76 6 Rolling Bearing
76 6 Rolling Bearing
The radial
and axial loads are 2.5KN and 1.5KN respectively. The speed of the shaft is
200rpm and the required life is 10,000 Hours.
Ans:
Given data:d = 35mm
Fr = 2500N
Fa = 1500N
Speed = 200rpm
L10 = 10,000 hrs
Assume,
Fraction of cycle = 1/10
Service factor(Ka) = 3
Radial load factor(V) = 1.0
Axial load factor(Y) = 1.5
X = 1.0
Work cycle element
Pe = (X V Fr + Y Fa) Ka
= (112500 + (1.51500)) 3
= (2500 + 2250) 3
= 14250N
N = 1/10 Lh10 60 n1
= 1/10 (10,000 60 200) / 106
= 12 million revolutions
Basic dynamic capacity
L10 = (C / Pe)3
C = (L10)1/3 Pe
C = (12)1/3 14250
C = 32.62KN
Therefore, the bearing no.6209 with basic dynamic capacity of 33.62KN is selected.
2. A single row deep groove ball bearing has a dynamic load capacity of 12.400N
and operates at the following cycle.
a) Radial load 4000N at 500rpm for 25% of time.
Element
element
No.
P
(N)
1.
2.
3.
4000
6000
8000
Element time
Revolution
in
Time
500
720
600
125
360
150
Now,
Pe = [(N1 P13 + N2 P23 + N3 P33) / (N1 + N2 + N3)]1/3
= [{(125) (4000)3 + (360) (6000)3 + (150) (8000)3} / {125 + 360 + 150}]1/3
= [{(81012) + (77.7 1012) + (76.8 1012)} / 635]1/3
= [162.5 1012 / 635]1/3
= 6348.82N
Bearing life (L10h ) :According the load life relationship,
L10 = (C / Pe )3
= (12,400 / 6348.82)3
= 7.45 million resolutions
L10h = (L10 106) / (60 n)
= (7.45 106) / (60 635)
= 195.53 hour
3) A system involves 4 identical deep groove ball bearings, each subjected to P KN radial
load. Reliability of the system, i.e. , the chance of one out of four bearings failing
during the life time of 7 million cycles is 81.45 %. SKF bearing number is 6204. What
is the design load, P?
3) Given data:
Shock factor (Ka) = 1.3
Radial load factor (X) = 0.56
Thrust factor (Y) = 1.25
P = 1.5 KW
Dp = 80 mm
= 25
R = 0.25
X = 0.56
Y = 1.25
R = 1440 rpm
n = 20
Lhrs = 12000 hours
dpn
60 1000
80 1440
60 103
= 6.032
Ft =
m
s
P
V
15 10 3
6.032
= 2486.8
Fr = Ft (
tann
cos )
= 2486.8
tan20
cos 25
=998.6
Fa = Ft tan
= 2486.8 tan25
=1159.61 N
From figure,
Taking moment about B,
(-RAV 400) + (2486.8 100) = 0
RAV = 621.70 N
Taking moment about A,
(-RBV 400) + (2486.8 100)
RBV = 621.70 N
From figure,
Taking moment at B,
(RAH 400) + (1159.61 40) (998.6 200) = 0
RAH = 615.20 N
Taking moment at A,
(RBH 400) + (1159.61 40) (998.6 200) = 0
RBH = 383.33 N
Resultant load at A,
RA =
(RAV )2 +(RAH )2
RA =
(621.70)2+(615.26)2
RA = 874.67 N
Similarly,
Resultant load at B,
RB =
(621.70)2+(383.33)2
RB = 730.37 N
Radial load on bearing A,
FrA = RA = 877.67 N
Lh 05 60 n
6
10
12000 60 1440
L05 =
106
L05 = 1036.8 million revolutions
Or
L05 =4.48 L10
[ ( )]
1
loge
R
1
1.5
1
1.5
1036.8 = 4.48 L10 [loge 0.95 ]
( )
L10 = 1676.4 MR
Similarly,
1
CB = ( L10) 3
PeB
CB = (1676.4)
1
3
943.48
CB = 11.2079 KW
Therefore the bearing number 16006 for B and bearing number 6207 for A is selected.
The diameter of shaft is 35 mm.
4)A shaft is mounted on two bearings 400 mm apart and carries at its middle a gear of 200 mm pitch
diameter. The gear causes a 10 KN radial and a 2.5 KN thrust load on the shaft when rotating at 500
rpm. Assume 20 pressure angle and 25 helix angle for the helical gear. The allowable stress is 40
MPa in shear. Determine the suitable shaft diameter and select the appropriate bearing.
Given data:
L10 = 7 million revolutions
R = 81.45 %
Bearing number = 6204
Radial load = P KN = ?
Solution:
For bearing number 6204 the dynamic load is given as:
Equivalent dynamic load is,
L05 = 4.48 L10
7 = 4.48 L10
[ ( )]
1
loge
R
[ (
loge
1
0.8145
C = P ( L10 )3
1
1.5
)]
1
1.5
P=
C
0.3
( L10)
P=
12700
(7.83)0.3
P = 6849.75 N