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MPC Small Applications

utomatically compensate for process interaction, measurable load disturbances and constraints using MPC function block.

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hanguyenac
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© © All Rights Reserved
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49 views27 pages

MPC Small Applications

utomatically compensate for process interaction, measurable load disturbances and constraints using MPC function block.

Uploaded by

hanguyenac
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Model Predictive Control

for small applications

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 1

MPC for Small Applications

Advantages of Model Predictive Control


Automatically compensate for process
interaction, measurable load disturbances and
constraints using MPC function block.
Difficult process dynamics may be effectively
addressed e.g. deadtime dominant
Allow production to be increased by
automatically adjusting throughput to maintain
a process at its input operating constraint.

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 2

MPC Small Applications

Multi
-variable Control Made Easy
Multi-variable
Example: Control loop with one
disturbance and one constraint

MPC
Traditional Approach
2006 Fisher-Rosemount Systems, Inc.
Slide 12 - 3

MPC Small Applications

Saving by Operating Closer to Product


Specification or Operating Limit

$$ Savings
Limit or
Spec
Target
Setpoint

Before

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 4

MPC

MPC Small Applications

Throughput May be Operating at Process


Input Limit or Operating Constraint
Production
Increase $$

MPC

Throughput
at limit
Operator
Setpoint

Throughput

Time

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 5

MPC Small Applications

MPC - Addressing Difficult Dynamics

MPC

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 6

Temperature
Process
(1X1)

MPC Small Applications

MPC --Addressing
Addressing Difficult Dynamics

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 7

MPC Small Applications

MPC --Addressing
Addressing Difficult Dynamics

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 8

MPC Small Applications

Automated process testing to identify


the process model

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 9

MPC Small Applications

Step Response Model

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 10

MPC Small Applications

Verification of identified model

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 11

MPC Small Applications

Testing of control using simulated environment

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 12

MPC Small Applications

Example Operator interface to MPC

Future Values
of control

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 13

MPC Small Applications

MPC Replacement for PID with Feedforward

MPC

Process
(2X1)
Measured
Disturbance

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 14

MPC Small Applications

MPC Replacement for PID with Feedforward

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 15

MPC Small Applications

MPC Replacement for PID Overrride

MPC

Process
(1X2)
Constraint
Unmeasured
Disturbance

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 16

MPC Small Applications

MPC Replacement for PID Overrride

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 17

MPC Small Applications

Addressing Process Interaction

MPC

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 18

Process
(2X2)

MPC Small Applications

Addressing Process Interaction

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 19

MPC Small Applications

Addressing Process Interaction

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 20

MPC Small Applications

Layering MPC on Existing Strategy


MPC
RCAS_OUT

MPC
AI

PID

RCAS_IN

AO

Process
(1X1)

Unmeasured
Disturbance

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 21

MPC Small Applications

Exposing RCAS_IN & RCAS_OUT


Right click on the
control or AO
block to expose
the RCAS_IN as
an Input
parameter and
RCAS_OUT as an
Output parameter.

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 22

MPC Small Applications

Layering MPC on an Existing Strategy

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 23

MPC Small Applications

Example - Long
-tube Rising Film
Long-tube
Evaporator

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 24

Feed enters the bottom


of the heating tubes and
as it heats, steam begins
to form.

Usually there must be a


rather high temperature
difference between the
heating and boiling sides

Extensively used for


food, pharmaceutical,
and many industrial
applications.
MPC Small Applications

Evaporator Products Solids Control With


Temperature and pressure Constraints

Traditional Strategy - 3 PIDs


and Control Selector Blocks
2006 Fisher-Rosemount Systems, Inc.
Slide 12 - 25

Predict
Strategy - 1
MPC Block
MPC Small Applications

Installation Experience

5 Evaporator units commissioned to-date using


DeltaV Predict

Much faster to config! Much easier to Tune. No


de-coupling of loops, 13 minutes and your done!

MPC is easier to manipulate from startup SFC's.


This is a no-brainer, manipulating the mode of
one block would always be easier than four.

Simple and easy to use!!!!!!!!! No grey matter


needed!

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 26

MPC Small Applications

Installation Experience

Operators love the MPC Operator Display.


Evaporator Graphics are less cluttered with one
MPC, than 3 PID dynamo's

MPC operator interface is much more simple and


easier to use. On the older plants with overide
control the operators never know which of the 3
loops is controlling the final control element. They
never know if they are constraining the plant via
temp or heater pressure and therefore sometimes
run the process at lower throughput rates than they
need to $$$$$$$.

2006 Fisher-Rosemount Systems, Inc.


Slide 12 - 27

MPC Small Applications

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