Effect of Slot-And-Pole Combination
Effect of Slot-And-Pole Combination
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Effect of Slot and Pole Combination on the
Leakage Inductance and the Performance of
Tooth-Coil Permanent-Magnet Synchronous
Machines
Pavel Ponomarev, Member, IEEE, Pia Lindh, Juha Pyrhönen Member, IEEE
A. Winding Synthesis 1
, [At]
0
The synthesis of tooth-coil windings is described in [6]. A
design for an 18/16 machine is shown in Figure 1.
-1
0 1 2 3 4 5 6
,[rad]
Winding Function of 9/8 machine
1
, [At]
-1
0 1 2 3 4 5 6
,[rad]
Winding Function of 6/16 machine
1
, [At]
-1
0 1 2 3 4 5 6
,[rad]
Figure 1. 18/16 machine layout.
Winding Function of 12/10 machine Defining the operating spatial current linkage harmonic is
1 the next task. When the base winding of a tooth-coil machine
has been found, the operating harmonic of the machine will
, [At]
0 C. Spatial Harmonics
-1
The current linkage harmonics of one phase are spatial
0 1 2 3 4 5 6 harmonics stationary in space and pulsating in time with the
,[rad]
Figure 2. Single-phase winding functions of 18/16, 9/8, 6/16, 12/10 and 9/10
alternating current. Spatial winding current linkage
machines. harmonics can be easily extracted from the winding function
by
The slotting effect and possible skewing can also be easily
taken into account in the winding functions – then the FFT( ( )) ,
h abs (8)
winding function will have a trapezoidal waveform instead of n
rectangular one (see [5], Figure 7.8) and spectrum of the
winding function will change a bit, but sub-harmonics will be where ( ) is the normalized winding function; n is the
still significant. Often tooth-coil winding machines are, number of samples of the winding function.
however, built non-skewed, because it is normally possible to Figure 3 shows the harmonic contents for the 9/8, 3/8,
achieve sinusoidal voltages and smooth torque without 12/10 and 9/10 base machines obtained from their base
skewing. The slotting effect and skewing are not considered winding functions by Fourier decomposition.
here for simplicity. Winding Harmonic Spectrum of 9/8 machine
0.25
When considering the mathematical treatment of the
winding functions we have to use the base winding approach.
When expressing the machine as a fraction of the number of 0.2
the 18/16 machine has two base windings in series and the
9/8 machine is the base machine for this type. Such a base 0.05
machine, however, does not have symmetrical division of the
windings on the whole perimeter of the air gap, and, as a
0
result, there will be a high magnetic pull in the machine [7]. 0 5 10 15 20 25 30 35 40
Spatial harmonic order. The synchronous harmonic is =4
Therefore, a practical machine using this base winding type
Winding Harmonic Spectrum of 3/8 machine
should be a duplicated version – 18/16. 0.35
strong magnetic pull between the stator and the rotor can 0.2
2
0.05
2 2 2 max s Qs , (10)
w hv ( )
v 0
v 2 vm
0
0 5 10 15 20 25 30 35 40
Spatial harmonic order. The synchronous harmonic is =5
where Qs is the number of stator slots of the base winding; m
Figure 3. Harmonic spectra of 9/8, 3/8, 12/10 and 9/10 base machines.
is the number of phases; s = Qs/m is the number of slots per
phase; max is the current linkage of one coil (for normalized
It can be noticed that in TC-PMSM the operating spatial winding function max = 1). Therefore, the winding factor of
current linkage harmonic is often not the first one which the vth spatial harmonic can be expressed as
appears in the winding function spectrum. Harmonics, which
have ordinals lower than operating (synchronous, v = p’) hv m . (11)
k wv hv v
ordinal, are called sub-harmonics. In this presentation they w hv Qs
have integer ordinals instead of fractions which have been
seen in the literature, too. Figure 4 shows the winding factors of the first significant
The winding function harmonic spectra are, naturally, the harmonics in the current linkage spectra.
same for 9/8- and 9/10- machines. This is due to the same
stator winding configurations of those machines. However, Harmonic Winding Factors of 9/8 machine
1
the operating synchronous harmonics are different. The 9/8-
0.9
machine has the 4th harmonic as the synchronous harmonic,
X=4
Y = 0.945
higher than for the 9/8 machine. It can be expected that the 0.6
Winding Factor
air-gap harmonic leakage inductance and the rotor losses are 0.5
X=4
0.8 Y = 0.866
The air gap harmonic leakage factor of the air gap
0.7
inductance for traditional distributed winding integer slot
0.6 machines is calculated by [5]
Winding Factor
0.5
2
0.4 v
k wv
0.3 , (12)
v v k w1
0.2 v 1
0.1
2
Harmonic Winding Factors of 9/10 machine
v
k
1 p ' wv , (13)
0.9 X= 5 v 1 v k wp
Y = 0.945 v p'
0.8
0.7
where kwv is the winding factor of the vth spatial harmonic
0.6
(the synchronous harmonic has the ordinal v = p’ defined by
Winding Factor
0.5 the pole pair number of the base machine). The term v = p’
0.4 represents the synchronous harmonic, and thus, the
0.3 magnetizing inductance Lm component. The phase inductance
0.2
can be expressed as
0.1
0
Ls Lm L L c Lm (1 ) L c, (14)
0 5 10 15 20 25
Spatial harmonic order. The synchronous harmonic is =5
2
v
k
Figure 4. Harmonic winding factors of 9/8, 3/8, 12/10 and 9/10 base Ls Lm p ' wv L c. (15)
machines.
v 1 v k wp
In Figures 3 and 4 it can be noticed that for the 3/8-
machine (and, consequently, 6/16) the role of sub-harmonics In TC-PMSM the phases are magnetically decoupled. The
(the ones having lower ordinal than the operating harmonic) mutual inductance between phases does not exist if the
is very high. The winding factors of sub-harmonics are high. slotting effect is neglected [10]. However, practically, there is
The air gap harmonic leakage inductance of such a machine some coupling due to the constructional leakage component
will dominate. L c (especially for double-layer windings) [11], but this
coupling has no effect on the air-gap leakage flux and can be
evaluated practically only by FEM.
In integer slot distributed windings the air gap leakage whereas, the last component cannot be avoided without
factors are smaller than 0.1 [5]. Whereas, the tooth-coil significant machine performance loss or special modification
machines, due to their higher harmonic content, have air gap of the rotor [13]. High harmonic content increases the eddy-
leakage factors often even higher than 1. In these machines currents in PMs and iron losses in the laminations. It should
the air gap harmonic leakage component is dominating. be carefully taken into account when designing a TC-PMSM.
Table I shows the synchronous winding factors and the air Figure 5 shows as an example a 12/10 machine 3-phase
gap harmonic leakage factors for different slot and pole winding current linkage waveform at the moment when phase
combinations of double-layer TC-PMSMs. The first 1000 U caries current with magnitude of 1 A and phases V and W
carry currents 0.5 A. The spectrum of this waveform is
spatial harmonics are taken into account, because higher
illustrated in Figure 6.
order harmonics have minor influence on the leakage factor.
The winding factors and harmonic leakage factors are the Instantaneous Current Linkage of 12/10 machine
same for all machines having the same base machine.
1
T ABLE I
, [At]
HARMONIC AIR GAP LEAKAGE FACTORS
0
2p 4 6 8 10 12 14 16 18 20
Qs -1
18 q 1/ 2 3/ 7 3/8 3 / 10
kw_syn 0.866 0.902 0.945 0.945 0.2
0.462 1.75 2.15 3.92
0.15
21 q 1/2 7 / 16 7 / 20
kw_syn 0.866 0.890 0.953
0.1
0.462 1.69 2.67
24 q 1/2 2/5 0.05
kw_syn 0.866 0.933
0.462 1.95 0
0 5 10 15 20 25 30 35 40
27 q 1/2 9 / 20 Spatial harmonic order. The synchronous harmonic is the 5th
kw_syn 0.866 0.877
0.462 1.63
Figure 6. Spectrum of the current linkage waveform of a 3-phase 10/12
integral product of number of phases, not applicable machine.
magnetic pull is unbalanced
When eddy-current losses are estimated in the rotor of a 3-
It can be noted that for all slot/pole combinations (except phase TC-PMSM, the third-order spatial harmonics are not
q = 0.5) the harmonic leakage air gap component is higher appearing in the three-phase current linkage waveform and
than the magnetizing inductance itself ( > 1) and, usually, is should be eliminated from the analysis.
a dominating component in the leakage inductance. Machines with high leakage factors are subjected to high
harmonic eddy-current losses [14]. Hence, from the efficiency
point of view, the slot-pole combinations with low harmonic
IV. ROTOR EDDY-CURRENTS AND IRON LOSSES leakage factors are preferable.
In [13] it is shown that the rotor losses due to the sub-
Three main sources of eddy-current losses in the rotor are harmonics can be significantly decreased by narrowing the
-permeance variations, PWM-caused current harmonics and path of the sub-harmonic flux in the rotor yoke. The flux
spatial current linkage winding harmonics [12]. The first barriers are machined under the pole magnets by cutting
component can be affected by alternating the slot opening and grooves in the rotor yoke. Such a modification also decreases
PWM-caused losses by selecting the switching frequency, the air gap leakage sub-harmonic content.
V. TORQUE CAPABILITY A 45 kW, 420 rpm 12/10 TC-PMSM and a 46.6 kW, 1500
rpm 18/16 TC-PMSM were built. Figure 7 shows the stator of
The per unit equation for maximum torque of a non-salient the 18/16 TC-PMSM machine.
pole permanent magnet synchronous machine is
p m E PM U ph p m E PM U ph
Tmax , (16)
2 2
s Ls ( Lm s L L c)
p m E PM U ph , (17)
Tmax 2
s ( L m (1 ) L c)