™ @ Toyo ENGINEERING CORPORATION Ewcricernc Center Te No. (B1)-474-54-1559 / Fa, Noo 81-474 -34-1718 DATE: 27 Apr., 2001 | MESSAGE NO. : TECISAZ-F-0618 7) To: Sazeh Consultants F Attn. ¢ (Mr. Mahmood Badavam ‘si Dupty Manager/Project Division #3 Fax: 98-21-877-4936 Tel: 98-21-877-4934 LG Engineering & Construction Corp. Attn: Mr. H.C. Song Project Manager Fax: 62-2-728-1230 Tel: 82-2-728-3451 From: _T. Yonezawa, Project Manager Fax: (61)474-54-1718 Tel: (81)474-54-1559 Work No.: BA-0512 Sudject: Iran No. 4 Aromatics Plant (AR-4) Issue of “Design Instruction for Piping” | Dear Sirs, We would ike to issue "Design Instruction for Piping” for firstissue. Please note following points, 4) This instruction includes SAZEHs first development comments and results of discussion between SAZEH and TOYO. 2) For hose siaton requirement, results of meeting witn OWNER are incorporated (Refer to para). 3) The scope of personal protection (Refer to page 103, 70+) is revised in accordance with “Eng'g Spee. for Thermal insulation’ 4 (Modification points ere shown with BOLO character.) Atiachment: Design Instruction for Piping (Cover plus 113 pages) Please note the attachment (Design Instruction for Piping) will be sent to Consertium by air courier service. Best regards, = i ce. Ooshima/Murao, piping Sc E:VAR-4¥COREPONYConsor ti um¥SAZEHYFANVO#9, doc(SS SS eS WORKNO. : BA-0512 CUSTOMER : BORZOUYEH PETROCHEMICAL COMPANY, IRAN PRO]. NAME =: AR4 DESIGN INSTRUCTION FOR PIPING (INTERNAL USE ) {43 SAZEH CONSULTANTS @ LG Engineering & Construction Corp. @ Toyo ENGINEERING CORPORATION TOKYO JAPAN T | T a [ [ | [tt feat i I I I ee rtf I I 1 T Dra lcelael TOT Fisi bse oA (Poe REN ISSUE Trev} DESCRIPTION [prepp | CHD I apvo | ako FROECT | DATE | PROECT_|_DaTe | DOCUMENT NO. | | 0000 - T1300 ~ H-154 1 I I= — = koe cea ie ie rowe O ons 4® AROMATICS PLANT, IRAN epsSianennc DESIGN INSTRUCTION H-154 FOR 1SSUEO | APR.23/01 PIPING PAGE 1 OF 113 CONTENTS PAGE 1, GENERAL tt Intents 8 1.2 Scope 3 13 Codes and standards 3 14 Units: 8 15 Related engineering specifications and design instructions 8 1.5.1 Engineering Specifications 8 1.5.2 Design Instructions: 8 2. PIPING BASICS 2.1 General 8 24.1 Piping route 3 242 Piping below ground level 10 243 Pipe tracks and pipe trenches W 21.4 Pipe space 4 24.5 Installation ct valves “ 2.1.6 Drains and vents 19 > 24.7 Piping 20 Ke 2.2 Accessibility and mairtainabilty 22 221 Access Requirements 2 22.2 Access for Platforms Pa 2.2.3 Basis of accessibility 25 26 2.2.4 Base Height& a #0000: @G “apan 4™ AROMATICS PLANT, IRAN DI “Tove Bscrnteninc Cor ESIGN INSTRUCTION He1s4 FOR ISSUED | APR.23.01 PIPING PAGE 2 OF 113 22.5 Maintainabilty 23. Piping Flexibilty 24 Piping support 25 Piping Typical Compornent 3, PIPING AOJACENT TO EQUIPMENT 3.1 Tower, Vessel Piping 3.1.1 Piping Layout around tower 3.4.2 Toner and verical vessel 3.1.3 Horizontal vessel ga4 Tank 22 Heat exchanger piping 3.2.1 General 3.2.2 Piping around rebeiler 3.2.8 Piping around ait cocler 32.4. Piping around Alminium heat Exchanger 33 Pump Piping 33.1 General 33.2 Suction Piping 33.3. Discharge Piping 33.4 Auxiliary Piping for Pumps 3.4 Piping around compressor 241 Piping around centrifugal compressor 242. Piping around reciprocating compressor 33 Piping around turbine 3.6 Instrumentation 461 Piping arrangement 2.82 Scope of work & supply 3.63 Typical anangement 37 Safety relief system piping 28 28 28 29a sss. oii 4” AROMATICS PLANT, IRAN Tove Excintenins Corr. DEBIGN INSTRUCTION Heisa i FOR ISSUED | APR.23.01 PIPING PAGE 3 OF 113 37.4 Generel 56 37.2 Inlet piping of safety relief system 56 - 3.7.3 Vent piping of open system 58 4.7.4 Discharge piping of closed relief system 59 , 3.7.5 Support for safety relief system piping 59 7 4, UTILITY PIPING 60 “ 4.1 Fire fghting piping © 7 42 Cooling water piping 60 . 42.1 U/G cooling water piping 60 42.2 Cooling water AG piping a 42.3 Piping antangement arcund cooling water pump a 42.4 Cooling water network 8 43 Steemand condensate piping 62 43.1 Steam piping (General) 62 43.2 Steam condensate piping (General) 62 433 Criteria for installation of steam drain 82 4.3.4 Methods of draining 83 | 435° Steamtrap piping 84 436 Steam drain line 8s 4h 4.3.7 Vent stack 67 43.8 Desuperheater piping o7 4.3.9 Steam silencer piping 6s : 4.3.10 Piping around high depressuring vave 69 J 4.3.11. Steam drum piping 70 43.12 Steam ojector piping n J a8 Airing 1 44.4 General a 442 Instrument Air 72 | 4.5 Heat Tiace Piping 7? ‘a 45.1 General 2oma ipa 4" AROMATICS PLANT, IRAN “| rsiatocnesd Coen DESIGN INSTRUCTION wens4 FOR ISSUED] APR.23-01 PIPING PAGE 4 OF 113 4.5.2 Heat Tracing System 72 4.5 Utility station 72 4.6.1 Hose station 2 4.6.2 Eye washer and shower station 74 47 Sewer piping 76 47.1 General 47.2 Piping systems 47.3. Drip funnel 7 47.4 Cleanout 7 47.8 Sewer piping connected fo catch basin or manhole for crainage system 7 5, RACK PIPING 5.4 General 78 5.2 _ Line location in pipe rack 73 5.3 Pipe spacing 2 5.4 Pipe rack width 7, 5.5 Pipe rack height 60 5.5 Column spacing 0 5.7 Piping arrangement on pipe rack £0 5.8 Battery limit vaive station 2 5.3. Pipe rack configuration tte be confirmed with evil design philosophy) 82 6, HIGH AND LOW TEMPERATURE PIPING 64 General requirements 83 62 Specific requirements 83 6.3 Celd spring 3 6.4 Checking of possibie leakage at flanged joints 83 6.5 Means of increasing flexibility “83= sooo OF vii 4® AROMATICS PLANT, IRAN stove Eenwusne Cour DESIGN INSTRUCTION H-154 ! FOR ISSUED PIPING PAGE 5 OF 113 6.6 Thermal cisplacement a4 6.7 Other considerations a 5.8 Valves in low temperature service a4 7. TANKYARD PIPING 85 TA General 8s 12 Dike 8s . 7.3. Tank yard piping es 731 Piping ouside dike 88 7.32 Piping inside dike as 7.33 Tank piping 86 7.34 Pump piping 87 7.4 Drainage System 87 8, PIPING FOR FURNACE FACILITIES : 8.1 General 88 82 Process Medium Piping 88 - 82.1 Feed Inlet Piping 88 822 TiansferLine 88 ~ 8.2.3 Decoking Line 88 Y 83 Burner Piping es 83.1 General es y 83.2 Fuel Gas/ Pilot Gas Piping 29 83.3 Fuel Oil System 30 u 8.4 Auniliary Piping a 8.4.1. Snutfing Steam Piping a 3 84.2 Soot Blower Piping 92 a 9. MECHANICAL DESIGN FUNCTION OF PIPING SYSTEM 8.1 Support of Piping ( Refer to para 2.4) 33 : 7 |torre @ sxren 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 Toyo Evowweennc Con? FOR issued] APR2a0 | PIPING PAGE 6 OF 113 92 Flexibilty of Piping ( Refer to para 2.3) 33 23 Vibration of Piping 33 3.4 Uneven Settlement 93 95 Earthquake 83 3.6 Wind 93 8.7 Water Hammer 93 9,8 Thermal Shock 24 8.9 Discharge Reactions 24 s.10 Karman Eddies 34 10, CIVIL LOADING DATA CONSIDERATION 10.1 Piping loads 35 102 Thermal ioads 35 103 Friction loads 33 104 Thrust Loads 35 105 Reaction loads 35 06 Miscellaneous %6 41, CATHODIC PROTECTION 11 General 37 11.2 Location of transformer-recifier 87 11.3 Installation of isolating joints 97 12. GROUNDING FOR STATIC ELECTRICITY PROTECTION 121 General 29 42.2 Grounding requirements 99- see @ on 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION Tove Exonemaine Corr. ee FOR ; TSSUED] APR23.01 | PIPING ' = 43. ATTACHMENT — VALVES AROUND PLATFORM 100 — CONTROL VALVE MANIFOLD GENERAL ARRANGEMENT 101 = DOWN PIPE AND CONTROL VALVE MANIFOLD: AROUND 102 STRUCTURE GENERAL DIMENSION 103 — INSULATION DETAIL (STD - PD.019) 104 — BASIS OF ACCESSIBILITY (STD —PD.021) 105 — MITER BEND (STD -PD.014) 106 ° — STUB IN (STD-PD.016) 110 — RAINFORCEMENT FOR INSERTED BRANCH CONNECTION 45° (STD -PD.015) 124" AROMATICS PLANT, IRAN row B sean DESIGN INSTRUCTION Tovo Excnroxnc Cont FOR ISSUED | APR.23/01 PIPING PAGE & OF 1, GENERAL 1.1 Intents This instruction covers basic design requirements concerning process and uAlty piping systems that are applied in 4" Aromatics plant, Bouzcuyeh Petrochemical Company, Iran, 1.2 Scope (1) The extent of piping systems to which this instrustionis tobe appied,shallbe as indcated on the anpicable PBID and UDD. However, piping systems, which are furished as a regular nat of proprietary or standardized equipment (or package uni), shall be in accordance with the equipment manufacturer's standards. (2) Insrumant pipingtubing systems from the first fting or block valve onthe piping systems are rot covered by this instruction. (9) The requirements for inspections and tesis of piping materials and other requirements for piping construction are not speciied in this instruction. (a) Where applicable codes, client's requiement. engineering specifications etc. are in contradiction with this instruction, the formers shall govern 1.3 Codes and standards xs and piping materials shall be designed and manufactured in accordance with he Piping i ping eng. specifications. applicatie codes and standards specified on 1.4 Units Unless otherwise specified, S! units shall be applied, but nominal sizes of piping shall be in accordance with inch system (NPS). The units and numerical values given in { } in this instruction are based on metric, Celsius and klogrem units (MKS) and aro appended for reference, 4.8 Related engineering specifications and design instructions 1.5.1 Engineering Specifications (0000-11300-H103 Engineering Specification for PIPING MATERIALS. (0000-S1300-001 Engineering Specification for PIPING STRESS ANALYSIS (0009-$1300-002 Engineering Specification for PIPING HANGING AND SUPPORT '0900-$1300-008 Engineering Specification for PIPING DESIGN 0900-$1300-005 Engineering Specification for STEAM TRACING (0000-§1300-005 Engineering Specification for THERMAL INSULATION 0000-$1309-007 Engineering Specification for MARKING & COLOR CODING 1.5.2 Design Instructions, (0000-T1300-4-153 DESIGN INSTRUCTION FOR EQUIPMENT MAINTENANCE (0000-T1300-H-155 DESIGN INSTRUCTION FOR PIPING SUPPORT. 0000-T1300-H-156 DESIGN INSTRUCTION FOR PIPING FLEXIBILTY ANALYSIS (9000-T1300-H-157 DESIGN INSTRUCTION FOR STEAM TRACE PIPINGG 4” AROMATICS PLANT, IRAN tone @ wens edt 4 DESIGN INSTRUCTION He154 ‘ovo Excwernne Cone a | ISSUED. PIPING PAGE 9 OF 113 1 2 PIPING BASICS 2.1 General {i} Ping ehal be routed such that the optimum piping layout is achieved in terme et process reenamerts, efgonomics, opetatio, inspection anc maintenance. Having considered these fetes, the umber of anges, fitings, valves and welds shall be minimised (2 A tining system shall be designed for the most severe condtions to which # may be uber. The folowing may deterine the design condtions: + Siearing-out pressure and temperature; = + Pump shut-off pressure: + Stati pressure; | + Pressure drop, + Vacuum eaused by cocling and possibie condensing of repped medium: 4 (@) Al30 degtbows shal be long radius. impractical, the applcetion of short radius elbows Dea fe cicios is ciples dnwinpe: 4 (@) Instuatons where In-line equipment (eg. contral valves) with a higher ASME rating class then un pipe is fited, te ecnneding “anges shell have the same rating es the inline squiement and same bore thickness of run pipe. tg) Wa sipng syetem operating above 0 degC is connected toa system aperated at 0 degC or dean fist 50 tenes of pipe diameter (wih a maximum of 10 m) long pert of the former shal he designed according 10 the lower temperature system, material 66) ina rice ak the heaviest andlor the notest pipes shouid De loceted at the sides othe pipe (ache erovide space fer expanson oops and to reduce the moments in te beams ceused Sythe weight and thermal expansion af the pipes. (7) evaion pipes should be determined considering the height of shoe, cradle, sacle ee. Fico te folowing taale And the drawing “INSULATION DETAIL"Tor insulation, (OWG No.STD-P0-019) 71 2.1.1 Fipingroxte Insulation | Height of tS oS ht Thickness | shee, Pipes (mm) cradle, Remarks saddle 4 wa Hacneuaied | 25 — 75 | 100 [Shoe and seddle net required for pipes wih pe 80 — 125 | 180 _ personnel protection insulation. U 130 - 175 | 200 180 — 225 (adinsuited | 25 — 50 | 100 L bice 55 — 100 | 100 1s -150 | 150 ass — 200 | 200 \ r= pie = 100 ba (Saddle epplied to cove! with the lo tress at resting point (Glin process units where the layout requires that main unk pipe racks intersoct, diferent elevations shall be established for lines running north-south end east-west. Pipe should ‘change elevations where entering and leaving the pipeway and, where feasible, at each change of direction of the piping to avoid interference with the routing of future lines or Sacitions to the pipewey, Changes in olevation should be made with 90 degree elbows and Vertical legs 45 degree elbows should not be used @ their use intereres with the future space. ele Se &4° AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR [:ssueo | Araxvo1 PIPING PAGE 10 OF ron G wean Toyo Excivromisc Cor, m3 és (9). Piping shall be arranged to allow the removal of equipment without removing the block valve adjacent to the equipment and large quanities of associated equipment of piping. (10) Pockets shall be avoided in lines carrying caustic, acid, oF materials that may congeal or {reeze o in lines containing solids that may settle out (especially in flare fines and in lines where water accumulate and subsequently be flashed to steam when the unit is brought onstieem). Pockets shall alse be avoides in piping in which corrosive condensate mey form. (11) Insuated lines passing through earth firevallsicikes may be installed by ether of the following methods; + Insulated with the appropriate insulation and covered with @ moistureproot jacketing. Ha pipe sleeve is not used, the stress analysis of the piping system shall be considered the earth dike as a fixed point in the system. + Insulated with the appropriate insulation and installed in @ pipe sleeve with 2 seal having the appropriate fire rating (for example, Thunderiine Link-Seal or stainless steel belows). 4(12) Both Insulated and unisulated lines passing through concrete such as walls, decks, and peving shall be installed with insort pipes or sleeves. Both the insert pipe and the sleeve Shall e coated for corrosion protection as well as penetrating pipe. Each end af the sizeve shal be sealed with a material having the appropriate fire rating (for example, Thunderline Link Seal, lean mortar motute, of siainless steet bellows), (13) Ausioniti stainless steal piping shall be protected against 2ne embritlement which may result from molten zine dripping ftom galvanised steel on Max. design temperature (except fire condition). This may be done either by not oceting the austenitic stainless stee! piping underneath zine-containing tems or by installing protective shields (for austenitic stainless stee! riping which is insulated, the cladcing is considered to be suri nt protection). ++ (14) Piping design for citcal lines shall be confirmed and fixed at the early design stage. 2.1.2 Piping below ground level (\) iain piping of cooling water, sewer and fire fingnting pipings should be underground piping. i recuited, proper corrosion protection shall be agplied 1o underground piping as per the engineering speefieation for Cathodic Protection, (2) Butied piping shall have a minimum cove: of soil as shown below: + fire watet pipes (main) osm + in areas inaccessible to heavy tific 03m - + in ateas accessible 10 heavy tratfic and at road cressings, pipes of NPS 24 and smaller osm pipes over NPS 24 osm pipes crossing beneath railways 1.0m in areas where only night frost can be expected cover covm Io below ihe frost level «+ in areas where daytimetreezing can be expected cover down to below the frest level {@)_ the load on pipes crossing railways and toads is net covered for the allowable strength. - the buried pipe shall be protected, e.g. by means of pipe sleeves or a culvert Insulated pipes should not be buried. if this is unavoidable, or fit is desired for life-cycle economic feasons. the insulation material shall be abfe to withstand the stresses caused by Fs the thermal expansion of the pipe. Special attention shall be pzid to avoid corrosion under the insulation and the system shall be designed so that either inspection is possible or not needed. For buried pipes operating at a temperature ct 60 degC anc below, there shall be a clear > distance of al least 200 mm between the pipe and any electrical ot instrument cables, (6) Foe buried pipes which have impressed eurent cathodic pretection, there shall be a clear disiance ot zt least 1 metre between the pipe and any perallelrunring cables, to prevent # stray-current corrosion of the steel wire arnouring of those cables. »- To @ ror 4™ AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 “Toyo Evcineraine Cone FOR [issueo PIPING PAGE 11 OF 113 2.1.3 Pipe tracks and pipe trenches (1) Piping outside process units (¢.9. Fiping between process units and storage facilities) should be supported on sleepers, at ground level in pipe tracks or bolow ground level in pipe trenches. The choice between pipe tracks ot pipe wenches is dictated by technical and ‘economical considerations, e.g. the number of rcad of rail crossings, the ground water level and the length cf the required trench. Pipe racks may be used if space at ground level is limited or # the use of culverts or buried piping is uneconomical (2) The distance between sleepers in pipe Vacks and in pipe trenches shall be besed on the maximum allowed free span of the majorty of pipes. Smaller pipes requiring @ shorter ‘supponing distance shall be grouped together and be supported on additional supports. {@) The elevation of the sleepers shall bo such that thera is access for maintenance and for operation of valves, drains and instrumentation and that pipes and insvlation will remain ‘above the highest expected storm water levels. +x(4) Flanged connections shall not be installedin trenches. in order to prevent the accumulation of ges and liquid vapours in the trenches uniess otherwise required. (6) Concrete trenches in process units shall be adequately drained into a drainage system and shall be covered with suitable cover. 2.1.4 Pipe space (i) The dstance between pipes shall be as per TABLE 2.1. To permit ready access for the removal andjor maintenance of pigings, e minimum side clearance of 25 mm shall be provided between pipings. Thermal movemerts, thickness of insulation to be applied ené the - Traximum diameter of flanges shall be considered in determininc ‘ocation cf pipings win side Clearances, Space for connection of instrument pipingtubing to in-line instruments shall also be considered. Minimum side clearance between piping and structure shall be 50 mm. {2} Bottom elevation of the pipe running on sleeper shall be minimum 250 mm & tere Dawe Te Re VALVE OPERATION 4 ‘SAIEW We, fom ot Sazen STD-PD.013 | \ 4 fnvcereice™ FoRat Ds sion STANDARD ENGINEERING SPECIFICATION TES | DESIGN INSTRUCTION H-154E Toyo Excistmune Corr. . FOR PIPING ARRANGEMENT PAGE 19 OF 113 2.1.8 Drains and vents (1) Installations a. Low point drains and high point vents on piging shall be proviced as required for pressure 4 teaing, startup, chemical Cleaning and for decommissioning. Drains and vents for process requirement shall comply with P&ID. b. For necessity of vents and diains required {rom pising arrangement, Table 2.1.6 (1) shall be applied. Veris shall not be required for NPS 112 and under piping. Table 21.60) 1 Senice Orde Vent 1 fluid (NPS 2’? and over) | For operation and fiquid | Requred Required 71 [reserass [aes | pene _[ he end [Fortydrostatictesting |, | Requived Required ¢, Valved drains shall be installed above the seat of check valve in vertical line and at the - downsiream in horizontal line. 1. Drains and vents for equipment shall be i stall be flanged and blind flanges, and the si nezzles, unless otherwse specified {2} Compenent requirements Gemponents of drains ard vents shall comply with PAID. Mf there is no incication in P&ID, following cules shell be applied. 2. Drains and vents shall be closed with blind flanges for the condition shown below. + Pressure Class 900 and over Toxie material service 2 Hydreearbon service having vapor pressure of 0.4¢MPa [4.5Kg/em] and over at <8deg b. Vests and drains that are open fo the atmosphere shall be ecuipped with single block valve ve wats 159, 300 and 00 and with couble block valves in class £00 and over. The ovtboa'd end ol these valves shall be either binded or cerped. ¢. Vents that are provided for hydrostatic test purpose only do not require any valve and snoulé be provided with a seal welded sold plug, except those in nonflammable and rontoxie service where 2 properly threaded sclid plug is acceptable (3). Condition and arrangement a, Vents and drains connection size in piping should be NPS 3/4 minimum for NPS 3/4 and over pipe, and same 2s line size for NPS ‘J, ené under. For stury, abrasive fuids and high Viscosity fds, drains connection size shall be NPS 1 minimum. The size shell be designed according to P & ID. b. Oriertation of vents and drains discharging to etmesphere shal be considered not to endenger personnel. ¢. The discharge peint of craine shail be visible ‘om the location of the drain valve, 4. Space requirement shall be applied es Fig. 2.1.6 (9). ad on the equipment as per P&ID. These of valves shall be same as equipment Sob m bh & &a RO: @ eh STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR ISSUED] JANA, 10 PIPING ARRANGEMENT PAGE 30 OF US =F T ‘ © ¥ Tovo Encisernins Cor Wn 150m @. Valve type for vents and drains shall comply with P&ID. These block vaives should be minimum distance from main piping. + {.For drain and vent closed eystams, arrangement shall comply with PAID. g. For standard type of drains end vents, refer to Standard Drawing for Piping Typical Arrangement. (4) Additional requirements For slurry, abrasive fluids and high viscosity fluids, L-shape arrangement for drains shall be prohibited. (6) Supports * Drains and vents with double block vaives in vibration fine such as reciprocating machine piping, lines afound pressure relief valve, calelyst piping and two-phese flow line including heater transfer piping srall be provided with trace suppor as Fig, 2.1.6 (5) y | + 1 i F- Fig 21615) (forexampie| 2.1.7 Piping (1) Sampling systems a. Sampling systems shall comply with F&ID. b. Sample take-off connection on piping shell be NPS 3/4 minmum, except NPS ', lines ‘which shall have ful ine size, and for abrasive anc high viscosity service this shall be NPS 4+ minimum, For cample take-cff connection on ecuizmert, the block valve at the take-off point shall be same size es equipment nozzle and downstream of this valve shall be applied above as Fig. 2.1.7 (1) Fig, 2.1.7 (10roxio G sara Toyo Excinrmninc Corr, ISSUED | _APR.23.°01 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING PAGE 22 OF 113 2.2 Accessibilty and maintainability eter to the drawing “BASIS OF ACCESSIBILITY” for summery of accessibility. 2.2.1 Access Requit irements (1) Ae a rule, the objects to be operated or maintained should be jocated within 1.8 m from ground er platforms. (2) When objects are located over 1.8 m from ground or platforms, minimum access requirements in Table 2.2.1 (2) shall be applied. Table 221 (2) Minimum Access Requirements This table shall be modified as per Eng’g Specification for Piping Design. Minimum access requirements Objects Neces- | Permanent | Perma: |Movable| (1.8 m over above ground sity of platform nent | ladder Remarks or above platforms) access | With With | ladder | or stand _ staiway| ladder [Valve] (7) “1, Valves requir- a ing frequent [2 NPS2 NES oi Manipulation [= NPS 1 '/, |_YEs oF | 2. Valves not drainswents | YES | Lo 0” [Temporary access Reguring for spared = an | oe frequent lequioment_ NES 2 e Yanipuiation [Others [yes oF 10” [om | (Consirustion vaw iting m ion | Ni 3. Valves not requiring manipulatior 10 purpose, etc. @ Valves requiring quick operation | yes | om Operational uring plant operation 7 requirements 5, Remote operation valv. re: ai Emergency shut- Remote operation valves YES oO acm valves cae: %._Settery limit valve station [yes | To 7 oF ] 7. Block valves for instrument | ° eonnection [ Other Piping Element } 7, Special ping components 1 C on requiring maintenance and = replacement Z, Special ppping companents not ] No reguring maintenance 3. Blanks ‘operation YES ° I maintenance | YES | ° Ton | 3, Spring supports [No] 1 [instruments } 1, Pressure [eeteciing nO ] [Eennection Point lelement | instruments [local gauge | YES | 0 2. Temperature |cetecting NO Thermewell element | Instruments [local gauge __| YES LoTa Tos) es wee aS SS SS SS SS Toro Excinexinc Conn, @ STANDARD ENGINEERING SPECIFICATION roxro (@ saran DESIGN INSTRUCTION FOR ISSUED | JAN.31."00 PIPING ARRANGEMENT (2) Installations 2, Sampling point shall be 0.6~1.2m from grade or permanent platform. In case of platform, stair shall be provided for main access. ‘At sampling point, approximate 0.5m x 0.5m space should be avaiable for handling of sample devices. c. Analyzer house shall be located as follows. * Locaticns shall be in a non-hazardous area or in an area thal an explosive gas atmosphere is nat lily to occur in normal operation. * Locations shail be at least 15m away from furnaces. * Locations shall be free from spills of watet and process liquid 4. Sampling point shall not be in areas of contamination fa spill of a hazardous material should occur. (@)- Samping errangement ‘Sample take-off connection should be installed in vertice! piping with upward liquid flow and downward vapor flow. Where this is impossible, i.2., connection to be installed in horizontal or slope piping, sample take-off connections shall be installed al the sice of pipe forliquid service, and at the top for the gas, b. Sampling take-off connections shall not be located at dead ends of piping considering change-over operations, As chown in Fig. 2.1.7 (3), around control valves, sampling tako- off connection shall be instelled in main upstream line of control valve, and should be preferably installed in upstream of by-pass branch point. ce ne — Sensing consecien 1 eet or Nomal Se Process vents and drains shall not be used es sample teke-c connections, 4. Sampling line shall be as short as possible and should have no pockets @. As far as practicable, sample connections shall be grouped together and provided with one common drain facility. (6) Additional requirements Where there is no requirements on P8ID, following rules shoul be applied. + Sample take-off connection shail not be located closer than 12 times of pipe diameter downstream from the junction of two streams. + Sample take-off connection in two-phase flow line shall not be located closer than 12 times. of pipe dameter dovmstream ram a pressure ieducer. + For fluidized solid service, sample take-otf connection shell not be located closer than 8 times of pipe diameter downstream or 2 tines of pipe diameter upstieam from a junction of two fluidized solid streams, an elbow, valve or other flow disruption. (6) Support of sample piping Sample piping in vibreticn line shall be adequately supported at the neck of take-ot! point rnirimize the probability of it being damiagec by vibration,E fF £ & " 4® AROMATICS PLA\ roo D saran A NT, IRAN ae é DESIGN INSTRUCTION H-154 Toto ExcinEEainc Corr FOR ISSUED | APR23,01 PIPING PAGE 23° OF II} (continued) Minimum access requirements Objects Neces. | Permanent | Perma- [Movable| (1.8 mover atove ground sty of | __ platform nent | ladder Remers ot above piattorms) access | With | Wih | laddor |or stand stairway] ladder 3. Level detecting Float in disp ecer, instruments element NES, 2 letc, [local gauge | YES | o | | 4 Flow detecting YES ov] oF element > Instruments _[iocal gauge | yes 3. Trarsmiters [with local indication YES 9 without local | | a Ingization ves |__| eo 6. Safety valves: yes | x) Lom 7. Contre valves: yes | i) I i Equipment] a ] To top platorn, tf 4. TowersiVessels | ves | ° Ree 2, Compressors(Turbines ves | 0 | For elevated | | objects 3. Air coolers yes | je (Leven ae 4, Cooling towers. Yes | [o° [To motors 07 top ter = ] To bumners 2nd 5. Heaters ves | 0 |__|peesing nese 6 : 2s | To igniter, 6, Elevated stacks yes | ° ene 7, Manholes on equipment yes | o | Lor | 6, Handholes on equipment yes _| oT | oF] 3. Equipment nozzles no_| I t I 1 [ Operation Daviews | 1, Local sampling points Yes | oF T 2, Elevated hydrante/monitors ves | 0 J 1 i Notes: o Movable ladders and stands (plattorms) can be applied for the objects whose operation height is 3.6 m and under trom ground or permanent platforms. The objects should be provided on ground. Ifthe objects are provided on permanent platiorms located over 1.5 m above ground, stair access shall be realized, When height of the platform is 1.5 m and under, ladder access may be substituied for stair access Extended stem valves and chain operated valves, or extension handle of valves can be applied, if the valves of NPS 2 and over can not be located within the reach fom the platform. For NPS 1 "/, and under, permanent ladder access is acceptable.4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING row © sxean Too Excinrmunc Corr. ISSUED © For local sampling points which will be manipulated frequently, stair access shall te realized, if the platform is located over 1.5 m above gounc. © For integral type flanged flow instruments such as variable area flow meter, qositive displacement flow meter, magnelc flow meter, tzbine meter tte permanent platform with lacder access shall be provided es @ minimum access requirement. For valves NPS 1-1/2 and smaller 2.1m over above ground / platforms shall be considered. Access wey for maintenance vehicle 25m 25m ‘Access way for operators oam 21m (6) Width af access way, where isnot used for operator's dally access and emergency escape way, could be minimum 0.6 m as Fig. 2.2.3 (5)-2,0.6,4 under TEC's approval. + Ma, Min, 2, se, Min 7 Min oe Min 750 3 Fig 2.2.9 (8b Around Equipment on Structure ‘Around Heat - ExchangersSS = Ge te oe a @G 4™ AROMATICS PLANT, IRAN roxvo J) sapan DESIGN INSTRUCTION H-154 Tove Exerstenine Corr. FOR ISSUED | APR23,01 PIPING PAGE 26 OF 113 coor 7 Mew | Mingso Min 600 Pian Vinw Fig 223(8)-0 Fig. 22.315)-4 ‘Around Pumps ‘Around Piping Manifolet 2.24 Base Height {1) Bese elevalion shall be decided based on the High point elevation of paving and road edge as Fig. 2.2.4 (1)-a.b. Lo Reed Nees EL 2 Eig 224 (ta Road and Paving Spill Wall stirs, ladders end piping support, sianderd foundation height Unless otherwise required. (2) For foundation of structur shall be as Fig. 2.2.4 (2)-a. oF Fig.224 2).a ‘Structures | Stairs / Ladders Piping Supporta a = — . @ 4" AROMATICS PLANT, IRAN roKyo () sapan DESIGN INSTRUCTION FOR Toyo Excivernive Conr ISSUED | _APR2301 PIPING PAGE 27 OF 113 (9) For equipment foundation, standard foundation height shall be 2s Fig. 2.2.4 (3)-aB.¢ wnless olhennse required. These height shall be clarified with leveling requirement from process and piping artangement. () AN. ‘ : i 2 ae 4% =A Fee [ar ans Fig 224.0 Horizontal Vessel | Hex Tower / Vertical Vessel al Eig. Pumpsi:c (4) For foundation of indoor euipment and structure, standard foundation height from floor shal be as follons and Fig.2.24 (4) unless otherwise required. Ground floor height of equipment house from base elevation should be 200mm. Fer compressor house, however, tloor Glevation Is same es base elevation and the foundation height is based on foundation height of outdoor equipment and structure. Indoot equipment and structurea “4 AROMATICS PLANT, IRAN row G saran aac c. DESIGN INSTRUCTION H-154 ‘ovo Exarsenwe Cont FOR eue] APRas-O1 PIPING PAGE 28 OF 113 (s) For furnace floor, standard height shall be minimum 1800mm considering operating access as Fig 2.24 (5) When opereting access is net required uncer floor, this height could be reduced to approx. 1200mm. FRANCE Sn 1900 22.5 Maintainabilty The following philosophy should be considered in equipmert layout and piping arrangement. “Design Instruction fer Equipment Maintenance” shall be refered far more detail provision of maintenace devices. (1) The maintenance work area of equipment needing replacement of internals, spent catalyst, etc., of frequent internal clezning shall be considered. |) Mairtonanee consideration shall be given to elements that are replaced curing eperation or meinienace and are the weight of SOON [ 50kg ] and over. (2) Where application of temporary devices such as mobile crane or toil or structure beam is. unpractical for maintenance, permenent device such es hock, hoist er overhead crane shall be provided. (4) When a mebile crane is needed for maintenance of equipment such as heat exchangers, rotating machines and fiers, sccess and operetion area shall be corsidered. If a mobile crane ean not access to the maintenance area, a suitable maintenance device shall be provided. (5) Fiee space should be provided at ground on the access side of lited equipment if grounding exteinals or internals of the equipment is required. (@) Access rosd or way should be considered to transport some devi during maintenance work. s of replaced material 2.3 Piping Flexibility Piging flexibility shell be in accordance with ASME 531.3, For detail analysis specifications and methods, teter to “Design instruction for Piping Flexibilty Analysis”. 2.4 Piping support The practice, criteria, typical sketches, dimensions cf standardised supports and instalation requirements shall be referred 10 “Design Instruction tor Pipe Suppor.soxvo @ saPan 4" AROMATICS PLANT, IRAN Tayo Excisepunc Corr. DESIGN INSTRUCTION Hels FOR ISSUED] _APR28,01 PIPING PAGE 29 OF 11 25 Piping Typical Compornent (1) Miter Bend (HOLD) Refer to the drawing “Miter Bend” for detail dimension. (2) Stub In Reler te the drawing “Stub in” for detail dimension.m some @G uenl 4” AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 Tovo Excireninc Corr FOR ISSUED | _APR.23.01 PIPING PAGE 30 OF 113 3. PIPING ADJACENT TO EQUIPMENT 3.1 Tower, Vessel Piping 3.1.1 Piping Layout eround tower (i) Typlealarangernert eround tower should be refered tothe fllewing sketch. (Fig 3.1.1(1)) ication of Barhele dees for wees (2) Design consideration for maintenanee shall be 2s ‘allows: a, Replacement of filing (incluing catalyst leading / unicading). b. Maintenance work fo! reboiler. c. For lfting/dropping of valve and tower accessories (using pipe cay! beprevided on grade. (3) Instalation height may be affected by: a. NPSH of pump. bb. Thermosiphon for reboiler ¢. Head for sportaneous blow-down (gravity flow line} 4. Combination with reboiler of ther neightoring tower. ©. Pressure diop inline to control valve, when temperature of handling liquid is close to ts boiling point, enough area shalla @ ro 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 Toyo Excixtenine Corr. FOR ISSUED | APR.2301 PIPING PAGE 31 OF 113 3.1.2 Tower and vertical vessel (1) Overhead piping ‘Overhead piping connecting to 2 and more condensers shall be artanged so as to prevent uneven flow. (Fig 3.1.2(1) ) Not recommendable n mn Recommendabley (2) Small size piping 2. Piping for hose station, chemical(Methancl ets) injection, PDI, firesighting, ete. should be grouped for support design. b. Hose station shall be located at the end of plattorm to avoid obsiruction to operation or acsess. (3) Others 2. Piping flenibity of tall tower shall be corsidered because temperature ditference between tower and connected piping cannot ignored. ». Valves shall be connected to nozzles direcily to avoid drain accumulation when valves are cloted. ( Fig 3.1.2(3)-a) Drain accumlates here. e) Not Applicable Applicable Fighi2ias ¢, Piping, platiorn, etc shall be arranged not to obstruct davit handling. d. Adequate flexibility against tower swaying shall be considered for piping ftom tower to neighboring tower or equipment. @. Valves shall not be installed in skirt. {, Nozzle should be oriented with horizontal angular of Scegree out side down.a @ 4® AROMATICS PLANT, IRAN | roxro © .aran Too Evcixemnc Corr FOR DESIGN INSTRUCTION H-154 ISSUED | _APR.23,'01 PIPING PAGE Piping shal be s0 arranged not to interre with support ot any other component of 1ower. (Fig 3.1.2()) a Ss ‘Some dearane to berequired Some dearane to berequired Fig 1.203)-b (4) Side platform C ctattorm minimum width (8) shall be 800mm and extended by 100mm corsi¢ering secess requirement. Use ef ever 1500mm platform shal be subject prior approval by Equipment Dept. b, Clearance between tower (including insulatior) and platform shall be 50mm. ( Fig.3.1.2(4) | (6) Top plattorn 2 Top platform should be square type as bellow, and available space should be min, 300mm. In cese vessel outside diameter is under 1000mm, available space should be min. 600mm. (Fig. 312 6)-a) Available space Over head piping nozzleSS SS — =e | roKvo G aoe 4° AROMATICS PLANT, IRAN. pee con DESIGN INSTRUCTION H.154 cise Caer FOR ISSUED | APR.35,01 PIPING PAGE 33 OF 13 ¢. Vessel nazzles shail have suitable length to facilitate tightening flange bot Ming 75 ma = PN (6) Platform for manhole Franhols should be arranged for right-hand opering. Manhole davits o hit way ftom down ladders (left-hand poring), urless a distance down ad Feommn to provi¢e a passage. Distance of platiorm to manhole shall be arranged 2s the following skel (Fig 3.12(6-a) a Top Manhole Side Manhole ) - a fie Maximum 1500mm 900-1050m! Design 4.2.5> y Fig 31.28) b. Minimum750mm side step cieatance shall be provided for pesse: Hg x * AROMATICS PLAN | rin na 4° AROMATICS PLANT, RAN asic 3 DESIGN INSTRUCTION He134 ‘ovo Evcrseznine Cone FOR ISSUED | APR.23,'01 PIPING PAGE 35 OF 113 (10) instrument installation a. Gauge glass “Level gauges shall not be installed to penetrate platforms. « Ghientation around feed nozzle is as shown in he sketch below. ( Fig 3.1.2(10)-a) L Level instruments should be installed here. ms P\\ « —- Ss ~® etector at the nozzle shail be required C to the equipment design. Level instruments should be insialed here. Bigs 2io-a b. Pressure Ditference!CELL type pressure instrument Siping trom equipment nozzle to trarsmitter stall be shortest and sloped as the folowing L sketch. (Fig3.1.2(10)-b) - Trensmitter ¢ | 7 — app.:20omm ry aop.t200mm l PA U i is ™) VY \ Slope (48deg) Slope (454eg) Fig 3 120:01n = .2 = = = row G sean Toyo Exciserxins Corr. 4” AROMATICS PLANT, IRAN ISSUED | APR23,01 DESIGN INSTRUCTION H-154 FOR PIPING PAGE 36 OF 113 (11) Access hole of skirt "Access hole shoud be faced to main access side (road side) in each area. Two or more tocees holes in one skirt shall be located symmetrically from the center of skin. (Fig. 3.1.2 an) RA FT WW wo = ‘ 4 + Access side Access side Access side (12) Name plate Fig3.1.2(12) ) fa. Name plates shall be located at grade or cperaticn platform and visible trem road or manway and oriented at the same direction as muct 5 possible. b. Name plate shail not be installed on pats which will be detached during maintenance. Installation height should be as shown in the sketch below. ( Fig. a), °)) d. For horizortal vessel ot heat exchanger, name plate should te placed on top, it impossible may be on side wall. (F cy we RT ig.¢), 4) ) vert. vessel, ) standard TR TR Bor. vessel BEX. ) 4): saws D view 4° AROMATICS PLANT, IRAN pee en DESIGN INSTRUCTION | ovo Excise Conr, 08 ISSUED | APR.23,01 PIPING PAGE 37 OF 113 3.1.3 Horizontal vessel (1) Nozzle orientation : Feed Vapor ovt : OTT tesquia ot wae) L_s instronent do not locate outlet nozzle here. igh 1.30). (@) Plattorm a, Platforms should be provided on the top or side of horizontal vessols for operation, inspection of manholes oF instruments b. Level gauge end level controller should be located on the same side fer operation. Platform, This valve should be operated from ladder LG shall be teed trom ladder Maximum 300mm Gutlet nozzles and instrument nozzles shall be located on opposite side to feed nozzles.ce rome D neon 8 Toyo Escineraise Corr. ISSUED] APR23,01 AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 FOR PIPING PAGE 38 OF 113 3.1.4 Tank 11) Type of ladders or stairs shall be selected es table 2.1.4(1) and table 3.1 4(2) Tablo3.1.4(1) Height | Selection Lower than 6 m_ Ladder with safety cage mand higher [ Spiral stairs (2 Intermediate platforms should be provided at every 10m of height tt a Max. | om {@) Platforms and handrails tor nA 4 Intermediate = Platform 2 Dome Reet Spherical ‘ype ype Fig 1202 tank roofs shall be minimized. {2} Nozzles for level gauges, sampling connoctions and other instruments shall be accessible from stairs of ladders.% rove D suoen 4” AROMATICS PLANT, IRAN en DESIGN INSTRUCTION ‘ove Encisemninc Corr. ron ISSUED |- APR.23-01 PIPING PAGE 39 OF 113 3.2 Heat exchanger piping 32.1 Genaral ({) Piping shal be arranged to avoid interference wih removal space of channel cover, shell cover and tube bundle, Flanges for maintenance should be provided to lines i required. And temporary space for channel end shell cover shall be availabe. (2) Where practical, valves and blind flanges shail be directy installed to the nozzles. (2) The saddle at the front end side shall be as shown in Fig 3.2.1(3). When underground cooling water line connects to the nozzle of heat exchanger located at grade, the saddle at the front end side may be fixed. —— PA aes PIPERACK {¢) For nazzies of heat exchengers, standard straight type nezzle shall be applied. If change of nozzle direction hes large economical merits considering elevation of heat exchanger and Strusturefor maintenance, of there is any resiriticn of elevation of heat exchanger, bend type nozzle ceuld be used .(Fig.3.2.1(4) ) Bend type nozzle (Specie! =] Heat exchanger 7 Figap.) (5) Heat exchangers installed side by side For the heat exchangers installed side by side as shown in Fig.32.1(5), cooling pipings and valve-cperation positions should be placed al the same side of the heat exchengers. The space between cutside of vertical piping and heat exchanger shail be 600mm minimurn,= ti tee bo bo bo ie Ge te: Gee ee lense rome @ sor Tovo Excwwecnsc Conr ISSUED APR.23/01 4™ AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING PAGE 40 OF 113 Heal exchanger operation. (6) Heat exchangers opereted in parallel Piping or two units operated in paraiel shall be symmetricel es shown in Fig 2.2.1(6), (1) Foe places requiring no access at normalS & — = G 4 AROMATICS PLANT, IRAN roo O saran _— . DESIGN INSTRUCTION H-154 ove Evetsroxne Core can TSSUED] APRO} 01 PIPING PAGE 41 OF 113 (7) Heat exchangers on the independent structure Valves should be operated from platform. If there is any process requirement to avoid eevitetion at downstream valve. the vaive in outlet piping shall be installed at lower posticn as shown in Fig3.2.1(7). ‘Ovethead condenser —~s Valve to be shifted for requirement of cavitation prevention 3.2.2. Piping around rebciler (1) Piping shall be arranged so that nozzie force an¢ moment caused by thermal reaction can be withstood by nozzle strength considering all operating cases such as normal operation, change-ever, shutdown and start-up ete. It can not be withstood, teflon siding alate or soring can be piovided, To absord the thermal reaction with befows is not permited (2) For leg elevation of reboier, the positon of legs shall be decided so that expansion length of vessel AL1is equal to that of reboller ALr shown in Fig3.2.2(2} Movement by . thermal expansion Rebsiler (@) When reboiler is required to be slidable considering tne equipment nozzle strength androo D snran Toro Exeiseexina Conr ISSUED] APR.2301 4” AROMATICS PLANT, IRAN DESIGN INSTRUCTION H-154 FOR PIPING PAGE 42 OF 113 allowable piping stress, it shall be confirmed that reboiler can slide certainly. i reduction of friction factor is required. sliding device shall be applied. Friction counterforces exerted by the ‘eboiler on supporting structure shall be applied to design of structure. Dimension “x: for bolt hole length shown in Fig.3.2.2(9) shall be decided considering maximum displacement of reboiier I required, siding device could be used. Tower Bolt holes to be si the direction of slic Lx sliding pad (# required), and liner. Reboiler lotted toward ~ iin Fig.3.228) (4) For piping around reboiler, service tluid shall be circulated by thermesiphon, Theretore, The piping arrangement shall be fixed with the consideration of this cireulation.ue ee oro O sa2an 4” AROMATICS PLANT, IRAN Toro E: DESIGN INSTRUCTION FOR NEERING CORP. 1SSUED| APR.23.01 PIPING PAGE 43 OF 113 (5) For removal of head cover and tube bundle, flanges shall be provided to the everhead piping of redoiler, and removal space shall be available es shown in Fig 3.2.2(5)a. — f —— Removal ~ Flanges locaton shall be decided so that overall piping can be balanced without temporary suppor for maintenance. Reboiler with welded nozzle Figa221a To mate t possible that one reboller is under operation while the other is main'sined, valves and flanges shall be provided at the adequate location as Fig.3.2.3(5)b for removal of reboiler's, batter eve 7 7 . oiler Wt Position «. valves and flanges for maintenamae Fig 2.2/5\b (8 Considering that vertical rebciler installs into the structure, or head and bottom covers removes out of structure for maintenance, siructure shall be designed to be available ‘adequate space for installation or maintenance. 32.3. Piping around ar cooler (1) Airfin cooler should be located where a crane can access for maintenance and piping shall te arranged to avoid interference with air fin coolet maintenance space by crane. (2) Leg cf Airfin Cocler and the column of structure should be installed the same position. {@) Access platforms to Iniet and outlet nozzles are required, (@) Flanges andvalvesin hydrocarson service should be minimized beneath air fin cooler. Inlet piping shall be arranged fer uniform distribution of fluid flow. Inlet and outlet piping route: shall be avoided the channeling as Fig 3.2.2(5)weaves OS iti ‘4° AROMATICS PLANT, IRAN : DESIGN INSTRUCTION ovo Eveisseninc Con, con ISSUED | APR23.91 PIPING PAGE 44 OF 113 rt SERVICE oe ~ BREF } = Gas service , = Liquid service ee ingle tow) . £58 ane J - 8 ae + Gas semvice ee = Condensing fluid service —— (Double flow) a Aan - Corrosive fluid service . 2 ee = (Two phase flow) -—S ig 23/5) Manifold arrangement around air cooler (g] Inlet manifold position shall be avoided the channeling as Fig 3.2316) @ Inlet manifold = Gas service uid service = Condensing fluid service = Two p-72se flow service - Gas service + Liquid serviceae G 4® AROMATICS PLANT, IRAN rome QD nean a a DESIGN INSTRUCTION H.154 ‘ovo Exciseenisc Corr oR 1SSUED| APR.23.01 PIPING PAGE 45 OF 113 @ O “iste + Liquid service Inlet manifold @ oma ® Z I Gas sevice + Inlet maniold —lolet menfold MET Fig 32.218 (7) Piping route ard support should be designed wih passing the alowaile ess of nozzle. The dibresie foree and moment shall comply with two times the value given in API 661 or allowable value from vendor, (a) For ood number pass air fin cooler, mandaid thermal expansicn could Be absorbed by sliding ie oe bundle zs showm in Fig 3.2.3(). In this case the connecting piping between the are edd and the bundle shall be shorened so as 0 ensure movernent of the bundle. & shall Se contrmed en vendor drawings that this movemeut can be alowedinthe clearence petween bundle and flame. ~ wero | LL Expansion — | ——_/ Expapsion VSG =f t TEtt — _ suse_| sunt | Nan ne | [-—— cezanante ‘ connate rt 5ig2.2.218) number pass air fin cooler, marifeld thermal expansion could be absorbed by (9) Fo icing the tube bundle os shown in Fig 32.3() wth the same way 28 or odd pass ay Ta tooles inthis case, outlet piping should be provided with tre adequate flexibly 10 the Bun movement,T " wows D sion 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION He1s4 Tovo Evcisrenve Corr, Be ISSUED | APR23.01 PIPING PAGE 46 OF 113 Expansion <— mut |, Expansiot t 7 = >a] Ciearance TS Sheatnee siding! Siding Fig 82.210 (10) Support structure, where required for header or manifold, shal be planned on ecoler or the pipereck. Support structure and oad shall be followed to vender or piperack design. 3.2.4 Piping around Almirium heat Exchanger (1) Allmnezzles, exctuding those for instruments, should be placed at the rack side es shown in Fig 3.24(1). Access area b Rack side Fig 2 411) \2) The cirection of nczale may be altered by provision of appropriate manifold within the box as shown in Fig 9.2.4(2) to reduce thermal stress and load of nozzles. Rack side Hig 3.2412)7 ik ke 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR row D snow Tovo Evcistenine Corr ISSUEO | APR.23/01 PIPING (3) Piping anc its support shall be designed concidering the allowable force and moment of nozzles. (4) Special bolts, nuts and gasket shall be applied at the connection to aluminium flange of equipment for reduction of nozzle load and electrical isolation. (g) When siriner's mounted in inlet line, the location shall be decided considering romoval space for element. 3.3 Pump Piping 3.3.1 Genatd {t) External foree and moment acting onthe pump nazzles shall not exceed the allowable values which ere specified by API 610 or manufacturer's standards {2} Incase uneven setlernent anc/or water hammer wil be expected arcund huge pump such 2s cooling water pump, pump foundation, suction pit an suppor foundation should be combined as common foundation as pet Fig. 33.1(2). Suppor should be rigid se that excessive load by water hammer will net affect pump nozzle. . - Suction pit if i Y Z ff f ppp TEX [_ Comppnfouneaton 7 Fig 3312) {9) The fst support from suction and discharge nozzle shall be adjustable ageinst pump piping alignment. (4) Suppots in the vicinity of suction and discharge nozzle shall be designed so esto feciltate cismenting of the piping and disassembling o! the pump. (5) In case of suction lifted fram intake pit, pine support should be designed on pit wall to prevent vibiation of the suction pipe. (@ Draining of pump suction and discharge piging should be accomplished through drain por of pump casing 2s much es possible. (1) Suction and discharge piping should be dasigned So that impels can be removed without any piping specl dismantling, excep! the case that the arrangements impractical due to the pump type {g) Any piping should not be mounted above pumps to keep tree space for meintenance, (@) In case pumps are mounted on high foundations (809 mm anc over from ground level), stages shall be provided for operation and maintenance. (10) Suction streiner shall be considered fo ensure maintenance space. In case strainers are mcunted at high elevation, maintenance platforms or steps shall be provided. (11) Typical piping arrangements around pump suction and discharge are depicted on “Standard Drawing for Pump Piping”— ; “3 rome D sarwn 4" AROMATICS PLANT, IRAN — : DESIGN INSTRUCTION H-154 ‘ayo Encintzaine Cont Fon ISSUED | APR.23.01 PIPING PAGE 48 OF 113 a 3.3.2 Suction Piping (1) Suetion piping shall be as short as possitle to minimize pressure loss s0 as to ensure the NPSH-R ef pump. S (2) In case inere are standby pumps, suction piping shal be designed taking account of thermal stress caused by difference in temperztute due to pump operation conditions. (@) Suction piping shallbe designed to avoid pocketing ges. Especially horizontal suction piping Shall 3 checked so that vent/drain pockois wil not be procueed by thermal expansion of piping during operation 2s per Fig. 3.3.2 (2). Provide slope in advance to prevent ait/drain pocketing by thermal expansion (6) Any reduction of sze of suction ne required shall be made near the pump nozzle with an ‘eccairic reducer positioned as per Fig. 3.3.26) ; aa Flat side on Top Freducing at horizontal runs and vertical runs approaching the nozzle from below. Flat side on Top with drain valve Redueng at horizon’ runs and vertical runs approaching the novzle from above = & = (6) The straight pipe length trem the last elbowto the suction nozzle shal be suticent to ensure minimum turbulence et the pump suction. The minimum straight pipe length. which may include reducer, shall be as siated below. ae eecil a tL sett G ‘4 AROMATICS PLANT, IRAN roo D snren a DESIGN INSTRUCTION H-154 “ovo Evcintenine Con on ISSUED | APR23.01 PIPING PAGE 49 OF 113 a End suction pump/ single suction type (Fig 3.3.2 (6)-a) “The sraight pipe length shal be a least 2 times of pipe diameter. n case a concentric reducer ig installed between the pump lange end the elbow, straicht pipe length is not recutes (concenific reducer 's considered to be equivalent to3 times of fips diameter). b. Side suction pump end top suction pump/ single suction type ( Fig 3.3.2 (6)9) The stright pipe length shall be at leest 2 times of pipe diameter. Incase a reducer is cnataied between the pump flange and the elbow, straight pipe length is not required (any rye of reducer is considered to be equivalent 0 3 times of pipe ciameter «, Bide suction pump / double suction type in case the elbow is in the horizontal plane( Fig 3.32 (6)-c) ‘The stsight pipe length shall be atleast 5 times of ppe dameter n case a reducer i installed. penween ine pump flange and the elbow, straight pize length shall be 2 times of pipe ciameter of reducer is considered to be equivalent 19 3 tines of pipe diameter in case the elbow is in the vertical plane ( Fig 3.3.2 (5)-4) Tho eaight pipe length shall be atleast 2 times of ppe Gameter. n case 2 recucerisinstelled terween the pump flange and the elbow, straight pipe length is not required (any type of reducer is concerned 1o be equivalent to 3 times of pipe ciameter).somo GB sapan Tove Excisernisc Cor. IsSuED| APR.2301 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING He1s4 PAGE 50 OF 1B Pum ; Fig 332 (61-4 4, Top suction pump / double suction type - Incase the elbow is in the same plane 2s the pump shaft ( Fig 2.3.2 (6)-e) The straight pipe length shall be at least 5 times of pipe clameter. In case a reducer is installed ‘between the pump flange and the elbow, straight pipe length shall be 2 times of pipe diameter (any type of reducer is considered to be equivalent 0 3 times of ripe dametey. + Incase the elbow is in a plane at rigtt encles to pump shaft (Fig 2.9.2 (6)-f) The straight pipe length shall be at least 2times of pipe clameter. In case a teducer is installed ‘between the pump flange and the elbow. straigh! pize length is not required (any type of reducer is concerned to be equivalent to 3 times of pipe diameter) (7 Permanent or temporary Jiners shall be installed in all pump suction piping, a per P&ID. The followings shall be taken irto consideration to determine the strainer location, 2 Accessibilty to suction strainers shall be considered. b. Mai type or bucket type st obstruction. ‘enance and cleaning space around suction sirainers shall be provided. For T-type, Y- 5, removing o! the elements shall be carried out whout any «. Incase a temporary strainer is required, suction piping shall be designed so tha the strainers may be easily installed and removed without forcing to move the pipe, using a spool piece for corntype strainers.seek a et ed es G sc 4” AROMATICS PLANT, IRAN torre © xzan a DESIGN INSTRUCTION H.154 Toyo Excnemise Corr FoR’ ISSUED] APR.23.01 PIPING PAGE 51 OF 113 d.tfit isa corn type strainer, the com shal point upstream. All strainers shall be located in the Suation ine between the pump and the block valve, and as close to the pump as possible but vpsiream of reducer. e In averizal suction pipe, the Y-lype strainer shall be installed pointing away from the pump. {In aherizortal suction pipe. the Y-lype strainer may be hsialied pointing af an angle of maximum 60 deg from the vertical in order te improve access fer cleaning. {@) In cese af pump operating with a suction itt, the suction line should be sloped a minimum 10 millimeters per meter (1/100) upwards toward the pump as per Fig 3.3.2 (8). Large gate valve, whose size is NPS 12 and over, in suction piping should be installed with siem horizental to avoid pocketing vapor or ges in the valve body. Recommended Slope 1 Fig 2.2.28) 6) Incese itake structures such as an cpen channel, 2 sump pitor atankare mourted in pump custin the intake structure and the suction piping shall be designed to prevent air sucking eused by local vortices or column vortices into suction piping. tane cosigh shall be referred to ANSI / HI"Amerizan National Standard for Centrfugal Pumps turless otherwise specified by pump venders. 3.23 Discharge Piping (1) Bieching anges should be installed f required removing of pump casing {2) Undue load on pump nozzles caused by thermal expansion of piping shal be adjusted. {3) Incase discharge piping is buried, expension belows may be installedin order to absorb haven settlement between pump anc discia’ge piping. Bellows should be installed as close to nazzie as possible. (8) Check vaive shall be installed as close to the pump as possible [3] In s2se quck-closing valve is mounted in discharge line of pumps which handles large volume of flud, the necessity for shock-absorbing equipment of rigid support should be applied. {g) Antivibration methods such 2s rigid supports shall be taken into consideration on the {olloning locations; + Minimum flow lines. + Balance lines. + Bypass lines around block and check valves. + Atcund orifice flow element. (7) Aan shall be provided between the black valve and check valve as per P&ID. (8) Preseure cauge in discharge line shail be visible rom the operating pesiton of discharge block valve and motor switch box. ss— me ee ic il ie rove GD suzan Tovo Evciweeninc Corr. 4” AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR ISSUED | APR.23/01 PIPING H-154 PAGE 52 OF 113 3.3.4 Auailiary Piping for Pumps (1) Isolation valves should be insialled on auxiliary piping near headers unless ctherwise stated in PAID. (| Where pump auxiliary piping nozzies are threaded connections, breaking flanges or unions shall be installed at nozzles for easy disassembling. (2) Base drein should be led te out of pump foundation as below. {4) For siezm turbine diven pump, steer exhaust pipe should be provided f ischarge nozzie shall be located to outside of ihe operation area. meter (1/28) unless otherwise specified by pump vender. 3.4. Piping around compressor 3.4.1 Piging eround centrifugal compressor (1) Genaral stat up and the In case lube oil skidis required, lube cil fine should be sloped aminimum $0 milimeters per 2. Piping arrangement arcund compressor shall be decided considering allowable force and moment on compressor nozzles and support location for piping alignment, The allowable force and moment shall be in accordance wit! their own figures. AP! standard 617 unless vendor specifies. b. To avcid a fire hazards trom leaked cil, oll ines shall not be routed in the vicinity of any steam ot other high temperatue lines, except crossing points. Bellows should not be permitted. If the piping arrangemert is impractical, o has large ‘eccncmical demerit, bellows could be used - é, Vales shail be located considering operability for all opereted ceses such as normal operation, changeover and warm-up etc. @, Elevation of compressor shall be determind as the straight pipe length in suction tine, restriction for ol piping system, accessibility under compressor and required turbine elevation if itis used for drive. 1. The platform level around compressor should be the same le 2 top of common bed to keep {ree access to compressor with oil and pressure lead piping under oor as shown in Fig.3.4.1(1)-(a). Hl itis impractical due to smell height of common bed specified by vendor, the platiorm level could be same level as bottom of commen bed as shown Fig3.4.1(1)-(b) Unless pipings above floor level do not prevent operation and maintenance work. This consideration inctuding auxiliary piping arrangement shall be confined wih the vendor, FR _ compressor aa IKEA recta (3) )= ‘eiei0' G “pant 4™ AROMATICS PLANT, IRAN DESIGN INSTRUCTION Tovo Evcincrxine Corr. FOR . 1SSUED] APR.23.01 PIPING PAGE 53 OF 113 (2) Main process piping x. Position of pressure instrument shall be on downstream of suction strainer as per P&IDS. 5. Postion of thermomell shall be on upsteam of suction strainer as per P&IDs. cif drain pocket can be produced,drain valve shall be provided at ease access location 4 Fer suction line, in order to prevent a detlecting flow, straight pipe length connected to compressor suction nezzle shall be minimum twice of pipe ameter trom the last elbow, or She times trom the lest tee @5 shovm in Fig.2.4.1(2)-a, unless vendor specifies their own figures. required, reducer shall be locatee before straight Fipe anc shal rot be included in straight pipe length. 2 Compressor 4 i 4 D | fe. Strainer shall be installed at a position close fo the suction nozzle so es 10 provide an ‘easy access for maintenance. { incese a minimum flow bypass is provided and acoustic vibration may be caused by the pressure contro vate, ihe downstream piping nextto the valve shall be arranged with Enchor an¢ guide type support and 10 times of stright pipe length with smooth reducer 2s | shown in Fig 3.4.1(2)-b. cischarg suction=i SS S&S SS SS Soe Se ee a ss a iets G aa 4” AROMATICS PLANT, IRAN exes é DESIGN INSTRUCTION H-154 ‘ove Evento Corr FoR ISSUED | APR.23.01 PIPING PAGE 54 OF (3) Piping around 1ube/sea! oil unt Piping for cil console urit shall be designed not to prevent access around the unt. b. Horizontal runs of oil ine shall slope continuously at a slope of at least 40mm per meter (1/28), unless otherwise specified by vendor. ¢ The al head tank shail be insialled based on the height informetion by vendor. (4) Ausilicy piping ‘2. Small bore uility piging shall be branch from top of main pipe to avoid plugging by scale oF cust. b. Removable spcol is required at the compressor nozzle connection of the lube oll, seal cil and control cil piping for cleaning. «¢. Vert line of oil systom shall be free from pocket. and shail have configuration such that gas can be vented due to piping weight or thermal expansion. To avoid this, support span shall be shortened or slope shall be provided. d. shall be avoided to have exhaust {rom trap of other venting line in the compressor room. Venting line for flammable ges to atmosphere shall also be lead to the safe location defined as para.3.7.3 ¢@, Floor of compressor room and platform installed above compressor foundation shall be separated, e'c. shall be employed, so that any vibration of the compressor will net be transterred to the floor. Pletform which obstructs maintenance of piping such as large valves located below the floor shall be removable type. 34.2. Piping around reciprocating compressor 0 ral 2. The allowable force and moments en compressor nozzles shail be in accordance with the value specified by vendor. Suction and discharge headers shall be close to grade level to make possible installation of support avoiding resonetion. Incase connected piping lateral rises to the top nozzle of a snabber.the line shall be designed Io be supported. The suction interstage,and discharge lines including headers (except pressure relief valve piping) shall be supported not to any portion of the compressor structure, Brace shall be provided at small bore pize branch including drain, vent and pressure instrumert to reduce vibration when necessary. ¢, The requitement and procedure for the analysis of acoustic vibration shall be eorfirmed with TEC during job execution stage. 2) Main process piping Suction line shall be routed as short 2s possible. Suction block valve and discharge block valve shall be located close each other !o allow easy interchanging of operation. When necessary,operation platform shall be provided. ¢. Strainer shall be located 2¢ slese to the suction nozzle of compressor as possible. 4. Piping thermal expansion shall be considered. (8). Piping around lube/seal oil urit ‘As the design requirement, 3.4.1(3) shall be referred (4) Auxily piping As the design requirement, 3.4.1(4) shall be referredr , = | joxio O usa 4® AROMATICS PLANT, IRAN Fined G DESIGN INSTRUCTION He154 ‘ove Evcintrninc Cone Por ISSUED | APR.23/01 PIPING PAGE 55 OF 3.5 Piping around turbine (1) Genaral 2. Piping arrangement around turbine shall be decided considering allowable force and moment on turbine nozzles and support location for piping alignment. The allowable force and moment shall be in accordance with NEMA standard SM23 Part @ unless vendor specifies their own figures. ». Steam piping shall be designed to avoid pockets and to minmize condensation. , Piping shall be designed to allow steam blowing for both inlet and outlet lines before siart- up. (Fig. 3.5 (1)) = | —y/) Fig 25(1). (for example) 4, Elevation of steam turbine shall be determind es the restriction of condensing system for exhaust and required compressor elevation. 2) Mein steam piping a. Steamvenis shall be routed to e safe location and shall not be combined with any process or oll vert. b. When relict valve is provided on the outlet piping, the discharge line shall be routed to the top of the safety area. (For the definition of the sa‘ety area, s22 para.%.7.3) Each discharge pipe shall be provided with a 6mm weep hole to prevent the accumulation of water. ¢. Steam trap shall be provided before and after main stop valve. (Fig. 3.5 (2)) —<— ~ \_Steam rep fig 3512). (for example) (3) Piping around lubeseal ol! unit As the desicn requirement, 3.4.1(3) shall be referred (4) Aux piping ‘As the design requirement, 3.4.1(4) shall be referred.4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR roe GD ara Tovo Esciveexinc Com, ISSUED | APR.23.01 PIPING PAGE 56 OF 3.8 Instrumentation ‘This section covers the general requirements for instrument piping arrangement works ‘which shall be designed in accordance with following clauses ; 3.8.1 Piping arrangement Piping arrangement shall be done as per instrument instruction for Piping. ‘Doe.No. 0000-T2518-040 ; Piping Design Notes for Instrument Installation. 3.6.2 Scope of work & supply ‘Scope of work & supply between piping andinstrument is also indicated in Doe.No.0000-T2518-040 ; Piping Design Notes for Instrument Installation. 3.6.3 Typical arrangement “Typical ertangement around control valve shall be referred to Atachment.(sheet 283) 7 Safety relet system piping 3.7.1 General (1) Safety raief system piping shall be in accordance wit “APIA? 520 “Recommended Practice for the Design and Installation of Pressure-relieving Facies in Refineries", Pan I + API APS21 “Guide for Pressure Relief and Depressuring Systems” (2). Ine2se the Boiler Code is applied around boiler equipments, ASME 331.1 shall be applied. (3). Safety relief valve shall be lecated to be accessible as pet para. 22. {@). Gate valves in safety reliel system piping shall be installed with the stems oriented horizontaly. (6). Satery refef system giping shall contain expansion loops as required to accommodate, thermal expansion. Use of expansion bellows is not permitted. 3.7.2 Inlet piping of safety reliet system (G1) tnt piping shall be setf-draining to the equipment and have the mirimum length under consideration of accessibility and thermal expansion. (See Fig 3.7.2 (*)a, Fig 3.7.2 (1}b) A FRE Cse tora tty rae! valve Satety ek XU ~ i I a. oo ‘ca iid >) Veco! = | aro Vessel Fio. 3.7.2 (Na Fig 422 (1b °* somo D sven ‘4® AROMATICS PLANT, IRAN DESIGN INSTRUCTION | “Tove Evcistsxine Cour FoR : 1SSUED| APR23.01 PIPING PAGE §7 OF 113 (2) Inlet siping shall be larger than the valve inlet flange size. The size a the inlet piping shall be finalized o keep the pressure loss between the protected aquipmert and the safety relief valve below the limitation of appicable code (ex. API PR5S20 ). See Fig 37.2 (2) , Table 3.7.2 (2). The procedure te finaize the pping size shall be confirmed with Process Dept, ~ Preseure-loss limitation i Table 3.1.2(2\< For reference > | . Beller ‘OS kgtiem? or less Generalservices | 3% or less of safety reli valve setpressure 7 Fig. 32212) (3) Inlet piping shall have no process branch line, except the bypass line for safely rete system: SeeFig872(9). & if x (eS Fig. 32219) (4) Prescure pick-up fine for safety relief valve operation shell be located on the upstream of header {@) Inlet pping should be taken off at the portion of the header not to sutfur the damage due to the vibration or the thermal movement of the header. (6) Inle piping shal have the sutfcient strength for the reaction force imposed by discharge of sotety relict valves, Reinforcement pad or acequele supports may de applied at the nozzle welded branch to ensure the strength. See Fig 3.7.2 (5)Cc rowo D “4 AROMATICS PLANT, IRAN ono QD sworn DESIGN INSTRUCTION ‘Toxo Escrnrmxins Cone fon ISSUED | APR.23.'01 PIPING PAGE 58 OF 113 Stresses due to reaction force shall be checked as per the following formulze or Process Information. S$ 0.8308 s Resultant stress SatxM/Z i : Stross inlensifcation factor M +: Bending moment z + Section modulus oa —_; Allowable stress 2.73. Vent piping of open system (1) Vent piping shall be no smaller then the valve oulet flange size, (2). Discharge point to atmosphere - 8 For toxic flvics (including NJ or Nlammable gases, vent piping to the atmosphere shall be extended at least 3 meters above any platform ot roof within 12 meters radius of the point of discharge. ». For steam, vent piping to the aimosphere shall be extended at leas! 3 meters above any platform within 12 meters radius of the point of discharge. See Fig 3.7.3 (2). ‘At0mm weep hole shall be provided at the low point of the discharge piping. Vent piping Top of platfora Fig 323A For toxie liquids and steam, drain from vent piping shall be discharged to sete location for operater. (3) The end of vent piping shall be cut off as below. wy Fig. 3.7.3 3a This cut angle should be epplied as typical case. Figa 7a Qa Fig. 3.7.3 3) XZ ‘=~ This eut angle may te applied as required to discharge safely for operators of closed equipment. For high pressure steam of geses produced cevere dynamic i froce, this type is nol permitted. (4) Atmospheric vent piping shall be designed and supported to prevent pipe failure caused by dynamic orce that develop during a cischarge.SaaS ee eS eS eS 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING PAGE 59 OF rome BD szran Toyo Exciveminc Cony. ISSUED APR.23-01 13 {s) A 1Omilimeters drain hole shall be provided at the low point minimum trom the vaNe digcharge in an atmospheric vent piping to prevent the collection of condersate, rain, oF snow in the discharge pipe. 3.7.4 Discharge piping of closed reliel system (1). Leads ‘rom safety relet valves shall be no smaller than the vave outlet flange size as per PA&IDs. (2). Latera's shall be sized for the maximum individual lead load or the simukaneous loads trom cone cause. Latefals shall De no smaller than the largest they serve, (@) Leads and laterals shail be designed and restrained to accommodate the reaction force due to discharge. (@) Discharge piping shall be free of pockets dewnward toward the lateral or the header. See Fig 3.7.4 (4) It impractical, aterative designs shalt be confirmed with Process Dept. Discharge piping vert, 4 Lateral or Header (5) A elope of 1/500 (20 millimeters in 10 meters ) shall be provided for all latera's and headers. (@) Discharge piping shall be connected with the headers by the top erty. impractical by 19P entry, horizontal connection may be applied . NPS 2 end over piping shell be ecnnected to the header by 45ceg entry. SeeFig 3.7.4 (6). Refer te the drawing "REINFORCEMENT FOR INSERTED BRANCH CONNECTION 45° "for detail dimension. NPS 1.1/2 and under App. 500 tor arangenent 3.1.5 Support for safety relief system piping Satety tliat system piping shall de designed, anchored and guided to resis the reaction forces es a result of the flowing fluid. Typical arrangement of piping and supports around satety relet valves should be referred to Standard Drawings fer Fiping Typical Arrangement.er) ] = a as a 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION Toro Exciversine Cone FOR row O sxPww ISSUED | APR23,01 PIPING PAGE 60 OF 113 4, UTILITY PIPING. 4.1 -Fire fighting piping General requirements for fire fighting piping arrangement shall be referred to the following safety Dept. decumarts based on the applicable code of regulation. Where contradiction with this design instruction, these documents shall gover. (1) Engineering Specification Engineering Specification tor Fire Protection Facil (2) Design instruction Design Inetruction for Fire Water Supply System Design instruction for Fire Water Main and Apparatus Design Instruction for Water Spray System Design Instruction for Storage Tank Foam Fire Extinguishing Sy: Design Instruction for Building Foam Fire Extinguishing System + Design Instruction for Sprinkler System 4.2 Cooling water piping 4.2.1 UNG cooling water piping (1) General instruction about U/G piping as per para.2.1.2 shall be incorporated inio design ot UG cooling water piping. (2) Lerge piping should be designed to have simple routing so as to minimize piping materials. (3) Drain pockets should be avoided as far as possible. (4) Mannoles should be installed for the inepection and maintenance of pipe inside. Installation crigiia of manholes are es follows: a. Where main size is NPS 2é and over, the run length is over 200m and at ait pocket, b. Fiping adjacent to battery limits etc., where there are bir. valves. A manhole should be instaled in the valve pt. together wth main block valve, ustrument connections and drain nozzles mertioned below, as far as pessible. ¢. Fora latge plant area such as an ethyiene plant, one manhole for each area is appropariate by consideration of above(a) and (b) (For exemple, one for quench atea and one for compressor area)G 4” AROMATICS PLANT, IRAN yore Ef, aA DESIGN INSTRUCTION Tove Evciveenise Corr FOR [issue] APR2001 PIPING PAGE Gl OF 113 Details of the manhole are as follows ( Fig 4.2.1 (4)) : {g)O rain nozzles should net be installed uniess otherwise specified on PIDs. {ajDeed ends of UIG cooling water headar should be avoidedto prevert mud accumulation, 4.2.2 Cooling water AVG piping (i) Whare users are located above the header, branches shall be telen from the [op of headers. Where users are located below the header, branches shall be teken from the following position of headers. 2. brench of NPS 2 and over botto: o side of header b. branch of NPS 1.1/2 andunder > top cf header (2) Where a nemmowellis installed just on downstream of 2 butefly vale, dstance between them shall be minimum once pipe diameter to prevent interference. (2) requited fr provision for water hammet oscured by column separation, evte verting device should be considered for the cooling water users lected avobe 15m trom ground level (4) Where subject to freezing environment. the folowing provision shall be consicered. Provide the by-pess line with block valve atthe end of supply and return headers . Provide the insulation (6) Dead end of NG cooling water header should be avcice net te accumulate mud. 4,23 Piping artangement around cooling weter pump Piping enengement around cooling water pum shall be retzired te paras. “Pump piping” 4.2.4 Cooling water network Cooling water network arranger siping sizes ard to have no problem of pressure a'op, distribution i Duel valvesand etc in the system. This execution procedure shal be confer Dept. atthe job design stage ‘ent shall be confirmed in view of process design to finalize the users, cavitation at the with Process.mk @ 4" AROMATICS PLANT, IRAN Tomo SN DESIGN INSTRUCTION Toyo Evaisesninc Cone FOR ISSUED | APR.2301 PIPING PAGE 62 OF 113 43. Steam end condensate piping 4.3.1 Steam piping (Genera) (3). Supply lines to steam users shall branch from the top of steam supply headers. (2) Feed lines trom source shall be connected at tho top of steam headers {@) Incase bleck valves are requiredin branch fine on UFD, the valves should be provided in each branch at the close point of the header. Block valves should be positioned in the horizontal part of the branches. (4). Steam injection tine o process fines shall have a block valve ,a check valve and 2 NPS 3/4 leeder at the close location of the injection poirt,conforming to P&I. The block valve shall be | fpeated between check valve and process line, and a bleeder shall be laceted between the two valves. (Fig. 4.3.1 (4)) —>— meee steamirjecson ine yy Fig 42.11) 5) All steemfines shall have drain at the low points and at the end points 0 remove condenstate as per para.é.3.2. {g) Line sizes shall be finalized based on final stsam network arrangement and UFDs, 4.2.2 Steam condensate piping (General) (h) Gencersate lines te candeneate colecting vessels headers and manfolés shouls have ro drain pocket as far 2s possible, (2) Condensate retum lines shall be connected at the top of condensate headers. {@| When raqured, expansion loop should be irs.alled in the horizontal plane es ‘ar es possitle (a) Where subject to freezing environment, condensate ines shall be provided with protective heating (steam trace ete.) of insulation. {g) Line sizes shal be finalized based on final stsam condensate network arangement {@) The folowing provision for erosion shall be considered tor downstream piping of contel vahos. 3. Straight pipe length on downstream of coatal valves Conger of tbe 10 times of pipe diameter or 500mm) >, Appication of conceriric reducer ( Reducer evell be pestioned at as clese es possible tecontra valve.) ‘The use of the following atternative provision. af piping material (up to frst elbow) from carbon steel to stainless steel di first ebow to cushicn tee made of tee and blind flange, 4.33 Criteria for installation of steam drain Sleam ¢rains or traps(whtere required) shall be provided at the fallowing locations of steam ines. (1) Ends of neasers (2) Drain packets ( at the closed point of riser ) (@) Every 30 to 40 mot long horizontal ines (¢) On upsiveam of control valves (To be shown in 78!)4 ys ‘¢” AROMATICS PLANT, IRAN TORE Soe Beet DESIGN INSTRUCTION Tovo Excise Corr FOR ISSUED] APR.23.01 PIPING PAGE 63 OF 113 (5) On cownstream of control valves which will be possibly closed during cperation (To be shown i P&I) (8) On upsteam of normally closed valve (7) Both sides of expansion loops, where reverse flow is expecied (8) Upper point of valve instalied in vertical steam piing s0 thal condensate can be collected sbove the vave (@) Detailed methods of draining shall be complied with pera. 4.3.4. 4.3.4 Methods of draining (1) Very high pressure steam lines operated at 10 MPa or higher. * in these steam service, steam trap is net required, but the ¢rain lina is ledto vent stack for watming-up as Fig 4.3.4(1). Refer to the standard drawing of vent stack. This application shall be te-confirmed on the process design criteria end UFD. > Tovent stack (2) Saturated steam ines ‘A crain pot shall be provided to collect steam condeneate. Standard dimension of drain pot shall be shown below. a When main sizes are NPS 3 and over (Fig 4.3.4(2)-2) ue component type of tees shall tx applied as per the limitation sp spetificatian for PIPING MATERIALS". cifed in “Engineering ue ieee imaa = eS Ss Sy @ 4” AROMATICS PLANT, IRAN TED tet tenets DESIGN INSTRUCTION Toro Escivemnixe Cor FOR ISSUED] APR.23.01 PIPING PAGE 64 OF 1 b. When main sizes are NPS 2.1/2 and under ( Fig.4.3.4(2)-b) ‘The component type of tees shall be applied as per the limitation specified in “Engineering specificatian for PIPING MATERIALS” Min} ch nessis cb weseu NeS_242 as Lines not requring a steam trap (Fig. 4.3.4(2)-¢) 2 CB % NPS 3/4 drain Fig 4 3.4(2)-¢ 4.3.5 Sieam trap piping (1 Consideration ‘Steam traps should be located at a lower level than criplecs or equipment to be drained. Lines fiom erglegs to steam traps shall have ro drzin pocket and no riser for gravity flow. Ech ttap stall serve only one collection point. Condensete from mere than two equipmerts of tno lines shall net be collected by one common steer trap, even i their steam pressure are same. Steam raps shall be locatec such that they are easy to maintain and repice, but notto obstruct accessibity,@ ‘4 AROMATICS PLANT, IRAN fae een DESIGN. INSTRUCTION ia Tove Excivernivc Cor FOR ISSUED] APR.22.01 PIPING PAGE 85 OF 113 (2) Typical emrangement of steam trap a. Exhaust-to-atmosphere type A block valve and a block-vaived bypass should be installed at upstream of the trap. (Fig.4.3.5(2)-2) & Kf Rey (Sewer) (Header Figs 25/2a b. Recovering type When tecovering directly into condensate header, block valves on upstieam and downstream of the trap, and a dlock-valved dy pass shall be provided, (Fig.4.3.5(2)-b) Condensate Header upstream To condensate header oRa Sd ee Oe SSeS eS aS SS = =] rere O sein 4” AROMATICS PLANT, IRAN DESIGN INSTRUCTION Toyo Exersrenisc Corr. FOR nat 'SSUED | APR23.01 PIPING PAGE 66 OF 13 4.3.6 Steam drain line (1) 10Mpa steam System Boiler Drsin when warring up (Every 40 m) (2) Steam System below 10Mpalexciusive) Desuperheater Ne a Downward slope Turtine : Dischange system shall be designed besed on PEID requirement. t StackGe eee ai ee eae a ees ms le como 4” AROMATICS PLANT, IRAN TORS 2: SARA DESIGN INSTRUCTION Weiga Too EscwnxneCone. FOR “ae ISSUED] APR.23-01 BIEING PAGE 67 OF 113 43.7 Vent stack (1) Installation efteria The vent stack is required in the following cases 1. Drains of steam operated at 10Mpa or higher. ». Crains of steam operated at 4MPa or higher and affecting the operator. «. Around turbine d. Drains exhausted in the room. (But not requited when the drain line is extended to outdoor.) @ Other portions requiring the vent stack due to surrounding conditions. (Q) Standard of vent stack Stenderd of vent stack shall be applied as shown on detail divg of field fabrication parts, 4.3.8 Desuperheater piping (1) Vendor requiterent Following requiremont of desuperheater piping arrangement shall be confirmed with the vendor's requirervent such es Fig4.3.8(1) and incorporated into piping design. Type of desuperhester ( Multi-spray nozzle type Variable orifice typer or ete) Mcunting position (vertical or horizental) Flow ditection of main steam in vertical arrangement(uoward or cownwerd) Minimum straight pp lencth on upstream of desuperheater Minimum streight pipe length on downstream of desuperheater Required position cf temperatur indicator on dowmstteam of desuperheater Bend radius Application of thremal sleeve Preferred steam trap location rxespaoge NOTED :Fpe length shallbe rmimum 1 NOTE : Pring shat be sealed w ith water et a tes, Eig 42.81) (Sample sketch : to be confirmed with vendor's requirement }a) ‘4 AROMATICS PLANT, IRAN alee DESIGN INSTRUCTION Toyo Encinstmsine Corr FOR ISSUED] APR.23.01 PRNG PAGE 68 OF 113 [2) Other consideration a. Spec break location 3. Provision of ercsion on dovstream of elbows. (if required, an elbow should be changed 10 @ cushion tee) cc. Maintenance of desuperheater (If necessary, a break flange to be added) 4.3.8. Steam silencer piping (See Fig 4.3.9(2)) (1) Consigeration 2, Ehaust locations shall be at safe location zs per para 9.7.3. bb Height of siencer shall be determined to satisty the required noize limit. «Inlet piping shall be arranged so as not to accumula’e steam condensate, Slope shoud be considered necessary. d. Drain shall be provided at the inlet line and silencer. fe. Vibration shall be considered on downstream of depressuring valve. (2) Type of silencer nozzle Siding nozzle could be applied, when riping isnot enough flexible. If required sliding nozzle supP'y shall be requestedio the vendor. steam silencer GZ, Hazardous area (Conesion of instruments Interference with field of vision Burn injury etc) 45 deg 45 deg 1 When piping is not flexible enough, sliding type nozzle | could be requested to silencer vender. TT In case the use of sliding ype nozzle, anchor surport ih shall De provided under the fst elbow (31). yo Attention should be paid to vibration on downstream ot control valve. Piping should be sloped so as to prevent condensate accumulation.S| &— = = & | oo D “@ AROMATICS PLANT, IRAN TEND wee nN DESIGN INSTRUCTION Toro Evsinerine Conn FOR ISSUED] APR.23.01 PIPING PAGE 6$ OF 113 4.3.10 Piping around high depressuring valve (1) it required ‘or provision tor vibraton, downstream Fig $.3.8(2) piping of depressuring valve should be arranged as folows ; a. Straight pipe length on downstreem longer ofthe 10 times of pipe diameter or 500mm) ». Application of smooth reducer ‘c. Anchor support on dewnsteam (2 Around let down valve Jr case the valve is operated with repid opening, reaction force occurred by pressure wave and change of momentum shal be considered to the support design and cil (oundation cesign. ‘The reaction foree should be calculated as per following formula ; a. The reacicn force caused by pressure wave FxaPS(1- cos @) Fy= -? Ssin 0 Pepav/g Fe j axial reaction force + Fy 5 vertical reaction force 5 pressure wave pipe sectional ate 3 angle of elbow 0; fluid density 2p pressure wave velocity ( = internal sound velocty ) ¥ 5 flowvelocity gj acceleration of gravity . The reaction force caused by change of momentum at bend Fre pv?S(1- co 8) /9 Fys eviSsin 8/9 + Fx 5 axial reaction force tical reaction force Fy “2 id density v5 flowvelocity S ; pipe sectional area 3 jangle of elbow + gj acceleration of gravity, 5 i Sm eS Se = mas ‘4 AROMATICS PLANT, IRAN soxro O man DESIGN INSTRUCTION Tovo Escwwemive Con FOR PIFING PAGE 70 OF 113 ISSUED APR.23.01 43.11 Steam drum piping ‘Steam drum piping shall be arranged according to Fig4 3.11. Refer to pera. 3.7 Vent piping (Airis vented, when the Gru is hyercstatie tested) oN Beara, ca ‘hydrostatic testing ‘A down slope toward the ddeum shall rot be allowed. (Attention should be paid tothe upward elongation of riser pipes.) Attention should be paid te vibration. + To super heater Attention should be paid to vitwation caused by two phase flow. (Provide direction stoppers) fst ioe Febesrrmetical bine camara (Toba symmetical) Auxiliary boiler ‘Attention should be paid to or weste heat vibration during staring up. boiler Fig43tt marks: Foralllines connected to the drum, rezction torc2s due 10 themal expansion should be calculated and the nazzie strength be checked.ea] & =] = ec el th rom OD szran Tovo Exciveznine Cone ISSUED] APR.23/01 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING PAGE 71 OF 113 4.3.12 Steam ejector piping Stozm ejector piping should be arranged based on Fig 4.3.12. 44 Air piping 4.4.1 General [J in view ofthe tuncion Elevation of sjector and related siping should be checked of the ejector. Steamiine Ejector Number of bends shall be minimized. (No bend is preferable) {iyimi supoly subheader branched from netwrk header should be provided to alr user areas Piping size shall be considered based on the neader amengeme" piping size shall be confirmed at j . The procedure to finalize the b execution stage wiih Process Dept. (2) Branches shall Be taken Trem the top of ef suRply header to prevent ceryover condensed moisture. {@) Ri injecioniine to process lines shallhaves Slock valve, a check vave and a NPS 3/4 Bleeder 3 ihe close location of the injection point in eccordance with 81D. The block valve shall be cated between a check valve and a process line and a bleeder shall be located between two vawes which are easily accessible for operation. (gj solticn vate shal ba provided in hoizora! al the taken-cff point of header In accorcance wiih UFO. (6) Ai tap shal be provided on header line in accordance wth UFD.rowe D ssn Tova Excrsernisc Cor ISSUED | APR.23.01 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION o FOR PIPING 4.4.2 Instrument (1) instrument air supply nezzle Scie of supply nozzle on header shall be NPS 1 unless cihervise specified. b. Block valve as per pipint 4g class shall be provided for cach noasle, No access provision to block valve is required unless otherwise spectied. ¢. Required positons of nozzles and specific number fer each nozzle shell be confirmed with instrument design. 4. Design ard mate supply scope between riping design and instrument design shall be referred to para 36. 45. Heat Trace Piping 45.1 General tor tatemal heating system, tracing (steam, electic and ht weter| end jacketing (steam and hot ater shal be appied. For this section, the folowing engineering specifeation and design \fetuctions shallbe referred as the basic design reauirements. Engineering Specification for Steam Trace Piping * Design instruction for Steam Trace Piping 4.5.2-Heat Tra 9 System iit tame requing heat tracing, such as equipment, in-ine insiruments and pipings shall be as ‘Shown on the applicable P&ID by symbol. 4.8. Utlty station 4.6.1. Hose station (Reference : MOM No, ARS-PI-025) (1) Location 1 sctically hose stations shall be installed so that items shown below ean be reached within 15m. + Allequipment + Onthe platform for man hole + Atthe tep and bottom fer reactor + Tiein valves for each unit. +b, Thefinal locations of hose stations shell be reviewed by Process Dept. (2) Piping arrangement © piping and connection size for hose station shall be NPS 2/4, unless cthervise spectieg. Piping class shal comply with utility service mainline. Each supply piping shail be teken off at the top of the headers. ¢. Detail arrangement of hose Fig.«.8:1(2\b or hose station 2t plat. From|et side, nittog jon at grade shall be comply wih Fig.4.6.1(2}a, and air, waler and steam Shall 52 artenged {rom operation side, unless ciherwise specifiede G ‘" AROMATICS PLANT, IRAN TON, ee APN DESIGN INSTRUCTION sil Tovo Esciseenine Corr FOR ISSUED] APR 23.01 PIPING PAGE 73 OF 113 9, Me Ne sm Ee Eb 4 van ee gp s Ta |gs4 | som TH Bhool! = Petr + Beam of platform could be used for pipe support. Fig.4.6.12)b Steams trap shall not be required at dead end of steam connection, unless otherwise specified. ck valve at take-off connection poirt irom utlity header shall not be provided, unless atharsise specified The required services foreach hose station are shown on MOM No.AR¢-PI-025. Hose connection & valve for nitrogen service shall be elevated lower than that for other servi For each hose staticn on ground level, mixing line between steam and water shall be provided az per MOM NoAR4-P1-025.Ta. @ 4" AROMATICS PLANT, IRAN rors: (4 Sai DESIGN INSTRUCTION Tove EsciwermneConr FOR ISSUED | APR.2301 PIPING PAGE 74 OF 113 (3) Hose and hose rack a. Hose lengin shall be 20m. b One kind of hose shall be provided for all services. bear eammeetion, quick coupling shall be provided. Connection type for ail service chall be ever lock type. One nose tack shall be provided for each hose station. Hose rack shall be able to keep (wo hoses. 4.6.2 Eye wesher and shower station (1) Systems Eye washer and shower such 2s Fig 4.6.2() shall be provided fer equipment and deview that Renaloe dangorous materials and such material shalle instructed from view point of process design by Safety Dept + frequent maintenance. + material handling by operetor such as loading. ere masien From view side view (Sample Type) Fig.4.6210)So SS @ 4" AROMATICS PLANT, IRAN a DESIGN INSTRUCTION Tore Escive misc Conr FOR ISSUED| APR.23.01 PING (2) Installations a, Eye wesher and shower shall be at an accessible location which require within 10 seconds walk b, c a Toreach anda travel distance of within 100K [90.Sm] from the sources, and shall be at rade or on plationn. For eye washer and shower on checker plate, an opering for drainage shall be proviced. There shall be unodstructed path from the sources to eye washer and shower, Stars ard | ladders shall not be used to reach them. “The irallocations of eye washer and shower shall be reviewed and approved by Safety Dept. (3) Piping arrangement Piping size for eye washer and shower station shall be NPS 1 , unless otherwise specified on EID. Connection size to eye washer and shower snail be adjusted using reducer aczording to vendor drawing. Water for eye washer and shower shall be taken fem diinking water system. Takeo connection from diinking water header shall be at the top of ripe. (4) Additional requirement a b. For winterizing in cold distric's, insulation shall be applied to 2. 2i¢ freezing, or blow velve shall be provided to prevent staying of water. Steam tracing shall be prohibited. Considering the effect of sclar radiation in hot districts, insulation shalllbe appliedzal = t [ a ee DESIGN INSTRUCTION FOR PIPING. PAGE row GB wean nek Toro Exctseraine Conr 76 OF ISSUED APR.23.01 3 4.7 Sewer piping 4.7.1. General This section covers design requirements of oly sewer and chernical sewer. The requirements of undergroune piping arrangement shall be refered o para.2.1.3._ These arrangement shall be considered in general civil for ungergound including founcation, sterm sewer {oily or non-cily ), sanitary and ete... Drainage system and draining poins shall be convirmed with P&ID,(FigS.7.1) and AG piping. Oren Doin Dron io aa Caiecing Tonk oF PR 4.7.2 Piping systems Piping size should be NPS for branch line frem funnel, NPS 8 for sub-header and NPS @ for main header, unless otherwise specified. Sewer piping shell have minimum slope 1/300 anc 45 deg. conection te ensure smooth gravity flow. (Fig4.7.2) 4.7.3. Drip funnel fig 422 Drip funnels shall be located to ensure draining irom equipement and piping. And the space for draining work around drip funnels shall be available. In detail Fig 47.3 shall be applied, unless otheraase specified. nes 8 5 : ra scese em Hole Top £250 (non=peving)¢ ome 1) ait - DESIGN INSTRUCTION Toro Exoinemine Cont eon ISSUED] APR.23.01 PIPING 4.7.4 Cleanout Cleanouts shall be provided to cover the following requirements ; * Cleanotts such as Fig 4.7.4 shall be provided when the sewer tums through 80 degrees. They stall also be provided when the sewer turns through 45 degrees and is preceded by a straight run of 15.2m and over. + Drp tunel can serve as a cleanout, tthe run te the diain header is 6.1m and under, and total tums do not exceed 135 degrees. + Cleanouts shall be provided. d the length of closed header run between a drip tunnel and a catch basin exceeds 22.5m. «+ Inthe absence of manhole pit or catch basin, cleenoits shall be provided in every 61m of straight run in ines NPS 12 and under. 200 ran va rt 7 st creckered plate ie ar sat L $0x50x6 200 ‘ 5 wh eckered plate ss4D \ ees Detail "J" 4,75. Sewer piping connected to catch basin or manhcle for drainage system In cese thet sewer piping is connected to catch basin or manhole such as Fig 4.7.5 for ily contaminated cainage system, the condition of connected point shall be reflected to civil design of the drainage system. ‘Where venting system is tequited fo accumlated gas in manhole for safety, the discharge point shall be arranged with NPS 2 piping es follows + Vents shall discharge at least 3m above grade. + Vents shall extend at leest 3m above any platform located within a horizontal dista + Vents shail not be located within a horizontal distance of 15m from heater or other ourceIi) Where practical, inside-plt piping shall be routed on cverhead pipe racks. These pipe racks usually aoe eiechon interval giving a span of eround 7m. It the pipe dametars require closer supports ‘nel nave a sart pears shall be insialee. The minimum pipe size running longitudinally on the pipe rack shall be NPS 1.1/2. (2) Yard piping should be run on sleopers, wherever possible. 5.2 Line location in pipe rack {i} Line location in pipe rack should be determined to considering ine fclowing: oe reavyer piping at operation cordon should be locatedneay the column 0 reduce bending moments of the rack beams. bomen of snge-rack, utility piping should be located in the middle of the rack and process piping on both sides. e Incese of double-ack, uly piping should generally be located on the upper rack and process PIPINg con the lower rack. 4 Lass comaining corresive kids and steer lines should not be located above cable ducts /172ys. ¢ Delivery ines of reciprocating compressors, pressure reducing valves. large-sized return water lines cet hertably located on the rack, should be gWven special consideration for vibration prevention. {The prefered location of lines with orfice runs is neat the edge of pipe rack, wih orfice flanges near ine rack eclumn for convenient accoss with portable ladder. 4g Hat lines such 2s sieam tine should be grouped together near the carside edge of the rack for expansion loop nesting and fold over. reer culd be avoided locating over the centerline ofthe column for support so thet the column can be extended for future expansion. | Pte ncaders should be located abore the top level onthe rack to alow the fine to drain to the blow: down drum | Piping er hazardous gas should be located on the uppet rack end away form high temperature riping. ke Oxygen lines shall not be located near electrical cable ducts. (2) Typical line location 4 Zxample of location on single-tack as shown in Fig ©.2(2) & Large ; Large SRST Process Uilties Process. sized pipe pipe ea Electric cable duct Inst. Cable duct Figs 22a +s. Example of lecation on double-rack 2s shown in Fig.52 (2) b sonvo O srran 4" AROMATICS PLANT, IRAN 4 Toyo Excivernisc Conr- DESIGN INSTRUCTION H-154 FOR ISSUED | APA.23.01 PIPING PAGE 78 OF 113 5. RACK PIPING 3.1 GeneralSoe Sa SS ee ee ee ee ee er oxo BD sspan 4” AROMATICS PLANT, IRAN Toyo Excinrmrase Corr. DESIGN INSTRUCTION H-154 FOR isu | APR.23,01 PIPING PAGE 79 OF 113 Upper rack...For utilities piping and Electrcalinst cable, C04544,000 Inst. Cable duct Figh2 2b 5.3 Pipe sp: 3 (1) General consideration shall be referred to para. 2.1.4. (2) When flanges or flanged valves are required on two adjacent lines, th @ « nges should be staggered. ‘space shall be required where orifice fanges are installed to consider tap orientation. al space shall be provided for the lines that displace not less than éOmm inthe lateral direction ‘a expansion/contraction. eprociing are epplied for structural member, cing neat the columns and beams. fetween electricalinstrumant duets and piping shell be minimum 200mm, electrical and instrument duct shail be not less than 1% of the parallel area length but 602mm asa minimum. At cress section, minimum 300mm shall be kept in vertical distance. ekness of fireproofing shall be considered for 5.4 Pipe rackwidt (() Pipe rezk width shal be determined considering the fellowing space, (if required, tuure space shall be added to this estimated width.) + Pipe space + Elecvical and instrument racks or ducts + Platforms which is required for the operating valves and instruments + Walkways ff required + Future space requited as pet project spectficationL te i el SiS iS ‘4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR roo O now Toyo Excisteninc Con, ISSUED | APAL23,°01 PIPING PAGE 60 OF 113 + Contingency (by 10% of the estimated width at the outset) * Equioment size and ascess space installed under pipe rack (purmps or heat exchangers) 5.5 Pipe rackheight {i) The elevation of pipe rack shall be determined by the highest requirement forthe followings, + Headroom over road + Headroom ever operetion / maintenance access to equipment under pipe r + Headroom siping connected to equipment under pipe rack 2 Headroom over maintenance access such as truck, truck crane, folk It and similar equipment required «Headroom underlines connecting the pipe rack and equipment aterally outside the pipe rack {2) Distance between the layers shall be determined by one or more othe folowings, > Fring to fiting dimension of the largest ina using 80 degree elbow or 45 deg. elbow + Minimum height of branch of the largest pipe + Clearance over adjacert piping + 2000 mm, as a standard 6g) Diterent elevation should be selected at a 90 dagres turn or intersection inthe rack to change the sequence o pipe. Racks in each unit, which are run in plant-east-west and plant-north-south directions Should have teit respective heights determined with a combination of 4 / /8 mand §/7/ 9m. 5.6 Column spacing (1) Even spacing is fecommended. 12) Maximum piping supper span shall be considered to determine the column spacing (2) Small piping may be supported by the intermediate beams or supported with large diameter piping. (4) Column ication should be lined-up wth that ofthe structure of other pipe rack acing ine pipe recs. 5.7 Piping arrangementon pipe rack (1] End type o uilty header “The ends of uflity headers shall be folowed as shown in Table.5.7 (1), uF PSID and UPD. otherwise specified en TableS 711) [ Class. T_Blindtlangetype | Cap type Ts001 and urder | __NPS 8 and below |__NPS 10 and over [eootb and over_| NPS 6 and below NPS & and over Bling Fiance Type Cap Type 30 oF 7 NPS 4 neste for fushng=a Oo a eee eS ee roo O span “” AROMATICS PLANT, IRAN “Toyo Evcinemsins Corr, DESIGN INSTRUCTION H-154 FOR ISSUED | APR23,01 PIPING PAGE 81 OF 113 (2) Header connection ‘Branch shall te taken off from the following locetion of the headers as shown in Table.S.7 (2) Tanle 521 Sevice 1 Size Take-off point Vapor /ges Al top Liquid NPS ii/2andover_| Bottom oT NPS 1 and under to NOTE ; Where service users locate over header level, the branch should be taken off from the top. (0) Shut off valve at utility hoaders shall be located inside the rack area in the horzental positon, directory above the header if room permits, (g) Drip legs shall be located fo avoid interference with suppor beams o: other obstructions by considering header movements caused by thermal expansion. (6) Expansion loop 2 Loops for general lines should be grouped together for good appearance as shovn in Fig 8.7 (6) a. The Joop location and dimenssion should be considered with appropriate suppor desicn The ine should be located with large diameters or thermal expansion on the outside. <> Iris best to provide the horizontal loop using a space made by other loops Typical Fig 5.2152 b. When expansion loop is provided in condensate lines it should be horizontal to prevent ‘waterharmer, It fis impracticable to horizortal, it could be elevated 2s shown in Fig.5.7 (6) b. 8: Slope Shall be max. 30 degree c. Long piping such as yard piping or pipeline, should have horizontal loops.4” AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR sore D saran Tove Esctszmine Cour, ISSUED | APR.23.01 PIPING PAGE 82 OF 113 (6) Dimensions of down- Ss Be careful not close to. o REE the weld seam of (reno |The location of down-pipes is indicated by the dimension of beam-center-io-pipe-center as shown in Fig57 (6) a. But the cimension may be beam-center-to-pipe-surtace, H required to facilitate supporting the pipes. ».The beam-center-to-pipe-center dimension is 500 mm,except for large-sized pipes In which the distance between cutside surface of the insulation and the beam flange could be less than 100 mm or its weld seam limitation would come on the rack beams as shown in Fig.5.7 (6) b. (7) Process lines shall be arranged to avoid dead end, Dummy legs oF additional supports should be provided to satisty the pipe allowable support span. 5.8 Sater iit valve station (1) The lecation of pipes ard the postton and type of anchor points on matching lines at battery lima, should be clearly defined by consultation with parties concerned, (2} Operation platform for battery rit valves shall be provided, {@) The battery lint valves ahall ba arranged tobe staggered on the either side of operation atform. 5.9 Pipe rack configuration (j) Vertical bracing shall be “asigned so that the bracing does not interfere with passage way or equipment clearance,i => eS = = = = 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR row O sean Toro Enenemne Con ISSUED | APR23,01 PIPING PAGE @3 OF 113 6. HIGH AND LOW TEMPERATURE PIPING 6.1 General requirements High and low temperature system shall be paid much aitention to piping flexibity so that piping systems shall have sufficient flexibility to prevent thermal expansion of contraction or movements of piping supports and terminals from causing: Failure of piping system or supports from overstress cr fatigue; *Leekage al jeints; “Detrimental stresses or distortion in piging and valves or in connected equipment{ pumps and turbine for example|,resulting from excessive thrust and moments in piping: + Interference of piping components and surrounding objects such as platform or structural beam atter reacting of hoi{ of oid) condition, 6.2 Sfectfic requirements (1) Comprehensive analysis shell be perfomed on the high or low temperature piping. Retr to “Pising Flexibilty” in para.2.3. 63 Cold spring (:) Application of cold spring shall be subject to Stress Analysis Engineer's Approval. (2) Cold springs not permitted at rotating machines. {G) No credit for cold spring is permitied in stress renge calculation. {@) It is recommended to take orly two thirds of cold spring allowance for equipment load calculations because of dificult in properly installing cold spring system. 6.4 Checking of possible leakage at flanged joints. Refer to Attachment-1(2/2) in “Design Instruction for Piping Flexibility Analysis.” 6.5 Means of increasing flexibility (1) Provision for absorption of thermal expansion should be made wih pipe loons and/or support esigh, wihout application of expansion joints or cold spring. {@) Expansion joint shall be provided wih suitable guides an¢ anchors to withstand forces generated ty the ‘wletnal pressure and the deflection of spring. Information about expansion joints and about 1. location of supports is given in the EJMA standard. {@) in cese the siping movement and friction force is extremely large, siding device should be ‘applied in azcorcance with the criteria of “Design Instruction for Pipe Support”4" AROMATICS PLANT, IRAN, DESIGN INSTRUCTION FOR rome B sven Tovo Excieane Cour 1SSUED | APR23,01 PIPING PAGE 64 OF 113 6,6 Themal displacement Spacing between piping and the adjecent objects (such as platform, suture beam, column and ete) shall be considered with the thermal dspiacement of piping. Where leteral displacement of the pipe is over 40mm, the fellewing consideration shall be paid. ‘2. Add the guides or anchors to restraint the thermal movement of the pipe within 40mm D. Change piping shape and pine suppot location to reduce the thermal movement ofthe pipe ( for ‘example , expansion loop and additional anchor are provided.) c. Gwe addtional space between the piping and the adjacent piping not to interfere atter thermal displacement. 6.7 Other considerations (1) The "constant spring hanger * should be used for crical systems with large moverrert. (2) Hanger aseamblies shall be designed such that the deletion of hanger rodis under ¢ deg. trom vertical postion between pivet points at all tes. (9] For temperature 600degC and ever,extended body valve may be appied. Consider more space for extention body around valve and operation access. (4) For suppor span, temperature 350degC and over lines shall be considered to abrupt decrease of allowable stross of the pipe materia 6.8 Vaves in low temperature service (1) When vaves are supplied wih extended bometsiglands in piping systems having an speration temperature under —!5 degC. the orientation of valve siems shall be located as below ; 2, Valves 09 gas service j The valve stems shall be located at or above the horizontal position b. Valves iniquid service other than cold box epglication (Including liquified gas servi ‘The valve stems shall be located at or atove 45 degiee the horizonetal position, ¢. Vahes in no-flow connections and instrument connections on equipment nozzies + The vaive stems shail be located at or above the horizontal position. 4. For cold box applications ; ‘The valve steams shall be located at or above 15 degree the horizontal position. (0) When valves are designed wth pressure balancing devices | such e5 vent hole in the cise end pressure balancing ‘ine on the bonnet ) to releve the over pressure in the bonnet which may come tram Svaporetion af the trapped liquid by ambient temperature, these valves shall identify the oentation of pressure balancing devices as per releavart P&ID. These pressure balancing devices shall be located tine high pressure side of the valve when the system having the service fuid during valve closure (2) Diain and vent pockets of these piping systems should be minimized to reduce the addtional closed drairivert piping systems and extra operation for these drainvent vaNes.owe BO) span 4" AROMATICS PLANT, IRAN Toyo Excisrrsinc Cone GESIGN INSTRUCTION He1S4 FOR ISSUED | APA.23,01 FIPING PAGE 85 OF 113 7. TANK YARD PIPING 7.1. General Requirement of the layout, tank dike and piping arrangement shal be reflected in tank yard design accerding to the applicable code NFPA 30. 7.2 Dike (1) Dike height shall be added by mirimum SGmm allowance to caleursted one to cover the required intemal capacty. (2) For concrete dike, the height shall be from 0.3 to 1.8m, {@)_ Stairway should be provided over earthen and concrete cike for access into dike area. Concrete dike tm and higher of earthen dike over 2m shall have minimum two stairways. Where two stairway are tequired, they shall be on opposite sides of dke enclosure. Atleast one stairwey shall be located clese toafire hydrant as possible. (4) ttrequired to access into dike area by vehicle for maintenance, maintenance vehicle ramp shell be provided at access road side, (8) Where pipe is passing through dike, seal devices such as pipe sleeve or link seal shall be provided to prevent leakage. 7.3. Tark yard piping 73.1 Piping ouside dike (1) Piping should be laid on sleepe:s unless ctherwise required. Sleeper height should be minimum 0.4m (2) When providing piperacks around dikes. the height shall be determined not to obstruct fire fighting work. 7.32. Pipinginsice dike (+) Piping except sewer piping ( by gravitiy flow) shalll be routed above ground unless ctherwise specified. (2). Piping shouid be laid on sleepers unless otherwise required. Sleeper height should be minimum 0.4m Boove grace. Sleeper height shall be determined considering the pump suction piping arrengement between tanks anc pumps. pioeway change direction at intersection, die height and so on. (2) Piping should pass over, rahe than through, dike wall, if required, however, pump suction lines shall be touted through the cike wall to avcid air pocket. (4) Where practical, piping should be grouped on the same sleepers es Fig 7.3.2 (4) Piping for any tank or { 0up of tanks enclosed by a cike shall net run through cthar diked areas, Fig 2.3.2 (41 (Plan)= 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR rome GD srvan Tove Excinernine Conr, ISSUED | APR.23,01 PIPING PAGE 86 OF 113 73.3. Tank piping (1). Tank nezzle connected with piping shall be protected from damage due to ground settlement. piping movement and nozzle inciination under liquid level movernent, The followings shall be considered to have sufficient flexibitty. a piping and support corfiguration b. flexible tubes / expansion bellows . spring support (2) For tank nozzle of NPS 20 and larger size, allowable nozzle ioed shall be calculated in accordance with criteria given by API 650. {@) When floxitle tubes or expansion bellows are applied to prevent damage of tank nozzles, these devices shall be of the following conditions. a. Suitadie support shall be provided neer connection point b. Design pressure is no more then 1Mpa [1Okgicm’). €. For ground settlement, design value of tank foundation settlement shall be reflected in the off-set condition of these devices, 4. Oft-set value of these devices shall be 50mm unless specified d settiement exist. (fo consult witn civil design basis) fe. Standard length must be relerred to the following table 7.3.3 (@)-e unless otherwise specified. In detail, reaction force to off-set shall be confirmed fo tank nezaie stiencth, value of tank foundation Unit T ra oat ite aE Cees inet) [x0 | eevc0 | sero) 50 | e100 | geie Tia! S00} soo] 700) smo] zon! sol 1 1 = rao eng | song 1 soe Tang fecal ol col roe] 1109 soo] eo 201 we | 1209 Ts00 | 1200] 1400 200 | 1300 rot om) a em | son 121 not seo 15001 1900 | 201 ya 1200} 1500] ec | 1.001 1509 16 1300 oT 1200] 1500 (et eT om (TEA oe an Ce Er em (FT Tee 1909 (ss E77 ec 209 ee t Y 2 i i Ce 1 i c=) (4) Primary biock valve on connected piping shall be mounted directly on tank nozzle {) Primay block vatves or switch valves cf heeder should be arranged accessible on common platform. H practical, tank nozzles could be oriented in parallel. (6H supports are required for primary block valves, the suppor's shall be directly assembled on tank shellmeee ee ef eke & rorro D san @” ARONATICS PLANT, [RAN Tove Excrsemise Conn, DESIGN INSTRUCTION H-154 FOR gSUED | APR2/01 | PIPING PAGE 87 OF 113 7.3.4 Pump piping (1) Pumps shallbe located outside the cike area, unless high lash viscous stock requires the pump to be located within the dike area. (2). Suction piping should be arranged to be shortest route practically from tank. (3) Suction piping shall not have ait pockets. Drain pocket may be allowed. Tank founéation height shall be considered so that tank nozzle is higher than pump suction nozzle such as folowing Fig 7.3.4 (3). 7.4 Drainage System Drainage Sysiem shall be confirmed wath PID and specication of storm sewer dreinage system. Olly or ‘chemical sranin dina area shall be collected by funnels connected to the sump whic is located in tank dike grea. Aise storm watet would be collected to the same sump. These sewers shall be isola'ed trom outsice Sewer system by vaiving system as following figures, whichis located outside of tank dike. sig Te valving system (Side view) Eigz4¢Soom eS eS = rome Baran Toro Escivemixe Conn FOR 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION ISSUED | APR.23,01 PIPING PAGE 88 OF 113 8 PIPING FOR FURNACE FACILITIES 8.1 General 8.1.1 Access for operation and maintenance is a major consideration in arranging of furnace piping layout (1) Tubes, burners soot blowers dampers and header boxes periodically requite cleaning and/or maintenance. The piping systems around them shall be so designed to allow access to and removal of those tems. (2) Piping systerss around observation doors (peep doors), access doors, and explosion doors shall keep clear of obstraction for these opening. (3) Crossover pipings.usually furnished by the Furnace Vendor, shall be taken into account to route other furnace piping adjoining to these lines. 3.1.2 Orientation of explosion doors in relation to locetion of platform shall be so arranged that ‘explosion doors will not pose a hazard to the furnace operations and maintenance personnel. 8.1.3 Design code for heater tubes and external piping is normally different. When connection ot tubes and those external piping is made by buttwelding, and wal thickness of tubes and the external pipies differ, a transient pipe shall be provided to match both connection beveledencs. 8.1.4 Piging load and maintenance weight supported on the fumece platform and traming shall be rellected to the furnace design. (The load / weight shall be notfied to the furnace engineer.) 8.2 Process Mecium Piping 8.2.1. Feed Iniet Piping (1) An inlet manifold, furnished for multiple tube connections, shall be placed as close as possible to the tube connections and the incividual supply branch lines shell be arranged ‘symmetrically when ne flow controls exist in the each branches. (2) When flow controls are provided in the individual branches, flow meesurement instruments and control valves shall be placed close to each other and those sels ct flow controls are grouped and arranged together with the manifold. 8.2.2 Transfer Line (1) Leng of a transfer line shall be kept 2s a minimum and run inthe most direct route possible to satisly all stress end flexibiity requirements, (2) When transter line is two-phase flow condition, furnace outlet lines to the manifold or the header line shall be arranged symmettically. (3) Jump-ove’ piping between convection cails shall be arranged as symmetrical to ensure even pressure drop for each coil pass. 82.3 Decoking Line (1) Decokinglines shall have no drain and pockets, (2) Sample connection shall be taken from top of the horizontal line.eo ek el i tt 2 = eS eS oo = ie @ 4" AROMATICS PLANT, IRAN ToKve JAPAN DESIGN INSTRUCTION Tove Exeisrenine Cont FOR ISSUED [_APR23,01 PIPING PAGE 89 OF 113 83. Burner Piping 83.1 General (1) Bumer piping system shall have breakaway connections as (such as flange or union join) which ate located at practicable distance (Appr. 600mm) from bumers for the maintenance. (2) Main shuvotf valves on {uel piping to burners shall be located at least 15m away from the furnace for emergency access. 3.2 Fuel Gas/ Pilot Gas Piping (1) Fuel ges and pilot gas piping to burners shall be taken from top of horizontal line, (2) For wall burners, block valves on fuel ges supply piping shall be located near each burner fo enable operation personnel to view observation door during the vaive operation. (3) For hearth burners, burner piping should be arranged as folows ; ~ a, Boxed type furnaces Fuel gas header piping thould be installed a! a height above cbservation doors, and branch piping leading to individual burner should go down verically in vicinity of observation doors, and a'range symmetrically to make even flow dstibution. Throttling Valves on branch piping shall be located within reach when viewing the flame throught the Geservation door. Bleck valves on branch piping for fuel gas and pilot gas may be located beneath the furnace so that the valves can opetate during burner igntion. Pilot gas header piping may also be located beneath the furnace. ‘Sample sketch of piping configuration is shown in Fig 8.3.2(3) &. 1 | \ observation door ». Bexed type furnaces (Napttha Cracker) Header piping and block valves for individual burners should be located beneath the furnace, keeping clear space for burner removal. And each branch riping for individual bummer should be artanged as symmetrically to make even flow distribution. Sample sketch of piging configuration is shown in Fig 8.3.2(3)b.ee a ae i CS rorvo © snvon ‘Tove Evert Cann FOR 4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION ISSUED APR.23,01 PIPING PAGE 90 OF 113 ©. Cyfinderical type furnaces Header piping for fuel gas and pilot gas should be installed at a height above cbservation doors, and branch piping leading to individual burners should go down vertically in vicinity of observation doors, and arrange symmetrically to make even flow dstiibution. Throtling valves on branch piping shali be located within reach when viewing al flame through the cbservation door. Block valves may be lecated beneath the furnace so that the vaves can be operated during burner ignition. Sample sketch of piping configuration is shown in Fig 6.3.2(3) c. Actess Way ea h Furnace 833 Fuel Oi System (1) Fuel ol piping for individual burners shail be branched from top or sice bottom of the horizontal line. (2) Atomizing steam piping for individual burners shall be branched orm the top of horizontal line, ard not have a drein pocket. (3) Fuel of headers should be stearn-traced and citculated constartly due to high viscosity ‘Therefore, they shouid not have dead-end in the line, For hearth burners, piping should be arranged 2s follows ; ‘a. Boxed type furnaces (Naphtha Cracker) Header piping for fuel oll and atomizing steam should be located beneath the furnace where keeping clear space for burner removal Block valves on branch piping for fuel oil and atomizing steam leading to individual burrers should be located in vertical position as close to the header, these piping should be erranged es symmetricaly to make uniform distribution, and provide ‘lexibie tudes to reduce external force acting on the burner tis, ‘ b. Boxed type furnaces (Others) Fual oll and atomizing steam header piping should be installed at 2 height above observation doors, and branch piping leading to individual bumers should go down vertically in vicinty of observation doors, and arrenge symmetry to make uniform distribution. Throttling valves on branch piping shall be located wttnin reach when looking a flame height throught the observation doors. However, block valves may be locaied 2s, close to the header to miririze dead end ‘Sample sketch of piping corfiguration is shown in Fig 8.2.34) bc G 4 AROMATICS PLANT, IRAN : oe DESIGN INSTRUCTION Heat Tore Evorvemine Cone FOR ISSUED | _APA.23,01 PIPING PAGE 91 OF 113 Aomizing steam Steam header Furnace Fuctol <= ce leader a Peep hole fe Cnwatsn valve Purge valve door a ~ Throtiling valve 1 mressue FE cntin gauge | stage Buner | ——s— Fight) b c. Cylinderical ype furnaces Fuel oil and atomizing steam header piping should be installed at a height above observetion doors, and branch piping leading to individual bumers should go down verically in vicinity of observation doors, and arrange symmetry to make uniform distribution, Throttling valves on branch piping shall be located within reach when looking af flame height throught the observation doors. However, block valves may ve located as close to the header to minimize dead end, 8.4 Auxiliary Piping 8.4.1 Snuting Steam Piping (1) Steam distribution manifold with block valves shall be located at leest 13m away from the fumes (2) Each branch piping shall be taken trom top of the manifold. (G) High peint vents are not needed, Dut drain nole 's required at low point, (3) Guide supports shall be provided properly to prevent them from snaking (6) Sample sketch of piping configuration is shown in Fig £.4.1(5) a HL ase Furnace / - uv J Upper'snutfin 9 tu Ty lower 1 Tras as gorem J \. steanip Snutiing Steam supply fine Manifold Fig 84.115)~T 4" AROMATICS PLANT, IRAN roe G son DESIGN INSTRUCTION aaasta “Tove Exciwzinc Corr FOR ISSUED |_APR23/01 PIPING PAGE 92 OF 119 8.4.2 Soot Blower Piping (1) There are two soot blower types, retractable and non-retrectable(/otating type). Scth types require a platfrom for removal and maintenance. For retractable type, lance retractng area shall be considered. (2) Steam piping shall have a slope (1/100) and route from tep of furnace te bottem without drain pocket. Each branch piping to individual soct blowers shell be teken trom top of the main header to ensure that no steam condensate can enter the soct blower. (0) The cendensate line shal not be connected 10 condensate recovery system. It shall be trapped to oily sewer system, unless ctherwise specified (4) Sample sketch of piping configuration is shown in Fig 8.4.2(4). 1 bo] Eig 84.214) Soot Blower piping4" AROMATICS PLANT, IRAN DESIGN INSTRUCTION Tove EscivemuveConr. FOR rom J wean He154 IssueD | APA.23,01 PIPING PAGE 93° OF 113 9. MECHANICAL DESIGN FUNCTIONS OF PIPING SYSTEM 9.1 Support of Piping ( Refer to para 2.4) 92 Flexitility of Piping ( Refer to para 23} 93 Vibration o Piging (1) Vibration stich potentially causes fatigue fracture tothe piping may arise rem the following sources; + Pressure pulsation caused by reciprocating pump or compressor + Ulasonic wave caused by pressure reducing valve + Two phase flow caused by pressure reducing veNe or reboiler (2) Piping shallbe designed to as to eliminate these etfecis with following consideration: + ‘Change of support spen or piping thickness for piping characteristic frequency + Provision of straight pipe (10 times cf pipe diameter) with smooth reducer for stationary flow + Provision of sutficient anchor and guide suppons (9). Givi design shail be followed to prevent rescnance or have adequate strength. 4 Uneven Settlement he design deta for the uneven settlement shall be informed as civil design crkena. (1) Piping shall be designed to have sufficient flexbilty for expected uneven setlement between the connected equipment and supporting structure. (2) For pising connecting to tanks holding iquids with big volume, flexible joints should be provided inthe connection piping near the tenk nozzles, « necessery under consideration of the tank settlement, (2) Common fundation may be considered to the related equipment and piping supports Earthquake: Eathquake-induced horizontal load, where applicable, shal be considered inthe design of piping, piping supports and restraints. $8 Wing Exposed piping shall be designed to withstand wind loeding, 9.7 Water Hammer |1) Weter hanmer which potentially causes excessive force and pressure to the piping may atise ‘rom the following system operations; * Quick shut-off operation of ESV or MOV under ncrmal flow operation « Swiich operation of large capacity pumps with auto start system at hack valve in pump discharge line ‘at piping around high elevated exchanges in pump discharge system * Quick open operation of deluge valve under normal empty ine cocition » Shut-off operation of transter pump with long pipsline (2). Piping shall be designed so 2s to eliminate these ettects with following consideration: + “Selection of ESV or MOV action time + Check velve selection with consideration of adequate clesing time and pressure loss in pump discharge line + Provision of sutficient directional-stop support + Application of expansion bellows to protect equiment nozzle + Provision of auto vert valves (3) Civildesign shall be followed to have adequate strength,-) i Tove Evcisranine Conr FOR ISSUED | APR.23;01 PIPING PAGE 94 OF 119, @ " AROMATICS PLANT, IRAN Tames ape DESIGN INSTRUCTION 9.8 Thermal Shock (i) Thermal shock caused by injection of some lower temperature fuids to very high temperature service piping shall be teken into zecount in the design of piping system (2) itis recommendable to apply thermal sieeve to the high temperature piping # temperature difference between the two services is more than 225°C. 8.3 Discharge Reactions Pising shall be designed, arranged, and supposed so as to withstand rection ferces caused by such discharge of pressure relief valves, pressure let-down. 8.10 Karman Eddies Nozzles projects its end irto piping shall be designed to have enough strength for vibration caused by Karman eddies.as ‘Toyo Excisemunc Cour, FOR 4” AROMATICS PLANT, IRAN tomo © san DESIGN INSTRUCTION ISSUED | APR.23.01 PIPING PAGE 95 OF 113 10. CIVIL LOADING DATA CONSIDERATION ‘This section instructs the consideration of chil loading data informed as piping requirements that are reflectedio the civil design. These data consist of long-term and short-term conditions. The actual application and procedure as the lozding data to civil design shall be re-confirmed with TEC at te job execution stage. 10.1. Pipingloads {1} For all size of liquid service lines, piping loads as long-term condition shall sum up the following tems; «Weight of piping components ( pipe, fitting, lange. valve. support. ete.) + Weight of insulation material + Weight of internal full id ( heavier tuid of weter or actual one to be applied.) (2) For NPS # and under of ges or steam service lines, piging loads es long-term condition shall ‘sum up the following flems; Weigit of piping components ( pipe, iting, flange, valve, support, etc.) +Weigtt of insulation material Weight of internal full fluid ( water to be applied.) |2) For NPS 10 and over of gas or steam service lines, piping loads as long-term condition shall ‘Sum up the following tems; + Weignt of piping components ( pipe, fitting, flange, valve, supper, etc.) *Weigtt of insulation material Weight of internal full fluid ( actual fuid to be applied.) For hydrostatic test, piping Icacs with water 25 short-term condition shall be informed complementally. The application of this short-term condition should be confirmed Under the construction planning of piping hydrostatic test. 10.2. Thermal loads (1) Thermal lads at restraints such anchor, guice, or directional step due to thermal expansion and centraciion shall be informed es long-term corsition. These loads shall be considered to include the friction force, (2) At intermediate anchor points in the piping support system, thermal load shall be epplied with the larger one of the followings; +The sum of thermal loads before and after the point +20 % of the larger thermal loads before or efter the point 10.3 Friction loads, 1) Friction lacs shall be reflected to thermal loads at restraint point and need not to spectty the trietion force at supports used generally for resting function. (2) Friction factor shall be mirimum 0.3 for the estimation as civil loading data, 10.4 Thrust Loads ‘Thrust loads arise from such expension bellows shall be informed es leng-term condition. 10.5. Reaction loads Reaction loads arise from such water hammer ot quick operation of pressure relief valves and pressure let-down valves shall be informed as short-term condition.roe G span Tovo Evcisrrains Corr. ISSUED | APR23,01 4 AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING H-154 PAGE 96 OF 113 108 Miscellaneous (1) Chil loading data as piping information also shall be claified of the scope to specty the following loads; *Wind loads + Earthquake-induced loads + Equipment loads *Cable duct loads +Other, if any. 12) Specific consideration such as possiblity of vibretion and shock force shall be pointed up clearly for chil design.Se S&S Se KS eek oh ee ce tk tee w 4 AROMATICS PLANT, IRAN rowe wes DESIGN INSTRUCTION weiss Tove Escrnemune Corr fon ISSUED APR23,01 PIPING Ge hy OF a +1. CATHODIC PROTECTION (Not By Piping) 34.4 General This section covers the piping arrangement required due to cathodic protecton system. The detail specication of cathodic protection system shall be refered to the engineering specrfication * Cathodic Protection for Underground Piping ~ 41.2. Location of transformer-rectifier Transformer-reettier shall be located out of hazardous area and near sub-station to minimize ine length of the power cables. 11.3. Installation of isolating joints “()_ insulating joints shall conform to the applicable engineering specication for application of flanged type with isolating gasket and isolating bolts/nuts or mono block'yee. (2). Insulating joins should be installed in vertical piping as Fig. 11.0(2)-2 between underground and aboveground piping, When it is in-practical due to piping configuration, the joints may be installed in horizontal line as Fig. 11.3(2)-b. With isolating casket and With isolating gasket and isolating Isclating bolts/nuts bolts/nuts, or mene block ie bs Fig 11.3121. Fig 112/0ub St (@) Insulating joints shall be installed to Isolate the protected piping from other pipelines, ‘ructures and equipment which would increase the current demand of the system es shown in Fig 11.3()-a.be. With isolating gasket and isolating botsinuts =} —+ Cathodically é me S Cathodically protected piping protected piping trae Z No) x, To be electically bonded Eig 11.30).6D 4” ARONATICS PLANT, IRAN ° a DESIGN INSTRUCTION Too Escrnzentse Cont FOR ISSUED | APR.23.01 PIPING PAGE 98 OF 113 bes tae bee ke GS bo th ike ih i With isolating gasket and isolating botsinuts oN With isolating gasket and iD G isolating bolts/nuts Y ( \Z Cathodically . Brtuee # protected pping Fig 11.3)-b Cathodically protected tank With isolating gasket and \ isolating bots/nuts Flanged jointto be added with isolatin gasket and isolatir bolts/nuts &) Where flange type is applied as isolating joint, flange surfaces should be covered by rapping with anti-corrosive tap: as Fig 11.3(4) to prevent accumulating any conducive dusts between flanges. J Anti-corrosive tape ate, (5) Where underground piping is buried with cesing pipes, the cathedically protected piping shall be isolated to the casing pipe by insulators.D 4” AROMATICS PLANT, IRAN Tone MeN DESIGN INSTRUCTION Have Tove ExcmrenneConr FOR ISSUED | _APR.23,01 PIPING PAGE $9 OF 113 ‘ 12, GROUNDING FOR STATIC ELECTRICITY PROTECTION (Not By Piping) : 12.1, General This section specifies general philosophy of grounding for piping system, The detail application should be confirmed with electric design. 12.2. Grounding requirements (3) Grounding is required for the aboveground piping in hazardous area, except those containing induct fluids ( spectfic resistance ; under 1x10'* “cm ) and dry gases. (2) The piping shall be bonded and grounded at least every 50 m pipe length. lt pipe lenin beween connedcted equipmerts is 50 m and under, grounding on piping ate not required. (@) The piping on racks or Sructures may be connected te the main grounding through structure as Fig 122(3). Lug Plate (welded) Main rack, structure _ Grounding he Fig 12.213) \s) Whare ron-metalic gaskets except esbestes are used, piping at flanged connection shall be bonded as Fig 12.2(4)-a.0. Lug Plate Terminal Plate Lug Plate (welded) (welded) (welded) % _ or q 5 (6) Lug plates anc terminal plates shall be welded at upper surface of piping or flange.@ ‘4 AROMATICS PLANT, IRAN roo QD sxpan DESIGN INSTRUCTION Toyo Evcrncenine Cow FOR | TeSUED PIPING PAGE 100 OF ; TRG NSTAUCTION= ATTACHMENT PEST RE pRouecT = : SHEET 7 of Ban VALVES. ARID, AA atte Bg Be 3's) [sees See the 9) =f Toh oe Pere eat sealEe] ¢ = eo oSoe cl cel & roma BD oan Tovo Excisrmnc Corr, ISSUED] APR.23.01 | 4™ AROMATICS PLANT, IRAN DESIGN INSTRUCTION FOR PIPING PAGE 101 OF nn3, PIPING INSTRUCTION - ATTACHMENT POINST. REV. PROJECT: SHEET 2 of a BYES ABE ned —F mn BLT GENERAL AREANG:=e 4" AROMATICS PLANT, IRAN rorvo © ssvan DESIGN INSTRUCTION Toyo Excinemaive Cow. ly Ss Sa Es — ws hae neh FOR ISSUED] APR.23.01 PIPING PAGE 102 OF 113 [Fame STRUCTION atracandenT iY: REVS] PROJECT: SHEET 3 of Tee im Titty are er acre Pts Nee Re TrS22 eS eS eS SS sone D way ~ 4 AROMATICS PLANT, IRAN . DESIGN INSTRUCTION FOR Toyo Exerseenise Cone ISSUED] APR.23,01 PIPING PAGE 103 OF 113 3 Swy We Re Wie 83 shore aS ses gee 18 & TRet VA. aged Down PIPE & ConTRet VALde o| og wrnlifol AROUND PIPERACK GENERAL LOCATIoWS seme / pial EE PIPE RACK GENERAL ELEVATiodS Ties piPing & VAL vi G ARound ie) MALE _HAnll Fotd ABOVE _ PLATRERI GENERAL ELEVATIO“)ro1o B snean ~ 4® AROMATICS PLANT, IRAN DESIGN INSTRUCTION Tovo Enctngerixc Conr FOR ’ APR.23,01 PIPING PAGE 101 OF 113 7 . ect AnsWATON mero wt : ay SS pace a ‘AROUND SUPPO) RT INSULATION CUTTING DETAIL louse at oo ona wort dt omome 7 artnet 2) tcl OSIEN © RIES TOR ACHE LE (3) es eats we on MBIT. co A INSULATION DETAIL = 1 [sae we, Page OF sto-pp.019 | 09 Sckalats | | J | |H-154 PAGE 105 OF 113 1 AUITIMISSADIV fom ao sisva EP ~@2 26 35 ac o 05 5z 62RE rename ed Jour aoc 2 29 2a Til

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