

EBR3034FB30

EBR3034HFB30

40

EBR3034EH40

EBR3034FB40

EBR3034HFB40

50

EBR3034EH50

EBR3034FB50

EBR3034HFB50

50

EBR6023EH50

EBR6023FB50

EBR6023HFB50

60 Amp
2W, 3P

60

EBR6023EH60

EBR6023FB60

EBR6023HFB60

70

EBR6023EH70

EBR6023FB70

EBR6023HFB70

90

EBR6023EH90

EBR6023FB90

EBR6023HFB90

1-1/2" threaded conduit openings


one in top and two in bottom

60 Amp
3W, 4P

100 Amp
2W, 3P

100 Amp
3W, 4P

150 Amp
3W, 4P

EBR3023HFB30

100

EBR6023EH100

EBR6023FB100

EBR6023HFB100

50

EBR6034EH50

EBR6034FB50

EBR6034HFB50

60

EBR6034EH60

EBR6034FB60

EBR6034HFB60

70

EBR6034EH70

EBR6034FB70

EBR6034HFB70

90

EBR6034EH90

EBR6034FB90

EBR6034HFB90

100

EBR6034EH100

EBR6034FB100

EBR6034HFB100

50

EBR1023EH50

EBR1023FB50

EBR1023HFB50

70

EBR1023EH70

EBR1023FB70

EBR1023HFB70

90

EBR1023EH90

EBR1023FB90

EBR1023HFB90

100

EBR1023EH100

EBR1023FB100

EBR1023HFB100

50

EBR1034EH50

EBR1034FB50

EBR1034HFB50

70

EBR1034EH70

EBR1034FB70

EBR1034HFB70

90

EBR1034EH90

EBR1034FB90

EBR1034HFB90

100

EBR1034EH100

EBR1034FB100

EBR1034HFB100

100

N/A

N/A

EBR15034FD100

150

N/A

N/A

EBR15034FD125

150

N/A

N/A

EBR15034FD150

Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers.
Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of
General Electric Company.
Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X)
Molded Case Switch available. Add suffix -K.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

873

Plugs and Receptacles: Hazardous Location

30 Amp
3W, 4P

EBR with Breaker

Pole
2

with 480 Vac


EHD Breaker
EBR3023EH20

Circuit
Breaker Amp
20

Plugs and Receptacles

EBR Receptacles with Circuit Breaker

DBR 30, 60 and 100 Amp Series Receptacles

With Disconnect Switch or Circuit Breaker. Weatherproof Spring Cover. Dust-Ignitionproof


600 Vac Max.

Class II, Division 1 and 2, Groups F, G


Class III
NEMA 3, 3R, 4, 4X, 9FG

DBR Receptacles with Disconnect Switch


Receptacle
30 Amp
60 Amp
100 Amp

Wires/Poles

Catalog Number

2W, 3P

DBR3023DS

3W, 4P

DBR3034DS

2W, 3P

DBR6023DS

3W, 4P

DBR6034DS

2W, 3P

DBR1023DS

3W, 4P

DBR1034DS

DBR with Switch


Plugs and Receptacles

DBR Receptacles with Circuit Breaker

Receptacle

Plugs and Receptacles: Hazardous Location

30 Amp
2W, 3P

30 Amp
3W, 4P

60 Amp
2W, 3P
DBR with Breaker

60 Amp
3W, 4P

100 Amp
2W, 3P

100 Amp
3W, 4P

with 480 Vac


EHD Breaker

Catalog Number
with 600 Vac
FDB Breaker

Circuit
Breaker Amp

Pole

with 600 Vac


FD Breaker

20

DBR3023EH20

DBR3023FB20

DBR3023HFB20

30

DBR3023EH30

DBR3023FB30

DBR3023HFB30

40

DBR3023EH40

DBR3023FB40

DBR3023HFB40

50

DBR3023EH50

DBR3023FB50

DBR3023HFB50

20

DBR3034EH20

DBR3034FB20

DBR3034HFB20

30

DBR3034EH30

DBR3034FB30

DBR3034HFB30

40

DBR3034EH40

DBR3034FB40

DBR3034HFB40

50

DBR3034EH50

DBR3034FB50

DBR3034HFB50

50

DBR6023EH50

DBR6023FB50

DBR6023HFB50

60

DBR6023EH60

DBR6023FB60

DBR6023HFB60

70

DBR6023EH70

DBR6023FB70

DBR6023HFB70

90

DBR6023EH90

DBR6023FB90

DBR6023HFB90

100

DBR6023EH100

DBR6023FB100

DBR6023HFB100

50

DBR6034EH50

DBR6034FB50

DBR6034HFB50

60

DBR6034EH60

DBR6034FB60

DBR6034HFB60

70

DBR6034EH70

DBR6034FB70

DBR6034HFB70

90

DBR6034EH90

DBR6034FB90

DBR6034HFB90

100

DBR6034EH100

DBR6034FB100

DBR6034HFB100

50

DBR1023EH50

DBR1023FB50

DBR1023HFB50

70

DBR1023EH70

DBR1023FB70

DBR1023HFB70

90

DBR1023EH90

DBR1023FB90

DBR1023HFB90

100

DBR1023EH100

DBR1023FB100

DBR1023HFB100

50

DBR1034EH50

DBR1034FB50

DBR1034HFB50

70

DBR1034EH70

DBR1034FB70

DBR1034HFB70

90

DBR1034EH90

DBR1034FB90

DBR1034HFB90

100

DBR1034EH100

DBR1034FB100

DBR1034HFB100

Circuit Breakers are Cutler-Hammer. Cutler-Hammer F-Frame breakers available up to 175 Amps. Add GE after EH, FB, or HFB for GE Circuit Breakers.
Contact your local representative for availability and price. Cutler-Hammer is a registered trademark of Eaton Corporation. GE is a registered trademark of
General Electric Company.
Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.

874

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EBR/DBR Receptacles 30, 60, 100 and 150 Amp


Circuit Breaker and Disconnect Switch Data
600 Vac Maximum.

EBR/DBR Horsepower Tables


These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed
and torque characteristics. Ambient temperature, and frequency of starting could require different protective
characteristics.

480 Vac
15EHD
15EHD
20EHD
30EHD
40EHD
40EHD

50EHD
15EHD
15EHD
15EHD
15EHD
20EHD
30EHD
40EHD
40EHD

50EHD
50EHD
70EHD

100EHD
100EHD
125FD

600 Vac
15FDB
15FDB
15FDB
20FDB
30FDB
40FDB

40FDB
15FDB
15FDB
15FDB
15FDB
20FDB
30FDB
30FDB
40FDB
50FDB

50FDB
50FDB
70FDB

100FDB
125FDB
125FDB

Plugs and Receptacles: Hazardous Location

240 Vac
20EHD
30EHD
30EHD
40EHD

50EHD
70EHD

15EHD
15EHD
20EHD
30EHD
40EHD
50EHD

50EHD
70EHD

100EHD
100EHD
150FD

Plugs and Receptacles

HP
120 Vac
1
40EHD
1-1/2
40EHD
EBR3023
2
50EHD
DBR3023
(2W, 3P, 1-Phase,
3

30 Amp 2-Pole)
5

7-1/2

EBR Shown
3
50EHD
EBR6023
Solderless lugs are provided for
5
100EHD
DBR6023
line connections, and receptacle is
(2W, 3P, 1-Phase,
7-1/2
prewired to the load side of breaker.
60 Amp 2-Pole)
Cover-mounted components leave
10

entire enclosure space free for pulling


1

of line conductors and wiring.


1-1/2

EBR3034
3

DBR3034
5

(3W, 4P, 3-Phase,


7-1/2

30 Amp 3-Pole)
10

15

20

10

15

EBR6034
20

DBR6034
(3W, 4P, 3-Phase,
25

60 Amp 3-Pole)
30

40

EBR Shown
20

Plug is mechanically locked in


25

receptacle when circuit breaker is ON.


EBR1034
Design provides interlocked connect
30

DBR1034
and disconnect operation as well as
40

(3W, 4P, 3-Phase,


short circuit and thermal time delay
50

100A and 150 Amp 3-Pole)


overload protection.
60

Breaker operating handle can be


75

padlocked in either ON or OFF


EBR/DBR Circuit Breaker Data Cutler-Hammer
position and is trip-free.

Interrupting Ratings (RMS SYM Amp)


Continuous
Frame
Amp
Max Volts
240 Vac
480 Vac
600 Vac
EHD
20-100
480
18,000
14,000

FDB
20-125
600
18,000
14,000
14,000
FD
20-150
600
65,000
25,000
18,000
EBR/DBR Horsepower Rating Table Disconnect Switch

Enclosure has additional 3/4


threaded openings top and bottom
for installation of optional drain and
breather; reducers furnished.

Max. Amp
30
60
100
Cutler-Hammer is a registered trademark of
150
Eaton Corporation.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

120 Vac
5
10
15

Max. Horsepower Rating


240 Vac
480 Vac
600 Vac
10
20
25
20
40
60
30
75
75
50
100
150

250 Vdc
7-1/2
15
25

875

Plugs for EBR, EBRH and DBR Receptacles


Data and Dimensions

ACP Plugs for EBR, EBRH and DBR Receptacles


30 Amp

Cable Dia.
(Inches)

2W, 3P

60 Amp
3W, 4P

2W, 3P

100 Amp
3W, 4P

.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC

2W, 3P

3W, 4P

150 Amp
3W, 4P

ACP1023CD ACP1034CD ACP15034CD

.875 to 1.906

1.09 to 2.187

3W, 4P

2W, 3P

3W, 4P

ACP15034DE

2W, 3P

3W, 4P

150 Amp
3W, 4P

Plugs and Receptacles

CPH Plugs for EBR, EBRH and DBR Receptacles


30 Amp

Cable Dia.
(Inches)

2W, 3P

60 Amp

100 Amp

.390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC

Plugs and Receptacles: Hazardous Location

Dimensions of ACP Plugs

Dimensions in Inches/Millimeters
B
C

Max. Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

100

2,3

10.50/266.7

6.63/168.4

4.00/101.6

2.47/62.7

100

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

150 (CD & DE)

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

Dimensions of CPH Plugs

C B

876

Dimensions in Inches/Millimeters
B
C
D

Max. Amp

Wire/Pole

30

2W, 3P; 3W, 4P

6.13/155.7

2.38/60.4

1.86/47.2

2.63/6.68

4.44/112.7

60

2W, 3P

8.44/214.3

3.06/77.7

3.06/77.7

2.63/6.68

5.69/144.5

60

3W, 4P

8.44/214.3

3.06/77.7

2.55/64.7

2.63/6.68

5.69/144.5

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EBR and EBRH Receptacle Dimensions

Shown with Flip Cover

Plugs and Receptacles

Plugs and Receptacles: Hazardous Location

Shown with Screw Cover

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

877

DBR Receptacle Dimensions

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Shown with Flip Cover

Shown with Screw Cover

878

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V


CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac

Class I, Groups B, C, D
Class II, Group G and Coal Dust
Class III
CSA Type 3, 3R, 4, 4X, 7CD, 9G, 12

Applications

Plug is mechanically locked in receptacle when circuit breaker


is ON. Design provides interlocked connect and disconnect
operation as well as short circuit and thermal time delay
overload protection.
Plug and receptacle contacts cannot be made or broken under
load. Breaker operating handle can be padlocked in either ON
or OFF position and is trip free.
Body is easily installed with 4 mounting brackets provided,
each having keyhole slots. Body has three 11/2" taper tapped
conduit openings (1) top and (2) bottom. Also provided are
3/4" threaded openings (3/4" -1/2" reducer furnished) top and
bottom for installation of optional drain and breathers.
Appletons EBR explosion-proof receptacle with interlocked
circuit breakers utilize either ACP or CPH series plugs.
The cover is secured with captive quick-bolts for easy
installation or removal.
Receptacle ratings available are 30, 60, and 150 Amp.
Circuit Breakers are thermal-magnetic type 150 Amp frame
size, 20 to 100 Amp trip.

1 N/O and 1 N/C Auxiliary Contacts Suffix -XLK.


2 N/O and 2 N/C Auxiliary Contacts Suffix -2XLK.
CSA 4X Versions available. Add suffix -4X.

Standard Materials and Finishes


Receptacle and mounting box: copperfree (4/10 of 1% max.)
aluminum with gray epoxy coated inside and out
Quick-bolts and hinge pins: stainless steel

Certifications and Compliances

CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 159,
C22.2 No.182.1
CSA Certified: 038644

Options
Special Polarization: Prevents plug insertion in a receptacle or
connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and
plug is polarized to correspond. This option can be added to
receptacles using the Powertite Plug. Suffix -PR to receptacle
or plug.
Flip cover suitable for NEMA 3, 3R only.
NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
The EBR will also accept Crouse-Hinds APJ series plugs. Crouse-Hinds and APJ are registered trademarks of Cooper Crouse-Hinds.
V CSA Certification only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

879

Plugs and Receptacles: Hazardous Location

Features

Plugs and Receptacles

The EBR is designed to connect portable electrical equipment


for use in hazardous areas such as:
Compressors
Conveyors
Motor generators
Air conditioners
Heaters
Its construction and features provide short circuit protection and
is ideally suited for use in:
Damp, wet locations
Corrosive areas
Indoor or outdoor
Hazardous or non-hazardous locations
Class I: classified locations such as:
Refineries
Petrochemical plants
Petroleum refineries
Paint and chemical plants
Any location where ignitable vapors or gases are present
Class II: classified locations such as:
Process industries where there are dust hazards from
handling such products as flour, grain and starch
Any location where ignitable amounts of dust are present or
amounts which would adversely affect performance

EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V


CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac

Class I, Groups B, C, D
Class II, Group G
Class III
CSA Type 3, 3R, 4, 4X, 7CD, 9G, 12

Horsepower Tables

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

These Cutler-Hammer circuit breaker recommendations are for induction motors running with usual speed
and torque characteristics. Ambient temperature, and frequency of starting could require different protective
characteristics.

Solderless lugs are provided for


line connections, and receptacle is
prewired to the load side of breaker.
Cover-mounted components leave
entire enclosure space free for pulling
of line conductors and wiring.

Plug is mechanically locked in


receptacle when circuit breaker is ON.
Design provides interlocked connect
and disconnect operation as well as
short circuit and thermal time delay
overload protection.
Breaker operating handle can be
padlocked in either ON or OFF
position and is trip-free.
Enclosure has additional 3/4
threaded openings top and bottom
for installation of optional drain and
breather; reducers furnished.

Cutler-Hammer is a registered trademark of


Eaton Corporation.
V CSA Certification only.

880

HP
1
1-1/2
2
2W, 3P, 1-Phase,
30 Amp 2-Pole
3
5
7-1/2
3
5
2W, 3P, 1-Phase,
60 Amp 2-Pole
7-1/2
10
1
1-1/2
2
3
3W, 4P, 3-Phase,
5
30 Amp 3-Pole
7-1/2
10
15
20
10
15
20
3W, 4P, 3-Phase,
60 Amp 3-Pole
25
30
40
20
25
30
3W, 4P, 3-Phase,
40
100A and 150 Amp 3-Pole
50
60
75
Circuit Breaker Data Cutler-Hammer

120 Vac
40EHD
40EHD
50EHD

50EHD
100EHD

Continuous
Frame
Amp
Max Volts
EHD
20-100
480
FDB
20-125
600
FD
20-150
600
HFD
20-100
600
Horsepower Rating Table Disconnect Switch
Max. Amp
30
60
100
150

120 Vac
5
10
15

240 Vac
20EHD
30EHD
30EHD
40EHD

50EHD
70EHD

15EHD
15EHD
20EHD
30EHD
40EHD
50EHD

50EHD
70EHD

100EHD
100EHD
150FD

480 Vac
15EHD
15EHD
20EHD
30EHD
40EHD
40EHD

50EHD
15EHD
15EHD
15EHD
15EHD
20EHD
30EHD
40EHD
40EHD

50EHD
50EHD
70EHD

100EHD
100EHD
125FD

600 Vac
15FDB
15FDB
15FDB
20FDB
30FDB
40FDB

40FDB
15FDB
15FDB
15FDB
15FDB
20FDB
30FDB
30FDB
40FDB
50FDB

50FDB
50FDB
70FDB

100FDB
125FDB
125FDB

Interrupting Ratings (RMS SYM Amp)


240 Vac
480 Vac
600 Vac
18,000
14,000

18,000
14,000
14,000
65,000
25,000
18,000
100,000
65,000
25,000

Max. Horsepower Rating


240 Vac
480 Vac
600 Vac
10
20
25
20
40
60
30
75
75
50
100
150

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

250 Vdc
7-1/2
15
25

EBR Interlocked Circuit Breaker Receptacle for Portable Electrical Equipment V


CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant
30, 60,100 and 150 Amp, 600 Vac

Class I, Groups B, C, D
Class II, Group G
Class III
CSA Type 3, 3R, 4, 4X, 7CD, 9G, 12

Receptacle
Description

Circuit
Breaker
Amp
Pole

With 480 Vac


EHD Breaker

FDB Breaker

EBR3023EHD20W

EBR3023FDB20W

EBR3023FD20W

EBR3023HFD20W

EBR3023EHD30W

EBR3023FDB30W

EBR3023FD30W

EBR3023HFD30W

EBR3023EHD40W

EBR3023FDB40W

EBR3023FD40W

EBR3023HFD40W

50

EBR3023EHD50W

EBR3023FDB50W

EBR3023FD50W

EBR3023HFD50W

20

EBR3034EHD20W

EBR3034FDB20W

EBR3034FD20W

EBR3034HFD20W

30

EBR3034EHD30W

EBR3034FDB30W

EBR3034FD30W

EBR3034HFD30W

20
30 Amp
2P 3W

30 Amp
3P 4W

60 Amp
2P 3W

Two Threaded
(1-1/2")
Conduit Openings
in Bottom

100 Amp
2P 3W

100 Amp
3P 4W

150 Amp
3W, 4P

EBR3034EHD40W

EBR3034FDB40W

EBR3034FD40W

EBR3034HFD40W

50

EBR3034EHD50W

EBR3034FDB50W

EBR3034FD50W

EBR3034HFD50W

50

EBR6023EHD50W

EBR6023FDB50W

EBR6023FD50W

EBR6023HFD50W

60

EBR6023EHD60W

EBR6023FDB60W

EBR6023FD60W

EBR6023HFD60W

40

EBR6023EHD70W

EBR6023FDB70W

EBR6023FD70W

EBR6023HFD70W

90

EBR6023EHD90W

EBR6023FDB90W

EBR6023FD90W

EBR6023HFD90W

100

EBR6023EHD100W

EBR6023FDB100W EBR6023FD100W

EBR6023HFD100W

50

EBR6034EHD50W

EBR6034FDB50W

EBR6034FD50W

EBR6034HFD50W

60

EBR6034EHD60W

EBR6034FDB60W

EBR6034FD60W

EBR6034HFD60W

70

EBR6034EHD70W

EBR6034FDB70W

EBR6034FD70W

EBR6034HFD70W

90

EBR6034EHD90W

EBR6034FDB90W

EBR6034FD90W

EBR6034HFD90W

100

EBR6034EHD100W

EBR6034FDB100W EBR6034FD100W

EBR6034HFD100W

50

EBR1023EHD50W

EBR1023FDB50W

EBR1023FD50W

EBR1023HFD50W

70

EBR1023EHD70W

EBR1023FDB70W

EBR1023FD70W

EBR1023HFD70W

EBR1023FD90W

EBR1023HFD90W

70

EBR1023EHD90W

EBR1023FDB90W

100

EBR1023EHD100W

EBR1023FDB100W EBR1023FD100W

EBR1023HFD100W

50

EBR1034EHD50W

EBR1034FDB50W

EBR1034FD50W

EBR1034HFD50W

70

EBR1034EHD70W

EBR1034FDB70W

EBR1034FD70W

EBR1034HFD70W

EBR1034FD90W

EBR1034HFD90W

90

EBR1034EHD90W

EBR1034FDB90W

100

EBR1034EHD100W

EBR1034FDB100W EBR1034FD100W

50

N/A

N/A

EBR15034FD100W

N/A

N/A

N/A

EBR15034FD125W

N/A

N/A

N/A

EBR15034FD150W

N/A

90

70

90

EBR1034HFD100W

ACP Plugs for EBR Receptacles


Cable Dia.
(Inches)
.500 to .875
.875 to 1.375
1.09 to 2.187

30 Amp
3W/2P

60 Amp
4W/3P

3W/2P

100 Amp
4W/3P

ACP3023BC ACP3034BC ACP6023BC ACP6034BC

3W/2P

4W/3P

150 Amp
3W/4P

ACP1023CD ACP1034CD

ACP15034CD

ACP15034DE

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Molded Case Switch available. Add suffix -K.
V CSA Certification only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

881

Plugs and Receptacles: Hazardous Location

60 Amp
3P 4W

40

HFD Breaker

Plugs and Receptacles

One Threaded
(1-1/2")
Conduit Opening
in Top

30

With 600 Vac


FD Breaker

EBR Interlocked Circuit Breaker Receptacle Dimensions V

CSA Certification Only. Explosionproof, Dust-Ignitionproof, Weather Resistant


30, 60,100 and 150 Amp, 600 Vac

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Shown with Flip Cover

Shown with Screw Cover

ACP Plugs

Dimensions in Inches/Millimeters
B
C

Max. Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

100

2,3

10.50/26.7

6.63/168.4

4.00/101.6

2.47/62.7

100

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

V CSA Certification only.

882

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

MD2SR Factory Sealed Interlocked Switched Receptacles


Dead Front Interlocked Construction; No External Seals Required.

Class I, Division 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
Class I, Zone 2, Group IIC T3
NEMA 3, 3R, 4, 4X, 9FG, 12

Applications

Locations where receptacles are used with stationary or


portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor generator sets
Air conditioners
Compressors
Pumps

Features

Standard Materials

Enclosure: copperfree (4/10 of 1% max.) aluminum


Operating handle: high impact polymer
Hardware: stainless steel

Standard Finish

Enclosure: epoxy powder coating inside and outside

Options

One normally opened, one normally closed auxiliary switch,


add suffix -AUX.
Two normally opened, two normally closed auxiliary switch,
add suffix -2AUX.

Special Polarization: Prevents plug insertion in a receptacle or


connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and plug
is polarized to correspond. Suffix -P4 to receptacle.
Reverse Service is useful where a hot plug feeds a dead
receptacle. Reverse service is often used for generator
applications where the receptacle houses a dead plug
interior. Plug houses an energized receptacle interior, which
has recessed male contacts to reduce danger of accidental
touching. 30 and 60 Amp units can be easily converted to
reverse service in the field when matching plug and receptacle
are ordered. Add suffix -RS to receptacle or connector.

Certifications and Compliances

UL Standard: UL 894, UL 1203, UL 1604, UL 1682, UL 1686


UL Listed: E10784

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

883

Plugs and Receptacles: Hazardous Location

Factory sealed; no external seals required.


Available in fused and unfused versions.
UL Listed for use with Appleton ACP plugs.
UL Classified for use with competitors like plugs.
Positive polarization; only plugs of the same style, number
of poles, and Amperage rating may be used with these
receptacles.
Plug must be inserted into the receptacle before the switch can
be turned on. Plug cannot be withdrawn unless the switch is in
the off position.
Cover bolts are stainless steel and captive.
Insulated, dual-color polymer operating handle clearly indicates
the switch being energized. Ergonomically designed handle
is made of high-impact polymer material for exceptional
ruggedness, durability and corrosion resistance.
Style 2 (shell and extra pole) grounding.
Removable hinged cover allows for ease of installation and
maintenance.
Short circuit withstand rated to 200,000 RMS symmetrical
amperes (Class J fusing).
Short circuit withstand rated to 10,000 RMS symmetrical
amperes (unfused).
Conduit entry is drilled and tapped to 1-1/2. Reducer bushings
1-1/21-1/4 and 1-1/21 provided at no additional cost.
Stainless steel key-hole mounting feet for easy installation.
Accommodates #8 #4/0 AWG copper wire.
Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
Cover can be padlocked closed.
Operating handle can be locked in the OFF position with
provision to lock in the ON position.

Plugs and Receptacles

MD2SR Factory Sealed Interlocked Switched Receptacles


Dead Front Interlocked Construction; No External Seals Required.

Class I, Division 2, Groups B, C, D


Class II, Division 1 and 2, Groups F, G
Class III
Class I, Zone 2, Group IIC T3
NEMA 3, 3R, 4, 4X, 9FG, 12

Amp

Wires/Poles

Max HP

2W, 3P

3 HP @ 240 Vac

30
3W, 4P
2W, 3P

Plugs and Receptacles

60

Fusing

Catalog Number

Non-Fused

MD2SR3023U

Fused

MD2SR3023F

Mating Plug
ACP3023BC

20 HP @ 600 Vac

Non-Fused

MD2SR3034U

ACP3034BC

30 HP @ 600 Vac

Fused

MD2SR3034F

ACP3034BC

7.5 HP @ 240 Vac

Non-Fused

MD2SR6023U

ACP6023BC

10 HP @ 240 Vac

Fused

MD2SR6023F

ACP6023BC

Non-Fused

MD2SR6034U

Fused

MD2SR6034F

Non-Fused

MD2SR1023U

Fused

MD2SR1023F

Non-Fused

MD2SR1034U

Fused

MD2SR1034F

3W, 4P

50 HP @ 600 Vac

2W, 3P

10 HP @ 240 Vac

3W, 4P

50 HP @ 600 Vac

100

ACP6034BC
ACP1023CD
ACP1034CD

Plugs and Receptacles: Hazardous Location

ACP Plugs for MD2SR Receptacles


30 Amp

60 Amp

100 Amp

Cable Dia. (Inches)

2W, 3P

3W, 4P

2W, 3P

3W, 4P

2W, 3P

3W, 4P

.390 to 1.375

ACP3023BC

ACP3034BC

ACP6023BC

ACP6034BC

.875 to 1.906

ACP1023CD

ACP1034CD

CPH Plugs for MD2SR Receptacles


30 Amp

60 Amp

100 Amp

Cable Dia. (Inches)

2W, 3P

3W, 4P

2W, 3P

3W, 4P

2W, 3P

3W, 4P

.390 to 1.375

CPH3023BC

CPH3034BC

CPH6023BC

CPH6034BC

Flip cover suitable for NEMA 3, 3R only.


NEMA 4 rating maintained with Appleton NEMA 4 plug installed. Select screw cover for 4, 4X. Both covers are included with product.
Fused units contain fuse holders; fuses not included.
For auxiliary switch: one normally opened, one normally closed, add suffix -AUX.
For special polarization add -P4.

884

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

MD2SR Factory Sealed Interlocked Switched Receptacle Dimensions


Dead Front Interlocked Construction; No External Seals Required.

MD2SR
Shown with Flip Cover

Dimensions in Inches/Millimeters
A
B

Catalog No.
MD2SR3023U

19.25/488.9

24.33/617.9

19.25/488.9

24.33/617.9

19.25/488.9

24.33/617.9

MD2SR3034F

19.25/488.9

24.33/617.9

MD2SR6023U

19.25/488.9

24.33/617.9

MD2SR6023F

19.25/488.9

24.33/617.9

MD2SR6034U

19.25/488.9

24.33/617.9

MD2SR6034F

19.25/488.9

24.33/617.9

MD2SR1023U

19.25/488.9

24.33/617.9

MD2SR1023F

22.88/581.1

27.96/710.1

MD2SR1034U

19.25/488.9

24.33/617.9

MD2SR1034F

22.88/581.1

27.96/710.1

Plugs and Receptacles

MD2SR3023F
MD2SR3034U

Plugs and Receptacles: Hazardous Location

Dimensions of ACP Plugs

Dimensions in Inches/Millimeters
B
C

Max. Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

100

2,3

10.50/26.7

6.63/168.4

4.00/101.6

2.47/62.7

100

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

Dimensions of CPH Plugs

C B

E
A

Max. Amp

Wire/Pole

Dimensions in Inches/Millimeters
C

30

2W, 3P; 3W, 4P

6.13/155.7

2.38/60.4

1.86/47.2

2.63/6.68

4.44/112.7

60

2W, 3P

8.44/214.3

3.06/77.7

3.06/77.7

2.63/6.68

5.69/144.5

60

3W, 4P

8.44/214.3

3.06/77.7

2.55/64.7

2.63/6.68

5.69/144.5

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

885

ID2SR Factory Sealed Interlocked Switched Receptacles V


CSA Certification Only

Dead Front Interlocked Construction; No External Seals Required.


Class I, Division 2, Groups B, C and D
Class II, Division 1 and 2, Groups F* and G
Class III
CSA Type 3, 3R, 4, 4X, 9F*G, 12

Applications
Locations where receptacles are used with stationary or
portable electrically operated devices such as:
Lighting systems
Conveyors
Heaters
Motor generator sets
Air conditioners
Compressors
Pumps

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Features



Factory sealed; No external seals required.


Available in unfused versions only.
Certified for use with Appleton ACP plugs .
Positive polarization; only plugs of the same style, number
of poles, and amperage rating may be used with these
receptacles.
Safety Interlock mechanism. Plug must be inserted into the
receptacle before the switch can be turned on. Plug cannot be
withdrawn unless the switch is in the OFF position.
Cover latches are stainless steel.
Standard epoxy powder coating delivers exceptional corrosion
resistance.
Ergonomically designed.
Rugged cast aluminum handle for exceptional durability and
corrosion resistance.
Style 2 (shell and extra pole) grounding.
Removable hinged cover allows for ease of installation and
maintenance.
Short circuit withstand rated to 10,000 RMS Symmetrical
Amperes (Unfused).
Stainless steel key-hole mounting feet for easy installation.
Accommodates #8 #4/0 AWG copper wire.
Unit is equipped with defeatable door interlock which allows
emergency access when switch is energized.
Cover can be padlocked closed.
Operating handle can be locked in the OFF position with
provision to lock in the ON position.

Enclosure cover can be padlocked closed

Special Polarization: Prevents plug insertion in a receptacle or


connector wired for a different voltage. In installations where
there are different line voltages, the special polarization option
is desirable. This allows only plugs and receptacles wired for
the same line voltage to be mated together. The receptacle
or connector interior is positioned 22-1/2, relative to the
polarization rivet, to the right (as specified) of standard, and plug
is polarized to correspond. Suffix -P4 to receptacle.
Reverse Service application available Consult with local
representative on use and application prior to ordering.

Certifications and Compliances


CSA Standard: C22.2 No.4, C22.2 No. 25, C22.2 No. 159, C22.2
No. 182.1
CSA Certified: 038644

Standard Materials
Enclosure: copper-free aluminum with epoxy powder coating
Operating handle: durable cast aluminum
Hardware: stainless steel

Options
One normally opened, one normally closed auxiliary switch, add
suffix AUX.
LED indicator lights: one light indicates power to unit and other
indicates switch is in ON position add suffix IL.
Supplied with viewing window add suffix W.

* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
Flip cap suitable for CSA Type 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4
plug installed. (Screw cap not available on 30 Amp).
The ID2SR will also accept Crouse-Hinds Arktite plugs. Crouse-Hinds and Arktite are registered trademarks of Cooper Crouse-Hinds.
V CSA Certification only.

886

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

ID2SR Factory Sealed Interlocked Switched Receptacles V


CSA Certification Only

Dead Front Interlocked Construction; No External Seals Required.


CSA Certifications:
Class I, Division 2, Groups B, C and D
Class II, Division 1 and 2, Groups F* and G
Class III
CSA Type 3, 3R, 4, 4X, 9F*G, 12

ID2SR Receptacles
Amps
30

60

100

Wires/Poles

Catalog Number
Non-Fused
Fused

Max HP

Mating Plug

2W, 3P

3 HP @ 240 Vac

ACP3023BC

ID2SR3023

ID2SR3023F

3W, 4P

20 HP @ 600 Vac

ACP3034BC

ID2SR3034

ID2SR3034F

2W, 3P

7.5 HP @ 240 Vac

ACP6023BC

ID2SR6023

ID2SR6023F

3W, 4P

50 HP @ 600 Vac

ACP6034BC

ID2SR6034

ID2SR6034F

10 HP @ 240 Vac

ACP1023CD

ID2SR1023

ID2SR1023F

50 HP @ 600 Vac

ACP1034CD

ID2SR1034

ID2SR1034F

ACP Plugs for ID2SR Receptacles


30 Amp

60 Amp

100 Amp

2W, 3P

3W, 4P

2W, 3P

3W, 4P

2W, 3P

3W, 4P

.390 to 1.375

ACP3023BC

ACP3034BC

ACP6023BC

ACP6034BC

.875 to 1.906

ACP1023CD

ACP1034CD

* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
Flip cap suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both caps are included with product. NEMA 4 rating maintained with Appleton NEMA 4
plug installed. (Screw cap not available on 30 Amp).
V CSA Certification only.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

887

Plugs and Receptacles: Hazardous Location

Cable Dia. (Inches)

Plugs and Receptacles

2W, 3P
3W, 4P

ID2SR Factory Sealed Interlocked Switched Receptacle Dimensions V


CSA Certification Only

Dead Front Interlocked Construction; No External Seals Required.

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

ID2SR Receptacles

Dimensions of ACP Plugs

Dimensions in Inches/Millimeters
B
C

Max. Amp

No. Poles

30

2,3,4

6.00/152.4

4.75/120.6

3.13/79.5

1.86/47.2

60

2,3

7.81/198.3

4.94/125.4

3.50/88.9

2.23/56.6

60

7.81/198.3

4.94/125.4

3.81/96.7

2.55/64.7

100

2,3

10.50/26.7

6.63/168.4

4.00/101.6

2.47/62.7

100

10.50/266.7

6.63/168.4

4.25/107.9

2.72/69.0

V CSA Certification only.

888

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

ECC Factory Sealed 20 Amp Portable Cord Connector


Explosionproof, Dust-Ignitionproof

ECC Connects Portable Cord to Explosionproof Fixed Enclosure.


Class I, Division 1 and 2, Groups B, C, D
ClassII, Division 1 and 2, Group G
Class III
NEMA 7BCD, 9G
Watertight

Applications

Connects portable cord to explosionproof fixed enclosure.

Features

For use with No. 18 thru 12 AWG 3-Conductor Type S or SO


cord.
Furnished with 90 C wire leads.
12 leads of #12 stranded wire are furnished for connection to
wiring or equipment within the explosion-proof housing.

Standard Materials

Copperfree (4/10 of 1% max.) aluminum.

Standard Finishes

Plugs and Receptacles

Epoxy powder coat.

Certifications and Compliances

CSA Standard: C22.2 No. 25, C22.2 No. 30, C22.2 No. 182.1
CSA Certified: 038644, 087428

20 Amp, 480 Vac or Vdc

1/2

Catalog Number
Cord Dia.

UL Listed

CSA Certified V

.250 to .375

ECC503RH

ECC503RH-C

1/2

.375 to .500

ECC505RH

ECC505RH-C

1/2

.500 to .625

ECC506RH

ECC506RH-C

3/4

.250 to .375

ECC753RH

ECC753RH-C

3/4

.375 to .500

ECC755RH

ECC755RH-C

3/4

.500 to .625

ECC756RH

ECC756RH-C

Plugs and Receptacles: Hazardous Location

Nipple Size

Dimensions

Shaded area indicated items suitable for Class I, Group B and Class II, Group E in addition to Class I, Groups C and D and Class II, Groups F,G.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

889

Portable Power Carts for Ordinary and Hazardous Locations


Custom Design

Portable Power Carts are made to order per your specifications.


Contact your local Appleton representative to create your design,
receive a quotation and for availability information.

Application
Provides a means of portable power indoors or outdoors in
hazardous or non-hazardous locations.

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Features







Designed to your specification.


Wide choice of equipment:
Panelboards
Control stations
Plugs and receptacles
Junction and terminal boxes
UL Listed and CSA Certified devices and fittings.
Easy glide, lockable casters provide easy transportation.

Standard Materials/Finishes
Structure: steel/galvanized or aluminum/natural

Illustrated Example of Custom Designed Products


Side

890

Front

Side

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 16 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK09/10

Applications

Plug

Wall Mounting Socket

Mobile Socket

Flush Socket

Plugs and Receptacles

Plugs and receptacles are used with portable or stationery


electrical equipment such as:
Lighting systems
Conveyors
Heaters
Motor generators
Air conditioning equipment
Compressors
Pumps
For use in corrosive atmospheres and installations in Zone 1 and
2 and 21 and 22 of the oil and gas industry; such as:
Refineries
Chemical and petrochemical plants
Pipelines
Loading docks
Onshore and offshore drilling platforms

Features

Technical Data
Breaking Capacity

Standard Materials
Wall Socket for 2P - 2P+E - 3P: high impact resistance
polycarbonate
Wall Socket for 3P+E - 3P+N+E: high impact resistance
fiberglass reinforced polyester
Plug, mobile socket and flush socket: polyamide

Certifications and Compliances


















Certification Type PCX, PCX/EN


Gas: Zones 1 and 2
Conforming to ATEX 94/9/CE: CE 0081
II 2 G
ATEX/IEC Protection: Ex de IIC
T6 for Ta +104 C/+40 C and T5 for Ta +131 F/+55 C
Ambient Temperature: -40 F/-40 C Ta +131 F/+55 C
Dust: Zones 21 and 22
Conforming to ATEX 94/9/CE: CE 0081
II 2 D
ATEX/IEC Protection: Ex tD A21
Surface Temperature: T154 F/68 C
Ambient Temperature: -40 F/-40 C Ta +131 F/+55 C
CE Declaration of Conformity: 50228, 5C214
ATEX Certificate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U
IECEx Certificate: IECEx LCI 04.0014, IECEx LCI 04.0012
Other Certifications: GOST
Ingress Protection (solid and liquid): IP66
Impact Resistance (shock): IK10 (Polyester) and IK09
(Polyamide)
Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
Product Standards: EN/IEC 60309-1, 60309-2
Other Standards: EN/IEC 60529 (IP), 62262 (IK)

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Plugs and Receptacles: Hazardous Location

Plug and socket system is designed with a safe disconnect


mechanism to insure maximum hazardous location protection:

The contact separation is in a flameproof chamber

The automatic electrical disconnection of each phase is
contained in a second flameproof chamber
Short circuit protection is 20 kA, while normal reference is 10 kA.
Different voltages are color coded for easy identification.
The receptacles are keyed to accept only ATX plugs (other plugs
can not be inserted).
ATX plugs can be used in non-hazardous IEC 309 sockets.
Operating temperature of -40 F/-40 C to +131 F/+55 C

4 kW 220 V
AC 3

4.3 kW 240 V
7.5 kW 380 V
8.2 kW 415 V

ICC

20 kA

891

PRE Series 16 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK09/10

Wall Mounting Socket


Plugs and Receptacles

Three M20 threaded entries


(one on the top and two on the
bottom).
Supplied with one M20 cable
gland ( 0.26 to 0.57" /
6.5 to 14.5 mm) and two
M20 blanking plugs.
Terminal capacity 0.003 x
0.006 in / 2 x 4 mm . Can be
through-wired.
Fitted with three linked earth
terminals.

Plugs and Receptacles: Hazardous Location

Plug

Mobile Socket

One PG16 integrated cable


gland ( 0.26 to 0.57" /
6.5 to 14.5 mm).
Terminal capacity 0.004 in2 /
2.5 mm .

One PG16 integrated cable


gland ( 0.26 to 0.57" /
6.5 to 14.5 mm).
Terminal capacity 0.003 x
0.006 in / 2 x 4 mm .

Flush Socket
Terminal capacity 0.003 x
0.006 in / 2 x 4 mm .
2

Catalog Numbering Guide


PRE

Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC

16

Amps:
16 - 16A

Pin Configuration:
2 - 2P
3 - 2P+E
4 - 3P+E
5 - 3P+N+E
6 - 3P

Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
M - Mobile Socket
F - Flush Socket

Voltage:
P - 20 - 25 Vac
50/60 Hz
W1 - 20 - 50 Vdc
W - 40 - 50 Vac
50/60 Hz
Y - 100 - 130 Vac
50/60 Hz
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
G - 50 - 500 Vac 300
to 500 Hz

ELV: Extra Low Voltage


Purple

White

White

20/25 Vac

20/50 Vdc

40/50 Vac

LV: Low Voltage


Yellow
100/130 Vac

892

Blue
200/250 Vac

Red
380/415 Vac

Black

Green

480/500 Vac

50/500 Vac
(300 to 500 Hz)

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 16 Amp Extra Low Voltage and Low Voltage Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK09/10

Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

Catalog Number

1.3/0.6

231.89/3.8

PRE216RP

0.4/0.2

361.6/0.6

PRE216PP

0.9/0.4

79.33/1.3

PRE216MP

0.4/0.2

79.33/1.3

PRE216FP

1.3/0.6

231.89/3.8

PRE316RP

Extra Low Voltage: ELV


20/25 Vac 50/60 Hz Purple
Wall Socket
Plug
Mobile Socket

polarization
tab

2P

Flush Socket
Wall Socket

10h

36.61/0.6

PRE316PP

79.33/1.3

PRE316MP

0.4/0.2

79.33/1.3

PRE316FP

Wall Socket

1.3/0.6

231.89/3.8

PRE616RP

Plug

0.4/0.2

36.61/0.6

PRE616PP

10h
2P+E

Flush Socket

polarization
tab

0.9/0.4

79.33/1.3

PRE616MP

0.4/0.2

79.33/1.3

PRE616FP

Wall Socket

1.3/0.6

231.89/3.8

PRE216RW1

Plug

0.4/0.2

36.61/0.6

PRE216PW1

Mobile Socket

3P

Flush Socket

Plugs and Receptacles

0.4/0.2
0.9/0.4

Plug
Mobile Socket

auxiliary
tab 10h

polarization
tab

0.9/0.4

79.33/1.3

PRE216MW1

0.4/0.2

79.33/1.3

PRE216FW1

Wall Socket

1.3/0.6

231.89/3.8

PRE216RW

Plug

0.4/0.2

36.61/0.6

PRE216PW

Mobile Socket
Flush Socket

2P

Plugs and Receptacles: Hazardous Location

20/50 Vdc White

40/50 Vac 50/60 Hz White

Mobile Socket

2P

Flush Socket
Wall Socket

polarization
tab
auxiliary
pin 12h

Plug
Mobile Socket

3P

Flush Socket

polarization
tab

0.9/0.4

79.33/1.3

PRE216MW

0.4/0.2

79.33/1.3

PRE216FW

1.3/0.6

231.89/3.8

PRE616RW

0.4/0.2

36.61/0.6

PRE616PW

0.9/0.4

79.33/1.3

PRE616MW

0.4/0.2

79.33/1.3

PRE616FW

1.3/0.6

231.89/3.8

PRE316RY

0.4/0.2

36.61/0.6

PRE316PY

0.9/0.4

79.33/1.3

PRE316MY

0.4/0.2

79.33/1.3

PRE316FY

1.3/0.6

231.89/3.8

PRE316RB

0.4/0.2

36.61/0.6

PRE316PB

0.9/0.4

79.33/1.3

PRE316MB

0.4/0.2

79.33/1.3

PRE316FB

Low Voltage: LV
100/130 Vac 50/60 Hz Yellow
Wall Socket
4h

Plug
Mobile Socket

L/+

Flush Socket

2P+E

200/250 Vac 50/60 Hz Blue


Wall Socket
Plug

L/+
6h

Mobile Socket
Flush Socket

2P+E

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

893

PRE Series 16 Amp Low Voltage Plugs and Sockets and Accessories

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK09/10

Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

Catalog Number

3.3/1.5

286.81/4.7

PRE416RB

1.3/0.6

361.6/0.6

PRE416PB

1.3/0.6

244.09/4.0

PRE416MB

0.4/0.2

79.33/1.3

PRE416FB

L2

3.5/1.6

286.81/4.7

PRE516RB

0.7/0.3

79.33/1.3

PRE516PB

L3
3P+N+E (1)

1.3/0.6

244.09/4.0

PRE516MB

0.4/0.2

79.33/1.3

PRE516FB

3.3/1.5

286.81/4.7

PRE416RR

0.4/0.2

361.6/0.6

PRE416PR

1.3/0.6

244.09/4.0

PRE416MR

0.7/0.3

79.33/1.3

PRE416FR

3.5/1.6

286.81/4.7

PRE516RR

0.7/0.3

79.33/1.3

PRE516PR

1.3/0.6

244.09/4.0

PRE516MR

0.7/0.3

79.33/1.3

PRE516FR

Wall Socket

3.3/1.5

286.81/4.7

PRE416RN

Plug

0.4/0.2

361.6/0.6

PRE416PN

1.3/0.6

244.09/4.0

PRE416MN

0.7/0.3

79.33/1.3

PRE416FN

3.5/1.6

286.81/4.7

PRE516RG

0.4/0.2

361.6/0.6

PRE516PG

1.3/0.6

244.09/4.0

PRE516MG

0.7/0.3

79.33/1.3

PRE516FG

Low Voltage: LV
200/250 Vac 50/60 Hz Blue
Wall Socket

L1

Plug

9h

Mobile Socket

L3

3P+E

Flush Socket
Wall Socket

L1

Plugs and Receptacles

Plug

key way

9h

Mobile Socket
Flush Socket

(1) 120/208 V - 144/250 Vac 50/60 Hz

380/415 Vac 50/60 Hz Red


Wall Socket

L2

Plug

L1

6h
L3

Mobile Socket

Plugs and Receptacles: Hazardous Location

L2

3P+E

Flush Socket
Wall Socket

L2

L1

Plug

6h

Mobile Socket

L3

3P+N+E (2)

Flush Socket

(2) 200/346 V - 240/415 Vac 50/60 Hz

480/500 Vac 50/60 Hz Black

7h

Mobile Socket

3P+E

Flush Socket
50/500 Vac 300/500 Hz Green
Wall Socket
Plug
Mobile Socket
Flush Socket

L3
L2

2h
N

L1
3P+N+E

Accessories
Description

894

Catalog Number

M5 earth stud with black neoprene sealing washer and green/yellow earth
conductor, length 11.8"/300 mm

PREESTM20

M20 earth continuity adaptor with black neoprene sealing washer and green/yellow
earth conductor, length 11.8"/300 mm

PREECAM20

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 16 Amp Plug and Socket Dimensions

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK09/10

Dimensions
16A 2P 2P+E 3P Versions
Wall Mounting Sockets

Plugs

4.72/
120.0 mm
0.22/
5.5 mm
7.95/202.0 mm
4.92/
125.0 mm

0.22/
5.5 mm

5.24/
133.0 mm

2.56/
65.0 mm

Mobile Sockets

Flush Sockets
2.13/
54.0 mm

1.54/
39.0 mm
Dia.

1.81/
46.0 mm

1.65/
42.0 mm

1.65/
42.0 mm

1.54/
39.0 mm
Dia.

0.17/
4.2 mm
Dia.

0.17/
4.2 mm
Dia.

6.30/160.0 mm

3.15/
80.0 mm

0.12/
3.0 mm
3.00/
maximum
76.0 mm
8.27/210 mm

1.81/
46.0 mm

2.13/
54 mm
3.15/
80.0 mm

5.12/
130.0 mm

Plugs and Receptacles: Hazardous Location

Can be mounted on panel - 0.12"/3.0 mm thickness maximum


6.30/
160.0 mm

1.95/
49.5 mm

2.28/
58.0 mm

5.98/152.0 mm

Plugs and Receptacles

10.71/272.0 mm

3.25/
82.5 mm
2.48/
63.0 mm

3.00/
2.20/ 76.0 mm
56.0 mm

16A 3P+E 3P+N+E Versions


Wall Mounting Sockets
3.82/
97.0 mm

Plugs

5.71/
145.0 mm
5.51/
140.0 mm

B
A C
12.20/310.0 mm

0.24/
6.0 mm
Dia.

Dimensions in Inches/Millimeters
A

3P+E

2.60/66.0

6.06/154.0

2.19/55.5

3P+N+E

2.87/73.0

6.54/166.0

2.44/62.0

Mobile Sockets

Flush Sockets

5.91/
150.0 mm

2.68/
68.0 mm

2.20/
56.0 mm
3.54/
90.0 mm

6.30/
160.0 mm

3.00/
76.0 mm

0.12/
3.0 mm
maximum

0.17/
4.2 mm
Dia.

1.95/
49.5 mm
Dia.

9.06/230.0 mm

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

2.36/
60.0 mm

Can be mounted on panel - 0.12"/3.0 mm thickness maximum


2.20/
56.0 mm

0.17/
4.2 mm
Dia.

1.95/
49.5 mm
Dia.

2.68/
68.0 mm

6.30/160.0 mm

3.54/
90.0 mm

Fix. 4.13/
105.0 mm

9.45/240.0 mm

Fix.
3.15/
80.0 mm

3.00/
2.20/ 76.0 mm
56.0 mm

895

PRE Series 32 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK10

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Applications
Plugs and sockets are used with portable or stationery
electrical equipment such as:
Lighting systems
Conveyors
Heaters
Motor generators
Air conditioning equipment
Compressors
Pumps
For use in corrosive atmospheres and installations in Zone 1
and 2 and 21 and 22 of the oil and gas industry, such as:
Refineries
Chemical and petrochemical plants
Pipelines
Loading docks
Onshore and offshore drilling platforms

LV: Low Voltage

Plug

Wall Mounting Socket

Mobile Socket

Flush Socket

Features
Plug and socket system is designed with a safe disconnect
mechanism to insure maximum hazardous location protection:

The contact separation is in a flameproof chamber
The automatic electrical disconnection of each phase is
contained in a second flameproof chamber
Short circuit protection is 20 kA, while normal reference is 10 kA.
Different voltages are color coded for easy identification.
The sockets are keyed to accept only ATX plugs (other plugs
can not be inserted).
ATX plugs can be used in non-hazardous sockets.

Standard Materials
Wall Socket: high impact resistance fiberglass reinforced
polyester
Plug, mobile socket and flush socket: polyamide

Certifications and Compliances


Certification Type PCX, PCX/EN
Gas: Zones 1 and 2
Conforming to ATEX 94/9/CE: CE 0081
II 2 G
ATEX/IEC Protection: Ex de IIC
T-Rating: T6 for Ta +104 F/+40 C and T5 for Ta
+131 F/+55 C
Ambient Temperature: -40 F/-40 C Ta +131 F/+55 C
Impact Resistance (shock): IK10 (Polyester) and IK09
(Polyamide)
Dust: Zones 21 and 22
Conforming to ATEX 94/9/CE: CE 0081
II 2 D
ATEX/IEC Protection: Ex tD A21
Surface Temperature: T154 F/T68 C
Ambient Temperature: -40 F/-40 C Ta +131 F/+55 C
Impact Resistance (shock): IK10
CE Declaration of Conformity: 50228, 5C214
ATEX Certificate: LCIE 02 ATEX 6068, LCIE 02 ATEX 0001U
IECEx Certificate: IECEx LCI 04.0014, IECEx LCI 04.0012
Other Certifications: GOST
Ingress Protection (solid and liquid): IP66
Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
Product Standards: EN/IEC 60309-1, 60309-2
Other Standards: EN/IEC 60529 (IP), 62262 (IK)

Technical Data
Breaking Capacity
AC 1

11 kW 220 V
AC 22

12 kW 240 V
19 kW 380 V
20.7 kW 415 V

ICC

896

32 A 500 V

20 kA

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 32 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK10

Mobile Socket

One PG21 integrated cable


gland. ( 0.31 to 0.73" /
8 to 18.5 mm) for 3P+N+E
versions.
Terminal capacity 0.009 in ./
6 mm .
2

Flush Socket

One PG21 integrated cable


gland. ( 0.31 to 0.73" /
8 to 18.5 mm) for 2P+E
and 3P+E versions.
One PG29 integrated cable
gland. ( 0.70 to 0.98" /
18 to 25 mm) for 3P+N+E
versions.
Terminal capacity 0.003 x
0.009 in . / 2 x 6 mm .
2

Terminal capacity 0.003 x


0.009 in . /2 x 6 mm .
2

Plugs and Receptacles: Hazardous Location

Three M25 threaded entries


(one on the top and two on the
bottom).
Supplied with one M25 cable
gland ( 0.31 to 0.73" / 8
to 18.5 mm) and two M25
blanking plugs.
Terminal capacity 0.003 x
0.009 in . / 2 x 6 mm .
Fitted with three linked earth
terminals.

Plug

Plugs and Receptacles

Wall Mounting Socket

Catalog Numbering Guide


PRE

32

Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC

Amps:
32 - 32A

Pin Configuration:
3 - 2P+E
4 - 3P+E
5 - 3P+N+E

Equipment:
P - Plug
R - Receptacle
(Wall Mounting)
M - Mobile Socket
F - Flush Socket

P
Voltage:
Y - 100 - 130 Vac
50/60 Hz
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz

LV: Low Voltage


Yellow

Blue

Red

Black

100/130 Vac

200/250 Vac

380/415 Vac

480/500 Vac

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

897

PRE Series 32 Amp Low Voltage Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IECEx
IP66 - IK10

Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

Catalog Number

4.19/1.9

427.17/7.0

PRE332RY

1.10/0.5

244.09/4.0

PRE332PY

1.76/0.8

195.28/3.2

PRE332MY

1.32/0.6

164.76/2.7

PRE332FY

4.19/1.9

427.17/7.0

PRE332RB

1.10/0.5

244.09/4.0

PRE332PB

1.76/0.8

195.28/3.2

PRE332MB

1.32/0.6

164.76/2.7

PRE332FB

4.19/1.9

427.17/7.0

PRE432RB

1.10/0.5

244.09/4.0

PRE432PB

1.76/0.8

195.28/3.2

PRE432MB

1.32/0.6

164.76/2.7

PRE432FB

4.19/1.9

427.17/7.0

PRE532RB

1.10/0.5

244.09/4.0

PRE532PB

2.20/1.0

244.09/4.0

PRE532MB

1.32/0.6

164.76/2.7

PRE532FB

4.41/2.0

427.17/7.0

PRE432RR

0.88/0.4

244.09/4.0

PRE432PR

1.76/0.8

195.28/3.2

PRE432MR

1.32/0.6

164.76/2.7

PRE432FR

4.41/2.0

427.17/7.0

PRE532RR

1.10/0.5

244.09/4.0

PRE532PR

100/130 Vac 50/60 Hz Yellow


Wall Socket
Plug

4h
L/+

Mobile Socket

2P+E

Flush Socket
200/250 Vac 50/60 Hz Blue
Plugs and Receptacles

Wall Socket

L/+

Plug

6h

Mobile Socket

2P+E

Flush Socket
Wall Socket

L1

Plugs and Receptacles: Hazardous Location

Plug

9h

Mobile Socket

L3

Flush Socket

3P+E

L1

Wall Socket

L2
key way

L2
9h

Plug
Mobile Socket

L3
3P+N+E (1)

Flush Socket

(1) 120/208 V - 144/250 Vac


50/60 Hz

380/415 Vac 50/60 Hz Red


Wall Socket

L2

Plug

L1

6h

Mobile Socket

3P+E

Flush Socket

L2

L1

Wall Socket
Plug

L3

6h

L3

Mobile Socket

3P+N+E (2)

2.20/1.0

244.09/4.0

PRE532MR

Flush Socket

(2) 200/346 V - 240/415 Vac


50/60 Hz

1.32/0.6

164.76/2.7

PRE532FR

4.41/2.0

427.17/7.0

PRE432RN

0.88/0.4

244.09/4.0

PRE432PN

2.20/1.0

244.09/4.0

PRE432MN

1.32/0.6

164.76/2.7

PRE432FN

480/500 Vac 50/60 Hz Black


Wall Socket
Plug
Mobile Socket
Flush Socket

898

7h
3P+E

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 32 Amp Low Voltage Plug and Socket Accessories and
Dimensions

Increased Safety

Accessories
Description

Catalog Number

M5 earth stud with black neoprene sealing washer and green/yellow earth
conductor, length 11.8"/300 mm

PREESTM25

M20 earth continuity adaptor with black neoprene sealing washer and green/yellow
earth conductor, length 11.8"/300 mm

PREECAM25
Plugs and Receptacles

Dimensions

32A 2P+E 3P+E 3P+N+E Versions


Plugs

Plugs and Receptacles: Hazardous Location

Wall Mounting Sockets


3.82/
97.0 mm
Fix.
3.15/
80.0 mm

Fix. 4.13/
105.0 mm

Fix. 4.13/
105.0 mm

C
A

0.24/
6.0 mm
Dia.

A C

Dimensions in Inches/Millimeters
A

Dimensions in Inches/Millimeters
D

2P+E

5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0

2P+T

3.15/80.0

6.69/170.0

2.64/67.0

3P+E

5.51/140.0 10.83/275.0 6.10/155.0 14.67/370.0

3P+T

3.15/80.0

6.69/170.0

2.64/67.0

3P+N+E

5.51/140.0 10.83/275.0 6.50/165.0 14.76/375.0

3P+N+T

3.15/80.0

7.68/195.0

2.91/74.0

Mobile Sockets

Flush Sockets

Can be mounted on panel - 0.12"/3.0 mm thickness maximum

4.33/
110.0 mm

2.20/
56.0 mm
Dia.

0.17/
4.2 mm
Dia.

10.24/260.0 mm

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

2.91/
74.0 mm

2.20/
56.0 mm
2.36/
60.0 mm

2.20/
56.0 mm

0.17/
4.2 mm
Dia.

2.20/
56.0 mm
Dia.

8.27/210.0 mm

4.06/
103.0 mm

0.12/
3.0 mm
maximum

2.91/
74.0 mm
2.36/
60.0 mm

5.91/
150.0 mm

4.06/
103.0 mm

8.27/
210.0 mm

2.36/
60.0 mm

4.33/
110.0 mm

899

PRE Series 63 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Applications
Plugs and sockets are used with stationary or portable
electrically operated devices such as:
Welding devices
Lighting systems
Conveyors
Heaters
Motor generator sets
Air conditionings
Compressors
Pumps
For use in corrosive atmospheres and installations in Zones 1,
and 2 and 21 and 22 of oil and gas industry, such as
Refineries
Chemical and petrochemical plants
Pipelines
Onshore and offshore drilling platforms

Plug

Wall Mounting Socket

Features
Positive polarization: only ATX plugs of same style, number of
poles and ampere rating may be used with these sockets.
Interlocked 3-pole or 4-pole Ex de disconnecting on-load
switch, with auxiliary early break contact (capacity 0.004 in2/
2.5 mm2 max).
Plug is mechanically locked in socket when switch is ON.
Switch operating handle can be padlocked in OFF position (max
4 padlocks ).
Plug cannot be inserted or removed unless switch is in OFF
position.

Standard Materials
Socket: high impact resistance fiberglass reinforced polyester.
Flap cover and plug: polyamide

Certifications and Compliances


Certification Type PC63X
Gas: Zones 1 and 2
Conforming to ATEX 94/9/CE: CE 0081
II 2 G
ATEX/IEC Protection: Ex de IIC
T-Rating: T6 for Ta +104 F/+40C and 5 for +40C Ta
+131 F/+55 C
Dust: Zones 21 and 22
Conforming to ATEX 94/9/CE: CE 0081
II 2 D
ATEX/IEC Protection: Ex tD A21
Surface Temperature: T194 F/T90 C
Service Temperature: -22 F/-30 C to +131 F/+55 C
CE Declaration of Conformity: 50208
ATEX Certificate: LCIE 02 ATEX 6004
IEC Certificate: LCIE Ex 99.004
Other Certifications: GOST
Ingress Protection (solid and liquid): IP66
Impact Resistance (shock): IK10
Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
Product Standards: EN/IEC 60309-1, 60309-2
Other Standards: EN/IEC 60529 (IP), 62262 (IK)

Wall Mounting Socket Through-Wired

63 Amps
Main Contacts
Rated Insulation Voltage
Rated Operating Voltage
Rated Operating Current
Rated Surge Voltage
Switching Capacity
AC 21 A / AC 22 A
AC 23 A

AC 3
DC 21
DC 22
DC 23
Auxiliary Contacts
Rated Insulation Voltage
Rated Operating Voltage
Rated Operating Current
Switching Capacity: AC 15

690 Vac
690 Vac
63 Amp
6 KV
63 Amp
15 kW
22 kW
30 kW
18.5 kW
11 kW
18.5 kW
22 kW
15 KW

400 Volt
400 Volt
10 Amp
6 Amp
4 Amp

230 Volt to 690 Volt


230 Volt
400 Volt
500 Volt
690 Volt
230 Volt
400 Volt
500 Volt
690 Volt

230 Volt
400 Volt

Others
Termination (flexible/solid)

900

0.002 in2/
35 mm2

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 63 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Standard versions:
Supplied with one M50 cable gland for
unarmored cable 1.10 to 1.65" /
28 to 42 mm, and one M25
blanking plug.
Terminal capacity 0.002 x 0.054 in2 /
1 x 35 mm2.

Plug

Through-wired versions:
Supplied with two M50 cable glands for
unarmored cable 1.10 to 1.65" /
28 to 42 mm, and one M25
blanking plug.
Terminal capacity 0.003 x 0.054 in2 /
2 x 35 mm2.

One integrated cable entry for unarmored


flexible cable
0.69 to 1.14" / 17.5 to 29 mm for
3P + E versions.
0.69 to 1.26" / 17.5 to 32 mm for
3P + N + E versions.
Terminals capacity 0.025 in2 / 16 mm2.

PRE

63

Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC Certified

Voltage:
B - 200 - 250 Vac
50/60 Hz
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
R1 - 440 - 460 Vac
60 Hz
N1 - 600 - 690 Vac
50/60 Hz

Amps:
63 - 63A

Pin Configuration:
4 - 3P+E
5 - 3P+N+E

Equipment:
P - Plug
R - Receptacle
(Wall Mounting)

Cable Entry Size: *


3 - M32
4 - M40
5 - M50
6 - M63

Cable Type:
A - Armored
U - Unarmored

Options:
S - 316L Stainless
Steel
T - Through-wired

LV: Low Voltage


Blue

Red

Black

Red 1

Black 1

200/250 Vac

380/415 Vac

480/500 Vac

440/460 Vac

600/690 Vac

* With one M5 plugged entry.

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

901

Plugs and Receptacles: Hazardous Location

Catalog Numbering Guide

Plugs and Receptacles

Wall Mounting Socket

PRE Series 63 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Standard Versions
Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

17.64/8.0

1586.62/26.0

2.20/1.0

427.17/7.0

Catalog Number

200/250 Vac 50/60 Hz Blue


Wall Socket
Plug

3P+E

PRE463RBU5
PRE463PB

380/415 Vac 50/60 Hz Red


Plugs and Receptacles

Wall Socket
Plug

Wall Socket

Plug

Plugs and Receptacles: Hazardous Location

3P+E

3P+N+E (1)
(1) 200/346 V 240/415 Vac 50/60 Hz

PRE463RRU5
PRE463PR

PRE563RRU5

PRE563PR

440/460 Vac 60 Hz Red


Wall Socket
Plug

PRE463RR1U5
PRE463PR1

3P+E
Wall Socket
Plug

3P+N+E (2)

PRE563RR1U5
PRE563PR1

(2) 250/440 V 265/460 Vac 60 Hz

480/500 Vac 50/60 Hz Black


Wall Socket
Plug

PRE463RNU5
PRE463PN

3P+E
Wall Socket
Plug

3P+N+E (3)

PRE563RNU5
PRE563PN

(3) 277/480 V 288/500 Vac 50/60 Hz

600/690 Vac 50/60 Hz Black


Wall Socket
Plug

PRE463RN1U5
PRE463PN1

3P+E
Wall Socket
Plug

3P+N+E (4)

PRE563RN1U5
PRE563PN1

(4) 347/600 V 400/690 Vac 50/60 Hz

902

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 63 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 - 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Through-wired Versions
Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

Catalog Number

35.27/16.0

6712.61/110.0

PRE463RRU5T

35.27/16.0

6712.61/110.0

PRE563RRU5T

380/415 Vac 50/60 Hz Red

Wall Socket
3P+E

3P+N+E (1)
(1) 200/346 V 240/415 Vac 50/60 Hz

Plugs and Receptacles

Wall Socket

Dimensions
Standard Version

Plugs and Receptacles: Hazardous Location

14.96/380 mm
16.54/420.0 mm
with cable gland

12.60/320.0 mm

0.26/
6.5 mm

8.46/
215.0 mm

7.36/
187.0 mm

10.04/255.0 mm
7.42/188.5 mm

4.67/
4.02/
133.5 mm 102.0 mm

9.25/
235.0 mm

Through-Wired Version

0.28/7.0 mm
(4) Mtg Holes

9.25/235.0 mm

5.79/147.0 mm

2 Cable Entries

M8

Fix.
5.75/146.0 mm

Fix.
7.36/187.0 mm

M25 Blanking
Plug Fitted

16.73/425.0 mm
8.46/215.0 mm

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

14.96/380.0 mm

0.26/6.5 mm
(4) Mtg Holes

Fix. 12.60/320.0 mm

7.87/200.0 mm

903

PRE Series 125 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Plugs and Receptacles: Hazardous Location

Plugs and Receptacles

Applications
Plugs and sockets are used with stationary or portable
electrically operated devices such as:
Welding devices
Lighting systems
Conveyors
Heaters
Motor generator sets
Air conditionings
Compressors
Pumps
For use in corrosive atmospheres and installations in Zones 1,
and 2 and 21 and 22 of oil and gas industry, such as
Refineries
Chemical and petrochemical plants
Pipelines
Onshore and offshore drilling platforms

Features
Positive polarization: only ATX plugs of same style, number of
poles and ampere rating may be used with these sockets.
Interlocked 3-pole or 4-pole Ex de disconnecting on-load
switch, with auxiliary early break contact (capacity 0.004 in2/
2.5 mm2 max).
Plug is mechanically locked in socket when switch is ON.
Switch operating handle can be padlocked in OFF position (max
4 padlocks).
Plug cannot be inserted or removed unless switch is in OFF
position.

Standard Materials
Socket: 316L stainless steel
Flap cover and plug: polyamide

Plug

Wall Mounting Socket

160 Amps
Main Contacts
Rated Insulation Voltage
Rated Operating Voltage
Rated Operating Current
Rated Surge Voltage
Switching Capacity
AC 21 A / AC 22 A

690 Vac
690 Vac
125 Amp
8 KV
125 Amp

400 Volt to 690 Volt

80 kW
110 kW
55 kW

400 Volt
500 Volt
690 Volt

90 kW
70 kW

400 Volt
500 Volt

125 Amp
125 Amp
125 Amp
100 Amp
125 Amp
63 Amp

220 Volt *
440 Volt *
220 Volt *
440 Volt *
220 Volt *
440 Volt *

Auxiliary Contacts
Rated Insulation Voltage
Rated Operating Voltage
Rated Operating Current
Switching Capacity: AC 15
Others

230 Volt
230 Volt
10 Amp
6 Amp

230 Volt

Termination (flexible/solid)

0.007 in2/
120 mm2

Certifications and Compliances




















Certification Type PC125X


Gas: Zones 1 and 2
Conforming to ATEX 94/9/CE: CE 0081
II 2 G
ATEX/IEC Protection: Ex de IIC
T-Rating: T6 for Ta +104 F/+40 C and 5 for Ta
+131 F/55 C
Dust: Zones 21 and 22
Conforming to ATEX 94/9/CE: CE 0081
II 2 D
ATEX/IEC Protection: Ex tD A21
Surface Temperature: T194 F/T90 C
Service Temperature: -22 F/-30 C to +131 F/+55 C
CE Declaration of Conformity: 50218
ATEX Certificate: LCIE 99 ATEX 6031
IEC Certificate: LCIE Ex 99.017
Other Cetifications: GOST
Ingress Protection (solid and liquid): IP66
Impact Resistance (shock): IK10
Ex Standards: EN/IEC 60079-0; 60079-1, 60079-7; 61241-0,
61241-1
Product Standards: EN/IEC 60309-1, 60309-2
Other Standards: EN/IEC 60529 (IP), 62262 (IK)

AC 23 A

AC 3

DC 21
DC 22
DC 23

* 2 contacts connected in series per pole.

904

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 125 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Plugs and Receptacles

Wall Mounting Socket

Plug
One integrated cable entry for unarmored flexible cable
1.18 to 1.89" / 30 to 48 mm.
Terminals capacity 0.078in2/50 mm2.

One M63 cable gland for unarmored cable 1.42 to 1.73" /


36 to 44 mm, and one M25 blanking plug.
Terminal capacity 0.186in2/120 mm2.

PRE

Series:
PRE - PRE Series
Zone 1, 2, 21 and 22
ATEX / IEC Certified

Pin Configuration:
4 - 3P+E
5 - 3P+N+E

12

Amps:
12 - 125A

Voltage:
R - 380 - 415 Vac
50/60 Hz
N - 480 - 500 Vac
50/60 Hz
R1 - 440 - 460 Vac
60 Hz
N1 - 600 - 690 Vac
50/60 Hz
Equipment:
P - Plug
R - Receptacle
(Wall Mounting)

Cable Type:
A - Armored
U - Unarmored

Cable Entry Size: *


3 - M32
4 - M40
5 - M50
6 - M63

Options:
T - Through-wired

LV: Low Voltage


Red

Black

Red 1

Black 1

380/415 Vac

480/500 Vac

440/460 Vac

600/690 Vac

* With one M25 plugged entry


Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
September 2010

905

Plugs and Receptacles: Hazardous Location

Catalog Numbering Guide

PRE Series 125 Amp Plugs and Sockets

Increased Safety

Zone 1 and 2 21 and 22


II 2 GD
ATEX / IEC
IP66 IK10

Description

Pin Configuration

Weight (lb/kg)

Volume (in3/dm3)

Catalog Number

0.63/16.0

4271.66/70.0

PRE412RRU6

0.04/1.1

793.31/13.0

PRE412PR

0.63/16.0

4271.66/70.0

PRE512RRU6

0.04/1.1

793.31/13.0

PRE512PR

0.63/16.0

4271.66/70.0

PRE412RR1U6

0.04/1.1

793.31/13.0

PRE412PR1

0.63/16.0

4271.66/70.0

PRE512RR1U6

0.04/1.1

793.31/13.0

PRE512PR1

0.63/16.0

4271.66/70.0

PRE412RNU6

0.04/1.1

793.31/13.0

PRE412PN

0.63/16.0

4271.66/70.0

PRE512RNU6

0.04/1.1

793.31/13.0

PRE512PN

0.63/16.0

4271.66/70.0

PRE412RN1U6

0.04/1.1

793.31/13.0

PRE412PN1

0.63/16.0

4271.66/70.0

PRE512RN1U6

0.04/1.1

793.31/13.0

PRE512PN1

380/415 Vac 50/60Hz Red


Wall Socket
Plug

3P+E

Wall Socket

Plugs and Receptacles

Plug

3P+N+E (1)
(1) 200/346 V 240/415 Vac 50/60 Hz

440/460 Vac 60 Hz Red


Wall Socket
Plug

Plugs and Receptacles: Hazardous Location

3P+E
Wall Socket

Plug

3P+N+E (2)
(2) 250/440 V 265/460 Vac 60 Hz

480/500 Vac 50/60 Hz Black


Wall Socket
Plug

3P+E

Wall Socket

Plug

3P+N+E (3)
(3) 277/480 V 288/500 Vac 50/60 Hz

600/690 Vac 50/60 Hz Black


Wall Socket
Plug
3P+E
Wall Socket

Plug

3P+N+E (4)
(4) 347/600 V 400/690 Vac 50/60 Hz

906

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

PRE Series 125 Amp Plug and Socket Dimensions

Increased Safety

Dimensions
Front

Side

Plug

5.16/
131.0 mm
Dia.

8.86/225.0 mm

33.39/848.0 mm

Plugs and Receptacles

25.98/660.0 mm

13.39/340.0 mm

16.02/
407.0 mm

10.31/
262.0 mm

Plugs and Receptacles: Hazardous Location

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

907

Plugs and Receptacles: Notes

Plugs and Receptacles

Notes

908

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Notes

Plugs and Receptacles

Plugs and Receptacles: Notes

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

909

Plugs and Receptacles: Notes

Plugs and Receptacles

Notes

910

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

Notes

Plugs and Receptacles

Plugs and Receptacles: Notes

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

911

Plugs and Receptacles: Notes

Plugs and Receptacles

Notes

912

Visit our website at www.appletonelec.com or contact us at (800) 621-1506.


September 2010

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