The Line Spring Model For Surface Flaws
The Line Spring Model For Surface Flaws
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1 author:
James R. Rice
Harvard University
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ABSTRACT
This paper is concerned with a model for the analysis of part-through surface cracks in the walls of plate or shell structures. It does not give exact
answers, although the approximations involved become increasingly more accurate
the greater the surface length of the flaw in comparison to plate or shell
thickness.
The virtue of the model is in its simplicity. It reduces prohibitively
complex three-dimensional stress analysis problems to two-dimensional problems
in plate and shell theory. Further, the model is readily incorporated within
any existing finite element program for plate or shell analysis. To date the
model has been employed only for the elastic analysis of surface flaws under
external loading, but perhaps its greatest potential lies with the ease by which
it may be extended to more complex cases. Indeed, the groundwork is laid here
for its extension to thermal stress analysis and to the elastic-plastic range,
with yield occurring over all or part of the ligament between the crack front
and the far surface of the plate or shell in the latter case.
171
,._~--2.a
(a)
M(x) = Myy(x,O)
where
+h/2
NaS(x,y) =
+h/2
MaS(x,y)
'as(x,y,z)dz
-h/2
z-raS(x,y ,z)dz
(3)
-h/2
Here 'ij(x,y,z) denotes the stress state in the three dimensional cracked body
and a,S = x,y. This constitutive law is dependent on the crack depth t{x) at
the point under consideration and it is determined from the plane strain solution for the edge cracked strip of Fig. lc. Hence, if the plane strain solution for the additional extension o and rotation e of one end of the strip
relative to the other, due to the presence of the crack, is supposed to take
the general functional form
o
e = G{N,M;.t)
F{N,M;.t)
(4)
then the discontinuity relations imposed as boundary conditions along the line
spring are
uy{x,O+)-uy(x,O-)
(S)
The mathematical problem then involves solving the equations of plate extension
and bending subject to these and to the boundary conditions of external loading,
so that the distribution of N(x), M(x) along the part-cracked section is determined.
Prior Work
A primary aim in the present work is to examine forms for the line spring
173
constitutive laws of eqs . (4). In the linear elastic case Rice and Levy (l)
have shown that they may be determined directly from an expr2ssion for thecrack tip stress intensity factor K (defined so that (l- v2 )K /E is the energy
release rate). K may be written in the form
K = hl/2[ cr gt(;) + m gb(;)]
where
; =
t/h ,
= N/h
(6)
m=
Eo
Ee
(7)
[crbt(;)cr + abb(;)m]
t,b
(8)
The problem depicted in Fig. lb was reduced in (l) to two coupled integral
equations for the nominal tensile and bending stresses cr(x) and m(x) transmitted
across the line spring, under the assumption of an effectively infinite plate.
These were solved numerically for crack profiles of semi-elliptical shape,
and stress intensity factors at the crack mid-section were determined for both
remote tension and bending loads. The results demonstrate quite substantial
reductions of K from the values for plane strain edge cracks of the same depth
as at the mid-section of the semi-elliptical surface cracks. For example, when
the mid-section depth is h/2, the surface length 2a must be greater than approximately 35h forK to be within 20% of the plane strain value. Somewhat
surprisingly, the results for remote tensile loading were within a few percent
of the presumably more accurate three dimensional analysis of Smith and Alavi
(l) for 2a/h in the neighborhood of unity. However, Prof. C. W. Smith of
Virginia Polytechnic Institute has suggested in a private communication (Jan.
1972) that substantially larger values of 2a/h may be necessary for accurate
predictions with remote bending loads. Bending is further complicated by the
comparitively larger stress concentrations expected in the regions near to
where the crack front meets the plate surface, and the model cannot be expected
to give accurate results in these regions.
The elastic line spring model has been further extended to part-through
surface cracks in shells by Levy and Rice (4). The formulation is identical
to that illustrated in Fig. 1 except that now Fig. lb is replaced by the appropriate shell middle surface. Again, the line spring constitutive laws are
taken from the edge cracked strip in plane strain, as given in eqs. (7).
Solutions were given in closed form for complete circumferential cracks and
long axial cracks of constant depth extending part-through the wall of a
pressurized and axially loaded cylindrical shell. In the case of the axially
loaded shell with a complete circumferential part-through crack, the restraint
against rotation about the line spring afforded by shell curvature is found to
substantially reduce K from the corresponding plane strain value. When the
crack depth is h/2, the shell radius R must exceed approximately 50h to be
within 20 % of the plane strain K. In addition, a finite element formulation
has been presented for the line spring model in (4), in a form which can be
merged with any existing finite element program for plate or shell analysis.
This involves representing the spring as a collection of line finite elements
taking displacements and rotations on either side in accord with those of the
bordering plate or shell elements. Contributions of the line spring to the
overall stiffness matrix are then obtained by adding a term of the form
174
+a
f-a
[N
ao / a~
M ae;a~ n ] dx
mh-
--- h ---
~M
(b)
ca>
175
The weight function g(l;' ,1;) is not known, but many of its properties are known:
since K due to a and m could have been obtained by superposing an opening stress
distribution a+ (l-2 ~ ')m on the crack surface
I;
gt( c)
I;
gb( c) =
(10)
Further, if the load point is very near the crack tip the resulting K cannot
depend on overall specimen dimensions but rather is the same as for a semiinfinite crack in an infinite body and hence g becomes infinite as
(ll)
(13)
That is, it can be computed either from the tension or bending solution and
both must, of course, give the same result . The functions U and U were
determined by Gross and Srawley in their collocation solutio~ but nBt directly
given since it is only recently that their real significance has become clear .
Thus we may assume that the weight function will become known and procede to
compute the contribution of p( i; ') too and 8 in terms of it.
Energy Release Rates and Compliance Changes
It is simplest to develop the relation between the expression for K and
compliance changes in general terms. Thus assume that the strip of Fig. 2b
is subjected to various generalized forces Q., each representing some load
system symmetrical about the crack line, and 1 let q. be the corresponding work
1
176
absorbing displacements.
strip,
{Qi}
={ a ,
'
where
(18)
Hence the Irwin relation between energy release rates and compliance
changes,
(19)
(20)
(21)
1J
Hence, from the identifications of {Q.}, {q.}, and {ki(t)} given in eqs.
(15,16,17) it is clear that eq. (18) gives 1 for t~e line spring constitutive
relations
t;
Eo
2(1-v )h [att(t;)o+atb(t;)m +
(22)
t;
Ee = 12(1-v 2 )
[abt(t;)o+abb(t;)m +
ab(t;',t;)p(t;') dt;']
where att(t;), atb(t;), abt(t;), abb(t;) are given by eqs. (8) and where
t;
aA (t;' ,t;)
A = t, b
(23)
t;'
(A similar equation may also be given for 6u (t;'), but this is of no interest
for our present purposes.) In view of eqs. {13) for the weight function, we
may now make th~ simplification
A
= t,b
(24)
a result which may alternately have been deduced from the elastic reciprocal
theorem.
177
=0
(25)
For the simplest formulation, the strip is idealized as elastic when Nand M
lie within the yield surface thus defined (cp < 0) . That is, the line spring
constitutive laws are taken to be of the elastic-perfectly plastic type, so
that eqs. (7) relate do, de to dN, dM for all load variations within the elastic
range. ~owevpr, when the yield condition is met there will be plastic increments do , de as well and these will be related to the yield function by the
normality rule
(26)
178
We solve for dA by requiring that when it is not zero the resulting load increments satisfy d~ = 0. The resulting incremental constitutive law is
- [
2..L (2..L
aQ
lt.._)-1 2..L
aQ
El~ aQ
l.l
Ea~dq~]
(29)
179
These will however not be accurate for significant deviations from proportional
loading. Another possibility is to introduce the effective crack depth correction whereby the crack is considered deeper by an amount proportional to (K/To) 2 ,
where T 0 is the yield stress in shear and K is the stress intensity factor.
This too has obvious drawbacks with highly non-proportional loading, and also
for deep cracks it may be that the effective crack depth exceeds the wall thickness. However, for small scale yielding this approach may enable a rational
definition of ~ for use in the early stages of an isotropic hardening formulation.
Limit Analysis of Edge Cracked Strip
McClintock (7) has recently summarized limit load solutions for cracked
bodies in plane strain. Two of the solutions, namely the Green and Hundy solution for pure bending and the solution for pure extension, are summarized in
Figs. 3a and b respectively. For tensile loads on surface flawed elements, 1t
can generally be assumed that both 6 and N will be positive along the line spring.
Hence the most important cases will lie between these two extremes.
~12.
, ... -
..
'----:-r.:-M-:--'
(a)
N:O
(d)
(30)
for a sufficiently deep crack, and the pure extension (6=0) limit load is
N = 2T 0 (h-i)
( 31)
with the line of action of N passing through the center of the uncracked
ligament. The exact limit load for all cases of positive M and negative N may
180
be computed from the slip line field of Fig. 3a, with the circular hinge radius
progressively reduced in size and the extent of the 45 slip lines correspondingly increased until the pure compression analog of Fig. 3b is attained. This
solution will be useful for remote bending loads on part cracked elements.
Likewise, a solution which is possibly exact and certainly an outer bound
is obtained for small positive values of N by enlarging the hinge circle radius
up to the point at which the 45 slip lines disappear and the hinge circle
touches the far boundary. It is easy to compute the limit loads resulting from
these alterations of the Green and Hundy solution because the 45 slip line
regions contain a compressive stress of 2To Hence reduction or enlargement of
the hinge circle radius is equivalent to adding or subtracting material from the
wall surface, with this material bearing the compressive stress 2To.
Fig. 3c shows an upper bound flow field appropriate to the range N > 0,
e ~ 0, and by suitably varying the parameters this may be made to cover all
cases between the above limiting alteration of the Green and Hundy solution and
the pure extension solution of Fig. 3b. Flow occurs by rotation along the
circular arc of radius R with center at a distance L measured positive to the
right of the wall surface. It is most convenient to give results with reference
to the moment M' taken about a point on the wall surface as shown, where
M'
= M+
N h/2
(32)
For a unit rotation rate on the circle, the upper bound inequality reads
M'
+ NL S ToR 2 (a- S)
(33)
Further, for a given choice of L, only one of the parameters R, a, a is independent and this is, of course, to be chosen to optimize the bound. The two geometrical constraints are
L=Rsin S
L + ( h-.e) = R sin
(34)
When the right side of (33) is minimized subject to the above two constraints,
there results the additional equation
2( a- S)
so that R, a, and
'
tan a - tan
( 35)
Hence for each choice of L the upper bound inequality results in a straight
line limit toW + NL and these are entered on Fig . 4. The heavy line envelope
of all such straight lines is the resulting outer approximation to the yield
surface, and this is constructed graphically in Fig. 4. The parameter on each
straight line has been entered as the value of s rather than L, and this covers
the full range from -45 to +45. The point on the envelope corresponding to
a = 45 is the exact pure extension limit load of Fig. 3b. Further, it is easy
to show that the yield surface contains a pointed vertex at this point. The
normal to the yield surface at each point has components proportional to
( h-.e) deP
in theM' and N directions respectively. The construction of the envelope is
completed for small values of N by drawing the yield surface tangent through
the point on theM' axis representing pure bending from the known ratio of
components of the normal at that point, namely
dop - deP h/2 = -0.63 (h-.t) deP
from the Green and Hundy solution.
181
(36)
N
n~th-0
30.
1.0
.6
.'L
.2.
.6
M'
2."t 0 (h-i)'l
= j [N/2 To(h-l )] - 0. 3l 2 + 9 j
M'
_
N
l
1
0. 7
~
12To(h-l} 2
4To (h-l} f
(37}
This coincides exactly with the pure extension point (e=45 ), reproducing the
vertical normal there, and coincides almost exactly in the range near pure
bending. The disparity for intermediate values of s may be somewhat compensated
for by the knowledge that the heavy line envelope is certainly an outer bound
in this range. Hence it is suggested that this elliptical approximation be
used for simplicity in the line spring elastic-plastic constitutive relation
of eq. ( 29).
This result is for cases of sufficient crack depth so that yield may be
considered to be confined to the remaining ligament, but will also represent an
upper bound for the very small depths at which this may not be so. When the
crack depth is zero as for the Ougdale-Barenblatt type yield zone model the
yield surface is, from Fig. 3d,
(38}
This is also an upper bound for any non-zero crack depth, and an approximate
indication of the requisite crack depth for yield to be confined to the remaining ligament is obtained by determining the smallest value of l for which
this expression for 4> results in a lower limit load than the previous expression.
This completes an at least
elastic-plastic range, although
value problems has not yet been
desirable to include deviations
182
SOLUTION METHODS
The last two sections have presented generalizations of the elastic line
spring constitutive equations (7) to the case of thermal or residual stresses
(22) and to the elastic-plastic range (29) and this has been the primary aim of
the paper. However, it is appropriate briefly to review here the methods of
formulation and solution of boundary value problems. The constitutive laws
relate o(x), e(x) to N{x), M(x) at each point of the line spring. These must
be complemented by a pair of relations giving o(x), e(x) in terms of the unknown
distributions of N{x), M(x) along the spring and in terms of external loadings
such as N*, M* in Fig. lb. This last pair of relations may come from the solution of the boundary value problem for a plate or shell with a through cut,
subjected to the given external loadings and to the unknown N(x), M(x) distributions along the cut.
Surface Crack in a Large Plate
For example, when the dimensions of the plate in Fig. la, b are sufficient
to be considered infinite, it may be shown {l) from the solution of the elastic
plate equations that
+l
Eo{X)/4a = a* /(l-X 2 ) -
-1
{39)
+l
(3+v) E h e(X)/ 8(l+v)a = m* /{l-X 2) -
-1
where the nominal stress equivalents of N, M have been adopted, where X= x/a,
and where the influence function is
G{X,X') = {l/11) log [1-XX' + /(l-X 2) /{l-X'2)]
IX-X' I
(40)
example if by
plate or of loads
o*(X) and m*(X) of
section if no
(41)
-1
and a like equation relating e tom*, m. These equations may also be inverted
to give o,m in terms of the applied loads and the distribution of o and e.
The results are
+l
J
-1
~)
X-X'
(42)
+l
m(X) = m*(X) -
J
-1
~)
X-X'
183
These must be solved numerically; Rice and Levy (1) have employed such a method
in connection with the coupled integral equations-obtained after elimination of
6,6 in (39). Their technique is also applicable to elastic analysis with thermal
or residual stresses. However, the most suitable numerical technique is not yet
clear for elastic-plastic problems, which are to be formulated in terms of the
incremental versions of (39-42) and will, of course, involve further complications if the Dugdale-Barenblatt yield zones are to be appended at the ends of
the part cracked section.
Finite Element Analysis
Finite element and finite difference methods may of course be employed to
obtain equations analogous to (39-42). For example, the cut surface is divided
into a number of segments coincident with bordering finite element boundaries or
finite difference mesh spacings and a.m are given piecewise linear variations
taking on unknown values a. ,m. at the nodal points. Also a ~. m~ denote the
nominal stresses at the sa~ ~odal points from the solution 1 for 1 the uncracked
plate or shell. Then by superposition the solution for 6., 6. is determined by
applying reverse loads a~-a., m~-m. to the cut surface with hOmogeneous boundary
conditions elsewhere. I~ a~alogy to (41), the solutions may be put in the form
of linear relations relating 6 ., e. at any given node to the collection of values
{aj-a., m~-m.} at all the nodeS, w~th the final set of discrete equations to be
obtai~ed ~Y ~limination through the constitutive laws.
This approach requires that the influence functions be determined for all
the node pairs. A more direct approach is that followed by Levy and Rice (4)
and sketched out in the introduction, although this does require that special
line segment finite elements be introduced to simulate the line spring. Their
contribution to the overall stiffness matrix or to the incremental stiffness
matrix in the elastic-plastic case is obtained by including the integrated
No+ Me terms in the virtual work statement of equilibrium. This method also
has the attractive feature that non-linearities in the plate or shell equations
are readily included, whether due to large rotation effects or to constitutive
non-linearities.
ACKNOWLEDGMENT
These studies were supported in part by the National Aeronautics and
Space Administration under Grant NGL-40-002-080 to Brown University and in part
by the National Science Foundation through a Senior Postdoctoral Fellowship
at the University of Cambridge.
REFERENCES
Rice, J. R., and Levy, N., "The Part-Through Surface Crack in an Elastic
Plate", JouJtrtal. o6 Applied Mec.hruuCL>, Vol. 39, No. 1, March 1972, pp. 185-194.
2 Gross, B., and Srawley, J. E., "Stress Intensity Factors for Single Edge
Notch Specimens in Bending or Combined Bending and Tension by Boundary
Collocation of a Stress Function", NASA Technical Note D-2603, 1965.
3 Smith, F. W., and Alavi, M. J., "Stress Intensity Factors for a Part Circular
Surface Flaw", PJtoc.eecU.ng.o o6 :the F)N.,t IrtteMat.<.onal. Con6eJtenc.e on Plte!.>'->Wte
Vu.,.oet Te~tno!ogy, ASME, New York, 1969, pp. 793-800.
4 Levy, N., and Rice, J. R., "Surface Cracks in Elastic Plates and Shells",
JoU!tVlai. o6 Applied Mec.hanic..o, publication pending.
5 Rice, J. R., "Some Remarks on Elastic Crack-Tip Stress Fields", IrtteJtrta..tiortal.
JouJtrtal. o6 So~d6 and StJtuc.tuJtu.,, Vol. 8, No. 6, June 1972, pp. 751-758.
6 Bueckner, H. F., "A Novel Principle for the Computation of Stress Intensity
Factors", ZeA.JAc.h!U.6t 6ii!t angewandte Ma.-themat.<.k urtd Me~tarU.k, Vol. 50, 1970,
pp. 529-546.
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reprinted from