Revision B - 1982 PDF
Revision B - 1982 PDF
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1
I
PERCUSSION PRIMERS,
DESIGN REQUIREMENTS
I1
PREPARED_______________
APPROVED_______________
ER, Lake
VW, Drexallu$
Staff Engineer
"W0MCDONNELL
AINORAPT
'iA
MIMCDONNELL
S1chdtcibufion
COAUANV
@OULAW
,,", 1
Thi document has bp,, I '
public
hfo release and vale; its
is unlinited,
I[
30 June 1970
ABSTRACT
Percussion primers are the key to many critical functions in aerospace
ordnance hardware.
This report is to be used as a specification for the use
of percussion primers.
It also provides the historical background of priming
compositions through to the most recent high temperature resistant mixes.
The input energy required to fire a primer with adequate safety margin is discussed, together with primer output.
The influence of primer reconsolidation,
flash hole size and baffling to reduce primer violence are included.
Design
data sheets fr- those primers most frequently used in MCAIR pyrotechnic components are included.\
I,
11
I
l
II
Acosloen1A
ror
DTIC TAB
~nS'a
uage
LI
Tciatributtonl/
Availability
IAvail
ii
ANOMONNIML DOVOLAW OO89PONATION
S*
Codes
a/871,-/oL
TABLE OF CONTENTS
PAGE
ABSTRACT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.0 INTRODUCTION
2.0
GENERAL
...........
PRIMER COMPOSITIONS
..
Commercial Formulations
............
Military Formulations o....
High Temperature Formulations .............
4
5
6
................
....................
INPUT CHARACTERISTICS
......
Firing Pin Design . . ..
.
. .
.. s ......
. . ..
Firing Pin Energy ..
. ..........
Primer Cup Indentation . . . ..
2.5
OUTPUT CHARACTERISTICS.
2.6
MISCELLANEOUS CHARACTERISTICS
......
2.6.1
Primer Reconsolidation
2.2
2.6.3
,Primer
FlashRo.
. .9..999999999998
Primer
Back-Up Disc . ..................
Baffling$
...*
.....
a.a.a.a
. . . . . . . . . . . . . . . . . .
REFERENCES
APPENDIX A
..........
. . . . .
5.0
..
9 1
6
7
7
7I
40
.
.
..........
..
3.0
2.3.2
2.3.3
.....
...........
.....
2.3.1
12.6.4
.....
. . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
2.4.1
2.4.2
2.4.3
I* I
SELECTION
2.4
2.2
. . . . . . . . . . . . . .
PRIMER CHARACTERISTICS
} ]2.1
10
.1
.
. . . . . .......9
13
A-i
Page
1.
2.
Tables
I
SVI
II
III
IV
......
TITLE PAGE
i THROUGH iv
1 THROUGH 14
"A-i THROUGH A-13
400PNPItELL
I
S*
@0VLAN CORPORAIVUOOR
ili
.ap
. .
. .
......
.....
LIST OF PAGES
*1
.....
12
'
INDEX OF PAGE CHANGES
REVISION OAVE
AND LETTER
PAGES AFFECTED
EVISED ADDED REMOVED
30 Sep 76
Rev. A
REVISED 1Y
REMARKS
V.W. Drxlju
E. R. Le
itle
APPROVED
ii
iv
T
8
9
10
A-2
A-3
1-4
A-5
A-6
A-T
A-8
05 Apr 82
A-9
E.
Title
.W.
*L
athcart
~..
ii
Rev. B
iii
iv
4
6
3,,
87
8
9
10
11
12
13
14,
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-9
-10
A-1.1
'
-12
-13
-
_ "-
. . .
.... ..
amo@wOtNd LL AIMORApr
. .. .
, 1
. . . " . . .. . .. . .. .. . .
.. . ..
. . . ..
30 June 1970
1.0
INTRODUCTION
fine points of
oi center
Percussion
primers,
which
appear
to
have
been
independently
invented
1o
Selection of
requirements.
1o
the
proper
So
fit
the
inspection
X-ray
installation.
and
dimensional
MODONPIIELL O
I1
specific
temperature
selection
of
the
:3,
.....
to
primer
!OULANOOMPOMATIOM
ignition
environment
primers
prior
to
II
2.0
2.1
PRIMER CHARACTERISTICS
GENERAL
1.
in
cup produces
the metal primer
firinglocally
pin on compresses
spherical
between the
sensitive anmixindentation
the impact
the latter.end This
the required deformation by the firing pin while still maintaining integrity
of the primer cup.
I\
~~3
Legged AnvilAvl
2 Logged
Priming Composition
GPIMSM041
"a
AODONNSLL
OU@OLAS
........................................
00ONP0RATION
Anvil
Paper Diesc
,J
~Primer
Mix--
161
SBattery cup
IThe
I,
of an oxidizer,
such as a chlorate
or nitrate,
in
priming
2.2
SELECTION
ij
WONNIELL
DOUGLAS
COOMPORtATROA0
W.!A ... .
Fj
REPORT RMDC IA0614
REVISION B
5 APRIL 1982
value when the available mechanical initiating energy is low but it suffers
from the possible disadvantage of back venting through the perforated cup.
While the percussion primer provides a gas seal, it does necessitate the
,.
availability of approximately
Once the designer has decided upon the use of a percussion primer, it is
For
necessary to select one compatible with the train to be initiated.
example, a pyrotechnic delay generally requires the least brisant primer available in order to provide surface ignition and to prevent column breakup from
Initiation of an explosive train, on the other hand, is aided by
the shock.
the use of the most brisant primer in order to build up the detonation rates
as rapidly as possible.
2.3
1The
PRIMING COMPOSITIONS
Ifically
I
the
the
PM400NNELL
OOVOLAW OOMPOMATION
-f
Military (6)
(FA.70)
Percent by Weight
Lead Thlocyanate
25
25
17
Potassium Chlorate
33
53
35
Antimony Trisulflde
TNT
Calcium SiuIcide
25
3
14
17
5
30
3
15
Total
100
100
100
Ingredients
Military (7)
Percent by Weight
Firing Date
100%
100%
100%
100%
Fired
Fired
Fired
Fired
42
146
42
17
Percent by Weight
53
22
10
10
5
100
Total
.k.
Misfired
Misfired
Misfired
Misfired
. 1
100%
100%
40%
80%
<,1
Months
Weeks
Weeks
Weeks
Firing Data
ACCODONN4LL
-;i
DOuOOLAW
OOMPO MArtI70
5
l
M"
I
*
"primers
j
*
limited capability
primers loaded with
1000 hours, wherein
400*F.
It should
primers loaded with G-11 or G-16 priming composition are allowed to be exposed
to high humidity following, or during any high temperature exposure.
The
basic sensitivity of the G-11 and G-16 mixes are considerably less than that
of the styphnate compositions and therefore require considerably increased
firing energy for initiation.
TABLE I.
0-1n
Ingredients
1
.,
Percent by Weight
Percent by Weight
Potassium Chlorate
Antimony Trisulflde
Calcium Sillcide
TACOT*
53
25
12
10
53
30
17
-
"Total
100
100
TACOT is the trade name for a DuPont hQhtemperature re1sltant secondary explosive,
0 123.03411,5
2.4
INPUT CHARACTERISTICS
2.4.1 Firing Pin Design - Although percussion firing pin design criteria have
not been refined to the same extent as that required for the initiation of
stab devices,
it
tip gives improved sensitivity over that of a truncated cone (Reference 6).
J
* tradius,
The radius of
the tip,
range
however,
Nevertheless,
from
.020
SMCDOPNNELL
" ~1
appears
to
to have little
manufacturers
.050
OOV&LAS
inches,
be
on sensitivity
recomendations
should
CaOMPONA'ON
effect
followed
for
tip
for each
2.4.2
This is
their products.
the 100% "all-fire" level of
arily povide
essentially the same as the mean firing height plus five standard deviations
or (H + 5c) x (drop weight), where H is the mean firing height, a is the
standard deviation and the drop weight is that specified in the primer manufacIt
should be noted that these data are based on
turer's specification.
reconsolidated primers, to be discussed later, fired at ambient temperature
is highly
Since these would be considered optimum conditions, it
(720F).
AirMcDonnell
desirable that an added margin of input energy be provided.
craft Company requires that this be accomplished by using twice the specified
mean firing height plus the five standard deviations, i.e., 2 (H - 5a) x (drop
weight).
2.4.3 Primer Cup Indentation - Any discussion of firing pin design is not
Uncontrolled indentation
complete without mentioning primer cup indentation.
can lead to penetration of the primer cup, which results is some back-venting
On the other hand, too small an indentation
of the primer as it functions.
may not adequately collapse the cup against the priming composition and the
It has been found that a depth of .020 to .025
anvil, resulting in a no-fire.
inches should be considered ideal for small diameter (pistol type) primers,
while a figure of .025 to .030 inches should be used for large rifle type
Although lower indentations may be acceptable, a minimum of .012
primers.
inches should be observed with conventional firing mechanisms, since
anything
leos is a "light blow" and may be the cause of a malfunction.
2.5
OUTPUT CHARACTERISTICS
......
OOMPOMATION
K.
the
sition.
Smade
output variations
The difference
in
associated
output
primaneusing
mix has tehius(Reference
techals
been confirmed
uigUV/1R
Additionally,
it
with the
energy levels
two
types
of
priming compo-
as
15).a result
of qualitative
measurements
taining
the lead styphnate based 5086 priming composition are also somewhat
"j"softer" than primers containing the PA 101 composition (Table V).
This
probably results from the substantially lower styphnate content in
the
*,(In
Low
25
105
61
"Average
8086
(In./Ib)
74
123
103
20
83
45
3delays
.
In the past the aerospace ordnance designer has had the option of
selecting primers for a specific job.
For example, pyrotechnic pressed column
are more easily developed using "softer" primers for initiation.
However, now, the need to withstand longer periods of time at higher elevated
temperatures is rapidly eliminating these options.
Since this will probably
mean greater use of the more energetic type priming compositions, quantitative
measurment of primer output becomes even more significant for effective
utilization.
It
is recognized that while the quantitative measurement of
primer output, described above, does not provide the full story for the
designer, the data generated when properly applied, can be used to produce an
engineered application rather than one based on intuition, experience, and
luck.
The Initiator Output Test Fixture can provide a valuable insight in the
design
and
utilization
of
percussion
primers;
however,
its
use
is
not
mandatory.
2.6
MISCELLANEOUS CHARACTERISTICS
2.6.1 Primer Reconsolidation - In order to fully use the primer manufacturers' firing sensitivity levels, it is necessary to follow their recoimenda-
manufacturer.
,
2.6.2
Primer Flash Hole - The primer flash hole is located in the base of the
primer pocket.
It ports the primer deflagration products to the first fire or
primery explosive increment of the powder trains to be initiated.
Generally
1
I
AWD@)ONNELL
DOUJlLAI
ORA'rI.N
p
-!
*w-..
j....~.
--.
--
Sit
is assumed that as the size of the flash hole is decreased, then the
pressure of the deflagration products and the length of their "spit" is
increased.
Since ignition of pyrotechnic delay trains benefit by keeping
(and brisance) to a minimum, this dictates use of the largest flash
hole practical.
By the converse, initiation of explosive trains is aided by
higher pressures and therefore a smaller diameter flash hole.
Propellant
is loes well defined, but would appear to fall somewhere between the
two extremes discussed above.
According to Reference 17 there seems to be
some question as to the overall influence of variations in the diameter of the
hole and its effect upon initiation of a firing train.
Since quantitative
design parameters have yet to be established it is recomended that information provided in the Appendix A data sheets be followed.
This information is
derived from, qualified components.
Ipressure
Signition
1
|
IN
I4OD0OV4ELL
04AOUGLAS
0OOMLWOfAVI@N
of
can
of
and
are
three
equally
important
inspection
and
quality
A,
control
They are as
follows:
o
The use of new primers (not greater than one year old) permits the incorporation of a primer that does not have a prolonged and unknown storage
history.
With the trend towards a longer installed service life for pyrotechnic components specifically in aircraft, this facet becomes increasingly
significant if the much discussed goal of ten years is to be achieved.
In procuring primers from the manufacturer, the primer users should
establish his own lot control to provide traceability in the event any primer
anomoly is discovered at a later date. In addition,* record keeping and proper
identification form a necessary extension of lot control.
The X-raying of primers prior to installation permits their screening to
*eethat all parts are present and assembled correctly. Although this type of
deficiency is extremely rare, the cost of X-raying the relatively small quantity of primers involved in aerospace pyrotechnic lots is minor. The fallout,
of course, is the increased confidence of now knowingly installing only good
*primers.
Finally, it is mandatory that primer users obtain from the primer
manufacturer, certification detailing firing energy data for the primers
involved.
Although not mandatory, primer usees may want to verify this
information by performing their own input energy measurements.
1.
10
...
.......
.....-
MDC
EREPORT
A0514
REVISION B
5 APRIL 1982
I
PERCUSSION PRIMERS DESIGN REQUIREMENTS
4.0
Selection of the optimum primer for a task must be based initially on the
Santicipated
1sheets
Arms
Company has
stopped
production
of
primers
for military
CODOINNNELL
aVULAA
OOMPORAMArOU@
RPREVISION B01
~a 5 APRIL 1982
Table VI - Percussion Primer Selection Logic Chart
I--
-aaaa-
maiu
Primer
Relativ
I Temperature IMx
Ignition
Violence
SotIgnition
CarcesisI
Deoa
Deor
Del#
Pyro DelayFoel
Ignition (Both Types)
ChoaeGood
or Propellant Ignition
WIQ Battle
<
Good Explosive or
Propellant Ignition
WIG Baffle
Proeptbelln IntoDla
Note~~~ ~~~~~~~~~~~~~~~~~~into
ee
otnou 0Fmxmu eprtuede o fieerl
preclude~
~ fmeii
~~ ~ ~00,poie
~ ~~~~~~~~~~~~Clm
l ohrceatrai
uwittrmrhpal
r cetbe
(hPermestsedaprmrt
Only)
U@O@NND.L
WUOLAS@@MBaffle~
400OF
G~~1
2rsn
GodEpoieo
Ignitio
nt....
.....................................
Fors
Deli
Ignition
Characteristics
Flash
R
IHole I
5)xt
(Sensitivity
Delay
Good ryro(Both
e
Ignition
O BlTypes)
W/O Battle
Use
0.080t'0.010
Dla
or Propellant Ignition
W/O Baffle
1I
Designation
Manufacturer
Iand
n
Inch-Ounces
26
Inch-Ounces
..
5o
.....
"Acceptable Explosive
Primer
IFiring
>
(Olin)
M42C2-793
or
(Olin)
WW42C2"793
(i
(Remington)
S26
SINSIH!Inch.Ounces
or PVU-1/ A
inch-Ounces
WW42C1.PA10Of
use
0.095",'0.005"
Dia
M42Cl-PA101
or
(OlinG
0.080t0.010
Dla
Propellant Ignition
W/O Baffle
Use
0.095 0.005
Dia
9044-Gil
Inch-Ounces
(Remington)
85
(Remington)
Inch-Ounces
oNOSIr2
100
72.Gll
(Remington)
...
- 1...
..6
. .
., .. ..
v5 -Gil
',. . . . .,,,..=e
....
REFERENCES
(2)
(3)
B. A. Rausch,
and
(5)
(6)
"Explosives Trains",
(7)
Explosives",
Department
of
the
Army
Technical
Manual,
(8)
September 1967.
(9)
(10)
(11)
1978o
(12)
"Ordnance
Explosive
Train
Designer's
Laboratory Report NOLR-lll, April 1952.
Handbook",
Naval
Ordnance
(15)
T. B. Johnson,
1973.
0ODONNELL
V;
f0OILA*
Private
Communication,
November
OOMP@MNATlON
13
*.
. " ....
. .
*.. - ,.
_:
.. .
(17)
(18)
(19)
V. G. Pasquale,
Indian Read,
7.
14
I.
II
@DP
WL
ODA**OP@
AVO
Private Communica-
APEDII
ICOONL04LA OPNTO
IA-
I
Data Sheet
Number
Primer
Designation
Type
Priming Mix
Manufacturer
M420.5300
ThIocyanate/Chlorate
Olin
M42C2.793
ThlocyanatelChlorste
Olin
2A
WW42C2.793
ThlocyanatelChlorate
Olin
M42C1.PA101
Lead Styphnate
Olin
3A
WW42CI-PAO1I
Lead Styphnate
Olin
44.G11
Gil
Remington
49.G11
Gil
Remington
5A
PVU.2/A
Gil
NOSIH
72-G 11
Gil
Remington
M42.5086
Lead Styphnate
Remington
7A
PVU-1/A
Lead Styphnate
NOSIH
1
II.I14.
i-A-2
"
M~~~reDaPEPELL DOUI1LAW
m.
If
EI
A-2
mO1MIOAVIOP4
no
Primer Designation:
M42G-53OG
Ii
Manufacturer's Dimensions
Dimension 'A'
Dimension 'S'
"*Note: For ease of assembly hand Inspect and select only those primars
C
Dimension 0'C 0.114*0:001 in, (
,]
Primer Reconsolldsllon
Olin Reoommends that Primers be Reoonsolidated (Seating the Anvil) from 0,002 to
0.006 In. During Installation,
Flng Pin Recommendaltons
Hemispherical Firing Pin with 0.045 in. Radius Tip,
d,..
@0MDO
OWFMLL
UAOI.IGaLA*
O01MPO
ATIOP
A- 3
7.
Prmer Designation:
M42C2*793
Manufacturer's Dimensions
Dimension 'A'
Dimension BS
AF
*Note: For *&sooet assembly hand Inspect and select only those Primers that tallI between 0.11a and 0.119 In. Primers
can then be pressed flush Into primer pocket to achieve the desired roconsotidatlon.
.3
Dimension 'C'
0.114*0.001 In,
Dimension '0'
Dimension 'E'
Primer Recononelidation
Olin Recommends that Primers be Reconsolidated (Seating the Anvil) from 0.002 to
0.008 In. During installation.
Firing Pin Recommendations
i'l
40O
41MONNALL
W@UOLA
@ P AaM
~8P
WW42C2-793
Primer Deslgnatlon:
Manufacturer's Dimensions
Dimension 'A'
Dimension 'B'
'Note!
For asoeof assembly hand Inspect and select only those primers that fall between 0.115 and 0.119 in. Primers
can then be pressed flush Into primer pocket to achieve the deilred reconvoildation.
Dimension '0'
0,114*0.001 In.
Dimension 1D'
Dimension 'E'
"E'
Primer Reconsolldatlon
Olin Recommends that Primers be Reconsolldated (Seating the Anvil) from 3.002 to
0.006 In, During Installatlon,
L
M" CDONNELL
"
DOOLAW
A-5
.1
OOvPOm
ATrOpI
REVISION 8
5 APRIL 1982
Dimension 'A'
Dimension 'B'
II
'Note: For ease of assembly hand inspect and select only thorse primers that (all between 0.115 and 0.119 In. Primers
can then be pressed flush Into primer pocket to achieve the desired reconsolldatlon.
Dimension 11C'
0.114*0.001 In.
Dimension VD
Dimension 'E'
Primer 11eoonsolldation
Olin Recommends that Primers be Reconsolidated (Seating the Anvil) from 0.002 to
0.000 In, During Installation.
MODONPAELL
OiDUOLAS
A-6
____qv
04OR0POMA VIOPI
WW42CI-PAIOI
FPrimer Designation:
Manufacturer's Dimensions
Dimension 'A'
Dimension '4'
'Note: For ease of assenmly hand Inspect and aelect only those primers that tall between 0,115 and 0.119 in, Primers
can then be cressed flush Into primer cooket to achieve the desired reconsolldatlon.
'C'
C
0.114=0.001 In,
SDimension 'D'
SDimension 'E'
Primer Reconsolidation
Olin Recommends that Primers Can be Reconsolidated (Seating the Anvil) from 0,002 to
0.006 in. During Installation.
Firing Pin Recommendations
Hemispherical Firing Pin with 0.045 In, Radius Tip,
Primer Cup Indentation
Ideal 0.020 to 0.025 In.
"Mo,,,,LL
,POU,,--LA_
OOP@,RATSO~
A-7
....
,rr-..-...
Primer Designation:
44-G11
Manufacturer's Dimensions
Dimension 'A'
Dimension 'B'
B-]
Note: For eass of assembly hand inspect and select only those primers that fall between 0,11r
and 0.122 In, Primers can then be pressed flush Into primer pocket to achieve the desired
"reoonsolidatlon.
SPrimer
0,117*0.001 In,
Dimension '0'
0.1740*0.0004 in.
(Use for Brass Primer Pooket)*
S~0.
1
'Note: These dimensions require an S0 to too pound Installation force for the primer within the primer pocket.
Primer Reconsolidation
Remington Recommends that Primers Can be Reconsolidated (Seating the Anvil) from
0,002 to 0.006 In, During installation.
SFiring
Pin Recommendations
Hemispherical Firing Pin with 0.045 In, Radius Tip.
Primer Cup indentation
Ideal 0,020 to 0.025 in.
*I
A000NNNLL
DPO&WLAS
A-8
@@MP@MAVI@Pd
REVISION B
5 APRIL 1982
Manufeotursers Dimensions
Dimension 'A'
IDimension
WB
0.1 746 to 0.1 751 In., However the Two Petal AnvilB
DA
between 0.118 and 0.122 in. Primers can then be pressiled flush
Into primer pocket to achieve the desired reconsoiidstlon.
1Dimension '0'
5(Use
I
J
Dimension 1E,
0.117:0.001 In,
4-IN
NoteThse
rquie
imesios
a 80to 00 oun Intalatin frcefortheprimer within the primer pocket.
Primer Reconeolldetlon
II
I]
M4DONNNLL
@aUGLAS
A-9
@@MP@MNAV@N
5 APRIL 1982
primer Designation:
PVU.21A
Manulaotuer's Dimensions
Dimension 'A'
""
Dimension 'C'
Dimension 'D'
Dimension 'E'
S0.1742:
Primer Reconsolldation
]t
HE-A
"
NOSIH Recommends that Primers Can be Reconsolidated (Seating the Anvil) from
0.002 to 0.004 In. During Installation.
SHemispheriocal
VODOMIONNLL ID4OsLAS
A-1O
'.
. ...........
aO
PO
WATION
Primer Designation:
II
72-01
Manufaclursers Dimensions
Dimension 'A'
Dimension 'S'
W/
Note: For eaae of assembly hand inspect and eeleot only those primers thmt alt between 0,128 and 0.132 In, Primers
oean
then be prseled flush Into primer pocket to cohieve the desired reOonsolldstion.
"
-D
0.127*0,001 In.
SDimension
'0'
Dimension 'E'
-Note: These dimensions require an 80 to 100 pound Installation force for the primer within the primer pooket.
F'
Primer Roconsoildation
Remington Reoommends that Primers Can be Reoonsolidated (Seating the Anvil) from
0.002 to 0.006 In. During Installation.
Firing Pin Reoommendstions
Hemispheriol Firing Pin with 0.037 to 0.050 In. Radius Tip.
II
Pi@0DOONIELL DOOJOLAS
A-11
.....
O01POP
RATON
REVISION B
5 APRIL 1982
TPrimer Designation:
M42-5088
Manufacturer's Dimensions
Dimension 'A'
Dimension 1B'
4A
'Note:
For ease of assembly hand Inspect and sellect only those Primers that fall between 0.115 and 0.110 In. Primers
can then be pressed flush Into primer pocket to achieve the desired reconsolldation.
Dimension VC
IDimension
J
'01
Dimension IEV
0,114*0.001 In.
Primer Rooonsoiidetion
Remington Recommends that Primers Can be Reconsolidated (Seating the Anvil) from
MO
NMELL DOLUOLAN
A-12
OOrwaPOM*TD@oo
.11
I!
Primer Designation:
PVU.11A
Manufeoturer's Dimensions
0
Dimension 'A'
SDimension
'B'
0.117:0.001 in.
A
0
Dimension 'C'
0,114*0.001 In.
Dimension '0'
Dimension 'E'
hEs
PrimerReouonIolidetUon
NO8IH Recommend& that Primers Can be Reconsolidated (Seating the Anvil) from
0.002 to 0.004 in. During Installation.
Firing Pin Recommendalions
Hemispherical Firing Pin with 0.045 In. Radius Tip.
Primer Cup Indentation
Ideal 0,020 to 0.025 in,
4" ODONNMLL
A-13