ELEKTROSCHALTGERATE MEERANE GMBH CJA DOCUMENTATION FOR THREE - PHASE LIQUID ROTOR STARTER Type: 6260.026/7-SP Customer: PT. Spektrum Krisindo Elektrika Order no: 014090367 Serial no: 8391 _sESMOROVEKTUY, SE TRUN SOO FL HMI ORERO eae cate Reg cummue ‘Eaksoraipowe Wesaec UST eon 8) 9120, fe sTo) 91279 BIC GENODEFICR BAN DES 8709 S974 8 [442 92 Repsetpoht Chars Bic: CHEKDN HAN. DED 5705 35301050ELEKTROSCHALTGERATE MEERANE GMBH i List of Content Description No. of pages Title Page ’ List of Content 41 Technical Specification 7 Test Protocol 41 Installation, Operating and Maintenance Instructions 6+2 Outline Drawing 4 Resistance Data 4 Spare Part List 4 Schematic Representation 4 Circuit Diagram 12410 Check List 7 Programming Guide Frequency Converter, Type SMD _ on compact disc Application Manual, Logic Module ‘on compact disc “ets.ernonerper SracTNA ANNO HNO SHRI CONTIST Dc Tamer ang | Tawra Neva Gal Ret SchetrSra D838 Mone ‘Votan Ralfetek lean Gente Pant Rabe Tekfon (0760 79120, ox (3764) 7212 79 _HIC|GENODEFIGCT,IBAN-DEMST9 ST40N00 142.92 Rept ToL Reptapeete Cent Mul semaatcine Spete Chi Ustiane:DE tie Ime BIC: CHEKDI TRAN: DIEZ $715 3633 01050 Saree 221aboane2Elektroschaltgeradte Meerane GmbH “Technical Specification for Three = Phase Liquid Starters No.: 6394 Rage aD ie: TTT ‘Offer number, 3528 er dal 25042014 Contract no 6357 ‘Order number; POO 14080367 Deilvery dale” 21.11.2014 ‘Article code: 9407005 Chant PT Spam Randa Satta ing ro Project indaruna Inquiry doe: 24062016 homo. Quanity Dein machine: 10 Fan 4703 Moment tine unknown Kor — Wir seed inkrewn Fp “Sane ype (6260.026/7- SP Contains sign Gougate wa Degree of — Sore a Protection: ctr cane concton IP Attar earn Ip 54 Paint coating RAL no) 7o30 ‘sted on 2 - component Epary ond PUR _ (ear (Scem|ack): 50-03 ‘SWEDRIE ‘Seratnunbor, eee Seno moter: KaRTICS Pus 037k ‘iin Design Flange 814K FT v ue “Fauipment 2 ps) Proxnay inter ype 3RGHOTSIKADD, 20. 25 VAC (Sete ang ting) 2 pes) LintswichLSSOPS081, 2 ple (Seting ange Hond winding supersion) 2 pes) Temperstrecontoler type 17452, 0- 40°C (Glokretfe omperaresiparvison) 2 pes) Electehe eater 3000 W 30 vac (Clete heating Tenimn: 5°) 1 poe) Liga evel contoler ype CN-ENE-MIN 22) VAG (Clecttfeevel supession) 4 pes) SoC comecion 400. mm? Crosssecion: “0x40 en 4+ bes) Stettereut contactor pe NFGSOO2voL Us 1000V I=t800A. 2 -pole Cotatage: 20 V, Freqwency 50 He wivoutiaen “SAP =841 mm Sot MBSE Speci gen Foroed cooing: wihout Coating wae oq Puno for Heat exchange: pe sue Pump for Double art Noe sie “Raion eaipmant, Saas canal by proraniabie Lope MI wT FAUT COMA ToT Tag TST Power ad 7s Bow rotor data: Uae 125v avira ot vote 100 v b= 19808 ‘ras rotor een 1600 A Siar daiaat Sarna inet aaa ® oe ve ambient tempest, No.of ons sans 2 “ z © ae “SC! State perhowrh aaa tmaae ® 057 tm Seventy of start 40 Wight inet eet 7200 to Eco vaure 25701 Cont power dai 24kW Nx derenions oon 702295 mm _ (Le) Bestel 605 19 NaC, Tame Ter Oe Denes eo Taba era ‘Docarariaton Trois? ED Sodof pecking _seovermy Beart: Gaiew Taaieas Krad Fase Fan Fate Date sigratwe 15002044 Dale/Sirotue 15092048 8301. spxlaxELEKTROSCHALTGERATE MEERANE GMBH ‘ees! _Hckoacalgerae Mesane OnBI, Kal -Scheier-SiaeT, D= 08S) Mewes Tels SOHO Fue STATI Customer. PrSpektrum KrisindgElekirika Project: Indarung IV hae JOrder no. 14090: [Contract no: 8301 [GENERAL DATA Degree of Protection: [Starter type: 32 iP "(IEC 60529) Article code: Serial no.. IMotor power: Voltage supply: 3-phase: Rotor voltage: 132 1-phase: Rotor current - AL Internal control voltage: Starting factor f = Kee coating: RAL7030 =) [X]ok anguage english —__[Xlok a |Welding / tightness test: XJok Shop Test Standard: 6260/10/94 Paint coating test: X|ok Shop Test Standard: 6260/20/94 Insulation / High voltage test: X]ok Shop Test Standard: 6260/40/94 iv irtston of ON 57669, EN 60470) Test voltage 2 Testing time: se) |Low-voltage switchgear and controlgear lok Standard IEC 60947-4-1 Functional test: X|ok Shop Test Standard: 6260/50/94 Final test ok Shop Test Standard: 6260/60/94 [Shipping / Packing inspection: X]ok according to FB 007/Q8 and VA 003/KV / CONTROL DEVICE: [Starting time: 2318 X]ok Built-in sequence control (Y/N): Temperature ee ‘Source: / 10-4316 - BS: XJok Issue date: | 14 ot ‘[xJok Liquid level controller For starters without sequence cont - Ba: RBS X]ok Connection terminal: Limit switches / Proximity initiators: [X]ok Issue date: EN Electrol. heater: 2 x 3000! XJok [Manufacturer certifies: Fabrication of appliance agree with mentioned Standards. Used materials agree with valid DIN Standards Function of appliance meets requirements fixed in the contract REMARKS Name / Dept: Jens FritzscheELEKTROSCHALTGERATE MEERANE GMBH Cie THREE-PHASE - LIQUID STARTER Installation, Operating and Maintenance Instructions 4. Mounting 11 Installation The starter is designed for installation in dry rooms and under relatively clean conditions. The installation site must be well ventilated in order to dissipate the heat losses. The starter can be installed outdoors only if covered by a roof that affords protection against the rain and sun. It is recommended that the starter be installed in the vicinity of the motor in order to minimise the length of the connecting cables, The starter (and heat exchanger) must be secured with stone bolts or M16 hex screws. The starter (and heat exchanger) must be installed on a foundation. When installing starters with heat exchangers make sure, that the maximum liquid level of the heat exchanger is lower than the minimum liquid level of the starter. Make certain that vibrations which could cause irreparable damage to the stone pipes and porcelain bushings are isolated from the starter (use vibration dampers if necessary) ‘The ambient temperature should be not below 0°C (standard types). If there is a likelihood of frost, heat the installation room or the electrolyte. Note that the conductivity of the electrolyte will be changed if anti-freeze is added. — sce chapter 2.1! Starters delivered with separate protective tubes and spindle drive covers are to complete as shown in attached drawing (attachment 1), Before starting of the installation please see the “ Check List “ at the end this starter documentation also ! 12 — Connection 412.1 Electrical connection For starter series 6260 access to the rotor terminal box underneath the electrolyte tank is gained by removing the box lid (marked with high-voltage flashes). The rotor cables must be laid from undeeath through a cable duct to the starter. They must be connected to the [BEDWAREN.DOC Issue date: 08.10.2012 Page 11613 appropriate copper bars "K", "L" and "M". The earthing terminal PE (min. 50mm” cross- section) is located on an angle profile at the terminal box opening. Access to the rotor connection terminals for starter series 6270 is possible by opening the right door of the switch cabinet, mounted in front to the starter. The rotor cables can be laid from underneath through a cable duct to the starter or from every side along the floor. They must be connected to the appropriate copper bars "K", "L" and "M" inside the switch cabinet. In the standard version customer must place bores in the bottom plate of the switch cabinet depending on number and size of used rotor cables. After mounting the rotor cables to the terminals the bores are to be sealed by silicon or similar sealant. For devices with prepared cable glands as rotor cable entry (option) sealing is not necessary. The earthing terminal PE (min. 50mm? terminal cross-section) is located on the right side undemeath the switch cabinet, ‘The control cable cross-section must be between | and 2.Smm?, Heavy-gauge cable glands of type PG 21 or M 25 must be used for the connection between the starter and a higher-level control. These two components must not be separated by more than 3000 m. The control cables must be connected to the terminal board as shown in the terminal diagrams. If using a control mounted on the starter, connect the control cables as shown in the circuit diagrams, Modifications or bypass of functional control components only allowed after manufacturers release, Non-compliance of this demand may implicate guarantee loss. Initial filling / Adjustment of concentration Remove _inner_covers_(013/014/015-series)_and_remove, if there is_any, corrosion rote iterial inside the nk (BI ip). Note red markings ! Before filling, make certain that the top electrodes can move freely in relation to the bottom ones. At the same time, check the operation of the limit switches and proximity initiators for ‘movement limitation (for moving use the enclosed crank - attachment 2) The starter resistance is provided by a sodium carbonate solution. The resistance can be varied over a wide range, depending on the start up characteristics of the machine. The concentration of the sodium carbonate solution is usually in the range of 0.5 to 6% (percentage by weight). It is calculated by the starter manufacturer according to the relevant data and customer's specifications, and stated in a separate document supplied with the starter. The calculated concentration may be optimised during the commissioning (see next chapter). The appropriate amount of sodium carbonate (Na2CO3) is to mix in a separate tank in small quantities with warm distilled water, and dissolve, The salt has to dissolve it completely. ‘Thereafter, the mixture is filled into the starter tank, step by step, until the calculated amount of salt is processed. Add distilled water up to the maximum mark on the level gauge. Drinking water can be used instead of distilled water if none is available, but the calculated quantity of sodium carbonate must be reduced by up to 15% because of drinking water's intrinsic conductivity. BEDWAREN.DOC, Issue date: 08.10.2012 Page 2/6After the water have been added, stir the solution to ensure an even distribution of NayCO3. If a heat exchanger with a circulating pump is mounted on the starter, the electrolyte solution can be stirred by switching the pump. Under normal starting conditions, a smooth starting of the slip-ring motor indicates that the electrolyte concentration is correct. The residual resistance at the end of the starting operation must not be too high otherwise an appreciable current surge can occur when the rotor short- circuit contactor is connected. If the motor begins to run very strongly after start, the electrolyte concentration is too high and is to be diluted by water bit by bit. If the motor begins not to run, or only very slowly, the electrolyte concentration is too low and sodium carbonate is to be added bit by bit to the solution in small units. During operation, the electrolyte level must not fall so low, that the movable top electrodes are no longer fully submerged. Otherwise the rotor circuit could be interrupted. This could lead to damage in the slip-ring motor. The water level is to regularly check on the level indicator. Starter operation General notes The method of operating the starter essentially depends on whether or not a starter control is installed. Ifa control is provided, the starter operates as specified by the customer (customer's control specification), If the starter’s control elements are only connected to the terminal board (standard specification), the customer can decide how to configure the control. As a general rule, observe the following points to ensure reliable operation of the starter: These conditions must apply before starting: ‘+ Movable electrodes in top end position Movable electrodes are within operating range All control voltages are available All fuses are ok. Emergency manual drive is inactive Electrolyte temperature is between +5°C and +85°C Electrolyte level is ok. These conditions must be observed during the starting operation: ‘* The electrolyte temperature must not exceed 85°C. ‘* The set starting time must not be exceeded ‘© The servo-motor current must not exceed the rated current BEDWAREN.DOC Issue date: 08.10.2012 Page 3/6The following must apply at the end of the starting operation © The short-circuit contactor must short the rotor circuit * The servo-motor must be switched off or reset to move the electrodes to the starting position The following should be done while shut off machine: ‘* Switch off short — circuit contactor at least 1s delayed in relation to the main circuit breaker ~ prevention of contact burning! rotor monitoring of the blocked slip ring motor can integrates in case of need within the scope the placing of order optionally into the steerage. Starters of types ..21/.26, equipped with standard electrolyte heaters, are suitable for working ‘at ambient temperatures down to -5°C. Starters of types ..13/..14/..15 equipped with standard clcetrolyte heaters, are suitable for working at ambient temperatures down to -10°C. In case of lower ambient temperatures an additional frost protection is necessary. Therefore additional heating elements may be built in, or anti-freeze is to add. Both possibilities requires manufacturers confirmation. The built-in frost protection temperature controller is pre-set to +5°C. In case of a built-in sequence control, the electrolyte heater control is included. If'a sequence control is not built- in, the user is responsible for the reliable heater control (do not use the temperature controller for directly heater switching), At ambient temperatures below 0°C a regularly functional test of the built-in electrolyte heaters should be secured. Undetected failures of fuses, temperature controller ot electrolyte heaters may cause freezing of electrolyte and following mechanical damages. 22 Notes for starter rheostats Starters designed both to start and control the speed of motors have a cooling system (heat exchanger or cooling coil) that must be monitored during operation. The starter can overheat and be damaged if a failure in the cooling system goes unnoticed. The electrolyte temperature must never exceed 85°C. BEDWAREN.DOC, Issue date: 08.10.2012 Page 416Maintenance ‘Make sure that the starter is not connected to the voltage supply whenever carrying out repairs. Observe the accident prevention regulations. Top up with water to make up for electrolyte condensation losses. No sodium carbonate needs to be added in this case. All three-phase liquid starters are equipped with a maintenance-free spindle drive element. If the liquid starter is used exclusively for starting purposes, the element will require greasing every 3 years or after every 10000 starting operations. Annual lubrication is recommended in case of continuous operation (control operation). Type/ Manuf. ofthe | Lubricant for the spindle Lubricant for the gear | spindle drive element ‘SWEDRIVE Kliiber Duotempi PMY45 (S-3) _| Kluber Centoplex HO (M-00) AIS Shell Grease 1352 CAE12 (M-2) | Shell Tivela Comp A (S-00) AS0 Shell Limax EP2 (M-2) Mobil Mobilplex 44 (M-00) Shell Retinax MS (M-2) BP Energrease LS-EP2 (M-2) Mobil Mobilux EP2 (M-2) GEC ‘Aralup HLP 2 Aral Degol GS 2207460 SH 50-0013 BP Energr. LS-EP 2 BP Energo! SG-XP220/46 SH 50-0020 Mobilux EP2 Kliiber Syntheso HT 220/460/680 SH 50-0024 Kluber Klabersynth GH 6-220/460/680 SH 50-0025 ‘Mobil Glygoy! 30/80 To lubricate the spindle, unscrew and remove the protective sleeve. The gear can be lubricated afier removing the allen screw in the gear casing. Check liquid starter once a year to make sure the following conditions are met: Limit switches / proximity initiators operate correctly and are correctly set. The operating lever operates correctly and is set correctly. The electrode guide pins are in good condition. The screw gear operates correctly and can move freely. The emergency manual drive operates correctly and moves freely. The electrolyte circulating pump operates correctly (where applicable). Electrolyte and cooling water flow rates are adequatc (if necessary). The starter system is free of leaks. Sodium carbonate deposits are not excessive, A visual inspection of the short-circuit contactor and control (if installed) should also be carried out once a year. [BEDWAREN.DOC Issue date: 08.10.2012 Page 5164. Storage of the starter If the starter is stored to the installation for some time, should where possible, in the original packaging in a frost-free room. Once the package is opened, the in the electrolyte tank located corrosion protection deposits (BRANOrost chip) with red markings, if any, not to remove and the starter stored in a dry place. ‘Caution: Please note that the rust protection inside the tank is only available for delivery before the ‘commissioning and a complete filling with electrolyte. The starter should be not filled with pure water. During storage of the starter in drained condition of the tank in the interior is to be dried, and it is to make a suitable preservative. Observance of this information is a prerequisite for the recognition of warranty claims. Notice: Sodium carbonate solution (Na;COs) is lowly alkalic and water endangering The disposal of NaxCOs is to co-ordinate with the local environmental authority. [BEDWAREN DOC Issue date: 08.10.2012 Page 616f ! 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Jq0> 20}04) o8rx036x0001 ¥6 Nid © 90 esno}> woqoerd =I0nELEKTROSCHALTGERATE MEERANE GMBH Resistance data for Three - Phase Liquid Rotor Starter Contract no. + 8391 Order -no, 2 014090367 Quantity ced Starter type + 6260,026/7-SP Rated power Px (kW): 2900 Rated rotor voltage uso (v) : 1328 Rated rotor current is (A) = 1350 Starting load f © : 10 Calculated resistance (Q) : 057 Resulting Na;COs concentration (%) : 2,42 Quantity NaxCOs for basic filling (kg) : 69,5 Attention: For basic filling please note the hints given in the ,.Installation, Operating and Maintenance Instructions", chapter 1.3. Edited Checked Name: Andreas Knoll Name: — Jens Fritzsche Date: 11.11.2014 Date: 11.11.2014 (GAESMPROJEKTET. 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Program Lapie Module107 au/iz0i4 PrSpektrum Krisings Lgulé Rotor Starter Type 6260.026/7-SP Program Logie Module J — rave —] roe sqos Document Na 014000367 9391.660}~ 101 | [904 F112 yor }— 1s ————- aor Tyne [omore Prspekrm Ronde | Ore Ns eal unre Oo. Fao No a7 Decuren Nas a398.80 Tei Rotor Saray Tipe 26002675 Ape ae Sesto 10 cana Cos L got wu/afaai4 sao -| customer ‘Order No 014090367, Customer Doo. No Factory No 01 391.650 ‘thor Knol guid Rotor Starter Type 6260.026/7-5° Program Logic Module ‘Shes: Sat 10Prspektrum krsinco | Order No 014080367, Factory No, 8391 Document No. 8391.660 gut Rotor Starter Type 6260,026/7-SP ‘rogram Logie Nocule ‘Shoot Gat 10Beustanparametor c1(N) Ds: Parameteranzeige = ein Attention ! Set point = 100 Time Overrun Press Reset 1: Da: Altention | Shorting Temperature Contactor K2 >85 degrees. Is closed Celsius - D2: Ds: Travel Range Frequency. Limit swt converter, cross, use Fault hnanderank | - say1a2014 Spektrum Krsindo— |_Ovder No. 014090367, Lguld Rotor Starter Type €260.026/7-Se Program Logie Module ‘Sheet 7ot 10D6: Liquid level ‘under limit Fil up water! 71: actual value T 1 (ON-delayed) Parameteranzeige 11:28 s .000 ms a ee fede AL ecco es Bausiehparamete 12 (ON-delayed) Parameteranzeige = ein I: 5.000 ms 1.3 (OFF-delayed) Parameteranzeige = ein 11:28. 000 ms 17 (ON-delayed) Parameteranzeige = ein 1:38.00 ms PrSpektum Krsindo 014090367 8391 301.660 guid Rotor Starter Type 6260.026/7-SP ‘ator __ Kroll Program Look ModuleBaustenparameter 8 (ON-delayed) Parameteranzeige = ein H's .000ms aijrajaoie [customer Pr Spektrum Krsindo 014090367 Customer Doc. No. Factory No Document No 2391.660 Rotor Starter Type 6260.026/7-5P. Program Looe Module‘cut Con Pon Rae O16A, 017C, 023A, 024C, 025A, 034C, 035A, 047A, oer 016C, 017A, 023C, 025C, 031E, 0394, 0470 Trae ge O19E, 026A, 048A, 052E asc 018A, O51E Le hay O19A, 024A, 056E sor (002C, 013A 028E Foro Faw O18C, 035C, 055E sco=0n 0066, 019¢, 027A, 031¢, 0344, 039C, 054€ Dosen 0326, 036¢, 0384, 057€ Dove Re (038G, 037A, 058E secon 030A, 0446, 0466. Avatlty (0206, 0216, 032A, 0434 — 049 -Rrae 002E, 0044, 0166, 0200 fn 0176, o43¢ Test ty 0186, 0206, 0224, 0498 Test 2otay 0196, o20€ pti ON 001G, 002A, 003A, 009A, 028A Tet 0506, 0514 Clee, (003G, 005A, 006A, 007A, 011G, 029A, 033A, 042A Set 0136, 023E, 024E, 027E, 031A, O34E, 035E, 0436 ownun 021A, 032E, 038E, 038E, 0406, 0416, 0496, O53E toe (0056, 0066, 0084, 0154 Fog 031G, 032¢ ‘oRnax 0346, 0368 ret 047G, 049¢ sien + ota eat 010A, 0124, 0414, ton 050A, Tet o14a, exer 100 0086, 0096, 011A Tore 0516. omnes 0386, 0408, rates range 0526. Tine S00 ON 0436, 0444 ovoren 0536. Sec wOFF 0456, 0464 SC doses 0546 Fotaa 0556. mal unde 0566. ve sono 0576 Oye ts 0026, o03c ara (0046, 005¢ [bee [ruraore Journ Pi sctran amas : a ee To Nae Program Lope Module Sheet ot 10 NETO( ELEKTROSCHALTGERATE MEERANE GMBH Gi ‘013/98 Release 23.04.97 Rev. 2/ 01.04.2014 Page 1/7 CHECK LIST Liquid Rotor Starter CLIENT: PT. Spektrum Krisindo Elektrika TYPE: 6260.026/7-SP SERIAL NO.: 8391 Order 014090367 aoe see Feijoo Hews Cail tate smte|.D-t49s ene —_Yetuntten Gtn Seelam ret ae Ect mtiacomee Mi NeGRURERG mA DE xeon isa te oe ear Cor Mat scenes Cra Inte Wi me BIC“ CHEKDEIAN-DE2 4705 000343301050ELEKTROSCHALTGERATE MEERANE GMBH Regt FB O13QB Release 23.0497 Rev. 2/01,04.2014 Page 2/7 Elektroschaltgerate Meerane GmbH Karl - Schiefer - StraBe 1 D - 08393 Meerane Check List for Liquid Starter IMPORTANT NOTICE: This Check List has to be filled-in before commissioning and must then be returned to the above mentioned address! REQUIREMENT: Fill-in of check list and commissioning of the starter should be done only by qualified personnel! REMARKS: 1. Do not fill-up the starter with electrolyte and do not connect the rotor cables with the corresponding terminals K, L and M before checking the starter, 2, Fill-up the starter and attach the rotor and control cables according. to the , INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS' 3. Make sure, that the first start will be executed at minimum load from the driven machine. eck list framed like this should be executed as described in the =INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS"! Tommi anton Tisiwocngerte Wewrne Gat at seh Stra 1. D052) Mowe ‘Vaan Raisin Gaon (Geshe Fah Rake rekon ries) 7120, Fox (3700791279 BIC“ GENODEFICCT, IRAN DEM HO S74 3014892. Rapa 116, Reponert Chere Mel eamitanlnc a Seater Chen ‘seid De tae Ione ee BIC: CHEKDES THAN. DEZ3 #705 00036300100 Sout: 2201080089ELEKTROSCHALTGERATE MEERANE GMBH Reg-Nr: FB 013/08 Release 23.04.97 Rev. 2/01.04.2014 Page 3/7 Device: ‘Three - Phase Liquid Rotor Starter Type: 6260.02617-SP Serial No. 8391 Provided for starting a slip-ring motor with the following data: Nominal Power: 2900 KW Rotor standstill voltage uso: 1325 V ‘Nominal rotor current iy: 1350 Built-in sequence control: EASY4310-4316,DWG dated 08.10.2014 Outline drawing: 6260.026/7-SP / MBE267P. DWG 3-phase voltage supply: 3x 380 V, 50 Hz, 1 -phase voltage supply: 1x 220 V, 50 Hz Will the starting procedure take place under the same conditions and with the same technical data for which the starter has been calculated and designed? Please confirm: ‘YES Have steps been taken to prevent overload of motor and starter? Please confirm: Dyes 1, Measuring Insulation Resistance ‘Measuring insulation resistance between the 3 rotor cable connection terminals K, L, M and the carthing point. The measured value should be higher than 10 MQ (minimum is 2000 Q / V, related to the rotor standstill voltage uso). Please enter the values (Test voltage [_]500 V or[_]1000 vy; K - Earth L-Earth ....... M- Earth MQ Tomas Bekecting vocigee ean Gab ert ScheSae 1,1 -08909 Mews Votan Rune lac eater Frank Rae Teen 876579120, Fax (S76N 701279 BIC“ GENODEFIOCT, BAN: DEST 574030 148262. Raganae Ne TOle Repeat Chit Estar esmsatanioe de Shree Chet (sta be tates ren es SiC: CHEKDES IBAN:DE2 $150 36230100 Sowets 22 108002ELEKTROSCHALTGERATE MEERANE GMBH ‘Reg-Ne: FB 01308 Release 23.0497 Rev. 2/01.082014 ocr eo RST TS Page 4/7 * Connect the rotor cables and the earthing cable to the corresponding terminals, |» Remove the top cover(s) of the starter. }+ Remove all inner covers (013/014/015-series) and remove, if there is any, corrosion protection material inside the electrolyte tank (BRANOrost-Chip). J+ In case of movable electrodes are standing in the lower end position, take the hand-crank and lift the electrodes to the upper end position by using the emergency hand drive. 2. General Test Procedure 2.1. Have all mechanical and electrical safety regulation and other laws that are in force at site been observed? ‘YES 2.2. Have rotor and earthing cables been connected? YES 23. Testing of thermostat settings: - B3 should be set to 85°C ‘YES ~ BS should be set to 5°C for antifreeze YES 24, Have you found any deformations or destruction’s of built-in mechanical or electrical components during a visual inspection? yes [_]No Ifthe answer is DX] YES imme 3. Functional Test 3.1 Mechanical test of electrode setting mechanism, Use the hand-crank and the emergency hand drive to move the electrodes from the upper end position to the lower end position and then back. 3.1.1 There is no force between the electrodes and there guiding pins in any position between the two end position. Please confirm: [_] YES 3.1.2 Check the unchanged setting of the limit switches and / or proximity initiators, Red seals 0.k.? Please confirm: YES eo Ty ee arses 1.D-or99 Mee Sober tan coca aoe ccmmerey isi intone NCGMODENGEH ANTE wos. Sager oe ei chem Pitt eee Span Chane OSG neta i ere Me‘cuEoE ma ne unsewoscsonesy __ Seas RuswoaisELEKTROSCHALTGERATE MEERANE GMBH Rog.Nrz FB OI3/QB ‘Release 23.0497 Rev. 2/ 01.04.2014 Taro Dea Go, RA TT STS Page $/7 Connect the control cables and the cables of the voltage supply with the corresponding terminals of the starter. Make sure that all fuses and circuit breakers are switched on. At ambient temperatures of S 5°C disable or disconnect voltage supply for electrolyte heaters (if installed)! Make sure the power supply to the stator side of the slip-ring motor continues to remain Iso in event of switching ON the slip Execution of electrical test is depending on the starters design. Is this starter equipped with a built-in sequence control? yes [no If the answer is [XJ NO continue with item 3.2. If the answer is DX] YES continue with item 3.3. 3.2 Electrical test of starters without a built-in sequence control, 3.2.1 All control cables connected to the starters connection terminal according to the valid diagrams? Please confirm: — [_] YES 3.2.2 Is the customer-made starter sequence control designed to satisfy the general requirements given in the ,NSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS* chapter 2.1! Please confirm: yes [_]No In case of [X] NO write down the differences on a separate sheet of ‘paper and attach it to this check list. 3.2.3 Confirm the execution of a successful test run. Clves 3.2.4 Correspond the measured starting time with the starting time engraved in the wide framed ty-field of the rating plate (£ 10 %)? YES Continue with item 4! 3.3. Electrical test of starters with a built-in sequence control. 3.3.1 All control cables connected to the starters connection terminal according to the valid control diagrams? Please confirm: YES 3.3.2. Connect the connecting terminals ground electrode “C” and minimal electrode “MIN” for the liquid level controller -B4 in order to simulate a sufficient electrolyte level. Execute a test run by using an external or internal start signal. Check all control-relevant functions and compare the results with the functions determined by the control diagrams. Please confirm no deviations: YES Fear Rancning Fema oe Ra scheint 1.0 - 0098 Mecone Vota nacho Gta o (Gero Fat ae ein 76879126 Fan TOA 12 RIC GENODEFIOCLIBANGDEWD S74 «non 144292 _‘Reumer Ol Repct Chemie st mtn Spe Chem tstiaN be ttietto net we ce Bi CHERDER fA DED #050 3831050 Siege: 2201080053,ELEKTROSCHALTGERATE MEERANE GMBH Reg Nr. FB O13/QB Release 23,0497 Rev. 2/01.042014 Page 6/7 In case of deviations contact Elektroschaltgerdite Meerane GmbH! Reconnect the jumper wire for the liquid level controller -B4, 3.3.3. Correspond the measured starting time with the starting time engraved in the wide framed t,-field of the rating plate (+ 10 %)? YES Fill up the starter with electrolyte. + Enable or reconnect the voltage supply for electrolyte heaters if disabled or disconnected before, 4, Electrolyte basic filling Have you filled up the starter according to the instructions given in the , INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS* chapter 1.3 and the documentation part ,,Resistance data for Three - Phase Liquid Rotor Starter Please confirm: ‘YES 5. Readjustments 5.1 Change of starting time t, Ifit is necessary to change the starting time because there has been a change in operating characteristics proceed as follows (select the applicable item 5.1.1 or 5.1.2): 5.1.1 Starting time of starters equipped with an electrode setting motor with two separate windings (8-4-pole version) can be changed by modifying the wiring of the motor connection terminal (see instructions inside the motor connection box). The second available starting time is engraved in the thin framed t,-field of the rating plate! 5.1.2 Starting time of starters equipped with a standard electrode setting motor (standard version 4- or 8-pole) and a frequency converter can be changed by modifying the setting of the frequency converter. The allowed setting time range is ‘engraved in the thin framed t,-field of the rating plate, How to change the parameter ,maximum output frequency is described in the ,,Users Manual" of the frequency converter. Starting time supervision (installed or appropriated by the user) must be changed accordingly! Setting on new starting time t, + 5 seconds (currently time TI in logic module, 23 + 5 = 28 s). fiom "Boke Mewane Goi ‘easter Soe | DOR Macone ola Ratt Gach os ‘ence Pak Rae Ten (378) 79120, Fn 70127 _BICCOENODEFLGC!, BAN DES ¥709 5774120014092 Reger 016 Regge Chena | Et ssomatsanlne se Sparse Che UstidNrbe tt ies ej nce BIC CHERDER BAN. DES 705 0 368301050 Sse Ne 2210800032ELEKTROSCHALTGERATE MEERANE GMBH Reg Nr: FB O13/QB Release 23.0497 Rev. 2/01,042014 Page 7/7 5.2 Changes of other parameters or set-points ‘Changes of other parameters or set-points requires approval by Elektroschaltgerdite Meerane GmbH. Not approved modifications may effect guarantee loss. After completion of changes run through the check list once again beginning with item 3! If serious deviations are found in any section of the checking procedure the starter may only be put to work on receipt of a written approval by Elektroschaltgerfite Meerane GmbH! This check list was filled-in by: Company: Name / Signature: cncncsnenene f Place of issue, Date: Please return this check list as soon as possible to: Elektroschaltgerate Meerane GmbH Karl - Schiefer - StraBe 1 Sales Department D - 08393 Meerane Germany CGAESMIPROJEKTEL.Spelmum Krisindo Fltrika #391 Sei CHECK doe Fm Tanetine ivotaigesi Mewane GST KetSehter tafe. D- 0383 Mere Vos Rear Gli (Gestutser Fr Rabe Teen h68) 79124, Fen 536 791279 ‘IC GENODEFLGC), BAN DES¥709 5974030 144292 Nester Nr Ole ReperpctCcmat Massage Spas Corse Stun BE asin nom, " Bie“ CHEKDIN AN-DE2 795 090363101030 ‘Severe 2210800882Monagoment Syne | 180 90012000 150 140072008 by a) Sais. lan Elektroschaltgeraite Meerane GmbH ‘Bang Mrs Gal Fost 18 OEM Seite 1/1 PT. Spektrum Krisindo Elektrika |Elektroschaltgerate Meerane GmbH Mr. Indra Tantaputra Dept: EK Rukan Artha Gading Niaga Blok GNo. 1-2. |Mr. Andreas Knoll Kelapa Gading Barat [Karl - Schiefer StraBe 1 ID 14240 Jakarta, Indonesia D - 08393 Meerane Tel.: +62 21 4587 6064 Tel: + 49-3764 791228 Fax: + 49-3764 791279 Fax: +62 21 4584 5283 Email: esmmars@t-online.de Email: indra@spektrum-krisindo.com URL: http://www.esmmars.de Meerane, 20.11.2014 Documentation for Liquid Rotor Starter, Serial-No, 839 ‘Your Order No.: 014090367 Dear Mr. Tantaputra herewith we send you the Documentation for the ordered Liquid Rotor Starter (x as paper version + 1x CD), ‘We thank you for your order. Best regards Andreas Knoll A kw Attachment: 1 briefcase Fires Baoatnane ‘Eekachaysate Mesane Gabi Kart Scie Sete 1, D -08595 Merane Volabnk aise Gauche 26 (Gescatusiner rank abe econ (05768) 2120, Fax (876) 701279 ‘BIC. GENODEFIGCI,IBAN: DES $709 597430018092 RegutneeNr 116, Repay Cheat Mangers de Spats Chemit [UseINr- BE Leehco Inemec BIC. CHEKDESI BAN: DEI #705 0000455001050 _ Stee a1/GRUE