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5 Why Why Analyses Aa1 Ibj Forging Ball Stud

The 5-Why sheet from Mandira Marketing Limited LTD documents an issue with the center punch out of part number 5400100 AA1 IBJ FORGING BALL STUD supplied by Rohtas Fasteners Pvt Ltd. The first why identified that the face of the ball pin at the punch side was not acceptable. The second why was that the shearing of the cut off from the raw material was also not acceptable. The third why was that the cutting edge of the cutter was damaged. The corrective actions proposed grinding already produced material and requesting a deviation from the customer to accept the lot. The preventative action was to provide refresher training to the operator on the proper cutting parameters for

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Vandana Mehra
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63 views4 pages

5 Why Why Analyses Aa1 Ibj Forging Ball Stud

The 5-Why sheet from Mandira Marketing Limited LTD documents an issue with the center punch out of part number 5400100 AA1 IBJ FORGING BALL STUD supplied by Rohtas Fasteners Pvt Ltd. The first why identified that the face of the ball pin at the punch side was not acceptable. The second why was that the shearing of the cut off from the raw material was also not acceptable. The third why was that the cutting edge of the cutter was damaged. The corrective actions proposed grinding already produced material and requesting a deviation from the customer to accept the lot. The preventative action was to provide refresher training to the operator on the proper cutting parameters for

Uploaded by

Vandana Mehra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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MANDIRA MARKETING LIMITED LTD.

Vill. Begumpur Khatola Road,


Opp. Neel Auto, Gurgaon (Haryana)

5-WHY SHEET
Supplier Name :- ROHTAS FASTENERS PVT LTD.

Resp. Person :- QA.

Part Name :- AA1 IBJ FORGING BALL STUD

Part No :- ,5400100

Problem :- CENTER PUNCH OUT

WHY -#1

Face of ball pin at punch side not Ok

WHY -#2

Shearing of cut off from R.M not Ok


WHY -#3

Cutting edge of Cutter damage


WHY -#4

WHY -#5

Corrective Action :-
Grinding to be done for WIP lying material
Request to customer for deviation for accepting this lot

Preventive Action :-
Refresher training given to operator for Cutting parameter of Cutter.

Prepared By Checked By
LIMITED LTD.
Road,
Haryana)

Date:- 19/06/2017

EET CENTER PUNCH OUT

h side not Ok

R.M not Ok

r damage
Approved By

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