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Manufacturing Stream Course Contents

The document discusses various topics related to metrology and computer aided inspection. It covers metrology concepts, standards for length measurement, various tolerances and specifications, gauging principles, angular and gear measurements, surface and form metrology, computer aided metrology, laser metrology, and coordinate measuring machines. It also discusses applications of image processing in metrology. Recommended books on metrology and manufacturing engineering are provided.

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Nagaraj Muniyandi
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50 views7 pages

Manufacturing Stream Course Contents

The document discusses various topics related to metrology and computer aided inspection. It covers metrology concepts, standards for length measurement, various tolerances and specifications, gauging principles, angular and gear measurements, surface and form metrology, computer aided metrology, laser metrology, and coordinate measuring machines. It also discusses applications of image processing in metrology. Recommended books on metrology and manufacturing engineering are provided.

Uploaded by

Nagaraj Muniyandi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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METROLOGY AND COMPUTER AIDED INSPECTION

Metrology concepts- Abbe’s principle-need for high precision measurements- problems associated
with high precision measurements.

Standards for length measurement- Shop floor standards and their classification- Light
interference- Method of coincidence- Slip gauge calibration-measurement errors.

Various tolerances and their specifications, gauging principles, selective assembly, comparators.
Angular measurements - principles and Instruments, Gear and Thread measurements.

Surface and form metrology- Flatness, roughness, waviness, roundness, cylindricity, etc.
Computer Aided Metrology- principles and interfacing, software metrology.

Laser metrology- Applications of lasers in precision measurements- Laser interferometer, speckle


measurements, laser scanners.

Coordinate Measuring Machine- Non contact CMM Electro optical sensors for dimensional
metrology- Non contact sensors for surface finish measurements

Image processing and its application in metrology.

Recommended Book:

Shotbolt, C.S. and Galyer. J. Metrology for Engineers, Cassell Publ., Fifth Edition, 1990.
MANUFACTURING ENGINEERING
Theory of metal cutting- mechanics of cutting- shear angle theories- cutting tool materials, tool
geometry- tool wear and tool life- cutting fluids-dynamic stability of metal cutting systems.

Non-traditional machining process such as EDM, USM, AJM, WJM, AWJM, LBM,EBM,
plasma machining etc.-mechanism of metal removal characteristic features and applications in
each case.

High speed machining- abrasive processes, machining of polymers, ceramics, glasses and
composites.

Recommended Book:

1. Serope Kalpakjian and Steven R Schmid, Manufacturing processes for engineering


materials, 5th Edition, Pearson (Chapters 1, 8, 9)

2. Ghosh and Mallik, Manufacturing Science.


ADVANCED MATERIALS AND PROCESSING
Atoms- molecules-bonds in solids- crystallinity- defects in metallic structure- Dislocations and
plastic deformations-fracture-iron carbon equilibrium diagrams-steels and cast irons-
transformation hardening in steels-TTT diagrams- other heat treatment processes-formation of
alloys in steel and cast irons- non ferrous alloys and their applications- special alloys.

Polymers and polymerization- structure and properties of thermoplastics and thermosets-


engineering applications-property modifications-mechanical, thermal behavior- composites
with polymer matrix-ceramics- glasses-glass ceramics-fabrication methods- metal matrix and
ceramic matrix composites.

Processing of polymers-fabrication of composites-processing of ceramics-thermal spraying-


ion beam machining-laser and electron beam processing-superplastic forming-thin films and
their deposition-diamond coating techniques-tribological applications.

Recommended Book:

1. William D. Callister, Materials Science and Engineering: An Introduction, 7th Edition,


Wiley India (Chapters 1, 2, 3, 4, 6, 9-11, 14-16)
AUTOMATION AND SENSORS
Automation concepts: Definitions, types, automation achievements, Hard and soft
automation, Line balancing and techniques, Automation tools, Role of CIM, Group technology,
FMS

Sensors for intelligent manufacturing and condition monitoring- force, temperature,


vibration, pressure, flow, optical, electrical, acoustic, pneumatics, magnetic, electro-optical and
vision sensors, Sensors for CNC machine tools - linear and angular position and velocity
sensors, Acoustic emission - principles and applications - concepts of pattern recognition.

Robotics: Definitions, work envelops robotic layout and its components, Laws, applications,
forward and inverse kinematics, sensors-internal sensors and external sensors, selection
criteria.

Recommended Book:

1. Serope Kalpakjian and Steven R Schmid, Manufacturing processes for engineering


materials, 5th Edition, Pearson (Chapter 14, 15)

2. Tonshoff and Inasaki, Sensors in Manufacturing.

3. William Bolton, Instrumentation and control systems, 1st or 2nd Edition, Newness
DRIVES AND CONTROLS
Drives – Actuators: Electrical Actuator, Hydraulic Actuators, Pneumatic Actuators, electro-
magnetic, electro-pneumatics, servo actuators, Shape memory alloys, piezoelectric,
magnetostrictive actuators and their relative merits

Controls - Role of control systems in Manufacturing- Classifications, Properties and


applications of open and closed loop process control system, Laplace transform, Block diagram
representation and reduction, stability criteria, microprocessor in automation-data
communication and network, Data acquisition and processing, filters, ADC and DAC, PLCs
and PID controllers, Mechatronics, system simulation and modeling.

Recommended Book:

1 William Bolton, Instrumentation and control systems, 1st or 2nd Edition, Newness
FLUID POWER SYSTEMS

Physical properties of hydraulic fluids; energy and power in hydraulic systems; frictional losses
in hydraulic pipelines; hydraulic pumps; hydraulic cylinders and cushioing devices; hydraulic
motors; hydraulic valves; hydraulic circuit design and analysis; hydraulic conductors and
fittings; ancillary hydraulic devices; maintenance of hydraulic systems; pneumatics: air
preparation and components; circuits and applications; basic electrical controls for fluid power
circuits; fluid logic control systems.

Recommended Book:

1 Anthony Esposito, Fluid Power with Applications, 7th Edition, 2009, Pearson
ENGINEERING MATHEMATICS
Ordinary Differential Equations (ODEs)
Laplace Transforms
Linear Algebra
Fourier Analysis
Partial Differential Equations (PDEs)
Power and Taylor Series
Numerical Analysis
Optimization
Data Analysis
Statistics

Recommended Books:
Erwin Kreyszig, Advanced Engineering Mathematics (2002), 8th Edition, John Wiley & Sons
Inc. (See relevant chapters 1, 2, 5, 6, 7, 10, 11, 18, 20, 22, 23)

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