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Energy Balance Calculation (16000TCD) New

This document provides calculations for a multiple effect evaporator system processing 16,000 tons of cane per day. It details the distribution of cane among various massecuites and grains, as well as evaporation rates and vapor requirements for each effect. Two vapor bleeding options are analyzed, with the first case balancing vapor needs by bleeding 20.03 tons/hour from the last effect and distributing vapor among heat exchangers and processes. This results in a total steam requirement of 244.1 tons/hour and steam consumption of 36.61% of cane.

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Shahzeb Tariq
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7K views8 pages

Energy Balance Calculation (16000TCD) New

This document provides calculations for a multiple effect evaporator system processing 16,000 tons of cane per day. It details the distribution of cane among various massecuites and grains, as well as evaporation rates and vapor requirements for each effect. Two vapor bleeding options are analyzed, with the first case balancing vapor needs by bleeding 20.03 tons/hour from the last effect and distributing vapor among heat exchangers and processes. This results in a total steam requirement of 244.1 tons/hour and steam consumption of 36.61% of cane.

Uploaded by

Shahzeb Tariq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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MULTIPLE EFFECT FFE CALCU

Crushing Rate =
Crushing Rate = 16000 TCD
M.J. % Cane = 105
Def.J. % Cane = 120
C.J. % Cane = 116
Mixed Juice Bx.= 13.5
Liquor = 12.5 % Sugar Solids on Cane
62 Bx
A-Grain % Cane = 7.87
A-Massecuite % Cane = 23.31
A1-Massecuite % Cane = 3
B-Grain % Cane = 2.89
B-Massecuite % Cane = 10.28
C-Grain % Cane = 2.57
C-Massecuite % Cane = 5.91
R-Massecuite % Cane = 25.71
Sp.Heat of Juice 0.919 Kcal/Kg/ C
Sp.Heat of Liquor 0.628 Kcal/Kg/ C
Vap.% Cane T/Hr
Vapour for A-Grain Boiling = 1.34 8.93
Vapour for A-Massecuite Boiling = 5.53 36.87
Vapour for A1-Massecuite Boiling = 1.04 6.93
Vapour for B-Grain Boiling = 1.04 6.93
Vapour for B-Massecuite Boiling = 2.35 15.67
Vapour for C-Grain Boiling = 0.54 3.60
Vapour for C-Massecuite Boiling = 1.86 12.40
Vapour for R-Massecuite Boiling = 8.03 53.53
Total = 144.87
QUINTUPLE EFFECT:
Steam/Vapour Temp. Latent Heat Sp.Volume
( C) (Kcal/Kg) (m/Kg)
Ex.Steam 124 C 523.1 0.891
Ist Effect 114 C 529.7 1.036
2nd Effect 104 C 536.2 1.331
3rd Effect 94 C 542.7 1.720
4th Effect 84 C 548.8 2.361
5th Effect 65 C 560.3 5.258

Let C.J. Bx = 13.5


Syrup Bx = 72
Total Evaporation = 628.333
Vapour Bleeding Options:

CASE -1

1. Ist P.H.(V.L.H) heated from 5th Effect from 29 C to 43 C


2. 2nd P.H. heated condensate from 2nd Effect from 43 C to 53 C
3. 3rd P.H. heated from 4th Effect from 53 C to 65 C
4. 1st S.H heated from condensate from 62 to 72 C
4. 2nd S.H. heated from 3rd Effect from 68 C to 82 C
5. 3rd S.H. heated from 2nd Effect from 82 C to 97 C
6. 3rd S.H.heated from 1st Effect from 97 C to 105 C
7. 1st Clear Juice Heater heated from 2nd Effect from 92 C to 98 C
8. 2nd Clear Juice Heater heated from 1st effect from 109.7 C to 115 C
9. Liquor Heater heated from 2nd Effect from 80 C to 85 C
10. A- Continuous Pans,A-grain and B continuous pan heated from 3rd Eff
11.refine,B-grain, A-1 and C-Continuous Pan heated from 2nd Effect
12. C- Grain Pan heated from 1st Effect.
13. Sugar Dryers Air Heaters, A-Sugar Remelters, Pan Washing, CVP Jigging
, Molasses Storage Tanks with 1st Effect vapours
14. Molasses Conditioner with 2nd Effect Vapours
Steam Balance:
Let x be the evaporation from Last Effect

H.S.(m) Vapor Req.


900 5th Effect x
1800 4th Effect x + 14.066
4600 3rd Effect x + 91.789
9000 2nd Effect x + 201.261
10000 Ist Effect x + 221.066
26300 5x + 528.183
x= 20.030
Total Ex. Steam required =
Washing Steam required =
Total Live Steam required =
Steam% Cane =

Vapor Req. Evaporation


CT FFE CALCULATIONS
16000 TCD
666.667 TCH
700.000 T/Hr
800.000 T/Hr
773.333 T/Hr

134.409 T/Hr

52.467 T/Hr
155.400 T/Hr
20.000 T/Hr
19.267 T/Hr
68.533 T/Hr
17.133 T/Hr
39.400 T/Hr
171.400 T/Hr

(3RD VAPOUR )
(3RD VAPOUR )
(2ND VAPOUR )
(2ND VAPOUR )
(3RD VAPOUR )
(1st VAPOUR )
(2ND VAPOUR )
(2ND VAPOUR )
21.73 % Cane

Vap. Velocity Avg. Velocity Evap. Rate


(m/sec) (m/sec) (Kg/m/hr)
25-30 27.5
30-35 32.5 28
30-35 32.5 25
35-40 37.5 23
40-45 42.5 21
50-60 55 16

T/Hr
Inlet Temp. Outlet Temp T VapourRequired
C C C T/Hr
29 43 14 16.074
43 53 10
53 65 12 14.066
62 75
75 87 12 16.256
87 100 13 17.825
100 105 5 7.305
92 98 6 8.050
98 104 6 8.152
80 85 5 0.797
from 3rd Effect. 61.467
79.800
3.600
ng, CVP Jigging,
12.500
3.000

Evaporation Evaporation Rate


20.030 T/Hr 22
34.096 T/Hr 19
111.820 T/Hr 24
221.291 T/Hr 25
241.096 T/Hr 24
241.10 T/Hr
3.000 T/Hr
244.10 T/Hr
36.61

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