Ajac 2014073011223479
Ajac 2014073011223479
Abstract
AAS was qualified as per pharmacopoeia requirements. Copper, manganese, mercury and cadmium hallow cathode lamps were used for qualification purposes. Design qualification and installation qualification met the criteria of user requirements. Wavelength accuracy and reproducibility, resolution and baseline stability are in compliance with user requirements. Characteristics
concentration or sensitivity, detection limit and characteristics mass were performed as a part of
operational qualification which is 0.062 g/mL, 0.00354 g/mL, 1.41 pg respectively. Results of %
RSD for precision study is 0.352 and 0.487 for flame and graphite furnace mode respectively fulfilled criteria of qualification. Performance qualification results of 20 consecutive days demonstrate the predetermined specification. Analytical instrument qualification and method validation
relationship is also described by assay performed on haemodialysis concentrate. Good precision
(<2%) and accuracy (95% - 105%), coefficient of determination (R2) greater than 0.9997 for potassium, magnesium and calcium linear curves, lower detection limits for all three ingredients and
robust assay data as a part of validation studies conform the qualified AAS for its intended application.
Keywords
AAS, Qualification, Pharmaceuticals, Validation
1. Introduction
Analytical instrument qualification (AIQ) is getting reliable and valid data from it for its intended application.
*
Corresponding author.
How to cite this paper: Ahmed, M., Qadir, M.A. and Hussain, M.Q. (2014) Qualification of Atomic Absorption Spectrometer
in Prospective View of Pharmaceutical Analysis. American Journal of Analytical Chemistry, 5, 674-680.
http://dx.doi.org/10.4236/ajac.2014.510075
M. Ahmed et al.
AIQ is important in generating the quality data for analytical method validation and provides the contribution
towards the quality analysis. AIQ involves the four discrete steps of qualification such as design qualification
(DQ), installation qualification (IQ), operational qualification (OQ) and performance qualification (PQ). Atomic
absorption spectrometer (AAS) is among the group C instruments where conformance is complex; highly method specific and the conformity bounds are determined by their application and full qualification process applies [1]. DQ is a documented activity for necessary functions and performance specifications (technical and environmental safety) of an analytical instrument for its intended applications as well to meet user requirement
which is followed by conscious decision of technical management. IQ ensured analytical instrument performance testing that is installed in suitable environment like temperature, humidity, dust and vibration levels with
sufficient space for placing auxiliary gadgets as per recommendation of manufacturer. OQ is a performance verification of analytical instrument according to its overall intended anticipated operating ranges. PQ is a documented verification that analytical instrument consistently performed and gave reproducible results for a prolong
period [2]. Qualification and validation always run side by side because former is an act of planning to carry out
and recording tests on equipment while the latter is an act of documentation of acquired results while to check
the performance of equipment in series of tests is system suitability checking [3]-[5]. Analytical instrument must
be qualified first for verification of system suitability and validation of analytical method. AIQ is not a onetime
event; it starts from definition until retirement of instrument. If the analytical instrument is not qualified, it will
not work well for its intended application [6]. The qualified instrument performs as per set criteria throughout
the whole operational life [7]. The qualification of atomic absorption spectrometer (AAS) is prime important for
electrolyte determination in various formulation of haemodialysis solutions and water for diluting the concentrated haemodialysis solutions. AAS also is used for heavy and trace metals estimation in active pharmaceutical
ingredients (API) for production of best quality end-user products as a part of limit tests in pharmacopoeial monographs [8]-[10]. The objective of this paper is to qualify AAS from PG-Instruments, UK as a part of good
analytical laboratory practice. This document links the user requirements, functional specifications, design specification (DQ) and testing specification (IQ, OQ, PQ) per the V-model presented in Figure 1.
2. Experimental
2.1. Reagent and Accessories
Standard solution of copper, cadmium, potassium, calcium, magnesium (1000 g/mL) and nitric acid (AR grade)
were purchased from Thermo Scientific, UK. Hallow cathode lamps of copper, manganese, mercury, potassium,
calcium, magnesium and cadmium were parts of AAS as purchased from PG-Instruments, UK. Grade 1 quality
water (0.01 S/cm) was prepared in our own laboratory [11].
User
requirements
Operational
qualification
Functional
specification
Design
specification
675
Installation
qualification
M. Ahmed et al.
Wavelength accuracy
Resolution
and reproducibility
Baseline
stability
Characteristics
concentration or sensitivity
Detection Characteristics
Precision
limit
mass (GF)
HCL
Mercury
Manganese
Copper
Copper
Copper
Cadmium
Copper
Lamp current
(mA)
3.0
2.0
3.0
5.0
5.0
5.0
5.0
Bandwidth
(nm)
0.2
0.2
0.2
0.4
0.4
0.4
0.4
Negative voltage
(volt)
300
300
300
300
300
300
300
1200
1700
2000
2000
2000
2000
Flame height
(mm)
6.0
6.0
6.0
6.0
6.0
6.0
Flame position
(mm)
0.0
0.0
0.0
0.0
0.0
0.0
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M. Ahmed et al.
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M. Ahmed et al.
Wavelength obtained (n = 3)
Difference
253.700
253.683
0.017
546.100
546.003
0.097
871.600
871.630
+0.030
Wavelength reproducibility
Time interval (6 hr)
Maximum
Minimum
Difference
253.700
253.690
253.680
0.01
546.100
546.010
546.00
0.01
871.600
871.630
871.630
0.00
279.5
14.9/78.2 = 0.190
279.5
15.0/78.0 = 0.192
279.5
15.0/78.0 = 0.192
Average
0.191
Table 4. Characteristics concentration, detection limit, characteristics mass and precision data.
Characteristics concentration
(g/mL)
Detection limit
(g/mL)
Characteristics mass
pg
Precision
% RSD
0.062
0.00354
1.41
All these parameters were performed as the part of OQ. PQ parameters were same as that of OQ but the AAS
was run for consecutive 20 days, PQ results demonstrated that performance consistently meets pre-determined
specifications. The PQ results average of 20 days are summarized in Table 5.
For purpose of system suitability each standard of potassium, magnesium and calcium was run in triplicate
and results are summarized in Table 6. % RSD values for all the standards less than 2 which are in compliance
with standard requirements.
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M. Ahmed et al.
766.5 nm, 422.7 nm and 285.2 nm absorption lines were selected for specificity studies; at these selected lines
no spectral interference was observed. Repeatability and intermediate precision was performed on same and
three consecutive days respectively. Six replications of each of standard (potassium: 2.00 g/mL, magnesium:
0.75 g/mL, calcium: 1.25 g/mL) that is 100 percent of target concentration was performed low value of %
RSD conforms the method precision. Precision results are reported in Table 7.
A six point calibration curve was drawn which covers the 80% - 120% of target concentration in sample and
linear regression equation was applied for limit of detection and limit of quantitation using the formula (LOD =
yB + 3sB; LOQ = yB + 10sB) respectively. Coefficient of determination (R2) for three standards curves is
greater than 0.9997. Parameters of linear regression equation, LOD and LOQ are presented in Table 8.
Accuracy is reported in terms of % recovery studies, sample of haemodialysis concentrate was spiked with
known concentration of standard solution of each content at low (0.10 g/mL), medium (0.15 g/mL) and high
(0.20 g/mL) levels and all the measurements are performed in triplicates. The results of recovery studies are in
between 95% - 105% which in compliance with ICH guidelines. The recovery data is reported in Table 9.
Purposeful changes in measuring parameters like integration time (0.3 sec - 0.2 sec), bandwidth (0.4 nm - 0.2
nm) and flame height (6.0 mm - 5.0 mm) was made for robustness and assay was performed. Robust data of
performed assay (% mean SD) is reported in Table 10.
Table 5. PQ results.
Wavelength accuracy and reproducibility
<0.025 nm
Resolution
0.197
Baseline stability
0.0017
0.061
Detection limit
0.00352
1.42
Precision
Potassium (n = 3)
Magnesium (n = 3)
Calcium (n = 3)
g/mL
Std. 1
Std. 2
Std. 3
Std. 1
Std. 2
Std. 3
Std. 1
Std. 2
Std. 3
Theoretical
1.60
2.00
2.40
0.50
0.75
1.00
0.60
1.25
2.00
Measured
1.61
1.99
2.41
0.51
0.76
0.99
0.59
1.24
2.01
% RSD
0.89
1.02
0.76
0.63
0.78
0.91
1.01
1.02
0.21
Repeatability (n = 6)
Intermediate precision (n = 6)
Day 1
Day 2
g/mL
Potassium
Magnesium
Calcium
Potassium
Magnesium
Calcium
Potassium
Magnesium
Calcium
Theoretical
2.00
0.75
1.25
2.00
0.75
1.25
2.00
0.75
1.25
Measured
1.99
0.76
1.26
2.01
0.74
1.26
2.02
0.74
1.26
% RSD
0.63
0.91
1.01
0.21
0.54
0.78
0.23
0.87
0.91
Concentration (g/mL)
Equation
R2
LOD (g/mL)
LOQ (g/mL)
Potassium
0.0 - 5.0
y = 0.0852x + 0.0068
0.9998
0.0010
0.0034
Magnesium
0.0 - 1.0
y = 0.1478x + 0.0019
0.9998
0.0018
0.0060
Calcium
0.0 - 2.5
y = 0.0232x + 0.0063
0.9998
0.0042
0.0141
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M. Ahmed et al.
Potassium %
Magnesium %
Calcium %
Mean SD
Mean SD
Mean SD
99.09 0.32
99.69 0.12
99.19 0.02
Medium
98.12 0.11
100.19 0.41
99.72 0.91
High
101.01 0.34
99.01 0.44
100.01 0.94
Low
Magnesium
Calcium
100.01 0.09
99.83 0.12
99.78 0.56
4. Conclusion
PG-990 AAS of PG-Instruments, UK was qualified for its intended applications in pharmaceutical industry. Attaining the correct results, rapid identification and rectification of measurement related problems are well handled by qualified instrument. Qualification also provided the ground to develop and validate new analytical methods.
References
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[9]
Ph Eur Monograph 1167 (2013) Haemodialysis Solutions, Concentrated, Water for Diluting.
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