Drawings
Drawings
1 2 System
Assembly
Brake System
Brake Discs
Parts
1 Brake Disc Front
2 Arrest Ring Front
3 Brake Disc Rear
4 Arrest Ring Rear
Fasteners
AF 1 Bolt, Grade 8.8 (SAE5)
3 4
Assembly Brake Lines
1 2 3 4 5
Brake Line Front Master
Part
Cylinder to Adapter
Banjo F
Brake Line Master Cylinder to
Part
Adapter Rear
Fitting/L.P./Tube Nut//Aluminum/Anodized
Banjo Fitting, Aluminum
University University of Stuttgart
Fitting/L.P./Straight/Aluminum/Anodized
University University of Stuttgart
System Brake System
Assembly Brake Lines
1
Part Modified Banjo Bolt
University University of Stuttgart
System Brake System
Assembly Brake Master Cylinder
Parts
1 Brake Master Cylinder
University University of Stuttgart
System Brake System
Assembly Brake Master Cylinder
Assembly Balance Bar
University University of Stuttgart
System Brake System
Assembly Balance Bar
Assembly Calipers
3
University University of Stuttgart
System Brake System
Assembly Calipers
Parts
1 Brake Caliper Front
2 Brake Caliper Rear
3 Cooling Plate
Assembly Engine (Yamaha YZF - R6)
University of Stuttgart
System Engine and Drivetrain
Assembly Engine (Yamaha YZF - R6)
Assembly Dry Sump
University University of Stuttgart
System Engine and Drivetrain
Assembly Dry Sump
Assembly Exhaust Manifold
Material
M1 Tubing
M2 Engine Cones
M3 Engine Flange
University University of Stuttgart
System Engine and Drivetrain
Assembly Exhaust Manifold
University University of Stuttgart
System Engine and Drivetrain
Assembly Exhaust Manifold
Assembly Muffler System
Part Muffler
Part Muffler Mounting
Part End Pipe
University University of Stuttgart
System Engine and Drivetrain
Assembly Muffler System
University University of Stuttgart
System Engine and Drivetrain
Assembly Muffler System
University University of Stuttgart
System Engine and Drivetrain
Assembly Muffler System
Assembly Airbox
3
3
University University of Stuttgart
System Engine and Drivetrain
Assembly Airbox
Parts
1 Upper Airbox
2 Lower Airbox
3 Intake Manifold
Assembly Airbox Mounting
1
2
3
4
5 6
Part Tubes
Part Lower Insert
Material
1 Airbox Attachment Top
2 Screws
3 Tubes
4 Airbox Attachment Bottom
5 Cable Mounting Bottom
6 Cable Mounting
7 Cable
8 Cable Mounting Top
9 Insert Cable Mounting Top
10 Nut
11 Screws Cable Mounting
9 8
9 8
10
11
7
University University of Stuttgart
System Engine and Drivetrain
Assembly Airbox Mounting
1 2 3 4 5
University University of Stuttgart
System Engine and Drivetrain
Assembly Restrictor
3 6 7
Material
1 Potentiometer
2 Cap Left
3 Spring
4 Bearing
5 Throttle Roll
6 Cap Left
7 Cam
Assembly Fuel Tank
1
2
4
Part Fuel Tank
Part Fillerneck
1
University University of Stuttgart
System Engine and Drivetrain
Assembly Fuel Tank
Material
1 Fuel Lines & Rails
2 Fillerneck
3 Fuel Tank
4 Fuel Pump & Regulators
University University of Stuttgart
System Engine and Drivetrain
Assembly Fuel Tank
1
Item Order Use
Material
1 Fuel tank
University University of Stuttgart
System Engine and Drivetrain
Assembly Fuel Tank
Material
1 Fillerneck
Assembly Fuel Pump
University University of Stuttgart
1 System
Assembly
Engine and Drivetrain
Fuel Pump
Material
4 1 Quick Connect
2 Pressure Regulator
3 Fuel Filter
4 Fuel Pump
Assembly Fuel Lines & Rails
University University of Stuttgart
System Engine and Drivetrain
1 Assembly Fuel Lines & Rails
3 Material
1 Fuel Rail
2 Fuel Rail Bracket
4 3
4
Fuel Injector Cups
Fuel Injectors
Assembly Radiator
Cooling System
University University of Stuttgart
System Engine and Drivetrain
Assembly Radiator
Material
AM1 Radiator Core (36x25x4,5)
AM2 Radiator case Upper
AM3 Radiator case Lower
AM4 Radiator outlet
AM5 Radiator inlet
AM6 Mounting Monocoque
AM7 Mounting Fan Shroud
Mountings Middle to
AM8 Monocoque
Mounting Tube Middle to
AM9 Monocoque
Assembly Radiator Fan
2
University University of Stuttgart
System Engine and Drivetrain
Assembly Radiator Fan
Material
1 Airflow through radiator
2 Radiator Fan Shroud
1
Assembly Overflow Bottle
2 3
University University of Stuttgart
System Engine and Drivetrain
1 Assembly Overflow Bottle
Material
1 Catch Can Water
4 2 Cover
3 Connector
4 Can Mounting
Assembly Coolant Lines
Part Water Inlet
Part Water Outlet
University University of Stuttgart
1 System
Assembly
Engine and Drivetrain
Coolant Lines
6
University University of Stuttgart
System Engine and Drivetrain
Assembly Coolant Lines
University University of Stuttgart
System Engine and Drivetrain
Assembly Coolant Lines
Assembly Water Pump
University University of Stuttgart
System Engine and Drivetrain
Assembly Water Pump
Material
1 Carbon Fiber Cover
2 Water Pump
Assembly Chain Drive
Material
AM1 Plunger inside
AM2 Plunger outside
AM3 axial deviation driveshaft
AM4 protect tripods (sleeve)
connect Axles to Differential and
AM5 wheels, includes grease
University University of Stuttgart
System Engine and Drivetrain
Assembly Axles
University University of Stuttgart
System Engine and Drivetrain
Assembly Axles
Fastener
AF3 Bolt
AF4 Bolt
AF5 Bolt
University University of Stuttgart
Material
AM1 Shifter
AM2 Shifter Valve
AM3 Shifter
AM4 LP Linkage
AM5 LP Linkage
AM6 LP Linkage
Fastener
AF1 Nut
AF2 Bolt
AF3 Washer
AF4 Nut
AF5 Stud
AF6 Bolt
Assembly Clutch
Material
M1 Bearing Mount
M2 Cable Stud
M3 Lateral force tube
M4 Clutch Hand Connection
M5 Bearing Stud
M6 Bearing radial
M7 Bearing axial
M8 Sleeve for Stud
Fastener
F1 Nut
University University of Stuttgart
System Frame & Body
Assembly Clutch
Material
M1 Clutch
M2 Clutch
M3 Clutch
M4 Clutch Mounting
Fastener
AF3 Rod End to Clutch Lever
AF4 Rod End to Clutch Lever
F2 Bolt
F3 Nut
Assembly Frame
Part Monocoque
Part Mainhoop Part Baking Plates
Part Fronthoop
Part Nose
University University of Stuttgart
System Frame & Body
Assembly Frame
Fastener
AF1 Bolt
AF2 Nut
AF3 Bolt
AF4 Nut
AF5 Bolt
AF6 Nut
AF11 Bolt
AF12 Nut
Assembly Body
Part Profiles
Part Megasquirt
University University of Stuttgart
System Electrical
Assembly Engine Electronics
Assembly Battery
2
University University of Stuttgart
Miscellaneous, Finish and
System Assembly
Assembly Seat
Parts
1 Seat
2 Seatbars Lateral
Assembly Drivers Harness
AM1
1
Part Shoulderbefastener
University University of Stuttgart
Miscellaneous, Finish and
System Assembly
Assembly Drivers Harness
Parts
1 Shoulderbefastener
Material
AM1 Saftey - Seatbelt
Parts
1 Shoulderbefastener
2 Bakingplate Round
Assembly Safety Shield
2
1
University University of Stuttgart
Miscellaneous, Finish and
System Assembly
Assembly Safety Shield
Parts
1 Anti-Intrusion Plate
2 Impact Attentuator
Assembly Steering Rack and Pinion
Part Steering Rack
Material Rack Clevis
Part Steering Rack
Material Cones
Material Pinion
Material Pinion Cap
University University of Stuttgart
System Steering System
Assembly Steering Rack an Pinion
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
Material
M1 Rack Clevis
M2 Cones
M3 Housing Outiside
M4 Baking Plate
M5 Bearing Steering Rack
M6 CFK Tubes
M7 Steering Rack
Fastener
AF 1 Retaining Ring, External
AF 2 Bolt, Grade 8.8 (SAE 5)
AF 3 Bolt, Grade 8.8 (SAE 5)
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
Material
M1 Housing middle
M2 Rack yoke
M3 Rack yoke housing
M4 Rack yoke cap
M5 Servo for Steering Rack
M6
M7 Pinion
M8 Pinion Cap
Fastener
AF5 Retaining Ring, External
AF6 Bolt, Grade 8.8 (SAE 5)
AF7 Bolt, Grade 8.8 (SAE 5)
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
University University of Stuttgart
System Steering System
Assembly Steering Rack and Pinion
Assembly Steering Shaft & Bevel Gear
Part Steering Shaft
Fastener Stud, Grade 8.8 (SAE 5)
Part Bevel Gear Unit and Housing
Material Bevel Gear Housing Big
Part
1 Steering Shaft
2 Bevel Gear Unit and Housing
3 Mounting Bevel Gear Unit
University University of Stuttgart
System Steering System
Assembly Steering Shaft & Bevel Gear
Material
M1 Steering Shaft
M2 Rod Insert
Fastener
F1 Stud, Grade 8.8 (SAE 5)
University University of Stuttgart
System Steering System
Assembly Steering Shaft & Bevel Gear
Material
M1 Bevel Gear Housing Big
M2 Bevel Gear Housing Small
M3 Bevel Gear Housing Cap
M4 Endpart Steering Shaft
M5 Bevel Gear Bushing Big
M6 Bevel Gear Bearings
M7 Spacer Sleeve
M8 Bevel Gears
M9 Endpart Quickrelease
Fastener
F1 Retaining Ring, External
F2 Stud, Grade 8.8 (SAE 5)
Material
M1 Insert Outboard
M2 Tie Rod (Tube) Front
M3 Tie Rod Insert Inboard
M4 Toe Adjustment Slices
M5 Tie Rod Clevis Front
M6 Insert Clevis Front
Fastener
F1 Thread Insert
Fastener
F1 Thread Insert
Part
1 Steering Wheel
2 Quick Release
3 Shift Paddle
Material
M1 Quick Release Bushing
M2 Quick Release
M3 Quick Release
M4 Quick Release Steering Wheel
Connection
Fastener
AF1 Bolt, Grade 8.8 (SAE 5)
AF2 Washer, Grade 8.8 (SAE 5)
AF3 Nut, Grade 8.8 (SAE 5)
F1 Retaining Ring, External
F2 Bolt, Grade 8.8 (SAE 5)
uspension Rear
Assembly Damper Front
3
Part Insert
Part Mounting Monocoque
Part Baking Plate
Part Mounting Potentiometer
Part Cones
Part Bolt Damper-Bellcrank Front
University University of Stuttgart
System Suspension System
Assembly Damper Front
Part
1 Insert
2 Mounting Monocoque
3 Baking Plate
4 Mounting Potentiometer
Material
AM 1 Damper
AM 2 Suspension Springs
AM 3 Testing Equipment
Fastener
AF 7 Bolt
AF 8 Washer
AF 9 Nut
University University of Stuttgart
System Suspension System
Assembly Damper Front
University University of Stuttgart
System Suspension System
Assembly Damper Front
University University of Stuttgart
System Suspension System
Assembly Damper Front
University University of Stuttgart
System Suspension System
Assembly Damper Front
Part
1 Insert
2 Mounting Monocoque
3 Cones
Material
AM 1 Damper
AM 2 Suspension Springs
AM 3 Testing Equipment
University University of Stuttgart
System Suspension System
Assembly Damper Rear
University University of Stuttgart
System Suspension System
Assembly Damper Rear
University University of Stuttgart
System Suspension System
Assembly Damper Rear
Part
1 Bellcrank Front
2 Bracket
3 Bellcrank Nut
4 Cover Bellcrank Front
Material
Fastener
All Fasteners in ASM.
* "Sup.Mech. Front"
Part
1 Bellcrank Rear
2 Bellcrank Big Cone
Material
Fastener
AF1 Bolt
AF2 Washer
AF3 Nut
Al Fasteners in ASM "Susp.
* Mechanism Rear"
All Fasteners in ASM "Damper
** Rear"
All Fasteners in ASM
*** "Pushrods"
Part Cones
University University of Stuttgart
System Suspension System
Assembly Pullrods
Part
1 Upper Insert
2 Threaded Rod
3 Middle Insert
4 CFK Tube
5 Lower Insert
6 Cones
Material
AM 1 Adhesive
Fastener
AF1 Nut
AF2 Bolt
AF3 Washer
AF4 Nut
Part Cones
University University of Stuttgart
System Suspension System
Assembly Pushrods
Part
1 Upper Insert
2 CFK Tube
3 Middle Insert
4 Threaded Rod
5 Lower Insert
6 Cones
Fastener
AF1 Nut
AF2 Bolt
AF3 Washer
AF4 Nut
University University of Stuttgart
System Suspension System
Assembly Pushrods
University University of Stuttgart
System Suspension System
Assembly Pushrods
University University of Stuttgart
System Suspension System
Assembly Pushrods
University University of Stuttgart
System Suspension System
Assembly Pushrods
Part Spacer
Part Lever Front
Part Sway Bar
Part Spring Front T-Axle
Part Plate
Material Blade
Material Blade Mounting
Material Pinion
Material Blade
Material Adapter
Material Upper MountingTorsion Bar
Part Torsion Bar Front
Part
1 Thrust Washer
2 Bearing Cone
3 Spacer
4 Lever Front
5 Sway Bar
6 Spring Front T-Axle
7 Plate
8 Spring Mount
9 Sway Bar Cover
10 Cones
11 Droplink Short
12 Droplink Long
13 Blade Right/Left
14 Trosion Bar Front
15 Servo
Part
1 Thrust Washer
2 Bearing Cone
3 Spacer
4 Lever Front
5 Sway Bar
6 Spring Front T-Axle
7 Plate
8 Spring Mount
9 Sway Bar Cover
10 Cones
Material
Bearing, Thrust Needle Roller,
AM1 Washers
AM2 Bearing, Needle
AM3 Bearing, Needle
Fastener
AF1 Bolt
AF2 Bolt
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Front
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Front
Material
M1 Carbon Fiber
M2 Aluminium
M3 Rod End
Fastener
F1 Nut
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Front
Item Order Use
Material
M1 Blade
M2 Blade Mounting
M3 Blade Bushing
M4 Blade Spacer
M5 Thrust Washer
Fastener
AF1 Bolt
F2 Bolt
Material
M1 Pinion
M2 Blade
M3 Blade Bushing
M4 Blade Mounting
M5 Blade Spacer
M6 Thrust Washer
Fastener
F1 Bolt
Material
M1 Adapter
M2 Bearing
M3 Upper Mounting Torsion Bar
M4 Lower Mounting Torsion Bar
M5 Torsion Bar
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Front
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Front
Assembly Susp. Mech. Rear
Part Part 1-6
Part Lever Rear
Part Cones
Part
1 Lever Rear
2 Cones
3 Adapter Torsion Bar
4 Torsion Bar
5 Spring Rear
6 Spring Bushing
7 Droplink Rear
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Rear
Part
1 Lever Rear
2 Cones
3 Adapter Torsion Bar
4 Torsion Bar
5 Spring Rear
6 Spring Bushing
Fastener
AF1 Bolt
AF2 Washer
AF3 Washer
AF4 Bolt
AF5 Bolt
AF6 Washer
AF7 Nut
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Rear
University University of Stuttgart
System Suspension System
Assembly Susp. Mech. Rear
Material
M1 Carbon Fiber Tube
M2 Inserts
M3 Droplink
Fastener
F1 Nut
Assembly A-Arms Front
Part Upper A-Arms Front
Part Lower A-Arms Front
University University of Stuttgart
System Suspension System
Assembly A-Arms Front
Part
1 Upper A-Arms Front
2 Lower A-Arms Front
University University of Stuttgart
System Suspension System
Assembly A-Arms Front
Material
Carbon Fiber Tubes Front and
M1 Rear
Material
Carbon Fiber Tubes Front and
M1 Rear
Part
1 Upper A-Arms Rear
2 Lower A-Arms Rear
Fastener
AF1 Bolt
AF2 Washer
AF3 Nut
Material
AM1 Cones
Bearing for A-Arm Insert
AM2 Inboard
University University of Stuttgart
System Suspension System
Assembly A-Arms Rear
Material
Carbon Fiber Tubes Front and
M1 Rear
Material
Carbon Fiber Tubes Front and
M1 Rear
AM2 Cones
Fastener
AF1 Bolt, Grade 8.8 (SAE 5)
AF2 Washer, Grade 8.8 (SAE 5)
AF3 Nut, Grade 8.8 (SAE 5)
AF4 Bolt, Grade 8.8 (SAE 5)
AF5 Nut, Grade 8.8 (SAE 5)
University University of Stuttgart
System Suspension System
Assembly A-Arm Mountings
Material
AM1 Mountings to Monocoque
AM2 Cones
Fastener
AF1 Bolt, Grade 8.8 (SAE 5)
AF2 Washer, Grade 8.8 (SAE 5)
AF3 Nut, Grade 8.8 (SAE 5)
AF4 Bolt, Grade 8.8 (SAE 5)
AF5 Nut, Grade 8.8 (SAE 5)
Material
AM1 Mountings to Monocoque
AM2 Cones
Fastener
AF1 Bolt, Grade 8.8 (SAE 5)
AF2 Washer, Grade 8.8 (SAE 5)
AF3 Nut, Grade 8.8 (SAE 5)
AF4 Bolt, Grade 8.8 (SAE 5)
AF5 Nut, Grade 8.8 (SAE 5)
Assembly Upright Front
Part Shims Front
Part Camber Adjustment Arm Front
University University of Stuttgart
System Suspension System
Assembly Upright Front
Part
1 Upright Front Right & Left
2 Bushing for Upright Front
3 Shims Front
Camber Adjustment Arm
4 Front
Material
AM1 Mountings to Monocoque
Fastener
Assembly of Camber
AF1 adjustment arm to upright
Assembly of Camber
AF2 adjustment arm to upright
Tie Rod, Upright Front both
AF4 sides
AF5 Upper A-Arm to Upright
Material Cones
University University of Stuttgart
System Suspension System
Assembly Upright Rear
Part
1 Upright Front Right & Left
2 Shims Rear
Camber Adjustment Arm
3 Rear
Material
AM1 Cones
Fastener
Part
1 Front Wheel Hub
2 Rear Wheel Hub
3 Wheel Bearing
4 Bearing Nut
5 Tripod Insert
6 Scraper Ring
7 Wheel Nut
University University of Stuttgart
Wheels, Wheel Bearings and
System Tires
Assembly Hubs
University University of Stuttgart
Wheels, Wheel Bearings and
System Tires
Assembly Hubs
University University of Stuttgart
Wheels, Wheel Bearings and
System Tires
Assembly Hubs
University University of Stuttgart
Wheels, Wheel Bearings and
System Tires
Assembly Hubs
University University of Stuttgart
Wheels, Wheel Bearings and
System Tires
Assembly Hubs