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ITP Boiler PDF

This document outlines an inspection and test plan for boiler components. It lists 53 inspection and test items to be performed at various stages of manufacturing, including pre-inspection meetings, reviewing design documents, material certification, welding inspections, non-destructive testing, pressure testing, dimensional checks and final inspections before shipping. Responsibilities are assigned to the manufacturer, third party inspector and client for verifying that specifications are met at each stage.
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0% found this document useful (0 votes)
1K views13 pages

ITP Boiler PDF

This document outlines an inspection and test plan for boiler components. It lists 53 inspection and test items to be performed at various stages of manufacturing, including pre-inspection meetings, reviewing design documents, material certification, welding inspections, non-destructive testing, pressure testing, dimensional checks and final inspections before shipping. Responsibilities are assigned to the manufacturer, third party inspector and client for verifying that specifications are met at each stage.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.inspectionforindustry.

com
BOILERINSPECTIONANDTESTPLAN
REFERENCE ACCEPTANCE VERIFING ACTIVITYBY REMARK
No. INSPECTIONANDTESTPLAN
DOCUMENT CRITERIA DOCUMENT MANUF. TPI CLIENT

1 PREINSPECTIONMEETING SPEC. SPEC. MOM H H H

BeforeManufacturing

DWG,DESIGN, DWG,
2 ASME,SPEC. ASME,SPEC H R A
CALCULATIONDOCUMENT CALCULATIONBOOK

3 WPS&PQR ASME ASMEIX WELDINGBOOK H R A


WELDERQUALIFICATION
4 ASME ASMEIX CERTIFICATES H R
CERTIFICATES
5 NDTPROCEDURE ASME ASMEV,I,IX PROCEDURES H R A

6 NDEPERSONALCERTIFICATES ASME ASMEV CERTIFICATES H R

7 PWHTPROCEDURE ASME ASMEI PROCEDURES H R A


HYDROSTATICTESTING
8 ASME ASMEI PROCEDURES H R A
PROCEDURE
9 PAINTINGPROCEDURE ASME SPEC. PROCEDURES H R A

Materials
OriginalMaterial
10 MATERIALCERTIFICATES ASME ASMEII H H
Certificates
11 STORAGEOFRAWMATERIALS ASME ASME H SW
VISUAL,DIMENTIONAND
12 ASMEI ASMEI REPORT H SW
MARKINGCONTROL
DuringManufacturingHPDRUM,C.B.DANDI.B.DTANK
www.inspectionforindustry.com
MATERIALRECEIVING ASME, MATERIAL
13 H H
INSPECTION DRAWING CERTIFICATES

MARKING,CUTTING&ROLLING
14 DRAWING H SW
OFSHELL

15 VERIFYDIMENSIONOFHEAD DRAWING REPORT H W

16 FITUP(HEADTOSHELL) DRAWING REPORT H SW


DRAWING,
17 WELDINGINSPECTION REPORT H W
WPS/PQR
NOZZLEMARKINGINSPECTION
18 DRAWING WITHINTOLERANCE REPORT H SW
BEFOREHOLEOPENING
NONDESTRUCTIVE
NDE
19 EXAMINATION ASMESECI REPORT H SW
PROCEDURE
(INCL.RTFILMS)
DIMENSION&VISUAL
20 DRAWING WITHINTOLERANCE REPORT H SW
INSPECTION

PWHT
21 POSTWELDHEATTREATMENT REPORT H SW/R
PROCEDURE

NDE
22 FULLR/T(ONLYSTEAMDRUM) ASMESECI REPORT H SW/R
PROCEDURE
DIMENSIONANDVISUAL
23 DRAWING WITHINTOLERANCE REPORT H H
INSPECTIONOFINTERNAL
HYDRO.TEST
24 HYDROSTATICTEST(ATSHOP) NOLEAK&DEFORM REPORT H H
PROCEDURE
25 PAINTWGINSPECTION PAINTINGSPEC. REPORT H W

FINALDIMENSIONAL/ INTERNATIONAL
26 REPORT H H
VISUALINSPECTION STD.
www.inspectionforindustry.com
PRESHIPMENTINSPECTION
(PACKING,
PACKING
27 MARKING,QUANTITY,VISUAL PackingList H H
PROCEDURE
CHECK,FINALDOCUMENT,
REVIEW,LOADING)

FINNEDTUBES

MATERIALRECEIVING
28 ASME,DRAWING H H
INSPECTION
DIMENSIONAL/ INTERNATIONAL
29 H SW
VISUALINSPECTION STD.
30 FINNINGINSPECTION DRAWINGS H SW

HEADERS
MATERIALRECEIVING MATERIAL
31 ASME,DRAWING H H
INSPECTION CERTIFICATES
DIMENSIONAL/VISUAL
32 DRAWING REPORT H SW
INSPECTION
33 HEADERDRILLING DRAWING REPORT H SW

34 MARKING&CUTTING DRAWING REPORT H SW

35 FITUP(HEADERTOTUBE) DRAWING REPORT H SW


DRAWING,
36 WELDINGINSPECTION REPORT H W
WPS/PQR
NONDESTRUCTIVE
37 NDEPROCEDURE REPORT H SW
EXAMINATION
FINALDIMENSIONAL/VISUAL INTERNATIONAL
38 REPORT H H
INSPECTION STD.
TUBEBUNDLEASSEMBLYWITHCASING
www.inspectionforindustry.com
VERIFYPROPERSPECIFIED
39 ASME,DRAWING REPORT H R
PARTSFORASS'Y
MATERIALRECEIVING MATERIAL
40 DRAWING H H
INSPECTION CERTIFICATES
41 VERIFYLENGTHOFHARPS DRAWING REPORT H SW
FITUPINSPECTION(TUBETO
42 DRAWING REPORT H SW
HEADER)
WPS/PQR,
43 WELDINGINSPECTlON REPORT H W
DRAWING
NONDESTRUCTIVE
44 NDEPROCEDURE ASMESEC.I REPORT H SW
EXAMINATION(MT/PT,RT)
DIMENSIONAL/VISUAL
45 DRAWING WITHINTOLERANCE REPORT H W
INSPECTION
PWHT
46 POSTWELDHEATTREATMENT REPORT H R
PROCEDURE
HYDRO.TEST
47 HYDROSTATICTEST(ATSHOP) NOLEAK&DEFORM REPORT H H
PROCEDURE
48 CASINGFITUPINSPECTION DRAWING REPORT H SW
WPS/PQR,
49 CASINGWELDINGINSPECTION REPORT H SW
DRAWING
50 INSULATION DRAWING REPORT H SW

51 PAINTING(MODULEBOX) PAINTINGSPEC. REPORT H W


FINALDIMENSIONAL&
52 VISUALINSEPCTION DRAWING WITHINTOLERANCE REPORT H H
(MODULEBOX)
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
53 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENT,REVIEW,
LOADING)
www.inspectionforindustry.com
INLETDUCT,BYPASSSTACK&MAINSTACK
MATERIALRECEIVING MATERIAL
54 DRAWING H H
INSPECTION CERTIFICATES
DIMENSIONAL/
55 DRAWING WITHINTOLERANCE REPORT H SW
VISUALINSPECTION
INTERFACEOPENING
56 DRAWING REPORT H SW
DIMENSIONINSPECTION
57 FITUPINSPECTION DRAWING REPORT H SW
WPS/PQR,
58 WELDINGINSPECTION REPORT H W
DRAWING
NONDESTRUCTIVE
59 NDEPROCEDURE REPORT H SW
EXAMINATION(IFANY)
60 INSULATION DRAWING REPORT H SW

61 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W


FINALDIMENSIONAL&
62 DRAWING WITHINTOLERANCE REPORT H H
VISUALINSEPCTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
63 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEW
ANDLOADING)
DIVERTERDAMPER,BLANKINGPLATE&SEALAIRFAN
DOCUMENTSTATUS
64 DOCUMENTS REPORT H R
WITHAPPROVALSTATUS
MATERIALRECEIVING DOCUMENTS/ MATERIAL
65 H H
INSPECTION DRAWING CERTIFICATES
DIMENSIONAL/
66 DRAWING WITHINTOLERANCE REPORT H SW
VISUALINSPETION
67 FUNCTIONALTEST TESTPROCEDURE REPORT H H
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68 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W
FINALDIMENSIONAL&
69 DRAWING WITHINTOLERANCE REPORT H H
VISUALINSEPCTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
70 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING)
STEAMVENTSILENCER
MATERIALRECEIVING DOCUMENTS/ MATERIAL
71 H H
INSPECTION DRAWING CERTIFICATES
DIMENSIONAL/
72 DRAWING REPORT H SW
VISUALINSPECTION
WPS/PQR,
73 WELDINGINSPECTION(IFANY) REPORT H W
DRAWING
NONDESTRUCTIVE
74 NDEPROCEDURE REPORT H SW
EXAMINATION(IFANY)
75 NOISEABSORPTIONTEST PROCEDURE REPORT H H

76 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W


FINALDIMENSIONAL&
77 DRAWING REPORT H H
VISUALINSPECTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
78 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING)
GASSILENCER

MATERIALRECEIVING DOCUMENTS/ MATERIAL


79 H H
INSPECTION DRAWING CERTIFICATES
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DIMENSIONAL/
80 DRAWING REPORT H SW
VISUALINSPECTION
WPS/PQR,
81 WELDINGINSPECTION(IFANY) REPORT H W
DRAWING
NONDESTRUCTIVE
82 NDEPROCEDURE REPORT H SW
EXAMINATION(IFANY)
83 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W
FINALDIMENSIONAL&
84 DRAWING REPORT H H
VISUALINSPECTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
85 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING)
DEAERATOR&STORAGETANK
MATERIALRECEIVING DOCUMENTS/ MATERIAL
86 H H
INSPECTION DRAWING CERTIFICATES
MARKING,CUTTING&
87 DRAWING REPORT H SW
BENDINGOFSHELL
88 VERIFYDIMENSIONOFHEAD DRAWING REPORT H W

89 FITUP(HEADTOSHELL) DRAWING REPORT H SW


DRAWING,
90 WELDINGINSPECTION REPORT H W
WPS/PQR

NOZZLEMARKINGINSPECTION DRAWING&
91 WITHINTOLERANCE REPORT H W
BEFOREHOLEOPENING ASMESEC.I

NONDESTRUCTIVE
92 NDEPROCEDURE ASMESECVIII REPORT H SW
EXAMINATION(IFREQUIRED)
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DIMENSION&
93 DRAWING WITHINTOLERANCE REPORT H SW
VISUALINSPECTION
POSTWELDHEAT PWHT
94 REPORT H SW/R
TREATMENT(IFREQUIRED) PROCEDURE
DIMENSIONANDVISUAL
95 DRAWING WITHINTOLERANCE REPORT H SW
INSPECTIONOFINTERNAL
HYDRO.TEST
96 HYDROSTATICTEST(ATSHOP) NOLEAK&DEFORM REPORT H H
PROCEDURE
97 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W

FINALDIMENSIONAL&
98 DRAWING WITHINTOLERANCE REPORT H H
VISUALINSPECTION
PRESHIPMENTINSPECTION
(PACKING,MARKING, PACKING
99 PACKINGLIST H H
QUANTITY,VISUALCHECK, PROCEDURE
FINALDOCUMENTREVIEWAND
CHEMICALDOSINGANDSAMPLINGSYSTEM

MATERIALRECEIVING DOCUMENTS/ MATERIAL


100 H H
INSPECTION DRAWING CERTIFICATES
DIMENSIONAL/
101 DRAWING REPORT H SW
VISUALINSPECTION
DRAWING,
102 WELDINGINSPECTION REPORT H W
WPS/PQR
NONDESTRUCTIVE
103 NDEPROCEDURE ASMESECVIII REPORT H SW
EXAMINATION(IFREQUIRED)
DIMENSION&
104 DRAWING WITHINTOLERANCE REPORT H SW
VISUALINSPECTION
HYDRO.TEST
105 HYDROSTATICTEST NOLEAKAGE REPORT H H
PROCEDURE
106 FUNCTIONALTEST TESTPROCEDURE REPORT H H

107 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W


www.inspectionforindustry.com
FINALDIMENSIONAL&
108 DRAWING REPORT H H
VISUALINSPECTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
109 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING
EXPANSIONJOINT
MATERIALRECEIVING DOCUMENTS/ MATERIAL
110 H H
INSPECTION DRAWING CERTIFICATES
DIMENSIONAL/
111 DRAWING REPORT H SW
VISUALINSPECTION
DRAWING,
112 WELDINGINSPECTION REPORT H W
WPS/PQR
113 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W
FINALDIMENSIONAL&
114 DRAWING REPORT H H
VISUALINSPECTION
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
115 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING

PIPING
MATERIALRECEIVING MATERIAL
116 ASTM,DRAWING H H
INSPECTION CERTIFICATES
WPS/PQR,
117 FITUP&WELDING REPORT H SW
DRAWING
118 NDE(MT/PT,RT)(ONLYSPOOL) NDEPROCEDURE REPORT SW

DIMENSIONAL/
119 DRAWING REPORT H SW
VISUALINSPECTION
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120 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W

PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
121 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING

MANUALVALVES

MATERIALRECEIVING MATERIAL
122 ASTM,DRAWING H H
INSPECTION CERTIFICATES
123 NDE(IFREQUIRED) NDEPROCEDURE REPORT H SW
PRESSURETEST(HYDRO:SHELL
124 ASMEB31.1 NOLEAKAGE REPORT H H
&SEAT,AIR:SEAT)
DIMENSIONAL/
125 DRAWING REPORT H SW
VISUALINSPECTION

126 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W


PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
127 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING
SIBPIPING&PIPINGSUPPORT,SPRINGSUPPORT,HANGERANDSPECIALFmING

MATERIALRECEIVING DOCUMENTS/ MATERIAL


128 H H
INSPECTION DRAWING CERTIFICATES

129 QCDOSSIER REPORT H R

INSULATION(INCLUDEDACC'Y)&LAGGINGSHEET
MATERIALRECEIVING MATERIAL
130 ASME,DRAWING H H
INSPECTION CERTIFICATES
www.inspectionforindustry.com
MAKER's
131 QCDOSSIER REPORT H R
STANDARD
ELECTRICALPANEL
DRAWING,
132 WIRINGINSPECTION REPORT H SW
DOCUMENTS
DIMENSIONAL/ DRAWING,
133 REPORT H SW
VISUALINSPECTION DOCUMENTS
134 INSULATIONRESISTANCETEST IEC REPORT H W
DRAWING,
135 FUNCTIONTEST REPORT H H
DOCUMENTS
136 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
137 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING
ELECTRICALBULKMATERIAL
MATERIALRECEIVING DRAWING, MATERIAL
138 H H
INSPECTION DOCUMENTS CERTIFICATES
DIMENSIONAL/ DRAWING,
139 WITHINTOLERANCE REPORT H SW
VISUALINSPECTION DOCUMENTS
DRAWING,
140 QUANTITYTEST REPORT H SW
DOCUMENTS
141 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
142 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING
FIELDINSTRUMENTSANDVALVE
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MATERIALRECEIVING DRAWING, MATERIAL
143 H H
INSPECTION DOCUMENTS CERTIFICATES

DIMENSIONAL/ DRAWING,
144 WITHINTOLERANCE REPORT H SW
VISUALINSPECTION DOCUMENTS
DRAWING,
145 FUNCTIONTEST REPORT H H
DOCUMENTS
DRAWING,
146 LEAKTEST REPORT H W
DOCUMENTS
147 CALIBRATION SPECIFICATION REPORT H W

148 PAINTINGINSPECTION PAINTINGSPEC. REPORT H W


PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
149 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING
STRUCTURALSTEEL

MATERIALRECEIVING MATERIAL
150 DRAWING H H
INSPECTION CERTIFICATES
DIMENSIONAL/
151 DRAWING WITHINTOLERANCE REPORT H SW
VISUALINSPECTION
VERIFYBOLTHOLESIZE&
152 DRAWING REPORT H SW
LOCATION

153 WELDINGINSPECTION DRAWING REPORT H W

154 PAINTING PAINTINGSPEC. REPORT H W


www.inspectionforindustry.com
PRESHIPMENTINSPECTION
(PACKING,MARKING,
PACKING
155 QUANTITY,VISUALCHECK, PACKINGLIST H H
PROCEDURE
FINALDOCUMENTREVIEWAND
LOADING

FINALDOCUMENTREVIEW
156 DOCUMENTREVIEW REPORT H R R

157 RELEASEFORSHIPMENT REPORTNOTE H R R

Abbreviations:

H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.

A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.

MOM:MinuteofMeeting

P.O:PurchaseOrder

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