0% found this document useful (0 votes)
297 views10 pages

m315 ESCABADORA BOCLAIM PDF

Uploaded by

Remberto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
297 views10 pages

m315 ESCABADORA BOCLAIM PDF

Uploaded by

Remberto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SENR8932-03
March 1999

M312 and M315 Excavators


Electrical System
M312: M315:
6TL1-UP 7ML1-UP

© 1999 Caterpillar All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
AEC - Aux. Hyd. G-8 D Solenoid - Parking Brake G-14 40
Air Horn E-7 62 Solenoid - Right Front Stabilizer Lockout H-1 2
Alternator D-13 62 Solenoid - Right Rear Stabilizer Lockout I-10 4
Alternator Fuse D-15 71 Solenoid - Swing Brake G-15 34
Battery 12v (2) I-13 23 Solenoid - Swing Pump PRV. G-14 36
Cigar Lighter F-2 A Solenoid - Transmission Speed G-13 41
Converter 24v - 12v D-3 A Solenoid - Travel Activation G-15 33
Diode - AEC - Aux. Hyd. F-8 D Stop Lamp F-7 D
Diode - Brake E-6 D Supplemental Steering Control H-14 26
Diode - Harness AS B-8 D Switch - AEC B-10 C
Diode - Stop Lamp F-8 D Switch - AEC Boom Cyl. F-15 59
Diode - Temp E6 D Switch - AEC Impl. Travel F-15 45
Engine Control C-12 A Switch - AEC Stick Cyl. F-15 59
Engine Pump Control C-11 A Switch - AEC Swing E-15 43
Engine Speed Dial C-2 C Switch - Air Filter Clog C-14 70
Fuse Block (A Black) G-10 D Switch - Air Horn H-2 A
Fuse Block (B Yellow) G-9 D Switch - Aux. Hyd. (ccw rotation) E-3 B
Fuse Block (C Green) F-10 D Switch - Aux. Hyd. (cw rotation) C-5 C
Fuse Block (D Red) F-9 D Switch - A/C B-11 C
Glow Plug (Qty. 2) C-14 72 Switch - A/C Refrigerant Pressure E-14 57
Hour Meter E-5 D Switch - Backup C-11 C
Main Fuse G-8 68 Switch - Beacon B-5 C
Monitor Panel C-2 C Switch - Brake Light H-5 17
Motor - Air Conditioner Fan E-14 55 Switch - Brake Light Cutoff E-3 B
Motor - Governor Actuator C-13 72 Switch - Coolant Temp D-13 64
Motor - Heater Fan B-8 20 Switch - Coolant Temp Cold Start D-13 65
Motor - Lower Wiper F-1 7 Switch - Creeper Speed C-6 C
Motor - Re-fueling Pump I-13 25 Switch - Disconnect I-12 24
Motor - Starter D-14 67 Switch - Engine Oil Press D-13 61
Motor - Suppl. Steer I-12 28 Switch - Fwd/Rev Travel Alarm (Qty.2) H-6 19
Motor - Upper Washer H-12 32 Switch - Front Flood Lamp D-5 C
Motor - Upper Wiper F-2 A Switch - Hammer B-8 C
Motor - Washer Lower H-12 32 Switch - Hazard B-4 C
Pilot Press Enable F-7 D Switch - Head Lamp D-5 C
Radio G-2 A Switch - Heater Fan B-10 C
Relay - A/C Clutch E-13 56 Switch - Heavy Lift C-10 C
Relay - A/C Fan E-13 D Switch - Horn/Turn /High Beam H-3 A
Relay - Brake G-6 D Switch - Hyd. Oil Filter Clog E-14 54
Relay - Brake / Travel Cutoff E-5 D Switch - Hyd. Oil Low Temp E-14 53
Relay - Flasher/Warning Light G-7 D Switch - Key (Start) C-7 C
Relay - Main Power G-7 D Switch - Left Front Stabl. Lockout C-8 C
Relay - Power Mode F-6 D Switch - Left Rear Stabl. Lockout C-9 C
Relay - Start C-15 69 Switch - Low Brake Press. H-5 18
Relay - Supplementary Steering I-13 27 Switch - Low Trans. Clutch Press. F-13 42
Relay - Temp F-6 D Switch - Lower Windshield E-2 A
Relay - Trans Speed G-6 D Switch - Lower Wiper C-7 C
Relay - Travel Alarm G-5 D Switch - Overload Warning Device A-5 C
Resistor - Backup Main Pump PRV E-10 D Switch - Overload Warning Device C-8 15
Resistor - Backup Swing Pump PRV E-10 D Switch - Parking Brake B-5 C
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Resistor - Heater Fan B-8 21 Switch - Pilot Control Lock B-5 C
Resistor - Start / Stop E-8 72 Switch - Power Mode D-6 C
Sender - A/C Temp Regulator B-10 22 Switch - Primary Steering Flow H-4 16
Sender - Coolant Temp D-12 63 Switch - Rear Flood Lamp C-5 C
Sender - Fuel Level G-14 46 Switch - Refueling Pump F-5 D
Sender - Hyd. Oil High Temp F-14 52 Switch - Reverse Steer Prox. B-5 14
Sensor - Engine Speed D-15 66 Switch - Right Front Stabl. Lockout B-8 C
Solenoid - Aux. Hyd. (ccw rotation) H-15 B Switch - Right Rear Stabl. Lockout B-9 C
Solenoid - Aux. Hyd. (cw) H-14 C Switch - Starting Pilot Press. Enable E-4 B
Solenoid - A/C Clutch E-14 58 Switch - Swing Brake H-2 C
Solenoid - Blade Front H-1 2 Switch - Swing Brake C-5 A
Solenoid - Blade Rear I-10 4 Switch - Trans Speed C-6 C
Solenoid - Creeper Speed G-14 35 Switch - Travel Alarm Cancel C-5 C
Solenoid - Engine Start / Stop D-13 60 Switch - Travel Cutoff G-5 D
Solenoid - Hammer F-13 44 Switch - Travel Lock B-6 C
Solenoid - Heavy Lift E-14 59 Switch - Travel Pedal H-2 A
Solenoid - Impl. Activation H-15 32 Switch - Upper Windshield E-2 A
Solenoid - Left Front Stabilizer Lockout H-1 1 Switch - Upper Wiper B-7 A
Solenoid - Left Rear Stabilizer Lockout H-10 4 Travel Lock Magnet I-2 A
Solenoid - Main Pump PRV. H-14 37
Machine locations are repeated for components located close together.
A = Located in the cab.
B = Located in the lefthand console.
C = Located in the righthand console.
D = Located on or near relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 I-14 25
CONN 2 E-13 55
CONN 3 H-13 26
CONN 4 C-12 61
CONN 5 C-11 61
CONN 6 D-11 61
CONN 7 F-11 61
CONN 8 F-11 61
CONN 9 I-10 4
CONN 10 H-10 4
CONN 11 E-10 61
CONN 12 D-10 C
CONN 13 F-5 D
CONN 14 E-4 B
CONN 15 D-2 3
CONN 16 H-1 2
CONN 17 H-1 2
CONN 18 E-1 11
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI

System Faults Detected by the Controller


Error Message Logged Result of Fault Possible Causes
Main Pump Circuit No Main pump set to minimum output. Main pump PRV solenoid faulty.
Open in harness wiring for main PRV solenoid.
Harness wiring for main PRV solenoid shorted to ground.
Low Voltage No None. Battery Voltage below 17 DCV.
RPM Setting Diff No Engine operates at high idle. Engine speed requested does not match the actual governor actuator
(No effect AEC or heavy lift operation) position.
RPM Setting High No Low idle speed too low. Governor actuator position signal too high.
Engine stall speed too high or low. Open or shorted supply voltage circuit.
Low idle stop passed.
RPM Setting Low No High idle speed too high. Governor actuator position signal too low.
Engine stall speed too high or low. Open or shorted supply voltage circuit.
High idle stop passed or engine speed adjustment loose.
Swing Pump No Swing pump set to minimum output. Swing pump PRV solenoid faulty.
Open in harness wiring for swing PRV solenoid.
Harness wiring for swing PRV solenoid shorted to ground.
Low Engine Speed No Hydraulic pump outputs are reduced. Engine speed sensor indicates engine speed is below 800 rpm.
Engine speed sensor is not adjusted properly or is faulty.
Open in harness wiring from engine speed sensor to controller.
Harness wiring for engine speed sensor shorted to ground.
Incorrect number of flywheel teeth specified in parameter settings
High Engine Speed Yes Engine Overload. Engine speed sensor indicates engine speed is above 2200 rpm.
Engine Stalls. Incorrect number of flywheel teeth specified in parameter settings.
RPM Dial Setting Yes Engine speed set to high idle. Engine speed dial is faulty.
(No effect AEC or heavy lift operation) Engine speed dial signal circuit has an open.
Engine speed dial supply voltage circuit has an open or is shorted to ground.
Engine speed dial signal circuit is shorted to ground.
Heavy Lift Circuit Yes Heavy lift does not operate correctly. Heavy lift solenoid is faulty.
Open in harness wiring for heavy lift solenoid.
Harness wiring for heavy lift solenoid is shorted to ground.
Mode Switch Open Yes Power mode 1 selected no matter what Mode switch is faulty.
the position of the power mode switch. Open in harness wiring for mode switch.
Mode switch supply voltage circuit has an open or is shorted to ground.
Mode Switch Short Yes Power mode 1 selected no matter what Mode Switch is faulty.
the position of the power mode switch. Short to ground in harness wiring for mode switch.
Pressure when the engine is stopped.
Travel Lock Switch Yes Control of the travel pedal magnet Travel lock contacts are dirty.
is possibly disturbed.
SPECIFICATIONS AND RELATED MANUALS
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
3E-6429 Primary Flow 4.0 grams 1.5 grams Normally
(0.14 oz) (0.05 oz) Open
5W-9972 Low Brake Pressure 10000 kPa -- Normally
(1450 psi) -- Open
8U-2158 Brake Light Pressure 500 kPa -- Normally
(72.5 psi) -- Open
9D-7032 Forward/Reverse Travel Alarm Pressure 517 ± 34.5 kPa 414 ± 34.5 kPa Normally
(75.0 ± 5.0 psi) (60.1 ± 5.0 psi) Open
114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally ²
(40 to 255 psi) -- Open
116-4710 Hydraulic Oil High Temperature 94º C -- Normally
(201º F) -- Open
116-8514 Hydraulic Oil Filter Clog Pressure 250 kPa -- Normally
(36.3 psi) -- Open
117-0651 AEC Implement Travel Pressure 1500 kPa -- 1 to 2 Normally Closed
(218 psi) -- 1 to 3 Normally Open
118-5501 Overload Warning Device Pressure 16000 kPa -- Normally
(2320 psi) -- Open
119-3399 Coolant Temperature 100º C -- Normally
(212º F) -- Open
119-3400 Hydraulic Oil Low Temperature 11º C 17º C Normally
(52º F) 63º F Open
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the harness connector.

Resistor, Sender, and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid - A/C Clutch 17.6 ± 0.6
Blade Front,
Blade Rear
Hammer
Heavy Lift
8U-6424 Solenoid - Left Front Stabilizer Lockout 19
Left Rear Stabilizer Lockout
Parking Brake
Right Front Stabilizer Lockout
Right Rear Stabilizer Lockout
Transmission Speed
112-7178 Sender - Fuel Level Full = 0.4
Empty = 70.6
38.5 @ 100° C (212° F)
116-4710 Sender - Hydraulic Oil Temperature Switch 51.2 @ 90° C (194° F)
134 @ 60° C (140° F)
124-0329 Resistor - Backup Main Pump PRV Overall 6.0; Tap 1.5 or 4.5
Backup Swing Pump PRV
¹ At room temperature.

Related Electrical Service Manuals


Title Form Number
Alternator: 109-2362 SENR3685
Electronic Control System SENR8937
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L27

CONN 1 RD-6(4)
L28
(25) REFUELING
L A PUMP RD (12) BK (14)
TURN LAMP GP GG N L29
BK (9) 01 RD (12) 5W-8633 RD-00 GY (6) WH (7)
116-9624 L BK 02 GY (6) RD-00 R BK-00 R GY (5) BU (13)
L26 L30
TURN LAMP BK (9) RD (12) 03 GY (5) BU-10(1) MOTOR BK-10 W WH (4) GN/BR (3)
L26 T
5W-2040 BK GY (5) 04 WH (4) POS NEG POS NEG (24) DISCONNECT BK (9) GN/BU (5)
A SWITCH L31
BK GY (6) 05 BK (9) BK/GN (8) BK/YL/WH(2)
7N-0718
WH (4) 06 BK BU-10(1) WH (3)
(23) 12V BATTERY P

RD-4
L BK/GN (8) (QNTY 2) GG RD-6(4) BK/GN (6) (4) BLADE REAR
I STOP LAMP
RD (12) BU-10(1) TO BOX 3T-5760 BK-00 BK-6 BK-6 GN/WH (2)
L27
SOLENOID
8U-6424
I
RD (26) BK BK RD (25) BU/YL (3)
9X-4493 BK BK GN/BU (1) BK
L6
BK BK (14) BK/GN (4) BR
TRAVEL W BB Y
TO FRAME BU (13) GN/BU (2)
ALARM
STEER SW BU 5 BK BK/YL/WH (2) BR (1) BR 04 TO UNDCRG
3T-1815 (4) RIGHT REAR
TAIL LAMP

GN/YL
GROUND BK 2 BK BK/WH (3) GN/BR (4) STABILIZER BU 03 BK BK
5W-2040 L23 D (A) TRAVEL LOCK
GY (5) BK/GN (8) STEER SW PU 6 RD (25) BK/GN (7) BK (8) LOCKOUT SOL. 02 BK G
X X A1 MAGNET
GY (9) BK GOV.SWITCH OR 4 RD-4 (28) SUPPL STER GN/BU (5) GN/BU (3) 8U-6424 01 BK(1) 01 BK (2) BK 01 BK
A2 116-1146
BATTERY + RD 1 RD(8) (27) SUPPL STER MOTOR BK/GN (6) GN/WH (3) BK(2) 02 BK (3) 02 WH
CONN 9
BASIC LAMP GP A
RELAY L56 A3 L31 (17) BRAKE
116-9625 KEY SWITCH YL 3 RD(32) W 118-9168 RD-12 GY (3) BK(3) 03 BK (4) TO FRAME BU(13)
3E-0075 L56 AA Y A4 LIGHT SW
GY (9) DUMP VALVE BR 7 W RD(31) BK/GN (7) L28 BK(4) 04 BK (5) C BK
MOTOR A5 8U-2158
BK R TERM (W) WH 8 WH(15) BK 1 YL YL WH (7) BK/WH (3) BR 04 BR GN/YL 05 BK REVERSE WH (1)LEFT FRONT
L15 T A6
RD (26) SHUT D SOL PK 9 BK 2 BK (2) BK/PU (2) BU 03 DK-BU 06 BK/WH
(7) BK RD/YL (10) RD (6) STER LIGHT BU (13) BK STABILIZER
W L19 A7
GY (6) MAGN SWITCH GN 10 GN(14) BK (3) BK/WH (2) BR 02 GN/YL 164-8366 DD LOCKOUT SOL
C K (A) TRAVEL
WH (4) EMS GR 11 GN(15) BK (4) RD/YL (10) BU 01 BK BU/YL (3) PEDAL SW 0 8U-6424
UNUSED 12 CONN 3 BK (5) RD (6)
L29 CONN 10
(19) FORWARD/REVERSE
TRAVEL ALARM
(C) SWING
BRAKE SW
136-9421
W GN/BR (3) BU (1) (16) PRIMARY (A) HORN/TURN TO CAB TO FRAME
(26) SUPPLEMENTAL D 8U-6109
RD(8) 1 PU (3) GN/BR (4) RD (25) GN/YL SW (QNTY 2) STEERING BK (14)
(B) AUX HYD
(C) AUX HYD
(CW ROTATION)
STEERING CONTROL
132-6640
WH(15) 2 RD(8)
L18
GN/BU (1)
A7 9D-7032
(18) LOW BRAKE
PRESS SW FLOW SW WH (7)
HIGH BEAM SW
111-1975 GN/BU (5)
NC
GN/BU (1) CONN 16
(CCW ROTATION) L30 A6 SWIVEL 5W-9972 3E-6429 C 71A H C
SOLENOID PU(3) 3 WH(15) WH (3) BU-10(1) (4) LEFT REAR Y BU(13) BK/GN (6) BR 02 BR
A5 121-2974 56B 56A
SOLENOID STABILIZER 01 NO 01
8U-9137 BK/GN (4) BK/GN (8) BR DK-BU 4 BK(4) BK/WH (2) BK BK RD (25) 1 BK GN/BR (3) GN/BR DK-BU BU
8U-9137 LOCKOUT SOL. A4 56 C L34
BK/GN (3) BK-4 GN/WH (2) BK (2) 8U-6424 GN/YL BK 3 BK(3) BK 2 BK GN/BU (2) 08 YL GN/YL 04 BR
L31 L34 A3 C L
C GN/BR (2) (32) WASHER BU/YL (3) BK (3) BK 2 BK(2) BU (1) BK/YL/WH (2) 06 WH/BK BK 03 BU
C 21 A2 W 54
BK/GN (3) BK/GN/RD (3) BK UPPER GN/BU (2) BK (4) DK-BU 1 BK(1) RD/YL(10) BK(18) 05 BK/WH
8U-2598 L22 A1 C Z AA
Z R
GN/BR (2) BK/YL/WH (1) 86 85 BR (1) BK (5) RD (6) WH (3) 04 BK/GN
TERMINAL L29

L6
(32) IMPLEMENT BK MOTOR BK (8) BK-6 BU (1) BK/GN (4) 03 BK/WH/GN
H ACTIVATION
87
C GN/BU (3) GY (5)
5W-3624
RD (25) GN/WH (2) 07 WH
H

L23
L32 L27 (2) RIGHT FRONT
30 (A) AIR
SOLENOID
151-2515 87a W TO FRAME (32) WASHER
GN/WH (3)
GY (3)
GY (6)
RD (12) BU/YL (3)
BK 02 BR
HORN SW CONN 17 STABILIZER
LOCKOUT SOL
G 5W-9376
C LOWER BK/PU (2) RD-6(4) GN/BR (4) 02
8U-2598 L34 L30 L30 8U-6424
BK/GN/RD (3) OR(4) SUPPL STER BK/WH (2) RD-12 BU-10 (1) GN/BU (5) BK BR (1) 01

BK/YL/WH (2)
RELAY L56
BK BK (17) BK MOTOR RD/YL (10) RD(31) BK/GN (8) BK/GN (6) TO 04 BR
C

BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)
117-4861 PLATFORM
RD (6) BK (9) GN/BU (1) 03 BU
C L33

WH (6)
WH (5)
BU (1) WH (4) BR (1)

L28
(37) MAIN PUMP PRV L32 Z BB
BK GN/BR (4)
SOLENOID
L34

BK-6
143-2363 L34
RD-6(4) (2) BLADE FRONT
L56 L56 L28
L24
BK
BK

L21 L33 SOLENOID


(36) SWING PUMP PRV C A 8U-6424
SOLENOID
C 143-2363 G L36
GN/BR (3) 30 YL (4) L51 RD/YL (16)
L82 L36 L36 L51
BK/YL/WH (1) BK PU(6) GN/BR (4) 10 BK/YL/WH (1) GG (68) MAIN FUSE RD (10)
KL.30 124-0016
BK BK(16) GN/BU (1) 21 BK/WH (2) RD-8(3) BK/WH (2) BU-10(2)
TO FRAME L51 L36 (D) TRAVEL
WH (3) 27 A RD-8(3) 60A RD-8(1) YL(4) BEACON
ALARM 116-9627
(34) SWING BK/GN (4) 12 GN/WH (2) A BK/YL/WH (1) RELAY (A) RADIO SPEAKER
(35) CREEPER L37 (D) MAIN-POWER A 5W-8937
(33) TRAVEL BRAKE GN/WH (2) 11 GN/BU (2) 157-0836 RD (15) BK 122-2371 165-5934
SPEED
ACTIVATION SOLENOID PU (2) BU/YL (3) 33 (D) FUSE BLOCK (D) FUSE BLOCK YL(2) RD-12 RD/YL(13) 1 BK +BATTERY BU/WH (1) BR/RD
SOLENOID 87 30 A 86 85 H

L19
151-2515 148-0078 L56 F
SOLENOID 151-2515 GN/BU (1) GN/BU (2) 36 BK/PU (2) 148-0079 RD/YL(3) RD(31) A GG RD-8(2) RD-8(1) 87 BK/GN (8) 2 BK ALARM 2.5A
A BLACK A B YELLOW A H
151-2515 C

L33
C BR/WH (3) RD-00 BR (1) 25 GN/WH (3) RD/YL(16) GY (5) RD-10(10) BK GN (6) BK/WH (2) 3 BK PRESS.SW H PU (7) +BATT. BK

L18
L20 L22 H 8 H 8 L32 A H
PU (2) BK/GN (5) BK (8) 24 GN/BU (3) RD-14(1) 7,5A RD/YL (2) RD-10(4) 7,5A YL (2) RD (16) GY (6) BK BK 30 BK (6) 4 BK SHUTDN.SW REAR WORK FLOOD LAMP RD ANTENNA BK /YL
(1)
L38 86 L75
BK BK/WH (1) GN/BU (3) 23 GY (3) RD/YL(16) OR (1) RD/YL (13) RD(12) TO BOX 85 87a (D) BRAKE BK GROUND LAMP AS. 120-6776 RD ANTENNA SPEAKER ANTENNA
G 7 G 7 117-4861 120-6776
SPEAKER 5W-9391
BK

YL (4) GN/WH (3) 05 RD/YL (10) 7,5A GN/WH (3) 15A RD/YL(3) RD (3) BU-10(2) BK RD (2) BR SPEAKER
G L51 G

BK
GY (3) 39 BK (7) RD (10) GN/BR (1) SPEAKER BR/RD 5W-8937
L37 F 6 F 6

BK(9)
WH(4)
GN/BU (1) BK/PU (2) 40 GN/WH (2) 7,5A GN/WH (1) 15A RD (16) BU-10(2) RD/YL (16) BK/GN (1) A BK BK BK BK GROUND SPEAKER
(40) PARKING BK/WH (2) 16 BK/GN (4) GN/WH (4) RD (18) RD/YL (14) BK/GN/RD (2) BK BK BR
BRAKE (41) TRANSMISSION L56 E 5 E 5 L71
(46) FUEL LEVEL SPEED RD/YL(10) 29 BK/GN (5) 7,5A GN/BU (3) RD-10(3) 7,5A RD (18) RD (19) RD/YL (15) BK/GN (1) 49a OUT (LAMP) BK/GN/RD (1) RD (14) TO BOX

L28
SOLENOID L39 L50 L48 86 85
SENDER 8U-6424 SOLENOID RD (6) 06 RD (6) RD (19) RD/YL (2) RD (16) BK/GN (4) C2 (D) FLASHER BU (10) BK/WH (6)
D 4 L72 D 4 87 L75
112-7178 8U-6424 BU (1) 34 BR (1) GN/BU (2) 7,5A GN/BU (4) RD-10(2) 7,5A OR (1) GN/WH (1) RD (18) GN/BR (1) 49 + BATTERY 8U-9152 BU (8) YL (4) RD BK (18)
BR/WH (3) C 14 BK (8) GN/WH (3) GY (2) WH (7) 30 BK/GN/RD (4) GN (16) BK/WH (5) RD
C C C 3 C 3
GN/BR (2) 15 WH (3) 7,5A GY (1) 15A RD (3) GN/WH (4) RD/YL(3) 86 85 BK C BK/RD (1) 87a (D) TRANS SPEED 86 85 H C
L21 117-4861
BK BK BK/GN (3) 02 GN/BU (1) GN/BU (3) RD (4) BK 31 GROUND BK/GN (2) F FLOOD-LAMP H
87 87

(3)
(8)
B 2 B 2 TURN SIGNAL
(59) AEC BOOM-CYL BK BK/GN/RD (3) 09 GN/BU (1) 7,5A GY (3) 7,5A BK (7) GN/BU (4) GY/BK (1) BK WH (14) 120-6776 BK DOME LIGHT BK(8)
L72 LAMP AS.
30 30

RD-8(2)
SWITCH DIODE BK/YL/WH (1) 19 GN/BR (2) GY (5) GY (1) BK/PU (1) A BK/GN/RD (2) OR (10) YL(14) 5W-2041

WH
BK
L86 A 1 A 1 (D) AEC 116-9626
8U-8045 AUX-HYD 87a (D) TRAVEL
163-2084 20 BK/GN (3) GY (2) 7,5A GY (4) RD-10(1) 25A BU-10(2) GY (2) RD/YL (1) BK/GN/RD (1) BU/YL(1) 87a
1
4
PU (17) CONN 8 28 PU (2) GY (6) GY (3) BU/YL (2) 117-4861
A BK BK A CUTOFF
117-4861
BK BK
BK (42) LOW TRANSMISSION 01 GN/BU(5) GY (4) RD/YL (5) 86 85 TO FRAME
2 A L77
CLUTCH PRESS SW PU (2) 26 BK/GN(6) RD-10(4) GY (5) RD/YL (6) PU(12) 87
L87 86 85

L40
8U-9306 GN/BU (1) 04 BU (1) RD-10(3) GY (6) RD/YL (7) GN/BR(6) BK/GN/RD (4) RD/YL (15) BK YL(2)
L20 KL.15 87 C HEAD
30 56B
YL (4) BR/WH (3) 08 BR/WH (3) RD-10(8) RD (5) RD/YL (8) BK/GN(14) WH (9) BU (9) BK GN/BU (3) LAMP AS.

OR(5)
(D) PILOT PRESS 30 56A 2U-4800
BK/GN (5) 18 BK/GN/RD (3) RD-10(7) RD/YL (14) RD (5) YL(5) GN/WH (3)
C L41 L47 87a ENABLE (D) POWER H 58
PU(16)

(D) FUSE BLOCK (D) FUSE BLOCK 1


BK/WH (1) 31 WH(5) RD (10) BK (7) (D) DIODE 117-4861 87a MODE (D) REFUELING GY (3) POSITION
2 (A) CIGAR LIGHTER
(59) AEC STICK-CYL YL (4) 32 WH(6) 148-0080 D RED 1480081 RD/YL (1) RD (3) F 117-4861 PUMP SWITCH YL(14) LAMP
A L73 AEC AUX-HYD 5W-9628
BK

DIODE C GREEN A 3 31 5W-2033


SWITCH WH(6) 38 BK/WH (1) RD/YL (5) RD/YL(9) 8U-3011 BK
H 8 H 8 120-5969 5 A
163-2084 8U-8045 WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD (5) RD-10(8) 7,5A BK/PU (1) RD/YL (6) YL (2) BK
1 D
PU (15) BK/YL/WH(2) 35 BK/GN(7) BK/PU (2) BU/YL (2) GY (1) BU-10(1) BU-10(2)
4 L24 G 7 G 7
BK BK BK (44) HAMMER WH (1) BK/WH(3) 37 BK/WH(3) 15A RD/YL(1) 7,5A GY/BK (1) RD/YL (7) GN/WH (1) H
2 SOLENOID
BK BK BK/GN(7) 22 GN/BR (4) RD(31) RD/YL(2) BK-14

L82
8U-6424 F 6 F F 6 G
BK BK GN/BU(5) 17 GN/BR (3) 7,5A RD (10) 7,5A RD (4) BK/PU (1) OR (1) H MOTOR
L42
F RD(37) BK BK BK/GN(6) 07 BU/YL (3)
E 5
RD/YL(14)
L73 E 5
RD (8) BK/PU (2) RD (19)
5
RD/YL (14) PU (4)
G (7) LOWER WIPER F
GN (4) 03 GN (4) 7,5A RD/YL(7) 15A RD/YL (8) GY/BK (1) RD/YL (11) MOTOR (A) UPPER WIPER

BU (10)

RD (10)
L74 A 86 85 6C-9156
PU(14)

BU (9)
YL (5)
WH (7)
BU (8)

GN (6)
(52) HYD OIL TO FRAME RD/YL (15) RD (4) RD (8) OR(10) WH (8) TO CAB 122-2367
D 4 D 4 L43 87
HIGH TEMP (D) DIODE

53A
31B
(45) AEC IMPLEMENT BK (2) 04 GN/BR (3) 15A RD/YL(6) 7,5A RD/YL (12) RD (8) GY (4) WH (9) BK RD (11)

31
53
SW & SENDER L42
BK

DIODE L19 STOP LAMP 3 30


TRAVEL SWITCH 116-4710 RD-00 BK (3) 05 GN/BR (4) RD/YL (13 ) RD/YL (8) GN/WH (4) 123-5635 WH (2) F C
8U-8045 C 3 C 3 2

53A
D PLUG

31B
117-0651 T OR(4) BK (4) 21 GN (4) 7,5A RD/YL(5) 7,5A RD/YL (9) RD/YL (9) GN/BU (4) BK /RD(2) 87a (D) TEMP.

BK (16)
BK/GN (7)

31
BK(17)

53
1 L83 1 H
PU (5) BU (7) PU(6) BK (5) 38 BU/YL(3) RD/YL (11) RD/YL (10) RD/YL(12) BK/RD (1) 117-4861 120-5967
BK/WH (3)
L17 B 2 B 2

L46
3 +
BK OR (3) YL(17) PU (3) 27 7,5A BU/YL(2) 20A RD-12 RD/YL (11) BK/PU (2) BK RD/YL(16) BK (12) BK BK/PU (2)

BK/GN (2)
2 L18 A
RD (1) WH(12) RD (8) 01 WH (4) RD(31) RD/YL (12) GN/WH (3) BK /RD(2) BK BK - GY (7)

BK/GN (5)
T A 1 A 1 L38
BR/BK (1)
CONN 7
40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL (10) RD/YL (13) GN/BU (3) GN(13) A
CONN 13 GY/BK (1)
RD (7) COMPRESSED
BK

86 85
RD(36) 03 RD/YL (11) F RD-12 GY (3) A RD (13) AIR HORN
87 BK
WH (1) 06 GN/BU (4) RD/YL (15) RD/YL (10) RD (6) GY/BK(2) 5W-9400
(53) HYD OIL
PU(11)

L10

BK 07 GN/WH (4) RD (12) 30 D


(54) HYD OIL LOW-TEMP L38
FILTER SWITCH BK-12 08 GY (4) 87a (D) STOP LAMP A (B) BRAKE LIGHT

L64
(43) AEC SWING L43 L43 L77 (A) UPPER WINDSHIELD
DIODE 119-3400 117-4861 CUTOFF SW
SWITCH G CLOG SW D L17
BU (7) 23 RD (8)
L47
BK/GN (4) GN (5)
124-8427 122-2369
8U-8045 116-8514 (55) AIR 1 H
163-2084 BK TO FRAME YL(13) RD (1) 30 RD/YL (12) GN (3) J
1 CONDITIONER L39 L39
PU (13) D T FAN DIODE BK (D) A/CFAN BR/BK (1) 32 RD(19) L40 BK/GN (5) (D) DIODE BU (7) (D) HOUR METER GN/BR (2) BR BK/GN (10)
4 140-6617 TEMP 2 120-5966
BK 145-7724 85 86 RELAY PU (12) OR (3) 33 L86 RD (6) BR (1) BU (4) BK/RD(1) BU
2 85 123-3998
123-6527
CONN 18
RD(27) BR/BK (1) 34 BK/GN(3) BR (1)
87
L6

L86 (62) AIR HORN 3 (A) LOWER WINDSHIELD


MOTOR BR-12 2 BK-12 RD-12 GN (4) 02 RD (7) F F GN/BR(2) (72) START/STOP A 86 + -

BK/GN/RD(9)
L56 5W-5883 A 137-7245
30 RESISTOR H

BK/GN/RD (1)
RD(30) PU(12) 1 BR-12 BU/YL (4) 13 BU/YL (4) L85 BU(15) RD(28) BK/GN(14) BU (2)
L87 126-9078 87 30 5 BK (1) 1 WH
87b
CONN 2 RD (7)

BK/GN/RD (8)
V BR/WH (1) 11 GN(7) RD(29) GN/BR(6) RD(17) PU (4) BK BK-14 BK-14
V L16 L44 BK 2 BK
PU (8) BK-12 BU (5) 25 BU (7) PU(12) (D) BACKUP RESISTOR (D) BACKUP RESISTOR PU(12) BU/YL(4) RD(16) BU (5) BK (B) AUX HYD

BU/YL(1)
MAIN PUMP PRV L52

RD/YL (8)
SWING PUMP PRV (CCW ROTATION)

GN (2)
V D

BK/GN/RD (8)
YL(15) GN (5) 26 GN (5) 124-0329 BK D M

WH (2)

GN (10)
124-0329 SWITCH FLOOD

BU (4)
GN (3)

BK (6)

BU (2)
PU (9) (57) A/C PRESS GN (4) 1 GN (4) BR/BK (2) 14 BU (5) F RD(18)

RD/YL(15)
RD/YL(14)
A 113-2531

GN/BR (2)
LAMP AS.

BK/RD (1)
L52
SWITCH (56) A/C CLUTCH 2 RD(19) 22 RD-10(9) RD (13)
V

RD (18)
RD (16)

BU/YL(4)
114-5333 RELAY CONN 7 L50 L50 GLOW PLUG SYSTEM 120-6775

BK
E RD(27)
123-6527
YL(13)
L4 L13
36 RD-10(9) RD-10(9)
D 157-0836 1
BK (D) BRAKE/ RD E

RD (7)

BU (7)
GN (5)
GN 1 OR(8) YL(15) BR/WH (2) 37 OR(6) (D) DIODE GN(13) TRAVEL
L44 86 85 2 B
RD (26) 2 YL (16) YL(16) GN (2) 35 OR (3) BK BRAKE WH (8) CUTOFF J BK

L49
85 86 A 86 85 117-4861 J

L77
(59) HEAVY LIFT L46 L46 3
WH(15)

WH (4) SOLENOID BU 31 PU (3) A 120-5969 A


L50 87
L15
GY (6) 8U-6424
87
RD(31) GN (4) 39 WH (1)
L48
RD-10(9)
87 30
RD-10(10)
5
RD(14) WH(14) CONN 14 STICK TRAVEL BK

L78
G

L41

03
01
02
L49 LAMP AS.

L48
L40
L45

L47
BK 30 BU/YL (4) RD (7) 29 BK (4) 30

L44
L12 (58) A/C CLUTCH V L16 A L52 8U-4742 TO FRAME
87b B
GY (9) RD (24) SOLENOID BR/WH (1) BK (1) 28 BK (5) 87a

BK/GN/RD (3)

BK/YL/WH (2)
L50 L78 (B) STARTING/
L BK (15) 3E-1906 BU (5) RD/YL (11) 20 BK (2) BK

BK/GN (10)
BK/GN/RD (2)
BK/GN/RD (1)
BK/WH (1)
BK/GN (6)
GN/BU (5)
BK/GN (7)
BK/WH (3)

GN/WH (1)

BK/WH (5)
BU/WH (1)
GN/BR (2)
BK/GN (3)

RD/YL (9)
RD/YL (8)

GY/BK (1)
BK/PU (1)

BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (1)

BK/PU (1)
GY/BK (1)
PILOT PRESS

BR/WH (1)
BR/BK (1)
BR/WH (2)
BR/BK (2)

BR/WH (3)

RD/YL(3)

RD/YL (2)

GN/BR (1)
BK/GN (1)

BK/RD (1)
BK/GN (2)

BK/YL(1)
BU/YL(1)
LL D GN (5) GN/BR (3) 19 BK (3) GN(13) ENABLE SWITCH

GN/BR (2)
BK/RD (1)
BK/GN/RD (8)
PLUG

BK (12)
L44

BK (8)
WH (3)
OR (1)

RD (2)

BU (4)

GN (3)

BK (6)
WH (2)
BU (2)
RD (4)

RD (5)
BK (7)
RD (3)

YL (2)
GY (1)

GY (2)

GY (7)

GN (8)

YL (2)
PU (7)
BK GN-14 1 GN GN 1 GN (4) BR/BK (2) GN/BR (4) 10 YL (1) BK/YL/WH(1)

BK -14
WH (1)

WH (5)
WH (6)
117-3187 120-5967

OR(6)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
BK (5)

GN (2)
PU (3)
OR (3)
BU (1)

PU(2)
L45 L46 L46

RD(1)
GN-14 2 BK BK 2 RD(19) GN/BU (4) 09 BK (1)
LAMP L12 D L48 L48 GY (8) + WH-14
L1 GN/WH (4) 18 BR/WH (2) AIR SUSPENDED
LICENCE PLATE (60) ENGINE A L49 BK - BK-14
116-9623 PU(9) ARC GY (4) 17 BR/BK (1) DRIVER SEAT
START/STOP H
CONN 11 D
BK

SHIELD SUPPRESSOR WH (4) 16 BR/WH (1)


L11 106-8704 SOLENOID
B

09
10
03
02
11
07
12
01
08
06
04
05
11
05
06
07
08
10
09
14
12
16
18
03
17
56
13
01
20
49
69
70
48
57
65
66
67
68

46
47
53
54
21

30
60
43
44
52
02
39
62
40
41
42
33
58
36
31
38
55
34
50
37
35
25
27
29
04
26
24
22
23
59
45
15
51
64
63
61
28
32
19
BR LL 7W-6249 RD/YL (12) 15 BR/BK (2)
L64
L WH 1 GN BU/YL (3) 12 GN (2)
B
B CONN 15 B
GY (10) 2 BK BK YL (1) 24 RD (1) GN(10)
G L83 D A L63
BK (A) CONVERTER 12V PU (7)
(61) ENGINE OIL TO FRAME

BK/GN/RD (3)
BK 1 WH PU(8) 24V-12V 24V OR (1) PU (7)

BK/GN/RD (2)

BR/WH (2)
GN/WH (1)

GN/BR (1)

BK/GN (1)

BR/BK (1)

BR/WH (1)
GN/BU (5)
PRESS SW

BK/YL/WH (2)
BK/GN (6)

BK/GN/RD (1)
RD/YL (3)

RD/YL (5)

RD/YL (7)

BU/YL (1)
BU/YL (2)

BK/WH (1)

BK/GN (2)
BK/GN (3)

BK/PU (1)
GY/BK (1)

BK/RD (1)
GN/BR (2)

RD/YL (8)

GY/BK (1)

BK/PU (1)
BK/YL (1)
BK/WH (5)
BU/WH (1)

BK (12)
RD/YL(1)

RD/YL(6)

RD/YL(2)
RD/YL(9)

BK/GN (10)
BR/BK(2)
BR/WH(3)

YL (2)

GN (8)

GY (7)
BK/GN (7)
BK/WH (3)

BK (7)
WH (2)

RD (4)
BK 2 BR 7W-1238 120-6566 GND BK BK-14

RD (5)
F
CONN 6

BK (2)

BK (3)
BK (4)
BK (5)
YL (1)
WH (1)
RD (2)
RD (3)

PU (2)

WH (5)
WH (6)

GY (2)
BK (1)

BK (6)

RD (1)

BK (8)
OR (3)
WH (3)
BU (1)

GN (3)
BU (2)

BU(4)

YL (2)
OR (1)

GN (2)
G

GY (1)

PU(3)
BK SHIELD BR/WH (1) 12 BK

OR(6)
(66) ENGINE SPEED

L64

L63

L62
FORWARD
GY (6) SENSOR BU(15) 11 PU(12)

L61
BR/BK (2)

L14 D L84 L85 HORN


WH (4) 116-6680 GN(7) 09 BU(15) 153-6559
YL(9)
RD (26) RD-4(1) PU(12) 10 GN(7)

L61

L54
L70 RD/YL (11)
L60

L64
(63) COOLANT TEMP WH (7) 01 RD (10) YL (10) L54 BK/YL/WH (2)

L61

L62

L63
L57

L59

L60
L58

L54
(64) COOLANT TEMP

L53
L80 GN/BR (3)

GY(1)
RD-4(4) SWITCH SENDER RD (10) 02 BU (8) BU/YL(5)

L60
119-3401 GN/BR (4)

BU/YL(1)
BU/YL(2)

BK/WH (1)
119-3399 03

GY
BU (8) WH (7) RD (5)
RD-6 (2)

D D

PU (2)
L63

GN/BU (5)
BK/GN (6)

RD/YL (6)

RD/YL (1)
GY (2)
BK (1)

BK (6)
D

BK/GN/RD(3)
D

L62
BK/GN (3)
BK/GN (2)
G S L46 2 6

BK/GN/RD (2)
GN (5) GN (6) 04 YL (5) RD/YL (30)

L68
5 7

L70
BU (5)

D RD (11) 05 BU (9) BU/YL(2) L68


RD-4 (1)

T D T
MTR BAT 1 3
(71) FUSE RD-00 BU (9) 06 RD (11) (C) POWER
ALTERNATOR N
(62) ALTERNATOR YL (5) 07 GN (6) CONN 12 MODE SW (C) HEAD
BK

GN/BR(1)

BK/GN(1)

BR/WH(1)

RD/YL(2)

GN/WH(1)

RD/YL(9)
BR/WH(2)
BR/BK(1)
123-8838 5W-9372 B
(67) STARTER + 109-2362 BU (10) 08 BU (10) G E LAMP SW
MOTOR 10 9 B 5w-5867

L70

BK(7)
WH(3)

BK(8)
RD(1)
BU(2)

GN(3)

BU(4)
WH(2)

OR(3)
BU(1)

PU(3)
RD(4)
YL(9)
70A RD-6(2) 109-2361 D+ W WH(15) (65) COOLANT TEMP PU(6) 02 GN(7) BK GY 10 9
ENGINE COLD START SW G E
D D- W 07 WH(12) 06 WH(12) GY GY
COLD START 126-5983 L83
U D BK-00 SOLENOID KK YL (11) 12 SHIELD OR(4) 01 BU(15) BK GY
L8

BU/WH (1)
BK/YL (1)
CC JJ HH RD(19) GN 10 WH YL(17) 05 (C) KEY SWITCH D HEAD

L59
L65 117-9508
BK-00

BK-4 T RD-10(9) WH 11 GN BU(15) 03 BK/WH (5) 56B LAMP AS.


L84 2 6 GN/BU (4)
RD-6 (3)

RD (21) 06 BR GN(7) 04 B (C) AUX HYD RD/YL (17) 56A 2U-4800


15 (C) CREEPER SPEED L69 L69 GN/WH (4)
BK GN(6) GN (9) 01 YL(11) BR/WH(3) RD (2) SWITCH (CW ROTATION) 58
3 GY (4) POSITION
BK TO ENGINE YL (12) 02 YL(12) BR/BK(2) 5W-9347 B SWITCH BK (1)
U D L81 LAMP
RD-4(4) BR 05 PU (8) GY RD/YL(30) 113-2531 (C) FRONT FLOOD 31 5W-2033

GN(10)
L10 L66 30 19 1 5 BK
(69) START BK SHIELD 08 RD (21) SHIELD RD (3) OR(7) RD/YL(31) PU (2) LAMP SW L35
L13 L59 B BK
D RELAY PU (8) 09 BK WH L55 OR(6) 10 9 5W-5867
L1 L65 17
3E-0075 D TO FRAME BK 04 GN (9) GN RD (2)

RD/YL(18)

BK/GN(11)
10
9

GN/WH(1)
BK/GN(9)
GN/BR(5)
L4 GY GY (8)

BR/WH(1)

BU/YL(5)

BK/WH(4)
BK 1 BK BB3 03 BU (10) BR BK GY

YL(12)
YL(11)
CONN 4

YL(10)
BU
EE 50A

BU(2)

RD(1)

BU(4)

GN(3)

WH(2)
CONN 5
BK 2 GN (2) G 123-6472 (A) CONTROL- M315=147-8478 YL(11) BK PU (1)

BK
RD (22) A WH 2 24V TO FRAME ENG/PUMP M312=147-8477 YL(12) B

BK
1 5 L81
K BK (13) B BR 3 GND BR(2) 40 TXD OR(6) B RD/YL(6) BU/WH (1) YL(11) D
G L9 BK
BK-10 BR (2) C GN 7 TXD WH (10) 42 RXD PU(6) BK/GN (11) BK/GN (3) (C) REAR FLOOD YL(12) TURN SIGNAL
L79

1
2
3
4
5
6
7

1
2
3
4
5
6
7

1
2
3
4
5
6
7
L9 BK
L67

5 7
BK

WH (10) D YL 6 RXD BK (13) 12 GND (BB3) OR(4) YL(9) BK/WH (1) B LAMP SW BK LAMP AS.

10
9 5W-9347

BK/GN/RD (5)
WH (4)

L58
GLOW PLUG SYSTEM 1 116-9626
BK BK E SCHIELD YL(11) 07 MODE-III LAMP - YL(17) RD/YL (7) BK/WH(4) GN/WH(1)

ENG COOL HIGH TEMP


L55

NC (+ 24 VOLT)

TRANS SPEED II
RESISTOR

HYD OIL HIGH TEMP


(A) SWING BRAKE

OR(2)

POWER MODE II

TRANS SPEED I

PARKING BRAKE
TO CAB SHIELD 16 BU(15) BK (2) BK GY WH(2)

ENGINE OIL PRESS

HYD OIL LOW TEMP


GOVERNOR CONTR-SHIELD

L53

POWER MODE III+


POWER MODE III-
POWER MODE I
7W-1251 L57 (C) TRANS SPEED SWITCH L79

TURN SIGNAL
TURN SIGNAL
FF D RD (11) 19 MODE TEMP. WH(12) RD/YL (5) BU(4) IDENT PART-NO. LOC
C FF 10 9 SWITCH 8U-6353
C

ALTERNATOR
K

YL (1)
WH (1)

+ 24 VOLT

HIGH BEAM
RD-12(3) RD-10(9) (72) GOV ACTR BK-10 BR 22 GOVERNOR CONTR-KL.3 GN(7) BK (3) 5W-9372 B A 147-5913 E-10
(A) CONTROL-ENGINE143-9581
52-0197 G BU (8) 32 MAGNET TRAVEL SPEED + BK (5) BK GN/BU (5) GN(3)
G 5 7 3 B 126-0928 E-10

(5)
(6)
SOLENOID (DRE2K) MODE-III LAMP + 7
SOLENOID (DRE2K) 01 WH(13) 16 YL(12) 33 (C) BACKUP SW PU (8) BK (4) BK BR/WH(1)
L66 (C) LOWER L35 C 140-9123 G-11

GND

GND
(72) GLOW PLUG GLOW PLUG SYSTEM 1 1
02 PU(10) 17 GN (9) 35 8U-6353 RD (21) GY BK/GN (6) BK (6) BU(2)

NC
NC
SOLENOID (DRE2K) SOLENOID (DRE2K) SW-TRAVEL SPEED CONTR WIPER SW
(QNTY 2) L8 (C) LEFT REAR

WH
WH
RESISTOR (C) HEAVY 5W-9744 D 133-2103 D-11

BK/GN/RD (6)
035-8059 01 POS INDICATOR OUT GN (6) 37 BRAKE LIGHT STABILIZER (C) LEFT FRONT (15) OVERLOAD WARNING RD(1) (C) MONITOR C B A
7W-1251 LIFT SW 6 8 4 8 (C) TRAVEL ALARM
FF D POS IND OUT 01 RD 01 YL 13 POS INDICATOR IN BU (9) 38 MODE II LOCKOUT SW STABILIZER DEVICE SWITCH BK/GN(11) PANEL E 120-6922 D-11
(70) AIR FILTER FF 5W-9372 LOCKOUT SW 5W-9347 CANCEL SW L79
5 7 5W-9347 2 2 E D
CLOG SW RD-12(2) RD-12(1) POS INDIN 02 BR 02 BR 19 POS INDICATOR GND YL (5) 39 MODE I 5W-9347 BK/WH (3) BK/WH(4) 148-7927 1 3 F 120-6923 D-11
RD (22)

1 5 7 E 5 7 8U-6357
5W-9934 B A RD
POS IND GND 03 BK 03 WH 20 NC WH 44 GOVERNOR CONTR-KL.1 BK BK/GN (7) GN (8) BU/YL(5) B
1 5 1 1 5 2 L80 L80 G 144-7391 D-11
04 SHIELD 03 NC GN 45 GOVERNOR CONTR-KL.2 RD (21) RD/YL (29) RD/YL(5) 5 BK (2) YL(1) YL(9) YL(10) C

SUPPL STEERING
SUPPL STEERING
1 4 10 9 10 9

BRAKE LOW PRESS


6 8 BR 2 H 139-0549 E-2
SHIELD G 07 NC RD (21) 51 SWITCH HLC B GN/BR(5) BK

3 FUEL LEVEL

AIR FILTER
HYD FILTER
L13

1 HYD OIL TEMP


D 2 B B B (C) HAZARD SW

2 COOL TEMP

+ 24 VOLT
BR/WH (2) 10 NC RD (10) 02 + 24 VOLT E BK BK/GN (12) BK GY B RD/YL(18) J 120-6920 E-4

OVERLOAD
10

10

10

10

10
9 9 9 9 9 5W-9351 (C) ENGINE
BR/WH (2) GN (2) BK-10 11 NC RD (22) 01 + 24 VOLT E GY (1) BK BK GN/BR (5) BK/GN(9) SPEED DIAL K 139-8284 B-10
L80 141-6258
OR(5) 04 NOMINAL VALUE1 RD (23) -- NC 10 9 BK GY GY GY BK BK OR(2) 6 GN/BR (1) BK L 119-8301 I-15
3 7 1 5
OR(6) 12 PWM INPUT -- NC B B BK GY WH (6) RD/YL(1) BK/YL(1) 8 RD/YL(2)

4 NC
1 M 120-6919 E-1
G OR(6) 22 SIGNAL GROUND -- NC WH (5) BK 2 BK (7)
(C) BEACON SW

7
6
5

7
6
5
4
3
2
1
B N 129-3454 I-13
BK-10 SHIELD 14 NC WH 10 NOMINAL VALUE GND2 GY BK BK/GN/RD (7) 5W-9347 3 WH (3)

10
L7 L67 4 8 9
23 NC GN 34 NOMINAL VALUE2 GN (9) 5 BK/GN (9) P 121-0876 I-12

SCHIELD
(C) HEATER FAN SW (A) UPPER 2
21 SIGNAL GROUND BR 46 ACTUAL VALUE OUTPUT WIPER SW BU (10) BK/GN (2) BK GY BK/GN (1) R 121-0877 I-12

OR(3)

RD/YL(9)
BR/WH(2)
BR/BK(1)
BR/WH(3)
BR/BK(2)
111-3805 (C) TRAVEL LOCK 5 7
WH 06 NOMINAL VALUE GND2 SCHIELD -- NC (C) AEC SW B (C) RIGHT REAR (C) RIGHT FRONT (C) HAMMER 5W-9744 E
BK

L7 T 121-0879 I-13

WH
GN
BR
L6 STABILIZER STABILIZER SWITCH 1

YL(9)
BU(1)

PU(3)
RD(4)
WH (4) GN 05 NOMINAL VALUE2 BK (14) 08 MAGNET TRAVEL SPEED - (C) A/C SW 5W-9372 SWITCH GY 1 BK(8)
LOCKOUT SW LOCKOUT SW 8U-7284 10 9 8U-6357 U 122-2360 D-15
5W-9347 A3 B
L1
L4

GY (6) BR 24 ACTUAL VALUE OUTPUT BU (13) 36 SW-TRAVEL PEDAL E YL(13) YL (7) 5W-9347 5W-9347 BK/GN/RD(3) 7 GY
L10

7 7
L11
L12

L14 5 7 B3 5 6 8 5 V 145-9202 F-13


BK 09 + ELECTRONIC -- NC BK PU (8) BU (11) BK (12) BK GY
1 5 L3 B4 1 5 1 5 1 5 2 2 1
RD (26) RD (23) 15 OUTPUT STAGE BK 03 GROUND YL(7) YL (13) BK RD (20) RD/YL(28) BK (5) RD/YL(27) BK(3) RD/YL (7) WH (1) GY BK W 132-7212 I-13

BK/GN (10)
1 B5 4 (C) PARKING 10 L55
RD (27) 18 SWITCHING INPUT BK 04 GROUND YL(8) BK (10) (C) PILOT CONTROL BK

BK (12)
B BRAKE SW B X 122-2364 I-13

GY (7)

GN (8)
C1 B B B LOCK SW
GND (L0) SW-PRESS AEC B
YL (17)
BK (17)
WH (12)
BK (16)

02 PU (9) 50 BK BK 10 8U-6353 10 BK L69


RD (27)
RD (24)
BK (15)

9 9
10

10

10

10

10

10
L 9 9 9 9 9 9 Y 121-2972 H-9
SHIELD

B1 5W-9372
PU (9)

BK 08 GND (L0) RD (24) 30 SOLENOID HLC+ GY GY


B STOP LAMP RD (26) BK (15) 09 SOLENOID HLC- BK BK B GY GY BK BK GY BK BK BK TO FRAME YL(11)
Z 121-2973 I-1 B
BR
WH

L7 L80 L81 L81


9X-4493 BK WH 53 ENGINE SPEED SENSOR TO FRAME RD/YL(3) BK GY L80 YL(12) AA 122-2365 H-1
L55

L68
BK BR 18 ENGINE SPEED SENSOR GY BK BB 122-2366 H-1
L67 L67 L68 L68
L5 SHIELD 17 ENGINE SPEED SENSOR CC 129-4673 D-14
L5

BK WH (12) 29 SOL SWING CONTROL+


DD 8X-9618 H-2
TAIL LAMP BK BK(16) 06 SOL SWING CONTROL-
EE 123-6475 C-12
5W-2040 GY (6) YL (17) 28 SOLENOID VALVE-LS+ RD (7)
(21) RESISTOR
TO FRAME BK (17) 05 SOLENOID VALVE-LS- 122-2373 BK (1) FF
D
BASIC LAMP GP BU (11) 04 WH RD/YL (11) GG 126-6801 I-12
L3
116-9625 G (22) A/C TEMP (14) REVERSE STEER
RD (20) 03 RD WIRES THAT HAVE BATTERY VOLTAGE RD/YL (12) 1 BR + V GN/BR (3) HH 128-1041 D-13
REGULATOR L2 PROX. SW L1
K BK (10) 02 BK WHEN THE KEY SWITCH IS OFF. BU/YL(3) 2 BK SIGNAL GN/BR (4)
3E-5464 (20) HEATER FAN JJ 128-1042 D-14
BK 01 BR MOTOR 122-2372 BK 3 BU GROUND 151-1953 GN/BU (4)
TURN LAMP GP
BK-10 YL (13) WIRES THAT HAVE BATTERY VOLTAGE KK 128-1043 D-13
116-9624 GN/WH (4)
L V B WHEN THE KEY SWITCH IS ON. LL 145-9203 E-13
GY (4)
T
TURN LAMP BK YL (15) 1
L4 STARTING CIRCUIT.
5W-2040 WH (4) YL (16) 2 (D) HARNESS AS SYMBOL DESCRIPTION WH (4)
YL (13) DIODE TO FRAME RD/YL (12)
L4 V 142-9472 MONITOR CIRCUIT. (C) OVERLOAD WARNING
BLADE, SPADE, RING, L2
BK DEVICE SWITCH BU/YL (3)
OR SCREW TERMINAL PANEL LAMP CIRCUIT. YL(1) 118-5501 YL (1)
L1 L1 L1 D
CIRCUIT CONNECTED WASHER/WIPER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.


CIRCUIT NOT CONNECTED ABBREV COLOR E85429
AWG MM*2
FUSE "D" RED GROUND CIRCUIT.
FUSE "A" BLACK FUSE "B" YELLOW FUSE "C" GREEN BK BLACK
00 70
THIS SCHEMATIC IS FOR THE M312 AND M315 EXCAVATORS
ELECTRICAL CONNECTION
1 STOP LIGHT 7,5 ENGINE PUMP CONTROL CIRCUIT. BR BROWN NOTE A: SWITCH SHOWN WITH NO HYDRALIC DEMAND.
A 1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 1 BACKUP 7,5 TO MACHINE STRUCTURE 0 50 NOTE: ALL CONSOLE SWITCHES ARE SHOWN WITH THE FRONT A
2 AIR CONDITION 20 BU BLUE

ELECTRICAL SYSTEM
2 WARNING LIGHT 7,5 TURN SIGNAL CIRCUIT. OF THE SWITCH DEPRESSED, AS SEEN FROM THE OPERATORS SEAT.
2 PARKING LIGHTS LHS 7,5 2 POWER MODE SELECTION 7,5 INTERNAL ELECTRICAL
3 HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP 7,5 4 16 GN GREEN
3 STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT 15 3 INDIVIDUAL STABILIZERS 7,5 CONNECTION TO SURFACE
3 INSTRUMENT LIGHTING 7,5 4 BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM 7,5 WIRES THAT HAVE BATTERY VOLTAGE
MEDIA NUMBER: SENR8932-03
6 10 GY GRAY
OF COMPONENT WHEN THE KEY SWITCH IS ON AND THE
4 LOW BEAM RHS 7,5 4 POTENTIAL TRANSFORMER 24V /12V (RADIO) 7,5 4 WORKING LIGHTS 15 5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15
CONNECTOR LEFT HAND HYDRAULIC CONSOLE IS 8 6 OR ORANGE
5 HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL 7,5
SCHEMATIC PART NUMBER: 128-0764, CHANGE: 04, VERSION: EY
5 LOW BEAM LHS 7,5 5 START/STOP SOLENOID; COLD START SYSTEM 7,5 FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; LATCHED IN THE DOWN POSITION. PK PINK
10 4
6 COMPRESSOR AIR HORN 15 6 ELECTRONICS 7,5 TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER ATCH WIRE, CABLE, PU PURPLE
6 HIGH BEAM RHS 7,5 START AID CIRCUIT.

7 HIGH BEAM LHS 7,5


7 HEATER FAN 15 7 ROTATING BEACON 15 6 SUPPLEMENTAL STEERING 7,5 COMPONENT 12 2.5
RD RED Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
8 CONTROL LIGHTS; TURN SIGNAL 7,5
8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5 8 AIR SUSPENDED DRIVER SEAT; PRIORITY 7,5 7 WINDSHIELD WIPER UPPER AND PUMP 7,5 L# CIRCUIT GROUPING
DESIGNATION
ALL DASHED LINES ARE ATTACHMENTS.
14 1.5
WH WHITE in neutral and with parking brake set.
8 WINDSHIELD WIPER LOWER AND PUMP 7,5 16 1 YL YELLOW
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

2 1 C 56 67 15 55 14 58 11 60 61 63 64 67 62 72 68 69 65 66 42

40

41

71

70

52

53

54
3 4
19 45
7 59
18 44
17 46

16 A B 21 22 20 D 23 27 26 28 24 43 37 36 35 34 32 25 33

42 62 63 64 41 40 44 45 59 24 23 33 32 36 37 34

54

46

35
58
43
A
70
3

B 66

C 52

53

71

25

65

68

69

2 1 7 19 18 17 16 20 21 22 67 57 56 55 27 26 28 61 D 60 72 4

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy