PHL Series Pump

MILTON ROY INDIA (P) LTD

Metering Pumps

Instruction
Manual
PHL DIAPHRAGM PUMPS (HPD 166 & HPD 266)

This Manual should be made available to person responsible for installation, maintenance and
operation.

PUMP MODEL:

SERIAL NO:

CAPACITY: LPH:

PRESSURE:

No 4, Rajarajan Street, Visalakshi Nagar,

Ekkaduthangal, Chennai 600032, India.
Telephone: 044-42266333
Fax: 044-45540060
Web: www.miltonroyindia.com

Issue Date: 10/2010, Rev-2

MILTONROY INDIA PVT LTD

1
 PHL Series Pump

TABLE OF CONTENTS
Page No
WARRANTY (With Certificate) 3

IMPORTANT SAFETY INSTRUCTION 4

QUICK START GUIDE 5
1.0 DESCRIPTION
1.1 Unpacking & Storage 6
1.2 Description 6
1.3 Operating Principle of the Drive End 6
1.4 Operating Principle of the Liquid End 7
1.5 Safety Health Instructions 7
2.0 INSTALLATION
2.1 Hydraulic Installation 8
2.2 Drip Collection 8
2.3 Handling 8
2.4 Setting Up 9
2.5 Electrical Installation 9

3.0 START UP
3.1 Procedure before Startup 10
3.2 Start up 10
3.3 Failure on Start up 10
3.4 Schedule of Check & Maintenance Operations 11

4.0 ROUTINE MAINTENANCE

4.1 Strainer Cleaning 12
4.2 Oil Change 12
4.3 Other Maintenance of Operations 12
4.4 Ordering Spare Parts 12

5.0 PREVENTIVE MAINTENANCE 14

6.0 SERVICING THE DRIVE END ASSEMBLY 15
7.0 SERVICING THE LIQUID END 26
8.0 SPARE PARTS
8.1 Drive End 36
8.2 Liquid End 38

9.0 TROUBLE SHOOTING 41

MILTONROY INDIA PVT LTD

2
 PHL Series Pump
METERING PUMP PRODUCTS

TWELVE MONTH LIMITED WARRANTY

Milton Roy India private Limited Company warrants its metering pump product against defects in
workmanship or material for one year under normal use from the date of shipment form our warehouses as
indicated in our warranty certificate.

All obligations and liabilities under this warranty are limited to refunding, repairing or replacing (at
our option) f.o.b, our plant, such allegedly defectives units are returned to our plant, carrier charges
prepaid. Repairs or replacement are made subject to factory inspection of returned items.

This warranty does not extend to damage by corrosion or atmosphere. The materials of
construction offered are recommendations subject in all cases to verification and acceptance by the
customer. These recommendations, based on previous company experience and best available
informations, do not constitute guarantees against wear and chemicals action.

Expressly excluded from this warranty are defects caused by misuse, abuse or improper
application/installation, employment or operation of the unit. Expendable items and damage resulting from
unauthorized repair are not covered by this warranty. No liability for consequential damage or reinstallation
labour is accepted. Milton Roy India Private Limited will not assume responsibility for contingent liability for
alleged failure of its products.

RETURNING PUMPS TO THE FACTORY

Pumps will not be accepted for repair without a written consent from the Factory Service
Department. Pumps returned to the Factory for repairs should be clearly labeled to indicate the liquid being
pumped. Process liquid should be flushed from the pump liquid end and oil should be drained from the
pump housing before the pump is shipped.

NOTE:

These safety precautions will aid the troubleshooting and repair procedure and preclude serious
injury to repair personnel from hazardous residue in pump liquid end.

All inquiries or parts orders should be addressed to your local Milton Roy India (P) Ltd., representatives or
sent to:

MILTON ROY INDIA (P) Ltd.,

NO.: 4, RAJARAJAN STREET, VISALAKSHI NAGAR
EKKADUTHANGAL, MADRAS - 600 032.
PHONE NO.: (044) - 42266333
FAX NO.: 91-44-45540060.

MILTONROY INDIA PVT LTD

3
 PHL Series Pump

IMPORTANT SAFETY INSTRUCTIONS

WARNING WARNING
WHEN INSTALLING, CALIBRATING, OR OPERATING THIS PUMP, BASIC SAFETY PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE, ELECTRIC SHOCK, AND
PERSONAL INJURY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH OR
SERIOUS INJURY.

Read all instructions before installation, calibration, or operation

GENERAL SAFETY CONSIDERATIONS

- Read this manual carefully.

- Installation, calibration, and maintenance should be performed by trained and qualified

personnel. Personnel should be familiar with the precautions required in working with hazardous
voltages which exist inside the pump. Personnel should also be adequately trained on any
hazards inherent in the chemicals used in the metering pump.

- Always wear protective clothing including gloves and safety glasses when working on or near
chemical metering pumps.

- Follow directions and warnings provided with the chemicals from the chemical manufacturer.
User is responsible for determining the hazards associated with the chemicals being pumped
and using the proper safety gear and procedures.

- Hazardous voltages are present when cover is removed. Disconnect power when installing or
servicing this unit.

- Unit must be properly grounded.

- Conform to local codes in wiring this equipment.

- Pump must be adequately rated if it is to be used in a hazardous location. See product name
plate for rating information. This rating must not be exceeded under any circumstances. To
prevent ignition of hazardous atmospheres, cover must be tight while circuits are energized.

MILTONROY INDIA PVT LTD

4
 PHL Series Pump

QUICK START GUIDE

NOTE: Read and understand safety instructions before proceeding.
READ
- Read and comply with all safety instructions presented in this manual.
CONNECT
- Connect AC power. Use conduit connections or cable glands.
- Ground unit.
- Connect command signal.
- Connect feedback signal.
VERIFY
- Voltage selector switch is set to the required voltage.
- DIP switches are set for desired operation.

WARNING
HAZARDOUS VOLTAGES ARE PRESENT ON THE CIRCUIT BOARD. TO PREVENT IGNITION IN
HAZARDOUS ATMOSPHERES, COVER MUST BE TIGHT WHILE CIRCUITS ARE ENERGIZED.

APPLY POWER
- Apply command signal.
- Apply AC power.
OBSERVE
- Pump should run to command position and stop.
- Full range of command signal should result in desired range of Pump travel (factory setting is for
full
- Travel of 0% to 100%).

MILTONROY INDIA PVT LTD

5
 PHL Series Pump

CHAPTER 1
DESCRIPTION
1.1 UNPACKING & STORAGE
UNPACKING

The Packing must be carefully examined on receipt in order to ensure that the contents have not sustained
any obvious damage. Precautions must be taken when opening the packing in order to avoid damaging
accessories, which may be secured inside the packing. Examine the contents and check them against the
delivery note.

STORAGE PRECAUTIONS

Storage for less than six months

- Equipment shall preferably be stored in its original packing and protected from adverse
weather conditions.
Storage for more than six months
- Grease all visible unpainted sections. Rubber parts (such as semi-flexible couplings)
must be protected from sunlight and sudden temperature changes.
- Store the pump in its original packing. In addition, packing in heat-sealing plastic cover and
desiccant bags must be provided for. The quantity of desiccant bags should be adapted to
the storage period and to the packaging volume.
- To be protected from adverse weather conditions.

1.2 DESCRIPTION
The PHL Pump is an electro-mechanical metering pump, oil-lubricated with a sealed housing, allowing
adjustment of its capacity when stopped or in operation.
It is designed for industrial operation in continuous mode.
It is made up of the following items:
a driving device consisting of a motor,
a drive end assembly,
a liquid end assembly.

1.3 OPERATING PRINCIPLE OF THE DRIVE END ASSEMBLY (Figure-1)

The movement of rotation of the motor is transmitted by the worm shaft [17] to the tangent Worm wheel
[18]. The system of connecting rod and eccentric transforms the rotary movement into a linear movement.
The piston connected to the connecting rod [20] move with an adjusting linear stroke. The stroke of the
piston depends to the position of the sliding crank [22] and the eccentric female [22A].

MILTONROY INDIA PVT LTD

6
 PHL Series Pump
1.4 OPERATING PRINCIPLE OF THE LIQUID END ASSEMBLY
During the suction phase, the displacement of the piston creates a partial vacuum in the displacement
chamber. The diaphragm is hydraulically coupled to the piston and will suck a set volume (capacity) of fluid
through the suction valve assembly and into the head. The discharge valve assembly seals off the
discharge circuit.

The process is then inverted and the return phase begins. The piston compresses the hydraulic oil in the
displacement chamber. The oil then exerts pressure on the diaphragm, thus forcing the liquid through the
discharge valve assembly. The suction valve assembly seals off the suction circuit.

1.5 SAFETY & HEALTH INSTRUCTIONS

The personnel responsible for installing, operating and maintaining this equipment must become
acquainted with, assimilate and comply with the contents of this manual in order to:
Avoid any possible risk to themselves or to third parties,
Ensure the reliability of the equipment,
Avoid any error or pollution due to incorrect operation.
Any servicing on this equipment must be carried out when it is stopped. Any accidental start-up must be
prevented (either by locking the switch or removing the fuse on the power supply line). A notice must be
attached to the location of the switch to warn that servicing is being carried out on the equipment.
During oil changing operations, the waste oil must be collected in a suitable receptacle. Any overflow of oil,
which may result must be removed using a degreasing agent suitable for the operating conditions.
Soiled cleaning cloths must be stored in suitable receptacles. The oil, degreasing agent and cleaning cloths
must be stored in accordance with the rules on pollution.

Switch off the power supply as soon as any fault is detected during operation: abnormal heating or unusual
noise.
Special care has to be taken for chemicals used in the process (acids, bases, oxidizing / reducing
solutions...).

MILTONROY INDIA PVT LTD

7
 PHL Series Pump

CHAPTER 2
INSTALLATION
2.1 HYDRAULIC INSTALLATION
The Main items concerning the hydraulic installation of a metering pump are described hereafter.

GENERAL

PIPING LAYOUT

There must be no swan-necks or stagnant volumes, which can trap air or gas.
Stresses due to incorrect alignment of piping with respect to the centerline of valves must be
avoided.
Remove burrs and clean the piping before fitting.
It is advisable to provide for a calibrating chamber in order to calibrate the pump in
Service conditions.

PIPING ON THE SUCTION CIRCUIT

Provide for a filter with suitable mesh size upstream of the pump.
Check whether the diameter and length of pipe are compatible with the pump's
maximum capacity.

PIPING ON THE DISCHARGE CIRCUIT

Provide for a safety valve on the discharge pipe, designed to protect the installation.
It is advisable to install a priming valve on the discharge circuit in order to make
Starting and maintenance of the pump easier.

2.2 DRIP COLLECTION

Its recommended to install a drain system to collect the leakage and the drip, especially if the liquid
pumped is harmful.

2.3 HANDLING
Handling the pump

The lifting equipment must be compatible with the pump weight.

Simplex pump without motor: 240Kg maximum
The handling requires the following precautions:

Fit the sling through the rings on the pump

Check that the assembly is correctly balanced before starting to move it.
Fix the pump as soon as it is positioned in correct location (see Chapter 2.4. Setting up).

MILTONROY INDIA PVT LTD

8
 PHL Series Pump
Handling the Motor

The lifting equipment must be compatible with the motor weight (Refer to the motor name plate). Fit a sling
in each ring on the motor. Check that the motor is correctly balanced before starting to move it.

2.4 SETTING UP
Pump Installation

Fix the pump by the fixing holes to a horizontal support correctly dimensioned. Leave enough clear space
around the pump enabling to carry out servicing operations and adjustments.

Pumps installed outdoors must be protected by a shelter (according to the climatic conditions).

2.5 ELECTRICAL INSTALLATION

Check the specifications of the motor and compare them with the voltage available on your installation
before making connections. Connect up the motor in accordance to the indications specified in the
connecting box. Check the motor rotation as indicated on the motor spacer.
Do not forget to connect the earth terminal of the motor to the equipment earth conductor.

The electrical protection for the motor (fuse or thermal protection) must be suitable for the motor's rated
current.

MILTONROY INDIA PVT LTD

9
 PHL Series Pump

CHAPTER 3
START UP
3.1 PROCEDURE BEFORE START UP
Special care to be taken for chemicals used in process (acids, bases, oxidizing / reducing solutions...).
Check the pump fixation (Chapter 2.4).
Fill the housing with the lubricating oil (Chapter 4.2)
Check the opening of all isolating valves installed on the suction and discharge circuits.
Disconnect discharge circuit (caution to the liquid pumped). This procedure is to verify that there is liquid
present (pump is installed in flooded suction), or to prime the pump (pump installed in suction lift).
Check that the pump capacity is set to "0%" (Stroke-knob).

3.2 START UP
Once all the checks and procedures described in the previous section have been
Carried out, start up the pump.
Check visually and by listening, in particular, check that there are no suspicious
Noises.
Make sure that the Stroke-knob is unlocked.
Proceed to the degassing (Chapter 7 - Servicing the liquid end).
Adjust the pump capacity gradually from 0 % to 100% and control the liquid output at
Priming valve.
As soon as the liquid to be pumped flows out of the priming valve, priming on the
Process side has been achieved. Close the priming valve or reconnect the discharge
Pipe, as applicable.
Once the priming is obtained, adjust the pump to the desired capacity.
Lock the Stroke-knob with the locking screw.

3.3 FAILURES ON START UP / TRACING CAUSES OF FAILURE

The motor runs with difficulty / heats up / Noisy

One phase is incorrectly connected.

The characteristics of the electrical power supply do not match the specifications of the motor.
The electrical connection used is not suitable.
The Housing does not contain any oil. Fill up with oil (See Chapter 3.4).
The Motor coupling/bearings can be worn, replace them if necessary
The pump produces no flow

The pump capacity is adjusted to 0 % : Adjust the capacity to the desired Value and lock the
Stroke-knob.
Check the leak-tightness of the piping Relief valve.
The liquid end is not primed: release the pressure on the discharge pipe and prime the liquid end, or
check the leak-tightness of the suction circuit.
The balls of the valve assemblies are blocked by particles: clean or replace the valve assemblies.
First, check whether the presences of the particles in the valve assemblies are normal and take
corrective action if necessary.
If the problem is not solved check the mechanical assembly and liquid end functioning.

MILTONROY INDIA PVT LTD

10
 PHL Series Pump
The flow rate is lower than desired

The pump capacity is incorrectly adjusted: adjust the capacity to the desired
Value and lock the Stroke-knob.
The suction power is insufficient (pipe cross-section too small or pipe too long): replace the pipe
with ones that have a larger cross-section or install the Pump in flooded suction.
The leak-tightness of suction pipe is unsatisfactory.
The viscosity of the liquid is incompatible with the pump's capabilities.

The capacity is greater than desired

The stroke adjustment of the pump is incorrect.

A siphoning phenomenon is observed: check if the suction pressure is not superior to the discharge
pressure. So necessary, to place a back-pressure valve on the discharge line.

The capacity is variable

This problem may be due to particles from the piping which interferes with the operation of the valve
assemblies: clean the piping and the valve assemblies (by checking the assembly sequence of
different components).

3.4 SCHEDULE FOR CHECKS & MAINTENANCE OPERATION

The Programme of checks and maintenance operations depends on the conditions in which the
equipment is used. For this reason, the following frequencies are given as an example only.
Individual users should adapt these frequencies to their own specific operating conditions.

When? Check Maintenance Reference

After 2000 hrs

Change Oil Chapter 4.2
Check the oil level of
Trace lubricating oil
Every Month the housing
leak Chapter 4.2
-If incorrect
Verify
- The date of the last
oil change
Every 3 months Check oil temperature - The oil
-If incorrect contamination Chapter 4.2
- the equipment
operating conditions
Change lubricating oil
Every 8000 hours or 1 Change filter (y- Chapter 4.0
year strainer)
Complete revision **

Frequency to be
Check conformity of Check the pump
defined according to Chapter 4.3
capacity capacity
process

** Our Customer Support staffs are available for any maintenance matters on site (see addresses at the
end of this manual).

MILTONROY INDIA PVT LTD

11
 PHL Series Pump

CHAPTER 4
ROUTINE MAINTENANCE
4.1 STRAINER CLEANING
Clean the strainer element of the Y-strainer on the oil intake side connecting the housing (Fig-1. Item No
13) and the displacement chamber (Fig-8. Item No 22). Clogging in the strainer will lead to flow reduction.

4.2 OIL CHANGE

To avoid any risk of burning by the hot oil, protective gloves must be used.

Perform first oil change after 2000 hours' operation, subsequently every 8000 hours or 1-year.
Disconnect the pump electrically; check that the equipment cannot be switched on accidentally.
Unscrew the plug and drain the oil into a tray. Degrease the plug and screw it into Place.
Fit the plug (14) and fill up the housing to the middle of the oil level indicator (15) with mechanical oil
suitable for service conditions and displacement chamber by the relief valve hole (26).
Remove any overflow of oil immediately with a suitable degreasing agent for the operating
conditions.

Oil Details
COMPONENT OIL QUANTITY
Housing & Displacement
HYDROL 150 10 Liters
chamber

4.3 OTHER MAINTENANCE OF OPERATIONS

CHECKING THE PUMP CAPACITY
This is to determine the straight line representing the pump's capacity according to its adjustment. Four
measurements are sufficient (adjustment at 100%, 75%, 50% and 25%). There are two possible methods:
If the pump is installed in flooded suction mode
Measure the volume of pumped liquid from a calibrating chamber for a given period of time. It may be
necessary to reproduce actual operating conditions (suction pressure).
If the pump is installed in suction Lift or Negative suction mode
Measure the volume of discharged liquid. It may be necessary to reduce actual operating conditions
(discharge pressure).
The Flooded suction method is recommended as this method avoids placing the operator in contact with
the liquid, which is important if the pumped liquid is hazardous.
For a precise check, it may be necessary to use an electromagnetic flow meter.

4.4 ORDERING THE PARTS

To make it easier to register your order for spare parts and ensure a quick delivery, please provide us the
following details:
Information on the pump: Model and Serial number. These two items of information are shown on
the Nameplate mounted on the pump.
Information on the spare part: Part number, Description and Quantity. These items of information
are specified in the spare parts list given in the later sections of this manual.

MILTONROY INDIA PVT LTD

12
 PHL Series Pump

MILTONROY INDIA PVT LTD

13
 PHL Series Pump

CHAPTER 5
PREVENTIVE MAINTENANCE
5.1 GENERAL
The preventive maintenance comprises replacing the worn-out parts included in the "spare parts list ".
The corresponding action is detailed in the chapter 6.0 and 7.0: Servicing of the mechanical assembly and
servicing of the liquid end.

5.2 MECHANICAL ASSEMBLY PREVENTIVE MAINTENANCE

Renewal Frequency * (hours)

Gear and Worm assembly 20,000 hrs or 1 Year

Bearings 20,000 hrs or 1 Year

Setting Guide 20,000 hrs or 1 Year

5.3 LIQUID END ASSEMBLY PREVENTIVE MANTENANCE

Renewal Frequency * (hours)
Diaphragm 15,000 hrs or 1 Year
Check valves 8,000 hrs or 1 Year

* Approximate hours number when operating under max performances and normal using
Conditions

MILTONROY INDIA PVT LTD

14
 PHL Series Pump

CHAPTER 6

SERVICING THE DRIVE END ASSEMBLY

REMARKS
By measure of simplification, the described procedure doesnt mention the washers fitted with
fasteners (such as screws and nuts).
Some parts have been bonded during the workshop assembly. Clean the residual glue before a
second assembly
Replace the seal at each servicing.

PRECAUTION
Before all servicing perform the following operations:

Disconnect the electrical power. Any accidental start -up must be prevented. Position a notice at the
switch location to avoid start up.
Check that there is no temperature before starting to operate
Disconnect the hydraulic power
Remove the suction valve to drain the liquid end, if necessary rinse the liquid end
Drain the oil from the housing.

TO BE PREPARED BEFORE SERVICING

Handling material compatible to the weight of the equipment
Glue Loctite 221
Degreasing agent.
Grease.

MILTONROY INDIA PVT LTD

15
 PHL Series Pump

VI-1 Disassembly / Assembly of Sliding Crank

(Figure: 2)

DISASSEMBLY ASSEMBLY

Perform the following steps before 1. Fit the parallel key (31) on the
this disassembly Bearing Support (22B).

2. Insert the Sliding Crank Assembly

- disassemble the stroke adjusting (22) inside the housing from Side-
system D With the key way alignment.

3. Fit the Adjuster (24) and locate

- disassemble the Worm wheel with the dowel holes.
connecting rod assembly
4. Fix the screw (32) (Hand
operated).

1. Dismantle the Stroke 5. Assemble the Stroke adjustment

system (VI-4).
Adjustment System (VI-4)
6. Assemble the Worm Wheel &
Connecting Rod (VI-2).
2. Unscrew the screw (32)
7. Assemble the Worm Shaft (VI-3).
3. Remove the Adjuster (24)
8. Assemble the Motor Assembly
4. Dismantle the Motor Assembly (VI-5).
(VI-5).

5. Dismantle the Worm Shaft (VI-3).

6. Dismantle the Worm Wheel & the

Connecting Rod (VI-2).

7. Remove the Sliding Crank

Assembly (22) from Side-D as
mentioned in the drawing.

8. Remove the parallel Key (31).

MILTONROY INDIA PVT LTD

16
 PHL Series Pump

MILTONROY INDIA PVT LTD

17
 PHL Series Pump

VI-2 Disassembly / Assembly of the Worm wheel and Connecting rod

(Figure: 1 & 3)

DISASSEMBLY ASSEMBLY

Perform the following steps before this 1. Grease the connecting rod (20) With
disassembly: Piston.

- Disassemble the worm Wheel. 2. Position the connecting rod (20) on the
Eccentric (22A) from Side-C.

1. Dismantle the Worm Shaft (VI-3) 3. Fit the slider sound (23) equipped with
the key (25) to the pump.

2. Unscrew the screw (29*).

4. Tighten the screws (29).

3. Remove the Gear Bearing with o-ring

(16). 5. Fix the parts (18) matching one of the
radius with the keyway on the part (26).

4. Remove the Gear support (26) &

worm gear (18) from Side-D as mentioned 6. Tighten the screws (32).
in the drawing.
7. Position the worm gear (18), gear
5. Unscrew the screws (32). support (26) on the slider round (23)
Matching the key (25).

6. Separate the gear support (26) from

worm gear (18). 8. Insert the assembly into the pump.

7. Unscrew the screws (29). 9. Fit the o-ring (28) on the gear bearing
(16).

8. Remove the slider round (23).

10. Fit the gear bearing with o-ring (16) to
the pump.
9. Remove the Connecting Rod (20)
With the Piston Arrangement from 11. Tighten the screw (29*)
Side-C

12. Assemble the Worm Shaft (VI-3).

MILTONROY INDIA PVT LTD

18
 PHL Series Pump

MILTONROY INDIA PVT LTD

19
 PHL Series Pump

VI-3 Disassembly / Assembly of the Worm Shaft

(Figure: 4)

DISASSEMBLY ASSEMBLY

Perform the following steps before this

disassembly:
1. Insert the worm shaft (17) from the
bottom of the housing.
- Disassemble the worm Shaft

2. Insert the bearing cup from the

1. Dismantle the Motor Assembly (VI-5).
bottom of the housing.
2. Unscrew the screws (32).
3. Fix the O-Ring (39) on the top of
3. Remove the bottom cap (38). bottom Cap (38).

4. Unscrew the screw (2) from the 4. Tighten the screws (32).
Coupling (33).
5. Insert the Oil Seal (30) into the top
5. Remove the key (40). Of the worm Shaft.

6. Remove the worm shaft (17) from 6. Fit the key (40).
the bottom of the housing.
7. Mount the Motor Assembly (VI-5).
7. Remove the Oil Seal (30)

MILTONROY INDIA PVT LTD

20
 PHL Series Pump

MILTONROY INDIA PVT LTD

21
 PHL Series Pump

VI-4 Disassembly/ Assembly of the stroke adjusting system

(Figure: 5)

DISASSEMBLY ASSEMBLY
1. Position the cover (4) on the Housing from
1. Set the Stroke Knob to 100%. Side-A.
2. Unscrew the screw (6) till it was outside
2. Remove the Handle (1) the cover.
3. Insert the O-ring (7) on the adjustment screw
3. Unscrew the screws (2). (8).
4. Fix the O-ring (5) into the cover (4).
4. Remove the assembly (1). 5. Screw the screw (8) into the cover (4). Care
should be taken that the o-ring (7) should not be
5. Unscrew the screws (9). outside the cover (4).
6. Move the adjuster (24) to the maximum of
Outside from the housing (13) towards Side-A.
6. Unscrew the screw (12).
7. Fit the assembly to the adjuster (24) and
rotate adjustment screw (8) & cover (4) in such a
7. Remove and rotate the assembly (4) and way to move the cover till It touches the housing
Adjustment screw (8) in clockwise direction. without any movement between them.
8. Fix the screw (12) into the cover (4) to housing
8. Remove the O-Ring (5). (13).
9. Tighten the screw (9) to avoid any risk on
9. Remove the screw (8) from cover (4). rotation between the cover (4) and adjustment
screw (8).
10. Fix the Knob (1).
10. Remove the O-ring (7) form adjustment
screw (8). 11. Tighten the screw (2).
12. Turn of 10 turns to set the << 0 >> (no
piston movement)
13. Unscrew the screw (2). Set the << 0 >> of
the knob (1) with the << 0 >> of the adjustment
scale (3).
14. Push the knob (1) to the adjustment screw (8).
15. Tighten the screws (2).
16. Set the pump << 100% >> (10 turns).
17. Tighten the screw (6) and place the loctite666
Anabond.

MILTONROY INDIA PVT LTD

22
 PHL Series Pump

MILTONROY INDIA PVT LTD

23
 PHL Series Pump

VI-5. Disassembly / Assembly of the motor

(Figure: 1 & 6)

DISASSEMBLY ASSEMBLY

1. Fix the key (40) on the worm shaft

1. Disconnect the Power Supply.
(17).
2. Unscrew the screws (37) or (35) &
2. Fix the coupling (33*) or bush (34B) &
(36).
coupling (33*) on the worm shaft (17).
3. Remove the motor.
3. Tighten the screws (2*).
4. Unscrew the screws (36) & (12).
4. Fix the motor mount (34) or motor
5. Remove the motor mount (34), motor mount (34) & motor adaptor (34A) on
adaptor (34A).
the housing (13).
6. Unscrew the screws (2*).
5. Tighten the screw (12) & (36).
7. Remove the coupling (33*), bush
(34B). 6. Fit the Spider with the coupling (33*).

7. Keep a clearance of 2mm between

the two couplings (33) & (33*).

8. Fit the motor.

9. Tighten the screws (37) or (35).

Start Up: Refer to Chapter 3.

MILTONROY INDIA PVT LTD

24
 PHL Series Pump

MILTONROY INDIA PVT LTD

25
 PHL Series Pump

CHAPTER 7
SERVICING THE LIQUID END
7.1 GENERAL
REMARKS

By measure of simplification, the described procedures don't mention the washers fitted with fasteners
(such as screws and nuts).

Replace the seal at each servicing.

PRECAUTION

Special care has to be taken for chemicals used in the process (acids, bases, oxidizing / reducing
solutions...).
Provide for the rinsing of the liquid end, if necessary, and provide for appropriate protective equipment.
Check that there is no pressure and the temperature of components before starting to dismantle.

Before all servicing perform the following operations:

Adjust the pump capacity at 0%

Disconnect the electrical power. Any accidental start-up must be prevented. Position a notice at the
switch location to avoid start up.
Disconnect the hydraulic power if used
Drain the oil from the housing (refer to chapter 4.2for oil change)
DEGASSING
Degassing the displacement chamber.
Pressurize the return circuit (if necessary by closing the return circuit valve, in order to force the safety
valve to release any air contained in the displacement chamber).
Gradually increase the pump flow until the safety valve begins to clear oil into the housing.

MILTONROY INDIA PVT LTD

26
 PHL Series Pump

VII-2 Assembly / Disassembly of the displacement chamber

(Figure: 7, 8 and 12)

DISASSEMBLY ASSEMBLY

Dismantle the Liquid end Assembly

(VII-4).

MARS Valve
Displacement Chamber
1. Remove the contour plate (09). It is
1. Where applicable, fit the O-ring (4) or
advisable to use a hook between the
(6A) on the cylinder (3). Fit the
upper section of the pilot and the
adaptor piece (5) on the
contour plate.
displacement chamber with the
screws (8).
2. Remove the O-Ring (10) in order to
replace it.
2. Fix the O-Ring (6) on the adaptor (5).
3. Remove the MARS valve (23) using
3. Position the displacement chamber to
an extractor.
assembly over the piston (1) and
Attach the housing with screws (7).
4. Remove the O-ring (27) if they have
to be replaced.

Displacement Chamber MARS valve

1. Unscrew the mounting screws (7). 1. Where applicable, fit the O-ring (24)
on the MARS Valve (23).
2. Extract the displacement chamber
assembly. 2. Apply Hydraulic fluid on the O-ring
(24) and in the MARS valve recess.
3. Unscrew the mounting screws (8).
3. Place the MARS valve in the
4. If required remove the O-ring (4) or extractor; center the MARS valve in the
(6A) in Order to replace it. displacement chamber (22). It must,
mandatory be correctly positioned as
5. If necessary replace the O-ring (6). shown in the figure below.

4. Fit the MARS valve in the

displacement chamber by gently
striking it with a wooden or nylon
hammer.

5. Fix the O-ring (10) on the contour

plate (9) facing the displacement
chamber.

6. Assemble the Liquid End Assembly

(VII-4).

MILTONROY INDIA PVT LTD

27
 PHL Series Pump

MILTONROY INDIA PVT LTD

28
 PHL Series Pump

MILTONROY INDIA PVT LTD

29
 PHL Series Pump

MILTONROY INDIA PVT LTD

30
 PHL Series Pump

MILTONROY INDIA PVT LTD

31
 PHL Series Pump

VII-3 Disassembly / Assembly of the liquid end

(Figure: 7 or 8 (SS), 12 (PLASTIC))
(Section - AA)

DISASSEMBLY ASSEMBLY

1. Unscrew the screws (20) and (21).

1. Fit the diaphragm (12) (blue side
visible Positioned with care).
2. Remove the Head (11).
2. Position head (11).
3. Remove the diaphragm (12) (provide 3. Tighten the screws (20), (21)
for a Receptacle to collect oil drops).

MILTONROY INDIA PVT LTD

32
 PHL Series Pump

VII-4 Disassembly / Assembly of the check valve

(Figure: 10 or 13)

DISASSEMBLY ASSEMBLY

1. Unscrew the screws (19). Remove (17), Discharge

(13), (14), (15) and (16). There will be a
possibility of the components getting 1. Place the valve adaptor (13), ball guide
Spilled. Please ensure the components are (14), ball seat (15) and ball (16) along with the
not misplaced. gaskets/O-rings (18) as the Case may be as
shown in the Figure.
2. Clean the valve adaptor (13), ball guide
(14), ball seat (15) and ball (16). If necessary 2. Screw the screws (19).
replace them.

3. Replace the gaskets/o-rings (18) as the

Case may be. Suction

1. Place the valve adaptor (13), ball guide

(14), ball seat (15) and ball (16) along with the
gaskets /O-rings (18) as the case may be as
shown in the Figure:

2. Screw the screws (19).

MILTONROY INDIA PVT LTD

33
 PHL Series Pump

MILTONROY INDIA PVT LTD

34
 PHL Series Pump

MILTONROY INDIA PVT LTD

35
 PHL Series Pump

MILTONROY INDIA PVT LTD

36
 PHL Series Pump

CHAPTER 8
SPARE PARTS
VIII-1 Drive End: Ref Fig-1, 2, 3,4,5,6
SERIES PHL - DRIVE END PART LIST

KEY RECOMMENDED
PART NO DESCRIPTION QUANTITY
NO SPARES
1 235431S STROKE ADJUSTMENT KNOB WITH HANDLE 1 SET
2 M01629 GRUB SCREW M8 X 12 (HT) 3+3
3 235679 ADJUSTMENT SCALE 1
4 236720 COVER 1
5 235252 O-RING 110.72 X 3.53 1
6 M01630 GRUB SCREW M10 X 35 (HT) 1
7 235852 O-RING 29.5 X 3.6 1
8 233921 ADJUSTMENT SCREW 1
9 152231S STROKE LOCKING KNOB ASSEMBLY 1 SET
10 153452 O-RING LOCK KNOB (9.3 X 12.8) 2
11 156352 LOCK BOLT STOPPER GB,(PN-B,K,P) 1
12 M01512 ALLEN CAP SCREW M12 X 30 (HT) 6+4
13 236520 HOUSING 1
14 183231 Oil Filling Plug "B-145" 1
15 183511 OIL LEVEL INDICATOR "B-145" 1
16 236320S GEAR BEARING WITH O-RING 1 SET

238219S WORM SHAFT 1/8 (FOR 120 SPM-MODEL CODE-B) ASSY

17 1 SET
WORM SHAFT 1/10 (FOR 100&150 SPM-MODEL CODE-
230119S
A&C)
238144 WORM GEAR 1/8 (FOR 120 SPM-MODEL CODE-B)
18 WORM GEAR 1/10 (FOR 100&150 SPM-MODEL CODE- 1
230244
A&C)
19 235521 DOWEL PIN 1
20 236020 CONNECTING ROD 1
21 M01631 GRUB SCREW M6X16 (HT) 2
22 234727S SLIDING CRANK ASSY 1 SET
23 235821 SLIDER ROUND 1
24 235721 ADJUSTER 1
25 237926 KEY 10X8X40 1
26 236221 GEAR SUPPORT 1
27 234231 Drain Plug 3/4" BSP 1
28 235952 O Ring 139 X 3.53 1
29 M01632 Allen Cap Screw M12 X 35 (HT) 4+4
30 237052 Oil Seal 30 X 62 X 7 1
31 M01724 Parallel Key 6 X 6 X 25 1

MILTONROY INDIA PVT LTD

37
 PHL Series Pump
32 M01693 Allen Cap Screw M6 X 16 (HT) 5+6+3
237020S Coupling (100&112 FRAME) with Grub Screw
33 1 SET
237120S Coupling 90, 2HP with Grub Screw
34 236120 Motor Mount 1
34A 234419 MOTOR ADAPTOR 90 L 1
34B 234521 BUSH FOR MOTOR FRAME 90L 1
35 M01266 Hex Bolt M10 X 25 SS 4
36 183221 Allen Cap Screw M12 X 25 (HT) 4
37 M01634 Hex Bolt M12 X 30 SS 4
38 234220S Bottom Cap assembly 1 SET
39 235352 O Ring 66.34 X 2.62 1
40 238026 KEY 8X7X40 1
41 235252S PHL DRIVE END SEAL KIT 1 SET
500752 MOTOR 2HP,960 RPM
501270B MOTOR 3HP,960 RPM
42 501150C MOTOR 2HP,1440 RPM 1
501250B MOTOR 3HP,1440 RPM
502250B MOTOR 5HP,1440 RPM

MILTONROY INDIA PVT LTD

38
 PHL Series Pump
VIII-2 Liquid End (HPD-166-SS 316): Ref Fig: 7, 8,9,10

VIII-2 SERIES PHL HPD 166 - METALLIC LIQUID END PART LIST

PISTON DIAMETER
KEY RECOMMENDED
NO DESCRIPTION QUANTITY 40 50 63 SPARES

1 PISTON 1 291719S 292619S 291819

2 PISTON SEAL 1 314152 316252 316152

3 PISTON SLEEVE WITH O-RING 1SET 314221S 317019S 316221S

4 SLEEVE O-RING 75.3 (HPD 166) 2 312752

5 ADAPTOR WITH O-RING 1 SET 291919S

6 O-RING 164.5X3 1 326052

7 HEX BOLT M12X40 (SS) 4 M01651

8 ALLEN BOLT M12 X 60 (HT) 2 M01711

CONTOUR PLATE HPD 166 WITH O-
9 RING 1 SET 292419S

10 O-ring 178 x 3.5 1 314752

1
11 HEAD 166 SS 316 312532

12 DIAPHRAGM HPD 166 1 312652

2
13 VALVE ADAPTOR - B145 SS 911432
2
14 BALL GUIDE - B145 SS 910532

15 BALL SEAT 2 911732

2
16 BALL 25MM S316 911332

17 RETAINER PLATE 2 314832

6
18 GASKET 986179

HEX BOLT M12X50 SS WITH

19 SPRING WASHER 4 SET M01655S

HEX BOLT M14X90 SS WITH

SPRING WASHER, PLAINWASHER ,
20 NUT T FOR SS HEAD 8 SET M01716S

HEX BOLT M14X140 SS WITH

SPRING WASHER, PLAINWASHER ,
21 NUT FOR SS HEAD 4 SET M01713S
DISPLACEMENT CHAMBER HPD
22 166 1 290920

23 MARS VALVE ASSEMBLY 1 SET 320000S

24 O-RING 69.22X5.33 2 320752

26 RELIEF VALVE ASSEMBLY HPD 166 1 SET 292120S

27 LE SEAL KIT SS 316 LE 1 SET SK14032 SK15032 SK16332

MILTONROY INDIA PVT LTD

39
 PHL Series Pump

MILTONROY INDIA PVT LTD

40
 PHL Series Pump

VIII-2 Liquid End (HPD-266-SS316): Ref Fig: 7, 8,9,10

VIII-2 SERIES PHL HPD 266 - METALLIC LIQUID END PART LIST

PISTON DIAMETER
KEY RECOMMENDED
NO DESCRIPTION QUANTITY 70 80 90 100 115 SPARES

1 PISTON 1 327020 328020 329020 320020 321520

2 PISTON SEAL 1 327052 328052 329052 320052 321552

PISTON SLEEVE WITH O-
3 RING 1 SET 327021S 328021S 329021S - -

4 O-RING 98X3.53 2 322352 - -

5 ADAPTOR WITH O-RING 1 SET 327120S 320120S 321820S

6 O-RING 164.5X3 1 326052

6A O-RING 134.5X3 1 - - - 323052

7 HEX BOLT M12X40 4 M01651

8 ALLEN BOLT M16 4 M01666 M01635 ( M16 X40)

CONTOUR PLATE HPD
9 266 WITH O-RING 1 SET 322421S

10 O-RING 274X3 1 322752

11 HEAD 266 SS 316 1 322532

12 DIAPHRAGM HPD 266 1 322652

13 VALVE ADAPTOR SS 2 993432

14 BALL GUIDE SS 2 993732

15 BALL SEAT SS 2 993532

16 BALL 40MM S316 2 990232

RETAINER PLATE FOR
2
17 SS HEAD 322832

18 GASKET 6 994579
HEX BOLT M12X80 SS
WITH SPRING WASHER 8 SET
19 FOR SS HEAD M01642S
HEX BOLT M16X100 SS
WITH SPRING WASHER, 10 SET
PLAINWASHER , NUT
20 FOR SS HEAD M01636S
HEX BOLT M16X160 SS
WITH SPRING WASHER, 4 SET
PLAINWASHER , NUT
21 FOR SS HEAD M01637S
DISPLACEMENT
22 CHAMBER HPD 266 1 322920 323520

23 MARS VALVE ASSEMBLY 1 320000S

24 O-RING 69.22X5.33 2 320752

RELIEF VALVE
26 ASSEMBLY HPD 266 1 SET 320921S

27 LE SEAL KIT SS 316 LE 1 SET SK27032 SK28032 SK29032 SK20032 SK21532

MILTONROY INDIA PVT LTD

41
 PHL Series Pump

MILTONROY INDIA PVT LTD

42
 PHL Series Pump
VIII-2 Liquid End (HPD-266-PP/PVC): Ref Fig: 7, 8, 9, 10 and 12, 13
VIII-2 SERIES PHL HPD 266 - PLASTIC LIQUID END PART LIST (REF FIG: 7,8,9,10,12,13)

PISTON DIAMETER
KEY RECOMMENDED
NO DESCRIPTION QUANTITY 70 80 90 100 115 SPARES

1 PISTON 1 327020 328020 329020 320020 321520

2 PISTON SEAL 1 327052 328052 329052 320052 321552

PISTON SLEEVE WITH O-
3 RING 1 SET 327021S 328021S 329021S - -

4 O-RING 98X3.53 2 322352 - -

5 ADAPTOR WITH O-RING 1 SET 327120S 320120S 321820S

6 O-RING 164.5X3 1 326052

6A O-RING 134.5X3 1 - - - 323052

7 HEX BOLT M12X40 4 M01651

8 ALLEN BOLT M16 4 M01666 M01635 ( M16 X40)

CONTOUR PLATE HPD 266
9 WITH O-RING 1 SET 322421S

10 O-RING 274X3 1 322752

11 HEAD 266 PP 322568

12 DIAPHRAGM HPD 266 1 322652

13 VALVE ADAPTOR PVC 323967

14 BALL GUIDE PP 323168

15 BALL SEAT PVC 323267

16 BALL 40MM GLASS 990259

RETAINER PLATE FOR PP
17 HEAD 323732

18 O-RING 59.92X3.53 323952

HEX BOLT M12X100 WITH
SPRING WASHER FOR
19 PP HEAD M01653S
HEX BOLT M16X175 WITH
PLAIN WASHER , SPRING
WASHER , NUT FOR PP
20 HEAD M01668S
STUD M16 WITH PLAIN
WASHER, SPRING
WASHER, 2 NUTS FOR PP
21 HEAD 323832S
DISPLACEMENT CHAMBER
22 HPD 266 1 322920 323520

23 MARS VALVE ASSEMBLY 1 320000S

24 O-RING 69.22X5.33 2 320752

25 BACK UP PLATE 1 323620

RELIEF VALVE ASSEMBLY
26 HPD 266 1 SET 320921S

27 LE SEAL KIT PP LE 1 SET SK27068 SK28068 SK29068 SK20068 SK21568

MILTONROY INDIA PVT LTD

43
 PHL Series Pump

CHAPTER 9
TROUBLE SHOOTING
SYMPTOMS CAUSES REMEDIES
Blown Fuse Check for Short Circuit
Check for Overload, Correct current
Motor Trip setting in relay.

Low Liquid Level Fill Liquid

Worn or Dirty Check Valves Clean and Replace

Pump does not Operate Blocked Discharge Line Clear Line

Broken Wire Locate and Repair

Low Voltage Investigate and Correct

Allow Suction Line and pump head to fill
with liquid before pumping against
Pump not primed pressure.

Capacity Adjustment Set at Zero. Readjust.

Incorrect Capacity Adjustment Readjust Capacity

Incorrect Pressure Relief valve Correct the Pressure Relief Valve
Settings. Settings

Insufficient Delivery Starved Suction Increase Pipe Sizing or Suction Head.

Leaky Suction Piping Repair Piping

Leaky Pressure Relief Valve Repair or Replace Pressure Relief Valve.

Worn or Dirty Check Valves Clean and Replace

Leaky Suction Piping Repair Piping

Leaky Pressure Relief Valve Repair or Replace Pressure Relief Valve.

Erratic Delivery Incorrect Pressure Relief valve Correct the Pressure Relief Valve
Settings. Settings

Worn or Dirty Check Valves Clean and Replace

Clogged or Dirty line Strainer Clean Strainer

Plunger or cross slide hitting against
Gear Shaft Breakage liquid end. Correct and change the gear shaft.

Tighten Gland Packing

Leaky Gland Packing
Add Rope

Pump not developing Pressure Change Entire Packing

Leaky Pressure Relief Valve Correct or replace pressure relief valve

Incorrect Pressure Relief valve Correct the Pressure Relief Valve
Settings. Settings

MILTONROY INDIA PVT LTD

44
 PHL Series Pump

MILTONROY INDIA PVT LTD

45
 PHL Series Pump

MILTONROY INDIA PVT LTD

46