ASYNCHRONOUS VARIABLE FREQUENCY

PERMANENT MAGNET VARIABLE FREQUENCY

AIR COMPRESSOR CONTROLLER
MODLE: MAM-880C

USER

MANUAL

Shenzhen Plot Electronic Co., Ltd

Address4-5F,5 Bldg, Highstar Industry Park, Gangtou Community,
Bantian, Longgang District, Shenzhen CityChina
Telephone+86 075583173599 / 83172822 Postal code518034
Fax+86 075583172966 E-mailplt@pltsz.com
Web sitewww.pltsz.com
 VOTE OF THANKS
Thank you for your trustworthy and select of PLOT air compressor controller !

Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air

compressor controller. We are devoted to win customer trust through our high

quality products and service.

We try our best to ensure the completeness and correctness of the manual, but

PLOT Company shall reserve the rights for continuous research and improvement on

its products and assume no obligation for the modification and improvement on the

previously delivered products. The design of products is subject to the change

without notice.

Please feel free to contact our after-sale service center if you encounter any

problem with our product.

You are always welcome to make suggestions and advices!

-2-
 NOTICE

Please read all the operation manual before operating the set and keep this manual for further
reference.

Installation of MAM8** compressor controller can be performed only by professional technicians.

Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference.

Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.

RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.

Port connection shall be inspected carefully before power on.

Correct ground connection (the third ground)can help increase product capacity of resisting signal
interference.

Set rated current of motor: the max current of motor/1.2.

Features
Chinese / English display.
Asynchronous variable frequency /Permanent magnet variable frequency control .
Slow stop/Free stop converter control.
One relay output function set.
Two digital input function set.
Two options in block mode, VF-VF block, VF-PF block control(VF: variable frequency; PF: power
frequency)
Two RS-485 ports, one for inverter and the other for block control or external communication
Integrate PID calculation and control , realize constant pressure supply based on air pressure and
inverter operation frequency

-3-
 Contents
1Basic Operation ...............................................................................................................................................- 5 -
1Button explanation...................................................................................................................................- 5 -
3Status Display and Operations .................................................................................................................- 6 -
4Operating Parameter and Menu ...............................................................................................................- 6 -
5Customer Parameter View and Modification:..........................................................................................- 7 -
6Customer Parameter Sheet and Function.................................................................................................- 8 -
7Factory Parameter View and Modification ............................................................................................- 11 -
8Parameter Modification .........................................................................................................................- 13 -
9Operating Authorization and Password .................................................................................................- 15 -
2 Controller Function and Technical Parameter .............................................................................................- 15 -
3 Model and Specification ..............................................................................................................................- 16 -
4Installation .....................................................................................................................................................- 16 -
1Mechanical Installation..........................................................................................................................- 16 -
2Electrical Wiring Installation .................................................................................................................- 18 -
5 Control Process............................................................................................................................................- 19 -
1Single Machine ......................................................................................................................................- 19 -
2Net Work................................................................................................................................................- 20 -
3Fan Operation ........................................................................................................................................- 20 -
6 Alarm Function............................................................................................................................................- 20 -
1Air Filter Alarm .....................................................................................................................................- 20 -
2Oil Filter Alarm .....................................................................................................................................- 20 -
3O/A separator Alarm..............................................................................................................................- 20 -
4Lubricating Oil Alarm............................................................................................................................- 20 -
5Grease Alarm .........................................................................................................................................- 21 -
6Belt Alarm..............................................................................................................................................- 21 -
7High Discharge Air Temperature Alarm ................................................................................................- 21 -
7 Controller Protection ...................................................................................................................................- 21 -
1Fan Protection........................................................................................................................................- 21 -
2Protection of High Discharge Air Temperature .....................................................................................- 21 -
3Low Temperature Protection..................................................................................................................- 21 -
4Protection of Air Compressor Non-reversing ........................................................................................- 21 -
5Open phase protection ...........................................................................................................................- 21 -
6Protection of High Pressure ...................................................................................................................- 21 -
7Protection of Sensor Failure ..................................................................................................................- 21 -
8 Troubleshooting ...........................................................................................................................................- 22 -
1This Fault Review..................................................................................................................................- 22 -
2Common Failures and Causes................................................................................................................- 22 -
9Block mode control and net work..................................................................................................................- 22 -
1.Block mode control...................................................................................................................................- 22 -
2.Net Work...................................................................................................................................................- 24 -
10Device Explanation......................................................................................................................................- 24 -
11Electronical Diagram .................................................................................................................................- 25 -

-4-
1Basic Operation

1Button explanation

Figure 1.1.1
Start Button:
When compressor is at stop status,press this button to start the compressor.
When compressor is set as master ( No.1 ) in block mode ,press this button to start
the compressor and activate block mode function at the same time.
Stop Button
When the compressor is at running status, press this button to stop the compressor;
When compressor is set as master (No.1 ) in block mode ,press this button to stop
compressor and block mode function as well;
When compressor is at stop status,long press this button to display software edition.
Set Button /Loading / unloading Button:
When the compressor is at running status ,press this button to load,unload ;
When the compressor is at setting mode, press this button after modification to
confirm and save the modified data.
Move down button / Decreasing button:
When viewing the menu, press this button to move downward the cursor.
When modifying data,press this button to decrease the data at current position.
Move up button/Increasing button:
when viewing the menu,press this button to move upward the cursor ;
When modifying data,press this button to increase the data at current position .
Shift button /Enter button:
-5-
 When modifying data,press this button to move to the next data bit;
When select menu,press this button to switch to submenu.If no submenu
available,the controller will shift to data setting mode.
Return button / Reset button:
When modifying data,press this button to exist data setting mode;
When viewing the menu,press this button to return to previous-menu;
When the controller is at failure stop status, long press this button to reset.

2Indicator Instructions
Power: Indicator is on when controller is powered on.
Run: Indicator is on when motor is running.
Alarm: Indicator is on when controller is alarming;
Indicator is on when compressor is failure stop
Indicator is off after error is cleared and reset.

3Status Display and Operations

The display screen will show as below after powered on:

WELCOME USING
SCREW
COMPRESSOR After powered on, show this menu

After 5 seconds, the menu will switch as below:

AIR T80 0.0Hz

AIR P0.53MPA 0RPM Main menu
NORMAL STOP
381.2V 36.9KW

Press to enter into Selection Menu:

RUN PARA.
CUSTOMER PARA. Level 1 menu
FACTORY PARA.

4Operating Parameter and Menu

Press to move the cursor to RUN PARAMETER, then press to switch to
secondary menu:

FANVF PARA
TOTAL RUN TIME
THIS RUN TIME -6-

MAINTENANCE PARA.
 HISTORY FAULT
PRO. DATESERIAL.
THIS FAULT
ABOUT

Move the cursor to the corresponding menu item, press to check the specific
parameter.Such as viewing item TOTAL RUN TIME, move the cursor to item TOTAL
RUN TIME, press to switch to item TOTAL RUN TIME .

TOTAL RUN TIME

622 H 05 M 12 S
LOADING TIME
615 H 08 M 10 S

Press to return to the previous menu or the main menu.If no operation at the
current menu for 120 seconds , controller will automatically return to the main menu and
turn off the backlight simultaneously.

5Customer Parameter View and Modification:

In first menu, press and to move the cursor to item CUSTOMER PARA.,
press to switch to the following menu:

SET PTVF
SET TIME
OPERATION MODE
BLOCKING MODE

CLR LIFE TIME

MAX LIFE TIME
USER CODE****
LANGUAGE SEL :EN

Move the cursor to item SET PT VF , then press to switch to the following menu:
LOAD P00.62 MPa
UNLOAD P00.78MPa
VF P0070
FAN START 0075

-7-
 FAN STOP :0070
RAT POWER022.0KW
RAT SPEED1500RPM

Move the cursor to item LOAD P,then press to switch to the following menu
which requires a user password input.

ENTER CODE
****

In this menu,the first data bit of password started blinkingpress or to

modify the the first bit of passwordPress , move the cursor to the next data
bit,modify the second data of password. In accordance with the above , modify the third
and fourth data of password in sequence.Press to confirm the input data and the
menu will switch to the following menu after verification:

LOAD P00.62 MPa *

UNLOAD P00.78MPa The upper right corner with "*
VF P00.70MPa indicate the system verification of the password
FAN START0080

In the menu above, press , the first data of LOAD P starts to blink, user can
press or to modify the present data in accordance with the above
method .Press to move to next data bit and modify the target data in sequence.
When finished, press to confirm and save the data. The controller prompt sends out
a short voice to tip the completion of parameter set.

6Customer Parameter Sheet and Function

First menu Second menu Preset Data Function

1,In AUTO LOADING status , compressor
will load if pressure is below this set data
SET PTVF LOAD P. 00.6MPa
2,In STANDBY mode, compressor will start
if the pressure is below this set data
1.Compressor will unload automatically if air
pressure is above this set data
UNLOAD P. 00.80Mpa
2.This data should be set above LOAD P ,also
should be set below ULD LIM P
Set AIR P for VF compressor to keep running
stable, when pressure is fluctuated around this
VF P 00.70MPa data, controller will adjust operation
frequency of inverter to control the pressure
close to this data
-8-
 FAN START 0080 Fan will start if AIR T is above this set data
FAN STOP 0070 Fan will stop if AIR T is below this set data
Set RATED POWER in order to calculate
RAT POWER 022.0KW
actual power
Set RATED SPEED at 50HZ in order to
RAT SPEED 2600RPM calculate the actual speed in variable
frequency
Set the fan start time, record time when fan is
activated, controller will not start overload
FAN DELAY 0010S
protection during this time to avoid impulse
starting current stopping the fan.
Unloading in this set time after enter delta
LOAD DELAY 0005S
running
When unloading continuously, compressor
EMPTY DELAY 0010S will automatically stop and enter to standby
status if over this set time
For-NORMAL-STOP-operation, compressor
SET TIME STOP DELAY 0003S will stop after it continuously unloading over
this set time
Machine can be restarted only over this set
START DELAY 0005S time at any case(after NORMAL STOP,
STANDBY or FAILURE STOP )
Restrict PID calculations in case the
VSD UP SPEED 0010 frequency increasing too fast which cause
motor speeding up too fast
Restrict PID calculations in case the
VSD DN SPEED 0010 frequency decreasing too fast which cause
motor slowing down too fast
1.When set as LOCAL ,only the button on the
controller can turn on and turn off the
machine.
ON/OFF MODE LOCAL/REMOTE 2.When set as REMOTE mode, both the
button on the controller and the remote
control button can turn on and off the
machine;
1.When set as the MANU: only when the
pressure is above UNLOAD P, compressor
will unload automatically .For any other case,
the Load/Unload function can only be
LOAD MODE AUTO/MANU
executed by pressing load/unload key.
OPERATION 2.When set as AUTO ,the loading/ unloading
MODE function can be executed by the fluctuation of
AIR P automatically
1. When set as BAN, the communication
function is invalid.
2. When set as COMP, compressor can
COMP./BAN/
COM MODE communicate with computer or DCS as slave
BLOCK
according to MODBUS-RTU.
3. When set as BLOCK, compressor can
work in net
Set the communication ADD in block mode
or when communicate with monitoring
COM ADD 0016
center. This ADD is unique for every
controller in net

-9-
 1. When service as master in BLOCK. Master
controls slave, the COM ADD should be set
BLOCK STA MASTER/SLAVE to No.1
2.When service as slave in BLOCK, slave is
controlled by master
VFPF:VF compressor and PF compressor
work in block mode
BLK MODE VFPF/VFVF
VFVF:VF compressor and VF compressor
work in block mode
BLOCK BLK NUM 0000 Number of air compressors in block net
MODE When master pressure is between BLOCK
LOAD P and BLOCK UNLOAD P, master
TURN TIME 9999 Hours
determines slave work alternatively over this
set time.
In BLOCK mode, one compressor will stop
BLK MAX 00.75MPa
or unload when pressure is above this set data
In BLOCK, one compressor will start or load
BLK MIN 00.65MPa
when pressure is below this set data
In BLOCK mode, when master sends two
BLOCK DELAY 0000S commands continuously, second command
signal delays for this set data,
0000H Record oil filter total run time. If changing
OIL RESET new oil filter, the parameter should be reset
by manual operation.
0000H Record O/A separator total run time. If
O/A RESET changing new O/A separator, the parameter
should be reset by manual operation
0000H Record air filter total run time. If changing
AIR RESET new air filter, the parameter should be reset
CLR LIFE by manual operation
TIME 0000H Record lubricating oil total run time. If
LUBE RESET changing new lubricating oil, the parameter
should be reset by manual operation
0000H Record grease total run time. If changing new
GREASE RST grease, the parameter should be reset by
manual operation
0000H Record belt total run time. If changing new
BELT RESET belt, the parameter should be reset by manual
operation
0000H 1, Alarm prompts when oil filter total run
MAX LIFE
time is over the parameter set.
TIME OIL FILTER
2,Set this data to 0 to invalidate the oil
PRESET
filter alarm function
0000H 1, Alarm prompts when O/A separator total
run time is over the set data.
O-A SEPAR
2,Set this data to 0 to invalidate the O/A
separator alarm function
0000H 1, Alarm prompts when air filter total run
time is over the parameter set.
AIR FILTER
2,Set this data to 0 to invalidate the alarm
function of air filter
0000H 1, Alarm prompts when lubricate total run
time is over the parameter set.
LUBE
2Set this data to 0 to invalidate the alarm
of lube.
0000H
GREASE 1, Alarm prompts when grease total run time
is over the parameter set.
2Set this data to 0 to invalidate the - alarm
10 -
 of grease.
0000H 1, Alarm prompts when belt total run time is
over the parameter set.
BELT
2Set this data to 0 to invalidate the alarm of
belt.
**** It is allowed to modify the USER CODE after
USER CODE
authorization
LANGUAGE Chinese display when set to CN
CN/EN
SEL EN English display when set to EN

7Factory Parameter View and Modification

The view and modification of factory parameter requires a factory password, The modification step is
same as customer parameter modification. Main function is as below:

PARAMETER Initial Data Function

When the current of fan is more than 1.2
Maximum fan times and less than 4 times of the set data ,
BASIC PARA FAN CUR
overload data/1.2 the unit will shut down according to
overload feature.
Alarm prompt when actual AIR T is over the
ALARM T. 105
parameter set
Alarm and stop when actual AIR T is over
STOP T. 110
the parameter set
RUN TIME 000010Hours Modify the TOTAL RUN TIME
LOAD TIME 000009Hours Modify the LOAD TIME
The UNLOAD P in CUSTOMER PARA
MAX U.L. 0.80MPa
must be set no higher than this set data.
Alarm and stop when actual AIR P is above
STOP P. 1.00MPa
this set data
Input the password and press set button to
FAULT RESET 0000
clear all the history failures record.
The range of every data bit is 16 data:
SERIAL ********
0-9,A,B,C,D,E,F
DATE ****-**-** Production date
Select compressor power frequency to test
FREQ.SEL 60HZ/50HZ fan current .Use super password to revise
this data
ON: Select phase sequence protection
function
PHASE PRO ON/OFF OFF: Invalid phase sequence protection
function.
Use super password to revise this data
1,Alarm and stop when the compressor is in
a stop status and the TOTAL RUN TIME is
MAX TIME 0000H over this MAX TIME set.
2,Set the data to 0000, to invalid the
function.
When controller detect oil filter, O/A
separator. lubricating oil ,grease and belt
MAX ALARM 0010H running over the max time and alarm over
the data set ,compressor will reports MAX
ALARM and stop
- 11 -
 SPARE 0001 Standby
1,In stop mode, air compressor is not
allowed to start when air temperature is
lower than this set data
LOW T PRO -048
2,Two minutes after turn on, when the air
temperature is below this data, compressor
will stop and indicate LOW T
Use this code to change all CUSTOMER
PARA and part of FACTORY PARA (except
TOTAL RUN TIME,LOADING
CODE2 ****
TIME,TIME LIMIT , MAX ALARM ,
FREQ SEL,PHASE PRO, CODE2,TIME
CODE)
Use this code to change all CUSTOMER
CODE, TOTAL RUN TIME ,LOADING
TIME CODE ****
TIME ,TIME LIMIT,MAX ALARM ,FREQ
SEL,PHASE PRO
1. When set as ON,DCS can set data
through MODBUS protocol
COM SET PARA ON/OFF 2. When set as OFF,DCS cannot set data
through MODBUS protocol
3, DCS can set data only when compressor
is at stop status .
(PID TARGET PRESS set value -
INTEGRAL SCALE)< detected AIR P <
VF PARA INT SCAL 00.20 MPa (PID TARGET PRESS set value +
INTEGRAL SCALEINTEGRAL GAIN
works
When detected AIR P< PID TARGET
PRESS set value-INTEGRAL SCALEor
INT SCAL 0020 Detected AIR P>PID TARGET PRESS set
value+ INTEGRAL SCALE
Integral calculation based on this data
Track speed of PID TARGET PRESS set
value , the bigger the data, the faster the
PROP GAIN 0010
track; the smaller the data the slower the
track
Track the speed of PID TARGET PRESS set
value and STEADY STATE ERROR, the
bigger the data ,the faster the track and the
INT. GAIN 0012 smaller the STEADY-STATE ERRORS
;the smaller the data ,the slower the track
and the bigger the STEADY-STATE
ERRORS
Track the hysteresis system(such as
DIFF GAIN 0000 temperature) not use very often and
normally set as 0000
MAX FREQ 050.0Hz The max frequency in LOADING MODE
MIN FREQ 030.0Hz The min frequency in LOADING MODE
Permitted operating frequency in
U.L. FREQ 010.0Hz
UNLOAD MODE
When use compressor to adjust speed and
balance pressure and the AIR P is detected
DIFF.P 00.72MPa
higher than the set DIFF P, the DIFF F
works

- 12 -
 When use compressor to adjust speed and
balance pressure and the AIR P is detected
higher than the set DIFF P ,sent the data
(CONTROL FREQUENCY based on the
DIFF.F 005.0Hz PID OPERATION FREQUENCY- SET
FREQUENCY) to inverter to avoid AIR P
over PID TARGET PRESS too far which
may cause the compressor loading and
unloading frequently.
Set the inverter model, controller read the
VF 0
operation parameter based on user model
When STOP MODE set as FREE-S in
FACTORY PARA :compressor receive stop
command,16 terminal opens and valve is
de-energized ,13 and 14 terminals keep
closed until 1 S before STOP DELAY
SLOW-D/FREE-S
STOP MODE finish .When STOP MODE set as SLOW-D
in FACTORY PARA :compressor receive
stop command,13 and 14 terminals open
and 16 terminal opens, valve is
de-energized .The compressor will stop if
SLOW D is set to zero
PID 000.5 S
3 FUNC EMERG.
NO FUNC
REMOTE OFF
REMOTE ON
ON/OFF
REMOTE(INCHING)

PRE-A(NC),
ALARM(NO)
FAULT(NC), 3,4 terminal digital input function set
HARDWARE 4 FUNC FAULT(NO)
FUNCTION AIR FIL(NC),
SET AIR FIL (NO)
O-A SEP,(NC)
O-A SEP(NO)
OIL FIL,(NC)
OIL FIL(NO)
NO:NORMAL OPEN
NC:NORMAL
CLOSE
17 terminal can be selected as RUN
RUN
17 FUNC INDICATOR,REMOTE
/REMOTE/ALARM
INDICATOR,ALARM INDICATOR

8Parameter Modification
You can set relative data of controller in Calibrate parameter. It is not allowed to view and modify
without manufacturers authorization. User can input calibrate password in factory menu to enter the
parameter modification menu

- 13 -
 Modify this dataadjust
coefficient of fan A
COEF CURR
A: 1.000 080.2
B: 1.000 080.2
C: 1.000 080.2

Modify this dataadjust

coefficient of AIR T

COEF ZERO Modify this data

T10.980 0020 adjust AIR T zero
T20.980 0020 point
T1: 50 T2: 40
Display the present
AIR T,easy for check.

Modify this data adjust

AIR P coefficient
COEF ZERO
P10.980 0003
Modify this dataadjust AIR
P20.980 0003
P zero point
P1: 0.50

Display the present

AIR P,easy for check

COEF ZERO Adjust analog output

PWM: 1.000 0020 zero point

Adjust analog output

coefficient

1.2MUL: 0060S Set the fan alarm time for

1.3MUL: 0048S overload current. when the
1.4MUL: 0024S current is 1.2 times than the rated
1.5MUL: 0008S current ,the respond time is 60S

2.0MUL: 0005S
3.0MUL: 0001S

- 14 -
 In CALBR PARA menu, user can adjust parameter such as FAN CURRRNT & COEF,TEMP COEF& ZERO

POINT ,PRESSURE COEF& ZERO POINT,PWM COEF& ZERO POINT and FAN OVERLOAD.

9Operating Authorization and Password

Controller provides multiple passwords and access management. According to different
levels of passwords, controller provides different levels of operating authorization, details as
following:
1. USER CODE: factory set:___________
Permissions:Allows to modify all CUSTOMER PRAMETER.
2. FACTORY CODE: fixed:___________
Permissions: Allows users to modify all CUSTOMER PARA and FACTORY PARA.
3. CODE2: set in FACTORY PARA,FACTORY CODE is required for reset:___________
Permissions: Allows users to modify all USER PARA, all FACTORY PARA except TOTAL RUN
TIME,LOADING TIME,MAX LIFE TIME,MAX ALARM,FREQ,PHASE PRO,CODE2,TIME
CODE.
4. TIME CODE: set in FACTORY PARA,FACTORY CODE is required for reset:___________
Permissions: Allows users to modify all USER PARApart of FACTORY PARA such as TOTAL
-RUN TIME,LOADING TIME,MAX LIFE TIME,MAX ALARM,FREQ,PHASE PRO
5. CALIBRATE CODE: fixed::___________
-Permissions:Calibrate relative coefficient of fan current

2 Controller Function and Technical Parameter

1Digital input&output: 3 points of Digital input ;5 points of digital relay output ;
2Analog input: 1 point of Pt100 temperature input ; 1 point of 420mA pressure signal input;1 group of three
phases current inputs(CT provided1 point of 420mA analog current output
3Input voltage of phases:380V/220V
4Controller working power supply:AC16-28V50/60HZ0.3A6VA(12 VA is recommended)
5Measurement :
AIR T:-20150Accuracy:1.
Run time: 0999999 hours.
Current:0999.9A.
Pressure: 01.60MPa. Accuracy: 0.01Mpa.
6Phase-sequence protection: When compressor is at stop mode and detects wrong phase, respond time2s
(optional)
7Open phase protection:When compressor is at stop mode and detects open phase ,respond time2s
8 Motor protection : This controller has overload protection for fan. Show as below:

Iactual/Iset
1.2 1.3 1.5 1.6 2.0 3.0
Time parameter

Response timeS 60 48 24 8 5 1

- 15 -
 Table 2.1.1 curve table for protection of motor

9Temperature protection: when actual temperature detected is higher than temperature set; response time2s
When the temperature detected is lower than the LOW T PRO,the compressor is not allowed to turn
on;Two minutes after controller start and detection of low temperature,controller will report LOW T and
stop
10Contact capacity of output relay: 250V,5AContact endurance :500000 times
11Current error is less than 1.0%.
12RS485 communication function
1,Block mode control
2, Communicate with-external devices as slave through MODBUS RTU,baud rate 9600BPS,1start bit,8 data
bits,1 stop bit and even parity
13.Remote control compressor:When set as REMOTE,user can remotely control the compressor.

3 Model and Specification

1 Model Description

MAM 880CBT

With RS485 communication

Pressure converter

860C controller
Series

4Installation

1 Mechanical Installation
Current transformer installation
The CT shall be installed at a place where the current of motor cable can be measured, thus controller
can be set according to instructions on motor nameplate, the detailed dimensions is shown as below:

- 16 -
 A
B

Figure 4.1.3. Structure dimensions of CT2 (10 through hole) Figure 4.1.4. Installation dimensions of CT2

Controller installation
The controller is installed as plate. Room should be left around controller for wiring. The specific
dimension is shown as below:

Figure 4.1.3 Controller structure dimension

- 17 -
 239

139
Figure 4.1.4 Hole size

2Electrical Wiring Installation

21 20 19 10 9 14 13 12 11
uc ub ua

1 2 8 30 31 7 6 3 4 5 22 23 24 25 26 27 28 29
C B A
-+
RS-485 RS-485 RS-485 mA
OUTPUT

GND
C1

Figure 4.2.1 Terminal arrangement diagram

- 18 -
1,2 RS485 port communicate 3 Multifunction digital input 4 Multifunction digital input
with compressor or DCS terminal terminal
center in block mode
5 Inverter failure detect 6 Digital input common 7 4~20mA input terminal
terminal terminal and 4~20mA output
terminal
8 485 Communication ground 9, Terminal for the AC20V 11, Error signal
10 power source 12
13, Start /stop inverter 15 Valve for fan control 16 Loading valve control
14
17 Multifunctional output relay 18 output relay common terminal 19, Input terminal to detect the
terminal 20, phase sequence and voltage
21
22, Pressure sensor terminal 24 N/A 25, Temperature sensor terminal
23 26
27, Fan current transformer 30 Other 485 portread inverter
28, terminal data
29

Note :Electromagnetism coil shall be connected nearest with RC snubber during wiring

5 Control Process

1Single Machine
. Press for starting: (VF start)
The air compressor can not be started by pressing until 5 seconds self-test finished. The start
course of compressor is as followed: 13 and 14 terminals closed, inverter receives starting signal ,7 and
6 terminals output 420mA current to inverter to control operation frequency, motor starts running.
. Automatic operation control:
A, Controller starts PID calculation based on AIR P detected and inverter operation pressure, output
420mA current to inverter to adjust motor speed, the fluctuation of motor speed influence the
fluctuation of air supply to realize constant pressure in this closed-loop control system.
B,If AIR P is detected higher than set UNLOAD P,16 terminal opens, loading valve is de-energized,
and air compressor is unloading, and also EMPTY DELAY starts record time, If unloading time exceed
EMPTY DELAY set, compressor will enter standby mode; If compressor loading within EMPTY
DELAY set(when AIR P is below LOAD P or receives loading command),compressor will reset
EMPTY DELAY automatically.
C, In standby mode, controller start automatically if detected AIR P is below LOAD P set value
D, In unloading status, controller output unload frequency directly; In load status, frequency is
fluctuated between MAX FREQ and MIN FREQ
. Manual load/unload under automatic status
A, When AIR P is between LOAD P and UNLOAD P, press load/ unload , controller swift the
current status once .
B, When AIR P is above the UNLOAD P, controller will unload automatically, the load/unload button
is invalid
C, When AIR P is below the LOAD P, controller will load automatically, the load/unload button is
- 19 -
 invalid
. Normal stop:
A, FREE-S: After controller receiving stop command,16 terminal opens and valve is de-energized,13 and
14 terminals keep closed till 1 S before stop delay.
B, SLOW-D: After controller receiving stop command,13,14 and16 terminals open,valve is de-energized.

. Control of frequent starting

After press to stop the air compressor, air compressor can not be started immediately after
normal stop or FAIL TO STOP, and it can be started again after START DELAY.
.Remote Automatic Control (On-off Mode: Remote; Load Mode: Auto)
In this mode, compressor can be turn on or off by remote control .
.On-site Control (On-off Mode: Local, Load Mode: Manual)
A, Manual control is the same as automatic control, but device is in status of unloading after finish
starting up.
B, Loading is carried out by pressing load/unload When AIR P is higher than UNLOAD P, the
device will unload automatically.
C, No press on load/ unload, the device will unload until EMPTY STOP.
D, In load status, press load/unload to unload.

2Net Work
.Controller works as slave when COM MODE is set as COMP, and communicates with DCS through
MODBUS.
.Controller and other controller can work in block mode when COM MODE is set as BLOCK, but the
master only can service as 1# compressor.

3 Fan Operation
When AIR T is higher than FAN START, fan starts; when AIR T is lower than FAN STOP, fan stops.

6 Alarm Function

1Air Filter Alarm

The monitor displays AIR LIFE END when the running time of the air filter exhausts.

2Oil Filter Alarm

The text displays OIL LIFE END when running time of the oil filter exhausts.

3O/A separator Alarm

The text displays O/A LIFE END when running time of the O/A separator exhausts.

4Lubricating Oil Alarm

The text displays LUBE LIFE END when running time of the lubricating oil exhausts.
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 5Grease Alarm
The text displays GREASE LIFE END when running time of the grease exhausts.

6Belt Alarm
The text displays BELT LIFE END when running time of the belt exhausts.

7High Discharge Air Temperature Alarm

The text displays AIR T HIGH when controller detects the AIR T higher than PRE-A T set data in
FACTORY PARA.

7 Controller Protection

1 Fan Protection
MAM-880C air compressor controller provides overload protection for fan

2Protection of High Air Temperature

When AIR T is above the high limit of PRE-A T , the controller will alarm and stop and This fault displays
AIR T HIGH .

3Low Temperature Protection

When AIR T is below LOW T PRO in manufacturing parameter. THIS FAULT displays AIR T LOW; two
minutes after compressor turns on, the controller will alarm and stop.

4Protection of Air Compressor Non-reversing

When compressor is at stop mode and three phase sequence is not in order. THIS FAULT displays PHASE
REVERSAL, and the controller cannot start the motor. Change the position of any arbitrary two-phase
power lines and check the rotation of motor.

5Open phase protection

When compressor is at stop mode, if phase open is detected. THIS FUALT will display PHASE
REVERSAL and compressor is not allowed to start. Check the three phase power.

6Protection of High P
When the AIR P is above the MAX LIM P, the controller will ALARM AND STOP .THIS FAULT displays
HIGH P.

7Protection of Sensor Failure

When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop. THIS
FAULT displays **SENSOR FAULT.

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8 Troubleshooting

1This Fault Review

Failure stop caused by the external parts of controllers may be removed by checking THIS FAULT or
HISTORY FAULT, method is shown as below:
Press to move the cursor to RUN PARA menu, then press , the secondary menu would be
prompted out:

FANVF PARA
TOTAL RUN TIME
THIS RUN TIME
MAINTENANCE PARA

HISTORY FAULT
PROD.DATESERIAL
THIS FAULT
ABOUT
Move cursor to THIS FAULT press to switch to the following error menu:

STOP:T SENSOR FAULT

0170

User can reset the error according to the following information

2Common Failures and Causes

Failure Reason Solution
Check the vent condition and lubricant
AIR T HIGH Bad vent condition, Oil shortage etc.
amount etc.
T SENSOR
Cable off or PT100 failure Check the wiring and PT100
FAILURE
Pressure too high or the pressure Check the pressure and the pressure
AIR P HIGH
sensor failure converter
P SENSOR Cable off, Sensor failure or the cable
Check the wiring and pressure converter
FAILURE connect reversed
PHASE Reversed phase sequence or open
Check the wiring
REVERSAL phase

9Block mode control and net work

1. Block mode control
Block control explanation

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 MAM880C controller can work in block mode with MAM serials compressor (with communication
function).16 pcs compressors can work together in a net at most. Block mode can be set as VF -VF or VF-
PV .The cable connection for block mode control is as below....1,2 terminals ( RS485 terminal ) are used for
block mode.
In block mode menu, set as VF-VF ,master choose compressor to work according to the TOTAL RUN TIME,
compressor with short run time is chosen to start and compressor with long run time is chosen to stop with
priority.
In block mode menu, set as VF-PF master operation first , other compressors work according to the TOTAL
RUN TIME, compressor with short run time is chosen to start and compressor with long run time is chosen to
stop with priority.

............

A B A B A B A B A B

1
Master Slave2

Slave 3 4
Slave
Slave N

Picture 9.1.1
Compressor with internet COM ADD 0001 is master, others are slave. Any one MAM serials compressor can
be set as master or slave.
Block mode setting
1.Set as master:
In main menu, press to enter menu selection and choose CUSTOMER PARA ,press to
swift to the menu below:

SET P,VF.
SET TIME
OPERATION MODE
BLOCKING MODE

Move the cursor to OPERATION MODE press , swift to the menu below.

ON/OFF MODEREMOTE
LOAD MODE AUTO
COM MODE BLOCK
COM ADD 0001

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 Set COM MODE as BLOCK,COM ADD as 0001,return to the previous menu ,move the-cursor to
BLOCKING MODE press and swift to the menu below

BLOCK STA:MASTER
BLOCK MODEVF-PF
BLOCK NUM.0004
TURN TIME0002H

BLK MAX00.78MPa
BLK MIN00.62MPa
BLK DELAY0020s

According to user requirement, set BLOCK STA as MASTER, set TURN TIME, BLOCK NUM, BLK MIN,
BLK MAX, BLK DELAY accordingly .After set, controller needs to be powered off and restart to save setting.

2.Set as slave
When MAM880C controller serves as slave, only need set COM MODE as BLOCK, COM CODE can be set
from 2-16 according to the quantity of compressors, and mark with sequence .BLOCK STA set as SLAVE.
Start ,stop block control:
Make sure block cables connect correctly and the parameter of compressor in block mode set correct.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, thus, master will no longer send command to
compressor in net.

2. Net Work
MAM880C controller supports MODBUS RTU protocol and can serve as slave when connect with other
equipment and supports 030616 MODBUS command. Communication baud rate: 9600BPS, 1 start bit, 8 data
bits, 1 stop bits and even parity. For MODBUS register address, please see MODBUS communication manual.

10Device Explanation
In Operation Para, select itemABOUTpress the menu will swift as below:

Display software
VER00-00-00
version
PINCK000-M000
U T FCE1 234 567 8 9 A Display user code,model

check current compressor data

N:VF86BZP01

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Software name
11Schematic Diagram

START/STOP
INVERTER
LOADING
VALVE

ALARM
START

STOP
KM4
FAN
21 20 19 10 9 14 13 12 11
uc ub ua
CT2

1 2 8 30 31 7 6 3 4 5 22 23 24 25 26 27 28 29
C B A

Disc T
Inverter fault
-+

Multifunctional

Air P
Multifunctional
RS-485 RS-485 RS-485 4 20mA
GND CT2 Input
C1
Output

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