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Manual Book AII156154 PDF

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229 views84 pages

Manual Book AII156154 PDF

Uploaded by

kapasari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Atlas Copco

GA 7
AII156154

Instruction book
Atlas Copco

GA 7
AII156154

Instruction book
Original instructions

Manufacturing Date: 24/11/2005

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2016 - 01

www.atlascopco.com
Instruction book

Table of contents

1 Safety precautions..........................................................................................................6

1.1 SAFETY ICONS................................................................................................................................... 6

1.2 GENERAL SAFETY PRECAUTIONS............................................................................................................6

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 7

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 8

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 9

2 General description...................................................................................................... 11

2.1 INTRODUCTION.................................................................................................................................11

2.2 AIR FLOW....................................................................................................................................... 12

2.3 OIL SYSTEM.................................................................................................................................... 13

2.4 COOLING SYSTEM.............................................................................................................................14

2.5 CONDENSATE SYSTEM.......................................................................................................................15

2.6 REGULATING SYSTEM........................................................................................................................ 15

2.7 ELECTRICAL SYSTEM.........................................................................................................................16

2.8 ELECTRICAL DIAGRAMS......................................................................................................................18

2.9 AIR DRYER......................................................................................................................................20

3 Elektronikon I regulator.............................................................................................22

3.1 ELEKTRONIKON I REGULATOR............................................................................................................. 22

3.2 CONTROL PANEL.............................................................................................................................. 23

3.3 DISPLAY......................................................................................................................................... 24

3.4 PICTOGRAPHS USED ON THE SCREEN................................................................................................... 25

3.5 MAIN SCREEN..................................................................................................................................25

3.6 SHUT-DOWN WARNING.......................................................................................................................26

3.7 SHUT-DOWN ...................................................................................................................................27

3.8 SERVICE WARNING............................................................................................................................29

3.9 SCROLLING THROUGH ALL SCREENS.....................................................................................................30

2 AII156154
Instruction book

3.10 CALLING UP OUTLET AND DEW-POINT TEMPERATURES..............................................................................33

3.11 CALLING UP RUNNING HOURS..............................................................................................................34

3.12 CALLING UP LOADING HOURS.............................................................................................................. 34

3.13 CALLING UP MOTOR STARTS .............................................................................................................. 35

3.14 CALLING UP/RESETTING SERVICE TIMER ............................................................................................... 36

3.15 AUTOMATIC RESTART AFTER VOLTAGE FAILURE ..................................................................................... 37

3.16 SET OF PARAMETERS........................................................................................................................ 37

3.17 CALLING UP/MODIFYING UNLOADING PRESSURE...................................................................................... 38

3.18 CALLING UP/MODIFYING LOADING PRESSURE.......................................................................................... 38

3.19 CALLING UP/MODIFYING DEW-POINT WARNING TEMPERATURE.................................................................... 39

3.20 CALLING UP/MODIFYING SERVICE TIMER SETTING.................................................................................... 40

3.21 CALLING UP/MODIFYING UNIT OF PRESSURE........................................................................................... 40

3.22 CALLING UP/MODIFYING UNIT OF TEMPERATURE......................................................................................41

3.23 SELECTION BETWEEN Y-D OR DOL STARTING...................................................................................... 41

3.24 ACTIVATING AUTOMATIC RESTART AFTER VOLTAGE FAILURE...................................................................... 42

3.25 SELECTING BETWEEN LOCAL OR REMOTE CONTROL................................................................................. 42

3.26 MODIFYING THE PARAMETER SET.........................................................................................................42

3.27 SETTINGS....................................................................................................................................... 42

4 Installation.....................................................................................................................44

4.1 DIMENSION DRAWINGS.......................................................................................................................44

4.2 INSTALLATION PROPOSAL................................................................................................................... 45

4.3 ELECTRICAL CONNECTIONS.................................................................................................................48

4.4 PICTOGRAPHS................................................................................................................................. 50

5 Operating instructions................................................................................................. 52

5.1 INITIAL START-UP..............................................................................................................................52

5.2 BEFORE STARTING............................................................................................................................55

5.3 STARTING ...................................................................................................................................... 55

5.4 DURING OPERATION.......................................................................................................................... 56

AII156154 3
Instruction book

5.5 CHECKING THE DISPLAY.....................................................................................................................58

5.6 STOPPING ......................................................................................................................................58

5.7 TAKING OUT OF OPERATION................................................................................................................59

6 Maintenance.................................................................................................................. 60

6.1 PREVENTIVE MAINTENANCE SCHEDULE..................................................................................................60

6.2 OIL SPECIFICATIONS..........................................................................................................................62

6.3 STORAGE AFTER INSTALLATION........................................................................................................... 62

6.4 SERVICE KITS.................................................................................................................................. 62

6.5 DISPOSAL OF USED MATERIAL............................................................................................................. 62

7 Adjustments and servicing procedures..................................................................... 64

7.1 DRIVE MOTOR .................................................................................................................................64

7.2 AIR FILTER......................................................................................................................................64

7.3 OIL AND OIL FILTER CHANGE...............................................................................................................65

7.4 OIL SEPARATOR CHANGE................................................................................................................... 67

7.5 COOLERS....................................................................................................................................... 67

7.6 SAFETY VALVES............................................................................................................................... 68

7.7 DRYER MAINTENANCE INSTRUCTIONS....................................................................................................69

8 Problem solving............................................................................................................70

9 Technical data...............................................................................................................73

9.1 READINGS ON DISPLAY...................................................................................................................... 73

9.2 ELECTRIC CABLE SIZE....................................................................................................................... 73

9.3 SETTINGS FOR OVERLOAD RELAY AND FUSES......................................................................................... 74

9.4 DRYER SWITCHES.............................................................................................................................74

9.5 REFERENCE CONDITIONS AND LIMITATIONS............................................................................................ 75

9.6 COMPRESSOR DATA..........................................................................................................................75

4 AII156154
Instruction book

10 Instructions for use...................................................................................................... 76

11 Guidelines for inspection.............................................................................................77

12 Pressure equipment directives................................................................................... 78

13 Declaration of conformity............................................................................................ 79

AII156154 5
Instruction book

1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions


1. The operator must employ safe working practices and observe all related work safety requirements
and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the
two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel. The personnel should apply safe working practices by use of personal
protection equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of breathing
quality, the compressed air must be adequately purified according to the applicable legislation and
standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
Stop the machine
Press the emergency stop button
Switch off the voltage
Depressurize the machine
Lock Out - Tag Out (LOTO):
Open the power isolating switch and lock it with a personal lock
Tag the power isolating switch with the name of the service technician.
On units powered by a frequency converter, wait 10 minutes before starting any electrical repair.
Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function and if
this function is active, be aware that the machine will restart automatically when the
power is restored if it was running when the power was interrupted!

6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people.
Never use the air to clean dirt from your clothes. When using the air to clean equipment, do so with
extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories
shall be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.

6 AII156154
Instruction book

9. If compressed air is used in the food industry and more specifically for direct food contact, Atlas
Copco recommends, for optimal safety, the use of certified Class 0 compressors in combination with
appropriate filtration depending on the application. Please contact your Atlas Copco Customer Center
for advice on specific filtration.

1.3 Safety precautions during installation


All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during installation


1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept
within safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be taken;
consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and clean as
possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must be taken to
minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the
working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors and
particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people cannot
be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to expand under
heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the electrical
isolating switch is open, locked and labelled with a temporary warning before any maintenance or
repair. As a further safeguard, persons switching on or off remotely controlled machines shall take
adequate precautions to ensure that there is no one checking or working on the machine. To this end,
a suitable notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available
and that the exhausted air does not recirculate to the compressor air inlet or cooling air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be earthed
and protected against short circuits by fuses in all phases. A lockable power isolating switch must be
installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after voltage failure
is activated, a sign stating "This machine may start without warning" must be affixed near the
instrument panel.

AII156154 7
Instruction book

14. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-
return valves (check valves) must not be relied upon for isolating pressure systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
must be protected by a pressure relieving device or devices as required.
16. Piping or other parts with a temperature in excess of 70C (158F) and which may be accidentally
touched by personnel in normal operation must be guarded or insulated. Other high temperature
piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the dryer,
safety valves must be installed in the vessels of the dryer.

Also consult following safety precautions: Safety precautions during operation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation


All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during operation


1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose
or air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make
sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors
or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods only, e.g.
to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 80 dB(A)
shall wear ear protectors.
8. Periodically check that:
All guards are in place and securely fastened
All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
No leaks occur

8 AII156154
Instruction book

All fasteners are tight


All electrical leads are secure and in good order
Safety valves and other pressure relief devices are not obstructed by dirt or paint
Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good
repair, free of wear or abuse
Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a workroom,
take precautions against air pollution and possible contamination of the breathing air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be taken to
avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
shall be protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be
respected. Local regulations remain applicable if they are more strict.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair


All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during maintenance or repair


1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all damage or
injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to the
starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting or
disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions
against toxic vapors of cleaning liquids.

AII156154 9
Instruction book

10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the
parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be completely
purged, e.g. by steam cleaning, before carrying out such operations. Never weld on, or in any way
modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and
that they function correctly. If removed, check that the coupling guard of the compressor drive shaft
has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the oil
separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If damaged,
replace it by genuine material from the manufacturer to prevent the sound pressure level from
increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
21. Only if applicable, the following safety precautions are stressed when handling refrigerant:
Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the latter;
flush abundantly with fresh water over the clothing until all refrigerant is flushed away; then
seek medical first aid.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

10 AII156154
Instruction book

2 General description

2.1 Introduction

General
GA 5, GA 7 and GA 11 are single-stage, oil-injected screw compressors driven by an electric motor. The
compressors are air-cooled and are enclosed in sound insulating bodywork.
The controller and the emergency stop button are integrated in the door panel of the electric cubicle. An
electric cabinet comprising the motor starter is located behind this panel.
Workplace compressors have no dryer, while Workplace Full-Feature (FF) compressors are provided
with an integrated air dryer.
GA 5 up to GA 11 are available with air receiver (tank-mounted version) as well as without air receiver
(Floor-mounted version)

Floor-mounted version
The compressors are installed directly on the floor.

Rear view, floor-mounted Full-Feature

Ref. Name
AF Air filter
AV Air outlet valve
Ca Air cooler

AII156154 11
Instruction book

Ref. Name
Co Oil cooler
Da Automatic condensate outlet
Dm1 Manual condensate drain valve
DR Dryer
FN1/2 Fan motors
M1 Drive motor

2.2 Air flow

Flow diagrams

For Workplace Full-Feature units

References

Ref. Description
A Intake air
B Air/oil mixture
C Hot compressed air
D Oil
E Dry air

12 AII156154
Instruction book

Description
Air drawn through filter (AF) and open inlet valve (IV) into compressor element (E) is compressed.
Compressed air and oil flow into the air receiver/oil separator (OT). Next, the compressed air flows
through minimum pressure valve (Vp) to air cooler (Ca).
Minimum pressure valve (Vp) prevents the receiver pressure from dropping below a minimum pressure
and includes a check valve which prevents blow-back of compressed air from the net when air delivery is
stopped.
On Full-Feature compressors the air flows through air dryer (DR) before reaching the outlet valve.

2.3 Oil system

Flow diagram

Oil system

References Description
A Intake air
B Air/oil mixture
C Compressed air
D Oil

Description
The air/oil mixture coming from the compressor element flows into the oil separator/tank, where most of
the oil is separated by centrifugal action. The oil collects in the lower part of air receiver/oil separator (OT)
which serves as oil tank. The remaining oil is removed by oil separator (OS). A small pipe returns the
separated oil towards the compressor element.

AII156154 13
Instruction book

Air pressure forces the oil from oil separator/tank (OT) through oil cooler (Co) and filter (OF) towards
compressor element (E).

2.4 Cooling system

Flow diagram

Cooling system

References Description
A Intake air
B Compressed air/oil
C Compressed air
D Oil

Description
The cooling system comprises air cooler (Ca) and oil cooler (Co). The cooling air is generated by fans
(FN1 and FN2). The fan of the air system will run during loaded running and stop at unloading.

14 AII156154
Instruction book

2.5 Condensate system

Condensate drains

Condensate drains on a floor-mounted version

All floor-mounted versions are equipped with a condensate trap in the air outlet system. The trap is
equipped with a valve for automatic draining during operation, connected to automatic drain outlet (Da)
and to a manually operated valve (Dm) for draining after stopping the compressor.

2.6 Regulating system

Flow diagram

Regulating system (loaded condition)

References Description
1 Oil separator tank
2 To air cooler

AII156154 15
Instruction book

Unloading
If the air consumption is less than the air output of the compressor, the net pressure increases. When the net
pressure reaches the unloading pressure, solenoid valve (Y1) is de-energised.
The control pressure present in the chambers of loading plunger (LP) and unloading valve (UV) is
vented to atmosphere via solenoid valve (Y1).
Loading plunger (LP) moves upwards and causes inlet valve (IV) to close the air inlet opening.
Unloading valve (UV) is opened by the pressure in the oil separator vessel. The pressure from the oil
separator vessel is released into atmosphere through the unloader (UA).
The pressure in the oil separator vessel stabilises at low value. A reduced amount of air is compressed
to guarantee a minimal pressure, required for lubrication during unloaded operation.
Air output is stopped (0%), the compressor runs unloaded.

Loading
When the net pressure decreases to the loading pressure, solenoid valve (Y1) is energised.
Control pressure is fed from the oil separator vessel via solenoid valve (Y1) to loading plunger (LP)
and unloading valve (UV).
Unloading valve (UV) closes the air blow-off opening. Loading plunger (LP) moves downwards and
causes inlet valve (IV) to open fully.
Air delivery is resumed (100%), the compressor runs loaded.

2.7 Electrical system

General
Also consult sections Electrical diagrams and Electrical connections.

Description
The electrical system comprises following components:

16 AII156154
Instruction book

Electrical cabinet (typical example)

Reference Designation
F1-F2 Fuses
F7-F8 Fuses
F21 Overload relay, compressor motor
K2 Contactor, air cooler
K5 Auxiliary relay
K11 Contactor, dryer
K21 Line contactor
T1 Transformer
1X0 Terminal strip (voltage supply)
X103-X108 Connectors
PE Earth terminal

AII156154 17
Instruction book

2.8 Electrical diagrams

Diagram for Elektronikon I

Service diagram for GA5 up to GA11C with Elektronikon I and star-delta starter

Reference Designation
(1) Customers installation
(2) Option
(3) Dryer
(4) All voltages (50 and 60 Hz) except: 440/460 V - 60 Hz
(5) 440/460 V - 60 Hz
(6) Oil cooler fan motor, clockwise rotation
(7) Air cooler fan motor, counter-clockwise rotation
(8) Remote start/stop
(9) Auxiliary relay K5
(10) Emergency stop
(11) Remote emergency stop
(12) Option Electronic Water drain (EWD)

18 AII156154
Instruction book

Designations for Elektronikon I

Reference Sensors / solenoid valves / electronic water drain


PT20 Pressure sensor, air outlet
TSR Temperature switch, oil cooler
TT11 Temperature sensor, element outlet
TT90 Temperature sensor, dew-point (Full-Feature)
Y1 Loading solenoid valve

Reference Motors
M1 Drive motor
M4 Fan motor, oil cooler
M5 Fan motor, air cooler

Reference Electric cabinet, GA5 up to GA11C


F1/F9 Fuses
F21 Overload relay, drive motor
K2 Contactor, air cooler
K5 Auxiliary relay, protections
K11 Auxiliary contactor for dryer (Full-Feature)
K21 Line contactor
K22 Star contactor
K23 Delta contactor
T1 Transformer
T3 Transformer, dryer
X101/X122 Connectors
1X0/1X7 Terminal strips

Reference Control module


I Start button
K01 Blocking relay
K02 Auxiliary relay, star contactor
K03 Auxiliary relay, delta contactor
K04 Auxiliary relay, loading/unloading
K05 Auxiliary relay, dryer
K06 Auxiliary relay, shut-down
O Stop button
S3 Emergency stop button

Reference Optional equipment for GA5 up to GA11C


A1 Dryer (Full-Feature)
B1 Electronic Water Drain (EWD)

AII156154 19
Instruction book

Reference Optional equipment for GA5 up to GA11C


K25 Phase sequence relay
M3 Fan motor, cubicle on High Ambient Version (HAV)
R1/K34 Drive motor thermistor protection, shut-down
R2/K35 Drive motor thermistor protection, warning
R3/R4/R7 Heaters, freeze protection
R96 Anti-condensation heaters
S10 Main power isolating switch
TSLL91 Thermostat, cubicle freeze protection
Y2 Solenoid valve for modulating control

2.9 Air dryer

Flow diagram

Air dryer

Reference Name
A Refrigerant gas
B Refrigerant liquid
C Condensate

20 AII156154
Instruction book

Reference Name
AI Air inlet
AO Air outlet
1 Air/air heat exchanger
2 Air/refrigerant heat exchanger/evaporator
3 Condensate separator
4 Automatic drain / condensate outlet
5 Refrigerant compressor
6 Refrigerant condenser
7 Liquid refrigerant dryer/filter
8 Capillary
9 Bypass valve
10 Condenser cooling fan
11 Pressure switch, fan control

Compressed air circuit


Compressed air enters heat exchanger (1) and is cooled by the outgoing, cold, dried air. Water in the
incoming air starts to condense. The air then flows through heat exchanger/evaporator (2), where the
refrigerant evaporates, causing the air to be cooled further to close to the evaporating temperature of the
refrigerant. More water in the air condenses. The cold air then flows through separator (3) where all the
condensate is separated from the air. The condensate is automatically drained through outlet (4).
The cold, dried air flows through heat exchanger (1) where it is warmed up by the incoming air.

Refrigerant circuit
Compressor (5) delivers hot, high-pressure refrigerant gas which flows through condenser (6) where most
of the refrigerant condenses.
The liquid refrigerant flows through liquid refrigerant dryer/filter (7) to capillary tube (8). The refrigerant
leaves the capillary tube at evaporating pressure.
The refrigerant enters evaporator (2) where it withdraws heat from the compressed air by further
evaporation at constant pressure. The heated refrigerant leaves the evaporator and is sucked in by the
compressor (5).
By-pass valve (9) regulates the refrigerant flow. Fan (10) is switched on or off by switch (11) depending on
the loading degree of the refrigerant circuit.

The refrigerant compressor motor has a built-in thermic protection. If the motor stops after
tripping of the thermic protection, it may take up to 2 hours for the motor windings to cool down
and before the motor can restart.

AII156154 21
Instruction book

3 Elektronikon I regulator

3.1 Elektronikon I regulator

Control panel

Introduction
In general, the Elektronikon regulator has following functions:
Controlling the compressor
Protecting the compressor
Monitoring components subject to service
Automatic restart after voltage failure (made inactive)

Automatic control of the compressor


The regulator maintains the net pressure between programmable limits by automatically loading and
unloading the compressor. A number of programmable settings, e.g. the unloading and loading pressures,
the minimum stop time and the maximum number of motor starts are taken into account.
The regulator stops the compressor whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases.

Protecting the compressor


Shut-down
If the compressor element outlet temperature exceeds the programmed shut-down level, the compressor
will be stopped. This will be indicated on display (1). The compressor will also be stopped in case of
overload of the drive motor.
Air-cooled compressors will also be stopped in the event of overload of the fan motor.

Before remedying, consult the Safety precautions.

Shut-down warning
A shut-down warning level is a programmable level below the shut-down level.
If one of the measurements exceeds the programmed shut-down warning level, this will also be indicated to
warn the operator before the shut-down level is reached.

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Service warning
If the service timer exceeds a programmed value, this will be indicated on display (1) to warn the operator
to carry out some service actions.

Automatic restart after voltage failure


The regulator has a built-in function to automatically restart the compressor when the voltage is restored
after voltage failure. This function is deactivated in compressors leaving the factory. If desired, the function
can be activated. Consult the Atlas Copco Customer Centre.

If activated, and provided the regulator was in the automatic operation mode, the
compressor will automatically restart when the supply voltage to the module is restored.

3.2 Control panel

Elektronikon I regulator

Ref. Name Function


S3 Emergency stop button Push button to stop the compressor
immediately in the event of an emergency.
After remedying the trouble, unlock the
button by pulling it out and press reset key
(4).
1 Stop button Push button to stop the compressor. LED
(10) goes out. The compressor will stop
after running in unloaded condition for
about 30 seconds.
2 Start button Push button to start the compressor. LED
(10) lights up indicating that the regulator is
operative (in automatic operation).
3 Display Indicates the compressor operating
condition, actually measured values and
programmed parameters.
4 Reset key Key to reset the service timer, a shut-down
condition, etc.
5 Enter key Key to select or validate a parameter, to
open a sub-display or to return to a
previous display.

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Ref. Name Function


6 Voltage on LED Indicates that the voltage is switched on.
7 Pictograph Voltage on.
8 General alarm LED Is lit if a warning condition exists.
8 General alarm LED Flashes in the event of a shut-down or
emergency stop condition.
9 Pictograph Alarm.
10 Automatic operation LED Indicates that the regulator is automatically
controlling the compressor: the compressor
is loaded, unloaded, stopped and restarted
depending on the air consumption and the
limitations programmed in the regulator.
11 Pictograph Automatic operation.
12 Downwards scroll key Key to scroll downwards through the
screens or to decrease a setting.
13 Upwards scroll key Key to scroll upwards through the screens
or to increase a setting.

3.3 Display

Description

Normally display (1) shows:


The compressor status by means of pictographs
The air outlet pressure
The actual temperature at the compressor element outlet
The actual dew-point temperature for Full-Feature compressors
The display also shows all measured and programmed parameters, see section Scrolling through all
screens.

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3.4 Pictographs used on the screen

Pictographs

Pictograph Description
Compressor status LOAD (during loaded running, the horizontal arrow flashes).

Compressor status UNLOAD.

Running hours.

Element outlet temperature.

Dew-point temperature

Motor or motor overload.

Emergency stop pressed.

3.5 Main screen

Procedure
When the voltage is switched on, the Main screen is shown automatically, showing in short the operation
status of the compressor and the outlet pressure:
Main screen, typical example

bar
6.8

The screen shows that the compressor is running loaded (the horizontal arrow flashes) and that the outlet
pressure is 6.8 bar(e).

Always consult Atlas Copco if <t> or <test> appears on the display.

Also consult section Scrolling through all screens.

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3.6 Shut-down warning

Description
A shut-down warning will appear in the event of:
Too high a temperature at the outlet of the compressor element
Too high a dew-point temperature for Full-Feature compressors

Compressor element outlet temperature

If the outlet temperature of the compressor element exceeds the shut-down warning level (110 C /
230 F, not programmable), alarm LED (4) will light up and the related pictograph will appear
flashing.
Warning screen, element outlet temperature

flashing
bar
6.6

Press arrow key (3), <r000> (register 000) appears.


Press arrow key (3), the actual compressor element temperature appears.
Warning screen, element outlet temperature

flashing
C
111

The screen shows that the temperature at the outlet of the compressor element is 111 C.
It remains possible to scroll through other screens (using keys 3 and 5) to check the actual status of
other parameters.
Press button (1) to stop the compressor and wait until the compressor has stopped.
Switch off the voltage, inspect the compressor and remedy.
The warning message will disappear as soon as the warning condition disappears.

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Dew-point temperature
For compressors with integrated dryer:
If the dew-point temperature exceeds the shut-down warning level (programmable), alarm LED (4)
will light up and the related pictograph will appear flashing.
Warning screen, dew-point temperature

flashing
bar
6.6

Press arrow key (3), <r000> (register 000) appears.


Press arrow key (3), the actual dew-point temperature appears.
Warning screen, element outlet temperature

flashing
C
9

The screen shows that the dew-point temperature is 9 C.


It remains possible to scroll through other screens (using keys 3 and 5) to check the actual status of
other parameters.
Press button (1) to stop the compressor and wait until the compressor has stopped.
Switch off the voltage, inspect the compressor and remedy.
The warning message will disappear as soon as the warning condition disappears.

3.7 Shut-down

Description
The compressor will be shut down in case:
The temperature at the outlet of the compressor element exceeds the shut-down level
Of error of the outlet pressure sensor
Of overload of the drive motor
Of overload of the fan motor on air-cooled compressors

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Compressor element outlet temperature

If the outlet temperature of the compressor element exceeds the shut-down level (120 C / 248 F, not
programmable) the compressor will be shut-down, alarm LED (4) will flash, automatic operation
LED (5) will go out and the following screen will appear:
Shut-down screen, element outlet temperature

flashing

Press enter key (2), <r000> (register 000) appears.


Press arrow key (3), the actual compressor element temperature appears.
Shut-down screen, element outlet temperature

flashing
C
122

The screen shows that the temperature at the outlet of the compressor element is 122 C.
Switch off the voltage and remedy the trouble.
After remedying and when the shut-down condition has disappeared, switch on the voltage and restart
the compressor.

Motor overload
In the event of motor overload, the compressor will be shut-down, alarm LED (4) will flash,
automatic operation LED (5) will go out and the following screen will appear:
Shut-down screen, motor overload

flashing

Switch off the voltage and remedy the trouble.


After remedying and when the shut-down condition has disappeared, switch on the voltage and restart
the compressor.

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3.8 Service warning

Description
A service warning will appear when the service timer has reached the programmed time interval.

If the service timer exceeds the programmed time interval, alarm LED (3) will light up.
Press arrow key (2): <r000> is shown (register 000). Press key (1), <S> (standing for <Service>
appears). Use key (2) to scroll to <r005> (register 005) and press enter key (1). The actual reading of
the service timer will be shown in <kHrs> (hours x 1000).
Example: <4.002> indicates that the compressor has run for 4002 hours since previous service.
Press enter key (1) and key (2) to scroll to <r001> (register 001). Press key (1) to check the running
hours which are shown in <kHrs> (hours x 1000)
Example of running hours screen

kHrs
8.000

The screen shows that the number of running hours is 8000.


Stop the compressor, switch off the voltage and carry out the service actions. See section Preventive
maintenance schedule.

The longer interval service actions must also include the shorter interval actions
In the example above, carry out all service operations belonging to the 8000
running hours interval as well as those belonging to the 4000 running hours
interval.
If using mineral oil instead of Atlas Copco Roto-injectfluid, the service timer has to
be decreased. See section Preventive maintenance schedule.

After servicing, reset the service timer. See section Calling up/resetting service timer.

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3.9 Scrolling through all screens

Control panel

Control panel

Scroll keys (2 and 3) can be used to scroll through all screens. The screens are divided into register screens
(numbered as <r001>, <r002>, ...) and parameter screens (numbered as <P001>, <P002>, ...)
During scrolling, the numbers of the screens appear consecutively. For most screens, the unit of
measurement and the related pictograph are shown together with the screen number.
In the event of a warning or a shut-down, an extra register screen <r000> is accessible.
Example

kHrs
r001

The screen shows the screen number <r001>, the unit used <kHrs> (hours x 1000) and the related
pictograph for running hours. Press enter key (1) to call up the actual running hours.

Overview of the screens

Register screen Designation Related topic


r001 Running hours (x1000 hrs) See section Calling up running hours
r002 Loading hours (x1000 hrs) See section Calling up loading hours
r003 Motor starts (x1000) See section Calling up motor starts
r004 Motor starts (x1) See section Calling up motor starts
r005 Service timer reading See section Calling up/resetting service
timer
r006 Status of function: Automatic restart after See section Automatic restart after voltage
voltage failure failure
r007 Programmed set of parameters See section Set of parameters

Parameter Designation Related topic


screen
P001 Unload pressure setting See section Calling up/modifying unloading
pressure

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Parameter Designation Related topic


screen
P002 Load pressure settings See section Calling up/modifying loading
pressure
P003 Warning level for dew-point temperature See section Calling up/modifying dew-point
warning temperature
P004 Setting of service timer See section Calling up/modifying service
timer setting
P005 Setting of unit for pressure See section Calling up/modifying unit for
pressure
P006 Setting of unit for temperature See section Calling up/modifying unit for
temperature
P007 Selection between Y-D or DOL starting See section Selection between Y-D or DOL
starting
P008 Selection for function: Automatic restart See section Activating automatic restart
after voltage failure (active or not, only for after voltage failure
Atlas Copco)
P009 Selection between Local or Remote control See section Selecting between local or
remote control
P010 Changing set of programmed parameters See section Modifying the parameter set
(only for Atlas Copco)

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Menu flow

Simplified menu flow

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3.10 Calling up outlet and dew-point temperatures

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2), the outlet temperature will be shown:

C
83

The screen shows that the outlet temperature is 83 C.


Press arrow key (2), the dew-point temperature will be shown:

C
3

The screen shows that the dew-point temperature is 3 C.


Press arrow keys (2 and 3) to scroll downwards or upwards through the screens.

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3.11 Calling up running hours

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <r001> is shown and then press enter key (1):

kHrs
2.381

The screen shows the unit used <kHrs> (hours x 1000) and the value <2.381>: the running hours of the
compressor are 2381 hours.

3.12 Calling up loading hours

Control panel

Starting from the Main screen:

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bar
6.6

Press arrow key (2) until <r002> is shown and then press enter key (1):

kHrs
1.755

The screen shows the unit used <kHrs> (hours x 1000) and the value <1.755>: the loading hours of the
compressor are 1755 hours.

3.13 Calling up motor starts

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <r003> is shown and then press enter key (1):

This screen shows the number of motor starts times 1000. Press enter key (1) to return to the register
screens.
Press arrow key (2) until <r004> is shown and then press enter key (5):

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226

This screen shows the number of motor starts to be added to the reading in register <r003>. In this
example, the number of motor starts is 3226.

3.14 Calling up/resetting service timer

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (3) until <r005> is shown and then press enter key (2):

kHrs
1.191

This screen shows the unit used <kHrs> (hours x 1000) and the value <1.191>: the compressor has run
1191 hours since the previous service.

Resetting the service timer


After servicing, see section Service warning, the timer has to be reset:
Scroll to register screen <r005>, the reading (e.g. 4000) will appear.
Press reset key (1), the reading will flash (indicating that resetting is possible).
Press enter key (2) to reset the timer to <0.000> or press reset key (1) to cancel the operation.

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3.15 Automatic restart after voltage failure

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <r005> is shown and then press enter key (1):
If <0> appears, the function automatic restart after voltage failure is not active.
If <1> appears, the function automatic restart after voltage failure is active.

3.16 Set of parameters

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <r007> is shown and then press enter key (1): the number shown indicates the set
of parameters which are programmed ex-factory.

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3.17 Calling up/modifying unloading pressure

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P001> is shown and then press enter key (1):

bar
7.0

The screen shows the setting of the unloading pressure: 7.0 bar(e)
Use arrow keys (2 and 3) to modify this setting.
Press enter key (1) to program the new value and to return to the parameter screens.

3.18 Calling up/modifying loading pressure

Control panel

Starting from the Main screen:

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bar
6.6

Press arrow key (2) until <P002> is shown and then press enter key (1):

bar
6.4

The screen shows the setting of the loading pressure: 6.4 bar(e)
Use arrow keys (2 and 3) to modify this setting.
Press enter key (1) to program the new value and to return to the parameter screens.

3.19 Calling up/modifying dew-point warning temperature

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P003> is shown and then press enter key (1):

C
8

The screen shows the warning setting for the dew-point temperature: 8 C
Use arrow keys (2 and 3) to modify this setting.
Press enter key (1) to program the new value and to return to the parameter screens.

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3.20 Calling up/modifying service timer setting

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P004> is shown and then press enter key (1): the setting of the service
timer is shown in <kHrs> (hours x 1000). Example: <4.000> means the timer is set at 4000 running
hours.
Use arrow keys (2 and 3) to modify this setting.
Press enter key (1) to program the new value and to return to the parameter screens.

3.21 Calling up/modifying unit of pressure

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P005> is shown and then press enter key (1): the possible settings are
shown: <Mpa>, <psi>, and <bar>; the actually used unit is flashing.
Use arrow keys (2 and 3) to select another unit of pressure.
Press enter key (1) to program the new unit of pressure and return to the parameter screens.

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3.22 Calling up/modifying unit of temperature

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P006> is shown and then press enter key (1): the possible settings are
shown: <C> and <F>; the actually used unit is flashing.
Use arrow keys (2 and 3) to select another unit of temperature.
Press enter key (1) to program the new unit of temperature and return to the parameter screens.

3.23 Selection between Y-D or DOL starting

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P007> is shown and then press enter key (1). The actually used starting
mode is flashing <1> for Y-D (star-delta) or <0> for DOL (direct-on line).
Use arrow keys (2 and 3) to select another starting mode.
Press enter key (1) to program the new starting mode and to return to the parameter screens.

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3.24 Activating automatic restart after voltage failure

Description
This parameter, accessible in screen <P008>, can only be modified after entering a password. Consult
Atlas Copco if this function should be activated.

3.25 Selecting between local or remote control

Control panel

Starting from the Main screen:

bar
6.6

Press arrow key (2) until <P009> is shown and then press enter key (1). The actually used starting
mode is flashing <0> for local control mode or <1> for remote control mode.
Use arrow keys (2 and 3) to select another mode.
Press enter key (1) to program the new control mode and to return to the parameter screens.

3.26 Modifying the parameter set

Description
This parameter, accessible in screen <P010>, can only be modified after entering a password.

3.27 Settings

Unloading/loading pressures (50 Hz compressors)

Unloading pressure Minimum Factory Maximum


setting setting setting
7.5 bar Full-Feature bar(e) 4.1 7 7.3

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Loading pressure Minimum Factory Maximum


setting setting setting
7.5 bar Full-Feature bar(e) 4 6.4 7.2

Minimum pressure difference


The recommended minimum pressure difference between loading and unloading is 0.6 bar/8.7 psi.

Element outlet temperature


The settings for the warning (110 C/230 F) and shut-down (120 C/248 F) are not programmable.

Dew-point temperature
The nominal warning setting is 8 C (46.4 F)

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4 Installation

4.1 Dimension drawings

Drawings

Dimension drawing, Floor-mounted version

44 AII156154
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Reference Designation
1 Compressor and motor cooling air inlet
2 Motor and dryer cooling air outlet
3 Cooling air outlet
4 Cooling air inlet
5 Dryer air inlet
6 Compressed air outlet
7 Compressor air inlet
8 Manual drain
9 Automatic drain
10 Weight
11 Electrical cable entry
12 Rear view

4.2 Installation proposal

Outdoor/altitude operation
If the compressor is installed where the ambient temperature can be below 0 C (32 F), precautions must
be taken. In this case, and also if operating above 1000 m (3300 ft), consult Atlas Copco.

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Installation proposal

Compressor room example

Text on drawing

Reference Designation
(1) Ventilation proposals
(2) Minimum free area to be reserved for the compressor installation
(3) Compressor
(4) Front
(5) Top view

All piping to be connected stress free to the compressor.

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Installation guidelines
1. Install the compressor unit on a solid, level floor suitable for taking its weight. The recommended
minimum distance between the top of the unit and the ceiling is 900 mm (35 in). The air receiver
must not be bolted to the floor. The minimum distance between the wall and the back of the
compressor must be 500 mm (19.5 in).
2. Position of the compressed air outlet valve.
To facilitate the access to the dryer during maintenance operations, provide a flexible connection
between the air outlet valve and the air net.
Close the valve.
Connect to the air net
3. The pressure drop over the air delivery pipe can be calculated from:
p = (L x 450 x Qc1.85) / (d5 x P), with
d = Inner diameter of the pipe in mm
p = Pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi))
L = Length of the pipe in m
P = Absolute pressure at the compressor outlet in bar
Qc= Free air delivery of the compressor in l/s
It is recommended that the connection of the compressor air outlet pipe is made on top of the main air
net pipe in order to minimise carry-over of possible condensate residue.
4. Ventilation: the inlet grids and ventilation fan should be installed in such a way that any recirculation
of cooling air to the compressor or dryer is avoided. The maximum air velocity through the grids is 5
m/s (16.5 ft/s).
The maximum allowable pressure drop over the cooling air ducts is 30 Pa (0.12 in water column).
If it is greater than this value, a fan is needed at the outlet of the ducts. Consult Atlas Copco.
For alternatives 1 and 3, the required ventilation capacity to limit the compressor room
temperature can be calculated as follows:
Qv = (1.16 N + 0.6)/T for units with optional dryer
Qv = Required ventilation capacity in m3/s
N = Shaft input of compressor in kW
T = Temperature increase in the compressor room in C
For alternatives 2 and 4: the fan capacity should match the compressor fan capacity at a pressure
head equal to the pressure drop across the air ducts.
5. Position of control panel.
6. Mains cable

To preserve the protection degree of the electric cubicle and to protect its components from
dust from the environment, it is mandatory to use a proper cable gland when connecting the
supply cable to the compressor.

7. Filter, type DD for general purposes (optional). The filter traps solid particles down to 1 micron with
a max. oil carry-over of 0.5 mg/m3. A high-efficiency filter, type PD (optional), may be installed
downstream of a DD filter. This filter traps solid particles down to 0.01 micron with max. oil carry-
over of 0.01 mg/m3. If oil vapours and odours are undesirable, a QD type filter should be installed
downstream of the PD filter.
It is recommended to provide by-pass pipes and valves across the filters in order to isolate the filters
during maintenance without disturbing the compressor.
8. Safety valve

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Instruction book

4.3 Electrical connections

Important remark

To preserve the protection degree of the electric cubicle and to protect its components from
dust from the environment, it is mandatory to use a proper cable gland when connecting the
supply cable to the compressor.

Electrical connections
1. Provide an isolating switch nearby the compressor.
2. Check that the motor cables and wires inside the electric cabinet are clamped tight to their terminals.
3. Check the fuses and the setting of the overload relay. See section Settings of overload relay and fuses
4. Connect the power supply cables to terminals L1, L2, L3 of terminal strip (1X0).
5. Connect the earth conductor to earth bolt (1X3).

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Electrical connections for GA 5 up to GA 11C

Reference Designation
(1) Customers installation
(2) Option
(3) Dryer
(4) All voltages except: 440/460 V - 60 Hz
(5) 440/460 V - 60 Hz

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Instruction book

Reference Designation
(6) Oil cooler fan motor, clockwise rotation
(7) Air cooler fan motor, counter-clockwise rotation
(8) Supply of dryer, oil cooler and air cooler
(9) All other voltages

Compressor control modes on compressors equipped with an Elektronikon I regulator


Consult section Selecting between local or remote control if it is desired to switch to another control mode.
The following control modes can be selected:
Local control: The compressor will react to commands entered by means of the buttons on the
control panel. Compressor start/stop commands via Clock function are active, if programmed.
Remote control: The compressor will react to commands from external switches. Emergency stop
remains active. Compressor start/stop commands via Clock function are still possible.
Remote starting and stopping:
Connect a start/programmed stop button (S1') between terminals 1 and 2 of connector (X108). See
section Electrical system to locate the terminal strip.

Have the modifications checked by Atlas Copco.


Stop the compressor and switch off the voltage before connecting external equipment.
Only potential-free contacts are allowed.

4.4 Pictographs

Description

Pictographs

Reference Designation
1 Manual condensate drain
2 Automatic condensate drain
3 Warning: voltage
4 Warning: switch off the voltage and depressurize compressor before repairing
5 Warning: before connecting compressor electrically, consult Instruction book for motor
rotation direction
6 Torques for steel (Fe) or brass (CuZn) bolts

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Instruction book

Reference Designation
7 Consult instruction book before greasing
8 Lightly oil gasket of oil filter, screw it on and tighten by hand (approx. half a turn)

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5 Operating instructions

5.1 Initial start-up

Safety

The operator must apply all relevant Safety precautions.

Procedure

For the position of the air outlet valve and the drain connections, see sections Introduction
and Condensate system.

1. Consult the sections Electric cable size,Installation proposals and Dimension drawings
2. The following transport fixtures, painted red, must be removed:
Bolts (1)
Bushes (2)

Transport fixtures

For a voltage supply other than 230V or 400V+N, a transformer (T3) is provided. See Electrical
connections.
3. Check that the electrical connections correspond to the local codes and that all wires are clamped tight
to their terminals.
The installation must be earthed and protected against short circuits by fuses of the inert type in all
phases. An isolating switch must be installed near the compressor.
4. Check transformer (T1) for correct connection.
Check the settings of drive motor overload relay (F21).
Check that the motor overload relay is set for manual resetting.

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Instruction book

Electrical cabinet (typical example)

5. Fit the air outlet valve (AV); see section Introduction for the position of the valve.
Close the valve.
Connect the air net to the valve.
6. Fit the manual condensate drain valve(s) (Dm). Close the valve. Connect the valve to a drain
collector.
7. Connect the automatic drain outlet (Da) to a drain collector.
The drain pipes to the drain collector must not dip into the water. If the pipes have been fitted outside
the room where freezing is possible, they must be insulated.
8. Check the oil level.
The oil level sight-glass should be between 1/4 and 3/4 full.

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Position of oil level sight-glass

9. Provide labels, warning the operator that:


The compressor may automatically restart after voltage failure (if activated, consult Atlas
Copco).
The compressor is automatically controlled and may be restarted automatically.
10. Switch on the voltage. Start the compressor and stop it immediately. Check the rotation direction of
the drive motor (M1) while the motor is coasting to a stop.
Incorrect rotation direction of the drive motor may cause damage to the compressor.
The correct rotation direction of the drive motor is clockwise when facing the non-drive end of the
motor and is indicated by an arrow (5). Check also that the fan motors are blowing cooling air
through the roof of the compressor.

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Motor direction arrow

If the rotation direction of the drive motor is incorrect, switch off the voltage and reverse two
incoming electric lines.
On air-cooled compressors, check also the rotation direction of the fan motor.
11. On compressors equipped with an Elektronikon I regulator, check the settings; see section Settings.
12. Start and run the compressor for a few minutes. Check that the compressor operates normally.

5.2 Before starting

Procedure

- Check the oil level, top up if necessary. See section Initial start-up.

5.3 Starting

Procedure

For the position of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.

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Control panel of Elektronikon I

Step Action
- Switch on the voltage. Check that voltage on LED (6) lights up.
- Open the air outlet valve.
- Close the condensate drain valve(s) (Dm).
- Press start button (1) on the control panel. The compressor starts running and the
automatic operation LED (8) lights up. After the motor running time in star (Y-time, see
Parameters in section Programmable settings) has elapsed, the drive motor switches
over from star to delta and the compressor starts running loaded.

5.4 During operation

Procedure

Control panel, Elektronikon I

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Position of oil level sight-glass and service indicator

Regularly check the oil level: Approximately three minutes after stopping, sight-glass (Gl) should be
between 1/4 and 3/4 full. If the level is too low, stop the compressor, wait until the compressor has stopped,
depressurise the oil system by unscrewing oil filler plug (FC) one turn and wait a few minutes. Remove the
plug and top up oil, until the sight-glass is full. Fit and tighten the plug (FC).
When automatic operation LED (8) is lit, the regulator is automatically controlling the compressor, i.e.
loading, unloading, stopping of the motors and restarting.
If provided, regularly check that condensate is discharged by the automatic drain(s) during operation. See
section Condensate system. The amount of condensate depends on environmental and working conditions.

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5.5 Checking the display

Procedure

Control panel, Elektronikon I

On compressors equipped with an Elektronikon I regulator, check the display (2) regularly: the compressor
status is indicated by pictographs; see section Pictographs used on the screen. Remedy the trouble if alarm
LED (7) is lit or flashes, see sections Service warning, Shut-down warning and Shut-down.

5.6 Stopping

Elektronikon regulator

Control panel of Elektronikon I

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Procedure

Step Action
- Press stop button (9). Automatic operation LED (8) goes out and the compressor stops after
30 seconds of unloaded operation.
- To stop the compressor in the event of an emergency, press emergency stop button (10).
Alarm LED flashes (7).
On compressors with Elektronikon I: after remedying the problem cause, unlock the button by
pulling it out and press the reset key (14) before restarting.
Do not use emergency stop button (10) for normal stopping!
- Close the air outlet valve (AV).
- Open the condensate drain valve of the compressor (Dm) to drain the water trap completely.
See section Condensate system.

If maintenance or repair work is necessary, consult Problem solving for all relevant safety precautions.

5.7 Taking out of operation

Procedure

Step Action
- Stop the compressor and close the air outlet valve.
- Switch off the voltage and disconnect the compressor from the mains.
- Depressurise the compressor by opening plug (FC). Consult section Oil and oil filter change to
locate the filler plug.
- Open the condensate drain valve(s) (Dm). Consult section Condensate system to locate the
drain valve.
- Shut off and depressurise the part of the air net which is connected to the outlet valve.
Disconnect the compressor air outlet pipe from the air net.
- Drain the oil.
- Drain the condensate circuit and disconnect the condensate piping from the condensate net.

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6 Maintenance

6.1 Preventive maintenance schedule

Warning

Before carrying out any maintenance, repair work or adjustments, proceed as


follows:
Stop the compressor.
Press the emergency stop button.
Switch off the voltage.
Close the air outlet valve and open, if provided, the manual condensate drain
valve.
Depressurise the compressor.
For detailed instructions, see section Problem solving.
The operator must apply all relevant Safety precautions.

Warranty - Product Liability


Use only authorised parts. Any damage or malfunction caused by the use of unauthorised parts is not
covered by Warranty or Product Liability.

Service kits
For overhauling or carrying out preventive maintenance, service kits are available (see section Service
kits).

Service contracts
Atlas Copco offers several types of service contracts, relieving you of all preventive maintenance work.
Consult your Atlas Copco Customer Centre.

General
When servicing, replace all removed gaskets, O-rings and washers.

Intervals
The local Atlas Copco Customer Centre may overrule the maintenance schedule, especially the service
intervals, depending on the environmental and working conditions of the compressor.
The longer interval actions and checks must also include the shorter interval actions and checks.

Service actions for compressors with Elektronikon I


Besides the daily and 3-monthly checks, the service operations are grouped in time intervals (running
hours). The regulator has a programmable service timer. A service warning will appear when the service
timer has reached the programmed time interval; see section Service warning. In this case, check the
running hours. Carry out the service operations corresponding to the running hours as specified in the
schedule below. Reset the service timer after servicing; see section Calling up/resetting service timer.

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Preventive maintenance schedule


Checklist

Period Operation
Daily Check oil level.
Check readings on display.
Check that condensate is discharged during loaded operation of the compressor.
Check the pressure dew-point temperature (compressors with integrated dryer).
3-monthly (1) Check coolers, clean if necessary.
On Full-Feature units: check condenser of dryer and clean if necessary.
Remove the air filter element and inspect. If necessary, clean using an air jet. Replace
damaged or heavily contaminated elements.
Check the filter element of the electric cabinet (if applicable). Replace if necessary

(1): More frequently when operating in a dusty atmosphere.


Programmed service intervals

Frequency Operation
(running hours)
4000 (1) If Atlas Copco Roto-Inject Fluid is used, change oil and oil filter.
Replace the air filter element.
Replace the oil separator element.
Replace the filter element of the electric cabinet (if applicable).
Clean coolers.
Check pressure and temperature readings.
Carry out a LED/display test.
Check for leakages.
If provided, remove, dismantle and clean float valve of condensate trap. See section
Condensate system.
Clean the condenser of the dryer (Full-Feature compressors)
Yearly Test temperature shut down function.
Test safety valve(s).
8000 (2) Replace V-belts.
Have air inlet valve and minimum pressure valve inspected by Atlas Copco.

(1): or yearly, whichever comes first


(2): or every 2 years, whichever comes first

Important

Always consult Atlas Copco if a service timer setting has to be changed.


For the change interval of oil and oil filter in extreme conditions, consult your Atlas
Copco Customer Centre.
Any leakage should be attended to immediately. Damaged hoses or flexible joints
must be replaced.

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6.2 Oil specifications


It is strongly recommended to use genuine Atlas Copco Lubricants. They are the result of years of field
experience and research. See section Preventive maintenance schedule for the advised replacement
intervals and consult the Spare Parts list for part number information.

Avoid mixing lubricants of different brands or types as they may not be compatible and
the oil mix may have inferior properties. A label, indicating the type of oil filled ex factory,
is stuck on the air receiver/oil tank.

Roto-Inject Fluid
Atlas Copco's Roto-Inject Fluid is a specially developed lubricant for use in single stage oil-injected screw
compressors. Its specific composition keeps the compressor in excellent condition. Roto-Inject Fluid can be
used for compressors operating at ambient temperatures between 0 C (32 F) and 40 C (104 F). If the
compressor is regularly operating in ambient temperatures above 35 C (95 F), oil lifetime is reduced
significantly. In such case it is recommended to use Roto-Xtend Duty Fluid.

6.3 Storage after installation

Procedure
Run the compressor regularly, e.g. twice a week, until warm. Load and unload the compressor a few times.

If the compressor is going to be stored without running from time to time, protective
measures must be taken. Consult your supplier.

6.4 Service kits

Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits
comprise all parts required for servicing the component and offer the benefits of genuine Atlas Copco parts
while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to keep the
compressor in excellent condition.
Consult the Spare Parts List for part numbers.

6.5 Disposal of used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts, etc.) must
be disposed of in an environmentally friendly and safe manner, and in line with the local recommendations
and environmental legislation.

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Electronic components are subject to the EU Directive 2012/19/EC for Waste Electrical and Electronic
Equipment (WEEE). As such, these parts must not be disposed of at a municipal waste collection point.
Refer to local regulations for directions on how to dispose of this product in an environmental friendly
manner.

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7 Adjustments and servicing procedures

7.1 Drive motor

General
Keep the outside of the electric motor clean for efficient cooling. If necessary, remove dust with a brush
and/or compressed air jet.

Bearing maintenance
The motor bearings do not need to be regreased during their normal service life.

7.2 Air filter

Location of air filter

Air filter

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Recommendations
1. Never remove the filtration element while the compressor is running.
2. For minimum downtime, replace the dirty element by a new one.
3. Discard the element when damaged.

Procedure
1. Stop the compressor. Switch off the voltage.
2. Remove the cover of air filter (AF) by turning it anti-clockwise. Remove the filter element. If
necessary, clean the cover.
3. Fit the new element and the cover.
4. Reset the air filter service warning.
Consult section Calling up/resetting service timer to reset the service warning on Elektronikon I
regulators.
1. Stop the compressor. Switch off the voltage.
2. Remove the side panel.
3. Remove the cover of air filter (AF) by turning it anti-clockwise. Remove the filter element. If
necessary, clean the cover.
4. Fit the new element and the cover.
5. Reset the air filter service warning.

7.3 Oil and oil filter change

Warning

The operator must apply all relevant Safety precautions.


Always drain the compressor oil at all drain points. Used oil left in the compressor can
contaminate the oil system and can shorten the lifetime of the new oil.
Never mix lubricants of different brands or types as they may not be compatible and the
oil mix will have inferior properties. A label, indicating the type of oil filled ex-factory, is
stuck on the air receiver/oil tank.

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Procedure

Oil system components

1. Run the compressor until warm. Stop the compressor. Close the air outlet valve and switch off the
voltage. Depressurise the compressor by opening manual drain valve(s) (Dm, Dm1). Wait a few
minutes and depressurise the air receiver/oil tank (OT) by unscrewing oil filler plug (FC) just one turn
to permit any pressure in the system to escape.
2. Remove oil drain plug (DP1). Drain the oil by opening valve (Vd). Close the valve and fit the plug
after draining.
3. Collect the oil and deliver it to the local collection service. Refit and tighten the drain and vent plugs
after draining.
4. Remove the oil filter (OF). Clean the seat on the manifold. Oil the gasket of the new filter and screw
it into place. Tighten firmly by hand.
5. Remove filler plug (FC).
Fill the air receiver/oil tank (OT) with oil until the level reaches the middle of sight-glass (Gl).
Take care that no dirt drops into the system. Refit and tighten filler plug (FC).
6. Run the compressor loaded for a few minutes. Stop the compressor and wait a few minutes to allow
the oil to settle.
7. Depressurise the system by unscrewing filler plug (FC) just one turn to permit any pressure in the
system to escape. Remove the plug.
Add oil until the sight-glass (Gl) is 3/4 full.
Take care that no dirt enters the system. Tighten the filler plug.
8. Reset the service warning after carrying out all service actions in the relevant Service Plan:
For compressors equipped with an Elektronikon I regulator, see section Calling up resetting service
timer

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7.4 Oil separator change

Warning

The operator must apply all relevant Safety precautions.

Procedure

Oil system components

1. Run the compressor until warm. Stop the compressor, close the air outlet valve and switch off the
voltage. Wait a few minutes and depressurise by unscrewing oil filler plug (FC) just one turn to
permit any pressure in the system to escape.
2. Wait 5 minutes and remove the oil separator (OS). Clean the seat on the manifold. Oil the gasket of
the new separator and screw it into place. Tighten firmly by hand.
3. Reset the service timer:
For compressors equipped with an Elektronikon I regulator, see section Calling up resetting service
timer

7.5 Coolers

General
Keep the coolers clean to maintain their efficiency.

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Instructions for air-cooled compressors


Stop the compressor, close the air outlet valve and switch off the voltage.
Cover all parts under the coolers.
Remove any dirt from the coolers with a fibre brush. Never use a wire brush or metal objects.
Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If necessary,
the pressure may be increased up to 6 bar(e) (87 psig).
If it is necessary to wash the coolers with a cleaning agent, consult Atlas Copco.

7.6 Safety valves

Location of safety valve

Testing
Before removing the valve, depressurize the compressor. See also section Problem solving.
The safety valve (SV) can be tested on a separate air line. If the valve does not open at the set pressure
stamped on the valve, it needs to be replaced.

Warning
No adjustments are allowed. Never run the compressor without safety valve.

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7.7 Dryer maintenance instructions

Safety precautions
Refrigeration dryers of ID type contain refrigerant HFC.
When handling refrigerant, all applicable safety precautions must be observed. Please be specifically
aware of the following points:
Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If contacted
with the skin, the skin should be rinsed with water. On no account may clothing be removed.
Fluid refrigerant will also cause freezing of the eyes; always wear safety glasses.
Refrigerant is harmful. Do not inhale refrigerant vapours. Check that the working area is adequately
ventilated.
Be aware that certain components such as the refrigerant compressor and the discharge pipe can become
quite hot (up to 110 C - 230 F). Therefore, wait until the dryer has cooled down before removing the
panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and outlet
valves.

Local legislation
Local legislation may stipulate that:
Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its function
must be undertaken by an authorised control body.
The installation should be checked once a year by an authorised control body.

General
For all references see section Introduction.
The following remarks should be kept in mind:
Keep the dryer clean.
Brush or blow off the finned surface of condenser monthly.
Inspect and clean the electronic condensate drain monthly.

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8 Problem solving

Warning

Before carrying out any maintenance, repair work or adjustment, press the stop button,
wait until the compressor has stopped, press the emergency stop button and switch off
the voltage. Close the air outlet valve and lock it if necessary.
If provided, open the manual condensate drain valves. Depressurise the compressor by
opening the oil filler plug one turn.
For location of components, see sections:Introduction, Condensate system and
Initial start-up.
Open and lock the isolating switch.
The operator must apply all relevant Safety precautions.

Compressor
On compressors equipped with an Elektronikon I regulator, if the alarm LED is lit or flashes, consult
section Shut down warning.

- Condition Fault Remedy


Compressor starts running, but Solenoid valve out of order Replace valve
does not load after a delay time
Inlet valve stuck in closed Have valve checked
position
Leak in control air flexibles Replace leaking flexible
Minimum pressure valve leaking Have valve checked
(when net is depressurised)

- Condition Fault Remedy


Compressor does not unload, Solenoid valve out of order Replace valve
safety valve blows
Inlet valve does not close Have valve checked

- Condition Fault Remedy


Condensate is not discharged Discharge flexible clogged Check and correct as
from condensate separator necessary
during loaded operation
Automatic drain malfunctioning Disassemble, clean and check

- Condition Fault Remedy


Compressor air output or Air consumption exceeds air Check equipment connected
pressure below normal delivery of compressor
Choked air filter element Replace filter element
Solenoid valve malfunctioning Replace valve
Leak in control air flexibles Replace leaking flexibles
Inlet valve does not fully open Have valve checked

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- Condition Fault Remedy


Oil separator clogged Have element replaced
Air leakage Have leaks repaired
Safety valve leaking Have valve replaced
Compressor element out of order Consult Atlas Copco

- Condition Fault Remedy


Excessive oil consumption; oil Oil level too high Check for overfilling. Release
carry-over through discharge line pressure and drain oil to
correct level
Incorrect oil causing foam Change to correct oil
Oil separator defective Have element checked.
Replace if necessary.
Scavenge line clogged Check and remedy

- Condition Fault Remedy


Safety valve blows after loading Inlet valve malfunctioning Have valve checked
Minimum pressure valve Have valve checked
malfunctioning
Safety valve out of order Have valve replaced
Compressor element out of order Consult Atlas Copco
Oil separator element clogged Have element replaced

- Condition Fault Remedy


Compressor element outlet Oil level too low Check and correct
temperature or delivery air
temperature above normal
On air-cooled compressors, Check for cooling air
insufficient cooling air or cooling restriction or improve
air temperature too high ventilation of the compressor
room. Avoid circulation of
cooling air. If installed, check
capacity of compressor room
fan
Oil cooler clogged Clean cooler
Thermostatic bypass valve Have valve tested
malfunctioning
Air cooler clogged Clean cooler
Compressor element out of order Consult Atlas Copco
Customer Centre
Oil filter clogged Replace

Dryer (compressors with an integrated dryer)


For all references hereafter, consult section Air dryer.

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Condition Fault Remedy


1 Pressure dew point too high Air inlet temperature too high Check and correct; if necessary,
clean the aftercooler of the
compressor
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler
place or relocate the compressor
Shortage of refrigerant Have circuit checked for leaks and
recharged
Refrigerant compressor (M1) See 3
does not run
Evaporator pressure too high See 5
Condenser pressure too high See 2
2 Condenser pressure too high Fan control switch out of order Replace
or too low
Fan blades or fan motor out of Check fan/fan motor
order
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler
place or relocate the compressor
Condenser externally clogged Clean condenser
3 Compressor stops or does not Electric power supply to Check and correct as necessary
start compressor is interrupted
Thermal protection of Motor will restart when motor
refrigerant compressor motor windings have cooled down
has tripped
4 Electronic condensate drain Electronic drain system Have system inspected
remains inoperative clogged Clean the filter of the automatic drain
by opening the manual drain valve.
Check functioning of the drain by
pushing the test button.
Condensate trap continuously Automatic drain out of order Have system checked. If necessary,
discharges air and water replace the automatic drain.
5 Evaporator pressure is too Hot gas bypass valve Have hot gas bypass valve adjusted
high or too low at unload incorrectly set or out of order
Condenser pressure too high See 2
or too low
Shortage of refrigerant Have circuit checked for leaks and
recharged

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9 Technical data

9.1 Readings on display

Elektronikon

Elektronikon I regulator

Important

The readings mentioned below are valid under the reference conditions (see section
Reference conditions and limitations).

Reference Reading
Air outlet pressure Modulates between programmed unloading and loading pressures.
Compressor element Approx. 60 C (108 F) above cooling air temperature.
outlet temperature
Dew point See section Compressor data

9.2 Electric cable size

Important warning

To preserve the protection degree of the electric cubicle and to protect its components
from dust from the environment, it is mandatory to use a proper cable gland when
connecting the supply cable to the compressor.

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The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage.
It is however highly recommended to keep the voltage drop over the supply cables
at nominal current below 5% of the nominal voltage (IEC 60204-1). If cables are
grouped together with other power cables, it may be necessary to use cables of a
larger size than those calculated for the standard operating conditions.
Use the original cable entry. See section Dimension drawings.
Local regulations remain applicable if they are stricter than the values proposed
below.

Attention

Local regulations remain applicable if they are stricter than the values proposed below.
The voltage drop must not exceed 5% of the nominal voltage. It may be necessary to
use cables of a larger size than those stated to comply with this requirement.

GA7
Frequency Voltage Cable size
Hz (V)
IEC Star-delta mm2
50 400 4

9.3 Settings for overload relay and fuses

Overload relay and fuses

GA7 GA7
Frequenc Voltage Overload Main fuses,
y (Hz) (V) relay F21 compresso
(A) r supply (A)
IEC Star-delta gL/gG
50 400 10 25

9.4 Dryer switches

General
The regulating and safety devices are factory-adjusted to give optimum performance of the dryer.
Do not alter the setting of any of the devices.

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9.5 Reference conditions and limitations

Reference conditions

Air inlet pressure (absolute) bar 1


Air inlet temperature C 20
Relative humidity % 0
Working pressure See section Compressor data

Limits

Maximum working pressure See section compressor data


Minimum working pressure bar 4
Maximum air inlet temperature C 46
Minimum ambient temperature C 0

9.6 Compressor data

Reference conditions

All data specified below are valid at reference conditions, see section Reference
conditions and limitations.

GA7

Units 7.5 bar


Frequency Hz 50
Maximum (unloading) pressure, Full-Feature units bar(e) 7.25
Nominal working pressure bar(e) 7
Pressure drop over dryer, Full-Feature units bar(e) 0.23
Motor shaft speed r/min 2950
Set point, thermoswitch (cut-out/cut-in) C 80/95
Temperature of air leaving outlet valve (approx.), Full-Feature units C 27
Pressure dew-point, Full-Feature units C 3
Power input, Full-Feature units kW 10.6
Power consumption (dryer at full load), Full-Feature units kW 0.5
Power consumption (dryer at no load), Full-Feature units kW 0.4
Refrigerant type, Full-Feature units R134a
Total amount (refrigerant), Full-Feature units kg 0.5
Oil capacity l 4.8
Sound pressure level (according to ISO 2151 (2004)) dB(A) 61

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10 Instructions for use

Oil separator vessel

This vessel can contain pressurized air. This can be potentially dangerous if the equipment is misused.
This vessel must only be used as a compressed air/oil separator tank and must be operated within the
limits specified on the data plate.
No alterations must be made to this vessel by welding, drilling or other mechanical methods without the
written permission of the manufacturer.
The pressure and temperature of this vessel must be clearly indicated.
The safety valve must correspond with pressure surges of 1.1 times the maximum allowable operating
pressure. It should guarantee that the pressure will not permanently exceed the maximum allowable
operating pressure of the vessel.
Use only oil as specified by the manufacturer.
In case of misuse of the units (very low oil temperature or long interval of shut down), a certain amount of
condensate can gather in the oil separator vessel which must be properly drained. To do so, disconnect the
unit from the power line, wait until it is cooled down and depressurized and drain the water via the oil drain
valve, positioned at the bottom of the oil separator vessel.
Local legislation may require an periodic inspection.

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11 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this compressor.
Local legal requirements and/or use outside the limits and/or conditions as specified by the manufacturer
may require other inspection periods as mentioned below.

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12 Pressure equipment directives

Components subject to 97/23/EC Pressure Equipment Directive


The following table contains the necessary information for the inspection of all pressure equipment of
category II and higher according to the Pressure Equipment Directive 97/23/EC and all pressure equipment
according to the Simple Pressure Vessel Directive 87/404/EEC.

Compressor type Part number Description PED Class


GA 5 up to GA 11C 0830 1007 68 Safety valve IV
0830 1008 73 Safety valve IV
0830 1008 88 Safety valve IV
0830 1007 70 Safety valve IV

Overall rating
The compressors conform to PED smaller than category I.

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13 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:


Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used

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On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.

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In order to be First in MindFirst in Choice for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we
are committed to providing you the customized quality air
solution that is the driving force behind your business.

www.atlascopco.com

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