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EXAMPLE 2 Spur Gear

A two-stage spur gear reducer is designed to transmit 9kW of power at 900 rpm to an output shaft rotating at 150 rpm. The gears are made of plain carbon steel with a surface hardness of 300BHN. The module is calculated as 6mm. This results in a pinion diameter of 108mm and gear diameter of 264mm. Checking for safety against wear and dynamic load using Spotts' equation shows the design is safe.

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550 views4 pages

EXAMPLE 2 Spur Gear

A two-stage spur gear reducer is designed to transmit 9kW of power at 900 rpm to an output shaft rotating at 150 rpm. The gears are made of plain carbon steel with a surface hardness of 300BHN. The module is calculated as 6mm. This results in a pinion diameter of 108mm and gear diameter of 264mm. Checking for safety against wear and dynamic load using Spotts' equation shows the design is safe.

Uploaded by

rip111176
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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EXAMPLE; 2

A two stage spur gear reducer is to be designed The input shaft transmits
9KW at 900 rpm and the speed of the output shaft can be 150+_1 rpm .
sut=750

The gear are made of plain carbon steel with.

N
mm 2.

Gears are

to be heat treated to a surface hardness of 300BHN services factor is


taken as 1.5 and factor of safety as 2. Assuming
velocity factor to
account for dynamic load. Determine module of gear number of teeth
and pitch circle diameter check the safety of the design as per spots
equation for dynamic load if the gears are manufactured to the accuracy
of grade 8 for Which tolerance e=16.00+1.25 Where is tolerance
factor

=m+0.25 d .

SOLUCTION ;
GIVEN DATA ;

sut=750 n /mm2

P=9KW
N=900RPM

Fs=2

M=?

Dp=?

BHN=300
Zg=?

Zp= ?

Pinion in each stage can be 18 teeth,

900
150 = 6 rpm

output shaft=

Speed ratio each stage =

6=2.45

Zp= 18 2.45=44
Actual speed reduction =44/18 -2.44
Find speed of output shaft =

900
( 2.44 ) 2 = 150.6 rpm

Power P = 9kw
N1 =900 RPM
Torque T1 =

900 60
2 900

=96.5

n
m

Gear 2 and pinion 3 are integral on one shaft

900
=
2.44

367 rpm

Torque between pinion 3 and gear 4

Cs=1.5

T2 =

900
T 1 =
367

900
95.5=
367

234

N
M

Diameter of pinion
Dp= 18 mm
Pitch line velocity V =

2 367 18 M
1

60
2
1000
3

VELOCITY FACTOR Cv = 3+ v

234

Tooth load Pt 9 m

1000 N

26000
M

Effective tooth load Peff = Pt.

Cs
Cv

26000 1.5

(3+0.346 m)
m
3

13000
m

(3+0.346m)

39000+ 4498 m
m

BEAM STRENGTH ;
Sb =

b=

b . m. b y
sut 750
n
=
=250
3
3
mm 2

B =10m

y = 0.308 for teeth

Sb= 10m m 250 0.308


Sb= 770 m2 , N
Sb = Fs Peff
770 m3 = 2

3
3+ 0.346 m

( 39000+m4498 m )

= 0.346 M

770m3 = 78000+ 8996m


m 3 = 101.3 +11.683
A module of 6mm safety taken
Dp = 18 6=108 mm
Dg =44

6=264 mm

For grade 6
Pinion ; =m+0.25 d
=6+0.25

108

=8.6
Ep = 16+ 1.25
=16+ 1.25 . 8.6
Ep = 26.75

Gear;

=6+ 0.25 264


=10.062
Eg = 16+ 1.25 10.062
Eg= 28.58

E =Ep +Eg
=26.75+28.58
E= 55.33

2530 R 1+ R 2

Dynamic load Pd = E Mp Zp b R 1 R 2

55.33 103 367 18 60 54 132


Pd=
2530 54 2+1322

61787
142.62
Pd =433.228 N
Peff= Cs . Pt + Pd
1.5

2600
+ 433.228
6

Peff = 6933.3 N
Sb = 770 m2 = 770

6 2

= 27720 N

Wear strength ;

Dp q K

Sw = b

Ratio factor Q =

44+18

2 Zg 2 44
Zg+ Zp

Q = 1.42
Load stress factor
K = 0.16

= 0.16

2
( BHN
100 )
2
( 300
100 )

K = 1.44
Sw = 60 108 1.42 1.44
Sw= 13250 N
Sw Sb
Sspotts Sw
Design of safe against wear and spots equation load

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