HurcoLathe Max Start r0115-101
HurcoLathe Max Start r0115-101
Hurco products and services are subject to Hurco’s then current prices, terms, and
conditions, which are subject to change without notice.
Hurco, Max, Ultimax, and WinMax are Registered Trademarks of Hurco Companies, Inc.
Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware. For
more information about Hurco products and services, contact:
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2
User Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
User Interface Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
Conversational Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 8
NC Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 9
AutoSave Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 10
Select Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 11
Data Logging Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 11
Serial Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 12
FTP Server Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 13
MMI Uptime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 14
Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 15
Integrator Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 17
Serial I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 17
Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 18
Project Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 2
Create a New File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 4
Open a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 4
Save Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Close a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Set Program Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Max Control for Lathes Getting Started 704-0115-101 Table of Contents — iii
Use File Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 7
Folders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 7
Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 8
Other Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 8
Use the FTP Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 9
Programming Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1
Part Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2
Part and Tool Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 3
Loading the Workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 3
Loading Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 3
Part Setup—Work Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 5
Entering Part Setup Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 6
Tool Setup—Geometry Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 8
Entering Tool Setup Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 9
Automatic Feed and Speed Calculations . . . . . . . . . . . . . . . . . . . . . . . .4 - 20
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 21
Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 22
Wireframe Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 22
Verification Graphics Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 24
Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 26
Programming Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 26
Record of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Sample Screens
Sample screens in this manual were taken from a Max Control for Lathe. All screens are
subject to change. The screens on your system may vary slightly. The sample screen here
illustrates softkeys and includes the software version.
Softkeys
F1 to F8
Prompts
Error/Status Area
Status Bar
Softkeys
Softkeys are located on the side of the screen. You can set the softkeys to appear on
either the right or left side of the screen. Refer to the Getting Started with Max for Turning
Centers manual for information about making this selection. Softkeys may change upon
field entries or other softkey selection. References to softkeys in the documentation
appear in all caps followed by the softkey’s corresponding F-key. For example, the Part
Setup softkey from the Input screen above is referenced as the “PART SETUP F1” softkey.
Screen Areas
The screens are divided into the following four areas, in addition to the row of softkeys:
Data Entry
The data entry area is located on the opposite side of the screen from the softkeys. Fields
in the data entry area display or receive information. Refer to Using the Touch Screen, on
page vi for information on entering information in fields.
Prompts provide help on data entry selections based on the field with the blinking cursor.
Errors and status messages can occur anytime the status or error is true. They are not
based on the field with the blinking cursor. These messages provide machine information
to the operator and error messages may also stop and/or prevent machine operations. An
example of a status message is “Way Lube is Low.”
Status Bar
The status bar contains
Printing
To print part or all of this manual from the CD, select File/Print to print this document.
Be sure to review the Print Range selections and make the appropriate choice for pages.
Select Properties/Paper/Quality and adjust the Tray Selection/Paper Source if
necessary.
Caution/Warning
The operator may be injured and the turning center severely damaged if the
described procedure is not followed.
Important
Ensures proper operation of the machine and control.
Troubleshooting
Steps that can be taken to solve potential problems.
?
Where can we go from here?
Lists several possible options the operator can take.
Table of Contents
To assist with onscreen viewing, this icon is located on the cover page. Click
the icon to access the Table of Contents.
You can also access many of the same TOC entries from the Adobe Reader
bookmarks located on the left side of the PDF page.
Lathe Maintenance and Safety Manual 704-0214-201 Using This Manual — vii
viii - Using This Manual 704-0214-201 Lathe Maintenance and Safety Manual
MACHINE AND CONSOLE BASICS
This chapter explains basic machine and console operations.
Machine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Communications Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 20
Machine Components
Before using the machine, you should become familiar with its components. Because of
European Committee (CE) requirements, Hurco machines sold in Europe may differ from
those sold elsewhere. The figure below identifies some of the easily recognized
components of a machine. The location of some components may differ on other models.
Figure 1–1. Hurco TM8 Turning Center with the Max for Lathe Console and Options
Hurco machines are available with several hardware and software options.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-1
Turret
Hurco turning centers use a turret to hold tools. Each tool is manually inserted into the
turret.
• The turret contains boring blocks for holding tools and turning stations for
holding turning tools.
• Bolts secure tools inserted in boring blocks; wedge clamps secure tools in
their stations.
• Turret stations are numbered to identify and locate each tool.
• Use the Turret + (Plus) or - (Minus) console keys to increment or decrement
the tool station.
Tools in the turret are described and programmed during Tool Setup. Refer to Program
Parameters , on page 4 - 21 for programming information.
Parts Catcher
The optional Parts Catcher holds a part after it has been cut. The door opens
automatically so you can take the part out while the next part is being cut. Refer to the
Maintenance and Safety manual for information about this option.
Conveyor
An optional conveyor is available for moving the scrap pieces of metal out of the
machine. Chips that are not flushed out of the machine collect in the chip conveyor tank.
Bar Feeder
The optional bar feeder places stock into the spindle, through hole in the left side of the
machine. As the stock is cut, the feeder replaces it with a new piece as necessary. You
can program a tool with a Bar Feed Block to pull the stock away from the feeder. Refer to
the Max Control for Turning Centers Conversational Programming manual for details
about programming data blocks. Refer to the Maintenance and Safety manual for
information about this option.
1 - 2 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Console
The Max for Lathe console, and the electrical components required to operate it, are
called the “control” or the “CNC” (Computer Numeric Control). Some of the electrical
components are built into a separate enclosure kept in the machine’s electrical cabinet.
Some of the control’s internal components, such as disk drives and memory, are like
those in a PC. Disk operations, such as copying, deleting and storing files, are also
similar.
The 3.5" floppy drive is an option on the Max for Lathe console. The floppy drive is
located on the console’s right side panel. To protect the drive from debris, the protective
floppy drive cover should be closed, except when inserting or removing a diskette. An
optional keyboard is also available for the console.
A job can be programmed at the machine while you read from a blueprint or program
worksheet. The prompts on the screen lead you through each element of a part program.
Enter machine operations, part dimensions, and other parameters by selecting the
appropriate screen softkeys and console buttons or dials.
Set up and run part programs, and manage part program files using the following console
features: softkeys, control panel function groups, programming keyboard, and console
jog unit.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-3
Softkeys
Softkeys have a three-dimensional look on the touch screen of the console. Each softkey
is labeled with an operation. Touching the softkey selects its operation.
If a softkey appears “grayed out,” the operation is not available because the cursor is not
in a specific field or the machine does not support the option.
1. Machine Control
2. Axis and Spindle Control
3. Jog Control
4. Machine Operations
5. Programming Keyboard
1 - 4 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Machine Control
Machine Control buttons start and stop machine operation as follows:
• Stop Cycle—stops axes movement, then stops the spindle. The button lights
and remains illuminated until another mode key is pressed.
• Feed Hold —stops all axes movement when the tool is in the programmed
feedrate region, except a tap operation where motion is stopped when the tap
is complete. Pressing the button a second time allows machine positioning to
resume. The spindle is on and remains on. A yellow icon appears in the status
bar at the bottom of the screen when the Feed Hold button is pressed.
Figure 1–4. Input screen with Feed Hold and Emergency Stop icons
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-5
Axis and Spindle Control
The override knobs are used to control machine movement and adjust the spindle and
axes. The three knobs on the upper console allow you to override the programmed axis
feedrate, spindle speed settings, and the rapid traverse feedrate.
The spindle reacts differently depending upon the Speed and Feed
settings in the Tool Setup. Refer to Tool Setup Fields, on page 4 - 10
for information about programming Speed and Feed.
1 - 6 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Machine Operations
The Machine Operations console keys are used to run part programs and control the
machine during cutting. These keys are labeled under the Machine Mode, Spindle, Turret,
and Coolant groupings. An LED lights next to a selected key to indicate a mode is
selected. Refer to Machine Operation Basics, on page 5 - 1 for details about operating
machine.
Machine Mode
The Machine Mode console keys have these functions:
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-7
Coolant
• Auto—enables the coolant to be automatically controlled On and Off while
running a program in Auto Run mode, depending on the Coolant setting in
Tool Setup for each tool used in a program. When enabled, the Coolant will
start whenever the tool is selected in a data block. The coolant turns off at
the end of the program or when a tool is selected that does not have Coolant
On set. This key cannot be activated in Manual mode. In Auto mode, Coolant
is automatically enabled. Pressing this key disables automatic coolant
operation. Press Auto to enable Auto coolant control.
• Primary—functions only on machines equipped with a primary (i.e., flood)
coolant system. Activates the primary coolant system when the machine is in
Auto or Manual mode, and overrides an Coolant Auto operation. Pressing the
Primary key a second time turns off this operation.
• Secondary—this feature is not currently available.
Spindle
• On—activates the spindle if the machine is in manual mode. The Spindle LED
is On in Auto or Single mode. The Start Cycle button must also be pushed to
start spindle rotation.
• Off—stops spindle rotation during manual operation if the Spindle On button
was previously pressed. You can also use the Off key with the Feed Hold
button to abort a program.
Turret
The Turret console keys are active only in Manual mode.
• - (Minus)—Decrements the tool station once for each key press. For example,
pressing the Turret minus key once changes the Active Tool from Tool 4 to
Tool 3.
• + (Plus)—Increments the tool station once for each key press. For example,
pressing the Turret plus key once changes the Active Tool from Tool 4 to Tool
5.
1 - 8 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Programming Keyboard
Programming Mode console keys are named for the screens they activate:
• Input—displays the main programming screen used to create and edit part
programs. From this screen, access Part Setup, Tool Setup, Part
Programming, Programming Parameters, and Project Manager menus.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-9
• Review—for Conversational programs, provides an outline view of the blocks
currently programmed, including type of block and tool used. The left-hand
pane lists all of the program blocks. The right-hand pane lists the elements
for the selected Profile datablock. Jump to a desired block by selecting the
block and pressing Enter.
For Numerical Control (NC) programs, the Review key displays the NC subroutines by
number.
1 - 10 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
• Menu—displays a pop-up menu for accessing functions for developing and
managing programs.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-11
Standard Keys
These keys function as they would on a standard AT-keyboard:
• If you are in the Tool Review screen, End jumps to the last tool in the
program.
1 - 12 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Cursor Control Keys
These keys control cursor movement and perform programming operations:
• Arrow keys—up and down arrows move the cursor from one field to the
next; left and right arrows cycle through all selections of a menu selection,
moves through elements of a profile, or moves the cursor within a numeric
field.
• Enter key (↵)—accepts the information typed in a text field or moves to the
next field.
• Special Function keys—provide additional functionality to many other keys.
For example:
alt + right arrow Tab through fields or through the windows in File
Manager.
alt + left arrow Reverse tab through fields or the windows in File
Manager.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-13
• F (function) console key
Numeric Keypad
The numeric keypad allows you to enter numbers and calculate values on the screen.
1 - 14 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Pop-up Text Entry Window
Enter part program names using the Pop-up Text Entry Window if the console does not
have an optional AT-keyboard. The Pop-up Text Entry Window is available for entering
text, such as naming a part program.
1. Simultaneously press the Alt and Input keys on the console to activate the
text entry window.
2. Use a stylus to select characters from the Pop-up Text Entry Window.
3. Press the Enter key to update a field and advance the cursor after the
characters are selected in the text field (e.g., after creating a program name).
Optional AT-Keyboard
If the console is equipped with an optional AT-keyboard, it may be used to enter data into
a field. Press the Enter key to update a field and advance the cursor.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-15
Draw Key
In addition to the Wireframe Graphics that appear on the Auto Run screen when running
a program, you can access Wireframe Graphics and view a line drawing of the part by
pressing the Draw console key.
For information on using graphics with part programs, see Graphics, on page 4 - 22.
1 - 16 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Console Jog
Use the Console Jog, located on the left-hand side of the console, to manually jog the
axes:
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-17
Manually Jog the Axes
Follow these steps to manually jog the axes:
The dials and keys on the Console Jog are defined as follows:
• x1—defines a 1-to-one ratio (each click equals 0.0001 inch, or .001 mm).
• x10—defines a 10-to-one ratio (each click equals 0.0010 inch, or .010
mm).
• x100—defines a 100-to-one ratio (each click equals 0.0100 inch, or .100
mm).
• Incremental Jog Wheel—select minus (-) or plus (+) jog direction, 100
increments per revolution.
• Jog Feed Keys —select minus (-) or plus (+) jog direction to move an axis
at the manual jog feedrate in the negative or positive direction, respectively.
• Jog Feed Override—control the jog speed (10% to 150%) of the manual
jog feedrate value. Jog % is displayed on the screen.
• Axis Select Switch—select the axis to jog (0, X, Z, C, Y, S).
• 0 disables jogging. Any illuminated multiplier key LEDs are shut off
and have to be reselected before jogging again.
• Axis selections are X, Z, C, and Y depending on the configuration.
• S is for spindle jogging. This selection is useful for heavy parts
because you can turn the spindle with the spindle motor to check to
be sure the part doesn’t wobble. You can also use this selection to
check the part’s alignment when clamped in the optional chuck or
when using the optional tailstock to support the part.
1 - 18 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
Setting Jog Unit Parameters
The Jog Unit Parameters are valid in Manual mode or Part and Tool Setup. To access the
parameters:
• Jog Feed—enter the desired manual jog axis feedrate. The feedrate can
range from the maximum axis feedrate down to 1% of the maximum axis
feedrate. The feedrate varies depending on the machine type: TM6, TM8,
and TM10.
Note that not all axes may have the same maximum feedrate. Setting the
Jog Feed to a value greater than the maximum feedrate of an axis will
only jog that axis at its maximum feedrate.
For example, the X axis on a machine has a maximum jog feedrate of 787
inches per minute (ipm). The Z axis has a maximum jog feedrate of 100
ipm, Jog Feed is set to 787 ipm. Without using the jog feedrate override,
the X axis can jog at 787 ipm, but the Z axis is limited at 100 ipm.
Max Control for Lathes Getting Started 704-0115-101 Machine and Console Basics 1-19
Communications Panel
Each Hurco machine may be connected to peripheral devices through a communications
panel located on the machine’s electrical cabinet.
Communication connectors may include a USB port, two serial ports, a network
connector, and an optional indexer.
• The USB port is a high-speed port that allows you to connect multiple devices
to the panel.
• The serial port is for sending and receiving serial data transmissions.
• The RJ45 connector is used for 10BaseT, unshielded twisted pair network
cabling.
Refer to the Maintenance and Safety Manual for Turning Centers for more information
about using the Communications Panel.
1 - 20 Machine and Console Basics 704-0115-101 Max Control for Lathes Getting Started
UTILITIES
This chapter explains how to customize system settings, change screen appearance, print
whole programs or parts of programs, perform serial read/write functions, and manage
log files. These operations are accessed through the Utilities screen.
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
User Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6
Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 15
Integrator Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 17
Serial I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 17
Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 18
Press the Menu key to access the Utilities screen and softkey menu.
1 Insert the disk containing the integrator files into the floppy drive.
2 Select the BACKUP INTEGRATOR FILES F6 softkey.
3 Remove the disk when the back up is complete, and store it in a safe
location.
• ENABLE PROJECT RESTORE—select Yes and all programs that are open
upon machine power off will re-open for the next machine power on. Select
No and all programs will close upon machine power off and will not be
restored upon machine power on. If No is selected, AutoSave will not restore
the program either.
• SHOW ALL FILE TYPES—select Yes or No for all file types to appear in the
Project Manager screen when opening files.
• SCREENSAVER TIMEOUT—Determine how long the console can remain idle
before it goes blank. Enter a time in minutes in this field. The screen will go
blank after the entered time if console keys or buttons are not selected.
• If a field contains a value of 5 and you type “-2” the 5 changes to “-2.”
• If a field contains a value of 5 and you type “2-” the 5 changes to “3.”
• If a field contains a value of 5 and you type “-2” the 5 changes to “3.”
• If a field contains a value of 5 and you type “2-” the 5 changes to “2”
because the control expects a second value to be subtracted from 2.
Alternatively, you can select the “D” or the “R” in the status bar at
the bottom of the screen to toggle between the two programming
modes.
NC Settings
The NC SETTINGS F3 softkey accesses this screen to select default settings for NC
Programs:
• DEFAULT CRC MODE—select None, Left, or Right. CRC mode is the default
Cutter Radius Compensation applied to NC programs.This field specifies the
mode assumed by the part program interpreter when either G40 (none), G41
(left), or G42 (right) are not programmed.
• DEFAULT POSITIONING MODE—select Absolute or Incremental. This field
specifies the mode assumed by the part program interpreter when either G90
(absolute) or G91 (incremental) are not programmed.
• DEFAULT FEED MODE—select Inverse Time, Per Minute, or Per Revolution.
This field specifies the mode assumed by the part program interpreter when
either G93 (inverse time), G94 (per minute), or G95 (per revolution) is not
programmed.
Use the AutoSave feature to periodically save a copy of the Conversational part program.
While the part program is being saved, the system displays the “Autosaving Part
Program” message.
Programming changes made after the last AutoSave are lost if the machine is powered
off. When the machine power is on and Enable Project Restore is active, the last
AutoSave version of the program automatically appears on the screen.
To select a language,
FTP (File Transfer Protocol) is a method of transferring files from one computer to
another, using the Internet.
• USER 1-4 PATH—enter each user’s root path. Up to 4 users can logon.
MMI Uptime
Press the MMI UPTIME F3 softkey to show the UPTIME screen, which shows the date and
time the MMI (Man-Machine Interface) began running. The Runtime field displays the
number of days (D), hours (H), minutes (M) and seconds (S) for machine power on.
Use the arrow keys to move to each field or select a field with the stylus. Then use the
TOGGLE CHECKBOX F1 softkey for making selections to include when printing programs.
You can print the entire program by selecting all of the check boxes or only select boxes
for the parts of the program you wish to print. The following fields are available on the
Printing screen for selecting programming information to include when printing:
• PROGRAM BLOCKS—you can either select Program Blocks to print all blocks
or, you can identify a range of blocks to print in the FROM BLOCK and TO
BLOCK fields.
• PROGRAM PARAMETERS
• PART SETUP
• TOOL SETUP
• WEAR OFFSETS
• GEOMETRY OFFSETS
• PRINT SIZE—move the slider from SMALL to LARGE to adjust the size of the
printed text.
Serial I/O
Select the SERIAL I/O F6 softkey to access the Serial I/O screen. Two serial ports are
available on the control. The Serial I/O screen contains Status and Bytes Transferred
fields for both ports. In addition, there are read, write, and abort softkeys for both ports.
There are PREVIOUS PAGE and NEXT PAGE softkeys on each of these
screens for accessing multiple page lists and a CLEAR ALL softkey for
clearing the list.
• RETRIEVE EVENT LOG FILES F6—copies Significant Event files to your hard
drive and notifies you where the files were copied.
• VIEW EVENT LOG FILE F7—accesses the folder on your hard drive
containing the Significant Event files in an Open pop-up window.
Press the Menu console key to access the Project Manager screen and softkey menu.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Create a New File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Save Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Open a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Close a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Set Program Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Use File Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Use the FTP Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
Max Control for Lathes Getting Started 704-0115-101 Project Manager 3-1
Overview
Part programs are stored on the Computer Numeric Control (CNC) hard drive, network
drive, or on floppy drive diskettes. Each drive contains one main directory—the root
directory. An operator cannot create this directory, but folders and sub-folders can be
stored in it or in other drives, such as floppy drives or network drives.
Compare file management to a filing cabinet. The drives are like drawers in the filing
cabinet. Subdirectories are the folders inside a drawer, or a drive. Folders and files are
stored in the cabinet drawers. Part programs are like individual sheets of paper that are
stored loosely on the drives or inside folders.
A lock icon appears between the program name and path name when the file is in use on
a network. When this icon is visible, the file cannot be edited, saved, or closed.
An “!” (exclamation mark) appears between the program name and path name when the
file has been modified and not saved. Save the file to keep changes.
Max Control for Lathes Getting Started 704-0115-101 Project Manager 3-3
Create a New File
Select the NEW F1 softkey to create a blank part program. Choose the file type by
selecting one of these softkeys:
Open a File
Select the OPEN F2 softkey to open a previously saved part program. The Open screen
displays a list of drives and folders for locating existing programs.
1. Select a folder and the files within the folder appear on the right-hand side.
2. Highlight the file to open.
3. Click the LOAD SELECTED FILE F1 softkey.
The Open screen allows you to sort the file list by File, Size, or
Date. To sort the list by any of these criteria, simply use the stylus
and tap the appropriate header.
If you sort by one header and then by another, the file list will sort
first by the most recent header selected then by the previous
selection. For example, selecting File then Date will sort the file
list in ascending order by Date. If any files have the same date
listed, they will be sorted alphabetically by file name within each
date.
The Save screen appears. The left-hand pane shows the drives and folders. When you
select a folder, the files stored in the folder appear in the right-hand pane. The file’s size
and date it was saved appear next to the file name.
If the program name is the default NONAME1 or if you want to save a file with a different
name, select the SAVE AS F4 softkey and the screen reverts to the list of drives and
folders. The list opens in the same location as the current program with NONAME1.HLT in
the FILE NAME field.
If the program was previously saved, you can select SAVE F1 and the program will save in
the same drive, directory, and filename.
Creating a New Folder for Storing A File: Saving the File in a Different Folder:
1 Highlight the folder where the new 1. Highlight the appropriate folder.
folder will reside.
Max Control for Lathes Getting Started 704-0115-101 Project Manager 3-5
Close a File
Select the CLOSE F5 softkey to remove a program or programs from the file listing.
Multiple programs can be open (in memory) at one time. Having too many programs
open can affect system performance. Close files to free up internal memory used for
editing, graphing, and running programs.
Select CLOSE ALL PROGRAMS F3 or CLOSE SELECTED PROGRAM F5. If only one
program is listed, then either softkey can be used. If more than one program is listed,
then be sure to select the appropriate softkey.
Make note of the “New” status as closing a program that has not been saved will lose all
changes made since the last time it was saved.If modifications have been made to a
program that has not been saved, a prompt appears before closing.
• NAME—displays the file name of the program. To change the name of the
saved file, select the Exit key followed by the SAVE AS softkey.
• PATH—displays the path to the saved file appears as read-only. To change
the path for the saved file, select the Exit key followed by the SAVE AS
softkey.
Folders
When a folder is highlighted in the left-hand pane, the softkey menu displays folder
management options.
• CUT FOLDER F1—removes the selected folder from its current location and
places it on a “clipboard.” You may then paste the folder in another location.
Make sure you do not cut or copy another folder before pasting the folder in
its new location. The clipboard contains only the most recently cut or copied
folder. Cutting a folder also cuts all files and folders contained with the folder.
• COPY FOLDER F2—places a copy of the selected folder on a “clipboard.”
Once a folder has been placed on the clipboard, you may paste it in a new
location. The clipboard contains only the most recently cut or copied folder.
Copying a folder also copies all files and folders contained within the folder.
• PASTE FOLDER F3—places a copy of the most recently cut or copied file to
the “clipboard” in the selected location. The folder will remain on the
clipboard and can be pasted elsewhere until another folder is cut or copied to
the clipboard. Pasting a folder also pastes all files and folders contained
within the folder.
• CREATE FOLDER F4—creates a new folder in the selected location. The
control prompts you to enter a name for the new folder when you select this
softkey. Enter the name that you wish to use for the new folder and click OK.
• RENAME FOLDER F5—allows you to rename the selected folder. When you
select this softkey, a pop-up window appears prompting you to “Enter new
file name.” Enter the name for the folder and select OK. Select Cancel to keep
the same folder name.
• DELETE FOLDER F6—deletes the selected folder along with any folders or
files contained within the folder. This will not place a copy of the folder on the
clipboard and you will not be able to retrieve a folder once it has been
deleted. Use extreme caution when using this softkey. A message appears
when you select it asking “Continue with delete operation?” If you are sure
that you want to delete the folder, select OK. If you do not wish to delete the
folder, select Cancel.
Max Control for Lathes Getting Started 704-0115-101 Project Manager 3-7
Files
When a file name is highlighted in the right-hand pane, the softkey menu provides file
management options.
• CUT FILE(S) F1—removes the selected file from its current location and
places it on a “clipboard.” You may then paste the file in another location.
Make sure you do not cut or copy another file before pasting the file in its
new location. THe clipboard contains only the most recently cut or copied file.
• COPY FILE(S) F2—places a copy of the selected file on the “clipboard.” Once
a file has been placed on the clipboard, you may paste it in a new location.
The clipboard contains only the most recently cut or copied file.
• PASTE FILE(S) F3—places a copy of the last file that was cut or copied to
the “clipboard” in the selected location.The file will remain on the clipboard
after pasting and can be pasted elsewhere until another file is cut or copied to
the clipboard.
• RENAME FILE(S) F4—allows you to rename the selected file. When you
select this softkey, a pop-up window appears asking you to “Enter new file
name.” Enter the name you want to name the file and select OK. Select
Cancel to keep the file name.
• DELETE FILE(S) F5—deletes the selected file. This will not place a copy of
the file on the clipboard and you will not be able to retrieve a file once it has
been deleted. Use extreme caution when using the Delete File(s) softkey. A
message appears when you select this softkey asking “Continue with delete
operation?” If you are sure that you want to delete the file, select OK. If you
do not wish to delete the file, select Cancel.
• LOAD SELECTED FILE F6—loads the selected file into memory (this
selection opens the file just as it does with the Project Manager/Open menu.
Other Softkeys
These softkeys appear whether a filename is highlighted or a folder is highlighted:
The FTP MANAGER F8 softkey accesses the FTP Host List screen. From here, you can
connect to or disconnect from, add, edit, and delete FTP servers which are identified on
this list.
Max Control for Lathes Getting Started 704-0115-101 Project Manager 3-9
3 - 10 Project Manager 704-0115-101 Max Control for Lathes Getting Started
PROGRAMMING BASICS
This chapter explains basic programming information for Conversational and NC
programming, such as required setup, program checking, editing, and running of the
program.
Part Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Part and Tool Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
Part Setup—Work Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
Tool Setup—Geometry Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 21
Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22
Wireframe Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22
Verification Graphics Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 24
Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26
Programming Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-1
Part Programming
There are five main steps to follow before creating a part program on the control:
Planning
Before your begin programming, decide what material and tools are needed. It is
important to be familiar with the axes motion on the machine and how to obtain the
information required for the setup screens. These topics are described in this section.
Axes Movement
Be familiar with the axis movement in preparation for programming. This diagram
identifies plus and minus axis movement.
3 Tailstock
To perform many of the setup functions, use the axis controls to move the table or
spindle and record positions. Refer to Axis and Spindle Control , on page 1 - 6 for
information about axis controls.
Loading Tools
Hurco turning centers use a turret to hold tools. Each tool is manually inserted into the
turret.
• The turret contains boring blocks for holding tools and turning stations for
holding turning tools.
• Bolts secure tools inserted in boring blocks; wedge clamps secure tools in
their stations.
• Turret stations are numbered to identify and locate each tool.
• Use the Turret Plus or Minus console keys to increment or decrement the tool
station.
You may want to insert a tool in the turret to use as an edge finder
when identifying part zero.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-3
To load tools in the turret and assign their tool numbers on the control,
3. Enter the indexed tool number in the NEXT TOOL field. You can either
4. Move the turret into position and set the number in the Active Tool field using
one of three softkey choices:
Move the turret in the most efficient manner, keeping in mind the
length of tools and how moving the turret will affect their position
during each index.
1 X Axis
2 Z Axis
3 Machine Zero
4 Part Offset
5 Work Piece
To set up your part you need to define the X and Z offsets that define the zero reference
location for the part. All part program data will be referenced from the zero location.
You can also define a new Active Offset by inserting a Change Part Setup data block
within your part program.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-5
Entering Part Setup Information
Begin the programming setup process with the Part Setup screen. Press the PART SETUP
F1 softkey on the Input screen.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-7
Tool Setup—Geometry Offsets
Tool offsets are stored in the Tool Geometry Offsets screen in Tool Setup. Use the Tool
Setup screen to describe the tools that will be used for the part program. These tool
descriptions are saved with the program. Touch off the diameter and length of each tool
from the part to identify these offsets.
Each tool used in the part program must be described on the Tool Setup screens;
otherwise, the machine will not be able to cut the part when you run the program.
• Ιf the Tool Number, Type, Insert Shape, and Edge Length (mm) or Insert Size
(in) are not entered for a tool, the system will not have enough information
to draw the part properly on the graphics screen or run the part.
When running a previously created part program, the Tool Setup
must be carefully checked to be certain the tools described for the
old program match the tools in the turret. If a tool breaks or is not
available when running a previously created part program, the Tool
Setup information must be changed.
Geometry offset and wear offset settings for each tool in Tool Setup are stored in the
machine’s memory so you can switch programs without having to touch off the tools each
time you change programs. Speeds and feeds may change for each program, but the
relative tool positions do not change if the tools are not moved or changed in the turret.
Create tool setup templates to simplify program development. Renaming the template
file preserves the original template file for later use.
• To create a tool setup template, enter the tool description. Save the
information as a program, using a program name that indicates the type of
tools described.
• To use the saved standard setup, recall the tool setup program, make any
necessary changes for the new part program, and save the changed setup
under a new name.
Access the Tool Setup screen from the Input screen by selecting the TOOL SETUP F2
softkey.
The DRO (top left of the screen) shows the real-time position of the axes and machine
status. The fields in the bottom part of the screen describe the tool. The Machine and Part
position information in the DRO will not appear if the machine is not calibrated.
To enter information for a specific tool, or to find out whether any data already exists for
that tool, type the tool number into the Tool field and press Enter. For example, if you
enter a 1 in the Tool field, the screen will update to show existing data for tool number 1.
If no data had been saved previously for tool 1, the TYPE field is empty and the remaining
fields contain default values. This means that tool number 1 is currently available to be
programmed.
Use either stylus or the arrow keys to move the cursor to each Tool Setup field and use
the softkeys or type in data to set up the tool descriptions for your part program.
Selecting the EXIT F8 softkey displays the Input screen.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-9
Tool Setup Fields
The fields on the Tool Setup screen are defined as follows.
• TOOL—identifies the tool number that will be used in the part program. Up to
99 tools can be defined. Use the number keys on the console to enter the tool
number.
• TYPE—identifies the tool type to use for this tool number. The tool type
determines the parameters required to define each tool. Select a tool type
from the drop-down list. The tool type choices are: Unknown, Turning,
Boring, Center Drill, Drill, Threading, Grooving, Cutoff, Back Turning, Back
Boring, and Tap.
• COMMENT—allows you to enter up to 20 characters to help describe the tool.
This field does not affect the part program. You can use either the
programming keypad, the pop-up text window, or the optional keyboard to
enter characters.
• DEFAULT OFFSETS—defines the Tool Geometry Offset and Wear Offset used
for this tool. This value defaults to the current tool number.
Be sure to verify Geometry and Wear Offsets for the tool. Refer to
Tool Geometry Offsets, on page 4 - 17 and Tool Wear Offsets, on
page 4 - 19 for details about these offsets.
• When a value is entered in this field with Speed as RPM selected, the
control automatically calculates the value for the Surface Speed field for
drills.
• If Speed as CSS is selected, the value appears as either:
The speed is copied into each new data block in the part program
that uses this tool. If necessary, the speed can be changed within a
new data block when programming the part.
• Spindle Direction—identifies CW or CCW for the direction the tool will turn.
Use the drop-down list to make the selection.
The Feed field appears for all tool types except Threading.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-11
Turning, Boring, Threading, Back Turning and Back Boring Tools
In addition to the fields appearing for all tool types, the following fields appear on the
Tool Setup screen for these boring and turning tools:
• MAX DEPTH OF CUT—identifies the maximum depth of cut that you can
program with this tool. This value is copied into each new data block in the
part program that uses this tool. If necessary, this parameter can be changed
within a new data block when programming the part.
• INSERT TIP RADIUS—displays the tip radius based on the Nose Radius
selection in Geometry Offsets.
To access the Nose Radius field and select a radius,
The remaining fields appear for these turning and boring tool types except Threading.
• INSERT SHAPE—identifies the geometry of the insert. This field is used only
for graphical part program verification and is not required to run a part
program. Select a shape from the standard shapes provided in the drop-
down list.
• INSERT SIZE (IC) for Inch mode:—identifies the size of the insert for
programs using tools measuring in inches, which are defined by their
Inscribed Circle diameter (IC). Select a size using the softkeys. This field is
used only for graphical part program verification and is not required to run a
part program.
• EDGE LENGTH for Metric mode—identifies the length of the insert for
programs using metric tools, which are defined by their Edge Length. Select a
size using the softkeys. This field is used only for graphical part program
verification and is not required to run a part program.
• LEAD ANGLE—identifies the angle of the vertical plane and the front edge of
the tool.
• This angle is positive when the front edge is leaning into the vertical
plane, such as this Pentagon shape:
• This angle is negative when the front edge is leaning back and the tip of
the tool reaches the plane first, such as this Diamond shape:
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-13
Drills, Center Drills, and Tapping Tools
In addition to the fields appearing for all tool types, the following fields appear on the
Tool Setup screen for these drilling tools:
• SURFACE SPEED—for Drills and Center Drills only, identifies the Surface
Speed in feet per minute (or meters per minute). When a value is entered in
this field, the control automatically calculates the value for the Speed field.
• FLUTES—for Drills and Center Drills only, identifies the number of cutting
flutes for the tool. This entry will be used to automatically calculate the feed
in all data blocks for the part program using this tool.
• FEED/FLUTE (TOOTH)—for Drills and Center Drills only, identifies the tool's
chipload in feed per minute. This entry will be used to automatically calculate
the feed in all data blocks for the part program using this tool.
• MAX STEP OVER (%)—the maximum distance the tool can step over
between grooving passes. The step over is a percentage of the tool width.
• CALIBRATED CORNER—identifies the corner of the tool that has been
calibrated. Select the corner using the drop-down list or the softkeys.
• PREVIOUS TOOL F1—displays the Tool Setup for the previous sequentially
numbered tool. This softkey is not available for the firs tool.
• NEXT TOOL F2—displays the Tool Setup for the next sequentially numbered
tool.This softkey is not available for the last tool.
• GEOMETRY OFFSETS F3—displays the Tool Geometry Offsets screen. Refer
to Tool Geometry Offsets, on page 4 - 17 for details about this screen.
• WEAR OFFSETS F4—displays the Tool Wear Offsets screen. Refer to Tool
Wear Offsets, on page 4 - 19 for details about this screen.
• DELETE TOOL F5—deletes all program settings for the tool number entered
in the Tool field.
• TOOL REVIEW F6—accesses the Tool Review Screen, listing each tool in
numerical order and providing new softkey choices.
Select a tool on the list, and the Tool Setup screen appears for that
tool.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-15
• MORE F7—accesses a second softkey menu with additional Tool Setup
softkeys.
• SPEED AS CSS F1—sets the cutting mode to use as the default for data
blocks using this tool. Constant surface speed (CSS) produces a surface finish
based on the proximity of the tool to the center of the part.
• SPEED AS RPM F2—sets the cutting mode to use as the default for data
blocks using this tool. RPM uses the same amount of revolutions per minute,
regardless of the proximity of the tool to the center of the part.
• FEED PER MINUTE F4—sets the cutting mode to use as the default for data
blocks using this tool. The tool feeds forward at a constant rate regardless of
the revolution of the spindle.
• FEED PER REVOLUTION F5—sets the cutting mode to use as the default for
data blocks using this tool. The tool feeds forward by a specified amount for
each revolution of the spindle.
• CHANGE TOOL NUMBER F6—displays a pop-up window for entering a new
number for the tool showing in the Tool Setup screen.
• TOGGLE UNITS F7—changes the units for all tools in the program from inch
to metric or metric to inch.
• EXIT F8—exits the tool setup process and returns to the Input screen.
• JOB BLOCK Z—displays the dimension for the Job Block Z plane. The Job
Block Z plane is identified measuring a reference surface from Machine Zero.
Touch tools against this plane to establish Z-axis geometry offsets relative to
the turret face. Press the Store Position key to store the offset in the Job
Block Z field. This selection is unavailable when Work Offset Z is selected.
• WORK OFFSET Z—displays the dimension for the Work Offset Z plane. The
Work Offset Z plane is measured from the stock centerline to the outer edge
of the stock. Touch tools against this plane to establish Z-axis geometry
offsets. This selection is unavailable when Job Block Z is selected.
• X OFFSET—displays the X offset tool position.
• Z OFFSET—displays the Z offset tool position.
• NOSE RADIUS—displays the tool nose radius obtained from the tool catalog.
• Orientation Icon—appears to the right of the Nose Radius field and shows
the tool orientation, which is established from the selections available in the
Orientation pop-up window.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-17
Select ORIENTATION F3 to select the appropriate orientation of the insert to the part
from the pop-up window.
In general, ID tools use the orientations shown in the top row and OD tools use the
orientations shown in the bottom row. The middle icon is used for tools requiring no
orientation, such as a button tool.
1. Select either JOB BLOCK Z or WORK OFFSET Z and enter its value under the
selection to identify the Z plane.
2. Make sure the tool in the turret has the same tool number as the offset
number that is being set.
3. Set the Axis Select Switch on the Jog Unit for the X axis.
4. Move the X axis and touch the tool off the workpiece.
5. Store the position with either the Store Position button on the jog unit or the
STORE POSITION F6 softkey. Repeat steps 2 through 4 for the Z axis.
6. Enter the appropriate Nose Radius for this tool.
7. Press the ORIENTATION F3 softkey to select the orientation for this tool from
the pop-up window.
It is good practice to periodically check tools for wear. You can store offsets for each tool
in the Tool Wear Offsets screen.
1. Cut a part.
2. Measure the part after the cut.
3. Select the WEAR OFFSETS F4 softkey on the Tool Setup screen.
4. Position the cursor in the X Wear field that matches the tool number of the tool
in the turret.
5. Select the ADJUST F5 softkey for softkey choices to enter for the X, Z, or
Radius offset. The choices are +0.0001 F1, +0.001 F2, +0.01 F3, -0.01 F4,
-0.001 F5, and -0.0001 F6.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-19
Automatic Feed and Speed Calculations
During Tool Setup, the control can calculate the appropriate feedrates and spindle speeds
for drilling operations.
The operator can manually change all feed and speed values
calculated by the control.
If the Speed (RPM) field is changed in Tool Setup, the tool number
must be re-entered in the data blocks in order to force the control to
update the value.
Do not enter the Surface Speed value in the Tool Setup screen if the
Speed (RPM) value is entered.
When performing a drilling operation, the control uses this equation to calculate the
feedrate:
Feedrate = Feed per Flute × RPM
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-21
Graphics
You can program at the machine while referring to a part print. Wireframe graphics and
Verification graphics are available for viewing the part on the screen as programmed and
verifying the program has no errors. If there are errors in the program, you can use DB
Search to go directly to the data block containing the error and edit the program.
The Wireframe Graphics screen shows the part shape and the Verification Graphics screen
shows the tool path and stock removal.
Wireframe Graphics
Press either the Draw key to view the Wireframe Graphics screen or the Menu key
followed by the Wireframe Graphics softkey. Wireframe graphics show the shape of the
part. This sample screen includes callouts to help identify the colors and symbols defined
in the table below:
3
1
• PAN F5—accesses Pan softkey menu (PAN UP F1, PAN DOWN F2, PAN LEFT
F3, and PAN RIGHT F4). Pan allows you to move the drawing inside the
screen in the direction selected with the softkey. You can also select Pan and
drag the drawing using the stylus.
• DB Search F6—(data block search) allows you to select a line on the drawing
and display the part programming screen for that operation. Select a line on
the drawing and select the JUMP TO BLOCK F1 softkey to display the data
block on the screen.
• VERIFICATION GRAPHICS F8—accesses the Verification Graphics menu if
this option is installed. Refer to Verification Graphics Option, on page 4 - 24
for information about the optional Verification Graphics.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-23
Verification Graphics Option
Either press the Draw key to view the Wireframe Graphics screen and press the
Verification Graphics F8 softkey or press the Menu key followed by the Verification
Graphics F8 softkey. Verification graphics show the tool paths and stock removal of the
program.
The Verification graphics screen uses color and symbols to show movement and identify
machine and part zero. This sample screen includes callouts to help identify the colors
and symbols defined in the table below:
5 2
4
1
3
6
7
• RUN PROVE OUT AND FIT TO VIEW F1—runs the program graphically,
updates the drawing, and centers it on the screen in full size so that entire
stock and chuck are shown.
• RUN PROVE OUT F2—runs the program graphically without changing the
zoom and pan settings.
• ZOOM F4—accesses the Zoom softkey menu:
• PAN F5—accesses Pan softkey menu (PAN UP F1, PAN DOWN F2, PAN LEFT
F3, and PAN RIGHT F4). Pan allows you to move the drawing inside the
screen in the direction selected with the softkey. You can also select Pan and
drag the drawing using the stylus.
• TOGGLE WIRE OVERLAY F5—allows you to turn on or off the wire overlay
that represents the centerline, machine zero, and part zero.
• TOGGLE TOOL PATH F6—allows you to turn on or off the yellow lines
representing the tool path.
• SETUP F7—accesses the Setup menu with SNAPSHOT F1, STOCK SETUP F3,
CHUCK & JAW SETUP F5 softkey choices.
Max Control for Lathes Getting Started 704-0115-101 Programming Basics 4-25
Software Options
The Max Control for Lathes contains software used to process data and display screens in
much the same manner that personal computers use software programs. As with other
software systems, Max Control for Lathes has additional software options that can be
purchased for the system.
• Max Classic Package—includes 256 MB ram, 2GB hard drive, 3.5” floppy
disk, and Verification graphics. Refer to Verification Graphics Option, on page
4 - 24 for more information.
• DXF Option—allows you to convert an AutoCAD™ DXF file into a
conversational data block.
• Tool Probe Option—includes probe hardware and software. The probing
option allows you to check tool dimensions and check for wear.
• UltiNet Package—includes the interface cable and UltiNet software. UltiNet
connects your control to your Local Area Network (LAN) so you can
communicate with other Hurco CNCs and PCs in your shop or office.
• NCPP Option—includes NC Productivity Package software for smaller, more
powerful, and easier to maintain NC programs.
Contact Hurco or your Hurco distributor for details about purchasing software options.
Programming Training
Learn how to create part programs in minutes on the easy-to-use Max Control for Lathes.
Hurco offers hands-on training classes to demonstrate the powerful programming
capabilities of the control. Every customer will gain an advantage by attending the
training classes.
Max Control for Lathe training classes teach the machine operator to:
Contact Hurco or your Hurco distributor for details about a Program Training class.
Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Machine Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
Running a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
Power Up
The operator must perform routine checks before attempting to power up the machine.
The machine is powered up first, then the control is powered up.
Machine Power
The machine’s On/Off switch supplies power to the entire machine, including the control.
The power switch is located behind the machine on the electrical cabinet door.
When the machine is turned on and boots up, start up and self-test information appears
on the console screen. When the machine boots up, the following information is displayed
on the screen:
• Windows® OS messages.
• The Hurco Lathes screen appears before all of the software is active.
• Boot up is complete when the Input screen is displayed.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-1
After the machine boots up, the Input screen appears:
If the Input screen does not appear, or contains error messages, refer to the Diagnostics
and Troubleshooting Manual for Hurco Turning Centers for assistance.
Control Power
Perform the following steps to perform Control Power On:
5 - 2 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
Calibrate the Machine
The axes must be calibrated each time the machine is powered up. Machine calibration
establishes the machine coordinate zero locations when viewed facing the machine.
• The calibrated X value is the maximum X travel limit to the Spindle centerline.
• The calibrated Z value is the maximum Z travel limit.
To calibrate the machine, the machine and control power must be on:
1. Press the Manual button on the console to display the Manual screen.
2. Press the CALIBRATE MACHINE F8 softkey. The Start Cycle lamp flashes.
3. Press the Start Cycle button to calibrate the axis.
4. Press the Start Cycle button again to calibrate the turret.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-3
Home the Machine
Home Machine is a rapid traverse feedrate move to return the axes from anywhere in the
work area back to home (the original calibrated position). Before HOME MACHINE F7 can
be selected, the Control Power must be On, and the machine must be calibrated.
Calibrate the axes. Activate the spindle and move the axes using the Jog Unit on the
control.
5 - 4 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
Machine Operations
The Machine Operations console keys are used to run part programs loaded in memory
and control the machine during cutting.
This section contains information about the machine operations and machine modes.
Before actually running a program on a machine, use the Wireframe Graphics and
optional Verification Graphics to test the program. Refer to Wireframe Graphics, on page
4 - 22 and Verification Graphics Option, on page 4 - 24 for details.
You can use the Emergency Stop button, the Interrupt key, or the Opt Stop key
(programmed with Option Stop enabled) to stop machine operation. Please refer to
Machine Operations, on page 1 - 7 for information about these keys.
Manual Mode
Press the Manual key to display the Manual screen:
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-5
Manual Mode Fields
These fields are available on the Manual screen:
• MACHINE and PART X and Z—displays the current position of each axis
relative to machine and part zero. Refer to the Part Setup—Work Offsets, on
page 4 - 5 section for more information about setting Part Zero.
• AXES STATUS—displays Calibrated or Uncalibrated.
• ACTIVE TOOL—displays the currently indexed tool, located in the turret
facing the spindle.
• SPINDLE RPM—displays the current Spindle RPM.
• FPM %—displays the current Feedrate Per Minute percentage set on the Axis
Feed Rate override knob.
• RAP %—displays the current Rapid Feedrate Per Minute percentage set on
the Rapid override knob.
• RPM %—displays the current Revolutions Per Minute percentage set on the
Spindle Speed override knob.
• JOG %—displays the current Jog Feedrate Per Minute percentage set on the
Jog Feed override knob.
• AXIS LIMIT SWITCHES:—displays +X and +Z during calibration. In
addition to the calibration verification, this field is also a diagnostic tool.
Please refer to the Diagnostic and Troubleshooting Manual for Hurco Turning
Centers for information about diagnostics.
• CONVEYOR—displays Stopped, Forward, or Reverse. This field displays
information based on the entry from the MANUAL FUNCTION SETUP F2
screen.
• COOLANT—displays On or Off based on the console key selection.
Refer to the Maintenance and Safety manual, “Machine Operations and Options” chapter
for more information about the Accessory Operations and Chuck Operations:
These fields display information based on entries made in the ACCESSORY OPERATIONS
F4 softkey menu. Unknown appears in these fields Retracted or Advanced are not
selected.
5 - 6 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
Manual Mode Softkeys
• SET ACTIVE TOOL F1—indicates which tool is currently in the turret facing
the spindle. Select turret positions by indexing forward and reverse with the
+ (plus) or - (minus) Turret keys. Refer to Loading Tools, on page 4 - 3 for
more information about using this softkey.
• MANUAL FUNCTION SETUP F2—accesses the Manual Function menu with
Jog Feed, Spindle Speed, Spindle Direction, Chip Conveyor, Lube, and Toggle
Worklight settings. Refer to Setting Jog Unit Parameters, on page 1 - 19 for
more information.
• ACCESSORY OPERATIONS F4—access options such as Tool Setter, Parts
Catcher, and Tailstock. This menu provides softkeys for advancing or
retracting each operation. Refer to the Maintenance and Safety manual,
“Machine Operations and Options” chapter for information about the
Accessory Operations.
• CHUCK OPERATIONS F5—set the chuck type to external or internal
clamping or the optional collet chuck, and open or close the chuck with this
softkey menu. Refer to the Maintenance and Safety manual, “Machine
Operations and Options” chapter for information about the Chuck Operations.
• TOGGLE WORKLIGHT F6—turn the worklight located inside the machine on
or off.
• HOME MACHINE F7—return the turret from any location in the work area
back to home position at rapid traverse feedrate. See Home the Machine, on
page 5 - 4 for more information.
• CALIBRATE MACHINE F8—establish absolute zero for each axis on the
turning center. See Calibrate the Machine, on page 5 - 3 for more
information.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-7
Auto Mode
Set up the part program to be run on the machine in the Auto screen. The part program
name loaded in memory appears on this screen. There are also fields for identifying the
blocks in the part program and number of cycles to be run. This screen also provides
access to the RUN PROGRAM F8 softkey described in Running a Program, on page 5 - 10.
• Test Run Mode—to run the program in Test Mode select the TEST RUN F4
softkey. Axis motion is frozen while all other machine operations for the part
program function as programmed.
Here is an Auto screen, which appears in Auto mode with the file name for the part
program to be executed showing in the Part Program field:
5 - 8 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
Auto Screen Fields
These fields are available on the Auto screen:
• START BLOCK and END BLOCK—identify the program’s first and last data
blocks for Conversational part programs. If you want to execute only a
certain portion of the program, these fields may be changed. Identify the
start and end data blocks of an NC Program by using the SET START MARKER
and SET SEND MARKER softkeys in the NC editor.
• CYCLE COUNTER—identifies the number of cycles to run. A cycle consists of
the Start Block to the End Block of a part program. The cycle counter tells the
control to repeat running the program, or a group of blocks identified in the
START BLOCK and END BLOCK fields, the number of times identied in this
field. If you enter a 1, the program will run once; if you enter a number
greater than 1, the program will run that many times.
• PREVIOUS CYCLE TIME—displays the length of time the previous program
ran.
• TEST RUN F4—places the machine in Test Cycle mode. Axis motion is frozen
while all other machine operations for the part program function as
programmed.
• RUN PROGRAM F8—initiates program execution and displays monitoring
information:
During execution of the part program, you can switch between Auto and Single Cycle
operations by pressing the corresponding console key.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-9
Running a Program
When a program has been verified using the Wireframe or optional Verification Graphics,
you can set the machine to automatically run a program. This section describes the steps
for starting and stopping automatic operation.
1. Press the RUN PROGRAM F8 softkey on the Auto screen. The Start Cycle
button and the yellow beacon above the control flash.
2. Press the Start Cycle button to run the program.
The Auto Run screen appears, showing the program status and machine operation as the
part runs in the selected cycle. When this screen initially opens, it contains the softkeys
shown here. The softkey menu automatically changes to provide the selections defined in
Auto Run Softkeys, on page 5 - 12.
5 - 10 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
Auto Run Fields
• MACHINE and PART X and Z—displays the current positions of both axes
relative to absolute zero for the machine and part zero for the part.
• DTG—indicates the Distance To Go as each programmed data block runs for
the X and Z axes. The icon to the right of the DTG fields indicates the amout
of time to complete running the data block.
• CONVEYOR—displays On or Off. On appears when the option is turned on;
Off appears when the option is turned off or the option is not installed.
• TOOL NUMBER, TOOL OFFSET, and WORK OFFSET—display the current
tool information based on selections in Tool Setup. Refer to Tool Setup Fields,
on page 4 - 10 for details.
• SPINDLE and FEED—display the current spindle speed and feed based on
selections in Tool Setup. Refer to Tool Setup Fields, on page 4 - 10 for details.
• F (%)—displays the current Feedrate Per Minute percentage set on the Axis
Feed Rate override knob.
• R (%)—displays the current Rapid Traverse Feedrate percentage set on the
Rapid override knob.
• S (%)—displays the current spindle RPM percentage set on the Spindle
Speed override knob.
• The center left area of the screen graphically displays tool motion. Use the
ZOOM, PAN, and FIT TO VIEW softkey menus to adjust the graphic. These
softkey menus function the same way as the Wireframe Graphics softkey
selections. Refer to Wireframe Graphics, on page 4 - 22 for details about
these menu selections.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-11
Auto Run Softkeys
These softkeys are available for Auto Run mode:
• STANDARD F2—returns the DRO to its standard size, at the top of the
Auto Run screen. Refer to Figure 5–5. Auto Run Screen, on page 5 - 10
for an example.
• MACHINE RELATIVE (QUAD-SIZE DRO) F4—shows real-time location
of machine information in full screen view: Xm, Zm, Spindle, Feed, Block.
Select the SELECT DRO F4 softkey followed by the STANDARD DRO F2
softkey to return to the Auto Run screen.
5 - 12 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
• PART RELATIVE (QUAD-SIZE DRO) F5—shows real-time location of
part information in full screen view: Xp, Zp, Spindle, Feed, Block.Select
the SELECT DRO F4 softkey followed by the STANDARD DRO F2 softkey to
return to the Auto Run screen.
Max Control for Lathes Getting Started 704-0115-101 Machine Operation Basics 5-13
• NC MONITOR F5—displays a pop-up window containing the current NC
code. This feature allows you to view the code as the program runs.
• TOOL WEAR OFFSETS F6—accesses the tool Wear Offset screen. This
feature allows you to adjust the tool position as a result of wear. Refer to Tool
Setup—Geometry Offsets, on page 4 - 8 for details.
• ZOOM/PAN F7—accesses zoom and pan softkey menus for adjusting the
graphics. These softkey menus function the same way as the Wireframe
Graphics softkey selections. Refer to Wireframe Graphics, on page 4 - 22 for
details about these menu selections.
Shut Down
To shut down the machine quickly, press the Emergency Stop button. The red beacon
above the control lights up and the Emergency Stop icon appears in the status bar on the
screen. Lube and hydraulic pump operation is disabled. Servo and spindle amp are
disabled.
It is recommended to Emergency Stop the machine when the machine will not be in use
for a period of time. In a non-emergency situation, it is recommended that the turret be
in a position away from the spindle, workpiece, or other internal fixtures. You should
select the HOME MACHINE F7 softkey before pressing the Emergency Stop button.
With the Emergency Stop enabled, you cannot move the machine or run a program. To
release the Emergency Stop button, twist and release the button. Refer to Control
Power, on page 5 - 2 for information about restoring Control Power on.Always perform
Control Power off before performing Machine Power off. Turn the main power switch
located at the back of the machine to Off to perform Machine Power off.
5 - 14 Machine Operation Basics 704-0115-101 Max Control for Lathes Getting Started
RECORD OF CHANGES
704-0115-101, 28 April 2005, ECN 15866
F I
F (%), Auto Run 5 - 11 INDEX TURRET FORWARD F5 4 - 4
Feed 4 - 11, 5 - 11 INDEX TURRET REVERSE F6 4 - 4
Feed Hold button 1 - 5 INDEX TURRET SHORT WAY F4 4 - 4
Feed Hold button, yellow icon 1 - 5 index value 4 - 6
Feed Hold console button 5 - 14 indexed tool number 4 - 4
FEED PER MINUTE F4 4 - 16 Input key 1 - 9
FEED PER REVOLUTION F5 4 - 16 Input screen 5 - 2
Feed/Flute (Tooth) 4 - 14 tool setup 4 - 8
Feeds and speeds Inscribed Circle diameter (IC) 4 - 13
automatic calculation of 4 - 20 Insert key 1 - 12
figures INSERT SHAPE 4 - 12
Communications panel 1 - 20 INSERT SIZE (IC) 4 - 13
Directory structure 3 - 2 INSERT TIP RADIUS 4 - 12
Jog unit 1 - 17 Integrator Support Services 2 - 17
Max console 1 - 3 Interrupt console key 1 - 7
Max console panel groups 1 - 4 IP (Internet Protocol) definition 2 - 14
file
new 3 - 4 J
open 3 - 4 Job Block Z plane 4 - 17
save, save as 3 - 5 jog
file in use 3 - 3 control buttons 1 - 17
file management 3 - 2 parameters 1 - 19
file modified 3 - 3 Jog Feed override knob 5 - 6
file, saving in different folder 3 - 5 Jog unit 1 - 17
FIT TO VIEW 5 - 11 figure 1 - 17
Flutes 4 - 14 manual operation for 1 - 7
FTP Host Properties screen 3 - 9 jog unit 1 - 17
FTP MANAGER F8 3 - 9 figure 1 - 17
FTP SERVER PORT 2 - 13
FTP Server Settings 2 - 13
FULL HANDSHAKE protocol, serial port set- K
tings 2 - 12 keyboard
full precision editing 1 - 14 optional A-T 1 - 15
keyboard, on screen 1 - 13
G
GEOMETRY OFFSETS F3 4 - 15 L
GEOMETRY OFFSETS, printing 2 - 15 LEAD ANGLE 4 - 13
graphically display tool motion 5 - 11 LIST-ICON SIZE 2 - 7
graphics 4 - 8, 4 - 22 lock icon, Project Manager 3 - 3
data block search 4 - 23 Log Files 2 - 18
editing 4 - 22 Active Error Listing 2 - 18
error checking 4 - 23 Active Status Listing 2 - 18
graphics screen 1 - 16 Error History 2 - 18
Retrieve Event Log Files 2 - 18
Status History 2 - 18
H log files
HARDWARE CONFIGURATIONS F3, system View Event Log File 2 - 18
configuration 2 - 3
Home key 1 - 12
U
Ultimax Classic Math Assist Style 2 - 8
units of measure - viii
USER 1-4 NAME 2 - 13
USER 1-4 PASSWORD 2 - 13
USER 1-4 PATH 2 - 13
V
VIEW EVENT LOG FILE 2 - 18
W
warm up the machine 5 - 4
WEAR OFFSETS F4 4 - 15
WEAR OFFSETS, printing 2 - 15
WORK OFFSET 5 - 11
Work Offset Z plane 4 - 17
worklight 5 - 14
writing to port 2 - 17
X
X AND Z AXIS MAX SPEED, system config-
uration 2 - 2
X AND Z AXIS MINUS LIMIT, system config-
uration 2 - 2
X AND Z AXIS PLUS LIMIT, system configu-
ration 2 - 2
XON/XOFF protocol, serial port settings 2 -
12
Y
yellow icon,Feed Hold 1 - 5
Z
Z Plane 4 - 17
ZOOM 5 - 11
zoom
draw a rectangle 4 - 23
FIT TO VIEW F4 4 - 23
ZOOM/PAN F7 softkey 5 - 14