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Sap PP MRP

This document outlines key parameters for configuring MRP (Materials Requirements Planning), including: - MRP types like planning, reorder points, and planning fences - Lot sizing procedures like fixed or monthly lots - Procurement types like in-house, external, or both - Scheduling parameters like production times and margins - Planning strategies like make-to-stock or make-to-order - Availability checks and total replenishment lead times The document provides details on how to configure these various MRP rules and procedures.

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pramod
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376 views4 pages

Sap PP MRP

This document outlines key parameters for configuring MRP (Materials Requirements Planning), including: - MRP types like planning, reorder points, and planning fences - Lot sizing procedures like fixed or monthly lots - Procurement types like in-house, external, or both - Scheduling parameters like production times and margins - Planning strategies like make-to-stock or make-to-order - Availability checks and total replenishment lead times The document provides details on how to configure these various MRP rules and procedures.

Uploaded by

pramod
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 4

MRP-1

MRP PROCEDUER

MRP TYPE:
PD – PLANNING FOR MATERIAL AFTER MRP RUN
ND – NOT PLANNING AFTER MRP RUN
VB – CONSUMPTION BASED PLANNING
M – MPS

REORDER POINT:
WHEN STOCK FALLS BELOW THE REORDER POINT THEN SYSTEM ATOMATIC TRIGGER THE
PROCUREMENT PROPOSAL AGAINST MATERIAL

PLANNING TYPE FENCE:


WITHIN PLANNING TYPE FENCE THE SYSTEM NOT CHANGE THE ORDER QUANTITY AND SCHEDULE DATE
OF MATERIAL

MRP CONTROLLER
RESPONSIBLE FOR MATERIAL PLANNING FOR THAT MATERIAL

LOT SIZE DATA

LOT SIZING PROCEDURE:


EX - LOT FOR LOT ORDER QUANTITY
EX. IF ORDER QUANTITY IS 1000 THEN THE REQUIREMENT LOT GENERATE ONLY FOR 1000 NEITHER
BELOW THE ORDER QUANTITY NOR MORE THAN 1000 QUANTITY
FX – FIX LOT SIZE
EX. IF MY FIX LOT SIZE IS 1000 THEN IF ORDER COME FOR 1500 THEN SYSTEM GENERATE ONLY FOR
1000 LOT ORDER QUANTITY
MB – MONTHALY LOT SIZE
WB - WEEKLY LOT SIZE

ASSEMBLY SCRAP (%):


THE SYSTEM INCREASE THE QUANTITY TO BE PRODUCE FOR ALL THE ASSEMBLY COMPONENT
ACCORDINGLY
MRP-2
PROCUREMENT:
PROCUREMENT TYPE:
E – INHOUSE PRODUCTION
F – EXTERNAL PROCUREMENT
X – BOTH PROCUREMENT

SPECIAL PROCUREMENT:
10 Consignment
20 External procurement
30 Subcontracting
40 Stock transfer (proc.from alter.plant)
45 Stock transfer from plant to MRP area
50 Phantom assembly
52 Direct production / collective order
60 Phantom in planning
70 Withdrawal from alternative plant
80 Production in alternative plant

BATCH ENTRY:

Batch in goods issue; no confirmation required


1 Manual batch determination required upon release of order
2 Batch not required in prod./process order; confirmation reqd
3 Automatic batch determination upon release of order

BACKFLUSH:

CO-PRODUCT:

BY-PRODUCT:

JOINT PRODUCTION:

SCHEDULING:
INHOUSE PRODUCTION TIME:

PLANNED DELIVERY TIME:

GR PROCESSING TIME:

SCHEDULE MARGIN KEY:


SMKEY OP.PD FAP FBP REL PD.
000 001 001 001 001
001 002 002 002 002
002 003 003 003 003

NET REQUIREMENT CALCULATION:


SAFTEY STOCK:

MRP-3

PLANNING:
STRATAGY GROUP:
HOW THE MATERIAL IS TO BE PLANNED
10 Make-to-stock production (CONSUME STOCK)
11 Make-to-stock prod./gross reqmts plng (WITOUH)
20 Make-to-order production
40 Planning with final assembly
50 Planning without final assembly

CONSUMPTION MODE:

AVILABILITY CHECK:
AVILABILITY CHECK:
01 Daily requirements
02 Individ.requirements
CH Batches
DR
KP No check

TOTAL REPLASHMENT LEAD TIME:

MRP – 4

BOM EXPLOSION DEPENDENT REQUIREMENT:

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