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DEDICATION
For my family, who offered me unconditional love and support throughout the
completion of this project report. To them I give all my love for supporting me all the
way.
iv
ACKNOWLEDGEMENT
ABSTRACT
Currently, reinforced earth wall technology is widely used all over the world and the
domination of conventional retaining wall is slowly decreased especially for high
wall. The application of this technology includes normal retaining walls, bridge
abutments, slope rehabilitation, embankments wall on soft ground and working
platform. In Malaysia, there are numbers of reinforced earth structures. Most of them
have different geometrical shapes but almost has similar advantages. The technology
is very important for civil engineering works. The aim of this study is to identify and
establish the information related to reinforced earth wall system in Malaysia. The
methodology used to achieve the objectives involved data collection through
literature review, questionnaire surveys and interviews with the professionals who
directly involved in this field. The findings show that the most common reinforced
earth wall systems are RE WALLTM and Nehemiah Wall. Besides that, the
advantages and disadvantages of common system are also derived from the study.
Apart from that this study is also produced a basic selection guideline for the
construction of reinforced earth wall. Result of survey disclosed are important for
young engineers who intend to enhance their knowledge in retained soil technology.
Finally, reinforced earth wall system is considered cost-effective, energy efficiency
and environmental friendly. These qualities generate balance in social, economy and
environment. The reinforced earth wall system is suitable to use in any types of space
condition.
vi
ABSTRAK
Ketika ini, teknologi tembok tanah bertetulang digunakan secara meluas di seluruh
dunia dan menyebabkan penggunaan tembok penahan konvensional semakin
berkurangan terutama untuk tembok yang tinggi. Penggunaan teknologi ini termasuk
sebagai tembok penahan biasa, jambatan, kestabilan cerun, tembok untuk jalanraya
di kawasan tanah lembut dan sebagai platfom kerja. Di Malaysia terdapat beberapa
struktur tembok ini yang mana berbeza dari segi bentuk geometrinya sahaja tetapi
mempunyai fungsi dan kelebihan yang hampir sama. Teknologi ini amat penting
kepada kerja-kerja kejuruteraan awam. Tujuan kajian ini adalah untuk mencari dan
memperkukuhkan data-data yang berkaitan dengan tembok tana h bertetulang di
Malaysia. Kaedah yang digunakan untuk mencapai tujuan ini adalah pengumpulan
data melalui kajian ke atas tulisan yang terdahulu, pengagihan borang soal selidik
dan temuduga dengan professional yang memiliki pengalaman luas dalam bidang
yang berkaitan. Hasil dari penyelidikan ini didapati bahawa RE WallTM dan
Nehemiah Wall merupakan struktur yang kerap digunapakai oleh klien. Di samping
itu, kelebihan dan kekurangan teknologi ini juga telah diperincikan hasil daripada
kajian ini. Kajian ini juga telah menghasilkan satu panduan asas pemilihan lokasi
bagi pembinaan tembok tanah bertetulang. Keputusan kajian ini penting kepada
jurutera muda yang bercadang untuk menambah ilmu pengetahuan dalam bidang
teknologi tembok penahan tanah bertetulang. Ak hir sekali, tembok tanah bertetulang
adalah berbaloi dari segi kos, kurang penggunaan tenaga dan mesra persekitaran.
Kualiti-kualiti ini mewujudkan keseimbangan dari segi sosial, ekonomi dan
persekitaran. Sistem tembok tanah bertetulang juga adalah sesuai diaplikasikan di
semua keadaan kawasan.
vii
TABLE OF CONTENTS
CHAPTER
TITLE
PAGE
DECLARATION
ii
DEDICATION
iii
ACKNOWLEDGEMENT
iv
ABSTRACT
ABSTRAK
vi
TABLE OF CONTENTS
vii
LIST OF TABLES
xii
LIST OF FIGURES
xiii
LIST OF APPENDICES
xv
INTRODUCTION OF STUDY
1.1
Introduction
1.2
Problem Statement
1.3
1.4
1.5
2.1
Introduction
viii
2.2
2.2.1
Gravity Walls
2.2.1.1
Masonry wall
2.2.1.2
Gabion wall
2.2.1.3
2.2.1.4
2.2.2
2.2.3
2.3
2.4
10
2.2.2.1
10
2.2.2.2
10
2.2.2.3
11
2.2.2.4
Diaphragm wall
11
12
2.2.3.1
Soil nailing
12
2.2.3.2
13
2.2.3.3
Ground anchors
14
15
2.3.1
RE WALLTM
15
2.3.2
Websol Wall
16
2.3.3
17
2.3.4
18
2.3.5
AnchorSOL Wall
18
2.3.6
ARE Wall
18
2.3.7
Key-Stone System
19
19
2.4.1
Economical
19
2.4.2
Aesthetic Appearance
21
2.4.3
22
2.4.4
Structural Flexibility
24
2.4.5
Area of Application
26
2.4.6
Environmental Friendly
26
2.4.7
Sustainability Concepts
27
ix
2.5
28
2.5.1
Standard Limitation
28
2.5.2
Material Requirements
29
2.5.3
Verticality
30
2.5.4
Future Activity
31
2.5.5
Uncertainty in Alignment
32
2.5.6
Maintenance
33
34
EARTH WALL
3.1
Introduction
34
3.2
34
3.2.1
Reinforced
Earth
Wall
Feasibilities
35
Assessment
3.2.2
Determination of Requirement
36
3.3
Decision Point
37
3.4
39
RESEARCH METHODOLOGY
39
4.1
Introduction
39
4.2
Literature Review
39
4.3
40
4.4
Questionnaire Survey
40
4.5
41
4.6
43
4.7
Interviews
43
4.8
44
4.9
44
45
5.1
45
Introduction
5.2
45
5.2.1
Respondents Background
46
5.2.2
Respondents Experience
46
5.2.3
47
5.2.5
47
Wall
5.2.5
Rate of Response
48
5.2.6
48
Average Index
5.3
53
5.3.1
53
Content Analysis
DISCUSSION OF RESULTS
59
6.1
Introduction
59
6.2
59
6.2.1
60
6.2.2
61
6.3
6.4
62
6.3.1
Economical
62
6.3.2
Aesthetic Appearance
62
6.3.3
63
6.3.4
Structural Flexibility
64
6.3.5
Area of Application
64
6.3.6
Environmental Friendly
65
6.3.7
Sustainability Concepts
66
67
6.4.1
Standard Limitation
67
6.4.2
Material Requirement
68
6.4.3
Verticality
68
6.4.4
Future Activity
69
6.4.5
69
xi
6.4.6
6.5
Maintenance
70
70
6.5.1
71
6.5.2
71
6.5.3
72
CONCLUSIONS
73
7.1
Introduction
73
7.2
73
7.3
74
7.4
75
Common System
7.5
76
79
7.7
Conclusions
79
REFERENCES
80
APPENDICES
82 - 93
A-E
xii
LIST OF TABLES
TABLE NO
TITLE
PAGE
2.1
23
2.2
30
2.3
Electrochemical Requirement
30
5.1
46
organization
5.2
47
5.3
47
5.4
48
5.5
50
52
55
system
5.8
56
xiii
LIST OF FIGURES
FIGURES NO
TITLE
PAGE
1.1
2.1
2.2
Cribwall System
2.3
2.4
10
2.5
Diaphragm/Slurry Wall
11
2.6
13
2.7
14
2.8
14
2.9
15
2.10
21
2.11
21
2.12
22
2.13
24
2.14
25
2.15
25
2.16
26
2.17
28
2.18
31
2.19
32
2.20
33
3.1
36
xiv
6.1
60
6.2
61
7.1
76
7.2
76
7.3
78
xv
LIST OF APPENDICES
APPENDIC
TITLE
PAGE
A/1
82
A/2
Professional background
83
A/3
84
B/1
85
common system
B/2
86
87
common system
B/4
88
89
Retaining System
D/1
90
91
Projects
E/2
92
Projects, contd
E/3
93
CHAPTER
INTRODUCTION
1.1
Introduction
The main function of building retaining wall is to retain the soil from
collapse. It will be applied when two different level of ground profile meet or to
avoid more cutting earth or the toe of the slope encroach to other people land.
Lee (2006) reported that the first reinforced earth wall was constructed in
Malaysia in 1982 that belong to Johor Bharu Golf Club. The area was about 160
square meters. It was the earliest reinforced earth wall in Malaysia was built using
metallic reinforcement (Chiu, et al. 1997). The wall known as RE WALLTM, design
and supply by Reinforced Earth Management System (REMS) and consider as
international system.
2
At the moment, in Malaysia, we have another four local system whereby the
shape of walls were created or modified by Malaysia engineers. The said reinforced
earth wall systems are Nehemiah Anchored Earth wall, Anchored-Reinforced Earth
Wall, AnchorSol Reinforced Earth and TechWall. All the systems use deadman
anchorage system. Each system has their preferred client or contractor and sometime
they are reluctant to change to another system unless solely related to the financial
factor. Another international system which is use frictional anchorage are Websol
Wall system and Key Stone System whereby they use Paraweb and Geogrid as
reinforcement respectively.
3
Furthermore, the applicability of reinforced earth wall depends on the status
of profile change in grade. It is important to determine and confirm the type of
retaining wall system based on profile before decided to select and construct
reinforced earth wall. This means to avoid any an uneconomical and unsuitable
system to be used and may influence the financial forecast.
1.2
Problem Statement
All type of common reinforced earth walls that presents in Malaysia based
on their popularity and market sharing.
ii.
iii. The most suitable profile condition to construct reinforced earth wall.
This research will clarify and conclude the situation to make all people who
involve in construction industry aware about the present reinforced earth walls in
our local market and at the end they must be able to select the optimum system for
their project needs.
1.3
ii.
iii.
1.4
ii.
Limited to the system that use frictional anchorage system and dead-man
anchorage system. The systems use pre-cast concrete facing panel and
suitable for urban area.
iii.
Three Profile Change Grades have been employed for non cost evaluation.
The profiles are cut condition, cut/fill condition and fill condition. The
interviewees were asked based on their experience or knowledge to make
decision on the suitability sys tem for that change.
1.5
The flowchart indicate the flow of research works that have been conducted
and present in Figure 1.1
5
Flow Chart of Brief Research Methodology
PROBLEM STATEMENT
Lack of information in overall study of reinforced earth wall system related to type of
wall, advantages and disadvantage and suitable place to construct it.
1.
2.
3.
OBJECTIVES
To identify the common reinforced earth wall system in Malaysia.
To evaluate the advantages and disadvantages of common system.
To establish a selection guideline for client to select an appropriate system for
their project needs.
LITERATURE REVIEW
Refer to previous study, articles, journals, papers and
standard manuals
DATA COLLECTION
Questionnaire survey and interview with related parties
DATA ANALYSIS
Analyzed questionnaire result and content analysis
CHAPTER
2.1
Introduction
The main function of retaining wall is to retain the soil in order to control
erosion especially for hilly ground. The other function of retaining wall is to
minimize the cutting of the original ground and to maximize land use. This section is
to provide the data regarding reinforced earth retaining structure in detail that related
to the objectives and including selected conventional retaining wall.
2.2
7
both the nature of the wall and the supported material are important, it may
contribute the effect the wall may move or yield after construction.
The type of earth retaining structure is divided into three broad groups which
is externally stabilized system (Gravity walls and In-Situ or Embedded Walls) and
internally stabilized system (Reinforced Soil Walls and In-Situ Reinforcement)
2.2.1
Gravity Walls
8
2.2.1.2 Gabion wall
Gabions are rectangular baskets made from galvanized steel mesh or woven
strip, or plastic mesh (originally wickerwork) and filled with stone rubble or
cobbles, to provide free-draining wall units. The example of gabion wall is shown in
Figure 2.1.
9
2.2.1.4 Reinforced concrete wall (Cantilever RC wall)
Buttressed wall is similar concept with counterfort wall except the stiffeners
(counterfort) are place infront of the wall and act as compression braces, used for
very tall wall but are not as common. The example of counterfort and buttressed
walls are shown in Figure 2.3.
10
2.2.2
Props, braces, shores or struts are placed in front of the wall. These materials
will reduce the lateral deflection and bending moment and embedment may not be
required. In trenches, struts and wales are used. In wide excavation, framed shores or
raking shores are used.
11
2.2.2.3 Contiguous and Secant bored-pile wall
12
2.2.3
Working from the top downward, a mass of reinforced soil is gradually built
up. In order to keep the soil from caving in between the bars, some sort of facing
needs to be installed. This is generally made with some shotcrete reinforced by a
welded wire mesh. This facing can be vertical, battered to a wide variety of angles,
or made up of a series of benches. The passive bars are often referred to as "nails"
and the soil reinforcing technique is known as "soil nailing." Figure 2.6 shows the
general view of soil nailing.
13
In the 1970s, the use of steel mesh or grid as reinforcement was introduced
(Wrigley, 1990). Currently, the high tensile galvanized steel bar with mass concrete
anchor block and geo-synthetic material are widely used as reinforcement materials.
In the early 1980s, the name of reinforced earth was known as Mechanically
Stabilized Earth and become general name for all type of reinforced earth wall
structures.
14
The design concept of reinforced earth wall is divided into two categories
which are based on frictional anchored system as in Figure 2.7 and dead-man
anchored system as in Figure 2.8.
15
tendon is formed of rods, crimped bars or expanding strip element. It is also used
as tie-backs for sheet-pile walls, tunnels and mine works. Figure 2.9 shows the
application of ground anchor.
2.3
2.3.1
RE WALLTM
16
is part of the international group called Groupe TAl headquartered in Paris.
Groupe TAI has its core business centered in the design and supply of Reinforced
Earth retaining walls systems. In 1998, Groupe TAl was acquired by the Freyssinet
Group, thus making REMS a member company of the Freyssinet Group. Another
reinforced earth wall under Freyssinet is Websol Wall.
The stability of this wall is derived from the frictional reaction between
granular material and the grooved surface of reinforcement element. Thus every line
of grooved surface produces passive resistance to the forward movement of
reinforcement. REMS uses metallic strip as reinforcement and it is imported from
Portugal.
2.3.2
Websol Wall
17
2.3.3
Nehemiah Wall
The facing panels are hexagonal shaped and are made of precast concrete
(grade 30). They are interlock with dowels bars with tolerance for horizontal
movements. The horizontal joints between the panels are inserted with compressible
material to allow for vertical movement. As such the facing is flexible and can
tolerate large differential settlement.
The reinforcing bars are made of carbon steel rods in compliance with BS
8006 (1995), Code of practice for Strengthened/reinforced soils and other fills. The
bars are hot-dipped galvanized to prevent corrosion. The advantage of using round
bars instead of strips is that it is more durable against corrosion in view of the
reduced surface area exposed. The bars are connected to the facing panels by nuts
with the threaded end coated with epoxy.
The anchor blocks are discrete precast concrete blocks which act as deadmen. A hole is preformed in the centre of the block to enable the reinforcing bar to
pass through thereby connected with nut and washer. The advantage of using anchor
blocks is that it enhanced the pull out resistance of the reinforcing bar. As a result,
the use of cohesive frictional material as backfill is possible since the system does
not rely so much on friction for the stress transfer.
18
2.3.4
The system has been created in year 2001, uses similar method with
Nehemiah Wall anchored system. It was registered as S and Z shaped but wellknown as TechWall. Since that, it has been constructed more than 160,000 m2 all
over Malaysia. The size of concrete facing panel is 1.60m by 1.50m. Figure 2.11
shows Pati reinforced earth wall as Te chWall.
2.3.5
AnchorSol Wall
The system has been created in year 1996, uses dead- man system, similar
method with Nehemiah Wall and TechWall. It was registered as inverted T shaped
as shown in Figure 2.11 and also known as FlexSoil Wall. So far, it has been
constructed more than 80,000 m2 all over Malaysia. The size of concrete facing
panel is 1.50m by 1.50m.
2.3.6
The system has been created in year 2001, uses the similar method with
Nehemiah Wall and TechWall but the different is only at the connection between
reinforcement and concrete facing panel. The connection is called as KC buckle
and adjustable in all direction to suit the site condition. It was registered as T
shaped but smaller than Websol Wall. So far, it has been constructed more than
70,000 m2 all over Malaysia. The size of concrete facing panel is 1.50m by 1.50m
19
2.3.7
Key-Stone System
The system is from overseas and was introduced in Malaysia in year 1996.
The products can be used for a wide variety of applications from flower beds and
borders, to the large hills and slopes. It is different from the above reinforced earth
structure. Keystone offers both gravity wall which is relies on its mass to resist the
earth pressure and reinforced soil wall for taller and critical wall. Keystone uses
geosynthetic materials as reinforcement. Geogrid are made from high density
polyolefins of high tenacity woven polyester yams. Keystone consists three types of
components which is Standard unit (8x18x21.5), Compac unit (8x18x12) and
cap unit (4x1810.5).
2.4
The advantages of reinforced earth wall are divided into seven factors. Each
factor is explained based on it sub-support factors.
2.4.1
Economical
20
remain the same regardless oh heights. On the other hand, the detailing for
conventional walls varies substantially with the height, as the design changes from a
cantilever wall to counterfort wall.
21
300mm
Addidtional
steel bar
BRC A7
Figure 2.10: In Place Casting Materials
2.4.2
Aesthetic Appearance
Precast Reinforced Earth panels can be easily modified to allow for specific
architecture finishes. Combinations of geometrical shapes (such as ribbed,
embossed, logo) and concrete textures (such as plain, rock finishes) provide for
infinite possibilities in the finished product. Figure 2.11 and Figure 2.12 shows the
variety of panel shape and surface finishes respectively.
(b) RE WALL TM
(e) TechWall
22
2.4.3
Highway operators are often required to take responsibility for the highway
for the duration of their operation, which sometimes exceeds 30 years. Nevertheless,
reinforced earth wall is criticized on its durability as the potential corrosion of
metallic reinforcements, which are the most important structural elements in the
system, is quite difficult to detect underground. To enhance the durability of the
system, first reinforcement are galvanized and second, select fill materials with nonaggressive characteristic, to safeguard unpredictable corrosion attack and third
23
sacrificial factor for corrosion comply with Table 7, BS 8006 as shown in Table
2.1 below.
24
wall due to the water. At the same time, least number of weep holes may require
to allow water to seek the direction compare to conventional wall system.
2.4.4
Structural Flexibility
The modular nature of reinforced earth wall and the reinforced granular
backfill allows for significant differential movement along the wall. The ability of
reinforced earth wall to withstand extreme settlement is a well-recognized benefit of
this construction technology. Bastick (1985) reported that reinforced earth structures
have accommodated total settlements of nearly 3 feet (1000mm), as well as
differential settlements greater than 1 foot (300mm) in 100 feet (3000mm) (1%),
without loss of structural function and without showing facing panel distress.
The bearing capacity for reinforced earth wall is uniform at the base of wall,
not like conventional system, the bearing at toe is higher than heel. As a result
reinforced earth wall requires lesser foundation treatment at the base and suitable for
relatively poor soil condition. Based on JKR probes manual for reinforced concrete
foundation, the bearing capacity for reinforced earth structure is 50% less than
conventional wall system. It means that for 400kPa is only require 70 blows per feet.
Figure 2.14 shows allowable bearing capacity vs JKR value.
25
Figure 2.15 clearly shows that the concrete facing panel still can withstand
even though the base of wall has already sank and the gap may be more than
300mm. Reinforced earth retaining wall has a tremendous design concepts to face
this type of problem.
26
2.4.5
Area of Application
Another advantage is most activity takes place behind the wall. Reinforced
Earth is constructed from the rear side or erect from behind and requires very little
working area in front of the wall. This minimizes traffic disruption, and allows for
uninterrupted construction.
2.4.6
Environmental Friendly
In many construction projects it becomes norm to cut the trees and earth to
form formation level to accommodate super structures. This process is actually
27
destroys our valued environment and expose it to more erosion especially during
monsoon season. The main purpose of constructing reinforced earth wall is to reduce
cutting trees and earths and increase land use, more area can be used for building. As
a result the modification on original ground profile can be minimized.
2.4.7
Sustainability Concepts
28
2.5
The disadvantages of reinforced earth wall are divided into six factors. The
factors are Standard Limitation, Material Requirements, Verticality, Future Activity,
Uncertainty in Alignment and Maintenance.
2.5.1
Standard Limitation
Basically, reinforced earth wall apply minimum base width is 70% of total
height. This length is noted in BS 8006 (1995), without considering trapezoidal
design. For trapezoidal design, the length of reinforcement material for the first top
50% of height is 70% of total height, and 55% and 40% of height respectively.
Compare to other system especially reinforced concrete wall, the base of reinforced
concrete wall can be adjusted at site as such one third of base length to be placed at
in front of wall therefore the excavation of original ground at the back of wall would
be minimized. Figure 2.17 shows the initial sizing of reinforced earth wall base.
Figure 2.17: Initial sizing of reinforced earth wall base (BS 8006, 1995)
29
The design requirement as stated in BS 8006 (1995) become redline to the
application of reinforced earth wall for lower height of wall unless the aesthetical
appearance is more important for the client.
2.5.2
Material Requirements.
The service life of a reinforced earth structure is defined as the period of time
during which the tensile stress in the soil reinforcement will be less than or equal to
the allowable stress for the reinforcement materials (Anderson, 2005). The primary
factor for determining service life of a reinforced earth structure is corrosion of the
reinforcement materials which is for a metallic or galvanized reinforcement
materials is closely related to backfill electrochemical properties.
30
Table 2.2: Metal Loss Rate (AMSE, 2005)
While the requirement as shown in Table 2.3, makes extra task to the clients
to identify the reliable sources before send it for testing. At the same time, currently
it is quite difficult to get and fulfill the requirement at the lower price. By the way, it
may reflect to the actual project schedule.
2.5.3
Verticality
31
unsatisfied level. The application of high extensible reinforcement may face the
verticality problem if the contractor ignores some trial-and-error task. This task
require only for high extensible material and to ensure the wall is within the
allowable verticality tolerance is provides trench before lay reinforcement material.
The weight of backfill material pushes undulating reinforcement to the trench during
compaction as a result reduces elongation in reinforcement that caused verticality
problem.
2.5.4
Future Activity
Principally, reinforced earth wall block is full with reinforcements with close
distance each other make it impossible to provide access after construction. Any
underground utilities must be pre-determined during design stage. This is to ensure
that a necessary solution can be proposed like reinforcement attach to reinforced
concrete manhole, require unusual reinforcement length. Another activity that
contributes to the instability of reinforced earth wall system is excavation in front of
wall especially around one meter to face of wall. The owner has to ensure that
within one meter, any excavation is prohibited. Minimum requirement for
embedment is H/20 (BS 8006, 1995) for uniform ground level. Figure 2.18 shows
the effect of scouring and erosion near leveling pad.
32
2.5.5
Uncertainty in Alignment
33
2.5.6
Maintenance
CHAPTER
3.1
Introduction
The chapter describes the suitability evaluation of reinforced earth (RE) wall
with regard to the profile condition. The profiles condition consists such as cut
condition, cut/fill condition and fill condition. The suitable reinforced earth (RE)
wall will be evaluated based on an actual ground circumstances. The evaluation
process includes pre-decision studies, decision making and designing the system.
3.2
35
3.2.1
The first task is to evaluate the feasibility of retaining wall construction for
the proposed project. Selection of the most appropriate wall type for a given location
in a project can have significant effects on the project cost, schedule and
constructability. If reinforced earth wall to be considered as a potential retaining
wall structure, the factor should be taken into consideration include:
After examining the above factors, a conceptual design for RE wall structure
should be completed and sufficient in detail. The study includes developing the
performance criteria for the structure such as surcharge loads, design heights,
settlement tolerances, foundation bearing capacity, required toe embedment depth
and other as outlined in Elias et al. (2001).
36
3.2.2
Determination of Requirement
RE wall
Figure 3.1: RE wall Design with Soil Nailing Wall (Elias et al, 2001)
37
3.3
Decision Point
The decision will not only be based on the relative cost and speed of
construction, but may incorporate other considerations such as aesthetics and
compatibility with other project construction or structures. Another consideration are
soil condition either conducive to soil nailing or sheet piling and profile change
grade.
3.4
The situation where reinforced earth wall was generally constructed has been
identified and divided into 3 categories which are cut condition, cut/fill condition
and fill condition. Once a difference in grade has been identified as part of the
design process, the decision must be made to construct a slope (reinforced or
unreinforced) or a retaining wall. If adequate space exists, construction of a slope
should first be considered. With regards to the wall selection, the following general
criteria require consideration as above mentioned.
First consideration is whether the wall will be built in cut, cut/fill or fill. Fill
type walls may be constructed in cut situation but for all type of cut walls is not true
to construct in fill situation. Example of cut wall is soil nailing. However the
construction of fill walls in cuts situation requires additional excavation behind the
face of the wall depending on space available for excavation. To ensure the
additional slope excavation in cut situation is stable during pre-construction of fill
wall, may requires shoring wall as shown in Figure 3.1. However, a more
appropriate cut type wall should first be considered before combine amongst two of
them.
38
Cut/fill situation involves placing fill on the upper portion of a slope and cut
in the lower portion of the slope. Construction of reinforced earth wall requires that
adequate space is available for excavation. If space is not constraint on top of the
slope, therefore it is recommended to use trapezo idal design of RE wall as shown in
Figure 2.17 in Chapter 2. The excavation for this design could be minimized and
less disturbance on the stability of original slope profile. When the space is limited
on top, like the road cannot be closed or diverted, thus temporary systems are
required to hold the slope during the construction of retaining walls. If the wall is
low, may be economical to construct tie-back wall or sheet piling wall.
Fill wall construction is on either level or sloping ground. For level ground
situations, construction of reinforced earth wall is generally economical. RE walls
on slopes require an excavated bench for construction. Excavation of the bench is
accomplished either through construction of a temporary slope or a shoring wall
(shoring wall such as soil nailing, tie-back wall or sheet pile wall). If this situation
requires permanent shoring and RE wall, so this type of wall combination renowned
as shoring mechanically stabilized earth wall or SMSE wall (AASHTO, 2002). As a
result, allows shorter RE wall reinforcement and reduce excavation quantity.
CHAPTER
RESEARCH METHODOLOGY
4.1
Introduction
4.2
Literature Review
Literature review was carried out to collect data to support the understanding
of the study. Information are generated and extracted from general sources such as
books, e-books, articles, journals, papers and conference proceedings, which are
related to reinforced earth wall system or projects. The published technical journals
40
were collected from International Geotechnical Conference and others. The thesis
was also retrieved from Sultanah Zanariah Library (PSZ), UTM.
4.3
Quantitative research generates data in the form of numbers through the use
of selective survey research, usually includes physical and statistical controls to
allow the testing of hypothesis. However the qualitative data collected had been
analyzed using quantitative method such as frequency analysis.
4.4
Questionnaire Survey
The second stage in methodology is collecting premier data. The premier data
is a recent data required in the study. Questionnaire survey were distributed to the
selective construction firms or contractor who directly involved in the design and
construction of the reinforced earth wall. This is some kind of objective way in
collecting data, and is relevant because it is directly involved the relevant parties.
41
However, not every single data could be collected through questionnaire
survey. Additional information such as personal view and comments about the
common reinforced earth wall and the suitability condition to construct it may be
difficult to be collected in the questionnaire. In view to the constraint in
questionnaire survey, the interview will be implemented. Based on the interview the
normal practice used by the experienced consultant and contractors in answering the
question will be identified.
4.5
The complete set of questionnaire survey forms have been prepared for every
selective respondent for the purpose of collecting data. The preparation of the said
forms, shall be based on the issues raised in literature review study. The objective
questions comprised of the survey on the advantages and disadvantages of using
reinforced earth wall as retaining structure.
Part C Find out the most popular factor that relate to each
advantages and disadvantages.
42
To elicit the extent of contribution of factors, the survey respondents were
asked to rate against the five-point scale. The responses to the questionnaire is based
on Average Index (AI) scale of five ordinal measures which is from one (1) to five
(5) according to the level of contributing factors attributed to the questions as shown
in Figure 4.1. The formula used to calculate Average Index (Odeh and Batainneh,
2001) is as follow:
Average Index = (aX), whereby X = n/N
Scale of 1 to 5
5 = Highly contributing
4 = High contributing
3 = Medium contributing
2 = Low contributing
1 = Least contributing
43
The computation of the Average Index (AI) this formula will yield the value
of AI ranging from 1 to 5. The values 1 represent the lowest strength and the value 5
representing the maximum strength.
4.6
There are two (2) methods applied in the distribution of questionnaire survey.
The methods are through internet and surrendered by hand by the researcher.
Even though there are various methods in practiced, the researcher found that
the methods applied is the practical way and sufficient to meet the study objective
and the constraint to complete the whole study.
4.7
Interviews
44
4.8
4.9
In face to face interviews the respondents have been asked about their
opinion with regard to the common reinforced earth wall in Malaysia and the
suitability evaluation on using reinforced earth as retaining structure based on profile
change grade. The interviewees have been responded to the structured interview
question with reference to their real experience while working in retaining wall
projects. Thus has supported the data collection of this study.
CHAPTER
5.1
Introduction
This chapter analyses the data collected from the questionnaires and
interviews. The method used is discussed in Chapter 4.
5.2
Based on the structured questionnaire, the respondents were asked to rate the
degree of contribution on the advantages and disadvantages listed in the literature
review. Furthermore the respondents were also requested to add any other factors
that related to reinforced earth retaining system.
The literature review were group into three categories, the common
reinforced earth retaining system in Malaysia, The advantages and disadvantages of
46
most common reinforced earth system and the suitability evaluation of reinforced
earth wall.
5.2.1
Respondents Background
There are 18 responses received from the contractors and consultant, four
(22%) of them are from top management, seven (39%) are project managers, while
five (28%) are project engineers and four are Site Supervisors (11%). Thus Table 5.1
shows the composition of respondent s position.
Respondents
Project Engineer
Site Supervisor
5.2.2
Respondents Experience
47
Table 5.2: Respondent s experience in Reinforced Earth wall projects
Experience
Respondents
4 to 7 years
7 to 10 years
5.2.3
Respondents
5 to 10 projects
10 to 15 projects
15 to 20 projects
14
5.2.4
In order to ensure that the data are gathered from different application of
reinforced earth wall, the proportion of respondents are tabulated based on type of
Projects that involve reinforced earth wall in their project.
48
Table 5.4 : Respondents involvement based on type of projects
Type of projects
Respondents
Bridge Abutments
Land Development
Railway
Retaining Wall
5.2.5
Rate of Response
5.2.6
The advantages of reinforced earth wall is divided into seven factors, known
as Economical, Aesthetic appearance, Long term durability, Structural flexibility,
Area of application, Environmental friendly and Sustainability concepts. Each item is
ranked separately to determine the most important factor that relate to each
advantages.
49
Activity, Uncertainty of horizontal alignment and Maintenance. Each item is also
ranked separately to determine the most critical factor that relate to each
disadvantages. Those advantages and disadvantages identified are not related to
technical matters. Results of questionnaires for the advantages and disadvantages of
reinforced earth wall are tabulated in Table 5.5 and Table 5.6 respectively.
50
Table 5.5 : The advantages of common reinforced earth retaining system.
Factor/ Description
Economical
Reduction on volume of concrete since
the thickness of precast panel is
uniform for any height.
Reduction on rebar cost caused by
BRC uses as reinforcement in precast
panels.
The installation can be done at a much
faster
rate,
therefore
reduce
construction time would lead to further
cost saving.
Aesthetic Appearance
The quality and appearance of panels
can be controlled at casting yard and
structured according to client needs
respectively.
Precast panels can be easily modified
to allow specific architectural finishes
provide for infinite possibilities in the
finished product.
Long term durability
Reinforced earth can be designed to 50
years and more. All factors are
considered in the design therefore the
design life can be theoretically
predicted
The reinforced earth wall is able to
carry high load capacity. The
increasing load application is not
much affected to the performance of
the system.
The properties of granular material
allow water to flow through as a result
reduces hydrostatic pressure and the
probability of wall to fail due to water.
Structural Flexibility
The flexibility of reinforced soil mass
produces uniform bearing pressure at
the base, resulting in lower design
bearing pressure, hence requiring
lesser foundation treatment at the base
The nature of precast panel and the
reinforced granular backfill allows for
significant
differential
movement
along the wall.
Rank
Total
Disagree
Total
Agree
3.33
61%
39%
12
4.61
1%
99%
10
4.33
1%
99%
14
4.22
0%
100%
3.67
44%
56%
12
3.89
22%
88%
12
3.78
27%
73%
11
4.05
16%
84%
10
3.89
27%
73%
10
4.55
16%
84%
51
Table 5.5 : The advantages of common reinforced earth retaining system (Contd).
AI
Rank
Total
Disagree
Total
Agree
11
4.61
0%
100%
3.33
61%
39%
13
4.72
0%
100%
13
3.05
83%
17%
14
4.11
5%
95%
10
4.55
0%
100%
13
3.83
22%
78%
52
Table 5.6 : The disadvantages of common reinforced earth retaining system.
Factor / Description
Standard Limitation
Reinforced earth wall requires large
base to accommodate reinforcement
length compare to conventional wall.
Reinforced earth wall is not
economical to build for height less
than four meters due to the minimum
reinforcement length stipulated in
BS8006.
Material Requirements
The using of galvanized steel bar and
metallic strip as reinforcement
requires that backfill meet minimum
electrochemical
requirement
for
corrosion protection.
Allowable load for high extensible
reinforcement materials must be
reduced to consider material factors
such as creep and construction
damage.
Verticality
The using of high extensible
reinforcement
may
face
the
verticality
problem
after
the
installation of reinforced earth wall.
For geo-synthetic reinforcement may
require a trench before laying it to
ensure that the verticality is within
the tolerance.
Future Activity
Reinforced earth wall is strictly not
appropriate for location where it may
be necessary to gain future access to
the underground utilities.
Any location subject to scouring in
the future must be avoided unless an
appropriate solution has been carried
out.
Uncertainty in Alignment
The installation of precast panels is
quite difficult to get a good curve
when the curvature radius is too
small.
If the wall is being installed at acute
corner place, the extra reinforcement
is requires to protect panel
movement.
Rank
Total
Disagree
Total
Agree
10
3.00
78%
22%
13
3.83
22%
78%
11
4.28
5%
95%
3.50
50%
50%
3.61
50%
50%
3.39
61%
39%
12
3.39
5%
95%
4.17
16%
84%
10
4.00
22%
78%
4.39
5%
95%
53
Table 5.6 : The disadvantages reinforced earth retaining system (Contd)
Factor / Description
Maintenance
Maintenance must be done
periodically to remove any trees
grow up in between the panels
(interlocking part) that might affect
the wall and scenery in the future.
Any deep root trees are not
allowed to plant within reinforced
soil area. It may contribute to the
failure of reinforcement to perform
as norm.
AI
Rank
Total
Disagree
Total
Agree
12
3.83
22%
78%
4.44
5%
95%
5.3
The whole method to obtain information for objective one and three is based
on interview as well as sketch was also distributed to help respondents to figure out
on what the questions want. The parties involved in getting information for these
objectives are different but the group number is similar. The panels are also consisted
of two (2) groups from Consultants and Contractors. There are two (2) consultants
and three (3) from Contractors taking part in this interview. They are all expert in
infrastructure works as well as slope stabilization works.
5.3.1
Content Analysis
Most of the answer given by the interviewees is almost the same. Even
though it has no ranking to the interview analysis like in questionnaire survey, but
54
the similarity of answer to the same questions are considered as achieving the
objective of the questions.
55
Questions
Interviewee A
Interviewee B
Interviewee C
Interviewee D
Interviewee E
General Manager
Unison Plus Sdn.Bhd
More than 10 years
Operation Manager
CHG Engineering Sdn
Bhd
More than 10 years
Engineering Manager
IJM Sdn Bhd
More than 10 years
Project Manager
UEM Builders
Bhd
8 years
- Pioneer system in
Malaysia since 1980s
- comes from overseas
and client confident on
their team.
- It is the cheapest
system in Malaysia.
Their effort is always
deliver and complete
on time.
- I understand that
Nehemiah
wall
is
aggressively trying to
put their product in
line with RE wall
- So, RE wall and
Nehemiah wall are
common in Malaysia.
- may be they offer a
good price or the client
see their system is
simple.
- Hexagonal shape is
getting popular at the
moment.
- Local product.
- Other system like SZ
shape, T shape and
inverted T shape.
- of course hexagonal
wall. Other than that
SZ wall, ARE wall,
AnchorSol wall
- All depend on how
aggressive they are in
promoting
their
system.
- In Malaysia , we
have another local re
wall like ARE wall,
Pati wall, AnchorSol
and Key-stone is also
included
Sdn
Director
Nik Jai Associates Sdn
Bhd
More than 10 years
56
Table 5.8 : Result of Interviews The Suitability Evaluation for Reinforced Earth Retaining Structure
Questions
1) Profile Change
Grade :CUT
(Limited condition)
What is the most
economical and suitable
retaining
for
this
condition?
What
is
the
recommended
alternative
system
applicable
for
this
condition?
Is there any suitable
system
other
than
retaining wall?
Interviewee A
General Manager
Mega Geoproducts and
Services Sdn Bhd
More than 10 years
- Soil Nailing with
guniting
Interviewee B
Director
Nik Jai Associates
More than 10 years
Interviewee C
Interviewee D
Interviewee E
Director
Juruwas Consultant
More than 15 years
General Manager
REM System Sdn Bhd
More than 10years
Operation Manager
CHG Eng Sdn Bhd
More than 10 years
Figure 2:
- soil nailing, slope can
be cut steeper
- Tie-back wall
- RE wall with
trapezoidal base design
- Crib wall
- Tie-back wall
- RC wall
- reinforced slope
- no
- reinforced slope
- no idea
Figure 1:
- RC wall with
inverted key base if the
wall is not so high.
- Soil nailing still the
most economical.
57
Table 5.8 : Result of Interviews The Suitability Evaluation for Reinforced Earth Retaining Structure (continue)
Questions
2) Profile Change
Grade :
CUT/FILL
(Limited Condition)
Interviewee A
General Manager
Mega Geoproducts and
Services Sdn Bhd
More than 10 years
- RC wall with
inverted key base for
lower wall.
- For high wall,
definitely RE wall
What
is
the
recommended
alternative
system
applicable for this
condition?
- no
Interviewee B
Interviewee C
Interviewee D
Interviewee E
Director
Nik Jai Associates
More than 10 years
Director
Juruwas Consultant
More than 15 years
General Manager
REM System Sdn Bhd
More than 10years
Operation Manager
CHG Eng. Sdn Bhd
More than 150 years
- Use trapezoidal
design of MSE wall
- Staggered design of
MSE wall to reduce
excavation volume.
- RE wall with
varies reinforcement
length to minimize
of cutting original
profile
- RC wall
- sheet piling, can be
done with minor
excavation but soil
condition must be
verified for road
widening on top.
- Crib wall but the
traffic must be at
least 3m away from
the
edge
of
component.
- reinforced slope
- Conventional RC
wall with inverted
key base.
- sheet piling
- reinforced slope
- no
- no idea
58
Table 5.8 : Result of Interviews The Suitability Evaluation for Reinforced Earth Retaining Structure (continue)
Questions
Interviewee A
Interviewee B
Interviewee C
Interviewee D
Interviewee E
General Manager
Mega Geoproducts and
Services Sdn Bhd
More than 10 years
Director
Nik Jai Associates
More than 10 years
Director
Juruwas Consultant
More than 15 years
General Manager
REM System Sdn Bhd
More than 10years
Operation Manager
CHG Eng Sdn Bhd
More than 10 years
- based on Figure 4,
MSE wall is the most
economical
system
especially for limited
area.
- For unlimited area,
earth slope is the best
and cheapest.
What
is
the
recommended
alternative
system
applicable for this
condition?
Is there any suitable
system other than
retaining wall?
Figure 4:
- Unlimited fill area,
MSE wall system is
the most economical
and
easiest
to
construct.
Figure 5,
- MSE wall with
trapezoidal design
can be used or crib
wall.
- Earth slope is
practically used for
unlimited area.
- RC wall
Figure 4:
- Lower wall use
RC wall
- Higher than 4 is
economically
to
build
RE
wall
especially for bridge
abutment.
Figure 5:
- RE wall with
stepped design.
- For unlimited area,
I prefer to use earth
Slope
- Depend on high,
lower wall better use
RC wall.
3) Profile Change
Grade :
FILL
(limited condition)
- no
- no
- no
other
wall
is
conventional cantilever
wall
- not required
- no idea
CHAPTER
DISCUSSION OF RESULTS
6.1
Introduction
This chapter presents the analysis and discussion of the data collected from
responses of questionnaires and interviews. Analysis to see the highest contribution
factors to the application of reinforced earth wall.
6.2
The identification of most common reinforced earth wall has been determined
using two methods which are collecting from historical data and interview with
related parties. The historical data is based on market sharing since 1990 to 2008,
thus the total number of project and installed quantity are rely referred.
60
6.2.1
Based on Figure 6.1 and Figure 6.2, the historical data of erected reinforced
earth wall structure started 1990 to 2008 shows that the proportion of retaining wall
market based on types of wall used in Malaysia. REMS, the company who design
and supply reinforced earth wall with cruciform shape or commercially known as RE
WALLT M, is in the first ranked in term of market proportion in Malaysia. Since 1980,
they have installed more than one million meter square reinforced earth wall
structure throughout Malaysia. It was leading the market for the first ten year from
1980 to 1990 without competitors. Literature review has revealed that after 1990,
many reinforced earth wall shape were created or came to Malaysia market. The
local system that designed by Malaysian engineers like Nehemiah Wall (hexagonal
shape), TechWall (SZ shape), ARE Wall (T shape) and AnchorSOL Wall (inverted
T shape) are widely used. As mentioned in literature review, all local system uses
dead-man anchorage method.
Websol Wall
18%
Nehemiah Wall
6%
AnchorSOL Wall
2%
Key-Stone
1%
Others
1%
RE Wall
Websol Wall
Nehemiah Wall
AnchorSOL Wall
Key-Stone
Others
RE Wall
72%
Figure 6.1: Market Sharing of Reinforced Earth Wall for 1990 to 2000
(Source : ARE Wall Sdn Bhd, 2002)
61
PROPORTION OF REINFORCED EARTH WALL (2001-2009)
TechWall
10%
AnchorSOL Wall
4%
ARE Wall
4%
Key-Stone
2%
Others
1%
RE Wall
Websol Wall
Nehemiah Wall
AnchorSOL Wall
TechWall
RE Wall
40%
Nehemiah Wall
39%
ARE Wall
Key-Stone
Others
Websol Wall
0%
6.2.2
The most popular reinforced earth wall system choose by the interviewee is
RE Wall (60%) and followed by Nehemiah Wall (40%). Currently, these two wall
systems are become very common and familiar to the client and consultant. The price
per square meter is fundamental issue for them before tendering reinforced earth
project. The other common system are Pati Wall, ARE Wall, and AnchorSOL Wall.
In term of market sharing, it may very small compared to the top two but the existing
of them make Malaysia reinforced earth wall market more competitive and variety.
62
6.3
6.3.1
Economical
The highest rank in Average Index (AI) is reduction on steel bar cost caused
by BRC has been used in precast facing panel. The performance of BRC is almost
similar to the normal steel bar. In precast concrete panel, two number of steel bar
apply purposely to support anchor lug internally. 99% of respondents agreed with
this factor that lead to the cost saving of using reinforced earth wall structure.
The second factor that lead cost saving is the installation can be done as such
faster rate, therefore reduce construction time. 99% of respondent agreed with the
factor lead cost saving. The bigger the size of pre-cast concrete panel, the faster the
installation time consume. The installation speed is also depend on the number of
team involve in construction which is every team can install in range of thirty to fifty
meter square per day in normal weather and on level ground condition.
6.3.2
Aesthetic Appearance
The highest rank in Average Index is the quality of facing panels and
appearance can be controlled at casting yard. 100% of respondents agreed with this
63
factor. The client like Jabatan Kerja Raya (JKR) and Lembaga Lebuhraya
Malaysia (LLM) normally require their logo stamp on precast panel in every project
under them. This logo must be prefabricated and installed at site at certain position to
show that the project belongs to them. REMS wall offer many appearances on their
panel to fulfil client needs.
The second rank is precast panel can be easily modified to allow specific
architectural finishes. The mould base form is fixed and the supplier reluctant to
change their base form finishes. 56% of respondents agreed with the factor. In
normal business deal, during the tender interview, the supplier try to convince the
client to accept their product finishes.
6.3.3
The second ranked in AI is reinforced earth can be designed to fifty years and
more because of all factors are considered in the design calculation. Basically, during
the stability analysis stage of reinforced earth wall, all material factors are considered
but many reinforced earth wall failure were not caused by material factors but due to
external factor like global failure especially on slope condition.
The third ranked in AI is the reinforced earth wall is able to carry high load
capacity. The increasing on load is not affected to the performance of the system.
73% of respondents agreed with the statement the ability of reinforced earth wall to
64
carry high load but the load increase will affect the performance of the system.
Generally reinforced earth is resilient to normal impact loadings such as vehicle
impact. During the stability analysis, the designer has to ensure that every layer of
reinforcement utilize their strength associated with the load applied. If the load
increased after the installation of wall and was not considered in the design earlier,
this will become a nightmare to the client.
6.3.4
Structural Flexibility
The highest rank in AI is the nature of precast panels and the reinforced
granular backfill allows for significant differential movement along the wall which is
84% of respondents agreed on that. The segmental facing panels are able to react
individually to cater movement assisted by granular material that lay directly on firm
formation level.
6.3.5
Area of Application
The highest rank in Average Index is very little working area in front of the
wall and most of the activity takes place behind the wall. All respondent agreed that
65
this is the speciality of reinforced earth wall that uses erect from behind method
in installation process. The process would interrupt the construction due to traffic
congestion except at the beginning of installation require minor preparation to lay
levelling pad and the first row of panel need strut to support before connect to
reinforcement..
The second ranked is reinforced earth wall is most recommended for bridge
project especially bridge abutment thus all respondents agreed on the application of
reinforced earth wall. Thus, the bridge designer could eliminate pile for abutment to
allow the structural sit directly on reinforced backfill.
6.3.6
Environmental Friendly
66
flood. To form a formation level, it is necessary to cut and fill especially on
sloping ground but by using reinforced earth structures, formation level can be
remained high with minimum fill area thus reduce the probability of soil wash away
to the river that cause flash flood.
6.3.7
Sustainability Concepts
The highest rank in Average Index is 4.55 which recycle is one of the
sustainability concepts. Most of the steel mould is designed for thousand times use
for casting and other than panels, accessories can also be recycled and therefore to
help in reduction of site wastages. The reuse of same material when necessary will
reduce the energy to produce new components. As a result keep our natural resources
protected.
The second ranked in Average Index is 3.83 which the installation process
involves only backfilling and compaction. This process generates very minimal noise
at site. The installation process is simple and fast, no major concreting, no skilled
labour and sometime precast levelling pad is also be used and definitely the noise
generate from the activity is far below the minimum no ise level as stated in FMA
1967.
67
6.4
The disadvantages of reinforced earth wall are divided into six factors but it is
inadequate to represent all related to reinforced earth wall. This discussion is
complies with the limitation as stated in Chapter 1.
6.4.1
Standard Limitation
The highest ranking in Average Index (AI) is reinforced earth wall is not
economical for the height less than 4 meter due to the minimum requirement
stipulated in BS 8006 (1995). In BS 8006, it is very strict; the minimum length of
reinforcement for embankment wall is 3 meter regardless of height. If the designer
disobeys the limitation, anything happen, the designer must bear the cost.
The second ranked in Average Index is reinforced earth wall requires large
base to accommodate reinforcement length compare to conventional wall system. In
Malaysia, the standard in construction is mostly follows British Standard. The base
of reinforced earth wall must be designed 70% of total height otherwise the system
may face overturning failure but compare to conventional RC wall system, the base
of wall can be suit at site either L shape wall or inverted T shape.
68
6.4.2
Material Requirement
The highest ranking in Average Index (AI) is the using of galvanized steel bar
and metallic strip as reinforcement requires that backfill meet minimum
electrochemical requirement for corrosion protection. It is quite difficult to get that
backfill meet minimum requirement in addition, the cost may expensive than normal
selected earth fill. The contractor has to spend at least one week time to prepare and
send the sample for testing and get the result. This may delay the actual project
schedule.
6.4.3
Verticality
69
forward after construction. By the way, the weight of fill material is pushing the
undulating reinforcement into the trench makes it elongates during compaction.
6.4.4
Future Activity
The highest ranking in this category is any location subject to scouring in the
future must be avoided unless an appropriate solution has been carried out. The
facing panel sit on 350mm width mass concrete pad footing and the embedment is
depend on the height of wall basically 300mm minimum, this situation make
backfilling material would highly expose to scour if any activity in front of wall
disregard the condition.
The second ranked in AI, reinforced earth wall is strictly not appropriate for
location where it may be necessary to gain future access to the under ground utilities.
The underground utility must be highlighted before construction of any reinforced
earth structure. Normally the designer would come out with a special reinforcement
design whereby the reinforcement may connect to the reinforced concrete main hole
if the main hole is bigger than horizontal reinforcement spacing.
6.4.5
Uncertainty in Alignment
The highest ranking in this category is if the wall is installed at acute corner
place the extra reinforcement is required to protect panel movement. According to
installation manual, reinforcement must be placed perpendicular to the facing panels
and the maximum angle that the reinforcement can be twisted is within 15 degree
70
from the perpendicular line. If the space is not enough to accommodate the
required reinforcement length, the extra reinforcement must be utilized to connect
facing panel to facing panel purposely to ensure that the facing panel is not moving
due to the acute angle.
6.4.6
Maintena nce
The highest ranking in AI for this category is any deep root trees are not
allowed to plant within reinforced soil area. 95% of respondents agreed that the deep
root tree may contribute to the failure of reinforcement to perform as norm. The
stress and deformation of reinforcement increased while the root is pushing forward
precast concrete panels.
6.5
71
6.5.1
The highest ranked for both figure is on soil nailing, all interviewees agreed
that soil nailing is the most suitable and economical system for cut condition. The
construction method of soil nailing from top to bottom do not interrupt the existing
structure or traffic as shown in figure 1 and figure 2. The interviewees have also
clarified that reinforced concrete wall with inverted key base is also suitable for low
profile condition.
For the alternative system, 80% of interviewees agreed with the use of tieback wall as alternative retaining wall structure. The other alternative structure is
cribwall whereas 60% of interviewees agreed with the selection of it.
6.5.2
The highest ranking for this condition is reinforced earth wall with
trapezoidal design, the design of reinforcement is varies from top to bottom and
comply with the standard limitation as stipulated in BS 8006 (1995). The purpose of
this design is to reduce excavation of original earth slope that may disturb the
stability of the slope as well as traffic on top of slope. All interviewees agreed that
the trapezoidal design of reinforced earth wall is the most economical method to be
applied. For the alternative system, 100% of interviewee ranked on reinforced
concrete wall with inverted key base and the other wall system is crib wall whereby
40% of interviewees ranked on it.
Among three of the above, crib wall is system applying less cutting of
original ground but the vehicle s are recommended to move three meter away and can
not be running directly on the component and 40% of interviewees have justified to
72
select sheet pile for this condition. The condition of soil must be clarified before
deciding to use sheet pile.
6.5.3
The highest ranked is the interviewees have selected reinforced earth (RE)
wall or mechanically stabilized earth (MSE) wall system for both fill condition.
100% of interviewee agreed the economical system to be used in fill condition is
MSE or RE wall system. The interviewees have clarified that the system is suitable
for limited or unlimited area. The second rank for the most economical system is RC
wall. 40% of interviewees agreed that reinforced concrete wall system is suitable for
lower wall in this condition.
The alternative retaining system for this condition is RC wall and 40% of
interviewee agreed with the limitation of height. All interviewees have decided that
earth slope is the most economical technique to build for unlimited area.
CHAPTER
CONCLUSIONS
7.1
Introduction
This chapter will conclude the study and summarizes the achievement of this
study. This chapter will give recommendations for future study. Overall the
objectives of this study, as stipulated in Chapter 1 had been successfully achieved.
7.2
74
i.
The limited research time has limited author to obtain more respondents to
access the issues highlighted in the study. Limitation of this research includes
the results obtained from a small numbers of respondents. This study only
obtained 18 participants for questionnaire survey and 5 interviewees to
confirm the issues. To get comprehensive analysis the re should be more
participants from various experienced professional background especially for
objective three.
ii.
iii.
The problems on the data given by respondents in this study. Even though
most of the respondents are professional, however their answer might be
influenced by other technically proved factors.
7.3
Two methods have been used to seek this objective which is based on
historical data and interview. The historical data from year 2001 to 2008 as shown in
Figure 2 concluded that RE wall (40%) and Nehemiah Wall (39%) is the most
common reinforced earth wall in Malaysia. However, the presents of other reinforced
earth wall system such as TechWall (10%), AnchorSOL Wall (4%), ARE Wall (4%),
Key-Stone (2%) and others (1%) can not be presumed as ineffective system but as
long as they use the same method with the common system, should give them a
chance to serve.
75
According to the result of interview in Table 3, 60% of interviewees have
justified that RE Wall is the most common system in Malaysia, they concluded based
on many places especially highway projects used RE Wall and currently they are
leading the market. The second retaining wall system is Nehemiah Wall (40%). At
the same time, the interviewees have mentioned that they have experienced having
business with other system and some places used to select other than RE Wall and
Nehemiah Wall. Both methods summarized that RE Wall and Nehemiah Wall are the
most common reinforced earth wall system in Malaysia.
7.4
Whilst Figure 7.2 shows the disadvantages of reinforced earth wall, standard
limitation and verticality are not a critical contribution factor to the disadvantages of
the system. Most of respondents were not agreed to these factors influence the
application of reinforced earth wall. The highest contribution in disadvantages is
76
uncertainty in horizontal alignment and second is maintenance may cause the
problem to the wall.
Advantage Factors
Economical
4.09
Aesthetic Appearance
3.95
3.91
Structural Flexibility
4.22
Area of Application
4.22
Environmental Friendly
3.58
Sustainability System
4.19
3.2
3.4
3.6
3.8
4.2
4.4
Average AI
Disadvantage Factors
Standard Limitation
3.5
Material Requirement
3.89
Verticality
3.5
Future Activity
3.78
Uncertainty in Alignment
4.14
Maintenance
4.11
3.2
3.4
3.6
3.8
4.2
Average AI
7.5
77
This objective is divided into 3 categories such as Cut condition, Cut/fill
condition and Fill condition. The discussion is also divided into three categories.
Cut Condition
In the case, economical is measured based on the structure will be built with
minor change on original design profile to accommodate the wall and the system is
faster and stable. According to the result, most interviewees have justified that soil
nailing with shotcrete is the most economical system to apply for this condition. The
system is suitable for both situation either traffic constraint on top or at toe of the
slope. Furthermore, the slope can cut steeper and create more space especially for
road widening at toe of the slope. This method reduce excavation quantity whereby
may disturb the overall stability of the structure on top such as bridge abutment.
Other interviewee agreed with the application of reinforced concrete wall with
inverted key base and tie-back wall.
To conclude, the most economical system for both situation traffic at toe and
traffic on top of the slope is soil nailing. The alternative system is tie back wall, RC
wall and cribwall.
Cut/fill Condition
This condition requires placing fill on the upper portion and cut in the lower
portion. For high wall, the construction of reinforced earth wall requires adequate
space for reinforcement as well as increase volume of excavation. To overcome the
problem reinforced earth wall with trapezoidal width design must be used. It is mean
78
that reinforcement is varies in length. For alternative system, permanent sheet pile
with anchor and RC wall is recommended.
Fill Condition
Reinforced earth wall system is recommended and economical to use for fill
condition especially for propose flyover in urban area. It advantages is comply with
the construction principal which are cost, time, quality and environmental. For urban
area, whereby space is limited and time to complete is important to avoid traffic
congestion, reinforced earth wall can effort to fulfill the tight requirement. The
installation concept erect from behind is not interrupt traffic. The alternative
system is RC wall especially for lower wall. The summary of objective 3 is shown on
Figure 7.3.
Identify Profile Change
Grade
Limited Space
Retaining Wall
Cut
Cut/Fill
Traffic at toe
Traffic/structure
on top
Soil Nailing1
Soil Nailing1
RC Wall2
Tie-Back wall2
- Crib Wall
- RE Wall
Reinforced slope
RE Wall1
RC Wall2
Fill
Access
limitation
Steep
slope/terrain
RE wall1
RE wall1
RE wall1
Sheet Pile2
RC wall2
- RC Wall
- Crib Wall
Notes:
1. Most economical
2. Alternative system
79
7.6
From the literature review and results of this study, the author recommends
further study of the following aspects:
i.
ii.
To study the possibility of using earth fill as backfill material for reinforced
earth wall as alternative to granular fill.
iii.
7.6
Conclusion
Overall of this study has achieved the objectives. The advantages and
disadvantages of common reinforced earth retaining wall have been discussed in
detail. The suitability evaluation for the construction of retaining wall has also been
discussed even though the results achieved were not considering many factors such
as technical analysis and cost breakdown but at least the idea to propose where to
construct reinforced earth wall has been identified.
80
REFERENCES
BS 8006 (1995). Code of Practice for Strengthened/reinforced Soils and other fills.
British Standard Institution, London. Pg. 67.
Chiu, H.K, Wong, A.K.W, and Lee, C.H, (1997). Reinforced Earth Walls in
Malaysia, Proceedings Ninth Southeast Asian Geotechnical Conference,
Bangkok, Thailand.
Nehemiah (2008). Nehemiah wall to go for listing when time is right. Bernama,
Nov. 06, 2008.
Elias V, Christopher B.R. and Berg R.R. (2001). MSE wall and Reinforced Soil
Slope, Design and Construction Guidelines Report no. FHWA-NH1-00-43,
Federal Highway Administration, March. 394 pp.
81
Schlosser, F (1990), Theory and Design Related to The Performance of
Reinforced Soil Structure. Proceeding of the International Reinforced Soil
Conference organized by The British Geotechnical Society, Glasgow, 10-12 Sept
1990.
Lee, C.H. (2006), Segmental Reinforced Soil Wall for Putrajaya Project. Kuala
Lumpur, Malaysia.
Lam, L.C. (2004), Reinforced Earth Walls-sustainable retaining wall structures along
Castle Peak Road, Highway Department Newsletter, Hong Kong.
Chan, S.F. (2000) Reinforced Soil Structure using Geogrids. Asian Geosynthetics
Conference, Kuala Lumpur, Malaysia.
Tan, K.C. (2002). Anchored-Reinforced Earth Wall Sdn Bhd: Marketing Strategy,
Petaling Jaya, Selangor. Sept 2002.
Whitlow, R (2001). Basic Soil Mechanics 4th Edition, Prentice Hall, Pearson
Education Limited. 2001. pg 273.
82
APPENDIC A/1
Questionnaire Survey - Introduction
The questionnaire divided into two parts, Part A (Professional Background) and Part
B (Respondents view on economical, aesthetic appearance, durability, flexibility and
sustainability).
83
APPENDIC A/2
Professional Background
1. Respondents background
Name
:..
Qualification
:..
Position
:..
Company name
:..
Registration class
:.
Telephone no.
:..
Fax
:..
Company chop
:.
84
APPENDIC A/3
Professional Background contd
2. Years of experienced in reinforced earth wall projects?
Less than 4 years
7 to 10 years
4 to 7 years
15 to 20 projects
5 to 10 projects
10 to 15 projects
What is the total quantity ....................................
(if possible, please attach the detail of completed project)
Retaining Wall
Railway
.
85
APPENDIC B/1
Questionnaire Survey
The advantages of common reinforced earth retaining system
1st Economical.
(a)
(b)
(c)
(b)
(b)
(c)
Strongly
disagree
disagree
neutral
agree
Strongly
agree
.
86
APPENDIC B/2
Questionnaire Survey
The advantages of common reinforced earth retaining system contd
Reinforced
earth
system
is
most
recommended for bridge project especially
bridge abutment.
(b)
(c)
(b)
(b)
Strongly
disagree
disagree
neutral
agree
Strongly
agree
.
87
APPENDIC B/3
Questionnaire Survey
The disadvantages of common reinforced earth retaining systems contd
(b)
(b)
3rd Verticality
(a)
(b)
(b)
Strongly
disagree
disagree
neutral
agree
Strongly
agree
.
88
APPENDIC B/4
Questionnaire Survey
The disadvantages of common reinforced earth retaining systems contd
(b)
6th Maintenance
(a)
(b)
Strongly
disagree
disagree
neutral
agree
Strongly
agree
89
APPENDIC C/1
Interview The Common Reinforced Earth Retaining System
1.
2.
What are the factors make the above system become popular in Malaysia?
______________________________________________________________
______________________________________________________________
______________________________________________________________
3.
What are the other reinforced earth retaining systems that frequently used?
______________________________________________________________
______________________________________________________________
______________________________________________________________
90
APPENDIC D/1
Interview The Suitability Evaluation for Retaining Wall Structure
LIMITED SPACE
(1) What is the most economical (2) What is the
and suitable retaining system for recommended alternative
this condition?
system applicable for this
condition?
1) Cut Condition
Figure 1
Figure 2
Figure 2
Figure 1
Figure 3
2) Cut/Fill Condition
3) Fill Condition
Figure 4
Figure 5
Figure 5
Figure 4
Figure 3
91
APPENDIC E/1
Reinforced Earth Wall System A Part of Completed Projects
92
APPENDIC E/2
Reinforced Earth Wall System A Part of Completed Projects (contd)
93
APPENDIC E/3
Reinforced Earth Wall System A Part of Completed Projects (contd)
31) RTM-NPE,
Kuala Lumpur.
32) NPE-BR13,
Kuala Lumpur.