Custom Design Clutches and Brakes

Selection & Features ................................................................................................6

Applying Clutches & Brakes ....................................................................................7
Clutch Selection Guide ..............................................................................................8
Brake Selection Guide ..............................................................................................9
Custom Design Product Line
Size 120

Clutches ............................................................................14-17
Clutch Couplings ..............................................................90-93
Brakes ..........................................................................146-147

Size 170

Clutches ............................................................................18-21
Clutch Couplings ..............................................................94-97
Brakes ..........................................................................148-149

Size 250

Clutches ............................................................................22-25
Clutch Couplings ............................................................98-101
Brakes ..........................................................................150-151

Size 400

Clutches ............................................................................26-29
Clutch Couplings ..........................................................102-105
Brakes ..........................................................................152-153

Size 500

Clutches ................................................................30-31, 72-73

Clutch Couplings ..........................................106-109, 134-137
Brakes ..........................................................................154-157
Clutch Brake Couplings ................................208-211, 214-217

Size 650

Clutches ............................................................................32-35
Clutch Couplings ..........................................................110-113
Brakes ..........................................................................158-159
Clutch Brake Couplings ................................................212-213

Size 825 & 1000

Clutches ................................................................36-51, 74-81

Clutch Couplings ..........................................114-121, 138-141
Brakes ..........................................................................160-167
Clutch Brakes................................................................188-195
Clutch Brake Couplings ................................................218-221
Motor Brakes ................................................................176-183

Size 1225

Clutches ................................................................52-59, 82-85

Clutch Couplings ..........................................122-125, 142-143
Brakes ..........................................................................168-171
Clutch Brakes................................................................200-203
Clutch Brake Couplings ................................................224-225
Motor Brakes ................................................................184-187

Size 1225/1000

Clutch Brakes................................................................196-199
Clutch Brake Couplings ................................................222-223

Size 1525

Clutches ................................................................60-71, 86-89

Clutch Couplings ..........................................126-133, 144-145
Brakes ..........................................................................172-175

Size 1525/1225

Clutch Brakes................................................................204-207
Clutch Brake Couplings ................................................226-227

Custom design with

off-the-shelf components
For maximum mounting versatility
and design flexibility Custom Design
products may be designed into the
most demanding and space restrictive
applications. They require additional
engineering and assembly capability,
but their lower initial cost and wider
range of sizes makes them an ideal
consideration for many applications.
Like all Warner Electric packaged
clutches and brakes, they never need
adjustment, and they are built to the
same standards of quality and
performance.

Wide Range of Sizes

Assembled around the basic
components of an electric clutchbrake, magnet and armature,
custom design products come in a
tremendous range of sizes, torque
ratings and configurations.

Application Engineering ........................................................................................229

Ordering Information ............................................................................................257

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Product Line
Clutches
SF series

Clutch Couplings
Page 14

Stationary Field Design

The SFC Series clutch couplings

employ the same basic
components as the SF design
except for a splined hub and
adapter which serves as a
coupling for in-line shaft
applications.

The SF design eliminates

collector rings and brushholder. Ideal for adverse
environmental conditions.
Mounting tolerances are
generally more critical than
the PC design.

Page 72

Primary Design
Current is carried through
brushes and the collector
ring to the rotating magnet.
The PC design is less
expensive than the SF
design.

Page 90

Stationary Field Design

Flange or bearing
mounted styles

PC series

SFC series

PCC series

Page 134

Primary Design
Coupling Unts
The PCC Series clutch
couplings employ the same
basic components as the PC
design except for a splined
hub and adapter which serves
as a coupling for in-line shaft
applications.

Application

Application

A clutch is used when the load is

driven to a parallel shaft through
sheaves, belts, sprockets or gears.

A clutch coupling is used

to couple two inline shafts.

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Product Line
Brakes

Clutch/Brake Combinations

PB series

Page 146

PCB series

Page 188

Brake

Primary style clutch/brake

The PB Series brakes consist of a

magnet, armature and mounting hub
in a very simple and extremely
compact design.

The PCB Series clutch-brakes

combine a PC clutch and a PB
brake into one compact design.

Application

Application

A clutch-brake is used to combine

the functions of a clutch
and a brake in a
compact assembly.

A brake is used when

a rotating load is to
be stopped.

MB series

Page 176

Motor Brake
MB motor brakes are
composed of a PB Series
brake mounted on a NEMA
C-face adapter and cover
assembly.

Application
A motor brake mounts
directly on the end bell
of a double shafted
motor.

SFPBC series

Page 208

Stationary Field Clutch/Brake

Coupling
The SFPBC clutch/brake coupling
series combines and SFC clutch
coupling with a PB brake.

PCBC series
Page B-214
The PCBC clutch/brake coupling
series combines a PCC clutch
coupling with a PB brake.
Application
A clutch-brake coupling
is used to combine the
functions of a clutch
coupling and a brake.

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Design Features
Versatility and Flexibility
Coil
Available in various voltages for each model.
Warner Electric controls (see controls
section) provide optimum performance
and controllability. All Warner Electric
units are either UL listed or recognized.
All are CSA certified.

Armature
Fluted and segmented.
Designed as a cooling
device to dissipate
maximum heat and
increase life.

Magnet or Field
Brake magnet mounts to any
machine member. Warner
Electric clutches are available
in flange mount or bearing
mount designs.

Bushings
Standard industry bushings
are used in all the larger
sizes to meet your shaft
size requirement. Several
bore sizes are available as
standard in each of the
smaller models.

Armature Drives
Heavy duty spline drive
absorbs shock. Rugged, long
life materials used in outer and
inner spline members. Pin drive
design available for normal,
lighter duty applications. Antibacklash armatures available
for sizes 170, 250, and 400.

Friction Material
Standard friction material represents the
optimum in high torque performance and
long life. Long wearing LK facing is
available in the larger models to meet
application requirements where
exceedingly long life is a critical
design factor.

Custom design brakes and clutches are

user assembled from standard components for optimum performance in the
smallest possible package size.
Easily adaptable to any mounting
requirement
Low initial cost
Wide range of models and options
10 sizes from 1-1/4" to 15-1/4"
diameter
45 models of clutches, brakes and
motor brakes
Torque range: 5 lb.in. to 1350 lb. ft.
Horsepower capability to 100 HP

Wide range of sizes

Assembled around the basic components of an electric clutch-brake,
magnet and armature. Custom design
products come in a tremendous range of
sizes, torque ratings and configurations.

LK friction material
Warner Electric offers a special low
coefficient (LK) friction material for many
standard clutches and brakes. Since
two friction materials are available, a
comparison of LK to standard is in
order.
Since LK has a lower coefficient of
friction, lower torque capability results.
With LK facing, static torque capacity is
only about 60% of catalog rating for any
given size. So if a specific size clutch or
brake is chosen for its rated torque
capacity and LK facings are substituted
for standard, a larger size unit will be
needed to provide the same torque.

engagement time is increased and

shock is reduced. LK material will also
reduce engagement noise, so it can
be successfully employed where high
noise levels are a problem. It is the
standard facing in all tension brakes
and motor brake magnets.
For more information on LK facing,
see page 232.

If lower torque ratings can be considered a disadvantage, what are the advantages of LK material? The first is
longer life. An ideal situation for LK use
is a constant slip application which
requires a large unit for high heat dissipation. Another feature of LK is "softer"
pickup. Since more slippage will occur,

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Design Features
Two clutch designs

Antibacklash Armature

Autogap System

Positive Disengagement

The Autogap is a system designed to

separate the armature from the friction
face. This spacing is automatic and
occurs prior to total magnetic decay,
effectively eliminating noise by preventing drag.

The leaf springs which attach

armature to hub pull the armature
back sharply when the coil is
deenergized, providing positive
disengagement. Wear, heat, and
noise caused by dragging armatures
are eliminated.

Bi-Directional Operation
SF design
Stationary Field Clutches
The SF design eliminates collector rings
and brush holder. Ideal for adverse
environmental conditions. Mounting
tolerances are generally more critical
than the PC design.

Will operate equally well in both

clockwise and counterclockwise
directions.

Low Engagement Noise

Leaf spring design isolates armature
engagement vibration, effectively
dampening engagement noise.

High Cycle Rate Capabilities

Makes these armatures suitable for
computer and business machine
applications and other uses which
require high cycle rates for extended
periods.

Slotted Armatures for Greater

Torque Stability

In Normal Duty units the autogap is

incorporated as part of the drive pin
assembly. In Heavy Duty units the
autogap is incorporated as part of the
armature/splined hub assembly.
The key advantage that the Warner
Electric autogap system provides is
automatic adjustment for wear, ensuring
that the air gap between friction faces is
the same throughout the life of the
clutch or brake. This in turn provides:
Consistent torque throughout the life
of the unit
Consistent engagement time
throughout the life of the unit
Freedom from maintenance
adjustment.
For more detail on autogaps, see page
231.

Friction faces can withstand heat

inputs without distortion.

PC design
Primary style clutches
Current is carried through brushes and
the collector ring to the rotating magnet.
The PC design is less expensive than
the SF design.

Dimensions, part numbers, and specifications are listed in product

descriptions for sizes 120, 170, 250
and 400 clutches and brakes.

Antibacklash Armature
Normal duty vs. Heavy duty armature drives
Normal Duty

Warner Electric's spring-mounted

antibacklash armature design, initially
introduced for use in high-cycle-rate
applications, is now available for sizes
120, 170, 250, and 400 for general
performance applications.
Here are some of their performance
features:

Zero Backlash
All backlash, or play, inherent in other
armature designs is eliminated.
Torque is transmitted through leaf
springs which are riveted solidly to
armature and hub.

Warner Electric (800-234-3369)

Torque is transmitted through three

or four drive pins. Proven standard of
the industry for all normal duty
applications. Standard on clutches,
brakes, motor brakes and clutchbrakes, size 500 to 1525.

Torque is transmitted through a

rugged splined hub to a mating
splined adapter bolted to the
armature. Designed for heavy cycle
duty and shock loading applications.
Standard on clutch couplings,
clutch-brake couplings and ElectroPacks. Optional on brakes and
clutches size 500 to 1525.

Heavy Duty Drive

Custom Design Clutches and Brakes

Selection
Clutches

Clutch
Couplings

SFC (Stationary Field

Clutch Coupling)

SF (Stationary Field Clutch)

Model
Number

Outside
Max. Rated Diameter
Torque
(inches)

Overall
Length
(inches)

Overall
Length
(inches)

Page No.
90, 92

Page No.

SF-120

5 lb.in.

1-1/4

1-3/8

14, 16

SFC-120

5 lb.in.

1-1/4

SF-170

15 lb.in.

1-3/4

1-7/8

18, 20

SFC-170

15 lb.in.

1-3/4

1-3/8

94, 96

SF-250

70 lb.in.

2-5/8

3-1/2

22, 24

SFC-250

70 lb.in.

2-5/8

2-1/4

98, 100

SF-400

270 lb.in.

4-1/4

3-3/4

26, 28

SFC-400

270 lb.in.

4-1/4

2-3/4

102, 104

SF-500

50 lb. ft.

5-1/4

30

SFC-500

50 lb. ft.

5-1/4

3-7/8

106, 108

SF-650

95 lb. ft.

6-3/4

3-3/8

32, 34

SFC-650

95 lb. ft.

6-3/4

3-5/8

110, 112

SF-825FM

125 lb. ft.

8-5/8

36, 40

SFC-825FM

125 lb. ft.

8-5/8

4-3/8

114

SF-825BM

150 lb. ft.

8-5/8

2-3/4

38, 42

SFC-825BM

150 lb. ft.

8-5/8

4-5/8

116

SF-1000FM

240 lb. ft.

10-3/8

3-1/8

44, 48

SFC-1000FM

240 lb. ft.

10-3/8

5-7/8

118

SF-1000BM

240 lb. ft.

10-3/8

3-1/8

46, 50

SFC-1000BM

240 lb. ft.

10-3/8

5-7/8

120

SF-1225FM

465 lb. ft.

12-3/4

3-3/4

52, 54

SFC-1225FM

465 lb. ft.

12-3/4

6-3/8

122

SF-1225BM

465 lb. ft.

12-3/4

3-3/4

56, 58

SFC-1225BM

465 lb. ft.

12-3/4

6-3/8

124

SF-1525FM

700 lb. ft.

15-3/4

4-1/4

60, 62

SFC-1525FM

700 lb. ft.

15-3/4

6-1/2

126

SF-1525BM

700 lb. ft.

15-3/4

4-1/4

64, 66

SFC-1525BM

700 lb. ft.

15-3/4

6-1/2

128

SF-1525H.T.FM

1,350 lb. ft.

15-3/4

68

SFC-1525H.T.FM 1,350 lb. ft.

15-3/4

6-1/2

130

SF-1525H.T.BM

1,350 lb. ft.

15-3/4

70

SFC-1525H.T.BM 1,350 lb. ft.

15-3/4

6-1/2

132

Overall
Length
(inches)

Page No.

4-1/4

134, 136

PC (Primary Clutch)
Model
Number

PCC (Primary Clutch Coupling)

Outside
Max. Rated Diameter
Torque
(inches)

Overall
Length
(inches)

Outside
Max. Rated Diameter
Torque
(inches)

Page No.

Model
Number

PC-500

40 lb. ft.

3-1/4

72

PCC-500

40 lb. ft.

PC-825

125 lb. ft.

9-1/4

3-1/2

74, 76

PCC-825

125 lb. ft.

9-1/4

4-3/8

138

PC-1000

240 lb. ft.

10-7/8

3-7/8

78, 80

PCC-1000

240 lb. ft.

10-7/8

5-7/8

140

PC-1225

465 lb. ft.

12-7/8

4-1/2

82, 84

PCC-1225

465 lb. ft.

12-7/8

6-1/2

142

PC-1525

700 lb. ft.

16-1/8

4-3/4

86, 88

PCC-1525

700 lb. ft.

16-1/8

6-3/4

144

ND = Normal Duty
HD = Heavy Duty
HT = Hi Torque

Outside
Max. Rated Diameter
Torque
(inches)

Model
Number

ND = Normal Duty
HD = Heavy Duty

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Selection
Brakes

Clutch/BrakeCombinations

PB (Primary Brakes)

PCB Clutch/Brake
(Primary Clutch Brake)

Model
Number
PB-120

Outside
Max. Rated Diameter
Torque
(inches)
5 lb.in.

1-1/4

Overall
Length
(inches)
1

Page No.
146

PB-170

15 lb.in.

1-3/4

1-3/16

148

PB-250

70 lb.in.

2-5/8

150

PB-400

270 lb.in.

4-1/4

2-1/4

152

PB-500

40 lb. ft.

5-1/8

154, 156

PB-650

95 lb. ft.

6-1/2

2-7/8

158

PB-825

125 lb. ft.

8-5/8

3-1/2

160, 162

PB-1000

240 lb. ft.

10-1/4

4-1/8

164, 166

PB-1225

465 lb. ft.

12-5/8

5-3/8

168, 170

PB-1525

700 lb. ft.

15-1/2

4-1/2

172, 174

Outside Overall
Max. Rated Diameter Length
Torque
(inches) (inches)

Model
Number

Page No.

PCB-825ND/HD

125 lb. ft.

9-1/4

5-1/2

188, 190

PCB-1000ND/HD

240 lb. ft.

10-7/8

192, 194

PCB-1225ND/HD

465 lb. ft.

12-7/8

6-7/8

200, 202

PCB-1225/1000

465/240 lb. ft.

12-7/8

6-1/4

196, 198

PCB-1525/1225

700/465 lb. ft.

12-7/8

7-1/6

204, 206

Overall
Length
(inches)

Page No.

SFPBC Clutch/Brake Coupling

(Stationary Clutch Brake Coupling)

MB Motor Brakes
Model
Number

Outside
Max. Rated Diameter
Torque
(inches)

Overall
Length
(inches)

Page No.
176, 178

MB-825ND/HD

80 lb. ft.

11-1/2

4-1/4

MB-1000ND/HD

160 lb. ft.

13-1/4

4-3/4

180, 182

MB-1225ND/HD

260 lb. ft.

15-3/4

184, 186

Model
Number

Outside
Max. Rated Diameter
Torque
(inches)

SFPBC-500

50/40 lb. ft.

5-1/4

5-3/8

208, 210

SFPBC-650

95 lb. ft.

6-3/4

5-1/4

212

PCBC Clutch/ Brake Coupling

(Primary Clutch Brake Coupling)

ND = Normal Duty
HD = Heavy Duty

Model
Number
PCBC-500ND/HD

Outside Overall
Max. Rated Diameter Length
Torque
(inches) (inches) Page No.
40 lb. ft

214, 216

PCBC-825

125 lb. ft.

9-1/4

6-1/4

218

PCBC-1000

240 lb. ft.

10-7/8

7-7/8

220

PCBC-1225

465 lb. ft.

12-7/8

8-3/4

224

PCBC-1225/1000

465/240 lb. ft.

16-1/8

220

PCBC-1525/1225

700/465 lb. ft.

16-1/8

226

ND = Normal Duty
HD = Heavy Duty

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Selection
Clutch Selection
Determine the shaft speed at the
clutch location. The number listed at
the intersection of the horsepower
and speed lines is the size unit you
require.

EXAMPLE:
START APPLICATION
Function: To couple the output shaft
of a motor in line with the input shaft of
a reducer.

Clutch Horsepower vs. Shaft Speed

HP

SHAFT SPEED AT CLUTCH (IN RPM)

100

200

300

400

500

600

700

800

900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 4600 5000

1/50

170

1/20
1/12
1/8

250

1/6
1/4

Type: A clutch coupling will couple

two in line shafts.

1/3

Size: The motor horsepower is 1/2

and the speed is 1800 rpm. On the
clutch chart opposite follow across the
1/2 HP line to the 1800 rpm column. A
size 250 clutch coupling will handle
this application.

3/4

1/2

400

500

1-1/2

650

2
3

SELECTION CHARTS
The clutch selection charts are based
on the following common power transmission formula:

825

5
7-1/2

1000

10
15

CLUTCH TORQUE
T = K x 5250 x HP
RPM
Where: T = Torque (lb. ft.)
HP = Horsepower

20

1225

25

1525

30

1525 H.T.

40

RPM = Speed at clutch location

K = Motor overload factor
IF THERE IS A CHOICE OF
LOCATIONS FOR THE CLUTCH OR
BRAKE SELECT THE HIGHEST
SPEED SHAFT. THE HIGHER THE
SPEED THE SMALLER THE
CLUTCH OR BRAKE REQUIRED.
Unit installation at speeds below 100
rpm is not recommended, see page
244.

MOTOR OVERLOAD FACTOR

NOTES ON SELECTION

The motor overload factor K is the

maximum or "pull-out" torque capacity of
an electric motor. K is expressed as a
percentage of the full load running
torque. NEMA Design B motor are the
standard general purpose design. The
maximum torque of Design B motors has
been used in the formulation of our
selection charts.

In some instances a clutch selection

can be made from the brake chart,
page 9, if the maximum capacity of the
clutch is not required until AFTER the
load is accelerated to normal running
speed. An example would be a lathe
where the tool starts to cut AFTER the
work piece is brought up to speed.

Example: The maximum torque of a 2

HP, 1800 rpm, Design B motor is 275%
of the full load running torque. In the
clutch torque formula a motor overload
factor of 2.75 would be used for K.

See page 234 for Torque Curves.

See page 6 for Index of available sizes.

See page 237 for Heat Dissipation
Curves.

Clutches selected will therefore handle

the maximum capacity of the motor. The
motor would actually stall before the
clutch would slip.
For determining the torque capacity
required when the prime mover is not an
electric motor the peak torques that
could be encountered must be considered. Gasoline or diesel engines and
compressors may require a K factor of 5.

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Selection
Brake Selection
Determine the shaft speed at the
brake location. The number listed at
the intersection of the horsepower
and speed lines is the size unit you
require. MOTOR BRAKE Frame
Sizes are listed on product
specification sheets.

Brake Horsepower vs. Shaft Speed

HP
300

400

500

600

700

800

900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 4600 5000

1/20

170

1/12
1/8

Function: To stop a lathe spindle.

1/4

Type: A brake will provide either a

rapid or cushioned stop.

1/3

1/6

250

1/2
3/4

400

1
1-1/2
2

START-STOP APPLICATION

Function: To index a conveyor along a

packing line.

Type: A clutch-brake will provide the

start-stop index motion required. For
this example the clutch-brake will be
mounted on a jackshaft.

200

1/50

EXAMPLES:
STOP APPLICATION

Size: The motor horsepower is 2 and

the speed at the brake location is
1100 rpm. On the brake chart opposite
follow across the 2 HP line to the 1100
rpm column. A size 500 brake will
handle this application.

SHAFT SPEED AT BRAKE (IN RPM)

100

500

650

7-1/2
10

825

15
20

Size: The motor horsepower is 15 and

the speed of the jackshaft is 900 rpm.
From the clutch chart on page 8 a size
1225 clutch is required. From brake
chart a size 1000 brake is required.
Therefore, a size 1225/1000 clutchbrake combination would handle this
application.

25

SELECTION CHARTS

100

30

1000

1225

40
50
60

1525

75

The clutch selection charts are

based on the following common power
transmission formula:

BRAKE TORQUE
T=
Where:

5250 x HP
RPM

T = Torque (lb. ft.)

HP = Horsepower

RPM = Speed at brake location

NOTE: Motor overload factor K does

not apply for brakes.
A brake selected will stop the load at
least as fast as the time it takes the
motor to bring the load up to speed.

Warner Electric (800-234-3369)

IF THERE IS A CHOICE OF LOCATIONS

FOR THE CLUTCH OR BRAKE SELECT
THE HIGHEST SPEED SHAFT. THE
HIGHER THE SPEED THE SMALLER
THE CLUTCH OR BRAKE REQUIRED.

NOTES ON SELECTION:
See page 234 for Torque Curves.
See page 237 for Heat Dissipation
Curves.

Custom Design Clutches and Brakes

Selection
Torque Calculations

Based on Motor HP of Drive

Based on Load Inertia and Time

The formula to use when calculating

clutch torque requirement based on
motor HP is:

Tav =

WR2N
308t

5,250 x HP x 2.75*
T =
N

Where:
WR2 = inertial load in terms of lb.ft.2
referred to at the unit location.
N = RPM

Where:
HP = name plate HP of the motor
*K = motor overload factor = 2.75

t = time allowed for the engagement

Tav = Average Torque (lb.ft.)
This formula gives us the torque (T) and
is the average amount of torque
required to accelerate a part from rest
to a rotation of N revolutions per minute,
about its axis, in t seconds, or decelerate a part from a rotation of N
revolutions per minute about its axis to
rest in t seconds.
Example Based on Inertia and Time
What is the average torque required to
decelerate a total load of 1.0 lb.ft.2 from
1750 rpm in .2 seconds?
1750 RPM
Brake

Motor

N = RPM at the shaft where the

clutch is located
All electric motors can exceed their
rated torque for short periods of time
during overload conditions. For a
clutch to work properly in a system,
therefore, the clutch must be designed
to handle this overload torque without
slipping. A K factor of 2.75 is based
on an average motor overload
capability of common electric motors.
Failure to include motor overload in
clutch designs can lead to premature
clutch failures as the clutch will have
too little torque capacity to handle the
overload output torque of the motor.
The K factor is only used when
calculating clutch torque. When
selecting a brake, the K factor can be
ignored since the brake is not stopping
a driving motor. Therefore, the brake
calculation for torque will be:
5,250 x HP
T =
N

WR2 total =
= WR2 load + WR2 clutch
+ components
WR2 = 1 lb.ft.2
WR2N
1(1750)
Tav = = = 28.4 lb.ft.
308t
308(.2)

Where:
HP = name plate HP of the motor
N = RPM must indicate the speed at
the shaft where the brake will be
mounted. This will account for
torque changes as the result of
speed reductions or increases.

Based on average torque,

A size 500 brake should be used.
(Tav = 32 lb.ft.)

10

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Selection
Torque and Horsepower
Relationship

Example:
Find Tc:

When selecting clutches and brakes

Warner Electric disregards efficiency or
frictional losses in pulley, sprocket or
gearing drive trains. Torque on a
clutch or brake will be greater or lesser
than the torque at the motor shaft
based on the speed differences
between the motor shaft and the shaft
where the clutch or brake is located.
This is an inverse 1:1 relationship. A
clutch at the slow speed side of a 10:1
ratio speed reduction will need to
accelerate 10 times the torque as a
clutch at the motor shaft. Conversely,
a clutch at the high speed side of a 2:1
speed increase will accelerate half of
the torque of a clutch at the motor
shaft. Therefore, in selecting the best
location to install a clutch and/or brake,
the highest speed shaft that is
available will allow for the smallest
clutch or brake selection.

Speed at load
Motor Speed
1,800
= = 45 RPM
Reduction
20(2)
5,250 x HP x K
T= =
N
5,250 x 10 x 2.75
= 3,208 lb.ft.
20(2)
However, if clutch is located between
motor and reducer:

For most installations, Warner Electric

has devised simple selection charts on
pages 8 and 9. The supporting data
on each specific size clutch is on
pages 234 and 235.

Other considerations
Inertia
Complete information begins on page
239.

Heat Dissipation
Complete information begins on page
236.

Dynamic Torque
5,250 x 10 x 2.75
T = = 80.2 lb.ft.
1,800

Complete information begins on page

234.

The selected clutch position should be

made at the motor rather than the load.
A size 1000 unit would do the job.
(T = 90 lb.ft. at 1,800 RPM.)

Reducer 20:1
TM
Motor
1800 RPM
10 HP
K = 2.75

Ratio 2:1

TC
Load

Clutch Location
(proposed)

Warner Electric (800-234-3369)

11

Custom Design Clutches and Brakes

Mounting Examples and Options
Warner Electric custom design brakes
and clutches are economical to
purchase and simple to install. They
consist of components which must be
assembled on the shaft and properly
attached to the machine frame.
Various customer furnished drive
components must be assembled with
the brake or clutch. Pulleys, sprockets
and bearings/pillow blocks for shafting
may be essential elements of a
complete drive system. Squareness
and concentricity tolerances are
specified where critical to proper
clutch/brake functioning.

SF Clutches and SFC Clutch Couplings

Flange Mounting
Concentricity tolerances, held by customer, are
critical. Pilot surface required on machine
member. Eliminates bearings. Good design
for high speed applications.

The illustrations show SF, PC and PCB

units mounted with customer supplied
bearing mounted pulley. In each
illustration the drive pin for a normal
duty clutch is shown. In this manner the
pulley will support the armature.

SF Clutch

SFC Clutch Coupling

Typical Installation

Typical Installation

Bearing Mounting
Bearing supports field and holds close tolerances
required between rotor and field. Easy to install
and priced about the same as the flange
mounted design.

SF Clutch
Typical Installation

12

SFC Clutch Coupling

Typical Installation

Warner Electric (800-234-3369)

Custom Design Clutches and Brakes

Mounting Examples and Options
PC Clutches and PCC Clutch Couplings
Left Hand vs. Right Hand Hubs
Left handed or right handed Taperlock
bushing installation

L.H.

Taperlock bushing
enters from magnet
side. Mounting
screws accessible
from magnet size
only.

PC Clutch

PCC Clutch Coupling

Typical Installation

Typical Installation

R.H.

Taperlock
bushing enters
from opposite
side.

(Left hand hub shown)

PB Brakes

Inside or Outside Mounting Option

Inside mount

Outside Mount

Mounting screws for the magnet are

accessible from inside the magnet only.

Mounting screws for the magnet are

accessible on the outside of the
magnet. Outside mounted units cost
slightly more.

PCB Clutch/Brake

SFPBC Clutch/Brake Coupling

PCBC Clutch/Brake Coupling

Typical Installation

Typical Installation

Typical Installation

PB Brake
Typical Installation

Clutch/Brake Combinations

Warner Electric (800-234-3369)

13

Clutch
SF-120 Flange Mounted

For Bore sizes see

chart below.

.156
.035/.004 (Std.)
.020/.008 (Anti.)
When New
.072 (Std.)
.072 (Anti.)

Std. Arm.
Antibacklash Arm.

12

.020
.000

.502
.500

.031

.062

.375
(Std.)
.375
(Anti.)

.109

ARMATURE VIEW
1.234
Max. Dia.

.065/.062 dia.
2 holes equally
spaced

Std. Arm
Antibacklash Arm

For Bore sizes see

chart below.

1.499/1.497
Pilot Dia.
.515
.511

.019
.000
#4-40
UNC-3A

45

.375
(Std.)
.375
(Anti.)

.072 (Std.)
.072 (Anti.)
.546

.528

.187
Max.

.625
1.171 Max.

.130/.123 dia.
4 holes equally
spaced on 1.312
dia. B.C.*

1.140 Max. Sq.

FIELD VIEW
Customer Shall Maintain:
1. Squareness of field mounting face with shaft with .003 T.I.R.
measured at pilot dia.
2. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .003 T.I.R.

* Mounting holes are within .006 of true

position relative to pilot diameter.

Bore Dimensions
Rotor
Bore Dia.

Armature
Bore Dia.

.188/.187
.251/.250
.313/.312

.195/.190
.257/.252

Static Torque

5 lb.in.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

14

Warner Electric (800-234-3369)

SF series

Clutch
SF-120 Flange Mounted

Drawing I-25508
4

1B
2

1A-2

1A-1

3
1A

Item
1A
1A-1

Description

Part Number

Armature and Hub

Armature Hub

3/16" Bore

5602-541-009

1/4" Bore

5602-541-008

1A-2

Armature

110-0110

1B

Antibacklash Armature

Qty.

3/16" Bore

5602-111-002

1/4" Bore

5602-111-003

5/16" Bore

5602-111-007

Rotor

3/16" Bore

5602-751-004

1/4" Bore

5602-751-002

5/16" Bore

5602-751-003

Mounting Accessory

5101-101-001

Field

1. Specify Type of Armature Desired.

2. Specify Bore Size for Item 1A-1 or 1B
and Item 2.
3. Specify Voltage for Item 4.
4. See Controls Section.

Example:
SF-120 Clutch per I-25508 - 90 Volt
Standard Armature
1/4" Armature Hub Bore
1/4" Rotor Bore
These units meet standards set forth in
UL508 and are listed under guide card
#NMTR2, file #59164.
These units are CSA certified under file
#LR11543.

Refer to Service Manual P-200.

6 Volt

5602-451-003

24 Volt

5602-451-005

90 Volt

5602-451-007

Warner Electric (800-234-3369)

How to Order:

15

Clutch
SF-120 Bearing Mounted

.156
.035/.004 (Std.)
.020/.008 (Anti.)

.062

When New

Std. Arm.
Antibacklash
Arm.

.072 (Std.)
.072 (Anti.)
.031

For Bore sizes

see chart below.

.375
(Std.)
.375
(Anti.)

.020
.000 12
.218

.502
.500

ARMATURE VIEW
1.234
Max. Dia.

Std. Arm
.687
Antibacklash Arm

For Bore sizes

see chart below.

.515
.511

.562

.375
(Std.)
.375
(Anti.)

.125

.072 (Std.)
.072 (Anti.)

.093
.035/.004 (Std.)
.020/.008 (Anti.)
.781

.528
Max.

.562

.859
1.406 Max.

45

*Customer shall maintain dimension as noted.

Bore Dimensions
.578
.703

FIELD VIEW

Rotor
Bore Dia.

Armature
Bore Dia.

.188/.187
.251/.250
.313/.312

.195/.190
.257/.252

Static Torque

5 lb.in.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

16

Warner Electric (800-234-3369)

SF series

Clutch
SF-120 Bearing Mounted

Drawing I-25509
4

1B
2

1A-2

1A-1

1A

Item
1A
1A-1

Description

Part Number

Armature Hub
3/16" Bore

5602-541-009

1/4" Bore

5602-541-008

Armature

110-0110

1B

Antibacklash Armature
3/16" Bore

5602-111-003

5/16" Bore

5602-111-007

Rotor
3/16" Bore

Example:

SF-120 Clutch per I-25509 - 90 Volt

Standard Armature
1/4" Armature Hub Bore

5602-111-002

1/4" Bore

1
5602-751-006

5/16" Bore

5602-751-007

Field

Refer to Service Manual P-200.

1

6 Volt

5602-451-021

24 Volt

5602-451-023

90 Volt

5602-451-025

Set Collar

5602-266-001

Warner Electric (800-234-3369)

These units meet standards set forth in

UL508 and are listed under guide card
#NMTR2, file #59164.
These units are CSA certified under file
#LR11543.

5602-751-008

1/4" Bore

How to Order:
1. Specify Type of Armature Desired.
2. Specify Bore Size for Item 1A-1 or 1B
and Item 2.
3. Specify Voltage for Item 3.
4. See Controls Section.

Armature and Hub

1A-2

Qty.

17

Clutch
SF-170 Flange Mounted

When New
.035/.004 (Std.)
.021/.009 (Anti.)

.375

12

.086 (Std.)
.094 (Anti.)

Std. Arm.
Antibacklash
Arm.

.031

For Bore sizes

see chart below.

.062

.484
(Std.)
.390
(Anti.)

.751
.750

ARMATURE VIEW
1.718
Max. Dia.

.751/.750 pilot
dia. backing
plate only

Std. Arm
Anti. Arm

For Bore sizes & Keyway

sizes see chart below.

2.437
2.435

Pilot
Dia.

.633
.629
#8-32
UNC-3A

.086
(Std.)
.094
(Anti.)

45

.484 (Std.)
.390 (Anti.)

.632
.040 *
.000

.035/.004
.021/.009
.187
.750
1
1.703 Max.

.160
.150

.437
Max.

*Diameter over knurl.

Rotor Bore Dimensions

1.812

.204/.187 dia. 4 holes equally

spaced on 2.125 diameter.
Mounting holes are within
.010 of true position relative
to pilot diameter.

Rotor
Bore Dia.

Keyway

Armature
Bore Dia.

.251/.250
.313/.312
.376/.375

.062/.031
.062/.031
.093/.047

.2522/.2507
.3145/.3130
.3773/.3755

FIELD VIEW
Static Torque

Customer Shall Maintain:

1. Squareness of field mounting face with shaft with .003 T.I.R.
measured at pilot diameter.
2. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .003 T.I.R.

18

15 lb.in.

Maximum Speed

5,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

SF series

Clutch
SF-170 Flange Mounted

Drawing I-25754
4

1A-3

1A
1A-2

3
1A-1

1B

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

Qty.
1

1/4" Bore

5123-541-002

5/16" Bore

5123-541-003

3/8" Bore

5123-541-004

1A-2

Armature

110-0111

1A-3

Release Spring

808-0019

1B

Antibacklash Armature

5603-111-033

5/16" Bore

5603-111-034

3/8" Bore

5603-111-035

Rotor
5603-751-028

5/16" Bore

5603-751-029

3/8" Bore

5603-751-030

Mounting Accessory

5102-101-001

Field

These units are CSA certified under file

#LR11543.
Refer to Service Manual P-200.

1
1

6 Volt

5603-451-047

24 Volt

5603-451-049

90 Volt

5603-451-051

Warner Electric (800-234-3369)

SF-170 Clutch per I-25754 - 90 Volt

Antibacklash Armature
1/4" Armature Hub Bore
1/4" Rotor Bore
These units meet standards set forth in
UL508 and are listed under guide card
#NMTR2, file #59164.

1/4" Bore

1. Specify Type of Armature Desired.

2. Specify Bore Size for Item 1A-1 or 1B and
Item 2.
3. Specify Voltage for Item 4.
4. See Controls Section.

Example:

1/4" Bore

How to Order:

19

Clutch
SF-170 Bearing Mounted

1.203
.375
.086 (Std.)
.094 (Anti.)
.035/.004 (Std.)
.021/.009 (Anti.)
When New

Std. Arm.
Antibacklash
Arm.

.031

.062
12

.040/.000*
.484
(Std.)
.390
(Anti.)
.093

.751
.750

For Bore sizes

see chart below.

ARMATURE VIEW
1.718
Max.
Dia.

Std. Arm.
.625

Anti. Arm.

.500
.633
.629

.187

.484 (Std.)
.390
(Anti.)

For Bore sizes see

chart below.

.086 (Std.)
.094 (Anti.)
.632
Max.

1.375

.250

1.093
1.906 Max.

1.062

Bore Dimensions
Rotor
Bore Dia.

Armature
Bore Dia.

.251/.250
.313/.312
.376/.375

.2522/.2507
.3145/.3130
.3773/.3755

Static Torque
1.750 Max. Dia.

FIELD VIEW
Customer Shall Maintain:
*Customer shall maintain dimension as noted.
over knurl

20

15 lb.in.

Maximum Speed

5,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

SF series

Clutch
SF-170 Bearing Mounted

Drawing I-25755
4

1A

1A-3
1A-2

1A-1

1B

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

Qty.
1

1/4" Bore

5123-541-002

5/16" Bore

5123-541-003

3/8" Bore

5123-541-004

1A-2

Armature

110-0111

1A-3

Release Spring

`808-0019

1B

Antibacklash Armature

5603-111-033

5/16" Bore

5603-111-034

3/8" Bore

5603-111-035

Rotor

1/4" Bore

5603-751-019

5/16" Bore

5603-751-021

3/8" Bore

5603-751-020

Field
5603-451-039

24 Volt

5603-451-041

90 Volt

5603-451-043

Warner Electric (800-234-3369)

SF-170 Clutch per I-25755 - 90 Volt

Antibacklash Armature
1/4" Armature Hub Bore
These units meet standards set forth in
UL508 and are listed under guide card
#NMTR2, file #59164.
These units are CSA certified under file
#LR11543.
Refer to Service Manual P-200.

6 Volt

Retainer Ring

1. Specify Type of Armature Desired.

2. Specify Bore Size for Item 1A-1 or 1B
and Item 2.
3. Specify Voltage for Item 3.
4. See Controls Section.

Example:

1/4" Bore

How to Order:

748-0024

21

Clutch
SF-250 Flange Mounted

For Bore & Keyway sizes

see chart below.

.343 Max.

1.250
1.125

.015 When New

.468
.380/.370
.062

2.625
Max. Dia.
1.376
1.375
Dia.

ARMATURE VIEW

1.063
1.061
Pilot
Dia.

.171

.750
Dia.

8-32 UNC-3A

24
For Bore & Keyway
sizes see chart
below.

12

.437

.062

.437

.135*
.095

1.453 Min.
2

.437
Max.

.750
3.281 Max.

2.625 Sq.

*Customer shall maintain dimension as noted.

Bore and Keyway Dimensions

Armature
Bore Dia.
45

3.500
3.498
Pilot Dia.

FIELD VIEW

.204/.187 dia. (4) holes

equally
spaced on 3.125 dia.*

Customer Shall Maintain:

1. Squareness of field mounting face with shaft within .003
T.I.R. measured at pilot diameter.
2. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .003 T.I.R.

Keyway

Rotor
Bore Dia.

.3750/.3745
.376/.375
.5000/.4995
.312 x .156
.438/.437
*.5625/.5620
x 1.250
.501/.500
.6250/.6245
*Available on special order only.
Static Torque

Keyway
.093 x .046
.125 x .031
.125 x .031

70 lb.in.

Maximum Speed

7,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless otherwise noted.

Information on inertia and weights begins on page
239. Coil data is on pages 250 and 251.

*Mounting holes are within .010 of true position relative to pilot

diameter.

22

Warner Electric (800-234-3369)

SF series

Clutch
SF-250 Flange Mounted

Drawing I-25520
5-1

Item
1

Description

Part Number

Armature Hub

Qty.
1

3/8" Bore

5124-541-002

1/2" Bore

5124-541-003

5/8" Bore

5124-541-005

Armature

5124-111-001

Release Spring

5103-101-003

Rotor

5103-751-008

1/2" Bore

5103-751-010

Field

6 Volt

5103-451-002

24 Volt

5103-451-004

SF-250 Clutch per I-25520 - 90 Volt

3/8" Armature Hub Bore
3/8" Rotor Bore
These units meet standards set forth in
UL508 and are listed under guide card
#NMTR2, file #59164.
These units are CSA certified under file
#LR11543.
Refer to Service Manual P-200.

90 Volt

5103-451-007

5-1

Terminal Accessory

5103-101-002

Mounting Accessory

5102-101-001

Warner Electric (800-234-3369)

1. Specify Bore Size for Item 1 and Item 4.

2. Specify Voltage for Item 5.
3. See Controls Section.

Example:

3/8" Bore

How to Order:

23

Clutch
SF-250 Bearing Mounted

1.437

.343 Max.

1.125

.015 When New

For Bore & Keyway sizes
see chart below.

.468

.062

2.625
Max. Dia.
1.376
1.375
Dia.

.750
Dia.

.609
Dia.

ARMATURE VIEW

.171

45

1.312

24

3.468 Max.

12

.500

.125*
.085

1.453 Min.

.062

*Customer shall maintain dimension as noted.

.437
.187
1.562
Rad.

.187

.171 + .062
-0

Bore and Keyway Dimensions

1.750
Max.

Armature
Bore Dia.
.3750/.3745
.5000/.4995
.5625/.5620*
.6250/.6245

.937

Keyway

.312 x .156
x 1.25

Rotor
Bore Dia.

Keyway

.376/.375
.438/.437*
.501/.500

.093 x .046
.125 x .062
.125 x .062

* Available on special order only.

Static Torque

7,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless otherwise noted.

For Bore & Keyway

sizes see chart below.

FIELD VIEW

24

70 lb.in.

Maximum Speed

Information on inertia and weights begins on page 239. Coil

data is on pages 250 and 251.

Warner Electric (800-234-3369)

SF Series

Clutch
SF-250 Bearing Mounted

Drawing I-25521

4
(Shipped Assembled)
4-5
4-4-1
4-4

4-2
4-3
4-2
4-1
3

Item
1

Description

Part Number

Armature Hub

Qty.
1

3/8" Bore

5124-541-002

1/2" Bore

5124-541-003

5/8" Bore

5124-541-005

Release Spring Optional

5103-101-003

Armature

5124-111-001

Field and Rotor Assembly

4-1

5103-452-002

24 Volt 3/8" Bore

5103-452-004

90 Volt 3/8" Bore

5103-452-007

6 Volt 1/2" Bore

5103-452-016

24 Volt 1/2" Bore

5103-452-018

90 Volt 1/2" Bore

5103-452-021

Rotor
5103-751-014

1/2" Bore

Refer to Service Manual P-200.

5103-751-016

Retainer Ring

748-0371

4-3

Ball Bearing

166-0108

4-4

Field

6 Volt

5103-451-018

24 Volt

5103-451-020

90 Volt

5103-451-023

Terminal Accessory

5103-101-002

266-0005

Warner Electric (800-234-3369)

These units meet standards set forth in

UL508 and are listed under guide card
#NMTR2, file #59164.

3/8" Bore

4-5*
Set Collar
*Used with 1/2" Bore only.

SF-250 Clutch per I-25521 - 90 Volt

1/2" Armature Hub Bore
1/2" Rotor Bore

These units are CSA certified under file

#LR11543.

4-2

4-4-1

1. Specify Bore Size for Item 1 and Item 4.

2. Specify Voltage for Item 4.
3. See Controls Section.

Example:

6 Volt 3/8" Bore

How to Order:

25

Clutch
SF-400 Flange Mounted
For Bore & Keyway sizes
see chart below.

1.546
.937

.015 When New

ARMATURE VIEW

3.562

3.750
Removable plug in
ends for 1/2"
conduit.
.250

4.234 1.376
Max. Dia. 1.375
Dia.

For Bore &

Keyway sizes
see chart
below.

.875
Dia.

1.875
1.873
Pilot Dia.

.082*
.042

4.687 Max.
1/4-20 UNC3A
.062

.328 Max.
1.468
Min.
2.125

1.125

.093

1.312
.192/.182
1.500

.609 Max.

3.546 Max.
4.250 Sq.

Bore and Keyway Dimensions

45

5.625
5.623
Pilot Dia.

.296/.280 dia. (4) holes equally spaced on

5.000 dia. Mounting holes are within .010
of true position relative to pilot diameter.

FIELD VIEW
Customer Shall Maintain:
1. Squareness of field mounting face with shaft within .003
T.I.R. measured at pilot diameter.
2. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .003 T.I.R.
*3. Customer shall maintain dimension as noted.

Armature
Bore Dia.

Keyway

Rotor
Bore Dia.

Keyway

.5000/.4995
.6250/.6245
.7500/.7495

.312 x .156
x 1.25

.501/.500
.626/.625
.751/.750

.125 x.062

Static Torque

.187 x .093
270 lb.in.

Maximum Speed

4,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights begins
on page 239. Coil data is on pages 250
and 251.

UL

26

Warner Electric (800-234-3369)

SF series

Clutch
SF-400 Flange Mounted

Drawing I-25695
6

5-1

5
4

7
1

Item
1

Description

Part Number

Armature Hub

Qty.
1

1/2" Bore

5125-541-002

5/8" Bore

5125-541-003

3/4" Bore

5125-541-004

Armature

5125-111-001

Release Spring

5104-101-003

Rotor

5104-751-033

5/8" Bore

5104-751-034

3/4" Bore

5104-751-035

Field

6 Volt

5104-451-032

24 Volt

5104-451-033

SF-400 Clutch per I-25695 - 90 Volt

3/4" Armature Hub Bore
3/4" Rotor Bore
These units, when used in conjunction with the
correct Warner Electric conduit box, meet the
standards set of UL508 and are listed under
guide card #NMTR2, file #59164.
These units are CSA certified under file
#LR11543
Refer to Service Manual P-200.

90 Volt

5104-451-034

5-1

Terminal Accessory

5103-101-002

Conduit Box

5200-101-010

Mounting Accessory

5104-101-002

Warner Electric (800-234-3369)

1. Specify Bore Size for Items 1 and 4.

2. Specify Voltage for Item 5.
3. See Controls Section.

Example:

1/2" Bore

How to Order:

27

Clutch
SF-400 Bearing Mounted
For Bore & Keyway
sizes see chart below.
1.546
1.218

.062
.015 When New

3.562

ARMATURE VIEW

3.750

Removable plug in
ends for 1/2"
conduit.

4.234
Max. Dia. 1.376 .875
1.375 Dia.
Dia.

1.375
Dia.

.090 *
.050

.203

45

For Bore &

Keyway sizes see
chart below.
.500

.062

4.687
Max.

.187
Dia.

.328

1.468
Min.

1.281

.328 Max.
2.125

1.812
1.625
3.859 Max.

.187
2.312 Rad.

Bore and Keyway Dimensions

.859

FIELD VIEW
*Customer shall maintain dimension as noted.

Armature
Bore Dia.

Keyway

.5000/.4995
.6250/.6245
.7500/.7495

.312 x .156
x 1.25

Static Torque

Rotor
Bore Dia.

Keyway

.501/.500
.626/.625
.751/.750
.876/.875
1.001/1.000

.125 x.062
.187 x .093

270 lb.in.

Maximum Speed

4,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless otherwise noted.

Information on inertia and weights begins on page 239. Coil
data is on pages 250 and 251.

UL

28

Warner Electric (800-234-3369)

SF series

Clutch
SF-400 Bearing Mounted

Drawing I-25696
5

4
(Shipped Assembled)

4-4-1

4-2

4-4
4-3
4-1
3

Item
1

Description

Part Number

Armature Hub

Qty.
1

Item
4-4

Description

Part Number

Field

Qty.
1

1/2" Bore

5125-541-002

6 Volt

5104-451-038

5/8" Bore

5125-541-003

24 Volt

5104-451-039

3/4" Bore

5125-541-004

90 Volt

5104-451-040

Release Spring Optional

5104-101-003

4-4-1

Terminal Accessory

5103-101-002

Armature

5125-111-001

Conduit Box

5200-101-010

Field and Rotor Assembly

4-1

6 Volt 1/2" Bore

5104-452-052

How to Order:

24 Volt 1/2" Bore

5104-452-053

90 Volt 1/2" Bore

5104-452-054

6 Volt 5/8" Bore

5104-452-055

1. Specify Bore Size for Items 1 and 4.

2. Specify Voltage for Item 4.
3. See Controls Section.

24 Volt 5/8" Bore

5104-452-056

Example:

90 Volt 5/8" Bore

5104-452-057

6 Volt 3/4" Bore

5104-452-058

SF-400 Clutch per I-25696 - 90 Volt

3/4" Armature Hub Bore
3/4" Rotor Bore

24 Volt 3/4" Bore

5104-452-059

90 Volt 3/4" Bore

5104-452-060

Rotor

1/2" Bore

5104-751-043

5/8" Bore

5104-751-044

3/4" Bore

5104-751-045

These units are CSA certified under file #LR11543

Service Manual P-200.

4-2

Retainer Ring

748-0018

4-3

Ball Bearing

166-0150

Warner Electric (800-234-3369)

These units, when used in conjunction with the correct

Warner Electric conduit box, meet standards set forth in
UL508 and are listed under guide card #NMTR2, file #59164.

29

Clutch
SF-500 Bearing Mounted
See page 230 for details on
Drive Pin mountings.

3.781
1.546
1.234
.062 When New

.968 Min. .625

.453

4.093

ARMATURE VIEW

5.328
Max. 5.062
Dia. 2.062 Dia.
Dia.

.187

1.750 Dia.

3.750

45

Removable
plug in ends for
1/2" conduit.

.125
5.218

.750

1.343
1.593

.218

.281

2.093

Bore and Keyway Dimensions

Rotor
Bore Dia.
.751/.750
.876/.875
3.156

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250

2.781

For Bore & Keyway

sizes see chart below.

FIELD VIEW
Customer Shall Maintain:
1. Armature shafts to be concentric with
rotor mounting shaft within .006 T.I.R.

UL

Static Torque

Keyway
.187 x .093

.250 x .125

50 lb.ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

30

Warner Electric (800-234-3369)

SF series

Clutch
SF-500 Bearing Mounted

Drawing I-25715

2
4
5

3-4
3-3

3-2

3-1

Item

Description

Part Number

Qty.

Description

Part Number

Autogap Accessory

5200-101-009

1" Bore

5200-751-005

Armature

5300-111-002

1-1/8" Bore

5200-751-006

Field and Rotor Assembly

1-1/4" Bore

5200-751-007

3-1

Item

3
(Shipped Assembled)

6 Volt 3/4" Bore

5200-452-002

24 Volt 3/4" Bore

5200-452-004

6 Volt

5200-451-024

90 Volt 3/4" Bore

5200-452-005

24 Volt

5200-451-026

6 Volt 7/8" Bore

5200-452-008

90 Volt

5200-451-027

24 Volt 7/8" Bore

5200-452-010

3-3

Ball Bearing

166-0110

90 Volt 7/8" Bore

5200-452-011

3-4

Retainer Ring

748-0002

24 Volt 15/16" Bore

5200-452-016

Conduit Box

5200-101-010

90 Volt 15/16" Bore

5200-452-017

Terminal Accessory

5311-101-001

6 Volt 1" Bore

5200-452-020

24 Volt 1" Bore

5200-452-022

90 Volt 1" Bore

5200-452-023

6 Volt 1-1/8" Bore

5200-452-026

1. Specify Bore Size for Item 3.

3. Specify Voltage for Item 3.
4. See Controls Section.

24 Volt 1-1/8" Bore

5200-452-028

Example:

90 Volt 1-1/8" Bore

5200-452-029

6 Volt 1-1/4" Bore

5200-452-032

SF-500 Clutch per I-25715 - 90 Volt

3/4" Bore

24 Volt 1-1/4" Bore

5200-452-034

90 Volt 1-1/4" Bore

5200-452-035

Rotor
5200-751-002

7/8" Bore

5200-751-003

15/16" Bore

5200-741-004

Field & Bearing Assembly

How to Order:

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.
1

3/4" Bore

Warner Electric (800-234-3369)

3-2

Qty.

These units are CSA certified under file #LR11543.

Refer to Service Manual P-202.

31

Clutch
SF-650 Flange Mounted
See page 230 for details on
Drive Pin mountings.

3.500
1.546
.937

.062 when new

.968
.625
Max.
.453

5/16-18
UNC-3A

ARMATURE VIEW

4.625

3.750
Removable plug
in ends for 1/2"
conduit.

6.687
Max.
Dia.

6.500
Dia.

2.822/2.820
pilot
dia.

.656
1

.358/.338 dia. (4)

holes equally
spaced on 7.250
dia.*
Mounting holes
are within .010 of
true position
relative to pilot
diameter.

5.750 Max.

4.375 Dia.

6.500
1.812
45

.578
Max.

8.000
7.998

Shaft Size

.500 1.625

Static Torque

FIELD VIEW

.358/.338 dia. (4) holes

equally spaced on 7.250 dia.*

(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with shaft within .006
T.I.R. measured at field mounting bolt circle.

95 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

3. Rotor mounting pilot diameter must be concentric with shaft

within .006 T.I.R.

UL

32

Warner Electric (800-234-3369)

SF series

Clutch
SF-650 Flange Mounted

Drawing I-25749

5
3
8
6A
6A-1
8
2

7
6B-1

6B
7

Item

Description

Part Number

Qty.

Armature Accessory

5181-101-010

Armature

5281-111-002

Rotor Hub & Mounting Acc.

5207-101-005

Rotor

5281-751-001

Bushing*
1/2" to 1-5/8" Bore

6A

1
180-0326 to 180-0344

Field - Inside Mounted

6 Volt

5207-451-009

24 Volt

5207-451-012

90 Volt

5207-451-011

6A-1

Terminal Accessory

5311-101-001

6B

Field - Outside Mounted

1
1

6 Volt

5207-451-003

24 Volt

5207-451-006

1.
2.
3.
4.

Specify Bore Size for Item 5.

Specify Voltage for Item 6.
Specify Inside or Outside Mounted for Item 6.
See Controls Section.

Example:
SF-650 Clutch per I-25749 - 90 Volt
1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164.
These units are CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-202.

90 Volt

5207-451-005

6B-1

Terminal Accessory

5311-101-001

Mounting Accessory

5321-101-002

Conduit Box

5200-101-010

Warner Electric (800-234-3369)

How to Order:

33

Clutch
SF-650 Bearing Mounted
See page 230 for details on
Drive Pin mountings.

3.500 Max.
1.546
.937

.062 when new

.968
.625
.453

4.625

ARMATURE VIEW
Removable plug in ends
for 1/2" conduit.

3.750

6.687
Max.
Dia.

6.500
Dia.

6.359
Dia.

1.750
1.250

.156

Reverse
Mounting

45
5.750
.562
.421
Max.

1/4-20 UNC-2A

.312
1.781

.765
Max.

3.625 Max.

3.750

Shaft Size

.500 1.500

Static Torque

See page 252 for details on Bushings.

FIELD VIEW

95 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

34

Warner Electric (800-234-3369)

SF series

Clutch
SF-650 Bearing Mounted

Drawing I-25750

3-9
3-8
3-7
3-6

3-6-1
2
3-5
3-4

3-3

4
5

3-2
3-1

3
(Shipped Assembled)

Item

Description

Part Number

Qty.

Autogap Accessory

5181-101-010

Armature

5281-111-002

Field and Rotor Assembly

Item
4

Description

Part Number

Qty.

Bushing*
1/2" to 1-1/2" Bore

1
180-0002 to 180-0018

Torque Arm Accessory

5207-101-003

6 Volt

5207-452-002

Conduit Box

5200-101-010

24 Volt

5207-452-005

90 Volt

5207-452-004

How to Order:

3-1

Capscrew

797-0083

3-2

Lockwasher

950-0355

1. Specify Voltage for Item 3.

2. Specify Bore Size for Item 4.
3. See Controls Section.

3-3

Rotor Assembly

5281-751-001

Example:

3-4

Rotor Hub

540-0614

3-5

Reverse Mounting Accessory

5201-101-005

SF-650 Clutch, bearing mounted per I-25750 - 90 Volt,

1" Bore

3-6

Field

6 Volt

5281-451-002

24 Volt

5281-451-004

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164.

90 Volt

5281-451-005

3-6-1

Terminal Accessory

5311-101-001

3-7

Ball Bearing

166-0104

*See page 252 for specific part numbers.

3-8

Retainer Ring - External

748-0004

Refer to Service Manual P-202.

3-9

Retainer Ring -Internal

748-0104

Optional not included in price.

Warner Electric (800-234-3369)

These units are CSA certified under file #LR11543

35

ClutchNormal Duty
SF-825 Flange Mounted

See page 230 for Drive

Pin mountings.

1.546
.921

5/16-18 UNC-3A
5.656

ARMATURE VIEW
3.750

Removable plug in
ends for 1/2" conduit.

8.656
Max. Dia.

3.562
Dia.

.562
Max.
.687

2.562
Dia.

2.253
2.251
Pilot Dia.

3.503/3.501
Pilot Dia.
6.812 Max.
.358/.338 dia. (6) holes
equally spaced on
4.250 dia.*

.093
When New

.562

1.312

.602
.586

2.593
Max.

.358/.338 dia. (4)

holes equally spaced
on 8.875 dia.*
.350/.341 dia. (6) holes
equally spaced on 2.875
dia.**

9.749/9.747
Pilot Dia.

.281

* Mounting holes are within .010 of true position

relative to pilot diameter.
** Mounting holes are within .008 of true position
relative to pilot diameter.

FIELD VIEW
(Inside & Outside Mounted)
Shaft Size
Static Torque

.500 1.250
125 lb.ft.

Customer Shall Maintain:

Maximum Speed

4,000 rpm

1. Concentricity of field mounting pilot diameter with

rotor mounting shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of field mounting face with shaft

within .006 T.I.R. measured at field mounting bolt circle.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

36

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-825 Flange Mounted

Drawing I-25560
5

4
6
1

3
9

7A

8A
7B

8B

Item

Description

Part Number

Qty.

Armature

5301-111-018

How to Order:

Autogap Accessory

5201-101-008

Bushing*

1. Specify Bore Size for Item 3.

2. Specify Voltage for Items 7A or 7B.
3. Specify Inside Mounted for Items 7A and 8A or Outside
Mounted for Items 7B and 8B.
4. See Controls Section.

1/2" to 1-1/4" Bore

4

Mounting Accessory

Rotor

180-0101 to 180-0113
5201-101-007
5201-751-003

Optional LK Facing

5201-751-007

Rotor Hub

7A

Field - Inside Mounted

1
1

Standard Friction Material

6

7B

540-0013

SF-825 Clutch per I-25560 -90 Volt, 1" Bore,

Inside Mounted
1
1

6 Volt

5201-451-006

24 Volt

5201-451-008

90 Volt

5201-451-010

Field - Outside Mounted

5201-451-014

24 Volt

5201-451-016

*See page 252 for specific part numbers.

90 Volt

5201-451-018

Mounting Accessory - I.M.

5321-101-001

8B

Mounting Accessory - O.M. 5321-101-002

Conduit Box

Warner Electric (800-234-3369)

Refer to Service Manual P-222.

Optional LK facing available. For more information, see
page 232.

8A

5200-101-012

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

Example:

37

Clutch

Normal Duty

SF-825 Bearing Mounted

See page 230 for details
on Drive Pin Mountings.

1.546
.984

5.656

3.5625
Dia.

.156
1.250

2.562
Dia.

1.656
8.656
Max. Dia.

ARMATURE VIEW

3.750

Removable plug in ends

for 1/2" conduit.

45

Reverse
Mounting

.093 When New

.875
.562

.343

1.296

.187

2.687 Max.

6.812 Max.

2.765 Max.

5.00

Shaft Size
.350/.342

.500 1.500

Static Torque

See page 252 for details

on Bushings.

FIELD VIEW

150 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

38

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-825 Bearing Mounted

Drawing I-25575

4-6
4-3-1

4-3

1
4-2
4-1

4-4

4
(Shipped Assembled)
2
3

Description

Part Number

Qty.

Item

Armature

5301-111-018

How to Order:

Autogap Accessory

5201-101-008

Bushing*

1. Specify Bore Size for Item 3.

2. Specify Voltage for Item 4.
4. See Controls Section.

Field & Rotor Assembly

Example:

1/2" to 1-1/2" Bore

4-1

180-0002 to 180-0018

6 Volt

5201-452-002

SF-825 Clutch per I-25575 - 90 Volt, 1" Bore

24 Volt

5201-452-004

90 Volt

5201-452-006

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.

Rotor

Standard Friction Material

5201-751-008

4-2

Mounting Accessory

5201-101-005

4-3

Field & Bearing Assembly

1
1

6 Volt

5201-451-054

24 Volt

5201-451-056

90 Volt

5201-451-057

Refer to Service Manual P-215.

4-3-1

Ball Bearing

166-0142

4-4

Retainer Ring

748-0111

4-6

Retainer Ring

748-0016

Conduit Box

5200-101-012

Warner Electric (800-234-3369)

*See page 252 for specific part numbers.

39

Clutch

Heavy Duty

SF-825 Flange Mounted

.271/.263 dia. 5 holes (hub) equally spaced on 2.015 dia. Mounting
holes are within .003 of true position relative to pilot dia.

1.546
.921

1.640 dia.
.093 Max. Length
of Customer Pilot.

ARMATURE VIEW
3.750

5.656

Removable plug in ends

for 1/2" conduit.

3.503/3.501
Pilot Dia.
See page 252 for details
on bushings.

6.812 Max.

5/16-18 UNC-3A

.358/.338 dia. (6)

holes equally spaced
on 4.250 dia.
Mounting holes are
within .010 of true
position relative to
pilot dia.

8.656
Max.
Dia.

4.250
Dia.

1.00

2.253
2.251
Pilot

.687

.062
.125
1/4-28 UNF3A

.531

9.749/9.747
Pilot Dia.

.562
Max.

1.343

2.313
2.311
Pilot

.468 Max.

1.312

.602/.586
.281

3.765 Max.

.350/.341 dia. (6) holes equally spaced on 2.875

dia. Mounting holes are within .008 of true
position relative to pilot dia.
.358/.338 dia. (4) holes
equally spaced on 8.875
dia. are within .010 of true
position relative to pilot dia.

FIELD VIEW
(Inside & Outside Mounted)

Shaft Size

.500 1.250

Customer Shall Maintain:

Static Torque

1. Concentricity of field mounting pilot diameter with rotor

mounting shaft within .006 T.I.R.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

2. Squareness of field mounting face with shaft within .006

T.I.R. measured at field mounting bolt circle.
3. Rotor mounting shaft concentric with armature hub pilot
diameter within .010 T.I.R.

When Hub is Furnished by Customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

125 lb.ft.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

40

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-825 Flange Mounted

Drawing I-25561

3
(Shipped
Assembled)

3-5

3-6

10
9A

3-3
3-2

8A

3-4

10

1
3-1

9B

8B

Item

Description

Part #

Qty.

Splined Hub

540-0146

Mounting Accessory

5201-101-001

6 Volt

5201-451-014

Armature & Splined Adapter

5201-111-001

24 Volt

5201-451-016

3-1

Armature

5321-111-022

90 Volt

5201-451-018

3-2

Splined Adapter

104-0008

Conduit Box

5200-101-012

3-3

Autogap Accessory

5321-101-006

3-4

Screw

797-0341

3-5

Locknut

661-0004

3-6

Spacer

748-0333

Mounting Accessory

5201-101-007

Rotor

Item
9B

10

Description

Part #

1. Specify Bore Size for Item 6.

2. Specify Voltage for Item 9A or 9B.
3. Specify Inside Mounted for Items 8A and 9A or Outside
Mounted for Items 8B and 9B.
4. See Controls Section.

5201-751-003

Example:

Optional LK Facing

5201-751-007

SF-825 Clutch Coupling, Heavy Duty, per I-25561 90 Volt, Inside Mounted, 1" Bore (Item 6)

Bushing, Taperlock*

Rotor Hub

8A

180-0101 to 180-0113 1
540-0013

Mounting Accessory, I.M.

5321-101-001

8B

Mounting Accessory, O.M.

5321-101-002

9A

Field, Inside Mounted

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543

6 Volt

5201-451-006

*See page 252 for specific part numbers.

24 Volt

5201-451-008

Refer to Service Manual P-215.

90 Volt

5201-451-010

Optional LK facing available. For more information,

see page 232.

Warner Electric (800-234-3369)

How to Order:

Standard Friction Material

6

Qty.

Field, Outside Mounted

41

Clutch

Heavy Duty

SF-825 Bearing Mounted

.271/.263 dia. 5 holes (hub) equally spaced

on 2.015 dia. and within .003 of true
position relation to 2.313/2.311 pilot dia.

1.546
.984

.093
Max. Length of
Customer Pilot.

5.656

1.640
1.343

ARMATURE VIEW
3.750

8.656
Max.
Dia.

4.250
Dia.

2.313
2.311
Dia.

1.250

1/4-28
UNF-3A

1.656

Removable plug in ends

of 1/2" conduit.

45
.062
.125

.875
.343

6.812

1.296

.531

.187
.156

.468 Dia.

3.953
Max.

.350

See page 252 for details

on Bushings.

Shaft Size

FIELD VIEW

.500 1.500

Static Torque

150 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

All dimensions are nominal unless

otherwise noted.

1. Armature hub pilot diameter to be concentric

with field and rotor mounting shaft within .010
T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

UL

42

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-825 Bearing Mounted

Drawing I-25573

3
(Shipped Assembled)

4-6

3-5

4-3-1

6
4-4

3-6
3-3
3-2
4-3

3-4
4-1

4-2

3-1

4
(Shipped Assembled)

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Item

Splined Hub

540-0146

4-3-1

Ball Bearing

166-0142

Accessory, Mounting

5201-101-001

4-4

Retainer Ring

748-0111

Armature & Adapter Assembly

5201-111-001

4-6

Retainer Ring

3-1

Armature

5321-111-022

Bushing*

3-2

Splined Adapter

104-0008

1
6

Conduit Box

3-3

Autogap Accessory

5321-101-006

3-4

Screw

797-0341

How to Order:

3-5

Locknut

661-0004

3-6

Spacer

748-0333

Field & Rotor Assembly

1. Specify Bore Size for Item 5.

2. Specify Voltage for Item 4.
4. See Controls Section.

6 Volt

5201-452-002

24 Volt

5201-452-004

90 Volt

5201-452-006

Rotor

5201-751-008

4-2

Mounting Accessory

5201-101-005

4-3

Field & Bearing Assembly

1
5201-451-054

24 Volt

5201-451-056

90 Volt

5201-451-057

Warner Electric (800-234-3369)

1
1

5200-101-012

Example:
SF-825 Clutch per I-25573 - 90 Volt, 1" Bore

4-1

6 Volt

748-0016
180-0002 to
180-0018

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-215.

43

Clutch

Normal Duty

SF-1000 Flange Mounted

See page 230
for Drive Pin
mountings.

1.546
.921

5/16-18 UNC-3A
6.531

ARMATURE VIEW
3.750

Removable plug in ends

for 1/2" conduit.

.562
Max.
10.328
Max. Dia.

5.252
Dia.

4.125
Dia.

.250

1.250

4.128
4.126
Pilot Dia.

5.378/5.376
Pilot Dia.
7.687 Max.
.358/.338 dia. (6) holes
equally spaced on
6.125 dia.*

.093
When New

.562

1.375

.570
.554

2.593
Max.

.093

* Mounting holes are within .010 of true position

relative to pilot diameter.
.358/.338 dia. (8)
holes equally spaced
on 10.625 dia.*

** Mounting holes are within .008 of true position

relative to pilot diameter.

.350/.341 dia. (6) holes equally

spaced on 4.875 dia.**

11.500/11.498
Pilot Dia.

Shaft Size
Static Torque

.500 2.000
240 lb.ft.

FIELD VIEW

Maximum Speed

3,600 rpm

(Inside & Outside Mounted)

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with
rotor mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with shaft
within .006 T.I.R. measured at field mounting bolt circle.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights begins
on page 239. Coil data is on pages 250
and 251.

UL

44

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1000 Flange Mounted

Drawing I-25580
5

4
6
1

3
9

7A

8A
7B

8B

Item

Description

Part Number

Qty.

Armature

5302-111-013

How to Order:

Autogap Accessory

5201-101-008

Bushing*

1. Specify Bore Size for Item 3.

2. Specify Voltage for Items 8A or 8B.
3. Specify Inside Mounted for Items 7A and 8A or
Outside Mounted for Items 7B and 8B.
4. See Controls Section.

Example:

1/2" to 2" Bore

4

Mounting Accessory

Rotor

180-0155 to 180-0179
5201-101-007

Standard Friction Material

5202-751-003

Optional LK Facing

5202-751-007

Rotor Hub

7A

Field - Inside Mounted

7B

540-0315

SF-1000 Clutch per I-25580 -90 Volt, 1" Bore,

Inside Mounted
1
1

6 Volt

5202-451-004

24 Volt

5202-451-006

90 Volt

5202-451-007

Field - Outside Mounted

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164.
These units are CSA certified under file #LR11543.

6 Volt

5202-451-011

*See page 252 for specific part numbers.

24 Volt

5202-451-013

Refer to Service Manual P-222.

90 Volt

5202-451-014

8A

Mounting Accessory - I.M.

5321-101-001

8B

Mounting Accessory - O.M.

5321-101-002

Conduit Box

5200-101-012

Warner Electric (800-234-3369)

Optional LK facing available. For more information, see

page 232.

45

Clutch

Normal Duty

SF-1000 Bearing Mounted

See page 252 for details

on Bushings.

1.546
1.421

6.531

10.328
4.125
Dia. 5.252 Dia. Dia.

1.250

2.562 Dia.

2.062

ARMATURE VIEW

3.750

Removable
plug in ends
for 1/2" conduit.

45

.562

.875

1.375

.093 When New

.437
.187

.343

2.718 Max.
3.156 Max.

7.687 Max.

6.125

.350/.342

Shaft Size

.500 2.000

Static Torque
See page 252 for
details on Bushings.

FIELD VIEW

240 lb.ft.

Maximum Speed

2,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

46

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1000 Bearing Mounted

Drawing I-25596

4-6

4-4

4-5

3
4-3

4-9

4-1

4-8

4-11
4-10

4-7

4
(Shipped Assembled)

Item

Description

Part Number

Qty.

Armature

5302-111-013

4-8

Autogap Accessory

5201-101-008

4-9

Bushing*

1/2" to 2" Bore

4

4-1

4-3

180-0155 to 180-0179

Field & Rotor Assembly

6 Volt

5202-452-012

24 Volt

5202-452-014

90 Volt

5202-452-015

Rotor
5202-751-003

Optional LK Facing

5202-751-007

Field & Bearing Assembly

5202-451-040

24 Volt

5202-451-042

90 Volt

5202-451-043

Part Number

Qty.

Buttonhead Capscrew

797-1261

Ring Adapter

748-1047

4-10

Lockwasher

950-0359

4-11

Socket Head Capscrew

797-0424

Conduit Box

5200-101-012

1. Specify Bore Size for Item 3.

2. Specify Voltage for Item 4.
3. See Controls Section.

Example:
1

6 Volt

Description

How to Order:
1

Standard Friction Material

Item

SF-1000 Clutch per I-25596 - 90 Volt, 1" Bore

These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

4-4

Retainer Ring

748-0116

*See page 252 for specific part numbers.

4-5

Ball Bearing

166-1046

Refer to Service Manual P-215.

4-6

Retainer Ring

748-0582

4-7

Rotor Hub

540-1300

Optional LK facing available. For more information, see

page 232.

Warner Electric (800-234-3369)

47

Clutch

Heavy Duty

SF-1000 Flange Mounted

.397/.388 dia. 3 holes (hub) equally spaced
on 3.187 dia. Mounting holes are within .003
of true position relative to pilot dia.

1.546
.921

.093 Max. Length

of Customer Pilot.

5/16-18 UNC-3A
6.531

2.562 dia.

ARMATURE VIEW
3.750

Removable plug in ends

for 1/2" conduit.

10.328
Max.
Dia.

6
Dia.

.562
Max.

1.375

4.001
3.999
Pilot

1.250

4.128
4.126
Pilot

.250

5.378/5.376
Pilot Dia.
.062

See page 252 for details

on bushings.
3/8-16 UNC2A

7.687 Max.
.358/.338 dia. (6) holes
equally spaced on
6.125 dia. Mounting
holes are within .010 of
true position relative to
pilot dia.

.358/.338 dia. (8)

holes equally spaced
on 10.625 dia. are
within .010 of true
position relative to
pilot dia.

.125

.500
.843 Max.

1.375
3.781 Max.

.570/.554
..093

11.500/11.498
Pilot Dia.
.350/.341 dia. (6) holes equally spaced on
4.875 dia. Mounting holes are within .008
of true position relative to pilot dia.

Shaft Size

.500 2.000

Static Torque

240 lb.ft.

FIELD VIEW

Maximum Speed

3,600 rpm

(Inside & Outside Mounted)

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with shaft within .006 T.I.R.
measured at field mounting bolt circle.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

3. Rotor mounting shaft concentric with armature hub pilot

diameter within .010 T.I.R.

When Hub is Furnished by Customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

UL

48

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1000 Flange Mounted

Drawing I-25581
3
(Shipped
Assembled)

3-5

3-6

10
9A

3-3
3-2

8A

3-4

10

1
3-1

9B

8B

Item

Item

Description

Part Number

Description

Part Number

Qty.

Splined Hub

540-0147

Mounting Accessory

5202-101-001

6 Volt

5202-451-011

Armature & Splined Adapter

5202-111-001

24 Volt

5202-451-013

3-1

Armature

5322-111-036

90 Volt

5202-451-014

3-2

Splined Adapter

104-0009

Conduit Box

5200-101-012

3-3

Autogap Accessory

5322-101-004

3-4

Screw

797-0341

3-5

Locknut

661-0004

3-6

Spacer

748-0333

Mounting Accessory

5201-101-007

Rotor

9B

10

Field, Outside Mounted

Qty.
1

How to Order:
1. Specify Bore Size for Item 6.
2. Specify Voltage for Item 9A or 9B.
3. Specify Inside Mounted for Items 8A and 9A or Outside
Mounted for Items 8B and 9B.
4. See Controls Section.

Example:

Standard Friction Material

5202-751-003

Optional LK Facing

5202-751-007

Bushing, Taperlock*

180-0155 to 180-0179

Rotor Hub

540-0315

8A

Mounting Accessory, I.M.

5321-101-001

8B

Mounting Accessory, O.M.

5321-101-002

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543

9A

Field, Inside Mounted

*See page 252 for specific part numbers.

6 Volt

5202-451-004

24 Volt

5202-451-006

90 Volt

5202-451-007

Warner Electric (800-234-3369)

SF-1000 Clutch Coupling, Heavy Duty per I-25581 - 90 Volt,

Inside Mounted, 1-1/4" Bore (Item 6)

Refer to Service Manual P-215.

Optional LK facing available. For more information, see
page 232.

49

Clutch

Heavy Duty

SF-1000 Bearing Mounted

.397/.388 dia. 3 holes (hub) equally spaced
on 3.187 dia. and within .003 of true position
relation to 4.001/3.999 pilot dia.
1.546
1.421

.093
Max. Length of
Customer Pilot.

6.531

1.375

2.562

10.328 6.000
Max.
Dia.
Dia.

ARMATURE VIEW

3.750

4.001
3.999
Dia.

1.250

3/8-16
UNF-2A

2.562
Dia.

2.062

Removable plug in
ends of 1/2" conduit.
.062
.125

45

.500

1.375

.875
.343

.437

7.687

.187
.843 Dia.

4.281
Max.

6.125

Shaft Size
.397/.388 dia. 3 holes
(hub) equally spaced on
3.187 dia. and within
.003 of true position
relation to 4.001/3.999
pilot dia.

.500 2.000

Static Torque

See page 252 for details

on Bushings.

FIELD VIEW
Customer Shall Maintain:

240 lb.ft.

Maximum Speed

2,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Armature hub pilot diameter to be concentric with field and

rotor mounting shaft within .010 T.I.R.

UL

50

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1000 Bearing Mounted

Drawing I-25597
5

3
(Shipped Assembled)
3-5

4-5

3-6
6

4-4

3-3

4-3

3-2
3-4
4-2
3-1
4-8

4-10

4-1
1

4-9

4-6
4
(Shipped Assembled)

4-7

Description

Part Number

Qty.

Description

Part Number

Qty.

Item

Splined Hub

540-0147

4-4

Ball Bearing

166-1046

Accessory, Mounting

5202-101-001

4-5

Retainer Ring

748-0582

Armature & Adapter Assembly

5202-111-001

4-6

Rotor Hub

540-1300

3-1

Armature

5322-111-036

4-7

Buttonhead Capscrew

797-1261

3-2

Splined Adapter

104-0009

4-8

Ring Adapter

748-1047

3-3

Autogap Accessory

5322-101-004

4-9

Lockwasher

950-0359

3-4

Screw

797-0341

4-10

Socket Head Capscrew

797-0422

3-5

Locknut

661-0004

Bushing*

3-6

Spacer

748-0333

Conduit Box

Field & Rotor Assembly

4-1

4-2

4-3

6 Volt

5202-452-012

24 Volt

5202-452-014

90 Volt

5202-452-015

Rotor
5202-751-003

Optional LK Facing

5202-751-007

Field & Bearing Assembly

5202-451-040

24 Volt

5202-451-042

90 Volt

5202-451-043

Retainer Ring

748-0116

5200-101-012

How to Order:

Example:
SF-1000 Clutch per I-25597 - 90 Volt, 1" Bore

6 Volt

180-0155 to 180-0179 1

1. Specify Bore Size for Item 5.

2. Specify Voltage for Item 4.
3. See Controls Section.
1

Standard Friction Material

Item

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.

Refer to Service Manual P-215.

Optional LK facing available. For more information, see
page 232.

Warner Electric (800-234-3369)

51

Clutch

Normal Duty

SF-1225 Flange Mounted

See page 230 for details on Drive

Pin mountings.
1.546
.921

5/16-18
UNC-3A
7.531

.562
Max.

ARMATURE VIEW
3.750
Max.

Removable plug in ends

for 1/2" conduit.

12.703 12.625
Max.
Dia.

5.877
Dia.

4.625
Dia.
1.750

.312
5.438
5.436
Pilot
Dia.

See page 252 for details

on Bushings.
.358/.338 dia. (6) holes equally
spaced on 7.250 dia.*
8.687
6.378/6.376 Pilot Dia.
.350/.341 dia. (8) holes equally
spaced on 6.062 dia. **

.593

13.875/13.871
Pilot Dia.

1.562
.758/.742

.093 When New

3.031
Max.

.281

.358/.338 dia. (8) holes equally

spaced on 13.000 dia.*

FIELD VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

* Mounting holes are within.010 of

true position relative to pilot diameter.
** Mounting holes are within .008 of true
position relative to pilot diameter.

1. Concentricity of field mounting pilot diameter with rotor

mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with rotor mounting shaft
within .006 T.I.R. measured at field mounting bolt circle.

Shaft Size

.500 2.500

Static Torque

465lb.ft.

3. Rotor mounting shaft concentric with armature center of

rotation within .006 T.I.R.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

4. Armature hub pilot diameter to be concentric with armature

center of rotation within .010 T.I.R.

All dimensions are nominal unless

otherwise noted.

When Hub is Furnished by customer:

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Rotor mounting pilot diameter must be concentric with rotor

mounting shaft within .006 T.I.R.

UL

52

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1225 Flange Mounted

Drawing I-25600
4

3
7A
1
9

7B
8A
9

5
2

Item

Description

Part Number

Qty.

Description

Part Number

Qty.

Armature

5303-111-009

8A

Mounting Accessory - I.M.

5321-101-001

Autgap Accessory

5201-101-008

8B

Mounting Accessory - O.M.

5321-101-002

Mounting Accessory

5321-101-002

Conduit Box

5200-101-012

Rotor

Standard Friction Material

5203-751-001

Optional LK Facing

5203-751-004

Bushing*
1/2" to 2-1/2" Bore

Rotor Hub

7A

Field - Inside Mounted

7B

1
180-0185 to 180-0217
540-0318

1
1

6 Volt

5203-451-002

24 Volt

5203-451-006

90 Volt

5203-451-005

Field - Outside Mounted

Item

8B

How to Order:
1. Specify Bore Size for Item 5.
2. Specify Voltage for Item 7A or 7B.
3. Specify Inside Mounted for Items 7A and 8A or Outside
Mounted for Items 7B and 8B.
4. See Controls Section.

Example:
SF-1225 Clutch per I-25600 90 Volt, 1-1/2" Bore, Inside Mounted.
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5203-451-010

24 Volt

5203-451-013

*See page 252 for specific part numbers.

90 Volt

5203-451-011

Refer to Service Manual P-215.

Optional LK facing available. For more information, see
page 232.

Warner Electric (800-234-3369)

53

Clutch

Heavy Duty

SF-1225 Flange Mounted

3.062
dia.

1.546

.921

.093
Max.

.397/.388 dia. 8 holes

(hub) equally spaced on
3.625 dia.

7.531

ARMATURE VIEW
3.750

.562
Max.

Removeable
plug in ends for
1/2" conduit.

7.062
Dia.
12.703 12.625
4.313
Max. Dia. Dia.
4.311
Pilot

1.5
1.75

.3125
5.438
5.436
Pilot
Dia.

3.58/3.38 dia. 6 holes

equally spaced on
7.250 dia.*
8.687
Max.

6.378
6.376
Pilot Dia.
.350/.341 dia. 8 holes
equally spaced on
6.062 dia.**

.125

13.875
13.871
pilot dia.

See Page 252

for details on
Bushings

5/16-18 UNC-3A

.062

3/8-16 UNC-2A
.718
Max

1.562

.562

4.390
Max.

3.58/3.58 dia. 8 holes equally

spaced on 13.875/13.871dia.*

FIELD VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.

.758
.742

.281

* Mounting holes are within.010 of

true position relative to pilot diameter.
** Mounting holes are within .008 of true
position relative to pilot diameter.
Mounting holes are within .003 of true
position relative to pilot diameter.

2. Squareness of field mounting face with shaft within .006

T.I.R. measured at field mounting bolt circle.

Shaft Size

3. Armature hub pilot diameter to be concentric with rotor

mounting shaft within .010 T.I.R.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

When Hub is Furnished by customer:

All dimensions are nominal unless

otherwise noted.

Rotor mounting pilot diameter must be concentric with rotor

mounting shaft within .006 T.I.R.

UL

.500 2.500

Static Torque

465 lb.ft.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

54

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1225 Flange Mounted
3-1

Drawing I-25601

3
(Shipped Assembled)

3-4

3-7

3-3
10

3-2
9A

3-5
2
8A

10

9B

8B

Item Description

Part Number

Qty.

540-0148

Mounting Accessory

5202-101-001

6 Volts

5203-451-010

Armature and Splined Adapter

5203-111-001

24 Volts

5203-451-013

3-1

Armature

5323-111-034

90 Volts

5203-451-011

3-2

Splined Adapter

104-0010

Conduit Box

5200-101-012

3-3

Autogap Accessory

5323-101-002

3-4

Screw

797-0356

3-5

Locknut

661-0005

3-7

Spacer

Mounting Accessory

Rotor

Splined Hub

266-0004

5321-101-002

2
1

Standard Friction Material

5203-751-001

Optional LK Facing

5203-751-004

Bushing, Taperlock*

180-0185 to 180-0217

Rotor Hub

540-0318

8A

Mounting Accessory, I.M.

5321-101-001

8B

Mounting Accessory, O.M.

5321-101-002

9A

Field, Inside Mtd.

Item Description
9B

10

Part Number

Field, Outside Mtd.

Qty.
1

How to Order:
1. Specify Bore Size for Item 6.
2. Specify Voltage for Item 9A or 9B.
3. Specify Inside Mounted for Items 8A and 9A or Outside
Mounted for Items 8B and 9B.
4. See Controls Section.

Example:
SF-1225 Clutch per I-25601 90 Volt, 1-1/2" Bore, Inside Mounted.

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.

6 Volt

5203-451-002

Refer to Service Manual P-215.

24 Volt

5203-451-006

90 Volt

5203-451-005

Optional LK facing available. For more information, see

page 232.

Warner Electric (800-234-3369)

55

Clutch

Normal Duty

SF-1225 Bearing Mounted

1.546

1.500

See page 230 for details on

Drive Pin mountings.

ARMATURE VIEW
3.75

Removable plug in
ends for 1/2" conduit.
7.531

.875

45

8.687
Max.

.343

.350/.342

12.703
Max. Dia.

12.625
Dia.

5.877
Dia.

1.75

4.625
Dia.

3.125
Dia.

2.625

See page
252 for
details on
Bushings.

FIELD VIEW

.187
.593

1.562

.515

.093 When New

3.562
Max.

Shaft Size

.500 2.500

Static Torque

465 lb.ft.

Maximum Speed

2,200 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

UL

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

56

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1225 Bearing Mounted

Drawing I-25621

4-5

4-4

4-3

3
4-2

4-8

4-1

4-7

4-10
4-9

4-6

Description

Part Number

Qty.

Part Number

Qty.

Item

Armature

5303-111-009

4-7

Buttonhead Capscrew

797-1261

Autogap Accessory

5201-101-008

4-8

Ring Adapter

748-0591

Bushing*

4-9

Lockwasher

950-0359

4-10

Sockethead Capscrew

797-0424

Conduit Box

5200-101-012

1/2" to 2-1/2" Bore

4

4-1

4-2

180-0185 to 180-0217

Field and Rotor Assembly

Item

Description

6 Volt

5203-452-009

How to Order:

24 Volt

5203-452-011

90 Volt

5203-452-012

1. Specify Bore Size for Item 3.

2. Specify Voltage for Item 4.
3. See Controls Section.

Rotor

Standard Friction Material

5203-751-001

Optional LK Facing

5203-751-004

Field

Example:
1

6 Volt

5203-451-034

24 Volt

5203-451-036

90 Volt

5203-451-037

4-3

Retainer Ring

748-0119

4-4

Ball Bearing

166-1047

4-5

Retainer Ring

748-0011

4-6

Rotor Hub

540-1304

Warner Electric (800-234-3369)

SF-1225 Clutch per I-25621 90 Volt, 1" Bore.

These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-215.
Optional LK facing available. For more information, see
page 232.

57

Clutch

Heavy Duty

SF-1225 Bearing Mounted

3.062 Dia.

1.546
1.500

.093
Max.
Length of
Customer
Pilot

7.531

.397/.388 dia. (8) holes

(hub) equally spaced on
3.625 dia. and within .003
of true position in relation
to 4.313/4.311 pilot dia.
12.703
Max.
Dia.

ARMATURE VIEW

7.062
12.625 Dia.
Dia.
4.313/4.311
Pilot
Dia.

1.500

1.750
3.125
Dia.
2.625

3.750
Removable plug in ends
for 1/2" conduit.
.125

45
3/8-16
UNC-2A

.875

.062

.718 Max.

8.687 Max.
.343
.187
.562

.350/.342

1.562

.359

4.921 Max.

7.000

FIELD VIEW
Shaft Size

.500 2.500

Static Torque

See page 252 for details

on Bushings.

FIELD VIEW
Customer Shall Maintain:

465 lb.ft.

Maximum Speed

2,200 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Armature hub pilot diameter to be concentric with

field and rotor mounting shaft within .010 T.I.R.

UL

58

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1225 Bearing Mounted

Drawing I-25622
3
(Shipped Assembled)

3-4

3-1

3-6

4-5

4-4
4-3

5
3-3
4-2

3-2
3-5
2
4-8

4-10
4-7

4-1

4-9

4-6

4
(Shipped Assembled)

Item

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Splined Hub

540-0148

4-5

Retainer Ring

748-0011

Accessory Mounting

5202-101-001

4-6

Rotor Hub

540-1304

Armature & Adapter Assembly

5203-111-001

4-7

Buttonhead Screw

797-1261

3-1

Armature

5323-111-034

4-8

Ring Adapter

748-0591

3-2

Splined Adapter

3-3

Autogap Accessory

3-4

104-0010

4-9

Lockwasher

950-0359

5323-101-002

4-10

Sockethead Screw

797-0424

Screw

797-0356

Bushing*

3-5

Locknut

661-0005

Conduit Box

3-6

Spacer

266-0004

Field & Rotor Assembly

4-1

4-2

6 Volt

5203-452-009

24 Volt

5203-452-011

90 Volt

5203-452-012

Rotor
Standard Friction Material

5203-751-001

Optional LK Facing

5203-751-004

Field
5203-451-034

24 Volt

5203-451-036

90 Volt

5203-451-037

How to Order:
1. Specify Bore Size for Item 5.
2. Specify Voltage for Item 4.
3. See Controls Section.

Example:

SF-1225 Clutch per I-25622 - 90 Volt, 1" Bore

These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.
*See page 252 for specific part numbers.

4-3

Retainer Ring

748-0119

4-4

Ball Bearing

166-1047

Warner Electric (800-234-3369)

5200-101-012

6 Volt

180-0185 to 180-0217 1

Refer to Service Manual P-215.

Optional LK facing available. For more information, see
page 232.

59

Clutch

Normal Duty

SF-1525 Flange Mounted

See page 230 for details on
Drive Pin mountings.

1.546
.921

5/16-18
UNC-3A
9.187

.562
Max.

ARMATURE VIEW
3.750
Max.

15.671 15.578
Max.
Dia.

Removable plug in ends

for 1/2" conduit.

8.500
Dia.

7.093
Dia.
2.000

.218
7.878
7.876
Pilot
Dia.

See page 252 for details

on Bushings.
.358/.338 dia. (12) holes
equally spaced on 9.750 dia.*
10.343
9.002/9.000
Pilot Dia.
.350/.341 dia. (8)
holes equally spaced
on 8.500 dia. **
.593

1.562
.758/.742

.093 When New

5/16-18 UNC-2B (2)

holes equally
spaced for removal
of rotor from hub.

.437

3.031
Max.

16.875/16.871
Pilot Dia.

* Mounting holes are within.010 of

true position relative to pilot diameter.
.358/.338 dia. (12) holes
equally spaced on 16.000 dia.*

FIELD VIEW

(Inside & Outside Mounted)

** Mounting holes are within .008 of true

position relative to pilot diameter.
Shaft Size

.937 3.000

Static Torque

700 lb.ft.

Customer Shall Maintain:

Maximum Speed

2,000 rpm

1. Concentricity of field mounting pilot diameter with rotor mounting shaft

within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of field mounting face with rotor mounting shaft within .006
T.I.R. measured at field mounting bolt circle.

All dimensions are nominal unless

otherwise noted.

3. Rotor mounting shaft concentric with armature center of rotation within

.006 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

4. Armature hub pilot diameter to be concentric with armature center of

rotation within .010 T.I.R.

When Hub is Furnished by customer:

Rotor mounting pilot diameter must be concentric with rotor mounting
shaft within .006 T.I.R.

UL

60

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1525 Flange Mounted

Drawing I-25625
4

3
7A
1
9

7B
8A
9

5
2

Item

Description

Part Number

Qty.

Item

8B

Description

Part Number

Qty.

Armature

5304-111-004

8B

Mounting Accessory - O.M.

5321-101-001

Autogap Accessory

5201-101-008

Conduit Box

5200-101-012

Mounting Accessory

5321-101-002

Rotor

Standard Friction Material

5204-751-002

Optional LK Facing

5204-751-004

Bushing*
15/16" to 3" Bore

Rotor Hub

7A

Field - Inside Mounted

7B

8A

2. Specify Voltage for Item 7A or 7B.

1

180-0223 to 180-0256
540-0004
5204-451-013

24 Volt

5204-451-015

90 Volt

5204-451-016

3. Specify Inside Mounted for Items 7A and

8A or Outside Mounted for Items 7B and 8B.
4. See Controls Section.

1
1

6 Volt

How to Order:
1. Specify Bore Size for Item 5.

Example:
SF-1525 Clutch per I-25625 - 90 Volt,
2" Bore, Inside Mounted.

6 Volt

5204-451-055

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

24 Volt

5204-451-056

*See page 252 for specific part numbers.

90 Volt

5204-451-057

Mounting Accessory - I.M.

5321-101-001

Field - Outside Mounted

Warner Electric (800-234-3369)

Refer to Service Manual P-215.

2

Optional LK facing available. For more information, see

page 232.

61

Clutch

Heavy Duty

SF-1525 Flange Mounted

3.062 dia.
1.546

.921

.397/.388 dia. 8 holes

(hub) equally spaced
on 3.625 dia.

.093
Max.

9.187

ARMATURE VIEW
.562
Max.

3.750
Removeable plug in
ends for 1/2" conduit.

15.671 15.578
Max. Dia. Dia.

8.750
Dia. 4.313
4.311
Pilot
Dia.

1.5
2.00

.218
7.878
7.876
Pilot
Dia.

3.58/3.38 dia. 12 holes

equally spaced on 9.750 dia.*

10.343
Max.

9.002
9.000
Pilot Dia.
.350/.341 dia. 8 holes
equally spaced on
8.500 dia.**

.125

5/16-18 UNC-3A
3/8-16 UNC-2A
.718
Max

.062

16.875
16.871
pilot dia.

See Page 252

for details
on Bushings

1.562

.758
.742

.562
4.531
Max.

.437

3.58/3.58 dia. 12 holes equally

spaced on 16.875/16.871 dia.*

FIELD VIEW

* Mounting holes are within.010 of

true position relative to pilot diameter.

(Inside & Outside Mounted)

** Mounting holes are within .008 of true

position relative to pilot diameter.

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.

Mounting holes are within .003 of true

position relative to pilot diameter.

2. Squareness of field mounting face with rotor mounting shaft

within .006 T.I.R. measured at field mounting bolt circle.

Shaft Size

3. Armature hub pilot diameter to be concentric with armature

center of rotation within .010 T.I.R.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

When Hub is Furnished by customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

UL

.937 3.000

Static Torque

700 lb.ft.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

62

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1525 Flange Mounted

Drawing I-25626
3-1

3
(Shipped Assembled)

3-4

3-7

3-3
10

3-2
9A

3-5
2
8A

10

9B

8B

Item Description

Part Number

Qty.

540-0148

Mounting Accessory

5202-101-001

6 Volt

5204-451-055

Armature and Splined Adapter

5204-111-004

24 Volt

5204-451-056

3-1

Armature

5324-111-034

90 Volt

5204-451-057

3-2

Splined Adapter

104-0011

Conduit Box

5200-101-012

3-3

Autogap Accessory

5323-101-002

3-4

Screw

797-0342

3-5

Locknut

661-0004

3-6

Retainer Plate

686-0003

3-7

Spacer

748-0333

Mounting Accessory

5321-101-002

Rotor

Splined Hub

Standard Friction Material

5204-751-002

Optional LK Facing

5204-751-004

Bushing, Taperlock*

180-0223 to 180-0256

Rotor Hub

540-0004

8A

Mounting Accessory, I.M.

5321-101-001

8B

Mounting Accessory, O.M.

5321-101-002

9A

Field, Inside Mtd.

6 Volt

5204-451-013

24 Volt

5204-451-015

90 Volt

5204-451-016

Warner Electric (800-234-3369)

Item Description
9B

10

Part Number

Field, Outside Mtd.

Qty.
1

How to Order:
1. Specify Bore Size for Item 6.
2. Specify Voltage for Item 9A or 9B.
3. Specify Inside Mounted for Items 8A and 9A or Outside
Mounted for Items 8B and 9B.
4. See Controls Section.

Example:
SF-1525 Clutch per I-25626 90 Volt, 2" Bore, Inside Mounted.
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-215.
Optional LK facing available. For more information, see
page 232.

63

Clutch

Normal Duty

SF-1525 Bearing Mounted

1.546

2.093

See page 230 for details on

Drive Pin mountings.

ARMATURE VIEW

3.75

.875

Removable plug in
ends for 1/2" conduit.

15.671 15.578 8.500

Max. Dia. Dia.
Dia.

2.000

3.968
Pilot
Dia.

7.093
Pilot Dia.

45

2.937

10.343
Max.

.343

.350/.342

9.187

8.531

.593

See page 252 for

details on Bushings.

.187
1.562

.093 When New

1.125

4.250
Max.

FIELD VIEW

Shaft Size

.937 3.000

Static Torque

700 lb.ft.

Maximum Speed

1,800 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

UL

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

64

Warner Electric (800-234-3369)

Normal Duty

Clutch
SF-1525 Bearing Mounted

Drawing I-25639

4-5

4-3

4-4

3
4-2

4-8

4-1

4-7

4-10
4-9

4-6

Description

Part Number

Qty.

Part Number

Qty.

Item

Armature

5304-111-004

4-7

Buttonhead Capscrew

797-1261

Autogap Accessory

5201-101-008

4-8

Ring Adapter

748-1048

Bushing*

4-9

Lockwasher

950-0359

4-10

Sockethead Capscrew

797-0424

Conduit Box

5200-101-012

15/16" to 3" Bore

4

4-1

4-2

180-0223 to 180-0256

Field and Rotor Assembly

Item

Description

6 Volt

5204-452-009

How to Order:

24 Volt

5204-452-011

90 Volt

5204-452-012

1. Specify Bore Size for Item 3.

2. Specify Voltage for Item 4.
3. See Controls Section.

Rotor

Standard Friction Material

5204-751-002

Example:

Optional LK Facing

5204-751-004

SF-1525 Clutch per I-25639 90 Volt, 1" Bore.

Field

6 Volt

5204-451-084

24 Volt

5204-451-086

90 Volt

5204-451-087

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

4-3

Retainer Ring

748-0114

*See page 252 for specific part numbers.

4-4

Ball Bearing

166-0163

Refer to Service Manual P-215.

4-5

Retainer Ring

748-0583

4-6

Rotor Hub

540-1306

Warner Electric (800-234-3369)

Optional LK facing available. For more information, see

page 232.

65

Clutch

Heavy Duty

SF-1525 Bearing Mounted

3.062 Dia.

1.546
2.093

ARMATURE VIEW

.093
Max.
Length of
Customer
Pilot

.397/.388 dia. (8) holes

(hub) equally spaced on
3.625 dia. and within .003
of true position in relation
to 4.313/4.311 pilot dia.
15.671
Max.
Dia.

3.750

8.750
15.578 Dia.
Dia.
4.313/4.311
Pilot
Dia.

9.187

1.500

2.000
3.968
Dia.
2.937

Removable plug in
ends for 1/2" conduit.

45

.125

.875

3/8-16
UNC-2A

10.343 Max.

.343

.062

.718 Max.

.187

.350/.342

.562

8.531

1.562

1.125

5.593 Max.

Shaft Size

.937 3.000

Static Torque

See page 252 for details

on Bushings.

FIELD VIEW

700 lb.ft.

Maximum Speed

1,800 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Customer Shall Maintain:

1. Armature hub pilot diameter to be concentric with field and
rotor mounting shaft within .010 T.I.R.

UL

66

Warner Electric (800-234-3369)

Heavy Duty

Clutch
SF-1525 Bearing Mounted

Drawing I-25640
3-4

3
(Shipped Assembled)
3-7

4-5

3-6

4-4
4-3

3-3

4-2

3-2
3-5

4-8

3-1

4-10

1
4-7

4-1

4-9

4-6

4
(Shipped Assembled)

Description

Part Number

Qty.

Description

Part Number

Qty.

Splined Hub

540-0148

4-4

Ball Bearing

166-0163

Accessory Mounting

5202-101-001

4-5

Retainer Ring

748-0583

Armature & Adapter Assembly

5204-111-004

4-6

Rotor Hub

540-1306

3-1

Armature

5324-111-034

4-7

Buttonhead Screw

797-1261

3-2

Splined Adapter

104-0011

4-8

Ring Adapter

748-1048

3-3

Autogap Accessory

5323-101-002

4-9

Lockwasher

950-0359

3-4

Screw

797-0342

4-10

Sockethead Screw

797-0424

3-5

Locknut

661-0004

Bushing*

180-0223 to 180-0256

3-6

Retainer Plate

686-0003

Conduit Box

5200-101-012

3-7

Spacer

748-0333

How to Order:

Field & Rotor Assembly

Item

4-1

4-2

4-3

Item

6 Volt

5204-452-009

24 Volt

5204-452-011

1. Specify Bore Size for Item 5.

2. Specify Voltage for Item 4.
3. See Controls Section.

90 Volt

5204-452-012

Example:

Rotor

SF-1525 Clutch per I-25640 - 90 Volt,1" Bore

6 Volt

5204-451-084

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.

24 Volt

5204-451-086

*See page 252 for specific part numbers.

90 Volt

5204-451-087

Standard Friction Material

5204-751-002

Optional LK Facing

5204-751-004

Field

Retainer Ring

Warner Electric (800-234-3369)

748-0114

Refer to Service Manual P-215.

1

Optional LK facing available. For more information, see

page 232.

67

Clutch, Hi-Torque
SF-1525 H.T. Flange Mounted
.397/.388 dia. (8)
holes equally spaced
on 3.625 dia.

3.062 Dia.

1.546
.921

ARMATURE VIEW
3.750

.093

Removable plug in ends

for 1/2" conduit.

9.187
3/8-16
UNC2A

.358/.338 dia. (12) holes equally

spaced on 9.750 dia.*
10.343 Max.

9.002/9.000 Pilot Dia.

.350/.341 dia. (8) holes equally

spaced on 8.500 dia.**

15.781
Max. 15.578
Dia.
4.313
8.750 4.311
Dia.
Pilot
Dia.

1.500

.218
7.878
7.876
Pilot
Dia.

.437

See page 252

for details on
Bushings.

5/16-18
UNC-3A

.187

5/16-18 UNC-2B (2) holes

equally spaced for removal
of rotor from hub.

.562

FIELD VIEW

1.562

.758/.742

4.531 Max.

.718 Max.

.562 Max.

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.

* Mounting holes are within .010 of true

position relative to pilot diameter.

2. Squareness of field mounting face with rotor mounting shaft

within .006 T.I.R. measured at field mounting bolt circle.

** Mounting holes are within .008 of true

position relative to pilot diameter.

3. Rotor mounting shaft concentric with armature center of

rotation within .006 T.I.R.
4. Armature hub pilot diameter to be concentric with armature
center of rotation within .010 T.I.R.

When Hub is Furnished by Customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

Shaft Size

.937 3.000

Static Torque

1,350 lb.ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

68

Warner Electric (800-234-3369)

SF series

Clutch, Hi-Torque
SF-1525 H.T. Flange Mounted

Drawing I-25627
1-1
1

1-5
1-4

10

1-3
7
1-2
1-7
1-6
4
8

9
5

Description

Part Number

Qty.

Item

Armature Assembly

5204-111-004

Mounting Accessory - I.M. 5321-101-001

1-1

Locknut

661-0004

Splined Hub

540-0148

1-2

Splined Adapter

104-0011

Mounting Accessory

5202-101-001

1-3

Autogap Accessory

5323-101-002

10

Conduit Box

5200-101-012

1-4

Retainer Plate

686-0003

1-5

Spacer

748-0333

1-6

Armature

5324-111-034

1. Specify Bore Size of Item 4.

2. See Controls Section.

1-7

Screw

797-0342

Example:

Mounting Accessory

5321-101-002

SF-1525 Clutch, Hi-Torque, per I-25627 - 90 Volt, 2" Bore

Rotor

5204-751-001

Bushing*
180-0223 to 180-0256

540-0004

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.

15/16" to 3" Bore

5
6

Rotor Hub
Field - Inside Mounted

6 Volt

5204-451-005

90 Volt

5204-451-006

Warner Electric (800-234-3369)

Item

Description

Part Number

Qty.

How to Order:

Refer to Service Manual P-215.

69

Clutch, Hi-Torque
SF-1525 H.T. Bearing Mounted
.397/.388 dia. (8) holes (hub) equally
spaced on 3.625 dia. and within .003
of true position relative to
4.313/4.311 pilot diameter.
3.062 Dia.

1.546
2.093

.093
Max.
length of
customer
pilot

9.187

3/8-16
UNC-2A

ARMATURE VIEW

3.750

Removable plug in ends

for 1/2" conduit.

15.671
Max.
15.578 8.750
Dia.
Dia.
Dia. 4.313
4.311
Pilot
Dia.

1.500

2.000

3.968
Dia.

2.937

.875
45
.350/.342
Dia.
.343

.125

10.343 Max.

.062
.718

8.531
.187
.562

1.562

1.125

5.593 Max.

See page 252 for details on

Bushings.

FIELD VIEW
Customer Shall Maintain:
1. Armature hub pilot diameter to be concentric with field
and rotor mounting shaft within .010 T.I.R.

Shaft Size

.937 3.000

Static Torque

1,350 lb.ft.

Maximum Speed

1,800 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

70

Warner Electric (800-234-3369)

Clutch, Hi-Torque
SF-1525 H.T. Bearing Mounted
Drawing I-25643
3-4

3
(Shipped Assembled)

4-5

6
4-3

4-4

3-7
3-6
4-2

3-3
3-2
3-5

4-8
3-1

4-10

4-7
4-9

4-1

4-6
4
(Shipped Assembled)

Item
1

Description
Splined Hub

Part Number
540-0148

Part Number

Qty.

4-7

Buttonhead Screw

797-1261

Ring Adapter

748-1048

Qty.

Item

Description

Accessory, Mounting

5202-101-001

4-8

Armature & Adapter Assembly

5204-111-004

4-9

Lockwasher

950-0359

3-1

Armature

5324-111-034

4-10

Sockethead Screw

797-0424

104-0011

Bushing*

5323-101-002

Conduit Box

3-2

Splined Adapter

3-3

Autogap Accessory

3-4

Screw

797-0342

How to Order:

3-5

Locknut

661-0004

3-6

Retainer Plate

686-0003

3-7

Spacer

748-0333

1. Specify Bore Size for Item 5.

2. Specify Voltage for Item 4.
3. See Controls Section.

Field & Rotor Assembly

90 Volt

5204-452-015

4-1

Rotor

5204-751-001

4-2

Field
90 Volt

1
1

5204-451-090

180-0223 to 180-0256 1
5200-101-012

Example:
SF-1525 Clutch Hi-Torque per I-25643 - 90 Volt, 1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

4-3

Retainer Ring

748-0114

*See page 252 for specific part numbers.

4-4

Ball Bearing

166-0163

Refer to Service Manual P-215.

4-5

Retainer Ring

748-0583

4-6

Rotor Hub

540-1306

Warner Electric (800-234-3369)

71

Clutch
PC-500
See page 230 for details on
Drive Pin mountings.

.171 Max.

3.468

4
5.937
Max.
Dia.

ARMATURE VIEW
5.062
Dia.

1.50
Max.

1/2-14 NPSM Am. std.

straight pipe tap.

.453

See page
252 for
details on
Bushings.

.968

.625

.062 When
New

Shaft Size
Static Torque

1.187

1.375

3.187

.500 1.250
40 lb.ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

MAGNET VIEW

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Customer Shall Maintain:

1. Armature mounting to be concentric with
magnet hub assembly within .006 T.I.R.

72

Warner Electric (800-234-3369)

Clutch
PC-500
Drawing I-25716

2-1

1-1

1-2
4-1
1
(Shipped Assembled)
4
5
3

7
6

Description

Part Number

Qty.

Item

Magnet Hub

5300-541-001

1-1

Collector Ring

5300-749-001

1-2

Collector Ring Mounting Acc.

5300-101-002

Brushholder

5300-178-001

2-1

Brush

176-0001

Bushing*
1/2" to 1-1/4" Bore

1
180-0116 to 180-0128

Magnet

6 Volt.

5300-631-002

24 Volt

5300-631-003

90 Volt

5300-631-005

4-1

Terminal Accessory

5311-101-001

Armature

5300-111-002

Autogap Accessory

5200-101-009

Mounting Accessory

5102-101-001

Warner Electric (800-234-3369)

How to Order:
1. Specify Bore Size for Item 3.
2. Specify Voltage for Item 4.
3. See Controls Section.

Example:
PC-500 Clutch per I-25716 - 90 Volt
3/4" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards set of
UL508 and are listed under guide card #NMTR2, file
#59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-203.

73

Clutch
PC-825 Normal Duty

.171
Max.

2.562

5.750

See page 230 for details on

Drive Pin mountings.

ARMATURE VIEW

9.437
Max.
Dia.

8.625
Dia. 3.5625
Dia.

1.500
7.781
Dia.
2.562
Dia.

1.593

1/2-14 NPSM Am.

std. straight pipe tap.

See page 252 for details

on Bushings.

1.312

.562

1.437

.093 when new

3.468 Max.

.062

Min. Running Clearance

Shaft Size

.500 1.625

Static Torque

COLLECTOR RING VIEW

125 lb.ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

74

Warner Electric (800-234-3369)

Clutch
PC-825 Normal Duty
Drawing I-25562
4-1
4

7-1
6
(Shipped
Asembled)

Item

6-2

6-1

Description

Part Number

Qty.

Armature

5301-111-018

Autogap Accessory

5201-101-008

Mounting Accessory

5321-101-001

How to Order:

Magnet

1. Specify Voltage for Item 4.

2. Specify Bore Size for Item 5.
3. Specify left hand or right hand hub for Item 6. (Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.)
4. See Controls Section.

Example:

PC-825 Clutch per I-25562 - 90 Volt,

L.H. hub, 1" Bore

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.

6 Volt

5301-631-002

24 Volt

5301-631-004

90 Volt

5301-631-005

90 Volt LK Facing

5301-631-011

4-1

Terminal Accessory

5311-101-001

Bushing*
1/2" to 1-5/8" Bore

180-0131 to 180-0149

Magnet Hub
Left Hand (shown)

5301-541-001

Right Hand

5301-541-002

6-1

Collector Ring

5301-749-001

*See page 252 for specific part numbers.

6-2

Collector Ring Accessory

5301-101-002

Refer to Service Manual P-206.

Brushholder

5300-178-001

7-1

Brush

176-0001

Optional LK facing available. For more information,

see page 232.

Warner Electric (800-234-3369)

These units are CSA certified under file #LR11543.

75

Clutch
PC-825 Heavy Duty

.171
Max.

2.531

.093
Max. Length of
Customer Pilot

1.640 dia.
.271/.263 Dia. (5) holes equally
spaced on 2.015 dia. Mounting holes
are within .003 of true position
relative to pilot diameter.

ARMATURE VIEW

9.437
Max.
Dia.

8.625
Dia.

2.313
2.311
Pilot
Dia.

5.750

1.343
7.781
Dia.

1.593
1.500

1/2-14 NPSM Am. std. straight pipe tap.

1/4-28 UNF3A

See page 252 for details

on Bushings.

(Left Hand
Magnet Hub
Shown)

.062
.125
1.312

1.437

.531
.468 Max.

3.656 Max.

Shaft Size

.500 1.625

Static Torque

COLLECTOR RING VIEW

Customer Shall Maintain:
1. Splined hub pilot diameter to be concentric with splined
armature center of rotation within .010 T.I.R.

.062
Min. Running
Clearance

125 lb.ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

2. Magnet hub shaft to be concentric with splined armature

center of rotation within .006 T.I.R.

76

Warner Electric (800-234-3369)

Clutch
PC-825 Heavy Duty
Drawing I-25563

1
(Shipped
Assembled)

1-4
1-2

1-1

1-5
6-2

8
1-3

5-1

8-1

7
5

3
6-1
4

Item
1

Description

Part Number

6
(Shipped
Assembled)

Qty.

Armature & Splined

Description

Part Number

Qty.

6-1

Item

Collector Ring

5301-749-001

5301-101-002

180-0131 to 180-0149

Adapter Assembly

5321-111-001

6-2

Collector Ring Accessory

1-1

Armature

5321-111-022

Bushing, Taperlock*

1-2

Splined Armature Adapter

104-0008

Brushholder

1-3

Autogap Accessory

5321-101-006

8-1

Brush

Autogap Spring

808-0054

Retainer Ring

748-0373

1-4

Button Head Screw

797-0272

1-5

Locknut

Mounting Accessory

Splined Hub

Mounting Accessory

661-0004

5201-101-001

540-0146

Example:

5321-101-001

Magnet

1
5301-631-002

24 Volt

5301-631-004

90 Volt

5301-631-005

90 Volt LK Facing

5301-631-011

5-1

Terminal Accessory

5311-101-001

Magnet Hub Assembly

Right Hand

5301-541-002

Left Hand (shown)

5301-541-001

Warner Electric (800-234-3369)

176-0001

How to Order:
1.
2.
3.
4.

6 Volt

5300-178-001

Specify Voltage for Item 5.

Specify Bore Size for Item 7.
Specify left hand or right hand hub for Item 6.
See Controls Section.

PC-825 Clutch per I-25563 - 90 Volt,

L.H. hub, 1" Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543
*See page 252 for specific part numbers.

Refer to Service Manual P-206.

Optional LK facing available. For more information, see

page 232.

77

Clutch
PC-1000 Normal Duty

.171
Max.

2.937

5.750

See page 230 for details on

Drive Pin mountings.

11.093
Max.
Dia. 10.29
6 Dia. 5.252
Dia.

1.750
7.781
Dia.
4.125
Dia.

1.906

ARMATURE VIEW
1/2-14 NPSM Am. std.
straight pipe tap.

See page 252 for details

on Bushings.

.562

1.453

1.750

.093 When New

3.906 Max.

.062

Min. Running Clearance

Shaft Size

.500 2.500

Static Torque

240 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

COLLECTOR RING VIEW

78

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch
PC-1000 Normal Duty
Drawing I-25582
4-1
4

7-1
6
(Shipped
Asembled)

6-2

Item

6-1

Description

Part Number

Qty.

Armature

5302-111-013

7-1

Autogap Accessory

5201-101-008

How to Order:

Mounting Accessory

5321-101-001

Magnet

1. Specify Voltage for Item 4.

2. Specify Bore Size for Item 5.
3. Specify left hand or right hand hub for Item 6. (Bushing enters from magnet side for L.H. hub and from hub
side for R.H.)
4. See Controls Section.

6 Volt

5302-631-003

24 Volt

5302-631-014

90 Volt

5302-631-005

90 Volt LK Facing

5302-631-001

4-1

Terminal Accessory

5311-101-001

Bushing*
1/2" to 2-1/2" Bore

180-0185 to 180-0217
1

Left Hand (shown)

5302-541-001

Part Number

Qty.

176-0001

PC-1000 Clutch per I-25582 - 90 Volt,

L.H. hub, 1" Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.

Right Hand

5302-541-002

6-1

Collector Ring

5301-749-001

6-2

Collector Ring Accessory

5302-101-002

Brushholder

5300-178-001

Warner Electric (800-234-3369)

Description
Brush

Example:
1
1

Magnet Hub

Item

*See page 252 for specific part numbers.

Refer to Service Manual P-206.
Optional LK facing available. For more information, see
page 232.

79

Clutch
PC-1000 Heavy Duty

.171
Max.

2.875

.093
Max. Length of
Customer Pilot

2.562 dia.

5.750

.397/.388 Dia. (3) holes equally spaced on

3.187 dia. Mounting holes are within .003 of
true position relative to pilot diameter.
11.093
Max.
Dia.
10.296
Dia.

ARMATURE VIEW

4.001
3.999
Pilot
Dia.

1.375
7.781
Dia.

1.906
1.750

1/2-14 NPSM Am. std.

straight pipe tap.

See page 252 for details

on Bushings.

3/8-16 UNF2A

(Left Hand
Magnet Hub
Shown)

.062
.125
1.453
.500
.843 Max.

4.093 Max.

Shaft Size

Customer Shall Maintain:

1. Splined hub pilot diameter to be concentric with splined
armature center of rotation within .010 T.I.R.
2. Magnet hub shaft to be concentric with splined armature
center of rotation within .006 T.I.R.

80

.062
Min. Running
Clearance

.500 2.500

Static Torque

COLLECTOR RING VIEW

1.75
0

240 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch
PC-1000 Heavy Duty
Drawing I-25583

1
(Shipped
Assembled)

1-4
1-2

1-1

1-5
6-2

8
1-3

5-1

8-1

7
5

3
6-1
4

Item

Part Number

Qty.

Adapter Assembly

5322-111-002

1-1

Armature

5322-111-036

1-2

Splined Armature Adapter

1-3

Autogap Accessory

Description

6
(Shipped
Assembled)

Description

Part Number

Qty.

6-1

Collector Ring

5301-749-001

6-2

Collector Ring Accessory

5302-101-002

Bushing, Taperlock*

104-0009

Brushholder

5322-101-004

8-1

Brush

808-0061

Armature & Splined

Autogap Spring

Item

Retainer Ring

748-0374

How to Order:

1-4

Button Head Screw

797-0272

1-5

Locknut

661-0004

Mounting Accessory

5202-101-001

Splined Hub

540-0147

1.
2.
3.
4.

Mounting Accessory

5321-101-001

Magnet

180-0185 to 180-0217 1
5300-178-001

176-0001

Specify Voltage for Item 5.

Specify Bore Size for Item 7.
Specify left hand or right hand hub for Item 6.
See Controls Section.

Example:
PC-1000 Clutch per I-25583 - 90 Volt,
L.H. hub, 1" Bore

6 Volt

5302-631-003

24 Volt

5302-631-014

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.

90 Volt

5302-631-005

These units are CSA certified under file #LR11543

90 Volt LK Facing

5302-631-001

5-1

Terminal Accessory

5311-101-001

Magnet Hub Assembly

Right Hand

5302-541-002

Left Hand (shown)

5302-541-001

Warner Electric (800-234-3369)

*See page 252 for specific part numbers.

Refer to Service Manual P-206.
Optional LK facing available. For more information,
see page 232.

81

Clutch
PC-1225 Normal Duty

3.500
.171
Max.

1/2-13 UNC-3B

5.750

See page 230 for details on

Drive Pin mountings.

12.625
Dia.
13.140
Max.
Dia.

3.156
5.877
Dia.

4.625
Dia.
7.781
Dia.

ARMATURE VIEW

1/2-14 NPSM Am. std.

straight pipe tap.
See page 252 for
details on Bushings.
.593

1.640

.062 Min.
Running
Clearance

.093 When New

4.562 Max.

Shaft Size

.937 3.000

Static Torque

465 lb.ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

COLLECTOR RING VIEW

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

UL

82

Warner Electric (800-234-3369)

Clutch
PC-1225 Normal Duty
Drawing I-25602
4-1
4

1
7

7-1

6-2
5

6-1
2
6
(Shipped Assembled)

Description

Part Number

Qty.

Description

Part Number

Qty.

Item

Armature

5303-111-009

Brushholder

5300-178-001

Autogap Accessory

5201-101-008

7-1

Brush

176-0001

Mounting Accessory

5321-101-001

How to Order:

Magnet

1. Specify Voltage for Item 4.

2. Specify Bore Size for Item 5.
3. Specify left hand or right hand hub for Item 6. (Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.)
4. See Controls Section.

Example:

PC-1225 Clutch per I-25602 - 90 Volt, L.H. hub, 1" Bore

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543

6 Volt

5303-631-005

24 Volt

5303-631-007

90 Volt

5303-631-008

90 Volt LK Facing

5303-631-001

4-1

Terminal Accessory

5311-101-001

Bushing*
15/16" to 3" Bore

180-0262 to 180-0295

Magnet Hub

Item

Left Hand (shown)

5303-541-001

Right Hand

5303-541-002

6-1

Collector Ring

5301-749-001

Refer to Service Manual P-207.

6-2

Collector Ring Accessory

5303-101-004

Optional LK facing available. For more information, see

page 232.

Warner Electric (800-234-3369)

*See page 252 for specific part numbers.

83

Clutch
PC-1225 Heavy Duty

3.062 dia.
3.468
.171 Max.

Max. Length of
Customer Pilot
.093
3/8-16
UNC-2A
5.750

.397/.388 Dia. (8) holes equally spaced on

3.625 dia. Mounting holes are within .003 of
true position relative to pilot diameter.

1.500
13.140

4.313
4.311
Pilot Dia.

ARMATURE VIEW

1/2-14 NPSM Am. std. straight pipe tap.

See page 252 for

details on Bushings.

3.00

12.625

7.781
Dia.

3.156

Running
Dia. Max.

(Left Hand
Magnet Hub
Shown)

.125
.062
.562
.718 Max.

1.640

2.187

.062 Min.
Running
Clearance

4.875 Max.

Shaft Size

.937 3.000

Static Torque

465 lb.ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

COLLECTOR RING VIEW

Customer Shall Maintain:

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

1. Splined hub pilot diameter to be concentric

with splined armature center of rotation within .010 T.I.R.

84

Warner Electric (800-234-3369)

Clutch
PC-1225 Heavy Duty
1-4

Drawing I-25603
1
(Shipped
Assembled)

1-2
1-1

8-1
1-5
1-3

5-1
6-2

7
5

6-1
2

6
(Shipped
Assembled)

Item
1
1-1

Description

Item

Description

Part Number

Qty.

Part Number

Qty.

6-1

Collector Ring

5301-749-001

Adapter Assembly

5323-111-001

6-2

Collector Ring Accessory

5303-101-004

Armature

5323-111-034

Bushing, Taperlock*

180-0262 to 180-0295

Brushholder

5300-178-001

8-1

Brush

176-0001

Armature & Splined

1-2

Splined Armature Adapter

1-3

Autogap Accessory

104-0010
5323-101-002

Autogap Spring

808-0044

Retainer Ring

748-0370

1-4

Button Head Screw

797-0281

1-5

Locknut

661-0005

Mounting Accessory

Splined Hub

Mounting Accessory

Magnet

5202-101-001

540-0148

5321-101-001

1
1

6 Volt

5303-631-005

24 Volt

5303-631-007

90 Volt

5303-631-008

90 Volt LK Facing

5303-631-001

5-1

Terminal Accessory

5311-101-001

Magnet Hub Assembly

5303-541-002

Left Hand (shown)

5303-541-001

Warner Electric (800-234-3369)

Specify Voltage for Item 5.

Specify Bore Size for Item 7.
Specify left hand or right hand hub for Item 6.
See Controls Section.

Example:
PC-1225 Clutch per
I-25603 - 90 Volt, L.H. hub, 1" Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-206.

Right Hand

How to Order:
1.
2.
3.
4.

Optional LK facing available. For more information,

see page 232.

85

Clutch
PC-1525 Normal Duty

3.812
.171
Max.

1/2-13 UNC-3B

5.750

See page 230 for details on

Drive Pin mountings.

15.578
Dia.
16.250
8.500
Max.
Dia.
Dia.

3.187
7.093
Dia.
7.781
Dia.

ARMATURE VIEW

1/2-14 NPSM Am. std.

straight pipe tap.

.593

1.750

.062 Min.
Running
Clearance

.093 When New

4.796 Max.

Shaft Size

.937 3.000

Static Torque

See page 252 for

details on Bushings.

700 lb.ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

COLLECTOR RING VIEW

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

UL

86

Warner Electric (800-234-3369)

Clutch
PC-1525 Normal Duty
Drawing I-25628
4-1
4

1
7

7-1

6-2
5

6-1
2
6
(Shipped Assembled)

Item

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

5300-178-001

176-0001

Armature

5304-111-004

Brushholder

Autogap Accessory

5201-101-008

7-1

Brush

Mounting Accessory

5321-101-001

Magnet

6 Volt

5304-631-009

24 Volt

5304-631-011

90 Volt

5304-631-010

90 Volt LK Facing

5304-631-002

4-1

Terminal Accessory

5311-101-001

Bushing*
15/16" to 3" Bore

Left Hand (shown)

Example:

PC-1525 Clutch per I-25628 - 90 Volt, L.H. hub, 1" Bore

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543

5304-541-001

Right Hand

5304-541-002

6-1

Collector Ring

5301-749-001

6-2

Collector Ring Accessory

5304-101-004

Warner Electric (800-234-3369)

1. Specify Voltage for Item 4.

2. Specify Bore Size for Item 5.
3. Specify left hand or right hand hub for Item 6.
(Bushing enters from magnet side for L.H. hub and
from hub side for R.H.)
4. See Controls Section.

180-0262 to 180-0295

Magnet Hub

How to Order:

*See page 252 for specific part numbers.

Refer to Service Manual P-206.
Optional LK facing available. For more information,
see page 232.

87

Clutch
PC-1525 Heavy Duty

3.062 dia.

3.781
.171
Max.

Max. Length of
Customer Pilot
.093
3/8-16
UNC-2A

ARMATURE VIEW

.397/.388 Dia. (8) holes (hub)

equally spaced on 3.625 dia.
Mounting holes are within .003
of true position relative to pilot
diameter.

5.750

1.500

3.00

15.578
16.250

4.313
4.311
Pilot Dia.

7.781
Dia.

3.187

1/2-14 NPSM Am. std.

straight pipe tap.

See page 252 for

details on Bushings.

Running
Dia. Max.

(Left Hand
Magnet Hub
Shown)

.125
.062
.562
.718 Max.

1. Splined hub pilot diameter to be concentric

with splined armature center of rotation within .010 T.I.R.

88

.062 Min.
Running
Clearance

.937 3.000

Static Torque

Customer Shall Maintain:

2.312

5.109 Max.

Shaft Size

COLLECTOR RING VIEW

1.750

700 lb.ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch
PC-1525 Heavy Duty
1-4

Drawing I-25629
1
(Shipped
Assembled)

1-2
1-1

1-6
8-1

1-5
1-3

5-1
6-2

7
5

6-1
2

6
(Shipped
Assembled)

Description

Part Number

Qty.

Armature & Splined

6-1

Collector Ring

5301-749-001

Adapter Assembly

5324-111-001

6-2

Collector Ring Accessory

5304-101-004

1-1

Armature

5324-111-034

Bushing, Taperlock*

180-0262 to 180-0295

1-2

Splined Armature Adapter

104-0011

Brushholder

1-3

Autogap Accessory

5323-101-002

8-1

Brush

Autogap Spring

808-0044

How to Order:

Retainer Ring

748-0370

1-4

Button Head Screw

797-0272

1-5

Locknut

661-0004

1-6

Retainer Plate

1.
2.
3.
4.

Mounting Accessory

Splined Hub

Mounting Accessory

Magnet

Item
1

5-1
6

Description

Part Number

Qty.

686-0003

5202-101-001

540-0148

5321-101-001

Item

5300-178-001

176-0001

Specify Voltage for Item 5.

Specify Bore Size for Item 7.
Specify left hand or right hand hub for Item 6.
See Controls Section.

Example:
PC-1525 Clutch per
I-25629 - 90 Volt, L.H. hub, 1" Bore

6 Volt

5304-631-009

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.

24 Volt

5304-631-011

*See page 252 for specific part numbers.

90 Volt

5304-631-010

Refer to Service Manual P-206.

90 Volt LK Facing

5304-631-002

Terminal Accessory

5311-101-001

Magnet Hub Assembly

Optional LK facing available. For more information,

see page 232.

Right Hand

5304-541-002

Left Hand (shown)

5304-541-001

Warner Electric (800-234-3369)

89

Clutch Coupling
SFC-120 Flange Mounted

Std. Arm.
Antibacklash
Arm.

.156

.015 When New

12 Min.

.072 (Std.)
.072 (Anti.)

.062

For Bore sizes

see chart below.

ARMATURE VIEW

.109

.109 (Std.)
.140 (Anti.)

.063/.062 dia.
(2) holes
equally
spaced.

.500
1.234
Max.
Dia.

For Bore sizes

see chart below.

1.499/1.497 Pilot Dia.

Std. Arm
Antibacklash Arm.
.562

.019
.000

45

#4-40 UNC3A

.072
(Std.)
.072
(Anti.)
.546

.343
.015

.187
Max.

.625
.968 (Std.)
.968 (Anti.)

.130/.123 dia. (4)

holes equally spaced
on 1.312 dia.
Mounting holes are
within .006 of true
position relative to
pilot diameter.

1.140 Max. Sq.

Bore Dimensions
Rotor
Bore Dia.

Armature
Bore Dia.

.188/.187
.251/.250
.313/.312

.188/.187
.251/.250
(.313/.312)*

*(Antibacklash Armatures)

FIELD VIEW
Static Torque

5 lb. in.

Customer Shall Maintain:

Maximum Speed

3,600 rpm

1. Squareness of field mounting face with rotor

shaft within .003 T.I.R. measured at pilot diameter

Standard Voltage

D.C. 6, 24, 90

2. Concentricity of field mounting pilot diameter

with rotor mounting shaft within .003 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Rotor and armature shafts in line within .003 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

90

Warner Electric (800-234-3369)

Clutch Coupling
SFC-120 Flange Mounted
Drawing I-25503
4

1B
2

1A-2

1A-1

1A

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

3/16" Bore
1/4" Bore

5622-541-009
5622-541-008

1A-2

Armature

110-0110

1B

Antibacklash Armature
3/16" Bore
1/4" Bore
5/16" Bore

3/16" Bore
1/4" Bore
5/16" Bore

5602-751-004
5602-751-002
5602-751-003

Mounting Accessory

5101-101-001

Field

Warner Electric (800-234-3369)

1. Specify Type of Armature Desired.

2. Specify Bore Size for Item 1A-1 or 1B and
Item 2.
3. Specify Voltage for Item 4.
4. See Controls Section.

Example:

SFC-120 Clutch per I-25503 - 90 Volt

Standard Armature
1/4" Armature Hub Bore
1/4" Rotor Bore

These units meet standards set forth in UL508

and are listed under guide card #NMTR2, file
#59164.

1
1

5602-451-003
5602-451-005
5602-451-007

How to Order:

5622-111-004
5622-111-002
5622-111-003

Rotor

6 Volt
24 Volt
90 Volt

Qty.

These units are CSA certified under file

#LR11543.
Refer to Service Manual P-200.

91

Clutch Coupling
SFC-120 Bearing Mounted

Std. Arm.
Antibacklash
Arm.
.156
.062
.015 When New

For Bore sizes

see chart below.

12

.072 (Std.)
.072 (Anti.)

.218

ARMATURE VIEW
.109 (Std.)
.140 (Anti.)

.562

1.234
Max.
Dia.

For Bore sizes

see chart below.

.500
(Std.)
.687
Dia.

.562
(Anti.)

.093

.125
.072 (Std.)
.072 (Anti.)
.781
.015

45

.859
1.203 Max.

Bore Dimensions

.578
.703

Rotor
Bore Dia.

Armature
Bore Dia.

.188/.187
.251/.250
.313/.312

.188/.187
.251/.250
(.313/.312)*

*(Antibacklash Armatures)

FIELD VIEW
Customer Shall Maintain:
1. Alignment between rotor and armature shafts to be .003 T.I.R.

Static Torque

5 lb. in.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

92

Warner Electric (800-234-3369)

Clutch Coupling
SFC-120 Bearing Mounted
Drawing I-25504
4

1B
2

1A-2

1A-1

1A

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

3/16" Bore
1/4" Bore

5622-541-009
5622-541-008

1A-2

Armature

110-0110

1B

Antibacklash Armature
3/16" Bore
1/4" Bore
5/16" Bore

5622-111-004
5622-111-002
5622-111-003
1
5602-751-008
5602-751-006
5602-751-007

Field

How to Order:
1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B and Item 2.
Specify Voltage for Item 3.
See Controls Section.

Example:
SFC-120 Clutch per I-25504 - 90 Volt
Standard Armature
1/4" Armature Hub Bore
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-200.

6 Volt
24 Volt
90 Volt

5602-451-021
5602-451-023
5602-451-025

Set Collar

5602-266-001

Warner Electric (800-234-3369)

1
1

Rotor
3/16" Bore
1/4" Bore
5/16" Bore

Qty.

93

Clutch Coupling
SFC-170 Flange Mounted

Std. Arm.
Antibacklash
Arm.
.375
.015 When New

.086 (Std.)
.094 (Anti.)

.062

12

For Bore sizes

see chart below.

ARMATURE VIEW
.125 (Std.)
.109 (Anti.)

For Bore & Keyway sizes

see chart below.

2.437
2.435
Dia.

1.718
Max.
Dia.

.625
(Std.)

.752
.750
Pilot Dia.
Backing Plate Only

.843
(Anti.)

#8-32
UNC-3A

45
.086 (Std.)
.094 (Anti.)
.515
Max.

.015

.437
Max.

.187
.750

.160/.150

1.375 (Std.)
1.359 (Anti.)

.204/.187 dia. (4) holes

equally spaced
on 2.125 dia.
Mounting holes are
within .010 of true
position relative to pilot
diameter.

1.812 Max. Sq.

FIELD VIEW

Bore Dimensions
Rotor
Bore Dia.

Keyway

Armature
Bore Dia.

.251/.250
.313/.312
.376/.375

.062 x .031
.062 x .031
.093 x .046

.251/.250
.313/.312
.376/.375

Static Torque

15 lb. in.

Customer Shall Maintain:

Maximum Speed

5,000 rpm

1. Squareness of field mounting face with

rotor shaft within .003 T.I.R. measured at pilot diameter

Standard Voltage

D.C. 6, 24, 90

2. Concentricity of field mounting pilot diameter

with rotor mounting shaft within .003 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Rotor and armature shafts in line within .003 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

94

Warner Electric (800-234-3369)

Clutch Coupling
SFC-170 Flange Mounted
Drawing I-25756
4

1A

1A-3
1A-2

1A-1

1B

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

1/4" Bore
5/16" Bore
3/8" Bore

5102-541-002
5102-541-003
5102-541-004

1A-2

Armature

110-0111

1A-3

Release Spring

808-0019

1B

Antibacklash Armature
1/4" Bore
5/16" Bore
3/8" Bore

Mounting Accessory

5102-101-001

Field

1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B and Item 2.
Specify Voltage for Item 4.
See Controls Section.

SFC-170 Clutch per I-25756 - 90 Volt

Antibacklash Armature
1/4" Armature Hub Bore
1/4" Rotor Bore
These units meet standards set forth in UL508 and
are listed under guide card #NMTR2, file #59164.

1
5603-751-028
5603-751-029
5603-751-030

Warner Electric (800-234-3369)

5623-111-008
5623-111-009
5623-111-010

1/4" Bore
5/16" Bore
3/8" Bore

How to Order:

Example:

Rotor

6 Volt
24 Volt
90 Volt

Qty.

These units are CSA certified under file #LR11543.

Refer to Service Manual P-200.

1
1

5603-451-047
5603-451-049
5603-451-051

95

Clutch Coupling
SFC-170 Bearing Mounted

Std. Arm.
Antibacklash
Arm.
.375

.086 (Std.)
.094 (Anti.)
.015 When New

For Bore sizes

see chart below.

.062
12

ARMATURE VIEW
1.87

.125 (Std.)
.109 (Anti.)

.500

1.718
Max.
Dia.

.093

.625
(Std.)
.625
Dia.

.843
(Anti.)

For Bore sizes

see chart below.
.015
.086 (Std.)
.094 (Anti.)

1.375

.250

1.093
1.203

1.062

1.562 Max.

Bore Dimensions
Rotor
Bore Dia.

Armature
Bore Dia.

.251/.250
.313/.312
.376/.375

.251/.250
.313/.312
.376/.375

Static Torque
1.750 Max. Dia.

FIELD VIEW
Customer Shall Maintain:
1. Alignment between rotor and armature shafts to be .003 T.I.R.

15 lb. in.

Maximum Speed

5,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

96

Warner Electric (800-234-3369)

Clutch Coupling
SFC-170 Bearing Mounted
Drawing I-25757
4

1A-3

1A
1A-2

1A-1

1B

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

1
5102-541-002
5102-541-003
5102-541-004

1A-2

Armature

110-0111

1A-3

Release Spring

808-0019

1B

Antibacklash Armature

Warner Electric (800-234-3369)

5623-111-008
5623-111-009
5623-111-010
1
5603-751-019
5603-751-021
5603-751-020

Field
6 Volt
24 Volt
90 Volt

1
1

Rotor
1/4" Bore
5/16" Bore
3/8" Bore

Item
4

1/4" Bore
5/16" Bore
3/8" Bore

1/4" Bore
5/16" Bore
3/8" Bore

Qty.

Description
Retainer Ring

Part Number

Qty.

748-0024

How to Order:
1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B and Item 2.
Specify Voltage for Item 3.
See Controls Section.

Example:
SFC-170 Clutch per I-25757 - 90 Volt
Antibacklash Armature
1/4" Armature Hub Bore
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-200.

1
5603-451-039
5603-451-041
5603-451-043

97

Clutch Coupling
SFC-250 Flange Mounted
For Bore & Keyway sizes
see chart below.

Std. Arm.
Antibacklash
Arm.

1.125

.015 When New

.468

.343
Max.

.062
.380/.370

.171 (Std.)
.562 (Anti.)

ARMATURE VIEW

1.187
(Std.)
2.625
Max.
Dia.

24
12
For Bore & Keyway sizes see
chart below.

1.063
1.061
Pilot Dia.

.171

.687

1.390
(Anti.)

.437 Max.

Backing Plate
Only

.437 Max.

8-32 UNC3A
.171
.546
Max.

2.625 Sq.

.750
.015

.437
Max.

1.250
1.968 (Std.)
1.984 (Anti.)

Bore and Keyway Dimensions

45

3.500/3.498
Pilot Dia.

Armature
Bore Dia.

Keyway

.376/.375

.093 x .046

.204/.187 dia. (4) holes equally spaced on 3.125

dia. Mounting holes are within .010 of true position
relative to pilot diameter.

*.438/.437
.501/.500
*.563/.562

.125 x .062

FIELD VIEW

.626/.625
*.688/.687
.751/.750

.187 x .093

Customer Shall Maintain:

1. Squareness of field mounting face with rotor shaft within
.003 T.I.R. measured at pilot diameter.
2. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .003 T.I.R.
3. Rotor and armature shafts in line within .003 T.I.R.

Rotor
Bore Dia.

Keyway

.376/.375
*.438/.437
.501/.500

.093 x .046
.125x .062

* Available on special order only.

Static Torque

70 lb. in.

Maximum Speed

7,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

98

Warner Electric (800-234-3369)

Clutch Coupling
SFC-250 Flange Mounted
Drawing I-25522
3-1

1A

1A-2

1A-3

1A-1
4

1B

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

3/8" Bore

5103-541-002

1/2" Bore

5103-541-004

5/8" Bore

5103-541-006

3/4" Bore

5103-541-008

1A-2

Armature

5124-111-001

1A-3

Release Spring

5103-101-003

1B

Antibacklash Armature

3/8" Bore

5365-111-003

1/2" Bore

5365-111-005

5/8" Bore

5365-111-007

3/4" Bore

5365-111-009

Rotor

Part Number

Qty.

Terminal Accessory

5103-101-002

Mounting Accessory

5102-101-001

1.
2.
3.
4.

5103-751-008

1/2" Bore

5103-751-010

Field

Item

Example:

SFC-250 Clutch Coupling per I-25522 - 90 Volt

Standard Armature
1/2" Armature Hub Bore
1/2" Rotor Bore

How to Order:
Specify Type of Armature Desired.
Specify Bore Size for Item 1A-1 or 1-B and Item 2.
Specify Voltage for Item 3.
See Controls Section.

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.
1

3/8" Bore

These units are CSA certified under file #LR11543.

Refer to Service Manual P-200.

6 Volt

5103-451-002

24 Volt

5103-451-004

90 Volt

5103-451-007

Warner Electric (800-234-3369)

Description

3-1

Qty.

99

Clutch Coupling
SFC-250 Bearing Mounted

For Bore & Keyway sizes

see chart below.

.343 Max.

1.437

Std. Arm.
Antibacklash
Arm.

.171 +
.062 -0

1.125

.015 (Std.)
.015 (Anti.)
when new

.468
.062

.687 (Std.)
.718 (Anti.)

ARMATURE VIEW

1.187
(Std.)
2.625
Max.
Dia.

24

45
.500

.609
Dia.
1.390
(Anti.)

12

.437

Max.
.187 Dia.
.187

1.562 Rad.

1.750 Max.

.171

.171 (Std.)
.187 (Anti.)
.687
(Std.)
.718
(Anti.)

.937

.015 (Std.)
.015 (Anti.)
1.312
2.156 (Std.)
2.171 (Anti.)

Bore and Keyway Dimensions

For Bore & Keyway sizes see

chart below.

FIELD VIEW

Customer Shall Maintain:

1. Armature shaft to be concentric with rotor shaft
within .003 T.I.R.

Armature
Bore Dia.

Keyway

Rotor
Bore Dia.

Keyway

.375/.376

.093 x .046

.376/.375

.093 x .046

*.438/.437
.501/.500
*.563/.562

.125 x .062

*.438/.437
.501/.500

.125 x .062

.626/.625
*.688/.687
.751/.750

.187 x .093

* Available on special order only.

Static Torque

70 lb. in.

Maximum Speed

7,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

100

Warner Electric (800-234-3369)

Clutch Coupling
SFC-250 Bearing Mounted
Drawing I-25523

2
(Shipped Assembled)
2-5
2-4-1

2-4

2-2
2-3
2-2

2-1
1A
1A-2

1A-3
1B
1A-1

Item
1A
1A-1

Description

Part Number

Qty.

Armature and Hub

Armature Hub

Part Number

Qty.

2-2

Item

Description
Retainer Ring

748-0371

2-3

Ball Bearing

166-0108

2-4

Field

3/8" Bore

5103-541-002

1/2" Bore

5103-541-004

6 Volt

5103-451-018

5/8" Bore

5103-541-006

24 Volt

5103-451-020

3/4" Bore

5103-541-008

90 Volt

5103-451-023

1A-2

Armature

5124-111-001

2-4-1

Terminal Accessory

5103-101-002

1A-3

Release Spring

5103-101-003

2-5

Set Collar*

266-0005

How to Order:

1B

2-1

Antibacklash Armature
3/8" Bore

5365-111-003

1/2" Bore

5365-111-005

5/8" Bore

5365-111-007

3/4" Bore

5365-111-009

Field and Rotor Assembly

6 Volt 3/8" Bore

5103-452-002

24 Volt 3/8" Bore

5103-452-004

90 Volt 3/8" Bore

5103-452-007

6 Volt 1/2" Bore

5103-452-016

24 Volt 1/2" Bore

5103-452-018

90 Volt 1/2" Bore

5103-452-021

Rotor
5103-751-014

1/2" Bore

5103-751-016

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B and Item 2.
Specify Voltage for Item 2.
See Controls Section.

Example:
SFC-250 Clutch Coupling per I-25523 - 90 Volt
Standard Armature
1/2" Armature Hub Bore
1/2" Rotor Bore
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543.

3/8" Bore

Warner Electric (800-234-3369)

1.
2.
3.
4.

*Used with 1/2" Bore only.

Refer to Service Manual P-200.

101

Clutch Coupling
SFC-400 Flange Mounted
For Bore & Keyway sizes
see chart below.

Std. Arm.
1.546

Antibacklash
Arm.

.937

.015 When New

ARMATURE VIEW

.328 Max.

Removable
plug in ends
for 1/2"
conduit.

3.750
3.562

.187 (Std.)
.218 (Anti.)
.093

For Bore &

Keyway
sizes see
chart below.

4.234
Max.
Dia.

4.687

1.250
(Std.)

.250

.875

1.640
(Anti.)

.671

1.125

1.875
1.873
Pilot Dia.

1/4-20
UNC-3A

.187 (Std.)
.218 (Anti.)
.328

4.250 Sq.

.828
.015

1.312
1.500
.192/.182
.609 Max.

1.50
2.328/2.359

45

5.626
5.623
Pilot Dia.

.296/.280 dia. (4) holes equally spaced on 5.000 dia.*

FIELD VIEW
*Mounting holes are within .010 of true position relative to pilot
diameter.

Customer Shall Maintain:

Bore and Keyway Dimensions

Armature
Bore Dia.

Keyway

Rotor
Bore Dia.

Keyway

.501/.500
*.563/.562
.626/.625
*.688/.687
.751/.750
.876/.875

.125 x .062

.501/.500

.125 x.062

.187 x .093

.626/.625
.751/.750
.876/.875
1.001/1.000

.187 x .093

*Available on special order only

1. Squareness of field mounting face with rotor shaft within

.003 T.I.R. measured at pilot diameter.

Static Torque

270 lb. in.

2. Concentricity of field mounting pilot diameter with rotor

mounting shaft within .003 T.I.R.

Maximum Speed

4,500 rpm

Standard Voltage

D.C. 6, 24, 90

3. Rotor and armature shafts in line within .003 T.I.R.

UL

102

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
SFC-400 Flange Mounted
Drawing I-25697
4

1B

3-1

3
2
1A
1A-2

1A-3

1A-1

Item
1A
1A-1

1A-2
1A-3
1B

Description
Armature and Hub
Armature Hub
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
Armature
Release Spring
Antibacklash Armature
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
Rotor
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
1" Bore
Field
6 Volt
24 Volt
90 Volt

Warner Electric (800-234-3369)

Part Number

Qty.
1

5104-541-002
5104-541-004
5104-541-006
5104-541-007
5125-111-001
5104-101-003

Item
3-1
4
5

Description

Part Number

Qty.

Terminal Accessory
Conduit Box
Mounting Accessory

5103-101-002
5200-101-010
5104-101-002

1
1
1

How to Order:
1
1
1

1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B and Item 2.
Specify Voltage for Item 3.
See Controls Section.

Example:
SFC-400 Clutch Coupling per I-25697 - 90 Volt
3/4" Armature Hub Bore
3/4" Rotor Bore

5367-111-003
5367-111-005
5367-111-007
5367-111-008
1
5104-751-033
5104-751-034
5104-751-035
5104-751-036
5104-751-037

These units, when used in conjunction with the correct

Warner Electric conduit box, meet standards set forth in
UL508 and are listed under guide card #NMTR2, file
#59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-200.

1
5104-451-032
5104-451-033
5104-451-034

103

Clutch Coupling
SFC-400 Bearing Mounted
For Bore & Keyway sizes
see chart below.

1.546
1.218

Std. Arm.
Antibacklash
Arm.

.015 (Std.)
.015 (Anti.) when
new

.062 (Std.)

.328 Max.
3.562

.875 (Std.)
.843
(Anti.)

ARMATURE VIEW
4.234
Max.
Dia.

3.750
Removable
plug in ends
for 1/2"
conduit.

45

1.250
(Std.)

1.375
Dia.

1.640
(Anti.)

1.812

.015
.875 (Std.)
.843 (Anti.)

.500
.187

.203 (Anti.)

1.281
(Std.)

.187 (Std.)
.218 (Anti.)

4.687

1.625
.328 (Anti.)
2.640 (Std.)
2.734 (Anti.)

.187
2.312

Bore and Keyway Dimensions

.859

Armature
Bore Dia.

Keyway

Rotor
Bore Dia.

Keyway

.501/.500
*.563/.562

.125 x .062

.501/.500

.125 x.062

.626/.625
*.688/.687
.751/.750
.876/.875

For Bore & Keyway sizes

see chart below.

.187 x .093

.626/.625
.751/.750
.876/.875
1.001/1.000

.187 x .093

* Available on special order only.

FIELD VIEW
Static Torque

270 lb. in.

Customer Shall Maintain:

Maximum Speed

4,500 rpm

1. Armature shaft to be concentric with rotor

shaft within .003 T.I.R.

Standard Voltage

D.C. 6, 24, 90

UL

104

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
SFC-400 Bearing Mounted
1B

Drawing I-25698

2
(Shipped Assembled)
2-4-1

2-2

2-4
2-3
2-1
1-A
1A-2
1A-3

1A-1

Item
1A
1A-1

1A-2
1A-3
1B

Description
Armature and Hub
Armature Hub
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
Armature
Release Spring
Antibacklash Armature
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
Field and Rotor Assembly
6 Volt 1/2" Bore
24 Volt 1/2" Bore
90 Volt 1/2" Bore
6 Volt 5/8" Bore
24 Volt 5/8" Bore
90 Volt 5/8" Bore
6 Volt 3/4" Bore
24 Volt 3/4" Bore
90 Volt 3/4" Bore
6 Volt 7/8" Bore
24 Volt 7/8" Bore
90 Volt 7/8" Bore
6 Volt 1" Bore
24 Volt 1" Bore
90 Volt 1" Bore

Warner Electric (800-234-3369)

Part Number

Qty.

Item
2-1

1
5104-541-002
5104-541-004
5104-541-006
5104-541-007
5125-111-001
5104-101-003

1
1
1

5367-111-003
5367-111-005
5367-111-007
5367-111-008
1
5104-452-052
5104-452-053
5104-452-054
5104-452-055
5104-452-056
5104-452-057
5104-452-058
5104-452-059
5104-452-060
5104-452-061
5104-452-062
5104-452-063
5104-452-064
5104-452-065
5104-452-066

2-2
2-3
2-4

2-4-1
3

Description
Rotor
1/2" Bore
5/8" Bore
3/4" Bore
7/8" Bore
1" Bore
Retainer Ring
Ball Bearing
Field
6 Volt
24 Volt
90 Volt
Terminal Accessory
Conduit Box

Part Number

Qty.
1

5104-751-043
5104-751-044
5104-751-045
5104-751-046
5104-751-047
748-0018
166-0150
5104-451-038
5104-451-039
5104-451-040
5103-101-002
5200-101-010

1
1
1

1
1

How to Order:
1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1-B and Item 2.
Specify Voltage for Item 2.
See Controls Section.

Example:
SFC-400 Clutch Coupling per
I-25698 - 90 Volt
Antibacklash Armature
3/4" Armature Hub Bore
3/4" Rotor Bore
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543.
Refer to Service Manual P-200.

105

Clutch Coupling

Normal Duty

SFC-500 Bearing Mounted

See page 252 for details on
Bushings & keyways.

1.546
1.234

.062 When New

4.093

HUB VIEW
.187

3.750

Removable plug in
ends for 1/2"
conduit.

1.750
Dia. 2.062
Min.
Flat

5 Dia.

5.328
Max Dia.

1.500

45

.125 Max.

.750

5.218

1.343
.281

1.593

.218

2.093
3.937

Bore & Keyway Dimensions

Rotor
Bore Dia.
3.156 Max.

.751/.750
.876/.875

2.781

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250

Keyway
.187 x .093

.250 x .125

For Bore & Keyway sizes

see chart below.

FIELD VIEW

Armature Shaft

.500 1.250

Rotor Shaft

.750 1.250

Static Torque

50 lb.ft.

Customer Shall Maintain:

Maximum Speed

4,000 rpm

1. Armature mounting shaft to be concentric with rotor

mounting shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

UL

106

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Normal Duty

Clutch Coupling
SFC-500 Bearing Mounted

Drawing I-25540

5-2-1

5-4

5-3
4

5-2

5-1

Item Description
1

Armature Hub

Bushing*
1/2" to 1 1/4" Bore

Part Number
5300-541-004

Item Description

Autogap Accessory

5200-101-009

Armature

5300-111-002

Field and Rotor Assembly

Part Number

1" Bore

5200-751-005

1-1/8" Bore

5200-751-006

1-1/4" Bore

5200-751-007

180-0116 to 180-0128

5-1

Qty.

5
(Shipped Assembled)

5-2

Field & Bearing Assembly

Qty.

6 Volt

5200-451-024

24 Volt

5200-451-026

90 Volt

5200-451-027
5311-101-001

6 Volt 3/4" Bore

5200-452-002

24 Volt 3/4" Bore

5200-452-004

5-2-1

Terminal Accessory

90 Volt 3/4" Bore

5200-452-005

5-3

Ball Bearing

166-0110

6 Volt 7/8" Bore

5200-452-008

5-4

Retainer Ring

748-0002

24 Volt 7/8" Bore

5200-452-010

Conduit Box

5200-101-010

90 Volt 7/8" Bore

5200-452-011

24 Volt 15/16" Bore

5200-452-016

90 Volt 15/16" Bore

5200-452-017

6 Volt 1" Bore

5200-452-020

1. Specify Bore Size for Item 2 and Item 5.

2. Specify Voltage for Item 5.
3. See Controls Section.

24 Volt 1" Bore

5200-452-022

Example:

90 Volt 1" Bore

5200-452-023

SFC-500 Clutch Coupling per I-25540 - 90 Volt

3/4" Bores

6 Volt 1-1/8" Bore

5200-452-026

24 Volt 1-1/8" Bore

5200-452-028

90 Volt 1-1/8" Bore

5200-452-029

How to Order:

6 Volt 1-1/4" Bore

5200-452-032

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards set of
UL508 and are listed under guide card #NMTR2, file
#59164.

24 Volt 1-1/4" Bore

5200-452-034

These units are CSA certified under file #LR11543

90 Volt 1-1/4" Bore

5200-452-035

Rotor

3/4" Bore

5200-751-002

7/8" Bore

5200-751-003

15/16" Bore

5200-751-004

Warner Electric (800-234-3369)

*See page 252 for specific part numbers.

Refer to Service Manual P-202.

107

Clutch Coupling

Heavy Duty

SFC-500 Bearing Mounted

1.546
1.234

4.093

For Bore & Keyway

sizes see chart
below.

ARMATURE VIEW
3.750

5.328
Max. 5.125
Dia. Dia.

Removable plug in
ends for 1/2"
conduit.

1.203

.187
1.75 2.062
Dia. Min.
Flat

.171
Max.

45

.062 When New

.375
.125

.750

1.343

5.218

.281

1.593

.218

2.093
3.218

Bore & Keyway Dimensions

3.156 Max.

2.781

Bore Dia.

Keyway

.751/.750
.876/.875

.187 x .093

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250
For Bore & Keyway sizes
see chart below.

FIELD VIEW

.250 x .125

Armature Shaft

.750 1.250

Rotor Shaft

.750 1.250

Customer Shall Maintain:

Static Torque

1. Angular alignment of shafts within 1/2 degree.

Maximum Speed

4,000 rpm

2. Armature mounting shaft to be concentric with rotor

mounting shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

UL

108

50 lb.ft.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Heavy Duty

Clutch Coupling
SFC-500 Bearing Mounted

Drawing I-25541
2B
(Shipped Assembled)

2B-1

2B-3

2B-4

3-2-1

2B-5
2B-2

3-4
3-3

3-2

3
(Shipped Assembled)

3-1

Item
1

2B
2B-1
2B-2
2B-3
2B-4
2B-5
3

Description
Armature Hub Assembly
3/4" Bore
7/8" Bore
15/16" Bore
1" Bore
1-1/8" Bore
1-1/4" Bore
Armature Assembly w/Autogap
Armature
Retainer Ring
Autogap Spring
Retainer Plate
Screw
Field and Rotor Assembly
6 Volt 3/4" Bore
24 Volt 3/4" Bore
90 Volt 3/4" Bore
6 Volt 7/8" Bore
24 Volt 7/8" Bore
90 Volt 7/8" Bore
24 Volt 15/16" Bore
90 Volt 15/16" Bore
6 Volt 1" Bore
24 Volt 1" Bore
90 Volt 1" Bore
6 Volt 1-1/8" Bore
24 Volt 1-1/8" Bore
90 Volt 1-1/8" Bore
6 Volt 1-1/4" Bore
24 Volt 1-1/4" Bore
90 Volt 1-1/4" Bore

Warner Electric (800-234-3369)

Part Number

Qty.
1

5200-541-002
5200-541-003
5200-541-004
5200-541-005
5200-541-006
5200-541-007
5230-111-002
5230-111-001
748-0355
808-0412
748-0364
797-0028
5200-452-002
5200-452-004
5200-452-005
5200-452-008
5200-452-010
5200-452-011
5200-452-016
5200-452-017
5200-452-020
5200-452-022
5200-452-023
5200-452-026
5200-452-028
5200-452-029
5200-452-032
5200-452-034
5200-452-035

1
1
1
1
1
3
1

Item
3-1

3-2

3-2-1
3-3
3-4
4

Description
Rotor
3/4" Bore
7/8" Bore
15/16" Bore
1" Bore
1-1/8" Bore
1-1/4" Bore
Field & Bearing Assembly
6 Volt
24 Volt
90 Volt
Terminal Accessory
Ball Bearing
Retainer Ring
Conduit Box

Part Number

Qty.
1

5200-751-002
5200-751-003
5200-751-004
5200-751-005
5200-751-006
5200-751-007
1
5200-451-024
5200-451-026
5200-451-027
5311-101-001
166-0110
748-0002
5200-101-010

1
1
1
1

How to Order:
1. Specify Bore Size for Item 1 and Item 3.
2. Specify Voltage for Item 3.
3. See Controls Section.

Example:
SFC-500 Clutch Coupling per I-25541- 90 Volt
3/4" Armature Hub Bore
7/8" Rotor Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet standards set forth in
UL508 and are listed under guide card #NMTR2, file
#59164.
These units are CSA certified under file #LR11543
Refer to Service Manual P-202.

109

Clutch Coupling
SFC-650 Flange Mounted
See page 252 for
details on Bushings.

1.546
.937
.062
When New

HUB VIEW
3.750
Removable plug in
ends for 1/2" conduit.

5/16-18
UNC-3A

Reversible
Hub

5.750

4.625

6.687
Max.
Dia.

3.58/.338 dia. (4)

holes equally spaced
on 3.688 dia.*

2.822/2.
820 Dia.
.656
6.500
Dia.

4.375 Dia.

6.500

8.000
7.998

45

1.812
Max.

.578

3.500

.062 Max.
Min. Running Clearance

3.58/.338 dia. (4) holes equally

spaced on 7.250 dia.*

* Mounting holes are within .010 of true

position relative to pilot diameter.

FIELD VIEW
(Inside & Outside Mounted)
Armature Shaft

.500 1.625

1. Concentricity of field mounting pilot diameter with rotor

mounting shaft within .006 T.I.R.

Rotor Shaft

.500 1.625

2. Squareness of field mounting face with shaft within .006

T.I.R. measured at field mounting bolt circle.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

3. Rotor mounting pilot diameter must be concentric with shaft

within .006 T.I.R.
4. Armature mounting shaft to be concentric with rotor
mounting shaft within .006 T.I.R.

UL

Static Torque

95 lb.ft.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

110

Warner Electric (800-234-3369)

Clutch Coupling
SFC-650 Flange Mounted
Drawing I-25728

4
1

9
7A

7A-1
9
8

7B-1

2
2

7B

Description

Part Number

Qty.

Description

Part Number

Item

Autogap Accessory

5181-101-010

Mounting Accessory

5321-101-002

Bushing*

Conduit Box

5200-101-010

1/2" to 1-5/8" Bore

180-0326 to 180-0344

Armature Hub

5207-541-002

Armature

5281-111-002

Rotor

5281-751-001

Rotor Hub &

5207-101-005

Mounting Accessory
7A

Field - Inside Mounted

6 Volt

5207-451-009

24 Volt

5207-451-012

90 Volt

5207-451-011

7A-1

Terminal Accessory

5311-101-001

7B

Field - Outside Mounted

7B-1

6 Volt

5207-451-003

24 Volt

5207-451-006

90 Volt

5207-451-005

Terminal Accessory

5311-101-001

Warner Electric (800-234-3369)

Item

Qty.

How to Order:
1.
2.
3.
4.

Specify Bore Size for Item 2 (both shafts).

Specify Voltage for Item 7.
Specify Inside or Outside Mounted for Item 7.
See Controls Section.

Example:
SFC-650 Clutch Coupling
Flange Mounted per I-25728 - 90 Volt
1" Bore

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.

These units are CSA certified under file #LR11543.

*See page 252 for specific part numbers.
Refer to Service Manual P-202.

111

Clutch Coupling
SFC-650 Bearing Mounted

See page 252 for

details on Bushings.

1.546
.937

.062
When New

Reversible Hub

4.625

HUB VIEW
3.750
Removable plug in
ends for 1/2" conduit.

6.687 6.500
Max. Dia.
Dia.

1.750
1.00

1.250

6.359 Dia.
.156

45

Reverse
Mounting

5.750

.312

1/4-20 UNC2A

.421
.765
1.781
3.500
3.625

.062

3.750

Min. Running
Clearance

See page 252 for details

on Bushings.

FIELD VIEW
Customer Shall Maintain:
1. Armature mounting shaft to be concentric with rotor
mounting shaft within .006 T.I.R.

Armature Shaft

.500 1.625

Rotor Shaft

.500 1.500

Static Torque

95 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

112

Warner Electric (800-234-3369)

Clutch Coupling
SFC-650 Bearing Mounted
Drawing I-25729

5-7
8

5-4-1

5-5

3
5-4

5-1

5-6

5-3

5-2

6
7

Description

Part Number

Qty.

Item

Autogap Accessory

5181-101-010

5-7

Retainer Ring - Interior

Bushing*

Bushing*

1/2" to 1-5/8" Bore

Item

180-0326 to 180-0344

Description

1/2" to 1-1/2" Bore

Part Number

Qty.

748-0104

1
1

180-0002 to180-0018

Armature Hub

5207-541-002

Torque Arm Accessory

5207-101-003

Armature

5281-111-002

Conduit Box

5200-101-010

Field and Rotor Assembly

How to Order:

6 Volt

5207-452-002

24 Volt

5207-452-005

1. Specify Bore Size of Item 2 and Item 6.

2. Specify Voltage for Item 5.
3. See Controls Section.

90 Volt

5207-452-004

5-1

Rotor Assembly

5281-751-001

5-2

Rotor Hub

540-0614

5-3

Reverse Mounting Accessory

5201-101-005

5-4

Field Assembly

Example:
SFC-650 Clutch Coupling,
Bearing Mounted per I-25729 - 90 Volt, 1" Bore

6 Volt

5281-451-002

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.

24 Volt

5281-451-004

These units are CSA certified under file #LR11543

90 Volt

5281-451-005

5-4-1

Terminal Accessory

5311-101-001

5-5

Ball Bearing

166-0104

5-6

Retainer Ring - Exterior

748-0004

Warner Electric (800-234-3369)

*See page 252 for specific part numbers.

Refer to Service Manual P-202.
Optional not included in price.

113

Clutch Coupling
SFC-825 Flange Mounted
See page 252 for
details on Bushings.

1.546
.921

5.656

ARMATURE VIEW
3.750 Max.
Removable plug in ends
for 1/2" conduit.

8.656
Max.
Dia.

4.250 2.500
Dia.
Dia.
.156

1.250

1.00

.687

1.765

2.253
2.251
Pilot
Dia.

.281

3.503/3.501
Pilot Dia.
6.812

5/16-18
UNC-3A

.358/.338 dia. (6)

holes equally
spaced on 4.250
dia. *

.062
.562 Max.
.531

1.312
.602/.586

4.406 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.
** Mounting holes are within .008 of true
position relative to pilot diameter.
.358/.338 dia.
(4) holes
equally spaced
on 8.875 dia. *
.350/.341 dia. (6)
holes equally
spaced on 2.875
dia. **

9.749/9.747
Pilot Dia.

FIELD VIEW

Armature Shaft

.500 1.500

Rotor Shaft

.500 1.250

Static Torque

125 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with rotor shaft within
.006 T.I.R. measured at field mounting bolt circle.
3. Rotor mounting shaft concentric with armature mounting
shaft within .006 T.I.R.
4. Angular alignment of shafts wtihin 1/2 degree.

UL

114

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.
Note: The two mating shafts on which
the clutch is mounted must be mounted
rigidly to prevent flexing during
engagement. Any flexing will cause
vibration and rapid clutchwear. The
drive motor should not be mounted on
the reducer "scoop" mount or other
flexible mounts.

Warner Electric (800-234-3369)

Clutch Coupling
SFC-825 Flange Mounted
Drawing I-25564
4
(Shipped Assembled)

4-6
11

4-4

9A

11

4-3
4-2
10A
4-1
9B
3

4-5

8
1

10B

Item
1

Description

Part Number

Bushing*
1/2" to 1-1/2" Bore

Qty.
1

Item
9B

180-0002 to 180-0018

Retainer Ring

748-0006

Splined Hub

Armature & Splined Adapter

4-1

Description

Part Number

Qty.

Field - Outside Mounted

6 Volt

5201-451-014

24 Volt

5201-451-016

540-0057

90 Volt

5201-451-018

5201-111-001

10A

Mounting Accessory - I.M.

5321-101-001

Capscrew

797-0341

10B

Mounting Accessory - O.M.

5321-101-002

4-2

Splined Adapter

104-0008

11

Conduit Box

5200-101-012

4-3

Autogap Accessory

5321-101-006

4-4

Spacer

748-0333

4-5

Armature

5321-111-022

4-6

Locknut

661-0004

Mounting Accessory

5201-101-007

Rotor

Standard Friction Material

5201-751-003

Optional LK Facing

5201-751-007

Bushing*
1/2" to 1-1/4" Bore

Rotor Hub

9A

Field - Inside Mounted

How to Order:
1.
2.
3.
4.

Specify Bore Size for Item 1.

Specify Bore Size for Item 7.
Specify Voltage for Item 9A or 9B.
Specify Inside Mounted for Items 9A and 10A or
Outside Mounted for Items 9B and 10B.
5. See Controls Section.

Example:
1

180-0101 to 180-0013
540-0013

1
1

SFC-825 Clutch Coupling per I-25564 - 90 Volt, Inside

Mounted, 1" Bore (Item 1), 1" Bore (Item 7)
These units, when used in conjunction with the correct
Warner Electric conduit box, meet standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5201-451-006

24 Volt

5201-451-008

*See page 252 for specific part numbers.

90 Volt

5201-451-010

Refer to Service Manual P-207.

Optional LK facing available. For more information,
see page 232.

Warner Electric (800-234-3369)

115

Clutch Coupling
SFC-825 Bearing Mounted

See page 252 for

details on Bushings.

1.546
.984

5.656

4.250
Dia.

ARMATURE VIEW
3.750

1.250
2.500
Dia.

8.656
Max.
Dia.

1.250
1.656

1.765

Removable plug in ends

for 1/2" conduit.

45

.156

.875
.062

.343

6.812

1.296

.562

Reverse Mounting

.187
4.468 Max.
4.562 Max.

5.000

.350/.342

See page 252 for details

on Bushings.

FIELD VIEW
Customer Shall Maintain:

Armature Shaft

.500 1.500

Rotor Shaft

.500 1.500

Static Torque

150 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Armature mounting shaft concentric with field and rotor

mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

UL

116

Warner Electric (800-234-3369)

Clutch Coupling
SFC-825 Bearing Mounted
Drawing I-25574
4
(Shipped Assembled)
4-6

4-4

5-5
5-4

4-3
4-2
4-1
5-3
2

4-5
5-1

5-2

5
(Shipped Assembled)

Item
1

Description

Part Number

Bushing*
1/2" to 1-1/2" Bore

Qty.
2

180-0002 to 180-0018

Retainer Ring

748-0006

Splined Hub

540-0057

Armature & Splined Adapter

4-1

Capscrew

4-2

Splined Adapter

4-3

Autogap Accessory

4-4

Spacer

4-5

Armature

4-6

Locknut

Field & Rotor Assembly

5-1

Description

Part Number

Qty.

5-4

Retainer Ring

748-0111

5-5

Retainer Ring

748-0016

Conduit Box

5200-101-012

5201-111-001

How to Order:

797-0341

1. Specify Bore Size for Item 1 (both shafts).

2. Specify Voltage for Item 5.
3. See Controls Section.

104-0008

5321-101-006

748-0333

5321-111-022

661-0004

3
1

6 Volt

5201-452-002

24 Volt

5201-452-004

90 Volt

5201-452-006

Rotor
Standard Friction Material

5201-751-008

Mounting Accessory

5201-101-005

5-3

Field

Example:
SFC-825 Clutch Coupling per I-25574 - 90 Volt, 1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.

5-2

Refer to Service Manual P-207.

1
1

6 Volt

5201-451-054

24 Volt

5201-451-056

90 Volt

5201-451-057

Warner Electric (800-234-3369)

Item

117

Clutch Coupling
SFC-1000 Flange Mounted
See page 252 for details on
Bushings.

1.546
.921

6.531

ARMATURE VIEW
3.750 Max.
Removable plug in ends for
1/2" conduit.

10.328
Max.
6.000 4.093
Dia.
Dia.
Dia.
.234

2.500

1.250

.250

2.687

4.128
4.126
Pilot
Dia.

.093

5.378/5.376 Pilot
Dia.

7.687

5/16-18
UNC-3A
.062

.358/.338 dia. (6)

holes equally
spaced on 6.125
dia. *

.562 Max.
.500

1.375
.570/.554

5.359 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.

.358/.338 dia.
(8) holes
equally spaced
on 10.625 dia.
*

** Mounting holes are within .008 of true

position relative to pilot diameter.

.350/.341 dia. (6) holes

equally spaced on 4.875
dia. **

11.500/11.498
Pilot Dia.

FIELD VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with rotor shaft within
.006 T.I.R. measured at field mounting bolt circle.
3. Rotor mounting shaft concentric with armature mounting
shaft within .006 T.I.R.
4. Angular alignment of shafts wtihin 1/2 degree.

UL

118

Armature Shaft

.750 2.687

Rotor Shaft

.500 2.000

Static Torque

240 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.
Note: The two mating shafts on which
the clutch is mounted must be mounted
rigidly to prevent flexing during
engagement. Any flexing will cause
vibration and rapid clutchwear. The
drive motor should not be mounted on
the reducer "scoop" mount or other
flexible mounts.

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1000 Flange Mounted
Drawing I-25584
4
(Shipped Assembled)

4-6
11

4-4

9A

11

4-3
4-2
10A
4-1
9B
3

4-5

8
1

10B

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

Item
9B

Part Number

Qty.
1

6 Volt

5202-451-011

Retainer Ring

748-0007

24 Volt

5202-451-013

Splined Hub

540-0062

90 Volt

5202-451-014

Armature & Splined Adapter

5202-111-001

10A

Mounting Accessory - I.M.

5321-101-001

4-1

Capscrew

797-0341

10B

Mounting Accessory - O.M.

5321-101-002

4-2

Splined Adapter

104-0009

11

Conduit Box

5200-101-012

4-3

Autogap Accessory

5322-101-004

4-4

Spacer

748-0333

How to Order:

4-5

Armature

5322-111-036

4-6

Locknut

661-0004

Mounting Accessory

5201-101-007

Rotor

180-0026 to 180-0057

Description
Field - Outside Mounted

Standard Friction Material

5202-751-003

Optional LK Facing

5202-751-007

Bushing*
1/2" to 2" Bore

Rotor Hub

9A

Field - Inside Mounted

180-0155 to 180-0179
1
1

6 Volt

5202-451-004

24 Volt

5202-451-006

90 Volt

5202-451-007

Specify Bore Size for Item 1.

Specify Bore Size for Item 7.
Specify Voltage for Item 9A or 9B.
Specify Inside Mounted for Items 9A and 10A
or Outside Mounted for Items 9B and 10B.
5. See Controls Section.

Example:
1

540-0315

1.
2.
3.
4.

SFC-1000 Clutch Coupling per I-25584 - 90 Volt, Inside

Mounted, 1-1/4" Bore (Item 1), 1-1/2" Bore (Item 7)
These units, when used in conjunction with the correct
Warner Electric conduit box, meet standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-207.
Optional LK facing available. For more information, see
page 232.

Warner Electric (800-234-3369)

119

Clutch Coupling
SFC-1000 Bearing Mounted
See page 252 for details
on Bushings.

1.546
1.421

6.531

ARMATURE VIEW
3.750

Removable plug in ends

for 1/2" conduit.

4.093
Dia.

2.500

1.250

6.000
Dia.

45

2.562
Dia.
2.687

10.328
Max.
Dia.

.875

.343

2.062

.234

7.687
.062

.562

1.375

6.125

.437
.187
5.890 Max.

.350/.342

See page 252 for details on

Bushings.

FIELD VIEW
Customer Shall Maintain:
1. Armature mounting shaft concentric with field and rotor
mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

Armature Shaft

.750 2.687

Rotor Shaft

.500 2.000

Static Torque

240 lb. ft.

Maximum Speed

2,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

120

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1000 Bearing Mounted
Drawing I-25598

4
(Shipped Assembled)

4-6

4-2
3

5-5

4-4

5-4
5-3

4-3

4-1
5-2

2
4-5

5-8

5-10

5-1
5-9
5-6

5-7

Item
1

Description

Retainer Ring

Splined Hub

Armature & Splined Adapter

4-1

Capscrew

Description

Part Number

Qty.

Retainer Ring

748-0582

5-6

Rotor Hub

540-1300

748-0007

5-7

Buttonhead Capscrew

797-1261

540-0062

5-8

Ring Adapter

748-1047

5202-111-001

5-9

Lockwasher

950-0359

797-0341

5-10

Socket Head Capscrew

797-0422

Bushing*

Splined Adapter

4-3

Autogap Accessory

4-4

Spacer

4-5

Armature

4-6

Locknut

661-0004

Field & Rotor Assembly

5-2

Item
5-5

4-2

5-1

Qty.

180-0026 to 180-0057

Bushing*
3/4" to 2-11/16" Bore

Part Number

5
(Shipped Assembled)

104-0009

5322-101-004

748-0333

5322-111-036

How to Order:

1/2" to 2" Bore

Conduit Box

180-0155 to 180-0179
5200-101-012

6 Volt

5202-452-012

1. Specify Bore Size for Items 1 and 6.

2. Specify Voltage for Item 5.
3. See Controls Section.

24 Volt

5202-452-014

Example:

90 Volt

5202-452-015

Rotor
5202-751-003

Optional LK Facing

5202-751-007

Field & Bearing Assembly

6 Volt

5202-451-040

24 Volt

5202-451-042

90 Volt

5202-451-043

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-207.

5-3

Retainer Ring

748-0116

5-4

Ball Bearing

166-1046

Warner Electric (800-234-3369)

SFC-1000 Clutch Coupling per I-25598 - 90 Volt, 1" Bore

1

Standard Friction Material

6
1

Optional LK facing available. For more information, see

page 232.

121

Clutch Coupling
SFC-1225 Flange Mounted
See page
252 for details
on bushings.

1.546
.921

ARMATURE VIEW
3.750

Removable plug in ends

for 1/2" conduit.

7.531

.562

.358/.338 dia. (6) holes equally

spaced on 7.250 dia.*
8.687 Max.

6.378/6.376 Pilot Dia.

.350/.341 dia. (8) holes

equally spaced on 6.062
dia.**

12.703
Max.
Dia. 12.625
4.093
Dia.
Dia.
7.062
Dia.

2.500

.312
5.438
5.436
Pilot
Dia.

1.750

2.687

.234
.281
.062

5/16-18 UNC3A

.562

1.562

.758
.742

13.875/13.871 Pilot Dia.

5.890 Max.

.358/.338 dia. (8) holes equally

spaced on 13.000 dia.*

FIELD VIEW
(Inside & Outside Mounted)

* Mounting holes are within .010 of true

position relative to pilot diameter.
** Mounting holes are within .008 of true
position relative to pilot diameter.

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with rotor mounting shaft
within .006 T.I.R. measured at field mounting bolt circle.
3. Rotor mounting shaft concentric with armature mounting
shaft within .006 T.I.R.
4. Angular alignment of shafts within 1/2 degree.

When Hub is Furnished by Customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

Armature Shaft

.750 2.687

Rotor Shaft

.500 2.500

Static Torque

465 lb. ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

122

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1225 Flange Mounted
Drawing I-25604

4-6

4
(Shipped Assembled)

4-5
4-4

9A

4-3

11

4-2
3

4-1

11
10A

2
1

9B

8
10B

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to 180-0057

Retainer Ring

Splined Hub

Armature & Splined Adapter

4-1

Locknut

4-2

Splined Adapter

4-3

Autogap Accessory

4-4

Spacer

4-5

Armature

4-6

Screw

Mounting Accessory

Rotor

540-0064

5203-111-001

661-0004

10B

Mounting Accessory - O.M.

5321-101-002

11

Conduit Box

5200-101-012

How to Order:

266-0004

5323-111-034

797-0356

Example:

5321-101-002

SFC-1225 Clutch Coupling per

I-25604 - 90 Volt, Inside Mounted,
1-1/2" Bore (Item 1), 1-3/4" Bore (Item 7).

1
180-0185 to 180-0217
540-0318

1
1

6 Volt

5203-451-002

24 Volt

5203-451-006

90 Volt

5203-451-005

Field - Outside Mounted

1.
2.
3.
4.
5.

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-207.
Optional LK facing available. For more information, see
page 232.

6 Volt

5203-451-010

24 Volt

5203-451-013

90 Volt

5203-451-011

Warner Electric (800-234-3369)

Qty.

5321-101-001

Bushing*

Field - Inside Mounted

Part Number

Mounting Accessory - I.M.

104-0010

5203-751-004

9A

Item

5323-101-002

Optional LK Facing

Rotor Hub

Description

10A

Specify Bore Size for Item 1.

Specify Bore Size for Item 7.
Specify Voltage for Item 9A or 9B.
Specify Inside or Outside Mounted for Item 5.
Specify Inside Mounted for Items 9A and 10A or
Outside Mounted for Items 9B and 10B.
6. See Controls Section.

5203-751-001

9B

748-0005

Standard Friction Material

1/2" to 2-1/2" Bore

Qty.

123

Clutch Coupling
SFC-1225 Bearing Mounted

See page 252 for

details on bushings.

1.546
1.500

ARMATURE VIEW
3.750

.875

7.531

Removable plug in ends

for 1/2" conduit.

45

12.703
Max.
Dia. 12.625 7.062
Dia.
Dia. 4.093
Dia.

2.500

1.750
3.125
Dia.

2.687

2.625

8.687 Max.
.343

.350/.342

.234

.062

7.000

.187
.562

1.562
.515
6.421 Max.

See page 252 for

details on bushings.

FIELD VIEW
Customer Shall Maintain:
1. Armature mounting shaft concentric with field and rotor
mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

Armature Shaft

.750 2.687

Rotor Shaft

.500 2.500

Static Torque

465 lb. ft.

Maximum Speed

2,200 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

124

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1225 Bearing Mounted

4
(Shipped Assembled)

Drawing I-25623

4-1

4-4
5-5

4-3

5-4
4-2

5-3

4-6
3
5-2
2

4-5

5-7
5-1
5-10
5-9
5-6

6
5-8

Item
1

Description

Part Number

Qty.

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to 180-0057

Item

5
(Shipped Assembled)

Part Number

Qty.

5-5

Retainer Ring

Description

748-0011

5-6

Rotor Hub

540-1304

Retainer Ring

748-0005

5-7

Ring Adapter

748-0591

Splined Hub

540-0064

5-8

Buttonhead Capscrew

797-1261

Armature & Splined Adapter

5203-111-001

5-9

Lockwasher

950-0359

4-1

Capscrew

797-0356

5-10

Sockethead Capscrew

797-0424

4-2

Splined Adapter

Bushing*

4-3

Autogap Accessory

4-4

Spacer

4-5

Armature

4-6

Locknut

661-0005

How to Order:

Field & Rotor Assembly

1.
2.
3.
4.

5-1

5-2

104-0010

5323-101-002

266-0004

5323-111-034

6 Volt

5203-452-009

24 Volt

5203-452-011

90 Volt

5203-452-012

Rotor

Standard Friction Material

5203-751-001

Optional LK Facing

5203-751-004

1/2" to 2-1/2" Bore

7

Conduit Box

1
180-0185 to 180-0217
5200-101-012

Specify Bore Size for Item 1.

Specify Bore Size for Item 6.
Specify Voltage for Item 5.
See Controls Section.

Example:
SFC-1225 Clutch Coupling per I-25623 - 90 Volt, 1" Bore

6 Volt

5203-451-034

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

24 Volt

5203-451-036

*See page 252 for specific part numbers.

90 Volt

5203-451-037

Refer to Service Manual P-207.

Field

5-3

Retainer Ring

748-0119

5-4

Ball Bearing

166-1047

Warner Electric (800-234-3369)

Optional LK facing available. For more information, see

page 232.

125

Clutch Coupling
SFC-1525 Flange Mounted
See page 252 for
details on bushings.

1.546
.921

ARMATURE VIEW
9.187

3.750

Removable plug in ends for 1/2" conduit.

.562

.358/.338 dia. (12) holes equally

spaced on 9.750 dia.*
10.343 Max.

15.671
Max.
Dia. 15.578
4.093
Dia.
Dia.
8.750
Dia.

.218
7.878
7.876
Pilot
Dia.

2.500
2.687

9.002/9.000 Pilot Dia.

.234

.350/.341 dia. (8) holes

equally spaced on 8.500 dia.**

.437
.062

5/16-18 UNC3A

.562

FIELD VIEW

.758
.742

6.031 Max.

16.875/16.871 Pilot Dia.

.358/.338 dia. (12) holes equally

spaced on 16.000 dia.*

1.562

* Mounting holes are within .010 of true

position relative to pilot diameter.
** Mounting holes are within .008 of true
position relative to pilot diameter.

(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.
2. Squareness of field mounting face with rotor mounting shaft
within .006 T.I.R. measured at field mounting bolt circle.
3. Rotor mounting shaft concentric with armature mounting
shaft within .006 T.I.R.
4. Angular alignment of shafts within 1/2 degree.

When Hub is Furnished by Customer:

Rotor mounting pilot diameter must be concentric with rotor
mounting shaft within .006 T.I.R.

Armature Shaft

.750 2.687

Rotor Shaft

.937 3.000

Static Torque

700 lb. ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

126

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1525 Flange Mounted
Drawing I-25630
4-7

4
(Shipped Assembled)

4-6
4-5

9A

11

4-4
4-3

4-2
3

11

10A

4-1

2
1
9B

10B

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

Item
9B

180-0026 to180-0057

Retainer Ring

Splined Hub

Armature & Splined Adapter

4-1

Locknut

748-0005

Description

Part Number

Field - Outside Mounted

Qty.
1

6 Volt

5204-451-055

24 Volt

5204-451-056

540-0064

90 Volt

5204-451-057

5204-111-004

10A

Mounting Accessory - I.M.

5321-101-001

661-0004

10B

Mounting Accessory - O.M.

5321-101-001

104-0011

11

Conduit Box

5200-101-012

4-2

Splined Adapter

4-3

Autogap Accessory

5323-101-002

How to Order:

4-4

Retainer Plate

686-0003

4-5

Spacer

748-0333

4-6

Armature

5324-111-034

4-7

Screw

797-0342

1.
2.
3.
4.

Mounting Accessory

5321-101-002

Specify Bore Size for Item 1.

Specify Bore Size for Item 7.
Specify Voltage for Item 9A or 9B.
Specify Inside Mounted for Items 9A and 10A or Outside
Mounted for Items 9B and 10B.
5. See Controls Section.

Rotor

Example:

Standard Friction Material

5204-751-002

Optional LK Facing

5204-751-004

Bushing*
15/16" to 3" Bore

Rotor Hub

9A

Field - Inside Mounted

1
180-0223 to 180-0256
540-0004

1
1

SFC-1525 Clutch Coupling per

I-25630 - 90 Volt, Inside Mounted,
1-1/2" Bore (Item 1), 1-3/4" Bore (Item 7).
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5204-451-013

*See page 252 for specific part numbers.

24 Volt

5204-451-015

Refer to Service Manual P-207.

90 Volt

5204-451-016

Optional LK facing available. For more information, see

page 232.

Warner Electric (800-234-3369)

127

Clutch Coupling
SFC-1525 Bearing Mounted

See page 252 for

details on bushings.

1.546
2.093

9.187

15.671
Max.
Dia. 15.578 8.750
Dia.
Dia. 4.093
Dia.

ARMATURE VIEW

3.750

2.500

2.000

2.687

3.968
Dia.

2.937

Removable plug in ends

for 1/2" conduit.
.234

.875

45
.062

10.343 Max.
.343
.187
.562

.350/.342

1.562
1.125
7.187 Max.

8.531

See page 252 for details

on bushings.

FIELD VIEW
Customer Shall Maintain:

Armature Shaft

.750 2.687

Rotor Shaft

.937 3.000

Static Torque

700 lb. ft.

Maximum Speed

1,800 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Armature mounting shaft concentric with field and rotor

mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

UL

128

Warner Electric (800-234-3369)

Clutch Coupling
SFC-1525 Bearing Mounted

4
(Shipped Assembled)

Drawing I-25641

4-1

4-4
5-5

4-3

5-4
4-2

5-3

4-6
3
5-2
2

4-5

5-7
5-1
5-10
5-9
5-6

6
5-8

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.

Part Number

Qty.

5-5

Retainer Ring

748-0583

5-6

Rotor Hub

540-1306

5-7

Ring Adapter

748-1048

1
8

1
180-0026 to 180-0057

Retainer Ring

Splined Hub

Armature & Splined Adapter

4-1

748-0005

Item

5
(Shipped Assembled)

Description

540-0064

5-8

Buttonhead Capscrew

797-1261

5204-111-004

5-9

Lockwasher

950-0359

Capscrew

797-0342

5-10

Sockethead Capscrew

797-0424

4-2

Splined Adapter

104-0011

Bushing*

4-3

Autogap Accessory

5323-101-002

4-4

Spacer

748-0333

4-5

Armature

5324-111-034

4-6

Locknut

661-0004

Field & Rotor Assembly

5-1

5-2

15/16" to 3" Bore

7

Conduit Box

6 Volt

5204-452-009

24 Volt

5204-452-011

90 Volt

5204-452-012

Example:

Rotor

Standard Friction Material

5204-751-002

Optional LK Facing

5204-751-004

Field

6 Volt

5204-451-084

24 Volt

5204-451-086

90 Volt

5204-451-087

5200-101-012

Specify Bore Size for Item 1.

Specify Bore Size for Item 6.
Specify Voltage for Item 5.
See Controls Section.

SFC-1525 Clutch Coupling per I-25641 - 90 Volt, 1" Bore

These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.
*See page 252 for specific part numbers.

5-3

Retainer Ring

748-0114

5-4

Ball Bearing

166-0163

Warner Electric (800-234-3369)

180-0223 to 180-0256

How to Order:
1.
2.
3.
4.

Refer to Service Manual P-207.

Optional LK facing available. For more information, see
page 232.

129

Clutch Coupling, Hi-Torque

SFC-1525 H.T. Flange Mounted

1.546
.921

See page 252 for

details on bushings.

9.187

ARMATURE VIEW
3.750

.562
Max.

Removable plug in ends for

1/2" conduit.
See page 252 for details on Bushings.

15.781
Max. 15.578
Dia.
Dia.
8.750
Dia. 4.093
Dia.

9.002/9.000 Pilot Dia.

7.878
7.876
Pilot
Dia.

2.687

.350/.341 dia. (8) holes

equally spaced on 8.500 dia.**
10.343

.218

2.500

.437

.234

.062

.358/.338 dia. (12) holes

equally spaced on 9.750 dia.

5/16-18 UNC3A

.562

1.562
.758/.742

6.031 Max.

*Mounting holes are within .010 of true position

relative to pilot diameter.

5/16-18 UNC-2B (2) holes equally

spaced for removal of rotor from hub.

**Mounting holes are within .008 of true

position relative to pilot diameter.

FIELD VIEW
Customer Shall Maintain:
1. Concentricity of field mounting pilot diameter with rotor
mounting shaft within .006 T.I.R.

Armature Shaft

.750 2.687

Rotor Shaft

.937 3.000

2. Squareness of field mounting face with rotor mounting shaft

within .006 T.I.R. measured at field mounting bolt circle.

Static Torque

1,350 lb.ft.

Maximum Speed

2,000 rpm

3. Rotor mounting shaft concentric with armature mounting

shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 90

4. Angular alignment of shafts within 1/2 degree.

All dimensions are nominal unless

otherwise noted.

When Hub is Furnished by Customer:

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Rotor mounting pilot diameter must be concentric with rotor

mounting shaft within .006 T.I.R.

UL

130

Warner Electric (800-234-3369)

Clutch Coupling, Hi-Torque

SFC-1525 H.T Flange Mounted.
Drawing I-25631
4-7

4
(Shipped Assembled)

4-6

4-5
4-4
4-3

4-2
3

11

4-1

10

2
1
9

Item Description
1

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

180-0026 to 180-0057

Part Number

Qty.

10

Item Description
Mounting Accessory - I.M.

5321-101-001

11

Conduit Box

5200-101-012

Retainer Ring

748-0005

Splined Hub

540-0064

Armature & Splined Adapter 5204-111-004

4-1

Locknut

661-0004

1. Specify Bore Size for Item 1.

2. Specify Bore Size for Item 7.
3. See Controls Section.

4-2

Splined Adapter

4-3

Autogap Accessory

4-4

How to Order:

104-0011

Example:

5323-101-002

Retainer Plate

686-0003

SFC-1525 Clutch Coupling, Hi-Torque,

per I-25631 - 90 Volt

4-5

Spacer

748-0333

2" Bore (Item 1), 2-1/2" Bore (Item 7)

4-6

Armature

5324-111-034

4-7

Screw

797-0342

Mounting Accessory

5321-101-002

Rotor

5204-751-001

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.

Bushing*
15/16" to 3" Bore

Rotor Hub

Field - Inside Mounted

90 Volt

Warner Electric (800-234-3369)

1
180-0223 to 180-0256
540-0004

*See page 252 for specific part numbers.

Refer to Service Manual P-207.

1
5204-451-006

131

Clutch Coupling, Hi-Torque

SFC-1525 H.T. Bearing Mounted
See page 252 for details
on Bushings.

1.546
2.093

ARMATURE VIEW
9.187

3.750

Removable plug in
ends for 1/2" conduit.

.875
15.671 15.578
Max. Dia. 8.750
Dia.
Dia. 4.093
Dia.

45

2.000

2.500

3.968
Dia.

2.687
2.937

10.343 Max.

.343

.234

.350/.342
8.531
.062

.187

See page 252 for details

on Bushings.

1.562
.562

1.125

7.187 Max.

FIELD VIEW
Customer Shall Maintain:
1. Armature mounting shaft concentric with field
and rotor mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

Armature Shaft

.937 3.000

Rotor Shaft

.750 2.687

Static Torque

1,350 lb.ft.

Maximum Speed

1,800 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

132

Warner Electric (800-234-3369)

Clutch Coupling, Hi-Torque

SFC-1525 H.T. Bearing Mounted
Drawing I-25644
4-6

4
(Shipped Assembled)

5-5

5-3

4-4
7

5-4

4-3
4-2
4-1

5-2

3
4-5

5-7

5-10

5-8

5-1

5-9

5-6
5
(Shipped Assembled)

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

180-0026 to 180-0057

Part Number

Qty.

5-8

Item

Description
Buttonhead Capscrew

797-1261

5-9

Lockwasher

950-0359

797-0424

Retainer Ring

748-0005

5-10

Sockethead Capscrew

Splined Hub

540-0064

Bushing*

Armature & Splined Adapter

5204-111-004

4-1

Capscrew

797-0342

4-2

Splined Adapter

4-3

Autogap Accessory

4-4

Spacer

4-5

5/16" to 3" Bore

Conduit Box

104-0011

How to Order:

5323-101-002

748-0333

Armature

5324-111-034

4-6

Locknut

661-0004

1.
2.
3.
4.

Field & Rotor Assembly

90 Volt

5204-452-015

5-1

Rotor

5204-751-001

5-2

Field
90 Volt

1
1

5204-451-090

1
180-0223 to 180-0256
5200-101-012

Specify Bore Size for Item 1.

Specify Bore Size for Item 6.
Specify Voltage for Item 5.
See Controls Section.

Example:
SFC-1525 Clutch Coupling Hi-Torque per I-25644 90 Volt, 1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

5-3

Retainer Ring

748-0114

5-4

Ball Bearing

166-0163

*See page 252 for specific part numbers.

5-5

Retainer Ring

748-0583

Refer to Service Manual P-207.

5-6

Rotor Hub

540-1306

5-7

Ring Adapter

748-1048

Warner Electric (800-234-3369)

133

Clutch Coupling
PCC-500 Normal Duty

See page 252 for

details on Bushings.

.171
3.578

4
5.937
Max.

HUB VIEW
1/2-14 NPSM Am. std.
straight pipe tap.

5
Dia.

1.343

1.50 Max.

1.50

See page 252 for details

on Bushings.
.453
1.187
.062
Min. running
clearance

.062 when new

Armature Shaft

.500 1.250

Magnet Shaft

.500 1.250

Static Torque

COLLECTOR RING VIEW

1.375

4.406

40 lb.ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Customer Shall Maintain:

1. Armature mounting shaft concentric with magnet mounting
shaft within .006 T.I.R.

134

Warner Electric (800-234-3369)

Clutch Coupling
PCC-500 Normal Duty
Drawing I-25542

4-1

3-1

3-2
6-1

2
3
(Shipped
Assembled)

5
1

Part Number

Qty.

Item Description
Armature Hub

5300-541-004

Armature

5300-111-002

Magnet Hub

5300-541-001

3-1

Collector Ring

5300-749-001

3-2

Collector Ring Mounting Accessory

5300-101-002

1. Specify Bore Size for Item 5 (two shafts).

2. Specify Voltage for Item 7.
3. See Controls Section.

Brushholder

5300-178-001

Example:

4-1

Brush

176-0001

PCC-500 Clutch Coupling per I-25542 - 90 Volt

3/4" Bore

Bushing*
1/2" to 1-1/4" Bore

2
180-0116 to 180-0128

Magnet

Mounting Accessory

Part Number

Qty.

5102-101-001

How to Order:

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543

6 Volt

5300-631-002

24 Volt

5300-631-003

90 Volt

5300-631-005

6-1

Terminal Accessory

5311-101-001

Autogap Accessory

5200-101-009

Warner Electric (800-234-3369)

Item Description
8

*See page 252 for specific part numbers.

Refer to Service Manual P-203.

135

Clutch Coupling
PCC-500 Heavy Duty

For Bore & Keyway

sizes see chart below.

.171
2.953

4
5.937
Max.

ARMATURE VIEW

5.125
Dia.

1.203
Max.

1.500

.171

See page 252

for details on
Bushings.

1/2-14 NPSM Am. std.

straight pipe tap.

.062 when new

1.187

.375

1.375

3.703

Bore & Keyway Dimensions

Armature
Bore Dia.

Keyway

.751/.750
.876/.875

.187 x .093

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250

COLLECTOR RING VIEW

.250 x .125

Armature Shaft

.750 1.250

Magnet Shaft

.500 1.250

Static Torque

40 lb.ft.

Customer Shall Maintain:

Maximum Speed

5,400 rpm

1. Armature mounting shaft concentric with magnet mounting

shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

136

Warner Electric (800-234-3369)

Clutch Coupling
PCC-500 Heavy Duty
Drawing I-25543
2
(Shipped Assembled)

2-1

2-3
4

2-4
2-5

2-2
4-1
3-2
1

3-1

6-1

3
(Shipped Assembled)

Item
1

Description

Part Number

Armature Hub

Qty.
1

Item
6

Description

Part Number

Magnet

Qty.
1

3/4" Bore

5200-541-002

6 Volt

5300-631-002

7/8" Bore

5200-541-003

24 Volt

5300-631-003

15/16" Bore

5200-541-004

90 Volt

5300-631-005

1" Bore

5200-541-005

6-1

Terminal Accessory

5311-101-001

1-1/8" Bore

5200-541-006

Mounting Accessory

5102-101-001

1-1/4" Bore

5200-541-007

Armature Assembly

5230-111-002

2-1

Armature

5230-111-001

2-2

Retainer Ring

748-0355

2-3

Autogap Spring

808-0412

2-4

Retainer Plate

748-0364

2-5

Screw

797-0028

Magnet Hub

5300-541-001

3-1

Collector Ring

5300-749-001

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164.

3-2

Collector Ring Mounting Acc.

5300-101-002

These units are CSA certified under file #LR11543.

Brushholder

5300-178-001

4-1

Brush

176-0001

Bushing*
1/2" to 1-1/4" Bore

Warner Electric (800-234-3369)

How to Order:

1. Specify Bore Size for Item 1 and Item 5.

2. Specify Voltage for Item 6.
3. See Controls Section.

Example:
PCC-500 Clutch Coupling per I-25543 - 90 Volt
3/4" Armature Hub Bore
1" Bushing Bore

*See page 252 for specific part numbers.

Refer to Service Manual P-203.

180-0116 to 180-0128

137

Clutch Coupling
PCC-825

.171 Max.
2.531

See page 252 for

details on Bushings.

ARMATURE VIEW
1/2-14 NPSM Am. std.
straight pipe tap.

5.750

9.437
Max.
Dia. 8.625
Dia.
2.500
Dia.

1.250
1.765

1.593
1.500

7.781
Dia.

.156

See page 252 for details

on Bushings.

.062
.531

1.312
4.250
Max.

COLLECTOR RING VIEW

Customer Shall Maintain:

1. Armature mounting shaft concentric with magnet
mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

138

1.437
.062
Min. Running
Clearance

Armature Shaft

.500 1.500

Magnet Shaft

.500 1.625

Static Torque

125 lb.ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
PCC-825
Drawing I-25565

4
(Shipped Assembled)
4-5

4-3
4-2
9
4-1

7-2

4-4
6-1
9-1
8

6
8

3
5

7-1

2
1

7
(Shipped Assembled)

Item

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Brushholder

5300-178-001

9-1

Brush

176-0001

Bushing*

Retainer Ring

748-0006

Splined Hub

540-0057

Armature & Splined Adapter

5321-111-001

4-1

Locknut

661-0004

4-2

Armature

5321-111-022

4-3

Splined Adapter

104-0008

4-4

Autogap Accessory

5321-101-006

1. Specify Bore Size for Item 1.

2. Specify Voltage for Item 6.
3. Specify left hand or right hand hub for Item 7. (Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.)
4. Specify Bore Size for Item 8.
5. See Controls Section.

4-5

Screw

797-0272

Example:

Mounting Accessory

5321-101-001

Magnet

PCC-825 Clutch Coupling per

I-25565 - 90 Volt, L.H. hub,
1" Bore (Item 1),
1-1/2" Bore (Item 8)

1/2" to 1-1/2" Bore

180-0002 to 180-0018

6 Volt

5301-631-002

24 Volt

5301-631-004

90 Volt

5301-631-005

6-1

Terminal Accessory

5311-101-001

Magnet Hub

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.
1

These units are CSA certified under file #LR11543

*See page 252 for specific part numbers.

Left Hand (shown)

5301-541-001

Right Hand

5301-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5301-101-002

Bushing*
1/2" to 1-5/8" Bore

Warner Electric (800-234-3369)

How to Order:

Refer to Service Manual P-206.

1
180-0131 to 180-0149

139

Clutch Coupling
PCC-1000

.171
Max.

2.875

5.750

See page 252 for details

on Bushings.

ARMATURE VIEW
1/2-14 NPSM Am. std.
straight pipe tap.

11.093
Max.
Dia.
10.296
Dia.
4.093
Dia.

2.500

7.781 Dia.

1.750

1.906

2.687
.234

See page 252 for

details on Bushings.

.062
.500

1.453

1.750
.062

5.718 Max.

Min. Running
Clearance

Armature Shaft

.750 2.687

Magnet Shaft

.500 2.500

Static Torque

COLLECTOR RING VIEW

Customer Shall Maintain:
1. Armature mounting shaft concentric with magnet
mounting shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

140

240 lb.ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
PCC-1000
Drawing I-25585

4
(Shipped Assembled)
4-5

4-3
4-2
9
4-1

7-2

4-4
6-1
9-1
8

6
8

3
5

7-1

2
1

7
(Shipped Assembled)

Item
1

Description

Part Number

Qty.

Bushing*
3/4" to 2-11/16" Bore

Item

180-0026 to 180-0057

Description

Part Number

Qty.

Bushing*
1/2" to 2-1/2" Bore

1
180-0185 to 180-0217

Retainer Ring

748-0007

Brushholder

Splined Hub

540-0062

9-1

Brush

Armature & Splined Adapter

5322-111-002

4-1

Locknut

661-0004

4-2

Armature

5322-111-036

4-3

Splined Adapter

104-0009

4-4

Autogap Accessory

5322-101-004

4-5

Screw

797-0272

Mounting Accessory

5321-101-001

1. Specify Bore Size for Item 1.

2. Specify Voltage for Item 6.
3. Specify left hand or right hand hub for Item 7. (Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.)
4. Specify Bore Size for Item 8.
5. See Controls Section.

Magnet

Example:

6 Volt

5302-631-003

24 Volt

5302-631-014

90 Volt

5302-631-005

6-1

Terminal Accessory

5311-101-001

Magnet Hub

176-0001

How to Order:

PCC-1000 Clutch Coupling per

I-25585 - 90 Volt, L.H. hub,
1-1/2" Bore (Item 1),
2" Bore (Item 8)
1
1

Left Hand (shown)

5302-541-001

Right Hand

5302-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5302-101-002

Warner Electric (800-234-3369)

5300-178-001

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-206.

141

Clutch Coupling
PCC-1225

3.468

.171
Max.

5.750

See page 252 for

details on Bushings.
13.140
Max.
Dia.

ARMATURE VIEW

4.093
Dia.

12.625 .234
Dia.

7.781
Dia.

2.500

2.687

3.156

1/2-14 NPSM Am. std.

straight pipe tap.

See page 252 for

details on Bushings.

.062
.562

1.640

2.187

.062
Min. Running
Clearance

6.390 Max.

PCC-1225
COLLECTOR RING VIEW

Customer Shall Maintain:

1. Armature mounting shaft concentric with magnet mounting
shaft within .006 T.I.R.
2. Angular alignment of shafts within 1/2 degree.

142

Armature Shaft

.750 2.687

Magnet Shaft

.937 3.00

Static Torque

465 lb.ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
PCC-1225
4
(Shipped
Assembled)

Drawing I-25605

4-5

4-3
9

4-2

7
(Shipped
Assembled)

4-4

4-1

9-1
7-2

6-1

3
7-1

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

Item
8

Description
15/16" to 3" Bore

180-0026 to 180-0057

Retainer Ring

748-0005

Brushholder

Splined Hub

540-0064

9-1

Brush

Armature & Splined Adapter

5323-111-001

4-1

Locknut

661-0005

4-2

Armature

5323-111-034

4-3

Splined Adapter

104-0010

4-4

Autogap Accessory

5323-101-002

4-5

Screw

Mounting Accessory

Magnet

Qty.
1

180-0262 to 180-0295
5300-178-001

176-0001

How to Order:

797-0281

5321-101-001

1. Specify Bore Size for Item 1.

2. Specify Voltage for Item 6.
3. Specify left hand or right hand hub for Item 7. (Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.)
4. Specify Bore Size for Item 8.
5. See Controls Section.

Example:

6 Volt

5303-631-005

24 Volt

5303-631-007

90 Volt

5303-631-008

6-1

Terminal Accessory

5311-101-001

Magnet Hub

PCC-1225 Clutch Coupling per

I-25605 - 90 Volt, L.H. hub,
1-1/2" Bore (Item 1), 2" Bore (Item 8)
1
1

Left Hand (shown)

5303-541-001

Right Hand

5303-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5303-101-004

Warner Electric (800-234-3369)

Part Number

Bushing*

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-206.

143

Clutch Coupling
PCC-1525

3.781

.171
Max.

See page 252 for

details on Bushings.

ARMATURE VIEW

5.750

1/2-14 NPSM Am. std.

straight pipe tap.

16.250
Max.
Dia.

4.093
Dia.

15.578 .234
Dia.

7.781
Dia.

2.500

2.687

3.187

.062
.562

1.750

2.312

.062
Min. Running
Clearance

6.609 Max.

See page 252 for

details on Bushings.

PCC-1525
COLLECTOR RING VIEW
Customer Shall Maintain:
1. Armature mounting shaft concentric with magnet mounting
shaft within .006 T.I.R.
2. Angular alignment of shafts within
1/2 degree.

144

Armature Shaft

.750 2.687

Magnet Shaft

.937 3.00

Static Torque

700 lb.ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch Coupling
PCC-1525

4
(Shipped
Assembled)

Drawing I-25632

4-5
4-6

4-3
9
4-2

7
(Shipped
Assembled)

4-4

9-1

4-1

7-2
6-1

3
7-1
2

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

Item
8

Description
15/16" to 3" Bore

180-0026 to 180-0057

Part Number

Bushing*

Qty.
1

180-0262 to 180-0295

Retainer Ring

748-0005

Brushholder

Splined Hub

540-0064

9-1

Brush

Armature & Splined Adapter

5324-111-001

How to Order:

4-1

Locknut

661-0004

4-2

Armature

5324-111-034

4-3

Splined Adapter

104-0011

4-4

Autogap Accessory

5323-101-002

4-5

Retainer Plate

686-0003

4-6

Screw

797-0272

1. Specify Bore Size for Item 1.

2. Specify Voltage for Item 6.
3. Specify left hand or right hand hub for Item 7. (Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.)
4. Specify Bore Size for Item 8.
5. See Controls Section.

Mounting Accessory

5321-101-001

Example:

Magnet

PCC-1525 Clutch Coupling per

I-25632 - 90 Volt, L.H. hub,
1-1/2" Bore (Item 1), 2" Bore (Item 8)

6 Volt

5304-631-009

24 Volt

5304-631-011

90 Volt

5304-631-010

6-1

Terminal Accessory

5311-101-001

Magnet Hub

176-0001

These units meet the standardsof UL508 and are listed

under guide card #NMTR2, file #59164.
1

These units are CSA certified under file #LR11543.

*See page 252 for specific part numbers.

Left Hand (shown)

5304-541-001

Right Hand

5304-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5304-101-004

Warner Electric (800-234-3369)

5300-178-001

Refer to Service Manual P-206.

145

Brake
PB-120

For Bore sizes

see chart below.

Std. Arm.
.312

Antibacklash
Arm.

.015 When New

.062
.072 (Std.)
.072 (Anti.)

12

.109 (Std.)
.140 (Anti.)

ARMATURE VIEW
.500
Std. Arm.

1.499/1.497 Pilot Dia.

1.234
Max.
Dia.

.375 Dia.
Anti Arm.
.562

#4-40
UNC-3A

45
.072 (Std.)
.072 (Anti.)
.343

.187
Max.

.015 Nom.
.625

.130/.123 dia. (4)

holes equally spaced
on 1.312 dia.
Mounting holes are
within .006 of true
position relative to
pilot diameter.

.968 Max.

Bore Dimensions
Armature
Bore Dia.
.188/.187
.251/.250
(.313/.312)*

1.125 Max. Sq.

MAGNET VIEW

*(Antibacklash Armatures)

Customer Shall Maintain:

Static Torque

1. Concentricity of brake mounting pilot diameter with

armature shaft within .003 T.I.R.

Maximum Speed

10,000 rpm

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake mounting face with

armature shaft within .003 T.I.R.

5 lb.in.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

146

Warner Electric (800-234-3369)

Brake
PB-120
Drawing I-25507
3

1B

1A-2

1A-1

1A

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

3/16" Bore

5622-541-009

1/4" Bore

5622-541-008

1A-2

Armature

110-0110

1B

Antibacklash Armature
5622-111-004

1/4" Bore

5622-111-002

5/16" Bore

5622-111-003

Mounting Accessory

5101-101-001

Magnet

How to Order:
1.
2.
3.
4.

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B.
Specify Voltage for Item 3.
See Controls Section.

Example:
1
1

3/16" Bore

PB-120 Brake per I-25507 - 90 Volt,

Standard Armature 3/16" Hub Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

Refer to Service Manual P-201.

6 Volt

5373-631-003

24 Volt

5373-631-005

90 Volt

5373-631-007

Warner Electric (800-234-3369)

Qty.

147

Brake
PB-170

For Bore sizes

see chart below.

Std. Arm.
.390

Antibacklash
Arm.
.015 When New
12 Min.

.062

.086 (Std.)
.094 (Anti.)

ARMATURE VIEW
.125 (Std.)
.109 (Anti)

2.437/2.435 Pilot Dia.

.625
Std. Arm.
1.718
Max.
Dia.

.752/.750
Pilot
Dia.

.843
Anti. Arm.

45

#8-32
UNC-3A
.015

.204/.187 dia. (4) holes equally

spaced on 2.125 dia.
Mounting holes are within .010
of true position relative
to pilot diameter.

1.812 Max. Sq.

.515

.812

.437
Max.

1.375 Max.

Bore Dimensions
Armature
Bore Dia.

MAGNET VIEW

.251/.250
.313/.312
.376/.375

Customer Shall Maintain:

1. Squareness of brake mounting face with armature shaft
within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature shaft within .010 T.I.R.

.086 (Std.)
.094 (Anti.)

Static Torque

15 lb.in.

Maximum Speed

10,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

148

Warner Electric (800-234-3369)

Brake
PB-170
Drawing I-25753

1A-3

1A
1A-2

1A-1

1B

Item

Description

Part Number

Qty.

How to Order:

1/4" Bore

5102-541-002

1.
2.
3.
4.

5/16" Bore

5102-541-003

Example:

3/8" Bore

5102-541-004

1A-2

Armature

110-0111

1A-3

Release Spring

808-0019

1B

Antibacklash Armature

1A

Armature and Hub

1A-1

Armature Hub

1/4" Bore

5623-111-008

5/16" Bore

5623-111-009

3/8" Bore

5623-111-010

Mounting Accessory

5102-101-001

Magnet

PB-170 Brake per I-25753 - 90 Volt,

Antibacklash Armature
1/4" Armature Hub Bore
These units meet the standards of UL508 and are
listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-201.

1
1

6 Volt

5375-631-003

24 Volt

5375-631-005

90 Volt

5375-631-007

Warner Electric (800-234-3369)

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B.
Specify Voltage for Item 3.
See Controls Section.

149

Brake
PB-250 Flange Mounted

For Bore & Keyway sizes

see chart below.

1.250

.343 Max.

Std. Arm.

1.078

.015 When New

Antibacklash
Arm.

.718

.171 (Std.)
.187 (Anti.)

ARMATURE VIEW

1.187
Std. Arm.
2.625
Max.
Dia.

24

1.063
1.061
Pilot Dia.

K
1.390
Anti. Arm.

12

#8-32 UNC3A

.437
Max.

.437 Max.
.203 Min.
.687 (Std.)
.718 (Anti.)
.062

.437
Max.

1.968 (Std.)
1.984 (Anti.)

2.625 Sq.

Bore and Keyway Dimensions

45

3.500/3.498
Pilot Dia.

.204/1.87 dia. (4) holes equally spaced on 3.125 dia.

Mounting holes are within .010 of true position
relative to pilot diameter.

FIELD VIEW

Armature
Bore Dia.

Keyway

.376/.375

.093 x .046

.438/.437*
.501/.500
.563/.562*

.125 x .062

.626/.625
.688/.687*
.751/.750

.187 x .093

* Available on special order only.

Customer Shall Maintain:

1. Squareness of brake mounting face with armature hub
shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature shaft within .010 T.I.R.

Static Torque

70 lb.in.

Maximum Speed

7,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

150

Warner Electric (800-234-3369)

Brake
PB-250 Flange Mounted
Drawing I-25519
2-1

1A-3

1A

2
1A-2

1A-1

1B

Item

Description

Part Number

Qty.

How to Order:

3/8" Bore

5103-541-002

1.
2.
3.
4.

1/2" Bore

5103-541-004

Example:

5/8" Bore

5103-541-006

3/4" Bore

5103-541-008

1A-2

Release Spring

5103-101-003

PB-250 Brake per I-25519 - 90 Volt,

Standard Armature
1/2" Armature Hub Bore

1A-3

Armature

5124-111-001

1B

Antibacklash Armature

1A
1A-1

Armature and Hub

Armature Hub

3/8" Bore

5365-111-003

1/2" Bore

5365-111-005

5/8" Bore

5365-111-007

3/4" Bore

5365-111-009

Magnet

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-201.

6 Volt

5319-631-002

24 Volt

5319-631-003

90 Volt

5319-631-005

2-1

Terminal Accessory

5103-101-002

Mounting Accessory

5102-101-001

Warner Electric (800-234-3369)

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 and 1-B.
Specify Voltage for Item 2.
See Controls Section.

151

Brake
PB-400 Flange Mounted
For Bore & Keyway sizes
see chart below.

1.546
.953

Std. Arm.
Antibacklash
Arm.

.015 When New

.328 Max.
3.562

ARMATURE VIEW
Removable plug in
ends for 1/2"
conduit.

3.750
1.250

Std. Arm.
4.234
Max.
Dia.
Anti. Arm.

1.875
1.873
Pilot Dia.

K
1.640

4.687 Max.
1/4-20 UNC3A
.187 (Std.)
.218 (Anti.)
.343
.093

.875 (Std.)
.843 (Anti.)

1.312
1.500

.609 Max.

2.328 (Std.)
2.359 (Anti.)

4.250
Sq.

Bore and Keyway Dimensions

45
5.625/5.623
Pilot
Dia.

.296/.280 dia. (4) holes equally spaced on 5.000 dia.

Mounting holes are within .010 of true position
relative to pilot diameter.

FIELD VIEW
Customer Shall Maintain:
1. Squareness of brake mounting face with armature hub
shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature shaft within .010 T.I.R.

UL

152

Armature
Bore Dia.

Keyway

.501/.500
.563/.562*

.125 x .062

.626/.625
.688/.687*
.751/.750
.187 x .093
.876/.875
* Available on special order only.

Static Torque

270 lb.in.

Maximum Speed

4,500 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Brake
PB-400 Flange Mounted
Drawing I-25694

1B

2-1

1A-2

1A

1A-3

1A-1

Item

Description

1A

Armature and Hub

1A-1

Armature Hub

Part Number

Qty.
1

Description

Part Number

Qty.

2-1

Item

Terminal Accessory

5103-101-002

Conduit Box

5200-101-010

Mounting Accessory

5104-101-002

1/2" Bore

5104-541-002

5/8" Bore

5104-541-004

How to Order:

3/4" Bore

5104-541-006

7/8" Bore

5104-541-007

1A-2

Armature

5125-111-001

1A-3

Release Spring

5104-101-003

1.
2.
3.
4.

1B

Antibacklash Armature

1/2" Bore

5367-111-003

5/8" Bore

5367-111-005

3/4" Bore

5367-111-007

7/8" Bore

5367-111-008

Magnet

6 Volt

5115-631-002

24 Volt

5115-631-003

90 Volt

5115-631-004

Warner Electric (800-234-3369)

Specify Type of Armature Desired.

Specify Bore Size for Item 1A-1 or 1B.
Specify Voltage for Item 2.
See Controls Section.

Example:
PB-400 Brake per I-25694 - 90 Volt,
Antibacklash Armature
3/4" Armature Hub Bore
These units meet standards set forth in UL508 and are
listed under guide card #NMTR, file #59164. These units
are CSA certified under file #LR11543.
Refer to Service Manual P-201.

153

Brake
PB-500 Normal Duty
See page 252 for
details on Bushings.

3.015 Max.
1.546
1.093
1.031
1.187

.062 When New

.390
3.953
Max.
8-32
UNC-3A

HUB VIEW
Removable plug in ends for
1/2" conduit.

3.750

1.468
5.078 Dia.
1.546

1.500

2.687
Dia. 2.065
2.063
Pilot Dia.

.208/.201 dia. (8) holes

equally spaced on 2.375
dia.*

5.062 Max.

3/8-16 UNC2A
1.062 Min.
Running
Clearance

1.281
3.109 Max.

.515 Max.

Outside Mounted Offset Backing Plate

5 Sq.

45

6.500
6.498

1.390

.399/.389 dia. (4) holes equally

spaced on 5.875 dia.**

MAGNET VIEW
.953

(Inside & Outside Mounted)

1.125
2.937 Max.

* Mounting holes are within .010 of true position

relative to pilot diameter.

.468 Max.

Outside Mounted Flush Backing Plate

** Mounting holes are within .008 of true

position relative to pilot diameter.
Static Torque

Customer Shall Maintain:

1. Squareness of brake mounting face with
armature hub shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter
with armature hub shaft within .010 T.I.R

UL

154

40 lb.ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Brake
PB-500 Normal Duty
Drawing I-25544

1
5A-1

5A

7
5B-1
5C-1

4A

5B
5C

4B

Part Number

Qty.

Item Description
Armature Hub

5300-541-004

Armature

5300-111-002

Autogap Accessory

5200-101-009

How to Order:

4A

Mounting Accessory - I.M.

5102-101-001

4B

Mounting Accessory - O.M.

5300-101-008

5A

Magnet - I.M.

1. Specify Bore Size for Item 7.

2. Specify Voltage for Item 5A, 5B, or 5C.
3. Specify Inside Mounted for Item 5A and Outside
Mounted (Offset) for Item 5B or Outside Mounted
(Flush) for Item 5C.
4. See Controls Section.

6 Volt

5300-631-002

24 Volt

5300-631-003

90 Volt

5300-631-005

5A-1

Terminal Accessory

5311-101-001

5B

Magnet - O.M. - Offset

Item Description
7

Part Number

Qty.

Bushing*
1/2" to 1-1/4" Bore

1
180-0116 to 180-0128

Example:
1
1

PB-500 Brake per I-25544 - 90 Volt,

Inside Mounted, 3/4" Bore

6 Volt

5300-631-009

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.

24 Volt

5300-631-010

*See page 252 for specific part numbers.

90 Volt

5300-631-011

5C-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-010

90 Volt

5300-631-014

5B-1

Terminal Accessory

5311-101-001

5C

Magnet - O.M. - Flush

Warner Electric (800-234-3369)

1
1

Refer to Service Manual P-204.

155

Brake
PB-500 Heavy Duty

Outside Mounted Flush

Backing Plate
2.312 Max.
1.546
1.093
1.031
1.187

.062 When
New

.390 Max.

For Bore & Keyway sizes see

chart below.
1.093

.171 Max.

ARMATURE VIEW

5.140 Dia.

3.750

3.953

8-32 UNC3A

1.203

2.065
2.687 2.063
Dia. Pilot Dia.

1.171

Removable plug
in ends for 1/2"
conduit.

3/8-16 UNC2A

.375

.208/.201 dia. (8)

holes equally
spaced on 2.375
dia.*

5.062

1.281
2.390 Max.

.515 Max.

1.015

5 Sq.
45

.399/.389 dia. (4)

holes equally
spaced on 5.875
dia.**

Outside Mounted
Offset Backing
Plate
.953
1.125
2.234 Max.

6.500
6.498

MAGNET VIEW
(Inside & Outside Mounted)

* Mounting holes are within .010 of true position

relative to pilot diameter.
** Mounting holes are within .008 of true position
relative to pilot diameter.

Customer Shall Maintain:

1. Squareness of brake mounting face with armature hub
shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.

.468
Max.

Bore and Keyway Dimensions

Armature
Bore Dia.

Keyway

.751/.750
.876/.875

.187 x .093

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250
Static Torque

.250 x .125

40 lb. ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.

UL

156

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Brake
PB-500 Heavy Duty

2
(Shipped
Assembled)

Drawing I-25550

2-1

2-3
2-4
2-5
5

2-2
1

4B-1
4C-1
4A-1

4A

4B
4C

3A

3B

Item
1

Description

Part Number

Armature Hub

Item

Description

Part Number

Qty.

4B-1

Terminal Accessory

5311-101-001

4C

Magnet - O.M. - Flush

Qty.
1

3/4" Bore

5200-541-002

7/8" Bore

5200-541-003

6 Volt

5300-631-009

15/16" Bore

5200-541-004

24 Volt

5300-631-010

1" Bore

5200-541-005

90 Volt

5300-631-011

1-1/8" Bore

5200-541-006

4C-1

Terminal Accessory

5311-101-001

1-1/4" Bore

5200-541-007

Conduit Box

5200-101-010

Armature Assembly

5230-111-002

2-1

Armature

How to Order:

Solid

110-0076

2-2

Retainer Ring

748-0355

2-3

Autogap Spring

808-0412

1. Specify Bore Size for Item 7.

2. Specify Voltage for Item 4A, 4B, or 4C.
3. Specify Inside Mounted for Item 4A and Outside
Mounted (Offset) for Item 4B or Outside Mounted
(Flush) for Item 4C.
4. See Controls Section.

2-4

Retainer Plate

748-0364

Example:

2-5

Screw

797-0028

3A

Mounting Accessory - I.M.

5102-101-001

PB-500 Brake per I-25550 - 90 Volt,

Inside Mounted, 1" Bore

3B

Mounting Accessory - O.M.

5300-101-008

Segmented

4A

5230-111-001

Magnet - I.M.

6 Volt

5300-631-002

24 Volt

5300-631-003

90 Volt

5300-631-005

4A-1

Terminal Accessory

5311-101-001

4B

Magnet - O.M. - Offset

90 Volt

Warner Electric (800-234-3369)

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164. These units are CSA certified under file
#LR11543.
Refer to Service Manual P-204.

1
1

5300-631-014

157

Brake
PB-650
See page 252 for details
on Bushings.

1.546
.937

.062 When New

HUB VIEW

Reversible
Hub

4.640

3.750

5/16-18
UNC-3A

Removable plug in
ends for 1/2" conduit.

1.796

6.50 Dia.

5.765 Max.

.358/.338 dia. (4) holes

equally spaced on 3.688 dia.*

2.822/2.820
Pilot
Dia.

1
4.375 Dia.

6.500 Sq.

45

8.000
7.998
Pilot Dia.

.358/.338 dia. (4) holes equally

spaced on 7.250 dia.*

MAGNET VIEW
(Inside & Outside Mounted)
* Mounting holes are within .010 of true position relative to
pilot diameter.

Customer Shall Maintain:

1. Squareness of brake mounting face with armature
hub shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.

.062
Min.
Running
Clearance

.546
Max.

1.265
2.953 Max.

Shaft Sizes

.500 1.625

Static Torque

95 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

158

Warner Electric (800-234-3369)

Brake
PB-650
Drawing I-25730

5A

7
5A-1
7

6
5B-1
4

5B

Item

Description

Part Number

Qty.

Autogap Accessory

5181-101-010

Bushing*

Armature Hub

Armature

5A

Magnet - Inside Mounted

1/2" to 1-5/8" Bore

1.
2.
3.
4.

5207-541-002

Example:

5281-111-002

PB-650 Brake per I-25730 - 90 Volt, 1" Bore

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

180-0326 to 180-0344

6 Volt

5369-631-003

24 Volt

5369-631-006

90 Volt

5369-631-005

5A-1

Terminal Accessory

5311-101-001

5B

Magnet - Outside Mounted

1
1

6 Volt

5369-631-009

24 Volt

5369-631-012

90 Volt

5369-631-011

5B-1

Terminal Accessory

5311-101-001

Mounting Accessory

5321-101-002

Conduit Box

5200-101-010

Warner Electric (800-234-3369)

How to Order:
Specify Bore Size for Item 2.
Specify Voltage for Item 5.
Specify Inside or Outside Mounted for Item 5.
See Controls Section.

*See page 252 for specific part numbers.

Refer to Service Manual P-204.

159

Brake
PB-825 Normal Duty
See page 252 for details
on Bushings.

1.546
.921

5/16-18
UNC-3A

5.656

ARMATURE VIEW

8.65
6
Max.
Dia.

4.625
Dia.

.562
Max
.

1.593

2.562
Dia.

1.500

3.750
Removable plug in
ends for 1/2" conduit.

.358/.338 dia. (6) holes

equally spaced on 4.250 dia.
6.812 Max.
3.503/3.501 Pilot Dia.

.062
Min.
Running
Clearance

.093 When New

.562

1.312

3.609 Max.

* Mounting holes are within .010 of true

positioning relative to pilot diameter.

Shaft Size

.358/.338 dia. (4) holes

equally spaced on 8.875 dia.
9.749/9.747 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

.500 1.625

Static Torque

125 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Customer Shall Maintain:

1. Squareness of magnet mounting face with armature shaft
within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter with
armature shaft within .010 T.I.R.

UL

160

Warner Electric (800-234-3369)

Brake
PB-825 Normal Duty
Drawing I-25566
3

2
7
6B-1

6B

4
6A

6A-1

1
5A

Item
1

Description

Part Number

5B

Qty.

Item

Description

Part Number

Qty.

6B-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

Bushing*
1/2" to 1-5/8" Bore

Armature Hub

180-0131 to 180-0149
540-0394

Armature

5301-111-018

Autogap Accessory

5201-101-008

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

6A

Magnet - Inside Mounted

6 Volt

5311-631-002

24 Volt

5311-631-003

90 Volt

5311-631-004

90 Volt LK Facing

5311-631-011

6A-1

Terminal Accessory

5311-101-001

6B

Magnet, Outside Mounted

How to Order:
1. Specify Bore Size for Item 1.
2. Specify Inside Mounted for Items 5A and 6A or
Outside Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

Example:
PB-825 Brake per I-25566 90 Volt, Inside Mounted, 1" Bore

1
1

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5311-631-007

*See page 252 for specific part numbers.

24 Volt

5311-631-009

Refer to Service Manual P-208.

90 Volt

5311-631-008

90 Volt LK Facing

5311-631-012

Optional LK facing available. For more information,

see page 232.

Warner Electric (800-234-3369)

161

Brake
PB-825 Heavy Duty

1.546
.921

See page 252 for details

on Bushings.

5/16-18
UNC-3A

ARMATURE VIEW

5.656

3.750
Removable plug in
ends for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 4.250 dia.*

8.656
Max.
Dia.

.562
Max
.

1.250

2.500

1.765

.156

6.812 Max.
3.503/3.501 Pilot Dia.

.062
.531

.358/.338 dia. (4) holes

equally spaced on 8.875 dia.*

1.312

2.718 Max.

9.749/9.747 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)
* Mounting holes are within .010 of true position relative
to pilot diameter.

Customer Shall Maintain:

1. Squareness of magnet mounting face with
armature shaft within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter
with armature shaft within .010 T.I.R.

Shaft Size

.500 1.500

Static Torque

125 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

162

Warner Electric (800-234-3369)

Brake
PB-825 Heavy Duty
Drawing I-25567

7
1
(Shipped
Assembled)
1-4

7
1-2

6B-1

1-1
1-5
6B
1-3

6A

6A-1

5B
5A
3
4
2

Description

Part Number

Qty.

Item

Item

Armature Assembly

5321-111-001

1-1

Armature

5321-111-022

1-2

Splined Adapter

104-0008

How to Order:

1-3

Autogap Accessory

5321-101-006

1-4

Screw

797-0272

1-5

Locknut

661-0004

Bushing*

1. Specify Bore Size for Item 2.

2. Specify Inside Mounted for Items 5A and 6A or
Outside Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

1/2" to 1-1/2" Bore

3
1

180-0002 to 180-0018

Description

Part Number

Qty.

6B-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

Example:

Splined Hub

540-0057

Retainer Ring

748-0006

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

6A

Magnet - Inside Mounted

PB-825 Brake per I-25567 - 90 Volt,

1" Bore, Inside Mounted
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5311-631-002

24 Volt

5311-631-003

*See page 252 for specific part numbers.

90 Volt

5311-631-004

Refer to Service Manual P-209.

90 Volt LK Facing

5311-631-011

6A-1

Terminal Accessory

5311-101-001

6B

Magnet - Outside Mounted

Optional LK facing available. For more information, see

page 232.

6 Volt

5311-631-007

24 Volt

5311-631-009

90 Volt

5311-631-008

90 Volt LK Facing

5311-631-012

Warner Electric (800-234-3369)

163

Brake
PB-1000 Normal Duty

See page 252 for details

on Bushings.

1.546
.921

5/16-18
UNC-3A

6.531

.562
Max
.

ARMATURE VIEW
3.750
Removable plug in ends
for 1/2" conduit.

10.32
8
Max.
Dia.

6.250
Dia.

1.906

4.125
Dia.

1.750

.358/.338 dia. (6) holes

equally spaced on 6.125 dia.*
7.687 Max.
5.378/5.376
Pilot Dia.

.062
Min.
Running
Clearance

.093 When New

.562

1.453

4.046 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.
.358/.338 dia. (8) holes equally
spaced on 10.625 dia.*

Shaft Size
11.500/11.498
Pilot Dia.

MAGNET VIEW

.500 2.500

Static Torque

240 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

(Inside & Outside Mounted)

Customer Shall Maintain:

1. Squareness of magnet mounting face with armature shaft
within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter with
armature shaft within .010 T.I.R.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

164

Warner Electric (800-234-3369)

Brake
PB-1000 Normal Duty
Drawing I-25586
3

2
7
6B-1

6B

4
6A-1

6A

1
5A

Item
1

Description

Part Number

Bushing*
1/2" to 2-1/2" Bore

5B

Qty.

Item

6B-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

180-0185 to 180-0217

Armature Hub

540-0313

Armature

5302-111-013

Autogap Accessory

5201-101-008

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

6A

Magnet - Inside Mounted

6 Volt

5312-631-004

24 Volt

5312-631-005

90 Volt

5312-631-006

90 Volt LK Facing

5312-631-001

6A-1

Terminal Accessory

5311-101-001

6B

Magnet, Outside Mounted

Description

Part Number

How to Order:
1. Specify Bore Size for Item 1.
2. Specify Inside Mounted for Items 5A and 6A or Outside
Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

Example:
PB-1000 Brake per I-25586 90 Volt, Inside Mounted, 1" Bore

1
1

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5312-631-011

*See page 252 for specific part numbers.

24 Volt

5312-631-013

Refer to Service Manual P-208.

90 Volt

5312-631-012

90 Volt LK Facing

5312-631-002

Optional LK facing available. For more information,

see page 232.

Warner Electric (800-234-3369)

Qty.

165

Brake
PB-1000 Heavy Duty

1.546
.921

5/16-18
UNC-3A

See page 252 for

details on Bushings.

6.531

ARMATURE VIEW
3.750
Removable plug in ends
for 1/2" conduit.

.562
Max
.

2.500

10.328 4.093
Max.
.234
Dia.

2.687

.358/.338 dia. (6) holes

equally spaced on 6.125 dia.*

7.687Max.

5.378/5.376
Pilot Dia.
.062
.500

1.453

3.921 Max.

.358/.338 dia. (8)

holes equally spaced
on 10.625 dia.

11.500/11.498
Pilot Dia.

Shaft Size

.750 2.687

Static Torque

240 lb. ft.

MAGNET VIEW

Maximum Speed

3,600 rpm

(Inside & Outside Mounted)

Standard Voltage

D.C. 6, 24, 90

* Mounting holes are within .010 of true position

relative to pilot diameter.

Customer Shall Maintain:

1. Squareness of magnet mounting face with
armature shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

2. Concentricity of magnet mounting pilot diameter

with armature shaft within .010 T.I.R.

UL

166

Warner Electric (800-234-3369)

Brake
PB-1000 Heavy Duty
Drawing I-25587

7
1
(Shipped
Assembled)
1-4

6B-1

1-2
1-1
1-5

6B
6A-1

6A

1-3

5B
5A
3
4
2

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Item

Armature Assembly

5322-111-002

6B-1

Terminal Accessory

5311-101-001

1-1

Armature

5322-111-036

Conduit Box

5200-101-011

1-2

Splined Adapter

104-0009

1-3

Autogap Accessory

5322-101-004

1-4

Screw

797-0272

1-5

Locknut

661-0004

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to 180-0057

Splined Hub

540-0062

Retainer Ring

748-0007

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

6A

Magnet - Inside Mounted

How to Order:
1. Specify Bore Size for Item 2.
2. Specify Inside Mounted for Items 5A and 6A or Outside
Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

Example:
PB-1000 Brake per I-25587 - 90 Volt,
1-1/2" Bore, Inside Mounted

6 Volt

5312-631-004

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

24 Volt

5312-631-005

*See page 252 for specific part numbers.

90 Volt

5312-631-006

Refer to Service Manual P-209.

90 Volt LK Facing

5312-631-001

6A-1

Terminal Accessory

5311-101-001

6B

Magnet - Outside Mounted

Optional LK facing available. For more information, see

page 232.

6 Volt

5312-631-011

24 Volt

5312-631-013

90 Volt

5312-631-012

90 Volt LK Facing

5312-631-002

Warner Electric (800-234-3369)

167

Brake
PB-1225 Normal Duty
See page 252 for
details on Bushings.

1.546
.921

7.531
5/16-18
UNC-3A

12.671
Max.
Dia.
6.875
Dia.

ARMATURE VIEW

.562
Max.
3

4.625 Dia.

3.750
Removable plug in ends
for 1/2" conduit.
.358/.338 dia. (6) holes
equally spaced on 7.250 dia.*
8.687

6.378/6.376
Pilot Dia.

.358/.338 dia. (8) holes equally

spaced on 13.000 dia.*

13.875/13.871
pilot dia.

MAGNET VIEW
(Inside & Outside Mounted)
* Mounting holes are within .010 of true position
relative to pilot diameter.

Customer Shall Maintain:

.062
Min.
Running
Clearance

.093 When New

.593

1.640

5.359 Max.

Shaft Size

.937 3.000

Static Torque

465 lb. ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Squareness of magnet mounting face with armature shaft

within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter with
armature shaft within .010 T.I.R.

UL

168

Warner Electric (800-234-3369)

Brake
PB-1225 Normal Duty
Drawing I-25606
3

6B
2

6B-1

1
5B
4
6A
6A-1

5A

Item
1

Description

Part Number

Bushing*
15/16" to 3" Bore

Armature Hub

Qty.

Item

6B-1
7

180-0262 to 180-0295
540-0015

Armature

5303-111-009

Autogap Accessory

5201-101-008

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

6A

Magnet - Inside Mounted

6 Volt

5313-631-005

24 Volt

5313-631-006

90 Volt

5313-631-007

90 Volt

5313-631-001

6A-1

Terminal Accessory

5311-101-001

6B

Magnet - Outside Mounted

Description

Part Number

Qty.

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

How to Order:
1. Specify Bore Size for Item 1.
2. Specify Inside Mounted for Items 5A and 6A or Outside
Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

Example:
PB-1225 Brake per I-25606 - 90 Volt,
1" Bore, Inside Mounted

1
1

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5313-631-010

*See page 252 for specific part numbers.

24 Volt

5313-631-012

Refer to Service Manual P-208.

90 Volt

5313-631-011

90 Volt

5313-631-002

Warner Electric (800-234-3369)

Optional LK facing available. For more information, see

page 232.

169

Brake
PB-1225 Heavy Duty

1.546
.921

5/16-18
UNC-3A

7.531

See page 252 for

details on Bushings.

ARMATURE VIEW

.562
4.093
12.671 Dia.
Max.
.234
Dia.

2.500
2.687

3.750
Removable plug in ends
for 1/2" conduit.

.358/.338 dia. (6) holes

equally spaced on 7.250 dia.*
.062
.562

8.687 Max.
6.378/6.376 Pilot Dia.

1.640
4.156 Max.

Shaft Size

.358/.338 dia. (8) holes

equally spaced on
13.000 dia.*

.750 2.687

Static Torque
13.875/12.871 Pilot Dia.

MAGNET VIEW
* Mounting holes are within .010 of true position
relative to pilot diameter.

Customer Shall Maintain:

465 lb. ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

1. Squareness of magnet mounting face with

armature shaft within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter
with armature shaft within .010 T.I.R.

UL

170

Warner Electric (800-234-3369)

Brake
PB-1225 Heavy Duty
Drawing I-25607

1
(Shipped
Assembled)

1-4

1-2
1-1
1-5

7
7
1-3

6B
6A

6A-1
6B-1

3
5A

4
2

5B

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Item

Armature & Splined Adapter

5323-111-001

6B-1

Terminal Accessory

5311-101-001

1-1

Armature

5323-111-034

Conduit Box

5200-101-011

1-2

Splined Adapter

104-0010

1-3

Autogap Accessory

5323-101-002

1-4

Screw

797-0281

1-5

Locknut

661-0005

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to 180-0057

Splined Hub

540-0064

Retainer Ring

748-0005

5A

Mounting Accessory - I.M.

5321-101-001

5B

Mounting Accessory - O.M.

5321-101-002

How to Order:
1. Specify Bore Size for Item 2.
2. Specify Inside Mounted for Items 5A and 6A or Outside
Mounted for Items 5B and 6B.
3. Specify Voltage for Item 6A or 6B.
4. See Controls Section.

Example:
PB-1225 Clutch per I-25607 90 Volt, 1-1/2" Bore, Inside Mounted

6 Volt

5313-631-005

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164. These
units are CSA certified under file #LR11543.

24 Volt

5313-631-006

*See page 252 for specific part numbers.

90 Volt

5313-631-007

Refer to Service Manual P-209.

90 Volt

5313-631-001

6A-1

Terminal Accessory

5311-101-001

6B

Magnet - Outside Mounted

6A

Magnet - Inside Mounted

Optional LK facing available. For more information, see

page 232.

6 Volt

5313-631-010

24 Volt

5313-631-012

90 Volt

5313-631-011

90 Volt

5313-631-002

Warner Electric (800-234-3369)

171

Brake
PB-1525 Normal Duty

See page 252 for

details on Bushings.

1.546
.921

5/16-18
UNC-3A

9.187

ARMATURE VIEW
3.750
Removable plug in
ends for 1/2" conduit.

15.609
Max.
Dia.
9.50
0 6
Dia.

3
7.093 Dia.

.358/.338 dia. (12)

holes equally spaced
on 9.750 dia.*

9.002/9.000
Pilot Dia.

.062
Min.
Running
Clearance

.562 Max.
.093 When New
.593

Shaft Size

MAGNET VIEW
(Inside & Outside Mounted)
* Mounting holes are within .010 of true
position relative to pilot diameter.

Customer Shall Maintain:

1. Squareness of magnet mounting face with armature shaft
within .006 T.I.R.
2. Concentricity of magnet mounting pilot diameter with
armature shaft within .010 T.I.R.

1.750

4.500 Max.

.937 3.000

Static Torque

700 lb. ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

UL

172

Warner Electric (800-234-3369)

Brake
PB-1525 Normal Duty
Drawing I-25633
3

7
6

6-1

5
4

Item
1

Description

Part Number

Bushing*

Qty.
1

How to Order:

540-0314

Armature

5304-111-004

1.
2.
3.
4.

Autogap Accessory

5201-101-008

Example:

Mounting Accessory - I.M.

5321-101-001

Magnet - Inside Mounted

PB-1525 Brake per I-25633 - 90 Volt,

1-1/2" Bore, Inside Mounted

15/16" to 3" Bore

2

Armature Hub

3
4

180-0262 to 180-0295

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.

6 Volt

5314-631-004

24 Volt

5314-631-006

90 Volt

5314-631-005

90 Volt

5314-631-001

6-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

Warner Electric (800-234-3369)

Specify Bore Size for Item 1.

Specify Inside Mounted for Items 5 and 6.
Specify Voltage for Item 6.
See Controls Section.

*See page 252 for specific part numbers.

Refer to Service Manual P-208.

173

Brake
PB-1525 Heavy Duty

1.546
.921

5/16-18
UNC-3A

See page 252 for

details on Bushings.

ARMATURE VIEW

9.187

3.750
Removable plug in
ends for 1/2" conduit.

15.609
Max.
Dia.

2.500

4.093
Dia.
.234

2.687

.358/.338 dia. (12) holes

equally spaced on 9.750 dia.*
10.343 Max.
9.002/9.000 Pilot Dia.

.562
.062
.562

1.750

4.281 Max.

Shaft Size

MAGNET VIEW
* Mounting holes are within .010 of true position
relative to pilot diameter.

Customer Shall Maintain:

1. Squareness of magnet mounting face with
armature shaft within .006 T.I.R.

.750 2.687

Static Torque

700 lb. ft.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

2. Concentricity of magnet mounting pilot diameter

with armature shaft within .010 T.I.R.

UL

174

Warner Electric (800-234-3369)

Brake
PB-1525 Heavy Duty
Drawing I-25634

1-5
1
(Shipped
Assembled)

1-4

1-3

6-1
1-2
1-1
1-6

3
4
2

Item

Description

Part Number

Qty.

Armature & Splined Adapter

5324-111-001

How to Order:

1-1

Armature

5324-111-034

1-2

Splined Adapter

104-0011

1-3

Autogap Accessory

5323-101-002

1.
2.
3.
4.

1-4

Retainer Plate

686-0003

Example:

1-5

Screw

797-0272

1-6

Locknut

661-0004

PB-1525 Clutch per I-25634 90 Volt, 1-3/4" Bore

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to 180-0057

Splined Hub

540-0064

Retainer Ring

748-0005

Mounting Accessory - I.M.

5321-101-001

Magnet - Inside Mounted

6 Volt

5314-631-004

24 Volt

5314-631-006

90 Volt

5314-631-005

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-209.
Optional LK facing available. For more information, see
page 232.

90 Volt

5314-631-001

6-1

Terminal Accessory

5311-101-001

Conduit Box

5200-101-011

Warner Electric (800-234-3369)

Specify Bore Size for Item 2.

Specify Inside Mounted for Items 5 and 6.
Specify Voltage for Item 6.
See Controls Section.

175

Motor Brake

Normal Duty

MB-825 Flange Mounted

1/4-20 UNC-3B (4)

holes equally spaced
on 10.750 dia.

10.750

5/16-18 UNC-3B
(8) holes equally
spaced on 8.875 dia.*

10.750

4.359
Max.

1/2-13 UNC-2A (4)

holes equally spaced
on 7.250 dia.*

2.687

10.000
Dia.
.156
11.515
Max. Dia.
.062
2.250
Min.
8.509
8.501
Dia.

3.375
Max.

.437

45

.875 dia.
(2) holes 180 apart.

Installation

* Mounting holes are within .006 of true position.

4.187

Drive End See Note

5.750

4.812

2.250 Min.
3.500 Max.

NEMA Frame Sizes

Dim. D

213C & 215C or TC

5.250

254C & 256C or TC

6.250

UL

176

Shaft Size

.500 1.625

Static Torque

80 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Normal Duty

Motor Brake
MB-825 Flange Mounted

Drawing I-25572

3
6
5-1

10
8

Description

Part Number

Qty.

Item

Cover

5351-288-001

How to Order:

Bushing*

Armature Hub

540-0394

Armature

5301-111-018

1. MB-825 Adapts to NEMA C Face, Double Shaft Motors,

Frame Sizes 213 C, 215 C, 254 UC and 256 UC.
2. Specify Bore Size for Item 2. (Frame size determines
bore).
3. See Controls Section.

Magnet - 90 Volt

5351-631-001

Example:

5-1

Terminal Accessory

5311-101-001

MB-825 Motor Brake per I-25572 - 90 Volt, 7/8" Bore

Adapter

5351-105-001

Mounting Accessory

5351-101-003

Drive Pin and Retainer

5301-101-001

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

Mounting Accessory

5321-101-002

*See page 252 for specific part numbers.

10

Spring Accessory

5301-101-014

Refer to Service Manual P-208.

1/2" to 1-5/8" Bore

Warner Electric (800-234-3369)

180-0131 to 180-0149

177

Motor Brake

Heavy Duty

MB-825 Flange Mounted

1/4-20 UNC-3B (4) holes

equally spaced on 10.750
dia. and within .004 of true
position.

10.750

4.359
Max.
5/16-18 UNC-3B
(8) holes equally
spaced on 8.875 dia.*

1/2-13 UNC-2A (4)

holes equally spaced
on 7.250 dia *

2.687

10.750

10.000
Dia.
.156

11.515
Max. Dia.

.062
2.250
Min.

.437

3.375
Max.

45

8.509
8.501
Dia.

1/2-14 NPSM Am. Std. straight pipe tap

(2) holes 180 apart.

Installation

* Mounting holes are within .006 of true position.

4.187

Drive End See Note

5.750

4.812

2.250 Min.
3.500 Max.

NEMA Frame Sizes

Dim. D

213C & 215C or TC

5.250

254C & 256C or TC

6.250

Shaft Size

.500 1.500

Static Torque

80 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.

UL

178

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Heavy Duty

Motor Brake
MB-825 Flange Mounted

Drawing I-25576
4
(Shipped
Assembled)

4-3

4-4

4-2
4-1

4-5
2

3
5-1

Description

Part Number

Qty.

Item

Cover

5351-288-001

How to Order:

Bushing*

Armature Hub

540-0057

Armature Assembly

5321-111-001

1. MB-825 Adapts to NEMA C Face, Double Shaft Motors,

Frame Sizes 213 C, 215 C, 254 UC and 256 UC.
2. Specify Bore Size for Item 4. (Frame size determines
bore).
3. See Controls Section.

4-1

Armature

5321-111-022

Example:

4-2

Splined Adapter

104-0008

MB-825 Motor Brake per I-25576 - 90 Volt, 7/8" Bore

4-3

Autogap Accessory

5321-101-006

4-4

Screw

797-0272

4-5

Locknut

661-0004

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

Magnet

5351-631-001

*See page 252 for specific part numbers.

5-1

Terminal Accessory

5311-101-001

Refer to Service Manual P-208.

Adapter

5351-105-001

Mounting Accessory

5351-101-003

Mounting Accessory

5321-101-002

1/2" to 1-1/2" Bore

Warner Electric (800-234-3369)

180-0002 to 180-0018

179

Motor Brake

Normal Duty

MB-1000 Flange Mounted

12.500

4.796
Max.

5/16-18 UNC-3B (8)

holes equally spaced
on 10.625 dia.*

1/4-20 UNC-3B (4)

holes equally spaced
on 12.500 dia.

1/2-13 UNC-2A (4)

holes equally spaced
on 9.000 dia.*

2.687

12.500

11.750
Dia.

.187
13.265
Max. Dia.

.062
2.75
Min.

.593

45

10.509
10.501
Dia.

3.750
Max.

7/8 dia.
(2) holes 180 apart.

Installation
4.750

* Mounting holes are within .006 of true position.

Drive End See Note

6.625

5.437

2.750 Min.
4 Max.

Shaft Size

.500 2.500

Static Torque

160 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.

UL

180

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Normal Duty

Motor Brake
MB-1000 Flange Mounted

Drawing I-25591

3
6
5-1

10
8

Item

Description

Part Number

Qty.

Cover

5352-288-001

Bushing*

How to Order:

540-0313

1. MB-1000 Adapts to NEMA C Face, Double Shaft

Motors, Frame Sizes 284 UC and 286 UC.
2. Specify Bore Size for Item 2. (Frame size
determines bore).
3. See Controls Section.

Armature

5302-111-013

Example:

Magnet - 90 Volt

5352-631-001

5-1

Terminal Accessory

5311-101-001

Adapter

5352-105-001

Mounting Accessory

5351-101-003

These units meet the standards of UL508 and are

listed under guide card #NMTR2, file #59164. These
units are CSA certified under file #LR11543.

Drive Pin and Retainer

5301-101-001

*See page 252 for specific part numbers.

Mounting Accessory

5321-101-002

10

Spring Accessory

5301-101-014

1/2" to 2-1/2" Bore

3

Armature Hub

Warner Electric (800-234-3369)

1
180-0185 to 180-0217

MB-1000 Motor Brake per I-25591 - 90 Volt, 1-3/8"

Bore

Refer to Service Manual P-208.

181

Motor Brake

Heavy Duty

MB-1000 Flange Mounted

4.796 Max.

1/4-20 UNC-3B (4) holes

equally spaced on 12.500
dia. and within .004 of true
position.

12.500

5/16-18 UNC-3B (8)

holes equally spaced on
10.625 dia.*

1/2-13 UNC-2A (4) holes equally

spaced on 9.000 dia.*

12.500

11.750
13.265
Max.
3.625 Min.
10.509
10.501
Pilot
Dia.

3.750 Max.

.593
45

1/2-14 NPSM Am. Std. straight

pipe tap (2) holes 180 apart.
Position hub to
this dimension

Installation

3.750/3.625

* Mounting holes are within .006 of true position.

4.750

Drive End See Note

6.625

5.437

2.750 Min.
4 Max.

Shaft Size

.750 2.687

Static Torque

160 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 90

All dimensions are nominal unless

otherwise noted.

UL

182

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Heavy Duty

Motor Brake
MB-1000 Flange Mounted

Drawing I-25595
4
(Shipped
Assembled)

4-3

4-4

4-2
4-1

4-5
2

3
5-1

Item

Description

Part Number

Qty.

Cover

5352-288-001

How to Order:

Bushing*

1
540-0062

Armature Assembly

5322-111-002

1. MB-1000 Adapts to NEMA C Face, Double Shaft

Motors, Frame Sizes 284 UC and 286 UC.
2. Specify Bore Size for Item 4. (Frame size determines
bore).
3. See Controls Section.

Armature

5322-111-036

Example:

104-0009

MB-1000 Motor Brake per I-25595 - 90 Volt, 1-3/8" Bore

5322-101-004

797-0272

Locknut

661-0004

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

Magnet

5352-631-001

*See page 252 for specific part numbers.

5-1

Terminal Accessory

5311-101-001

Refer to Service Manual P-208.

Adapter

5352-105-001

Mounting Accessory

5351-101-003

Mounting Accessory

5321-101-002

3/4" to 2-11/16" Bore

3

Armature Hub

4
4-1
4-2

Splined Adapter

4-3

Autogap Accessory

4-4

Screw

4-5
5

Warner Electric (800-234-3369)

180-0026 to 180-0057

183

Motor Brake

Normal Duty

MB-1225 Flange Mounted

5/16-18 UNC3B (8) holes

equally spaced
on 13.000 dia.*

1/4-20 UNC-3B (4) holes equally

spaced on 15.000 dia.

15.000

1/2-13 UNC-2A (4)

holes equally spaced
on 9.000 dia.*

5.296
Max.
2.812

5/16-18 UNC-3B (4)

holes equally spaced
on 11.000 dia.*

15.000
14.125
Dia.

.093

.093
15.703
Max. Dia.
.062
3.250
Min.

45
45

12.509
12.501
Pilot
Dia.

10.509
10.501
Dia.

4.062
Max.

.718
.718

7/8 dia.
(2) holes 180
apart.

Installation

* Mounting holes are within .006 of true position.

4.937

Drive End See Note

7.843

6.875

3.250 Min.
4.125 Max.

NEMA Frame Sizes

Dim. D

284C & 286C or TC

184

.500 2.500

Static Torque

260 lb. ft.

Maximum Speed

3,000 rpm

324C & 326C or TC

Standard Voltage

D.C. 90

364C & 365C or TC

UL

Shaft Size

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Normal Duty

Motor Brake
MB-1225 Flange Mounted

Drawing I-25614

3
6
5-1

10
8

Description

Part Number

Qty.

Item

Cover

5353-288-001

How to Order:

Bushing*

1. MB-1225 Adapts to NEMA C Face, Double Shaft

Motors, Frame Sizes 284, 284 UC, 324 UC, 326 UC,
364 UC and 365 UC.
2. Specify Bore Size for Item 2. (Frame size determines
bore).
3. See Controls Section.

1/2" to 2-1/2" Bore

180-0185 to 180-0217

Armature Hub

540-0014

Armature

5303-111-009

Magnet - 90 Volt

5353-631-001

5-1

Terminal Accessory

5311-101-001

Adapter

5353-105-002

Mounting Accessory

5351-101-003

Drive Pin and Retainer

5301-101-001

Mounting Accessory

5321-101-002

10

Spring Accessory

5303-101-006

Example:
MB-1225 Motor Brake per I-25614 - 90 Volt, 1-5/8" Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-208.

Warner Electric (800-234-3369)

185

Motor Brake

Heavy Duty

MB-1225 Flange Mounted

1/4-20 UNC-3B (4) holes

equally spaced on 15.000
dia. and within .004 of true
position.

15.000

5/16-18 UNC-3B (8)

holes equally spaced
on 13.000 dia.*

5.296
Max.

1/2-13 UNC-2A (4)

holes equally spaced
on 9.000 dia.*

2.812

5/8-16 UNC-2A (4)

holes equally spaced
on 11.000 dia.*

15.000

14.125
Dia.

.093

.093
15.703
Max. Dia.

.062
3.250
Min.

.718
45

10.509
10.501
Pilot
Dia.

4.062
Max.

12.509
12.501
Pilot
Dia.

1/2-14 NPSM Am. Std. straight pipe tap

(2) holes 180 apart.

Installation
4.937

Drive End See Note

7.843

6.875

3.250 Min.
4.125 Max.

NEMA Frame Sizes

Dim. D

Shaft Size

.750 2.687

Static Torque

260 lb. ft.

3,000 rpm
D.C. 90

284C & 286C or TC

Maximum Speed

324C & 326C or TC

Standard Voltage

364C & 365C or TC

UL

186

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Heavy Duty

Motor Brake
MB-1225 Flange Mounted

Drawing I-25618
4
(Shipped
Assembled)

4-3

4-4

4-2
4-1

4-5
2

3
5-1

Description

Part Number

Qty.

Item

Cover

5353-288-001

Bushing*
3/4" to 2-11/16" Bore

1
180-0026 to180-0057

Armature Hub

540-0064

Armature Assembly

5323-111-001

4-1

Armature

5323-111-034

4-2

Splined Adapter

104-0010

4-3

Autogap Accessory

5323-101-002

4-4

Screw

797-0281

4-5

Locknut

661-0005

Magnet

5353-631-001

5-1

Terminal Accessory

5311-101-001

Adapter

5353-105-002

Mounting Accessory

5351-101-003

Mounting Accessory

5321-101-002

Warner Electric (800-234-3369)

How to Order:
1. MB-1225 Adapts to NEMA C Face, Double Shaft
Motors, Frame Sizes 284, 284 UC, 324 UC, 326 UC,
364 UC and 365 UC.
2. Specify Bore Size for Item 2. (Frame size determines
bore).
3. See Controls Section.

Example:
MB-1225 Motor Brake per I-25618 - 90 Volt, 1-5/8" Bore
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-208.

187

Clutch/Brake
PCB-825 Normal Duty
See page 252 for details
on Bushings.

2.718
1.546
.921
.171 Max.

5/16-18
UNC-3A
5.656
5.750

See page 230 for details on

Drive Pin mountings.

ARMATURE VIEW

1.500
9.437 8.625 3.5625 2.562
Max. Dia. Dia. Dia.

1.593

.562
Max.
2.562 Dia.

3.750
Removable plug in ends
for 1/2" conduit.

.358/.338 dia. (6) holes

equally spaced on 4.250 dia.*

6.812 Max.

3.503/3.501 Pilot Dia.

.562
.093 When New

1.312

.562

5.468 Max.

1.312 Max.
.093
When New

* Mounting holes are within .010 of true

position relative to pilot diameter.

.358/.338 dia. (4) holes equally

spaced on 8.875 dia.*

9.749/9.747 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Shaft Size

.500 1.625

Customer Shall Maintain:

Static Torque

125 lb. ft.

1. Concentricity of brake mounting pilot diameter with

mounting shaft within .010 T.I.R.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face with mounting

shaft within .006 T.I.R. measured at magnet mounting bolt
circle.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

188

Warner Electric (800-234-3369)

Clutch/Brake
PCB-825 Normal Duty
Drawing I-25568

4-1

12

12

11A-1

11A

11B
8

10A

11B-1

6-1
5-2
1
10B

9
5-1
5 (Shipped Assembled)

Item

Description

Part Number

Qty.

Item

Armature

5301-111-018

Autogap Accessory

5201-101-008

Mounting Accessory

5321-101-001

6 Volt

5311-631-007

Magnet

24 Volt

5311-631-009

Description

Part Number

Qty.

11A-1

Terminal Accessory

5311-101-001

11B

Magnet - Outside Mounted

6 Volt

5301-631-002

90 Volt

5311-631-008

24 Volt

5301-631-004

11B-1

Terminal Accessory

5311-101-001

90 Volt

5301-631-005

12

Conduit Box

5200-101-011

4-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

Left Hand (shown)

5301-541-001

Right Hand

5301-541-002

5-1

Collector Ring

5301-749-001

5-2

Collector Ring Assembly

5301-101-002

Brushholder

5300-178-001

6-1

Brush

176-0001

Bushing*
1/2" to 1-5/8" Bore

1
180-0131 to 180-0149

Armature

5301-111-018

Autogap Accessory

5201-101-008

10A

Mounting Accessory - I.M.

5321-101-001

10B

Mounting Accessory - O.M. 5321-101-002

11A

Magnet - Inside Mounted

6 Volt

5311-631-002

24 Volt

5311-631-003

90 Volt

5311-631-004

Warner Electric (800-234-3369)

How to Order:
1. Specify Voltage for Item 4 and Item 11A or 11B.
2. Specify left hand or right hand hub for Item 5. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 10A and 11A or
Outside Mounted for Items 10B and 11B.
5. See Controls Section.

Example:
PCB-825 Clutch Brake per I-25568 90 Volt, Left Hand hub, 1" Bore, Inside Mounted
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

189

Clutch/Brake
PCB-825 Heavy Duty
.271/.263 dia. (5) holes (hub) equally spaced on
2.015 dia. and within .003 of true position in
relation to 2.313/2.311 pilot dia.

2.718
1.546
.921
.171
Max.

Max. Length of
Customer Pilot .093

5/16-18
UNC-3A

1.640 Dia.

5.656
5.750

ARMATURE VIEW
3.750
Removable plug in ends
for 1/2" conduit.

2.313
9.437 8.625 2.311
Running Dia. Pilot
Dia.
Dia.

1.343

1.500

1/4-28
UNF-3A

1.593

.562
Max.

2.562
Dia.

.358/.338 dia. (6) holes equally

spaced on 4.250 dia.*
6.812 Max.
3.503/3.501
Pilot Dia.

.062
.125
.531

1.312

.468 Max.

.358/.338 dia. (4) holes equally

spaced on 8.875 dia.
See page 252
for details on
Bushings.

.562
1.437

1.312
.093 When New

5.640 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.

9.749/9.747 Pilot Dia.

Shaft Size

MAGNET VIEW
(Inside & Outside Mounted)

.500 1.625

Static Torque

125 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

1. Concentricity of brake magnet mounting pilot diameter with
mounting shaft within .010 T.I.R.

All dimensions are nominal unless

otherwise noted.

2. Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

3. Splined hub pilot diameter to be concentric with splined

armature center of rotation within .010 T.I.R.

190

Warner Electric (800-234-3369)

Clutch/Brake
PCB-825 Heavy Duty
5-1

Drawing I-25569
5
3
(Shipped
Assembled)

14

14

3-5

13A

13A-1

3-2
3-1

13B

3-6

10

3-4

12A

13B-1

3-3
9-1
7-1

12B

1
11
7
6

Item

Description

Part Number

Qty.

Splined Hub

540-0146

Mounting Accessory

5201-101-001

6 Volt

5311-631-002

Armature Accessory

5321-111-001

24 Volt

5311-631-003

3-1

Armature

5321-111-022

90 Volt

5311-631-004

3-2

Armature Adapter

104-0008

13A-1

Terminal Accessory

5311-101-001

3-3

Autogap Spring

808-0054

13B

Magnet Hub - Outside Mounted

3-4

Retainer Ring

748-0373

6 Volt

5311-631-007

3-5

Buttonhead Screw

797-0272

24 Volt

5311-631-009

3-6

Locknut

661-0004

90 Volt

5311-631-008

Mounting Accessory

5321-101-001

13B-1

Terminal Accessory

5311-101-001

Magnet

14

Conduit Box

5200-101-011

6 Volt

5301-631-002

24 Volt

5301-631-004

90 Volt

5301-631-005

5-1

Terminal Accessory

5311-101-001

Magnet Hub

Item
13A

Description

Part Number

Magnet - Inside Mounted

Qty.
1

1
1

How to Order:

Left Hand (shown)

5301-541-001

Collector Ring

5301-749-001

1. Specify Voltage for Item 5 and Item 13A or 13B.

2. Specify left hand or right hand hub for Item 6. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H. hub.
3. Specify Bore Size for Item 8.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Items 12B and 13B.
5. See Controls Section.

7-1

Collector Ring Accessory 5301-101-002

Example:

Bushing*

180-0131 to 180-0149

Brushholder

5300-178-001

PCB-825 Clutch Brake per I-25569 - 90 Volt,

Left Hand hub, 1" Bore, Inside Mounted

9-1

Brush

176-0001

10

Armature

5301-111-018

11

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M. 5321-101-001

12B

Mounting Accessory - O.M.5321-101-002

Right Hand

5301-541-002

Warner Electric (800-234-3369)

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

191

Clutch/Brake
PCB-1000 Normal Duty
See page 252 for details
on Bushings.

2.906
1.546
Max.
.921
.171

5/16-18
UNC-3A
6.531
5.750

See page 230 for deatils

on Drive Pin mountings.

ARMATURE VIEW

1.750
11.09310.296 5.252 4.125
Max. Dia. Dia. Dia.

1.906

.562
Max.
4.125 Dia.

3.750
Removable plug in ends
for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 6.125 dia.*
7.687 Max.
5.378/5.376 Pilot Dia.
.562
.093 When New

1.453

.562

1.453 Max.
.093
When New

6.031 Max.

.358/.338 dia. (8) holes equally

spaced on 10.625 dia.*

* Mounting holes are within .010 of true

position relative to pilot diameter.

11.500/11.498 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of brake mounting pilot diameter with mounting shaft within .010 T.I.R.
2. Squareness of brake magnet mounting face with mounting
shaft within .006 T.I.R. measured at magnet mounting bolt
circle.

192

Shaft Size

.500 2.500

Static Torque

240 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1000 Normal Duty
Drawing I-25588

4-1

12

12

11A-1

11A

11B
8

10A

11B-1

6-1
5-2
1
10B

9
5-1
5 (Shipped Assembled)

Description

Part Number

Qty.

Item

Item

Armature

5302-111-013

Autogap Accessory

5201-101-008

Mounting Accessory

5321-101-001

6 Volt

5312-631-011

Magnet

24 Volt

5312-631-013

90 Volt

5312-631-012

Description

Part Number

Qty.

11A-1

Terminal Accessory

5311-101-001

11B

Magnet - Outside Mounted

6 Volt

5302-631-003

24 Volt

5302-631-014

11B-1

Terminal Accessory

5311-101-001

90 Volt

5302-631-005

12

Conduit Box

5200-101-011

4-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

Left Hand (shown)

5302-541-001

Right Hand

5302-541-002

5-1

Collector Ring

5301-749-001

5-2

Collector Ring Assembly

5302-101-002

Brushholder

5300-178-001

6-1

Brush

176-0001

Bushing*
1/2" to 2-1/2" Bore

1
180-0185 to 180-0217

Armature

5302-111-013

Autogap Accessory

5201-101-008

10A

Mounting Accessory - I.M.

5321-101-001

10B

Mounting Accessory - O.M.

5321-101-002

11A

Magnet - Inside Mounted

6 Volt

5312-631-004

24 Volt

5312-631-005

90 Volt

5312-631-006

Warner Electric (800-234-3369)

How to Order:
1. Specify Voltage for Item 4 and Item 11A or 11B.
2. Specify left hand or right hand hub for Item 5. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 10A and 11A or
Outside Mounted for Items 10B and 11B.
5. See Controls Section.

Example:
PCB-1000 Clutch Brake per I-25588 90 Volt, Left Hand hub, 1-1/2" Bore, Inside Mounted
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

193

Clutch/Brake
PCB-1000 Heavy Duty
.397/.388 dia. (3) holes (hub) equally spaced on
3.187 dia. and within .003 of true position in
relation to 4.001/3.999 pilot dia.

2.906
1.546
.921
.171
Max.

Max. Length of
Customer Pilot .093

2.562 Dia.
5/16-18
UNC-3A
6.531

ARMATURE VIEW

5.750

3.750
Removable plug in
ends for 1/2" conduit.

.358/.338 dia. (6) holes

equally spaced on 6.125 dia.*

1.375
4.001
11.093 10.296 3.999
Running Dia. Pilot
Dia.
Dia.

.562
Max.

1.750

3/8-16
UNF-2A

1.906

4.125
Dia.

7.687 Max.
5.378/5.376
Pilot Dia.

.062
.125
.500

1.453

.843 Max.

.358/.338 dia. (8)

holes equally spaced
on 10.625 dia.
See page 252
for details on
Bushings.

.562
1.750

1.453
.093 When New

6.218 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.

11.500/11.498 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of brake magnet mounting pilot diameter with
mounting shaft within .010 T.I.R.
2. Squareness of brake magnet mounting face with magnet
mounting shaft within .006 T.I.R.
3. Splined hub pilot diameter to be concentric with splined
armature center of rotation within .010 T.I.R.

194

Shaft Size

.500 2.500

Static Torque

240 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1000 Heavy Duty

5-1

Drawing I-25589

3
(Shipped
Assembled)

14

14

3-5

13A

13A-1

3-2
3-1

13B

3-6

10

3-4

12A

13B-1

3-3
9-1
7-1

12B

1
11
7
6

Description

Part Number

Qty.

Item

Splined Hub

540-0147

Mounting Accessory

5202-101-001

6 Volt

5312-631-004

Armature Accessory

5322-111-002

24 Volt

5312-631-005

3-1

Armature

5322-111-036

90 Volt

5312-631-006

3-2

Armature Adapter

104-0009

13A-1 Terminal Accessory

3-3

Autogap Spring

808-0061

13B

3-4

Retainer Ring

748-0374

6 Volt

5312-631-011

3-5

Buttonhead Screw

797-0272

24 Volt

5312-631-013

3-6

Locknut

661-0004

90 Volt

5312-631-012

Mounting Accessory

5321-101-001

13B-1 Terminal Accessory

5311-101-001

Magnet

14

5200-101-011

6 Volt

5302-631-003

24 Volt

5302-631-014

90 Volt

5302-631-005

5-1

Terminal Accessory

5311-101-001

Magnet Hub

Item
13A

Description

Part Number

Magnet - Inside Mounted

5311-101-001

Magnet Hub - Outside Mounted

Conduit Box

Qty.

1
1

How to Order:

Left Hand (shown)

5302-541-001

Collector Ring

5301-749-001

1. Specify Voltage for Item 5 and Item 13A or 13B.

2. Specify left hand or right hand hub for Item 6. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H. hub.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Item 12B and 13B.
5. See Controls Section.

7-1

Collector Ring Accessory

5301-101-002

Example:

Bushing*

Brushholder

9-1

Brush

10
11

1
1

Right Hand

5302-541-002

180-0185 to 180-0217 1
5300-178-001

176-0001

Armature

5302-111-013

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M.

5321-101-001

12B

Mounting Accessory - O.M.

5321-101-002

Warner Electric (800-234-3369)

PCB-1000 Clutch Brake per I-25589 - 90 Volt, Left Hand

hub, 1-1/2" Bore, Inside Mounted
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

195

Clutch/Brake
PCB-1225/1000 Normal Duty
See page 252 for details
on Bushings.

2.906
1.546
.921
.171
Max.

5/1618
UNC3A

See page 230 for details on

Drive Pin mountings.

6.531

5.750

ARMATURE VIEW
.562
Max.

1.750

13.140
5.877
Max. 12.625 Dia. 4.625
Dia.
Dia.

1.906

4.125 Dia.

3.750
Removable plug in ends
for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 6.125 dia.*
7.687

.562

5.378/5.376 Pilot Dia.

.593
.093 When New

1.453
.093 When New

1.640
6.250
Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.
.358/.338 dia. (8) holes equally
spaced on 10.625 dia.*

Shaft Size
11.500/11.498 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of brake mounting pilot diameter
with mounting shaft within .010 T.I.R.
2. Squareness of brake magnet mounting face
with mounting shaft within .006 T.I.R. measured
at magnet mounting bolt circle.

196

.500 2.500

Static Torque Clutch

465 lb. ft.

Static Torque Brake

240 lb. ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1225/1000 Normal Duty

4-1

Drawing I-25610

12
7
4

12

2
11A-1

11A
11B
8

10A

11B-1

6-1
5-2

10B

9
5-1
5 (Shipped Assembled)

Item Description
1
2
3
4

4-1
5

5-1
5-2
6
6-1
7
8
9
10A
10B
11A

Part Number

Armature
5303-111-009
Autogap Accessory
5201-101-008
Mounting Accessory
5321-101-001
Magnet
6 Volt
5333-631-008
90 Volt
5333-631-009
90 Volt LK Facing
5333-631-013
Terminal Accessory
5311-101-001
Magnet Hub
Left Hand (shown)
5302-541-004
Right Hand
5302-541-005
Collector Ring
5301-749-001
Collector Ring Accessory
5303-101-004
Brushholder
5300-178-001
Brush
176-0001
Bushing*
1/2" to 2-1/2" Bore
180-0185 to 180-0217
Armature
5302-111-013
Autogap Accessory
5201-101-008
Mounting Accessory - I.M.
5321-101-001
Mounting Accessory - O.M.
5321-101-002
Magnet - Inside Mounted
6 Volt
5312-631-004
24 Volt
5312-631-005
90 Volt
5312-631-006

Warner Electric (800-234-3369)

Qty.
1
4
1
1

1
1

1
1
1
4
1
1
3
1
2
1

Item Description
11A-1 Terminal Accessory
11B Magnet - Outside Mounted
6 Volt
24 Volt
90 Volt
11B-1 Terminal Accessory
12
Conduit Box

Part Number

Qty.

5311-101-001

1
1

5312-631-011
5312-631-013
5312-631-012
5311-101-001
5200-101-011

1
1

How to Order:
1. Specify Voltage for Item 4 and Item 11A or 11B.
2. Specify left hand or right hand hub for Item 5. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 10A and 11A or
Outside Mounted for Items 10B and 11B.
5. See Controls Section.

Example:
PCB-1225/1000 Clutch Brake per
I-25610 - 90 Volt, Left Hand hub,
1-1/2" Bore, Inside Mounted
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-214.
Optional LK facing available. For more information,
see page 232.

197

Clutch/Brake
PCB-1225/1000 Heavy Duty
.397/.388 dia. (8) holes (hub) equally
spaced on (3.625) dia. and within
.003 of true position in relation to
4.313/4.311pilot dia.

3.062

2.906
1.546
.921
.171
Max.

.093
Max.
Length of
Customer
Pilot

ARMATURE VIEW
3.750

6.531
5.750

1.500

Removable plug in ends

for 1/2" conduit.

13.140
Max.
4.313
Dia. 12.625 4.311
Dia.
Pilot

1.750
1.906

3/8-16
UNC-2A

4.125 Dia.

.358/.338 dia. (6) holes equally

spaced on 6.125 dia.*
7.687 Max.

5.378/5.376 Pilot Dia.

5/16-18
UNC-3A

.562
.062

.093 When New

.125
.562

1.640

See page 252 for details on

Bushings.

.562
Max.

1.750

6.562 Max.

.718 Max.

.358/.338 dia. (8) holes equally

spaced on 10.625 dia.*

1.453

* Mounting holes are within .010 of true

position relative to pilot diameter.

11.500/11.498 Pilot Dia.

Shaft Size

MAGNET VIEW

.500 2.500

Static Torque Clutch

465 lb. ft.

Static Torque Brake

240 lb. ft.

Customer Shall Maintain:

Maximum Speed

3,000 rpm

1. Concentricity of brake magnet mounting pilot

diameter to mounting shaft within .010 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face to

magnet mounting shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Splined hub pilot diameter to be concentric with splined

armature center of rotation within .010 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

198

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1225/1000 Heavy Duty

5-1

Drawing I-25611

7
5
13

4
3
(Shipped
Assembled)

3-6
13
11A

3-2

11A-1

3-1
3-7
11B
3-4
3-3

12A

11B-1

8
8-1

12B

1
10
6 (Shipped Assembled)

Item
1
2
3
3-1
3-2
3-3
3-4
3-6
3-7
4
5

5-1
6

7
8
8-1
9
10
11A

11A-1

Description

Part Number

Splined Hub
540-0148
Mounting Accessory
5202-101-001
Armature Assembly
5323-111-001
Armature
5323-111-034
Splined Armature Adapter
104-0010
Autogap Spring
808-0044
Retainer Ring
748-0370
Buttonhead Screw
797-0281
Locknut
661-0005
Mounting Accessory
5321-101-001
Magnet Assembly
6 Volt
5333-631-008
90 Volt
5333-631-009
90 Volt LK Facing
5333-631-013
Terminal Accessory
5311-101-001
Hub Assembly
Left Hand (shown)
5302-541-004
Right Hand
5302-541-005
Bushing*
180-0185 to 180-0217
Brushholder
5300-178-001
Brush
176-0001
Armature Assembly
5302-111-013
Autogap Accessory
5201-101-008
Magnet I.M.
6 Volt
5312-631-004
24 Volt
5312-631-005
90 Volt
5312-631-006
Terminal Accessory
5311-101-001

Warner Electric (800-234-3369)

Qty.
1
1
1
1
1
1
1
4
4
1
1

1
1
1
1
1
4
1
3
1

Item
11B

11B-1
12A
12B
13

Description

Part Number

Magnet - Outside Mounted

6 Volt
24 Volt
90 Volt
Terminal Accessory
Mounting Accessory I.M.
Mounting Accessory O.M.
Conduit Box

5312-631-011
5312-631-013
5312-631-012
5311-101-001
5321-101-001
5321-101-002
5200-101-011

Qty.
1

1
1
2
1

How to Order:
1. Specify Voltage for Item 5 and Item 11A or 11B.
2. Specify left hand or right hand hub for Item 6. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 11A and 12A or
Outside Mounted for Items 11B and 12B.
5. See Controls Section.

Example:
PCB-1225/1000 Clutch Brake per
I-25611- 90 Volt, Left Hand hub,
1-1/2" Bore, Inside Mounted
These units meet the standards of UL508 and are listed
under guide card #NMTRs, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-214.

Optional LK facing available. For more information,

see page 232.

199

Clutch/Brake
PCB-1225 Normal Duty

See page 252 for details

on Bushings.

3.250
1.546
.921

.171
Max.
5/16-18
UNC-3A
7.531
5.750

See page 230 for details on

Drive Pin mountings.

13.140
Max.

5.877
Dia.
12.625
4.625
Dia.
Dia.

ARMATURE VIEW

3.000

4.625 Dia.

3.156

3.750
Removable plug in ends
for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 7.250 dia.*

8.687 Max.

.093 When New

.593

.093
When
New
1.640
.593

.562
Max.
1.640

6.906 Max.

6.378/6.376 Pilot Dia.

* Mounting holes are within .010 of true

position relative to pilot diameter.

.358/.338 dia. (8) holes equally

spaced on 13.000 dia.
13.875/13.871 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Concentricity of brake mounting pilot diameter with
mounting shaft within .010 T.I.R.
2. Squareness of brake magnet mounting face with
mounting shaft within .006 T.I.R measured at magnet
mounting bolt circle.

200

Shaft Size

.937 3.000

Static Torque

465 lb. ft.

Maximum Speed

3,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1225 Normal Duty
Drawing I-25608

4-1
7
4
11A
12
11A-1

11B
2

10A

13
11B-1

8
6

5
(Shipped
Assembled)

6-1

10B
5-2
9
5-1

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Item

Armature

5303-111-009

11A-1

Terminal Accessory

5311-101-001

Autogap Accessory

5201-101-008

11B

Magnet - Outside Mounted

Mounting Accessory

5321-101-001

6 Volt

5313-631-010

Magnet

24 Volt

5313-631-012

90 Volt

5313-631-011

6 Volt

5303-631-005

24 Volt

5303-631-007

11B-1

Terminal Accessory

5311-101-001

90 Volt

5303-631-008

12

Conduit Box

5200-101-011

4-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

How to Order:

Right Hand

5303-541-002

5-1

Collector Ring

5301-749-001

5-2

Collector Ring Assembly

5303-101-004

Brushholder

5300-178-001

6-1

Brush

176-0001

1. Specify Voltage for Item 4 and Item 11A or 11B.

2. Specify left hand or right hand hub for Item 5. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 10A and 11A or
Outside Mounted for Items 10B and 11B.
5. See Controls Section.

Bushing*

Example:

Left Hand (shown)

5303-541-001

15/16" to 3" Bore

180-0262 to180-0295

PCB-1225 Clutch Brake per I-25608 90 Volt, Left hand hub, 2" Bore,
Inside Mounted.

Armature

5303-111-009

Autogap Accessory

5201-101-008

10A

Mounting Accessory - I.M.

5321-101-001

10B

Mounting Accessory - O.M.

5321-101-002

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

11A

Magnet - Inside Mounted

*See page 252 for specific part numbers.

6 Volt

5313-631-005

24 Volt

5313-631-006

90 Volt

5313-631-007

Warner Electric (800-234-3369)

Refer to Service Manual P-205.

201

Clutch/Brake
PCB-1225 Heavy Duty

(.397/.388) dia. (8) holes (hub)

equally spaced on (3.625) dia. and
within .003 of true position in relation
to (4.313/4.311) pilot dia.

3.250
1.546
.921

.171

3.062 Dia.

13.140
Running
Dia.

ARMATURE VIEW
3.750
Removable plug in
ends for 1/2" conduit.

.093
Max.
Length of
Customer
Pilot
3/8-16
UNC-2A

5.750

1.500

4.313
12.62
4.311
5 Dia.
Pilot Dia.

7.531

3
4.625 Dia.
3.156

.358/.338 dia. (6) holes equally

spaced on 7.250 dia.*

8.687

6.378/6.376
Pilot Dia.

5/16-18
UNC-3A
2.187

.125
.062
.562
.718 Max.

.093
When New
.593
1.640
7.218 Max.

.562
Max.
1.640

* Mounting holes are within .010 of true

position relative to pilot diameter.
.358/.338 dia. (8) holes equally
spaced on 13.000 dia.
13.875/13.871 Pilot Dia.
See page 252 for details
on Bushings.

.937 3.000

Static Torque

465 lb. ft.

MAGNET VIEW

Maximum Speed

3,000 rpm

(Inside & Outside Mounted)

Standard Voltage

D.C. 6, 24, 90

Customer Shall Maintain:

1. Concentricity of brake magnet mounting pilot diameter with
mounting shaft within .010 T.I.R.
2. Squareness of brake magnet mounting face with magnet
mounting shaft within .006 T.I.R.
3. Splined hub pilot diameter to be concentric with splined
armature center of rotation within .010 T.I.R.

202

Shaft Size

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1225 Heavy Duty
5-1

Drawing I-25609

12A

13
13

3
(Shipped
Assembled)

12A-1
4

12B

3-5
11A

3-2
3-1

12B-1

9
8

3-6
2

3-4

1
3-3

8-1
6
4
11B
6-2
10
6-1

Description

Part Number

Qty.

Item

Splined Hub

540-0148

Mounting Accessory

5202-101-001

6 Volt

5313-631-005

Armature Assembly

5323-111-001

24 Volt

5313-631-006

3-1

Armature

5323-111-034

90 Volt

5313-631-007

3-2

Armature Adapter

104-0010

12A-1

Terminal Accessory

5311-101-001

3-3

Autogap Spring

808-0044

12B

Magnet - Outside Mounted

3-4

Retainer Ring

748-0370

6 Volt

5313-631-010

3-5

Buttonhead Screw

797-0281

24 Volt

5313-631-012

3-6

Locknut

661-0005

90 Volt

5313-631-011

Mounting Accessory

5321-101-001

12B-1

Terminal Accessory

5311-101-001

13

Conduit Box

5200-101-010

Magnet
6 Volt

5303-631-005

24 Volt

5303-631-007

90 Volt

5303-631-008

5-1

Terminal Accessory

5311-101-001

Magnet Hub

Item
12A

Description

Part Number

Magnet - Inside Mounted

Qty.
1

1
1

How to Order:

Right Hand

5303-541-002

Left Hand (shown)

5303-541-001

6-1

Collector Ring

5301-749-001

1. Specify Voltage for Item 5 and Item 12A or 12B.

2. Specify left hand or right hand hub for Item 6. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 11A and 12A or
Outside Mounted for Items 11B and 12B.
5. See Controls Section.

6-2

Collector Ring Accessory

5303-101-004

Example:

Bushing*

180-0262 to 180-0295

PCB-1225 Clutch Brake per I-25609 - 90 Volt, Left Hand

hub, 2" Bore, Inside Mounted

Brushholder

5300-178-001

8-1

Brush

176-0001

Armature

5303-111-009

10

Autogap Accessory

5201-101-008

11A

Mounting Accessory
5321-101-001

5321-101-002

Inside Mounted
11B

1
1

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

Mounting Accessory
Outside Mounted

Warner Electric (800-234-3369)

203

Clutch/Brake
PCB-1525/1225 Normal Duty

See page 252 for details

on Bushings.

3.250
1.546
.921

.171
Max.

See page 230 for details on Drive

Pin mountings.

5.750
8.500
15.578
16.250 Dia. Dia. 7.093
Max.
Dia.

ARMATURE VIEW

3.187

7.531

4.625 Dia.

3.000

3.750

Removable plug in
ends for 1/2" conduit.
5/16-18
UNC-3A

.358/.338 dia. (6) holes

equally spaced on 7.250 dia.*
8.687
6.378/6.376
Pilot Dia.

.093 When New

.593

.093 When New

.593
1.750
7.140 Max.

.562
Max.
1.640

* Mounting holes are within .010 of true

position relative to pilot diameter.

.358/.338 dia. (8) holes equally

spaced on 13.000 dia.
13.875/13.871 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Shaft Size

.937 3.000

Static Torque Clutch

700 lb. ft.

Static Torque Brake

465 lb. ft.

Customer Shall Maintain:

Maximum Speed

2,000 rpm

1. Concentricity of brake mounting pilot diameter with

mounting shaft within .010 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face with mounting

shaft within .006 T.I.R. measured at magnet mounting bolt
circle.

All dimensions are nominal unless

otherwise noted.

204

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1525/1225 Normal Duty
Drawing I-25635
4-1

4
11A

12
11A-1
12

3
2

11B

10A

11B-1

6-1
5
(Shipped Assembled)
1
10B
5-2
9
5-1

Item

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

Armature

5304-111-004

11A-1

Terminal Accessory

5311-101-001

Autogap Accessory

5201-101-008

11B

Magnet - Outside Mounted

Mounting Accessory

5321-101-001

6 Volt

5313-631-010

Magnet

24 Volt

5313-631-012

6 Volt

5304-631-009

24 Volt

5304-631-011

90 Volt

5304-631-010

4-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

90 Volt

5313-631-011

11B-1

Terminal Accessory

5311-101-001

12

Conduit Box

5200-101-010

How to Order:

Left Hand (shown)

5304-541-001

Right Hand

5304-541-002

5-1

Collector Ring

5301-749-001

5-2

Collector Ring Accessory

5304-101-004

Brushholder

5300-178-001

6-1

Brush

176-0001

1. Specify Voltage for Item 4 and Item 11A or 11B.

2. Specify left hand or right hand hub for Item 5. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 10A and 11A or
Outside Mounted for Items 10B and 11B.
5. See Controls Section.

Bushing*

Example:

15/16" to 3" Bore

180-0262 to 180-0295

PCB-1525/1225 Clutch Brake per

I-25635 - 90 Volt, Left Hand hub,
2" Bore, Inside Mounted

Armature

5303-111-009

Autogap Accessory

5201-101-008

10A

Mounting Assembly - I.M.

5321-101-001

10B

Mounting Accessory - O.M.

5321-101-002

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

11A

Magnet - Inside Mounted

*See page 252 for specific part numbers.

6 Volt

5313-631-005

24 Volt

5313-631-006

90 Volt

5313-631-007

Warner Electric (800-234-3369)

Refer to Service Manual P-214.

205

Clutch/Brake
PCB-1525/1225 Heavy Duty
(.397/.388) dia. (8) holes (hub) equally spaced
on (3.625) dia. and within .003 of true position
relative to (4.313/4.311) pilot diameter.

3.250
1.546
.921

.171 Max.
.093 Max.
Length of
Customer
Pilot
3/8-16 UNC2A

3.062 Dia.

7.531
5.750

ARMATURE VIEW
15.578
Dia.

1.500
16.250
Max. Dia.

3.750

4.625

4.313
4.311
Pilot
Dia.

Removable plug in ends

for 1/2" conduit.

3.187

.358/.338 dia. (6)

holes equally spaced
on 7.250 dia.*

8.687

5/16-18 UNC3A

6.378/6.376
Pilot Dia.

.093 When New

.125

.562

.358/.338 dia. (8) holes

equally spaced on
13.000 dia.*
13.875/13.871 Pilot Dia.

See page 252 for details on

Bushings.

.562 Max.

2.312

.062

.593

1.640

1.750

.718

7.437 Max.

* Mounting holes are within .010 of true

position relative to pilot diameter.

MAGNET VIEW
Shaft Size

.937 3.000

Customer Shall Maintain:

Static Torque Clutch

700 lb. ft.

1. Concentricity of brake magnet mounting pilot diameter to

mounting shaft within .010 T.I.R.

Static Torque Brake

465 lb. ft.

Maximum Speed

2,000 rpm

2. Squareness of brake magnet mounting face to magnet

mounting shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

3. Splined hub pilot diameter to be concentric with splined

armature center of rotation within .010 T.I.R.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

206

Warner Electric (800-234-3369)

Clutch/Brake
PCB-1525/1225 Heavy Duty
5-1

Drawing I-25636
5

13

3-6

3
(Shipped
Assembled)

11A

3-5
3-4

13

11A-1

3-3
11B

3-2
12A
3-1

11B-1
8
3-7
1

9
8-1

6
(Shipped
Assembled)

7
12B
10

Item
1
2
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
4
5

5-1
6

7
8
8-1
9
10
11A

Description

Part Number

Splined Hub
540-0148
Mounting Accessory
5202-101-001
Armature Assembly
5324-111-001
Armature
5324-111-034
Splined Armature Adapter
104-0011
Autogap Spring
808-0044
Retainer Ring
748-0370
Retainer Plate
686-0003
Buttonhead Screw
797-0272
Locknut
661-0004
Mounting Accessory
5321-101-001
Magnet Assembly
6 Volt
5304-631-009
24 Volt
5304-631-011
90 Volt
5304-631-010
Terminal Accessory
5311-101-001
Hub Assembly
Left Hand (shown)
5304-541-001
Right Hand
5304-541-002
Bushing*
180-0262 to 180-0295
Brushholder
5300-178-001
Brush
176-0001
Armature Assembly
5303-111-009
Autogap Accessory
5201-101-008
Magnet - Inside Mounted
6 Volt
5313-631-005
24 Volt
5313-631-006
90 Volt
5313-631-007

Warner Electric (800-234-3369)

Qty.
1
1
1
1
1
1
1
1
8
8
1

Item

Description

11A-1 Terminal Accessory

11B
Magnet - Outside Mounted
6 Volt
24 Volt
90 Volt
11B-1 Terminal Accessory
12A
Mounting Accessory I.M.
12B
Mounting Accessory O.M.
13
Conduit Box

Part Number

Qty.

5311-101-001

1
1

5313-631-010
5313-631-012
5313-631-011
5311-101-001
5321-101-001
5321-101-002
5200-101-011

1
1
2
1

How to Order:
1. Specify Voltage for Item 5 and Item 11A or 11B.
2. Specify left hand or right hand hub for Item 6. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
3. Specify Bore Size for Item 7.
4. Specify Inside Mounted for Items 11A and 12A or
Outside Mounted for Items 11B and 12B.
5. See Controls Section.

Example:
1
1
4
1
4
1

PCB-1525/1225 Clutch Brake per

I-25636 - 90 Volt, Left Hand hub,
2" Bore, Inside Mounted
These units meet standards set forth in UL508 and are
listed under guide card #NMTR2, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-214.

207

Clutch/Brake Coupling
SFPBC-500 Normal Duty

3.750
45

5.375

5.218

1.546
1.093

See page 252

for details on
Bushings.

.750

1.031

2.093
1.234

2.031

.218

1.187

.062

3.156

4.093

2.781

.390

3.953

8-32 UNC-3A
5.328
Dia.
1.750
2.062 Min.
Dia.
Flat

FIELD VIEW

1.468

1.500

.187

2.065
2.063
2.687 Pilot
Dia.

1.546

5.062

3.750
Removable plug in ends
for 1/2" conduit.
5.062

.062
When
New

.125

See page
252 for
details on
Bushings.

3/8-16 UNC2A
1.281

1.343

.208/.201 dia. (8) holes

equally spaced on 2.375
dia.*

.281

.515

1.593
5.453

Outside Mounted Offset Backing Plate

1.390

45

6.500/6.498 Pilot Dia.

.399/.389 dia. (4) holes

equally spaced on 5.875
dia.**

.953
1.125

MAGNET VIEW
* Mounting holes are within .010 of true position relative to pilot diameter.

.468

5.296

Outside Mounted Flush Backing Plate

** Mounting holes are within .008 of true position relative to pilot diameter.
Shaft Size

.750 1.250

Customer Shall Maintain:

Static Torque Clutch

50 lb. ft.

1. Squareness of brake mounting face with armature hub

shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.
3. Concentricity of clutch magnet hub assembly shaft
with armature hub shaft within .006 T.I.R.

Static Torque Brake

40 lb. ft.

UL

208

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake Coupling
SFPBC-500 Normal Duty

Drawing I-25546

1
(Shipped
Assembled)

7A-1

7A
8

6A

1-1
1-3

3
8

1-2

7B-1
7C-1

1-4

7B
7C

1-5

2
2

6B

Item Description
1

1-1

1-2

1-3
1-4
1-5
2
3
4
5

Field and Rotor Assembly

6 Volt 3/4" Bore
24 Volt 3/4" Bore
90 Volt 3/4" Bore
6 Volt 7/8" Bore
24 Volt 7/8" Bore
90 Volt 7/8" Bore
90 Volt 15/16" Bore
6 Volt 1" Bore
24 Volt 1" Bore
90 Volt 1" Bore
6 Volt 1-1/8" Bore
24 Volt 1-1/8" Bore
90 Volt 1-1/8" Bore
6 Volt 1-1/4" Bore
90 Volt 1-1/4" Bore
Rotor
3/4" Bore
7/8" Bore
15/16" Bore
1" Bore
1-1/8" Bore
1-1/4" Bore
Field
6 Volt
24 Volt
90 Volt
Terminal Accessory
Ball Bearing
Retainer Ring
Armature
Autogap Accessory
Bushing*- 1/2" to 1-1/4" Bore
Armature Hub

Warner Electric (800-234-3369)

Part Number

Qty.
1

5200-452-002
5200-452-004
5200-452-005
5200-452-008
5200-452-010
5200-452-011
5200-452-017
5200-452-020
5200-452-022
5200-452-023
5200-452-026
5200-452-028
5200-452-029
5200-452-032
5200-452-035
1
5200-751-002
5200-751-003
5200-751-004
5200-751-005
5200-751-006
5200-751-007

Mounting Accessory - I.M.

Mounting Accessory - O.M.
Magnet - I.M.
6 Volt
24 Volt
90 Volt
7A-1 Terminal Accessory
7B
Magnet - O.M. - Offset
90 Volt
7B-1 Terminal Accessory
7C
Magnet - O.M. - Flush
6 Volt
24 Volt
90 Volt
7C-1 Terminal Accessory
8
Conduit Box

Part Number

Qty.

5102-101-001
5300-101-008

2
1
1

5300-631-002
5300-631-003
5300-631-005
5311-101-001
5300-631-014
5311-101-001
5300-631-009
5300-631-010
5300-631-011
5311-101-001
5200-101-010

1
1
1
1

1
2

How to Order:
1. Specify Bore Size for Item 1 and Item 4.
2. Specify Voltage for Item 1 and Item 7A, 7B or 7C.
3. Specify Inside Mounted for Item 7A and Outside
Mounted (Offset) for Item 7B or Outside Mounted
(Flush) for Item 7C.
4. See Controls Section.

1
5200-451-002
5200-451-004
5200-451-005
5311-101-001
166-0110
748-0002
5300-111-002
5200-101-009
180-0116 to 180-0128
5300-541-004

Item Description
6A
6B
7A

Example:
SFPBC-500 Clutch Brake Coupling per I-25546 - 90 Volt,
Inside Mounted, 1" Bore

1
1
1
2
6
1
1

These units, when used in conjunction with the correct

Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-202.

209

Clutch/Brake Coupling
SFPBC-500 Heavy Duty
3.750
45

5.218
5.312

.750

1.546

.218

1.093

2.093

1.031

1.234
1.937

1.187

2.781
3.156

.062
.390

4.093

3.953

8-32 UNC-3A

FIELD VIEW
2.062
Dia.

3.750
Removable plug in ends
for 1/2" conduit.

1.750
Min.
Flat

.984

2.375

.187

1.062

5.328
Dia.

5.125
2.065
2.063
2.687 Pilot
Dia.

5.062
.125

.208/.201 dia. (8) holes

equally spaced on 2.375
dia.*

3/8-16 UNC2A

1.281
1.343

.281

1.593
.515

5.390

Outside Mounted Offset Backing Plate

.906

45

6.500/6.498 Pilot Dia.

.399/.389 dia. (4) holes

equally spaced on 5.875
dia.**
.953

MAGNET VIEW

1.125
5.234

* Mounting holes are within .010 of true position relative to pilot diameter.
** Mounting holes are within .008 of true position relative to pilot diameter.

Customer Shall Maintain:

1. Squareness of brake mounting face with armature hub
shaft within .006 T.I.R.
2 . Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.
2. Concentricity of clutch magnet hub assembly shaft with
armature hub shaft within .006 T.I.R.

UL

210

.468

Outside Mounted Flush Backing Plate

Shaft Size

.750 1.250

Static Torque Clutch

50 lb. ft.

Static Torque Brake

40 lb. ft.

Maximum Speed

4,000 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake Coupling
SFPBC-500 Heavy Duty
Drawing I-25554
6

5A-1
1
(Shipped
Assembled)

5A
6

6
4A

1-3

5B-1
5C-1

1-2

1-4

5B
5C
1-1

1-5

2
4B

3
2

Item
1

1-1

1-2

1-3
1-4
1-5
2
3

Description
Field and Rotor Assembly
6 Volt 3/4" Bore
24 Volt 3/4" Bore
90 Volt 3/4" Bore
6 Volt 7/8" Bore
24 Volt 7/8" Bore
90 Volt 7/8" Bore
90 Volt 15/16" Bore
6 Volt 1" Bore
24 Volt 1" Bore
90 Volt 1" Bore
6 Volt 1-1/8" Bore
24 Volt 1-1/8" Bore
90 Volt 1-1/8" Bore
6 Volt 1-1/4" Bore
90 Volt 1-1/4" Bore
Rotor
3/4" Bore
7/8" Bore
15/16" Bore
1" Bore
1-1/8" Bore
1-1/4" Bore
Field
6 Volt
24 Volt
90 Volt
Terminal Accessory
Ball Bearing
Retainer Ring
Armature
Armature Hub
3/4" Bore
7/8" Bore
15/16" Bore
1" Bore
1-1/8" Bore
1-1/4" Bore

Warner Electric (800-234-3369)

Part Number

Qty.
1

5200-452-002
5200-452-004
5200-452-005
5200-452-008
5200-452-010
5200-452-011
5200-452-017
5200-452-020
5200-452-022
5200-452-023
5200-452-026
5200-452-028
5200-452-029
5200-452-032
5200-452-035

5A-1
5B
5B-1
5C

1
5200-751-002
5200-751-003
5200-751-004
5200-751-005
5200-751-006
5200-751-007
1
5200-451-002
5200-451-004
5200-451-005
5311-101-001
166-0110
748-0002
5230-111-002
5300-541-006
5300-541-007
5300-541-008
5300-541-009
5300-541-010
5300-541-011

Item
4A
4B
5A

5C-1
6

Description

Part Number

Qty.

Mounting Accessory - I.M.

Mounting Accessory - O.M.
Magnet - I.M.
6 Volt
24 Volt
90 Volt
Terminal Accessory
Magnet - O.M. - Offset
90 Volt
Terminal Accessory
Magnet - O.M. - Flush
6 Volt
24 Volt
90 Volt
Terminal Accessory
Conduit Box

5102-101-001
5300-101-008

2
1
1

5300-631-002
5300-631-003
5300-631-005
5311-101-001
5300-631-014
5311-101-001
5300-631-009
5300-631-010
5300-631-011
5311-101-001
5200-101-010

1
1
1
1

1
2

How to Order:
1. Specify Bore Size for Item 1 and Item 3.
2. Specify Voltage for Item 1 and Item 5A, 5B or 5C.
3. Specify Inside Mounted for Item 5A and Outside
Mounted (Offset) for Item 5B or Outside Mounted
(Flush) for Item 5C.
4. See Controls Section.

Example:
1
1
1
2
1

SFPBC-500 Clutch Brake Coupling per I-25554 - 90 Volt,

Inside Mounted, 1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of
UL508 and are listed under guide card #NMTR, file
#59164.
These units are CSA certified under file #LR11543.
Refer to Service Manual P-202.

211

Clutch/Brake Coupling
SFPBC-650
Removable plug-in
ends for 1/2" conduit.
3.750

45
5.765
1.546
.937

.312
.734
.062
When
New

3.750
See page 252 for
details on Bushings.

5/16-18
UNC-3A

FIELD VIEW
Removable plug in ends
for 1/2" conduit.

.156
6.687
Max. Dia. 6.359
Dia.

1.750
1.250

1.000

4.375 Dia.

.358/.338 dia. (4) holes

equally spaced on 3.688
dia.*
See page
252 for
details on
Bushings.

2.822
2.820
Pilot
Dia.

1.796

3.750

4.640
Dia.

Reversible
Hub

5.765
.062
1/4-20 UNC2A

.421
2.093

.765 Max.

.546
Max

1.781
5.203 Max.

6.500 Sq.
8.000/7.998 Pilot
Dia.

45

.358/.338 dia. (4) holes equally spaced

on 7.250 dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

* Mounting holes are within .010 of true

position relative to pilot diameter.

Shaft Size

.500 1.500

Static Torque Clutch

95 lb. ft.

Static Torque Brake

95 lb. ft.

Maximum Speed

3,600 rpm

Standard Voltage

D.C. 6, 24, 90

1. Squareness of brake mounting face with armature

hub shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.

2. Concentricity of brake mounting pilot diameter with

armature hub shaft within .010 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

3. Concentricity of clutch magnet hub assembly shaft

with armature hub shaft within .006 T.I.R.

UL

212

Warner Electric (800-234-3369)

Clutch/Brake Coupling
SFPBC-650
Drawing I-25751

3
1( Shipped Assembled)
1-8
1-6

1-7
11

11

10

8A

11
8A-1

1-5

1-4-1

8B-1

1-4

1-3

1-2
1-1

8B
9

1-9

Item
1

Description

Part Number

Qty.

Item

Description

Part Number

Qty.

8A-1

Terminal Accessory

5311-101-001

8B

Magnet - Outside Mounted

Field & Rotor Assembly

6 Volt

5207-452-002

24 Volt

5207-452-005

90 Volt

5207-452-004

1-1

Retainer Ring External

748-0004

1-2

Retainer Ring Internal

748-0104

1-3

Ball Bearing

166-0104

1-4

Field Assembly

24 Volt

5369-631-012
5369-631-011

Terminal Accessory

5311-101-001

Mounting Accessory

5321-101-002

10

Torque Arm Accessory

5207-101-003

11

Conduit Box

5200-101-010

24 Volt

5281-451-004

90 Volt

5281-451-005

1-4-1

Terminal Accessory

5311-101-001

1-5

Rotor Hub

540-0614

1-6

Rotor Assembly

1-7

How to Order:

5281-751-001

Lockwasher

950-0355

1-8

Capscrew

797-0083

1-9

Reverse Mounting Accessory

5201-101-005

Bushing*

1
180-0002 to 180-0018

Armature Clutch

5281-111-002

Armature Hub

5207-541-002

Bushing*
180-0326 to 180-0344 1

Autogap Accessory

5181-101-010

Armature - Brake

5281-111-002

8A

Magnet - Inside Mounted

1. Specify Voltage for Item 1 and Item 8.

2. Specify Bore Size for Item 2 and Item 5.
3. Specify Inside Mounted for Item 8A and Outside
Mounted for Item 8B.
4. See Controls Section.

Example:
SFPBC-650 per I-25751 - 90 Volt, 1" Bore
These units, when used in conjunction with the correct
Warner Electric conduit box, meet the standards of UL508
and are listed under guide card #NMTR, file #59164.
These units are CSA certified under file #LR11543
*See page 252 for specific part numbers.
Refer to Service Manual P-202.
Optional not included in price.

6 Volt

5369-631-003

24 Volt

5369-631-006

90 Volt

5369-631-005

Warner Electric (800-234-3369)

5369-631-009

8B-1

5281-451-002

1/2" to 1-5/8" Bore

6 Volt
90 Volt

6 Volt

1/2" to 1-1/2" Bore

213

Clutch/Brake Coupling
PCBC-500 Normal Duty
1/2-14 NPSM Am. std.
straight pipe tap.

5.859
Max.
5.125

See page 252 for

details on Bushings.

5.031
1.546
1.093
1.031
1.187

2.031
.171

.062
When
New

COLLECTOR RING VIEW

.390
3.953
8-32 UNC-3A

3.750
Removable plug in
ends for 1/2" conduit.

5.937
Running
Dia. Max.
1.500

1.343

1.500

1.468

5.062

1.546

2.687 2.065
2.063
Pilot Dia.

5.062 Max.
See page
252 for details
on Bushings.

.208/.201 dia. (8) holes

equally spaced on 2.375
dia.*

.062
When
New
1.375

3/8-16
UNC-2A
.515

1.281
5.937

Outside Mounted Offset Backing Plate

1.390

45

.468
Max.

.399/.389 dia. (4)

holes equally spaced
on 5.875 dia.**

6.500/6.498 Pilot Dia.

MAGNET VIEW

.953

(Inside & Outside Mounted)

4.968

** Mounting holes are within .008 of true position relative to pilot

diameter.

Customer Shall Maintain:

1. Squareness of brake mounting face with armature hub
shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.
3. Concentricity of clutch magnet hub assembly shaft with
armature hub shaft within .006 T.I.R.

1.125

5.781 Max.

* Mounting holes are within .010 of true position relative to pilot diameter.

Outside Mounted Flush Backing Plate

Armature Shaft

.500 1.250

Magnet Shaft

.500 1.250

Static Torque

40 lb. ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

214

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-500 Normal Duty
Drawing I-25547
11
4-1

2
4

10A-1
1
(Shipped
Assembled)

2-1
1-2

10A

11

9A

1-1
3

10B-1
10C-1
10B
10C
3

6
7
6

9B

Item Description

Part Number

Qty.

Magnet Hub

5300-541-001

1-1

Collector Ring

5300-749-001

1-2

Collector Ring Mounting

Accessory

5300-101-002

Brushholder

5300-178-001

2-1

Brush

176-0001

Bushing*
1/2" - 1/4" Bore

Item Description
10B

Magnet - O.M. - Offset

90 Volt

10B-1 Terminal Accessory

10C

2
180-0116 to 180-0128

Magnet, Clutch

6 Volt

5300-631-002

24 Volt

5300-631-003

90 Volt

5300-631-005

4-1

Terminal Accessory

5311-101-001

Mounting Accessory

5102-101-001

Armature

5300-111-002

Autogap Accessory

5200-101-009

Armature Hub

5300-541-004

9A

Mounting Accessory - I.M.

5102-101-001

9B

Mounting Accessory - O.M.

5300-101-008

10A

Magnet - I.M.

Part Number

Qty.
1

5300-631-014
5311-101-001

Magnet - O.M. - Flush

1
1

6 Volt

5300-631-009

24 Volt

5300-631-010

90 Volt

5300-631-011

10C-1 Terminal Accessory

5311-101-001

11

5200-101-010

Conduit Box

How to Order:

1. Specify Bore Size for Item 3 (two shafts).

2. Specify Voltage for Item 4 and Item 10A, 10B or 10C.
3. Specify Inside Mounted for Item 10A and Outside
Mounted (Offset) for Item 10B or Outside Mounted
(Flush) for Item 10C.
4. See Controls Section.

Example:
PCBC-500 Clutch Brake Coupling per I-25547 - 90 Volt,
Inside Mounted, 1" Bore

6 Volt

5300-631-002

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

24 Volt

5300-631-003

*See page 252 for specific part numbers.

90 Volt

5300-631-005

10A-1 Terminal Accessory

Warner Electric (800-234-3369)

5311-101-001

Refer to Service Manual P-203.

1

215

Clutch/Brake Coupling
PCBC-500 Heavy Duty
1/2-14 NPSM Am. std.
straight pipe tap.

See page 252 for details on

Bushings.

5.812
5.031
4.953
1.546
1.093
1.031
.062
When
New

.171

1.937

1.187

COLLECTOR RING VIEW

3.750

.390
8-32 UNC- 3.953
3A
Pilot

Removable plug in ends for 1/2"

conduit.

5.937
Running
Dia. Max.

5.062

Dia.
1.500

For Bore
& Keyway sizes see
chart below.

.984

2.375

2.065
2.063
2.687

.208/.201 dia. (8) holes

equally spaced on 2.375 dia.*

1.062

5.125

3/8-16
UNC-2A
.062
When
New

1.375

1.281

45

.515

5.890

6.500/6.498 Pilot Dia.

.399/.389 dia. (4) holes equally spaced on

5.875 dia.**

Outside Mounted Offset Backing Plate

MAGNET VIEW
.906

* Mounting holes are within .010 of true position relative to pilot diameter.
** Mounting holes are within .008 of true position relative to pilot diameter.

Bore and Keyway Dimensions

Armature
Bore Dia.

Keyway

.751/.750
.876/.875

.187 x .093

.9385/.9375
1.001/1.000
1.126/1.125
1.251/1.250

.953
1.125
4.875
5.734 Max.

.468 Max.

Outside Mounted Flush Backing Plate

.250 x .125
Armature Shaft

.500 1.250

Customer Shall Maintain:

Magnet Shaft

.750 1.250

1. Squareness of brake mounting face with armature

hub shaft within .006 T.I.R.
2. Concentricity of brake mounting pilot diameter with
armature hub shaft within .010 T.I.R.
3. Concentricity of clutch magnet hub assembly shaft
with armature hub shaft within .006 T.I.R.

Static Torque

40 lb. ft.

Maximum Speed

5,400 rpm

Standard Voltage

D.C. 6, 24, 90

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

216

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-500 Heavy Duty
Drawing I-25553
10

9A-1
4-1

9A

10

4
8A
9B-1
9C-1

2-1
1
(Shipped
Assembled)

1-2

9B
9C

1-1
3

8B

7
6

Item
1
1-1
1-2
2
2-1
3
4

4-1
5
6
7

8A
8B
9A

Description

Part Number

Qty.

Item

Magnet Hub
Collector Ring
Collector Ring Mounting
Accessory
Brushholder
Brush
Bushing*
1/2" - 1-1/4" Bore
Magnet, Clutch
6 Volt
24 Volt
90 Volt
Terminal Accessory
Mounting Accessory
Armature
Armature Hub
Bore
Keyway

5300-541-001
5300-749-001

1
1

9A-1
9B

5300-101-002
5300-178-001
176-0001

1
1
4
1

9B-1
9C

9C-1
10

3/4"
3/16 x 3/32
7/8"
3/16 x 3/32
15/16"
1/4 x 1/8
1"
1/4 x 1/8
1-1/8"
1/4 x 1/8
1-1/4"
1/4 x 1/8
Mounting Accessory - I.M.
Mounting Accessory - O.M.
Magnet - I.M.
6 Volt
24 Volt
90 Volt

Warner Electric (800-234-3369)

180-0116 to 180-0128
5300-631-002
5300-631-003
5300-631-005
5311-101-001
5102-101-001
5230-111-002

5300-541-006
5300-541-007
5300-541-008
5300-541-009
5300-541-010
5300-541-011
5102-101-001
5300-101-008
5300-631-002
5300-631-003
5300-631-005

Description

Part Number

Qty.

Terminal Accessory
Magnet - O.M. - Offset
90 Volt
Terminal Accessory
Magnet - O.M. - Flush
6 Volt
24 Volt
90 Volt
Terminal Accessory
Conduit Box

5311-101-001

1
1

5300-631-014
5311-101-001
5300-631-009
5300-631-010
5300-631-011
5311-101-001
5200-101-010

1
1

1
1

How to Order:
1
2
2
1

1. Specify Bore Size for Items 3 and 7.

2. Specify Voltage for Item 4 and Item 9A, 9B or 9C.
3. Specify Inside Mounted for Item 9A and Outside
Mounted (Offset) for Item 9B or Outside Mounted
(Flush) for Item 9C.
4. Specify Inside Mount for Item 8A or Outside Mount for
Item 8B.
5. See Controls Section.

Example:
PCBC-500 Clutch Brake Coupling per I-25553 - 90 Volt,
Outside Mounted Flush, 1" Bore

2
1
1

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-203.

217

Clutch/Brake Coupling
PCBC-825

2.718
1.546
.921
.171
Max.

5/16-18
UNC-3A
5.656
5.750

See page 252 for details

on Bushings.
1.250

ARMATURE VIEW

9.437 8.625

2.500
.156

1.500
1.593

1.765

.562

2.562 Dia.

3.750
Removable plug in
ends for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 4.250 dia.*
.062

6.812

3.503/3.501 Pilot Dia.

.531

1.312

1.437

1.312

.562
.093 When New
6.250 Max.

* Mounting holes are within .010 of true position

relative to pilot diameter.
9.749/9.747 Pilot Dia.
See page 252 for details
on Bushings.

.358/.338 dia. (4) holes equally

spaced on 8.875 dia.*

Armature Shaft

.500 1.500

MAGNET VIEW

Magnet Shaft

.500 1.625

(Inside & Outside Mounted)

Static Torque

125 lb.ft.

Customer Shall Maintain:

Maximum Speed

4,000 rpm

1. Armature mounting shaft concentric with magnet mounting

shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Concentricity of brake magnet mounting pilot diameter with

magnet mounting shaft within .010 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

4. Angular alignment of shafts within 1/2 degree.

218

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-825

6-1
6

Drawing I-25570

9
14

14

4-5
13A
4-3

13A-1

4-2
4-1

13B
10
4-4

12A

13B-1

8-1
7-2
7-1
12B
3
2
11
1
7
(Shipped Assembled)

Item Description

Part Number

Qty.

Item Description

Part Number

Qty.

Bushing* - 1/2" to 1-1/2" Bore 180-0002 to 180-0018

Retainer Ring

748-0006

6 Volt

5311-631-002

Splined Hub

540-0057

24 Volt

5311-631-003

Armature & Splined Adapter

5321-111-001

90 Volt

5311-631-004

4-1

Locknut

661-0004

13A-1 Terminal Accessory

4-2

Armature

5321-111-022

13B

4-3

Splined Adapter

104-0008

6 Volt

5311-631-007

4-4

Autogap Accessory

5321-101-006

24 Volt

5311-631-009

4-5

Screw

797-0272

90 Volt

5311-631-008

Mounting Accessory

5321-101-001

13B-1 Terminal Accessory

5311-101-001

Magnet

14

5200-101-011

6-1
7

6 Volt

5301-631-002

24 Volt

5301-631-004

90 Volt

5301-631-005

Terminal Accessory

5311-101-001

Magnet Hub
5301-541-001

Magnet - Inside Mounted

5311-101-001

Magnet - Outside Mounted

Conduit Box

1. Specify Bore Size for Items 1 and 9.

2. Specify Voltage for Items 6 and 13.
3. Specify left hand or right hand hub for Item 7. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Items 12B and 13B.
5. See Controls Section.

Right Hand

5301-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5301-101-002

Brushholder

5300-178-001

8-1

Brush

176-0001

Bushing* - 1/2" to 1-5/8" Bore 180-0131 to 180-0149

10

Armature

5301-111-018

11

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M.

5321-101-001

*See page 252 for specific part numbers.

12B

Mounting Accessory - O.M.

5321-101-002

Refer to Service Manual P-205.

Warner Electric (800-234-3369)

How to Order:

Left Hand (shown)

13A

Example:
PCBC-825 Clutch Brake Coupling per
I-25570 - 90 Volt, Inside Mounted, Left Hand hub,
1" Bore, ( Items 1 and 9)
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.

219

Clutch/Brake Coupling
PCBC-1000

2.906
1.546
.921
.171
Max.

See page 252 for

details on Bushings.

5/16-18 UNC3A
6.531

ARMATURE VIEW

5.750

2.500

3.750
Removable plug in ends
for 1/2" conduit.

11.093

10.296

1.750

.562

4.093
.234

1.906

2.687

4.125 Dia.

.358/.338 dia. (6) holes

equally spaced on 6.125 dia.*

7.687

5.378/5.376
Pilot Dia.
.062
.500

1.453

1.750

1.453

.562
.093 When New
7.843 Max.

.358/.338 dia. (8) holes equally

spaced on 10.625 dia.*
See page 252 for details
on Bushings.

* Mounting holes are within .010 of true position

relative to pilot diameter.

11.500/11.498 Pilot Dia.

MAGNET VIEW

Armature Shaft

.750 2.687

(Inside & Outside Mounted)

Magnetic Shaft

.500 2.500

Static Torque

240 lb.ft.

Customer Shall Maintain:

Maximum Speed

3,600 rpm

1. Armature mounting shaft concentric with magnet mounting

shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Concentricity of brake magnet mounting pilot diameter with

magnet mounting shaft within .010 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

4. Angular alignment of shafts within 1/2 degree.

220

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-1000

6-1
6

Drawing I-25590

9
14
4
(Shipped
Assembled)

5
14

4-5
13A
4-3

13A-1

4-2
4-1

13B
10
4-4

12A

13B-1

8-1
7-2
7-1
12B
3
2
11
1
7
(Shipped Assembled)

Item

Description

Part Number

Qty.

Item

Description

Part Number

Magnet - Inside Mounted

6 Volt

5312-631-004

Retainer Ring

748-0007

24 Volt

5312-631-005

Splined Hub

540-0062

90 Volt

5312-631-006

Armature & Splined Adapter

5322-111-002

13A-1

Terminal Accessory

5311-101-001

4-1

Locknut

661-0004

13B

Magnet - Outside Mounted

4-2

Armature

5322-111-036

6 Volt

5312-631-011

4-3

Splined Adapter

4-4

Autogap Accessory

4-5

Screw

Mounting Accessory

Magnet

180-0026 to 180-0057

24 Volt

5312-631-013

90 Volt

5312-631-012

797-0272

13B-1

Terminal Accessory

5311-101-001

5321-101-001

14

Conduit Box

5200-101-011

How to Order:

24 Volt

5302-631-014

90 Volt

5302-631-005

6-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

5302-541-001

Right Hand

5302-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Accessory

5302-101-002

Brushholder

5300-178-001

8-1

Brush

176-0001

Bushing*

1
180-0185 to 180-0217

10

Armature

5302-111-013

11

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M.

5321-101-001

12B

Mounting Accessory - O.M.

5321-101-002

Warner Electric (800-234-3369)

104-0009

5302-631-003

1/2" to 2-1/2" Bore

5322-101-004

6 Volt

Left Hand (shown)

Qty.
1

Bushing*
3/4" to 2-11/16" Bore

13A

1. Specify Bore Size for Items 1 and 9.

2. Specify Voltage for Items 6 and 13.
3. Specify left hand or right hand hub for Item 7. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Items 12B and 13B.
5. See Controls Section.

Example:
PCBC-1000 Clutch Brake Coupling per
I-25590 - 90 Volt, Inside Mounted, Left Hand hub,
1-1/2" Bore, ( Items 1 and 9)
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-205.

221

Clutch/Brake Coupling
PCBC-1225/1000

2.906
1.546
.921
.171

5/16-18 UNC3A
6.531

See page 252 for

details on Bushings.

5.750

ARMATURE VIEW
3.750
Removable plug in ends
for 1/2" conduit.

2.500

4.093
13.140 12.625
.234

.562
Max.

1.750
1.906

2.687

4.125

.358/.338 dia. (6) holes equally

spaced on 6.125 dia.*
7.687
5.378/5.376 Pilot Dia.
.562
1.750

.453

1.640

.562

.093 When New

.062
8.062 Max.

.358/.338 dia. (8) holes equally

spaced on 10.625 dia.*

See page 252 for

details on
Bushings.

* Mounting holes are within .010 of true

position relative to pilot diameter.

11.500/11.498 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Customer Shall Maintain:

1. Armature mounting shaft concentric with magnet mounting
shaft within .006 T.I.R.

Armature Shaft

.750 2.687

Magnet Shaft

.500 2.500

Static Torque Clutch

Static Torque Brake

465 lb.ft.
240 lb.ft.

Maximum Speed

3,000 rpm

2. Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 90

3. Concentricity of brake magnet mounting pilot diameter

with magnet mounting shaft within .010 T.I.R.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

222

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-1225/1000

6-1

Drawing I-25613

4
(Shipped
Assembled)

14

5
4-6

14

4-3
4-2

13A

4-1

13A-1
13B

4-4

10

12A

13B-1

2
1

8-1
7-2
7-1
12B

11

7 (Shipped Assembled)

Item
1
2
3
4
4-1
4-2
4-3
4-4
4-6
5
6

6-1
7

7-1
7-2
8
8-1
9
10
11
12A

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore
180-0026 to 180-0057
Retainer Ring
748-0005
Splined Hub
540-0064
Armature & Splined Adapter
5323-111-001
Locknut
661-0005
Armature
5323-111-034
Splined Adapter
104-0010
Autogap Accessory
5323-101-002
Screw
797-0281
Mounting Accessory
5321-101-001
Magnet
6 Volt
5333-631-008
90 Volt
5333-631-009
90 Volt LK Facing
5333-631-013
Terminal Accessory
5311-101-001
Magnet Hub
Left Hand (shown)
5302-541-004
Right Hand
5302-541-005
Collector Ring
5301-749-001
Collector Ring Accessory
5303-101-004
Brushholder
5300-178-001
Brush
176-0001
Bushing*
1/2" to 2-1/2" Bore
180-0185 to 180-0217
Armature
5302-111-013
Autogap Accessory
5201-101-008
Mounting Accessory - I.M.
5321-101-001

Warner Electric (800-234-3369)

Qty.
1
1
1
1
4
1
1
1
4
1
1

1
1

Item

Description

12B
13A

Mounting Accessory - O.M.

Magnet - Inside Mounted
6 Volt
90 Volt
13A-1 Terminal Accessory
13B
Magnet - Outside Mounted
6 Volt
90 Volt
13B-1 Terminal Accessory
14
Conduit Box

Part Number

Qty.

5321-101-002

2
1

5312-631-004
5312-631-006
5311-101-001
5312-631-011
5312-631-012
5311-101-001
5200-101-011

1
1

1
1

How to Order:
1. Specify Bore Size for Item 1 and 9.
2. Specify Voltage for Item 6 and Item 13A or 13B.
3. Specify left hand or right hand hub for Item 7. Bushing
enters from magnet side for L.H. hub and from hub
side for R.H.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Items 12B and 13B.
5. See Controls Section.

Example:
1
1
1
4
1

PCBC-1225/1000 Clutch Brake Coupling per I-25613 - 90

Volt, Inside Mounted, Left Hand hub, 1-3/4" Bore, ( Items
1 and 9).

1
3
1

*See page 252 for specific part numbers.

These units meet standards set forth in UL508 and are

listed under guide card #NMTR2, file #59164. These units
are CSA certified under file #LR11543.
Refer to Service Manual P-214.
Optional LK facing available. For more information, see
page 232.

223

Clutch/Brake Coupling
PCBC-1225

3.250
1.546
.921

.171

See page 252 for

details on Bushings.

5/16-18 UNC3A
5.750

ARMATURE VIEW
13.140

.562
3.000

2.500
12.625 4.093
.234

3.750

7.531

4.625

2.687

3.156

Removable plug in ends

for 1/2" conduit.

.358/.338 dia. (6) holes equally

spaced on 7.250 dia.*

8.687

6.378/6.376 Pilot Dia.

2.187

.062
.562

1.640

.093
When
New

8.718 Max.

1.640
.593

* Mounting holes are within .010 of true

position relative to pilot diameter.
.358/.338 dia. (8) holes equally
spaced on 13.000 dia.*

See page 252 for details

on Bushings.

13.875/13.871 Pilot Dia.

MAGNET VIEW
(Inside & Outside Mounted)

Armature Shaft

.750 2.687

Magnet Shaft

.937 3.000

Static Torque

465 lb.ft.

Customer Shall Maintain:

Maximum Speed

3,000 rpm

1. Armature mounting shaft concentric with magnet mounting

shaft within .006 T.I.R.

Standard Voltage

D.C. 6, 24, 90

2. Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.

All dimensions are nominal unless

otherwise noted.

3. Concentricity of brake magnet mounting pilot diameter with

magnet mounting shaft within .010 T.I.R.

Information on inertia and weights

begins on page 239. Coil data is on
pages 250 and 251.

4. Angular alignment of shafts within 1/2 degree.

224

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-1225
Drawing I-25612

6-1

9
13A

14

4
(Shipped
Assembled)

13A-1
13B

4-5

14

12A

4-3

13B-1

4-2
10

4-1
8
3
4-4

8-1

7
(Shipped
Assembled)

12B
7-2
11

7-1

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

Item
13A

180-0026 to 180-0057

Description

Part Number

Magnet - Inside Mounted

6 Volt

5313-631-005

Retainer Ring

748-0005

24 Volt

5313-631-006

Splined hub

540-0064

90 Volt

5313-631-007

Armature & Splined Adapter

5323-111-001

13A-1

Terminal Accessory

5311-101-001

4-1

Locknut

661-0005

13B

Magnet - Outside Mounted

4-2

Armature

5323-111-034

6 Volt

5313-631-010

4-3

Splined Adapter

104-0010

24 Volt

5313-631-012

4-4

Autogap Accessory

5323-101-002

90 Volt

5313-631-011

4-5

Screw

Mounting Accessory

Magnet

797-0281

13B-1

Terminal Accessory

5311-101-001

14

Conduit Box

5200-101-010

How to Order:

5303-631-005

24 Volt

5303-631-007

90 Volt

5303-631-008

6-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

Left Hand (shown)

5303-541-001

Right Hand

5303-541-002

7-1

Collector Ring

5301-749-001

7-2

Collector Ring Assembly

5303-101-004

Brushholder

5300-178-001

8-1

Brush

176-0001

Bushing*

1
180-0262 to 180-0295

1. Specify Bore Size for Items 1 and 9.

2. Specify Voltage for Items 6 and 13.
3. Specify left hand or right hand hub for Item 7. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
4. Specify Inside Mounted for Items 12A and 13A or
Outside Mounted for Items 12B and 13B.
5. See Controls Section.

Example:
PCBC-1225 Clutch Brake Coupling per I-25612 - 90 Volt,
Inside Mounted Left Hand hub, 1-3/4" Bore ( Items 1 and 9)
These units meet the standards of UL508 and are listed
under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.

10

Armature

5303-111-009

11

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M.

5321-101-001

12B

Mounting Accessory - O.M.

5321-101-002

Warner Electric (800-234-3369)

5321-101-001

6 Volt

15/16" to 3" Bore

Qty.

Refer to Service Manual P-205.

225

Clutch/Brake Coupling
PCBC-1525/1225

3.250
1.546
.921

.171

See page 252 for

details on Bushings.
7.531

ARMATURE VIEW

5.750

15.578

3.000

16.250

3.750

4.625

2.500
4.093

Removable plug in ends

for 1/2" conduit.

2.687

3.187

.234

.358/.338 dia. (6) holes

equally spaced on 7.250 dia.*
8.687
5/16-18
UNC-3A

6.378/6.376 Pilot Dia.

2.312
.093 New

.062
.562

.562

1.750
8.937 Max.

1.640
.593

* Mounting holes are within .010 of true

position relative to pilot diameter.
13.875/13.871 Pilot Dia.
.358/.338 dia. (8) holes equally
spaced on 13.000 dia.*

See page 252 for details

on Bushings.

MAGNET VIEW
(Inside & Outside Mounted)

Armature Shaft

.750 2.687

Magnet Shaft

.937 3.000

Static Torque Clutch

700 lb.ft.

Customer Shall Maintain:

Static Torque Brake

1. Armature mounting shaft concentric with magnet mounting

shaft within .006 T.I.R.

Maximum Speed

2,000 rpm

Standard Voltage

D.C. 6, 24, 90

2.Squareness of brake magnet mounting face with magnet

mounting shaft within .006 T.I.R.
3. Concentricity of brake magnet mounting pilot diameter with
magnet mounting shaft within .010 T.I.R.

226

465 lb.ft.

All dimensions are nominal unless

otherwise noted.
Information on inertia and weights
begins on page 239. Coil data is on
pages 250 and 251.

Warner Electric (800-234-3369)

Clutch/Brake Coupling
PCBC-1525/1225

6-1

Drawing I-25637
14

13A
4
(Shipped Assembled)

4-6

13A-1

4-5

14
13B

4-4

12A

4-3

13B-1

4-2
8 10
4-1

8-1

7
(Shipped Assembled)

2
1

12B

11
7-1

Item
1

Description

Part Number

Bushing*
3/4" to 2-11/16" Bore

Qty.
1

180-0026 to 180-0057

Retainer Ring

Splined Hub

Armature & Splined Adapter

4-1

Item

7-2

Description

Part Number

Qty.

12B

Mounting Accessory - O.M.

5321-101-002

13A

Magnet - Inside Mounted

748-0005

6 Volt

5313-631-005

24 Volt

5313-631-006

540-0064

5324-111-001

90 Volt

5313-631-007

Locknut

661-0004

13A-1

Terminal Accessory

5311-101-001

4-2

Armature

5324-111-034

13B

Magnet - Outside Mounted

4-3

Splined Adapter

104-0011

6 Volt

5313-631-010

4-4

Autogap Accessory

5323-101-002

24 Volt

5313-631-012

4-5

Retainer Plate

686-0003

90 Volt

5313-631-011

4-6

Screw

797-0272

13B-1

Terminal Accessory

5311-101-001

Mounting Accessory

5321-101-001

14

Conduit Box

5200-101-010

Magnet

6 Volt

5304-631-009

24 Volt

5304-631-011

90 Volt

5304-631-010

6-1

Terminal Accessory

5311-101-001

Magnet Hub

1
1

Left Hand (shown)

5304-541-001

1
1

How to Order:
1. Specify Bore Size for Items 1 and 9.
2. Specify Voltage for Item 6 and 13A or 13B.
3. Specify left hand or right hand hub for Item 7. Bushing
enters from magnet side for L.H. hub and from hub side
for R.H.
4. Specify Inside Mounted for Items 12A and 13A or Outside
Mounted for Items 12B and 13B.
5. See Controls Section.

Right Hand

5304-541-002

7-1

Collector Ring

5301-749-001

Example:

7-2

Collector Ring Accessory

5304-101-004

Brushholder

5300-178-001

PCBC-1525/1225 Clutch Brake Coupling per I-25637 - 90

Volt, Inside Mounted, Left Hand hub, 2" Bore (Items 1 and 9)

8-1

Brush

176-0001

Bushing*
15/16" to 3" Bore

1
180-0262 to 180-0295

10

Armature

5303-111-009

11

Autogap Accessory

5201-101-008

12A

Mounting Accessory - I.M.

5321-101-001

Warner Electric (800-234-3369)

These units meet the standards of UL508 and are listed

under guide card #NMTR2, file #59164. These units are
CSA certified under file #LR11543.
*See page 252 for specific part numbers.
Refer to Service Manual P-214.

227

228

Warner Electric (800-234-3369)

Application Engineering Mechanical Data

Drive Pin Mounting ................................................................................................230
Autogap Applications ............................................................................................231
LK Friction Material................................................................................................232
Theory of Operation ..............................................................................................233
Dynamic Torque Curves ......................................................................................234
Heat Dissipation Formulae....................................................................................236
Heat Dissipation Curves........................................................................................237
Inertia Values ..........................................................................................................238
Weights and Inertias ..............................................................................................239
Rotational Speed/Burnishing................................................................................244
Clutch Field Restraining Devices/Torque Arms ..................................................245
UL/UR/CSA..............................................................................................................246
Cycle Rate Curves..................................................................................................247
Electrical Coil Ratings ..........................................................................................248
Electrical Installation Recommendations ............................................................249
Coil Suppression and Overlap..............................................................................250
Overexcitation ........................................................................................................251
Bushing Part Numbers ..........................................................................................252
Conversion Factors................................................................................................254
Glossary of Terms ..................................................................................................255
Ordering Information ............................................................................................257
Clutch and Brake Controls....................................................................................261

Warner Electric (800-234-3369)

229

Drive Pin Mounting

Machining instructions for gear, sprocket or pulley

Unit Size

500

3.356 .001

3.875 .001

825

3.085 .001

3.563 .001

3.624 .001

5.125 .001

1000

4.548 .002

5.252 .002

1225

4.155 .002

5.877 .002

1525

6.010 .002

8.500 .002

650

1. Chordal dimensions must be held for all chords

between pin holes.

Size 500-650 Drive Pin

.3665" .0005" Dia.

5/16"24 UNF3A
Threads

Size 825-1525
2. Drill 27/64 inch diameter holes to a sufficient
depth and tap for 1/2-13 UNC-3B, one inch
minimum full threads. Pin holes must be
concentric with mounting shaft within .010 T.I.R.
and parallel with mounting shaft within .002
T.I.R., surface that pins seat against to be
square with mounting shaft within .004 T.I.R.
3. Ream .500/.501 to a 3/8 inch depth and to be
concentric with tapped holes.

Size 500 and 650

4. Sleeve bearings (oilite bronze) must be
provided in the holes of pulley or hub with an
I.D. of .376 .001 at the chordal and bolt circle
dimensions shown above.
5. The drive pin holes must be concentric with
mounting shaft within .006 T.I.R. and parallel
with mounting shaft within .002 T.I.R.

1/16"

7/8"
1-3/8"

Size 825-1525 Drive Pin

+.0005"
.6185" .0010" Dia.

1/2"13 UNC3A
Threads

1-9/32"

5/16"
2-1/4"

230

Warner Electric (800-234-3369)

Design Features

Application Engineering
Autogap Application

Autogaps When Not To Use

The Autogap is a system designed to
separate the armature from the friction
face. This spacing is automatic and
occurs prior to total magnetic decay,
effectively eliminating noise by preventing drag. Although Autogaps are
desirable and necessary in the vast
majority of applications, they should be
removed when using over-excitation
controls for fast response and high
accuracy or when very soft starts and
stops with low voltage to the clutch or
brake are required. Removing the
Autogap assembly closes the gap
between the armature and magnet or
field, resulting in reduced engagement
time, improved repeatability, and the
ability to engage the armature at very
low voltage settings required for very
soft starts and stops.

Pin Drive Applications

On pin drive armatures, the Autogap
can be removed by taking out the entire
assembly except the armature backup
spring, which should remain in place to
slightly preload the armature against the
friction face. On Electro-Modules, the
Autogap device is contained within the
retaining cup screwed onto each
armature.

To disable the assembly, only the Autogap spring should be removed and the
balance of the cup contents should be
reinstalled. With spline drives, the
Autogap system must first be removed
and then the detent spring should be
placed directly behind the armature to
prevent spinback from vibration.

Heavy Duty Spline Drive

Autogaps
Warner Electric's patented Autogap
system is the reason Warner Electric
clutches and brakes require no adjustment and offer consistent performance
throughout the life of the unit. Without a
wear take-up system, armature and
magnet or rotor wear will eventually
prevent the magnet coil from "pulling in"
the armature and the clutch or brake
will fail to respond when energized. A
wear compensating system which
maintains a constant, optimal space
between the armature and the magnet
or rotor is necessary to achieve
consistent performance without manual
adjustment.
Spline drive hubs which utilize the
Autogap system pictured are found on
all Warner Electric heavy duty Custom
Design clutches and brakes, as well as
Electro Modules, Electro Packs and
Advanced Technology (AT) clutches
and brakes.

How They Work

As material wears off the magnet or
rotor and armature during operation,
gap "X" increases. When the clutch or
brake is energized, the armature is
magnetically pulled to the magnet or
rotor. If gap "X" is larger than gap "Y",
the lip on the retainer plate will push on
the detent ring overcoming the grip
force between the detent ring and
outside diameter of the splined hub,
moving the detent ring. This adjusts
gap "X" to be the same as gap "Y", and
will maintain that gap over the life of the
unit. When the unit is de-energized, the
spring pushes against the detent ring
and the retainer plate, which is secured
to the armature. The armature assembly
automatically moves away from the
magnet or rotor by gap "X" each time
the clutch or brake is cycled.

How to Set
If the armature does not engage when
the unit is energized, gap "X" has
increased to a point where the

Warner Electric (800-234-3369)

Armature
Gap X

Detent
Ring

Retainer
Plate

Magnet or
Rotor Face

Spring

Gap Y

Splined
Hub

magnetic pull cannot overcome the

excess gap. This can happen with
excess vibration or mishandling. To
reset the autogap, move the armature
assembly toward the magnet or rotor.
This can be done by 1) or 2) below:
1) Preferable If an adjustable power
supply is available, voltage can be
increased for a short time to overcome
the excess gap and pull the armature in
to reset the gap.
2) If increased voltage is not available
or is inadequate, the armature must be
manually pushed toward the magnet or
rotor until available voltage will pull it in.
Slots are provided in electromodule fans
for access to the armatures. When
pushing the armature, the force must be
applied against the retainer plate outer
ring and not against the detent ring
itself.
If the detent ring has been moved too
close to the magnet or rotor, reducing
gap "X" and causing drag, the armature
must be manually moved away from the
unit and then be readjusted as
described above.

231

Application Engineering

Design Features

LK Friction Material
Warner Electric offers a special low
coefficient (LK) friction material for many
standard clutches and brakes. Since
two friction materials are available, a
comparison of LK to standard is in
order.

Since LK has a lower coefficient of

friction, lower torque capability results.
With LK facing, static torque capacity is
only about 60% of catalog rating for any
given size. So if a specific size clutch or
brake is chosen for its rated torque
capacity and LK facings are substituted
for standard, a larger size unit will be
needed to provide the same torque.
If lower torque ratings can be
considered a disadvantage, what are
the advantages of LK material? The first
is longer life. An ideal situation for LK
use is a constant slip application which
requires a large unit for high heat dissipation. Another feature of LK is "softer"
pickup. Since more slippage will occur,
engagement time is increased and
shock is reduced. LK material will also
reduce engagement noise, so it can be

SF-825, F.M., N.D.

SF-825, F.M., H.D.
SFC-825, F.M.
SF-1000, F.M., N.D.
SF-1000, F.M., H.D.
SFC-1000, F.M.
SF-1000, B.M., N.D.
SF-1000, B.M., H.D.
SFC-1000, B.M.
SF-1225, F.M., N.D.
SF-1225, F.M., H.D.
SFC-1225, F.M.
SF-1225, B.M., N.D.
SF-1225, B.M., H.D.
SFC-1225, B.M.
SF-1525, F.M., N.D.
SF-1525, F.M. H.D.
SFC-1525, F.M.
SF-1525, B.M., N.D.
SF-1525, B.M., H.D.
SFC-1525, B.M.

LK can be added to any magnet or

rotor. For those not shown below added
lead time and cost will be required.
Consult factory for additional details.

Primary Clutches

Stationary Field Clutches

Description

successfully employed where high noise

levels are a problem. It is the standard
facing in all tension brakes and motor
brake magnets. LK has been a popular
special feature for many years, enabling
us to offer it in the following sizes with
no special handling charge. Delivery
can usually be made in 30 days, and
quite often immediately from our stock.
No hard and fast rules can be written to
cover LK application, but this option
can be used to solve application
problems. For price, delivery, and
further information, contact your Warner
Electric Distributor.

Page No.

Rotor
Part No.- LK

Replaces
Standard
Rotor

36
40
114
44
48
118
46
50
120
52
54
122
56
58
124
60
62
126
64
66
128

5201-751-007
5201-751-007
5201-751-007
5202-751-007
5202-751-007
5202-751-007
5202-751-007
5202-751-007
5202-751-007
5203-751-004
5203-751-004
5203-751-004
5203-751-004
5203-751-004
5203-751-004
5204-751-004
5204-751-004
5204-751-004
5204-751-004
5204-751-004
5204-751-004

5201-751-003
5201-751-003
5201-751-003
5202-751-003
5202-751-003
5202-751-003
5202-751-003
5202-751-003
5202-751-003
5203-751-001
5203-751-001
5203-751-001
5203-751-001
5203-751-001
5203-751-001
5204-751-002
5204-751-002
5204-751-002
5204-751-002
5204-751-002
5204-751-002

Description
PC-825, N.D., 90V
PC-825, H.D., 90V
PC-1000, N.D., 90V
PC-1000, H.D., 90V
PC-1225, N.D., 90V
PC-1225, H.D., 90V
PC-1525, N.D., 90V
PC-1525, H.D., 90V

Magnet
Page No. Part No.- LK
74
76
78
80
82
84
86
88

5301-631-011
5301-631-011
5302-631-001
5302-631-001
5303-631-001
5303-631-001
5304-631-002
5304-631-002

5301-631-005
5301-631-005
5302-631-005
5302-631-005
5303-631-008
5303-631-008
5304-631-010
5304-631-010

Primary Brakes

Description

Magnet
Page No. Part No.- LK

How to Order:

PB-825, N.D., 90V

PB-825, H.D., 90V
PB-1000, N.D., 90V
PB-1000, H.D., 90V
PB-1225, N.D., 90V
PB-1225, H.D., 90V
PB-1525, N.D., 90V
PB-1525, H.D., 90V

Specify LK facing and substitute LK part number for

standard part number.

Clutch/Brake Combinations

Description
PCB-1225/1000, N.D., 90V
PCB-1225/1000, H.D., 90V

232

Replaces
Standard
Magnet No.

160
162
164
166
168
170
172
174

5311-631-011
5311-631-011
5312-631-001
5312-631-001
5313-631-001
5313-631-001
5314-631-001
5314-631-001

Replaces
Magnet
Page No. Part No.- LK
196
198

Replaces
Standard
Magnet No.
5311-631-004
5311-631-004
5312-631-006
5312-631-006
5313-631-007
5313-631-007
5314-631-005
5314-631-005

Replaces
Standard
Magnet No.

5333-631-013 5333-631-009
5333-631-013 5333-631-009

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Theory of Operation

Warner Electric designed product uses electromagnetism to

engage the clutches and brakes. When electric current is
passed through a wire, lines of magnetic flux are created.
Warner Electric uses coils of wire embedded into a C-shaped
iron shell. When the electrical current is passed through the
coil the shell is magnetized with the magnetism concentrating
at the ends of the shell. These are also called poles. When
a steel or iron plate is close to the poles it is attracted to them,
and the two pieces clamp together. To accomplish stable
operation, DC power is required for electric clutches and
brakes.
In a PC type clutch or a brake, a cross section will appear like
Figure 1. When DC power is applied a magnetic field causes
the armature to clamp against the magnet. Since magnetism
is the engaging force, it is appropriate in Warner Electric
designs for the metal poles of the magnet to engage directly
against the metal plate of the armature. Friction material is
included in industrial clutches and brakes to provide longer
life, greater heat dissipation and to reduce noise during
engagement.

Figure 1

SF style clutches (Figure 2) have a stationary field and rotor in

place of the magnet. They function in a similar manner. When
current is applied to the field coil, magnetism is created. The
magnetism travels to the rotor face where it engages the
armature.

Figure 2

Warner Electric (800-234-3369)

233

Application Engineering

Mechanical Data

Dynamic Torque
NOTES:

Maximum Speed 7,500 rpm

Static Torque 70 lb./in.

14
6

4
100%
50%

12
10
8

2
0
0

Size 400

0
0

20
40
60
80
100
Speed Difference in Hundreds of R.P.M.

Maximum Speed 4,500 rpm

Static Torque 270 lb./in.

30

100%

20
50%

0
0

Size 500PC/PB

200
160
100%

120
80
40
0
0

16
32
48
64
80
Speed Difference in Hundreds of R.P.M.

Maximum Speed 5,400 rpm

Static Torque 40 lb./ft.

Size 650

Dynamic Torque lb./ft.

56

Dynamic Torque lb./in.

280
240

48
40
32
24

0
0

10
20
30
40
50
Speed Difference in Hundreds of R.P.M.

160

84

140

100%

24
18

50%

12
6
0
0

25%
6 12 18 24 30 36 42 48 54 60
Speed Difference in Hundreds of R.P.M.

60
48
36

100%

24

60%

12

25%

0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Dynamic Torque lb./ft.

96

30

50%
35%
4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 825-SF
Brg. Mtd.

42

72

100%

16

48

36

Maximum Speed 4,000 rpm

Static Torque 50 lb./ft.

50%

Maximum Speed 3,600 rpm

Static Torque 95 lb./ft.

20
40
60
80
100
Speed Difference in Hundreds of R.P.M.

Size 500-SF
64

40

50%

320

50

100%

70
60

Maximum Speed 10,000 rpm

Static Torque 15 lb./in.

16

80

10

Dynamic Torque lb./ft.

Size 170

Dynamic Torque lb./ft.

Dynamic Torque lb./in.

Size 250

Maximum Speed 10,000 rpm

Static Torque 5 lb./in.

Dynamic Torque lb./in.

The % lines indicate the percentage of

full voltage being used. Example: If 90
volt unit runs at 45 volts, use the 50%
line.
Average Torque = Dynamic Torque at 1/2
operating speed. Example: If operating
speed is 1800, use dynamic torque at
900.

Size 120

Dynamic Torque lb./in.

Speed difference means the difference in

speed between one friction face and the
other at the moment of engagement.
The intersection of the top curve and the
speed difference is the maximum torque
produced by the unit. When both friction
faces are engaged and rotating at the
same speed, the unit is said to be
locked-in and produces the maximum
static torque (zero speed difference).

Maximum Speed 3,600 rpm

Static Torque 150 lb./ft.

120
100
80
100%

60
40
20
0
0

50%
25%

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

NOTE: Torque values are in inch lbs. for size 400 and smaller, and in ft.lbs. for size 500 and larger.

234

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Dynamic Torque

160

120
100
80
60

100%

40

50%

20
0
0

70

210

60
50
40
30
100%

20

150
120

60

Maximum Speed 3,000 rpm

Static Torque 465 lb./ft.

480

320

140

420

280

100
80

100%

60
40

360
300
240
180

Maximum Speed 2,000 rpm

Electro-Pack 1,800 rpm
Static Torque 700 lb./ft.

700

3 6
9 12 15 18 21 24 27 30
Speed Difference in Hundreds of R.P.M.

Size 1525Hi Torque

Maximum Speed 3,000 rpm

Static Torque 260 lb./ft.

240
200
160
120
80

100%

40
0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Maximum Speed 2,000 rpm

Static Torque 1,350 lb./ft.

2000

Dynamic Torque lb./ft.

1500

500

1250

400

1000

100%

200

60%

100

30%

0
0

0
0

30%

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

1750

600

300

60%

120

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 1525
800

100%

60

0
0

50%
25%

Size 1225-MB

160

120

100%

90

0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Maximum Speed 3,600 rpm

Electro-Pack 3,000 rpm
Static Torque 240 lb./ft.

180

30

Size 1225

20

Dynamic Torque lb./ft.

240

Dynamic Torque lb./ft.

Dynamic Torque lb./ft.

Maximum Speed 3,600 rpm

Static Torque 160 lb./ft.

Size 1000

80

0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 1000-MB

Maximum Speed 4,000 rpm

Static Torque 80 lb./ft.

10

25%

Dynamic Torque lb./ft.

Dynamic Torque lb./ft.

140

Size 825-MB

Dynamic Torque lb./ft.

Maximum Speed 4,000 rpm

Electro-Pack 3,600 rpm
Static Torque 125 lb./ft.

Dynamic Torque lb./ft.

Size 825

2 4
6
8 10 12 14 16 18 20
Speed Difference in Hundreds of R.P.M.

Warner Electric (800-234-3369)

750

100%

500
250
0
0

5
10
15
20
25
Speed Difference in Hundreds of R.P.M.

235

Application Engineering

Mechanical Data

Heat Dissipation

1. Determine amount of heat which is dissipated at this cycle rate.

N 2
E = 1.7 x WR2 x
100

( )

Where:

E = 1.7 x WR x

N = RPM
E = Energy, ft.lb.
2

On repetitive cycles, the energy per

minute may be determined by multiplying the energy calculation by the cycle
frequency F:

( )

700
E = 1.7 x 10.251 x
100

( )

E/min. = Energy, ft.lb./min.

This becomes important when determining whether a given size clutch or brake
is capable of dissipating the heat
(energy) required to cycle a given load.
To determine this, the heat dissipating
capability of the clutch-brake must be
calculated using the formula:

E/min. =
avg.
t1
E/min

2
1
t + t @RPM1

x 40

t2
E/min.
+
1
2
t + t @RPM2

t1 = .5 second
t2 = 1 second
RPM2 = 700

E/min
+
@RPM1

t2

1
t + t2

E/min.
@RPM2

Maximum Speed 3,000 rpm

160
Special

140

High

120

300F

100

Medium

250F

80
200F

Low

60
40
20
0
0

3 6
9 12 15 18 21 24 27 30
Speed Difference in Hundreds of R.P.M.

Heat at RPM1 = 20,000

Size 1225

Maximum Speed 3,000 rpm

160
140
120
100

Special
High
300F

Medium

250F

80
200F

Low

60
40
20
0
0

3 6
9 12 15 18 21 24 27 30
Speed Difference in Hundreds of R.P.M.

Where:

RPM1 = 0

b. E/min. =
avg.

Size 1225

2. Determine the heat dissipating capacity

of this clutch-brake combination.

Where:

x F

E = 34,156 ft.lbs./min.

N 2
a. E/min. = 1.7 x WR2 x x F
100

t1
t + t

Total WR2: 5.353 lb.ft.2 (load inertia)

2.751 lb.ft.2 (clutch inertia, ref. p. 239)
2.147 lb.ft.2 (brake inertia, ref. p. 239)
Total = 10.251 lb.ft.2

WR = Inertia, lb.ft.

12

( )
N

100

Examples

Heat Input Thousands of ft.lbs./min.

Kinetic energy in parts that rotate about

an axis such as gears, pulleys, and
rotors is:

Example: A load of 5.353 lb.ft.2

(includes couplings, bearings, etc.) is
driven by a 15 HP, 700 RPM motor.
Using an SF-1225 (bearing mounted,
normal duty with armature in input side)
and PB-1225 (normal duty, pin drive),
determine whether this clutch-brake can
be cycled 40 times per minute with an
on time of one second without
overheating.

Heat Input Thousands of ft.lbs./min.

To accelerate any part of a machine

from rest to a given velocity or
decelerate from a given velocity to rest,
energy must be given to or taken from
the part. This energy, neglecting friction
and windage losses, is equal to the
energy possessed by the part when
moving at the given velocity.

E/min. @ RPM1 = 20,000 ft. lbs./min.

E/min @ RPM2 = 47,000 ft.lbs./min.

Heat at RPM2 = 47,000

Note:
Select a clutch or brake with heat
dissipation requirements below the
250 line. For heat greater than 250
but less than 300, special coils are
required.

1
E/min. = .5
x 20,000 + x 47,000
avg.
1.5
1.5
Where:
t1 = time(seconds) @ RPM1
2

t = time (seconds) @ RPM2

RPM1 = starting speed
RPM2 = maximum speed
E/min. = energy rate from heat
dissipation curves
The heat (energy ) to be dissipated (per
formula a. above) is then compared
with the heat (energy) dissipating
capacity (per formula b. above) of the
clutch-brake to determine whether unit
sizing is correct.

236

E/min. = 38,000 ft.lbs.

avg.
Since the capacity (38,000 ft. lbs./min.) is
greater than the heat to be dissipated
(34,156 ft. lbs./min.), this clutch-brake can
be operated continuously at 40 cycles/
min. under the stated load without
overheating.

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Heat Dissipation

Size 120

Maximum Speed 10,000 rpm

Size 170

Maximum Speed 10,000 rpm

200
100

12

300F

10
250F
8

Heat Input Thousands of ft.lbs./min.

Medium

200F

Low

4
2
0
0

10
20
30
40
50
Speed Difference in Hundreds of R.P.M.

Size 650

Maximum Speed 3,600 rpm

48
Special

42
36

High

30
300F

24

Medium

18

250F

12

200F

Low

6
4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 1000
Heat Input Thousands of ft.lbs./min.

High

Maximum Speed 3,600 rpm

Electro-Pack 3,000 rpm

160
Special

120

High
300F
Medium
250F
Low

60
200F

20
0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Warner Electric (800-234-3369)

20
40
60
80
100
Speed Difference in Hundreds of R.P.M.

Size 500-SF
Heat Input Thousands of ft.lbs./min.

Special

14

40

400

0
0

Maximum Speed 4,000 rpm

Maximum Speed 7,500 rpm

25
High

20
300F
250F

15
10

Medium

200F

Low

Maximum Speed 3,600 rpm

Special

120
High

100
300F

80

Medium
250F

60
40

Low

200F

20

Maximum Speed 3,000 rpm

Low

200F

3
2
1
0
0

15
30
45
60
75
Speed Difference in Hundreds of R.P.M.

Maximum Speed 5,400 rpm

Special

30
High

25

300F

20

Medium

250F

15
Low

200F

10

6 12 18 24 30 36 42 48 54 60
Speed Difference in Hundreds of R.P.M.

Maximum Speed 4,000 rpm

Electro-Pack 3,600 rpm

80
Special

70
60

High
300F

50

Medium

250F

40
Low

200F

30
20
10
0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 1525

Maximum Speed 2,000 rpm

Electro-Pack 1,800 rpm

320

160
Special
High
300F

Medium

250F

80
200F

Low

60
40
20
0
0

Medium
250F

Size 825

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

Size 1225

100

300F

0
0

4 8 12 16 20 24 28 32 36 40
Speed Difference in Hundreds of R.P.M.

140

120

High

160

140

35

30

0
0

Special

40
Special

35

0
0

Size 500
PC & PB

40

Size 825Brg. Mtd.

Heat Input Thousands of ft.lbs./min.

Heat Input Thousands of ft.lbs./min.

Maximum Speed 4,500 rpm

16

80

200F

600

20
40
60
80
100
Speed Difference in Hundreds of R.P.M.

Size 400

100

800

200

0
0

140

250F

1000

Heat Input ft.lbs./min.

300

1200

Heat Input Thousands of ft.lbs./min.

200F

Heat Input ft.lbs./min.

400

Heat Input Thousands of ft.lbs./min.

Heat Input ft.lbs./min.

1400

250F

Heat Input Thousands of ft.lbs./min.

300F

1600

3 6
9 12 15 18 21 24 27 30
Speed Difference in Hundreds of R.P.M.

Heat Input Thousands of ft.lbs./min.

300F

500

0
0

Size 250

1800

600

280

Special

240
200
160
120

High
300F
250F
200F

Medium
Low

80
40
0
0

2 4
6
8 10 12 14 16 18 20
Speed Difference in Hundreds of R.P.M.

237

Application Engineering

Mechanical Data

Moment of Inertia
Per Inch of Length or Thickness

Radii of Gyration for

Rotating Bodies

Dia.
(In.)

WR2
(lb.ft.2)

Dia.
(In.)

WR2
(lb.ft.2)

Dia.
(In.)

WR2
(lb.ft.2)

3/4

.00006

10-1/2

2.35

32

201.8

.0002

10-3/4

2.58

33

228.2

1-1/4

.0005

11

2.83

34

257.2

1-1/2

.001

11-1/4

3.09

35

288.8

1-3/4

.002

11-1/2

3.38

36

323.2

.003

11-3/4

3.68

37

360.7

2-1/4

.005

12

4.00

38

401.3

To simplify the calculation of the WR2 of

more complex parts, these drawings
show shapes most commonly encountered and the formula for calculating
radius of gyration squared (R2). This
multiplied by the weight of the part will
give WR2.

2-1/2

.008

12-1/4

4.35

39

445.3

2-3/4

.011

12-1/2

4.72

40

492.8

.016

12-3/4

5.11

41

543.9

3-1/2

0.029

13

5.58

42

598.8

3-3/4

0.038

13-1/4

5.96

43

658.1

0.049

13-1/2

6.42

44

721.4

When calculating radius of gypration

(R2) using the formula, be sure that all
dimensions are converted to feet in
order to get radius of gyration
expressed in terms of pounds feet
squared.

4-1/4

0.063

13-3/4

6.91

45

789.3

4-1/2

0.079

14

7.42

46

861.8

0.120

14-1/4

7.97

47

939.3

5-1/2

0.177

14-1/2

8.54

48

1021.8

0.250

14-3/4

9.15

49

1109.6

6-1/4

0.296

15

9.75

50

1203.1

6-1/2

0.345

16

12.61

51

1302.2

6-3/4

0.402

17

16.07

52

1407.4

0.464

18

20.21

53

1518.8

7-1/4

0.535

19

25.08

54

1636.7

7-1/2

0.611

20

30.79

55

1761.4

7-3/4

0.699

21

37.43

56

1893.1

0.791

22

45.09

57

2031.9

8-1/4

0.895

23

53.87

58

2178.3

8-1/2

1.00

24

63.86

59

2332.5

8-3/4

1.13

25

75.19

60

2494.7

1.27

26

87.96

66

3652.5

9-1/4

1.41

27

102.30

72

5172

9-1/2

1.55

28

118.31

78

7125

9-3/4

1.75

29

136.14

84

9584

10

1.93

30

155.92

90

12629

10-1/4

2.13

31

177.77

96

16349

102

20836

SOLID
R2 = 1/2r2

r2

HOLLOW
R2 = 1/2 (r12 + r22)

r1

Inertia of Steel Shafting

Per Inch of Length or Thickness
To determine WR2 of a given shaft or
disc, multiply the WR2 given above by
the length of shaft, or thickness of disc,
in inches.
NOTE: For hollow shafts, subtract WR2 of the
I.D. from the WR2 of the O.D. and multiply by
length.

238

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Weights and Inertia

NOTE: The Weight column gives the average weight per item
The Inertia column gives the inertia of rotating components.

SF Series (Stationary Field Clutches)

Unit Size

SF-120, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-170, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-250, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-400, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Set Collar..........................................
Armature ............................................
Armature Hub......................................
Antibacklash Armature........................

.113
.053
.049
.011
.018
.020
......

.356
.218
.138
......
.031
.071
......

1.00
.651
.348
.029
.234
.557
......

3.59
2.13
1.459
......
.670
.540
......

Unit Size

SF-120, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-170, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-250, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SF-400, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

Field ....................................................
Rotor....................................................
Armature ............................................
Armature Hub......................................
Antibacklash Armature........................

.060
.049
.018
.020
......

.250
.127
.031
.071
......

.678
.367
.234
.111
......

2.433
1.386
.670
.540
......

.00831
......
.00717
.00114
.00378
.00413
.00467

......
.00717
.00378
.00413
.00467

.036
......
.036
......
.014
.00518
.025

......
.033
.014
.00518
.025

Unit Size

SF-500, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Rotor Hub............................................
Armature & Pins ..................................

5.947
3.618
2.329
......
1.20

.036
......
.036
......
.033

Unit Size

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Rotor Hub............................................
Armature & Pins ..................................
Bushing: Max. Bore to ......................
Min. Bore ............................

.253
......
.253
.004
.255
.202
.293

......
.267
.255
.030
.293

SF-650, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)
9.8
4.4
2.3
1.8
1.8

.21
......
.20
.01
.08

2.157
......
2.157
......
1.56
.213
1.751

......
2.152
1.56
.213
1.751

SF-650, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)
......
4.4
2.3
1.8
1.8

......
......
.20
.01
.08

SF-825, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1000, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

8.750
5.148
.311
4.783
.315
.583

11.125
7.880
1.089
6.0
.810
1.685

......
.381
.003
.323
.0015
.0018

......
.894
.027
.624
.088
.011

Unit Size

SF-825, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1000, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1225, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1525, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Field Hub & Brg. ..............................
Rotor ................................................
Rotor Hub ........................................
Armature & Pins ..................................
Bushing: Max. Bore to ......................
Min. Bore ............................

15.552
8.994
......
6.558
......
4.738
.301
.762

26.905
11.125
3.400
7.880
4.500
6.0
.810
1.685

49.455
21.250
5.800
14.005
8.400
10.84
1.553
3.575

73.316
30.750
12.200
18.266
12.100
15.362
3.234
6.345

.756
......
......
.756
......
.373
.002
.003

1.004
......
......
.894
.110
.624
.008
.011

2.75
......
......
2.421
.330
1.7
.022
0.31

5.989
......
......
5.139
.850
3.962
.071
.099

Unit Size

SF-1225, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1525, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SF-1525, H.T.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field ....................................................
Rotor....................................................
Rotor Hub............................................
Bushing: Max. Bore to ......................
Unit Size ........................
Armature & Splined Adapter ..............
Armature & Pins ..................................
Splined Hub ........................................

21.250
14.005
2.181
1.553
3.575
......
10.84
......

30.750
18.266
4.963
3.234
6.345
......
15.362
......

29.500
20.493
4.963
3.234
6.345
22.528
......
2.792

Warner Electric (800-234-3369)

......
2.421
.081
.022
.031
......
1.7
......

......
5.139
.323
.071
.099
......
3.962
......

......
5.866
.323
.071
.099
4.498
......
.069

239

Application Engineering

Mechanical Data

Weights and Inertia

SFC Series (Stationary Field Clutch Couplings)

NOTE: The Weight column gives the average weight per item. The Inertia column gives the inertia of rotating components.

Unit Size

SFC-120, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-170, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-250, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-400, B.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Set Collar..........................................
Armature ............................................
Armature Hub......................................
Antibacklash Armature........................

.113
.053
.049
.011
.018
.019
......

.356
.218
.138
......
.031
.032
......

1.00
.651
.348
.029
.234
.111
......

3.59
2.13
1.459
......
.670
.249
......

Unit Size

SFC-120, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-170, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-250, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

SFC-400, F.M.
Wt.
Inertia
(lbs.)
(lbs.in.2)

Field ....................................................
Rotor....................................................
Armature ............................................
Armature Hub......................................
Antibacklash Armature........................

.060
.049
.018
.019
......

.250
.127
.031
.032
......

.678
.367
.234
.111
......

2.433
1.386
.670
.249
......

.00831
......
.00717
.00114
.00378
.000407
.00456

......
.00717
.00378
.000407
.00456

.036
......
.036
......
.014
.00223
.024

......
.033
.014
.00223
.024

.253
......
.253
.004
.255
.030
.293

......
.267
.255
.030
.293

2.157
......
2.157
......
1.56
.091
1.751

......
2.152
1.56
.091
1.751

Unit Size

SFC-500, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SFC-500, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Armature & Pins ..................................
Armature ............................................
Armature Hub......................................
Bushing: Max. Bore to ......................
Min. Bore ............................

5.947
3.618
2.329
1.20
......
.941
.436
.842

5.947
3.618
2.329
......
1.192
.161
......
......

Unit Size

SFC-650, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Rotor Hub............................................
Armature & Pins ..................................
Armature Hub......................................

Unit Size

Field & Rotor Assembly ......................

Field..................................................
Field Hub & Brg. ..............................
Rotor ................................................
Rotor Hub ........................................
Bushing - Rotor Hub: Max. Bore to ....
Min. Bore..........
Armature & Splined Adapter ..............
Splined Hub ........................................
Bushing - Splined Hub: Max. Bore to ....
Min. Bore ........

Unit Size

Field....................................................
Rotor ..................................................
Rotor Hub ..........................................
Bushing-Rotor Hub: Max. Bore to......
Min. Bore ..........
Armature & Splined Adapter..............
Splined Hub ......................................
Bushing-Splined Hub: Max. Bore to ..
Min. Bore ......

240

9.8
4.4
2.3
1.8
1.8
1.3

.036
......
.036
.033
......
.018
.002
.003

.036
......
.036
......
.029
.0007
......
......

SFC-650, F.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

.21
......
.20
.01
.08
.02

......
4.4
2.3
1.8
1.8
1.3

......
......
.20
.01
.08
.02

SFC-825, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SFC-1000, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SFC-1225, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

SFC-1525, B.M.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

15.552
8.994
......
6.558
......
.600
1.276
5.263
.834
.301
.762

26.905
11.125
3.400
7.880
4.500
.810
1.685
6.84
3.547
2.064
4.171

49.455
21.250
5.800
14.005
8.400
1.533
3.575
13.408
3.582
2.064
4.171

73.316
30.750
12.200
18.266
12.100
3.234
6.345
22.528
3.582
2.064
4.171

.756
......
......
.756
......
.004
.005
.326
.006
.0026
.0039

SFC-825, F.M.
Wt.
Inertia
(lbs.) (lbs.ft.2)
8.750
5.148
.311
.315
.583
5.263
.834
.301
.762

......
.381
.003
.0015
.0018
.326
.006
.0026
.0039

1.004
......
......
.894
.110
.008
.010
.667
.077
.033
.048

2.75
......
......
2.421
.330
.022
0.31
1.817
.077
.033
.048

5.989
......
......
5.139
.850
.071
.099
4.498
.077
.033
.048

SFC-1000, F.M.
Wt.
Inertia
(lbs.) (lbs.ft.2)

SFC-1225, F.M.
Wt.
Inertia
(lbs.) (lbs.ft.2)

SFC-1525, F.M.
Wt.
Inertia
(lbs.) (lbs.ft.2)

SFC-1525, H.T.
Wt.
Inertia
(lbs.) (lbs.ft.2)

11.125
7.880
1.089
.810
1.685
6.84
3.547
2.064
4.171

21.250
14.005
2.181
1.553
3.575
13.408
3.582
2.064
4.171

30.750
18.266
4.963
3.234
6.345
22.528
3.582
2.064
4.171

29.500
20.493
4.963
3.234
6.345
22.528
3.582
2.064
4.171

......
.894
.027
.008
.011
.667
.077
.033
.048

......
2.421
.081
.022
.031
1.817
.077
.033
.048

......
5.139
.323
.071
.099
4.498
.077
.033
.048

......
5.866
.323
.071
.099
4.498
.077
.033
.048

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Weights and Inertia

NOTE: The Weight column gives the average weight per item.
The Inertia column gives the inertia of rotating components.

PC Series (Primary Clutches)

Unit Size

PC-500

Magnet ................................................
Magnet Hub Assembly ......................
Armature & Pins ..................................
Armature ............................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................

Unit Size
Wt.
(lbs.)
Magnet ................................................
Magnet Hub Assembly ......................
Armature & Pins ..................................
Bushing: Max. Bore to ........................
Min. Bore..............................

7.178
4.362
4.783
.600
1.276

PC-825
Inertia
(lbs.ft.2)
.571
.257
.323
.004
.005

Wt.
(lbs.)
10.549
5.702
6.0
1.553
3.575

PC-1000
Inertia
(lbs.ft.2)
1.297
.332
.629
.022
.031

Wt.
(lbs.)

PC-1225
Inertia
(lbs.ft.2)

18.557
7.252
10.84
4.055
9.141

3.245
.461
1.7
.085
.133

Wt.
(lbs.)

Inertia
(lbs.ft.2)

2.800
1.224
1.20
......
......
......
......

.074
.031
.033
......
......
......
......

PC-1525
Wt.
Inertia
(lbs.)
(lbs.ft.2)
27.817
9.350
15.362
4.055
9.141

7.416
.680
3.925
.085
.133

PCC Series (Primary Clutch Couplings)

Unit Size

PCC-500, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCC-500, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet ................................................
Magnet Hub Assembly ......................
Armature & Pins ..................................
Armature ............................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................

2.800
1.224
1.20
......
.941
.436
.842

2.800
1.224
......
1.192
.161
......
......

.074
.031
.033
......
.018
.002
.003

.074
.031
......
.029
.0007
......
......

Unit Size

PCC-825
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCC-1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCC-1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCC-1525
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet ................................................
Magnet Hub Assembly ......................
Armature & Splined Adapter ..............
Splined Hub ........................................
Bushing - Magnet Hub
Max. Bore to ..................................
Min. Bore ........................................
Bushing - Splined Hub
Max. Bore to ..................................
Min. Bore ........................................

7.780
4.362
5.263
.834

.571
.257
.326
.006

10.549
5.702
6.84
3.547

1.297
.332
.667
.077

18.557
7.252
13.408
3.582

3.245
.461
1.817
.077

27.817
9.350
22.528
3.582

7.416
.680
4.498
.077

.600
1.276

.004
.005

1.533
3.575

.022
.031

4.055
9.141

.085
.133

4.055
9.141

.085
.133

.301
.762

.002
.003

2.064
4.171

.033
.048

2.064
4.171

.033
.048

2.064
4.171

.033
.048

Warner Electric (800-234-3369)

241

Application Engineering

Mechanical Data

Weights and Inertia

PB Series (Primary Brakes)

NOTE: The Weight column gives the average weight per item. The Inertia column gives the inertia of rotating components.

Unit Size

Magnet ................................................
Armature ............................................
Armature Hub......................................
Antibacklash Armature........................

Wt.
(lbs.)

PB-120
Inertia
(lbs.in.2)

Wt.
(lbs.)

.090
.018
.019
......

......
.00378
.000407
.00456

.263
.031
.032
......

Unit Size

Magnet ................................................
Armature & Pins ..................................
Armature ............................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................

PB-170
Inertia
(lbs.in.2)
......
.014
.00223
.024

Wt.
(lbs.)

PB-250
Inertia
(lbs.in.2)

.846
.234
.111
......

......
.255
.030
.293

PB-500, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-500, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

2.800
1.20
......
.941
.436
.842

2.800
1.192
.161
......
......

......
.033
......
.018
.002
.003

PB-400
Wt.
(lbs.)

Inertia
(lbs.in.2)

3.034
.670
.249
......

......
1.56
.091
1.751

PB-650
Wt.
(lbs.)

Inertia
(lbs.ft.2)

......

4.5

......

.029
.0007
......
......

1.8
1.3
......
......

.08
.02
......
......

Unit Size

PB-825, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1000, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1225, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1525, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet ................................................
Armature ............................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................

7.780
4.783
1.857
.600
1.276

10.549
6.0
3.860
1.553
3.575

18.557
10.227
6.716
4.055
9.141

27.817
15.362
8.127
4.055
9.141

Unit Size

PB-825, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1000, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1225, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PB-1525, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet ................................................
Armature & Splined Adapter ..............
Splined Hub ........................................
Bushing - Spline Hub
Max. Bore to ..................................
Min. Bore ........................................

7.780
5.263
.834

......
.326
.006

10.549
6.84
3.547

......
.667
.077

18.557
13.317
3.582

......
1.737
.077

27.817
22.528
3.582

......
4.498
.077

.301
.762

.002
.003

2.064
4.171

.033
.048

2.064
4.171

.033
.048

2.064
4.171

.033
.048

......
.323
.043
.004
.005

......
.629
.164
.022
.031

......
1.667
.380
.085
.133

......
3.925
.602
.085
.133

MB Series (Motor Brakes)

Unit Size
Wt.
(lbs.)

MB-825
Inertia
(lbs.ft.2)
......
.323
.043
.004
.005
......
......

MB-1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

MB-1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

10.549
6.0
3.860
1.533
3.575
4.875
5.5

18.557
10.84
6.716
1.553
3.575
6.0
7.0

Magnet ................................................
Armature & Pins ..................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................
Cover ..................................................
Adapter ..............................................

7.780
4.783
1.857
.600
1.276
3.687
3.5

......
.629
.164
.022
.031
......
......

......
1.7
.380
.022
.031
......
......

Unit Size

PCB-825
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCB-1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCB-1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet - Brake ..................................

Magnet - Clutch ..................................
Magnet Hub Assembly ......................
Bushing: Max. Bore to ........................
Min. Bore..............................
Armature & Pins ..................................

7.780
7.780
4.362
.600
1.276
4.783

10.549
10.549
5.702
1.553
3.575
6.0

18.557
18.557
7.252
4.055
9.141
10.84

PCB Series (Primary Clutch/Brake Comination)

......
.571
.257
.004
.005
.323

......
1.297
.332
.022
.031
.629

......
3.245
.461
.085
.133
1.7

Unit Size

PCB-1225/1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCB-1525/1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet - Brake ..................................

Magnet - Clutch ..................................
Magnet Hub Assembly ......................
Bushing - Magnet Hub: Max. Bore to
Min. Bore ......
Armature & Pins - Brake ....................
Armature & Pins - Clutch ....................

10.549
18.557
5.702
1.553
3.575
6.0
10.227

18.557
27.817
9.350
4.055
9.141
10.227
15.362

242

......
3.245
.332
.022
.031
.629
1.667

......
7.416
.680
.085
.133
1.667
3.925

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Weights and Inertia
SFPBC Series (Stationary Field
Clutch/Brake Couplings)

NOTE: The Weight column gives the average weight per item
The Inertia column gives the inertia of rotating components.

Unit Size

SFPBC-500, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Rotor Hub............................................
Magnet ................................................
Magnet Hub Assembly ......................
Armature ............................................
Armature & Pins ..................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................

5.947
3.618
2.329
......
2.800
......
......
1.20
.941
.436
.842

.036
......
.036
......
......
......
......
.033
.018
.002
.003

SFPBC-650, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)
9.8
4.4
2.3
1.8
4.5
......
......
1.8
1.3
......
......

.21
......
.20
.01
......
......
......
.08
.02
......
......

PCBC Series (Primary Clutch/Brake Couplings)

Unit Size

PCBC-500, N.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCBC-500, H.D.
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Field & Rotor Assembly ......................

Field..................................................
Rotor ................................................
Rotor Hub............................................
Magnet ................................................
Magnet Hub Assembly ......................
Armature ............................................
Armature & Pins ..................................
Armature Hub......................................
Bushing: Max. Bore to ........................
Min. Bore..............................
Splined Hub: 5300-541-006................
5300-541-007................
5300-541-008................
5300-541-009................
5300-541-010................
5300-541-011................

......
......
......
......
2.800
1.224
......
1.20
.941
.941
.842
......
......
......
......
......
......

......
......
......
......
2.800
1.224
1.192
......
......
.436
.842
1.914
1.800
1.735
1.667
1.518
1.351

Unit Size
Wt.
(lbs.)
Magnet - Brake ..................................
Magnet - Clutch ..................................
Magnet Hub Assembly ......................
Bushing - Magnet Hub: Max. Bore to
Min. Bore ......
Armature & Splined Adapter - Clutch
Armature & Pins - Brake ....................
Splined Hub ........................................
Bushing - Splined Hub: Max. Bore to
Min. Bore ......

PCBC-825
Inertia
(lbs.ft.2)

7.780
7.780
4.362
.600
1.276
4.49
5.263
4.783
.301
.762

......
.571
.257
.004
.005
.281
.326
.323
.002
.003

......
......
......
......
.074
.031
......
.033
.018
.002
.003
......
......
......
......
......
......

......
......
......
......
.074
.031
.029
......
......
.002
.003
.0073
.0071
.0071
.0069
.0067
.0063

PCBC-1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCBC-1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

10.549
10.549
5.702
1.553
3.575
6.942
6.84
6.0
2.064
4.171

18.557
18.557
7.252
4.055
9.141
13.317
13.408
10.84
2.064
4.171

......
1.297
.332
.022
.031
.625
.667
.629
.033
.048

......
3.495
.461
.085
.133
1.671
1.817
1.7
.033
.048

Unit Size

PCBC-1225/1000
Wt.
Inertia
(lbs.)
(lbs.ft.2)

PCBC-1525/1225
Wt.
Inertia
(lbs.)
(lbs.ft.2)

Magnet - Brake ..................................

Magnet - Clutch ..................................
Magnet Hub Assembly ......................
Bushing - Magnet Hub: Max. Bore to
Min. Bore ......
Armature & Splined Adapter - Clutch
Armature - Brake ................................
Splined Hub ........................................
Bushing - Splined Hub: Max. Bore to
Min. Bore ......

10.549
18.557
5.702
1.553
3.575
13.523
6.0
3.582
2.064
4.171

18.557
27.817
9.350
4.055
9.141
22.528
15.362
3.582
2.064
4.171

Warner Electric (800-234-3369)

......
3.495
.332
.022
.031
1.737
.629
.077
.033
.048

......
7.416
.680
.085
.133
4.498
3.925
.077
.033
.048

243

Application Engineering

Mechanical Data

Rotational Speed
Rotational Speed

Heat Dissipation

Wear In

Rotational speed of a clutch or brake is

an important consideration when
selecting a unit for a particular application. Numerous factors must be considered, such as the maximum rated
speed of the clutch/brake unit, the
dynamic torque required, the heat
dissipation needed, the effect of speed
on wear rate, and torque stability at very
low speeds. Each of these issues are
separate, and sometimes interrelated,
but always important in selecting the
right product for an application.

Heat dissipation is inversely related to

dynamic torque. As RPM increases, the
heat dissipation ability of a unit increases. When an armature is rotating, the
heat dissipation rate is proportional to
the aerodynamic fan effect of the
rotating armature. The faster the
armature rotates, the greater the heat
dissipation. This is illustrated with a
typical catalog curve as shown in Figure
1. It's interesting to note that, at zero
RPM, the unit still has some heat
dissipation capability. This is due to
convection and radiation, but is usually
not an important consideration.

"Burnish" is the wear in, or mating of two

surfaces. When new, these surfaces
have manufacturing features which
include roughness and waviness. When
these surfaces come into initial contact,
only the high spots actually meet. See
Figure 2. This results in only a small
surface area in contact, while the noncontact surface area is "air." The result is
low torque. As the mating surfaces
continue to engage and slip against
each other, the high spots are worn
down and more surface area is in
contact, thus increasing torque capability. This wear in period, or burnish,
typically occurs in the first few hundred
cycles of a clutch/brake's life. Faster
slip speeds and higher loads mean
fewer cycles needed to complete the
burnish process. For applications where
the speed is less than 100 RPM, the
required application torque should be
doubled to compensate for the low
speed "burnish" that the unit

The most important rotational speed

consideration is the maximum rated
RPM capability of a unit. DO NOT
exceed this rating. Exceeding the
maximum RPM of a unit may cause
personal injury and/or machine
damage. Maximum rated speeds are
based on the structural integrity of the
rotating components and associated
shaft and bearing capabilities. If the
RPM rating is exceeded, structural
failure may occur, or the unit may
experience premature bearing failure
and/or premature friction material wear
out.

Typical Heat Dissipation Characteristics

Special
High
300 F
Heat Input

Maximum RPM Rating

Medium
250 F

200 F

Low

Actual
Contact
Area

Dynamic Torque
When determining the correct size
clutch/brake for an application, dynamic
torque at the highest slip speed is often
the determining factor. As you can see
by reviewing the dynamic torque curves
for different units as shown starting on
page 234, dynamic clutch/brake torque
usually decreases with higher speeds.
As slip RPM increases, the coefficient of
friction of a unit decreases, causing a
decrease in dynamic torque availability.
Be careful to consider this when
selecting the appropriate unit size
needed.
Warner Electric has devised a simple to
use selection chart based on motor HP
and unit RPM. See pages 8 and 9.

Speed

Figure 1

Wear Rate
The wear rate of friction surfaces is
dependent on the clamping pressure of
the mating surfaces as well as the
surface velocity between the wearing
surfaces. Many variables are involved in
predicting wear life, of which RPM is
probably the most influential. Typically,
the wear rate will increase directly with
the rubbing velocity distance. Another
way of stating this is the higher the
relative engagement speeds of two
rotating parts, the longer they are
allowed to slip against each other and
the faster the wear rate.

Low Speed Operation

The effect of low speed useage should
also be considered in applications.
Performance of clutch/brake units at
less than 100 RPM may be very
different than at higher RPM. This is
due to "burnish" characteristics of
friction surfaces.

244

Geometric
Area = a x b

b
a

Figure 2 Unburnished Contact Areas

experiences. A low speed burnish will
require many cycles before full torque
and stability are achieved. For example,
if an application is determined to need
20 ft.lbs. of static torque, an SF-400
clutch could be selected. But, if the
application is only 100 RPM or less,
then an SF-500 unit should be the
choice to compensate for the low RPM
useage, as indicated on the selection
chart found on page 234.
Careful consideration of rotating speeds
will help the selection process of an
application. Follow these guidelines and
the proper clutch/brake selected will
provide troublefree operation.

Warner Electric (800-234-3369)

Mechanical Data

Application Engineering
Clutch Field Restraining Devices

Many Warner Electric clutch assemblies

have a bearing mounted stationery
field. By design the bearing maintains
its proper position between the field
and rotor making it easy for the
cutomer to mount the field-rotor
assembly. However, the bearing has a
slight drag which tends to make the
field rotate if not restrained. And, since
the field has lead wires attached, it
must be restrained to prevent rotation
and pulling of these wires. To
counteract this rotational force, the field
has a "torque tab" to which the
customer must attach an appropriate
anti-rotational restraint.
A few hints regarding proper torque tab
restraints are in order. First and foremost, it is important to recognize that
the force to be overcome is very small
and the tab should not be restrained in
any manner which will preload the
bearing. For example, if the clutch is
mounted with the back of the field
adjacent to a rigid machine member
the customer should not attach a
capscrew tightly between the tab and
the machine member. This may pull the
tab back against the rigid member as
shown in Figure 1 and preload the
bearing. The recommended methods
are illustrated in Figures 2, 3, and 4.
The method selected is primarily a
matter of customer preference or
convenience.

Top View

Side View

Figure 1

Figure 2

Rigid member

Rigid Member with Slot

Straddling Tab
(Preferred)

Top View
Top

Side View
Side

Warner Electric (800-234-3369)

Figure 3

Figure 4

Pin in Hole
Loosely
(Preferred)

Flexible Strap
(Preferred)

245

Application Engineering

Electrical Data

UL Testing
Before beginning any discussion of
Warner Electric's program related to
UL, it is important to clearly understand
what lies behind the UL listing mark.
Underwriters' Laboratories Inc., (UL) is
an independent testing organization.
UL cooperates in the development of
the (NEC) National Electrical Code
published by the National Fire Protection Association, and with organizations
such as (NEMA) National Electrical
Manufacturers' Association and the
(JIC) Joint Industry Conference in
establishing standards. UL, however, is
entirely independent. Contrary to what
many people think, UL does not
"approve" or "disapprove" electrical
products. So, although the term "UL
approved" is commonly used, it is
incorrect. Instead, UL tests and evaluates a product according to applicable
UL standards and then reports the
results to the manufacturer. Because
UL tests products for all foreseeable
electrical hazards to life and property,
safety conscious end-product users
equate the UL symbol with product
safety.

Services

CSA

UL provides four testing services:

certification, classification, listing, and
recognition. Electrical products fit into
one of these categories according to
their intended use.

The authority for

electrical standards
in Canada is the
Canadian Standards
Association (CSA).
CSA's tests and the
procedure for
submitting a product are similar to UL's;
however, there is no reciprocal acceptance of products. Therefore, products
must be sent to each organization for
independent evaluation. Unlike UL in
America, CSA is the only organization in
Canada that can test electrical
products. Also unlike UL, the same CSA
mark may be used on both components
and stand-alone equipment. However,
components are certified only for use as
part of an end-product. All Warner
Electric industrial clutch/brake products
are certified by CSA as components.

1. The certification service evaluates

only field installed systems at specific
locations, or specific quantities of
certain products where it is impractical
to apply the Listing Mark or Classification Marking.
2. The classification service evaluates
products only for specific hazards or
under specific conditions.
3. The listing service tests endproducts for all reasonably foreseeable
hazards to life and property. UL defines
end-products as equipment for standalone use, or field installed.
4. The recognition service tests OEM
components. UL defines components
as devices that are factory installed in
UL Listed, certified or classified endproduct equipment.
The two services that apply to Warner
Electric clutch/brake products are the
last two: "Listing" and "Recognition." A
product that is UL Listed has been successfully tested as an end-product for
stand-alone use. A product that is UL
Recognized has been successfully
tested as a component.
The use of UL Recognized components
simplifies the additional procedures
required to achieve a higher UL
category for end-use equipment. In
general, all Warner Electric products
with a conduit box and all packaged
products are UL Listed. Other products,
without a conduit box, are UL
Recognized.
Products that are UL Listed are
labeled with this symbol:

UL

Products that are UL Recognized

are labeled with this symbol:

246

UL and City Codes

Manufacturers of electrically powered
equipment are not compelled legally to
have their equipment UL tested. However, many
municipalities and
states refer to UL in
their local codes. Los
Angeles and

Chicago, for example,

maintain two of the
strictest building
codes in the country. Both make direct
references to UL as the standard for
electrical testing.

UL

Warner Electric and UL

When a product meets UL standards, it
is entitled to carry a UL symbol. This
symbol brings several benefits, perhaps
the most important of which is improved
product marketability.
Because UL tests
products for all reasonably forseeable
electrical hazards to
life and property,
safety conscious and
users directly relate the UL symbol with
product safety and reliability. Equally
important, end product designers who
use UL tested components save time
and money in getting their end product
listed.

Warner Electric (800-234-3369)

Electrical Data

Application Engineering
Allowable Cycle Rates

600 RPM

Cycle/sec.

1800 RPM

10.

100.

1800 RPM

3000 RPM

4500 RPM

.10

10.
1.0

.00001

.0001

.001

.000001

.00001

.0001

Load Inertia - lb./ft.2

Size 120

Size 170

Minimum Cycle Time

Minimum Cycle Time

.001

10.

Load Inertia - lb./ft.2

10.

Minimum Cycle Time

3600 RPM

1.0

3600 RPM

.000001

100.

Minimum Cycle Time

100.

Minimum Cycle Time

600 RPM

Cycle/sec.

To determine maximum allowable cycle

rate, select the chart which covers your
size clutch or brake, refer to the horizontal "Load Inertia" axis and project
vertically until intersecting the
applicable RPM line. Then project horizontally to the left to intersect the
vertical cycle/second axis. This is the
maximum cycle rate allowable for class
A operation, or 105C maximum coil
temperature.

1000.

Packaged and Basic Products, Sizes 120-1525

600 RPM

4000 RPM

.01

.10

.01

1.0
.01

.10

1.0

10.

.01

.10

1.0

Load Inertia - lb./ft.2

Load Inertia - lb./ft.2

Size 250

Size 400 (EM 50)

Size 500 (EM180)

Minimum Cycle Time

Minimum Cycle Time

600 RPM

3000 RPM

.10

1.0

10.

.01

1800 RPM
2800 RPM

.10

.10

3600 RPM

1.0

1800 RPM

.01

.01

.01

.10

3600 RPM

1200 RPM

Cycle/sec.

2600 RPM

1.0

Cycle/sec.

1.0

600 RPM

1800 RPM

.10

1.0

10.

.10

1.0

10.

Load Inertia - lb./ft.2

Load Inertia - lb./ft.2

Load Inertia - lb./ft.2

Size 650 (EM 210 & 215)

Size 825

Size 1000

Warner Electric (800-234-3369)

10.

10.

10.

10.
600 RPM

Cycle/sec.

4000 RPM

.10
.001

1800 RPM
2600 RPM

Load Inertia - lb./ft.2

Minimum Cycle Time

.01

1800 RPM

.01

.10
.0001

Cycle/sec.

3600 RPM

2600 RPM

.10

2600 RPM

1.0

Cycle/sec.

10.

600 RPM

1.0

Cycle/sec.

600 RPM
1800 RPM

100.

247

Application Engineering

Electrical Data

Allowable Cycle Rates

1.0

Cycle/sec.

1.0

600 RPM

1500 RPM

600 RPM
900 RPM
1100 RPM

.10

2100 RPM

.10

Cycle/sec.

10.

Minimum Cycle Time

10.

Minimum Cycle Time

1800 RPM

.01

.01

2700 RPM

.10

1.0

10.

100.

.10

1.0

10.

100.

Load Inertia - lb./ft.2

Load Inertia - lb./ft.2

Size 1225

Size 1525

Coil Ratings
Unit Size

SF/PB 120

Voltage DC
Resistance @ 20C Ohms
Current Amperes
Watts
Coil Build-up milliseconds
Coil Decay milliseconds

6
6.32
.949
5.69
12
8

Unit Size

90
1386
.065
5.85
11
7

SF/PB 400

Voltage DC
Resistance @ 20C Ohms
Current Amperes
Watts
Coil Build-up milliseconds
Coil Decay milliseconds

6
4.88
1.23
7.39
154
62

Unit Size

PB-650

24
73
.322
7.96
154
60

Unit Size

24
19.5
1.23
30
490
230

6
1.076
5.58
34
82
40

24
14.9
1.61
39
85
40

SF-825

SF-1225
6
1.21
4.97
30
475
240

6
6.96
.861
5.85
17
8

90
1506
.060
5.37
16
6

6
5
1.2
7.2
48
15

24
76.4
.314
7.5
48
15

PB & PC 500
90
206.1
.44
39
90
40

SF-825 Brg

6
1.36
4.4
26
84
38

24
23.8
1.01
24
87
35

PB & PC 825

90
1079
.084
7.51
44
13

SF-650
90
251.1
.36
32
93
30

6
1.16
5.19
31
110
50

SF-1000

24
17.7
1.36
33
115
50

90
225
.4
36
120
50

PB & PC 1000

24
90
6
24
90
6
24
90
6
24
90
6
24
90
20.9 267.0 1.098 14.6 221 1.27 20.4 223.3 1.07 14.4 214.4 1.23 19.7 248.7
1.15 .34 5.464 1.65 .407 4.74 1.18
.4 5.61 1.67 .42 4.87 1.22 .36
28
30
33
40
37
28
28
36
34
40
38
29 29
33
200 245
180 200 225 170 170 170 256 275 283 205 220 235
120 100
115 120 130 70
75
80 123 105
90
70 75
80

PB & PC 1225
90
268.3
.34
30
510
220

SF/PB 250

24
111.2
.215
5.16
17
7

SF-500
90
1087
.083
7.45
154
55

Voltage DC
6
24
90
6
Resistance @ 20C Ohms 1.24 18.3 257.2 1.23
Current Amperes
4.84 1.31 .35
4.9
Watts
29
31
32
29
Coil Build-up milliseconds 100 105 110 222
Coil Decay milliseconds
50
50
50
105
Voltage DC
Resistance @ 20C Ohms
Current Amperes
Watts
Coil Build-up milliseconds
Coil Decay milliseconds

SF/PB 170

24
104
.230
5.52
12
8

6
1.33
4.5
27
300
190

24
22.3
1.08
26
320
190

90
261.7
.34
31
350
190

SF-1525
6
1.11
5.41
32
505
230

24
90
15.5 239.1
1.55
.38
37
34
535
575
237
215

PB & PC 1525
6
1.45
4.13
25
470
200

24
90
19.8 258.4
1.21
.35
29
31
490
512
170
140

SF-1525 H.T.
6
55
10.83
65
480
210

90
113.4
.794
72
560
160

NOTES:
Build-up time equals current to approximately 90% of steady state value and flux to 90%. Decay time equals current to approximately 10% of
steady state value and flux to 10%. Approximately because current leads or lags flux by a small amount.

248

Warner Electric (800-234-3369)

Electrical Data

Application Engineering
Electrical Installation Procedure
Power
Supply
3/4"
Rigid
Condui

1/2" Flexible Conduit

12" Min, -6' Max.
4" x 4"
Junction
Box

12

115 VAC
Incoming
Line

12

4"-6"
Max

3'
Max

12"
Max

10'
Max

4" x 4"
Junction

Recommended Electrical Installation Procedure for Warner Electric

Clutches and Brakes
Warner Electric clutches and brakes
conform to UL (Underwriters Laboratories) and CSA (Canadian Standards
Association) requirements. All packaged
products come with conduit boxes or
are enclosed in housings with provision
for electrical conduit connection. All
sizes 400 and larger SF clutch fields
and brake magnets accept UL and CSA
conforming conduit boxes avaliable
from Warner Electric.

The National Electrical Code (NEC)

requires that conductors subject to
physical damage be adequately protected. When electrical conduit is used,
a minimum of 12" of 1/2" flexible conduit
is to be used between each brake
and/or clutch and its box. This
construction will prevent improper
bearing loading in bearing mounted
units and ease field and magnet

assembly and disassembly. Refer to the

information below for proper installation
practices and wire sizes.
Notwithstanding the above recommendations, all electrical installations should
conform to NEC and/or other governing
electrical codes.

Recommended wire size versus maximum distance

Fractional Horsepower
Sizes 170-400
Wire Size
AWG
18
16
14
12
10
8

6 Volt
20
30
50
75
125
200

Distance (feet)
24 Volt
90 Volt
280
430
720
720

1000

Integral Horsepower
Sizes 500-1525
Distance (feet)
6 Volt
24 Volt
90 Volt
4
6
10
10
25
40

65
95
160
160
400

700

General construction wire type MTW or THW recommended.

#6 terminal screws (size 400 and smaller) are to be torqued to 15 in.lb.
#8 terminal screws (size 500 and larger) are to be torqued to 20 in.lb.

Warner Electric (800-234-3369)

249

Application Engineering

Electrical Data

Coil Suppression and Clutch/Brake Overlap

Users of electric clutch and brake
systems are sometimes concerned that
a clutch and brake will oppose each
other or overlapduring switching, i.e.,
when the clutch is switched off and the
brake is switched on, or vice versa. This
concern relates primarily to dual
armature type clutch/brakes similar to
the Warner Electric Electro Module
product line, as compared to shuttle
armature clutch/brakes.
In use, Warner Electric clutches and
brakes are not subject to overlap when
simple coil suppression techniques are
applied to the clutch/brake control. All
Warner Electric clutch/brake controls
use suppression to eliminate any
overlap situations.
The charts below graphically display
clutch current decay and the current
rise of the brake with and without
current suppression. In Chart 1, which
shows brake and clutch operation with
suppression, the Overlap Area below
the intersection of the brake and clutch
current lines shows potential for the
devices to fight one another. But this
intersection occurs at an extremely low
current level and the armature Autogap

Chart 1

Speed

springs keep the friction surfaces of the

brake armature and magnet separate at
such low currents. Even though there is
the appearance of a minor clutch/brake
overlap in this instance, the brake
armature has not yet contacted the
brake magnet. Chart 2 shows a much
larger overlap area since no coil suppression is used in this circuit. Clutch
current has not decayed fully as the
brake is engaged and the load is
brought to zero speed.
Clutch and brake coils are inductors.
Inductance is the electrical equivalent to
mechanical inertia and an energized
coil dissipates its energy when turned
off. Upon removal of power, polarity
across an inductor reverses and current
flows in the opposite direction. Without
suppression in the control circuit, an arc
can result from the strength of this
current flow which can damage the
electrical switching contacts.

The rapid coil decay of suppression

circuitry lets users enjoy the major
advantages which dual armatures have
over single, shuttle armatures. These
include:
Better heat dissipation greater area
to give off heat and more off time
Longer life two armatures absorb
wear
Self adjusting for the life of the unit
Enhanced repeatability armatures
may remain in light contact with their
mating surface, eliminating armature
movement time and reducing noise
and spline wear.

Consequently, suppression circuitry has

two major benefits:
Protects the switching contacts
Hastens coil decay

Speed

Brake Engagement
Clutch Current

The schematics below show circuits

with no suppression and both diode and
zener suppression types.

VAC
SW
CL
CNTL

Chart 2

Brake Engagement
Clutch Current

+
VAC

Overlap Area
Brake
Current

Overlap Area

Brake
Current

Brake Engagement with

Zener Diode Suppression

Brake Engagement with No

Suppression

Clutch current decay and brake

current rise overlap, but the brake
armature is not engaged until well
past the overlap point. Note that the
"blip" in the brake current trace
coincides with the sharp decline in the
"speed" trace, indicating brake
armature engagement at that point.

Clutch current decay is much slower

than with suppression as shown in
Chart 1, greatly increasing the overlap
area. The currrent level in the clutch
coil is much higher at the point of
brake engagement than with the
suppression circuit.

250

+
VAC

+
VAC

=
=
=
=

AC power source
Clutch selector switch
Clutch
Clutch/brake control module
= DC ground

+
CNTL SW

= AC ground
CL

+
CNTL SW
CL

Suppression
included in
all Warner
Electric Controls

CL

Suppression
included in
all Warner
Electric Controls

+
CNTL SW

Warner Electric (800-234-3369)

Electrical Data

Application Engineering
Overexcitation
70 ms without overexcitation. This is
reduced to 30 ms when overexcitation
is applied. This time is comparable to
the coil buildup times stated on page
248. The time to stop has been
similarly reduced; the nominally excited
system requires about 110 ms to stop
the load, while this is accomplished in
only 50 ms with overexcitation.

Overexcitation is a technique which

makes a clutch or brake engage faster
and have greatly improved starting and
stopping accuracy. It involves applying
over voltage to the clutch or brake coil
to reduce current build up time, thereby
reducing the magnetizing time.
The graphs below show current rise
and shaft speed for an identical system
using a Warner Electric EP-400
clutch/brake both with and without
overexcitaton. The effect of
overexcitation is to reduce the time
needed to achieve full current and
thereby reduce the time required to
achieve full speed with a clutch or zero
speed with a brake. In the example
below, time to start is approximately

Overexcitation does not increase

torque. Rather, the reduction in startstop times comes from reduced coil
current build up times (or time to
current). For many common industrial
applications, the reduction in time to
speed and time to stop is one half
when using overexcitation.

Speed

The use of overexcitation on a

clutch/brake system does not increase
system wear. In fact, the clutch/brake
wear rate may be reduced because
slippage and energy dissipation is
marginally reduced in the clutch/brake.
Compliance in the drivetrain may
absorb some of the start/stop inertia or
wear may be observed in other
drivetrain components. Whenever
overexcitation is used, adequate coil
suppression must be employed. Please
refer to Coil Suppression and
Clutch/Brake Overlay on page 250.

Speed

Clutch
Coil
Current

Brake
Coil
Current

Brake
Coil
Current
Clutch
Coil
Current

50
Time to
Stop

100

150
Time in
Milliseconds

200

250
Time to
Start

300

50

100

Time to
Stop

150
Time in
Milliseconds

200

250
Time to
Speed

300

Chart 1

Chart 2

Without Overexcitation

With Overexcitation

Current/speed trace of EP400 clutch/brake being run through

a single stop/start cycle. Note that 110 milliseconds is
required to stop from the time the clutch coil is de-energized
and the brake coil is energized. At the 200 milliseconds point
on the graph the clutch coil is energized and the load is at
speed 70 milliseconds later. Note that the coil current is still
increasing after the load is at full speed.

Current/speed trace of EP400 clutch/brake being run through a

single stop/start cycle. With overexcitation, both brake and
clutch coil currents build much faster with concurrent
reductions in both stop and start times, when compared with
Chart 1.

Warner Electric (800-234-3369)

251

Application Engineering
Bushing Part Numbers

Shaft
Size

Browning Bushing
Shaft
Size
12
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
15 16
13 8
1716
112
3 4
13 16
78
15 16
1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8
11116
13 4
113 16
178
115 16
2
2116
218
23 16
214
25 16
23 8
2716
212
29 16
25 8
21116

Keyway
Size
1 8

x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
14 x 18
14 x 18
14 x 18
14 x 18
14 x 18
14 x 18
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
14 x 18
14 x 18
14 x 18
14 x 18
14 x 18
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16

Bushing Number
Warner
Browning
Electric
180-0002
180-0003
180-0004
180-0005
180-0006
180-0007
180-0008
180-0009
H
Type-1
180-0010
180-0011
180-0012
180-0013
180-0014
180-0015
180-0016
180-0017
H Type-2
180-0018
180-0026
180-0027
180-0028
180-0029
180-0030
180-0031
180-0032
180-0033
180-0034
Q1
180-0035
Type-1
180-0036
180-0037
180-0038
180-0039
180-0040
180-0041
180-0042
180-0043
180-0044
180-0045
180-0046
180-0047
180-0048
180-0049
180-0050
Q1
180-0051
Type-2
180-0052
180-0053
180-0054
180-0055
180-0056
180-0057

(Browning is registered to Emerson Electric Co.)

252

Dodge Bushing

12
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
12
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
12
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8
12
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114

Keyway
Size
1 8

x 116
x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
14 x 18
1 4 x 1 8
14 x 18
1 4 x 1 8
1 4 x 1 8
14 x 18
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
14 x 18
14 x 18
1 4 x 1 8
14 x 18
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
14 x 18
14 x 18
1 4 x 1 8
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
14 x 18
14 x 18
1 4 x 1 8
14 x 18
1 8

Bushing Number
Warner
Dodge
Electric
180-0101
180-0102
180-0103
180-0104
180-0105
180-0106
1210
180-0107
180-0108
180-0109
180-0110
180-0111
180-0112
180-0113
180-0116
180-0117
180-0118
180-0119
180-0120
180-0121
180-0122
1215
180-0123
180-0124
180-0125
180-0126
180-0127
180-0128
180-0131
180-0132
180-0133
180-0134
180-0135
180-0136
180-0137
180-0138
180-0139
1615
180-0140
180-0141
180-0142
180-0143
180-0144
180-0145
180-0146
180-0147
180-0148
180-0149
180-0155
180-0156
180-0157
180-0158
180-0159
180-0160
180-0161
2012
180-0162
180-0163
180-0164
180-0165
180-0166
180-0167

Warner Electric (800-234-3369)

Application Engineering
Shaft
Size
15 16
13 8
1716
112
19 16
15 8
11116
13 4
113 16
178
115 16
2
1 2
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8
11116
13 4
113 16
178
115 16
2
2116
218
23 16
214
25 16
23 8
2716
212
15 16

1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8

Keyway
Size
5 16

x 5 32
x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
1 2 x 1 4
1 2 x 1 4
1 2 x 1 4
1 2 x 1 4
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
14 x 18
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
1 2 x 1 4
1 2 x 1 4
1 2 x 1 4
1 2 x 1 4
12 x 14
12 x 14
1 2 x 1 4
12 x 14
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
14 x 18
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
5 16

Bushing Number
Warner
Dodge
Electric
180-0168
180-0169
180-0170
180-0171
180-0172
2012
180-0173
180-0174
180-0175
180-0176
180-0177
180-0178
180-0179
180-0185
180-0186
180-0187
180-0188
180-0189
180-0190
180-0191
180-0192
180-0193
180-0194
180-0195
180-0196
180-0197
180-0198
180-0199
180-0200
180-0201
180-0202
180-0203
180-0204
180-0205
180-0206
180-0207
180-0208
180-0209
180-0210
180-0211
180-0212
180-0213
180-0214
180-0215
180-0216
180-0217
180-0223
180-0224
180-0225
180-0226
180-0227
180-0228
180-0229
180-0230
180-0231
180-0232
180-0233
180-0234

Warner Electric (800-234-3369)

Shaft
Size
11116
13 4
113 16
178
115 16
2
2116
218
23 16
214
25 16
23 8
2716
212
29 16
25 8
21116
23 4
213 16
278
215 16
3
15 16

2517

3020

1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8
11116
13 4
113 16
178
115 16
2
2116
218
23 16
214
215 16
23 8
2716
212
29 16
25 8
21116
23 4
213 16
278
215 16
3

Keyway
Size
3 8

x 3 16
x 3 16
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
3 4 x 3 8
3 4 x 3 8
3 4 x 3 8
3 4 x 3 8
1 4 x 1 8
14 x 18
14 x 18
14 x 18
14 x 18
14 x 18
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
12 x 14
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
5 8 x 5 16
3 4 x 3 8
3 4 x 3 8
3 4 x 3 8
3 4 x 3 8
3 8

Bushing Number
Warner
Dodge
Electric
180-0235
180-0236
180-0237
180-0238
180-0239
180-0240
180-0241
180-0242
180-0243
180-0244
3020
180-0245
180-0246
180-0247
180-0248
180-0249
180-0250
180-0251
180-0252
180-0253
180-0254
180-0255
180-0256
180-0262
180-0263
180-0264
180-0265
180-0266
180-0267
180-0268
180-0269
180-0270
180-0271
180-0272
180-0273
180-0274
180-0275
180-0276
180-0277
3030
180-0278
180-0279
180-0280
180-0281
180-0282
180-0283
180-0284
180-0285
180-0286
180-0287
180-0288
180-0289
180-0290
180-0291
180-0292
180-0293
180-0294
180-0295

Bushing Part Numbers

Shaft
Size

Keyway
Size

1 2

x 116
x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
14 x 18
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
3 8 x 3 16
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
1 4 x 1 8
1 4 x 1 8
18 x 116
18 x 116
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
3 16 x 3 32
14 x 116
1 4 x 1 8
1 4 x 1 8
1 4 x 1 8
14 x 18
1 4 x 1 8
5 16 x 5 32
5 16 x 5 32

9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
15 16
13 8
1716
112
19 16
15 8
1 2
9 16
5 8
1116
3 4
3 16
78
15 16

1
1 2
9 16
5 8
1116
3 4
13 16
78
15 16

1
1116
118
13 16
114
15 16
13 8

1 8

1 8

Bushing Number
Warner
Dodge
Electric
180-0326
180-0327
180-0328
180-0329
180-0330
180-0331
180-0332
180-0333
180-0334
1610
180-0335
180-0336
180-0337
180-0338
180-0339
180-0340
180-0341
180-0342
180-0343
180-0344
180-0410
180-0411
180-0412
180-0413
1008
180-0414
180-0415
180-0416
180-0417
180-0418
180-0421
180-0422
180-0423
180-0424
180-0425
180-0426
180-0427
1310
180-0428
180-0429
180-0430
180-0431
180-0432
180-0433
180-0434
180-0435

253

Application Engineering
Conversion Factors
To Obtain Length:

Multiply Number of:

By:

cm
cm
inches
inches
feet
feet

inches
feet
cm
feet
cm
inches

2.540
30.48
.3937
12.0
3.281 x 10-2
8.333 x 10-2

gm cm
oz in
lb ft
dyne cm
oz in
lb ft
dyne cm
gm cm
lb ft
dyne cm
gm cm
oz in
kg m
Nm

980.7
7.062
1.356
1.020
72.01
1.383
1.416
1.389
192.0
7.376
7.233
5.208
7.233
.738

RPM
rad/sec
degrees/sec
rad/sec
degrees/sec
RPM

6.0
57.30
.1667
9.549
1.745 x 10-2
.1047

oz in2
lb ft2
slug ft2
gm cm2
lb ft2
slug ft2
lb ft2
lb ft2
gm cm2
oz in2
slug ft2
Kgm2
gm cm2
oz in2
lb ft2

182.9
4.214 x
1.356 x
5.467 x
2.304 x
7.412 x
144.0
.37272
2.373 x
4.340 x
32.17
23.73
7.376 x
1.349 x
3.108 x

(oz in) (RPM)

(#ft) (RPM)
watts
(oz in) (RPM)
(#ft) (RPM)
HP

9.917 x 10-7
1`.904 x 10-4
1.341 x 10-3
7.395 x 10-4
.1420
745.7

Torque
dyne cm
dyne cm
dyne cm
gm cm
gm cm
gm cm
oz in
oz in
oz in
lb ft
lb ft
lb ft
lb ft
lb ft

x 104
x 107
x 10-3
x 104
x 10-5
x 10-2
x 10-8
x 10-5
x 10-3

Rotation
degrees/sec
degrees/sec
RPM
RPM
rad/sec
rad/sec

Moment of Inertia
gm cm2
gm cm2
gm cm2
oz in2
oz in2
oz in2
lb in2
lb in sec2
lb ft2
lb ft2
lb ft2
lb ft2
slug ft2
slug ft2
slug ft2

105
107
10-3
103
104
10-6
10-4
10-8
10-5
10-2

Power
HP
HP
HP
Watts
Watts
Watts

254

Warner Electric (800-234-3369)

Application Engineering
Glossary of Terms
Acceleration Time,
Engagement Time
The time required to change the speed
of a system from the moment the clutch
receives the appropriate electrical
signal until the clutch is statically
engaged and the system is moving at
its maximum speed.

Annealing
The "softening" of metal by heating and
slow cooling. This is done on clutch and
brake magnets, armatures, and rotors to
ensure rapid and complete magnetizing
and demagnetizing.

Anti-Backlash Armature
A spring-mounted armature designed to
eliminate backlash and noises caused
by the armature dragging.

Autogap
A Warner Electric patented spring
loaded device in clutches and brakes
that automatically separates the armature from the friction face and adjusts
for wear. Available in Warner Electric
units 2.5" diameter and above.

Backing Plate
The circular formed steel plate on which
armature segments are welded.

Bearing Mount
A means of mounting SF and SFC
clutch fields. The other method of field
mounting is called "flange-mounted."

Build Up Time

Flange

The time in seconds required to build up

to 90% of rated flux which corresponds
to 80% rated torque.

Mounting plate located on the back of

brake magnets and clutch fields.

Force
Burnishing
The process of rubbing mating friction
surfaces together for maximum torque,
sometimes referred to as "wearing in."

Collector Ring
A circular electrical conductor (ring)
which, while moving, is able to transfer
current from stationary brushes. The
collector ring is used on Warner Electric
PC and PCC clutches.

CSA
Canadian Standards Associationan
organization which tests electrical
equipment for product safetysimilar to
Underwriters Laboratory in U.S.

Decay Time
The time in seconds required to decay to
10% of rated flux, which corresponds to
1% of rated torque, on de-energization
of the unit.

Deceleration Time, Engagement

Time
The time required to stop a system from
the moment the brake receives the
appropriate electrical signal until the
brake is statically engaged and the
system is at rest.

Energy (ft. lb.)

British Thermal Unit (BTU)
The heat required to raise the temperature of 1 lb. of water 1 F at a stated
temperature.

A measure of heat x 0.00128593 =

B.T.U. e (Base of nature logarithms)
= 2.7182818285.

Field
Brushes
Electrical conductors made of carbon
which transfer electricity to a rotating
collector ring. Brushes are used on
Warner Electric PC and PCC clutches
which employ rotating magnets.

A component part of Warner Electric SF

clutches consisting of a steel shell and a
coil.

That which changes or tends to change

the state of rest or motion of a body.

Gap
The distance between armature and
magnetic poles in clutches and brakes
when the unit is in an inactive state (i.e.,
disengaged).

Glaze
A polished, slick and shiny condition
that occurs on the face of friction
material. Glaze is not a desired
condition.

Heat Dissipation Rate

The capability of a clutch or brake to
dissipate energy in the form of heat that
is generated in a given time interval.

Horsepower
33,000 ft. lbs. per minute.

Inertia
That property of a body to continue in
the state of motion or rest in which it
may be placed until acted upon by
some force.

I.M. or Inside Mounted

Refers to the location of the mounting
holes on the flange of magnets or fields.

K Factor
Maximum torque which a motor can
produce momentarily.

Kinetic Energy
Energy of a body possessed by virtue
of its velocity.

Field and Rotor

Part of SF and SFC clutches which
incorporates the non-rotating magnetic
field and the rotating friction surface.

Warner Electric (800-234-3369)

255

Application Engineering
Glossary of Terms
LK

Potting Compound

Spline Drives

A low coefficient friction material for

certain clutches and brakes. Reduces
torque and increases life. Very useful for
slipping application and "soft" starts and
stops.

The material in some magnets which is

a filler between the coil and shell. Used
to secure and insulate the coil and eliminate damage from vibration.

A gear drive which provides axial

freedom and a positive radial connection (i.e., Torque, Rotation). Typically
used in Warner Electric spline drive
armatures.

Moment of Inertia (WR2)

Residual Magnetism
Static Friction

Weight of an object times (the object's

radius of gyration)2.

The condition in magnets where low

level magnetism remains after the
electric current is removed.

O.M. or Outside Mounted

Rotor

Torque

Refers to the location of the mounting

holes on the flange of magnets or fields.

The rotating member of a stationary

field clutchcarries the friction material
facing.

The product of the force and the

perpendicular distance from its line of
action to the instantaneous center of
rotation. Its physical unit is the poundal
ft. and its technical unit is the lb.ft. Two
types of torque define clutch and brake
performance:

Overexcitation (O.E.)
A condition of applying momentary
(short duration) high voltage to clutches
and brakes for ultra-fast engagement.
Warner Electric manufactures several
special O.E. power supplies.

Pin Drive
A type of armature drive which uses
pins to hold the armature to the hub,
pulley, gear, or other rotating part. Two
other types of Warner Electric armature
drives are "spline drive" and
"antibacklash."

Poles
1. Refers to magnet poles:
North/South poles
2. The edge of a Warner Electric
magnet shell, through which
magnetic flux flows.

Segments
Pie-shaped steel pieces that comprise
the friction surface of an armature. The
segmented construction permits more
effective heat dissipation without
distortion or surface warping.

Shell
The steel outer casing of a magnet or
field in which the coil, potting material,
and friction material is placed.

Shock Load
The load seen by a clutch or brake in a
system which transmits high peak loads
such as from an internal combustion
engine, particularly a diesel engine, a
reciprocating type compressor, an unbalanced load condition, etc.

Slug
Potential Energy
Energy of a body possessed by virtue
of its configuration.

That friction which opposes motion

when there is no slipping.

Static: The torque which is developed

when there is no relative motion or
slippage between the mating friction
surfaces. A clutch locked in and driving
or a brake holding a load both exhibit
static torque. All standard units are
rated on the basis of static torque, after
burnishing.
Dynamic: The torque developed when
there is relative motion between the
mating friction surfaces. The torque
varies inversely with the amount of slip,
so specific values must be taken from
engineering data.

Undercut
A process of cutting back one surface
as compared to another such as the
friction material from the magnet poles
to allow burnishing of the pole edges.

The mass which will acquire an acceleration of one ft. per sec2 when acted
upon by a force of one lb. Wt.

Slug Ft2
Moment of inertia equal to: lb.ft.2 =
32.1739 x slug ft.2.

256

Warner Electric (800-234-3369)

Ordering Information
Clutches
PC (Primary)

SF (Stationary Field)
Mounting

Pg.

Master Catalog
Drawing

Model

Function

Clutch

Flange

14

I-25508

PC-500

Clutch

Clutch

Bearing

16

I-25509

PC-825

Clutch

SF-170

Clutch

Flange

18

I-25754

Normal Duty
Heavy Duty

SF-170

Clutch

Bearing

20

I-25755

PC-1000

Clutch

SF-250

Clutch

Flange

22

I-25520

PC-1225

SF-250

Clutch

Bearing

24

I-25521

SF-400

Clutch

Flange

26

I-25695

PC-1525

SF-400

Clutch

Bearing

28

I-25696

SF-500

Clutch

Bearing

30

I-25715

SF-650

Clutch

Flange
Inside
Outside

32

I-25749

Model

Function

SF-120
SF-120

SF-650

Clutch

Bearing IM

34

I-25750

SF-825

Clutch

Normal DutyFlange
Inside
Outside
Heavy DutyFlange
Inside
Outside

36

I-25560

40

I-25561

SF-825

Clutch

Normal DutyBearing
Heavy DutyBearing

38
42

I-25575
I-25573

SF-1000

Clutch

Normal DutyFlange
Inside
Outside
Heavy DutyFlange
Inside
Outside

44

I-25580

48

I-25581

SF-1000

Clutch

Normal DutyBearing
Heavy DutyBearing

46
50

I-25596
I-25597

SF-1225

Clutch

Normal DutyFlange
Inside
Outside
Heavy DutyFlange
Inside
Outside

52

I-25600

54

I-25601

SF-1225

Clutch

Normal DutyBearing
Heavy DutyBearing

56
58

I-25621
I-25622

SF-1525

Clutch

Normal DutyFlange
Inside
Outside
Heavy DutyFlange
Inside
Outside

60

I-25625

62

I-25626

SF-1525

Clutch

Normal DutyBearing

64

I-25639

SF-1525

Clutch

Heavy DutyBearing

66

I-25640

SF-1525 H.T. Clutch

InsideFlange

68

I-25627

SF-1525 H.T. Clutch

Bearing

70

I-25643

Warner Electric (800-234-3369)

Pg.

Master Catalog
Drawing

72

I-25716

74
76

I-25562
I-25563

Normal Duty
Heavy Duty

78
80

I-25582
I-25583

Clutch

Normal Duty
Heavy Duty

82
84

I-25602
I-25603

Clutch

Normal Duty
Heavy Duty

86
88

I-25628
I-25629

Mounting

257

Ordering Information
Clutch Couplings Brakes
SFC (Stationary Field)

PB (Primary)

Brake

147

I-25507

Brake

148

I-25753

Flange

150

I-25519

Brake

Flange

152

I-25694

Brake

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

154

I-25544

156

I-25550

158

I-25730

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

160

I-25566

162

I-25567

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

164

I-25586

166

I-25587

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

168

I-25606

170

I-25607

Normal Duty
Heavy Duty

172
174

I-25633
I-25634

Mounting

Pg.

Master Catalog
Drawing

Master Catalog
Drawing

Model

Function

Clutch Coupling

Flange

90

I-25503

PB-120

Clutch Coupling

Bearing

92

I-25504

PB-170

Clutch Coupling

Flange

94

I-25756

PB-250

Brake

96

I-25757

PB-400
PB-500

SFC-120
SFC-120
SFC-170
SFC-170

Clutch Coupling

SFC-250

Clutch Coupling

Flange

98

I-25522

SFC-250

Clutch Coupling

Bearing

100

I-25523

SFC-400

Clutch Coupling

Flange

102

I-25697

SFC-400

Clutch Coupling

Bearing

104

I-25698

SFC-500

Clutch Coupling

Normal Duty
Heavy Duty

106
108

I-25540
I-25541

Flange
Inside
Outside

110

I-25728

Clutch Coupling

Bearing

SFC-650

Clutch Coupling

Bearing IM

112

I-25729

Clutch Coupling

Flange
Inside
Outside

114

I-25564

SFC-825

Clutch Coupling

Bearing

116

I-25574

SFC-1000

Clutch Coupling

Flange
Inside
Outside

118

I-25584

SFC-1000

Clutch Coupling

Bearing

120

I-25598

SFC-1225

Clutch Coupling

Flange
Inside
Outside

122

I-25604

SCF-1225

Clutch Coupling

Bearing

124

I-25623

SFC-1525

Clutch Coupling

Flange
Inside
Outisde

126

I-25630

Clutch Coupling

Bearing

128

I-25641

SFC-1525 H.T.

Clutch Coupling

InsideFlange

130

I-25631

SFC-1525 H.T.

Clutch Coupling

Bearing

132

I-25644

PCC (Primary)
Pg.

Master Catalog
Drawing

Normal Duty
Heavy Duty

134
136

Clutch Coupling
Clutch Coupling

PCC-1225
PCC-1525

PCC-500

Clutch Coupling

PCC-825
PCC-1000

Brake

PB-1000

PB-1225

Brake

Brake

Brake

Brake

MB (Motor Brake)
Mounting

Function

Mounting

Inside
Outside

PB-1525

SFC-1525

Model

PB-650

PB-825

SFC-825

258

Master Catalog
Drawing

Pg.

Function

SFC-650

Pg.

Mounting

Model

Model

Function

I-25542
I-25543

MB-825

Motor Brake

Normal Duty
Heavy Duty

176
178

I-25572
I-25576

138

I-25565

MB-1000

Motor Brake

140

I-25585

Normal Duty
Heavy Duty

180
182

I-25591
I-25595

Clutch Coupling

142

I-25605

MB-1225

Motor Brake

Normal Duty
Heavy Duty

184
186

I-25614
I-25618

Clutch Coupling

144

I-25632

Warner Electric (800-234-3369)

Ordering Information
Clutch/Brakes Clutch/Brake Couplings
SFPBC (Stationary Field)

PCB (Primary)
Model

Function

PCB-825

Clutch Brake

PCB-1000

PCB-1225

PCB-1225/
1000

PCB-1525/
1225

Clutch Brake

Clutch Brake

Clutch Brake

Clutch Brake

Mounting

Pg.

Master Catalog
Drawing

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

188

I-25568

190

I-25569

192

I-25588

194

I-25589

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside
Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside
Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside
Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

Warner Electric (800-234-3369)

Model

Function

SFPBC-500

Clutch Brake
Coupling

SFPBC-650

Clutch Brake
Coupling

Mounting

Pg.

Master Catalog
Drawing

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

208

I-25546

210

I-25554

212

I-25751

Inside
Outside

PCBC (Primary)
200

I-25608

Model
202

I-25609

196

I-25610

198

I-25611

204

I-25635

206

I-25636

PCBC-500

Function

Mounting

Pg.

Master Catalog
Drawing

Clutch Brake
Coupling

Normal Duty
Inside
Outside
Heavy Duty
Inside
Outside

214

I-25547

216

I-25553

PCBC-825

Clutch Brake
Coupling

Inside
Outside

218

I-25570

PCBC-1000

Clutch Brake
Coupling

Inside
Outside

220

I-25590

PCBC-1225

Clutch Brake
Coupling

Inside
Outside

224

I-25612

PCBC-1225/
1000

Clutch Brake
Coupling

Inside
Outside

222

I-25613

PCBC-1525/
1225

Clutch Brake
Coupling

Inside
Outside

226

I-25637

259

Ordering Information
Drawing Numbers
Model number

Function

Mounting

Page

I-drawing

Model number

Function

Mounting

Page

I-drawing

SFC-120
SFC-120
PB-120
SF-120
SF-120
PB-250
SF-250
SF-250
SFC-250
SFC-250
SFC-500
SFC -500
PCC-500
PCC-500
PB-500
SFPBC-500
PCBC-500
PB-500
PCBC-500
SFPBC-500
SF-650
SF-825
PC-825
PC-825
SFC-825
PCC-825
PB-825
PB-825
PCB-825
PCB-825
PCBC-825
MB-825
SF-825
SFC-825
SF-825
MB-825
SF-1000
SF-1000
PC-1000
PC-1000
SFC-1000
PCC-1000
PB-1000
PB-1000
PCB-1000
PCB-1000
PCBC-1000
MB-1000
MB-1000
SF1000
SF-1000
SFC-1000
SF-1225
SF-1225

Clutch Coupling
Clutch Coupling
Brake
Clutch
Clutch
Brake
Clutch
Clutch
Clutch/Coupling
Clutch Coupling
Clutch Coupling
Clutch Coupling
Clutch Coupling
Clutch Coupling
Brake
Clutch/brake
Clutch/brake
Brake
Clutch/brake
Clutch/brake
Clutch
Clutch
Clutch
Clutch
Clutch Coupling
Clutch Coupling
Brake
Brake
Clutch/brake
Clutch/brake
Clutch/brake
Motor Brake
Clutch
Clutch Coupling
Clutch
Motor Brake
Clutch
Clutch
Clutch
Clutch
Clutch Coupling
Clutch Coupling
Brake
Brake
Clutch/brake
Clutch/brake
Clutch/brake
Motor Brake
Motor Brake
Clutch
Clutch
Clutch Coupling
Clutch
Clutch

Flange
Bearing
Flange
Flange
Bearing
Flange
Flange
Bearing
Flange
Bearing
Bearing ND
Bearing HD
Shaft ND
Shaft HD
Flange ND
Flange ND
Flange ND
Flange HD
Flange HD
Flange HD
Flange ND
Flange HD
Shaft ND
Shaft HD
Flange
Shaft
Flange ND
Flange HD
Flange ND
Flange HD
Flange
Flange ND
Bearing HD
Bearing
Beairng ND
Flange HD
Flange ND
Flange HD
Shaft ND
Shaft HD
Flange
Shaft
Flange ND
Flange HD
Flange ND
Flange HD
Flange
Flange ND
Flange HD
Bearing ND
Bearing HD
Bearing
Flange ND
Flange HD

90
92
147
14
16
150
22
24
98
100
106
108
134
136
154
208
214
156
216
210
36
40
74
76
114
138
160
162
164
190
218
176
42
116
38
178
44
48
78
80
118
140
164
166
192
194
220
180
182
46
50
120
52
54

I-25503
I-25504
I-25507
I-25508
I-25509
I-25519
I-25520
I-25521
I-25522
I-25523
I-25540
I-25541
I-25542
I-25543
I-25544
I-25546
I-25547
I-25550
I-25553
I-25554
I-25560
I-25561
I-25562
I-25563
I-25564
I-25565
I-25566
I-25567
I-25568
I-25569
I-25570
I-25572
I-25573
I-25574
I-25575
I-25576
I-25580
I-25581
I-25582
I-25583
I-25584
I-25585
I-25586
I-25587
I-25588
I-25589
I-25590
I-25591
I-25595
I-25596
I-25597
I-25598
I-25600
I-25601

PC-1225
PC-1225
SFC-1225
PCC-1225
PB-1225
PB-1225
PCB-1225
PCB-1225
PCB-1225/1000
PCB-1225/1000
PCBC-1225
PCBC-1225/1000
MB-1225
MB-1225
SF-1225
SF-1225
SFC-1225
SF-1525
SF-1525
SF-1525 HT
PC-1525
PC-1525
SFC-1525
SFC-1525 HT
PCC-1525
PB-1525
PB-1525
PCB-1525/1225
PCB-1525/1225
PCBC-1525/1225
SF-1525
SF-1525
SFC-1525
SF-1525 HT
SFC-1525 HT
PB-400
SF-400
SF-400
SFC-400
SFC-400
SF-500
PC-500
SFC-650
SFC-650
PB-650
SF-650
SF-650
SFPBC-650
PB-170
SF-170
SF-170
SFC-170
SFC-170

Clutch
Clutch
Clutch Coupling
Clutch Coupling
Brake
Brake
Clutch/brake
Clutch/brake
Clutch/brake
Clutch/brake
Clutch/brake
Clutch/brake
Motor Brake
Motor Brake
Clutch
Clutch
Clutch Coupling
Clutch
Clutch
Clutch
Clutch
Clutch
Clutch Coupling
Clutch Coupling
Clutch Coupling
Brake
Brake
Clutch/brake
Clutch/brake
Clutch/brake
Clutch
Clutch
Clutch Coupling
Clutch
Clutch Coupling
Brake
Clutch
Clutch
Clutch Coupling
Clutch Coupling
Clutch
Clutch
Clutch Coupling
Clutch Coupling
Brake
Clutch
Clutch
Clutch/brake
Brake
Clutch
Clutch
Clutch Coupling
Clutch Coupling

Shaft ND
Shaft HD
Flange
Shaft
Flange ND
Flange HD
Flange ND
Flange HD
Flange ND
Flange HD
Flange
Flange
Flange HD
Flange HD
Bearing ND
Bearing HD
Bearing
Flange ND
Flange HD
Flange
Shaft ND
Shaft HD
Flange
Flange
Shaft
Flange ND
Flange HD
Flange ND
Flange HD
Flange
Bearing ND
Bearing HD
Bearing
Bearing
Bearing
Flange
Flange
Bearing
Flange
Bearing
Bearing
Shaft
Flange
Bearing
Flange
Flange
Bearing
Flange
Flange
Flange
Bearing
Flange
Bearing

82
84
122
142
168
170
200
202
196
198
224
222
184
186
56
58
124
60
62
68
86
88
126
130
144
172
174
204
206
226
39
66
128
70
132
152
26
28
102
104
30
72
110
112
158
32
34
212
148
18
20
94
96

I-25602
I-25603
I-25604
I-25605
I-25606
I-25607
I-25608
I-25609
I-25610
I-25611
I-25612
I-25613
I-25614
I-25618
I-25621
I-25622
I-25623
I-25625
I-25626
I-25627
I-25628
I-25629
I-25630
I-25631
I-25632
I-25633
I-25634
I-25635
I-25636
I-25637
I-25627
I-25640
I-25641
I-25643
I-25644
I-25694
I-25695
I-25696
I-25697
I-25698
I-25715
I-25716
I-25728
I-25729
I-25730
I-25749
I-25750
I-25751
I-25753
I-25754
I-25755
I-25756
I-25757

260

Warner Electric (800-234-3369)

Clutch and Brake Controls

Contents
Warner Electrics electronic controls are
designed to provide simple setup and
maximum performance when used with
electric clutches and brakes. Our controls
offer a range of functions from on-off to
torque control to over-excitation.

Clutch and Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . 262

On-Off Controls
CBC-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
CBC-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
CBC-160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Selection

CBC-801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Many parameters beyond function can

impact control selection. Warner Electric
produces a variety of control options to
suit numerous application requirements.
Control selection parameters include:

CBC-802 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Mounting Location Panel or conduit

box mounting

CBC-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
CBC-450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Adjustable Torque Controls

MCS-103-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
MCS-153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Switching Relay switching of A.C. or

D.C. lines or solid state switching

CBC-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
CBC-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Output Voltage Controls are available

for 6, 24 and 90 VDC clutch/brake coils
Input Voltage Controls with input
power transformers are available for
connection to high voltage mains.
If your application requires something
special, please call us. We will be happy
to provide solutions.

CBC-500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
CBC-550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
CBC-1825R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Overexcitation Controls
CBC-700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
CBC-750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Closed Loop Position Control

CBC-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Questions & Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Warner Electric (800-234-3369)

261

Clutch and Brake Controls

Functions
On-Off (Basic start-stop)
Many applications are controlled by energizing
the clutches and brakes with their rated D.C.
voltages. Warner Electric controls are available
with various mounting, input voltage and
switching options.

Control
Type
On-Off
Conduit Box
Mount

Adjustable Torque
(Soft start-stop)
The torque transmitted by a clutch or brake is
proportional to the coil current. Warner Electric
offers several products that provide torque
control for smooth and repeatable starts and
stops.

On-Off
Octal Socket
Mount

On-Off
Panel Mount

Adjustable Accel-Decel
(Soft start-stop with full torque)
Warner Electric offers a control that allows for
adjustment of the acceleration and deceleration
time ramps to achieve a repeatable soft start or
stop while still allowing for full torque.

Adjustable
Torque

Overexcitation
(Rapid cycling)
The clutch/brake speed of response can be
increased for improved accuracy and performance through overexcitation, which is the
application of a short high voltage pulse to
provide nearly instantaneous torque.
Adjustable Accel-Decel

Position Loop
(Programmable cycling)
Warner Electrics CBC-1000 position loop control
system offers servo system performance with
electric clutch/brake economy in high accuracy
indexing applications. The unique error correction
capability of the CBC-1000 to achieve repeatability and accuracy makes this an ideal control
for many applications.

262

Overexcitation

Position Loop

Warner Electric (800-234-3369)

Clutch and Brake Controls

No. of
Channels

Torque
Control
Channels

A.C.
Input
Voltages

D.C.
Output
Voltages

OverExcitation

CBC-100-1
CBC-100-2

1
1

No
No

120
220/240

90

No

CBC-150-1
CBC-150-2

2
2

No
No

120
220/240

90

CBC-160-1
CBC-160-2

120
220/240

CBC-801-1
CBC-801-2

2
2

No

CBC-802

CBC-400-90
CBC-400-24
CBC-450-90
CBC-450-24
MCS-103-1

Model
Number

No

Customer Supplied
Switching
Options
Description
Relay A.C.

Relay A.C.

90

No

Relay A.C.

120
220/240

90

No

Relay D.C.

No

120

90

No

2
2
2
2

No
No
No
No

120
24-30
120/220/240/380/480
120/220/240/380/480

90
24
90
24

No
No
No
No

Transistor or
Relay D.C.

120

90

No

Relay D.C.

Transistor or
Relay D.C.

Single channel control to

mount inside standard
conduit box
Dual channel control
for clutch/brake to
mount inside module
conduit box
Single channel control with
torque adjust for module
electrically released brakes

267

Dual channel control for

use with 2 clutches
and/or brakes;
Emergency stop input
and AUX power supply
Dual channel control
with torque adjust
for one channel

120/240

No

Relay D.C.

CBC-200

120

90

No

Transistor or
Relay D.C.

Dual channel control with

one adjustable current
and one fixed voltage

Transistor or
Relay D.C.

Dual channel adjustable

current control

Transistor or
Relay D.C.

Dual channel control for two

clutches and/or brakes with
two torque adjust channels;
Emergency stop input

120

90

No

CBC-500-90
CBC-500-24
CBC-550-90
CBC-550-24

2
2
2
2

2
2
2
2

120
24-30
120/220/240/380/480
120/220/240/380/480

90
24
90
24

No
No
No
No

CBC-1825-R

120

90

No

CBC-700-90
CBC-700-24

2
2

No

CBC-750-6-24-90

CBC-1000

N.A.

Warner Electric (800-234-3369)

120
2428

90
24

Yes

120/220/240

6,24,90

Yes

120/230

N.A.

N.A.

268

270

Dual channel control with torque

adjust for one channel and built 271
in transformer for 6 volt units.

Transistor or
Relay D.C.

Dual channel adjustable

time ramp with short
circuit protection

Transistor or
Relay D.C.

Dual channel compact

overexcitation control for
24 or 90 volt clutches
and brakes

Transistor,
Relay D.C. or
Triac A.C.

Dual channel full function

overexcitation control;
provides input/output logic,
torque adjustable current
and remote inputs

N.A.

265

Dual channel control with

transistor switching

264

266

264

Dual channel control for

2 clutches and/or brakes

MCS-153-1

CBC-300

Page
Number

Error correction control

to be used with one of
the above

272
272

273

276

277

278

280

263

CBC-100, CBC-150

On-Off Controls

Integral/Conduit Box Mounted Controls

The CBC-100 and CBC-150 series are
UL listed, conduit box mounted controls
for 90 volt clutches and brakes. Models
are available for either 120 VAC or
220/240 VAC input.

Specifications
Part No.
Input
Output

CBC-100-1

CBC-100-2

CBC-150-1

CBC-150-2

6003-448-101
120 VAC
50/60 Hz
90 VDC full wave
rectified
.8 Amp max.

6003-448-103
220/240 VAC
50/60 Hz
90 VDC half wave

6004-448-001
120 VAC
50/60 Hz
90 VDC full wave
rectified
Dual .8 Amp

6004-448-002
220/240 VAC
50/60 Hz
90 VDC half wave

.8 Amp

-20 to 113F (-29 to 45C)

Switching

External to control, accomplished on A.C. line using relay or triac.

SPST

CBC-100 series
Single unit capacity
The CBC-100 mounts inside a
standard Warner Electric conduit
box and includes rectification and
suppression circuits.

UL and

SPST

SPDT

SPDT

Solid State
(maximum
leakage
current <2 mA)

140 VAC,
1 Amp min.

280 VAC,
1 Amp min.

140 VAC,
2 Amp min.

280 VAC,
2 Amp min.

Electromechanical

120 VAC,
1 Amp min.

240 VAC,
1 Amp min.

120 VAC,
1 Amp min.

240 VAC,
1 Amp min.

Connection diagrams

Dimensions

CBC-100-1, -2

CBC-100-1, -2

Compact
Single channel
Mounts inside conduit box

Dual .8 Amp

Ambient
Temperatures

CBC-100-1
120 VAC

FUSE

BLACK/
RED

HOT

CBC-100-2
220/240 VAC

0.166" DIA.
MOUNTING HOLE
FOR #6 SCREW

CBC-100

SWITCH

RED
90
VOLT

USER FURNISHED
WHITE

NEUTRAL

0.625"

RED/WHITE

0.625"

2.18" MAX.

CBC-150-1, -2

CBC-150-1, -2
0.22" MIN.
4 HOLES

CBC-150-1,-2

CBC-150 series
Dual channel capacity
The CBC-150 replaces the cover
on the standard module conduit
box (part no. 5370-101-042).
Provides rectification and suppression for two devices. Green LED
indicates power to clutch. Red
LED indicates power to brake.

CBC-150-1
120 VAC

HOT
CBC-150-2
220/240 VAC

FUSE

1.34"
MAX.

SWITCH BLACK/ CHANNEL 1 RED

+
RED
(RED)
-

USER FURNISHED
NEUTRAL

90 VOLT
CLUTCH
BLUE/WHITE
OR
BRAKE
CHANNEL 2
(BLUE)
+
BLACK/
BLUE
BLUE
WHITE

RED/WHITE

1.80"
2.20"

2.88"
3.3" MAX.
0.56" MAX.

UL and

Dual channel
Replaces the cover on the
module conduit box

264

.15"

All dimensions nominal unless

otherwise specified.

Warner Electric (800-234-3369)

On-Off Controls

CBC-160
Integral/Electrically Released Motor Brake Controls

CBC-160
The CBC-160 series clutch/brake controls
provide a single 90 VDC adjustable output
for use with any clutch/brake
unit. The adjustable
output will provide
consistent and
repeatable release
for Warner Electrics
90 VDC permanent
magnet electrically
released brakes.
The CBC-160 mounts as the
cover on the standard module
conduit box (part no. 5370-101-042).

Specifications
CBC-160-1
CBC-160-2
6013-448-001
6013-448-002
120 VAC, 50/60 Hz 220/240 VAC, 60 Hz, 1 Phase, 100 VA max.
Red LED indicates

power to the brake

Single Channel, 30-100 VDC half-wave rectified nominal,
0.8 Amps maximum

Part No.
Input
Status Indicator
Output
Ambient
Temperatures
Switching

0 to 122F (-18 to 50C)

Accomplished through motor starter or on A.C. line using
relay or triac

Connection Diagram
FUSE

The 160-1 accommodates 120 volts A.C.

motors.

SWITCH

HOT
120 VAC

BLACK/
RED

CBC-160-1

RED

50

90 VDC
BRAKE

USER FURNISHED

NEUTRAL

WHITE

100

RED/WHITE -

UL

Adjustable 30-100 VDC

LED indicator

WYE Connected Motor

120 volt A.C. input

460 VAC

The power to the 160-2 control can come

from either a 230 volt or 460 volt A.C.
motor. Customer-provided switching is accomplished through the motor starter on
the A.C. input. This allows convenient
retrofit of spring-set style motor brakes
and inexpensive installation of new applications.

T1

T2

T3

T7

T8

T9

T4

T5

T6

BLACK/RED

CBC-160-2

RED

50

230 VAC
WHITE

90 VDC
BRAKE

100

RED/WHITE -

(MOTOR TERMINALS)
230 VAC
T1
T7

T2
T8

T3
T9

BLACK/RED

T4

T5

RED

50

230 VAC
WHITE

UL

CBC-160-2

T6

90 VDC
BRAKE
RED/WHITE 100

(MOTOR TERMINALS)

Adjustable 30-100 VDC

Power from motor

DELTA Connected Motor

Easy retrofit

460 VAC

230/460 motors

T1

Dimensions

T2

T3

T7

T8

T9

T4

T5

T6

BLACK/RED

RED

50
WHITE

0.22" , 4 HOLES

CBC-160-2

230 VAC

90 VDC
BRAKE

100

RED/WHITE -

(MOTOR TERMINALS)

230 VAC

1.8"
2.2"

T1

T2

T3

T7

T8

T9

BLACK/RED

T5

T6

RED

50

230 VAC
WHITE

T4

CBC-160-2

90 VDC
BRAKE

100

RED/WHITE -

2.88"
(MOTOR TERMINALS)

3.30"
0.56"
.15"

All dimensions nominal unless otherwise specified.

Warner Electric (800-234-3369)

265

CBC-801

On-Off Controls

Plug-in Octal Socket Power Supplies

The CBC-801 is a basic on-off power
supply that provides full voltage to a 90
volt clutch or brake and is activated by an
external switch. This type of power supply
is sufficient for many clutch/brake
applications.

CBC-801 series
Multi-unit capacity
The CBC-801 is a plug-in power supply
which is used with an octal socket. The
wiring connections are made at the
socket. The CBC-801 will operate two
units separatelyor simultaneously. Octal
socket is purchased separately.

UL

For basic on-off operation

Wiring connections made at octal
socket
Arc suppression circuitry extends
switch life
Fused for overload protection
LED output indicators
DIN rail mountable

Specifications
Part No.
Input Voltage
Output
Circuit Protection
Ambient
Temperature
Max. Cycle
Rate
Switching

Dimensions
1.968" .031" SQ.

1.718" .031"
2.437" .062"

Status Indicator
Mounting

CBC-801-1

CBC-801-2

6001-448-004
120 VAC, 50/60 Hz
90 VDC, 1.25 A max.
Fused 1.6 Amp, 250 V fast-blo

6001-448-006
220/240 VAC, 50/60 Hz

-23 to 116F (-31 to 47C)

Limited by the clutch or brake, variable with application
Single pole, double throw
Minimum contact rating: 10 Amp, 28 VDC resistive or 10 Amp, 120 VAC
inductive
Red LED indicates brake is energized, Green LED indicates clutch is
energized
Two versions of octal socket are available:
6001-101-001 foot mount
6001-101-002 DIN rail mount

STD. OCTAL KEYED PLUG

Connection Diagram
90 V CLUTCH

OCTAL SOCKET

NEUTRAL
.70"
(17.8)

1.57"
(39.9)

2.39"
(60.7)

120 VAC
50/60 Hz
HOT

OCTAL SOCKET

Connection diagram
for operating clutch/brake
separately.

DIN RAIL MOUNT SOCKET

90 V BRAKE

STOP

SWITCH
START

USER FURNISHED

.71"
(18)

1.57"
(39.9)

2.40"
(61)

All dimensions nominal unless otherwise specified.

90 V CLUTCH
NEUTRAL
120 VAC
50/60 Hz
HOT

Connection diagram
for operating clutch/brake
simultaneously.

OCTAL SOCKET

90 V BRAKE

SWITCH
USER FURNISHED

266

Warner Electric (800-234-3369)

On-Off Controls

CBC-802
Plug-in Octal Socket Power Supplies

Specifications
CBC-802
Part No.
Input
Output
Status Indicator
Circuit Protection
Ambient
Temperature
Leakage Current
Max. Cycle Rate
Switching

CBC-802
PLC compatible
The CBC-802 is a power supply with
solid state circuits for load switching.
A brake and clutch may be operated
separatelyor, two brakes or two
clutches, one unit on at a time. The
CBC-802 mounts on an octal socket
(purchased separately), and the wiring
connections are made at the socket
terminals. Octal socket sold separately,
refer to mounting specifications for
part number.

6002-448-001
120 VAC, 50/60 Hz
90 VDC, 0.5 A max.
Red LED indicates brake energized. Green LED indicates clutch energized.
Fused 0.5 Amps, 250 V
-20 to 113F (-29 to 45C)
500 uA max. for solid state switches
Limited by the clutch or brake, variable with application
Momentary contact, maintained contact, or solid state open collector logic
Minimum contact rating 20 VDC resistive, 0.01 Amps
Minimum input pulse1 millisecond
Externally adjusted potentiometer sets overlap between clutch and brake
from 0 to 130 MS.
Two versions of octal socket are available:
6001-101-001 foot mount
6001-101-002 DIN rail mount

Adjustments
Mounting:

Connection Diagram

Plug-in power supply with solid state

switching circuitsincreases switch
service life
Adjustable time delay for controlling
clutch/brake overlap
Internally fused for overload protection

90 V BRAKE
NEUTRAL

90 V BRAKE

120 VAC
50/60 Hz

OCTAL SOCKET

HOT

STOP
SWITCH
USER FURNISHED

DIN rail mountable

LED output indicators

Dimensions
1.437"

3.562"

OCTAL SOCKET

.70"
(17.8)

1.57"
(39.9)

2.39"
(60.7)

3.75"

DIN RAIL MOUNT SOCKET

.71"
(18)

.062"

1.57"
(39.9)

2.40"
(61)

STD. OCTAL KEYED PLUG

All dimensions nominal unless otherwise specified.

Warner Electric (800-234-3369)

267

CBC-400

On-Off Controls

Panel Mounted Control

CBC-400 series
Dual channel controls
The CBC-400 series is a basic on-off
control which supplies 24 or 90 VDC
for electric clutch/brake operation.
They offer optically isolated switching
inputs for start, stop, and emergency
stop (E-stop). These controls can be set
up to operate the two outputs alternately
(single) or simultaneously (dual). Refer to
the Appendix page 282 for additional
setup and switching information.

24 or 90 Volt DC output
Auxiliary 12V supply
Fast coil suppression
Single or dual channel operation
Optically isolated input switching

Specifications
Part No.
Input Voltage
Output Voltage
Output Current
Auxiliary
Supply
Circuit
Protection
Ambient
Temperature
Status Indicators
Adjustments
Inputs

Enclosure (Optional)

CBC-400-90

CBC-400-24

6006-448-003
120 VAC
90 VDC
1 Amp/Channel
2 Amps Total

6006-448-002
24-30 VAC
24 VDC
5 Amps/Channel
5 Amps Total

12 VDC 250 mA
Fused 2.5 Amp, 250 V fast-blo

Fused 6.3 Amp, 250 V fast-blo

+32 to 122F (0 to 50C)

Red LED indicates channel is energized.
Jumper for single or dual operation. See appendix on page 282 for explanation.
3 Optically isolated, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and
Channel 2 override (applies full voltage to channel 1 output).

Lift off hinge

Quick-release latches
Conforms to NEMA Type 13
European Standard IEC 529, IP65
Part No.
Size

Connection Diagram
POWER/OUTPUT

SWITCHING
(CHANNEL 2 LED)

(CHANNEL 1 LED)

CHANNEL 2 +
INPUT
(10-30 VDC)

CHANNEL 1 +
INPUT
(10-30 VDC)

CHANNEL 2 +
OVERRIDE
(10-30 VDC)

AUXILIARY +
SUPPLY
+12 VDC,
250 mA

CHANNEL 2
(CLUTCH OR BRAKE)

CHANNEL 1
(CLUTCH OR BRAKE)

NEUTRAL

HOT

J1
Single

Dual

N/C

6042-101-004
8"H x 6"W x 4"D
(203.2 x 152.4 x 101.6 mm)

Dimensions
6.40"
6.00"

.20"
1.25"

1.75"
CBC-400-90
120 VAC
CBC-400-24
24-30 VAC

3.90"

.10" R

0.90"

CBC-400
WARNER ELECTRIC

All dimensions nominal unless otherwise specified.

1.40"
1.15"

268

Warner Electric (800-234-3369)

On-Off Controls

CBC-450
Panel Mounted Control

CBC-450 series
Dual channel control
with transformer for
variable input voltage

Enclosure (Optional)

The CBC-450 series is a basic on-off

control which supplies 24 or 90 VDC
for electric clutch/brake operation. They
offer optically isolated switching inputs
for start, stop, and emergency stop (Estop). These controls can be set up to
operate the two outputs, alternately
(single) or simultaneously (dual). Refer
to the Appendix page 282 for additional
setup and switching information. The
CBC-450 series has a power transformer which will operate with a 120,
220, 240, 380 or 480 VAC input.

Lift off hinge

Quick-release latches
Conforms to NEMA Type 13
European Standard IEC 529, IP65

Fast coil suppression

24 or 90 Volt DC output

Single or dual channel operation

Auxiliary 12V supply

Optically isolated switching

Auxiliary
Supply
Circuit
Protection
Ambient
Temperature
Status Indicators
Adjustments
Inputs

6006-101-007
6"H x 6"W x 6"D
(152.4 x 152.4 x 152.4 mm)

Dimensions

Specifications
Part No.
Input Voltage
Output Voltage
Output Current

Part No.
Size

CBC-450-90

CBC-450-24

6006-448-006
120/220/240/380/480 VAC
90 VDC
1 Amp/Channel
1.2 Amps Total

6006-448-005
24 VDC
4 Amps/Channel
4 Amps Total

4.08"
3.90"
4.50"

12 VDC 250 mA
Fused 1.5 Amp

Fused 5 Amp

+32 to 122F (0 to 50C)

Red LED indicates channel is energized.
Jumper for single or dual operation. See appendix on page 282 for explanation.
3 Optically isolated, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and
Channel 2 override (E-stop).

4.60"

Connection Diagram
AC INPUT
480
VAC
380
VAC
240
VAC
220
VAC
120
VAC
0 VAC

1
2
3
4
5
6

SWITCHING

OUTPUT
(CHANNEL 2 LED)

(CHANNEL 1 LED)

CHANNEL 1 +
INPUT
(10-30 VDC) -

CHANNEL 2 +
OVERRIDE
(10-30 VDC) -

CHANNEL 2 +
INPUT
(10-30 VDC) -

AUXILIARY +
SUPPLY
12 VDC,
250 mA

J1
Single

Dual

CONNECT NEUTRAL
TO TERMINAL 6 AND HOT
TO CORRESPONDING
AC INPUT VOLTAGE.

CHANNEL 2
(CLUTCH OR BRAKE)

4.72"

CHANNEL 1
(CLUTCH OR BRAKE)

N/C (DO NOT USE)

2.85"
3.50"

CBC-450
WARNER ELECTRIC

All dimensions nominal unless otherwise specified.

Warner Electric (800-234-3369)

269

MCS-103-1

Adjustable Torque Controls

Adjustable Torque Control

Torque control for one 90 VDC
clutch or brake

The MCS-103-1 is an enclosed control

complete with a cover and mounting
provisions. A brake and clutch may be
operated separately with this control
or up to four units, two at a time. The
external wiring is connected to the
terminal strip located behind the cover.

Operates up to four units, two

on at a time
Easy-to-install. Compact.
120 VAC input
Convenient terminal strip
behind an easy-to-remove
cover

Can be used with electrically

released brakes

Dimensions

Specifications

.50" CONDUIT SIZE

BOTH SIDES

MCS-103-1
Part No.
Input
Output

2.75"
1.00"

6010-448-002
120 VAC, 50/60 Hz
1.25 Amp
90 V full wave rectified for one unit and adjustable from
0-90 volts full wave rectified for second unit
Fused 1.5 Amp, 250 V

.50"

.19" DIA.
MTG. HOLES (4)

4.38"

Circuit Protection
Ambient
Temperature
Maximum Cycle Rate
Mounting
External Switches
(User furnished)

3.00"

-20 to 113F (-29 to 45C)

Limited by the clutch or brake and will vary with application.
Mounting centers 5-1/2" wide, 3" high. Knockouts for 1/2" conduit
Double pole, double throw maintained contact. Minimum contact
rating: 10 Amp, 28 VDC resistive or 10 Amp, 120 VAC inductive.
Contact ratings given will operate all Warner Electric brake and clutch
units. However, switches with ratings less than those given may be
used with fractional horsepower units provided the rating is equal to or
greater than the coil current.

.69"

2.75"

.56"

5.50"
6.63"

All dimensions nominal unless otherwise specified.

Connection Diagrams
1

(NEUT)

(HOT)

120 VAC
50/60 Hz
(HOT)

2
(USER FURNISHED)

SWITCH

STOP

Energize K1,
Brake released
Energize K1 & K2,
Softstop Brake
Full Brake On as shown

(NEUT)

120 VAC
50/60 Hz

120 VAC
50/60 Hz

(USER FURNISHED)
SWITCH

+90V

+90V

+90V

+ADJ.
VOLTAGE

ADJ.
VOLTAGE

ADJ. OUTPUT

+ CLUTCH

START

5
CLUTCH

6
TORQUE CONTROL
90 VOLT UNIT

6
ELECTRICALLY
RELEASED BRAKE

+ BRAKE

5
RHEOSTAT
1000
50W
6010-101-002
(not included)
K2

K1

ELECTRICALLY
RELEASED
BRAKE

90 VOLT UNIT

Normal Clutch/Brake Operation

(One unit on at a time)

270

Clutch/Electrically Released
Brake Operation
(Both units on at a time)

Soft Stop for

Electrically Released Brake

Warner Electric (800-234-3369)

Adjustable Torque Controls

MCS-153

The MCS-153 control is designed to provide

variable torque capability for 6 volt clutches and
brakes. This control includes a transformer
which accepts several input voltages.

Connection Diagrams
MCS-153
9

8
7

120 VAC
50/60 Hz

OR

220/240 VAC
50/60 Hz

5
BRAKE

4
3

MCS-153 series
Torque control for one unit
One channel voltage is adjustable, the other channel is non-adjustable. With a
clutch and brake connected to the control, only one device can be energized
at a time. Output switching is supplied by customer through relay contacts.

CLUTCH
ADJUSTABLE

CUSTOMER'S
SWITCH

1
*JUMPER

Dimensions
MCS-153
.15" R TYP.
(3.8)

Specifications
MCS-153
-1
Part No.
Input
Output
Clutch
Brake
Current
Circuit
Protection
Fused
Ambient
Temperature
Max. Cycle
Rate

6012-448-001
120 VAC, 50-60 Hz or 220/240 VAC, 50-60 Hz
0.5 to 6 VDC
6 VDC
6 Amps
5 Amp
250 V
Fast-Act

6.50"
(165)
5.00"
(127)

.31" TYP.
(7.9)

.75" (19)

-20 to 113F (-29 to 45C)

Limited by the clutch or brake; variable with application

Warner Electric (800-234-3369)

4.50" (114)

.25" (6.4)

5.00" (127)
4.25" (108) DEEP

271

CBC-200, CBC-300

Adjustable Torque Controls

Single or Dual Channel Adjustable Torque Control

The CBC-200 and CBC-300 Controls

provide single/dual torque control when
connected to any of Warner Electrics
90 volt clutches and brakes.

Common features
UL

and

Current monitored output maintains

consistent torque regardless of
variation in coil temperature.
Switch selection tunes control to
exactly match power requirements
and operating characteristics of each
clutch or brake.
Individual torque adjust allows preset
maximum torque tailored to application requirements.

The CBC-200 is a dual channel control

with one adjustable current and one
fixed voltage.

The CBC-300 has two adjustable

current channels.

CBC-200

Torque limiting protects machine

components from damage.
Can be used with electrically released
brakes.

Dimensions
2.250" .010"
(57.2 .254) 1.095"

.620"
(15.7)
REF.

CBC-300
Dual channel/Dual channel
torque adjust

Specifications

Short circuit protection, line to line.

2.500"
(63.5)
NOM.
1.183"
(46.1)
NOM.

CBC-200
Dual channel/Single channel
torque adjust

(27.8)
REF.

Part No.
Input Power
Output
Ambient
Temperature
Circuit
Protection
Current Adjust
(via front panel
potentiometers)
Status
indicators

5.187"
(131.7 .508)

Internal
Adjustments

6.500"
(165.1)
NOM.
.020"

2.063"
(52.4)
NOM.

External
Switching
.180"
(.46) DIA.
MTG. HOLE

4.460"
(113.3)
NOM.

Single adjustable channel

TB1

1.345" .020"
(34.2 .508)

1.750" .010"
(44.5 .254)

CH-2

CBC-300 IS
ADJUSTABLE BOTH
CHANNELS.

H
N
OR

CBC-200 IS FIXED
VOLTAGE CHANNEL 2
SW1

G
H
N

272

CH-1

G
120
VAC
50/60 Hz

Dual adjustable channels

POWERgreen LED indicates A.C. power is applied to the

control. SHORTred LED indicates a short circuit condition exists on one
or both outputs.
Set DIP switches SW1 and SW2 to suit the current draw of the connected
connected clutch/brake coil:
Switch Range
1
2
3
4
5
Max Current
Draw (mA)
60
175
245
305
533
Mechanical or electromechanicalcustomer supplied:
1 Amp, 125 V minimum rating
Solid-state, NPN isolated transistorcustomer supplied:
2 Amp, J250 V minimum rating. Maximum off state leakage current <1 mA

Connection Diagram
.750" .020"
(19.1 .508)

CBC-300

6011-448-001
6021-448-001
120 VAC +10% -15%, 50/60 Hz, single phase, 215 VA max.
Pulse-width modulated full wave rectified D.C. Constant current,
switch selectable ranges, 0-90 volt
+32F to +113F (0C to 45C) with plastic cover installed
+32F to +150F (0C to 66C) with plastic cover removed
Internal line to line short circuit protection
Optional customer supplied fusing on A.C. line, 1.5 Amps, 250 VAC.
Fast-acting fuse recommended

SW2

ADJUSTABLE
VOLTAGE CHANNEL 1

1-1/2 A

Warner Electric (800-234-3369)

Adjustable Torque Controls

CBC-500
Panel Mounted
CBC-500 series
Dual torque adjustable
power supplies
The CBC-500 series is a dual channel adjustable voltage control with optically
isolated input switching for 24 and 90 volt
electric clutches and brakes. These controls
can be set up to energize the two outputs
alternately (single) or simultaneously (dual).
Refer to the Appendix page 282 for
additional setup and switching information.

Dual adjustable channels

Optically isolated input switching
Single or dual channel operation

Specifications
Part No.
Input Voltage
Output Voltage
Output Current
Auxiliary
Supply
Circuit
Protection
Ambient
Temperature
Status
Indicators
Adjustments

Auxiliary 12V supply

Can be used with electrically
released brakes

CBC-500-90

CBC-500-24

6024-448-003
120 VAC
0-90 VDC
1 Amp/Channel
2 Amps Total

6024-448-002
24-30 VAC
0-24 VDC
5 Amps/Channel
5 Amps Total

12 VDC 250 mA
Fused
2.5 Amp, 250 V Fast-blo

12 VDC 250 mA
Fused
6.3 Amp, 250 V Fast-blo

Enclosure (Optional)

+32 to 122F (0 to 50C)

Red LED indicates channel is energized.
Two potentiometers for voltage adjustment of channel 1 and channel 2 output
from 0 to full rated voltage. Frequency adjustment from 60 to 400 Hz to reduce
clutch/brake Hum associated with machine frequencies. Jumper for single or
dual operation. See appendix on page 282 for explanation.
3 Optically coupled, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and
Channel 2 override (applies full voltage to channel 1 output)

Inputs:

Lift off hinge

Quick-release latches
Conforms to NEMA Type 13
European Standard IEC 529, IP65
Part No.
Size

Connection Diagram
SWITCHING

POWER/OUTPUT
(CHANNEL 2 LED)

(CHANNEL 1 LED)

CHANNEL 2 INPUT +
(10-30 VDC)
-

CHANNEL 1 INPUT +
(10-30 VDC)
-

CHANNEL 2 OVERRIDE INPUT

(10-30 VDC)
AUXILIARY
SUPPLY
12 VDC, 250 mA

6042-101-004
8"H x 6"W x 4"D
(203.2 x 152.4 x 101.6 mm)

(CHANNEL 2
ADJUST)

(CHANNEL 1
ADJUST)

4
FREQUENCY
ADJUST

J2
J1

Dual
Single

3
2
1

CHANNEL 2
(CLUTCH OR
BRAKE)
CHANNEL 1
(CLUTCH OR
BRAKE)

Dimensions
6.40"
0.20"

6.00"

N/C (DO NOT USE)

CBC-500-90
120 VAC
CBC-500-24
24-30 VAC

1.75"
3.90"

CBC-500
WARNER ELECTRIC

0.90"

All dimensions nominal unless otherwise specified.

1.40"
1.15"

Warner Electric (800-234-3369)

273

CBC-550

Adjustable Torque Controls

Panel Mounted
CBC-550 series
Dual adjustable with power transformer
The CBC-550 series is a dual channel adjustable voltage control with optically
coupled switching for 24 and 90 volt electric
clutches and brakes. These controls can be
set up to energize the two outputs alternately (single) or simultaneously (dual). Refer
to the Appendix page 282 for additional
setup and switching information.
The CBC-550 series has a power
transformer which will operate with a 120,
220, 240, 380, or 480 VAC input.

Dual adjustable channels

Optically isolated input switching
Single or dual channel operation
Can be used with electrically
released brakes

Enclosure (Optional)

Specifications
Part No.
Input Voltage
Output Voltage
Output Current
Auxiliary
Supply
Circuit
Protection
Ambient
Temperature
Status
Indicators
Adjustments

Inputs

274

CBC-550-90

CBC-550-24

6024-448-006
120/220/240/380/480 VAC
0-90 VDC
1 Amp/Channel
1.2 Amps Total

6024-448-005

12 VDC 250 mA
Fused
1.5 Amp, 250 V fast-blo

12 VDC 250 mA
Fused
5 Amp, 250 V fast-blo

0-24 VDC
4 Amps/Channel
4 Amps Total

+32 to 122F (0 to 50C)

Lift off hinge

Red LED indicates channel is energized.
Two potentiometers for voltage adjustment of channel 1 and channel 2 output
from 0 to full rated voltage. Frequency adjustment from 60 to 400 Hz to reduce
clutch/brake Hum associated with machine frequencies. Jumper for single or
dual operation. See appendix on page 282 for explanation.
3 Optically coupled, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and
Channel 2 override (applies full voltage to channel 1 output)

Quick-release latches
Conforms to NEMA Type 13
European Standard IEC 529, IP65
Part No.
Size

6006-101-007
6"H x 6"W x 6"D
(152.4 x 152.4 x 152.4 mm)

Warner Electric (800-234-3369)

Adjustable Torque Controls

CBC-550
Panel Mounted

Dimensions
4.60"

4.08"
3.90"
4.72"

4.50"

2.85"
3.50"

Connection Diagram

AC INPUT
480
VAC

380
VAC

240
VAC

220
VAC

120
VAC
0 VAC

5
6

SWITCHING

OUTPUT

CHANNEL 2
INPUT
(10-30 VDC)

CHANNEL 1
INPUT
(10-30 VDC)

CHANNEL 2
OVERRIDE
(10-30 VDC)

AUXILIARY
+
SUPPLY
12 VDC,
250 mA

CONNECT NEUTRAL
TO TERMINAL 6 AND HOT
TO CORRESPONDING
AC INPUT VOLTAGE.

7
8

(CHANNEL 2 LED)

(CHANNEL 1 LED)

(CHANNEL 2
ADJUST)

(CHANNEL 1
ADJUST)

4
FREQUENCY
ADJUST

J2

Dual

J1

Single

CHANNEL 2
(CLUTCH OR BRAKE)

CHANNEL 1
(CLUTCH OR BRAKE)

N/C (DO NOT USE)

CBC-550
WARNER ELECTRIC

All dimensions nominal unless otherwise specified.

Warner Electric (800-234-3369)

275

CBC-1825R

Adjustable Torque Controls

Panel Mounted

CBC-1825R series

Connection Diagram

The CBC-1825R is designed to provide

consistent and repeatable acceleration
and deceleration when used with Warner
Electric 90 VDC clutches and brakes.
Current to each channel is introduced
along an adjustable time ramp and
monitored continuously. Adjustments
include initial pull-in pulse, hold level,
maximum torque, and ramp time. LEDs
are provided on the circuit board to
indicate power is applied to the clutch or
brake unit.

HOLD LEVEL SET-UP SWITCH

(Up: Normal, Down: Set-Up)
CLUTCH
SWITCH

CLUTCH LED
BRAKE LED
SHORT CIRCUIT LED

SELECT

OUTPUT
INHIBIT

COMMON

+12 VDC

OPEN:
CLUTCH
CLOSED
BRAKE

7
BRAKE

Note: It is recommended that the auto-gap

springs be removed from the clutch and brake
for successful accel-decel application.

5
CLUTCH

4
3
2

Specifications

120 VAC

CBC-1825R
Part No.
Input Voltage
Output Current
Auxiliary Supply
Circuit Protection
Status Indicators
Ambient Temperature
Switching

1825-448-001
120 VAC, 50/60 Hz, 100 VA maximum
Current driven PWM, compatible with 90 VDC clutch/brake
(switch selectable current output)
12 VDC 250 mA
Input Fused 1.5 Amp, 250 V fast-blo
clutch and brake outputs are short circuit protected
Clutch and brake LEDs indicate output is energized
Short circuit LED indicates a fault
0 to 122F (-18 to 50C)
Contact rating: 15 mA @ 15 V, open collector NPN 2mA maximum
allowable leakage current and 2 V maximum saturation voltage

Dimensions
4.50"
(114)

5.00"
(127)

F
U
S
E

CLUTCH
INITIAL
PULSE
CLUTCH
RAMP
TIME
CLUTCH
HOLD
LEVEL
CLUTCH
TORQUE
ADJUST
BRAKE
RAMP
TIME
BRAKE
HOLD
LEVEL
BRAKE
TORQUE
ADJUST
BRAKE
INITIAL
PULSE

FRONT VIEW

Set-up
0.25"
(6.4)

0.31" TYP.
(7.9)

6.50"
(165)

4.25"
(108)

TOP VIEW

276

Torque
Adjustment
Ramp Time
Adjustment

5.00"
(127)

5.00"
(127)

Current

Initial Pulse
Adjustment

Hold Level
Adjustment

0.15"R TYP.
(3.8)

0.75"
(19)

BACK VIEW

Time

All dimensions nominal unless

otherwise specified.

Warner Electric (800-234-3369)

Overexcitation Controls

CBC-700
General Purpose OEX Control

CBC-700 series
Simple, compact, high performance OEX
control for either 90 or 24 VDC clutches
and brakes. OEX spike duration and
anti-overlap times delay are adjustable.
Two optically isolated inputs.

High performance
Switch selectable OEX duration
Force decay suppression with
adjustable anti-overlap time delay
Compact, flexible mounting
Models for 24 or 90 volt clutches
and brakes
Cycle rate limited by clutch/brake

Specifications

Enclosure (Optional)

Part No.
Input
Output Voltages
Steady State
Overexcitation
Output Current
(Per channel
alternately)
OEX Pulse
Duration
Inputs
Ambient
Temperature
Range
Maximum Off
State Leakage
Circuit
Protection
Auxiliary Supply

Lift off hinge

Quick-release latches
Conforms to NEMA Type 13
European Standard IEC 529, IP65
Part No.
Size

6042-101-004
8"H x 6"W x 4"D
(203.2 x 152.4 x 101.6 mm)

Connection Diagram
TYPICAL 3 WIRE
SWITCHING
CONFIGURATION

HOT

NEUTRAL

AUXILIARY +
SUPPLY
(+12V)

BRAKE INPUT +
(10-30VDC)

CLUTCH INPUT +
(10-30VDC)

CBC-700-90

CBC-700-24

6042-448-003
120 VAC, 50/60 Hz

6042-448-002
24-28 VAC, 50/60 Hz

90 VDC
340 VDC

24 VDC
105 VDC

.5 Amps

3.5 Amps

Adjustable through logic board dip switches

(see service manual)
Two-optically isolated (10-30 VDC)
0F to 140F (-18C to +60C)

<2 mA (inputs)
2.5A Slo-Blo (5 x 20 mm)
12 VDC, 250 mA maximum

5A Slo-Blo (5 x 20 mm)

Dimensions
120 VAC
50/60 Hz

.50" (12.7)

5.00" (12.70)

4
CR

6
SW

3.25"
(82.5)
4.65"
(118.1)

8
9

BK

10
.50" (12.7)
11
CL
NOTE: CR, SW user furnished switch
options for use with control.
CR normally open relay contact
SW normally open push button switch

Warner Electric (800-234-3369)

All dimensions nominal

unless otherwise specified.

.95" (24.1)

.125" (3.2)R
TYP.

277

CBC-750

Overexcitation Controls

Rapid Acceleration/Deceleration

CBC-750 series
Dual channel, current based
OEX with switching logic
Warner Electrics CBC-750 series of
Constant Current Overexcitation
Clutch/Brake Controls are solid-state
electronic controls designed to increase
the cycle rate capabilities and accuracies
of electromagnetic clutches and brakes.
The controls accomplish this by sending a
momentary high voltage overexcitation
spike to the clutch and/or brake magnetic
coil to build a high density magnetic flux
field almost instantaneously. By using
overexcitation, the response time is
reduced as dramatically as performance
is increased. For example, the current
build up time of a 5 inch, 6 volt magnet is
reduced from 84 milliseconds to 2
milliseconds.
The CBC-750 user selects either 120,
220 or 240 VAC operation at the time of
installation. Models for 6 volt, 24 volt, or
90 volt clutches and brakes are available.

Shown with optional

cover, part number
6041-101-004

LED indicators on the faceplate of each

control tell the user the status of input
signals, output activation and any auxiliary
inputs. A reset switch resets the output
should a short be detected. Remote
torque adjust potentiometer inputs are
also provided. Appropriate current range
for each size clutch or brake is selected
by a dip switch. Constant current for
each level is assured by the controls
design.

Maintains torque at preset levels

regardless of temperature variations
Automatically controls OEX pulse
duration for optimum response without
overheating coils
Automatically prevents clutch and brake
overlap
Configurable as an analog follower
control through remote top input
Integral switching logic through auxiliary,
inhibit and override inputs

Specifications
CBC-750-6

High performance OEX control

Constant current output capability
Models for 6, 24, and 90 V clutches
and brakes
Outputs short circuit protected.
AC/DC optically isolated inputs
Transformer isolation
Remote torque potentiometer
capability
Input/Output inhibit functions
Switch selectable OEX function
Automatic CH1/CH2 anit-overlap
feature
Heavy duty suppression circuits
Selectable output current ranges

Part No.
Input Power
Control Inputs

Clutch/brake Output
Steady State Output
Current controlled
Current Rise Time
Current Fall Time
Overexcitation Voltage
Overexcitation Time
Anti-overlap Time
Power Supply Output
Auxiliary Indicator
Outputs
Circuit Protection
Fusing
AC Input Line
OEX Supply

CBC-750-24

CBC-750-90

6041-448-001
6041-448-002
6041-448-003
120/220/240 VAC, 10%, 50/60 Hz, 350 VA (switch selectable)
Opto-isolated 10-30 VDC @ 10-35 mA nominal sinking or sourcing, or
24 VAC (50/60Hz) @ 22 mA nominal, or
120 VAC (50/60 Hz) @ 20 mA nominal

.910 to 4.34 A max.

.227 to 1.175 A max.
.060-.310 A max.
Dependent on clutch/brake size
Depending on clutch/brake size
75 VDC nom.
240 VDC nom.
450 VDC nom.
Automatic adjustment by control feedback
Automatic adjustment by control feedback
12 VDC, 0.6 VDC, 250 mA max.
Opto-isolated NPN transistors
24 VDC maximum, 20 mA max., reverse polarity protected
Internal short circuit protection on each output channel.
2 Amp, 250 V Slo-Blo
10 Amp, 32 V Slo-Blo

5 Amp, 250 V Slo-Blo

1 Amp, 250 V Slo-Blo

Remote status indicators inputs

and outputs

278

Warner Electric (800-234-3369)

Overexcitation Controls

CBC-750
Rapid Acceleration/Deceleration

Seven optically isolated inputs accept 1030V A.C./D.C. (TB2) or 120 VAC (TB3),
configured through set-up switches

Connection Diagram
Minimum Connection Diagram using DC inputs.
1
2

1. Channel 2 Input

2. Channel 2 Input Inhibit

(disregards channel 2 input signal)

TB5

3. Auxiliary Input
1

4. Channel 1 Input

10-30 VDC
CONNECTION

5. Channel 1 Input Inhibit

(disregards channel 1 input signal)

TB6

TB2

CR

6
7
8

AUXILIARY
SUPPLY
12 VDC

CHANNEL1
OPTIONAL
REMOTE
TORQUE
POTENTIOMETER

CHANNEL 2
OPTIONAL
REMOTE
TORQUE
POTENTIOMETER

CHANNEL 1
(CLUTCH OR BRAKE)

2
CHANNEL 2
(CLUTCH OR BRAKE)

4
5

120/220/240 VAC
50/60 Hz

4
5
6

6. Output Inhibit
(deactivates both output channels)
7. Channel 2 Override
(applies full voltage to channel 1
output)

TB1
COMMON
CONNECTIONS

NOTE: Q, CR user furnished switch

options for use with control.
Q NPN transistor
CR normally open relay contact

Dimensions

14.01" (355.85)
13.00" (330.20)

5.69" (144.53)

11.50" (292.10)

9.77"
(244.16)

7.50"
(190.50)

9.56"
4.78" (242.82)
(121.41)

1.25" (31.75)
3.00"
(76.20)

2.69"
(68.33)
.218" (5.54) DIA.
MTG. HOLES (4)

3.16"
(80.26)
10.75"
(273.05)

.88" (22.35) DIA.

CONDUIT ENTRANCE (3)

All dimensions nominal unless otherwise specified.

3.09"
(78.49)

1.12" (28.45) DIA.

Setup Switches
SW1: AC Voltage selection switch on
terminal board inside control unit

SW8
Channel 2 current range selector
(settings in diagram below)

SW7
Channel 1 current range selector
(settings in diagram below)
SW6
Channel 2 OEX
enable ( )
disable ( )

SW8

SW7

SW10
Channel 1
input invert
( )
( )

Max. Current Output

(SW7 & SW8 settings)

SW6
SW5

Nominal
Voltage
1
6
0.910
24
0.227
90

0.060

SW10

2
2.35
0.641

3
3.183
0.881

4
3.760
0.940

5
4.340
1.175

0.176

0.256

0.282

0.310

Warner Electric (800-234-3369)

SW3

SW2
SW11

SW4

All switches are in the down ( ) position from factory

Channel 1
Torque Adjust
(0-Full Voltage)
Channel 2
Torque Adjust
(0-Full Voltage)

SW3
Level/pulse
selector
level ( )
pulse ( )

SW5
Channel 1 OEX
enable ( ) / disable ( )
SW2
Channel 1 local ( )
or remote ( )
torque adjust
SW4
Channel 2 local ( )
or remote ( )
torque adjust
SW11
Auxiliary input selector
Channel 1 ( )
Channel 2 ( )

279

CBC-1000

Closed Loop Position Control

System Accuracy
CBC-1000
Position-loop control with error
correction compensation
Warner Electrics CBC-1000 is a closedloop positioning control with error
compensation designed for industrial
clutch/brake applications. The position
loop is closed through encoder feedback
which generates pulses proportional to
load motion. The CBC-1000 uses this
feedback to determine the optimum
brake actuation point. The control can be
programmed to operate in one of two
distinct modes: absolute or incremental.
The CBC-1000 includes eight solid state
control outputs, a batch counter and a
serial communications interface.
The CBC-1000 system consists of four
key elements: the CBC-1000, a
clutch/brake, a clutch/brake control, and
an encoder. Nearly any electric
clutch/brake size and configuration can
be used. The clutch/brake control should
have solid-state compatibility. Simple onoff, soft start/stop, and overexcitation
controls may all be utilized based on the
desired velocity profile.

Accessories
Description

Part Number

Encoder Cable (Accessory)

100 PPR Encoder w/10' cable
250 PPR Encoder w/10' cable
600 PPR Encoder w/10' cable
1200 PPR Encoder w/10' cable
2500 PPR Encoder w/10' cable
5000 PPR Encoder w/10' cable
(PPRPulse Per Revolution)

6060-101-001
6060-101-010
6060-101-025
6060-101-060
6060-101-120
6060-101-250
6060-101-500

Serial Interface Module

Specifications
Part No.

6060-448-001

Input Power
Auxiliary Supply
Main Counter
Range
Reset Input
Count Rate
Batch Counter
Range
Reset
Signal A and B Inputs
Input Frequency
Input High Level
Input Low Level
Control Inputs
Input Frequency
Input Type
Input Logic
Input High Level
Input Low Level
Input Current
Display
Decades
Decimal Point

100 to 130 VAC, 50/60 Hz, 20VA (200 to 260 VAC selectable)
12 VDC @ 175 mA Used for powering encoder, etc.

Program Security
Control Outputs
Type
Serial Interface
Type
Baud Rate
Parity
Data
Diagnostics
Mechanical
Enclosure
Weight
Environmental
Operating Temp.
Storage Temp.
Ambient Humidity

6 Decades
External and front panel
(20 kHz external input frequency)
6 Decades
Through front panel only
D.C., 20 kHz quadrature max.
3.25 VDC min.
1.75 VDC max.
D.C. to 20 Hz max. each input
Single ended, current sinking
Both Edge and Level sensitive as defined by input use
10 VDC min. to 20 VDC max.
0 VDC min. to 2 VDC max.
2.5 mA steady state
7 Decade, 0.6" red LED
User programmable
Range: xxx.xxx to xxxxxx
Program LOCK of lines 1 - 33
8 Solid State 100 mA sink max., 24 VDC max.
RS-422A/485 compatible
Selectable: 300, 600, 1200, 2400
Selectable: None, Odd, Even
ASCII
Nine Self-Test Diagnostics
Aluminum extrusion with molded VALOX bezel.
2.5 lbs.
0 to +50C (32 to 122F)
-18 to 85C (0 to 186F)
90% and noncondensing

Performs the necessary voltage level

conversions to interface the RS-422A/485
output of the CBC-1000 to RS-232C
equipment.
Part Number:

280

6060-101-232

Warner Electric (800-234-3369)

Closed Loop Position Control

CBC-1000
CBC-1000 Application Procedure

1. Select the proper clutch/brake

Determine torque and inertia
requirements

3. Select clutch/brake power supply

Use CBC-700 overexcitation control
for best accuracy

Calculate heat dissipation for required

cycle rate

Use CBC-500/550 for soft starting

and/or stopping

For best accuracy, mount

clutch/brake directly on nip or drive
shaft; avoid backlash

Brake autogap may have to be

removed for best accuracy

2. Select quadrature encoder

Select encoder PPR for desired
system resolution (i.e. inches/pulse,
degrees/pulse, etc.)
Determine input frequency; do not
exceed 20,000 pulses/sec.
Mount encoder directly to nip or drive
shaft for best accuracy

Timing Diagram

4. Plan system logic (switching

requirements)
Use absolute mode for indexing
applications such as conveyors and
turntables or cutoff applications
where close registration is required
Use incremental mode for cutoff
applications
Determine switching and relays
required for machine operation
5. Select serial interface module
if applicable.

Early Warning
Brake On
Point
Point
Velocity
(Speed)

Start
Point

Braking
Distance
Time
(Count)

Inputs:
(Active Low)

Start 10
Stop 1
0

Outputs:
(Momentary)
(Edge
Triggered)

Start 1
0

Early 1
Warning 0
Brake On 1
0

Zero Speed 1
0

Zero Speed + 1
Delay Time 1 0

Delay Time 1

Zero Speed + 1
Delay Time 2 0

Delay Time 2

Auxiliary Start 1
0

Batch Complete 1
0

Operation
Successful operation will require knowledge of the following definitions and their
relationships to the timing diagram.

Function Key Definitions

Count

1
COUNT

Move
Present

2
MOV PST

Early
Warning

3
E.W.

Batch

6
BATCH

Batch
Preset

7
BCH PST

Braking
Distance

8
BRK DIS

The actual move distance, in pulses or scaled into engineering units (inches, feet,
rotations, degrees, etc.) displayed dynamically.
The desired move distance in pulses or scaled into engineering units. This is
the value the opooerator enters to selecet a new move distance.
A distance prior to Move Preset at which the early warning output is activated.
Expressed as pulses or engineering units, this output can be used to accomplish
a soft brake (slow down), energize valves, etc.
A cumulative batch counter that can be dynamically displayed to show the
number of operations, cycles, etc. When this counter reaches the value
programmed by the Batch Preset (key 7) the Batch Complete Output is
activated. The batch counter can be manually or automatically reset.
A programmable batch counteractivates the batch complete output when the
value programmed has been reached by the batch (key 6)
The actual distance required to stop. This value is dynamically updated to
determine the brake actuation point. Factory default is 25 pulses or engineering
units which is only used for the first cycle after power-up. After the first cycle thje
CBC-1000 will tune to the particular brake being utilized. The amount of cycles
needed for tuning depends on how far the true braking distance value is from the
default of 25.

Warner Electric (800-234-3369)

281

Appendix
CBC-400/450/500/550 Single vs Dual Operation

The CBC 400 and 500 series controls allow

operation in either a single or dual mode.
The mode of operation is determined via
the position of a jumper on the main control
board.
The controls are shipped with the jumper in
the J1 or single mode position. A variety of
output logic can be accomplished via the
single/dual jumper position and whether the
control is wired to one input switching
device (2-wire mode) or two input switching
devices (3-wire mode). The following
diagrams show how each channel (output)
of the control can be either alternately or
simultaneously energized.

2-wire Switching Option

Controls switching terminal block
Channel 2
+

Input

Channel 1
+

Input

Switch 1
(shown open)

Jumper
Mode
J1Single
J2Dual

CBC-500/550

Auxiliary 12 VDC
Supply
+

Switch 1

Channel 1 Channel 2

Open
Closed
Open
Closed

Off
Powered
Powered
Off

Powered
Off
Powered
Off

Dual

J2
Jumper

J1

3-wire Switching Option

Controls switching terminal block

Single
Channel 2
+

Input

Channel 1
+

Input

Auxiliary 12 VDC
Supply
+

CBC-400/450
7

Dual

Single

J1
Switch 2
(shown open)

Jumper
Mode

Switch
1

Switch
2

J1Single

Closed
Open
Closed
Open

Open
Closed
Open
Closed

J2Dual

282

Switch 1
(shown open)

Channel
1

Channel
2

Latched On
Off
Off
Latched On
Off
Off
Latched On Latched On

Warner Electric (800-234-3369)

Questions and Answers

1. What transformers can be used with controls
requiring 24-30 VAC input?
Part
Number

Manufacturer

Primary

Secondary
24V @ 6 amps

Abbott

6B 12-160

115 VAC

Quality

6-K-119VBR

115/230 VAC

24V @ 8 amps

Signal

24-6

115 VAC

24V @ 6 amps

Signal

DP24-6

115/230 VAC

24V @ 6 amps

Triad

F-260-U

115 VAC

24V @ 6 amps

2. When a single clutch or brake is used with a

CBC-200 and no switch is used, a jumper wire
is required across terminals 5 & 6 to get output
at terminals 4 & 5.
4

7. Is the CBC-1000 a stand-alone control?

No. The CBC-1000 provides closed loop feedback for a
clutch/brake system. A common system will consist of four
components:
a Warner Electric brake and clutch
a Warner Electric power supply
an Encoder
a CBC-1000 position control
The application criteria will determine which clutch/brake and
which control will be appropriate selections.
8. Which of the controls would allow for the
independent operation of two clutches or
two brakes?
Four controls allow for completely independent operation of
two clutches or brakes. That is, that a clutch and brake can
both be on at once, both off at once, or one on and one off.
These controls are:
CBC-801-1 and CBC-801-2, MCS-103-1,
CBC-200, CBC-300

jumper wire
coil
3. What is the difference between a MCS-801 and
a CBC-801-1 or between a MCS-103 and a
MCS-103-1?
There is no performance difference between the
MCS-103 and MCS-103-1. There is no performance
difference between the MCS-801 and CBC-801-1. The
CBC-801-1 is roughly 1/4 shorter than the MCS-801. The
units wire and work exactly the same.
4. Which power supplies can be used with the
SF 1525HT and SFC 1525HT coil?
The SF and SFC 1525 High Torque clutch coils require .794
amps of current to provide full rated torque. The following
power supplies and controls will provide the needed power.
CBC-100
CBC-150
CBC-801
CBC-400

.8 amps
.8 amps
1.25 amps
1 amp

CBC-450
MCS-103-1
CBC-500
CBC-550

1 amp
1.25 amps
1 amp
1 amp

5. Can I use a CBC-160 with a variable frequency

drive and AC motor?
No. As the voltage to the drive is varied, the output to the
electrically released brake would also vary. This would cause
the brake to re-engage when it should be released.

The CBC-400/450 and CBC-500/550 allow for operation of

both channels on at once, both channels off at once or
cycling between channel one and two. However, in the bothon/both-off mode, you cannot also do independent single
channel operation.
9. Are there any controls that can be used to control
the torque of a 90 volt clutch or brake
via an analog signal input?
There are two options we offer, a special TCS-200 or a
Bronco drive (B169 or B161s) with a signal follower card.
These units can be configured to provide a variable torque
output for a clutch or brake based on an analog input signal.
Consult the factory for the best solution for your specific
application needs.
10. Which controls can be used with electrically
released brakes?
The CBC-160-1 and CBC-160-2 are designed specifically to
use with the conduit box of EM and EUM electrically
released brake designs. The CBC-160-1 and CBC-160-2
can also be used with ER and FB brake designs.
The MCS-103-1, CBC-200, CBC-300 and CBC-500/550
can all be used with ER, FB as well as UM-FBC, EM and
EUM-FBB and EM and EUM-MBFB designs.
The MCS 805-1 and MCS 805-2 are for use only with the
ER 1225 brakes. The ERS series brakes can be used with
the CBC-100 or CBC-801 power supplies.

6. Which power supplies offer a 12 VDC power source

that could be used to power auxiliary switch inputs
such as inductive or photoelectric sensors?
CBC-400, CBC-450, CBC-500,
CBC-550, CBC-700, CBC-750

Warner Electric (800-234-3369)

283

Ordering Information

Model
Part Number
Page
CBC-100-1 ..................................................................6003-448-101 ....................264
CBC-100-2 ..................................................................6003-448-103 ....................264
MCS-103-1 ..................................................................6010-448-002 ....................270
CBC-150-1 ..................................................................6004-448-001 ....................264
CBC-150-2 ..................................................................6004-448-002 ....................264
CBC-160-1 ..................................................................6013-448-001 ....................265
CBC-160-2 ..................................................................6013-448-002 ....................265
MCS-153-1 ..................................................................6012-448-001 ....................271
CBC-200 ......................................................................6011-448-002 ....................272
CBC-300 ......................................................................6021-448-001 ....................272
CBC-400-24 ................................................................6006-448-002 ....................268
CBC-400-90 ................................................................6006-448-003 ....................268
CBC-450-24 ................................................................6006-448-005 ....................269
CBC-450-90 ................................................................6006-448-006 ....................269
CBC-500-24 ................................................................6024-448-002 ....................273
CBC-500-90 ................................................................6024-448-003 ....................273
CBC-550-24 ................................................................6024-448-005 ....................274
CBC-550-90 ................................................................6024-448-006 ....................274
CBC-1825R ..................................................................1825-448-001 ....................276
CBC-700-24 ................................................................6042-448-002 ....................277
CBC-700-90 ................................................................6042-448-003 ....................277
CBC-700 Enclosure ......................................................6042-101-004 ....................277
CBC-750-6 ..................................................................6041-448-001 ....................278
CBC-750-24 ................................................................6041-448-002 ....................278
CBC-750-90 ................................................................6041-448-003 ....................278
CBC-801-1 ..................................................................6001-448-004 ....................266
CBC-801-2 ..................................................................6001-448-006 ....................266
Octal Socket, Foot Mount ............................................6001-101-001 ....................266
Octal Socket, DIN Rail Mount........................................6001-101-002 ....................266
CBC-802-2 ..................................................................6002-448-001 ....................267
CBC-1000 ....................................................................6060-448-001 ....................280
Serial Interface Module..................................................6060-101-232 ....................280
Encoders: 100 PPR ......................................................6060-101-010 ....................280
250 PPR ......................................................6060-101-025 ....................280
600 PPR ......................................................6060-101-060 ....................280
1200 PPR ....................................................6060-101-120 ....................280
Optional Enclosure: CBC-400, CBC-500, CBC-700 ....6042-101-004 ....................268
Optional Enclosure CBC-450, CBC-550 ......................6006-101-007 ....................269

284

Warner Electric (800-234-3369)