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n14 Cylinder Head Installation

The document provides instructions for installing cylinder heads and camshafts. It specifies torque specifications for tightening cylinder head capscrews in increments of 136 N*m then 298 N*m, rotating each 90 degrees. It instructs to lubricate camshaft journals and bushings and install thrust washers with oil grooves toward the camshaft gear.

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Oumarba Kamanda
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5K views3 pages

n14 Cylinder Head Installation

The document provides instructions for installing cylinder heads and camshafts. It specifies torque specifications for tightening cylinder head capscrews in increments of 136 N*m then 298 N*m, rotating each 90 degrees. It instructs to lubricate camshaft journals and bushings and install thrust washers with oil grooves toward the camshaft gear.

Uploaded by

Oumarba Kamanda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Cylinder Heads - Installation Engine Assembly (00-02)

Page 0-76 N14

The total indicator runout (T.I.R.) must not exceed the


following specifications:

Flywheel Radius (A) Maximum (T.I.R.) of


Flywheel Face
mm in mm in
203 8 0.203 0.008
254 10 0.254 0.010
305 12 0.305 0.012
356 14 0.356 0.014
406 16 0.406 0.016

If the flywheel face runout is not within specification,


remove the flywheel. Check for nicks, burrs, or foreign
material between the flywheel mounting surface and the
crankshaft flange.

Cylinder Heads - Installation


Warning: Naptha and methyl ethyl ketone are flamma-
ble materials. Use caution to prevent personal injury.
Follow the manufacturers instructions. Do not use start-
ing fluid.
Use a non-petroleum-based cleaner such as Part No.
3823717.
Clean the cylinder head and the cylinder block head
gasket contact surface.

Install new gaskets on the dowel pins in the cylinder


block.
NOTE: Make sure the side of the gasket marked TOP is
up.
Engine Assembly (00-02) Cylinder Heads - Installation
N14 Page 0-77

Install the cylinder heads over the dowel pins. If reusing


original cylinder heads, install them in their original
position.

Use clean 15W-40 oil to lubricate the cylinder head cap-


screws and both sides of the flat washers.
Allow the excess oil to drain from the threads.
Install 12 capscrews and washers in each cylinder head.

Complete the following steps to tighten the capscrews to


the specified torque values in the sequence shown:
Tighten to 136 Nm [100 ft-lb].
Tighten to 298 Nm [220 ft-lb].
Rotate 90 degrees, not less than one flat, and not
more than two flats.
Repeat the tightening sequence to install each cylinder
head.

The markings on the head of the flange head capscrews


serve as an aid during installation. After torquing the
capscrew 298 Nm [220 ft-lb], mark the cylinder head
adjacent to one of the two single marks A or B on the
capscrew head.
Camshaft - Installation Engine Assembly (00-02)
Page 0-78 N14

After all 12 capscrews on one head have been torqued to


298 Nm [220 ft-lb], they must be rotated in the tightening
direction an additional 90 degrees. Rotate the capscrew
until the mark on the cylinder head is between the next
two marks joined by an arc (more than one flat and less
than two flats).
NOTE: When using torque plus angle, the tolerance on the
90 degree angle of rotation is one to two flats (90 plus or
minus 30 ). If the capscrew is rotated beyond two flats, do
not loosen the capscrew. The clamp load is still acceptable;
however, rotating the capscrew beyond two flats causes
additional stretch and reduces the number of reuses. With
proper torquing, the capscrew can typically be reused for the
life of the engine.

Camshaft - Installation
Apply a film of LubriplateT 105 or its equivalent to both
sides of the camshaft thrust washer.
Caution: The oil grooves on the thrust washer must be
toward the camshaft gear to prevent thrust washer fail-
ure.
Install the thrust washer on the camshaft.

Install four camshaft pilots, Part No. 3375268, over the


base circle of the valve lobes between the camshaft jour-
nals.
Use a rubber band to hold the installation pilots in place.
The rubber band must straddle the valve lobes.

Apply a film of LubriplateT 105 or its equivalent to the


camshaft journals and the camshaft bushings.
Rotate the camshaft slowly as it is being installed in the
cylinder block.

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