e TRANSMISSION ety ppStt Ayana S22 Saul leeticty Company PRE-COMMISSIONING TEST PROCEDURE ‘Title: Index Number: ~ | Revision Number: \ “T-PreCom-1000-RO | Proparedy: PRE-COMMISSIONING TEST _P’-Commissioning Commitee PROCEDURES FOR SEC | = 4 TRANSMISSION [Recommended By: ss ELECTRICAL INSTALLAT) : ee Z zs Ls fcPresident ETA 7g 1.0 INTRODUCTION Proper pre-commissioning of new electrical equipment is important to prove that new equipment has been properly shipped and correctly erected and installed. This Procedure highlights the necessary steps, related to proper pre-commissioning of new electrical equipment ‘As a general practice, all equipment is tested in the factory before delivery to the site, Pre-commissioning testing at site is done to prove that 'No equipment was subjected to any damage during transportation. All equipment has been installed corredlly. All equipment is working in coordination with other equipment, as specified. Al the protection ane control schemes are working in accordance with relevant specifications and protection requirements. All equipment has been adjusted properly in accordance with approved settings. +The installation is safe for putting into service. 1.1 Purpose ‘The main purpose of this procedure is 1.1.1 To provide guidelines to the witnessing engineer or technician to organize work at site during the pre-commissioning test period 4.1.2 To provide the minimum tests to be performed on the equipment by the ‘contractor, who has to prepare his work according to this Procedure. 1.2 Procedure This Procedure is divided to two parts: the first part describes organizing the work at site before, during and efter pre-commissioning tests. The second part concerns the mechanical checks, inspections and electrical tests to be performed on the equipment before commissioning the equipment into service. PART. ORGANIZATION OF THE WORK SITE FOR PRE-COMMISSIONING PARTI, MECHANICAL TESTS, VISUAL INSPECTIONS AND ELECTRICAL TESTSeC TRANSMISSION lysed aga BS. Save Elettty Company PRE-COMMISSIONING TEST PROCEDURE Tite index Naber Revisor Naber T-PreCom-1000-RO 09 Prepared By rina su PRE-COMMISSIONING TEST | Pie-Commissioning Commitee wae PROCEDURES FOR SEC - TRANSMISSION Recommended By: Page Nanber ELECTRICAL INSTALLATIONS | Mohammad S.Al-Rafaa tof 124 LY. Al-Hamoudi, Vice President CTA 1.0 INTRODUCTION Proper pre-commissioning of new electrical equipment is important to prove that new equipment has been properly shipped and correctly erected and installed. This Procedure highlights the necessary steps related to proper pre-commissioning of new electrical equipment. ‘As a general practice, all equipment is tested in the factory before delivery to the site. Pre-commissioning {esting at site is done to prove that No equipment was subjected to any damage during transportation, All equipment has been installed correctly, All equipment is working in coordination with other equipment, as specified. Al the protection and control schemes are working in accordance with relevant specifications and protection requirements. Al equipment has been adjusted properly in accordance with approved settings. ‘The installation is safe for putting into service. 1.1 Purpose ‘The main purpose of this procedure is 1.4.1 To provide guidelines to the witnessing engineer or technician to organize work al site during the pre-commissioning test period, 1.4.2. To provide the minimum tests to be performed on the equipment by the contractor, who has to prepare his work according to this Procedure, 12 Procedure ‘This Procedure is divided to two parts: the first part describes organizing the work at site before, during and after pre-commissioning tests. The second part concerns the mechanical checks, inspections and electrical tests to be performed on the equipment before commissioning the equipment into service. PART |, ORGANIZATION OF THE WORK SITE FOR PRE-COMMISSIONING. PARTI, MECHANICAL TESTS, VISUAL INSPECTIONS AND ELECTRICAL TESTSF TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee 4.0 INTRODUCTION Pre-commissioning tests for a new or reinforcement project are to be checked thoroughly and witnessed by SEC Commissioning engineer or technician. During the course of the commissioning it has been observed that al many stages the contractors are not ready and consequently the Commissioning personnal have to wait with the result that some tests may be missed or ignored. A procedur is required to check the complete readiness of the contractor before the pre-commissioning tests and prepare the ‘commissioning enginearitechnician for applying commissioning tasts as per SEC commissioning Procedure. This document briefly outline the necessary steps to be followed to ensure that contractors are ready to start the pre -commissioning in order to reduce or maintain the appraved project milestones and control the quality of the commissioning test. The main purpose of this procedure is to provide necessary guidelines to ensure the readiness of the contractors to start the pre-commissioning testing of new or reinforcement projects and how to apply and perform the pre-commissioning tests ensuring that: ‘+The project is ready for pre-commissioning tests. +The contractor is fully equipped and ready from all aspects to start the pre-commissioning test +The time for witnessing the pre-commissioning tests is at minimum duration with high quality performance, 2.0 PROCEDURES 2.1. Projact Management Responsibility Project Management shall confirm the readiness of the contractor from all aspects. A joint inspection shall be conducted with commissioning personnel and the contractor to ensure the contractor's readiness to start the project after written confirmation is racewved from Project Management 2.4.4 Contents of Confirmation Letter ‘The Confirmation Letter shall, at minimum, contain + Equipment is installed and has been inspected and satisfied by the SEC Projact Quality section, + Availability of contractor's qualified manpower and testing engineers. © Availabiliy of too's and test equipment with one-year valid calibration certificate, + Insulation Resistance test and pre check ofall wiring, * Stable power supply for testing + The site is safe for testing * Approved relay seltings and drawings. + Site office as per SEC requirements. * Overall approved schedule along with approved outages. + Substation HVAC system is in service; required for protection/contral testing 2.4.2 Joint Inspection ‘The contractor, Project Engineer and commissioning personnel shall visit the substation jointly two weeks prior to the start of the pre commissioning testing and the following points shall be confirmed.‘a TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee 24.2.1 Sile Office Facilities The site office shall be complete with the following facilities = Commissioning Group Room with working table, chairs, telephone, PC and PC table. = Conference room with conference table, chairs, while board, telephone and notice board © Drawingirecord room with filing cabinets and Operation and Maintenance Manuals. * Fax + Proper W.C. facilities are provided with raw water for washing. + Kitchen with refrigerator. 24.22 Sile Technical and Equipment Requirements The following shall be available at site prior to precommissioning + Confirmation Letter for verification of Section 2.1.1 * Approved drawings, Scope of Work and one sel of approved drawings available for sole use of witnessing personnel * Catalogues, Operation and Maintenance Manuals, all relevant specticatians and protaction raquiraments. Factory Test results, Approved site test procedures and format. Proper communication must be ready for SCADA if applicable. ‘SCADA program is ready for implamentation f applicable. Proper housekeeping and safely standards Approved deviations List. Base and Detailed Dasign Comments. 3.0 WITNESSING COMMENCEMENT After confirmation ofall the items of Section 2.1.2, witnessing can begin aller two weeks. 3.1 Commissioning File ‘The Commissioning engineeritechnician shall have a Commissioning File for each substation; the File shall include at minimum: + Single Line Diagram, Approved ralay settings Site Instructions, Weekly and overall Commissioning Schedule Minutes of Meeting. Technical Specifications. * Copy of approved deviations list and Base Design comments, 3.2. Site Instructions/Racords and Project Punch LisvSnags Rectifications Commissioning personnel are responsible for wilnessing the pre-commissioning tests for reinforcement and new substations. During the course of witnessing, the necessary Site Instructions (S.|,) are issued which indicate the deficiencies in fuliling SEC relevant Standards, SOW, workmanship, safety and common operation and maintenance problems. Sometimes differences have been noted in the S11. issued by different engineers on a particular point. Therefore guidelines are required for issuing S.s. This document briefly describes the‘a TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee Guidelines to be folowed by all Commissioning personnel to issue 5.1 in order to achieve uniformity and consistency. It should be kept in mind that this is a guideline only and it will not supercede any SEC relevant Specification in any manner. 3.3. Sequence of Events ‘Any items contrary to SEC Standards, SOW, workmanship and safety wil be reflected in the deficiancy section ofthe Register File, see Attachment No. 1. The Register File has two sections, ‘one section belongs to the activities (Atlachment No. 2) along with the single line diagram to help {an engineer to visualize the project and the other section for the deficiencies. After one week {rom the registration of a deficiency in the book, all outstanding items willbe sent to the Project Engineer via Site instructions/Records (Attachmant No. 3). Bi-weekly, the status of the punch list has to be issued by the contractor on the SEC formal, Attachment No, 4. One month prior to the scheduled energizing of the equipment, the categorized deficiency list shall be issued by the ‘commissioning personnel to identify the items which must be corrected prior to energization {attachment No. 5) ATTACHMENTS TABLE ATIAGHVENT Description Rewari 1 Register The Commissioning engineerlechnican shall record all the Book/Defcioncy items contravening safety, SEC Standards, Scope of Work and Record workmanship on the Deficiency Record. z Register BOSWACIIY | The Commissioning engineerlechnician is responsible to dally Record update site activites to help any engineer to familiarize him with the status of the project. a Site nats ‘After one week from recording in the Deficiency Record, incomplete items will conveyed to the Project Engineer via the Site Instructions Form. a SUEOTInE Punch | Brweekly the status of the punch Ist shall be updated by the ist contractor, 5. Calagorzalion othe [One month prior To energizing the equipment, the categorized Bunch List deficioncy lst shall be issued by the commissioning personne! to identify the items to be done before energization. 6 Pre-Commissioning | The commissioning engineerftechnician shail film this sheet on Time Utization a dally basis. Statistic Sheet iv Final Pr ‘The Commissioning onginearlechniclan shall issue a final Pro= Gommissionna Report | commissioning Report at the end of the project. z Sample Check Tn order to reduce the pre-Commissioning time the “sample (Optional check" procedure may be exercised based on the contractor's, ‘Agreement previous performance and the last time ullizations status sheel. This shall_be based on agreement between the contractor and SEC Transmission. 3 Check Ut The check list is intended to provide Wormaton to the commissioning ngineeritechnician who ara assigned to inspect the contractor's work and witness commissioning tasting on bahaif of SEC. 70 Conwacters The commissioning engineerechnician shall filihs form atthe Parformance Resort | end of the project to evaluate the performance of the contractor.F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee 4.0 ISSUING SITE INSTRUCTIONS/RECORDS Site Instructions (S!) shail conform to the following: + The Site Instruction wil be issued on a standard format, see Attachment 3. + Every sito instruction will be allocated with a number prefix and a later P (Protection), S (Testing (of Substation Equipment), L (Overhead), U (Cable), O (Operations) and FM (HVAC, Building), tc., with date. + The S.|. will be issued to the site project engineer who will hand over the same to the contractor. © _Daficiancies in the arawingliteratura, tools and tast equipment, etc., shall be conveyed without S.|. Number with one week's notice and if not corrected within a week the same to be issued with an §||. Number. This also shall be discussed with the section head for further guidance. = While issuing an S.I., necessary reference to the drawing No., sheet No., specification No., P.R. and design approval slage comments, etc., must be indicated. = A copy of tha Si. signed by the Project Enginear and Contractor will be kept in the ‘commissioning file + Some of the instructions although necessary, cannot be implemented due to Contractual terms, lack of wording in the Scope of Work, unclear P.R., etc. are to be filed with proper remarks in the respective substation fle for implementation at a later stage. Such items shall be communicated to Engineering and Design Department for inclusion in future Projects, The contents of the S.l, can be categorized under various headings as noted below. The common ‘Snags/Punch list mentioned will be issued once in one S.I. for the whole substation and repetition of the ‘same for different bays shall be avoided, 4.4 Equipment not fit for Service This consists ofthe following deficiencies relating to protection, metering and control equipment. Missing equipment. Physical damage to the equipment. Rating is not matching with relevant specifications. Equipment with internal faull causing incorrect test results The equipment is not on the SEC Approved Manufactures List 4.2 Deviations from SEC Specifications Examples are listed as follows: © Protection or a part of itis not in line with SEC relevant Specifications andlor Protection requirements, + Work has not been executed in line with general requirements or has not had approval during the design stage. + Design comments have not been implemented for the protection scheme and other ‘equipment. 43° PoorWork Quality Examples are listed as follows: © Segregation of protaction CT and VT cables is not maintained and color coded cables are nol used, + Poor ferrule printing quality which will fade over time.F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee 4a Cables are directly terminated on terminal blocks without providing adequate clearances for access during troubleshooting or maintenance. Equipment or terminals are not sufficiently accessible to allow maintenance. Ferruling method does not meet relevant specifications, Apparatus is not properly labeled. Wining has either wrong ferrules or no ferrules. Improper use of terminal lugs. Control cables do not carry proper number tags. Proper wiring dressing has not been done in panels, Labels with incorrect spelling, uneven engraved letters, improperly aligned, letters too small, badly cut edges, ete. Alarm annunciator labels/text with letters too small to read from a distance, and ‘acknowledgelresatitast push buttons at difficult to reach locations. Congested wiring obstructs other terminals on a terminal block. Very loose plug/socket arrangement. These should always be locking type. Improper locking of panel daors has caused frequent breaking of the panel door locking mechanism, ‘Adequate illumination does not reach all working places, terminals, in the panel, in front of relays, etc ‘Terminals, auxiliary relays, flag relays mounted at very low level or very high level. Wiring not supported properly causing undue termination tension, which may rasult ‘eventually sipping of wire/breaking off from crimp. Bad crimping of wires. For CT circuit this is most dangerous as this may lead to open ircuiling of energized circuits. Open circuited energized CT circuits may cause fires and serious electrical hazards, Inadequately rated rolays used for continuously energized relays in fail safe, scheme, ete Improper Electrical Scheme A protection scheme may nat operate properly in spite of implementation of the relevant specification. Examples are isted as follows: 45 Pole discrepancy in tripping of the required CBs. Alarm is not working, either locally or remotely. Problems with auto re-closing, Problem withthe inter trip scheme, Absence of anti pumping operation. This can be dangerous if the anti pumping fails to operate, D.C. supervision scheme is not working ‘Trip circuit supervision scheme is not working properly Improper operation of auto switching (ABTS) scheme. Improper operation of distance relay accelerating scheme, Problems with closing selection, interlock wiring, close lockout relay elements. Relay flags not working properly due to mechanical problem or other reasons. ‘Alarm does not operate due to very fast resetting of main protaction relay contacts. ‘Auto re-closing scheme does not work correctly due to lke failure of synchrocheck relay, inadequate duration of start puise, ete. Updating of Records Examples aro listed as follows: Equipment is missing from the apparatus lst.F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee 48 Rating, contact arrangement and ordering number Is incomplete. Cross-references are missing or incorrect. Correct catalogues have not been provided. Tasting procedures are not available for some relays. Three copies of drawings are required to be updated for modifications and corrections, using red for addition and green for deletion. This has not been done correctly. Proper test record forms are not available to record the test results. ‘Some drawing sheets missing, Factory test results not available al site, Common Punch ListSnags ‘The following Punch list snags are found repeatedly in substation construction. Most of them are clearly mentioned in the SEC Specifications/General Requirements. Irrespective ofthis fact, they usually repeatedly discovered. When these types of points are raised at site, the contractor generally tries to avoid implementation. Every effort should be made to have the contractor promplly correct the inadequacies. Some examples are listed as follows: Color-coded cables shall be used for control andor alarm functions and black ones shall be used for CT, PT or AC circuits Quality of printing and the placement of ferrules is poor in many cases. While terminating cables, the contractor does not leave any margin inside/outside the anal for retarminating the cables in another location in tha same panel, in case itis required While laying cables, segregation is not maintained section-wise, so that in case of fire in ‘one section the other sections will also be affecte Paralleling of alarms is done with software, whereas itis necessary to do this with help of wiring for system reliability. Equipment lists do not correlate with the installed equipment and details such as ordering number and the numbers of NOING contacts, atc. are not correct, More than one earth point has been made for the CT's feeding the unil protection, e.g, Restricted Earth fault, Dfferental, Breaker Failure and Bus bar protection From the maintenance point of view the access to relay terminal blocks is very important; some contractors do not pay enough attention to ths, Positive (+), Negative (-) and trip marked in red are not provided on the relevant wires. Contractors do not allocate fault recorder channels as per SEC specifications. Site modifications are not properly reflected in the drawings. CT shorting and isolating arrangement is not in line with SEC standard arrangements including shortinglisolating, instruction and caution notices, Lack of proper labeling to the protection and control equipment in different location, @.g., relay panels, control panels, LCC and AVC panels, AC/DC distribution boards, power transformer marshalling kiosks, CB isolators and earth switches, etc. This equipment includes main relays, auxiliary relays, contactors, trip relays, MCB's terminal blocks, Points on the test switch (MMLG or ABB type), trip links and other links used for other specific functions, CT and VT protection cables are not segregated. ‘Terminal block wiring is too low for convenient access, especially CT shorting and isolating switches, Thase shall be at working height level. Crimping of terminal lugs is not done properly, particularly for CT and VT wires. Length of the metalic part of CT and VT lugs is nat enough to provide proper grip when ‘they ara tightened in the terminal blocks,F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING mee Plug in type miniature relays are used in tripping and interlock circuits. After a period of lime, these relays do not function properly, due to displacement from their original position, Normal earth switch was used on the line instead of high-speed type. In one substation, the backup main protection was found not working when the DC ‘supply to the first main protection was switched off since the isolatar image was contralled by the first main DC supply. Power cables for the fans from the AC distribution board to the transformer marshalling kiosk were found underrated. Protection coordination of MCB's installed in the DC distribution board was not maintained, so the contacts of an ON/OFF switch were burnt due to a short circuit in the DC wiring, During on-load checks 12 volts were observed across the CT terminals of feeder cable protection, The manual made status of the Halon was found not annunciated. ‘As per SEC specifications itis necessary to install an independent synchrocheck relay for manual and auto re-closing for each CB rated 110 kV and above. The bus-bar protection trip logic for double bus-bar substations does not conform with SEC specifications. ‘The annunciator output contacts did not follow the initiation when the input was reset as per SEC specifications. Remote end breakers also trip in case the HV E/F relay of transformer operates. It should only trip the local breaker. ‘Tha AR did not close the breaker when the D.E-F. tripped the breaker. It was due to the {ripping of the breaker in advance before the initiation of the AVR.) ‘The phases R and B ware found interchanged for the reactors. ‘Two phases of earth switch were on one side of the CT's whereas the third one was on the other side of CT's, CT polarity fit was laft raversad on one of the spare feaders and the loading of the spare feeder led to operation of BBP. ‘The anti pumping circuit is not operational for CBs. This deficioncy will lead to re-closing of the CB on to fault when a long duration closing pulse is initiated. ‘The pilot wire protection 87PW is commissioned with reverse pilot; this will laad to indiscriminate trpping. ‘The DEF relay for one circult is commissioned with wrong direction this will lead to indiscriminate tripping of the circu ‘The following itams were found missing Labeling of spare cores with cable numbers. Provision of 10 % spare terminal blocks in each relay panel, control panel, LCC, ete. Provision of 19 % spare annunciator windows. Provision of cover on emergency trip push button. Availabilty of proper lighting arrangement in 13.8 kV and 33 kV switchgear panels, relay panels, control panels, AVC panels, AC/DC panels and all marshalling kiosks. Proper test faclty for indicating and recording meters. Test facility for indicating lamps. Provision of indicating lamp extractor too, Labeling of the duty CT cares. Labeling of CT primary polarity, e.g., P1 and P2. CT neutral looping with metalic jumpers.F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING Page Name Page 9of 124 © Labeling of relays, pressure relief devices, of temperature gauges and winding temperature gauges, otc © Blocking of spare plugs. © Avoiding use of plug in connections and plug-in type auxiliary relays, These problems will be updated regularly as needed 4.7 Clearing The Punch LisuSnags Itis very important to clear the Punch LisSnag items as soon as possible after confirming their implementation. Sometimes itis very difficult to confirm their implementation once the substation is energized, if they are not cleared during the pre-commissioning stage. Its vary useful that the witnessing engineeritechnician keeps the site instruction records updated by pulling his signature with date without any delay after inspecting and approving the relevant snag 5.0 TIME AND QUALITY MANAGEMENT The following sections listed below elaborate the techniques to ensure that all equipment lasts are done with optimal use of the time available. 51 Check List ‘The Check List is intended to provide information to commissioning personnel who ara assigned to inspect the contractor's work and witness commissioning testing on behalf of SEC to verify that ‘substation and transmission line equipment and system are acceptable as per SEC- Standards land Specificatons. The listing of commissioning checks and tests are based on the SEC- ‘Commissioning Procedure T-PreCom-1000-01 5.2 Time Ullization Statistic Shoat {A time tization statistics sheet is being included in this Procedure. This sheet must be filed in daily. The contents of this sheet will be used for planning future projects by using the total time ‘consumed. Moreover this sheet will also allow corrective measures to be taken to reduce the pre- commissioning time. The number of hours lost should be filled correctly, see Allachment No. 6. 5.3 Testing Schedule In order to start witnessing after two weeks from confirmation, the contractor shall submit to SEC the testing schedule, giving details for each test of the time and the commissioning personnel required. Every week, the contractor shall submit a three-week testing program giving deals of the previous week's completed jobs and the current and following week's proposed jobs. If in the Previous week, some job was not completed, a reason for the deferral and its effect on the overall ‘schedule should also be mentioned. 5.4 Marked Up Drawings ‘The contractor is responsible to provide enough qualified manpower to prepare three sets of marked- Up drawings during the pre-commissioning testing period in order to expeditiously finalize the as-built ‘drawings without using the substation marked-up drawing. The three copias of the marked up drawing shall be distributed as the following ‘+ Substation copy for emergency usage + Contractor copy to prepare the as-buill drawing Maintenance Department library copy for as-built drawing verifcations‘a TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING rea 5.5 Sample Check (Optional) In order to reduce the pre-Commissioning time, “sample checks” could be exercised based on the following criteria, see Attachment No. 8. = If the overall rating of the contractor performance in his immediately previous contract was GOOD + If the hours lost due to the contractor is less than 5% of the work, for the last time llization statistic sheet. 6.0 FINAL PRE COMMISSIONING REPORT AND CONTRACTOR'S EVALUATION Projact completion depends on the pre commissioning report, which has to be issued by the commissioning engineeritechnician (Attachment No, 7). In case of separate contractors working on the same substation (lines and substation), the line-commissioning engineeritechnician shall provide a copy fof the final reports to. the substation-commissioning engineeritechnician and vise versa, Each ‘commissioning engineer/technician shall evaluate the contractor at the end of the project, see Attachment No. 10, 6.1 Final Pre-Commissioning Report ‘The commissioning engineeritechnician shall issue the Report based on but not limited to the following + The status of the Punch List (A, B) for which "A refers to any deficiency requiring an ‘outage to clear it or equipment damage or a safety requirements. "B” is any deficiency ‘other than “A Marked up drawing are available at site in good condition. Emergency contact lst provided. Operation spare parts are available. Operation and Maintenance Manuals are available. Test results provided + Allsite tests completed. + Test completion and energization of station service transformer. * Test completion and energization of HVAC. 62 Contractor Evaluation ‘The commissioning enginaeritechnician shall use SEC format to evaluate the contractor using the following criteria Quality of the work Availabilty of qualified manpower. ‘Availabilty of proper tools and test equipment. Quality of supervision‘testing engineer. Safety. Cooperation Punctuality‘a TRANSMISSION lyp4Sl Agagnatt 25,20 Saud Electelty Company PRE-COMMISSIONING TEST PROCEDURE PARTI PARTI: ORGANIZATION OF THE WORK T-PreCom-1000-RO AT SITE FOR PRE-COMMISSIONING ret 7.0 IMPLEMENTATION The following steps need to be given special consideration, for implementation ofthis procedure: * _Anappropriate coordination is required with Project Management. The major problems must be reported to the Commissioning ManageriSenior Engineer for guidance. Every effort should be done to ensure that this procedure is implemented. ‘This procedure shall be included in the Scope of Work. ‘The contractor/Projact Management Engineer shall return all the dismantled material to SEC slore via CTADTA Project Department It Is recommended to store a Project Commissioning File, which includes critical Punch List'Snags, contractor evaluation, final commissioning report, single line diagram, Minutes of Meeting and Relay Setting Shect in the substation.F TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Pe ori 4.0 INTRODUCTION This Procedure describes the tests and checks to be performed during the pre-commissioning stage of SEC Transmission projects. It deals primariy with the pre-commissioning tests to be followed for protection schemes and main equipment such as cables, transformers and switchgear, etc., keeping in view the SEC standard practices for various types of tests. Further, this listing of tests and checks is based on the requirements and recommendations of international standards such as IEC, ANSI, etc. They are the minimum tests and checks to be performed during pre-commissioning. 2.0 PURPOSE The main purpose of this Procedure is to present a list of checks and tests to be performed on transmission equipment. They shall be performed by the project contractor and witnessed by SEC Precommissioning personnel, 3.0 PROCEDURE Trew NUMBER EQUIPMENT 34 Oil Filed Power Transformers 32 ‘Shunt Reactors 33) Bushings Inspection and Testing 34 Surge Arrestors 35 Sialion Service Transformers 36 ‘Neutral Earthng Resistors a7 (Current Transformers 38 Potential Transformers 39) Capaciive Volage Vansformers Gas insulated Switchgear (GIS) ‘Metal Clag Switengear ‘Metal Enclosed Bus Duct indoor and Ouldoor Bus STuCtureS indoor Circuil Breakers Quidoor Gircut Breakers Disconnect ang Grounding Swiches Grout Switchers Ly Switchgear (110220 Vp 7230 KV and 380 KV XLPE Cables 230 kV and’ 380 KVLPOF cabes TIOKV, 115 KV and 132 KV XLPE Cables “THO kV, 115 kV and 132 KV LPOF Gables 69 KV XIPE Gables 13.8 KV and 33 kV XUPE Cables LV Gables Control Cables Pilot Cables Over Head Lines Protection ang Control ‘Substation Batteries Ballery Chargers ‘AC Distnbulion Panals DC Distibuton PanelsF TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Pee 24 336 TVAC Auto- Transfer Schemes/Swisnes 3.38 Grounding Systems 3.37 Switchgear Air Compressor Syslome 3.38 HVAG Systems, 3.39) Dry ansiomers 3.40 Fire Detection and Suppression Sysiems aa GiviWork 4.42 Siaic VAR Compensation SysiemsPARTI TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 14 of 124 3.1 Oil Filled Power Transformers (Giandard Reference is IEC 60076 and relevant SEC Transmason Specteasons) 3.1.1 Machanical Checks and Visual Inspections DESCRIPTION ‘Ghack the impact recorder for any abnormal impact during transit | Check all components are installed, '3._ | Check for quailty of paint, iffing lugs, quallly of weld areas, rust spots and wheel stoppers. &,__| Check nameplates information (visible location) as per contract specifications. &__| Check tightness ofall bolls (lerque wrench method) 3. | Check that all grounding is securely connected (Iwo grounding Connections to main lank are required) 7__| Check that the piping to Buchholz relay has proper slope. ‘&._| Check that the tank pressure is positive, i applicable. '@._| Check that the valves between the main tank and radialors are ‘open. 0. | Check the HV, LV and TV (irapplicable) bushings for damage and complatanass. TT, | Check for correct color and quaniily of deswocant (moisture absorbing media) in breathers, Check for correct breather oll levels, TE. | Ghack healers and humidity motors in local panel are al correct settings, 73. | Check that phase marking in cable box matches with GIS and cables. 714,__[ Check all pipes, hoses and fan protection (not rubber or plastic) 715. | Check the vertical and horizontal clearances of ive parts to adjacent grounded points conform to standard. 76._| Check integrity of diaphragrv/air bag in the conservator. 77._[ Perform all of the manufacturer's specific checks, "18.__| Check labeling ofall auxiliary devices as per approved drawing. 719. _| Check proper operation of auxliary devices as follows: a. Cooling fans/pumps (forall settings). b. Tap changer (upper-lower-out of step and interlock). ©. Oillevel gauges. 4. Top oil temperature gauges, fe. Buchholz relay by gas injection, 1. Winding temperature gauges. 9. OLTCoiligas surge (pressure) relay. fh. Ensure correct operation of the Pressure Relief Device microswitch. i, Push buttons and indicators. j. Oilsampling port (main tank and OLTC), k. Upper and lower main tank valves, |. Tap changer diverter switch compartment, oil fitering pumps and filer in good condition (if available) 20._| Check ol leakage; if any noted, apply 0.35 kPa over pressure for 24 hrs to make sure, 2i__[ Check that the oil sampling valves for the main tank and OLTC.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wines ortza are accessible rom ground lave ZZ_| Check oi evel in main tank, conservator, ap changor tank and bushings, ete, Test the ol leve! gauges and their alarms, Z5_| Bleed trapped ai al the bushing turrets and radiators 24. | Check fow of olin fow meter in correct direction and proper tale (applicable) 25__| Checicall extemal wiring for coraciness and Tghinass 27._ | Check on-ine insulating of dissolved gas and moisture monitoring system (if installed). 3.4.2 Electrical Tests Trew DESCRIPTION 7.__| Core insulation Resistance Test Z| Winding Insulation Resistance Test and Polarization Indox Test al 5 kV DO. 3._ | Winding Resistance Test (all taps). “4 Excitation Current measurements om primary Side al each tap during ratio test and from secondary side when energized from secondary terminals Keeping primary side open or winding excitation current measurement test at 10 KV during power factor testing 3,_[ Insulation powar factor and busting est al 10 KV AG. 3. Wecior Relationship Test 7} Winding temperature device leat by heating the sensor in of bath and checking against standard thermometer. Also check by current injection. Selting as per approved drawing to be applied and tested, @._| Oiltemperature device fo be calibrated by healing in Ol bath Salting as per approved drawing to be applied and tested. 3._| Pereent mpedance test at nominal tap 0, Turn Ratio (a taps). TT” [ Check for currant and vollaga ratings ofall motors Tor tap changer and fans match to SEC standard supply. Check that MCB for protection are set at proper aver load sattings. 72,_| Fan motor currents shall be measured and checked against raling. Check wiring size is adequate to carry the current 75._| Check that the phase sequence of supply voltage to fan rotors is correct. Check fan rotation direction and confirm air flow is, towards radiator. 74._ | MBs in cooler contal eubice fo be checked by currant injection for alarm ane tip 75__| On load Tap Changer tests ‘a. Check current and voltage ratings of tap changer motor. b. _ Ralse/Lower Control (local-ramote) and indication, and perform adjustment as required, ©. End of tap travel control. d, End of winding travel control (both ends). @. AVR setting af bandwidth, mid point, time delay, etc, and adjust as per approved setting f. — Mastar/Slave chack out of step blocking alarm, Master/Slave control check either transformer asF TRANSMISSION lyp4Sl Agagnatt 25,20 Saul Electret Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Wine ortza master. h. Parallel Operation Disturbed-check alarm i. Chack thatthe windings are not open circuited during {ap changing. This should be done during the winding resistance test 76._| Bushing Current Transformer Tests ‘a. Polar D. Insulation Resistance. 6. Secondary Winding Resistance (all windings ane all taps) 4. Current Rati (inject current) ©. Magnetization Charactarstics (minimum five points below and two points above the knee point) 1. Verity secondary creuits, terminal f terminal 9. Burden Test Demagnetze CT cores afterall tests. Ensure no open circuit on CT secondary side 77 | Functional Checks Tor the FoTowing ‘2. Liguid level (alarm and trip). b. Top Oil Temperature Device: fans/pumps (stop, start alarm and trp) ¢. Winding Temperature Device. ©, Buchhoz Rey (alarm and trip) ©. Oil/Gas Surge (pressure) relay (alarm and tip) f. Pressure Reliof Device (alarm and trip) 7B] insuating 01 Tests: Prior to energization, the contractor shall submit insulating ol test reports tasted al an independent laboratory, for the folowing 2. Dielectne Strength ‘ASTM D 877 (2.5 mm gap) or unprocessed ol land for OLTC oil ii. ASTM D 1816 (1.0 mm gap) for oil in main tank b, Neutralization Number (ASTM D 974) ©. Inerfacial Tension (ASTM D 971) d. Color (ASTM D 1500) @. Moisture Content (ASTM D 1533) 1. Power Factor Test (ASTM D 924) 9. Dissolved Gas in Ol Analysis (ASTM D3 612) 1h. (Dielectric Dissipation Factor, Resistivity, Sediment andlor Preciptable Sludge) Another oil sample shali be given to SEC transmission for their ‘own analysis and comparison purposes. A syringe oll sample shall be taken by contractor. 78. [A main fan insulation ol sample for dissolved gas analysis shall be taken immediately prior to first energizing a power transformar and another sample thre days after continuous energization.PARTI TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 17 of 124 3.2 Shunt Reactors (Siandard Reference is IEC 6007 or slovant SEC Transmission Speciieasons) 3.2.1 Mechanical Checks and Visual Inspections DESCRIPTION ‘Ghack the impact recorder for any abnormal impact during transit | Check all components are installed, '3._ | Check for quailty of paint, iffing lugs, quallly of weld areas, rust spots and wheel stoppers. | Check nameplates information (visible localion) as per contract specifications. &__| Check tightness ofall bolls (larque wreneh method). 3. | Check that all grounding is securely connected (Iwo grounding Connections to main lank are required) 7__| Check that the piping to Buchholz relay has proper slope. ‘&._| Check that the tank pressure is positive, i applicable. '@._| Check that the valves between the main tank and radialors are ‘open. 70,_[ Check the bushings for any damage and completeness: 1. | Check for correct color and quantity of desiccant (moisture absorbing media) in breather, Check for corract breather oil level 2,_| Check heaters and humidity meters in local panel are al correct settings, 73._| Check that phase marking in cable box matches with GIS and cables, 74,_| Check all pipes, hoses and fan protection (not rubber or plastic) 715._| Check the vertical and horizontal clearances of ive parts to adjacent grounded points conform to standard, 78._[ Check integrily of diaphragmiair bag in the conservator 47._[ Perform allof the manufacturer's specific checks. 718. Check labeling ofall auxllary devices as per approved drawing. "19. | Check proper operation of auxiliary devices as follows: a, Cooling fans/pumps (for all settings). b. Oillevel gauges. ©. Top oil temperature gauges. d. Buchholz relay by gas injection. ©. Winding temperature gauges. {. Ensure correct operation of the Pressure Relief Device microswiten, 9. Push buttons and indicators. fh. Oil sampling port (main tank), i.__Upper and lower main tank valves. 20. | Check oil leakage; any noted, apply 0.35 KPa over pressure for 24 hrs to make sure, 2. Check that the oll sampling valves for the main tank are accessible from ground level 2Z._| Check oil level in main tank, conservator and bushings, ol Test the oil level gauges and their alarms, 23.__| Bleed trapped air al the bushing turrets and radiators. 24._[ Check all external wiring for correctness and tightness.F TRANSMISSION lyp4Sl Agagnatt 25,20 PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine ortza 32.2 Electrical Tests Trew DESCRIPTION 7__| Core insulation Resistance Test 2} Winding insulation Resislance Measurement Test and Polarization Index (P..) Test at 5 kV DC. S| Winding Resistance Test. [inductance Measurement %.__ | Impedance Measurement. 3] Winding temperature device leat by heating the sensorin of bath and checking against standard thermometer. Also check by current injection. Setting as per approved drawing tobe applied and tested. 7} Oil temperature device fo be callbraled by healing in ol Bath Siting a8 per approved drawing to be applied and tested, 3,_[ insulation power factor and bushing est at 10 KV AC. 9. Bushing Current Transformer Tests a. Polly b. Insulation Resistance. ©, ‘Secondary Winding Resistance (all windings and all taps) d, Current Ratio (inject current) @ Magnetization Characteristics (minimum five points below and two points above the knee point Verity secondary circuits, terminal to terminal 9. _Burdan Test. Demagnetize CT cores afterall tests, Ensure no open circuit on CT secondary side 70._ | Functional Checks forthe Following: a. Liquid level (alarm and trip) 2. Top Oil Temperature Device: fans/pumps (stop, start, alarm and trip), ©. Winding Temperature Dovico. 4. Buchholz Relay (alarm and tip) 2. Pressure Relief Deviee (alarm and trip) Ti | insulating OF Tests: Prior to energization, the contractor should submit insulating oll test reports tasted at an independant laboratory, for the following: a, Dielectric Strangth i ASTM D 877 (2.5 mm gap) for unprocessed oi i ASTM D 1816 (1.0 mm gap) for all in main tank b. Neutralization Number (ASTM D 874) ©. Interfacial Tension (ASTM D 971) d. Color (ASTM D 1500) 2, Moisture Content (ASTM D 1533) Power Factor Tast (ASTM D 924) 9. Dissolved Gas in Oil Analysis (ASTM D3 612) h. (Dielectric Dissipation Factor, Resistivity, Sediment andlor Precipitable Sludge). Another oil sample shall be givan to SEC transmission for their ‘own analysis and comparison purposes. A syringe oil sampleF lyp4Sl Agagnatt 25,20 TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Feet 124 Shall be laten by contractor 7Z_ | Cooling system checks and moasure for fan molars and pumps (as applicable), etc, for current, supply voltage and air flow direction,F TRANSMISSION lyp4Sl Agagnatt 25,20 PARTI PRE-COMMISSIONING TEST PROCEDURE ee MECHANICAL CHECKS, VISUAL INSPECTIONS T:PreGom 1000 AND ELECTRICAL TESTS FeTTo ot 124 ‘Sunda Reon WEE S157 and leant SEC TansmsinSpecesions) DESCRIPTION REwares Cleaning the insulator surface. 2.__| Check for tightness test between tanstormer and bushing flange and outer terminal 3__| Visually inspect for any damage or cracks. 4.__| Check for leakage. 3._| Check and adjust of ol level. Note that adding insulating oll toa bushing shall be done under vacuum. | Measurement of capacitance and tan della, The bushing shall be tested in a vertical position and the lower portion set into an oil reservoir 7__| Check of through resistance.F TRANSMISSION lyp4Sl Agagnatt 25,20 Saud Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS a ot 28 34 Surge Arestors {Siandae Reference ls elevant SEC Transmission Speceaons) 3.4.1 Mechanical Checks and Visual Inspection Trew DESCRIPTION EARS 7.__| Inspect for physical damage or defects, 2._] Check tightness ofall boted connections (lorque wrench method). 3.__] For mult-unit stacks, check thatthe physical arrangament of he nits are erected according lo the manufacturers specifications. Z.__] Cheek that all grounding cabies are correclly and secured connected | Gack nama plate wormalion for cowreainass as par SECS specications %._] Check that impulse counter and leakage current meler gasses are nat broken of cracked 34.2 Electrical Tests Tew DESCRIPTION ‘Check calibration of leakage current meters. insulation resistance test at § KV DC Powor factor test at 10 KV AC.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 22 of 124 3.5 __ Station Service Transformers (less than 2 MVA) (Giandard Reference is teva SEC Transmission Specteatons) 3.5.1 Mechanical Checks and Visual Inspection DESCRIPTION ‘Ghack the Impact recorder for any abnormal impacts during twansit if applicable) | Gheck earthing, color, painting, extemal damage, ol leaxage, whee! stopper, cable connection and bolt tightness, etc. 3__| Check nameplate data against contract specifications. 4.__| Perform all special checks according to the manufacturers instructions, &__| Ghack oil lavelin HV sida cable bax and is oi laval indicator oF HV fuses. &__| Chack all devices are labeled correclly as per drawing. 3.5.2 Electrical Tests Tew DESCRIPTION 7,_| Gheck LV side MOB setting as per transformer current rating 2.__| Ratio Test (al taps), Insulation resistance measurement test on all windings and polarization index (P|) test __| Polarity and Vector Group symoo's confirmation Test 4._| Ghack oil level and is indicator alarms. .__| Check oil temperature gauge by oll bath method and its alarms. 8. | Check LV and HV side phases match with the LV bus bar phasing in the distribution panels and with the main transformer phases. 7__| Check phasing al the automatic vansfer switch (as applicable ) '8._| Winding resistance measurement (at all taps) '9.__| Excitation current test (all taps). 710,__[ Back energization test at rated voltage for 18 minutes, 71. | Check that the off oad tap changers set at the nominal vollage tap, 72,__| Perform funclional lasts of al auxilary devices (as applicable) 713. | Insulating OF Tests: Prior to energization, the contractor should submit insulating oil test reports tested at an independent laboratory for the following a. Dielectric Strength i ‘ASTM D 877 (2.5 mm gap) for unprocessed oi i ASTM D 1816 (1.0 mm gap) for olin main tank b. Neutralization Number (ASTM D 974) ©. Interfacial Tonsion (ASTM 871) 4. Color (ASTM D 1500) ©. Moistura Contant (ASTM D 1533) 1. Power Factor Test (ASTM D 924) g. Dissolved Gas in Oil Analysis (ASTM D3 612) h. (Dietectric Dissipation Factor, Resistivily, Sediment andlor Prociptablo Sludge),F lyp4Sl Agagnatt 25,20 TRANSMISSION eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Roaier Page 23 of 124 ‘Another oil sample shall be given to SEC tansmission for their ‘own analysis and comparison purposes. . A syringe oll sample shall be taken by contractor.F lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine ba onze 3.8 Neutral Earthing Resistors {StandarsRetrenee is Manufacturers nstcons) DESCRIPTION REwares 7,_| Check the value of resistance and current ratings against specications Z| Cheek hat the extemal earth connection fo main earth is copper wire at least 240 mm’ in size. 3._[Test NER HV side associated CT and power cable 4._[ Visually inspect the interior for broken insulators. %._| Measure the main creul resistance. 6.__| Insulation Resistance Tes =]oT megohns 7] Ensure thatthe interior and exterior of he NER 1s lean prior enargization. 3._| Check ientficaton and function of NER iolator (W applicableF TRANSMISSION eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Roaier Page 25 of 124 3.7 Current Transformers (Giandord Reference is IEC 60044-4 and rlevant SEC Transmission Specteations) Note that Bushing current transformer tests and inspections are covered in the sections relating to the equipment into which they are installed, 3.7.1. Mechanical Checks and Visual Inspections Tew DESCRIPTION MARKS 7._ [Tnspect for physioal damage or detects, 2.__| Check nameplate information for correctness, 3. | Check that ouldoor secondary wing terminations are installed in moisture proof enclosures. | Check tightness of all bolted connections (lorque wrench method). ‘Check that all grounding cables are securely connected. ‘Check secondary wiring is correcly color coded and size of wires is as specified. 7._| Check proper lugs have bean used on terminations, 8.__| Check CT locations physically and secondary terminal labeling hhas bean done correctly. 3.7.2 Electrical Tests Tew DESCRIPTION ingulalion resistance test Winding resistance measurement Polarity test or fick test with battery. Ratio test by current primary injection Magnelizing current test (minimum two points above knee point) Loop resistance measurement test (burden tes Phase identification test | Verify Secondary circuits, terminals, shorling/isolating links by primary injaction of CTs, Insulation power factor test (Ive lank GTS-110 KV and above f applicable). 70._| High voltage test: During normal HV tests on switchgear or GIS the CTs are included in the HV test. CT secondarias shall be shorted to ground and isolated from relays and meters. 77,_| Test intercore coupling for all bus differential CTS. 712. [Demagnetize CT cores afterall tests,TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine ortza 38 Potential Transformers iSlandar Referens ec 600442 and elevan SEC Transmssion Specleatons) 3.8.1 Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects 2._[ Check nameplate information for correctness, 3. [ Check tightness of all boiled connection, “| Check that the HV connection does not transfer siress tothe AV terminal 5._| Check that al grounding cables are securely connected 3. ] Check mechanical clearances and proper operation ofall isolation and grounding devices (as applicable). 7_| Gheck integriy of primary fuses (i applicable) 8. Check insulation liquid level (if applicable). 9._| Gas leakage check for GIS VTS. 3.8.2 Electrical Tests Trew DESCRIPTION REWares ._| Winding Resistance Test 2.__| Insulation resistance tests AV TO G, LV TO G and AV TOLV using a one KV insulation tester S| Ratio Test 4. | Polary Test %._ | Primary and secondary fuses raling checks for TT KV VTS and above (if applicable). %._| Ensure VT is included in switchgear and GIS high voltage test. _| Test vollage is 1.5U, (where U,is ¢-N voltage) for 1 minute For electromagnetic VTs, see Table 1 7_| Check VT HV neutal is soldly grounded 8. | Gneck electrical operation of all isolating and grounding devices (itapplcable F._| Check phase sequence, forthe Thal iree-phase assembh 0,_| Verily secondary circuits, terminal ( terminal for corectness and tightness. 77,_| Loop resistance Test and Burdon Test 72._| Check gaps of protective fashover devices (¥ applicable) 713._[ Insulation power factor test, 110 kV and above, 74. [ Back energization testa rated volage for 15 minutesTRANSMISSION F lyp4Sl Agagnatt 25,20 PARTI PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS "T-PreCom-1000-RO AND ELECTRICAL TESTS Same of 124 Tasiet pein Fearep tonp | Test wo Frequency | Time Perio REMARKS TT 15 35 138 15 12 These tests are 33 15 28 applicable to 69 15 60 electromagnetic 110 15 95 60 Hz Minute vrs 115 15 39.5 132 15 14 | 230 15 | 380 15 379 |F TRANSMISSION lyp4Sl Agagnatt 25,20 Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 28 of 124 3.9 Capacitive Voltage Transformers (Giandard Reference ls IEC 60044-5 and ylevant SEC Transmission Specteations) 3.9.1. Mechanical Checks and Visual Inspections DESCRIPTION EWARKS Tnspact for physical damage or detects, ‘Check nameplate information for correctness, ‘Check tightness of all bolted connections. ‘Check that all grounding cables are securely connecled. ‘Check mechanical clearances and proper operation of all isolation and grounding devices (as applicable). ‘Check oil level (if applicabie) ‘Check for oil leakage. ‘Check electromagnetic unit spark gaps for correct setting (if applicable ‘Check drain coils (applicable). 3.9.2 Electrical Tests DESCRIPTION REWARKS Winding Resistance Test Insulation resistance tests HV TO G, LV TO G and HV TO LV using a one KV insulation tester, Ratio Test Polarity Test ‘Check HV neuival is soldly grounded ‘Check electrical operation of all isolating and grounding devices (if applicable), ‘Check phase sequence, or the final litee-phase assembly Loop resistance and burden tests. ‘Capacitance and dissipation factor measurement tests. insulation power factor test, 110 KV and above. ‘Check on fast damping device (FDD).TRANSMISSION PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 29 of 124 3.10 Coupling Capacitor Voltage Transformer (Giandord Reference is IE© 60044 5 and relevant SEC Transmission Speceations) 3.10.1 Mechanical Checks and Visual Inspections DESCRIPTION Tnspact for physical damage or detects, ‘Check nameplate information for correctness, ‘Check tightness of all bolted connections. ‘Check that all grounding cables are securely connecled. ‘Check mechanical clearances and proper operation of all isolating, grounding and shorting davicas (as applicable). ‘Check electromagnetic unit spark gaps for correct setting (F applicable ‘Check drain coll unit spark gaps for correct seting (Fr applicable ‘Check wave (rap mechanical assembly, bird screens, 610 3.10.2. Electrical Tests DESCRIPTION MARKS Winding resistance test insulation resistance tests HV TO G, LV TO G and HV TOLV using @ one kV insulation tester. Ratio test Polarity test ‘Check electrical operalion of all solating and grounding devices if applicable) ‘Check phase sequence, for the final iree-phase assembly Loop rasistance and burden tests ‘Capacitance and dissipation faclor measurement tests. ingulalion power factor test, 110 kV and above. Perform all specific tests per manufacturer s instruction Phase angie check i he equipment is assembled at siteTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS War ortza 3.11 Gas Insulated Switchgear (GIS) iSiondar Reference ls EC 6227-208 a eleva’ SEC Tranamsson Specetons) 3.11.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects 2._[ Check nameplate information for correctness, | Inspect enclosures for proper alignment and foundation xing and grounding, Z| Check quaily of paintwork %._| Ensure that all special tools and equipment are provided as specified and have proper storage. 6. | Ensure that gas-handling cart (if provided) operates correctly and that special filing and degassing fitings are provided and have proper storage 7. | Verify that all lifting devices are correctly labeled for lifting capability ._| Ensure that adequate ladders and walkways are provided for access to meters. filing ports, cranes, lights, etc 3._] Check and verify tat all rounding of GIS is-as per approved layout drawings and specification and is securely connected. 70, | Check that all specified grouncing switches are insulate, with removable grounding links, 77._| Gheck operation of all mechanical interlocks 72._ | Gheck lightness of all bolted connections (torque wrench method). 73._[ Check each gas section filed to correc raled pressure 74. | Check SF, gas al each gas section for air and moisture content| Permissible Dew Point 35 °C ater fling at rated pressure, orlower, 75._| Gas loak test of allfangos and janis afer erection and filing, | Wrap all joints wilh sealed plastie sheeting and test for gas leakage after 24 hours. 76,_| Calforate gas pressure (densiiy) gauges, Check the gauges have correc, legible and readable scales. 77._| Check the gauges are ambient temperature compensated, 78. | Check operation of al gas donsity switches (alarm tip signals and lockout functions). Confirm correct set points 79. | Check all wiring is correct according lo approved drawings oF confirm the correctness of all modifications 25._| Verity that al ront panel mounted dovices (waters, push buttons, switenes, indicator lamps, mimic buses, etc.) are installed as per drawings, fixed permanenly and are correct\y labeled 21._| Verify that all operating devices are correctly labeled. 2. [Perform mechanical checks and visual inspections on all component equipment 2. Circuit breakers ®. Current vansformers, © Voltage transformers. Disconnect and grounding switches. Z5,_| Chack tat all phase marking and circuit labeling have been installed as per specifications.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 31 of 124 2. Ensure thal all disconnect switches are provided win viewing windows or mechanical indicators for verification of contact positions and that all grounding switch positions can be visually verified, B. Verify that correct Dispatch Numbers have been installed 2 ‘Check the closed barriers at he ends of each gas zones are externally colored yellow or orange. Tha zone gas density gauges shall have a zone marking plates fixed over the gauges, 2. ‘Check GIS over pressure relief discs are nol cracked or doformed, 3.11.2 Electrical Tests DESCRIPTION /ARAS Insulation resistance test for al low vollaga wiring and cabing. Functional test of al cantrois and interiocks. Resistance of all ground connection joints at 100 ADC. Resistance of bus joints at 100 amperes DC. ‘Overall resistance of the main circuit Not more Wan 1.2% Rang, with components (CBs, disconnects, lc.) in closed position, Functional check ofall alarms, interlocking and indication circuits fram the switchgear through to the local control cubicle, ‘GB Timing Test (open and close) with contact travel and speed analysis. Disconnect switch clase and open time tests for tie confirmation of early make and late break operation of auxiliary contacts with main contacts for CT switching schemes. ‘Checks on CB hydraulic system or vacuum system for pump start slop (rip/close lockout threshold values. 76. GIS PTs to be included during AC HV tests on GIS when test frequency is well above rated frequency, otherwise test at 1.5U, one minute at rated frequency withoul secondary load, PT secondary output volts shall be monitored during the high voltage test 7 ‘All ACIDC MGBS shail be tested by tip test through current injection. % ‘Gneok and confirm GIS PTs primary Solation device with manual operation provided where fited, along with it's ‘monitoring system locally as well as on mimic diagram in control room. Check VT HV neutrals externally available especially in case of VTS installed diractly on cable feeder. 73. ‘Check and confirm that the three-phase test adaptor and bushing for HV test on GIS has been provided. 74, Verify the alarms being inilated by SF, density gauges on LCC and up to control room during calibration process. 5. ‘Check thal all cubicle space heaters and thermostats are functional and at correct temperature control settings. 76. Parform all electrical tests on following GIS components as par manufacturer's instructions and SEC approved procedures, Circuit breakers, Current transformers. Voltage transformers.F TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 92 of 124 Disconnect and grounding switches. T7._| Perform high voltage tast at 10 kV AC for 1 minute on all grounding switches’ external insulating bushings. \ HV Tests on GIS Main Circuits, AC HV tosts on main circuit of GIS are porformed with all CB's and cisconnact switches inthe closed Position at 80% of the factory routine test voltage for one minute. Partial discharge measurements (if Applicable and possibie tobe performed) are performed at 1.2 X U, (U, = phase to neutral voltage), ll. Preparation for HV Tests Check and confirm following points and condition to be met before high voltage tests. i, The Switchgear shall be erected completely and filed with gas at rated pressure. ii. Some part may be disconnected before test, such as: High Voltage cabies and overhead lines. Power transformer and most voltage transformers, ‘Surge arrestors and protective spark gaps. Current transformer secondary windings should be shorted and grounded. ili, Every newly erected part of GIS shall be tested with high voltage. iv. The test should be performed at rated frequency (60 Hz.). If such arrangement is not possible, then the frequency should be limited to the range of 30 to 300 Hz. v. AC vollage tests are sensitive in detecting contamination and abnormal field configuration vi Tests with switching impulse voltages are useful especially for high rated voltage to detect the presence of contamination as well as abnormal field configuration Ill, Two Test Procedures are Utlized to Test the GIS Contractor can adopt one of the two procedures A or B to perform high voltage test on GIS after erection at site i Procedure A Site AC test voltage level shall be equal to the 80% of the factory routine test voltage. This test may be performed through series resonance method Or by a test transformer with sufficient capacity. PD measurements are possible to be measured in this case at test voltage level = 1.2 U, (U, = phase to neutral rated voltage) during the HV Test process. Electrical conditioning at voltage equal to UN'S for longer period such as 30 minutes may be performed to move and trap the contamination in areas where they become harmless. Partial discharge measurements may be helpful in detecting some kind of faults. ji. Procedure (B) ‘a, Through GIS Voltage Transformers Site AC test voltage level equal to 1.2 Un for 5 minutes followed by Impulse Voltage test at a test level equal to 64% of the rated lightening impulse withstand level specified in IEC-517. Three positive and three negative polarity impulses shall be applied, b. With Separate SourceF TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 93 of 124 Tn case the GIS VTs are not suitable to be used as test transformer, a special voltage transformer shall be used to perform such tests. GIS VT can only be used as a test transformer if tne manufacturer guarantees its safety and capability to perform such tests ‘otherwise it shall not be used as a test source. IV. Deviation Due to Practical Needs ‘Sometime in extension projects due to practical and technical reason of joining new and old GIS together, the test may be performed at reduced voltage level for an extended duration subject to agreement between SEC and supplier. V. Assessment of Tests i Test is considered passed if no disruptive discharge occurs during the test period. ii, If disruptive discharge occurs in solid insulation, the compartment should be opened and repaired. After fault repair, again, test with full site test voltage. ii, If disruptive aischarge occurs in gas, the test may be repeated and if discharge again takes place, then compartment should be opened to clean out the compartment. iv. Ifthe discharge occurs and second time it disappears, it should be considered acceptable after repeating one test more at full site test voltage mentioned in Table 1. Vi. Repetition of tast after flash aver at site Test may be repeated several times to listen and locate the location of fault point subject to the agreement between SEC and Contractor. Tabie-1 on the next page describes the exact test vollage levels, time and kind of tests to be applied after erection of GIS at site. i For 132 kV GIS the test voltage shall be 220 kV AC 60 Hz for one minute as per Procedure A clause 7.107.1.5 of IEC §17- 1990 ii, For 380 kV GIS and GIBs shall be 416 KV AC 60 Hz for one minute as per procedure A clause 7.107.1.8 of IEC 517-1990, il, In-case of procedure B as per clause 7.107.1.5 of IEC 517-1890 the test voltage for 132 KV rated GiS shall be 84 KV AC for 5 minutes and followed by 416 kV Impulses of three positive and three negative polarities. iv. In-case of procedure B to be applied for high voltage tests on 132 kV GIS spacial VT should be used as Test voltage source. GIS VTs shall not be used as HV test voltageF lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS TPreCom-1000-RO AND ELECTRICAL TESTS Sate Table 1. Test Voltage Levels for Metal-Enclosed Gas Filled Switchgear (GIS) 3 : 2 Egle i eit af be g eae 5 ges ga ai "|e d EBs 32 fF : Teakage 40 kV for 10 current a | 13a | Kt 30 | sone | tmin : : : Gurent mA Teakage 22 kV for 15 current a | 93 | 224 50 | son | tmin : : : current mA Tectrcal eo Hz tas xy | condition! A | 69 | 40°30 | 26 | ort. | tin - = | lessthan | 7252 nin ato Hz to pc | Seanne en 3 B | 69 - 44 | 60 Hz. Smin. | 248kV posite negatve Eercal eo He atszxy | condition! a | a0 | B® f6r30 | 229 | ort | tin - : iessthan | [252 300 Hz 10pC | Seana en 3 e | 10 - ae | sort | Smin. | atenv | Positve negatve Ereireal coe atoany | condor! A | 118 | 8**Yfr30 | 209 | orto | tin : ~ | lessthan | gee " 300 Hz. 10pC | Crocoss ‘ny 3 a | 1s - se | sot. | Smin. | atenv | Positve negatve Eiecrcal coe atooxy | condition! a | 132 | 8**¥ 6°90 | 209 | orto | tin : ~ | vesstnan | isa, 300 Hz topo | Sears ‘ny 3 B | 122 - ae | sot. | Smin. | atanv | Positve negateF lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Ts ot 128 va2Kv Toa00 a | 230] torso | ate | gt | amin - - : min. 60 Hz. 79.300 3 wo | He positive 8 | 220 : 142 | geflz 4. | Simin. | sosay | Post eo Hz negative purse 10-200 | PoorHe | testis 24s eV 034 socive | ,28tecton | appiiog & | 380) crsomn. | 48 | tera | time: J eaoay | PON | wetngues | in 60 Hz nogative | 008, | speciaTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine ortza 3.12 Metal Cad Switchgear iSiondara Reference ls EC 6227-100 and relevant SEC Tranmsson Specestons) 3.12.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects 2._[ Check nameplate information for correctness. 3. | Inspect enclosures for proper alignment, foundation fixing and grounding and vermin proofing inspect all covers, panels section and doors for paint work and proper fi | Gheck for smooth and proper movement of racking mechanisms for alignment, shutters, ols, als and guides, | Gheck for proper alignment of the breaker primary and secondary contacts 7_[ Gheck operation ofall mechanical interlocks 3] Check ighiness of all boted connections (orque wrench method). 9.__] Check bus and suppors for defects such as cracked welds, chipped porcelain, cracked insulation, etc, and frae from dust accumulation, 70__| Check main and riser buses for coreet phasing “1. | Verify that al front panel mounted devices (meters, push buttons, switenes, indicator lamps, mimic buses, etc.) are installed as per crawings. 72, | Perform mechanical checks and visual nspedton on all Greul breakers, 73, | Perform mechanical checks and visual inspection on all current eansformers. 74,_| Perform mechanical checks and visual inspection on all volage teansformers. 75_| Perform mechanical check and visual inspection on al disconnect and grounding switches. 75._[ Check for correct breaker postion indieation 77-_] Check for correct spring slatus inaicaton (spring chargedldischarged). 7B, | For air magnetic breakers check the are chutes for damage and correct positioning above the interrupter contacts, 75__| For minimum ol breakers, check correct ol leven @ach pole 20._| For SF. breakers, check the correct gas pressure, qualiy and leakage where possible. Zi-_| For SF breakers, check the oparalion ofthe gas density switch (alarm and lockout functions) 2,_| Perform all specific checks on the breaker and spring operating mechanism according to the manufacture’ instructions ZI_| Check that all contro! wiring is corract according to the approved drawing and terminal connections are secure 2a,_| Check all wifng is correct according to approved drawings 25. | Check tat al phase marking have been installed per specifications Z7._| Verily that correct Dspaich Numbers have been irstaledTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Winey oriza ZB. ] Check thal al spacial tools, devices, ele, as per spectication have been provided 3.122 Electrical Tests Tew DESCRIPTION 7.__|Tnsulalion resistance test ofa cireuils ithe panels SVC 2. [Functional tes of al eonto's and interocks. 3._| Bus continuity and phasing test “4. Main Circuit Resistance Test withthe ewilchgear erected but | The resistance values from panel not yet connected tothe cables. Performed with 10 or 100 | to panel should vary no more ‘Ampere DC by micro-ohmmeter from panel to panel on each | than 15%. Compare the phase from cable spouts with all circuit braakers racked in measured resistance values with Service and in the on position factory test results, and shal be within +/- 20% of factory tost results ._| Check all AGIDG MCBS in the panel for corect ratings and grading, Trp tes by current injection for one point on curve 3. insulation resistance test al kV DC on all main cireulls between phase to phase and phase to ground (before HV test). 7__| Perform electrical tasts on all component equipmant as per SEC approved procedures ‘a. Circuit breakers, b. Current vansformers ©. Voltage transformers. Disconnect and grounding switches Ensure the cable spauts are included in the high voltage tests. [insulation test on all winng at 500 V DC. 9._| Functional test of all electrical interocks. 70,_| Funetional test of tip free and anti pump creas 71. Funetional test of local alarm and indications. 72. Funetional test of remote alarm an indications 73._| Minimum contro volage ip and cose operations 74._| Check and test capactor trp creul (applicable) "1B._| Check spring charge time and motor currents al raled contol voltage. 76. | Functional check of Thermostat and space healers, measure heater curent 77._[ Functional check of breaker operalion courier 78._[ Timing test openvciose using an electronic oscilograah: 19._| For SF, breakers, vrify elacirically the low gas pressure alarm and lockout functions 25,_| For minimum ol breakers, test naulating olfor devecinc sirengih according to ASTM D 877 (with 2.5 mm gap) Zi] Check correct operation ofall auxilary “ar and "b" convacis (or breaker openiclosed position)F TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 28 of 124 Guidelines for High Voltage Tests on main circuits including CBs i Preparation and precautions before HV Test ii, For vacuum breakers, test across open contact and live parts to ground. Precautions shall be taken against emission of X-rays, ii, For all other breakers. Test in conjunction with breaker racked in the switchgear and in the closed position, The following shall be observed: New switchgear should be tested as a whole unit with all circuit breakers in the closed position and not connected to cables. All back shutters must be closed. Gas circuit breaker interrupters should be checked to be within limits of correct pressure, VTs, cables or any other voltage indication should be disconnected and VTs secondary side fuses should be removed. VTs, cables or any other vollage indication should be in out position and VTS secondary side fuses should be taken out. Ts secondary tarminals should be short-cituited and earthed. Test voltage should be applied on each phase to ground with other phases in earthed position, ‘The test should be repeatad on other phases similarly. The test period should not be more than one minute at full test level and the test voltage frequency should be kept at 60 Hz Charging currant for each test is noted and recorded, HV Test is considered successful if no breakdown occurs during test period HV Test levels and time for pre-commissioning testing of switchgear are given in Table 2. AC High Voltage test The test program shall be: Voltage shail be applied on each phase with all other phases and then frame grounded. Tests shall be performed with the CB in both the closed and open position Inthe open position, the cable contacts are to be grounded, Test voltage leveis are given in Table 2 below, After the high voltage test on main circuit is finished, rack the voltage transformers in service position and apply a test voltage on the primary side equal to 1.5U,, (U, = phase to neutral rated voltage) on each phase consecut'valy and measure the secondary Gutput voltage samo time during the test Make sure the VTs secondary side MCBs are switched off and any resistor in open delta winding should have been removed, Compare the observed ratio with actual ratio, ‘The HV Test should be repeated with circuit breakers in open position keeping cable spouts in earthed condition in all panels.F TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 29 of 124 TABLE 2. TEST VOLTAGE LEVEL FOR MEDIUM VOLTAGE METALCLAD SWITCHGEAR [SWITCHGEAR RATINGS AG Test VouTace TIME PeRI00 11 kV 25 KV 60 He. 60 Sec. 138 KV 30 KV 60 Hz, 60 Sec 33 and 34.5 KV 56 kV 60 Hz 60 SecTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS ‘T-PreCom-1000-RO AND ELECTRICAL TESTS Wine ortza 3.13 Metal Enclosed Bus Duct iSiandae Reference relevant SEC Transmission Speeesons) 3.13.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physieal damage or defects 2] Check bus arrangement for conformance with approved arawings. 3.__] Check tgniness of all boted connealions (lorque wrench method). | Cheek that al enclosure grounding is securely connected %.__| Inspect internal compartments for Geaniiness (Iree from dust and moisture) 3._} Check for waleright seals al omnis neluding expanding interface points 7.__| Check bus conductor support insulators for cracked insulation, chipped porcelain, etc | Cheek quail of paint work (nside and outsige) 9._ | Check that ventiation opening are not blocked, and mest spociiod Dagrae of Protaction 70_| Moisture dra holes availabe af botiom af enclosure. 71. | Check anti-condansation heatars mounted atthe correct locations (bottom) 3.132 Electrical Tests irew DESCRIPTION 7.__| Perform phasing chacks,_ Ensure correct phase aniifcaton 2. [ Perform continuily check. 3._[ Bus joint resistance test. Dusiorat TOADS ‘| Insulation resistance test 5.__| HV test (to ground and between phases). 3. Heaters and thermostats functional test. Measure the heater currents.F TRANSMISSION lyp4Sl Agagnatt 25,20 Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 41 of 124 3.14 Indoor and Outdoor Bus Structures (Giandard Reference is elevant SEC Transmission Specteations) 3.14.1 Mechanical Checks and Visual Inspections DESCRIPTION EWARKS Tnspact Bus and Support insulators Tor physical damage Gr defects. Z___| Check bus physical arrangement for conformance with approved drawings, 3__| Check bus connections for correcl phasing and marking of phases. @__| Check tightness ofall bated connections (lorque wrench method). | Check for proper phase to phase and phase to ground clearances. | Ensure that PT, olc., connections are flexibe, fo pravent tvansferring expansion stress from the bus 3.14.2. Electrical Tests Tew DESCRIPTION /ARAS 7_| Measure resistance of bus section jomnis, Dustor att 100A BC. 2.__| insulation resistance test al 5 kV DC. '3.__| HV test (indoor bus work including PTs where applicable, 69 RV and below).F TRANSMISSION lyp4Sl Agagnatt 25,20 saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 42 of 124 3.15 _ Indoor Circuit Breakers (Giandard Reference is evant SEC Transmission Spectetions) 3.18.1 Mechanical Checks and Visual Inspections DESCRIPTION Tnspact Bus for physical damage or defects, ‘Check nameplate information for correctness, ‘Check tightness of all bolted connections (lorque wrench method). ‘Check all wiring is correct according to approved drawings and that terminal connections are secure. ‘Check quality of paintwork ‘Check that all grounding cables are securely connected, ‘Cheok breaker truck, rails, or proper alignment and smooth movement ‘Check operation of all mechanical interlocks wih associated disconnects, grounding switches, racking truck mechanism, cubicle doors, ete ‘Check for correct breaker posilon Indication (breaker openiciosed). 70. For minimum oil circuit Breakers, check far correct oll evel in each pole, 7 For SF, breakers a. Check for correct SFe pressure in each pole. b. Check for gas leakage. c. Calibrate SF, pressure gauge. d. Check operation of gas density switch (alarm and lockout functions), @. Verify hat all special fling adapters have been provided, 72, For motorispring operation mechanisms: ‘a. Check manual spring charge operation b. Verity corract spring status indication (spring chargedidischarged). ©. Parform all specific chacks on the mechanism, according to the manufacture’s instructions. 3 For pneumatic operating mechanisms(69KV and above) ‘a. Chack the compressor, air piping, valves, pressure gauges, air fiter, water rap and switches for damage, ‘defects or blockage. Calibrate the air pressure gauges. Check tne setting of air pressure switches (compressor start/stop, alarm, lockou!). Parform all specific checks on the compressed air system according to the manufacturer’ instructions. Check for corract direction of comprassor rotation Check air-charging time. Check safaty relief valve operating pressure and resetting pressure, h. Measure air consumption for C, 0, GO and OCO ‘operations i._ Air storage test, perform as specified, the followingTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Wines onze ‘wihout replenishment SX CO, orO + GO + min. + co j. _Airleakage test (pressure drop method over 24 hours, (CB closed and open), Ta_| For hyaraule operating mechanisms ‘2. Check, the pump, piping, valves, gauges and switches for damageldefectsblockage Bleed air from hydraulic system, €. Calibrate the Mud pressure gauges. @. Check the Nitrogen pre-charge pressure in accumulators fe. Check for carrect hydrauli fuid level in the reservoir 1. Check the setting ofa pressure switches (pump slarUstop, alarm, lockout) 9. Perform all specific checks on the hydraulic system according to tho manufacturer's instructions, h. Check for cil leaks i Cheek pump-up time. J) Check Safety relief valve operating and resetting prossure k. Measure pressure drop for C, 0, CO and OCO operations |. Stored energy test - perform 0 + CO + 3min + CO without replenishment. 1m. Oilleakage test (pressure drop method over 24 hours, 0B closed and open). 1 Check operation of the nitrogen low pressure switch 75 | Weniy hat correct Dispatch Numbers have been installed 3.15.2 Electrical Tests ew DESCRIPTION 7.__| Measure resistance of main conducing cous at 700A DC. 2. insulation resistance test of each breaker pole at § xV OC. 3.__[ insulation resistance test of allow vollage wiring and cabling, ._| Funetional test of al electrical nterocks. .__| Functional check of rip free and ant pump acu 3. } Functional check of phase disagreement proteclion arcu (applicable to breakers whose poles are not mechanically gang operated) 7 Functional check ofTocal contol, alarm and indealions | Funetional check of remote contr, alarm and indications 2._[ Minimum control volage trip and close operation. "10__[ Funelional check of breaker operation counter. “1. | Funetional eheck of thermostat and space healers, and measurement of healer current TE. | Check correct operation of all auxiliary "a" and b" contacls for breaker open/cioses positions) 7B_| Timing test using an electronic oscllegraph. 14. | For SF; breakers, verify electrically the low gas pressure alarm and lockout functions 75, | For minimum ol creull breakers, test nsulating ol or dew | ASTM @77{wih 2.5 nim Gap) strength.F lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS ot 28 76. ] For motorispring operating mechanisms, measure spring charge time and motor current T7_| For pneumalic or hydraulic mechanisms ‘2. Measure compressor/pump motor starting and running currents b. Verify electrically the low stored energy (fluid pressure) alarm and lockout functions ©. Functional check of the motor excessive running alarm circuit 75__| Varly he eiectcal operalion of he breaker racking Tek hack the correct functioning of interlocks and limit switches.F lyp4Sl Agagnatt 25,20 TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 45 of 124 3.18 Outdoor Circuit Breakers (Giandard Reference is relevant SEC Transmission Spectietions) 3.16.1 Mechanical Checks and Visual Inspections DESCRIPTION Tnspact for physical damage or detects, ‘Check nameplate information for correctness, ‘Check tightness of all bolted connections (lorque wrench method). ‘Check all wiring is correct according to approved drawings and that terminal connections are secure. ‘Check quality of paintwork ‘Check that all grounding cables are securely connected, ‘Check for correct breaker positon indication (breaker ‘openiciosed), For SF, breakers: ‘a. Check for correct SFe pressure in each pole b. Check for gas leakage. ©. Calibrate SF pressure gauge. 4. Check operation of gas density switch (alarm and lockout functions) @. _Ghack air and moistura content of SF gas in breaker. For motorispring operation mechanisms: a. Check manual spring charge operation b. Verify correct spring status indication (spring chargedidischarged). ©. Perform all specific chacks on the mechanism according to the manufacture's instructions. 70, Far preumatic operating mechanisms 2." Check the comprossor, air piping, valves, prossuro gauges, air fier, water rap and switches for damage ordofects b. Calibrate the air pressure gauges. ©. Check the setting of ar pressure switches (compressor ‘start/stop, alarm, lockout). 4d. Perform all space cnacks on the comprossed air system according to the manufacturer’ instructons. ©, Check for correct airacton of compressor rotation f. Check ai-charging time 4. Chock safoty rat valve operating prossure and resetting pressure. 1h. Measure air consumption for C, 0, CO and OCO operations. i. irstorage tos, perform as specified, the following ‘without replenishment: 5X CO, or 0 + CO + 3min. + co! J. Airleakage test (pressure drop method over 24 hours, CB closed and open} 11 For hydraulic operating mechanisms: ‘a. Check, the pump, piping, valves, gauges and switches, for damageidefects. b.__ Calibrate the fluid pressure gauges.F TRANSMISSION eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Roaier Page 46 of 124 . Check for correct hydraulic fluid level in the reservorr d. Check the setting of air pressure switches (pump start/stop, alarm, lockou!). @. Perform all specific checks on the hydraulic system according to the manufacturers instructions. {Check for oil leaks 9. Check pump-up time. h. Check safely relief valve operating and resetting pressure. i. Measure pressure drop for C, 0, CO and OCO, operations. i. Stored energy test - perform 0 + CO + 3min + CO without replenishment. k. Oilleakage test (pressure drop method over 24 hours, CB closed and open), |.__ Check operation of the nitrogen low pressure switch, 3.16.2. Electrical Tests DESCRIPTION Measure resistance of main conducting ereulls at 100 A DC, insulation resistance test of each breakers pole at 5 KV DC. insulalion resistance test ofall low vollage wiring and cabling. Functional test of all electrical interlocks. Functional check of trip free and anti pump cirouls. Functional check of phase disagreement protection crcult (applicable to breakers whose poles are not mechanically gang operated). Functional chack offocal control, alarm and indications. Functional ehack of remote control, alarm and indications, ‘Minimum control voltage trip and close operation. Functional check of breaker operation counter, Funetional check of thermostat and space neaters, and measurement of heater current. 72._| Check correct operation ofall auxliary "a" and "b" contacls (for breaker open/closed positions). 73._| Timing test using an electronic ostilograph: 74. | For SF, breakers, verify electricaly the low gas pressure alarm and lockout functions. 75. | For minimum oil circu breakers, test insulating ol for dielectric | ASTM D 877 (with 2.5 mm Gap) strength. 76._| For bulk oi breakers: a, Test insulating oil for dielectric strength and water content. i ‘ASTM D 877 (with 2.5 mm gap) —for dielectric breakdown i ASTM D 1533A - for water content. b. Timing test using a time travel analyzer, measuring: i Contact stroke, wipe and simultaneity i Over travel and damping oscillations during closing. i, Close and opening speeds. iv ©, C, CO and 0CO times. 77,__[ For motorlspring operating mechanisms, measure springF lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Page 47 of 124 ‘charge time and motor current 7B, For pneumatic or hydraulic mechanisms: ‘a. Measure compressor/pump motor starting and running currants. Ensure that all air is bled from the hydraulic system. ©. Verify electrically the low stored energy (fluid pressure) alarm and lockout functions. d. Functional check of the motor excessive running time alarm circuit 75. “ACV Test (applicabie To SF, breakers, the tank is opened at site, €.g, to install bushings. 20. Bushing current transformer test (applicable to dead tank breakers) 2 Insulation and bushing powar factor teatsTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS ‘T-PreCom-1000-RO AND ELECTRICAL TESTS Wine onze 3.17 Disconnect and Grounding Switches iSiandar Reference llevan SEC Transmission Specesons) 3.17.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__[ Inspect for physical damage or defects 2._[ Check nameplate information for correctness, 3._| Check quaily of galvanizing (applicable) ‘4. | Check tightness of all bolted connections (torque wrench method). .__] Check smoothness and ease of operation (both casing and pening | Check simultaneity and synchronism of all3 poles during closing 7, Check for proper contacl, fingers spread and contact pressure in fuly closed position B._] Check that end of travel stops are corredly agjusied, sel and locked in position, 9._] Cheek open gap and minimum clearance between phases and to ground 7T0._| Check switch opans more than 0° (for Rarontally mounted vertical open diseonnects) Ti__| Check switch drive linking toggled in both the closed and ‘opened positions. 72] Check tat switch can be pad locked n both the closed and ‘opened positions. 73,_[ Check that all grounding is securely connected, 74._ | Check that switch-operating handle is grounded properly as specified 75_| Check machanical iteracks wih grounding switches, CBs, etc.) 76. | Check that the oparators platform is of adequate size ands properly grounded. 3.17.2. Electrical Tests DESCRIPTION ‘Measure resistance of main current path (ferminal te terminal) at 100 A DC. Z| Funetional test of al electrical nteriooks, '3._| Check posilion-signaiing contacts (if applicable) 4__| For motor operatea mechanisms: ‘a, Check mechanism cabinet is grounded. b. Check corract setting of motor limit switched (openiciose) ©. Check correct operation of all auxiliary “a” and "b" contacts, d. Measure switch opening and closing times and motor current at rated voltage (for fast acting disconnects and grounding switches, perform a timing test with an electronic oscilograph).F TRANSMISSION lyp4Sl Agagnatt 25,20 PARTI PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 49 of 124 ‘@. Minmum vollage operation (close and open) at 90 V DC. {Functional check of thermostat and space heaters, Measure heater current. 9. Insulation test all control and power wiring/cables at 500 V DC/ h. Check that in the manual mode, insertion of the operating handle automaticaly disconnects the motor DC suppiy. For bus bar isolators, carefully chack maka and make before brake contact function for auxiliary switch contacts used for CT switching schemes during open ciose time test on disconnect main contacts,TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 50 of 124 3.18 Circuit Switchers (Giandard Reference is relevant SEC Transmission Spectetions) 3.18.1 Mechanical Checks and Visual Inspections DESCRIPTION Parfarm mechanical checks and inspection af isolating disconnect, as per Section 3.17.1, above. Z| Perform mechanical checks and adjustments on interrupter wait according tothe manufacturer's instructions, 3._| Check the low SF; target al the interrupter unis 4._[ Check interrupter postion indicator operation. 3.18.2 Electrical Tests Trew DESCRIPTION ARK 7__| Resistance of main current path (erminalto terminal) at 700 Amps DC. Z,_| Funetional check of al electrical interiooks, ‘3.__| Check position-signaling contacts (if applicable). | For motor operating mechanisms: a. Check mechanism cabinet properly grounded. b. Check correct seting of motor limit switched (openiclose. ©. Check correct operation of al auxiliary “a* and “b* contacts 4. Measure switch opering and closing times and motor current at rated voltage (for fast acting disconnects and grounding switches, perform a timing test with an electronic oscilograph). e. Minimum voltage operation (close and open) at 90V De. {. Funetional check of thermastat and space heaters Measure healer current 9. Insulation test all control and power wiringlcables at 500V OC h. Check that in the manual mode, insertion of the operating hanale automatically disconnects the motor OC supply 5 | Check shunt tip cevies operation 3] Variy proper operation sequence of iniamupters and disconnects, 7,_[ Insulation power factor test of the interrupters | Timing test of the interrupter contacts with elecironie oscillographF TRANSMISSION lyp4Sl Agagnatt 25,20 Saud Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS eT ot 28 3.19 LV Switchgear (110/220 V) ‘Standart Referens EC 609472 and eevanl SEC Transmssion Specleaton) 3.19.1. Inspections and Tasts Trew DESCRIPTION EARS 7_| Main cirouits Continuly Test for tightness of joints and bars, ‘Main circuit insulation resistance measurement by 2.5 KV Megger or 2 kV AC HV test for one minute. | Phasing check. 4__| Gheck and verify for all NGCBs ratings as per requirement and Trp Test by current injection. ‘All ammeters and volt meters shall ba calibrated, Insulation Test on all secondary wiring and cables TTesis on changeover schemes as per approved drawings It applicable. | Confirm the neutral cable coming from auxilary Wanstormer is grounded in the LV distribution board.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 52 of 124 3.20 _ 230 kV and 380 kV XLPE Cables (Siandord Reference is IEC 6028 3.20.1 Mechanical Checks and Visual Inspections od tslevant SEC Transmission Spectieasons) DESCRIPTION Tnspact for physical damage or detects, ‘Check tighiness of all bolted connections (Torque wrench method). ‘Check for propar cable bolted connections. ‘Check for proper cable suppor, clamping, Ways, blocking. ‘Check cable bends fo ensure that bending radius is equal fo or ‘greater than the minimum bending radius specified, Link box tightness check. Very that shields are terminated as specified (Ihrough Ink box oF directly grounds} Verification of exact route length from termination to termination as per approved drawings. ‘Check that all grounding points are securely connected to ground grid as specified 76. ‘Check that phases are identified and color coded, 11 ‘Single core cable connected between power transformer and ‘switchgear shall be single point earthed at switchgear side and al floaling side SVL. (sheath voltage limiter) should be installed. % ‘Check single point or both ends, via voltage miter as per approved design. 7. ‘Check cable entry path (ranch as ducts ara to be propery sealed 74, For accessories (sealing terminations, instrument panels and link boxes), check the following as applicable: a, Nameplates installed and dala is correct. b. Condition of paint work c.__ All bolted connections. 3.20.2. Electrical Tests DESCRIPTION REWARKS Phase checking for conductor and sheath bonding In every Ink box. ‘Conductor resistance, capacitance and inductance measurement test. ‘Sheath DC high voliage test (10 kV for 7 minute) and S KV DC insulation tester before and after high voltage test ‘Anti corrosion sheath test ‘Measure the ground resistance al all ink box posilions. Tess than 100, Zero and positive sequence impedance measurement. ‘SVL (sheath voltage limiter) test wih 2.5 kV DC insulation tester, Insulation resistance test of cable By 5 KV DC. ‘Cross — bonding verification test Sheath Current <3% ‘Contact resistance test on link boxes (ess than 20 pi), Metallic sheath continuity test (if applicable).F TRANSMISSION a lepaSt pagal aS) PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Fees of 124 12._| Cable jackal test 73._[ Cabie profile test 714._[ AC High voltage teat Soa table 7TRANSMISSION PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Wine onze 3.21 230 KV and 380 kV LPOF Cables iSionda References eC 6014-1 and eleva SEC Transmssion Specleaton) 3.21.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects, 2._] Check tightness ofall boted connactions (lorque wrench method). 3._| Gheck for proper cable bolted connections @._] Check eadle bends to ensure that bending radius is equal oor greater than the minimum bending radius specified 5__[ Check for proper cable suppor, clamping, trays and brocking 6. | Verify that shields are terminated as specified (through link box or directly grounded 7. Warifcation of exact route length as per approved drawings From termination to termination |} Check that all grouncing pomnis are securely connected to ground gr as specified | Pressure test of al assooaied ol piping 710__| Cheek that phases are identified and color coded “1. | Single core cable connected between power ansformer and ‘switengear shall be single point earthed al switchgear side and al floating side SVL (sheath voltage limiter) should be installed | Availabilty of of samping facily valve arrangement 73. | Check single point or both ends, via vollage Imiter as per approved design. 7] Check cable enty path Tench as duels are fo be properly sealed. 75_[ Oi flow teat. 716._| impregnation feat 77._[ RGP test and DGA Teale 78. | For accessories (sealing terminations, pressure lank, gauges, instrument panels and link boxes), cheek the following as applicable: ‘a. Nameplates installed and data is correct, Condition of paint work. All bolted connections. 2. All vaive positions according to design (openiclosed) ©. Calibrate pressure gauges and pressure switches, d. Oilpressure. fe. Noa leaks. t Q 3.21.2. Electrical Tests DESCRIPTION “Gheck Phasing for conductor and sheath bonding in every Ink box. Z| Conductor resistance, capacitance and inductance measurement test. __| Sheath DC high voliage test (10 kV for 7 minute) and S KV DC insulation tester before and after high voltage.F lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Fees of 124 4. [ SVL (surge voltage limiter)test by 2.5 kV DC insulation tester. %._[ Ani’ corrosion sheath tes. 3. | Measure the ground resislance at al ink box poslfons (ess than 19 0), 7___| Zero and oosilve sequence impedance measurement '.__[ insulation resistance test for conductor. '3.__| Cross — bonding verification test. ‘Sheath current <3% 70,_| Contact resistance test an link Boxes, Tass than 20 ur 711.__[ Oi pressure gauge function test 712.__[ Shield continuity test 713.__[ Cable Jacket test 14. [Cable profile test 75,_[ Insulation oll dielectric breakdown lest and waler content teat 76. [AC High voltage test Seo table 27F TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine be onze 3.22 110 KV, 115 kV and 192 KV XLPE Cables {Siandaa Reference a EC 6840 and leant SEG TeaamasionSpeietons) 3.22.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects, 2._] Check tightness ofall boted connactions (lorque wrench method). 3._| Gheck for proper cable bolted connections @._] Check eadle bends to ensure that bending radius is equal oor greater than the minimum bending radius specified 5._| Check for proper cable suppor, clamping, Ways, Docking 8. [Link box ightness check. 7. | Verily that shields are terminated as specified (rough Tnk box or directly grounded @._ | Verification of exact route Tengih as per approved drawings rom termination o termination 3] Check that all rounding paints are securely connected to ground grid as specified 7O_| Cheek that phases are denied and color coded “1. | Single core cable connected between power ansformer and ‘switengear shall be single point earthed al switchgear side and al foatng side SVL (sheath voltage limiter) should be installed 72,_ | Check single point or both ends, via vollage Imiler as per approved design 73_[ inspection of abel inside Ink boxes and water proofing teat 74. | Check cable entry path ranch as ducts are fo be properly sealed, TE. For accessories (sealing terminations, insirument panels and link boxes), cheek the following as applicable: a. Nameplates installed and data is correct b. Condition of paint work €._Allbolted connections 3.22.2 Electrical Tests Trew DESCRIPTION Rewares 7. _| Check phasing for conductor and sheath bonding in avery Ink ox. Z| Sheath DC high voltage test and 5 KW DC insulation tester TORY Tor T minute before and after nigh voltage tes. 3] Conductor resisiance, capacitance and inductance measurement tes, Z| Conductor insuiation resistance Test 5.__| Cross — bonding verfication test Sheath Curent 3% 6._| Zero and positive sequence impedance measurement 7. | SVL (sheath/surge voltage limiter) test with 2.5 kV DC insulation tester 3._| Measure the ground resistance at al Ink box postions Tess than 10.0 9. | Conlact resistance test on lnk boxes. Tess than 20 uf 70_[ Metallic sheath continuly test (applicable).F TRANSMISSION a lepaSt pagal aS) PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Fe ot 28 Ti,_| Cable Jackel tet 72._[ Cabie profile test 713. AC nigh voltage test Sea table 7TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Sinha onze 3.23 110 KV, 115 kV and 192 KV LPOF Cables iSlandaa Reference a EC 0444-1,-2, and elvan SEC Transrision Spectestons) 3.23.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION 7.__| Inspect for physical damage or defects, 2._] Check tightness ofall boted connactions (lorque wrench method). 3._| Gheck for propar Cable bolted connections | Gneck for proper cable suppor, clamping ays, BOEKng. ._] Check cadle bends to ensure that bending radius is equal To Or greater than the minimum bending radius specified 6. | Verify that shields are terminated as specified (through link box or directly grounded 7. Warifcation of exact route length as per approved drawings From termination to termination |} Check that all grouncing pomnis are securely connected to ground gr as specified | Pressure test of al assooaied ol piping 710__| Cheek that phases are identified and color coded “1. | Single core cable connected between power ansformer and ‘switengear shall be single point earthed al switchgear side and al floating side SVL (sheath voltage limiter) should be installed | Availabilty of of samping facily valve arrangement 73. | Check single point or both ends, via vollage Imiter as per approved desig. 74] Oil flow test 75._| impregnation est 16. | RGP test and DGA teat 17._ | Check cable enty path Wench as duels are fo be propery sealed, 7B] For accessories (sealing terminations, pressure lank, gauges, instrument panels and link boxes), check the following as applicable: Condition of paint work. All bolted connections. ‘a, Nameplates installed and data is correct. b. _Allvalve positions according to design (open/closed). ©. Calibrate pressure gauges and pressure switches. d. — Oilpressure. 2. Noll leaks. t 9 3.23.2. Electrical Tests DESCRIPTION “Check phasing for Conductor and sheath bonding in every Ink box @._| Sheath DG high valaga test with 5 KV DC insulation test before | T0KV Tor T minute land after high voltage test. 3__| Conductor resistance, capacitance and inductance measurementF lyp4Sl Agagnatt 25,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Win bo onze @._| Conducior nsvialion resistance lest %.__| Gross — bonding verification test Sheath Curent <3% 3._[ Link box tightness check 7] SVL (sheath voltage miter) Test wit 2.5 RV DC Insulation tester 3.__| inspection of abe! inside lnk boxes and water proofing test 9. [ Measure the ground resistance af all link Box positions. Tess than 100 70._[ Contact resistance test on link boxes: 71._[ Oil pressure gauge function test 2. Shield continuity test 73._| Cable Jacket tes “14._| Cable profile test 75.__| Insulation oi dielectric breakdown lest and water content tea 75._[AC igh votiage test SeabeeTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 60 of 124 3.24 69kV XLPE Power Cables (Glandord Reference is IEC 60840 and relevant SEC Transmssion Specieasons) 3.24.1 Mechanical Checks and Visual Inspections DESCRIPTION Tnspact for physical damage or detects, ‘Check tighiness of all bolted connections (Torque wrench method). ‘Check for propar cable bolted connections. ‘Check cable bends fo ensure that bending radius is equal to or greater than the minimum bending radius specified, ‘Check for proper cable support, clamping, trays, blocking. Link box tightness check, Very that shields are terminated as specified (Ihrough Ink box oF directly groundea} Verification of exact route length as per approved drawings from termination to termination ‘Check that all grounding points are securely connected to ground grid as specified 76. ‘Check that phases are identified and color coded, 11 ‘Single core cable connected between power transformer and ‘switchgear shall be single point earthed at switchgear side and al floaling side SVL. (sheath voltage limiter) should be installed. % ‘Check single point or both ends, via voltage miter as per approved design. 7. ‘Check cable entry path (ranch as ducts ara to be propery sealed 74, For accessories (sealing terminations, instrument panels and link boxes), cheek the following as applicable: a, Nameplates installed and dala is correct. b. Condition of paint work c.__ All bolted connections. 3.24.2. Electrical Tests DESCRIPTION REWARKS “Ghack phasing for Conductor and sheath bonding In every Ink box. ‘Conductor resistance, capacitance and inductance measurement test. ‘SVL (Gheath vollage imiter) test with 2.5 KV DC insulation tester, ‘Anti corrosion sheath test ‘Measure the ground resistance al all ink box posilions. Tess than 100, Zero and positive sequence impedance measurement, insulation resistance test for conductor. ‘Sheath DC high voltage test (10 kV for 7 minute) and KV DC insulation tester before and after high voltage test ‘Cross — bonding verification test Sheath current <3.% ‘Contact resistance test on link boxes. Tess than 20 uC Metallic sheath continuity test (i applicable).F TRANSMISSION a lepaSt pagal aS) PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS eT ot 28 7Z,_| Cable Jackel tat 73._[ Cabie profile test 714._ [AC High voltage tast Soa table 7TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 62 of 124 3.25 13.8 KV and 33 kV XLPE Power Cables (Siandard Reference is IEC 6050 3.25.1 Mechanical Checks and Visual Inspections sd elevant SEG Transmssion Spectieasons) DESCRIPTION Tnspact for physical damage or dafecis, Check irregularities of ‘outer jackel caused by non-uniform shield wie distribution Z| Verify all cable connections as per drawing. '3.__| Check for proper cable support, clamping, trays, blocking, 4__| Check cable bends to ensure that the bending radius is equal to Cor greater than the minimum bending radius specified %__| Verify shield grounaing as per design (single point, both ands, Via voltage limiters, ate | Ghack tightness of all oted connections (lorque wrench method). 7._| Single core cable connected between power transformer and ‘switchgear shall be single point earthed at switchgear side and at floating side SVL (sheath voltage limiter) should be installed. ‘&_| Check that phases are identified and color coded. '9._ | Check cable entry path trench as ducts are to be propery sealed 70, | Venfication of exact route length as per approved drawings rom termination to termination, T1__| Check for proper cable arrangementin ihe path (RYB) in order to prevent circulating current, 3.25.2. Electrical Tests Tew DESCRIPTION MARKS 7._| Sheath armor continuly test 2.__| Sheath insulation resistance test TR for sheath > 10 megohms '3._ | Main conductors insulation resistance test (@KV DC Insulation tester) before and after HV Test. | Phasing and continuly test of main conductor &. | AC- high voltage test ‘a. For new XLPE power cables, AC HV test voltages should be applied up to 2 U, for one hour or by VLF at 0.1 Hz al test voltage level of 3 U, for one hour can be performed. b. For mixed new and old cables, the lest voltage shall depend upon the service life of the old cable. ©. Atleast It should be tested at normal working voltage phase to neutral (U.). d. Mixed new and old cables should not be tested by DC test voltage at any condition except by AC or VLF methods, 2, Where cables are connected to switchgear, the AC HV test lime should be reduced to § minutes. One hour test applies if the cables are fully isolated f. _ U, forall the applied tests is equal to phase to neutral voltage,F lyp4Sl Agagnatt 25,20 TRANSMISSION Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 63 of 124 3.26 LV Cables (Slandard Reference is IEC 60227 2 and relevant SEC Transmission Specteations) 3.26.1 Mechanical Checks and Visual Inspections DESCRIPTION EWARKS Tnspact for physical damage or detects, ‘Check for proper cable Support, clamping, (rays, block Verify all cable connections as per approved drawing, Verify that all cables and cores are labeled correcth ‘Check tightness of terminals and confirm the cables are secured, ‘Check that all cable Ways are secure and corredlly grounded. ‘Check cable entry path trench as dues are to be properly sealed Visual Insulation, 66 and raling confirmation ‘Check cable size against rating required 3.26.2. Electrical Tests DESCRIPTION REWARKS Phasing and continully check ‘AC HV Test al 2 kV 60 Hz for 1 minute belwean core to ore ‘and core to grounded armor. insulation Resistance Test with 2.5 KW DC insulation tester, =O ME,F lyp4Sl Agagnatt 25,20 TRANSMISSION Saud Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine onze 3.27 Control Cable {Siandaa Reference i levant SEC Transmission Speeesons) 3.27.1. Mechanical Checks and Visual Inspections Trew DESCRIPTION EARS 7_| Inspect for physieal damagefdefecs 2: [Verfy all cable connections as per approved drawing 3.__| Verify that al cables and cores are labeled correct 4. [Check for proper cable duct, suppor, clamping, rays, Docking ®.__] Check ighiness of terminals, ferule numbering and confirm the cables are secured 3._| Check that all cable Ways are secure and correctly grounded 7._| Check all cables are securely supported tough, | Visual inspection, size and raling confirmation, 9. [Size checking agains raling required, 3.27.2 Electrical Tests Trew DESCRIPTION ARK 7._| Phasing and continaly check 2._[ insulation Resistance Test with TRV DC insulation tester. TRS 100 MegonnsTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 65 of 124 3.28 Pilot Cables (Glandard Reference is relevant SEC Transmission Specteations) 3.28.1 Mechanical Checks and Visual Inspections DESCRIPTION Tnspact for physical damage or detects, Venfy all cable connections as per approved drawing. Verify that all cables and cores are labeled correcth ‘Cheok for proper cable support, clamping, Ways, biockng, ele ‘Check tightness of terminals, ferrules, wiring identification and confirm the cables are secured ‘Check that all cable trays are secure and correctly grounded. ‘Check all cables are securely supported throughout, Visual inspection, size and rating confirmation: ‘Size checking against raling required Verification of exact route length as per approved drawings from termination to termination, 3.28.2. Electrical Tests DESCAIPTION REWARKS ‘Conductor loop resistance test for all pairs. ‘Core identification for each core between two ends, insulation Rasisiance for sheath armor to ground by S00V DC. insulation lester for each section before jointing TR> TO megonms: insulation Resistance for sheath armor to ground with a 500V DC insulation tester afterall joints ara completed and before termination in the pilot boxes (ifapplicable) TR> 0 megonms ‘Capacitance measurement for all cores. insulation resistance test between core (6 are and core to ‘ground with a 5 kV DC insulation tester. TR> 1000 magohms Frequency response test End to end terminal and pair matching. Noise Level Measurement ‘Cross-talc and coupling test between pairs. High voltage test for protection and control core by 15 kV DC Tor 41 minute,F TRANSMISSION eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Roaer Page 66 of 124 (Ta8LE2-1)TeST VOLTAGE LEVELS FOR HIG VOLTAGE POWER CABLES ‘SYSTEM RATED PRE-COMMISSIONING SITE Tore PERIOD VouTace (kV) Test Levet (Minutes) 13.8 kV XLPE B= TB RVC 30 POWER CABLES VLF test level = 3U, = 24 KV 60 33 kV XLPE. 2U,= BBW AG 30 POWER CABLES VLF test evel = 3U, 60 69 kV XLPE 2U,= BOW AG 30 POWER CABLES VLE test level 60 110/115 kV XLPE/LPOF POWER CABLES 2U,= 128 KV AC 60 732 KV XLPEILPOF POWER CABLES 152 KV AC 0 230 KV XLPE/LPOF ~ POWER CABLES 2U, = 268 kV AG 60 ‘380 KV XLPEILPOF — POWER CABLE 2U, = 438 KV AC 60 REFERENCES AC HV Test: Recommendation by KEMA Research Laboratory (Netherlands) VLF Test: Recommendation by High Voltage Corporation (USA) and Seda-Dynatronic (GERMANY) a8 a Manufacturer of VLF Test Sets. Test Voltage lavels for LV Cables, Control Cable and Pilot Cables SYSTEM RATED PRE-COMMISSIONING SITE Time PERIOD VOLTAGE (KV) TestLeven (Minutes) LV Cables, 2.5 kV DC Insulation Testor 1 Insulation Resistance Test by 5 KV Pilot Cable Core to Core and Cores | {fsvlation Resistane 1 to Sheath Test Protection and Control Core | 5 1990 megohms If < 1000 megohms, perform the Pilot Cable Core to Core and Cores | following test to Sheath Test 10 kV DC between core to core of the 1 Protection and Control Core _| pairs and 15 kV DC between all cores to grounded armorF lyp4Sl Agagnatt 25,20 PARTI TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 67 of 124 3.29 Overhead Lines (Glandard Reference is eleva SEC Transmission Spectetions) 3.29.1 Machanical Checks and Visual Inspections DESCRIPTION Tnspact that tha access roads and structure pads are To specification (locations, widths, depth of base, cover material properly compacted, etc. ‘Check that sand stabilizaton has been done par specification (f applicable). ‘Check the right of way to ensure that there Is no construction or agricultural encroachment. ‘Check that the ground profile allows waler run-off from the structures. ‘Check that grounding connection is mada properly with steel structure and protective coating is applied on the concrete cap (f specified). There shall be no cracks, and the conerota cap shall slope away from the stub angle. ‘Check that crash barrier and/or flood protection are baling done as per specification (if applicable) For wooden pole structures, ensure thal pole types and sizes are the correct specification and have been installed correctly (depth and plum®). Ensure that the depth indication tags are on each pole, For wooden pole structures, check structure guy wire, cross braces, and other framing work have been done correct ‘Check that all wood structures have been identified correctly and that the identification plates aro to specification. For double Circuit structures, ensure thal each circuit is correctly identified. 76. For steel structures, ensure that type is as per specification / drawings, Tt ‘Check galvanizing qually and tnicknass (ust is nol acceptable). 72, ‘Check bolt lypes ana tightness (lorque wrench method). 73. Ensure anti-cimbing guaras are correctly installed (iF applicable 74, ‘Check step bolt tightness, 75. For porcelain insulators, check insulators for chips, cracks, ete: Ensure correct number of insulators have been installed in each string. Ensure that cotter Kays have bean proper'y installed. 76. For composite insulators, perform close elevated inspection on each structure to check that the insulator sheaths and sheds are not cracked, damaged or tom. The inner fiberglass rod should nol be exposed at any location, 77. ‘Check that all ine hardware (insulators, corona Angs, vibration dampers, spacers, conductor clamps, waming spheres, warning lights, armor rods, counter weights, flag sockeUkeys, etc.) is installed correctly and in correct locations as per specification and drawings. 78, ‘Make sure thal tha Insulators are clean and line is Safe To be energized, 75. ‘Check that all splices are correct and installed in correct span locationsTRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Sinha onze 20. | Chock that all jumpors are inslaled corresly. Ensure correct clearances between jumper and stricture a8 well as with other phases, Zi__| Check that overhead shied wre/OGW(Opical Ground Wire) and associated join box are grounded to lowers as specified 22. Ensure thal sags for phase and overhead ground conductors are even and to specification, Z3,_| Check that ground clearances meal company slandards 24] Check crcullphase dentifcation plates, sirucure numbers, danger sign plate, ete, have been correctly installed at each situa 25__| Check linelphase corredly Wansposed al ihe spectied locations (itapplicable). 26._| Check that washing platform and pumping system Ras bash installed as per specication (if applicable), 27_| Check solar unit for tower ighting (apotcabie) 28._| For terminal compound, check tne following, i avalable, 6S par contract ‘2. Ouldoor equipment such as surge arresters, CVTs, etc b. Equipment structure e. Foundation d. Bonding of equipment / structures. ©. Graveling inside terminal compound 1 Circuit identification 9. Conductor dropper and connectors. Fence and gale are complete and grounded. Z5._| Ensure that the site has been propery cleaned up and all earthwork profiles are correct before acceptance, 3.29.2 Electrical Tests Tew DESORPTION SARS 71_| Parform phase sequencalrotaion check 2.} Perform sequence impedance and susceplance teste and mutual impedances (both zero and positive sequence for double circuit ines, 3.__| Cheek tower foot earih resisiance a8 per company standard “| Cheek the airerah warning ights are properly functioning ( applicable) ._| Perform continuity and condueliviy teatF TRANSMISSION lyp4Sl Agagnatt 25,20 saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 69 of 124 3.30 _ Protection and Control (Slandard Reference is SEC Transmission Sanda Procedures and relevant Manulacirers Recommendations) 3.30.1. Protection and Control Panels-Mechanical Chacks and Visual Inspections Tew DESCRIPTION MARKS Inspect for defects and physical damage from shipping and handling, Prior to opening any case or panel, confirm that the equipment will not be contaminated by dust, excessive humidity or other pollutants. Ensure thal there is no foreign material, moisture, dust, ele., inside panels and device cases. ‘Check all installed equipment nameplate information for ‘compliance to approved drawings and equipment/material lst. Ensure that all relays, relay covers, meters, controls and test facilities are properly identified as per the approved drawings and relevant SEC standards and that the idantfication does not ‘obscure information displays. Ensure the mimic bus provides an accurale represenialion and that all switchgear identification is accurate and as assigned by ‘Systems Operations Department. Confirm that each pane! has been properly secured to the floor in its final service location, ‘Confirm that panels are constructed and wired as par SEC relevant specification For all intornal and exiornal panel wiring, confirm that all craw terminations are tight and that crimp connectors are firmly ssecurad to the wira and to the termination point. Ensure that no par of the wire is bent at the termination point. 76. ‘Check that panel equipment is mounted securely and protected against mal operation due to vibration, shack, at 3.80.2. Internal Panel Wiring Tests DESCRIPTION MARKS Wiring Test / Confirmation a, The equipment is safe to work on and free of construction activities, b, Ensure that the approved drawings, relevant specication, protection requirement, manufacturer's manuals, factory test results, site test procedures, etc., aro available at sito. ©. All necessary tools and equipment with their valid calibration cerificates are available. d. Stable auxiliary power supplies at the rated voltages, aro available. 8. Prior to conducting panel checks, open all supply breakers, remove all fuses and ensure that all DC {including alarm, SOE, SCADA, elc.), AC, VT and CT Circuits ara properly isolated, {Confirm all DC circuits are ungrounded. g._Check CT and VT circuits to confirm the presence of aF TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 70 of 124 ‘ground. Temporarily solate the ground point on each Circuit individually and retest to confirm that each CT and VT circuit is grounded at a single point. h. Check the burden of each DC circuit with an ohmmeter to confirm absence of short circuits, i. Check auxiliary power supply polarity and magnitude at the supply side of al circuit breakers/fuses to be correct as per schematics and relay/meter ratings. j. Allwiring including CT, VT, AC, control, alarm and earthing shall be confirmed terminal to terminal and wire by wire using an ohmmeter. k. Operate all swilches and relay contacts confirming connection terminal numbers and contact stalus using an ohmmeter, Confirmed wiring is to be highlighted in yellow on the schemalic diagram. Corrections/changes in the schematics shall be marked up using red pencil for additions and green for deletions. m. Forall MCBs, confirm ratings as per approved drawings; operate several times by hand. Inject 150% of rated current and record the timing for tip operation, 1. Confirm that each internal and external wire is properly ferruled at termination points, 2._| GF Gireuit Confirmation ‘a, Inject AC current al about 60% of the rated current into fone phase to neutral ofthe current circuit a the incoming CT cable connection using a suitable meter and isolated current source (for each phase of each current circuit) b. Ateach current test facility, confirm current flow and polarity in the subject phase and neutral as appropriate land according to the approved schematics. Confirm 1 current in the other two phases. ©. Withdraw each relay in the current circuit ane at a time and confirm thal the case shorting facilly is working and that at no time during its withdraw is the current circuit opened. Check test facility shorting and isolating devices for proper operation. 4. Confirm current flow in the relay by opening the case shorting manually and confirming the meter to read e. Confirm that any phase selector switch for metering is ‘connected in the correct phase being tested. (for each phase of each current circuit, | V¥ Grout Confirmation ‘a. Connect fused or current limited adjustable three phase, four wire voltage source to the VT circuit and slowly increase the voltage to the rated value. b. Using a voltmeter and phase angle meter, confirm the phase angle and magnitude at each terminal in the voltage circuit according to the approved schemalics. ©. Check total burden per phase to conform to expected loading as per connected ralayimataring spactfications. 4. Confirm that any phase selector switch for metering is connected in the correct phase being tested for eachF TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 71 of 124 phase of each current circuit | De Gireut Confirmation ‘a. Withdraw all removable relays and meters from the panel b. Apply normal DC supply (insert fusesiclose breaker) to the circuit and use a DC voltmeter to confirm all direct, ‘connections to the positive and negative supply between the fuse/breaker and the device terminals are made correctly. Confirm power supply at each relayimater case torminals is correct, Disable the DC supply and reinstall the relays and meters in the panel. Restore the DC supply. 4, Testthe panel by operating (or simulating operation for extemal devices) each switchicoilcontact separately while monitoring correct circult operation. Use a voltmeter to confirm DC voltages at progressive locations in the panel wiring. Proceed in such a way as to confirm that each contact operates only the intended devices in the panel. Confirm all contacts of contro) switches/ralays including spares. 3.30.3 External Panel Wiring and Cable Tests Cable testing requires at least two personnel with @ means of communication between the cablatwiring ends. Spare cores shall be clearly identified and of sufficient length to be terminated atthe farthest terminal in the panel CAUTION: Before conducting any external wiring or cable tests, ensure that all sources ‘of supply to the circuits involved have been de-enargizad or disconnected, Tew DESCRIPTION REWARKS T._| Continuity Checks Cables and external wiring insulation shall be tested as for panel intemal wiring, Section 3.30.2. All control cables shall be {ested using a low ohms reading ohmmeter to check each wire separately to ground (CT and VT circuits must have their normal grounding point isolated during this test), The technician at one end shall ground one core at a time in ‘communication with the technician at the other end who shall use an ohmmeter to monitor the cores. @. | GI Gable Checks A final check of each CT circuit shall be conducted by current injection at the source end while measuring magnitude and phase angie in the downstream circuit test facies, VT Cabie Checks A final check of each VT circuit shall be conducted by voltage injection at the source end while measuring magnitude and phase angie in the downstream circuit test facilities 3,304 Panel Device Tests Trew DESCRIPTION REWARKS 1,_[ Each panel device shall be mechanically inspected prior 1F TRANSMISSION lyp4Sl Agagnatt 25,20 saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 72 of 124 Testing, CAUTION: When working with electronic devices, never remove modules with the DC supply energized. Use precautions to prevent static discharge damage to the modules, Grounded wrist strap, anti-static work surface and electrically conductive storage bags should be used. ‘a. Chack condition of internal wiring and solder joints, b. Case cover and gaskel for proper seal against dust. ©. Condition of any connectors, contacts, alignment and travel. 4. Operation of moving parts, mechanical target operation and reset 2.__| Relay Tests Relay tests shall be conducted in accordance with the approved site test procedure. Additional tests may be required as recommended by the manufacturer, by Company Standard or as deemed necessary by the Company from operational experience. ‘a. 500 V insulation tests shall be conducted between the AG circuits and from AC circuits to the relay frame. All ‘oulputs/indications shall be tested, b. For elactromechanical relays, the DC circuits shall be insulation tested to AC circuils and to the frame of the rolay. ._Inlial tests of new protective relays shall include operating characteristics checks for a reprasantative range of available settings with Company approved ‘computer operated test equipment running routines developed for the specific relay and test set involved. d. Relay auxiliary devices such as external resistors, metrosils, etc, to be tested to conform to required ratings and manufacturer's information 2. Proper electrical operation of targets/indicators shall be confirmed. {. Final calibration test ofall protective relays must be cartied out on approved settings with the relays mounted in their cases, by secondary injection at the front panel mounted test facilites. 9. Auxiliary and tripping relay testing shall include: i Insulation testing as above. i Pickup and dropout voltage, verification of all contacts, i, Operation timing at 80% and 100% nominal voltage. wv. Time delay relays shall be tested at 0%, set point and 100% delay. h. Use of red and green tags for tested relays, meters, te. i. Allthe relays and meters which have been tested and found acceptable shall have green tags. j. The relays and meters found defective during tests shall be tagged red. Wataring Tests Panel metering calibration shall be tested via front panel mounted test facillies. The following represent the minimumF TRANSMISSION lyp4Sl Agagnatt 25,20 ud Electrieity Company PARTI PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 73 of 124 Test pails required. a b. Maximum demand indicator (MDI) meters shall be tested at 10% and 100% of full scale. Current and voltage metering and transducers calibration shail be tested at 0, 25, 50 and 100% of scale, Walt and VAR metering and transducer calibration shall be tested at (+/- when bi-directional) 0, 25, 50 and 100% of rated load and with rated voltage and current al angles of 0, 45,180, 2270 and 315 degrees KWH and KVARH metering calibration shall be tested al 10% and 100% of rated current al angles of 0, 45, 90, 180, 225, 270 and 315 degrees. Frequency metering and transducers calibration shall be tested at minimum, nominal, and maximum rated scale, Power Factor metering and transducer calibration shall be tested al rated voltage and al 50% lead, unity, 50% lag power factors at 10, 50 and 100% of rated current Tap position indicators shall be checked and confirmed for the entire range of transformer tap positions. “Anauncator Tests a b. Confirm dual supply operation by disabling primary and backup supplies one at a time. Confirm operation of Acknowledge, Reset and Lamp Test push buttons. ‘Alarm indication lamp flashes on receipt of Pressing Acknowledge does not reset the alarm points. Alarm does not reset until Reset is pressed, ‘Confirm Annunciator Failure alarm to SCADA, Check operation of each alarm point one at a time by simulating input at the marshalling panel Confirm individual alarm identification for each point uring functional testing of remote panels” output contacts, Digital Disturbance (DDR) Tests b. DDR shall be inspected and calibrated as recommended by the manufacturer. Calibration of voltage and current channels shall be confirmed by secondary injection. Each cigital input shail be confirmed by operation of the associated auxiliary contact in the remote panel. Program and electrically confirm trigger lavals and initiating contacts. All alarm/SOE/SCADA outputs shall be tested and confirmed. Verify accuracy of all channel descriptions. Verify operation to the local printer if available, Verify proper communication and software Update/installation at all concerned locations by establishing communications with each unit and downloading event data,F TRANSMISSION lyp4Sl Agagnatt 25,20 PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 74 of 124 3.30.8 Functional Checks Trew DESCRIPTION Test to Local Auxivaries With all tipping isolating switches opened, operate the protective ralays by secondary injection to tast all functions to the panel auxiliaries. Check and confirm correct operation of all trip, alarm, SOE and SCADA auxiiaries in the panel as well as, initiation outputs to DFR, breaker fallure, etc End To End Tests Communications with the test crew at the remote end are essential to this test. Where protection signaling equipment (PSE) is used in the scheme, end to end tests shall be Conducted to confirm operation of each channe| individually to the correct remote tripping/protection inputs in coordination with personnel al the remote end, Round trip channel delay should be checked and recorded. Pilot Differential Protection shall be lend to end tested as recommended by the manufacturer Test to Remote Functions Individually operate each control switch, protection output tip, initiation and alarm function with the associated isolating switch (if available) frst in the open position and then in the closed position to prove the switch connection. Take care to limit tripping when testing to transfer tripping or breaker failure protection pror to initiating. Where no physical or visual indication of the signal is available, use a multimeter to monitor the received signal al the appropriate terminals of the remote panel or equipment. Interiocks such as close blocking from lockouts shall also be proven. Testing shall include all reclosing, intiation, trp, SCADA, SOE, annunciator and fault recorder outputs from the panel to actuate the associated remote devices. Primary Injection Phase and ratio connection of CT and VT circuits shall be confirmed by primary injection and checked to the panel test facilites. ‘Stability Tests Stabilly of bus bar, transformer differential protection and restricted E/F protection circuits shall be confirmed by injacting current on the primary bus and simulating first internal and then ‘external fault conditions while monitoring spill currant at the protective relay. Remote Tap Change Control (RTCO) ‘a. Selection of Independant, Master/Follower, Auto, Manual from RTCC local pushbuttons and from SCADA. b. Raise and lower operation of the tap changer in Independent/Manual from both the RTCC control pushbuttons and from SCADA. ¢. alse and lower operation of the tap changer in Master-Follower for each possible combination of paralloled transformers, in Manual mode from both the RTCC control pushbuttons and from SCADA.F TRANSMISSION lyp4Sl Agagnatt 25,20 PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 75 of 124 ‘@_ Raise and lower operation of the tap changer from the AVR relay in IndependentiAuto and Master/Auto both when the RTCC is in Local and in SCADA control modes ©. Check of blocking and reset of operating modes when breakers are opened or paralleling is disturbed. {Operation of all alarm, SCADA and SOE outputs from the panel and control panel, 7-__| Automatic control switching equipment pane? ‘a. Check the proper schame for automatic closing of third transformer 13.8 KV incomer circuit breaker in case of {tipping of any transformer in service. b. Check all alarms, command and back indication of the system with SCADA. &._| Tip On Parallel schame ‘a. Check the manual tripping of one circuit breaker and Selection of the circuit breakar to be closed and in time Of tripping of that selected circult breaker the fith circuit breaker will closed accordingly (13.8 kV thraa transformers and two bus section circult breakers), b. Check all alarms, command and back inaication of the scheme to SCADA. @._| Automatic Bus Transfer Scheme (ABTS) Panel ‘a. Operation in service for tripping of each transformer individually when paralleled with a second transformer to demonstrate autoratic paralleling ofthe third transformer. if possible, offload one bus at a time so that tis possible to prove operation for loss of the independent transformer without loss of customer load. b. Prove that protection biocking intariocks (bus differential, transformer high side time overcurrent etc.) prevent operation of the ABTS. ©. Prove scheme for opening of bus section breaker to break parallel of three transformers is functioning, d. Test blocking and forced operation of the RTC by the ABTS. @. Operation of all alarm, SCADA and SOE outputs from the pane! 70, | Automatie Transfer Schemes (ATS) ‘a. Confirm proper operation of station service (AG and DC) automatic transfer schemes by simulating incomer failures. b. Confirm operation of interlocks to preventiimit, paralleling of incomer sources as per approved scheme. ©. Test automatic and manual controls forall possible. operating conditions. 71,_| Switchgear Control Panel Funclonal Tests ‘a. Chacks ofall interlocking and blocking functions (synch check, lockout block closing, ground switch, etc.) b. Tests of open and close operation and indication of the associated switchgear. ©. Operation ofall alarms, SCADA and SOE outputs from the pane!F lyp4Sl Agagnatt 25,20 saudi Electrieity Company TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS ‘T-PreCom-1000-RO AND ELECTRICAL TESTS Wino ortza 3.30.6 Energization Trew DESCRIPTION 7___| First Time Energization Tesling-Checxs Prior to Energizaton @, Allinservce CT eicut shorting is removed b. _AllVT cireuts MCBs closed, fuses in place ©. Allsupplies to protection, contol, switehgear, ete, are normal 4, No abnormal relay targets, alarms, SCADA SOE indications, ©. Allrelays have approved settings applied and have been fuly tested and are in service. f. _Allswitehgear and other power equipment testing is, completed 9. _Allprotection equipment is properly labeled. fh. Allfreismoke alarm systems are fily tested and in service. i. Allacessary fre fighting equipment ison site ana access bie without obstruction j. Confirm al! men and tools are clear of equipment to be energized and that all personnel are aware ofthe pending energization Z| Phasing Checks Before paralleling two sources, phasing shall be absolutely proven by selectively energizing a common three phase VT sel from the two sources one ala lime and checking the phasing (voltage and phase angle) of the VT set to a reference potential whose source shall remain unchanged for the duration ofthe test. For example, if one new incoming line to an existing station is to be energized, use the existing incoming lina ‘A’ phase to neutral potential as a reference and measure and record the new line VT secondary three phase voltage and phase angles when energized from the remote end only. Then afler ‘opening the remote end of the new line, energize the new line from the local station only and repeat the vollage and phase angle measurements, the rasuits of the two tests should be identical (within a few degrees) if phasing is correct. Where possible, phasing sticks can be used. Th Service Checks a. Immediately after energization, in-servicelon-ioad ‘checks should be taken and recorded by measuring the magnitude and phase of all voltage and current Circuits to a common reference at all ofthe test points available to prove VT and CT connection, ratio and polarity, b. Check and record ail panel meter readings to compare with CTIVT measurements in the control circuits, ©. As soon as sufficient load is available, all directional ‘and distance type relays shall have their operating direction proven using in service voltages and currents 4. Directional earth fault retays shall be proven by selectively isolating in service voltages and currents toF TRANSMISSION lyp4Sl Agagnatt 25,20 Saud Electety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 77 of 124 provide a range of simulated fauil conditions: For REF and bus differential relays, check to ensure minimal spill currents in service. Test the differential Circuit by isolating one service current from the ‘summation to force operation and prove the summation circuit is not shorted {For transformer differential circuits, check spill currents and minimum, center and maximum transformer taps. Spill current at minimum and maximum taps should be similar with near zero spill current on the center tap position ifthe auxiliary CTs are selected to the correct tap. 9. Check transformer AVR operation in independent and parallel modes as applicable. Manually raise (lower) the transformer(s) two taps and place them back in AUTO to observe the automatic return to the correct, voltage tap. Confirm operation from SCADA and in all possible operating modes, h. Functionally test the ABTS scheme by operating transformer protection to trip the breakers and initiate the system. i. Check in service rectosing for OHTL circuits by ‘operating the protection to initiate trip and reciose.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 78 of 124 3.31 _ Station Batteries (Giandard Reference is IEC 60623, clause 4 and relevant SEC Transmission Specieaions) 3.31.1 Mechanical Checks and Visual Inspection DESCRIPTION Tnspact for physical damage or detects, ‘Check nameplate information for correctness as par slandards, ‘Check tightness of all external wiring and cabling connections. Verify all pane! mounted devices (meters, switches, push buttons, indicator lamps, etc.) are supplied and installed according to approved drawings. ‘Make sure all battery connections are clean and free from Venfy systam configuration and capacity with contract specification. ‘Check that all cells are properly numbered. ‘Check protective covers installed ‘Check that all battery maintenance tools and accossories (hydrometer, wall mounted thermometer, insulated torque wrench, rubber gloves, apron, face shield) have been provided per specifications. Ensure thal all maintenance equipment is stored in a wall mounted lackable cabinet, 70, ‘Check that the room ventilation, exhaust fan, elc., are to specification 7 ‘Check installation of safely equipment (eyewash, showers, "No smoking "and "Warning Caustic/Acid” signs). 72, For flooded lead acia oatlories, check for correct specifi graviiy and liquid level 73, ‘Check that all ballery racks are correctly and securely grounded, 73. ‘Check that the bailary bank is provided with an Isolating disconnect switch. 75, ‘Check that the Valve Regulated Lead Acid (VRLA) battery bank has an ammeter provided for monitoring the float charge ‘currant. 3.31.2. Electrical Tests DESCAIPTION REWARKS For valve Regulated lead Acid Balleries, check the open crcuil voltage of each call Perform initial charging of the batlary (equalize vollage, charging rate and charging time according to the manufacturer's instructions) Record indiv dual cell vollage electrolyte specific gravily and cell temperatures at the and of charge cycle. Batlory cischarge test a, The battery must not have been discharged within last 7 days before testis performed. b. While battery on flat, read and record the voltage of, ‘each call or unit and battary terminals float vollage. Room temperatura shall be between 25 and 30 °C.F TRANSMISSION lyp4Sl Agagnatt 25,20 Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Raaier Page 79 of 124 . Disconnect the ballery charger and any other load on the battery, 4. Record the initial voltage of each unit and battery terminals 2. Select the discharge rate based upon the batlery Capacity (ampere-hour) and the time period the test shall be carried out for 10 hours. 1. With the variable load bank (dummy load) with an ‘ammeter in series and a voltmeter across the battery terminals, connect the load while simultaneously starting the timing device. 9. Maintain the correct current while periodically reading and recording total battery voltage. After 10 hours record the final unit voltage and compare the test result with the manufacturer's recommended voltage chart to confirm the battery end voltage. Fully recharge the battery according to the manufacturers instructions.F TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Fea ot 124 3.32. Battery Chargers iSiandaa Reference EG 60623, clause 4 and rlvar SEC Transmission Spcitestons) 3.32.1. Mechanical Checks and Visual Inspection Trew DESCRIPTION 7.__| Inspect for physical damage or defects 2._| Check nameplate information for correcinass as par slandards 3. } Check igniness of al external wiring and cabling connections, labeling, drawing pocket shall be checked, | Verify all panel mounted devices (meters, switches, push buttons, indicator lamps, fuses, elc.) are supplied and installed according to approved drawings. 3.32.2 Electrical Tests DESCRIPTION WARS ingulalion test for al external wiring, Ballery charger lest by simulation of variable load to check for correct charger current output response to different values of load. 3_| Check the adjustment range of output float and equalize voltage. Note that the adjustment of float and equalize voltage should be independent of each other. | Functional check of the following a. High and low output vollages alarm/shutdown, b. Ground monitoring/ground detector for +ve and —ve alarms. ©. Allother protective alarmishutdown, Al devices (switches, push buttons, timers, indicating lamps, etc.) 2. Currentlimits. f. Soft start. 9. Impedance monitors (it applicable). h.__ Silicon droppers (if applicable). __| Check output voltage ripple content (battery disconnected), ._| Check regulation at 0%, 50% and 100% of full load. 7. | Measure AC input and DC output vollages and currants and calculate efficiency at 50% and 100% of rated outout current &__| Caliorate volimeters and ammeters. ‘9._| iFappicable measure the following and verily thal They are compatible with and meet the requirements of the communications equipment: ‘a. Voice band noise voltage. b.__ Wideband noise voltage. 70._| Gheck Toad sharing operation for parallel chargers. 11. Ensure thatthe settings of adjusted control, shutdown, alarm voltage, etc., have been reset to the final operational values as pacified by SEC.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 81 of 124 3.33 _ AC Distribution Panels, (Giandard Reference is elovan SEC Transmission Spectetions) 3.33.1 Mechanical Checks and Visual Inspection DESCRIPTION inspect for physical damage or defects including of quallly of paint work, Z| Verify circuit layout for conformance with breaker directory drawing, 3__| Verify correct rating of each circull breaker per design drawings. '4.__| Check lightness of all bolted connections. %._| Verify that all front panel mounted devices (meters, selector switches, push buttons, timers, indication lamps, atc.) are installed per layout drawing and are correctly labeled. [Check for proper grounding connection (torque wrench method). 3.33.2. Electrical Tests DESCRIPTION MARKS insulation test ofall buses andl wing, ZERV for one minute Phasing check Functional chack of main power contactor (or Breaker). Functional chack of each branch breaker. Calibrate volimeters, ammeters and wattmaters. Functional check of meters and pase selector switches, Functional check of all auxilary devices including individual, {group and main circuit breaker alarms. Functional check of under voltage prolectorvalarm circuits Functional check of ground fault cirouft interrupter (f applicable) ‘Check all MCBS for their ratings and alarms.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 82 of 124 3.34 DC Distribution Panels (Giandard Reference is relevant SEC Transmission Spectietions) 3.34.1 Mechanical Checks and Visual Inspection DESCRIPTION inspect for physical damage or defects including of quallly of paint work, Z| Verify circuit layouts for conformance with breaker directory drawing, 3__| Verify correct rating of each circull breaker per design drawings. '4.__| Check lightness of all bolted connections. %._| Verify that all front panel mounted devices (meters, selector switches, push buttons, timers, indication lamps, atc.) are installed per layout drawing and are correctly labeled. [Check for proper grounding connection (torque wrench method). 3.34.2. Electrical Tests DESCRIPTION MARKS 7, Tnsulalion test for al buses and wiring. ZSRV for one minute 2._| Porarity check, '3._| Funetional check of main breaker, 4._| Funetional check of each branch breaker. 5._| Galiorate volimeters, ammeters and wattematars, 6.__| Funetional check of meters. 7.__| Functional check of all auxiliary devices incuding individual, {group and main circuit breaker alarms. '&_| Functional check of under voltage protection and alarm circus. ‘9.__| Functional check of DC transfer switenes and interlocks, 10._| Functional check of positive and/or negative ground alarm (calibrate resistors for proper detection sensitivity earth fault folay seiting shall be checked), TH,_[-Check all MCBS for thei ratings and alarms.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 83 of 124 3.35 LV AC Auto-Transfer Schemes/Switches (Giandard Reference is eleva’ SEC Transmission Specteations) 3.38.1 Mechanical Checks and Visual Inspection DESCRIPTION Tnspac for physical damage or detects, ‘Check that all front panel mounted devices are supplied and arranged according to approved drawings. ‘Check that all devices and cables are properly anified and labeled Check tightness of all bolted connections (lorque wrench method). ‘Check tnat all grounding i arrest and securely connected (including neutral bus) ‘Check mechanicalelecincal nlerlocks. 3.35.2. Electrical Tests DESCRIPTION Phasing check of incomers and Wansfer switeh connections, Calibrate under vollage relays and time delays. Calibrate voltmeter and ammeters. Functional check of meters and selector switches, Functional check of electrical and mechanical interlocks. Functional check of preferred source selector switch. ‘Check transfer motor fuses. Functional check of transfer operation (simulate loss of one source) and retransfer on re-establishment of preferred source voltage. Check with each source as the preferred source. Ensure the sourcas are from two separate DUSeS, ‘Set under voltage relay and time delay per manufacturers instructions,F lyp4Sl Agagnatt 25,20 TRANSMISSION Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 84 of 124 3.36 Grounding Systems (Siandord Reference is IEEE 81 and rlovan: SEC mission Specfesions) 3.36.1 Mechanical Checks and Visual Inspection DESCRIPTION EWARKS Tnspact he grounding system(s) far conformance with approved design drawings and specification. inspect the mechanical integrity and quailty ofall bolted andlor thermite welded grounding joints and connection. inspect and verify the size and type of conductors conform to slandard requirements. ‘Check that all metal paris in the substation are grounded. 3.36.2. Electrical Tests DESCRIPTION REWARKS ‘Measure tha ground grd system resistance by the “all of potential’ method ‘Measure the contac resistance at 100 A DC ofall Bolted andlor, thermite-welded joints al the grounding conductor between the ‘equipment to b¢ grounded and the grounding mesh, Note that bolted below grade connections are not permitted. ‘Measure the electrical resistance between each major electrical equipment grounding point, grounded neutral points and the substation main grounding system by the “milivalt drop’ method.TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine bs ortza 3.37 Switchgear Air Compressor Systems iSiandara Reference relevant SEC TranamiasionSpecesons) 3.37.1. Mechanical Checks and Visual Inspection Trew DESCRIPTION 7.__[ Inspect for physical damage or defects, 2. Gheck labeling and marking according to te approved arawings. 3__| Gheck lightness of bois on direct drive and base-mrounted equipment %_| Check oil level and leakage and air compressor main components, ar receiver tank design and specification, 3] Check hour meter, safety relief valve, pressure switch and gauges. ._| Check airlines piping according tothe approved materials 7.__| Gheck that the exposed airlines protected against rupture damage, B._| Cheek that al piping runs paralel to Tooring or walls ands clamped properly by u-bolls or metal clamps supported on at least6f00t intervals or less 9.__] Cheek that all piping has suffefent spacing so That each Tne can be accessed without disturbing the rast of the piping 75._| Check that all pipes are supported on steel benches on ihe Toor ofthe trench TT_[ Check that al piping filing Connections fo be used shall be Nave cup type nuts with sleeve, 72] Check that air compressors are ited with a. Automatic drain valve. b. Manual drain valve. ©. Pressure relief valve, d.__Oillevel sight glass 73, | Check tat the receiver tank provided with iniat and oullat stop valves, manual drain valve, pressure relief valve and pressure gauge 3.37.2. Electrical Tests DESCRIPTION ‘Check that the molar for air compressor designed for operation ‘on 220 V, 3 phase 60 Hz including magnetic contactors, relays and accessories. | Check that ercult breaker, Solating switch wires and condut sizes are suitable for load requirement of the system. 3._| Check that all wiring shall be in rigid steel conduit, wire ducts or flexible conduit; wires shail be standard type THW and color coded. | Check that allwiring splices shall be made wilh wire connector Cr terminal bed connectors of approved type and insulated with two layers of rubber, covered with friction tape to protect the rubber, ‘Check that main control panel is equipped with indication lamps,F lyp4Sl Agagnatt 25,20 TRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Fea of 124 change over Swildh, hour moter | Gneck interiock against ovarioad operation, single phasing of ower supply, continuous operation not altended for 1-hour 7-__] Check iow pressure alarm, high pressure alarm, compressor faulty alarm.F TRANSMISSION lyp4Sl Agagnatt 25,20 saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS "T-PreCom-1000-RO AND ELECTRICAL TESTS Page Neer Page 87 of 124 3.38 (Standard Reference Is man HVAC Systems turer's recommendations and relevant SEC Transmission Speifestions) 3.38.1 Mechanical Checks and Visual Inspection DESCRIPTION Tnspact for physical damage or detects, ‘Check labeling and marking is according to the drawings. ‘Check lightness of bolts on direct drive and base-mounted equipment. ‘Check for adequate access to the equipment. ‘Check that ducts exposed to weather are properiy insulated and wrapped with weather proofing materials, @.9., wrapped with aluminum sheet ‘Check that the space Clearance around the duct shall be properly sealed to prevent the passage of rain waler or any ther foreign matter. ‘Check that all panels Such as control panel, compressor panel, ‘motor blower panels shall be provided with left and right handles, ‘Check thal air condivoning essential components, electrical controls, breaker, etc., is properly labeled or marked, ‘Check that all exposed refrigerant suction lines are properly insulated and wrapped with aluminum sheet and suitably protected from rupture damage. 70, ‘Check that the exposed refngerant iquid Ine is painted with liquid refrigerant gas color code paint and fited with liquid sight glass, solenoid valves expansion vaives and strainer if required 7 ifsem-hermetic reciprocating compressor with nominal cap of 20 tons and above is used, check that the size of receiver lank is ablo to contain all refrigerant charged into the system plus 20% excess volume for gas expansion, 72. ‘Check that receiver is provided with inlet and outlet shut off valves, relief valves, purge cock, quid /evel sight glass and cil drain, 73, ‘Check that the refrigerant compressor is a sealed hermalic ype ‘or semi-hermelic reciprocating type. 74. ‘Cheok that the compressor is provided with the following For sealed type hermetic comprossors: Suction and discharge service valves with charge plug a b fiting connection. Crank case heater. High and low prossure cut-out manual raset. For semi-hermetic reciprocating compressors: Suction and discharge service valves with charge plug fiting connection, Gil level sight glass. Suction, discharge and oil pressure gauges. Crank case heater. Oil pressure protective switch to stop compressor ‘operation in case of lubrication failure. High and low pressure cut-out manual reset. Suction line strainer with service vaives.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 88 of 124 ‘Check that thermastal control with temperatura indicator provided and suitable to operate the system automatically 76. ‘Check thal the thermoslal is equipped with independent switch to operate the air supply fan continuously if required. 77. ‘Check that the thermostat contral is protected by a clear plastic transparent guard cover with standard lock and key. 75. ‘Check that the bell driven blower and fan motors are protected by a belt quard caver, 75. ‘Check that the air fiters are easily removable from unit and ‘washable type and check that the frame is 18 gauge galvanized iron with welded or screw type comers. 3.38.2. Electrical Tasts DescRIPrion MARKS Check rating of all motors, magnetic contactors, relays and accessories is 220 V, 3-phase, 60 Hz. ‘Check all wiring is in rigid steel condull, s standard ype THW and color coded ‘Check that tho size ofall wiros and circu Breakers are suilable for requirement of the system. ‘Check tnat all wires splices are made with wire connectors of approval type or soldered and insulated with two layers of rubber and friclion tape. ‘Check interlock to stop the compressor when: a, Condenser blower motor fails. b. Airhandling unit (AHU) blower motor fails ©. Suction and discharge operating pressure exceeds predetermined level Overioad operation of compressor. Low and high voltage in the power supply. ‘Single phase of power supply, Compressor lubrication fails. When desired room temperature required is attained, Coniractor shall perform the following tests prior to start ‘commissioning of the system: a, Proliminary test b. Pressure test. ©. Leak test d. Control test. 2. Operation test Measure compressor conlinuous ine current and power Supply voltage. Note compressor's discharge and suction pressure (PSIG). (Check indoor fan and heater current Functional check ofthe systemF TRANSMISSION lyp4Sl Agagnatt 25,20 Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS "T-PreCom-1000-RO Page 89 of 124 3.39 Dry Type Transformers (Giandord Reference is rtevant SEC Transmission Spectietions) 3.39.1 Mechanical Checks and Visual Inspection DESCRIPTION EWARKS Inspect for physical damageldafacts (cracks, chips, el6,, of ie cast resin) ‘Check nameplate for correctness. ‘Check tightness of all bolted connections (Torque wrench method. ‘Check that all grounding is securely connected, Including star point neutral. Perform all specific checks per manufacturer instructions. ‘Check proper operation of all auxiliary devices (as applicable), 3.39.2. Electrical Tests DESCRIPTION Tngulalion resistance and Polarization Index (PI) test “Turns rato all (taps) test Polarity and vector relationship tes Winding resistanca measurement (all fps). Excitation current test (at nominal tap) ‘Back energization test (at rated vollage for 18 minutes) ‘Check the off oad tap changer is sel al the rated vollage tap. Functional test of all auxiliary devices ((f applicable). ‘Control and protactive circuit functional tests,F TRANSMISSION a lepaSt pagal aS) PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Raaier Page 90 of 124 3.40 Fire Detection and Protection Systems Internal Security DepartmentiFire &Loss Prevention division(ISD/F&LPD) is responsible for fre detection and suppression systems, but transmission witnessing personnel shall check the alarms and tip signals (if applicable) which affect the main equipment such as power transformer, GIS, etcF TRANSMISSION lyp4Sl Agagnatt 25,20 saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS "T-PreCom-1000-RO AND ELECTRICAL TESTS Page 91 of 124 341 Civil Werk Witnessing of civil work is the responsibility of the CTA/DTA Support Facilty Project Division to witness the work of the civil contractor. Transmission witnessing personnel shall check the accesses and ventilation that affects the main equipment.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine be ortaa 342. Static VAR Compensation System {Standard Reference lrelevar SEO Transmission Speceaons) 3.42.1 Pre-Commissioning Tests and Safety Measures Trew DESCRIPTION 7__| Gal the sanction forest document 2] Check the safely documents for entering he capaclor bank 3._| Check he safely documents for antenng ihe TCR area 4] Check the safely document for foucning the capacitor panks and TORS. | Check the ant-slatc ination prior Ta handling the alecironie devices. ,_| Never touch the components of electronic cards without ani= slatic wrist strap. 7.__| Check your safety shoss, helmet, goggles and Industral uniform 3.422 SVC Transformer Tests See Oil Filles Power Transformers, Seation 3.1 3.42.3 Harmonic Fillers: Capacitors and Associated Inductors (Standard Reference fe IEEE 120000, IEEE Gude fr State VAR Compansair Feld Tes and revat SEC Tranarason Spactieatons) 3.42.3.1 Mechanical Checks and Visual Inspection Trew DESCRIPTION 7_|Tnspedt for physical damage or defects 2. | Gheck nameplaie information for correciness 3._| Check leakage | Check deformation .__| Check igntness of the bolls according to specifeatons: %.__| Gneck that all grouncing cabies are securely connected: | Check or any damages paint 3. Check earthing switch, 9._| Capacior bushing ighiness check 70-_| Check for bushing cracks | Check for proper termination 72. Check CT locations physical 34232 Electrical Tests Tew DESCRIPTION 7_| Check of ast and measuring instruments calibration cariieates, 2._| Check of condition of balery cals ofthe T&M instauments 3._| Check individual insulation resistances: “| Measure each individual capaciance. 5._| Capacitance bank insulation test 6.__| Capacitance bank measurement (estTRANSMISSION PARTI saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Fee of 124 7. Capacitance and Dissipation facior measurement foal '._[ Insulation power facior (Doble) test —115 kV and above: 9. | Perform al specific tesls per manufacturer's instructions: "10, [ Megger test phase to phase. 71.| Capacitance bank neutral unbalance measurement “12._[ Test the inductance of the harmonic filter inductors. 3.42.4. Tayristor Controlled Reactor (Standard Reference is IEEE 7303-1998, IEEE Guide for Stale VAR Compensator Fie Tests and relevant ‘SEC Transmission Speceations) 3,424.1 Mechanical Checks and Visual Inspection DESCRIPTION Thspact for physical damage or detects, ‘Check nameplate information for correctness. ‘Check for overall body deformation, ‘Check tightness of the bolls according to specifications. ‘Check that all grounding cables are securely connected, ‘Check for any damaged paint. ‘Check of foreign particles between ine layers of the reaclor coils. @_| Check of any insulation Gracks, '9.__| Check for proper termination, 710,_[ Check CT locations physicall 34242 Electrical Tests DESCRIPTION ‘Check of condilion of ballery cals of the TEM instruments ‘Check main current path connection contact resistance. ‘Temperature measurement at different joints after energization ‘Check the insulation resistance, Inductance measurement betwean differant cores, 3.42.5 Cooling System Component Tests {Standard Reference i IEEE 1300-7998, IEEE Guide for Slate VAR. Compansator Fiat Tests and relevant ‘SEC Transmission Specieations} 3,425.1 Mechanical Checks and Visual Inspection DESCRIPTION Inspect for physical damage or defects for entire system: ‘Check nameplate information for correctness and installation of the cooling network according to the drawings. ‘Check for the redundancy of the Muid circulating pumps in the cooling system: ‘Check pressure holding test on tha expansion vassal/rasenvorr ‘Check the pressure release valve and its operation on the. expansion vesselreservoir. ‘Check the availabilty of nitrogen regulating system on the ‘expansion tank and ensure no leakage, ‘Check the Motor and pump for leveling and alignmentPARTI TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Sinha onze @._] Check ighiness ofal jonis and coupings of ne coolant Grout (orque wrench method). 3. ] Check all pipe network and cooling system fo sland Test prossure and operating prassure, 7O__| Check the unobstructed coolant circuits in all paralel pate, “1. | Check the provision of contro valve for infat and outlet forall parallel paths TZ] Check the provision of control vawve forall equipment in the cooling system for replacing or repairing without any interruption to the cooling system. 73._| Check the availabilty of pressure regulaling valves atthe oulal of the pumps. Ta] Check the avalabilly of shat of valve atte Tet and outlet oT the pumps 7T5__| Ghack provision of replacing ihe pump whi system f on ine. 716. | Check the provision of air bleeding valve at tho top ofall parallal paths and al the ion exchanger! deionizer, 17. | Check the provision of leak-water collection (drainage) on the floors "T6._| Check the provision to replace the resin while system ison Ine 79._| Check the provision to replace Titersisirainer while system is on tine 25,_| Check the avalabilly ofthe fers al the inlet and outret of the deionizer Zi_| Check the avalabiliy of he svainers al ihe oulet of the deionizer and at the inlet ofthe valves with bypass cirult 2,_| Check the avaiabily of he control valves atthe inlet and outlet of each heal exchanger. 73__| Ensure the outdoor piping networks slarvess Stee 24. Ensure unobstructed ventlalion for all heal exchangors 25. | Ensure the availabiliy of vibration shocks forthe all heat exchangers Z5._| Check, callbrale and functional tel of ihe al temperate gauges. B._| Check and calbrate all pressure gauges, flow Gwiiches, differential pressure gauges and liquid level switches. 2B._[Allthe cooling system should be flushed over several HOUS, ineluding all Branches, heal exchangers, deionizers el. 25,_| Verify no Teakage in the cooling system 30._| Test the coolant for purly, proper percentage of anti reezing and ant algae before filing the cooling system, 3i_| Check the lation of pumps ana cooiing fans. '32._| Run tho pumps on and off repeatedly, unt no mare particles accumulate inthe fiers 3a_| Vibralion check of cooling network 34._| Sound fevel check 35. | Check the auto operation affon exchangar/bypass valves with the conductivity meter (if applicable) 34252 Electrical Tests DESGRPTION ‘Ghack of condiion of ballery of the T&M instruments.TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Wines onze Z._| Visual chesk of electical pane! 3.__[iinsulation resistance test of motors ._[ Winding resistance measurement of motors %. | Ghesk the proper rating ofthe motor protection breakers and perform the functional trip test by current injection, under voltage, and phase reversal %._| Verification of current, overoad, thermal, under valage, and phase reversal seltings of motor protection 7] Check the operation ofthe pumps from local purnp slaton PLG, and SCADA. Ensure the alarm signal when pump is on local 3.__| Record te power supply pul valage and phase rolalon 9. | Record starting and running motor current. 70, | Check the redundancy of auxilary power supply and aparale the pumps one by one by both power sources, 77] Check the alarm and siatus by simulating the breaker open loss of auxliary power sources. 72, | Verily overload tp ime of al motors By ariical single phasing of al three-phase motors. 73._| Simulate the poration of pumps By Toss GF power, pump Talure, differential pressure and running hours completion eyele arc ensure automatic changeover. 7_| Ensure automatic changeover time Is coordinated with loss of cooling alarm tim. 15._| Verily startup of standby pump on Toss of supply to running pump and record the time FB, | Check PLC of cooling system for measurement of pressure, temperatures, Levels, resistvely ana status of pumps, heat exchanger fans and valves, T7,_| Check io see that monitoring signals show correct values oF correctly indicate alarms. TE. | Cheok tho alarmfrp signal an Toss of mpul vollage, pump failure, low coolant leve., high and low resistivity, pressure, follow, and temperature from all gauges, sonsors and motors. 7B__| Check the cooling fans auto-changeover and auto operation by temperature 20._| Check the cooling fans operation from Manual and Auto rors PLC control panel Zi] Check the cooling fan's minimum run time, and on-off hysteresis, 22,_| Check the simulated operation ofall electrical operated valves 23._| Ensure the full cooling capacity is avalable with one cocler failed oF out of service. 2_| Display messages check for alarms and tips 25. | PLC internal batlery check ifpresent and note the dale of replacement 26, | Check Automaic operation of de-lonizer by resisvy, Check the conductivity measurement of the coolant to see that it drops blow alarm level when new water's circulated, f appicable. B7__| Check the deion zer time for recovering the resistivily, i appicable. 28_| Check the minimum activation ime of deionizer, Wapplcadle 28. [Ensure that liquid coolant i electrically groundedF TRANSMISSION eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Raaier Page 96 of 124 3.42.6 SVG System Controller Computer (Standar Referonce is IEEE 1303-1994, IEEE Guide for Siac VAR Componsator Field Tests and relevant SEC Transmission Speciatons) 3.42.6.1 Mechanical Checks and Visual Inspection DESCRIPTION MARKS Tnspact for physical damage or detects, ‘Check nameplate information for correctness, ‘Check tightness of all bolted connections. ‘Check thal the connection does not transfer stress to he ‘connection terminal ‘Check operation of the cooling fan: ‘Check thatthe filers for the cooiing fan are nat diy, Allinput and output cables are secure, Fier optics cables are secure without squeezing and without severe bands, ‘| All modules are properly labeled. 710._[ Check the panels are well ventilated with dust fiter 11._| Check that the connection ports which are under use have dust covers and all other unused ports should be sealed off. 72._| Check that the connections ports are clearly and correctly identified, 7T3.__| Check that the ferrules aro properly marked. 714,__[ Card locations are clearly numbered, "15._| Sequence event recorder panel eneck, 718._[ Annunciator panel check. 17._[ Check the labeling on thyristor Towers: 718.__[ Check of proper extractor tool 719.__[ Panel ighting is operating property 20._[ Check that the panel heaters are nol installed 21.__[ Check that the terminals are furnished with isolator Inks. 22.__| Check that the wire terminals have banana sockels for tha testing purposes, 23._[ Check that all grounding Cables are securely connecled, 24.__[ Verficalion against drawings and contract specification. 3.4262 Electrical Tests DESCRIPTION T._| Check of Test and Measuring instruments calibration cortifcates, ‘Check of condition of battery calls of the TEM instruments, ‘Check of hardware. ‘Check of software, Hardware jumpers check ‘Micro console and PC with software check ‘Check of user program loading “Test of light guides passing from controler to TOR lowers. Firing pulses tests to thyristors simulation. ‘Snubber eoult testing, 2 3 4 5 6 7 ’&.__| Input and output operation check. 8, 70, 11 7. DC functional tests,TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Winey ortza 73._| Complete wirhg checking 74.__| Cooling system alarm onecks From controler. 715._[Allalarms and trips inition onacks. 76._| Trouble shooting guide verifcation wit inilalion of alam, 77] Check of disconnects and low vollage swilchgear by control panel operation. 78_| Cheok of printout on the printer and alarm on the annunclator 79._] Check of alarms and tps to controler, annunciator and to even recorder. 25,_| Check of cooling system ready, 21._| Check of emperalure normal 22._| Check of SVC ready. 23._| Check of alarms at controlar due fo alarms ofthe vansforer 24._| Check ofall controler cards 25. | Low voltage tests for SVC with aferent fring angles, Te, to B=90 (Llwx=0 TO —1.0. 26._| Slabilly tes ofcilferental protection tiyistor Bypass switch closed, 27. Emergency tip operation check 26._| SCADA point ist testing 29.__| Check of thyristor monitoring software operation 30.__| Cheek of CB fall 10 close and fall o open alarm. 31.__| Controller over current protection level-1 tests, if applicable '32._| Coniroler over current protecton level-2 tests, applicable 33._| Secondary undar voltage level -70% protection for immediate tip, if applicable 34,_| Primary under volage —30% protection for 100 msec and no trp, more the system to tp if applicable. 3E_| Prinany under volage 0.5 p.u for more than 7 s0, CB Wb 36. | Secondary under volage 0. p.u., TOR Blocks i more than 7 see, then CB trips 37__[ UPS operation time to be checked Tack offfo he UPS. 38._[ UPS alarm and tip level ests, 39,__| Controler cards ballery replacement date check 40,_| Check of Remote communication with modem to SER: 41 Final trip tests 42,_| Annunciator AG and DC supply MGB oporalion check 43._| Watch dog of SER check. “44, | Operational check of thyristor bypass Swich, 3.42.7. Protective Relay Tests and Check of Protection (Standard References manutacturers relay éooumenis) 3,427.1 Mechanical Checks and Visual Inspection DESCRIPTION Thapact for physical damage or datects, ‘Check nameplate information for correctness. ‘Check tightness of all boted connections. ‘Check that the connection does nol transfer stress To the connection terminalTRANSMISSION audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom1000-RO AND ELECTRICAL TESTS Wine bp onze 34272 Electrical Tests Trew DESCRIPTION 7,__| Check of Test and Measuring instruments calbration centicates, Z| Check of condivon of ballery cels ofthe T&M instruments 3.__| Test the protection relays related fo transformer. 4. Test the protection relays related to HV CB 3.__| Test the protections related to TCR and Harmonie Filer 3._| Check and test ihe modified schemes. 7] Check of alarms from the SVC focal panel, and remote alarm in the control panel and corresponding alarm to the Control Center. 3.42.8 SVC Energization: Sequence of Events and On-Load Tests 3428.1 Electrical Tests Standard Referees are manufacturers shucion manual and SEC relevant Transmission Sener) Trew DESCRIPTION Rewares ._| SVG pre-energizalion check Ist 2.—| Check the SVC energization Ist. 3._| Confirm the final settings. ._| Operation division shal issue caulion for anargizalion process, 3._| Check and follow the switching program, 3.] Check that he operating division has issued a waming fo The contractor forthe Energization, copy to the Control Center 7 Final NPS selings shall be issied to the Control Center, Protection and Test and to 132/980 kV Projects Division @._] Re-chack and confrm final settings, excapt the settings of TOR temperature, pressure, flow and VarMach, | Check, clean and tock transformer area 70-_| Check, clean and lock disconnect room. 71 Check, clean and fck filer area 72__[ Cheek, clean and lock TCR area 73. | Remove the fring optical fibers connected to the thyristor This is fe avoid damage fo the valves, 50 thatthe thyristor valves are tested without thyristors In case of mis conduction. Red fibers only (18x3=48) synchronism between the fring pillses and voltage across the thyristor 7a_| Check HV CB grounding swilch opened fom GIS: 75._| Check bus isolator closed from contol room: "16._| Send close command to HV CB, T7.| Check the indication on SER for CB closed 78._| Vary the synchronism by Indication pulses ganevated fom the ‘TCU (thyristor contro! unt 7S._[ Open tne CB and close wih HST harmon fer 20. | Check the bus voltage before and afler the CB close and calculate short circuit power ofthe network Zi | Record measurements on the mimic pane, and MVAR meter should read ~20 MVAR to confirm that the fiter HS is rated for -TRANSMISSION saudi Electrieity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Wino ortza 20 WIVAR (ve for capactanca). ZZ, | Close the CB wih iter H7 and take the simlar measured above, but ths ime the load is 10 MVAR. Z5_[ Open the CB. 24. | Relurn the fring optical connections Back fo Thyra, 25. | Open GB and case with TOR and Veef to =401 KV so That no cuirent flows in TCR 25. | Check the cooling staring on lose command of GB from SVC oom or control room or from the Control Center. 27] Check the alarm with tiyristor address on removing af indication pulses fibers in PC and alarm on annunciator. 28_| Cheek that on remeving more than two fibers the SVG ps, 29._[ Alter CB open and all disconnect switches are closed. 30. | Give close command to CB for TCR, HS, and H7 inservice with manual mode, 31, | Make all tne measurements with diferent Toads, such as FV, MVAR, LV, SVC I, synch pulses graphs. '3Z._| On coaling sysiom PLC pane! chock al he prossures and temperatutes, running of pumps and running of cooling fans, ate. 33__| Keep running for one day irauto made. 34] Vary the voltage reference from mimic panel and check he MVAR and alarm sve reached max capacily 35_| Check and record athe curenis in protection reay panels 36._| Check current imtaton/protecton in SVG controler. '7._| Gheck of regulation with ful load to no load and with aifarent slopes. 3B,_| Cheek of slap response with Vref setings Tor 1% vowage difference and gain of 0.2,1,1.5, 3, ele 3B_| Check auto recioser operation, 40._| Check jint SVC operation with diferent bus bar configuration “A1__| Gheck thyristor by-pass configuration mode, 42._| Gheck of sirip-chart recorder operation 43._| Gheck Event recorder alarms having responsibilies added “44,_[ Check the star interlock sequence: 45._| Check stop sequence, 46._ | Record temperature measurements of TCRS al diferent omnis with tomperature sensor stickers, 47__[Autoimanual change over tes 48,_| Harmonie content tests “49._[ Pump change over test by simulating fautin one pump. 0._| Check cooling fans change over. 51._| Check LV incomers change overF TRANSMISSION lyp4Sl Agagnatt 25,20 Saud Electety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Tape Rone Page 100 of 124 3.42.9. Air-Conditioning Systems The reliabilty of air-conditioning is very important for the SVC controller, so this part of the equipment should be tested thoroughly. For details of its pre-commissioning please refer to Section 3.38, HVAC Systems. 3.42.10 Fire Detection and Suppression Systems The reliabilly of fire detection and suppression systems is very important for the SVC System, lke any ‘other substation component. This equipment should be thoroughly tested, For details of its pre- ‘commissioning please refer to Section 3.40, Fire Detection and Suppression Systems- TRANSMISSION Pre-commissioning test procedure PARTIL Mechanical Check & Visual Inspection and Electrical Test T-PreCom-1000-RO Page 101 of 124 The following is an example of a Test Record Form submitted by the contractor for the Substation 9009 SVC pre-energization checks: 1. General ‘The following units are covered by this energization tests. TCR No Filter No, 2. Pre-Energization Checklist Checks and Final Trip Test performed according to RQTR-710-D — 3. _Eneraization of Substation Bus Bar With bus bar energized voltage response to VAR Control was checked Primary voltage according to existing metering kv Input to Data Acquisition Computer measured Phase: R-Y: vo 8 BR: Value on software variable VRESP. Final parameter setting: | VRESPNOM: (Voltage Response) Voltage selection chacked: — Allenergized VT circuits measured: — 4. Energization of Main Transformer Recording of inrush current to transformer, see appendix: Voltage input to Synchronizing Board YPQ 107 measured: Phase on A-side: RLY: YB: v BR Phase on Y ~ sida: R-Y: v YB: v BR v Phase relation & sequence checked: — ‘Synchronizing signals out from the synchronizing board checked For each phase it was chackad that the signals ware as below: Visual check of transformer and bus bars done: —- AILVT circuits of protaction and metering chacked: —‘a lypeSt Ayagaatt BS;,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO ‘AND ELECTRICAL TESTS Pron a 124 3. Enegization of Filters Test result in 2000 852-192-D: No, of Units: Energization of TCR Test Results in RATR 703-D: No. of Units: 7. Total Rating Test Measurements of current and voltages taken from: Vi rato: T ration Measurements at SVC maximum inductive: Voltage Current Phase RY Ys BR R Y B Sec Prim Average measured values: Uy = Kv A Measurement at SVC maximum capacitive: Voltage Current, Phase RY YB BR R Y B Sec Prim Average measured values: Kv A Unit Reactive Power capacity is calculated according to the formula = 13° Un * In * (Unf Un)? this gives Max inductive is: MVAR Max capacitive is MVAR 8. Heat Run Test Test with Max load on transformer, SVC operated at MVAR Ambient temp:- lypeSt Ayagaatt BS;,20 TRANSMISSION Saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Page 103 of 124 Time Time Test with Max load on cooling system, SVC operated at MVAR, ‘Ambient temp: Valve temp: Time 9. Check of TER Controls Increase and decrease ramp of control signals for all phases checked: —~ TCR No. ‘Seo appendix:- TRANSMISSION lypeSt Ayagaatt BS;,20 aul lecvety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Rone Page 104 of 124 Measurement of load-sharing: TCR. TCR. Load Ph.R PRY PRB Ph.R. PhY Ph.B 10. Check and Setting of Current Limit Currant limit for each TOR chacked ———-——— TCR No. ‘Soe appendix: Final parameter setting: ILIMLEV: Currant mit ILIMGAIN: Parameters corresponds to A primary TCR current and sec time constant for the current mit operation.- lypeSt Ayagaatt BS;,20 TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS ‘T-PreCom-1000-RO Page 108 of 124 11. Reactive Symmetry Prim. Values Bus Voltage (kV) Delta Current (A) Impedance (0) Qtot Ph ab | be | ca | ab | be | ca | ab | be | ca Prim, Values Bus Voltage (kV) Delta Current (A) Impedance (0) Qtot Ph ab | be | ca | ab | be | ca | ab | be | ca- TRANSMISSION lypeSt Ayagaatt BS;,20 saudi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS ‘T-PreCom-1000-RO Page 106 of 124 12, Static Characteristic Rated values on SVC used for calculation, are: Us KV hy A 8, ms Measurement of susceptance and selting calculation in switching points: Parameter Switeh- 5 va) 1a) B (ms) Bip.u) Point Name Value Parameter ui) 1a) B (ms) B(p.u) Name Name- TRANSMISSION lypeSt Ayagaatt BS;,20 aul lecvety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Rone Page 107 of 124 Measurement of B-prim versus BREF, after parameter selting: BREF u(y) 1A) B (ms) Bip) Graph of B-prim (p.u.) versus BREF, see appendix Adjusted parameters to improve linearity Name Value- TRANSMISSION lypeSt Ayagaatt BS;,20 aul lecvety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Rone Page 108 of 124 Final measurement of B-prim versus BREF: BREF uy) Hay B (ms) Bipu) Graph of B-prim (p.u.) versus BREF After final adjustment: ‘see appendix: Final parameter setting: Name Value Name Value- TRANSMISSION lypeSt Ayagaatt BS;,20 saudi Electrielty Company PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS ‘T-PreCom-1000-RO Page 109 of 124 ‘Switehing Control MAN-AUTO-MAN ‘Switching from MAN to AUTO and from AUTO to MAN works correctly See appendix Final parameter setting TFOL: (Follow function) 13. Operating Characteristic and Slope Setting Final parameter seting: _BREFNOM (op Char. and slope) SLOPE Measurement of slope Slope Uoen lee Use Upein = Ure io ou) a) (value) (kv) (ky) Slope Usrim Jorn Got Upeon = Urt “ o 4” (value) “w) (value)eC TRANSMISSION lypeSt Ayagaatt BS;,20 aul lecvety Company PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Faye Rone Page 110 of 124 Graph of slope at %, $00 appendix: Graph of slope at %, $00 appendix: Calculation of actual slope gives... set % Measured % sot_____% =©— Measured %‘a lypeSt Ayagaatt BS;,20 Saudi Electricity Company TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS ‘T-PreCom-1000-RO Page 111 of 124 ‘Step Response Test for Gain Optimization Network short circuit power S,,at point of common coupling as follows: During test: MVA System minimum: Steps in VREF was done to give responses of approx. Readings, see appendix: Final parameter setting: VREGKI: (SVC gain) VREGNI: 4. Control Logics ete, Start: Complete sequences checked: ‘Stop: Complete sequences checked ‘Trp: Complete sequences checked: Rampspeed: Check and final settings Final parameter setting: Name (rampspeads) Minioss function: Final parameter setting (mintoss function) MLossr: Corresponds to Final parameter setting: Name Value MLOSSLEV: MvA MVAR see appendix: see appendix: see appendix: Value Corresponds to Operation checked in all hysteresis area’ 7 seconds delay Corresponds to- TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTIL MECHANICAL CHECKS, VISUAL INSPECTIONS T-PreCom-1000-RO AND ELECTRICAL TESTS Pe 2a 12 Remote Control Functions: All applicable functions checked : Final parameter setting Name Value Corresponds to (remote control) 14, Redundancy Systems Itwas checked that the SVC operates correct during the following change-overs to redundant functions, Checked To standby pump in cooling system: — To standby incoming AC supply:oly p68 Ayagaut! 2S pt ‘Saudi Electricity Compan TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI REGISTER BOOK/FILE DEFICIENCY FILE T-PreCom-1000-RO ATTACHMENT No. 1 Page 113 of 124 Projoc Tit Substation Name/Number Issued SAsslaned | actgning set Deficiency Issued by | 'seue status punenist | assigning | 5,4 Snag wo. | Puen i “Required to be filed if the deficiency is nat cleared in week time. Tobe led by Commissioning engineeritachnician.TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE, PARTI REGISTER BOOK ACTIVITY RECORD mono ‘T-PreCom-1000-RO ATTACHMENT NO. 2 Page Number: Page 114 of 124 To be filed by Commissi ing engineeritechnician,TRANSMISSION lypgSll pagal! BS 21 PRE-COMMISSIONING TEST PROCEDURE PARTI SITE INSTRUCTION ‘T-PreCom-1000-R0 Page Nember ATTACHMENT No. 3 Se 1 of 28 Site Instructions / Racords No. Substation [erat Contract Ne Project Tile Contractor Namie ‘Allntion Mi Ta TED SEC contractor xP Tssuedby [Sse] Prepared by Name Sign Tob Titelys6St Ayagaut BS 251 ‘Saudi Electricity Company TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI Tie Tas Nome STATUS OF PUNCH LIST 7-PreCom-1900-RO ATTACHMENT No. 4 Page Neer Page Hib afta CONTRACT #: PROJECT TITLE: S/S NAMEINUMBER : DATE: Snag! Confirmed By Expected Time of Punch Description of the Deficiency Issued Date | Issued By Commissioning Remark Vist No Completion by Personnel Commissioning Ene. Contractor Name: Name: Name: Signature: Signature: Signature: Date: Date: Date: To be filled by the Contractore ela y6SU Asagault BS 5201 ‘Saudi Electricity Company TRANSMISSION Pre-commissioning test procedure PARTI Categorization of Punch List T-PreCom-1000-RO Attachment § neve Pago 117 of 124 CONTRAGT # PROJECT TITLE: DATE ‘S/S NAME/NUMBER Type of Snag! Date to be si.# | Punen Description of the Deficiency Deficiency | Issued | sued By | Completed by he Remarks list No. Contractor ore ‘means item to be cleared by contractor prior to Project Enerui ‘means Expected Time of Completion (ETC) to be provided by Contractor! Project Management Department (PMD); It does not affect Energization, Commissioning Ena. Name: Signature: Date: mn. Project Management E Name: Signature: Date: Contractor Name: Signature: To be filed by Commissioning engineer/achnician prior one month from the Energizalion.lys6St Ayagaut BS 251 ‘Saudi Electricity Company TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI Tis PRE-COMMISSIINING TIME UTILIZATION STATISTICS SHEET Tes Number T-PreCom-1000-RO ATTACHMENT No. 6 page 118 128 Contract No.: Project Ti Substation Name/Number: Date: Time Spant by Tine Lest su | Ita! | pata | Comm. Personnel | Description ofthe SEC Contractors a By jose Hs Test | Staff | Staff | Others From pmo | sop | others Equip | Exper. |_NA * To be filed by SE Commissioning engineer/iechnician. Legend: CSD: Comm. Services Department _ PMD: Project Management ‘SOD: System Operationa ly Ayagautt AS 211 ‘Saudi Electricity Company TRANSMISSION PRE-COMMISSIONING TEST PROCEDURE PARTI FINAL PRE COMMISSINING REPORT ATTACHMENT No. 7 ‘T-PreCom-1000-RO Page Namber Page 119 of 124 The following items have to be confirmed at the end of the pre commissioning tests: ITEMS yes ] No | NIA Categorization of the punch list (A, B) Site Tests Completion. Complete Site Test of HVAG and Energized ‘Complete Site test of Station Service Transformer and Energized, ‘Marked up drawings are available at site in good condition ‘Operational Spare Parts are provided Tests Results are available Emergency contact lst is provided Further Remarks: Issued by Commissioning engineeritechnician Signature: Name: ContractNo © Contractor Name. = Project Tite = ‘Substation NamelNamber: mlF TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTI COMMISSIONING TIME REDUCTION AGREEMENT T-PreCom-1000-RO ATTACHMENT NO. 8 Fae Ranier Page 120 of 124 AGREEMENT 10 REDUCE IME OF PRE-COMMISSIONING (OPTIONAL AGREEMENT BETWEEN SEC AND CONTRACTOR TO REDUCE PRE- ‘COMMISSIONING TIME FOR PROJECT UNDER CONTRACT NO- Date & Place: In order to reduce pre-commissioning time for Project, the following agreement is being made between SEC and the contractor. 1. Site Conditions ‘The following shall be ensured at site before start of SEC witnessing: a. Testing area is free from all construction activities. b. There is no safety hazard in the testing area and its vicinity, Stable auxiliary supply is available for testing purposes. d. Adequate cooling/heating arrangement as the case may be, is available in the control 2. Adequate lighting is provided to safely carry out the testing activities. 2. Tools and Equipment All the tools and equipment with valid calibration certificate shall be available at site, Documents The following documents shall be available al site before start of SEC witnessing a. Approved drawings bearing very clear name and signature of the approving authority with ‘approval stamp on each sheet along with complete approval correspondence. b. The manuals giving detailed test procedure of each equipment, technical data of all electrical equipment, factory test records of all equipment, cable schedules, equipment interconnection wiring schedule and wirng tablesidiagrams, c. SEC approved test procedure and tast formals carrying approval stamp with name and signature of the approving author. d. The project specifications and protection requirements. 2 List of deviations from SEC specs and SEC approval lellers for the same. 4. Relay Settings a The contractor shall submit his proposed velay settings for al settable relays one month before starting of pre-commissioning witnessing. b. SEC-Engineering Protection Division shall provide final approved settings before pre- commissioning witnessing is started . Pre-commissioning witnessing will not be started in the absence of approved relay Seltings, in order to avoid re-setting 4, Commissioning Program.F TRANSMISSION lyp4Sl Agagnatt 25,20 eu Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTI COMMISSIONING TIME REDUCTION AGREEMENT T-PreCom-1000-RO ATTACHMENT NO. 8 Tape Rone Page 121 of 124 e Overall testing commissioning program indicating requirements of Protection, Testing, Operation, Maintenance and SCADA witness engineers with duration shall be furnished to SEC for approval t {A three-week testing program based on the approved overall program shall be submitted ‘every Tuesday indicating the proposed activities for the following two weeks and this program will indicate activities completed in the current week and the reasons for not completing any planned activity and its impact on the overall program with proposed remedial measures. 5. Pre-commissioning Procedures Pre-commissioning of all equipment shall be carried out in line with SEC Pre-commissioning Procedure and in line with this agreement. 6. Testing and Commissioning Engineers a. Availabilty of qualified commissioning personnel to perform pre-commissioning tests, b. One Commissioning Engineer from the contractor shall control the sile activites and doing all required coordination 7. Tests to be Dane by the Contractor ‘The contractor shall demonstrate a sample test for each equipment mentioned under (|-V) according to the approved test procedure in presence of SEC-Commissioning Personnel and record the results on the approved test format. Ifthe SEC Commissioning personnel are satisfied with test procedures and results, the contractor can complate the tests of the remaining equipment under (|-V) accordingly without SEC present i ‘Secondary injaction of all the aux. Relays, MCBs, Timers and O/C or EF relay. ll. GT's magnetic curves. Ili, ACIDC Distribution boards. IV. AIVTS. V. The contractor shall prepare the detalled test procedure and format to perform the functional tests. ‘The contractor shall carry out on his own 100% functional tosts forall relay panels, control panels, LCCs, AVC panels and transformer-marshaliing kiosk etc. The tests shall ensure the following} Healthiness of all wring Each wire has correct farrulas as per SEC Standard. All wires are correctly terminated. ‘The required number of spare tarminals has been provided for each terminal block. Required number of spare annunciator windows is available on the control and LCC. panels. “The accessibility to every equipment terminal is maintained Complete DC isolation for both protection schemes. h. Every abnormailty in the substation is indicated in the form of annunciator, relay flag, LED ‘orlamp, etc i. Voltage rating of all indicating lamps is 25% higher than substation DC supply. i Allwiras are properly identfiagF TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI COMMISSIONING TIME REDUCTION AGREEMENT T-PreCom1000-RO ATTACHMENT NO. 8 Feo a 128 K. AIl_DC functional checks and the test results forthe same shall be tabulated in special formats and this format shall include the following items: i The name of relaylequipment under operation, i The flag or LED appeared on any main or auxiliary relay, ii, Circuit breakers tripped. iv. Auto-re-closing and auto-reclose biocking functions, ete, v, The annuneiator on the control panel vi, Alarmin interface marshaling kiosk. vii. Inter trip send to the remote end. vill. Inter tip received at the remote end. x. Al the above-mentioned functions shall be added as per scheme expectation and the checking shall be indicated by a tick (v’) mark. VI. The contractor will use yellow color to indicate the schemes, which have been checked, red color for addition and green color for deletion. Vil. The contractor shall prepare detailed test record for all the equipment mentioned under (| IV) and submit to SEC. Vill. ‘The contractor shall prepare detailed test record for all the functional tests mentioned Under V. and submit to SEC. IX. The contractor will be fully responsible for all the above-mentioned tests under (I-V) in al respects. If the contractor fails to carty out these tests propery, he wil re-test all these under 100% SEC witnessing X. The defective equipment if any wil be promptly replaced. Xi. The protection scheme and control problems shall be cleared from problems to present them for witness Xil. Three sets of markad up drawings with all the modifications incorporated in red color for addition, green color for deletion and yellow color to indicate the checked scheme will be made avaliable before starting witnessing, ‘Sample Witnessing by SEC a. The SEC witnessing personne! will select 20% of the equipment covered under I-IV and the contractor will test all this equipment under SEC witnessing. SEC commissioning personnel will sign oniy those tast rasults which will be done under his prasence, b. SEC witnessing engineer/technician will do sample test by 20% of each type of panels with minimum af 1 of each type. The contractor will carry out all the functional tasts as mentioned under V for these sample-selected paneis under witnessing of SEC commissioning personnel. SEC engineer will sign only those tast results, which will be done under his presence. SEC engineer has the rght to witness complete bay in respect of all panels, i.6., LCC, relay and control panels, etc. & 100% Witnessing by SEC The following tests shall be 100% witnessed by SEC: Secondary injaction of all main protaction relays except O/C and E/F relays. Al indicating and recording meters. All transducers, Primary injection and stability and sensitivity test of all unit protections, L.e., BBP, transformer differential and REF protection and undarground cable protection, etc. @. Final trip tests, closing tests, SCADA alarm tests. End to end tests, operation and intariock chacks and on-load tests, etc. f._Alltests relating to the fault recorder.F TRANSMISSION lyp4Sl Agagnatt 25,20 audi Electricity Company PRE-COMMISSIONING TEST PROCEDURE PARTI COMMISSIONING TIME REDUCTION AGREEMENT T-PreCom-1000-RO ATTACHMENT NO. 8 Near za 9. Rez, CT insulation, Lead resistance, CT polarity and Single Point Grounding nh. Vi polarity, VT rato and VF circu. i. All'tasts relating to GIS, switchgear, auxiiary transformers, power transformers, Underground cabias and battery and battery chargers, |. ACIDE changeover and supervision scheme tests K. _Alltests relating to signaling equipment. |. High voltage tests relating o GIS, transformer and underground cable, ete. as applicable, 9. Snag Rectifcation, Drawing Updating and Test Recora 2. The contractor will promptly attend to al ofthe snags. b. Every effort will be done to achieve the goal of "Snag Free Eneryization” © Thre sets of the drawings shal be regularly updated with al the modifications effected from time to time during pre-commissioning. These modifications will be done in red colar for addition and green color for deletion, 4. Three sets of marked up drawings; O & M manuals and test records shall be avaliable just before energization of the substation. One set will be kept in a padockable cupboard at the substation, the 2™ one will be handed over to Transmission Department for the office and the 3 one will be taken by the contractor to prepare the final as built drawing 10. Signing of Testing Record/Snag Clearance 2, The lest record formats will be duly signed by the contractors testing engineer and SEG Commissioning personnel simultaneously at the completion of formats for any test. No formats shail be left unsigned for signing next day for quite obvious reasons. ». SEC Commissioning personnel shall clear the snags after confirming satisfactory completion and such clearance shail not be deferred toa later date in any case. 11, The contractor wil submit complete test record to SEC. This test record wil include all the tests conducted by the contractor on his own and all those tests conducted by him under SEC witnessing 12, This agreement can also be applied by the contractor to other substations under the same contrac. 13, This agreement will be considered null and void at the end of Contract No. and the contractor wil have to make afresh agreement for any other contrac/substation inthe fkure EOrseG For Contractor Names Signature Names Signalure PMO cso Contract No. Project Tie. Date. ‘S/S NAMEJNUMBERa TRANSMISSION ly Ayagautt AS 211 Saul Electrety Company PRE-COMMISSIONING TEST PROCEDURE PARTI . CONTRACTOR'S PERFORMANCE REPORT "T-PreCom-1000-RO “i dati oh ATTACHMENT No. 10 FE oa ofa atl I pm 283 eamge le ol EVALUTE THE CONTRACTOR'S PERFORMANCE NY CIRCLING APPROPRIATE NUMBER. me] : pant CATEGORY VERY one UNSATISFAC co oo | sarisFAcTory | NEEDS Goon NgEDS | TORY QUALITY OF THE QUALT 2 | 19 18 1 AVAILBILTY OF a QUALIFIED 2 | 49 16 13 10 wes TESTING ENG oma PUNCTUALITY 20 7 15 2 el ayhaly SAFTEY, | 75 i z T sa COOPERATION | 10 3 T é 3 5 ‘AVAILABILITY OF PROPER TOOLS AND TEST 8 7 6 5 4 EQUIPMENT T00-] | 92 7568 oF 556 5 torat points | 10] | % 67. aS eee OVER ALL RATING —> ot Qe FURTHER REMARKS aa iA 8 aie) Evaluated By (Comm. Eng) aa SIGNATURE: NAME : nat DATE