INSTRUCTION MANUAL

APV DELTA SW4 DN25-100, 1-4

S I N G L E S E AT A N D C H A N G E - O V E R VA LV E

S A F E T Y A G A I N S T E X P L O S I O N - F O R S P E C I F I C AT E X - A P P L I C AT I O N S

FORM NO.: H330045 R E V I S I O N : U K - 0 - AT E X R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

Scan for SW4 Valve

Maintenance Video
 Declaration of Conformity
for Valves and Valve Manifolds

SPX FLOW Technology Rosista GmbH, Gottlieb-Daimler-Strae 13, D-59439 Holzwickede

herewith declares that

APV single seat valves of the series SW4 ATEX design

in the nominal diameters DN 25 100, 1 4

meet the requirements of:

Machinery Directive 2006/42/EC

(superseding 89/392/EEC and 98/37/EC)
Equipment and Product Safety Act GPSG - 9.GPSGV
and
Directive on the Protection against Explosion 2014/34/EU ATEX (superseding 94/9/EC)
for Equipment Category -/2G IIB TX

For official inspections, SPX FLOW Technology Rosista GmbH presents

a technical documentation according to Appendix VII of the Machinery Directive,
this documentation consisting of documents of the development and construction,
description of measures taken to meet the conformity and to comply with
the basic requirements on safety and health, incl. an analysis of the risks,
an analysis of ignition hazards as well as an instruction manual with safety instructions.

The conformity of the valves is guaranteed.

An ATEX documentation is lodged at the notified body DEKRA EXAM GmbH

in Bochum, Germany (No. 0158).

Authorised person for the documentation:

SPX FLOW Technology Rosista GmbH, Frank Baumbach, Gottlieb-Daimler-Strae 13,
D-59439 Holzwickede, Germany

January 2017

Manager Research and Development

APV UK
APV_SW4 ATEX_UK-0_012017.indd

Content Page
1 General Terms 2
1.1. Symbols
1.2. Responsibility for ATEX certification - Scope of supply
2. Safety Instructions 3-4
3. Identification of valves, Temperature classes, Responsibilites 5-6
3.1. Identification of valves for application in ATEX environment
3.2. Temperature classes and permissible temperatures
3.3. Responsibilities
4. Intended Use 6
5. Mode of Operation 7
5.1. General terms
6. Cleaning 8
6.1. Cleaning recommendation
7. Installation 8-9
7.1. General terms
7.2. Welding instructions
8. Dimensions / Weights 10 - 11
8.1. Single seat valve
8.2. Change-over valve
9. Technical Data 12 - 15
9.1. General data
9.2. Compressed air quality
9.3. Closing times
9.4. Valve stroke
9.5. Pneumatic air consumption
9.6. Product pressure
9.7. Kvs values
10. Maintenance 16 - 17
11. Service Instructions - Single seat valve 18 - 19
12. Service Instructions - Actuator 20
13. Service Instructions - Change-over valve 21 - 22
14. Assembly Tool 23
15. Reconstruction of Actuator 24
16. Trouble Shooting 25
17. Spare Parts Lists 26

Spare parts list DN and Inch design RN ATEX 054.805
Actuator SW4 RN 01.054.86

Single seat and change-over valve 1

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

1. General Terms

This instruction manual applies for DELTA SW4 single seat and
change-over valves in the nominal dimensions DN25-100, 1"-4" for
use in specific ATEX applications (according to Directive 2014/34/
EU).

The valve must only be assembbled, disassembled and

reassembled by persons who have been trained in APV valves or by
SPX FLOW service team members. If necessary, contact your local
SPX FLOW representative.

This instruction manual must be read and observed by the

responsible operating and maintenance personnel.

We point out that we will not accept any liability for damage or
malfunctions resulting from the non-compliance with this instruction
manual.

Descriptions and data given herein are subject to technical changes.

1.1. Symbols

This symbol draws your attention to important directions which have

to be observed with regard to the operation in explosive areas.

This technical safety symbol draws your attention to important

directions for operating safety. You will find it wherever the activities
described are bearing health hazards or risks for persons or
material assets.

1.2. Responsibility for ATEX certification - scope of supply

SPX FLOW will be held responsible only for the valves supplied
and selected according to the operating conditions indicated by the
customer or end user and as stated in the order confirmation. If in
doubt, contact your local supplier.

All other assembled equipment and devices must have a separate

certification of at least the same or higher grade of protection
as the valve, provided by the supplier(s) of that equipment and
devices. The complete unit must be certified separately by the final
assembling manufacturer and must have a separate name plate
supplied by the unit manufacturer.

Single seat and change-over valve 2

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

2. Safety Instructions

Danger!
Do not touch the open valve or the yoke!
Risk of injury due to sudden valve operation.
Risk of injury in dismantled valve state due to sudden valve
operation.

-- Regular maintenance including the replacement of all seals and

bearing bushes must be scheduled in order to prevent leakages and
discharge of liquids.

-- Before any maintenance work the line system must be

depressurized and drained if possible.

-- Separate all electric and pneumatic connections.

-- Observe the following Service Instructions to ensure safe

maintenance of the valve.

Danger!
Welded actuators are preloaded by spring force.

Opening of the actuators is strictly forbidden.

Danger to life!

Actuators which are no longer used or defective must be diposed in

professional manner.

Defective actuators must be returned to your SPX FLOW

representative for their professional disposal and free of charge for
you.
Please address to your local SPX FLOW representative.

3 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

2. Safety Instructions

Installation, connection, start-up, maintenance and repair work must

only be carried out by qualified personnel.

The following aspects must be observed:

-- The instructions of this manual together with all relevant instructions

for the components, equipment and installations installed.

-- Warnings and installations fixed to the components.

-- The specific regulations for and requirements to the system in which

the valve is installed.

-- The currently valid regional, national and international regulations.

-- Any special requirement and national legislation relative to

the use of flammable liquids or tools, e.g. the risk of ignition
in case of spark formation, must be observed.

It must be ensured that the group, the category and the temperature
class of the valve complies with the minimum requirements of the
operating environment!

Inflammable gas mixtures or dust concentrations in connection with

hot, operational and movable parts of the valve can lead to serious
or fatal injury!

Before start of assembly the operator must make sure that an

explosive atmosphere does not exist (detection/measurement of
potential concentration of hazardous substances).

Conductive connection to the pipeline must be provided.

The integration into the internal potential equalisation must be
guaranteed!

The APV CU2, CU3 and CU4 Control Units are not suited for use in
ATEX environments!

Single seat and change-over valve 4

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

3. Identification of valves,
Temperature classes, Responsibilities

3.1. Identification of valves for use in ATEX environment

ATEX - identification:

-- Equipment group II

-- Equipment category outside 2G

inside no equipment

-- Explosion subcategroy IIB

Ambient temperature for the operation

0 C Tamb 40 C

-- Temperature classes TX (according to table 3.2)

3.2. Temperature classes and permissible temperatures

up to
Media temperature 75 C 95 C 130 C 140 C
= Tmax.

Safety addition + 5 C + 5 C + 5 C + 5 C

Temperature class T6 T5 T4 T3

Under standard operating conditions the highest surface

temperature will be comparably as high as the temperature of the
medium plus a safety addition for local temperature increases. The
valve must be completely free to the environment in order to provide
for sufficient heat release.

All data (temperature classes) refer to an ambient temperature

of 0C to 40C. If the ambient temperature is above 40C, the
temperature difference must be adjusted. In all cases, contact your
responsible SPX FLOW representative!

5 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

3. Identification of valves,
Temperature classes, Responsibilities

3.3 Responsibilites

It is within the operator`s responsibility to ensure that the specified

product temperatures are not exceeded and that regular inspections
and maintenance are carried out to provide for proper function of
the valve.

4. Intended Use

The intended use as field of application of the DELTA SW4 single

seat and change-over valves is the shut-off of line sections,
especially in beverage and food installations.

Its use is permissible only within the admissible pressure and

temperature margins and under consideration of chemical and
corrosive influences.
Any use exceeding the margins and specifications set forth,
is considered to be not intended.
Any damage resulting therefrom is not within the responsibility
of the manufacturer.
The user will bear the full risk.

Attention!
Improper use of the valve leads to:
-- damage
-- leakage
-- destruction.
Failures in the production process are possible.

Warning!
The valve is suitable for use in hazardous areas
as identified on the valve according to Directive 2014/34/EU.

Arbitrary, constructive changes at the valve will influence safety

as well as the intended functionality of the valve and are not
permissible.

Authorizations
3-A Sanitary Standards, Inc.
ATEX (Directive 2014/34/EU)

Single seat and change-over valve 6

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

5. Mode of Operation

5.1. General terms

Single seat valve Single seat and change-over valves DELTA SW4 have been
developed for use in the brewing and beverage, dairy and food
industries as well as for chemical and pharmaceutical applications.

The valves are designed for universal applications and stand out
for their increased mechanical reliability and absolute ease of
service.

The field of application of the DELTA SW4 valve is to shut off

and to change over line sections.

-- Operation by pneumatic actuator with air connection, reset by spring

force.

-- By different assembly of the actuator, the following designs are

possible:
NC: actuator normally closed / air-to-raise, spring-to-lower
NO: actuator normally open / air-to-lower, spring-to-raise

-- The inner parts of the actuator need not be serviced.

-- The SW4 valve is equipped with a valve position indicator.

The proximity switches to signal the final position of the valve disc
can be mounted to the proximity switch holder (PSH).

The use of valve position indicators which are approved for the
application in explosive atmosphere is compulsary.

The use and operation of valve position indicators shall be

evaluated by the operator of the installation!

Change-over valve Assembly, see item 13.3.

Valve position indication

7 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

6. Cleaning

6.1. Cleaning recommendation

The passages of the valve are cleaned by the cleaning liquid during
cleaning of the connected pipelines.

Depending on the degree and substances of soiling, cleaning

liquids, times and processes must be scheduled for the individual
application.

The compatibility of the individually selected cleaning processes

and liquids with the respective seal material must be verified.

7. Installation

7.1. General terms

Installation must be undertaken in such a way that liquids can drain
off and should preferably be carried out in vertical position.
fig. 7.
-- Single seat valve:
Change-over valve The valve housing can be welded direct into the pipeline system
(completely dismantable valve insert).
Separate connection
-- Change-over valve:
The upper housing is connected with the pipeline via a flange or
clamp connection in detachable manner (see fig. 7.).

Attention! Observe Welding Instructions 7.2.

Conductive connection to the pipeline must be provided.

The integration into the operational potential equalization must be
guaranteed!

Single seat and change-over valve 8

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

7. Installation

7.2. Welding Instructions

Shut-off valve:
-- Before welding of the valve, the valve insert must be dismantled
from the housing. Careful handling to avoid damage to the parts
is necessary.

Change-over valve:
-- Before welding of the valves, the valve insert must be dismantled
from the housing. The lower housing seal must be removed.
Careful handling to avoid damage to the parts is necessary.

-- Welding should only be carried out by certified welders (DIN EN ISO

9606-1). (seam quality DIN EN ISO 5817)

-- The welding of the valve housings must be undertaken in such a

way that the valve body is not deformed.

-- he preparation of the weld seam up to 3 mm thickness must be

T
carried out as a square butt joint without air.
(Consider shrinkage!)

-- TIG orbital welding is best!

-- After welding of the valve housings or of the mating flanges

and after work at the pipelines, the corresponding parts of the
installation or pipelines must be cleaned from welding residues
and soiling.
If these cleaning instructions are not observed, welding residues
and dirt particles can settle in the valve and cause damage.

-- Any damage resulting from the non-observance of these welding

instructions is not subject to our guarantee.

9 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

8. Dimensions / Weights

8.1. Single seat valve Single seat valve with

Housing variants valve position indication

SW 41 SWE 43/44

200
SW 42

Di
SWE 43
F F
K

L
SWE 41/42
SWE 44

A
H
SWE 41

Di
G
F F
Di

F
SWE 42

Dimensions in mm Weights
DN A L Di F G H K in kg
25 338 388 26 50 18 54 86 5
40 342 409 38 67 24 66 86 5
50 379 451 50 72 32 78 126 7
65 387 472 66 85 40 94 126 7
80 440 438 81 98 47,5 109 189 13
100 450 561 100 111 57 128 189 15
Inch
1" 336 386 22,6 50 16,3 50,6 86 5
1,5" 340 407 34,9 67 22,4 62,9 86 5
2" 378 450 47,6 72 30,8 75,6 126 7
2,5" 384 469 60,3 85 37,2 88,3 126 7
3" 435 525 72,9 90 43,5 100,9 189 13
4" 448 559 97,6 111 55,8 125,6 189 15

Single seat and change-over valve 10

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

8. Dimensions / Weights

8.2. Change-over valve Change-over valve with

Housing variants valve position indication

200
SW 44
SW 43

SWE 45/46

A
L

Di
SW 48
SW 47

H
A

G F F
Di
H
SWE 45

SWE 46

F F

Dimensions in mm Weight
DN A L Di F G H K in kg
25 338 442 26 50 18 54 86 6
40 342 475 38 67 24 66 86 6
50 379 529 50 72 32 78 126 8
65 387 566 66 85 40 94 126 8
80 440 647 81 98 47,5 109 189 15
100 450 689 100 111 57 128 189 17
Inch
1" 336 437 22,6 50 16,3 50,6 86 6
1,5" 340 470 34,9 67 22,4 62,9 86 6
2" 378 526 47,6 72 30,8 75,6 126 8
2,5" 384 557 60,3 85 37,2 88,3 126 8
3" 435 626 72,9 90 43,5 100,9 189 15
4" 448 685 97,6 111 55,8 125,6 189 17

11 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

9. Technical Data

9.1. General data

-- Product-wetted parts: 316 L, 1.4404 (DIN EN

10088)
-- Other parts: 1.4301 (DIN EN 10088)

-- Seals: standard design EPDM

-- option: HNBR, VMQ, HNBR

-- Max. line pressure: 10 bar

-- Operating pressure: depending on actuator
- see pos. 10.6

-- Max. operating temperature: 135C EPDM, HNBR

*FPM, *VMQ
-- Short-term load: 140C EPDM,
HNBR *FPM, *VMQ
*(no steam)
-- Ambient temperature: 0 - 40 C

-- Air connection (for hose): 6 x 1mm

-- Max. pneumatic air pressure: 8 bar
-- Min. pneumatic air pressure: 6 bar

Use dry and clean air, only.

9.2. Compressed air quality

-- Compressed air quality: quality class according to ISO 8573-1

-- Content of solid particles: quality class 3,

max. number of particles per m
10000 of 0,5 m < d 1,0 m
500 of 1,0 m < d 5,0 m

-- Content of water: quality class 4,

max. dew point temperature +3 C
For installations at lower temperatures
or at higher altitudes, additional
measures must be considered to reduce
the pressure dew point accordingly.

-- Content of oil: quality class 1,

max. 0,01 mg/m

The oil applied must be compatible with Polyurethane elastomer

materials.

Single seat and change-over valve 12

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

9. Technical Data

9.3. Closing times for single seat and change-over valves

closing times in sec

pneumatic air pressure 6bar
hose length 1 m
DN Inch 1m 10m
25 1" 1 sec. 1.5 sec.
40 1,5" 1 sec. 1.5 sec.
50 2" 1 sec. 1.5 sec.
65 2,5" 1 sec. 2.5 sec.
80 3" 1 sec. 3.0 sec.
100 4" 1.2 sec. 3.5 sec.

Times mentioned are only approximate values from sample measurements.

9.4. Valve stroke SW4

Single seat valve Change-over valve

DN Inch SW 41, SW 42 SW43, SW44
SWE41, 42, 43, 44 SWE45, 46
25 1" 12 9
40 1,5" 25 22
50 2" 28 25
65 2,5" 28 25
80 3" 28 25
100 4" 28 25

9.5. Pneumatic air consumption at 6 bar control pressure

Actuator per stroke NL

74mm 1,0
110mm 2,1
165mm 4,5

13 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

9. Technical Data

9.6. DELTA SW4 calculatory product pressures in (bar) at 6 bar pneumatic air pressure

Single seat valve

Single seat valve
SW41 NO with
SW41 NC
6 bar air pressure

p p

Change-over valve Change-over valve Change-over valve Change-over valve

SW43 NC SW43 NO with SW43 NC upper seat SW43 NO
lower seat 6 bar air pressure with 6 bar air pressure upper seat

p p

p p

Actuator in mm Actuator in mm Actuator in mm Actuator in mm

DN Inch 74 110 165 74 110 165 74 110 165 74 110 165
25 1" 11,7 11,2 20,3 21,2
40 1,5" 5,0 12,5 5,4 11,2 6,9 14,4 6,0 16,0
50 2" 2,8 7,6 19,6 3,4 7,1 16,8 4,0 8,3 19,5 3,3 8,8 22,8
2,5" 2,0 5,4 13,8 2,4 5,0 11,9 2,7 5,5 13,1 2,2 6,0 15,3
65 1,7 5,0 11,7 2,0 5,0 10,0 2,2 5,0 10,9 1,8 5,0 12,7
3" 3,8 9,9 3,6 8,5 3,8 9,1 4,1 10,6
80 3,1 7,9 2,9 6,8 3,0 7,2 3,3 8,4
100 4" 2,1 5,3 1,9 5,0 2,0 5,0 2,1 5,5

standard actuator

Single seat and change-over valve 14

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

9. Technical Data

9.7. DELTA SW4 kvs values in m/h

SW41, 42 SW41, 42 SW42

SW43, 44 SW43, 44
SWE41, 42 SWE41, 42 SWE42
SW47, 48 SW47, 48
SWE43, 44 SWE43, 44 SW44

DN
25 20 21 28 14 13
40 45 53 60 33 31
50 92 85 120 58 51
65 159 159 215 100 89
80 201 209 650 160 137
100 302 325 540 245 212
Inch
1" 16 18 26 10 10
1,5" 38 45 57 30 28
2" 83 77 118 54 49
2,5" 133 133 185 87 76
3" 176 176 300 137 114
4" 292 310 530 225 210

15 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

10. Maintenance

Scan for SW4 Valve The maintenance intervals depend on the corresponding
Maintenance Video application and are to be determined by the operator himself
carrying out temporary checks.

The valve must not be cleaned with products containing abrasive

or polishing material. Especially the valve shaft must not, under
any circumstances, be cleaned with such agents. Damage of the
valve shaft can lead to leakages.

Required tools:
-- 1x wrench SW13
-- 1x wrench SW17
-- 1x wrench SW19
-- 1x wrench SW30
-- assembly tool for seat seal
(see chapter 15.)

Before start of maintenance and assembly the operator must make

sure that an explosive atmohsphere does not exist (detection/
measurement of potential concentration of hazardous substances).
Alternatively, use spark-resistant tools!

Exchange of seals is done according to Service Instructions.

Customer stock keeping of spare seals is recommended.
For valve service actions we supply complete seal kits
including seal grease (see spare parts lists).

Assembly of the valve and change of the valve design NC

or NO according to Service Instructions.

Attention! Use food-grade grease and special greases being

suited for the respective seal material, only!

Recommendation:
APV assembly grease for EPDM, FPM, HNBR and NBR
(0,75 kg/tin - ref.-No. 000 70-01-019/93; H147382)
(60 g/tube - ref.-No. 000 70-01-018/93; H147381)
or
APV assembly grease for VMQ (Silicone)
(0,6 kg/tin - ref.-No. 000 70-01-017/93; H147380)
(60 g/tube - ref.-No. 000 70-01-016/93; H147379)

! Do not use grease containing mineral oil for EPDM seals.

! Do not use Silicone-based grease for VMQ seals.

Less suited grease types can influence function and service life.

Single seat and change-over valve 16

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

10. Maintenance

Additionally required maintenance for applications in ATEX

environment

SW4 valve

Valve maintenance for Note

actuator with spring
Functional test, 1 x per year
visual inspection of valve
stroke and
control of abnormal running
noise of spring
Change interval of actuator In case of damage,
incomplete actuator movement,
considerable running noise of
spring as well as
after 250,000 cycles* as
preventive measure, however,
after 10 years at the latest

*complies with about 8 years in 1-shift-operation and 10-15 cycles per hour.

17 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

11. Service Instructions - Single seat valve

Corresponding spare parts

see Spare parts list RN ATEX 054.805.

11.1. Dismantling from line system

Before start of assembly the operator must make sure that an

explosive atmohsphere does not exist (detection/measurement of
potential concentration of hazardous substances).
Alternatively, use spark-resistant tools!

1. Shut off line pressure and drain lines if possible

Single seat valve 2. Valve design NC: Control actuator with air.

Do not touch movable parts!

Risk of injury.

Valve position indicator 3. Detach clamp and lift valve insert off the housing.

4. Shut off compressed air and remove compressed air supply.

actuator 5. Remove valve position indicator.

11.2. Dismantling of wear parts (product-wetted parts)

1. Remove housing seal.

yoke 2. Release actuator screw from the guide rod while holding up the
centering washer. Remove the centering washer.
clamp
3. P
ull the valve shaft out of the actuator.
Remove the seat seal.
housing 4. Unscrew the yoke from the actuator.

5. Detach the seat seal, shaft seal and guide bush.

shaft

Single seat and change-over valve 18

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

11. Service Instructions - Single seat valve

11.3. Installation of seals and Assembly of valve

fig. 11.3.1. 1. Insert the guide bush into the yoke.

Afterwards, insert the shaft seal and press in
the slightly greased seat seal (see fig. 11.3.1.).
See to the correct installing position.

guide bush 2. Install the yoke at the actuator.

3. Insert the seat seal into the shaft. Use the assembly tool
to install the seat seal (see chapter 15). Grease the
yoke
seat seal only slightly before its installation.
In case of manual installation, vent the seal groove with
a thin object between the seal and groove wall.

4. Install the protective tube via the thread of the guide rod.
shaft seal
Slide the shaft through the yoke and actuator. Remove the
protective tube. Place centering washer and tighten the actuator
seat seal screw on the guide rod.
Hold up the centering washer during this process.
Tightening torque 40 Nm.
housing seal
5. Slightly grease the housing seal and place it in the groove
of the yoke.

6. Fasten the valve position indicator.

11.4. Installation of valve

1. Connect compressed air supply.

2. Valve design NC : Control actuator with air.

protective tube Do not touch movable valve parts!

Risk of injury by sudden valve operation.

3. Place the valve insert carefully into the housing and

fasten the clamp.
The housing seal must not be damaged during the installation.

guide rod 4. Valve design NC: Shut off compressed air.

5. Check the basic adjustment of the valve position indication

if necessary.

shaft

seat seal

19 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

12. Service Instructions - Actuator

Corrresponding spare parts

see Spare parts list RN 01.054.86.
fig. 12.1.
seal screw
12.1. Maintenance of actuator (fig. 12.1.)

piston rod 1. Remove the air hoses from the actuator.

v-seal

o-ring 2. Unscrew the two seal screws with a spanner SW30

while holding up the actuator with a strap wrench.

12.2. Installation of seals and Assembly of Actuator

1. Install the greased o-rings and v-seals in the seal screws (fig. 12.2).
actuator
See to the correct installing direction of the v-seal.
air connection
2. Slide the seal screws over the piston rod at both sides of the
actuator and tighten them.

seal screw 3. Fasten the yoke on the actuator.

v-seal
fig. 12.2. Attention: Consider the required valve design
NC or NO during the installation of the yoke.
o-ring

NC = normally closed / air-to-raise, spring-to-lower
NO = normally open / air-to-lower, spring-to-raise

4. Fasten the air hoses.

12.3. Actuator with valve position indicator

Assembly of holders (fig. 12.3.)

fig. 12.3. 1. Install the actuator screw on the actuator.

2. Provide the housing with the o-ring.
3. Fasten the housing by means of the 4 hex. screws M8
housing screw on the actuator.
proximity switch holder 4. Release the screws at the proximity switch holder and insert
the corresponding proximity switches. Then fasten the screws.
5. Place the actuator in one limit position.
6. Place the corresponding proximity switch in the corresponding
position. Release the positioning screw and move the holder until
the corresponding signal is indicated. Then continue the movement
by 2 to 3 mm to secure indication.
Fasten the positioning screw.
positioning screw
7. Place the actuator in the other limit position and carry out
actuator screw positioning of the second proximity switch.
centering disc
o-ring
guide rod
piston rod - actuator

hex. screw M8

Single seat and change-over valve 20

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

13. Service Instructions - Change-over valve

Corresponding spare parts

see Spare parts list RN ATEX 054.805.

13.1. Dismantling from the line system

Before start of assembly the operator must make sure that an

explosive atmohsphere does not exist (detection/measurement of
potential concentration of hazardous substances).
Alternatively, use spark-resistant tools!
Change-over valve
1. Shut off line pressure and drain lines if possible.
valve position indicator

2. Release connection between the upper housing globe and

the connected line.

3. Valve design NC: Control actuator with air.

Do not touch movable valve parts!

Risk of injury.

actuator 4. Remove the lower clamp.

5. Lift the valve insert together with the upper housing
off the lower housing.

yoke
6. Attention: Valve design NC:
Shut off compressed air and
remove compressed air supply.
clamp
7. Remove the valve position indicator.

13.2. Dismantling of product-wetted parts

housing 1. Attention: Valve design NO:
Control valve with compressed air.
clamp
2. Unscrew the actuator screw while holding up the
centering washer. Remove the centering washer.

shaft - Attention: Valve design NO:

Shut off valve with compressed air.

housing
3. Take the shaft out of the actuator and remove the seat seals.

4. Detach the upper clamp and upper housing.

Remove the two housing seals.

5. Unscrew the yoke from the actuator.

6. Take off seat seals, shaft seal and guide bush.

Service of actuator, see paragraph 12.1.

21 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

13. Service Instructions - Change-over valve

13.3. Installation of seals and Assembly of valve

1. Insert the guide bush into the yoke. Then place the shaft seal
fig. 13.3.1. and press in the slightly greased seat seal. (see fig. 13.3.1.).
See to the correct installing position.

2. Install the yoke at the actuator.

guide bush 3. Insert the seat seal in the shaft. Use the APV assembly tool to
install the seat seal, see chapter 14. Grease the seat seal only
slightly before its installation. In case of manual installation, vent
yoke the seal groove with a thin object between seal and groove wall.

4. Slightly grease the housing seals and install them in the grooves
of the yoke and of the upper housing.
Fasten the upper housing at the yoke by means of the clamp.

shaft seal
Attention: Valve design NO:
Control the valve with air.
seat seal
5. Slide the protective tube over the thread of the guide rod.
Slide the shaft through the upper housing, yoke and actuator.
housing seal Remove the protective tube. Place the centering washer and
tighten the actuator screw on the guide rod. Hold up the centering
washer during this process.
Tightening torque 40 Nm.

6. Atention: Valve design NO:

Shut off compressed air.

7. Fasten the valve position indicator.

13.4. Installation of valve

protective tube 1. Connect compressed air supply.

2. Valve design NC: Control actuator with air.

Do not touch movable valve parts!

Risk of injury by sudden valve operation!
guide rod
3. Place the valve insert carefully into the lower housing and
fasten the lower clamp.
The housing seals must not be damaged during the installation.
shaft
4. Valve design NC: Shut off compressed air.

5. Check the basic adjustment of the valve position indicator

if necessary.

seat seal

Single seat and change-over valve 22

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

14. Assembly Tool

The assembly tool consists of:

nut - nut
- thrust ring
- ring with venting nose
- housing
- threaded bolt

thrust ring Installation of seat seal in the valve shaft

1. Insert the valve shaft into the housing in such a way that
the seal groove is in the housing.
ring
2. Clamp the shaft into the housing by means of the threaded bolt.

seat seal 3. Slightly grease the seat seal with APV assembly grease.
Then install the seal on the ring with the venting nose until it stops.

4. Introduce the ring with the installed seat seal into the housing and
press it down until it stops sensibly.

housing 5. Insert the thrust ring into the housing. Screw on the nut and tighten
it with a hook spanner until it stops.

6. Release the nut. Take ring and thrust ring off the housing.
valve shaft
7. Take housing out of the vice, take off the threaded bolt.
Detach the valve shaft from the housing.

Check the even fit of the seat seal.

threaded bolt
To simplify the installation of the seat seal, the following
assembly tools are available:

14.1. Assembly tool for seat seal

DN Inch Reference No. ID No.
25 1" 000 51-13-110/17 H179465
40 1,5" 000 51-13-111/17 H179466
50 2" 000 51-13-112/17 H179467
2,5" 000 51-13-120/17 H179468
65 000 51-13-113/17 H179469
3" 000 51-13-121/17 H179470
80 000 51-13-114/17 H179471
100 4" 000 51-13-115/17 H179472

23 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

15. Reconstruction of Actuator

With SW4 valves, the size of the actuator can be changed.

Observe the respective line pressure, see table 10.6,

to increase or decrease the actuator sizes
( 74 mm, 110 mm, 165 mm).

15.1. Reconstruction of actuator

Disassembly
Disassembly is carried out as described in chapter 11.
for single seat valves and in chapter 13. for change-over valves.

To change the actuator size, the respective guide rod (4)

must be replaced.

Attention!
Clamp the valve disc in a vice.
The valve disc must not be damaged (use protective cheeks or
cleaning rags). Even inferior damage at the shaft rod can lead to
leakages.

Turn the guide rod out of the shaft by means of the centering
washer and a wrench SW17.

15.2. Assembly of actuator

1. Turn the respective guide rod into the shaft to the actuator.
Tightening torque 40 Nm

2. Further assembly is undertaken in reverse order.

Single seat and change-over valve 24

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

16. Trouble Shooting

Failure Remedy

Valve closed and pressure in upper housing

Replace seat seals.

Valve is untight. Check line pressure:
Permissible line pressure see chapter 9.

Leakage in the area of the clamp Replace housing seals.

Leakage at upper shaft in the yoke area Replace shaft seal, seat seal and guide bush.

Actuator

Air escapes at the actuator rod. Replace complete seal screw for actuator.

Actuator does not work (air escapces permanently from

Replace complete actuator.
the venting plug).

Valve position indication

No feedback. Carry out fine adjustment.

25 Single seat and change-over valve

DELTA SW4-ATEX
Instruction manual: UK - rev.0
APV UK
APV_SW4 ATEX_UK-0_012017.indd

17. Spare Parts Lists

The reference numbers of the spare parts for the different

valve designs and sizes are included in the attached
spare parts drawings with corresponding lists.

Please indicate the following data

to place an order for spare parts:

-- umber of required parts

n
-- reference number
-- designation

Single seat and change-over valve 26

DELTA SW4-ATEX
Instruction manual: UK - rev.0
 Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 1 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805

RN01.054.86
 Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 2 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
 Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 3 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
 Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 4 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN25 1" DN40 1,5" DN50 2"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
VSM Gehuse-SW4 15-33-932/93
1 1 VESTAMID
Proximity switch holder housing SW4 H173931
Schaltnocke 08-52-290/97 08-52-291/97
2 1 1.4523
Opereating cam H173086 H173087
Zentrierscheibe 15-28-940/12
3 1 1.4301
Centering nut H170196
Skt. Schraube 65-01-081/15
4 4 A2-70
Hex. Screw H78772
O-Ring 58-06-297/83
5 1 NBR
O-ring H173930
Steuerkopf 15-32-050/17 -----
6 1 74
Actuator H171378 -----
Steuerkopf ----- 15-32-051/17
1 110
Actuator ----- H171379
Laterne 15-40-960/47 15-40-961/47 15-40-962/47
7 1 1.4404
Yoke H171382 H171383 H171384
Skt. Schraube 65-01-081/15
8 4 A2-70
Hex. Screw H78772
Zugstange 15-23-850/12 15-23-851/12
9 1 1.4305
Guide rod H171061 H171062
Fhrungsbuchse PTFE + 08-01-178/23
10 1
Bushing 25% Kohle H207154
Schaftdichtung 58-33-150/26
11 1 Turcon MF6
Shaft seal H323082
Tellerdichtung 58-33-293/13
12 1 VQM
Seat seal H77440
Tellerdichtung 58-33-293/33
1 HNBR
Seat seal H170176
Tellerdichtung 58-33-293/73
1 FPM
Seat seal H77441
Tellerdichtung 58-33-293/93
1 EPDM
Seat seal H77442
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 5 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN25 1" DN40 1,5" DN50 2"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Gehusedichtung 58-33-267/13 58-33-292/13 58-33-124/13
13 1-3 VMQ
Housing seal H136430 ----- -----
Gehusedichtung 58-33-267/33 58-33-292/33 58-33-124/33
1-3 HNBR
Housing seal H172124 H170017 H170654
Gehusedichtung 58-33-267/73 58-33-292/73 58-33-124/73
1-3 FPM
Housing seal H136431 H77438 H170666
Gehusedichtung 58-33-267/93 58-33-292/93 58-33-124/93
1-3 EPDM
Housing seal H136432 H77439 H170665
Gelenkklemme 42-40-287/12 42-40-387/12 42-40-437/12
14 1-3 1.4301
Clamp H126263 H126264 H126265
Schaft SW41, 42, 15-25-278/42 15-25-303/42 15-25-378/42 15-25-403/42 15-25-428/42 15-25-453/42
15 1 1.4404
Valve shaft SWE41 ,42, 43, 44 H170329 H170335 H170330 H170336 H170331 H170337
Schaft SW43, 44, 45, 46 15-25-279/42 15-25-304/42 15-25-379/42 15-25-404/42 15-25-429/42 15-25-454/42
16 1 1.4404
Valve shaft SWE45 ,46, 47, 48 H170566 H170572 H170567 H170573 H170568 H170574
Tellerdichtung 58-33-293/13 58-33-393/13 58-33-443/13
17 1-2 VMQ
Seat seal H77440 H77465 H77489
Tellerdichtung 58-33-293/33 58-33-393/33 58-33-443/33
1-2 HNBR
Seat seal H170176 H166676 H166085
Tellerdichtung 58-33-293/73 58-33-393/73 58-33-443/73
1-2 FPM
Seat seal H77441 H77466 H77490
Tellerdichtung 58-33-293/93 58-33-393/93 58-33-443/93
1-2 EPDM
Seat seal H77442 H77467 H77491
Gehuse 15-60-290/47 15-60-315/47 15-60-390/47 15-60-415/47 15-60-440/47 15-60-465/47
18 1 SW41 1.4404
Housing H168561 H168673 H171391 H171404 H168596 H168747
Gehuse 15-61-290/47 15-61-315/47 15-61-390/47 15-61-415/47 15-61-440/47 15-61-465/47
19 1 SW42 1.4404
Housing H172428 H172434 H172429 H172435 H172430 H172436
Gehuse 15-66-280/47 15-66-305/47 15-66-380/47 15-66-405/47 15-66-430/47 15-66-455/47
20 1 SWE43 1.4404
Housing H169949 H172804 H169950 H172805 H169951 H172806
Gehuse 15-67-280/47 15-67-305/47 15-67-380/47 15-67-405/47 15-67-430/47 15-67-455/47
21 1 SWE44 1.4404
Housing H172645 H172810 H172646 H172811 H172647 H172812
Gehuse 15-62-001/47 15-62-010/47 15-62-002/47 15-62-011/47 15-62-003/47 15-62-012/47
22 1 SW4, SWE4 1.4404
Housing H168564 H168678 H171395 H171400 H168601 H168753
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 6 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN25 1" DN40 1,5" DN50 2"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Gehuse 15-63-001/47 15-63-010/47 15-63-002/47 15-63-011/47 15-63-003/47 15-63-012/47
23 1 SW4, SWE4 1.4404
Housing H172466 H172476 H172467 H172477 H172468 H172478
Gehuse 15-60-100/47 15-60-110/47 15-60-101/47 15-60-111/47 15-60-102/47 15-60-112/47
24 1 SW4, SWE4 1.4404
Housing H172763 H172711 H172765 H172712 H172687 H172713
Gehuse 15-65-281/47 15-65-306/47 15-65-381/47 15-65-406/47 15-65-431/47 15-65-456/47
25 1 SW4, SWE4 1.4404
Housing H311363 H311367 H311364 H202852 H311365 H311368

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SW 41, 42, 58-34-700/00 58-34-701/00 58-34-702/00
1 FPM
Seal kit SWE 43, 44 H310446 H310448 H203385
Dichtungssatz SW 41, 42, 58-34-700/01 58-34-701/01 58-34-702/01
1 EPDM
Seal kit SWE 43, 44 H175805 H175806 H175807
Dichtungssatz SW 41, 42, 58-34-700/02 58-34-701/02 58-34-702/02
1 VMQ
Seal kit SWE 43, 44 H310447 H310449 H201991
Dichtungssatz SW 41, 42, 58-34-700/06 58-34-701/06 58-34-702/06
1 HNBR
Seal kit SWE 43, 44 H175811 H175812 H175813

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz 58-34-715/00 58-34-716/00 58-34-717/00
1 SWE 41, 42, FPM
Seal kit H310455 H310457 H310459
Dichtungssatz 58-34-715/01 58-34-716/01 58-34-717/01
1 SWE 41, 42, EPDM
Seal kit H175821 H175822 H175824
Dichtungssatz 58-34-715/02 58-34-716/02 58-34-717/02
1 SWE 41, 42, VMQ
Seal kit H310456 H310458 H205952
Dichtungssatz 58-34-715/06 58-34-716/06 58-34-717/06
1 SWE 41, 42, HNBR
Seal kit H175828 H175829 H175830
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 7 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN25 1" DN40 1,5" DN50 2"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SW 43, 44, 58-34-730/00 58-34-731/00 58-34-732/00
1 FPM
Seal kit SW 47, 48 H205969 H208217 H205908
Dichtungssatz SW 43, 44, 58-34-730/01 58-34-731/01 58-34-732/01
1 EPDM
Seal kit SW 47, 48 H175838 H175839 H175840
Dichtungssatz SW 43, 44, 58-34-730/02 58-34-731/02 58-34-732/02
1 VMQ
Seal kit SW 47, 48 H201995 H310468 H177396
Dichtungssatz SW 43, 44, 58-34-730/06 58-34-731/06 58-34-732/06
1 HNBR
Seal kit SW 47, 48 H175844 H175845 H175846

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SWE 45, 46, 58-34-744/00 58-34-745/00 58-34-746/00
1 FPM
Seal kit SWE 47, 48 H325421 H325405 H325412
Dichtungssatz SWE 45, 46, 58-34-744/01 58-34-745/01 58-34-746/01
1 EPDM
Seal kit SWE 47, 48 H203753 H203754 H203755
Dichtungssatz SWE 45, 46, 58-34-744/02 58-34-745/02 58-34-746/02
1 VMQ
Seal kit SWE 47, 48 ----- ----- -----
Dichtungssatz SWE 45, 46, 58-34-744/06 58-34-745/06 58-34-746/06
1 HNBR
Seal kit SWE 47, 48 H325420 H325406 H325411
 Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 8 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN65 2,5" DN80 3" DN100 4"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
VSM Gehuse-SW4 15-33-932/93
1 1 VESTAMID
Proximity switch holder housing SW4 H173931
Schaltnocke 08-52-291/97
2 1 1.4523
Opereating cam H173087
Zentrierscheibe 15-28-940/12
3 1 1.4301
Centering nut H170196
Skt. Schraube 65-01-081/15
4 4 A2-70
Hex. Screw H78772
O-Ring 58-06-297/83
5 1 NBR
O-ring H173930
Steuerkopf 15-32-051/17 -----
6 1 110
Actuator H171379 -----
Steuerkopf ----- 15-32-052/17
1 165
Actuator ----- H171380
Laterne 15-40-963/47 15-40-964/47 15-40-966/47 15-40-965/47 15-40-967/47
7 1 1.4404
Yoke H171385 H171388 H171386 H171389 H171387
Skt. Schraube 65-01-081/15 65-01-083/15
8 4 A2-70
Hex. Screw H78772 H78776
Zugstange 15-23-851/12 15-23-852/12
9 1 1.4305
Guide rod H171062 H171063
Fhrungsbuchse PTFE + 08-01-178/23
10 1
Bushing 25% Kohle H207154
Schaftdichtung 58-33-150/26
11 1 Turcon MF6
Shaft seal H323082
Tellerdichtung 58-33-293/13
12 1 VQM
Seat seal H77440
Tellerdichtung 58-33-293/33
1 HNBR
Seat seal H170176
Tellerdichtung 58-33-293/73
1 FPM
Seat seal H77441
Tellerdichtung 58-33-293/93
1 EPDM
Seat seal H77442
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 9 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN65 2,5" DN80 3" DN100 4"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Gehusedichtung 58-33-442/13 58-33-125/13 58-33-492/13 58-33-126/13 58-33-127/13
13 1-3 VMQ
Housing seal ----- ----- ----- ----- -----
Gehusedichtung 58-33-442/33 58-33-125/33 58-33-492/33 58-33-126/33 58-33-127/33
1-3 HNBR
Housing seal H168714 H170655 H168759 H170656 H170657
Gehusedichtung 58-33-442/73 58-33-125/73 58-33-492/73 58-33-126/73 58-33-127/73
1-3 FPM
Housing seal H77487 H170668 H77511 H170670 H170672
Gehusedichtung 58-33-442/93 58-33-125/93 58-33-492/93 58-33-126/93 58-33-127/93
1-3 EPDM
Housing seal H77488 H170667 H77512 H170669 H170671
Gelenkklemme 42-40-487/12 42-40-537/12 42-40-637/12
14 1-3 1.4301
Clamp H126266 H126267 H126268
Schaft SW41, 42, 15-25-478/42 15-25-503/42 15-25-528/42 15-25-553/42 15-25-628/42 15-25-653/42
15 1 1.4404
Valve shaft SWE41 ,42, 43, 44 H170332 H170338 H170333 H170339 H170334 H170340
Schaft SW43, 44, 45, 46 15-25-479/42 15-25-504/42 15-25-529/42 15-25-554/42 15-25-629/42 15-25-654/42
16 1 1.4404
Valve shaft SWE45 ,46, 47, 48 H170569 H170575 H170570 H170576 H170571 H170577
Tellerdichtung 58-33-493/13 58-33-109/13 58-33-543/13 58-33-568/13 58-33-643/13
17 1-2 VMQ
Seat seal H77513 H170664 H77544 H77559 H77584
Tellerdichtung 58-33-493/33 58-33-109/33 58-33-543/33 58-33-568/33 58-33-643/33
1-2 HNBR
Seat seal H166678 H170658 H1666681 H166679 H1666682
Tellerdichtung 58-33-493/73 58-33-109/73 58-33-543/73 58-33-568/73 58-33-643/73
1-2 FPM
Seat seal H77514 H170663 H77545 H77560 H77785
Tellerdichtung 58-33-493/93 58-33-109/93 58-33-543/93 58-33-568/93 58-33-643/93
1-2 EPDM
Seat seal H77515 H170662 H77546 H77561 H77586
Gehuse 15-60-490/47 15-60-515/47 15-60-540/47 15-60-565/47 15-60-640/47 15-60-665/47
18 1 SW41 1.4404
Housing H168644 H168762 H168630 H168781 H161864 H168804
Gehuse 15-61-490/47 15-61-515/47 15-61-540/47 15-61-565/47 15-61-640/47 15-61-665/47
19 1 SW42 1.4404
Housing H172431 H172437 H172432 H172438 H172433 H172439
Gehuse 15-66-480/47 15-66-505/47 15-66-530/47 15-66-555/47 15-66-630/47 15-66-655/47
20 1 SWE43 1.4404
Housing H169952 H172807 H169953 H172808 H169954 H172809
Gehuse 15-67-480/47 15-67-505/47 15-67-530/47 15-67-555/47 15-67-630/47 15-67-655/47
21 1 SWE44 1.4404
Housing H172648 H172813 H173728 H172814 H173727 H172815
Gehuse 15-62-004/47 15-62-013/47 15-62-005/47 15-62-014/47 15-62-006/47 15-62-015/47
22 1 SW4, SWE4 1.4404
Housing H168649 H168767 H168638 H168787 H168660 H168809
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 10 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN65 2,5" DN80 3" DN100 4"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Gehuse 15-63-004/47 15-63-013/47 15-63-005/47 15-63-014/47 15-63-006/47 15-63-015/47
23 1 SW4, SWE4 1.4404
Housing H172469 H172479 H172470 H172480 H172471 H172481
Gehuse 15-60-103/47 15-60-113/47 15-60-104/47 15-60-114/47 15-60-105/47 15-60-115/47
24 1 SW4, SWE4 1.4404
Housing H172688 H172714 H172689 H172715 H172690 H172716
Gehuse 15-65-481/47 15-65-506/47 15-65-531/47 15-65-556/47 15-65-631/47 15-65-656/47
25 1 SW4, SWE4 1.4404
Housing H201534 H207429 H202935 H311369 H311366 H311370

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SW 41, 42, 58-34-703/00 58-34-710/00 58-34-704/00 58-34-711/00 58-34-705/00
1 FPM
Seal kit SWE 43, 44 H310450 H310451 H203384 H310453 H204908
Dichtungssatz SW 41, 42, 58-34-703/01 58-34-710/01 58-34-704/01 58-34-711/01 58-34-705/01
1 EPDM
Seal kit SWE 43, 44 H175808 H175817 H175809 H175818 H175810
Dichtungssatz SW 41, 42, 58-34-703/02 58-34-710/02 58-34-704/02 58-34-711/02 58-34-705/02
1 VMQ
Seal kit SWE 43, 44 H209920 H201992 H310452 H201994 H310454
Dichtungssatz SW 41, 42, 58-34-703/06 58-34-710/06 58-34-704/06 58-34-711/06 58-34-705/06
1 HNBR
Seal kit SWE 43, 44 H175814 H175819 H175815 H175820 H175816

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz 58-34-718/00 58-34-725/00 58-34-719/00 58-34-726/00 58-34-720/00
1 SWE 41, 42, FPM
Seal kit H310461 H310460 H310464 H310462 H310466
Dichtungssatz 58-34-718/01 58-34-725/01 58-34-719/01 58-34-726/01 58-34-720/01
1 SWE 41, 42, EPDM
Seal kit H175825 H175834 H175826 H175835 H175827
Dichtungssatz 58-34-718/02 58-34-725/02 58-34-719/02 58-34-726/02 58-34-720/02
1 SWE 41, 42, VMQ
Seal kit H204026 H205953 H310465 H310463 H310467
Dichtungssatz 58-34-718/06 58-34-725/06 58-34-719/06 58-34-726/06 58-34-720/06
1 SWE 41, 42, HNBR
Seal kit H175831 H175836 H175832 H175837 H175833
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 09/12

Name: RAP
Geprft: SPX Flow Technology Rosista GmbH
Ventil SW4, SWE4 mit VSM, DN 25 - 100 ; 1 "- 4" - Ex II -/2G IIB TX D-59425 Unna Germany
Datum: Blatt 11 von 11
Valve SW4, SWE4 with VSM, DN 25 - 100; 1" - 4" - Ex II -/2G IIB TX Name:
Geprft:
RN ATEX 054.805
pos. Beschreibung Material DN65 2,5" DN80 3" DN100 4"
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SW 43, 44, 58-34-733/00 58-34-740/00 58-34-734/00 58-34-741/00 58-34-735/00
1 FPM
Seal kit SW 47, 48 H203386 H205606 H203383 H310469 H207422
Dichtungssatz SW 43, 44, 58-34-733/01 58-34-740/01 58-34-734/01 58-34-741/01 58-34-735/01
1 EPDM
Seal kit SW 47, 48 H175841 H175850 H175842 H175851 H175843
Dichtungssatz SW 43, 44, 58-34-733/02 58-34-740/02 58-34-734/02 58-34-741/02 58-34-735/02
1 VMQ
Seal kit SW 47, 48 H177395 H201996 H310471 H310471 H310472
Dichtungssatz SW 43, 44, 58-34-733/06 58-34-740/06 58-34-734/06 58-34-741/06 58-34-735/06
1 HNBR
Seal kit SW 47, 48 H175847 H175852 H175848 H175853 H175849

Pos. 12,13 und 17 nur im kompletten Dichtungssatz erhltlich Wenn Tellerdichtung (Pos. 17) in VMQ - dann Gehusedichtung (Pos.13) in HNBR
Pos. 12,13 und 17 available as complete seal kit only If seat seal (pos.17) in VMQ - than housing seal (pos. 13) in HNBR
Dichtungssatz SWE 45, 46, 58-34-747/00 58-34-790/00 58-34-748/00 58-34-791/00 58-34-749/00
1 FPM
Seal kit SWE 47, 48 H325424 H325410 H327506 H302407 H327507
Dichtungssatz SWE 45, 46, 58-34-747/01 58-34-790/01 58-34-748/01 58-34-791/01 58-34-749/01
1 EPDM
Seal kit SWE 47, 48 H203756 H203760 H203757 H203761 H203758
Dichtungssatz SWE 45, 46, 58-34-747/02 58-34-790/02 58-34-748/02 58-34-791/02 58-34-749/02
1 VMQ
Seal kit SWE 47, 48 ----- ----- ----- ----- -----
Dichtungssatz SWE 45, 46, 58-34-747/06 58-34-790/06 58-34-748/06 58-34-791/06 58-34-749/06
1 HNBR
Seal kit SWE 47, 48 H325423 H325409 H321851 H325407 H325204
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Versto verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch fr Patenterteilung und Gebrauchsmustereintragung,
vorbehalten.SPX Flow Technology Rosista GmbH.
.

Ersatzteilliste: spare parts list Datum: 11/08 12/09 27.01.15

Name: Peters Peters Trytko
Geprft: SPX Flow Technology Rosista GmbH
Steuerkopf SW4 D-59425 Unna Germany
Datum: Blatt 1 von 1
Actuator SW4 Name:
Geprft:
RN 01.054.86
pos. Beschreibung 74 110 165
WS-Nr. WS-Nr. WS-Nr.
item description

Menge
quantity
ref.-no. ref.-no. ref.-no.
Steuerkopf kpl. Feder/Luft - matt glnzend 15-32-050/17 15-32-051/17 15-32-052/17
1 1
Actuator cpl. Spring/air satin finish H171378 H171379 H171380
Steuerkopf kpl. Feder/Luft - 3A-blank 3A0 15-32-059/13 3A0 15-32-060/13 3A0 15-32-061/13
1
Actuator cpl. Spring/air 3A bright H208693 H173538 H173524
Steuerkopf kpl. Luft/Luft - matt glnzend 15-32-085/17 15-32-086/17 15-32-087/17
1
Actuator cpl. air/air satin finish H209592 H209203 H208733
Steuerkopf kpl. Luft/Luft - 3A-blank 3A0 15-32-057/13 3A0 15-32-065/13 3A0 15-32-066/13
1
Actuator cpl. air/air 3A bright H208690 H208772 H208773
Schraube Dichtung 15-28-840/93
2 2
Seal screw H170200
V-Dichtung 58-32-010/83
3 2
V-seal H171060
O-Ring 58-06-124/83
4 2
O-ring H171059
 APV DELTA SW4
DN25-100, 1-4
S I N G L E S E AT A N D C H A N G E - O V E R VA LV E

F O R S P E C I F I C AT E X - A P P L I C AT I O N S

S P X F L O W SPX FLOW

Design Center Production

Gottlieb-Daimler-Strae 13 Stefana Rolbieskiego 2
D-59439 Holzwickede, Germany PL- Bydgoszcz 85-862, Poland
P: (+49) (0) 2301-9186-0 P: (+48) 52 566 76 00
F: (+49) (0) 2301-9186-300 F: (+48) 52 525 99 09

SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.
Scan for SW4 Valve
Maintenance Video
Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and
should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region.
For more information visit www.spxflow.com.

ISSUED 01/2017 - Translation of Original Manual

COPYRIGHT 2017 SPX FLOW, Inc.