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A pair of parallel helical gears consists of a 20 teeth pinion meshing with a 100 teeth
gear. The pinion rotates at 720 rpm. The normal pressure angle is 20°, while the helix
angle is 25°, the face width is 40 mm and the normal module is 4 mm. the pinion as
well as gear is made of steel 40C8 (Sy, = 600 N/mm’) and heat treated to a surface
hardness of 300 BHN. The service factor and the factor of safety are 1.5 and 2
respectively. Assume that the velocity factor accounts for the dynamic load and
calculate the power transmitting capacity of gears.
A gear drive is required to transmit a maximum power of 22.5 kW. The velocity ratio
is 1:2 and p.m. of the pinion is 200. The approximate centre distance between the
shafts may be taken as 600 mm. The teeth has 20° stub involute profiles. The static
stress for the gear material (which is cast iron) may be taken as 60 MPa and face
width as 10 times the module. Find the module, face width and number of teeth on
each gear.Check the design for dynamic and wear loads. The deformation or dynamic
factor in the Buckingham equation may be taken as 80 and the material combination
factor for the wear as 1.4.
A pair of straight teeth spur gears is to transmit 20 kW when the pinion rotates at 300
rpm. The velocity ratio is 1:3. The allowable static stresses for the pinion and gear
materials are 120 MPa and 100 MPa respectively. The pinion has 15 teeth and its
face width is 14 times the module. Determine i) Module ii) face width iii) pitch
circle diameters of both the pinion and gear from the stand point of strength only,
taking into consideration the effect of the dynamic loading. The tooth form factor can
be ken as y=0.154—07!2 and the velocity factor C,=—2— where v is
1n0.0f teeth 34y
expressed in m/see
A pair of helical gears is to transmit 15 KW. The teeth are 20” stub in diametral plane
and have a helix angle of 45°. The pinion runs at 10000 rpm and has 80mm pitch
diameter. The gear has 320 mm pitch diameter. if the gears are made of cast steel
having allowable static strength of 100 MPa, determine a suitable module and face
width from static strength considerations and check the gears for wear, given o., =
618 MPa|
Design a pair of spur gears with 20° full-depth involute teeth consisting of a 20 teeth
pinion meshing with a 50 teeth gear. The pinion shaft is connected to a 22.5 kW, 1450
1pm eketrie motor. The starting torque of the motor can be taken as 150% of the rated
torque. The material for the pinion is plain carbon steel Fe410 (Sq = 410 Nimm?), while
the gear is made of grey cast iron FG200 (Sy = 200 N/mm”). The factor of safety is 1.5.
design the gears based on the Lewis equation and using velocity factor to account for the
dynamic load