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Stepped Couplings OD355.6 - 1222: Large Diameter

This document provides specifications for large diameter stepped couplings ranging from 355.6mm to 1222mm. It includes dimensions for standard and long sleeve couplings, acceptable tolerances for dimensions like distance L, allowed minimum and maximum values for the setting gap X, bolt details and torque values. Material details are provided for components like the coupling sleeve and end rings. Notes specify that Viking Johnson can manufacture couplings for any pipe diameter or pressure and external restraint is required to prevent pull-out from pressure.

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127 views1 page

Stepped Couplings OD355.6 - 1222: Large Diameter

This document provides specifications for large diameter stepped couplings ranging from 355.6mm to 1222mm. It includes dimensions for standard and long sleeve couplings, acceptable tolerances for dimensions like distance L, allowed minimum and maximum values for the setting gap X, bolt details and torque values. Material details are provided for components like the coupling sleeve and end rings. Notes specify that Viking Johnson can manufacture couplings for any pipe diameter or pressure and external restraint is required to prevent pull-out from pressure.

Uploaded by

Anonymous 48jYxR1C
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Large Diameter Stepped Couplings OD355.

6 - 1222
Specifications

L= Distance back from end of pipe that must be rounded, meet


tolerances, and free from any wrapping to ensure correct assembly.

Dimensions (mm)
Coupling Sleeve Length
Coupling Type Section
Type
S (mm)
Distance L Overall C

Setting Gap X (mm)


Min.

Max.

Expanded Sleeve Stepped Couplings

Bolt Details

Standard Sleeve

LO2

150

150

243

25

50

M12

235

Long Sleeve

LO3

250

200

348

25

150

M12

340

55 - 65

Standard Sleeve

YF2

178

150

276

38

76

M16

265

95 - 120

55 - 65

Long Sleeve

YF3

250

200

351

38

150

M16

340

95 - 120

Standard Sleeve

A2E

178

150

276

38

76

M16

265

95 - 120

Long Sleeve

A2H

254

200

351

38

150

M16

340

95 - 120

Standard Sleeve

XSXG

254

200

411

57

117

M16

400

95 - 120

L
A

A1

Couplings & Flange Adaptors

NOTES
General
Pressure

End Restraint

Bolt Dia. Length (mm) Torque (Nm)

Viking Johnson manufacture stepped couplings to any pipe OD and pressure. If the product required is not shown in any of our tables please contact Viking Johnson who can provide the relevant information.
Working pressure is as shown in the table.
Site test pressure is 1.5x working pressure.
Dedicated stepped couplings DO NOT resist end load due to the internal pressure - adequate external restraint must be provided to prevent both pipe pull out from the stepped coupling and also
coupling moving along the smaller diameter pipe.

Long
Sleeve

Standard
Sleeve

Long
Sleeve

8 x M12
8 x M12
8 x M12
8 x M12
8 x M12
8 x M12
10 x M12
10 x M12
10 x M12
10 x M12
10 x M12
10 x M12
12 x M12
12 x M12
12 x M12
12 x M12
14 x M12
14 x M12
14 x M12
14 x M12
12 x M16
12 x M16
12 x M16
12 x M16
14 x M16
14 x M16
16 x M16
18 x M16
18 x M16

Standard
Sleeve

LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
LO3
YF3
YF3
YF3
YF3
YF3
YF3
A2H
A2H
A2H

Dimensions
Overall C

Diameter
A1 End 2

LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
LO2
YF2
YF2
YF2
YF2
YF2
YF2
A2E
A2E
A2E

29.2 J51LS J52LS


29.2 J51LS J52LS
25.7 J53LS J54LS
25.7 J53LS J54LS
23.1 J55LS J56LS
23.1 J55LS J56LS
27.3 J56LS J57LS
27.2 J56LS J57LS
26.1 J57LS J58LS
26.1 J57LS J58LS
22.0 J60LS J61LS
22.0 J60LS J61LS
21.7 J63LS J63LS
21.7 J63LS J63LS
21.3 J63LS J63LS
21.2 J63LS J65LS
18.8 J65LS J65LS
18.8 J65LS J65LS
18.8 J65LS J65LS
17.0 J65LS J65LS
22.0 J67LS J70LS
22.0 J67LS J70LS
22.0 J67LS J70LS
21.6 J70LS J70LS
18.3 J71LS J71LS
18.3 J71LS J71LS
24.3 J120M J121M
25.2 J120M J132M
25.2 J120M J132M

Bolt
Length

Diameter
A End 1

3.5
3.5
4.0
4.0
4.0
4.0
1.6
1.6
4.0
4.0
4.5
4.5
4.5
4.5
3.3
3.3
4.5
4.5
4.5
3.3
5.0
5.0
5.0
3.3
5.0
5.0
6.0
6.0
6.0

Bolts
No. x Dia

Dimensions
(mm)

Long
Sleeve

2.7
2.7
2.8
2.8
2.9
2.9
1.6
1.6
3.0
3.0
3.2
3.2
3.4
3.4
3.3
3.3
1.0
1.0
1.0
3.3
1.0
1.0
1.0
3.3
1.0
1.0
1.0
1.0
1.0

Weight (kg)
Standard
Sleeve

Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Steel & uPVC
Coated Steel
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Cast Iron CD
Cast Iron AB
Ductile Iron
Ductile Iron
Ductile Iron
Cast Iron AB
Ductile Iron
Ductile Iron
Ductile Iron
Cast Iron AB
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron

Long
Sleeve

1.6
1.6
1.6
1.6
1.6
1.6
4.0
4.0
1.6
1.6
1.6
1.6
1.6
1.6
4.5
4.5
1.6
1.6
3.3
4.5
3.3
1.6
1.6
5.0
1.6
1.6
3.3
1.6
1.6

Coupling
Section Type
Standard
Sleeve

1.6
1.6
1.6
1.6
1.6
1.6
2.9
2.9
1.6
1.6
1.6
1.6
1.6
1.6
3.4
3.4
1.6
1.6
3.3
1.0
3.3
1.6
1.6
1.0
1.6
1.6
3.3
1.6
1.6

(mm) (mm)
+
-

Gasket
Mould No.
End 2

End 2

Steel & uPVC


Coated Steel
Steel & uPVC
Coated Steel
Steel & uPVC
Coated Steel
Ductile Iron
Ductile Iron
Steel & uPVC
Coated Steel
Steel & uPVC
Coated Steel
Steel
Coated Steel
Ductile Iron
Ductile Iron
Steel
Coated Steel
Cast Iron CD
Ductile Iron
Cast Iron CD
Steel
Coated Steel
Ductile Iron
Steel
Coated Steel
Cast Iron AB
Steel
Coated Steel

Tolerance for
Distance L

End 1

End 1

378
378
429
429
480
480
508
511
532
532
635
635
738
738
747
755
842
842
842
886
945
945
945
964
1048
1048
1152
1255
1255

(mm) (mm)
+
-

Pipe
Material
End 2

20.7
20.7
23.1
23.2
25.6
25.7
27.3
27.5
28.6
28.6
33.6
33.6
39.0
39.0
39.4
39.9
44.4
44.4
44.3
86.5
86.5
86.5
88.3
95.9
95.9
137.6
150.1
150.1

27.8
27.8
31.1
31.2
34.5
34.5
36.7
36.9
38.4
38.5
45.2
45.2
52.5
52.5
53.2
53.7
59.7
59.8
59.8
62.7
102.6
102.7
102.7
104.9
114.1
114.2
164.9
179.8
179.8

446
450
497
499
548
551
571
571
598
602
700
703
802
805
830
830
903
906
918
931
1017
1005
1007
1054
1125
1129
1247
1344
1347

469
469
520
520
571
571
598
602
624
624
726
726
830
830
839
847
931
931
931
978
1054
1054
1054
1075
1156
1156
1275
1379
1379

235
235
235
235
235
235
235
235
235
235
235
235
235
235
235
235
235
235
235
265
265
265
265
265
265
265
265
265

340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340

243
243
243
243
243
243
243
243
243
243
243
243
243
243
243
243
243
243
243
276
276
276
276
276
276
276
276
276

348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
348
351
351
351
351
351
351
351
351
351

Dedicated

355.6
358.6
406.4
409.6
457
460
480
480
508
511
610
613
711
714
738
738
813
816
826
842
906
914
916
945
1016
1019
1121
1219
1222

Pipe
Material
End 1

Tolerance for
Distance L

Working
Pressure (bar)

Pipe Details
Pipe OD
(mm)

Materials & Relevant Standards


Centre Sleeve/End Rings

Coatings

Steel to BS EN10025-2:2004 Grade S275JR

Bolts/Nuts/Washers

Body, Flange & End Ring - Rilsan Nylon 11 to WIS


4-52-01 Part 1

Bolts - Steel to BS EN ISO898-1:2009


Property Class 4.8

Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Gaskets: LO2/LO3/YF2/YF3

Nuts - Steel to BS4190:2001 Grade 4

Rubber 80 IRHD Moulded Compound to BS


EN681-1:1996 Type WA,WC,WG or BS

Washers - Stainless Steel to BS1449:Part 2:1983


Grade 304S15

EN682:2002, Type G (other materials available on


request)

Gaskets: A2E/A2H/XSXG
Rubber 70 IRHD Moulded Compound to BS
EN681-1:1996 Type WA, WC, WG or BS
EN682:2002, Type G
(other materials available on request)

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com

Viking Johnson Large Diameter

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