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800xa Presentation

800xA Presentation

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yasser hamza
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449 views31 pages

800xa Presentation

800xA Presentation

Uploaded by

yasser hamza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Positioning in Automation

General Positioning of ABBs Control Systems


Size

Complexity

ABB Group
April 1, 2013 | Slide 33

Positioning in Automation
ABB Internal Positioning PLC vs. DCS

AC500
low footprint,
fast

fast

AC 700F

Compact
AC 800M

DigiVis

Compact
HMI

redundant, drives
integration

high end

Pre-Engineered

pre-engineered

micro

DigiVis

AC 800F
pre-engineered

basic

Extended Automation

800xA

AC 800M*
pre-eng.+ extended

extended

* AC870P for large utilities in CEU

ABB Group
April 1, 2013 | Slide 11

System 800xA
Introduction
ABB Group
April 1, 2013 | Slide 1

System 800xA Market Acceptance

Widely embraced by both new


customers and ABB installed base
Used to extend automation
functionality in a wide variety
of applications
Oil & Gas
Utilities

More than 4,700 systems


sold worldwide since
release in January 2004!

Chemicals / Fine Chemicals


Biotech/Pharmaceutical
Pulp and Paper
Metals
Mining
Marine

ABB Group
April 1, 2013 | Slide 2

System 800xA Value Propositions


Built for Continuous Productivitiy Improvement!
Reducing Time to Decision and Action
Engineering for Maximum Performance
Reducing Risk through High Integrity Automation
Integrating Information for Improved Visibility
Optimizing Plant Asset Availability and Performance
Investment Enhancement through Evolution

ABB Group
April 1, 2013 | Slide 3

System Architecture
One common platform for all software products

ABB Group
April 1, 2013 | Slide 4

Information that Follows the Asset


Control

The System 800xA platform


lets you monitor, control,
optimize, and maintain from
one powerful interface.

Faceplates

Aspect Object
Technology

Zoom in to any level for fast


answers, action, or asset
management

Trend
Graphics

Logical, object-based access to


every component
Attach information just once for
instantiation across multiple
systems
CMMS /
Calibration

Video

Asset
Health
Reports
Documentation

ABB Group
April 1, 2013 | Slide 5

xA = eXtended Automation
Redefining the Automation System Standard
Predefined process objects
Enter configuration only
once
Faceplates, Graphic
Symbols
Alarm management
Trend, History
Documentation
Device Management
Asset Monitor, CMMS
Etc.

Object types and instances


One change automatically
affects all instances

ABB Group
April 1, 2013 | Slide 6

System 800xA Architecture

MES and Business Systems

Remote
Workplace(s)

Batch and IM
Workplace(s)

Asset Optimization
Workplace(s)

Engineering
Workplace(s)

Operator
Workplace(s)
Router /
Firewall

System
servers

Router /
Firewall

AC 800M
Controller(s)
Universal
Motor
Controller
Positioner

Electrical Integration
Smart MCCs
Frequency converters
Drives
Transformers
Switchgears
IEC 61850
Grids

Variable
Speed Drives

Panel 800
S800L &
S800 I/O
S800L &
S800 I/O

Motor

AC 800M
High-integrity
Controller(s)
S800 I/O w.
High-integrity
Module(s)

ABB
controller

3rd party
PLC

S800 I/O w.
High-integrity
Module(s)

S900 I/O for use


in hazardous
environments

Motor

Profibus
Optical Modulebus
Fieldbus

ABB Group
April 1, 2013 | Slide 7

Enhance your traditional ABB DCS

Batch and IM
Workplace(s)

Asset Optimization
Workplace(s)

Engineering
Workplace(s)

Operator
Workplace(s)

System
servers

AC 800M

Universal
Motor
Controller
Positioner
Variable
Speed Drives

Motor

S800L &
S800 I/O
S800L &
S800 I/O
S900 I/O for use
in hazardous
environments

More on Evolution, on the Evolution overview session, tomorrow


ABB Group
April 1, 2013 | Slide 8

System 800xA Core Functional Areas

Operations
Engineering
Control and I/O
Device Management
Electrical Integration
Safety
Asset Optimization
Information Management
Production Management

ABB Group
April 1, 2013 | Slide 9

System 800xA Operations


Reducing Time to Decision and Action
Quick, flexible and secure access to
information
Extensive functionality for handling
abnormal conditions
Customized user environment to meet
individual needs
Re-defining the meaning of operator
workplace

More, today in the What does ABBs Extended Automation really mean?
session
ABB Group
April 1, 2013 | Slide 10

System 800xA Operations


Reducing Time to Decision and Action
Seamless Integration Capabilities
Multi Monitor support
Extended Operator Workplace
Multi-System Integration
Extended
Operator
Workplace

Integrated live Video

More, next in the Key Differentiators of System 800xA session


ABB Group
April 1, 2013 | Slide 11

Engineering with Control Builder


All languages can be used
simultaneously in the same controller
Control Modules

Instruction List

Can consist of a mix of IEC 61131-3


languages
Hide control logic details inside
Control Modules
Store Control Modules as proven
solution system library
Reduced engineering effort and
improved quality through reuse

Function Block
Sequential
Function Charts

Structured
Text

Ladder Logic

ABB Group
April 1, 2013 | Slide 12

Control
Modules

Engineering with Function Designer

Value added engineering instead of


programming
Graphical design of entire control loop
Enabling easier engineering
Seamless navigation
Graphical representation of the
system
Aspect Object Technology
Monitoring and Tuning
Self Documenting

Intuitive Graphical
Function Design
ABB Group
April 1, 2013 | Slide 13

Graphics Engineering with Process Graphics 2

More, today in the 800xA new graphic engine session


ABB Group
April 1, 2013 | Slide 14

Multi-user and Distributed Engineering

Flexible cooperation in work groups


On-site Engineering
Sandbox Engineering
Improved Multi User Engineering
based on reservation of Entities

Off-site Engineering
Integrate distant co-workers for
isolated tasks
Synchronize results when appropriate
Deploy changes to
Production System

ABB Group
April 1, 2013 | Slide 16

Deploy Changes to
Production System

Production System

800xAs Control and I/O


Flexible and scalable in size and performance
Controllers ranging from
8 to 64Mb

Max 12 Communication
modules on CEX bus

Max 12 S800 modules


on electrical Modulebus

Control Network
(Ethernet TCP/IP)
Remote S800 I/O via
PROFIBUS DP/V1
Max 12 S800 modules
per I/O cluster

Max 24 S800 modules


per remote I/O station

Max 12 S800 modules


per I/O cluster

Max 12 S800 modules


per I/O cluster

Max 99 remote
I/O stations

Max 7 S800 I/O clusters

ABB Group
April 1, 2013 | Slide 17

MB300

S100 I/O

INSUM

DriveBus

FF HSE

TRIO I/O

Satt I/O

Modbus TCP

IEC61850

CI854A

CI855

CI856

CI857

CI858

CI860

CI862

CI865

CI867

CI868

800xAs Control and I/O


AC 800M Open Architecture

PROFIBUS DP

CI853

Communications Interfaces (CI)

RS232

PM8xx

Control Network, MB300, SattBus


on TCP/IP

Control
Network
RS232

S100,200,800,900 I/O
PROFIBUS DP, FOUNDATION
Fieldbus HSE, ...
COMLI, Modbus RTU/TCP,
Siemens 3964R
INSUM Switchgear,
ABB Drives
Intelligent Electrical Devices (IEDs):
IEC61850

ABB Group
April 1, 2013 | Slide 18

S800 I/O Modular three part design

Fieldbus Communication Interface (FCI)


ModuleBus
PROFIBUS, also redundant
I/O module
Full range of signal types including AI, AO, DI, DO, Temp, Pulse, Freq,
HART, IS interface, SOE
High Integrity
Hot-swap
Redundancy
Termination unit
2-wire Compact design
3-wire Extended design, also with fuses
Mechanical key and locking/activation tab
ABB Group
April 1, 2013 | Slide 19

Fieldbus Freedom of choice in 800xA


HART, Profibus and Foundation Fieldbus
800xA Device Management enabling
Parameterization and Commissioning from control room
Efficient maintenance
With a high level of Integration and pre-tested Libraries
Developed by ABBs Device Integration Center
Added to 800xA via the Device Library Wizard
Securing the complete system lifecycle
Basis for Instrumentation Asset Optimization
Taking full advantage of the opportunities in each
Technology

More, today in the Fieldbus Update session


ABB Group
April 1, 2013 | Slide 23

Electrical Integration in System 800xA


Process Electrification
Integration of Motor Starters, Circuit Breakers, Switchgear,
Variable Speed Drives
Libraries for easy and thorough integration, including
Function Blocks
Faceplates
Graphic Elements
Documentation
DTMs
Asset Monitors
Providing efficient Engineering and Maintenance

ABB Group
April 1, 2013 | Slide 24

Electrical Integration in System 800xA


Power Distribution and Management IEC61850
Integration of High and Medium Voltage Generators,
Transformers, Circuit Breakers, Protection Relays
One protocol
International standard in Substation Automation
Enabling PMS (Power Management System) in the DCS
PMS Libraries (owned by BU O&G)
Load Shedding in AC 800M
Power Control
Peak Shaving, etc.
Better energy management and power relliability

ABB Group
April 1, 2013 | Slide 25

Electrical Integration in System 800xA


Process Electrification and Power Distribution
One system for Process and Electrical Automation
Common operator environment Unified Operations
Access to all Process Displays on a common workplace
Common Event List for whole plant
Combined Power & Process management reduced energy
costs
Efficient Engineering and Maintenance
Cross-discipline cooperation

800xA Value added applications


Information Management
Reports
Asset Management
ERP interface,

Decisions based on dollars, not just temperatures and


voltages
ABB Group
April 1, 2013 | Slide 26

Electrical and Automation Integration

Process Automation

Process Electrification

Power Distribution

More, today in the Introduction to Electrical Integration session


ABB Group
April 1, 2013 | Slide 27

Safety High Integrity up to SIL3

More, in the Safety High Integrity up to SIL3 session, tomorrow


ABB Group
April 1, 2013 | Slide 28

System 800xA Asset Optimization


Optimizing Plant Asset
Availability and Performance

Maintenance
Workplace

Asset Tree
Viewer

Asset
Reports

More, next in the Key Differentiators of System 800xA session


ABB Group
April 1, 2013 | Slide 29

System 800xA Production Management


Improving batch profitability, consistency and traceability

System 800xA
Production
Management

Configuring recipes and


procedures
Scheduling, monitoring and controlling
batches and
campaigns
Automatic arbitration of
resources between
batches at runtime
Collecting and storing batch historical
information

ABB Group
April 1, 2013 | Slide 30

Industrial IT Enabled Products


Industrial IT solutions leverage best-in-class products from
ABB and partners to deliver value in every solution area.
Infrastructure components
Software

Intelligent Devices

800xA
Core Functional Areas
Calibration / DMS

All devices in the device


PLC
Connect
integration library
ECS
Production
Planning
>230 HART types Connector
>150 FF types cpmPlus Suite
>350 Profibus typesEnterprise Connectivity
Partner / 3rd Party
ABB and other vendors
Intergraph SPI
Fisher
Maximo Integration
RosemountHardware
SAP/PM
Integration
Samson
Westlock
Flowserve
Siemens

Hirschmann switches
Cisco switches
MOXA switches
OnTime switches
Phoenix switches
Dell PC / Server
HP PC / Server
IBM PC / Server
IBM Blade Server
Lenovo ThinkPad
Panasonic Toughbook

Plantguard Connect
IFS CMMS Integration
ABB INSUM
Matrikon
Alarm
Manager
Metso Valve
Positioner
VideONet
800xA for HSM
(TDC3000)

ABB Group
April 1, 2013 | Slide 32

Summary System 800xA Overview

Widely embraced by both new


customers and ABB installed base
Extended value Propositions for our
customers
Best Phase of Life Cyle:
Modern and yet widely proven system

More than 4,700 systems


sold worldwide since
release in January 2004!

ABB Group
April 1, 2013 | Slide 33

ABB Group
April 1, 2013 | Slide 35

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