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Aiag SPC

This document contains data from a gage R&R study including measurement results from 3 appraisers for multiple parts across 3 trials. It includes the average and range for each measurement as well as ANOVA analysis results. The specification tolerance for the parts is 2.

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346 views30 pages

Aiag SPC

This document contains data from a gage R&R study including measurement results from 3 appraisers for multiple parts across 3 trials. It includes the average and range for each measurement as well as ANOVA analysis results. The specification tolerance for the parts is 2.

Uploaded by

DearRed Frank
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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AIAG Gage R&R Part Number

Average & Range Met 1 2 3 4 5 6 7 8


Appraiser 1 Trial 1 0.29 -0.56 1.34 0.47 -0.8 0.02 0.59 -0.31
Trial2 0.41 -0.68 1.17 0.5 -0.92 -0.11 0.75 -0.2
Trial3 0.64 -0.58 1.27 0.64 -0.84 -0.21 0.66 -0.17
Appraiser 2 Trial 1 0.08 -0.47 1.19 0.01 -0.56 -0.2 0.47 -0.63
Trial2 0.25 -1.22 0.94 1.03 -1.2 0.22 0.55 0.08
Trial3 0.07 -0.68 1.34 0.2 -1.28 0.06 0.83 -0.34
Appraiser 3 Trial 1 0.04 -1.38 0.88 0.14 -1.46 -0.29 0.02 -0.46
Trial2 -0.11 -1.13 1.09 0.2 -1.07 -0.67 0.01 -0.56
Trial3 -0.15 -0.96 0.67 0.11 -1.45 -0.49 0.21 -0.49

Ford Verification Data


Appraiser 1 Trial 1 3.63957 3.93548 3.84455 4.1651 4.28118 3.43333 3.80442 3.93066
Trial2 3.57531 3.93015 3.88189 4.22454 4.30886 3.44552 3.84481 3.90602
Trial3 3.61748 3.89916 3.79324 4.18314 4.25248 3.36779 3.78816 3.89789

Appraiser 2 Trial 1 3.58826 3.91847 3.85039 4.16154 4.22682 3.40564 3.80264 3.86563
Trial2 3.62865 3.90653 3.84887 4.20828 4.23444 3.39446 3.80366 3.84912
Trial3 3.63094 3.94514 3.8509 4.23495 4.27788 3.39599 3.8001 3.87503

Appraiser 3 Trial 1 3.57734 3.88087 3.85293 4.17678 4.26467 3.43282 3.81052 3.85141
Trial2 3.58268 3.87173 3.78054 4.16129 4.23876 3.37973 3.79959 3.8857
Trial3 3.62865 3.87351 3.7968 4.1745 4.19888 3.3998 3.78664 3.85217

Specification Tolerance = 2

Method (See Measurement Required


SystemOutputs
Analysis Third
Edition)
ANOVA Method (See Measurement System Analysis 8.23
ThirdRange
and Edition)
Method (See Measurement System Analysis 9.74
Third Edition)
Average and Range Method (See Measurement System 8.27
Analysis Third Edition) 10.28
Number of distinct categories 14
Attribute Appraiser A Appraiser B Appraiser C
9 10 MSA 3rd Part # Trial 1 Trial 2 Trial 3 Trial 1 Trial 2 Trial 3 Trial 1
2.26 -1.36 USL=0.545 1 1 1 1 1 1 1 1
1.99 -1.25 LSL=0.45 2 1 1 1 1 1 1 1
2.01 -1.31 3 0 0 0 0 0 0 0
1.8 -1.68 4 0 0 0 0 0 0 0
2.12 -1.62 5 0 0 0 0 0 0 0
2.19 -1.5 6 1 1 0 1 1 0 1
1.77 -1.49 7 1 1 1 1 1 1 1
1.45 -1.77 8 1 1 1 1 1 1 1
1.87 -2.16 9 0 0 0 0 0 0 0
10 1 1 1 1 1 1 1
11 1 1 1 1 1 1 1
12 0 0 0 0 0 0 0
4.14554 4.22784 13 1 1 1 1 1 1 1
4.15316 4.21844 14 1 1 0 1 1 1 1
4.19837 4.24714 15 1 1 1 1 1 1 1
16 1 1 1 1 1 1 1
4.14732 4.22073 17 1 1 1 1 1 1 1
4.09804 4.2187 18 1 1 1 1 1 1 1
4.1237 4.21311 19 1 1 1 1 1 1 1
20 1 1 1 1 1 1 1
4.14072 4.22352 21 1 1 0 1 0 1 0
4.15189 4.21133 22 0 0 1 0 1 0 1
4.12522 4.22454 23 1 1 1 1 1 1 1
24 1 1 1 1 1 1 1
32 1 1 1 1 1 1 1
33 1 1 1 1 1 1 1
25 0 0 0 0 0 0 0
26 0 1 0 0 0 0 0
27 1 1 1 1 1 1 1
28 1 1 1 1 1 1 1
29 1 1 1 1 1 1 1
30 0 0 0 0 0 1 0
31 1 1 1 1 1 1 1
34 0 0 1 0 0 1 0
35 1 1 1 1 1 1 1
36 1 1 0 1 1 1 1
37 0 0 0 0 0 0 0
38 1 1 1 1 1 1 1
39 0 0 0 0 0 0 0
40 1 1 1 1 1 1 1
41 1 1 1 1 1 1 1
42 0 0 0 0 0 0 0
43 1 0 1 1 1 1 1
44 1 1 1 1 1 1 1
45 0 0 0 0 0 0 0
46 1 1 1 1 1 1 1
47 1 1 1 1 1 1 1
48 0 0 0 0 0 0 0
49 1 1 1 1 1 1 1
50 0 0 0 0 0 0 0
Appraiser C Appraiser A Appraiser B
Trial 2 Trial 3 Ref Value Part # Trial 1 Trial 2 Trial 3 Trial 1
1 1 0.476901 1 1 1 1 1
1 1 0.509015 2 1 1 1 1
0 0 0.5736459 3 0 0 0 0
0 0 0.566152 4 0 0 0 0
0 0 0.57036 5 0 0 0 0
0 0 0.544951 6 1 1 0 1
0 1 0.465454 7 1 1 1 1
1 1 0.502295 8 1 1 1 1
0 0 0.437817 9 0 0 0 0
1 1 0.515573 10 1 1 1 1
1 1 0.488905 11 1 1 1 1
1 0 0.559918 12 0 0 0 0
1 1 0.541704 13 1 1 1 1
0 0 0.454518 14 1 1 0 1
1 1 0.517377 15 1 1 1 1
1 1 0.531939 16 1 1 1 1
1 1 0.519694 17 1 1 1 1
1 1 0.484167 18 1 1 1 1
1 1 0.520496 19 1 1 1 1
1 1 0.477236 20 1 1 1 1
1 0 0.45231 21 1 1 0 1
1 0 0.545604 22 0 0 1 0
1 1 0.529065 23 1 1 1 1
1 1 0.514192 24 1 1 1 1
1 1 0.50585 25 0 0 0 0
1 1 0.487613 26 0 1 0 0
0 0 0.599581 27 1 1 1 1
0 1 0.547204 28 1 1 1 1
1 1 0.502436 29 1 1 1 1
1 1 0.521642 30 0 0 0 0
1 1 0.523754 31 1 1 1 1
0 0 0.561457 32 1 1 1 1
1 1 0.503094 33 1 1 1 1
1 1 0.449696 34 0 0 1 0
1 1 0.498698 35 1 1 1 1
0 1 0.543077 36 1 1 0 1
0 0 0.409238 37 0 0 0 0
1 1 0.488184 38 1 1 1 1
0 0 0.427687 39 0 0 0 0
1 1 0.501132 40 1 1 1 1
1 1 0.513779 41 1 1 1 1
0 0 0.566575 42 0 0 0 0
1 0 0.46241 43 1 0 1 1
1 1 0.470832 44 1 1 1 1
0 0 0.412453 45 0 0 0 0
1 1 0.493441 46 1 1 1 1
1 1 0.486379 47 1 1 1 1
0 0 0.587893 48 0 0 0 0
1 1 0.483803 49 1 1 1 1
0 0 0.446697 50 0 0 0 0
Appraiser B Appraiser C Reference Results
Trial 2 Trial 3 Trial 1 Trial 2 Trial 3 Ref Value MSA 4th Ed
1 1 1 1 1 0.476901
1 1 1 1 1 0.509015
0 0 0 0 0 0.576459
0 0 0 0 0 0.566152
0 0 0 0 0 0.57036
1 0 1 0 0 0.544951
1 1 1 0 1 0.465454
1 1 1 1 1 0.502295
0 0 0 0 0 0.437817
1 1 1 1 1 0.515573
1 1 1 1 1 0.488905
0 0 0 1 0 0.559918
1 1 1 1 1 0.542704
1 1 1 0 0 0.454518
1 1 1 1 1 0.517377
1 1 1 1 1 0.531939
1 1 1 1 1 0.519694
1 1 1 1 1 0.484167
1 1 1 1 1 0.520496
1 1 1 1 1 0.477236
0 1 0 1 0 0.45231
1 0 1 1 0 0.545604
1 1 1 1 1 0.529065
1 1 1 1 1 0.514192
0 0 0 0 0 0.599581
0 0 0 0 1 0.547204
1 1 1 1 1 0.502436
1 1 1 1 1 0.521642
1 1 1 1 1 0.523754
0 1 0 0 0 0.561457
1 1 1 1 1 0.503094
1 1 1 1 1 0.50585
1 1 1 1 1 0.487613
0 1 0 1 1 0.449696
1 1 1 1 1 0.498698
1 1 1 0 1 0.543077
0 0 0 0 0 0.409238
1 1 1 1 1 0.488184
0 0 0 0 0 0.427687
1 1 1 1 1 0.501132
1 1 1 1 1 0.513779
0 0 0 0 0 0.566575
1 1 1 1 0 0.46241
1 1 1 1 1 0.470832
0 0 0 0 0 0.412453
1 1 1 1 1 0.493441
1 1 1 1 1 0.486379
0 0 0 0 0 0.587893
1 1 1 1 1 0.483803
0 0 0 0 0 0.446697
Gage R&R2

Gage R&R Part Number From Six Sigma for Green


Average & Range M 1 2 3 4 5 Pg 115
Enya Trial 1 21.24 21.65 22.28 23.28 21.85
Trial2 21.33 21.67 22.34 23.23 21.84
Trial3 21.29 21.6 22.31 23.34 21.93
Trial4 21.34 21.56 22.31 23.27 21.89
Lucy Trial 1 21.19 21.5 22.17 23.14 21.78
Trial2 21.29 21.51 22.14 23.09 21.84
Trial3 21.24 21.55 22.23 23.02 21.76
Trial4 21.21 21.55 22.18 23.19 21.81

Page 8
Gage R&R2

From Six Sigma for Greenbelts and Champions

Page 9
Operator/Part 1 2 3 4 5 6 7 8 9 10
A 45 13 21 64 23 61 34 41 30 52
48 13 19 62 19 60 35 39 30 57
B 46 13 20 63 23 63 33 41 31 53
46 14 17 64 18 61 35 40 32 50
C 49 13 18 61 23 62 36 38 34 53
48 16 22 65 20 64 38 40 35 56
Quality Toolbox (2nd), pg 182, ASQ Press, Tague
Part 1 2 3 4 5 6 7
Op1 26 28 28 35 37 40 39
22 26 31 33 35 38 42
26 28 28 31 38 40 41
Op2 21 24 28 35 36 40 40
23 29 27 31 38 38 39
21 26 28 30 35 40 43
Op3 24 24 32 34 35 36 43
22 25 30 35 34 37 41
26 24 27 31 35 38 43
8 9 10
42 50 28
43 52 3
46 50 28
42 53 28
46 52 27
42 53 28
43 49 32
44 53 30
45 49 27
37.2 36.9 38.1 37.5 37.7 Subgroup Size 5
37.8 37.9 38.2 36.8 37.8 Upper Specification Li 39.0 Part specification: 37.0 2.0
37.1 38.2 37.2 37.5 37.7 Lower Specification Li 35.0
37.8 38.1 37.2 37.3 37.5
36.2 35.8 35.8 35.5 36 Required Outputs from Statistical Sofware
36.5 35.9 35.9 36.4 36.4
36.6 36.1 36.4 36.9 36 AIAG
using RMethod (defined on p.80 of the SPC manual 1st edition)
bar divided
36.3 36.8 36.5 36.7 36.3 by d2 to estimate Cpk 1.55
36.5 36.9 36.8 36.7 37.5 "within"
standardsigma
deviation Cp 1.67
36.6 37.2 37.1 37.4 37.3 to estimate "overall" Ppk 0.98
36.2 37.2 36.1 36.3 36.2 sigma Pp 1.06
36.9 36.8 36.7 36.6 36.3
37.1 37.9 38.1 37.6 37.5 Other Acceptable
(unbiasing constant)Values Using Different Estimates of Sigma
37.6 38.2 38.1 37.8 37.2 to estimate "within" Cpk 1.60
36.8 37.5 37.1 37.4 36.5 sigma
standard deviation Cp 1.73
37.3 37.1 36.7 37.5 37.6 to estimate "within" Cpk 1.61
36.1 37.2 37.1 36.9 36.2 sigma
(unbiasing constant) Cp 1.73
36.5 36.7 36.8 36.9 36.7 to estimate "overall" Ppk 0.98
36.3 36.2 36.5 36.5 35.8 sigma Pp 1.05
35.8 36.5 36.4 36 36
37.1 37.9 36.5 36.9 36.9
36.8 37.2 37.3 37.4 36.6
35.9 36.1 37 36.6 36.1
36.3 37.4 36.6 36.3 36
36.1 37.1 36.9 36.8 36.7
36.8 36.2 36.6 36.8 37.1
fication: 37.0 2.0

SPC manual 1st edition)

ent Estimates of Sigma


Diameter 1 Diameter 2 Diameter 3 Diameter 4 Diameter 5
22.30 22.54 22.01 22.62 22.65 pg 186 AIAG SPC (2nd)
22.86 22.68 22.43 22.58 22.73
22.88 22.68 22.46 22.30 22.61 USL
22.44 22.66 22.48 22.37 22.56 23.5
22.59 22.65 22.78 22.58 22.33 LSL
22.37 22.34 22.75 22.71 22.51 21.5
22.23 22.36 22.90 22.45 22.48
22.60 22.72 22.35 22.51 22.69
22.61 22.52 22.52 22.49 22.31
22.42 22.64 22.52 22.40 22.63
22.28 22.55 22.38 22.65 22.56
22.54 22.25 22.40 22.72 22.90
22.31 22.57 22.38 22.58 22.30
22.42 22.21 22.45 22.24 22.55
22.25 22.36 22.25 22.34 22.67
22.65 22.50 22.41 22.39 22.48
22.50 22.86 22.60 22.60 22.66
22.79 22.61 22.91 22.66 22.37
22.65 22.75 21.92 22.00 22.45
22.51 22.58 22.46 22.76 22.56
22.48 22.38 22.28 22.72 22.96
22.53 22.52 22.61 22.62 22.60
22.54 22.56 22.36 22.46 22.71
22.84 22.52 22.88 22.68 22.54
22.76 22.65 22.51 22.77 22.43
x1 x2 x3 x4 x5 pg 78 AIAG SPC (2nd)
5.4 6.2 5.5 5.1 4.8 DIOUEW Length
4.8 6.3 4.0 6.0 4.1 Part: Qubic Release
7.2 4.6 5.6 5.1 6.6 USL 10.0
4.7 4.3 6.9 6.8 4.4 LSL 0.0
4.5 5.7 5.3 5.4 5.3
5.7 4.2 2.7 5.1 5.9
4.9 3.7 4.3 4.1 5.4
6.0 3.0 5.3 3.9 5.3
5.9 3.9 6.5 2.7 4.6
3.5 5.7 3.2 3.6 5.2
3.9 4.2 6.2 6.3 4.0
5.6 4.5 5.4 4.4 6.6
3.8 3.2 4.9 5.0 6.4
5.3 6.3 2.7 4.4 4.5
3.9 4.7 5.2 4.3 4.1
6.5 4.7 3.7 4.2 5.5
7.5 6.4 4.7 6.7 4.7
6.4 4.2 4.6 5.5 4.0
5.6 6.7 4.9 5.4 6.9
6.3 8.1 5.1 5.5 7.7
4.6 5.8 4.7 4.1 7.0
3.5 5.0 5.9 3.0 3.2
5.2 6.1 3.8 4.3 4.1
4.2 4.4 5.0 5.0 3.9
5.2 5.1 3.5 6.9 5.2
6.4 6.4 5.9 4.9 5.9
4.5 5.2 4.9 4.0 5.5
5.4 5.6 3.3 5.4 3.8
358059417.xlsx

Date/time S1 S2 S3 S4 S5 Juran QC Handbook pg 24.16


6/8 8am 0.65 0.7 0.65 0.65 0.85 AIAG SPC pg 34
10am 0.75 0.85 0.75 0.85 0.65 Bend Clip "Gap"
12pm 0.75 0.8 0.8 0.7 0.75
2pm 0.6 0.7 0.7 0.75 0.65 USL .90mm
6/9 8am 0.7 0.75 0.65 0.85 0.8 LSL .50mm
10am 0.6 0.75 0.75 0.85 0.7
12pm 0.75 0.8 0.65 0.75 0.7
2pm 0.6 0.7 0.8 0.75 0.75
6/10 8am 0.65 0.8 0.85 0.85 0.75
10am 0.6 0.7 0.6 0.8 0.65
12pm 0.8 0.75 0.9 0.5 0.8
2pm 0.85 0.75 0.85 0.65 0.7
6/11 8am 0.7 0.7 0.75 0.75 0.7
10am 0.65 0.7 0.85 0.75 0.6
12pm 0.9 0.8 0.8 0.75 0.85
2pm 0.75 0.8 0.75 0.8 0.65
6/12 8am 0.75 0.7 0.85 0.7 0.8
10am 0.75 0.7 0.6 0.7 0.6
12pm 0.65 0.65 0.85 0.65 0.7
2pm 0.6 0.6 0.65 0.6 0.65
6/15 8am 0.5 0.55 0.65 0.8 0.8
10am 0.6 0.8 0.65 0.65 0.75
12pm 0.8 0.65 0.75 0.65 0.65
2pm 0.65 0.6 0.65 0.6 0.7
6/16 8am 0.65 0.7 0.7 0.6 0.65

Page 17
XmR

Acid Concentration pg 86 AIAG SPC (2nd)


11-2 2pm 8.0
8.5 USL none
7.4 LSL 9
10.5
11-2 3pm 9.3
11.1
10.4
10.4
11-3 1pm 9.0
10.0
11.7
10.3
11-3 2pm 16.2
11.6
11.5
11.0
11-3 3pm 12.0
11.0
10.2
10.1
11-4 1pm 10.5
10.3
11.5
11.1

Page 18
2/9 2/10
Length 7am 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 7 8 9 10 11 12
x1 16 16 16 15 16 13 13 14 13 15 11 17 20 18 12 11 17 13 19 14 13 16
x2 14 15 13 13 15 13 11 16 17 14 19 16 19 16 13 20 17 15 13 14 17 15
x3 13 13 16 13 16 14 15 17 14 17 14 11 18 13 15 14 15 18 10 16 17 14
x4 12 15 15 13 14 17 17 14 17 20 15 14 19 15 12 17 13 11 12 14 16 17
x5 17 17 15 14 17 18 13 14 13 18 17 16 16 13 13 9 15 13 14 13 14 16
pg 84
AIAG SPC
1 2 3 4 (2nd)
18 14 15 17
18 15 14 14 USL 19
17 16 16 18 LSL 11
17 15 14 13
13 14 14 16
p chart

Final Test 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14
Under Torque 2 4 8 5 5 9 9 7 8 5 8 7 6 14
Non-start 6 4 7 5 2 8 4 3 2 5 4 9 3 8
Leaker 4 7 3 3 2 9 4 4 6 8 4 8 2 9
Smoker 1 1 1

Final Test Discrepancies 12 15 19 13 9 26 18 14 17 18 16 24 11 31


Sample (n) 500 500 500 500 500 500 500 500 500 500 500 500 500 500

Page 21
p chart

1/15 1/16 1/17 1/18 1/19 1/20 1/21 1/22 1/23 1/24 1/25 Total pg 88 AIAG SPC (2nd)
6 3 4 8 8 5 5 5 6 9 6 162
4 3 3 5 5 5 2 4 4 3 5 113
6 4 9 4 6 5 1 4 2 5 6 125
1 1 5

16 10 16 17 20 15 8 13 12 17 18 Constant control limits apply when:


500 500 500 500 500 500 500 500 500 500 500 Min(n)/Max(n) < 0.75

Page 22
p chart

G SPC (2nd)

control limits apply when:


x(n) < 0.75

Page 23
p chart var

Non-Conforming Sample (n) Defect Rate


1/17 8 968 0.83%
1/18 13 1216 1.07%
1/19 13 804 1.62%
1/22 16 1401 1.14%
1/23 14 1376 1.02%
1/24 15 995 1.51%
1/25 13 1202 1.08%
1/26 10 1028 0.97%
1/29 24 1184 2.03%
1/30 18 542 3.32%
1/31 16 1325 1.21%
2/1 17 1066 1.59%
2/2 19 1721 1.10%
2/5 9 1305 0.69%
2/6 14 1190 1.18%
2/7 9 2306 0.39%
2/8 13 1365 0.95%
2/9 5 973 0.51%
2/12 15 1058 1.42%
2/13 19 1244 1.53%
2/14 10 392 2.55%
2/15 17 1433 1.19%
2/16 13 1255 1.04%
2/19 15 1352 1.11%
2/20 21 1187 1.77%

Page 24
np chart

Spot Weld Flaws


Undersize 2 4 3 3 2 6 4 0 6 5 4 1 2 2 6 3 8 4 3 4 5
Cold Weld 1 1
Missing 1 1 1 1
Off-Location 1 1

Spot Weld Flaws 2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6


Sample 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62

Page 25
np chart

Total pg 92 AIAG SPC (2nd)


4 2 3 6 92
2
4
1 3

4 2 3 7
62 62 62 62

Page 26
c chart

11-9 11-10 11-16 11-18


Date/Bolt 1 2 3 4 5 1 2 3 1 2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
vr721' 4 1 6 4 4 4 3 1 1 1 1
vr1050 1 3 1 1 2 1 1 1 1 1 3 2 1 1 2 1 1
vr1901 2 7 1 2 3 3 3 4 1 2 1 2 3 3
vr1942 4 4 8 1 1 1 1 5 2 4 3 1 1
vr3017 2 7 8 1 3 3 2 4 5 5 2 1 2 4

11-9 11-10 11-16 11-18


Date/Bolt 1 2 3 4 5 1 2 3 1 2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
Number 9 15 11 8 17 11 5 11 13 7 10 12 4 3 7 2 3 3 7 2 7 9

Page 27
c chart

pg 96
11-19 AIAG SPC
1 2 3 (2nd)
1
1
4
3
5

11-19
1 2 3
1 5 8

Page 28
u chart

Dock Audit Total pg 94 AIAG SPC (2nd)


nd013 1 1 3 1 3 2 6 17
nd018 1 1 1 3 7 1 1 1 1 6 23
nd043 3 7 1 2 2 2 1 9 27
nd050 2 1 1 1 1 1 1 1 2 11
nd084 3 3 2 2 1 3 1 1 1 1 1 19
vr721 4 1 1 6 1 1 1 3 1 19
vr1050 1 3 4 1 1 2 1 1 1 1 1 17
vr1901 1 1 2 1 2 3 3 3 4 3 23
vr1942 4 4 5 1 1 1 1 5 22
vr3017 2 7 8 1 2 4 5 5 34

Sample (n) 8 8 9 8 8 7 7 8 8 8 7 8 9 9 Constant control limits apply when:


Number 8 17 18 15 23 9 19 6 14 17 13 15 16 22 Min(n)/Max(n) < 0.75

Page 29
u chart

ts apply when:

Page 30

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