rrington Cherrington Model 5000 Machine Serial No: if \5abe Engine Serial No: 03442 Cherrington Parts & Service Toll free 1-800-966-1588 Operator’s Manual (42007; sOaDaKA)INTRODUCTION CHERRINGTON ENTERPRISES, along with your authorized Cherrington dealer, congratulate you for choosing the CHERRINGTON Model 5000 to help you maintain a high standard of beach care. With it, ‘you will be pleased and proud of the fine beach areas that you will produce and maintain throughout the ‘Season, This manual should be considered a permanent part of the machine. Itshould remain with the ma- chine when sold, to provide the next owner or operator with important safety and operating information. IMPORTANT INFORMATION ON OPERATIONAL LIMITATIONS ‘This machine has been designed for screening debris and small rocks from sand beaches, rec- reation areas, and landscape sites. Ithasnot been designed to operate inclay, mud, ortohandle largerocks. Forusageotherthantheabovementionedsites youshouldconsultthe manufacturer. ‘The factory warranty does not apply to any part ofthe machine thathas been subjecttomisuse. TO VALIDATE THE WARRANTY, IT MUST BE REGISTERED WITH THE MANUFACTURER USING THE REGISTRATION CARD INCLUDED IN THIS MANUAL. (a2007) 1 WrenederéinonIntroduction. Table Of Contents Specifications... Important Safety Information Before Operating. General Operating Points. Key To Operating Decals. Key To Safety Decals. Instruments And Control: Gauge Panel. Throttle-Transmission Controls. Valve Panel Controls Operating Procedures... Screen And Flight Adjustments Preventive Maintenance Schedule Maintenance And Iilustrations Battery Master Power Switch. Air Cleaner Radiator And Oil Cool Fuel System Crankcase Oil And Filter. Cooling System Hydraulic System .. Washing Machine . Lubrication Schedule. Greasing Locations. Conveyor Maintenance. Screen Installation Towing. Power Loss Identification And Parts Ordering Preparation For Seasonal Storage. CE Certification Limited Warranty... Warranty Information And Registration . Wrevesriton 2 (4200SPECIFICATIONS Length. 4.6m (182”) Width .. 5m (99) Width w/Cab Cleaning Width ... Cleaning w/Extension , . 1.8m (72”) Height... .2.4m (94") Height w/Cab.... 2.6m (102”) Weight... Hopper Capacity ... Engine Type... OW Detroit Diesel (75 hp) Acoustic Emissions Operator Ear,Lpa.. Sound Power, Lw. 104.5 dBA. Vibration Max. Weighted Max. Cleaning Depth... Dump Height. 2.6m (8 %') (42007) y Charrfatan 3IMPORTANT SAFETY INFORMATION For SAFETY as well as operator efficiency, the right hand should remain in contact with the Forward- Reverse and Braking control except when actuating another control. DO NOT operate this equipment unless you have thoroughly studied the Operator's Manual or have been instructed and trained by a competent operator. Engine must be shut off and key removed when operator leaves seat. Keep bystanders away from machine. All guards must be kept in place. It is prohibited to operate the Cherrington Beachcleaner at any time if the neutral start switch or the operator presence switch is non-operational. CAUTION! Because this machine has a relatively high center of gravity, SLOW DOWN when turn- ing. Be especially careful when turning uphill. ‘When operating parallel to a slope, operator should be on the high side. ‘Maximum slope for safe operation is ten degrees when running parallel tothe shoreline. Some grades ate too steep and should be cleaned perpendicular to the slope. Avoid taking dangerous chances. It is recommended that the operators wear safety glasses and hearing protection. Maintain 82.73kPa (12 PSI) tire pressure. California Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. READ THIS MANUAL CAREFULLY! Neither seller nor manufacturer shall be Liable for any injury, loss or damage, directly or con- sequentially arising out of the use of or the inability to properly use this equipment. Before using, user shall determine the suitability of the equipment for user’s intended use, and user assumes all risk and liability whatsoever in connection therewith. The foregoing may not be altered except by an agreement signed by officers of seller and manufacturer. Se Wr cnctriiton ‘ xnBEFORE OPERATING Read this manual and familiarize yourself with all controls. Bach time that you operate the machine, perform the following routine checks: Check engine oil level. Check hydraulic fluid level. Check coolant level (if applicable). Check for fluid leaks in hydraulic lines and fittings. Operate the conveyor slowly and check for bent or broken parts, Check for operating clearance around the machine. Before driving off, be sure you are familiar with the sensitivity of the controls and how to use them safely. Ueno Naa io OAC a re Mono MOLUNSRTATTS Ter yg ‘This manual has been prepared to acquaint you with the operation and maintenance of the Cherrington Beachcleaner and to provide you with important safety information. BEFORE OPERATING THIS MACHINE, read this publication carefully, along with the engine and hydraulics manuals, They contain maintenance, safety, and warranty information. Follow the recommendations to help assure safe, trouble. free operation. Follow the instructions provided in the engine manual for the engine break-in of your new machine. This recommended that you do not operate at maximum capacity (high engine speeds or extreme pressures on the power transmission system) during the first ten hours of operation. Always - even after the break-in Period, allow the engine and hydraulic system to warm up for atleast five minutes before driving off + Lower the digger front to the ground. *+ Shut off the conveyor, * Close the hopper. + Lower the hoist. * Stop the engine. + Remove the key. ‘om : DroveGENERAL OPERATING POINTS (NEW OPERATORS) Ground speed is the primary control to assure sand separation before it reaches hopper. Do not tow the machine even a foot without opening the pump bypass valve, and mechanically releasing the brake. Tf not inconvenient, dump hopper often. Do not slam hopper open or shut. Do not slam digger up and down, Rotate sereens before it’s too late. ‘Watch timing on conveyor chains. Have every operator read the manual. ‘Try not to close the hopper on trash. Always close hopper before raising or lowering hoist. ‘When turning, raise digger, stop conveyor and make slow short tarns. ‘Wash down and thoroughly inspect machine after each 8-hour shift. Use sweeps only for surface cleaning (approximately 2.5em (1”) deep) in dry sand and only after beach has been cleaned several times with standard width digger. Always operate digger and screen controls simultaneously so that oscillator is not running when digger is raised. Drover ‘ wmKEY TO OPERATING DECALS foo [=] ext swircu. (D>) PULL TO TURN ON ALL LIGHTS, [=] PusH TO TURN OFF ALL LIGHTS. (ti HYDRAULIC FLUID INDICATOR. WHEN LIT CHECK FOR HIGH FLUID ‘TEMP OR LOW FLUID LEVEL. (exp GROOMER LOCK VALVE. UNLOCKED ALLOWS GROOMER TO RAISE AND LOWER IN CONJUNCTION WITH DIGGER. LOCKED HOLDS GROOMER IN PLACE. ATTENTION! READ A >>| Manual. croomen OPERATION. OSCILLATOR SPEED CONTROL. ADJUST OSCILLATION SPEED OF ‘THE SCREENS. LEFT SLOWER, RIGHT FASTER. | raw ENGINE THROTTLE. TO LEFT IS ‘SLOW AND TO RIGHT IS FAST. REVERSE-NEUTRAL-FORWARD: FAR LEFT, FAST REVERSE; CENTER, NEUTRAL AND BRAKING; FAR RIGHT, FAST FORWARD. FUSE, LIGHTS 25 AMP. S| Protection ror Liga crecurr. FUSE, FUEL SOLENOID 15 AMP. PROTECTION FOR FUEL SOLENOID. DIGGER RAISE. MOVE LEVER UP TO RAISE DIGGER. DIGGER LOWER. MOVE LEVER DOWN TO LOWER DIGGER. CONVEYOR FORWARD. ALLOWS CONVEYOR TO OPERATE. IO} WN) f) OC) INT Gi) Gig) EYE AND HEARING PROTECTION. ‘MUST BE WORN DURING. ‘OPERATION OF MACHINE. convevoe neve. converonsraencormar, [ag] Siuatanrasan von convevon ADJUSTS THE CONVEYOR (CLEAN OUT. (Pa Lea oer ee voretn cust Ze Sm cones or armen | cance [LW settee ay sorrenonn al alll nessa” (EN) tan LE uns wore sca HOIST RAISE. RAISING LEVER RAISES HOPPER. HOIST LOWER. LOWERING LEVER LOWERS HOPPER. Wr cratetinn ‘klEY TO SAFETY DECALS an Pal fe Be 0) (Bi @ (8) bel FUEL- DIESEL. SEE MANUAL FOR PROPER FUEL GRADE. HYDRAULIC FLUID ONLY REFER TO MAINT/HYD SYS- TEM. MAINTAIN 12 PST ‘TIRE PRESSURE. MOUNTING POINT FOR CONV. CHAIN LIFT MECHANISM. CONVEYOR CHAIN LIFT MECH- |-ANISM. USED TO RAISE CONV. CHAIN DURING SCREEN CHANGE. SEAT BELT REQUIRED FASTEN BEFORE STARTING ENGINE. OPERATORS MANUAL SHOULD BE KEPT HERE. OIL DRAIN VALVE FOR HYDRAULIC OIL. TANK. HOT PARTS-DO NOT TOUCH. ALLOW TO COOL BEFORE SER- VICE. HOT WATER, ALLOWTO COOL BE- FORE REMOVING RADIATOR CAP. ROTATING ENGINE FAN. KEEP AWAY. Wrcnidefron ATTENTION! READ MAN- UAL. POWER LOSS JACK ‘MOUNT POINT. ATTENTION! READ MANUAL. SERVICING FUEL SYSTEM. ATTENTION! READ MANU- AL. CHANGE OIL AND FIL- ‘TER AFTER FIRST 8 HOURS USE. ATTENTION! READ MANUAL. ‘TOWING LOCKOUT. ATTENTION! READ MANU- AL. BRAKE RELEASE BAR ASSEMBLY. ATTENTION! WATCH FOR FLYING OBJECTS. KEEP BYSTANDERS AWAY WHILE OPERATING. ALWAYS STAND CLEAR OF MACHINE. ATTENTION! KEEP CLEAR OF MOVING CONVEYOR TO AVOID ENTANGLEMENT. ATTENTION! RAISED HOP- PER. AVOID SUDDEN MOVE- MENTS TO AVOID TIPPING ‘MACHINE. ATTENTION! KEEP CLEAR FOR RAISED HOPPER. ALWAYS EMPTY AND IN- STALL SAFETY STOPS. ATTENTION! KEEP GUARDS INPLACE TO AVOID. ENTANGLEMENT. MAXIMUM SLOPE FOR SAFE OPERATION IS 10 DEGREES. (4r2007)INSTRUMENTS AND CONTROLS Al al 1, IGNITION SWITCH - Controls the starting and stopping of the engine. ON/ACC Position ~ When the key is tured to the left in the switch, power is supplied to the accessories. OFF Position - When the key is vertical in the switch, power is diseonnected from the instrument panel and electrical control circuits. ON/RUN Position - When Key is tured to the right in the switch, power from the battery is supplied to the instrument panel and electrical control circuits 2. PUSH BUTTON STARTER SWITCH - When the button is pushed in, and with the transmission in neutral, the starter will be energized for starting the engine. Release the button as soon as the engine start. 3. FUEL GAUGE - Indicates the amount of fuel remaining in the 68-liter (18 gallon) fuel tank. 4, ENGINE OIL PRESSURE GAUGE - Indicates the pressure of the engine lubricating oil. 5. COOLANT TEMPERATURE GAUGE - Indicates the engine coolant temperature, Under normal operating conditions, this gauge should indicate less than 93 degrees C (200 degrees F). 6. VOLTMETER GAUGE - Indicates the battery voltage. 7. FUSE, LIGHTS 25AMP - A 25 amp fuse is provided to protect the lighting circuit. 8. FUSE, FUEL SOLENOID 15 AMP -A 15 amp fuse is provided to protect the fuel solenoid. 9. OPERATOR PRESENCE INDICATOR LIGHT - When light is on indicates operator is present and that ‘engine can be started and run. 10, LIGHT SWITCH - When pulled out the lights will be turned on. When pushed in the lights are tuned off. 11, HYDRAULIC FLUID INDICATOR - When light is on, indicates that hydraulic fluid tank should be checked ‘for high fluid temperature or low fluid level. Hydraulic fluid temperature should not exceed 82 degrees C (180 degrees F) for any extended period. 12, TACHOMETER - Indicates the RPM's the engine is running at. The hour meter indicates the total operating hours of the engine. Use the hour meter to determine intervals for service maintenance and lubrication. wm ° Wr crsetinonINSTRUMENTS AND CONTROLS GAUGE PANEL - 5000 1. Ignition Switch 2. Fuel Gauge 3. Engine Oil Pressure Gauge 4, Coolant Temperature Gauge 5, Voltmeter Gauge 6. Fuse, Lights 25 Amp 7, Fuse, Fuel Solenoid 15 Amp 8, Operator Presence Indicator 9. Light Switeh 10. Hydraulic Fluid Overheat Indica- tor 11, Tachometer/Hour Meter Une RNN ee OS 12, TRANSMISSION LEVER — Regulates forward, reverse, stopping (neutral), and ground speed. The right hand should be in contact with this control at all times, except when operating other controls, Must be in neutral position before engine ean be started. 13, THROTTLE LEVER — Regulates engine RPM. The left two notches are for engine starting and stopping, while the right notches are the normal operating ranges. ‘THROTTLE - TRANSMISSION LEVERS 12. Transmission Lever 13, Throttle Lever Drectetaon w waINSTRUMENTS AND CONTROLS 14 GROOMER LOCK VALVE - In the unlocked position, the groomer will be operated simultaneously ith the di lever must be activated until groomer cycle is complete. Groomer can ing groomer in desired position and closing groomer lock valve. UN- DER ABSOLUTELY NO CIRCUMSTANCES SHOULD YOU BACK UP WITH THE GROOM- ER IN THE DOWN POSITION. FAILURE TO COMPLY WITH THIS WARNING WILL RESULT IN DAMAGE TO THE GROOMER AND/OR TIRES. 15. OSCILLATOR SPEED CONTROL - Regulates the oscillator frequency. Oscillator speed should not exceed 675 RPM. The oscillator speed should be routinely checked and the limit stop set accordingly. 16. CONVEYOR SPEED CONTROL - Infinitely regulates the surface speed ofthe conveyor 17. DIGGER CONTROL LEVER - Moving the lever up raises the digger point. Moving the lever down lowers the digger point. When released the lever automatically retums to neutral. Always shut off screen when digger is lifted. 18. SCREEN CONTROL LEVER - Moving the lever down allows the conveyor and oscillator to run forward. Moving the lever up allows conveyor to reverse, to clear obstructions. Before attempting {o reverse the conveyor, both the oscillator speed and conveyor speed valve hendles should be rotated clockwise tothe stops. The conveyor will not reverse propery if his is not done. The lower (forward) Position is detented, while the upper (reverse) position automatically returns to neutral when released, 19. HOPPER CONTROL LEVER - Moving the lever dow closes the hoppet. Moving the lever up allows the hopper to dump. When released the lever automatically retums to neutral 20. HOIST CONTROL LEVER - Moving the lever up raises the hopper. Moving the lever down lowers the hopper. When released the lever automatically returns to neutral. ‘VALVE PANEL - 5000 14, Groomer Lock Valve 15. Oscillator Speed Control 16. Conveyor Speed Control 17. Digger Control Lever 18. Conveyor Control Lever 19. Hopper Control Lever 20, Hoist Control Lever (20071)ERATING PROCEDURES 1. With forward-reverse lever in neutral, start engine at idle speed. 2. Raise the digger. Set groomer control to desired setting. Unlocked, the groomer will operate multaneously with digger point. Groomer can be locked in any position by closing valve when it is in the desired position. 3. Remove digger lift cylinder safety stop. Place the 3.8 cm, 3.2 em, and 2.5 em (1-1/2”, 1-1/4”, and 1”) stroke limiters on ram of digger lift cylinder. The best starting combination is where the digger is allowed to just touch the surface when the machine is parked on level cement. 4. Move the oscillator and conveyor speed control handles clockwise to the stops. 5. Speed the engine up to 2200-2700 RPM's. 6. With your right hand on the forward-reverse lever, start the machine forward slowly about 8 km (12 mph). 7. Engage the screen control and lower the digger point simultaneously. 8, Move the forward-reverse lever to the right to increase ground speed until sand goes no farther than halfway up the sereens before sifting through. Keep your hand in contact with this lever so that you can increase or decrease ground speeds, or stop movement, as the situation requires, except when actuating another control. 9. Depth, forward speed and screening action must be adjusted so that there is a minimum of build up in front of the digger points, and no sand is being carried up into the hopper. 10. Increase or decrease the digger depth using different combinations of stroke limiters on the digger cylinder ram. It is inefficient to dig deep in damp sand, never dig deeper than necessary. A better- Jooking beach can be maintained by cleaning half as deep, twice as fast, and twice as often. 11, Increasing the engine RPM will increase the ground speed and the horsepower. Ifthe engine labors ‘excessively, decrease your ground speed. 12. To pick up weeds along the tide line, where itis always wet, go slow and regulate the depth of dig- ger so that just the weeds and surface trash are picked up with a minimum of sand penetration. 13, If the beach is covered with heavy debris, go slowly and skim the surface the first time over, dig- ging progressively deeper on each subsequent cleaning until the sand is conditioned. We suggest that large, heavy trash that might damage the conveyor or sereens be picked up manually. 14, Where there are large quantities of small stones or shells, it’s usually best to travel slowly with a relatively high engine RPM and conveyor speed. 15. Do not intentionally run over bottles with the tires. You are least likely to break bottles if you slow of stop the conveyor just before the digger reaches the bottle. AAs soon as the bottle is on the conveyor, resume conveyor speed. The surest and safest way to keep from breaking bottles is to pick them up manually. 16. Keep an eye on the conveyor. Occasionally a stone or other trash will cause one of the chains to jump out of time on the sprockets. (See Conveyor Maintenance, page 21). They can be slipped back into place using a pinch bar over one of the flights and under the rear shaft to rotate the con- veyor while using a heavy screwdriver to raise the chain up and over the sprocket teeth until they are back in time. NEVER CONTINUE TO RUN THE CONVEYOR WHEN IT IS OUT OF ‘TIME. 17, Always operate digger and screen controls simultaneously so that the sereens do not shake when out of the sand. Wrcradrson B (wana)SCREEN AND FLIGHT ADJUSTMENTS Several factors cause screen and flight wear, some of which are controllable to a certain extent. These factors and some of the possible solutions are as follows: 1. Rocks about the same size of the holes becoming imbedded in the screens. ‘These small rocks soon wear a groove in the flights, Solution: These small rocks must be manually removed at least at the end of the shift. 2. Running the conveyor faster than necessary. Every time a flight passes the screen, it experiences wear, Solution: An operator must lea to run the conveyor as slowly as possible and still do the job. Normally, the surface speed of the conveyor is approximately the same as the ground speed. 3. Running the oscillator faster than necessary. Solution: Adjust oscillator control stop so that oscillator does not exceed 675 RPM. Many times itis possible to run it slower, thus reducing the hammering effect of the screens against the flights. In loose, dry, level sand it may be possible to stop the oscillator (rotate oscillator control so that screens are even with each other). This will prolong the overall machine life, and cause machine to pick up fines more efficiently, such as cigarette butts and matchsticks. 4. Unnecessarily slow forward movement of the machine. Solution: Always keep your right hand on the transmission control allowing for a forward speed as fast as possible while still achieving sand separation. The quicker you get the beach clean, the fower cycles of the flights over the screen. We recommend that your routine cleaning depth is 3.81 cm (1-1/2") to 5.08 om (2”) deep, so that you can keep your forward speed up. The following method may be used to help determine optimum conveyor and oscillator speeds. 1. Set your conveyor and oscillator at maximum speed, 2. Ascertain your highest rate of forward beachcleaning speed attainable without overloading the engine or taking sand into the hopper. 3. Slowly adjust conveyor speed down to the slowest effective speed (usually about ground speed). Do not slow forward speed while doing this, 4, Do the same with the oscillator, Since different conditions will alter these requirements (wet, stony, weeds, etc), it will be necessary to ‘monitor your settings when these change. “mn » DreesVENTIVE MAINTENANCE SCHEDULE SHOURS BEGINNING OF SHIFT 1. Grease all sleeve bearings. Wipe off excess grease. (Do not grease pillow block or flange bearings daily.) ‘See lubrication schedule (page 19). 2. Drain water and sediment from bottom of fuel filter. 3. Drain condensation from hydraulic sump. 4. Check fluid levels of radiator, hydraulic oi, and engine oil 5. Tighten leaking hydraulic fittings if required. END OF SHIFT 1. Hose down with fresh water, 2. Inspect entire machine for damage and repair before placing back in serv 40 HOURS 1, Change engine oil and filter. 2, Inspect and replace necessary wear parts, 3, Grease all pillow block and flange bearings on oscillator shaft and both conveyor shafts with a lithium base grease conforming to a NLGI grade #2. Because of special seals, you must use a hand-operated grease gun and pump very slowly, while slowly rotating the bearing, Be extra careful to keep grease fittings and coupler on grease gun clean. (See lubrication schedule, page 19). 4, Check and tighten whee! lug nuts and bolts. 5, Re-torque the axle hex nuts to 508 Nm(375 ft/Ibs.). EVERY 200 HOURS: 1. Tighten wheel lug nuts and bolts.* 2. Re-torque the axle hex nuts to 508 Nm (375 f./Ibs.)*. *(Failure to do so will void the warranties on the wheel and wheel motor assemblies.) 500 HOURS 1. Change hydraulic fluid and filters. NOTES: 1. Donot service the air cleaner filter other than when indicated by the restriction indicator. It is best to re~ place the element with a new one. Do not change hydraulic filters other than when indicated by the pressure and/or vacuum indicator, or on the 500-hour schedule, Keep a close eye on all gauges and indicators. Keep fins on radiator and heat exchanger clear. Allow a few minutes warm up time before starting out at the beginning of the shift. ‘When storing, remove the stroke limiters and safety stop from the digger cylinder. Retract all cylinder rams and lubricate the conveyor chain with a penetrating type chain and cable tube. ava Wrenn M wnMAINTENANCE AND ILLUSTRATIONS BATTERY ‘The battery is located in the battery box on the right side of the machine. To remove the battery, unlock and remove battery box cover, Remove positive and negative terminals from posts and remove hold down bracket that secures battery. Lift battery from battery box. MASTER POWER SWITCH The battery power source can be dis- connected by means of a master power switeh located on the front right main frame of the machine. RESTRICTION INDICATOR LOCATION AIR CLEANER Inspect air eleaner and hose periodically to maintain maximum engine protection. Assure that the hose between air cleaner and engine is clamped securely in place. Do not service the air cleaner filter other ‘than when indicated by the restriction indicator. It is best to replace the element with a new one. (#12007) 15 WrenesrtitonMAINTENANCE AND ILLUSTRATIONS CLEANING RADIATOR The radiator must be kept clean to prevent the engine fom overheating. Check this daily and, if neces- sary, clean any debris away from the radiator fins. In extremely dusty conditions this should be checked more often, SERVICE FUEL SYSTEM Drain water from fuel flter/water separator at beginning of each shif, or each time machine is used, by loosening drain plug on canister. Tighten plug after draining. FUEL FILTER? WATER ‘SEPERATOR FUEL TANK, FUEL FILLER CAP The engine nuns on No. 1-D or 2-D automotive type diesel fuel. Use No. 2D diesel fuel at temperatures above -7 degrees C (20 degrees F) and No. |L-D for temperatures below that level. Wr en r0n 16 (4/2007)MAINTENANCE AND ILLUSTRATIO! CHANGING CRANKCASE OIL AND FILTER ‘Check ol level at beginning of each shift or each time machine is used. Change oil and cil filter at the end of the first 8 hours of use, and every 40 hours thereafter, If possible, run engine just before changing oil because warm oil flows better and carries more contaminants than cold oil LOWER ALTERNATOR) | RADIATOR HOSE COOLANT IN COOLING SYSTEM Check coolant level daily or each time machine is used. The cooling system must be filled with a 50/50 solution of water and permanent ethylene glycol antifreeze. When filling the radiator, level of coolant must be above the core. DO NOT OVERFILL. Always install radiator cap securely. CHANGING HYDRAULIC SYSTEM OIL AND FILTERS ‘Change the hydraulic system oil and filters every 500 hours. Do not change hydraulic filters other than when indi- ‘cated by the vacuum indicator, pressure indicator, or on the $00-hour schedule, (42007) 7 WP codefronMAINTENANCE AND ILLUSTRATIONS HYDRAULIC RESERVOIR, FILLER CAP AND OIL SIGHT GAUGE Keep the reservoir filled with a good grade ‘of non-foaming and preferably anti-wear hydraulic fluid meeting ISO grade #46, Lighter or heavier ISO grades may be desirable depending on variations in your climate and/or your operating conditions. If there is any question regarding the ISO grade you should use, notify your dealer ‘or manufacturer, A machine should never be cold started with an oil temperature less than -12.2degrees C (10 degrees F), nor should the oil temperature exceed 82 de- ‘grees C (180 degrees F) for any extended period. [fit does, notify dealer or manu- facturer. The sight gauge on the side of the tank indicates the oil level and temperature of the oil in the tank, Drain condensation daily from the bottom of the reservoir and replace with new fluid. Ose FILLER a GAUGE WASHING MACHINE Because of being subjected to abrasive conditions and severe service, the machine should be washed and inspected at the end of each shift. Small rocks, which may have become lodged in the screens, should be removed, bent or broken flights straightened or replaced, and any other damage repaired. When using a high-pressure washer, avoid directing pressure directly against bearings. A wax solution rinse is beneficial for controlling corrosion. Following this, all sleeve bearings should be greased. Grease pillow blocks and flange bearings every 40 hours using a hand operated grease gun and applying pressure VERY SLOWLY to avoid damage to the seals. If possible, rotate bearings slowly, by hand, while greasing. Use water resistant Lithium based grease conforming to a NLGI grade #2 or equivalent. CAUTION: Zerk fittings must be absolutely clean to avoid forcing contaminants into the bearings. After greasing, run machine slowly for @ few minutes to equalize pressure in the bearings. Droverin ; wnMAINTENANCE AND ILLUSTRATIONS LUBRICATION SCHEDULE 8 HOUR INTERVAL Grease all sleeve type bearings. 2 Zerks, 1 each side hopper pivot. 2 Zerks, | each side boom pivot. 1 Zerk, roll-over hopper crank. 4 Zerks, | each stabilizer arm/frame pivot. 3 Zetks, front fork spindle tube. 2 Zerks, conveyor support pivot. 2 Zerks, stabilizer arm/spindle column pivots soya eDe 40 HOUR INTERVAL Grease all pillow block and flange bearings on oscillator shaft and both conveyor shafts with lithium based grease conforming to NLGI grade 2. Beeause of the special seals, you must use a hand-operated grease ‘gun and pump very slowly, while slowly rotating the bearing. Be extra careful to keep grease fittings and ‘coupler on grease gun clean. 8. 2 Zerks, flange bearings of front conveyor shaft 9. 7 Zerks, pillow block bearings of oscillator shaft. 10. 2 Zerks, pillow block bearings of rear conveyor shaft “NOTE: Wipe off all excess grease after any greasing, “om . WorcrcztinonMAINTENANCE AND ILLUSTRATIONS enn an‘When installing the serrated flight blades stagger the serration, by alternating “wide” and “narrow” ends on «ach side. “Adjust conveyor tension so that there is two to four inches of slack in the chains balf way between ‘the wear strips. As the components wear, it may be necessary to remove repair links from the chains to main tain proper tension. Running with to much tension can cause premature component failure. ‘To restore proper timing of the #620 conveyor chains. At the front conveyor shaft 2-bolt flange bearings, remove the front bolts and loosen the rear bolts on both sides or on the side which is out of time. Rotate the bearings and shaft upwards and back, around the rear bolts, to create more slack in the chain. Push, pull, or pry the out of time chain back into the proper position on the rear conveyor shaft sprocket. Rotate the front Conveyor shaft bearing back into position, reinstall, and retighten the bolts. NEVER CONTINUE TO RUN MACHINE WHEN IT IS OUT OF TIME. Raise digger fully and install digger cylinder safety stop along with depth control spacers. Raise hopper and install hoist cylinder safety stops. Remove conveyor guard. Remove the chain lift mechanism from the toolbox and mount on angle supporting left side of fuel tank. Insert hook in lower flight blade and lift handle over center to lock. Remove the plow bolts that attach the screen to the screen frame. Lift and slide the screen out of the rear of the machine. To reinstall the screen, reverse the above procedure. For longer screen life and more even weer, rotate screens end for end, Changing the digger point requires the removal of 8 boits. Reinstall the digger point by reversing the procedure. (4/2007) 21MAINTENANCE AND ILLUSTRATIO. In the event of engine failure, the machine is equipped with a pump bypass valve, It must be used ONLY IN EMERGENCIES to tow machine no more than one hundred yards at one mile per hour. To release transmis- sion for towing rotate pump bypass valve (red knob), on the backside of the hydrostatic transmission, coun- terclockwise two full tums. The automatic front wheel brake must also be manually released. The tool for this is located in the battery box. Tur bolt fully into the brake. Seat nut against the plate, then tighten the nut another % tum to release the brake. PERC Before moving a machine with a hydraulic power loss, the digger point should be raised. It can be raised using the screw jack located in the tube below operator's platform. Slide jack onto the pins attaching digger cylinder to ‘machine and secure. Use the supplied jack handle to turn the jack, while periodically releasing line pressure by ‘operating ‘digger’ valve handle. For added safety once digger is raised, install safety stop and stroke control set ‘on digger cylinder. Wren 2 wonIDENTIFICATION AND PARTS ORDERING MODEL AND SERIAL NUMBER ‘The CHERRINGTON 5000 Beachcleanet/Sandsifter has two identification numbers: a model number and a serial number. These numbers are stamped into a plate attached to the left ofthe hydraulic control levers on ‘the valve panel. {In any correspondence concerning the unit, supply both the model and serial numbers to ensure correct infor ‘mation and replacement parts are obtained. To order replacement parts, please supply the following information: 1, Model and serial numbers. 2. Part number, description, and quantity of parts desired. NOTE: Do not order by reference number if a parts cetalog is being used. CHERRINGTON ENTERPRISES reserves the right to make changes or improvements in the design ot con- struction of any part without incurring the obligation to install such changes on any previously delivered units. on » WrennPREPARATION FOR SEASONAL STORAGE ‘The machine should be washed and inspected. Small rocks, which have become lodged in the screens, should ‘be knocked out. Bent or broken flights should be straightened or replaced, and any other damage repaired. Lf using a high-pressure washer, avoid directing pressure against bearings. A wax solution rinse is beneficial for controlling corrosion. Following ths, all bearings should be greased. See lubrication schedule on page 20 for grease zerk locations. Grease pillow block and flange bearings using a hand operated grease gun and apply pressure VERY SLOWLY to avoid damage to seals. If possible rotate the bearings slowly, by hand, while greasing. Use water-resistant Lithium based grease conforming to NLG! Grade #2. To avoid corrosion within the hydraulic system, itis important that the machine be run several hours with contaminant-free fluid before storing. Check fluid for rancid odor (indicates excessive heat) and the presence of water (cloudy or milky appearance, or free water in the bottom of the reservoir). If detected, drain a small amount of fuid from the bottom of reservoir, and replace with new hydraulic fluid. Check the tire pressure. Inflate all ties to the recommended 82.74 kPa (12-psi). Remove all stroke limiters from the digger control cylinder and move all cylinders to fully retracted position. ‘This will protect the bare cylinder rods from corrosion. Remove the battery terminals from the battery posts. Clean the battery, terminals, and posts. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. ‘Check coolant level in radiator. Check antifreeze protection and add as needed for expected minimum tempera- ture in you area. Wr creiefaan i (422007)MODEL CERTIFICATE OF CONFORMITY ISSUED BY THE MANUFACTURER| ‘CHERRINGTON ENTERPRISES, IN POBOXV Fairfax, MN $5332 USA Telephone: 800/966-1588 Fax: 507/426-7263 ‘We the undersigned, CHERRINGTON ENTERPRISES, certify that the beachcleaner/sandsifter: Category: BEACHCLEANER/SANDSIFTER Make and Trade Name: CHERRINGTON Model: 5000 Serial # Range: From 112424 and up Conforms tothe specifications of directive 98/37/EC. CE Date: May 15, 2001 Manager of Product Conformance Signature: wooo 8 Wrenezernnee NS ‘Cherrington Beachcleaners are warranted by Cherrington Enterprises fora period of one (1) year from the date of delivery to the original user to be free from defects in material and workmanship under correct use, normal ‘operating conditions, and proper application and providing that the warranty is properly registered according, to the instructions in the Operating Manual received with the Beachcleaner. Certain items, such as the engine and the hydraulic components, are warranted as well by their respective ‘manufacturers according to their specific warranties. ‘*Our obligation under this warranty shall be limited to the repair or exchange, at our option. F.O.B. our factory, ‘ofa Cherrington Beachcleaner part which proves to be thus defective. We reserve the right to either inspect the product atthe buyer’s location or require it to be retumed to the factory for inspection, Cherrington Enterprises does not allow credit for the cost of travel time, mileage, or hauling as a warranty allowance. This warranty does not extend to goods damaged or subjected to accident, or misuse after shipment from our factory, nor to ‘goods altered or repaired by anyone other than authorized Cherrington representatives, “This warranty covers only defective materials and workmanship. It does not cover depreciation or damage ‘caused by normal wear, improper maintenance, or improper protection and use. The cost of normal maintenance ‘and normal replacement or service of items such as, but not limited to, filters, oil, screens, electrical parts, dig- ger edges, conveyor chain, conveyor flights, engine tune-up, etc., when such replacements are made for the purpose of maintenance, shall be paid by the purchaser. [Any affirmation or fact of promise made on behalf of Cherrington Enterprises shall not be deemed to create an ‘express warranty that the goods shall conform to the affirmation or promise; any description of the goods is for the sole purpose of identifying them and shal! not be deemed to create an express warranty that the goods shall conform to such description; any sample or model is for illustrative purposes only and shall not be deemed to create and express warranty that the goods shall conform to the sample or model: and no affirmation of promise, ‘or description, or sample model, shall be deemed part of the basis of the bargain. Buyer is solely responsible for determining suitability for use. “This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of ‘merchantability and fitness for use, and of all other obligations of liabilities on our part. This warranty states ‘our entire and exclusive liability, and buyer's exclusive remedy for any claim of damages in connection with the sale or furnishing of Cherrington products or parts, heir design, sultability for use, installation or opera tion, or for and claimed defects therein. Cherrington Enterprises will in no event be liable for any special or consequential damage whatsoever, or for any sum in excess of the price received for the goods for which liability is claimed or associated. *This warranty is made to the original purchaser or lessee from an authorized Cherrington dealer and is valid only if itis registered with Cherrington Enterprises within 30 days of purchase, according to the instructions in the Operator's Manual. *The selling dealer makes no warranty of his own on any equipment warranted by Cherrington Enterprises, and ‘makes no warranty on other items unless he delivers to purchaser a separate written warranty specifically war- ranting the item. The dealer has no authority to make any representation or promise on behalf of Cherrington Enterprises or to modify the terms or conditions of this warranty in any way. ‘This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. DP carton x wnWARRANTY INFORMATION AND REGISTRATION CUSTOMER COPY Your Chervington Beachcleaner carries a factory warranty to the original user. ‘The provisions appear on page 26 of the Operators Manual IN ORDER TO ACTIVATE AND VALIDATE YOUR WARRANTY, YOU MUST REGISTER THE WARRANTY REGISTRATION CARD WITH THE MANUFACTURER WITHIN THIRTY (30) DAYS OF PURCHASE. CHERRINGTON BEACHCLEANER WARRANTY REGISTRATION CARD Model Number ___ Serial Number: __ What application (used for) Date of Purchase: Purchased from: _ Citys State: Zips Owner's Name: Street Address: a a Zip: Signatures ate Return eard thirty (30) days of purchase to: CHERRINGTON ENTERPRISES PO Box 2135 Jamestown, ND 58402-2135 USA Fax: 701-952-0227 Email: customer_service@eherrington.net 7 * WriWARRANTY INFORMATION A ND REGISTRATION You Cherrington Beschcleaner caries a factory warranty tothe origina user, The provisions appear on page 26 of the Operators Manual I QRDER TO ACTIVATE AND VALIDATE YOUR WARRANTY, YOU MUST REGISTER THE WARRANTY REGISTRATION CARD WITH THE MANUFACTURER WITHIN THIRTY (30) DAYS OF PURCHASE, CHERRINGTON BEACHCLEANER WARRANTY REGISTRATION CARD Medel Number Serial Number: — ‘What application (used for): Date of Purchase: Purchased from: Cty States oo Zip: ‘Owner's Name Street Address: iy: — States ips Signature: _ Date _ Return card within thirty (30) days of purchase to: CHERRINGTON ENTERPRISES PO Box 2135 Jamestown, ND 58402-2135 USA Fax: 701.952.0227 Email: customer_service@eherrington.net Wasim o