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TP04 1OOA

Interface & Applications Manual

Revision A

rI

iI

Scope of Manual

This manual contains procedures for general and advanced operation, assembly,
interfacing, interconnecting, preventive maintenance and remote operation
parameters.

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TP04100A Interface & Applications

Rev A: 06115/98

TEMPTRONlC
CORPORATION

O Copyright 1998 by Temptronic Corporation

All Rights Reserved

The text of this publication, or any part thereof, may not be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying, recording, storage in
an information retrieval system, or otherwise, without prior written permission of Temptronic
Corporation.
The software program contained within the Model TP04100A ThermoStreamB System for
operation of this system is protected by copyright laws that pertain to computer software. Use of
this software does not authorize de-compiling, disassembling or reverse engineering to gain
access to the program code. Temptronic Corporation does not authorize any copying, changing,
or other use of this software.
Notice

Patents have been granted and/or patent applications are pending or are in process of preparation
on all Temptronic Corporation developments.
The material in this manual is for informational purposes only and is subject to change without
notice.
Temptronic Corporation assumes no responsibility for any errors that may appear in this manual.
Temptronic Corporation warrants this product as covered in the Warranty statement included at
the rear of the Interface & Applications Manual and at the rear of the Service Manual.
Printed in USA

The following are trademarks of Temptronic Corporation, Newton, Massachusetts:

ThermochuckB
Thermo~orne~
ThermoSocketB

~ h e r m~ogger""
o
Thermo~pot~
~hermo~tream@ ThermoLabm
ThermoFixtureB
Thermo~one~

MiniDomeTM
Minizone'"
ThermoMapTM
ThermoComm"

Manual Number: LM01910

Temptronic Corporation
55Chapel Street, Newton, MA 02160 U.S.A.
Tel: (617) 969-2501 FAX: (617) 969-2475
on line: http://www.temptronic.com

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Rev A: 06115/98

' A

TP04100A Interface 8 Appl~cations

v
CONTENTS: by Sections
TEMPTRONIC
TCQPORATION

This "Contents: by Sections" is followed by a "Contents: by Headings" which lists the major
headings of each Section. For detailed Tables of Contents, Lists of Figures, and Lists of Tables,
see the beginning of each Section.

Front Matter
Safety Precautions....ix

I.

Sections
1.

General Data ....Section One

2.

Preparation for Use ....Section Two

3.

System Operation.....Section Three

4.

Remote Interfaces.....Section Four

5.

Routine Maintenance.....Section Five

Back Matter
Warranty
Registration Cards
Performance Report
Reader comments Card
Index

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TP04100A Interface & Applications

Rev 8:08/25/99

TEMPTRONIC
(:Gurr,=,T1,j-

Rev B

08/25/1999

1 Page 2-14: added Step 9, Locking Collar;

Page 2-15: inserted Drawing 13996B, shows Locking Collar
Page iv: added Document Control table

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Rev A: 06115/98

F7

TP042 00A Interface & Applications

TEMPTRONK:
CiR?OPAilC,N

CONTENTS: by Headings
For detailed tables of Contents. Figures. and Tables. see the beginning of each Section.

Front Matter
I.Safety Precautions
A . English ....ix
B . Frangais....xi
C . Deutsch .....xv
D . Espafiol....xix

Text

1 General Data
1.1 . Contents.....1-1
1.2 . Figures .....1-1
1.3 . Tables.....1-1
1.4 . Introduction...1-3
1.5 . System Software: Local and Remote Control....1-5
1.6 . Registration Cards, Performance Report, Warranty ...1-7
1.7 . Specifications....1-7
1.8 . System Model Number Designation....l.9
2.Preparation for Use
2.1 . Contents.....2-1
2.2 . Figures....2-2
2.3 . Tables.....2-2
2.4 . Introduction.....2.3
2.5 . Receipt of Shipment.....2-3
2.6 . Placement Requirements.....2-5
2.7 . Unpacking Instructions....2-7
2.8 . Overheat Safety: SF1 and SF2 Sensors .....2-9
2.9 . Assembly Instructions.....2-10
2.10 . Thermal Cap, Thermal Shroud, Purge Air: Attach.....2-11
2-1 1. Wand Adjustable Stand: Assembling .....2-14
2-12 . System 1njut 1 Output Panels.....2. 18
2- 13. Main Power Connection ......2.2 1
2-14 Air Connection.....2.21
2- 15. Static, Moisture, Temperature Extreme Protection.....2-23
2-1 6 Turnkey Test Enclosures......2-28
2-1 7 Thermocouples: Interfacing and Attaching ......2-30
2- 18. Remote Control Communications.....2-38
2- 19. Initial Start.Up, Check Out, Shut $own .....2.40
2.20 . Repackaging.....2-42

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TP04100A Interface & Applications

Rev A: 06115/98

3.System Operations
3.1 . Contents: by Headings.....3-1
3.2 . Contents: Detailed....3-3
3.3 . Figures ....3-5
3.4 . Tables.....3-5
3.5 . System Overview.....3-7
3.6 . Local Operations.....3-9
3.7 . User Interface....3-13
3.8 . System Shutdown....3-17
3.9 . System Startup....3-19
3-10. Top Menu Screen (Program Operation Mode) ...3.20
3-1 1. Conducting Tests.....3-23
3.12 . Setting Up Tests.....3-27
3-13. Main Air Mode Test Setup.....3.40
3.14 . DUT Mode Test Setup.....3-42
3- 15. Configure System.....3-44
3- 16. Error Messages.....3-46
3- 17. Screen Tree Flow Diagram (Thirteen Screens).....3.48

4 Remote Interfaces
4.1 . Contents.....4. 1
4.2 . Figures.....4-1
4.3 . Tables.....4. 1
4.4 . Introduction.....4-3
4.5 . Serial Interface.....4-4
4.6 . Parallel Bus Interface.....4.5
4.7 . Start Test (ST)/End of Test (EOT)/Stop on First Fail (SFF) .....4.6
4.6 . Host Interface Commands.....4-9

5.Routine Maintenance
5.1 . Contents.....5-1
5.2 . Figures.....5-2
5.3 . Tables..... 5-2
5.4 . Introduction.....5-3
5.5 . Inspection and Cleaning.....5-5
5.6 . Maintenance Log .....5-7
5.7 . Air Filter Element Servicing.....5.8
5.8 . Thermocouple Input Access .....5.11
5.9 . Verification: Air, DUT T, DUT K Sensors....5-13
5.10 . Calibration.....5-21

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Rev A: 06115/98

TP04100A Interface & Applications

Back Matter
Warranty
Registration Cards
Performance Report
Reader Comments Card
Index

vii

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TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of thi s manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

...

Vlll

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TP04100A Interface & Applications

Rev A: 06115/98

"
v TEMPTRONIC
/
:

CF"3PbTON

SAFETY PRECAUTIONS
A. Safety Precautions For Operating Personnel

Symbols: A. Caution, B. High Voltage, C. Hot Surface, D. Cold Surface

&'i

NO

l,Oi

Preventive Maintenance Symbol

WARNING 1: Operating personnel should perfom only the procedures described and recommended in this
manual. Only qualified service personnel familiar with the electrical shock hazards present inside the
equipment should perform disassembly or corrective maintenance of the equipment.

WARNING 2: To avoid shock hazard, the equipment must be grounded with an adequate earth ground in
accordance with local electrical codes.

WARNING 3: The locations of potentially dangerous voltages and other hazards such as hot surfaces are
identified and labeled on the equipment. Be careful to observe these warnings when installing, operating,
maintaining, or servicing the equipment. Observe all warnings given in this manual.

WARNING 4: Make sure to turn off the (ac) line power and the compressed air to the TP04100A System
before attempting to access or service the air filters. Do not perform this service unless qualified to do so.

WARNING 5: Exposed surfaces in and around the output nozzle and thermal cap of the system can operate
at extremely hot and cold temperatures which are unsafe to touch.

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TP04100A Interface & Applications

Rev A: 06115/98

WARNING 6: The parts contained inside the thermal wand operate at extremely hot and cold temperatures
unsafe to touch. Do not perform any maintenance inside the thermal wand assembly until the system is turned
off and disconnected. Wait until thermal wand parts have reached a safe and stable temperature near ambient.
WARNING 7: When connecting thermocouple sensors to the Device Under Test (DUT), electrically isolate
the sensors to protect operators from contact with any DUT site hazardous voltages.

CAUTION 1: Some of the packing materials in the TP04100A shipment may be a source for Electrostatic
Discharge (ESD) potential. Do not unpack in the vicinity of ESD sensitive components.

CAUTION 2: Observe the precautions given on the equipment and within this manual to prevent damage to
the equipment.

CAUTION 3: Before connecting the TP04100A to its electrical source, check that the (ac) voltage and
frequency to be supplied to the TP04100A are correct for those listed on its data plate (located on the rear
panel of the controller cabinet).

CAUTION 4: Always hold the thermal wand firmly while positioning or re-positioning the stand arm

CAUTION 5: Use proper handling and packaging procedures for ESD sensitive circuit boards. Assume that
all circuit boards are the ESD sensitive type.

CAUTION 6: Unauthorized personnel should not remove from the equipment those panels that are provided
for protection and/or cooling and/or require a tool to remove.

CAUTION 7: Use suitable Clean Dry Air (CDA) compressed air supply for the TP04100A system a) to
prevent premature fouling of the filterlregulator assembly provided with the system, b) to prevent ice forming
within the cooling module and possibly reducing or obstructing output air flow. Improper air supply quality
can lead to possible damage to system internal operating components.
CAUTION 8: Properly install, use and maintain the filterlregulator assembly provided with the TP04100A
system. Doing so prevents moisture and/or compressor oils from being introduced into operating components
of the system. If left unchecked, this can cause damage to the system not covered under warranty.

CAUTION 9: The two thermal runaway Safety sensors (SF1 and SF2), located on the rear panel, must remain
plugged in for normal operation. If SF2 is not plugged in when the system is powered On, then an internal fuse
must be replaced by qualified service personnel before normal operation can resume. Only qualified service
personnel should disconnect SF1 and/or SF2.

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.,"..

Rev A: 06/15/98

TP04100A Interface & Applications

B. CONSIGNES DE SECURITE POUR LE PERSONNEL EXPLOITANT

Symboles: A. Attention, B. Haute tension, C. Surface chaude, D. Surface froide

Symbole Attention, Maintenance Preventive

AVERTISSEMENT 1 : Le personnel de service ne doit effectuer que les opCrations dCcrites et

recommandCes dans ce manuel. Seul un personnel de service qualifik, familiarisd avec les risques
d'Clectrocution prCsents 9 l'intkrieur de 1'Cquipement est habilitk B procCder au dkmontage ou 9 la maintenance
corrective de 1'Cquipement.

AVERTISSEMENT 2 : Pour Cviter tout risque d'Clectrocution, lYCquipementdoit Stre mis 9 la terre 9 l'aide
d'une prise de terre adCquate conformCment aux codes Clectriques locaux.

AVERTISSEMENT 3 : Les endroits prCsentant des tensions potentiellement dangereuses et autres risques
tels que les surfaces brQlantes sont identifiks sur 1'Cquipement. Veiller 9 respecter ces mises en garde lors de
I'installation, de l'utilisation, de la maintenance ou de l'entretien. Respecter tous les avertissements contenus
dans ce manuel.

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TP04100A Interface & Applications

Rev A: 0611 5198

AVERTISSEMENT 4 : Veiller a couper l'alimentation Clectrique (c.a.) et I'arrivCe d'air comprimC du

syst&meTP04100A avant d'essayer d'accCder aux filtres A air ou d'effectuer leur entretien. Ces entretiens
doivent Ctre exclusivement confiCs a un personnel qualifiC.

AVERTISSEMENT 5 : Les surfaces exposCes a I'intCrieur et autour de la buse de sortie et du capuchon

thermique peuvent atteindre des tempiratures de fonctionnement extrCmement ClevCes ou basses, dangereuses
au toucher.

AVERTISSEMENT 6 : Les pikces internes de 1'ClCment thermique peuvent atteindre des tempCratures de
fonctionnement extrCmement ClevCes ou basses, dangereuses au toucher. N'effectuer aucun entretien a
IYintCrieurde l'ensemble dYC1Cmentthermique tant que le syst6me n'a pas CtC mis hors tension et dCbranchC.
Attendre que les pi6ces de 1'ClCment thermique aient atteint une tempCrature stable et sans danger, proche de la
temp6rature ambiante.

AVERTISSEMENT 7 : Lors de la connection des dCtecteurs a thermocouple au dispositif en cours d'essai

(DUT), isoler Clectriquement les dCtecteurs afin de protkger les opCrateurs de tout contact avec des tensions
dangereuses d'un site DUT.

1,
i
1

ATTENTION 1 : Certains matCriaux d'emballage utilisCs pour I'expCdition du TP04100A peuvent Ctre une
source de dCcharge Clectrostatique. Ne pas dCballer a proximitt! d'appareils sensibles aux decharges
Clectrostatiques.

ATTENTION 2 :Respecter les mises en garde apposCes sur 1'Cquipement et contenues dans ce manuel pour
Cviter des dommages 1'Cquipement.

ATTENTION 3 : Avant de brancher le TP04100A sur sa source d'alimentation Clectrique, verifier que la
tension (c.a.) et la frCquence correspondent aux valeurs indiquCes sur la plaque signalktique (se trouvant sur le
panneau arrikre du boitier du contreleur).

ATTENTION 4 : Toujours maintenir 1'ClCment thermique fermement lors du positionnement ou du

repositionnement du bras de stand.

xii

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Rev A: 06115/98

TP04100A Interface & Applications

TEMPTRONlC
CORPORATION
ATTENTION 5 : Utiliser les procidures de manipulation et d'emballage adequates pour les cartes de circuit
imprime sensibles aux dCcharges Clectrostatiques. PrCsumer que toutes le cartes de circuit imprim6 sont
sensibles B 1'Clectricitt statique.

ATTENTION 6 :Les panneaux c o n p s pour la protection etlou le refroidissement etlou exigeant l'usage d'un
outil pour &re dCposCs ne doivent pas Stre retirCs par un personnel non autorise.

ATTENTION 7 : Utiliser une alimentation d'air comprimC sec et propre (CDA) pour le systeme TP04100A a)
afin d'Cviter l'encrassement prGmaturC des filtreslde l'ensemble rCgulateur fournis avec le systeme, b) pour
empecher la formation de givre 6 lYintCrieurdu module de refroidissement et la rCduction ou l'obstruction
Cventuelle du dCbit d'air de sortie. Une qualit6 inappropriCe d'alimentation d'air peut entrainer un
endommagement Cventuel des composants internes de fonctionnement du systbme.
ATTENTION 8 : Installer, utiliser et entretenir correctement l'ensemble de filtrelregulateur fourni avec le
systhme TP04100A pour empCcher la pCnCtration de I'humiditC et/ou des huiles du compresseur dans les
composants actifs du systeme. Si ces precautions ne sont pas prises, le systeme peut subir des dommages qui
ne sont pas couverts par la garantie.
ATTENTION 9 : Les d e w dktecteurs de sCcuritC en cas de fuite thermique (SF1 et SF2), situCs sur le panneau
arriere, doivent rester branch& pour assurer un fonctionnement normal. Si SF2 n'est pas branch6 lors de la .
mise en marche du systhme, un fusible interne doit Ctre remplace par du personnel d'entretien qualifiC pour
retrouver un fonctionnement normal. Seul du personnel d'entretien qualifiC est autorisC a deconnecter SF1
et/ou SF2.

xiii

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TP04100A Interface & Applications

Rev A: 06115/98

Reader)Notes
Use this page to record any notes. Use the ''Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

xiv

41A-FRL.doc

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Rev A: 06115/98

TP04100A Interface & Applications

C. RHEITSHINWEISE F [ ~ R
BEDIENUNGSPERSONAL

Symbole: A. Vorsicht, B. Hochspannung, C. HeiBe Oberflache, D. Kalte Oberflache

i,WG t.10 ! ! G 7

Vorbeugende Wartung

WARNUNG 1: Das Bedienpersonal darf nur die in diesem Handbuch beschriebenen und empfohlenen
Verfahren anwenden. Eine Demontage der Einrichtung bzw. konektive Wartungsmal3nahrnen an ihr sollte(n)
nur von qualifiziertem Servicepersonal ausgefuhrt werden, das mit den elektrischen Gefahrdungen innerhalb
der Einrichtung vertraut ist.

WARNUNGZ: Um eine Gefsihrdung durch elektrische Schlage zu vermeiden, mul3 die Einrichtung
entsprechend den lokalen elektrischen Vorschriften uber eine adaquate Masseleitung geerdet sein.

WARNUNG 3: Die Orte 'potentiell g e f ~ l i c h e r Spannungen und anderer Gefsihrdungen, z.B. heil3er
Oberflachen, sind an der Einrichtung mit Etiketten gekennzeichnet. Beim Installieren, Bedienen, Warten bzw.
bei Servicearbeiten an der Einrichtung sind diese Warnungen sorgfaltig zu befolgen. Es sind alle in diesem
Handbuch aufgefiihrten Warnungen zu beachten!

WARNUNG 4: Es ist zu gewahrleisten, da13 Netzspannung und Druckluft zum System TP04100A
abgeschaltet sind, bevor Sie die Lufifilter beriihren bzw. Servicearbeiten an ihnen ausfuhren. Servicearbeiten
diirfen ohne diesbezugliche Qualifikation nicht ausgefuhrt werden.

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TP04100A Interface & Applications

Rev A: 06115/98

2".

i@ TEMPTRONIC
CO%FOl?AilON

WARNUNG 5: Zugangliche Oberflachen von Ausgangsdiise und W m e h a u b e des Systems konnen extrem
heilje und kalte Temperaturen aufweisen, die eine Beriihrung nicht zulassen.

WARNUNG 6: Auch Teile innerhalb der W m e w a n d konnen extrem heil3e bzw. kalte Temperaturen
aufweisen, die eine Beriihrung nicht zulassen. In der Whnewand diirfen keine Wartungsarbeiten durchgefuhrt
werden, bevor das System abgeschaltet und getrennt ist. Warten Sie, bis die Teile der Whnewand eine sichere
und stabile Temperatur nahe der Umgebungstemperatur erreicht haben.

WARNUNG 7: Beim Anschlieljen der Thermoelement-Sensoren an die getestete Vorrichtung P U T ) mussen

die Sensoren elekcrisch isoliert werden, damit das Personal vor Kontakt mit gefsihrlichen Spannungen am
DUT-Ort geschutzt ist.

VORSICHT 1: Einige Verpackungswerkstoffe des TP04100A konnen eine Quelle elektrostatischer

Aufladung sein. Entpacken Sie nicht in der Nahe elektrostatisch empfindlicher Bauteile.

VORSICHTZ: Beachten Sie die in der Einrichtung selbst und in diesem Handbuch angegebenen
Schutzmaljnahmen, um die Einrichtung vor Beschadigung zu bewahren.

VORSICHT 3: Vor dem Anschlieljen des TP04100A an die Netzspannung ist zu uberpriifen, ob die
anliegende Wechselspannung und Frequenz den fur das TP04100A auf seinem Leistungsschild (an der
Riickseite des Steuerteils) angegebenen Werten entspricht.

VORSICHT 4: Beim Positionieren oder Verstellen des Stativarms ist die W m e w a n d stets festmhalten.

VORSICHT 5: env vend en Sie die geeigneten Handhabungs- und Verpackungsverfahren fur elektrostatisch
empfindliche Leiterplatten. Setzen Sie hierbei voraus, dal3 alle Leiterplatten elektrostatisch empfindlich sind.

VORSICHT 6: Nicht hierzu bevollmachtigtes Personal darf keine Leiterplatten aus der Einrichtung
entfernen, die fur den Schutz undtoder die Kiihlung vorgesehen sind undtoder ein Werkzeug fur ihre
Entfernung benotigen.

xvi

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Rev A: 06115/98

TP04100A Interface & Applications

VORSICHT 7: Geeignete saubere und trockene Druckluft f i r das TP04100A-Gerat verwenden, damit es a) zu
keiner friihzeitigen Verfaulung der Filter-Reglerbaugruppe des Gerats und b) zu keiner Frostbildung im
Kaltemodul kommt, die den Luftausgangsstrom reduzieren oder blockieren konnte. Eine unzureichende
Qualitat der Lukversorgung kann die internen Teile des Gerats beschadigen.

Vorsicht 8: Die mit dem System TP04100A mitgelieferte FilterIReglerbaugruppe ist vorschriftsmaf3ig zu
installieren, einzusetzen und zu warten. Dadurch wird das Eindringen von Feuchtigkeit undloder
Kompressorol in die Baugruppen des Systems verhindert. Im Vernachlassigungsfall kann das zu einer
Beschadigung des Systems f ~ e ndie
, nicht in die Garantieanspriiche einbezogen ist.

VORSICHT 9: Die beiden ijberhitzung-sicherheitssensoren (SF1 und SF2) auf der riickwwigen Wand
miissen bei normalem Betrieb mit Kappen verschlossen bleiben. Wenn SF2 beim Einschalten des Gerats nicht
verschlossen ist, mulj die interne Sicherung durch berechtigtes Servicepersonal ausgetauscht werden, bevor
der normale Betrieb aufgenommen werden kann. Nur berechtigtes Servicepersonal darf SF1 undloder SF2
abtrennen.

xvii

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TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

xviii

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

, ?.

Rev A: 06115/98

\\

TP04100A Interface & Applications

TEMPTRONlC
ilRDORAllOtl

ii
I j

D. PRECAUCIONES DE SEGURIDAD PARA EL PERSONAL DE

OPERACIONES

I
/
'

>

Simbolos: A. Precaucih, B. Alta tensibn, C. Superficie caliente, D. Superficie fria

DVG 210 !!Us7

Simbolo de Mantenimiento Preventivo

! $

i.

1:

i
6

ADVERTENCIA 1: El personal de operaciones debe ejecutar hicamente 10s procedimientos de

mantenimiento o reparaci6n descritos y recomendados en este manual. Unicamente personal calificado, que
conozca a fondo 10s riesgos de choques elkctricos que se podrian presentar dentro del equipo, debe ser
permitido efectuar procedimientos de desmontaje o mantenimiento correctivo.

ADVERTENCIA 2: Para evitar riesgos de choques el&ricos, el equipo deberii estar puesto a tierra con una
conexi6n adecuada a tierra fisica, de acuerdo con 10s c6digos elCctricos locales.

Ii

ADVERTENCIA 3: Los lugares donde existen tensiones peligrosas y otros riesgos, tales como superficies
calientes, e s t h sefialados con r6tulos y descripciones en el equipo. Observe cuidadosamente estas advertencias
durante la instalaci6n, operaci6n7mantenimiento o a1 efectuar reparaciones del equipo. Observe tambikn todas
las advertencias contenidas en este manual.

xix

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TP04100A interface & Applications

Rev A: 06115/98

l
&
.
/

v TEMPTRONIC
CORPOPPTIDEI

ADVERTENCIA 4: Antes de intentar el acceso o reparar 10s filtros de aire, asegiirese de haber desconectado
la corriente alterna de linea y el aire comprimido del Sistema TP04100A. No efectde estos procedimientos si
no esta calificado para hacerlos.

ADVERTENCIA 5: Las superficies expuestas dentro y alrededor de la tobera de salida y tapa tCrmica del
sistema funcionan con temperaturas extremadamente altas y frias, las cuales es peligroso tocarlas.

ADVERTENCIA 6: Las piezas dent& de la varilla tCrmica funcionan a temperaturas extrernadamente calientes
o Has y es peligroso tocarlas. No ejecute ningdn procedimiento de mantenimiento dentro del conjunto de la
varilla tCrmica hasta que el sistema no haya sido apagado y desconectado. Luego, espere hasta que las piezas de la
varilla tCrmica hayan enfriado a una temperatura estable, cerca de la arnbiente y sin peligro.

ADVERTENCIA 7: Cuando conecte sensores termopares a1 dispositivo en prueba (DEP), aisle

eldctricamente 10s sensores para proteger a 10s operadores contra contactos con cualquier tensi6n
peligrosa en el sitio del DEP.

PRECAUCION 1: Algunos de 10s materiales de empaque para el embarque del TP04100A, podrian ser una
fuente de descarga de electricidad estatica. No desempaque la maquina cerca de otros componentes sensibles a
la electricidad estatica.

PRECAUCION 2: Observe las precauciones indicadas en el equipo y en este manual, para evitar causar
daiios a1 equipo.

PRECAUCION 3: Antes de conectar el TP04100A a su alimentacibn de corriente elkctrica, verifique que la

tensi6n alterna y la frecuencia a ser alimentada a1 TP04100A sean las correctas, de acuerdo con las listadas en
su placa de datos (ubicada en el panel posterior del gabinete del controlador).

PRECAUCION 4: Siempre sujete firmemente la varilla tCrmica cuando estC colocando o recolocando en
posici6n el brazo del pedestal.

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Rev A: 06115198

TP04100A Interface & Applications

PRECAUCION 5: Use 10s procedimientos correctos para la manipulacibn y empaque de placas de circuitos
sensibles a la electricidad estatica. Tenga en cuenta que todas las placas de circuitos son sensibles a la
electricidad estatica.

PRECAUCION 6: El personal no autorizado no debera quitar del equipo 10s paneles de enfriamiento ylo
proteccibn, o 10s que necesiten de una herrarnienta para quitarlos.

PRECAUCION 7: Use suministro de aire comprimido adecuado, "Clean Dry Air" (CDA) (Aire seco
limpio), para el sistema TP04 1OOA, a) para evitar que el conjunto del filtrolregulador suministrado con el
sistema se ensucie prematuramente, b) para evitar la formaci6n de hielo dentro del modulo de
enfriamiento y la reducci6n y obstrucci6n del flujo de aire de salida. La calidad inferior del suministro de
aire podria causar daiios a 10s componentes operativos internos del sistema.
PRECAUCION 8: Instale, use y mantenga en forma apropiada el conjunto de filtro/regulador suministrado
con el Sistema TP04100A. De esta manera, se evitara la entrada de humedad y/o aceite del compresor a 10s
componentes operativos del sistema. Si no se verifica este dispositivo, podrian ocurrir daiios a1 sistema no
cubiertos por la garantia.

BRECAUCION 9: Los dos sensores de Seguridad de embalamiento termico (SFI:y SF2), ubicadss en el
panel posterior, deben permanecer enchufados para la operaci6n normal. Si el SF2 no esta enchufado
cuando se conecta la corriente a1 sistema, entonces un tCcnico calificado deberii cambiar un fusible
interno antes de que se pueda reanudar la operaci6n normal. Unicamente personal calificado debe
desconectar el SF1 ylo SF2.

xxi

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TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system user/operator sketches

xxii

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,.Lj$ .

Rev A: 06115/98

TEMPTRONIC
CORPOWTiOl.!

General Data
TP04100A Interface & Applications

1- General Data
1-1 Contents
1- GENERAL DATA

............................................................................................................................................

1-1

1-1 CONTENTS
.......................................................................................................................................................
1-1
1-2 FIGURES
............................................................................................................................................................... 1-1
1-1
1-3 TABLES..........................................................................................................................................................
...............................................................................................................................................
1-3
1-4 INTRODUCTION
1-5 SYSTEM
SOFTWARE:
LOCALAND REMOTEOPERATION
...................................................................................... 1-5
1-51Local Operation...........................................................................................................................................
1-5
1.5.2 Remote Operation: ThermoComm SoJtware (Optional) ..............................................................................
1-5
1-6 REGISTRATION
CARDS.PERFORMANCE
REPORT. WARRANTY
............................................................................. 1-7
1.6.1 Usedowner Registration Cards .............................................................................................................1-7
1-7
1.6.2 Performance Report Forms .........................................................................................................................
1-7
1.6.3 Warranty......................................................................................................................................................
1-7 SPECIFICATIONS
.................................................................................................................................................
1-7
1-8 SYSTEM
MODELNUMBER
DESIGNATION
...............j. ....................................................................................... 1-9

1-2 Figures
FIGURE1.1 MODELTP04 100A THERMOSTREAM
SYSTEM
........................................................................................

1-3

1-3 Tables
TABLE1.1 SYSTEMMODELNUMBER
DESIGNATION
.................................................................................................

1-9

Page 1-1
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General Data
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 1-2

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Rev A: 06115/98

General Data
TP04100A Interface & Applications

1-4 Introduction
Information in this manual supports the installation and operation of the Model TP04100A ThermoStream
System (see Figure 1-1).
This system is a programmable temperature controlling airstream system for testing and characterizing
electronic devices at various temperatures. An internal microcomputer controls the system, permitting either
local or remote operation.
The TP04100A display screen shows the active temperature, the temperature setpoints, soak times, ramp rates
up and down, how many cycles are being performed and the Device Under Test (DUT) sensor sel-ection.
Additional program screens facilitate programming of Test Setups, system configuration, define the limits of
operation, and calibrate the system.

In addition, complete system operation status and any error messages are displayed. All data is shown in realtime alphanumeric format, keeping the user fully informed at all times.

Figure 1-1 Model TP04100A ThermoStream System

Page 1-3

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General Data
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system usedoperator sketches

Page 1-4

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Rev A: 06115/98

"A

T E WYRPORATICN
lWNE

General Data
TP04100A Interface & Applications
.

1-5 System Software: Local and Remote Operation

1-5.1 Local Operation
The System's operating program is loaded internally at the factory into programmed devices. Concerning
software, refer to the Copyright Statement on back of the Title (Front) page. To operate the system in Program
Operation Mode, see Section 3 of this manual. To operate the system in Manual Operation Mode, see the
TP04100A Operator's Manual.

1-5.2 Remote Operation: TherrnoCornm Software (Optional)

The System provides three 110's for three different communication interfaces: Serial (RS232C), Parallel Bus
(GPIB) (IEEE-488.2), and STEOTISFF Interface. A summary of the three 110's (and also of ThermoComm
Software, mentioned below) is given in Section 2, "Remote Control Communications." See Section 4,
"Remote Interfaces" for detailed instructions and command sets.
ThermoComm Software (optional) is a Windows 3.1195198lNT application which enables:
Remote control of Temptronic equipment
Unattended logging of test data, and
Subsequent analysis of test data
It is suggested the end user first verifjr proper system operation in local mode before attempting to use remote
control programs developed by the end user.

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General Data
TP04100A interface

Rev A: 06115/98
Applications

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system user/operator sketches

Page 1-6

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Rev A: 06115/98

LL TEMPTRONE

General Data
TP04100A Interface & Applications

CRPDRATIGII

1-6 Registration Cards, Performance Report, Warranty

1-6.1 Usedowner Registration Cards
Four pre-numbered UserIOwner Registration post cards are supplied as a single perforated sheet (PiN
LMS1480) in the back portion of this manual.
Upon receipt of the system, card #1 should be completed and returned to Temptronic. When ownership
changes or additional personnel become responsible for the system, the remaining cards should be used. By
following this procedure, you will be assured of receiving any important information pertinent to your system.
Additional cards may be obtained through the Temptronic Service Department. See the "Introduction" to
Section 5, "Routine Maintenance," for information on how to contact Service.

1-6.2 Performance Report Forms

A "User lnterface Performance Report" is provided at the back of this manual. Use this report to submit any
desired enhancements or functional discrepancies in the system. For prompt response, you may contact the
Temptronic Service Department directly whenever a problem occurs. See the "Introduction" to Section 5,
"Routine Maintenance," for information on how to contact Service.
Also, a "Reader Comment" card is included at the back of this manual. Use this card to submit your
suggestions and opinions regarding the effectiveness of the manual to Temptronic Corporation.

1-6.3 Warranty
A copy of Temptronic Corporation's standard Warranty is provided in the back portion of this manual

1-7 Specifications
The system specifications are as published on the data sheet(s) which is (are) included in the front cover
pocket of this manual, or inserted in the binder rings at the front of this manual, or inserted immediately after
the end of this section (after Section 1, prior to Section 2).

Page 1-7

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General Data
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 1-8

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Rev A: 0611 5/98

./.',

TEMPTRONIC
COR?OR4TION

General Data
TP04100A Interface & Applications

1-8 System Model Number Designation

A modular system design allows the customer to select options or features as desired for a given installation or
application.
Standard system configuration includes controller cabinet, thermal wand, DUT control, IEEE-488.2, RS232C
and STEOT/SFF interfaces, non-conductive shroud kit, insulation kit, nylon tubing, air filterlregulator, power
-cord, manuals, etc. An optional Transparent Thermal Cap and Thermal Wand Stand Assembly can be either
mounted integral to the controller cabinet or mounted to an optional Benchmount Stand Assembly.
The System Model Number Designation, printed on the TP04100A nameplate, reflects the configuration at
time of shipment. Refer to Table 1-1, below.

System Configuration (Model Number):

FEATURE

CODE

Temperature

I 1

Power

DESCRIPTION

-20 OC to +225 "C

115VAC,50or60Hz,10,15amp

230V AC, 50 or 60 Hz, 1 0, 10 amp

Table 1-1 System Model Number Designation

Page 1-9
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General Data
TP04100A Interface & Applications

Rev A: 06/15/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual t
submit any comments to Temptronic Corporation.

Use this space for system usedoperator sketches

Page 1-10

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p\.

/.

Rev A: 06115/98

TEMPTRONIC
CGRPOGATDN

Preparation for Use

TP04100A Interface & Applications

2- Preparation for Use

2-1 Contents
2- PREPARATION FOR USE

.............................................................................................................................

2-1

2-2 FIGURES
.......................................................................................................................................................

2-2

2-3 TABLES.......................................................................................................................................................

2-2

..................................................................................................................................................
2-4 INTRODUCTION

2-3

......................................................................................................................................
2-5 RECEIPTOF SHIPMENT

2-3

2-6 PLACEMENT
REQUIREMENTS
..................................................................................................................... 2-5
2.6.1 Site and Clearances..................................................................................................................................
2-5
2.6.2 (AC) Power Standards ..............................................................................................................................2-6
2.6.3 Compressed Air Standards .......................................................................................................................
2-6

...............................................................................................................................
2-7 UNPACKING
INSTRUCTIONS

2-7

2-8 OVERHEATSAFETY:SF 1 AND SF2 SENSORS

............................. i.................................................................. 2-9
2-9 ASSEMBLY INSTRUCTIONS
.............................................................................................................................. 2-10
2- 10 THERMAL
CAP. THERMALSHROUD.PURGEAIR:ATTACH......................................................................... 2-11

WANDSTAND:ASSEMBLING
........................................................................................................ 2-14
2- 11 THERMAL
2-1 1.1Assemble Support Column.................................................................................................................... 2-14
2-11.2 Assemble Horizontal Arm. Locks ...........................................................................................
2-16
2.11.2 Install InsulatiodHeat Shield ...............................................................................................................
2-17
2- 12 SYSTEMINPUTIOUTPUT
PANELS................................................................................................................

2-18

.........................................................................................................................
2- 13 MAINPOWERCONNECTION

2-21

2- 14 AIR CONNECTIONS
........................................................................................................................................

2-21

2- 15 STATIC,MOISTURE.TEMPERATURE
EXTREME
PROTECTION
.................................................................... 2-23
2.15.1 Overview...............................................................................................................................................
2-23
2.15.2 Electrostatic Discharge (ESD) Protection............................................................................................ 2-23
2-15.3 Moisture Protection ..............................................................................................................................2-24
2-15.3.1 Overview .........................................................................................................................................................2-24
2.15.3.2 Seal Out Moisture Inflows: DUT & Socket....................................................................................................2-24
2- 15.3.3Air Purging the Tester Platform ....................................................................................................................2 - 2 4
2-15.4 Temperature Extreme Protection..........................................................................................................
2-25
2.15.4.1 Insulation: Minimizing Heat Conductivity ......................................................................................................2-25
2.15.4.2 Insulation Kits: Fitting and Sealing .................................................................................................................
2-25
TESTENCLOSURES
....................................................................................................................... 2-28
2- 16 TURNKEY
2-28
2.16.1 Overview...............................................................................................................................................
2-29
2-1 6.2 Custom Thermal Test Enclosure (CTTE) (Optional)............................................................................

INTERFACING
AND ATTACHING
....................................................................................... 2-30
2- 17 THERMOCOUPLES:
2-1 7.1 Overview...............................................................................................................................................2-30
2-1 7.2 Standard ThermocoupleInterfacing.....................................................................................................
2-31
2.17.2.1 Sensor Interface Guidelines .............................................................................................................................
2-31
2-33
2.17.2.2 T-type Sensors: Disc Style vs . Spring Style ....................................................................................................
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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

2-17.2.3 T-type Sensor: Disc Style (Supplied) ..............................................................................................................

2-33
2-17.2.4 T-type Sensor: Spring Style (Optional) ........................................................................................................... 2-33
2-17.2.5 K-type Sensor ..................................................................................................................................................
2-34
2-1 7.3 Alternative Thermocouple Attachment.. ...............................................................................................2-35
2-1 7.3.1 Thermocouple Construction and Attachment Guidelines ................................................................................ 2-35
2-17.3.2 Alternative Thermocouple Attachment Techniques ........................................................................................
2-36
2- 1 8 REMOTE
CONTROL
COMMUNICATIONS
......................................................................................................... 2-3 8
2-38
2-18.1 IEEE-488.2 Interface ............................................................................................................................
2-18.2 RS232C Interface..................................................................................................................................2-38
2-18.3 ST/EOT/SFF Interface.. ........................................................................................................................ 2-38
2-38
2-18.4 ~ h e r m o ~ o m mSoftware
@
(optional)....................................................................................................
START-UP,CHECKOUT,SHUTDOWN......................................................................................... 2-40
2- 19 INITIAL
2-40
2-19.1 Main Power Switch ...............................................................................................................................
2-41
2-19.2 Startup by Power ON............................................................................................................................
2-19.3 Initial Check Out ..................................................................................................................................2-41
2-19.4 Shutdown by Power OFF .....................................................................................................................2-41
2-20 REPACKAGING
...............................................................................................................................................
2-42

2-2 Figures
FIGURE
2- 1 TP04 100A N PACKING
CARTON
FOR SHIPMENT.
................................................................................. 2-3
FIGURE2-2 PLACEMENT
CLEARANCES
FOR TP04 I OOA ......................................................................................... 2-5
FIGURE2-3 UNPACKING
TP04 100A: BASECONTROLLER,
ARM& CLAMPS(OPTIONAL),
THERMALCAP(OPTIONAL),
AIRLINEU-CLAMP,POWERCORD............................................................................................................ 2-8
FIGURE2-4 THERMAL
CAPATTACHMENT
(OPTIONAL
TRANSPARENT
CAPSHOWN)............................................ 2- 12
FIGURE2-5 THERMAL
WAND:AIRPURGEOUTLET FITTING ................................................................................. 2- 13
FIGURE2-6 THERMAL
WANDSTAND:ASSEMBLE
SUPPORT
COLUMN
................................................................... 2-1 5
FIGURE2-7 THERMAL
WANDSTAND:ASSEMBLE
HORIZONTAL
ARM,LOCKS
...................................................... 2-16
FIGURE
2-8 THERMAL
WAND:INSULATION/HEAT
SHIELD.
................................................................................ 2- 17
FIGURE
2-9 SYSTEM
INPUTIOUTPUT
(REARPANEL)
.............................................................................................. 2- 18
FIGURE2- 10 THERMOCOUPLE
SOCKETS:
DUTT, DUTK (FRONTPANEL)
............................................................. 2-1 8
FIGURE2- 11 TYPICAL
TESTSITE:HEAD,CAP,SHROUD,
DUT, AIR PURGEMANIFOLD.......................................2-26
FIGURE2- 12 TYPICAL INSULATION
FOR DUT .......................................................................................................
2-27
FIGURE2- 13 DUT TESTFIXTUREINTERFACE
.......................................................................................................
2-3 1
THERMOCOUPLE
ATTACHMENT
............................................................................... 2-36
FIGURE2- 14 ALTERNATIVE
FIGURE
2-15 MAINPOWERSWITCH........................................................................................ ............................. 2-40

2-3 Tables

Page 2-2

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Rev A: 06115/98

Preparation for Use

TP04100A Interface & Applications

2-4 Introduction
This section contains 1) instructions for unpacking, placement, and assembly of the Model TP04100A
Themostream System, 2) interfacing the system to (ac) power and compressed air service, and 3) how to
prepare the Device Under Test (DUT) test fixture site for optimum temperature control, and includes
recommendations for proper use of thermocouples.

2-5 Receipt of Shipment

Your Model TP04100A Themostream System is shipped to you in one packing carton (see Figure 2-1). The
packaged system can be easily transported at your location by two people. Overall shipping size of the
packaged system is 20 inches (50.8 cm) deep by 33.5 inches (85.1 cm) wide by 29.5 inches (74.9 cm) high.
Overall shipping weight is approximately 78 pounds (35.5 kilograms).
All items purchased are included inside the packing carton. When received, the carton should be examined
for any signs of mishandling or damage during shipment.

Figure 2-1 TP04100A in Packing Carton for Shipment

NOTE: If you see any obvious signs of damage to the packing carton, contact the carrier immediately and do
not proceed with the unpacking. Since the shipment is made FOB factory, you should consult your
administration concerning claims for shipping damage.

41 1A-S2F.doc

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Page 2-3

Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

~ 2 TEMPTRONlC
' ~
K7
CORPORATION

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 2-4

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,.4:,
,

Rev A: 06115/98

TEMPTRONIC

Preparation for Use

TP04100A Interface & Applications

CCRPORPilrJI'I

2-6 Placement Requirements

2-6.1 Site and Clearances
r 2
k

i
i

1i

The proposed site for placement of the TP04100A should be one near the necessary (ac) power and
compressed air service interconnections. Also, the proposed site should be near any tester with which the
TP04100A will be interfaced. For proper cooling of the TP04100A and for affording a minimum workspace,
the system should be located with minimum clearances: side, 1 inch; rear, 6 inches (see Figure 2-2).

i ,
20'

i i

CLEARANCE FOR
FULL ARM MOTION
(30.6" t775mml RADIUS)

I
1

.,

1
I

Thermal Wand OUTPUT

WORKING CENTERLINE
( 2 V t660nunl RADIUS)

. N o h Minimumclearances
requimd from sides and mar of
system to mil andlor bench for
proper operation.

Facilities supply hose from rear

of Syrtom to top of Thermal
Wand has been omitted from this
view for clulty wke.

N O R W OPEMTOR POSITION

I . .

Figure 2-2 Placement Clearances for TP04100A

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

2-6.2 (AC) Power Standards

The TP04100A includes a standard male IEC 320 power connector socket and a matching, IEC 320, power
cord, 2.4 meters (8feet) long.

As specified at the time of purchase, the TP04100A must be connected to a source of single-phase (ac)
power as given in Section 1, "Specifications," and the power source must be capable of supplying the
required minimum amperes.
To interface the system to a power source, see "Main Power Connection," Section 2-13 on page 2-21.

2-6.3 Compressed Air Standards

The TP04100A is supplied with a 3.7 meter (12 feet) long, 318 inch inside diameter, nylon tubing which is
used to connect between the System air FilterIRegulator assembly and the System rear panel. Supplies to
connect between the System filter assembly and the facility compressed air supply must be provided by the
customer.
See Section 5, "Air Filter Element Servicing" for a description of the System air FilterIRegulator.
See Section 1, "Specifications," for required compressed air supply pressure. The supply flow must be
capable of the specified minimum litreslsecond (L/S) Standard Cubic FeetMinute (SCFM). A supply
pressure below the minimum results in a reduced performance.
For sustained low temperature operation and testing with the TP041OOA, clean dry air must be supplied:
The reduced dewpoint air is required to prevent the cooling module contained inside the unit
from accumulating ice which can reduce and/or obstruct output airflow.
The cooling module is activated for any temperature setpoint at or below +33"C (+91F).
An icing condition may not be readily apparent as the problem can manifest itself as a reduction
or total loss of output air flow andlor a loss of temperature control. For optimum system
performance a nominal input air dewpoint of -40C/"Fis recommended.
To interface the system to an air source, see "Air Connections," Section 2-14 on page 2-21.

Page 2-6

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TEMPTRONIC
COFPO2ATI3N

Preparation for Use

TP04100A Interface & Applications

2-7 Unpacking Instructions

When unpacking the system, save all packaging material in the event the TP04100A system has to be
reshipped later.
1. Transport the packaged TP04100A to its proposed installation site (if accessible).
CAUTION 1: Some of the packing materials in the TP04100A shipment may be a source for
Electrostatic Discharge (ESD) potential. Do not unpack in the vicinity of ESD sensitive
components.
ATTENTION 1: Se reporter au numCro d'Avertissement ou au nurnCro &Attention approprid,
dans la section (( Consignes de sdcuritd )) au dCbut de ce manuel.
VORSICHT! 1: Bitte beziehen Sie sich auf die entsprechende Warnungs- oder Vorsichtsnummer
im Abschnitt iiber Vorsichtsmal3regeln am Anfang dieses Handbuchs.
PRECAUCION 1: Vea el n6mero de la Advertencia o Precaucih en la secci6n de "Precauciones
de Seguridad", a1 comienzo de este manual.
2. Cut and remove the band seals holding the packing carton on its skid (if any). Remove carton
strapping and lift off the carton cover and the carton shell. (See Figure 2-1).
3. Visually inspect the TP04100A after unpacking and do not proceed with its preparation for use if
any signs of damage are found.
a. Review the packing slip to verify that all purchased items have been received (see Figure 2-3,
below).

b. Verify that all panel switches are in place and turned off.
c. Verify the integrity of all exposed cables and connections.
d. Verify that all visible hardware is secure.

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Preparation for Use

TP04100A Interface & Applicat~ons

Rev A: 06115/98
'

TEMPTRONIC
CCRPCIRATIGN

Figure 2-3 Unpacking TP04100A: Base Controller, Arm & Clamps (optional), Thermal Cap
(optional), Air Line U-Clamp, Power Cord
NOT PICTURED: Shroud Kit, Foam Rubber Insulation Kit (see Figure 2-1 1 on page 2-27), Thermocouple
Disc Kit (see Section 2-17.2 on page 2-3 I), and Air Filter/Regulator (see Section 5, "Air Filter Element
Servicing").

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Rev A: 06/15/98

Preparation for Use

TP04100A Interface & Applications

2-8 Overheat Safety: SF1 and SF2 Sensors

CAUTION 9: The two thermal runaway Safety sensors (SF 1 and SF2) located on the rear panel must
remain plugged in for normal operation. If SF2 is not plugged in when the system is powered On,
then an internal fuse must be replaced by qualified service personnel before normal operation can
resume. Only qualified service personnel should disconnect SF1 andlor SF2.
AVERTISSEMENT 9: Se reporter au numCro d1Avertissementou au numCro &Attention appropriC,
dam la section (( Consignes de s6curitC B au dCbut de ce manuel.
WARNUNG 9: Bitte beziehen Sie sich auf die entsprechende Warnungs- oder Vorsichtsnummer im
Abschnitt iiber Vorsichtsmal3regeln am Anfang dieses Handbuchs.
ADVERTENCIA 9: Vea el n ~ m e r ode la Advertencia o Precaucidn en la secci6n de "Precauciones de
Seguridad", a1 comienzo de este manual.

Safety regulations require there be two independent levels of protection against overheat and fire.
Thermocouple sensors Safety 1 and Safety 2 (SF1 and SF2), located on the system rear panel (see Figure 28), are designed as independent, redundant, safety protection against system thermal runaway.
Leave both SF1 and SF2 plugged into the rear panel at all times: SF1 and SF2 are for system use only.
If SF2 (secured with a protective strap) is not plugged into the rear panel input when the system is powered
up, then an internal fuse will blow, disabling heater function. Qualified service personnel are required to
replace the internal f k e .
SFl, set at 250 "C, is first activated in the unlikely event the system fails to respond to temperature control
from the microprocessor. If SF1 is activated, then the system power must be cycled Off, then On, to reset
SF1.
SF2, set at 275 "C, is activated only if SF1 fails to activate. If SF2 activates, then qualified service personnel
are required to replace the internal fuse.
The Main Air thermocouple MA TC regulates temperature using a thermocouple located in the Thermal
Wand airstream. The MA TC input is located on the rear panel. The two DUT thermocouples, Type K or
Type T, with inputs located on the front panel, are an alternative means of temperature control.
For thermocouple interfacing and attaching directions, see Section 2- 17.

Page 2-9

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TEMPTRONIC
CGFPGRATION

2-9 Assembly Instructions

Each system is configured to customer specifications at the time of order and shipped complete.
Typically, the assembly required is as follows:
1. Assemble Thermal Wand Stand Assembly (optional), see Figure 2-7 on page 2-16.
2. Attach Thermal Cap (optional) to the Thermal Wand, see Section 2-10 on page 2-1 1.
3. Connect electrical power, see Section 2-1 3, on page 2-2 1.
4. Connect compressed air, see Section 2-14 on page 2-21.
5. Protect test site (static, moisture, temperature extremes, custom test enclosures), see Section 2-1 5
on page 2-23 and Section 2-16 on page 2-28.
6 . Interface and attach thermocouples (optional), see Section 2-17 on page 2-30.

7. Interface to Remote Control Communications (optional), see Section 2-18 on page 2-38.
Once assembly is complete, then see "Initial Start Up," Section 2-19, on page 2-40.

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Preparation for Use

TP04100A Interface & Applications

iGRPGRkTi9N

2-10 Thermal Cap, Thermal Shroud, Purge Air: Attach

Attach the optional, transparent thermal cap onto the bottom of the thermal wand. The tool required is
supplied. See Figure 2-4 on page 2-12.
At initial installation of the TP041OOA, use the supplied allen wrench to fully unscrew the three set
screws which are permanently installed in the perimeter of the thermal cap heat shield. Fully
unscrewing the set screws allows the thermal cap clearance to be installed on the grooved support
tube.
Apply upward pressure, twist back and forth, and slip (push) the thermal cap into the mounting ring
of the wand module.
Rotate the thermal cap to locate its exhaust port away from the operator's position, and tighten the
three set screws into the grooved support tube to secure the thermal cap in place.
Slip the desired size non-conductive thermal shroud over the end of the head outlet nozzle to
concentrate the air flow around the DUT. Five different size shrouds are provided. Use the
appropriate sized one for the type of DUT being tested (replacement shrouds are available from
Temptronic).
Attach the purge air hose to the air purge output fitting, located above the wand handle grips (see
Figure 2-5). Then insert the other end of the purge air hose, which is connected to a circular tube
perforated with air vents, into the bottom circumference of the thermal cap so that the purge air
vents upward into the thermal cap. The circular tube fits snugly between the transparent thermal cap
wall and the heat shield, and prevents moisture from condensing and fogging the transparent
thermal cap (see Figure 2-10, "Typical Test Site: Head, Cap, Shroud, DUT, Air Purge Manifold").
To use the system's purge air to a) purge the tester platform (but not the thermal cap), simply
connect an air hose to the wand air purge output fitting and direct the purge air onto the platform (or
connect an air hose to the "PG 0" purge output fitting on the rear panel); b) to purge both the
thermal cap and the tester platform, install a T connector at the wand air purge output fitting to
split the purge air output into two air streams: one to purge the thermal cap and one to purge the
tester platform.

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,$<\

TEMPTRONIC
CORPORATION

Attach Thermal Cap as given above, and illustrated below:

Figure 2-4 Thermal Cap Attachment (Optional Transparent Cap Shown)

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TEMPTRONIC
CORPODATION

Preparation for Use

TP04100A Interface &Applications

Figure 2-5 Thermal Wand: Air Purge Outlet Fitting

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Preparation for Use

TP04100A Interface & Applications

Rev B: 08/25/99

2-11 Thermal Wand Stand: Assembling

2-1 1.1 Assemble Support Column
To attach and assemble the optional Thermal Wand Stand, first assemble the vertical Support Column,
second assemble the Horizontal Arm, the clamp Locks, and seat the Thermal Wand into the assembled stand.
The Wand Hose and Thermal Wand are standard, and are attached at the factory.
To attach the vertical Support Column, proceed as follows, referring to Figure 2-6:
Moisten the Rubber Grommet, located in the circular opening on the top of the controller cabinet,
with a moist cloth.
Moisten the end of the vertical Support Column, which has a Dowel Pin protruding from it.
Insert the end of the Support Column, which has the dowel pin protruding from it, into the circular
opening on top of the controller cabinet without affecting the location of the Rubber Grommet. This
may be accomplished by twisting the Support Column while exerting a downward force.
Continue inserting the Support Column into the circular opening until the Dowel Pin is seated in its
mating hole in the center of the bottom of the circular opening in the controller cabinet.
Place the controller cabinet on its side so that the mounting holes, located on the base of the
controller cabinet, are exposed.
Rotate the Support Column so that its three threaded mounting holes are concentric with the
controller cabinet mounting clearance holes.
On each of the three Mounting Screws, place a Lock Washer and a Flat Washer.
Insert each of the three Mounting Screws, with lock and flat washers, into the controller cabinet
mounting clearance holes and screw completely into the Support Column threaded holes using a
3116" Hex Key.
Slide the Locking Collar down the Support Column and twist the handle to lock (tighten) the Collar.
The Collar serves as a base, to prevent the Arm (or Pneumatic Lift) from falling down when
swiveled by the operator.
10. Take the Air Line U-Clamp and velcro Strap and attach to top of Support Column using supplied
screw.

Once the vertical Column Support is attached, proceed to the following section, and assemble the Horizontal
Arm and clamp Locks.

Page 2- 14

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Preparation for Use

TP04100A Interface & Applications

TEMPTRONIC
.
:=7 \O-T,.

MOUNTING
HOLES

AIR LINE U-CLAMP

--A8
/

FLAT WASHER

SUPPORT
CDLUMN

LOCK WASHER

SOCKET HEAD CAP SCREW

13996B

Figure 2-6 Thermal Wand Stand: Assemble Support Column

41 IA-RvB-S2a.doc

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Preparation for Use

TP04100A interface & Applications

Rev A: 06115/98

2-11.2 Assemble Horizontal Arm, Locks

Vertical Column Lock

1362014

Figure 2-7 Thermal Wand Stand: Assemble Horizontal Arm, Locks

After the vertical Support Column is assembled, proceed to install the Horizontal Arm, the clamp Locks, the
Detent Inserts, and to seat the Thermal Wand, as follows (see Figure 2-7):
Place the Vertical Column Clamp over the vertical Support Column, and slide it down the Support
Column and tighten the Vertical Column Lock. The inside circumference of the Vertical Column
Clamp is circular and does not have Detent Inserts within it.
Remove the two caps from the ends of the Horizontal Arm, and slide one end of the Horizontal Arm
into the Vertical Column Clamp, tighten the Horizontal Arm Lock A clamp, then replace the cap on
that end.

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,,&

Preparation for Use

TP04100A Interface & Applications

vA TEMPTRONIC
COFPORiTlON

3. Take the Thermal Wand Clamp (which contains Detent Inserts inside the clamp circumference, so
that the inside circumference is not round but is an oval shape) and slide it over the Horizontal Arm,
tighten the Horizontal Arm Lock B clamp, replace the cap on that end.
4. Insert the Thermal Wand inside the Thermal Wand Clamp, seating it within the Detent Inserts, then
tighten the Thermal Wand Lock.

To "Manually Position The Thermal Head," see Section Three.

2-1 1.3 Install Insulation/Heat Shield

This assembly was designed to be both an insulator and a heat shield for the TP04100A ThermoWand. As
an insulator, this assembly prevents water from condensing andlor frosting on the surface of the
ThermoWand during extended low temperature testing.
As a heat shield, this assembly protects the user's hand from being exposed to high temperature air flow.
This exposure is only a risk when the ThermoWand is being used as a hand held device AND a Thermal
Shroud is being utilized without a Thermal Cap.
In applications where a Thermal Cap is being used and no low temperature testing is being conducted for any
EXTENDED time periods, the Insulation/Heat Shield assembly may not be necessary.
To Install: slide the assembly over the Nozzle End of the ThermoWand. Be sure the nozzle protrudes from
the INSULATION1 HEAT SHIELD ASSEMBY, and that the assembly is slid completely over the nozzle in
order to expose the 'Thermal Cap Mounting Groove' which is on the nozzle (see Figure 2-8).

Thermal Wand

Insulation/Heat Shield

Nozzle

Figure 2-8 Thermal Wand: Insulation/Heat Shield

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Preparationfor Use
TP04100A Interface & Applications

Rev A: 0611 5/98

/?.,
A

TII TEMPTRONlC
CORPORATION

2-12 System Input/Output Panels

FigurC 2-9 System Input/Output (Rear Panel)

Figure 2-10 Thermocouple Sockets: Dut T, Dut K (Front Panel)

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Rev A: 06115/98

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Front and rear panel interconnections are shown above.

Figure 2-9 shows the System Front Panel where the following system interconnections are made: DUT T and
DUT K thermocouple sensors (for thermocouple procedures, see Section 2-1 7).
Figure 2-8 shows the System Rear Panel where the following system interconnections are made: RS232C,
IEEE-488.2, and ST/EOT/SFF. Also shown are where to interface (plug in) cables andlor sensors in I10 ports
(sockets) as follows:

I/O 'Port (socket)

Use To Interface

Type T Thermocouple Sensor for DUT

DUT T (on front panel)

I

DUT K (on fiont panel)

I HAO

I Type K Thermocouple Sensor for DUT

I Heater Air Out

HP 1

IEEE-488.2 Parallel Communications

I Main Air Thermocouple (use to Calibrate)

I

Purge Air Output

PG 0

1 IEC 320 - (ac) Power Input

I RS232C Serial Communications
I

PWR

RS232C
SF1 TC

I Safety1 Thermocouple (system use only)*

SF2 TC

( Safety2 Thermocouple (system use only)*

SP1

I Supply Pressure 1 (compressed air input)

Start Test/End Of Test/Stop on First Fail

STIEOTISFF

I
I
I
I
II

Vortex Air Out

VA 0
I

VEI

Heater Power 1

IEEE-488
MA TC

Vortex Exhaust In

Table 2-1 InputIOutput (110) Panel Sockets

*Do not disconnect SF 1 or SF2: see "Overheat Safety: SF 1 and SF2" on page 2-9.

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
\

Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system user/operator sketches

Page 2-20

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Rev A: 06115/98

Preparation for Use

TP04100A Interface & Applications

2-13 Main Power Connection

The TP04100A interconnections, including IEC 320 power receptacle, are located as pictured on the rear
panel of the Controller (see Figure 2-8).
For "AC Power Standards," see Section 2-6.2. Also, observe the following caution:

CAUTION 3: Before connecting the TP04100A to its electrical source, check that the (ac) voltage
and frequency to be supplied to the TP04100A are correct for those listed on its data plate (located on
the rear panel of the controller cabinet).
ATTENTION 3: Se reporter au numkro d'Avertissement ou au numero &Attention appropri6, dans la
section (( Consignes de sCcuritC )) au debut de ce manuel.
VORSICHT! 3: Bitte beziehen Sie sich auf die entsprechende Warnungs- oder Vorsichtsnummer im
Abschnitt iiber Vorsichtsmal3regeln am Anfang dieses Handbuchs.
PRECAUCION 3: Vea el numero de la Advertencia o Precaucidn en la secci6n de "Precauciones de
Seguridad", a1 comienzo de este manual.
1. The TP04100A includes a standard, 2.4 meter (8 feet) long line cord, and IEC 320 male power connector
socket.

2-14 Air Connections

See Figure 2-8, "System Input/Output (Rear Panel)," for compressed air input fitting SP1 (Supply Pressure
I), located on the Controller cabinet rear panel.
For "Compressed Air Standards" required for system operation, see Section 2-6.3.
The TP04100A is supplied with a 3.7 meter (12 feet) iong, 318 inch inside diameter, nylon tubing which is
used to connect between the System air FilterRegulator assembly and the System rear panel. Supplies to
connect between the System filter assembly and the facility compressed air supply must be provided by the
customer.
Interconnect the compressed air supply as follows.
1. Locate the air Filter/Regulator Assembly (supplied separately as SA 13310) in a convenient place
between the user-supplied compressed air source and the Controller rear panel. Attach the mounting
bracket of the FilterRegulator Assembly to a secure surface with two mounting screws (not supplied).
See Section 5, "Air Filter Element Servicing" for a description of and drawing of the System air
FilterIRegulator Assembly.

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Rev A: 06115/98

"

TEMPTRONIC
CORPORATIGN

With the user supplied tubing, connect the compressed air source to the
FilterRegulator air input. With the nylon tubing (supplied, P/N VV02400), connect the FilterRegulator
output to the Controller air input (SPI). Use appropriate hose clamps to secure each hose end between
the compressed air source and the FilteriRegulator.
NOTE: Refer to the "Specifications" data sheet included in Section 1 for the compressed air
requirements.
Turn on the compressed air supply to the FilterRegulator.
Set the regulator on the Filter/Regulator for a reading of 80 psi on its pressure gauge.

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Rev A: 06115/98

TEMPTRONIC
C3FFORAT;ON

Preparation for Use

TP04100A Interface & Applications

2-15 Static, Moisture, Temperature Extreme Protection

2-15.1 Overview
Temperature transition times are dependent on mass, specific heat characteristics, and the thermal coupling
and thermal conduction paths to the Device Under Test (DUT), test socket, test leads, and other fixturing
features.
This section offers information to optimize test site setup by addressing three related topics:
1. Protecting the test site from the buildup and discharge of static electricity (see Section 2-1 5.2)

2. Preventing moisture infiltration at the DUTIsocket and condensation buildup on the tester platform
and cables, the latter to prevent icing (see Section 2-1 5.3)
3. Minimizing undesired heat transfer at the DUT site to increase test efficiency and protect tester
board components from damage due to temperature extreme damages (see Section 2-15.4)
For the option of using one of Temptronic's standard configuration, or application-specific custom thermal
test enclosures, see Section 2-1 6, "Turnkey Test Enclosures."

2-15.2 Electrostatic Discharge (ESD) Protection

Component damaging static electricity can be generated in the normal course of handling sensitive
electronic products, principally when two non-conductive surfaces are either rubbed together or separated.
Such an electrostatic discharge (ESD) can also be generated by the discharge of compressed air or other inert
gases over a surface, regardless of the air jet velocity but increasingly at higher, sustained air jet velocities.
The airflows through Temptronic ThermoStream pneumatic systems have been extensively researched and
designed to provide ionically neutral air (free of static charge) at the thermal wand air nozzle output onto the
DUT test fixture, so long as the guidelines presented in this manual are implemented.
Temptronic has measured the electric field in the vicinity of the temperature controlled gas discharged from
the ThermoStream nozzle, and concluded, the measurements [measured with field meters and probes] of the
electric field in the vicinity of the jet does not indicate the presence of a significant or measurable number of
charged particles in the jet.
The air flow paths through the TP04100A are fully grounded: from the air inlet to its air nozzle output. Also,
when the optional conductive shroud kit (for interfacing to the DUT) is used, an "ESD Protected Test
Environment" is assured. It is not normally necessary to add air ionizer equipment to the fixture site to
provide ionically neutral air.
Note, however, that relative humidity has a significant impact on the generation of static electricity, and that
the next topic, "Moisture Protection," is a factor directly related to ESD control.

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TEMPTRONIC
L'C.EPORATIOl4

2-15.3 Moisture Protection

2-1 5.3.1 Overview
With reference to the typical test site, there are two principal areas to protect from moisture:
1. The DUT and the test socket in which the DUT is seated (the area below the thermal cap onto
which Thennostream air is directed).

2. The tester platform (test board) and its test cables, socket lead wires and related interconnections
(normally exposed to room air temperatures).
See below for how to insulate the DUTIsocket, and how to use purge air for the tester platform area.

2-15.3.2 Seal Out Moisture Inflows: DUT & Socket

Although the pneumatic design of the system and conditioning of ThermoStrearn airflows work to deliver
dry air to the DUT within or below the thermal cap, it is necessary to provide a tight seal between the lower
edge of the thermal cap and the upper surface of the tester platform when the thermal wand moves up and
down to allow inserting and extracting the DUT (see Figure 2-10 "Typical Test Site").
To make a tight seal, install the provided silicone foam insulating material onto the tester platform surface, as
described in Section 2-15.4, "Temperature Extreme Protection," and as shown in "Figure 2-1 1 Typical
Insulation for DUT."

2-1 5.3.3 Air Purging the Tester Platform

Condensation, frosting and ice can appear on the tester platform (test board) and its test cables, socket lead
wires, and related interconnections, during low temperature testing unless the platform area is properly
purged with system-supplied dry air as given below.
For instance, if the tester platform is exposed to ambient room air which has a dew point on the order of 15
"C, and if the ThermoStream outlet air is at a low temperature, then thermal conduction and forced
convection may cause condensation, frosting and/or icing to appear on the tester cables.
The best way to prevent these conditions is to provide an air gap around the tester platform lead wires and
cables and to purge the area with dry air.
The TP04100A supplies purge air from an air purge outlet located on the back panel of the controller. The
purge air may be directed to where condensation is to be prevented. To attach purge air hoses, see "Attach
Thermal Cap, Thermal Shroud, Purge Air," Section 2-10 on page 2-1 1.
At low temperatures, ThermoStream airflow has a very low dew point. Since it is very dry, condensation
within the thermal cap is not a concern.
Also, Temptronic can provide either standard or custom thermal test enclosures for your test site (see Section
2- 16, "Turnkey Test Enclosures").

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CQRPORATION

2-15.4 Temperature Extreme Protection

2-1 5.4.1 Insulation: Minimizing Heat Conductivity
Before the testing of devices is initiated, at either elevated andlor reduced temperatures, the DUT site should
be carefully prepared by inserting insulation materials to minimize undesired paths of heat transfer and to
reduce moisture inflows to the DUT site:

1. Minimize heat transfer by thermal conductivity from the DUT socket site (within the thermal cap)
to the external test equipment to increase efficiency (and reduce moisture infiltration).
2. Protect components on the tester board in the vicinity of the DUT from the temperature extremes of
the ThermoStream air flow.
Utilizing a thermal shroud confines the temperature controlled air within the immediate area around the DUT
and socket (see "Thermal Cap and Thermal Shroud Attachment," Section 0).
Temperature transition times, however, are dependent on mass, specific heat characteristics and the thermal
coupling and thermal conduction paths to the DUT, test socket, test leads, and other fixturing features. To
minimize conductivity, fit and seal insulation materials as given below.

2-15.4.2 Insulation Kits: Fitting and Sealing

Each TP04100A is supplied with a standard insulation kit (P/N ZAK10 1890) which contains a sheet !A inch
thick of 12-inch square silicone foam material.
The silicone material combines the property of low thermal conductivity, and resistance to temperature
extremes, and has the added feature of elasticity. It can be cut to fit snugly around a given component
configuration, thereby forming a seal to minimize heat transfer.
See Figure 2-10 and Figure 2-1 1 for a typical test site installation of the insulation material.
Should more insulation material be required, an optional insulation kit (P/N SA22450) contains three sheets
(US-, 114, and 112-inch thick) of 18-inch square silicone foam material.
Both of these optional kits come with RTV adhesive. For convenience, pieces and sheets of the silicone foam
may be cemented together with an RTV adhesive. For separate pieces of available foam material and
adhesive, contact the Temptronic Service Department.

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06/15/98

AT TEST TEMPERATURES
BELOW ROOM AMBIENT
1. WTANDTESTSOCKETMUSlBE
MOISTURE PROTECTED BY USING
ME THERMALCAP TO SIUCONE
RUBBER SEAL.
2. BEST MOISTUREPRQTECWNOF
TESTER ELEClRONlCS CAN BE
ACHIEVED BY PROVlDlNGAN PJR GAP
W N D TESl SOCKEl LEADS
AND PURGINGME AREA WllH
DRY AIR.

3. BY UTlllZlNGATHERMAL SHROUD
TO CONFINE THE TEMPERATURE
CONROLLED AIR WHEN THE
IMMEDW AREA AROUND ME
DUlAND SOCK3 BETIER HWmANSFER
CAN BE ACHIEVED FROMAlRSmEAM
TO Dm.
NOTE: TEMPERANRE TWWSmON TIMES ARE DEPENMMON hnASS,
SPECIFIC HEAT CHARACTERISTICSAND THE MERMAL
COUPUNGAND THERMAL CONDUCTION PAW
TO ME DUT, TEST SOCW, TEST LEADS S D
OTHER FDrmRlNG FEATURES

IMERFACESEAL
(KEEPS OUT MOISTURE
FROM DUT AREA)

THERMAL SHROUD, CONCENTRATES

AIR AROUND DUT

WI SENSOR
CONNECT07

DUT SENSOR
(L~TED\

,,.,mP".,PAnt

mtm

&"WANDTRAVEL
[FOR INSERTING AND
ExmACnNG M)

(To THERMOSIREAM
FRONT PANEL)

6 1 0 PLATFORM
(TESTBOARD)

'

111111111111111

\
\

TO PREVEM FROSING
ON IEADS.

TEST SOCKET LEADS

Figure 2-11 Typical Test Site: Head, Cap, Shroud, DUT, Air Purge Manifold

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Rev A: 06115/98

,/

TEMPTRONIC
CORPORATIOt:

Preparationfor Use
TP04100A Interface & Applications

Figure 2-12 Typical Insulation for DUT

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Preparation for Use

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Rev A: 06115/98

TEMPTRONIC
"OPP3RbTION

2-16 Turnkey Test Enclosures

2-16.1 Overview
Temptronic Corporation can offer the end user a turnkey solution to thermal testing requirements by
providing optional test enclosures in two configurations:

1. Standard (previously designed, tested, configured for a broad range of applications)

2. Custom (designed for a unique, application-specific test environment)
and has been successfully designing and delivering such test enclosures for over twenty-seven years.
These enclosures are available to integrate with any of the major testers or probers, can be fully ATE
compatible with convenient "plug in" tester interfaces, and they provide true, accurate temperature control
over and beyond the MilSpec temperature range.
These enclosures apply to testing, characterization and failure analysis of printed circuit boards (PCBs),
component arrays, hybrids, and small electronic and electromechanical subassemblies, including multichip
modules (MCMs), radio frequency (RF), microwave, or digital high speed, high power devices, and provide
ESD-free and frost-free test environments.
Two specialized test enclosure configurations are available: the ThermoFixture and the Custom Thermal
Test Enclosure (CTTE).
For a portfolio of ThermoFixture or CTTE solutions, please contact Temptronic Corporation directly.
Note: Due to the limited flow capacity and low temperature limit of the TP04100A, the application of
ThermoFixtures andlor CTTEs is limited; please contact Temptronic Corporation for application assistance.

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2-16.2 Custom Thermal Test Enclosure (CTTE) (Optional)

The CTTE is an optional enclosure which allows manual probing at temperature of PCBs, component arrays
and small subassemblies.
One CTTE design configuration is to utilize Temptronic's patented "pierce-through, fog-free window," a
three pane transparent surface which self heals the original puncture after the probe needle is retracted from
the PCB or subassembly under test.

A purge air feature keeps the windows frost-free.

A CTTE can be configured with a "pierce-through, fog-free window" on two sides to allow two operators
simultaneous access, or one operator access to both sides without having to remove, rotate and reinsert the
Device Under Test.

CTTEs are available for both edge-connector and in-circuit bed-of-nails PCB test applications and can be
configured to meet a variety of test requirements.
A ThermoFixture holds the module or device in a custom socket at temperature in an airtight environment
and utilizes dual-loop direct DUT temperature sensing.

However, to sense and to control air temperatures in a Custom Thermal Test Enclosure, an external DUT
sensor is located in the air exhaust port and thermocouples are then connected to the ThermoStream7sDUT
controls.

Page 2-29

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

2-17 Thermocouples: Interfacing and

Attaching
2- 17.1 Overview
In general, there are two functional modes available in which to operate the TP04100A. Both modes allow
test setup and test running (for detailed explanations see Section 3, "Program Operation").
The two modes are 1) air mode (which uses the main airstream temperature as primary control), or 2) DUT
mode (which uses the DUT temperature as primary control).
To operate in DUT mode requires the operator to interface a thermocouple sensor directly onto the DUT.
A thermocouple is a temperature measurement sensor that consists of two dissimilar metals joined together
at one end (a junction) which produces a small thermoelectric voltage when the junction is heated. The
change in thermoelectric voltage is interpreted by thermocouple thermometers as a change in temperature.

This Section explains:

a) How to interface (install) a thermocouple to the TP04100A and the related tester fixture socket (see
Section 2-17.2, "Standard Thermocouple Interfacing")
b) How to attach a thermocouple to a DUT (see Figure 2-13 on page 2-36) by alternative techniques for
applications where standard sensor to DUT socket fixturing does not apply.
To calibrate a thermocouple, see Section 5, "Verification" and "Calibration."

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1
1

"

Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

TEIWTRWlC
CCRFOEATICN

2-17.2 Standard Thermocouple Interfacing

2-1 7.2.1 Sensor Interface Guidelines
THERMAL CAP

THERMAL SHROUD

SENSOR CONNECTOR

IIIIIIIIIIIIIIIIIIIIIIII

[TO It0 PANEL)

MODIFIED SOCKET

DLIT BOARD
136141

Figure 2-13 DUT Test Fixture Interface

The System permits the DUT to be placed within the temperature control loop (see Figure 2-1 3, "DUT Test
Fixture Interface") by accepting input from an external thermocouple.
Follow these sensor interfacing guidelines:
All materials used in fixturing should be capable of withstanding the total system specified
temperature range as listed in the System Specification (see Section 1, "Specifications").
The DUT sensor must be located within the test fixture, be in contact with the DUT, and be
properly connected to the appropriate Input port (socket) on the System front panel (see Section 5,
"Thermocouple Input Access").
When removing and installing the thermocouple plug at the System Front Panel port, take care to
observe thermocouple connector polarity.

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Preparation for Use

TP04100A Interface &Applications

Rev A: 06115/98

TEMPTRONIC
,-r3

&,-

Follow these sensor interfacing guidelines:

All materials used in fixturing should be capable of withstanding the total system specified
temperature range as listed in the System Specification (see Section 1, "Specifications").
The DUT sensor must be located within the test fixture, be in contact with the DUT, and be
properly connected to the appropriate Input port (socket) on the System front panel (see Section 5,
"Thermocouple Input Access").
When removing and installing the thermocouple plug at the System Front Panel port, take care to
observe thermocouple connector polarity.
The sensor should be durable, be of low mass to retard conductivity, with reasonable surface
contact area, and be mounted such that it is thermally isolated from the socket to eliminate heat
sinking.
The fixturing should ensure repeatable contact with the DUT.
The tested device body should not contact the socket body.
Do not ground the sensor: if the DUT case is grounded, then isolate the sensor by using a material
which is electrically nonconductive but is an excellent thermal conductor.

It is preferable that the thermocouple junction and approximately 20-30x the thermocouple wire
diameter be in contact with the center of the DUT to minimize heatsinking (see Figure 2-13,
"Alternative Thermocouple Attachment").
Mount the sensor beneath the DUT to shield it from high velocity ThermoStream air.
If the sensor is mounted on top of the device and is in the airstream, then timeltemperature
measurement will not be the required DUT temperature but be some weighted average of both
device and air temperatures.
Use silicone rubber as an insulated base on which the test socket is centered and mounted; make the
base large enough to accommodate the Thermal Cap for proper sealing (see Section 2-15.4.2,
"Insulation Kits: Fitting and Sealing").
When modifying the test socket to accept temperature sensors (per the supplied drawings), care
should be taken to prevent any stress in the sensor lead wires.

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Preparation for Use

TP04100A Interface 8 Applications

2-1 7.2.2 T-type Sensors: Disc Style vs. Spring Style

Two T-type (CopperIConstantan) thermocouple assemblies are available for the system: a disc style and a
spring style.
The disc style assembly features a circular sensor element to contact the DUT underside (see Drawing 4714,
at end of Section 2).
The spring style assembly features a narrow rectangular sensor element mounted on a spring to contact the
DUT underside (see Drawing 4322, at end of Section 2).
The disc style tends to contact a larger DUT surface area than the spring style and is more responsive than
the spring style (approximately 2x to 3x faster): it should be used if test speed and device throughput are
critical.
The spring style, however, is more rugged than the disc style, and if spring style response time is adequate
for the application, then the spring style may be a better choice.

2-1 7.2.3 T-type Sensor: Disc Style (Supplied)

To interface the factory supplied T-type disc style thermocouple, follow these steps in accordance with
Section 2-1 7.2.1, "Sensor Interface Guidelines:"
1. Install the sensor element on the DUT test socket to contact the DUT when inserted in the socket.
See Drawing 4714 (at end of Section 2) and follow the concepts therein to modify the test socket .
2. Plug the connector on the other end of the thermocouple wiring into the "DUT T" port on the
System Front Panel (see Figure 2-9).
If the interface steps above are not consistent with your test specimen application, then see the alternative
thermocouple to DUT attachment techniques in Section 2-17.3.

2-1 7.2.4 T-type Sensor: Spring Style (Optional)

To interface the optional T-type spring style thermocouple, follow these steps in accordance with Section 217.2.1. "Sensor Interface Guidelines:"
1. Install the sensor element on the DUT test socket to contact the DUT when inserted in the socket.
See Drawing 4322 (at end of Section 2) and follow the concepts therein to modify the test socket .
2. Plug the connector on the other end of the thermocouple wiring into the "DUT T" port on the
System Front Panel (see Figure 2-9).
If the interface steps above are not consistent with your test specimen application, then see the alternative
thermocouple to DUT attachment techniques in Section 2-17.3.

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Preparation for Use

TP04100A Interface & Applications

Rev A: 0611 5/98

I*

//

:,

T7 TEMPTRONIC
CORPORATION

2-1 7.2.5 K-type Sensor

To interface an operator supplied K-type (ChromeVAlumel) thermocouple, follow these steps in accordance
with Section 2- 17.2.1, "Sensor Interface Guidelines:"
1. Install the sensor element according to the detailed instructions supplied by the thermocouple
vendor: the sensor element must be installed on the DUT test socket to contact the DUT when the
DUT is inserted in the socket.

2. See the Drawings referenced for T-type factory supplied thermocouples, above, and follow the
concepts therein to modify the test socket .
3. Plug the connector on the other end of the thermocouple wiring into the "DUT K" port on the
System Front Panel (see Figure 2-9).

If the interface steps above are not consistent with your test specimen application, then see the alternative
thermocouple to DUT attachment techniques in Section 2-17.3.2 on page 2-35.

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"
<,' >\,
P,

Rev A: 06115/98

TEMPTRONIC
CORPOWTIqN

Preparation for Use

TP04100A interface & Applications

2-17.3 Alternative Thermocouple Attachment

2-1 Z3.1 Thermocouple Construction and Attachment Guidelines
Proper thermocouple to DUT contact is essential to insure accurate temperature sensing.
If the standard interface steps given earlier (see Figure 2-12, "DUT Test Fixture Interface") are not consistent
with your test specimen application, then the following alternative sensor to DUT techniques may be
appropriate.
Follow these steps (in accordance with Section 2- 17.2.1, "Sensor Interface Guidelines") to properly construct
and attach thermocouples to DUT specimens:
For Type T thermocouple construction, use a small gauge (#26, #28, #30, or #36 gauge) teflon or
kapton coated copper-constantan thermocouple wire.
Using wire thicker than #36 gauge (0.005 inch / 0.013 mm) will conduct more heat between the test
specimen DUT and the ambient, resulting in less accurate temperature measurements.
Make the thermocouple junction as small as possible.
Do not ground the sensor: if the DUT case is grounded, then isolate the sensor by using a
material which is electrically nonconductive but is an excellent thermal conductor.
It is preferable that the thermocouple junction and approximately 20-30x the thermocouple wire
diameter be in contact with the center of the DUT to minimize heatsinking (see Figure 2-13,
"Alternative Thermocouple Attachment").
Mount the sensor beneath the DUT to shield it from high velocity ThermoStream air.
If the sensor is mounted on top of the device and is in the airstream, then timeltemperature
measurements will not be the actual DUT temperature but be some weighted average of both device
and air temperatures.
The above techniques are illustrated in Figure 2-13, on page 2-36.

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

,/%\

v"TEMPTRONIC
CORPORATION

2-1 7.3.2 Alternative Thermocouple Attachment Techniques

THERMOCOUPLE
JUNCTlON
(POIN*A')

k SOLDERED UMSFACIDRY

TEST SPECIMEN
lHEIWlOCaRLE

B. SOLDERED: B E E R

THIN COAT OF

/- THERM GREASE

1. UNSOLDERED:RllN COPPER PWE

SIICK-ON
THERMOCOUPLE
2. WDERED: A
DHEW BACKED

Figure 2-14 Alternative Thermocouple Attachment

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,.,,?&
v
TEMPTRONIC

Rev A: 06115/98

Preparation for Use

TP04100A Interface 8 Applications

CORPORkTiOi,!

For applications where the standard sensor to DUT socket fixturing methods (discussed in Section 2-17.2,
"Standard Thermocouple Interfacing") are not appropriate, then reference the above Figure 2-13,
"Alternative Thermocouple Attachment," which offers the following selections:

Soldered techniques:

A. Unsatisfactory: Junction Does not Contact Solder (Sensor junction is out of direct contact with DUT:
wires first join at point "A," temperature is being measured at point "A")
B. Better: Junction Contacts DUT but Thermocouple Wire may conduct heat to or from ambient
C. Best: Thermocouple Wire Contacts DUT Surface approximately 20-30 Times Diameter of Sensor Wire

Unsoldered techniques:
1. Thin Copper Plate: Used with Thin Film of Thermal Grease
2. Adhesive Backed: Sensor Element Sticks Directly to DUT

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Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

,-

,,'P..\

v TEMPTRONIC
CORPOR4TION

2-18 Remote Control Communications

2-18.1 IEEE-488.2 Interface
For remote control of the TP04100A, an IEEE-488.2 interface is standard for parallel communications with a
tester or host computer. The parallel communications cable from the host plugs into the IEEE-488.2
connector on the TP04 100A rear panel (refer to Figure 2-8).
See Section 4, "Remote Interfaces," for IEEE-488.2 interconnections infomation and special programming
instructions.
It is suggested the end user first verify proper system operation before attempting to use programs developed
by the end user.

2-18.2 RS232C Interface

For remote control of the TP04100A, an RS232C interface is standard for serial communications with a
tester or host computer. The series communications cable from the host plugs into the RS232C connector on
the TP04100A rear panel (refer to Figure 2-8).
See Section 4, "Remote Interfaces," for RS232C interconnections information and special programming
instructions.
It is suggested the end user first verify proper system operation before attempting to use programs developed
by the end user.

2-18.3 ST/EOT/SFF Interface

An ST/EOT/SFF interface between the TP04100A and a tester is standard. The interface cable from the tester
plugs into the ST/EOT/SFF connector on the TP04100A rear panel. Interface connections (signals) include
the Start-Test (ST) output from the TP041OOA, the End-of-Test (EOT) input from the tester, and the Stop-onFirst-Fail (SFF) input from the tester.
See Section 4, Remote Interfaces, for STEOTISFF interconnections information and special programming
instructions.

2-18.4 ThermoComd Software (optional)

ThermoComm Software (optional) allows the user to interface with most Temptronic Thermal Systems. It
enables a) remote control, in either serial RS232C mode or (GPIB) parallel bus IEEE-488.2 mode, b)
unattended data logging of runtime tests, c) saving and analyzing the logged data.
i

ThermoComm is a Windows 3.1/95/NT application. As such, the user interface is graphical, user friendly,
and menu driven.
I

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Rev A: 06115/98

T7 TEMPTRONlC

Preparation for Use

TP04100A Interface & Applications

CORPZ.RATtON

ThermoComm includes both a LabView Source-Code level Driver and a built application. If installing the
Source-Code level driver, then LabView by National Instruments is required, and enables function on any
Windows platform: 3.1/95/NT.
LabView is not required if instding and running only the built application, but the built application without
LabView installed will function only on Windows 95 and NT.
For details, contact Temptronic Corporation.

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Rev A: 06115/98

Preparation for Use

TP04100A Interface & Applications

,//"\
q-"',

v TEMPTRONIC
CORPORATION

2-19 Initial Start-up, Check Out, Shut

Down
The following procedure outlines initial startup and check out for the TP04100A system, and how to shut
down after the system has been operated.
Once the TP04100A is started and you are satisfied that the system works properly, see the following:
For local, Program Mode operation, see Section 3, "System Operation," in this manual
For local, Manual Mode operation, see the TP04100A Operator's Manual
For remote, IEEE-488.2 or RS232C operation, see Section 4, "Remote Interfaces," in this
manual

2-19.1 Main Power Switch

MAIN POWER SWITCH

POWER INDICATOR LAMP

--\

sal

Figure 2-15 Main Power Switch

Figure 2-13 shows the Main Power Switch, located on the right hand side of the controller's front panel. This
switch also serves as the primary (ac) power circuit breaker (CB 1) for the system. An IEC 320 connector
for receiving the input power cord is located on the rear panel of the controller. Note the Power (onloff)
Indicator Lamp located below the Main Power Switch. Allow several seconds for the Lamp to light after
activating the Main Power Switch.

Page 2-40

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,,,".
~,

Preparation for Use

TP04100A Interface & Applications

Rev A: 06115/98

TEMPTRONIC
CORPORATION

2-19.2 Startup by Power ON

To startup the TP04 100A System initially or after it has been turned off:
Check that the system is connected to the specified compressed air source and the air is turned on.

Be sure the line cord is connected at the rear panel of the system and is connected to the specified (ac)
power source and that the source is live.
Be certain that overheat Safety sensors SF1 and SF2 are connected on the rear panel. If SF2 is
disconnected, and the system is powered on, then an internal fuse will blow and qualified service
personnel will be required to replace the internal fuse. See Section 2-8 on page 2-9.
Actuate the Main Power Switch located on the front panel of the controller cabinet upward to the 1 (ON
[up]) position to start operation of the TP04100A. Note that the Power (odoff) Indicator Lamp should
illuminate.

2-19.3 Initial Check Out

For a flow diagram of the thirteen TP04100A screens, see the Screen Tree appended to the end of Section 3.
Observe that the System Startup Screen appears on the display.
At the System Startup Screen, press any button to display the Top Menu Screen, then press the "System"
button to select the ConJigure System Screen.
At the Configure System Screen, select the parameters to give the desired system operation (for details,
see Section 3, "Configure System"); set "Auto Start MANUAL OPERATION to On if you wish to start
up in Manual Operation Mode; leave Off to start up in Program Operation Mode.
After making the proper selections, press "Done" to return to Top Level Menu.
On the Top Menu Screen, press "Flow" to activate the "Flow On-Off Switch," and check that there is air
flow from the thermal wand air output nozzle.
At Top Menu Screen, select either "Manual" or "Program" to setup and run tests (see Section 3)

2-19.4 Shutdown by Power OFF

To shutdown the TP04100A System after it has been turned on and operated:
1. Press the "ESC" Program Button on any program screen to return to the Top Menu Screen. This may
require one, two or three ESC button presses.
2. Once at the Top ~ e n Screen,
u
actuate the Main Power Switch downward to the 0 (OFF [down])
position to turn off the TP04100A. Note that the power (odoff) indicator lamp should turn off (see
Figure 2- 14).

NOTE: When moving the TP04100A to a different test location, or when shutting the System down for an
extended period, turn off and disconnect system from both its (ac) power source and compressed air
supply.

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Preparation for Use

TP0410OA interface & Applications

Rev A: 06115/98

2-20 Repackaging
If the TP04100A System is to be shipped to another location, repackage the system in the original shipping
carton (see Figure 2-1).
Note that prior approval is required before shipping the system to a Temptronic Sales/Service Office, or to
the factory.
IT IS RECOMMENDED THAT A TAG BE ATTACHED TO THE SYSTEM GIVING THE OWNER'S
NAME, ADDRESS, TELEPHONE NUMBER, SYSTEM MODEL AND SERIAL NUMBERS, AND THE
REASON FOR RETURN, INCLUDING ANY RETURN MATERIAL AUTHORIZATION (RMA)
NUMBERS.

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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

System Operation
3-1 Contents: by Heading
3- SYSTEM OPERATION ..................................................................................................................................... 3-1
3-1 CONTENTS:
BY HEADING
.................................................................................................................................

3-1

3-2 CONTENTS:
DETAILED
...................................................................................................................................

3-3

..........................................................................................................................................................
3-3 FIGURES

3-5

3-4 TABLES................................................................................................................................................................

3-5

....................................................................................................................................... 3 - 7
3-5 SYSTEM
OVERVIEW
..............................................................................................................................................
3-6 LOCALOPERATION

3-9

3-7 USERINTERFACE
................................................................................................................................................

3-13

3-8 TO SHUTDOWN
THE TP04 100A SYSTEM:...................................................................................................... 3-17

..............................................................................................................................
3-9 SYSTEMSTARTUP
SCREEN

3-19

3-10 TOPMENUSCREEN(PROGRAM
OPERATION
MODE).................................................................................... 3-20
3- 11 CONDUCTING
TESTS......................................................................................................................................... 3-23
3- 12 SETTING
UP TESTS...........................................................................................................................................

3-27

3-13 MAINAIRMODETESTSETUP.......................................................................................................................... 3-40

3- 14 DUT MODETESTSETUP.............................................................................................................................

3-42

3- 15 CONFIGURE
SYSTEM
........................................................................................................................................

3-44

.........;..................................................................................................................................
3- 16 ERRORMESSAGES

3-46

......................................................................................
3-17 SCREEN
TREE FLOWDIAGRAM (THIRTEEN
SCREENS)

3-48

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system usedoperator sketches

Page 3-2
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Rev A: 06115/98
.

System Operation
TP04100A Interface & Applications

3-2 Contents: Detailed

3- SYSTEM OPERATION

.....................................................................................................................................3-1

..............................................................................................................................................
3-5 SYSTEMOVERVIEW
3-7
3.5.1 Introduction .................................................................................................................................................
3-7
3.5.2 Conducting Tests .........................................................................................................................................
3-7
3.5.3 Setting Up Tests...........................................................................................................................................
3-7
3-5.4 Self-Tune:DUT Modes ................................................................................................................................3-8
3-6 LOCALOPERATION
.............................................................................................................................................. 3-9
3.6 .IStartup by Power ON....................................................................................................................................
3-9
3-6.2 Thermal Wand Adjustable Stand (Optional) .......................................................................................... 3-10
3-10
3-6.3 Manually Position Thermal Head .............................................................................................................
3-7 USERINTERFACE
3-13
................................................................................................................................................
3.7.1 Overview....................................................................................................................................................
3-13
3-13
3.7.2 Graphical Display Screen..........................................................................................................................
3-14
3.7.3 Program Buttons........................................................................................................................................
3.7.4 'T' and 'K ' DUT Sensor Inputs .................................................................................................................
3-14
3.7.5 Flow Adjustment Valve..............................................................................................................................3-14
3.7.6 Rotary Encoder ..........................................................................................................................................
3-15
3-8 TO SHUTDOWN
THE TP04100A SYSTEM:.....................................................................................................

3-17

SCREEN
3-9 SYSTEMSTARTUP
.................................................................................................................................

3-19

3-10 TOPMENUSCREEN
(PROGRAM
OPERATION
MODE)........................................................................................ 3-20
3.10.1 Top Menu Screen Selections ....................................................................................................................
3-21
3- 1 1 CONDUCT~NG
TESTS.........................................................................................................................................
3-23
3-1 1.1 Overview..................................................................................................................................................
3-23
3-1 1.2 Program Operation Screen (Air Mode) ...................................................................................................
3-24
3-1 1.3 Program Operation Screen (DUT Mode) ................................................................................................3-26
3-12 SETTING
UP TESTS ...........................................................................................................................................
3-27
3.12.1 Overview.................................................................................................................................................. 3-27
3-12.2 Setup Options Screen...............................................................................................................................
3-28
3-12.3 Defne Parameters Screen .......................................................................................................................
3-29
3-12.3.1 Define Parameters Screen Selections..................................................................................................................
3-29

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

TEMPTRONlC
v
..........................................................................................................
CORPORATION

3.12.3.2 DUT control (Off. On) (Setup Parameter)

3-30
3-30
3.12.3.3 DUT sensor (Off. K, T) (Setup Parameter).........................................................................................................
3.12.3.4 DUT self tuning control (Off. On) (Setup Parameter) ........................................................................................
3-30
3.12.3.5 DUT thermal constant (20-500) (Setup Parameter) ............................................................................................
3-31
3- 12.3.6 Air-to-DUT max difference (OC) (Setup Parameter).................................................................................... 3-31
3.12.3.7 Air temperature max (OC) (Setup Parameter)......................................................................................................
3-32
3- 12.3.8 Air temperature min (OC) (Setup Parameter) .....................................................................................................
3-32
3-32
3.12.3.9 Maximum test time (seconds) (Setup Parameter) ...............................................................................................

3-12.4 Program Test Setup Screen .....................................................................................................................

3-33
3-12.4.1 Program Test Setup Screen Selections (Functions) ............................................................................................
3-34
3-12.4.2 Temperature Band "WINDOW" .......................................................................................................................
3-34
3-12.4.3 Number of "CYCLES '.......................................................................................................................................
3-34
3-12.4.4 Test Setups: "0 .9".............................................................................................................................................
3-34
3-12.4.5 Setpoints (per Test Setup): "Add (Cycling)." "OC, " "Secs (Soak Time)" ...........................................................3-35
3.12.4.6 Ramp "UPIDOWN Fields .................................................................................................................................
3-35

3-12.5 Default "0" Setup. Three Data Sets per Setup ........................................................................................3-36
3-12.5.1 Default "0" (Zero) Test Setup.............................................................................................................................3-36
3-12.5.2 Data Sets Per Setup: Manual. Program. Defined Parameters..............................................................................3-37
3-12.6 Copy Setup Screen ...................................................................................................................................
3-38
3-1 3 MAINAIRMODETESTSETUP .......................................................................................................................
3-40
3.13 .I Overview.................................................................................................................................................. 3-40
3-13.2 DeJne Parameters (Air Mode. Test Setup) ..............................................................................................3-41
3- 14 DUT MODETESTSETUP................................................................................................................................... 3.42
3.14.1 Overview.................................................................................................................................................. 3-42
3-14.2 DeJne Parameters (DUT Mode, Test Setup) ...........................................................................................3-43
3.1 5 CONFIGURE
SYSTEM.................................................................................................................................... 3-44
3-15.1 ConJgure System Screen Selections (Functions) .................................................................................... 3-44
3.15.2 IEEE interface bus address (0-30) ..........................................................................................................3-45
3-45
3- 15.3 Serial baud rate (600 - 9600) ..................................................................................................................
3- 15.4 ST/EOT/STT Polarity (0 = neg, I = pos) ................................................................................................3-45
3-45
3- 15.5 Auto start (in) MANUAL OPERATION ..................................................................................................
3-16 ERRORMESSAGES
.......................................................................................................................................
3-46
3-46
3-1 6.1 Overheat ..................................................................................................................................................
3-46
3.16.2 Air Open Loop .........................................................................................................................................
3.16.3 Air Sensor Open.......................................................................................................................................
3-46
3.16.4 Low Air Flow .......................................................................................................................................... 3-46
3.16.5 No Line Sense Error (Power Sense) ........................................................................................................3-47
3-1 6.6 NVRAM Error (Won VolatileRAM) .........................................................................................................3-47
3-1 6.7 BRAM Failure (Battety RAM) ..........................................................................................................3-47
3-47
3-1 6.8 DUTSensor Open....................................................................................................................................

Page 3-4
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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

Figures
FIGURE3-1 MAIN POWERSWITCH
............................................................................................................................3-9
HEADMANIPULATOR
POSITIONING
..................................................................................... 3-11
FIGURE3-2 THERMAL
FIGURE3-3 THERMAL
WAND:HANDLEGRIPS......................................................................................................... 3-12
FIGURE3-4 USERINTERFACE
.................................................................................................................................. 3-13
3-19
FIGURE3-5 SYSTEM
STARTUP
SCREEN................................................................................................................
FIGURE 3-6 TOPMENUSCREEN..............................................................................................................................
3-20
FIGURE3-7 PROGRAM
OPERATION
SCREEN(AIRMODE)......................................................................................... 3-24
FIGURE3-8 PROGRAM
OPERATION
(AIRMODE):CYCLING
.................................................................................... 3-25
FIGURE3-9 PROGRAM
OPERATION
SCREEN
(DUT MODE).................................................................................... 3-26
...................................................................................................................... 3-28
FIGURE3- 10 SETUPOPTIONS
SCREEN
FIGURE
3-1 1 DEFINEPARAMETERS
SCREEN
.......................................................................................................... 3-29
FIGURE3-12 PROGRAM
TESTSETUPSCREEN
.......................................................................................................... 3-33
FIGURE
3-13 COPY(TEST)SETUPSCREEN
...........................................................................................................3-38
FIGURE3-14 DEFINEPARAMETERS
SCREEN(AIRMODE.TESTSETUP).................................................................. 3-41
FIGURE3-15 DEFINEPARAMETERS
SCREEN
(DUT MODE.TYPEK. TESTSETUP)
................................................... 3-43
FIGURE3-16 CONFIGURE
SYSTEM
SCREEN
..........................................................................................................3-44

3-4 Tables

Page 3-5

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 3-6
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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

3-5 System Overview

3-5.1 Introduction
This section contains instructions for fi-ont panel (local) operation of the Model TP04100A ThermoStream
System in "Program Operation Mode." For "Manual Operation Mode" see the TP04100A Operators Manual.
Remote system operation is discussed in Section 4, Remote Interfaces.
It is advisable to gain familiarity with front panel (local) operation before attempting remote operation.
In general, there are two temperature control modes available in which to operate the TP04100A, each of
which allow test setup and test running:
1. Main Air mode: which uses the main air stream temperature as primary control
2. DUT mode: which uses the DUT temperature as primary control, and requires a temperature sensor to
be interfaced directly to the DUT

Further, there are two major functions performed by the TP04100A, each cross-referenced to their
"Overviews" below, then followed by short summaries in this sub-section:
A. Conducting Tests: see "Overview," Section3-1 I. I, on page 3-23.
B. Setting Up Tests: see "Overview," Section 3-12.1 on page 3-27.

3-5.2 Conducting Tests

In Program Operation Mode the operator can conduct tests in either of the temperature control modes
mentioned above: Main Air mode or DUT mode.
A test will run, however, only if its related test setup parameters have been properly preset.
Program Operation Mode allows for testing:
1. Of cycling sequences from 2 up to 10 setpoints, by using the Cycle function on the Program Operation
Screen or the Program Test Setup Screen.
2. Ramp and soak parameters for the cycling sequences are selected for the test setup (loaded from 1 of 10
ramp and soak program' selections) using the Program Test Setup Screen.

3-5.3 Setting Up Tests

Program Operation Mode can access test setups in either of the temperature control modes: Main Air mode or
DUT mode.

A test will run, however, only if its related test setup parameters have been properly preset.
For Main Air mode test setups, see Section 3-13 on page 3-40.
Page 3-7

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System Operation
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For DUT mode test setups, see Section 3-14 on page 3-42.

Different test setup files are programmed through the Program Test Setup Screen (see Figure 3-12).
By using the factory defaults, or by accessing a previously saved test file, a new file can be programmed by
changing the system setup parameters and the temperature setpoint parameters for a particular test. For a
detailed summary, see Section 3-12.1.

3-5.4 Self-Tune: DUT Modes

Self-tuning allows the system to "learn" and adapt itself successively to match DUT mass for the best
compromise between minimal overshoot and fastest temperature transition time. DUT mode self-tuning is
automatic (so long as it is selected on the Define Parameters Screen: see Figure 3-1 1) and optimizes operation
by measuring the thermal mass characteristics of the specific DUT against successive system supplied
temperature ranges.

1 1

4
I

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4A;b

T7 TEMPTRONIC

System Operation
TPO4100A Interface & Applications

Z O P C ~ F P T I J II

3-6 Local Operation

3-6.1 Startup by Power ON

MAIN POWER SWITCH

t',

POWER INDICATOR LAMP

Figure 3-1 Main Power Switch
Figure 3-1 shows the Main Power Switch which is located on the right hand side of the front panel of the
controller. This switch also serves as the primary (ac) power circuit breaker (CBI) for the system. An IEC
320 connector for receiving the input power cord is located on the rear panel of the controller.

To startup the TP04100A System initially or after it has been turned off:
Check that the system is connected to the specified compressed air source and the air is turned on.
Be sure the line cord is connected at the rear panel of the system and is connected to the specified
(ac) power source and that the source is live.

Be sure that SF1 and SF2 overheat Safety sensors are connected on the rear panel. If SF2 is
disconnected, and the system is powered On, then an internal fuse will blow and have to be replaced
by qualified service personnel.
Actuate the Main Power Switch located on the front panel of the controller cabinet upward to the 1
(ON [up]) position to start operation of the TP04100A. Power (onloff) Indicator Lamp will light.
The System Startup Screen is displayed after the power has been tumed ON. It features the
Temptronic Corporation logo and identifies the TP04 100A ThermoStrearn System (see Figure 3-5).
The system is ready for operation when the System Startup Screen is displayed.
If "Auto start in MANUAL OPERATION" is set to " O N in the Configure System Screen (see Figure
3-16), then the system will automatically start in Manual mode, and display the Manual Operation
Screen (see the TP04100A Operator's Manual).
Press any Program Button to continue to the Top Menu Screen.

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System Operation
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3-6.2 Thermal Wand Adjustable Stand (Optional)

Figure 3-2 shows the pivoting and tilting usage of the thermal wand with respect to its adjustable stand
manipulator. These adjustments allow the thermal wand to be aligned with the DUT site and for the thermal
wand to be positioned near the DUT site when not actively in use.
See Section 2, "Site and Clearances," which depicts the horizontal sweep limits of the thermal wand adjustable
stand manipulator.
NOTE: These instructions are applicable to TP04100A Systems with a stand configuration. Skip to Section 37, if your system has no arm configuration.

3-6.3 Manually Position Thermal Head

Manual travel and positioning of the wand and stand can be set and held in the desired position by several
mechanical locking devices. These locking devices are identified below (refer to Figure 3-2).
VERTICAL COLUMN LOCK (at the top of vertical column exiting the Controller cabinet): can be
tightened to clamp any horizontal sweep movement or vertical upldown movement of the horizontal arm
of the stand. When this lock is loosened, the horizontal arm can be turned up to 170 degrees in either
horizontal direction from the front of the system, and be repositioned up or down along the vertical axis of
the column.
HORIZONTAL ARM LOCK "A" (on the same assembly as, but opposite to, the Vertical Column
Lock): can be tightened to clamp any rotational and linear movement of the horizontal arm from the
vertical column. When this lock is loosened, the horizontal arm can be rotated and moved in and out along
its linear axis.
HORIZONTAL ARM LOCK "BV(on the same assembly as, but opposite to, the Thermal Wand Lock):
can be tightened to clamp any rotational and linear movement of the Thermal Wand along the horizontal
arm.When this lock is loosened, the Thermal Wand can be rotated and moved in and out along the linear
axis of the horizontal arm. This lock is pictured in Section 2, "Wand Adjustable Stand: Assembly."
THERMAL WAND LOCK(on the same assembly as, but opposite to, Horizontal Arm Lock B): can be
tightened to clamp any rotational and linear movement of the Thermal Wand. When this lock is loosened,
the Thermal Wand can be rotated and moved up and down along its vertical axis.

Page 3-10
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<-+,,

Rev A: 06115/98

,/"

TEMPTRONIC
ZOFD'iaATICI

System Operation
TP04100A Interface & Applications

Figure 3-2 Thermal Head Manipulator Positioning

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System Operation
TP04100A Interface &Applications

Rev A: 0611 5/98

Figure 3-3 Thermal Wand: Handle Grips

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Rev A: 06/15/98

System Operation
TP04100A Interface & Applications

3-7 User Interface

'T' & 'K' SENSOR INPUTS

OTARY ENCODER

13612

PROGRAM BUTTONS
Figure 3-4 User Interface

3-7.1 Overview
The TP04100A User Interface is located on the controller cabinet front panel and has three main components
(see Figure 3-4, above): 1) the Graphical Display Screen, 2) five (5) Program Buttons located below the
display screen, and 3) the Rotary Encoder located to the right of the display screen.
Two additional user interface components are located to the left of the display screen: 1) the type 'T' and 'K'
Device Under Test (DUT) Sensor Input sockets, and 2) the air Flow Adjustment valve.
-

3-7.2 Graphical Display Screen

The Graphical Display Screen, located at the center of the controller front panel, is an amber monochrome
electroluminescent display, approximately 5.5 inch size in diagonal measurement. This graphical user interface
provides a highly visible readout of operational information. It allows test engineers, production operators, and
non-technical individuals optimum ease of use with minimum learning time.
The operational screens display the following values: active temperature, the temperature setpoints, soak
times, ramp rates up and down, how many cycles are being performed and the DUT sensor selection.
Additional screens facilitate programming of Test Setups, system configuration, define the limits of operation,
and calibrate the system. Menu choices which correspond to various functions are displayed at the bottom of
the screen, above the Program Buttons.

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3-7.3 Program Buttons

There are five (5) Program Buttons in a single horizontal line below the Graphical Display Screen. These five
buttons provide easy selection of the menu choices displayed along the bottom of the display screen. As the
various program screens are selected, the menu choices automatically change to provide additional menu
choices associated with the screen currently displayed.

3-7.4 'T' and 'K' DUT Sensor Inputs

The 'T' and 'K' DUT Sensor Inputs are located to the far left of the Graphical Display Screen, and are used
with external type 'T' and type 'K' thermocouple sensors to monitor the actual temperature of the
device/component being thermally tested. The application, operation and use of DUT sensors is discussed in
Section 2. The verification and calibration of DUT sensors is discussed in Section 5.

3-7.5 Flow Adjustment Valve

The Flow Adjustment valve is located to the left of the Graphical Display Screen. This valve is used to vary
the output compressed hot air flow from the Thermal Wand when the Hot setpoint is above +33 "C. The hot
flow can be adjusted in a range of 2 to 6 Standard Cubic Feet per Minute (SCFM). Rotate the valve knob
clockwise to decrease flow. Rotate the valveknob co~terclockwiseto increase flow.

Page 3-14
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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

3-7.6 Rotary Encoder

The Rotary Encoder, to the right of the Display Screen, is used to step through and change various system
parameters and effectively replaces the traditionaI numeric keypad and enter key. The Encoder has two modes:
Step Mode and Change ode.

Mode

Step

To Initiate

Is active (initiated) upon

entering Manual Test
Setup or Program Test
Setup screens.
(Parameters are
highlighted).

Change

Press in on the Rotary

Encoder knob once.
(Parameter will blink).

Functions

1.Rotate Encoder knob

clockwise to cycle
forward through the
parameter choices.

To Terminate

Press ESC (Escape)

Program Button to exit
the present program
screen.

2. Rotate Encoder knob

No Encoder knob press is
counterclockwise to cycle required to terminate.
backwards through the
parameter choices.
1. Rotate Encoder knob
clockwise to increase the
parameter value.
2. Rotate Encoder knob
counterclockwise to
decrease the parameter
value.

Press Encoder knob once

to accept the parameter
change and return to Step
Mode; or, press ESC
(Escape) Program Button
to cancel the parameter
change and return to Step
Mode.

Table 3-1 Rotary Encoder Operation: Step Mode and Change Mode
As given in Table 3-1, above, by rotating the encoder knob in Step Mode, the various system parameters that
can be set and/or changed are graphically highlighted, each one in succession. A clockwise rotation moves
through the parameter choices forward while a counterclockwise rotation moves backwards through the
choices.

In Change Mode, rotating the encoder knob changes the individual system parameter selected for change. A
clockwise rotation increases the parameter value while a counterclockwise rotation decreases the value.

Page 3-15

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

,/Ah

v TEMPTRONIC
LOFGORATIOh:

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system user/operator sketches

Page 3-18

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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

3-9 System Startup Screen

Figure 3-5 System Startup Screen

The System Startup Screen (see Figure 3-5, above) is displayed after the power has been turned ON. It features
the Temptronic Corporation Logo and identifies the TP04100A ThermoStream System.
The system is ready for operation when the System Startup Screen is displayed.
Press any Program Button to continue to the Top Menu Screen.
If "Auto start in MANUAL OPERATION is set to "ON" in the ConJigure System Screen (see Figure 3-16),
then the system will automatically start in Manual mode, and display the Manual Operation Screen (see the
TP04100A Operator's Manual).
For a flow diagram of the thirteen TP04100A screens, see the Screen Tree in Section 3-17 on page3-48.

Page 3-19

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

A ' ~
TEMPTRONIC

CDRPORATION

3-10 Top Menu Screen (Program Operation Mode)

Figure 3-6 Top Menu Screen

After pressing any button on the System Startup Screen, the Top Menu Screen is displayed (see Figure 3-6,
above). This screen allows immediate access to the MANUAL and PROGRAM OPERATION screens where
temperature testing is performed, and allows access to the SETUP OPTIONS and SYSTEM
CONFIGURATION screens.
Select FLOW to turn hot air flow to the Thermal Wand to ON or OFF (see Section 3-10.1, below).
Use the Program Buttons below the display screen to select the desired function which corresponds with each
button.
If "Auto start in MANUAL OPERATION" is set to "ON" in the ConJgure System Screen (see Figure 3-16),
then the system will first display the System Startup Screen, then go to Manual Operation mode.
The Manual Operation mode (see the TP04100A Operator's Manual) has a maximum selection of 10 unique
test setups and facilitates production run testing. Each Manual Operation test setup includes a hot setpoint, a
cold setpoint, and an ambient setpoint. Manual cycling is specifically for a three setpoint progression.
The Program Operation mode (see Section 3-1 1.2) accesses a maximum selection of 10 unique test setups,
and facilitates programmed evaluation and characterization of development devices. Each Program
Operation test setup includes 10 unique setpoints as desired (any temperature within the range of system
operation), organized in any desired cycling sequence.
For the purpose of this manual, select the "Program" button to access the Program Operation Screen, and to
operate in Program Operation mode.
The function selections at the bottom of the display screen in Figure 3-6 are summarized as follows.

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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

3-10.1 Top Menu Screen Selections

MANUAL: This selection takes the operator to the Manual Operations Screen (see TP04100A Operator's
Manual).
PROGRAM: This selection takes the operator to the Program Operations Screen (see Figure 3-7 on page 324).
SETUP: This selection takes the operator to the Setup Options Screen (see Figure 3- 10 on page 3-28).
SYSTEM: This selection takes the operator to the ConJgure System Screen (see Figure 3-16 on page 3-44)
FLOW: This selection allows the operator to toggle the hot air flow of the Thermal Wand ON and OFF
without temperature control. The first press of the FLOW program button turns the hot air flow ON, the
second press turns it OFF.

This allows the operator to verify and/or adjust system hot air flow for hot setpoint temperatures of +33.1 "C
through +225 "C. Use the Flow Adjustment knob which is located to the left of the Graphical Display Screen
(see Figure 3-4). The range of the Flow Adjustment Knob is 2 to 6 Standard
Feet per Minute (SCFM).

Page 3-21
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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 3-22
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Rev A: 06115/98

TEMPTRONIC
CrJoFOEATlPt~'

System Operation
TP04100A Interface & Applications

Conducting Tests
3-1 1.1 Overview
In Program Operation Mode the operator can conduct tests in two temperature control modes:
1. Main Air mode: factory set default, which uses the main airstream temperature at the Thermal Wand
nozzle outlet

2. DUT mode: which uses the DUT temperature as primary control, and requires a temperature sensor be
interfaced directly to the DUT
Testing procedures for the two temperature control modes are presented in this section.
A test will run, however, only if its related test setup parameters have been properly preset (see Section 3-12,
Setting Up Tests).

The next paragraphs describe the Program Operation mode for testing by:
1. Cycling from two up to 10 setpoints, by using the Cycle function on the Program Operation Screen.
2. Ramping and soaking for the cycling sequences as defined using the Program Test Setup Screen.

To test from a manually selected setpoint, using the Manual Operation Screen, see the TP04100A Operator's
Manual.
As the Main Air mode I) is factory set, and 2) the screen commands of DUT mode are variations of the default
Main Air mode screen commands:
FAMILIARITY WITH THE DEFAULT "Air" MODE SCREENS IS RECOMMENDED
BEFORE ATTEMPTING TO OPERATE IN DUT MODE.

For a flow diagram of the thirteen TP04100A screens, see the Screen Tree in Section 3-17 on page3-48.

Page 3-23

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

3-1 1.2 Program Operation Screen (Air Mode)

Figure 3-7 Program Operation Screen (Air Mode)

If the system is in default Air mode (which uses the main air thermocouple to control temperature), then when
"Program Operation" is selected at the Top Menu Screen (see Figure 3-6), the User Interface displays the
Program Operation Screen: Air Mode (see Figure 3-7).
To change modes (to either Air or DUT mode), see "Air Mode Test Setup," Section 3-13 on page 3-40, and
"DUT Mode Test Setup," Section 3-14, on page 3-42.
Note that the Program Operation Screen displays the Air temperature, the DUT temperature (if in DUT mode
or a DUT sensor type is selected and installed), displays which temperature is active, and displays the ten
programmed temperature setpoints, and soak times.
The function selections at the bottom of the display screen in Figure 3-7 are summarized as follows. To
execute a function, press the corresponding Program Button..
ESC: This selection returns the operator to the previous program screen, unless the system is running to a
setpoint, in which instance the system stops running to the setpoint. ESC can also be used to exit the
Change Mode and cancel any changes made to the selected parameter value.

ROW: This selection chooses an entire row (includes three fields: "Add," ""C," and "secs [soak]"). Press
"Row" again to advance downward one row. Hold "Row" button down to transit down continuously and
scroll back up to top row.
STEP: This selection sequentially steps through the three fields ("Add," ""C," and "secs") in the selected
row. The active (selected) field is highlighted. Use the Rotary Encoder to change setpoints: press the
Encoder knob inward to enter Change Mode (highlighted field blinks); rotate Encoder knob; at desired
value, press Encoder knob inward to accept new value and exit Change Mode.
CYCLE: This selection begins temperature cycling.

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System Operation
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The setpoints selected (included) for a program cycle are identified by the ADD symbol: a plus "+" sign
inside a diamond frame. Each cycle starts by first going to the top (first) setpoint. Afier the soak time
expires at that setpoint, the system continues "At Temperature" for the set test time, then the cycle
continues to the next (second) setpoint. After the soak time and test time expires at that setpoint, the cycle
continues to the next setpoint, and so on until all set test temperatures have been performed. Afier the
soak time and test time expires at that last setpoint, provided more than one cycle has been programmed,
the TP04100A will then go to the top (first) setpoint to begin the next cycle until the set number of cycles
have been completed or the STOP button is pressed (see Figure 3-8, below).
Note: If system appears to "hang" and not advance to next cycle step when "At Temperature" (during
"test time"), from Program Operation Screen, then "Stop" cycling, enter "Setup," select "Define" to
display Define Parameters Screen, and check the "Maximum test time (sec)" setting. This sets how long,
in seconds, the system will remain "At Temperature" after the soak time has elapsed, before advancing to
the next cycle step. Use "Select" to select ccMaximumtest time (sec)," and use the Rotary Encoder to
adjust the setting. To proceed to next temperature during cycling without delay, set to 0 (zero) seconds.
Press "Done" to save the entire test setup, then select "Program" and press "Cycle" to resume cycling.
During cycling, a "Cycle" counter field displays the number of cycles completed, labeled "Transition"
then "Soak" (seconds), then "At Temperature" (seconds) to indicate time elapsed per cycle sequence
status (see Figure 3-8, below).
While the system is temperature cycling, the "Cycle" label changes from "Cycle" to "Stop" (see Figure 38, below). By selecting "Stop" the operator can stop both air flow and temperature cycling.
SETUP: This selection accesses the Program Test Setup Screen (see Figure 3-12, on page 3-33) where the
operator can change setpoint values and changelselect Test Setup programs.

Figure 3-8 Program Operation (Air Mode): Cycling

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System Operation
TP04100A Interface & Applications

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"
,
;
y
&

v TEMPTRONIC

SOF?PORCTICjN

3-11.3 Program Operation Screen (DUT Mode)

Figure 3-9 Program Operation Screen (DUT mode)

If the system is in DUT mode (which uses either a type K or type T thermocouple sensor directly attached to
the DUT to control temperature), then when "Program Operation" is selected at the Top Menu Screen, the
Program Operation Screen: DUT Mode (see Figure 3-9, above) is displayed.
To change modes (to either Main Air or DUT mode), see "DeJine Parameters Screen," Figure 3-1 1 on page 329, and "DUT Mode Test Setup," Section 3-14, on page 3-42).
The Program Operation Screen: DUT Mode allows the operator to perform all the same functions as given on
the Program Operations Screen: Air Mode.
For a detailed explanation of each menu command: Esc, Row, Step, Cycle and Setup, see Section 3-1 1.2.
In the figure above, notice that the main temperature window is labeled "DUT."
Note: if the system is being controlled by a remote interface, then a DUT sensor can be selected, installed, and
remotely poIled, even when the system is not in DUT mode (is in Air mode). See "DUT sensor (Off, K, T)
(Setup Parameter)," Section 3-12.3.3 on page 3-30.

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Rev A: 06115/98

System Operation
TP04100A Interface & Applications

3-12 Setting Up Tests

3-12.1 Overview
Program Operation Mode can access test setups in either of the two temperature control modes: Main Air
mode or DUT mode.
A test will run, however, only if its related test setup parameters have been properly preset.

For Main Air mode test setups, see Section 3-13 on page 3-40.
For DUT mode test setups, see Section 3-14 on page 3-42.
Each test setup file contains the system setup parameters and temperature setpoints to allow a DUT to be tested
over a ramplcycle sequence of up to 10 temperature setpoints.
Different test setup files are programmed through the Program Test Setup Screen (see Figure 3-12).
By using the factory defaults, or by accessing a previously saved test setup (see Copy Setups Screen, Figure 313), a new setup can be programmed by changing the system setup parameters and the temperature setpoint
parameters for a particular test.

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Rev A: 06115/98

System Operation
TP04100A Interface 8 Applications

3-12.2 Setup Options Screen

Figure 3-10 Setup Options Screen

To display the Setup Options Screen (see Figure 3-10), select the "Setup" Program button from the Top Menu
Screen (see Figure 3-6).
The Setup Options Screen permits the operator to select "Manual" or "Program" to branch to the Manual Test
Setup Screen or the Program Test Setup Screen, respectively. These screens allow the operator to change
setpoint values, changelselect Test Setup programs, and to set other Test Setup parameters. Select "Copy" to
copy Test Setups or "CAL" to calibrate the system.

The function selections at the bottom of the display screen in Figure 3-10 are summarized as follows:
ESC: This selection returns the operator to the previous program screen.
MANUAL: This selection takes the operator to the Manual Test Setup Screen (see TP04100AA Operator's
Manual).

/
I

PROGRAM: This selection takes the operator to the Program Test Setup Screen (see Figure 3-12).
COPY: This selection takes the operator to the Copy Setups Screen (see Figure 3- 13).
CAL: This selection takes the operator to the Calibrate System Screen (see "Calibration," Section 5).

Page 3-28
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Rev A: 06115/98

TEMPTRONlC
CORPORATION

System Operation
TP04100A Interface & Applications

3-12.3 Define Parameters Screen

Figure 3-11 Define Parameters Screen

To access the DeJine Parameters Screen: from the Top Menu Screen, select the 'cManual" or "Program,"
Program Button, then from either the Manual Operation Screen or Program Operation Screen, select the
"Setup" Program Button, then from either the Manual Test Setup Screen or Program Test Setup Screen, select
the "Define" Program Button.
The DeJine Parameters Screen allows the operator to define system test setup parameters, minimum and
maximum air temperatures, and to set the maximum test time.
The function selections at the bottom of the display screen in Figure 3-1 1 are summarized as follows.

3-1 2.3.1 Define Parameters Screen Selections

ESC: This selection returns the operator to the previous program screen or is used to exit the Change
Mode and cancel any changes made to the selected parameter value.
SELECT: This selection steps through and frames each Test Setup parameter sequentially from top to
bottom. The first press selects "DUT control." The second press moves down to select "DUT sensor," and
SO on, down to "Maximum test time." After reaching the bottom, continued pressing of the "Select"
Program Button steps through the same selections again, beginning at the top choice. Once a field is
selected, use the Rotary Encoder to change the value.
MANUAL: This selection takes the operator to the Manual Operation Screen (see TP04100A Operator's
Manual).

PROGRAM: This selection takes the operator to the Program Operation Screen (see Figure 3-7).

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System Operation
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CORPORATION

DONE: This selection takes the defined parameters, places them into the current Test Setup program file,
then returns the operator to the Manual Operation Screen or Program Operation Screen (whichever mode
was active prior to the operator entering Define Parameters). That is, changes made on the DeJine
Parameters Screen are global: they apply to both Manual and Program modes (see "Data Sets," Section 312.5.2 on page 3-36).

Each of the parameter settings on the Define Parameters Screen are defined as follows:

3-12.3.2 D UT sensor (Of5 K, T ) (Setup Parameter)

Allows the operator to select a DUT sensor type for use. When in DUT mode, a DUT sensor must be
selected.
However, if the system is being controlled by a remote interface, then a DUT sensor can be selected,
installed, and remotely polled, even when the system is not in DUT mode (is in Air mode).
If remotely polling the DUT in Air mode, then a) a DUT Sensor must be selected, b) "DUT self tuning"
and "Air to DUT max "C" are not enabled.
Off: Selects "no external DUT sensor" being used (and defaults system to Main Air mode)

K: Selects the use of a DUT type K thermocouple sensor

T: Selects the use of a DUT type T thermocouple sensor

3-12.3.3 DUT control (Of5 On) (Setup Parameter)

Allows the operator to set system temperature control to be from one of two sources: from the main air
thermocouple sensor, or from an external DUT sensor.
Off - Selects the main air thermocouple sensor for system temperature control (Main Air mode).
On - Selects an external thermocouple sensor for system temperature control (DUT mode). When
this feature is used a DUT type K or type T sensor parameter must be selected (below), and the
same type external sensor must be installed into one of the two ports located on the system front
panel and properly interface to the DUT (see Section 2, "Thermocouples."

3-12.3.4 D UT self tuning control (Of5 On) (Setup Parameter)

Allows the operator to enable DUT mode self tuning: an automated process which obtains the best
compromise between minimal overshoot and fastest temperature transition time by measuring the thermal
mass characteristics of the specific DUT against successive system supplied temperature ranges.
Applies to DUT mode operation only.
Off - Disables DUT mode self tuning
On - Enables DUT mode self tuning (and use of "DUT thermal constant" parameter, below)

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3-12.3.5 D UT thermal constant (20-500) (Setup Parameter)

Allows the operator to fine tune the value set by self-tuning. This applies to DUT mode operation only
Accepted values are 20 to 500 in increments of 1. This number is actually a small modification factor
applied to the system tuned (derived) PID (Proportional Integral Derivative) constants.
Since the DUT mode self-tuning routine derives optimum PID constants, the DUT thermal constant allows
the operator to over dampen or under dampen device temperature response.
The thermal constant mid-range (default setting) is 100: values lower than 100 are for under damping
device response and values higher than 100 are for over damping device response. Therefore this number
-is used as a way of tuning the system to the thermal time response of the user's specific device type.
The constant can be set to produce minimum over-shoot/maximum stability/slower time to temperature, or
set for moderate overshoot/moderate stability/faster time to temperature. These varying traits of
temperature control are up to the user.
When setting, use this simple rule of thumb: the larger the DUT thermal constant, the greater is the
damping; the lower the DUT thermal constant, the smaller is the damping.

3-12.3.6 Air-to-D UT rnax difference (OC) (Setup Parameter)

Allows the operator to set a maximum limit on the difference between the air and DUT temperatures that
will occur when operating the system in "DUT control" mode.
Accepted values are any between 10 "C and 225 "C in 1 "C increments. When the system is shipped this
value is set to 225 "C to ensure minimum transition times between temperatures.
The software applies this value symmetrically as the maximum allowable temperature differential between
the air temperature and DUT temperature as read by the system. It will apply either in a positive or
negative manner depending on the direction of control for the DUT.
For example, if "Air-to-DUT rnax difference" is set to 10 OC, and the device is currently at 50 OC, and a
setpoint of 100 "C is selected, then the air temperature would only be allowed to drive 10 OC maximum
above the current DUT temperature.
Inversely, if a setpoint of +25 "C is selected, and the device is currently at +50 "C, the air temperature
would only be allowed to drive 10 "C maximum below the current DUT temperature.
Important: note that this "Air-to-DUT rnax difference" feature works in coincidence with the "Air
temperature max" upper and "Air temperature min" lower temperature limits which continue to define
the upper and lower air temperature limits.
i

For example, if the upper temperature limit is set to +I50 "C, and the "Air-to-DUT max difference" is set
to 20 "C, and the device is currently set at +I40 "C, and a setpoint of +I50 "C is selected, then the air
temperature would only be allowed to drive 10 "C maximum above the current DUT temperature to the
upper limit of +I50 "C.. Thus the DUT may not achieve, or may take a long time to achieve, the desired
setpoint.

1
I

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A\,
TEMPTRONIC

COF'PORATI0E.I

3-12.3.7 Air temperature m a .(OC) (Setup Parameter)

Allows the operator to set the maximum limit (or hottest) hot air temperature which the DUT will undergo
when the system is controlling in DUT mode.

Accepted values are any temperature between +25 "C and +225 "C in 1 "C increments. When the system
is shipped this value is set to the system's upper air limit of +225 "C.

3-12.3.8 Air temperature min (OC) (Setup Parameter)

Allows the operator to set the minimum limit (or coldest) cold air temperature which the DUT will
undergo when system is controlling in DUT mode.
Accepted values are any temperature from -99 "C to +25 "C in 1 "C increments. When the system is
shipped this value is set to -99 "C to ensure that the maximum system cooling capability is not hindered.
However, setting below system range can cause overshoot in DUT control mode.

3-12.3.9 Maximum test time (seconds) (Setup Parameter)

Allows the operator to program a maximum test time, acting as a timer.
This timer begins automatically at the end of any programmed soak time when the "AT
TEMPERATURE" condition is reached and the "start test" signal is given by the system. This is primarily
useful when using the ramplcycle mode of system operation, but it has other valid uses, described below.
Because the system is capable of being coupled with automatic test equipment utilizing standard "start
test" (ST) and "end of test" (EOT) signals, this feature can work in two ways:
First, it allows simple operation utilizing only the "start test" signal from the system to the host tester. If
the "end of test" signal is not available from the host tester, or is not used, then when the test time has
elapsed, the system automatically moves to the next temperature setpoint in the cycle routine.
Second, if the "end of test" signal is being used, then this "maximum test time" feature can prevent the
system from "hanging up" (interrupting the cycling routine) in the instance of the "end of test" signal not
being properly received from the host tester.
For example, if the operator programs a cycling routine of 10 temperature setpoints, each with varying test
time lengths, with the longest setpoint time test being 5 seconds, then you might set "maximum test time"
to 6 seconds. In this way, if the "end of test" signal is not properly received by the system, the system will
still automatically cycle to the next setpoint after 6 seconds and not "hang up."
To disable or ignore "maximum test time," set it to 0 (zero).

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3-12.4 Program Test Setup Screen

Figure 3-12 Program Test Setup Screen

To access the Program Test Setup Screen (see Figure 3-12, above): from either the Top Menu Screen or Setup
Options Screen, select the Program Button under "Program," then from the Program Operation Screen, select
the "Setup" Program Button.
Note, that if the Manual Test Setup Screen is seIected, then only three setpoints will be displayed: Hot,
Ambient, and Cold (see the TP04100A Operator's Manual). To change from Manual mode to Program mode,
press ESC twice to access the Top Menu Screen, then follow the instructions in the first paragraph of this
section to access the Program Test Setup Screen.
The Program Test Setup Screen consists of five program button functions and five windows:
Functions: ESC, SELECT, DEFINE, ADD, DONE (press button below function to execute)
Ramp "UPIDOWN Fields
Temperature Band: "WINDOW
Number of "CYCLES"
Test Setups: "0 - 9''
Setpoints (per Test Setup): "Add," ""C," "Secs (Soak Time, Seconds)"
Use the Rotary Encoder (see Table 3-1) to navigate the five windows (except "Test Setups 0-9," which uses

the "Select" program button) as follows: rotate Encoder knob to highlight the desired field, then, to change
setpoints, press Encoder knob inward to enter Change Mode (highlighted field blinks); rotate Encoder knob; at
desired value, press Encoder knob inward to accept new value and exit Change Mode.
The function selections at the bottom of the display screen in Figure 3-12 are summarized as follows.

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3-12.4.1 Program Test Setup Screen Selections (Functions)

ESC: This selection returns the operator to the previous program screen or is used to exit the Change
Mode and cancel any changes made to the selected parameter value.
SELECT: This selection steps through (highlights) the Test Setups programs "0" through "9." The first
press highlights the "0" Test Setup program. The second press highlights the "1" Test Setup, and so on,
down to "9" Test Setup. After reaching "9," continued pressing of the "Select" Program Button steps
through the same choices, beginning at "0" Test Setup. As each Test Setup is highlighted, the displayed
program parameter values automatically change to show the values stored in memory for the highlighted
Test Setup program.
DEFINE: This selection takes the operator to the DeJine Parameters Screen (see Figure 3-1 1)
ADD (to cycling): This selection allows the operator to add or delete the related temperature setpoint and
soak time to the cycling sequence by flagging the setpoint with a (diamond) marker in the "Add" field (see
Figure 3-12). Use the Rotary Encoder to highlight the desired "Add" field, then select the "Add" Program
Button (on bottom of the display screen) to toggle the field to either flagged (with a marker) or not-flagged
(no marker, field is empty). Cycling proceeds sequentially, from top flagged setpoint, downward, to
bottom flagged setpoint. Unflagged setpoints are not cycled.
DONE: This selection takes the current (highlighted) Test Setup program, places it into the "0" Test Setup
program location (see Section 3-12.5.1 on page 3-36), then returns the operator to the Program Operation
Screen (see Figure 3-9). The program parameter values used on the Program Operation Screen are always
values stored in the "0" Test Setup program.
Each of the five windows on the Program Test Setup Screen are summarized as follows.

3-12.4.2 Temperature Band "WIND0W""

The temperature band "Window" displays the temperature band (range) above and below (plus or minus) the
setpoint that is considered to be "at temperature." The factory set default value is 2k2.0 "C. Use the Rotary
Encoder to select and change temperature band "Window" values.

3-12.4.3 Number of "CYCLES"

Allows the operator to set from 1 to 999 temperature cycles to be performed by the system. During cycling, the
number of completed cycles is displayed on the Program Operation Screen (Cycle Mode) (see Figure 3-8). For
a detailed explanation of system cycling, see Program Operation Screen, "Cycle" topic, on page 3-25. Use the
Rotary Encoder to select and set the number of cycles.

3-12.4.4 Test Setups: "0 - 9"

Use the "Select" Program Button (described in Section 3-12.4.1, above) to highlight a desired test Setup,
selecting from the ten Setups numbered 0 through 9. Once highlighted, the Setup's related setpoints (described
in Section 3-12.4.5, below) can be modified. As each Setup is highlighted, the display changes to show the
related setpoints specific to the highlighted Setup. For a detailed explanation of Test Setup Data Sets, and
Default Test Setup "0," see Section 3-12.5 on page 3-36.

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3-12.4.5 Setpoints (per Test Setup): "Add (Cycling)," "OC," "Secs (Soak Time)"
Each of the ten Test Setups "0 - 9" has, in turn, a maximum of ten setpoints. Each setpoint consists of three
values (or fields), given below.

ADD (to cycling): Allows the operator to add or delete the related temperature setpoint and soak
time to the cycling sequence (see "ADD (to cycling)" topic, above, in Section 3-12.4.1).

OC: Allows the operator to program a temperature setpoint within the temperature range of the
system (-20 "C to +225 "C). Use the Rotary Encoder to select and set the "C value. Note:
programming a cold setpoint below system lowest range (-20 "C) can cause Cycle mode to
"hang" (to not advance).
Secs (Soak Time, seconds): Allows the operator to program a soak time in seconds. During
cycling, when the system achieves setpoint, the DUT is first "soaked)' at the setpoint temperature
for the soak time specified in this field, after which the system is "At Temperature" and sends a
"Start Test" signal to the tester station. Use the Rotary Encoder to select and set the seconds
value. See "Maximum test time (seconds)" (in Section 3-12.3.9 on page 3-32) to prevent cycling
from becoming "hung" (stalled) if no "End of Test" signal is received from the tester station.

Ramp "UPADOWN" Fields

Allows the operator to program a Ramp rate value in "Clminute, which is the rate of incremental temperature
increase or decrease, beginning from the current temperature and proceeding to the setpoint temperature. The
higher the Ramp rate setting, the greater (faster) is the Ramp rate. The lower the Ramp rate setting, the less
(slower) is the Ramp rate.
Use Rotary Encoder to select and set Ramp rates. At highest or lowest value, reverse direction of Encoder
rotation to go back to lower or higher values.
UP (MAX, 1 to 999): Sets hot (increasing temperature) Ramp rate. "IvfAX is fastest UP Ramp
rate.

DOWN (MAX, 1 to 999): Sets cold (decreasing temperature) Ramp rate. "MAX" is fastest
DOWN Ramp rate.

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3-12.5 Default "0" Setup, Three Data Sets per Setup

3-12.5.1 Default "0" (Zero) Test Setup
Test Setup "O," referred to as "Default '0' Test Setup," is always the active test when the system is running,
and is the Test Setup to which the system defaults when the system is initially turned on.
That is, all values in Test Setup program "0" are replaced by the new values from any of the other nine Test
Setups (1 to 9) when one of them is selected to run.
Any changes made to any Setup values are automatically saved into the default, "0" Test Setup program.
Saved values are retained in Test Setup "0" even if the system is turned off.
Similarly, any changes made to any active setpoint temperature or system parameter value are stored in this
default, Test Setup "0" program.
When an active Setup setpoint is being changed, the system maintains temperature control at the old setpoint
value until the new setpoint value is entered by pressing in on the Rotary Encoder knob (see Table 3-1). Once
entered, the system controls at this new setpoint value.
To save the current Default "0" Test setup by copying it into (overwriting) another Setup, or to replace the
current "0" Setup with one of the other nine Test Setups (1 to 9) see Copy Setup Screen,Figure 3-13.

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System Operation
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3-12.5.2 Data Sets Per Setup: Manual, Program, Defivted Parameters

The ten Test Setups "0-9" are accessed and setup on the Program Test Setup Screen (see Figure 3-12), are run
from the Program Operations Screen (see Figure 3-7), and can be copied from one numbered Setup into
another using the Copy Setup Screen (see Figure 3- 13).
Each of the ten Test Setups contains multiple data sets, as follows:

DATA SET

I Manual Mode

TEST SETUPS 0 9

Hot, Ambient, Cold Setpoints (see the TP04100A Operator's ~ a n u a l )

Program Mode

Ramp, Cycle, up to ten Setpoints / Setup (see the Program Test Setup Screen)

Defined
Parameters

DUT mode parameters; Air to DUT max OC, Minimum & maximum air
temperatures; Maximum test times "At Temperature" (see the DeJine
Parameters Screen)
I

Table 3-2 Test Setups Data Sets: Manual, Program, Defined Parameters
Therefore, each Test Setup 0 - 9 contains Manual mode data, Program mode data, and a common set of
Defined Parameters data.
Changing a Test Setup only changes that (active) Test Setup mode: it does not change Setups in other
modes and does not change the common Defined Parameters. For example, changes to a Program mode Test
Setup do not change the Manual mode Test Setup saved in the same numbered Setup.
Changing the Defined Parameters, however, applies to both Program and Manual mode Test Setups.
Copying one Setup (source) into another Setup (destination) copies (and overwrites) all three data sets
(Manual, Program, Defined Parameters) from the source into the destination (see the Copy Setup Screen,
Figure 3-13).

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3-12.6 Copy Setup Screen

Figure 3-13 Copy (Test) Setup Screen

Access the Copy Setup Screen as follows: from the Top Menu Screen select the "Setup" Program Button, then
from the Setup Options Screen, select the "Copy" Program Button.
The Copy Setup Screen (see Figure 3-13, above) allows the operator to copy any of the ten Test Setups (0
through 9) which were setup on the Program Test Setup Screen (see Figure 3-12) into any other Test Setup
location.
This includes saving the active Default "0" Test Setup by copying it into (overwriting) another Setup (one
numbered 1 through 9), or to replace the current "0" Setup by overwriting it with one of the other nine Test
Setups (1 to 9).
Copying one Setup (source) into another Setup (destination) copies all three data sets (Manual, Program,
Defined Parameters) from the source Setup into the destination, and erases (overwrites) the destination Setup.
Default "0" Test Setup (from which all tests are conducted), and the three Data Sets which comprise Setups "0
to 9," are explained in detail on page 3-36 and page 3-37.
The function selections at the bottom of the display screen in Figure 3-13 are summarized as follows:
ESC: This selection returns the operator to the previous program screen or (if COPY has not first been
pressed) is used to exit the Change Mode and cancel any changes made to the selected parameter value.
READ (Source): This selection is used to step downward through Test Setups "0 - 9" and selects the
source Test Setup to be copied. An arrow points from the source to destination. Hold "Read" Program
Button down to scroll through source Setups "0 - 9."
WRITE (Destination): This selection is used to step downward through Test Setups "0 - 9" and selects
the destination where the source Setup will be copied (written to). An arrow points from the source to
destination. Hold the "Write" Program Button down to scroll through destination Setups "0 - 9."

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System Operation
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I ,

- r"

'

COPY (Execute): This selection is used to overwrite (erase) the destination Setup with the source Setup.
When "Copy" is pressed, "Done" appears momentarily on the screen. To retain the original source Setups,
and to exit without copying, press ESC.

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System Operation
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3-13 Main Air Mode Test Setup

3-13.1 Overview
Main Air mode is the default operating mode and uses the main air stream temperature at the Thermal Wand
outlet for temperature control.
Following is a setup for Main Air mode. See the DeJne Parameters Screen for detailed explanations of each
parameter.
Once parameters are defined, then use the Program Operation Screen to conduct the tests first setup on the
Program Test Setup Screen.
For a flow diagram of the thirteen TP04100A screens, see the Screen Tree in Section 3-17 on page3-48.

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3-13.2 Define Parameters (Air Mode, Test Setup)

DUT Sensor

OFF [Off, On]

DUT self Tuning control

ON [Off, On]

DUT Thermal Constant (20-500)

100 [20 to 5001

Air-to-DUT max ("C)

225 [I0 to 2251

Air temperature max ("C)

225 [25 to 2251

Air temperature min (OC)

-20

[+25 to -991

[0 to 9,9991

Maximum test time (seconds)

Table 3-3 Define Parameters (Air Mode, Test Setup))

Figure 3-14 Define Parameters Screen (Air Mode, Test Setup)

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System Operation
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3-14 DUT Mode Test Setup

3-14.1 Overview
DUT mode requires the user to install an external thermocouple sensor directly to the DUT to control
temperature. See Section 2 for guidelines on attaching thermocouples to DUTs. See Section 5, "Thermocouple
Input Access" for locations of thermocouple receptacles.
To optimize testing in DUT mode, and to set up the fastest possible temperature transition times while
minimizing the amount of undershoot and overshoot, see "DUT self Tuning control," Section 3-12.3.4, on
page 3-30.
Following is a setup for DUT mode. See the Define Parameters Screen for detailed explanations of each
parameter.
Once parameters are defined, then use the Program Operation Screen to conduct the tests first setup on the
Program Test Setups Screen.
For a flow diagram of the thirteen TP04100A screens, see the Screen Tree in Section 3-17 on page3-48.

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CORFOOLT,>I<~

3-14.2 Define Parameters (DUT Mode, Test Setup)

DUT Sensor

IK

DUT Self Tuning Control

[Off, K, TI

ON [Off, On]

DUT Thermal Constant (20-500)

100 [20 to 5001

I

Air-to-DUT max PC)

1 225 [ l o to 2251
I

Air temperature max ("C)

Air temperature min (OC)

1 225
I
1 -20

[25 to 2251
[+25 to -991

Maximum test time (seconds)

I

1 60
I

[0 to 9,9991

I
II

Table 3-4 Define Parameters P U T Mode, Test Setup)

Figure 3-15 Define Parameters Screen (DUT Mode, Type K, Test Setup)

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,,;$,...,

v TEMPTRONIC
CORPOcATION

3-15 Configure System

Figure 3-16 Configure System Screen

Access the Configure System Screen as follows: from the Top Menu Screen (see Figure 3-6), select the
"System" Program Button.
The Configure System Screen (see Figure 3-16), lists the programmable options that affect the overall system
operation. These options will rarely need to be changed once the system is initially set up. Note that the both
the system software and system ROM versions are identified at the top of the screen.
The function selections at the bottom of the display screen in Figure 3-16 are summarized as follows.

3-15.1 Configure System Screen Selections (Functions)

ESC: This selection returns the operator to the previous program screen or is used to exit the Change
Mode and cancel any changes made to the selected parameter value.
SELECT: This selection steps through (and frames) the four configurable fields from "IEEE Bus"
through "Auto Start." The first press selects the "IEEE Bus" field. The second press selects the "Serial
Baud Rate" field, and so on, down to the "Auto Start" field. After reaching "Auto Start," continued
pressing of the "Select7' Program Button steps through the same choices, beginning at "IEEE Bus" field.
Use the Rotary Encoder to change values.
MANUAL: This selection takes the operator to the Manual Operation Screen (see TP04100A Operator's
Manual).
PROGRAM: This selection takes the operator to the Program Operation Screen (see Figure 3-7).
DONE: This selection accepts (saves) the configured parameters, then returns the operator to the Manual
Operation Screen or Program Operation Screen (whichever mode was active prior to the operator
entering the Configure System Screen).

The configurable fields are as follows, selected by using the "Select" Program Button and Rotary Encoder:

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3-15.2 IEEE interface bus address (0-30)

Allows the system address to be set from 0 to 30 as specified by the IEEE-488.2 standard. The system is
shipped with the factory entered address "9". See Section 4.

3-15.3 Serial baud rate (600 - 9600)

Allows the system baud rate to be set from 600 to 9600. Accepted values are: 600, 1200,2400, 4800, or 9600.
The system is shipped with the factory set rate at 9600 baud. The number of data bits is fixed at 8, with no
parity bit, and one stop bit.

3-15.4 STfEOTfSPF Polarity (0 = neg, 1 = pos)

Allows the operator to change the polarity of the Start-Test, End-of-Test, and Stop-on-First-Fail signals sent
and received by the TP04100A.
0 = neg: Sets all signals to negative polarity, see Section 4. This is the default setting when shipped.

1 = pos: Sets all signals to positive polarity, see Section 4.

3-15.5 Auto start (in) MANUAL OPERATION

Determines mode of operation used at system power up.
ON: Causes the system to begin in Manual Operation mode. First display is the Manual Operation
Screen (see the TP04100A Operator's Manual), from which the Top Menu Screen is available by
selecting ESC.
OFF: Causes the system to begin at the System Startup Screen, in Program Operation Mode. Pressing any
key then displays the Top Menu Screen. This is the default setting when the system is shipped.

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3-16 Error Messages

Major system faults are identified to the operator on the display screen as error messages.
Following is a list of the error messages and the recommended corrective actions.
Provided proper corrective action has been undertaken, pressing the ESC key clears the error.

3-16.1 Overheat
The airstream thermocouple sensor has detected an over-temperature condition and the heater has been
automatically shut down. Press the [ESC] key once to try to clear the error condition. If the overheat
error persists, turn the TP04100A off, wait one minute, and turn it on again. If the error still reoccurs,
turn the system off and refer to the system service manual or contact the Temptronic Corporation service
department. See Section 2, "Overheat Safety," regarding SF1 and SF2 safety sensors, including how to
reset them.

3-16.2 Air Open Loop

The airstream temperature is not properly being read andlor controlled by the TP04100A. Press the
[ESC] key to try to clear the error condition. If the air open loop error persists, turn the TP04100A off,
wait one minute, and turn it on again. If the error still reoccurs, turn the system off and refer to the
system service manual or contact the Temptronic Corporation service department.

3-16.3 Air Sensor Open

Temperature is not being properly read by the Main Air sensor. Check to see that the sensor is plugged in
and is not open. Press ESC to clear error. If the error condition persists after attempting corrective action,
turn the TP04100A off, and then refer to the system service manual or contact Temptronic Corporation
service department.

3-16.4 Low Air Flow

The air flow rate is insufficient. Use the Flow Adjustment Valve located on the front panel to increase air
flow. Press ESC to clear the error condition. If error condition persists, then check air pressure of air
supply to the system. If error condition persists, then refer to TP04100A system service manual or contact
Temptronic Corporation service department.

Page 3-46
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//'\

Rev A: 06115/98

TEMPTRONIC
CORPORATION

System Operation
TP04100A Interface & Applications

3-16.5 No Line Sense Error (Power Sense)

i

Internal hardware error: system is not properly sensing electric line power. Turn power off and restart
system. If problem persists, turn off system and either see system service manual or contact the
Temptronic Corporation service department.

3-16.6 NVRAM Error (Non Volatile RAM)

A non-volatile RAM error condition can cause loss of Calibration values and cause the Configure System
Screen values to revert to default settings: "IEEE Bus Address" = 9; "Serial Baud Rate" = 9,600; "MCT
Pulse Polarity" = 0 (negative); "Auto Start MANUAL MODE" = Off.
Turn off power, then restart system. If error clears, then recalibrate system and reset Configure System
Screen values. If error does not clear, then see system service manual or contact the Temptronic
Corporation service department.

3-16.7 BRAM Failure (Battery RAM)

A battery RAM failure condition can corrupt Test Setups. Turn off power, then restart system. If error
clears, then reset Test Setups using Program Test Setup Screen. If error does not clear, then see system
service manual or contact the Temptronic Corporation service department.

3-16.8 DUT Sensor Open

Temperature is not properly being read by the DUT sensor. Check to see that the sensor selected on the
Define Parameters Screen (either Type K or Type T) is the one plugged into the TP04100A, and is not
open.
Press ESC to temporarily clear error, and allow time to replug sensors, and/or to navigate to the Define
Parameters Screen and to change "DUT sensor" type or deselect DUT mode. Press ESC to clear error. If
the error persists after attempting the corrective measures described above, turn the system off, and then
refer to the system service manual or contact the Temptronic Corporation service department.

Page 3-47

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System Operation
TP04100A Interface & Applications

Rev A: 06115/98

L52$h TEMPTRONlC
CORPORATION

3-17 Screen Tree Flow Diagram (Thirteen Screens)

A flow diagram Screen Tree of the thirteen TP04100A screens is appended to Section Three (see Drawing
LMS 131320), immediately following this subsection.
The screens are given below in Table 3-5, in alphabetic order, with their Screen Tree number (see Drawing
LMS 131320) in parentheses, and with cross references to specific manual pages.

Screen Title (Screen Tree Number)

Calibration Cold (Screen 10)

See Manual Page

1 Section 5, "Calibrate System"

I

Calibration Complete (Screen 12)

Section 5, "Calibrate System"

Calibration Hot (Screen 11)

I Section

Configure System (Screen 06)

/ Figure 3- 16 on page 3-44

Copy Setup (Screen 13)

5, "Calibrate System"

I Figure 3-13 on page 3-38

I

Define Parameters (Screen 09)

Figure 3-1 1 on page 3-29

Manual Operation (Screen 03)

See TP04100A Operator's Manual

I

Manual Test Setup (Screen 07)

See TP04100A Operator's Manual

I

Program Operation (Screen 04)

Figure 3-7 on page 3-24

Program Test Setup (Screen 08)

I Figure 3-12 on page 3-33

Setup Options (Screen 05)

1 Figure 3- 10 on page 3-28

System Startup (Screen 0 1)

Figure 3-5 on page 3- 19

Top Menu (Screen 02)

Figure 3-6 on page 3-20

Table 3-5 Screen Tree Flow Diagram (Thirteen Screens)

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Rev A: 06115/98

,.:-.,

TEMPTRONIC
!30RPijRA?!OK

Remote Interfaces
TP04100A Interface & Applications

4- Remote Interfaces
4-1 Contents
4- REMOTE INTERFACES

........................................... .. .......... . ..........................................4-1

4-5 SERIALINTERFACE
........................................................................................................................................ 4-4
4-5.1 Serial Interface Connector ..........................................................................................................................4-4
4-5.2 Serial Interface Parameters.. ............................ . . ............................................................. ................ 4-4
4-6 PARALLEL
BUSINTERFACE
................................................................................................................................
4-7 STARTTEST[ST]/ ENDOF TEST[EOT]/ STOPON FIRSTFAIL[SFF]

4-5

................................................................ 4-6

4-8 HOSTINTERFACE
COMMANDS
...................................................................................................................... 4-9
4-8.1 Mandatow IEEE 488.2 Common Commands and Queries...................................... ............................,... 4- I0
4-8.2 Device SpeciJc Commands and Queries ...................................................................................................4-12

4-2 Figures

4-3 Tables

Page 4- 1

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Remote Interfaces
TP04100A Interface & Applications

Rev A: 06115/98

..,Q,.
,/'G

T7 TEMPTRONIC

CGPPORATION

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 4-2
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Rev A: 06115/98

/.,%

TEMPTRONIC
CORP!?R4T!ON
\

i
I

Remote Interfaces
TP04100A Interface 8 Applications

4-4 Introduction

!
1

>

i
*

1 1
I

The TP04100A ThermoStrearn system provides three 110s for three different communication interfaces: Serial
(RS232C), Parallel Bus (IEEE-488.2), and STEOTISFF Interface. The system must be configured by the
operator for the specific interface to be used. This is done using the Configure System Screen (see Figure 4-1,
below, and Section 3, "Configure System") which is accessed from the Top Menu Screen (see Section 3).
Note: ThermoComm Sofhvare (optional) allows the user to interface with most Temptronic Thermal Systems.
It enables a) remote control, in either serial RS232C mode or parallel bus IEEE-488.2 mode, b) unattended
data logging of runtime tests, c) saving and then analyzing the logged data. For details, see Section 2, "Remote
Control Communications."

Figure 4-1 Configure System Screen

Becoming familiar with the specifications and standards of the chosen interface is required for a successful
interface. The following sections provide only that information specific to the TP04100A system and identifies
which commands are supported.

1.

NOTE: The system must be in an operating mode capable of temperature control before remote control can be
exercised.
When a TP04100A system is to be integrated into an automated test station the following system configuration
selections must be properly set to permit control by the host.
"Auto start MANUAL OPERATION" must be set to "On" so that the system can automatically resume
operation without operator intervention after a power failure. The system will return to Manual Operation
Mode when a *RST is received.
The IEEE interface bus address or the Serial interface baud rate must be properly set.

Page 4-3
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Remote Interfaces
TP04100A Interface & Applications

TEMPTRONIC
CORPORATION

4-5 Serial Interface

4-5.1 Serial Interface Connector
The system rear panel provides a standard DB9P (9-pin male) connector, see Table 4-1, below.

Table 4-1 Serial Interface Connector Pin Designations

Pin Number

FunctionlSignal Level

Shell
3
2

Chassis ground
Serial data out
Serial data in

6
5
4

Signal ground

The system serial interface does not support hardwire handshaking.

NOTE: Ensure not to overflow the 250 byte input buffer when using this configuration.

4-5.2 Serial Interface Parameters

A number of parameters are associated with the serial interface, see Table 4-2, below. The data bits, parity, and
stop bits are fixed. Set the baud rate using the ConJigure System Screen (see Section 3).

Table 4-2 Serial Communication Parameters

Parameters

Definitions
I

Baud Rate
Data Bits
Parity
Stop Bits

600, 1200,2400,4800, or 9600 baud

Fixed at 8
Fixed at No Parity
Fixed at One (1)

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Rev A: 06115/98

a
i

I ,
L

TEMPTROW
23RPQRATlOi.'

Remote Interfaces
TP04100A lnterface & Applications

4-6 Parallel Bus Interface

The IEEE-488.2 interface requires an address be assigned for each device on the bus. Set device addresses
using the Configure System Screen (see Section 3).

Page 4-5

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Remote Interfaces
TP04100A Interface & Applications

/A\

TEMPTRONIC
CCRWRATITIOI I

'

I
4-7 Start Test [ST]/ End of Test [EOT]/
Stop on First Fail [SFF]
9

This interface is three solid state relay (SSR) closures: 1 closure to start test, 1 closure to end test, and 1
closure for stop on first failure (see Figure 4-2, below). Set input and output pulse polarity using the ConJigure
System Screen (see Section 3).

i
,I
i

The connector pinout is provided in Table 4-3.

STOP ON FIRST FAIL

OPTU COUPLERS

13651A

Figure 4-2 ST/EOT/SFF Interface

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,
4
5
\
.

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TEMPTRONIC
CORPORATION

Remote Interfaces
TP04100A Interface & Applications

Table 4-3 ST/EOT/SFF Interface Connector Pin Designations

Pin No.

10
11
12
24

Signals

STOP ON FIRST
FA1L
(TEST FAILED)
START TEST
(READY TO TEST)
TESTER VCC
TESTER GROUND
END OF TEST

Functions

An input (as short as 11 msec pulse) to the

ThermoStream to signal the system (when in cycle
mode) to abort temperature cycling
- and display "TEST
FAILED"
An output (120 to 150 msec pulse) from the
ThermoStream to signal the AT TEMP condition.
+5 to + I 2 Vdc
Ground
An input (as short as 11 msec pulse) to the
ThermoStream to signal the system (when in cycle
mode) to bypass the maximum set test time and to send
the system to the next temperature setpoint in the

The part number for the connector supplied on the system rear panel is Molex 70716-1012 (or equal); the user
must obtain and supply the mating connector.

Page 4-7
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Remote Interfaces
TP04100A Interface & Applications

Rev A: 06115/98

C\

\*+
:,

TEMPTRONIC
CORPGEATII)~~~

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 4-8

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Rev A: 06115/98

Remote Interfaces
TP04100A Interface & Applications

4-8 Host Interface Commands

The Temptronic TP04100A Thennostream System host interface instruction set was designed to be in
substantial compliance with IEEE Standard 488.2-1987 ("IEEE Standard Codes, Formats, Protocols, and
Common Commands For Use with ANSUIEEE Std.488.2-1987 IEEE Standard Digital Interface for
Programmable Instrumentation"). Please refer to that standard for general programming information.
With a few exceptions the IEEE-488.2 and serial versions of the TP04100A host interface use the same
instructions.
Several instructions (listed below) were added to the serial version to compensate for the lack of dedicated
hardware lines. The serial version does not transmit until it has a complete response message (a string
terminated by a line feed) to send to the host. The interface output buffer is 250 bytes in size. The "message
available" bit in the status byte is always sent as 0 (zero) when using the serial interface.
The host interface is functional in both "Manual" and "Program" operation modes.
The temperature setpoint, window, ramp rate, soak time, and cycle count values associated with a particular
setpoint number in "Manual" mode are distinct from the values for the like-numbered setpoint in the
"Program" mode. The SETP, WNDW, RAMP, SOAK, CYCC commands and their corresponding queries act
on the setup for the operation mode currently in use ("Manual" or "Program").

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Remote Interfaces
TP04100A Interface & Applications

Rev A: 06/15/98

4-8.1 Mandatory IEEE 488.2 Common Commands and Queries

*CLS

Clear the status (*ESR, TESR) registers

*ESE

Set the standard event status enable (mask) register

*ESE nnn -- where nnn is 0 - 255

*ESE?

Read the standard event status enable (mask) register

*ESR?

Read the standard event status register

bit 7 -- power on -- NOT USED
6 -- user request -- NOT USED
5 -- command error (cme)
4 -- execution error (exe)
3 -- device dependent error (dde)
2 -- query error (qye)
1 -- request control -- NOT USED
0 -- operation complete -- NOT IMPLEMENTED
NOTE: The above bits are latched and are automatically cleared when the register is read.
*GL

Go to local

*IDN?

Read the product identification information (Manufacturer, model, software version). Returns
TEMPTRONIC, TP04100A, PG129500A. The software version field in the return string will
vary with the particular software version.

*LL

Local Lockout

*RST

Reset the device-specific functions ("Program" mode). The TP04100A system is forced to
the Manual Operation Screen, with setpoint number 1 active. Any device-specific errors are
reset. If the system was in program mode, the software configuration file, and the currently
chosen test setup (including setpoints) are loaded from memory. If the system was already in
manual mode, the current configuration, setup and setpoint information are left unchanged.

*SRE

Set the service request enable (mask) register

*SRE nnn -- where nnn is 0 - 255.

*SRE?

Read the service request enable (mask) register

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Rev A: 06115/98

*STB?

Read the status byte

bit 7 -- ready
6 -- master status summary bit
5 -- standard event (esr) summary bit
4 -- message available (IEEE only, serial always 0)
3 -- temperature event (tesr) summary bit
2 -- device - specific error (eror) summary bit
1 -- not used (always 0)
0 -- "

*TST?

Self test (dummy, always returns 0)

Remote Interfaces
TP04100A Interface & Applications

NOT IMPLEMENTED -- *OPC, *OPC?, *WAI

See IEEE Standard 488.2-1987 for more information about the commands listed above.

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Remote Interfaces
TP04100A Interface & Applications

Rev A: 06115/98

*,&?, ,

v TEMPTRoN'C
CORPORATION

4-8.2 Device Specific Commands and Queries

ADMD

Set the air-to-DUT maximum difference

ADMD nnn -- where nnn is 10 to 225 degrees C in 1 degree increments. Default value: 225

ADMD?

Read the air-to-DUT maximum difference

AUXC?

Read the auxiliary conditions register

bit 0 -- na
2 -- dut mode
3 -- flow on
4 -- na
5 -- na
6 -- manual mode=O, program mode=l
7-na

CFIL

Copy setup(0) to setup(n) - where n is the #(I-9)

CLER

Clear the device-specific (reported by EROR?) errors

CYCC

Set the ramplsoak cycle count for the current mode. Default value: 25
CYCC nnnn -- where nnnn is the # (1 - 9999) of cycles to do

CYCC?

Read the number of ramplsoak cycles to do

CYCL

Startlstop ramplsoak cycling

CYCL 1 -- starts
CYCL 0 -- stops
NOTE: When all cycles have been completed or when cycling was stopped on failure, it is necessary to
send a CYCL 0 command to reset the system.
CYCL?

Read the Ramplsoak cycle number

(current value if cycling, last value if not)

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,/-,\:

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TEMPTRONIC
CSRPOR4TlOh

Remote Interfaces
TP04100A Interface & Applications

DSNS

Set the DUT sensor type. Default value: 0

DSNS n -- where n is 0-2
0 -- no DUT sensor connected
1 -- type K thermocouple
2 -- type T thermocouple

DSNS?

Read the DUT sensor type

DTNN

Turn DUT Tuning on or off

DTNN 0 -- off
DTNN 1 -- on

DTNN?

Read the tuning status

DUTC

Set the device thermal constant. Default value: 100

DUTC nnn -- where nnn is nominally 100 but can range from 20-500. A higher number
corresponds to a higher mass device.

DUTC?

Read the device thermal constant

DUTM

Turn DUT mode on or off

DUTM 0 -- off (air control)
DUTM 1 -- on (actual DUT control)

DUTM?

Read the DUT mode

EROR?

Read the device-specific error register (16 bits)

bit 0 -- overheat
1 -- air open loop
2 -- air sensor open
3 -- low flow
4 -- na
5 -- na
6 -- na
7 -- system error
8 -- na
9 -- No line sense (line power sense error)
10 -- na
11 -- nvram error (non volatile ram error)
12 -- bram failure (battery ram failure)
13 -- na
14 -- dut sensor open
15 -- na

FLOW

Turn the flow on or off

FLOW 1 -- on
FLOW 0 -- off

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Remote Interfaces
TP04100A Interface & Applications

Rev A: 06115/98

LLIM

Set the lower air temperature limit. Default value: -25 "C
LLIM nnn -- where nnn is -99 to 25 degrees C.

LLIM?

Read the lower air temperature limit

NEXT

Step to the next setpoint during temperature cycling

NOTE: Stepping will occur whether or not the device is at temperature. NEXT will cause an error if the
system is not in cycling mode.

RMPH

Set the heating ramp rate for the mode currently in use. Default value: Send 0 to set "MAX."
RAMH is a 3 character entry - - where the rate is 1 to 999 in whole increment steps.

RMPH?

Read the heating ramp rate

RMPC

Set the cooling ramp rate for the mode currently in use. Default value: Send 0 to set "MAX."
RAMH is a 3 character entry - - where the rate is 1 to 999 in whole increment steps.

RMPC?

Read the cooling ramp rate

RSTP

Reset device-specific functions (program mode). The ThermoStream is forced to the

Program Operation Screen. Any device-specific errors are reset

SETD?

Read the dynamic temperature setpoint (changes during a ramp)

SETN

Select a setpoint to be the current setpoint

SETN n -- where n is 0 to 9 if in "Program" mode, 0 - 2 if in "Manual" mode. In "Manual"
mode, setpoint #O is HOT, #1 is AMBIENT, #2 is COLD.

SEW?

Read the current setpoint #

SETP

Set the current setpoint's temperature. Default values: Factory Settings

SETP nnn.n - - where nnn.n is the temperature (negative sign required for negative
temperatures)

SETP?

Read the current temperature setpoint

SFIL

Load a setup file

SFIL n - where n is a #(I-9)

SOAK

Set the soak time for the setpoint currently in use. Default values: 120 (Program); 10
(Manual)
SOAK nnnn -- where nnnn is 0 - 9999 seconds

SOAK?

Read the soak time

Page 4-14

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,-;e
.;x\

Rev A: 06115/98

TEMPTRONIC
CORFORATION

STAD

Set or clear ADD for the current setpoint

STAD?

Read the ADD state for the current setpoint.

Remote Interfaces
TP04100A Interface 8 Applications

TECR? Read the temperature condition register (at templnot at temp)

If bits 0 and 1 are both 0, can not indicate at temperature, or not at temperature.
Bit
0-- at temperature
1 -- not at temperature
2 -- end of test time in ramp/cycle mode
3 -- end of one cycle
4 -- end of all cycles
5 -- stopped on first fail
6 -- na
7 -- na
TEMP?

Read the main temperature

Returns air temperature when in air control mode, DUT temperature in DUT mode.
NOTE: A returned value greater than 400 degrees C indicates an invalid temperature reading.
TESE

Set the temperature event status enable (mask) register

TESE nnn -- where nnn is 0-255

TESE?

Read the temperature event status enable (mask) register

TESR?

Read the temperature event status register

bit 0 -- at temp
1 -- not at temp
2 -- end of test when in ramplcycle mode
3 -- end of one cycle
4 -- end of all cycles
5 -- stopped on first fail
6 -- na
7 -- na
NOTE: The above bits are latched, and are automatically cleared when the register is read.

TMPA?

Read the air temperature

Always returns the air temperature, whether in the air control mode, or DUT mode.
NOTE: A returned value greater than 400 degrees C indicates an invalid temperature reading.
TMPD?

Read the actual DUT temperature

Always returns the actual DUT temperature, whether in the air control mode, or DUT mode.
NOTE: A returned value greater than 400 degrees C indicates an invalid temperature reading.

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

5-2 Figures

,*

FIGURE5- 1 AIRFILTERELEMENT
REPLACEMENT
..................................................................................................... 5-9
FIGURE5-2 THERMOCOUPLE
INPUTACCESS:DUT K, DUT T (FRONTPANEL)
...................................................... 5-1 1
FIGURE5-3 THERMOCOUPLE
INPUTACCESS:MAINAIR(REARPANEL)............................................................ 5- 11
FIGURE5-4 MONITOR,
THERMOCOUPLE,
"Y" CONFIGURATION.
.......................... . .. . ... .. ... .. ... .... ... . ... ... 5- 14
FIGURE5-5 LOWTEMPERATURE
"COLD" CALIBRATION
SCREEN(-10.0 OC) ....................................... . . ....... . . . 5-22
FIGURE5-6 HIGHTEMPERATURE
"HOT"CALIBRATION
SCREEN(+200 OC)......................................................... 5-23
FIGURE5-7 CALIBRATION
COMPLETE
SCREEN
......................................................................................................... 5-24

5-3 Tables

Page 5-2

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Rev A: 06115/98

Routine Maintenance
TP04100A Interface & Applications

5-4 Introduction
The TP04100A ThermoStream System has been designed and manufactured to withstand the rigors of constant
use in most manufacturing environments. To ensure many hours of trouble free service from your system, a
minimum of routine maintenance consistent with that for similar equipment should be performed on a regular
basis.
This section contains only those procedures considered appropriate for routine maintenance.
Refer to the Warranty, a copy is supplied near the end of this manual, concerning system service support and
direct any questions to:
Temptronic Service Department
Phone: 1-800-558-5080
Telex: 2 11-938; answer back SERVSUR

Fax:

1-617-969-2475

E-mail: service@temptronic.com

Page 5-3

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

/\

v TEMPTRONIC

COR~ORATIPN

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 5-6
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Routine Maintenance
TP04100A Interface & Applications

5-6 Maintenance Log

The following log (Table 5-1) is provided as a suggested long term preventive maintenance schedule. Space
has been provided for additional items found useful from actual system performance and experience for each
installation.
For short term preventive maintenance, check the filter bowls of the filterlregulator module for water
accumulation either daily or weekly (see Figure 5-1).

Table 5-1 Maintenance Log

Maintenance item

Run Time (thousands of hours)

fl Check and perform maintenance as required.

# Check and replace as indicated.

Page 5-7
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Rout~neMaintenance
TP04100A Interface & Applicat~ons

Rev A 06115/98

P.,

TEMPTRONIC
=3rc4-

5-7 Air Filter Element Sewicing

When servicing air path components, including the air filter elements on the FilterlRegulator module:
WARNING 4: Make sure to turn off the -(ac) line power and the compressed air to the TP04100A
System before attempting to access or service the air filters. Do not perform this service unless
qualified to do so.
AVERTISSEMENT 4: Se reporter au numCro dlAvertissement ou au numCro dlAttention appropriC, dans
la section cr Consignes de sCcuritC )) au debut de ce manuel.

WARNUNG 4: Bitte beziehen Sie sich auf die entsprechende Warnungs- oder Vorsichtsnummer im
Abschnitt iiber Vorsichtsmarjregeln am Anfang dieses Handbuchs.

ADVERTENCIA 4: Vea el n6mero de la Advertencia o Precauci6n en la secci6n de "Precauciones de

Seguridad", a1 comienzo de este manual.

<

'

Inspect the particulate air filter element and the coalescing air filter element (in that order) in the Filter1
Regulator Module (see Figure 5-1) to see if the filter elements are visibly dirty, are wet, and need to be
replaced. Change the element(s) if there is loss of air flow.

$1

The filter elements should be replaced at least once every 6 months and inspected at least once a month,
preferably inspected weekly.
The coalescing air filter element may require more frequent replacement if the user's air supply is dirty andlor
oily. Also, change the coalescing filter element when the differential pressure gauge indicator changes from
green to red while air is flowing (indicates air pressure out is decreasing).

To check and replace air filter elements:

1. Turn off the - (ac) power to the TP04100A System (cease operations and power down)

2. Turn off the system's air pressure supply, then bleed all air from system by turning on (ac) power to
the TP04 100A just long enough to exhaust all air from system, then disconnect the supply line from
the air supply port (SPl) fitting on the rear panel of the controller.

3. Turn off

- ac power at the front panel of the Controller and disconnect the power cord.
1

4. Push in the tab at the top of the perforated guard on the air filter, turn counterclockwise to loosen, pull
down and away from its cap mount, and remove the guard.

5. Twist and pull down the glass bowl over the filter element and remove from the cap mount.

6. Inspect the filter element for dust particles, oil contamination, and any broken structure.
7. When the filter element needs to be replaced, twist and pull the filter element from its cap mount.
8. Reassemble the air filter in the reverse order of disassembly (make sure seals are in place)
9. Reconnect the power cord and turn on the

- (ac) power at the front panel.

Page 5-8
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Rev A: 06115/98

Routine Maintenance
TP04100A Interface 8, Applications

10. Reinstall the air pressure line at the rear of the frame module, and turn on the air source.
11. Turn on the

- (ac) power to the TP04100A System.

DIFFERENTIAL
INDICATOR
AIR PRESSURE

AIR OUTLET

PARTICULATE
FILTER ELEMENT

REGULATOR

.. .,

MANUAL
,I,,.

COALESCING
FILTER ELEMENT

(<+

MANUAL
DRAIN

Figure 5-1 Air Filter Element Replacement

Page 5-9
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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

.. , .

TEMPTRONIC
::?q,?~.~.<~ic>p,

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system usedoperator sketches

Page 5- 10

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Rev A: 06115/98

Routine Maintenance
TP04100A Interface & Applications

v TEMPTRONIC
CORPORATION

5-8 Thermocouple Input Access

I-

FLOW ADJUSTMENT

\--

13612

PROGRAM BUTTONS

Figure 5-2 Thermocouple Input Access: DUT K, DUT T (Front Panel)

'--i MAIN AIR THERMOCOUPLE (MA TC)

2-

Figure 5-3 Thermocouple Input Access: Main Air (Rear Panel)

Access the thermocouple receptacles as follows:
a) Main Air thermocouple receptacle is on the Controller rear panel, labeled MA TC (see Figure 53).
b) DUT K thermocouple receptacle is on the Controller front panel, to the left of the display screen
and to the left of the flow valve (see Figure 5-2)

411A-S5s.doc

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

c) DUT T thermocouple receptacle is on the Controller front panel, to the left of the display screen
to the left of the flow adjustment valve (see Figure 5-2)

i
'

Note: the two rear panel thermocouples, labeled SF1 TC and SF2 TC, are for system use only, and have no
calibration functions (see Section 2, "Overheat Safety: Sensors SF 1 and SF2").

Page 5-12
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i
I',.

1
L

Rev A: 06115/98

,-,>Lr\,

T7

TEMPTRONIC
CORPORATION

Routine Maintenance
TP04100A Interface & Applications

5-9 Verification: Air, DUT: T, K, Sensors

5-9.1 Verification Overview
Verification determines whether or not the TP04100A System is currently calibrated to standard or if the
System needs to be recalibrated.
Before the TP04100A System is calibrated, or at any time the system calibration is questioned, perform the
verification procedure as outlined below.
If periodic verifications show that the calibration performance has stabilized and is well within specifications,
then the follow-up calibration procedure is not required.
Readings of the verification performance must be recorded in Table 5-2 to evaluate the deviations for
determining how often calibrations are needed.
To ensure an accurate System sensor verification, follow proper temperature sensing techniques. Contact the
Temptronic Service Office if you have any questions.
The verification procedure must be performed by a qualified technician. Verify that the instrumentation
(external precision temperature Monitor and thermocouple sensor) used to sense the working surface
temperature is in calibration. This instrumentation must be calibrated against a primary or transfer standard.
Verification is performed at two temperatures extremes: Low and High. It can also be done at other
temperatures (typical test setpoints) if desired.
It is not recommended .to use verification techniques which require inserting the Monitor thermocouple
sensor into the Main Air "close to, but not touching" the System's factory installed Main Air thermocouple:
precisely positioning the Monitor thermocouple is uncertain, and even small variants in Monitor thermocouple
citing can skew (cause inaccurate) measurement results and prevent repeatable measurements during current
and future verification sessions.
The following Approved Verification procedures use the Monitor connected in series, as a precise, repeatable,
input to the System, and applies to verifying sensor accuracy in Air mode, and DUT T and DUT K modes .

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Routine Maintenance
TP04100A Interface &Applications

/<>\

Rev A: 06115/98

v TEMPTRONIC
CORPORATION

5-9.1.1 Low Temperature Verification

5-9.1.1.1 Verify Main Air Mode (Low Temperature)

1. From the Top Menu Screen, select the "Manual" Program Button to access the Manual Operation

Screen. Select the "Setup" Program Button to access the Manual Test Setup Screen. Select the
"Define" Program Button to access the Define Parameters Screen.
2. Use the Define Parameters Screen to program the system for air temperature sensing as given below
(see Section 3, "Setting Up Tests: Air Mode Test Setup" for details):

DUT Sensor
Air temperature max ("C)

Air temperature min ("C)

OFF
200 (or higher)

-20 (or below)

3. Run System for half an hour to allow all components to stabilize at normal operating temperatures
before starting verification.

4. To verify Main Air use a) an external precision temperature monitor, and b) a T type thermocouple in
a "Y" configuration with one male and one female connector, configured as in Figure 5-4

1
%
TEMPERANRE MONITOR CAUBRAiOR

Figure 5-4 Monitor, Thermocouple, "Y" Configuration

A
B

To Main Air Thermocouple input "MA TC" on Controller rear panel

Receptacle for "MA TC" jack unplugged from Controller rear panel

5. To access the Main Air thermocouple plug, go to the rear panel of the Controller (see Figure 5-3), and
carefully disconnect the Main Air thermocouple (labeled "MA TC"). To avoid bending the two pins
of the thermocouple connector, gently pull the male receptacle straight out of the mating plug.
Disconnecting this receptacle generates an Overheat Error on the display screen.

Page 5- 14
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Rev A: 06115/98

Routine Maintenance
TP04100A Interface & Applications

TEMPTRONIC
COEPSRATlGb2

6 . Insert the Main Air thermocouple plug which you just disconnected into the female connector of the
Monitor "Y", thus connecting the Monitor to the System in series (use connector "B" on Figure 5-4).
Be aware of the plug's pin polarity (do not force the wide pin into the narrow slot).

7. Connect the male Monitor "Y" plug into the Main Air thermocouple receptacle on the rear panel,
again taking care to match pin polarity (use connector "A" on Figure 5-4).

8. On the user interface, press the "Esc" Program Button, which clears the Overheat Error.
9. Access the Define Parameters Screen (see Item 1, above) and confirm these settings: DUT control =
"Off," and DUT sensor = "Off.."

10. Then set the System temperature setpoint to -10.0 OC and allow the System to run until a stable AT
TEMPERATURE is indicated within +1 "C of setpoint.
1 1. Read the Monitor (not the System AT TEMPERATURE) and record the Monitor value in Table 5-2.

12. If the difference between the Monitor and System readings is greater than +1 "C, then recalibrate the
System as given in Section 0, "Calibration," after restoring the System as follows in Item 13. Note:
Main Air High Temperature verification is not required as the Calibration procedure will
automatically recalibrate both Low and High Temperatures. If the difference between Monitor and
system readings is less than +1 OC, skip to Item 14 below.
13. To restore the System, turn off main air flow; next disconnect the Monitor "Y" connectors; doing this
generates an "Overheat Error" on the display screen; reconnect the Main Air thermocouple plug into
the Main Air thermocouple receptacle (labeled MA TC) on the rear panel and clear the "Overheat
Error" from the screen.
14. If the difference between the Monitor and System readings is between (within the range of) +1 "C,
then proceed directly to Section 5-9.1.2.1, "Verify Main Air Mode (High Temperature)" on page 517, and begin at Item 10, "Set System temperature to +200.0 "C..." or continue Low Temperature
verification with the DUT Modes (T or K) below, and then proceed to High Temperature
Verification.

5-9.1.1.2 Verify DUT T or DUT K Modes (Low Temperature)

15. Access the Define Parameters Screen (see Item 1, above) and program the System settings as follows:

DUT Sensor

t
I

Tor K

Air temperature max ("C)

200 (or higher)

Air temperature min ("C)

-20 (or below)

Page 5-15

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

16. Be certain to set DUT CONTROL: "OFF" TO PREVENT HEATER DAMAGE ("Overheat
Error"). We are NOT doing a DUT Mode test setup here, we are doing a DUT sensor verification
setup, which will be driven by the Monitor output interfaced in series, as is given below.
17. Use the external precision temperature Monitor as the input to the System, rather than allowing the
DUT to control the System, as follows:

18. Set the Monitor output to -10.0 OC.

19. Insert the Monitor male plug into the appropriate sensor port on the System's front panel (see Figure
5-2): if verifying the DUT T sensor, then choose the "DUT T" port; if verifying the DUT K sensor,
then choose the "DUT K" port. Be aware of plug pin polarity (do not force the wide pin into the
narrow opening).
20. The prior step will clear the DUT Open Loop Error on the display screen.
21. Allow the System temperature to stabilize and then record the DUT Window value in Table 5-2.
22. Compare the Monitor temperature setpoint value to the DUT Window temperature on the System
display screen. If the difference between the Monitor value and DUT Window value is greater
than -10.0 +1 OC,then recalibrate the System as given in Section 0, "Calibration."
23. You may repeat the procedure for the other sensor type, or proceed to High Temperature Verification.

Page 5-16

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,
,
'
a
\ TEMPTRONIC
Tl7

Rev A: 06115/98

Routine Maintenance
TP04100A Interface & Applications

XRFGRATiDN

5-9.1.2 High Temperature Verzjication

5-9.1.2.1 Verify Main Air Mode (High Temperature)

1. From the Top Menu Screen, select the "Manual" Program Button to access the Manual Operation
Screen. Select the "Setup" Program Button to access the Manual Test Setup Screen. Select the
"Define" Program Button to access the DeJine Parameters Screen.
2.

Use the DeJine Parameters Screen to program the system for air temperature sensing as given below
(see Section 3, "Setting Up Tests: Air Mode Test Setupy7for details):

I
I

DUT Sensor

Air temperature max PC)

Air temperature min ("C)

OFF

200 (or higher)

-20 (or below)

I
I

3. Run System for half an hour to allow .all components to stabilize at normal operating temperatures
before starting verification.
4. To verify Main Air, use a) an external precision temperature Monitor, and b) a T type thermocouple in
a "Y" configuration with one male and one female connector, configured as shown in Figure 5-4.
5. To access the Main Air thermocouple plug, go to the rear panel of the Controller (see Figure 5-3), and
carefully disconnect the Main Air thermocouple (labeled MA TC). To avoid bending the two pins of
the thermocouple connector, gently pull the male receptacle straight out of the mating plug.
Disconnecting this receptacle generates an Overheat Error on the display screen.
6. Insert the Main Air thermocouple plug which you just disconnected into the female connector of the
Monitor "Y," thus connecting the Monitor to the System in series (use connector "B" on Figure 5-4).
Be aware of the plug's pin polarity (do not force the wide pin into the narrow slot).
7. Connect the male Monitor "Y" plug into the Main Air thermocouple receptacle on the rear panel,
again taking care to match pin polarity (use connector "A" on Figure 5-4).

8. On the user interface, press the "Esc" Program Button, which clears the Overheat Error.
9. Access the Define Parameters Screen (see Item 1, above) and confirm these settings: DUT control
"Off," and DUT sensor = "Off."

10. Then set the System temperature setpoint to t-200.0 "C and allow the System to run until a stable AT
TEMPERATURE is indicated within f 1 "C of setpoint.
11. Read the Monitor (not the System AT TEMPERATURE) and record the Monitor value in Table 5-2.

Page 5-17

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98

12. If the difference between the Monitor and System readings is greater than f1 "C, then recalibrate the
System as given in Section 0, "Calibration," after restoring the System as follows in Item 13. If the
difference between Monitor and system readings is less than f 1 "C, skip to Item 14 below.
13. To restore the System, turn off main air flow; next disconnect the Monitor "Y" connectors; doing this
generates an "Overheat Error" on the display screen; reconnect the Main Air thermocouple plug into
the Main Air thermocouple receptacle (labeled MA TC) on the rear panel and clear the "Overheat
Error" fiom the screen.
14. If the difference between the Monitor and System readings is between (within the range of) f1 "C,
then continue High Temperature verification with the DUT Modes (T or K) below, andlor proceed to
program test and setpoint parameters as desired.

5-9.1.2.2 Verify DUT T or DUT K Modes (High Temperature)

15. Access the DeJine Parameters Screen (see Item 1, above) and program the System settings as follows:

I
I
I

DUT Sensor

T or K
I

Air temperature max ("C)

200 (or higher)

Air temperature min ("C)

-20 (or below)

16. Be certain to set DUT CONTROL: "OFF" TO PREVENT HEATER DAMAGE ("Overheat
Error"). We are NOT doing a DUT Mode test setup here, we are doing a DUT sensor verification
setup, which will be driven by the Monitor output interfaced in series, as is given below.
17. Use the external precision temperature Monitor as the input to the System, rather than allowing the
DUT to control the System, as follows:
18. Set the Monitor output to +200.0 "C.

19. Insert the Monitor male plug into the appropriate sensor port on the System's front panel (see Figure
5-2: if verifying the DUT T sensor, then choose the "DUT T" port; if verifying the DUT K sensor,
then choose the "DUT K" port. Be aware of plug pin polarity (do not force the wide pin into the
narrow opening).
20. The prior step will clear the DUT Open Loop Error on the display screen.
21. Allow the System temperature to stabilize and then record the DUT Window value in Table 5-2.
22. Compare the Monitor temperature setpoint value to the DUT Window temperature on the System
display screen. If the difference between the Monitor value and DUT Window value is greater
than +200.0 kl OC, then recalibrate the System as given in Section 5-10, "Calibration."
23. You may repeat the procedure for the other sensor type, or restore the System by disconnectingthe
Monitor plug from the System front panel and then setting the test and setpoint parameters as desired.

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Routine Maintenance
TP041 OOA Interface & Applications

Table 5-2 Verify Sensor Accuracy Log

Low Temperature Verification

Air Temp Sensor
DUT Temp Sensor ( )
High Temperafure
Verificafion
Air Temp Sensor
DUT Temp Sensor ( )

Test Setpoint
"C
Air Temp Sensor
DUT Temp Sensor ( )

Test Setpoint
"C
Air Temp Sensor
DUT Temp Sensor ( )

TesfSetpoint
"C
Air Temp Sensor
DUT Temp Sensor ( )

Factory
Verification

1st
Verification

2nd
Verification

3rd
Verification

4th
Verification

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

"C

Date and initials

Page 5- 19

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Routine Maintenance

..-.
, ,

Rev A: 06/15/98

TP04100A Interface & Applications

,/

4'-\. ,

I"
'rtir TEMPTRONIC
; , ; c = -d- T
, -r

Reader Notes
Use this page to record any notes. Use the "Reader Comments" card at the back of this manual to
submit any comments to Temptronic Corporation.

Use this space for system userloperator sketches

Page 5-20

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Rev A: 06/15/98

Routine Maintenance
TP04100A interface & Applications

5-10 Calibration
5-10.1 Calibration Overview
Verification determines whether or not the TP04100A System is currently calibrated to standard or if the
System needs to be recalibrated.
Before the TP04100A System is calibrated, or at any time the system calibration is questioned, perform the
sensor verification procedures given in Section 5-9.
To ensure an accurate System calibration, follow proper temperature sensing techniques. Contact the
Temptronic Service Office if you have any questions.
The calibration procedure must be performed by a qualified technician.
Each temperature sensor calibration requires a precision temperature Calibrator instrument to be substituted for
the sensor at the thermocouple input connector.
Verify that the instrumentation (Calibrator and thermocouple sensor) used to sense the working surface
temperature is in calibration. This instrumentation must be calibrated against a primary or transfer standard.
The calibration procedure is made easier by semi-automatic system operations directed by selections from a
series of display screens which perform calibration at two temperatures extremes: Low and High.
The procedure for calibrating each temperature sensor (Main Air, DUT type T, or DUT type K) is very similar.
Each calibration goes through a two-step procedure at -10 OC (Low Temperature) and then at +200 OC (High
Temperature). Carefblly follow the instructions on each display screen (in following sections).
It is not recommended to use calibration techniques which require inserting the Calibrator thermocouple
sensor into the Main Air "close to, but not touchingy' the System's factory installed Main Air thermocouple:
precisely positioning the Calibrator thermocouple is uncertain, and even small variants in Calibrator
thermocouple citing can skew (cause inaccurate) measurement results and prevent repeatable measurements
during current and future calibration sessions.
The following Approved Calibration procedures use the Temptronic factory installed "Calibration" software
program accessed fiom the Setup Options Screen and yield precise, repeatable, calibration measurements to a
standard.

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Routine Maintenance
TP04100A Interface & Applications

Rev A: 06115/98
CORPORATION

5-10.2 Calibrate System

Figure 5-5 Low Temperature "Cold" Calibration Screen (-10.0 OC)

5-1 0.2.1 Calibrate System Screen Selections

The calibration procedure is made easier by semi-automatic system operations directed by selections from a
series of display screens. When the "CAL" Program Button is selected at the Setup Options Screen (see
Section 3), the display switches to the Calibrate System Screen (see Figure 5-5 above). This screen starts a
menu aided procedure to calibrate temperature sensors for either the Main Air, or DUT K, or DUT T sensor
mode.
The function selections at the bottom of the display screen in Figure 5-5 are summarized as follows. To run the
calibration program, see the next section.
ESC: This selection returns the operator to the previous program screen or is used to exit the Calibrate
System Screen without completing the calibration.

SELECT: This selection steps through (selects) one of the three sensors, below, to calibrate:
Air: Calibrate the Main Air thermocouple.
DUT - K: Calibrate the DUT type K thermocouple.
DUT - T: Calibrate the DUT type T thermocouple.
COLD: This selection executes the cold (low temperature) calibration step, provided the following setup
is in place.

Page 5-22
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'

Rev A: 06115/98

/\

TEMPTRONIC
'COR?ORAT!Oi.!

Routine Maintenance

TP04100A Interface & Applications

5-10.2.2 Execute the "Cold" Calibration

From the Top Menu Screen, select the "Setup" Program Button to access the Setup Options Screen. Select
the "CAL" Program Button to access the Calibrate System (Low Temperature "Cold" Calibration)
Screen, described in Figure 5-5.
Press the "Select" Program Button to step through and select either AIR, DUT K, or DUT T sensor mode
to calibrate.
Access the desired thermocouple receptacle (see Section 5-8), on either the front or rear panel of the
system.
If calibrating the Main Air, then unplug the male plug from the Main Air thermocouple receptacle on the
rear panel (labeled "MA TC"), and insert a male plug from the (external precision monitor) Calibrator into
the receptacle. If calibrating either the DUT K or DUT T, plug the Calibrator male plug into the
appropriate front panel thermocouple receptacle.
Set the Calibrator output to -10.0 OC.
After the Calibrator has been set to the specified temperature, press the "COLD" Program Button.
During the PLEASE WAIT.. . flag on the screen, the system will automatically take a reading, store it,
and then advance to the next step of the calibration procedure, below.

5-10.2.3 Execute the "Hot" Calibration

Figure 5-6 High Temperature "Hot" Calibration Screen (3-200 OC)

8. When prompted, set the Calibrator output to +200.0 "C, after setting, then press the "Hot" Program Button
(see Figure 5-6).

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Routine Maintenance
TP04100A Interface 8 Applications

Rev A: 06115/98

9. When the High Temperature "Hot" Calibration is completed, the system advances to the Calibration
Complete Screen, below.

5-10.2.4 Calibration Complete Screen

Figure 5-7 Calibration Complete Screen

Use the Calibration Complete Screen (see Figure 5-7) to check the accuracy of the completed calibration.
Before selecting the "Done" Program Button, KEEP THE CALIBRATOR ATTACHED and a) adjust the
Calibrator to any temperature within the TP04100A's temperature range, b) verify that the TP04100A display
screen matches the Calibrator setpoint within h l "C (allow time for the system temperature to "settle"). If the
calibration is valid, then select the "Done" Program Button to store the "new" calibration values.
The function selections at the bottom of the display screen in Figure 5-7 are summarized as follows:
ESC: This selection is used to exit (abort) the calibration program without accepting the completed calibration
routine

REPEAT: This selection is used to either repeat the calibration of the current selected sensor (Air, or DUT K,
or DUT T), or to select a different sensor mode to calibrate. Doing this returns the operator to the first
calibration step (accesses the Calibrate System Screen) and stores (saves) the "new" calibration values.
MANUAL: This selection accesses the Manual Operation Screen (see Section 3). Remove the Calibrator plug
from the receptacle, and, for Main Air mode, reinstall the system Main Air thermocouple plug back into the
Main Air receptacle on the rear panel.
PROGRAM: This selection accesses the Program Operation Screen (see Section 3). Remove the Calibrator
plug from the receptacle, and, for Main Air mode, reinstall the system Main Air thermocouple plug back into
the Main Air receptacle on the rear panel.
DONE: This selection accepts the completed two step calibration routine, stores (saves) the "new" calibration
values, and returns the operator to the Setup Options Screen. Remove the Calibrator plug from the receptacle
(or first perform a "Post-Calibration Temperature Check," before removing the Calibrator plug), and, for Main
Air mode, reinstall the system Main Air thermocouple plug back into the Main Air receptacle.

Page 5-24

41IA-S5s.doc

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.
.

Index

Rev A: 06115/98

TP04100A Interface & Applications

INDEX
0
0 (Zero) Test Setup .............................................. 3-36

AC Power Standards .............................................. 2-6

Adjustable Stand (Wand) (Assembly) ................. 2-14
Air Connections................................................... 2-21
Air Filter Element Servicing .................................. 5-8
Air Input Dewpoint (Cooling Module Icing).........2-6
Air Mode
Overview......................................................... 3-7
Test Setup ...................................................... 3-40
AIR OPEN LOOP (Error) ................................... 3-46
Air Pressure Guage ................................................ 5-9
Air Purging
Purge Air Hose (Attach) ................................. 2- 1 1.
Tester Platform....................................... ........2-24
Air Requirements (Compressed) ........................... 2-6
Air Sensor Open (Error) ...................................... 3-46
Air-to-DUT max difference ("C) (Test Setup) .... 3-31
Arm Locks (Wand Adjustable Stand) .................. 3-10
Assembly Instructions (System) .......................... 2-1 0
Auto start (in) MANUAL OPERATION............. 3-45

BRAM Failure (Battery RAM) (Error) ................3-47

Buttons. Program (Front Panel) ........................... 3- 14

C
Calibration ......................................................... 5-2 1
Overview........................................................ 5-21
Screens
Calibration Complete ................................. 5-24
Cold Screen ............................................... 5-22
Hot Screen................................................. 5-23
Sensor
DUT K ....................................................... 5-22
DUT T ........................................................ 5-22
Main Air ..................................................... 5-22
Thermocouple Access ..................................... 5- 11

Cleaning the TP04100 ...........................................5-5

Clearances and Site................................................2-5
Coalescing Filter (Air) ...........................................5-8
Communications (Remote)..................................2-38
Compressed Air Standards ....................................2-6
Condensation (Air Purge. Tester Platform) ......... 2-24
Conducting Tests .......................................... 3.7. 3-23
Configure System ................................................ 3-44
Auto Start in Manual Operation ...................... 3-45
IEEE Interface Bus Address ........................... 3-45
Screen Tree .....................................................3-48
Serial Baud Rate .............................................3-45
ST/EOT/SFF Pulse Polarity ............................ 3-45
CONSIGNES DE SECURITE ..................................
xi
Copy Setup Screen...................................... 3.38. 3-48
CTTE (Custom Thermal Test Enclosure) ............ 2-29
Custom Thermal Test Enclosure (CTTE) ............ 2-29
Cycles
Add / Delete Setpoints to ................................ 3-35
Number of (Test Setup) .................................. 3-34

Data Sets Per Setup: Manual. Program. Defrned

Parameters ....................................................... 3-37
Default "0" Setup................................................ 3-36
Define Parameters.............................................. 3-29
(Air Mode. Test Setup) ................................... 3-41
(DUT Mode. Test Setup) ................................ 3-43
Screen Tree ..................................................... 3-48
Defrosting
Tester Platform (Air Purge) ........................... 2-24
Device Specific Commands and Queries.............4-12
Dimensions (Size. Weight) .................................... 2-3
Display Screen .....................................................
3-13
Displays (Screen Tree
13 Screens).....................................................3-48
DUT control (Off. On) (Test Setup) .................... 3-30
DUT K (I/O Port) ................................................ 2-19
DUT K Sensors........... See Verification & Calibration
DUT Mode
Self Tune ........................................................... 3-8
Test Setup ......................................................3-42
DUT sensor (Off. K. T) (Test Setup) .......... 3.26. 3-30
DUT Sensor Open (Error) ................................... 3-47
DUT T (VO Port) ................................................. 2-19
DUT T Sensors ........... See Verification & Calibration
DUT thermal constant (20-500) (Test Setup) ......3-31

Index Page 1

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Index
TP04100A Interface & Applications

Rev A: 06115/98

Electric Power Requirements............................2-6

Electrostatic (ESD) Protection ............................. 2-23
Element (Air Filter). Replacing ............................. 5-8
Encoder. Rotary (Front Panel) .............................3-15
End Of Test (STEOTISFF) ................................... 4-6
Error Messages .................................................... 3-46
ESD (Electrostatic Discharge) Protection............ 2-23

*
A\\

TEMPTRONIC
Ci)RPCRuTlON

IEEE-488 Interface ..............................................2-38

Initial Start-up ..................................................... 2-40
InputIOutput (110) Panel ...................................... 2-18
Inspecting the TP04100 ......................................... 5-5
Insulation Kit (DUT Site) ....................................2-25
InsulationIHeat Shield (Thermal Wand) .............. 2-17

K
K-type Sensor (Thermocouples) .......................... 2-34

F
Figures ......................... See Each Section. Frontmatter
Filter Elements. Air (Maintenance)
Coalescing........................................................5-8
Particulate .........................................................5-8
FilterIRegulator (Air) ............................................. 5-8
Flow Adjustment Valve ....................................... 3-14
Front Panel (User Interface) ................................ 3-13
Frosting
Air Purge. Tester Platform .............................. 2-24
Cooling Module (Air Dewpoint) ...................... 2-6
Insulation/Heat Shield (Thermal Wand) ......... 2. 17

Gauge. Air Pressure ........................................ 5-9

General Data ......................................................... 1-3
Graphical Display Screen (Front Panel) .............. 3-13
Graphical Displays (13 Screens).......................... 3-48

HA 0 (Heater Air Out) (I10 Port) ....................... 2- 19

Head & Manipulator ....................See Wand. Thermal
Heat Shield (Thermal Wand) ............................... 2- 17
Host Interface Commands ..................................... 4-9
HP1 (Heater Power 1) (VO Port) ......................... 2-19

110 (Input/Output) Panel ..................................... 2 - 18

Icing ........................................................ See Frosting
IEEE interface bus address (0-30) (Configuration)3-45
IEEE-488
Device Specific Commands & Queries........... 4- 12
Mandatory Command & Queries .................... 4- 10
IEEE-488 (I10 Port) ........................................... 2- 19

Local Operation .....................................................

3-9
Low Air Flow (Error) .......................................... 3-46
Lower air temp limit ( O C ) (Test Setup)................ 3-32

MA TC (Main Air Thermocouple) (I10 Port) .....2-19

Main Air Mode ...................................................... 3-7
Test Setup .......................................................3-40
Main Power Connection ...................................... 2-21
Maintenance Log .................................................. 5-7
Manual Operation
Auto start in (Configuration) .......................... 3-45
Maximum test time (seconds) (Test Setup) ......... 3-32
Model Number Designation .................................. 1-9
Moisture Protection .................................... 2.23. 2-24
Air Purge Platform .......................................... 2-24
Seal Out Inflows ............................................. 2-24

Navigate System
Screen Tree (13 Screens) ................................ 3-48
User Interface (Front Panel)............................ 3-13
No Line Sense Error (Power Sense) (Error) ........ 3-47
NVRAM Error (Non Volatile RAM) (Error) ...... 3-47

OVERHEAT (Error)............................................ 3-46

Overheat Safety: SF1 and SF2 Sensors ................. 2-9
Overview of TP04100 System............................... 3-7

Index Page 2

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Rev A: 06115/98

>,$,

TEMPTRONIC
CORPORATION

Packing Carton .................................................. 2 - 3

Parameters (Test) ..................... See Define Parameters
Particulate Filter (Air) ............................................ 5-8
Patents (Temptronic Corp.) ...................................... ii
Performance Report ............................................... 1-7
PG 0 (Purge Air Out) (110 Port) ......................... 2- 19
Placement of TP04100A .................................... 2 - 5
Power Connection
Main Power ..................................................... 2-21
Power Requirements .........................................2-6
PRECAUCIONES DE SEGURIDAD ....................xix
preparation for use ............................................... 2-3
Pressure, Air Guage ...............................................5-9
Program Buttons ..................................................3- 14
Program Operation
Air Mode ......................................................... 3-24
DUT Mode ...................................................... 3-26
Screen Tree .....................................................3-48
Program Test Setup Screen......................... 3-33, 3-48
Purge Air (Attachment) ....................................... 2- 1 1
Purging the Tester Platform ................................. 2-24
PWR (Power) (I10 Port) ...................................... 2-1 9

Ramp "UPDOWN Fields (Test Setup) ............. 3-35

Reader Comments Card ........................... :............ 1-7
Receipt of Shipment .............................................. 2-3
Registration Cards ................................................. 1-7
Regulator (Air Filter Assembly) ............................5-8
Remote Communications
Configuration .................................................... 4-3
IEEE-488 Interface ......................................... 2-38
RS232C Interface............................................2-38
STIEOTISFF Interface ....................................2-38
ThermoComm Software.................................. 2-38
Remote Operation................................................. 1-5
Repackaging ........................................................ 2-42
RHEITSHINWEISE ............................................... .xv
Rotary Encoder (Front Panel) .............................. 3-15
RS232C
Interface .......................................................... 2-3 8
Interface Connector ...........................................4-4
Interface Parameters.......................................... 4-4
RS232C (110 Port) ............................................... 2-19

Index
TP04100A Interface & Applications

Safety Precautions .................................................. ..ix

Deutsch ............................................................... xv
English ................................................................ .ix
Espanol...............................................................xix
Francais ................................................................xi
Safety Sensors (SFl, SF2) .......... See Overheat Safety
Screen (Display), Front Panel ..............................3- 13
Screen Tree Flow Diagram (13 Screens) ............. 3-48
Self-Tune: DUT Modes .........................................3-8
Serial Interface
Connector Pins .................................................. 4-4
Parameters.........................................................4-4
Serial interface baud rate (Configuration) ...........3-45
Service Department (Temptronic Corp.) ...............5-3
Setpoints (per Test Setup).................................... 3-35
3-7, 3-27
Setting Up Tests ............................................
Setup Options ...................................................... 3-28
Screen Tree ....................................................3-48
Setup Parameters (Tests) ..................................... 3-29
SF1 TC & SF2 TC (Safety 1 & 2) (110 Ports) ....2-19
SFl, SF2 ..................................... See Overheat Safety
Shipping
Repackaging................................................... 2-42
Size and Weight ............................................... 2-3
Shutdown (System).............................................. 3-1 7
Site and Clearances ................................................ 2-5
Soak Time ............................................................ 3-35
Software..................................... See System Software
Software Authorization (Copyright)......................... ii
SP1 (Supply Pressure 1 (Air)) (YO Port) ............. 2-19
Specifications........................................................ 1-7
STIEOTISFF.................................................2 3 8 4-6
I 0 Port............................................................. 2- 19
STEOTISFF pulse polarity (Configuration) .......3-45
Stand ............... See Wand, Thermal: Adjustable Stand
Start Test (ST/EOT/SFF) ....................................... 4-6
startup
At Initial Unpacking .......................................2-40
From Power On ................................................. 3-9
System Startup Screen ........................... 3- 19, 3-48
Static Protection .................................................. 2-23
Stop on First Fail (STIEOTISFF)...........................4-6
System Configuration .............. See Configure System
System Model Number Designation ...................... 1-9
System Overview................................................... 3-7
System Software ........................................... 1-5, 2-38

Index Page 3

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Index
TP04100A Interface & Applications

Rev A: 06115/98

Screen Tree ..................................................... 3-48

Trademarks (Temptronic Corp.) ............................... ii
T-type Sensors (Thermocouples)......................... 2-33

Tables...........................See Each Section, Frontmatter

Temperature Band WINDOW ............................. 3-34
Temperature Extremes Protection .............. 2-23, 2-25
Temptronic Service Department ...........................5-3
Test Enclosures .................................................... 2-28
Custom Thermal Test Enclosures (CTTE) ......2-29
Test Parameters ....................................See Test Setup
Test Setup ............................................................3-27
Air Mode ......................................................... 3-40
Copy Setups .................................................... 3-38
Cycles, AddIDelete Setpoints .........................3-35
Cycles, Number of .......................................... 3-34
Data Sets per Setup .........................................3-37
Default 0 (Zero) Test Setup ............................ 3-36
Define Parameters ...........................................3-29
DUT Mode ......................................................3-42
3-40
Main Air Mode ...............................................
Overview ............................................ ............. 3-27
Program Test Setup Screen ............................. 3-33
Ramp UpIDown .............................................. 3-35
Setpoints per Test Setup..................................3-35
Setup Options ................................................ 3-28
Setups 0 to 9 .................................................... 3-34
Soak Time ....................................................... 3-35
Temperature Band Window ............................ 3-34
Test Setup "0" (Zero) ........................................... 3-36
Tests: Conducting ................................................ 3-23
Thermal Cap Attachment .................................. 2 - 11
Thermal Shroud Attachment............................... 2-1 1
Thermal Wand ............................. See Wand, Thermal
ThermoComm Software ............................... 1-5, 2-38
Thermocouples .................................................... 2-30
Attachment Guidelines.............................. 2-35
Construction Techniques ................................2-35
Input Access .................................................... 5-1 1
Interface Guidelines ........................................ 2-3 1
K-type Sensors ................:............................... 2-34
T-type Sensors ................................................ 2-33
Top Menu Screen (Program Operation Mode) .... 3-20

Unpacking ....................................................... 2-3, 2-7

Upper air temp limit (OC) (Test Setup) ................ 3-32
User Interface (Front Panel) ................................3- 13
User Interface Performance Report ...................... 1-7

VA 0 (Vortex Air Out) (I10 Port) .......................2-19

Valve, Flow Adjustment (Front Panel) ................3-14
VE I (Vortex Exhaust In) (I10 Port) ....................2-19
Verification ......................................................... 5- 13
High Temperature
DUT K or DUT T Mode ............................ 5- 18
Main Air Mode .......................L..............5- 17
Low Temperature.........................ii;:..:.... 5-14, 5-17
DUT K or DUT T Mode .... ;...;-:: ................. 5- 15
:.., . *: ......... 5-14
Main Air Mode........... i. ..............
Overview ......................................................... 5- 13
Sensor Accuracy Log Form ............................ 5- 19

Wand, Thermal
Adjustable Stand
Column (Support) (Assembly) ................... 2-14
Horizontal Arm, Locks (Assembly) ........... 2- 16
Operation.................................................... 3- 10
Insulation/Heat Shield .................................. 2- 17
Manually Position, Arm Locks .......................3- 10
Warranty ................................................................ 1-7

Zero "0" Test Setup ............................................. 3-36

Index Page 4

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