Anti-Surge System Design: Turbomachinery Systems Provider
Anti-Surge System Design: Turbomachinery Systems Provider
Dresser-Rand CUSTOMER
E E
SURGE VALVE
FV
RECYCLE LINE
HP FLARE
BDV FO
TT FT PT TE PT
E-4X30
TO GLYCO CONTACTOR
C C
A-2001-V01
SUCTION DISCHARGE
FC
SDV STRAINER CHECK VALVE SDV
FC FE REQUIRED FOR
HOT BYPASS
GT-4X00 C-4X20
B SDV
FC B
10 9 8 7 6 5 4 3 2 1
E E
SURGE VALVE
FV
RECYCLE LINE
HP FLARE
FO
FO BDV
FO XV
TT FT PT TE PT
FROM GLYCOL CONTACTOR E-4X60
C SUCTION V-4X40
STRAINER FC
DISCHARGE
C
SDV FC FE CHECK VALVE SDV
REQUIRED FOR
HOT BYPASS
C-4X50
B SDV FC B
10 9 8 7 6 5 4 3 2 1
C O N F IG U R A T IO N 1 st S e ction C o m pre ss or (L P )
B O R E S IZ E (M M ) 2 4 4 .4 8 O R IF IC E B O R E S IZ E (d )
P IP E I.D . (M M ) 4 1 9 .1 N O M IN A L P IP E I.D . (D )
B E T A R A T IO 0 .5 8 3 O R IF IC E B E T A R A T IO (d /D )
F L O W D E S IG N H E A D (M B A R ) 3 7 3 .6 2 3 1 9 8 5 F L O W T R A N S M IT T E R R A N G E
S p e c ific G ra vity 0 .6 6 4 1 S P E C IF IC G R A V IT Y
S P E C . H E A T R A T IO (K 1 ) 1 .2 7 3 R A T IO O F S P E C IF IC H E A T (K = C p /C v)
CPSR P1 (K P A ) 2 1 0 0 .0 0 C O M P R E S S O R S U C T IO N P R E S S U R E
CPSR P2 (K P A ) 6 1 0 0 .0 C O M P R E S S O R D IS C H A R G E P R E S S U R E
COM PRESSOR T1 (C ) 3 1 .0 0 C O M P R E S S O R S U C T IO N T E M P E R A T U R E
COM PRESSOR T2 (C ) 1 2 9 .8 C O M P R E S S O R D IS C H A R G E T E M P E R A T U R E
CPSR Z1 0 .9 6 9 3 S U C T IO N G A S C O M P R S B L T Y F A C T O R
CPSR Z2 0 .9 8 0 9 D IS C H A R G E G A S C O M P R S B L T Y F A C T O R
C R IT . P R E S S U R E (K P A ) 4 2 0 0 .0 0 G A S C R IT IC A L P R E S S U R E
C R IT .T E M P E R A T U R E (K ) 1 8 0 .0 G A S C R IT IC A L T E M P E R A T U R E
S O L A R 'S S U R G E C O N T R O L S Y S T E M
K -V A L U E S T A B L E
D E S C R IP T IO N TT4
K T _ L P C _ A S C _ F a s t_ G a in _ K p 4 .0 0
K T _ L P C _ A S C _ F a s t_ G a in _ K i 7 5 .0 0
K T _ L P C _ A S C _ S lo w _ G a in _ K p 0 .4 0
K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[0 ] 2 0 .0 0
K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[1 ] 7 5 .0 0
K T _LPC _AS C _KC L 1 0 .0 0 0 0
K T _LPC _AS C _KD B 2 .0 0 0 0
L P C _ A S C _ F lo w _ D P 1 5 0 .0 0 in ch H 2 O
L p _ S u c_ P re s s 1 5 0 0 .0 0
L p _ D is_ P re s s 2 0 0 0 .0 0
K T _LPC _AS C _A 7 .9 6 6 9 E -0 5
K T _LPC _AS C _B -1 .1 9 5 6 E -0 2
K T _LPC _AS C _C 9 .5 8 0 9 E -0 1
K T _LPC _AS C _D 7 .1 9 8 6 E + 0 0
K T _LPC _AS C _X _M ax 1 .0 0 0 0 0 0
K T _ L P C _ A S C _ Y _ M in 3 0 .4 0 4
K T _LPC _AS C _Y_M ax 1 .8 0 %
K T _ L P C _ A S C _ S u rg e _ P u ls e _ R O C 1 3 9 .9 8
K T _ N p t_ M in _ A t_ Id le 4 2 .0 0
K T _ N p t_ M in _ A t_ O n _ L o a d 5 7 .1 4 % of S peed
K T _ L P C _ A S V _ M a n u a l_ R a te 2 .0 0
DATA TABLE
DATA FLOW P2 FLOW H(SURGE) H(CONTROL) Disch. T
POINT (ACFM) (PSIA) (MMSCFD) (INCHES H2O) (INCHES H2O) (F)
12759 3487.3 1218.3 101.7301 100.13 121.15 167.2
12151 3142.7 1116.8 91.6756 81.18 98.23 155.8 100% NGP
11365 2745.7 957.2 80.0964 61.86 74.85 141.5
10936 2604.5 884.7 75.9757 55.63 67.31 133.4
9721 2263.7 739.7 66.0344 41.97 50.79 111.6
8506 1950.8 594.7 56.9071 31.14 37.68 92.3
7291 1665.8 507.6 48.5935 22.69 27.45 75.4
Flow transmitter range (for surge control): 150.00 (INCHES H2O) Solar P/N 3J641-102120
Max flow transmitter range (if needed): 300.00 (INCHES H2O) Solar P/N 1052120-3
T2 transmitter range: 400 (F)
P1 transmitter range: 1500 (PSIG)
P2 transmitter range: 2000 (PSIG)
DATA TABLE
DATA FLOW P2 FLOW H(SURGE) H(CONTROL) Disch. T
POINT (ACFM) (PSIA) (MMSCFD) (INCHES H2O) (INCHES H2O) (F)
12759 1099.3 2683.2 88.1728 89.75 108.60 171.1
12151 997.3 2465.6 79.9871 73.83 89.33 161.1 100% NGP
11365 881.1 2219.1 70.6685 57.60 69.69 148.4
10936 826.0 2088.5 66.2499 50.61 61.24 141.6
9721 690.8 1769.5 55.4018 35.37 42.80 123.1
8506 608.8 1522.9 48.8307 27.47 33.24 105.4
7291 528.7 1319.8 42.4011 20.71 25.06 90.0
Flow transmitter range (for surge control): 150.00 (INCHES H2O) Solar P/N 3J641-102120
Max flow transmitter range (if needed): 400.00 (INCHES H2O) Solar P/N 1052120-3
T2 transmitter range: 400 (F)
P1 transmitter range: 1500 (PSIG)
P2 transmitter range: 2000 (PSIG)