PARALLEL FLANGE BEAMS & STRUCTURALSPARALLEL FLANGE BEAMS & STRUCTURAL The steel is produced at fully integrated SAIL plants using iron ore from SAIL’s own iron ore mines and processed through stringent quality control measures through continuous casting route, Special grades are produced with secondary refining facilities like LF, VAD, RHOB etc. in Steel Melting Shop. These blooms! beam blanks produced with clean steel are charged into Walking Beam Furnace for reheating and soaking at required temperature before commencing rolling operation through Universal Section Mill. The steel blooms/beam blanks are converted into Parallel Flange Structural Sections (Wide/Narrow flange), passing through the state-of-the-art Universal Mills supplied by SMS MEER and SIEMENS-SPA, Universal Rolling Stand Cooling Bed ‘Straightening Machine Piling Machine Reheated beam blanks/blooms are descaled using high pressure Descaler and passed through Roughing, Stand and Universal Stands, While rolling through Universal Stand with Hydraulic Gauge Controller, precise shapes are produced by roughing, edging and finishing rolls. ‘Online Measuring Gauge ensures perfect profile with Level-2 Automation. Subsequently, products are cropped by Hot Saw and allowed to cool in the Cooling Bed. Final desired lengths are cut aiter straightening operation at horizontal Roller Straightener. Products are neatly piled and packaged with Automatic Strapping and Labeling Machine before shipment. o1o “ters. SPECIFICATION Chemical Composition (Ladle analysis Maximum Weight %) IS 2062, 2011 Grade | Quality c | Mn s Pp si CE | Mode of Deoxidation A 0.23 | 1.50 | 0.045 | 0.045 | 0.40 | 0.42 | Semi-killed/killed £250 BR/BO | 0.22 | 1.50 | 0.045 | 0.045 | 0.40 | 0.41 | Semi-killed/killed c 0.20 | 1.50 | 0.040 | 0.040 | 0.40 | 0.39 | Killed A 0.23 | 1,50 | 0.045 | 0.045 | 0.40 | 0.43 | Semi-killed/killed £275 BR/BO | 0.22 | 1.50 | 0.045 | 0.045 | 0.40 | 0.42 c 0.20 | 1.50 | 0.040 | 0.040 | 0.40 | 0.41 £300 | A/BR/BO | 0.20 | 1.50 | 0.045 | 0.045 | 0.45 | 0.44 ‘illed/killed c 0.20 | 1.50 | 0.040 | 0.040 | 0.45 | 0.44 | Killed £350 | A/BR/BO | 0.20 | 1.55 | 0.045 | 0.045 | 0.45 | 0.47 led killed c 0.20 | 1.55 | 0.040 | 0.040 | 0.45 | 0.45 | Killed E410 | A/BR/BO | 0.20 | 1.60 | 0.045 | 0.045 | 0.45 | 0.50 led/killed c 0.20 | 1.60 | 0.040 | 0.040 | 0.45 | 0.50 E450" A/BR 0.22 | 1.65 | 0.045 | 0.045 | 0.45 | 0.52 £550" A/BR 0.22 | 1.65 | 0.020 | 0.025 | 0.50 | 0.54 E600" A/BR 0.22 | 1.70 | 0.020 | 0.025 | 0.50 | 0.54 650° A/BR 0.22 | 1.70 | 0.015 | 0.025 | 0.50 | 0.55 illed/killed * Cane be produced om demand or auficent guatties + Micro-alloying elements like Nb, V and Ti may be added singly or in combination. Total micro-alloying element shall not be more than 0.25 wt.% * Cr, Ni, Mo and B may be added under agreement between purchaser and manufacturer. Cr+Ni < 0.5 for E600; Cr+Ni < 0.6 for E650; Cu may be present between 0.20 and 0.35, © Carbon Equivalent (CE) = C + Mn /6 + (CrkMotV) /5 + (Ni#Cu) /15PARALLEL FLANGE BEAMS & STRUCTURAL SAIL Branded and other Customised grades can also be supplied viz. SEISMIC Resistant grade as per IS 15962:2012 £2505, E3008, £3505, E400S SAILMA* 300, 300HI, 350, 350HI, 410, 410HI, 450, 450 HI Corrosion Resistant Steel (HCRS — Cu P) €:0.15 max, Mn : 0.25 - 0.8, P: 0.07 - 0.15, $: 0.03 max, Cu: 0.20 min * SAILMA is registered Brand name of SAIL 03o “ters Mechanical Properties 1S 2062, 2011 Grade Quality Tensile Yield Strength Percentage | Internal Bend Strength MPa, min. Elongation | Diameter, MPa min. GL=5.65Ao max. min, <20 | 20-40 | >40 <25 | 325 mm | mm | mm mm |_mm £250 ‘A,BR,BO,C | 410 250 | 240 | 230 2B 2 3 E275 A,BR,B0,C | 430 275 | 265 | 255 2 2 3t 300 A,BR,BO,C | 440 300 [290 | 280 22 2 - £350 A,BR,B0,C | 490 350 | 330 | 320 22 at : E410 A,BR,BO,C | 540 410 | 390 | 380 20 2 - E450" ABR 570 450 | 430 | 420 20 25t | - £550" ABR 650 550 | 530 | 520 2 3t : E600" A, BR 730 600 | 580 | 570 2 35t | E650" A, BR 780 650 | 630 | 620 12 at : * Gan be produced om demand Jor sfcen quarts Mechanical Properties of SAILMA & HCRS Grade Product on Aerosol Cooling Bed Grade YS, MPa | UTS, MPa | % El min | Internal Bend Diameter] Charpy Impact Test min min | StdGL (mm) <25mm | >25mm | Temp°C | J, SAILMA 300 300 440. m4 a i = SAILMA 300 HI 300 440 4 2 0 40 SAILMA 350 490 74 rn : : = SAILMA 350 HI 490 74 Fn - 0 40 -20 30 SAILMA 410 410 340 2 at : - ~ SAILMA 410 HI 410 540 2 2 - 0 35 -20 25 SAILMA 450 450 570 2 2.5t - - SAILMA 450 HI 450 570 2 25t - 0 30 -20 20 HRS 340 > 480 2 1PARALLEL FLANGE BEAMS & STRUCTURAL PRODUCT RANGE* DSP, Durgapur Beams (IS 12778) ‘Mass (kg/m) Beams (IS 12778) Mass (kg/m) NPB | 100x55 8.10 WPB | 100x100 _|12.24, 16.67, 20.44, 41.79 NPB_ | _120x60 10.37 WPB | 120x120 _[14.56, 19.89, 26.69, 52.13 NPB | _140x70 12.89 Wes | 140x140 _[18.07, 24.66, 33.72, 63.24 NPB_ | 160x80 15.77 WPB | 150x150 | 22.96, 30.04, 36.98 NPB_ | 180x90_| 15.37, 18.80, 21.27 WPB | 160x160 _[23.83, 30.44, 42.59, 76.19 NPB | 200x100_| 18.42, 22.36, 25.09 Beams Mass (kg/m) NPB | _200x130 27.37, 31.55 (ASTM A6) NPB | 200x150 30.45 W_| 100x100 19.3 NPB | 200x165 35.68, 42.47, 48 W _| 130x130 23.8, 28.1 NPB | 220x110 | 22.18, 26.20, 29.35 W _ | 150x150 |13,13.5,18.0,22.5,24,29.8,37.1 NPB_| 240x120 | 26.15, 30.71, 34.31 Channels (IS 808) Mass (kg/m) NPB | 250x125 30.11 NPB | 250x150 | 34.08, 39.78, 46.48 MC 700 96 NPB | 250x175 43.94 MC 125 13, 13.7 NPB | _ 270x135 30.73, 42.26 MC 150 16.8, 177 NPB 300x150 | 36.52, 42.24, 49.32 MC 175, 19.6 ,22.7 NPB 300x165 39.88, 45.76, 53.46 MC 200 22.3 , 24.3 NPB__| 300x200_| 59.56, 66.75, 75.37 MC 225 26.1, 30.7 MC 250 30.6 , 34.2, 38.1 ‘Angles (IS 808) ‘Mass (kg/m) Me 500 363 a1 3,462 ISA [ _90X6,8,10,12 | 8.2,10.8,13.4,15.8 Beams (IS 808) Mass (kg/m) ISA | 100X 68,1012 | 9.2,121,14.9,17.7 ISA_[|110X8,10,12,16 [13.4 16.6,19.7,25.7 MB 100 89 ISA_[_130X8,10,12,16 | 15.9,19.7,23.5,30.7 MB 125 13.3 ISA | 150X10,12,16,20 | 22.9,27.3,35.8,44.1 MB 150 15.0 ISA | 200X12,16,20.25 | 36.8 ,48.5,60.0,73.9 MB 175 19.6 MB 200 242 MB 225 311 MB 250 37.3 MB 300 46.0 NPB - Narrow flange parallel beams, WPB - Wide flange parallel beams, W.- Wide flange beam (ASTM) MB - Indian standard medium Beam, \C - Indian standard medium channel, ISA - Indian standard equal angles * Product Availabilty to be checked prior to order bookingo “ters PRODUCT RANGE* ISP, Burnpur Beams Mass Equivalent Beams Mass] Equivalent (is 12778) (kg/m) (DIN 1025) (18 12778) | (kg/m) _| (DIN 1025) NPB 240x120 3071 IPE 240 WB 200x200 | 42.26 | HE200A NPB 270x135 36.07 IPE 270 61.30. HE 200 8 NPB 300x150 36.52, 42.24, 49.32 | IPE 300 wee 220x220 | 50.51 | HE 220A NPB 300x200 | _59.56,66.75,75.37 = 71.47 | HE2208 NPB 330x160 49.15 IPE 330 wee 240x240 | 60.32 | HE 240A NPB 350x170 37.09 IPE 360 33.20_| HE 2408 NPB 350x250 79.18 = WB 260x260 | 68.16 | HE 260A NPB 400x180 | 57.38, 66.3, 75.66 | IPE 400 92.99 | HE 2608 NPB 400x200 67.28 - wee 280x280 | 76.36 | HE 280A NPB 450x190 | 67.15, 77.57,92.36 | IPE 450 = 103.13 | HE 2808 NPB 500x200 | 79.36, 90.68, 107.31 | IPE 500 Wes 300x300 | 83.34 | HE300A NPB 550x210 105.52 IPE 550 100.84 = NPB 600x220 | 107.56, 122.45, 154.46 | IPE 600 117.04 | HE 3008 NPB 750x270 | 145.29, 174.54, 202.48 | IPE 750 237.92 = 7 ingle =I wee 320x300 | 97.64 | HE320A (DIN 1026) | (kg/m) (is 808) (kg/m) 126.66 | HE 3208 upN200 | 25.3 | | 150xt50x10 | 22.9 wee 340x300 | 104.79 | HE340A UPN 220 | 29.4 150x150x12 [27.3 134.16 | HE 3408 upN240 | 33.2 | | 150xt5oxi6 | 35.8 WB 360x300 | 112.07 | HE 360A UPN260_ | 37.9 150x150x20__ | 44-1 141.81 | HE 3608 UPN280 | ane | ese ee Wee 400x300 | 124.81 | HE400A UPN300 | 462 | ISoo00002 | aes 155.26 | HE 400 8 upN320 | 59.5 | | go0x200q16 | 485 wee 450x300 | 139.76 | HE4S0A upn 350 | 606 | | ~200xz00x20 60 17ia2 | HE 4308 upn4oo | 71.8 | [ 200x200025 | 73.9 Channel Mass (Is 808) (kg/m) IPE / NPB - Narrow Flange Parallel Beams Mc 200 223,243 HE / WPB - Wide Flange Parallel Beams MC 250 30.6, 34.2, 38.1 UPN - Channel (U Section) as per DIN MC 300 36.3, 41.5, 46.2 (C Indian Standard Medium Channel Mc 350 427 * Product Avalabiliy to be checked prior to order bookingPARALLEL FLANGE BEAMS & STRUCTURAL PRODUCT RANGE* ISP Burnpur Sheet Piles Mass Bulb Flats Mass (ls 2314) (kg/m) (ls 1863) (kg/m) 15PS 1625 U 65.4 200x9 185 ISPS 2222 U 82.7, 200x11.5 22.5 ISPS 1021 Z 49.2 20x10 22.8 ISPS 1481 Z 63.8 220x115 25.4 240x10 25.4 240x12 29.3 Bulb Flats Mass 260x11 335 (Gost 21937) kg/m) 280x12 35.7 P20a a7 30x11 367 P20b 24.60 300x13, 41S P22a 25.75 320x12 425 P22b 29.20 320x13, 45 P24a 30.42 340x12 46.1 P24b 34.18 340x14 51s Bulb Flats ISPS - Indian Standard Pile Section * Product Avalabiliy to be checked prior to order bookingco asa, SPECIAL SECTIONS Steel Retaining Wall FEATURES OF UNIVERSAL MILL + Universal Mill can produce Parallel Flange Beams (Conventional | beams as well), other structural like Channel, Angle, Special sections like U/Z sheet piles, Bulb bars ete. + Close dimensional control and Better surface finish achievable + Ability to compensate the varying lateral spread and shrinkage behavior of different steel grades easily ‘+ Beams of wider flange and thinner webs can be rolledPARALLEL FLANGE BEAMS & STRUCTURAL PRODUCT ATTRIBUTES Parallel Flange Sections V/s Conventional Tapered Flange Section + Higher axial load bearing capacity, section modulus and bending strength make parallel sections more efficient. * Economical due to saving in weight * More convenient to fabricate «= Easier connection joints * Flexibility of using a wide range of flange widththickness Parallel Flange Sections are also advantageous over Fabricated Sections by way of + Better quality of finished product + Residual stress (develops due to welding) are not added * Reduced construction time * Economical due to its simple production process * Quality of fabricated beams are highly dependent on workmanship, welding quality cen fil Splices inside makes steuctures aesthetically more appealing Boited connection easier as tapered * more appealing ‘washers can be avoided Weight Saving Using High Strength Steel Parallel Flange Beam | Weight Plastic | Equivalent | Weight | Plastic | Percentage Section for 350 MPa | moment | ISsection | for 250MPa | moment | weight kgm) | Mp (kNm) (kg/m) Mp_| (Nm) | saving NPB 400x180x66.3 66.3 304 | iswe 450 | 79.4 397 | 16.5% NPB 450x190x77.6 77.6 si7_| tswesoo| 95.2 531 | 18.5% NPB 500x200x90.7 90.7 o7i__| iswess0 | 112.5 oo | 19.4% Equivalent sections were found by comparing plastic moment capacitieseweoe [eaves Loree [avec | sev | We | oon | wwve08 Sh [29 | 91 | ore | vrs | o0ey | soix00e aN areal [orvsy [SCO [evar | Hy | <2e | Z6s16 | 9659Ly Z| ee | 991 | soz | ive | ever | S9nx007 aan BRE! 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L-9Z0L Nid 4ad se Nan sjeuueyd, SII LAAdOUd TWNOILOISsz |sz|sz|su|se | sul ez | ez ozz | sot _| sot | cov Z 1gbt sdSt so | s6 | so | se | sz | se | oz | oz tz | so. | 26 | oor Z 1201 Sasi 4 a ai ala a [9 4 a gio 4a vii woneusisaq SNOILDAS DNITId 3dAL - Z 4O SNOISNIWIG TVNIWON sze | 2é | sot] se | se | pt | eiz| tot [zzbiisvoe) zez | vor | och [svet| esp | mzzzz sast swe | 2é | sol] te | 6 | €b | oor [eoEL sez |oers|escz|cs6z|s zor) zi | cer | _ASz9LSdsl via} atal?a}s}ola}alal>a}sai}vinim woneulisoq SNOILDAS DNITid 3dAL * 1 40 SNOISNAWIG 1VNIWON SNOLLD3S ONMid 3dAL = Z SNOLLD3S ONI id IAL =. <<<» 3 > 7 4 uw } wm Bild } 133Hs, SOVN of : SNOISNAWIG - SNOLLDAS ONITIdTHE SAIL NETWORK There's a little bit of SAIL in everybody's lifeCONTACT DETAILS For Commercial Enquiry NORTHERN REGION Regional Manager 011-22441825/22421701, mmnr@sail-steel.com Branches: * New Delhi 011-22501253/1254, bmdellp@sail-steel.com; * Ghaziabad 0120-2791317, bmghalp@sail-steel.com; # Faridabad 0129-2422031, bmfarlp@sail-steel.com; + Agra 0562-2850697, bmagr@sail-steel.com; * Kanpur 0512-2372412, bmkan@sail-steel.com; * Allahabad 0532-2266094, bmall@sail-stee!,com; + Chandigarh 0172-5083902, bmchalp@sail-stecl.com; * Ludhiana 0161-5209976, bmludlp@sail-steel.com; + Jalandhar 0181-2672188, bmjal@sail-steel.com; * Jammu 0191-2474442, bmjam@sail-steel.com; + Mandi Gobindgarh 01765-255351, bmman@sail-steel.com SOUTHERN REGION Regional Manager 044-28285001/28285002, imsr@sail-steel.com Branches: + Chennai 044-28278885, bmmadip@sail-steel.com; * Bangalore 080-22249883, bmbanip@sail-steel.com; + Vijaywada 0866-2545842, bmvij@sail-steel.com; * Tiruchirapalli 0431-2414222, bmtri@sail-steel.com; * Hyderabad 040-23241781, bmseclp@sail-steel.com; + Kochi 0484-2380074, bmcoc@sail-steel.com; * Coimbatore 0422-221 6640, bmcoi@sail-steel.com; + Visakhapatnam 0891-2566250, bmviz@sail-steel.com EASTERN REGION Regional Manager 033-22882986/ 22888556, rmer@sail-steel.com Branches: * Kolkata 033-22829310, bmcallp@sail-steel.com; * Durgapur 0343-2970011, bmdur@sail-steel.com; * Bokaro 06542-240853, bmboklp@sail-steel.com; * Guwahati 0361-2541519, bmguw@sail-steel.com; + Bhubaneswar 0674-2503892, bmbhu@sail-steel.com; * Rourkela 0661-2601471, bmrou@sail-steel.com; + Patna 0612-2321697, bmpat@sail-steel.com WESTERN REGION Regional Manager 022- 26571827/26571819, rmwr@sail-steel.com Branches: * Mumbai 022-25235268, bmbomlp@sail-steel.com; # Ahmedabad 079-27473538, bmahmlp@sail-steel.com; * Nagpur 0712-2524276, bmnag@sail-steel.com; + Kota 0744-2428219, bmkot@sail-steel.com; * Jaipur 01.41-5106640, bmjailp@sail-steel.com; * Jabalpur 0761-2410144, bmjab@sail-steel.com; * Indore 0731-4066441, bmind@sail-steel.com; * Bhilai 0788-2224447, bmbhilp@sail-steel.com; * Pune 020-25653673, bmpun@sail-steel.com; * Gwalior 0751-2467141, bmgwa@sail-steel.com; * Baroda 0265-2352395, bmbar@sail-steel.comStandard Length Dimension Tolerances Packing Test Certificate Application Engineering Centre R&D Centre for Iron and Steel Ispat Bhawan, Ranchi — 834002 Phone: 0651 - 2411148 Fax: 0651 - 2410503 E-mail: aec@sail-rdcis.com 12 m (-0/+50mm); Customised length on mutual agreement As per 1S:12778/ 1S:808 As per 1S:12779/ 1S:1852 Bundles of 2 T to 10 T with proper nesting As per grade, size and cast number On Product/Tag with details of cast no., size, grade etc Ua Tag ‘Application Engineering Group Ispat Bhawan 40, Jawaharlal Nehru Road, Kolkata - 700 071 Phone: 033 - 2288 3810/12/14, 22880071 Fax, 033 - 2288 3932 achq@sail-steel.com Ba CE CRC e SGU cea TLD A RMR! ren Wa ETUC) Ee eMac aL) There's a little bit of SAIL in everybody's life