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FormTapDrill PDF

The document provides drill size recommendations for various metric and imperial thread sizes when using thread forming taps at 55%, 57.5%, 60%, and 62.5% of the tap diameter. It lists recommended drill sizes for a wide range of metric and imperial thread sizes to ensure proper thread formation when tapping holes.

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Edward Oropeza
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138 views2 pages

FormTapDrill PDF

The document provides drill size recommendations for various metric and imperial thread sizes when using thread forming taps at 55%, 57.5%, 60%, and 62.5% of the tap diameter. It lists recommended drill sizes for a wide range of metric and imperial thread sizes to ensure proper thread formation when tapping holes.

Uploaded by

Edward Oropeza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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$RILLæ3IZEæFORæ4HREADæ&ORMING

DRILL SIZE FOR THREAD FORMING @ 55% THREAD DRILL SIZE FOR THREAD FORMING @ 57.5% THREAD
Metric Threads Metric Threads UNC / UNF Threads Metric Threads Metric Threads UNC / UNF Threads
Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size
(mm) (mm) (mm) (mm) Size (mm) (mm) (mm) (mm) (mm) Size (mm)
M 1 0.25 0.91 M 10 1.25 9.53 4 40 2.61 M 1 0.25 0.90 M 10 1.25 9.51 4 40 2.60
M 1.1 0.25 1.01 M 10 1.50 9.44 4 48 2.65 M 1.1 0.25 1.00 M 10 1.50 9.41 4 48 2.64
M 1.2 0.25 1.11 M 11 0.75 10.72 5 40 2.94 M 1.2 0.25 1.10 M 11 0.75 10.71 5 40 2.93
M 1.4 0.30 1.29 M 11 1.00 10.63 5 44 2.96 M 1.4 0.30 1.28 M 11 1.00 10.61 5 44 2.95
M 1.6 0.35 1.47 M 11 1.50 10.44 6 32 3.21 M 1.6 0.35 1.46 M 11 1.50 10.41 6 32 3.19
M 1.7 0.35 1.57 M 12 1.00 11.63 6 40 3.27 M 1.7 0.35 1.56 M 12 1.00 11.61 6 40 3.26
M 1.8 0.35 1.67 M 12 1.25 11.53 8 32 3.87 M 1.8 0.35 1.66 M 12 1.25 11.51 8 32 3.86
M 2 0.40 1.85 M 12 1.50 11.44 8 36 3.90 M 2 0.40 1.84 M 12 1.50 11.41 8 36 3.89
M 2.2 0.45 2.03 M 12 1.75 11.35 10 24 4.43 M 2.2 0.45 2.02 M 12 1.75 11.32 10 24 4.41
M 2.3 0.40 2.15 M 14 1.00 13.63 10 32 4.53 M 2.3 0.40 2.14 M 14 1.00 13.61 10 32 4.52
M 2.6 0.45 2.43 M 14 1.25 13.53 12 24 5.09 M 2.6 0.45 2.42 M 14 1.25 13.51 12 24 5.07
M 3 0.50 2.81 M 14 1.50 13.44 12 28 5.15 M 3 0.50 2.80 M 14 1.50 13.41 12 28 5.13
M 3.5 0.60 3.28 M 14 2.00 13.25 1/4 20 5.88 M 3.5 0.60 3.27 M 14 2.00 13.22 1/4 20 5.85
M 4 0.70 3.74 M 15 1.00 14.63 1/4 28 6.01 M 4 0.70 3.73 M 15 1.00 14.61 1/4 28 6.00
M 4.5 0.75 4.22 M 15 1.50 14.44 5/16 18 7.41 M 4.5 0.75 4.21 M 15 1.50 14.41 5/16 18 7.39
M 5 0.50 4.81 M 16 1.00 15.63 5/16 24 7.54 M 5 0.50 4.80 M 16 1.00 15.61 5/16 24 7.52
M 5 0.80 4.70 M 16 1.50 15.44 3/8 16 8.93 M 5 0.80 4.69 M 16 1.50 15.41 3/8 16 8.90
M 5.5 0.50 5.31 M 16 2.00 15.25 3/8 24 9.13 M 5.5 0.50 5.30 M 16 2.00 15.22 3/8 24 9.11
M 6 0.75 5.72 M 17 1.00 16.63 7/16 14 10.43 M 6 0.75 5.71 M 17 1.00 16.61 7/16 14 10.40
M 6 1.00 5.63 M 17 1.50 16.44 7/16 20 10.64 M 6 1.00 5.61 M 17 1.50 16.41 7/16 20 10.62
M 7 0.75 6.72 M 18 1.00 17.63 1/2 13 11.97 M 7 0.75 6.71 M 18 1.00 17.61 1/2 13 11.94
M 7 1.00 6.63 M 18 1.50 17.44 1/2 20 12.23 M 7 1.00 6.61 M 18 1.50 17.41 1/2 20 12.20
M 8 0.75 7.72 M 18 2.00 17.25 9/16 12 13.50 M 8 0.75 7.71 M 18 2.00 17.22 9/16 12 13.46
M 8 1.00 7.63 M 18 2.50 17.07 9/16 18 13.76 M 8 1.00 7.61 M 18 2.50 17.02 9/16 18 13.74
M 8 1.25 7.53 M 20 1.00 19.63 5/8 11 15.01 M 8 1.25 7.51 M 20 1.00 19.61 5/8 11 14.97
M 9 0.75 8.72 M 20 2.50 19.07 5/8 18 15.35 M 9 0.75 8.71 M 20 2.50 19.02 5/8 18 15.32
M 9 1.00 8.63 3/4 10 18.10 M 9 1.00 8.61 3/4 10 18.06
M 9 1.25 8.53 3/4 16 18.46 M 9 1.25 8.51 3/4 16 18.43
M 10 0.75 9.72 7/8 14 21.55 M 10 0.75 9.71 7/8 14 21.52
M 10 1.00 9.63 1 12 24.61 M 10 1.00 9.61 1 12 24.57
Technical

DRILL SIZE FOR THREAD FORMING @ 60% THREAD DRILL SIZE FOR THREAD FORMING @ 62.5% THREAD
Metric Threads Metric Threads UNC / UNF Threads Metric Threads Metric Threads UNC / UNF Threads
Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size
(mm) (mm) (mm) (mm) Size (mm) (mm) (mm) (mm) (mm) Size (mm)
M 1 0.25 0.90 M 10 1.25 9.49 4 40 2.59 M 1 0.25 0.89 M 10 1.25 9.47 4 40 2.57
M 1.1 0.25 1.00 M 10 1.50 9.39 4 48 2.63 M 1.1 0.25 0.99 M 10 1.50 9.36 4 48 2.62
M 1.2 0.25 1.10 M 11 0.75 10.69 5 40 2.92 M 1.2 0.25 1.09 M 11 0.75 10.68 5 40 2.91
M 1.4 0.30 1.28 M 11 1.00 10.59 5 44 2.94 M 1.4 0.30 1.27 M 11 1.00 10.58 5 44 2.93
M 1.6 0.35 1.46 M 11 1.50 10.39 6 32 3.18 M 1.6 0.35 1.45 M 11 1.50 10.36 6 32 3.17
M 1.7 0.35 1.56 M 12 1.00 11.59 6 40 3.25 M 1.7 0.35 1.55 M 12 1.00 11.58 6 40 3.24
M 1.8 0.35 1.66 M 12 1.25 11.49 8 32 3.84 M 1.8 0.35 1.65 M 12 1.25 11.47 8 32 3.83
M 2 0.40 1.84 M 12 1.50 11.39 8 36 3.88 M 2 0.40 1.83 M 12 1.50 11.36 8 36 3.87
M 2.2 0.45 2.02 M 12 1.75 11.29 10 24 4.39 M 2.2 0.45 2.01 M 12 1.75 11.26 10 24 4.38
M 2.3 0.40 2.14 M 14 1.00 13.59 10 32 4.50 M 2.3 0.40 2.13 M 14 1.00 13.58 10 32 4.49
M 2.6 0.45 2.42 M 14 1.25 13.49 12 24 5.05 M 2.6 0.45 2.41 M 14 1.25 13.47 12 24 5.04
M 3 0.50 2.80 M 14 1.50 13.39 12 28 5.12 M 3 0.50 2.79 M 14 1.50 13.36 12 28 5.10
M 3.5 0.60 3.26 M 14 2.00 13.18 1/4 20 5.83 M 3.5 0.60 3.25 M 14 2.00 13.15 1/4 20 5.81
M 4 0.70 3.71 M 15 1.00 14.59 1/4 28 5.98 M 4 0.70 3.70 M 15 1.00 14.58 1/4 28 5.96
M 4.5 0.75 4.19 M 15 1.50 14.39 5/16 18 7.36 M 4.5 0.75 4.18 M 15 1.50 14.36 5/16 18 7.34
M 5 0.50 4.80 M 16 1.00 15.59 5/16 24 7.51 M 5 0.50 4.79 M 16 1.00 15.58 5/16 24 7.49
M 5 0.80 4.67 M 16 1.50 15.39 3/8 16 8.88 M 5 0.80 4.66 M 16 1.50 15.36 3/8 16 8.85
M 5.5 0.50 5.30 M 16 2.00 15.18 3/8 24 9.09 M 5.5 0.50 5.29 M 16 2.00 15.15 3/8 24 9.08
M 6 0.75 5.69 M 17 1.00 16.59 7/16 14 10.37 M 6 0.75 5.68 M 17 1.00 16.58 7/16 14 10.34
M 6 1.00 5.59 M 17 1.50 16.39 7/16 20 10.59 M 6 1.00 5.58 M 17 1.50 16.36 7/16 20 10.57
M 7 0.75 6.69 M 18 1.00 17.59 1/2 13 11.90 M 7 0.75 6.68 M 18 1.00 17.58 1/2 13 11.87
M 7 1.00 6.59 M 18 1.50 17.39 1/2 20 12.18 M 7 1.00 6.58 M 18 1.50 17.36 1/2 20 12.16
M 8 0.75 7.69 M 18 2.00 17.18 9/16 12 13.42 M 8 0.75 7.68 M 18 2.00 17.15 9/16 12 13.39
M 8 1.00 7.59 M 18 2.50 16.98 9/16 18 13.71 M 8 1.00 7.58 M 18 2.50 16.94 9/16 18 13.69
M 8 1.25 7.49 M 20 1.00 19.59 5/8 11 14.93 M 8 1.25 7.47 M 20 1.00 19.58 5/8 11 14.89
M 9 0.75 8.69 M 20 2.50 18.98 5/8 18 15.30 M 9 0.75 8.68 M 20 2.50 18.94 5/8 18 15.28
M 9 1.00 8.59 3/4 10 18.01 M 9 1.00 8.58 3/4 10 17.97
M 9 1.25 8.49 3/4 16 18.40 M 9 1.25 8.47 3/4 16 18.38
M 10 0.75 9.69 7/8 14 21.48 M 10 0.75 9.68 7/8 14 21.45
M 10 1.00 9.59 1 12 24.54 M 10 1.00 9.58 1 12 24.50

130
$RILLæ3IZEæFORæ4HREADæ&ORMING

DRILL SIZE FOR THREAD FORMING @ 65% THREAD DRILL SIZE FOR THREAD FORMING @ 67.5% THREAD
Metric Threads Metric Threads UNC / UNF Threads Metric Threads Metric Threads UNC / UNF Threads
Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size
(mm) (mm) (mm) (mm) Size (mm) (mm) (mm) (mm) (mm) Size (mm)
M 1 0.25 0.89 M 10 1.25 9.45 4 40 2.56 M 1 0.25 0.89 M 10 1.25 9.43 4 40 2.55
M 1.1 0.25 0.99 M 10 1.50 9.34 4 48 2.61 M 1.1 0.25 0.99 M 10 1.50 9.31 4 48 2.60
M 1.2 0.25 1.09 M 11 0.75 10.67 5 40 2.89 M 1.2 0.25 1.09 M 11 0.75 10.66 5 40 2.88
M 1.4 0.30 1.27 M 11 1.00 10.56 5 44 2.92 M 1.4 0.30 1.26 M 11 1.00 10.54 5 44 2.91
M 1.6 0.35 1.45 M 11 1.50 10.34 6 32 3.15 M 1.6 0.35 1.44 M 11 1.50 10.31 6 32 3.14
M 1.7 0.35 1.55 M 12 1.00 11.56 6 40 3.22 M 1.7 0.35 1.54 M 12 1.00 11.54 6 40 3.21
M 1.8 0.35 1.65 M 12 1.25 11.45 8 32 3.81 M 1.8 0.35 1.64 M 12 1.25 11.43 8 32 3.80
M 2 0.40 1.82 M 12 1.50 11.34 8 36 3.85 M 2 0.40 1.82 M 12 1.50 11.31 8 36 3.84
M 2.2 0.45 2.00 M 12 1.75 11.23 10 24 4.36 M 2.2 0.45 1.99 M 12 1.75 11.20 10 24 4.34
M 2.3 0.40 2.12 M 14 1.00 13.56 10 32 4.48 M 2.3 0.40 2.12 M 14 1.00 13.54 10 32 4.46
M 2.6 0.45 2.40 M 14 1.25 13.45 12 24 5.02 M 2.6 0.45 2.39 M 14 1.25 13.43 12 24 5.00
M 3 0.50 2.78 M 14 1.50 13.34 12 28 5.09 M 3 0.50 2.77 M 14 1.50 13.31 12 28 5.07
M 3.5 0.60 3.23 M 14 2.00 13.12 1/4 20 5.79 M 3.5 0.60 3.22 M 14 2.00 13.08 1/4 20 5.77
M 4 0.70 3.69 M 15 1.00 14.56 1/4 28 5.95 M 4 0.70 3.68 M 15 1.00 14.54 1/4 28 5.93
M 4.5 0.75 4.17 M 15 1.50 14.34 5/16 18 7.31 M 4.5 0.75 4.16 M 15 1.50 14.31 5/16 18 7.29
M 5 0.50 4.78 M 16 1.00 15.56 5/16 24 7.47 M 5 0.50 4.77 M 16 1.00 15.54 5/16 24 7.45
M 5 0.80 4.65 M 16 1.50 15.34 3/8 16 8.82 M 5 0.80 4.63 M 16 1.50 15.31 3/8 16 8.80
M 5.5 0.50 5.28 M 16 2.00 15.12 3/8 24 9.06 M 5.5 0.50 5.27 M 16 2.00 15.08 3/8 24 9.04
M 6 0.75 5.67 M 17 1.00 16.56 7/16 14 10.31 M 6 0.75 5.66 M 17 1.00 16.54 7/16 14 10.28
M 6 1.00 5.56 M 17 1.50 16.34 7/16 20 10.55 M 6 1.00 5.54 M 17 1.50 16.31 7/16 20 10.53
M 7 0.75 6.67 M 18 1.00 17.56 1/2 13 11.84 M 7 0.75 6.66 M 18 1.00 17.54 1/2 13 11.80
M 7 1.00 6.56 M 18 1.50 17.34 1/2 20 12.14 M 7 1.00 6.54 M 18 1.50 17.31 1/2 20 12.12
M 8 0.75 7.67 M 18 2.00 17.12 9/16 12 13.35 M 8 0.75 7.66 M 18 2.00 17.08 9/16 12 13.32
M 8 1.00 7.56 M 18 2.50 16.90 9/16 18 13.66 M 8 1.00 7.54 M 18 2.50 16.85 9/16 18 13.64
M 8 1.25 7.45 M 20 1.00 19.56 5/8 11 14.85 M 8 1.25 7.43 M 20 1.00 19.54 5/8 11 14.82
M 9 0.75 8.67 M 20 2.50 18.90 5/8 18 15.25 M 9 0.75 8.66 M 20 2.50 18.85 5/8 18 15.23
M 9 1.00 8.56 3/4 10 17.93 M 9 1.00 8.54 3/4 10 17.88
M 9 1.25 8.45 3/4 16 18.35 M 9 1.25 8.43 3/4 16 18.32
M 10 0.75 9.67 7/8 14 21.42 M 10 0.75 9.66 7/8 14 21.39
M 10 1.00 9.56 1 12 24.46 M 10 1.00 9.54 1 12 24.43

Technical
DRILL SIZE FOR THREAD FORMING @ 70% THREAD DRILL SIZE FOR THREAD FORMING @ 72.5% THREAD
Metric Threads Metric Threads UNC / UNF Threads Metric Threads Metric Threads UNC / UNF Threads
Tap Dia. Pitch Drill size Tap Dia. Pitch Drill size Tap TPI Drill size Tap Dia. Pitch Drill size Tap Pitch Drill size Tap TPI Drill size
(mm) (mm) (mm) (mm) Size (mm) (mm) (mm) Dia. (mm) (mm) Size (mm)
M 1 0.25 0.88 M 10 1.25 9.41 4 40 2.54 M 1 0.25 0.88 M 10 1.25 9.38 4 40 2.53
M 1.1 0.25 0.98 M 10 1.50 9.29 4 48 2.59 M 1.1 0.25 0.98 M 10 1.50 9.26 4 48 2.58
M 1.2 0.25 1.08 M 11 0.75 10.64 5 40 2.87 M 1.2 0.25 1.08 M 11 0.75 10.63 5 40 2.86
M 1.4 0.30 1.26 M 11 1.00 10.52 5 44 2.90 M 1.4 0.30 1.25 M 11 1.00 10.51 5 44 2.89
M 1.6 0.35 1.43 M 11 1.50 10.29 6 32 3.13 M 1.6 0.35 1.43 M 11 1.50 10.26 6 32 3.11
M 1.7 0.35 1.53 M 12 1.00 11.52 6 40 3.20 M 1.7 0.35 1.53 M 12 1.00 11.51 6 40 3.19
M 1.8 0.35 1.63 M 12 1.25 11.41 8 32 3.79 M 1.8 0.35 1.63 M 12 1.25 11.38 8 32 3.77
M 2 0.40 1.81 M 12 1.50 11.29 8 36 3.83 M 2 0.40 1.80 M 12 1.50 11.26 8 36 3.82
M 2.2 0.45 1.99 M 12 1.75 11.17 10 24 4.32 M 2.2 0.45 1.98 M 12 1.75 11.14 10 24 4.30
M 2.3 0.40 2.11 M 14 1.00 13.52 10 32 4.45 M 2.3 0.40 2.10 M 14 1.00 13.51 10 32 4.43
M 2.6 0.45 2.39 M 14 1.25 13.41 12 24 4.98 M 2.6 0.45 2.38 M 14 1.25 13.38 12 24 4.96
M 3 0.50 2.76 M 14 1.50 13.29 12 28 5.05 M 3 0.50 2.75 M 14 1.50 13.26 12 28 5.04
M 3.5 0.60 3.21 M 14 2.00 13.05 1/4 20 5.75 M 3.5 0.60 3.20 M 14 2.00 13.01 1/4 20 5.72
M 4 0.70 3.67 M 15 1.00 14.52 1/4 28 5.92 M 4 0.70 3.65 M 15 1.00 14.51 1/4 28 5.90
M 4.5 0.75 4.14 M 15 1.50 14.29 5/16 18 7.27 M 4.5 0.75 4.13 M 15 1.50 14.26 5/16 18 7.24
M 5 0.50 4.76 M 16 1.00 15.52 5/16 24 7.43 M 5 0.50 4.75 M 16 1.00 15.51 5/16 24 7.42
M 5 0.80 4.62 M 16 1.50 15.29 3/8 16 8.77 M 5 0.80 4.61 M 16 1.50 15.26 3/8 16 8.74
M 5.5 0.50 5.26 M 16 2.00 15.05 3/8 24 9.02 M 5.5 0.50 5.25 M 16 2.00 15.01 3/8 24 9.00
M 6 0.75 5.64 M 17 1.00 16.52 7/16 14 10.25 M 6 0.75 5.63 M 17 1.00 16.51 7/16 14 10.22
M 6 1.00 5.52 M 17 1.50 16.29 7/16 20 10.51 M 6 1.00 5.51 M 17 1.50 16.26 7/16 20 10.49
M 7 0.75 6.64 M 18 1.00 17.52 1/2 13 11.77 M 7 0.75 6.63 M 18 1.00 17.51 1/2 13 11.74
M 7 1.00 6.52 M 18 1.50 17.29 1/2 20 12.10 M 7 1.00 6.51 M 18 1.50 17.26 1/2 20 12.07
M 8 0.75 7.64 M 18 2.00 17.05 9/16 12 13.28 M 8 0.75 7.63 M 18 2.00 17.01 9/16 12 13.24
M 8 1.00 7.52 M 18 2.50 16.81 9/16 18 13.62 M 8 1.00 7.51 M 18 2.50 16.77 9/16 18 13.59
M 8 1.25 7.41 M 20 1.00 19.52 5/8 11 14.78 M 8 1.25 7.38 M 20 1.00 19.51 5/8 11 14.74
M 9 0.75 8.64 M 20 2.50 18.81 5/8 18 15.20 M 9 0.75 8.63 M 20 2.50 18.77 5/8 18 15.18
M 9 1.00 8.52 3/4 10 17.84 M 9 1.00 8.51 3/4 10 17.80
M 9 1.25 8.41 3/4 16 18.29 M 9 1.25 8.38 3/4 16 18.27
M 10 0.75 9.64 7/8 14 21.36 M 10 0.75 9.63 7/8 14 21.33
M 10 1.00 9.52 1 12 24.39 M 10 1.00 9.51 1 12 24.36

131

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