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Pumps Head Calculation 13.01.2011

The document contains calculations to determine the required pump head for two secondary chilled water pumps. For pump 1 serving zone 2, the total equivalent piping length is calculated considering pipe sizes from 200mm to 25mm. Allowing for fittings, valves and pressure drops across various components, the total required head is determined to be 80 feet. For pump 2 serving zone 1, a similar calculation is shown determining the required head to be 70 feet. Charts of common pressure drops are provided. The conclusion is that the pumps selected per the BOQ of 80 feet for pump 1 and 70 feet for pump 2 are correct based on the calculated head requirements.

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Nicholas Smith
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333 views9 pages

Pumps Head Calculation 13.01.2011

The document contains calculations to determine the required pump head for two secondary chilled water pumps. For pump 1 serving zone 2, the total equivalent piping length is calculated considering pipe sizes from 200mm to 25mm. Allowing for fittings, valves and pressure drops across various components, the total required head is determined to be 80 feet. For pump 2 serving zone 1, a similar calculation is shown determining the required head to be 70 feet. Charts of common pressure drops are provided. The conclusion is that the pumps selected per the BOQ of 80 feet for pump 1 and 70 feet for pump 2 are correct based on the calculated head requirements.

Uploaded by

Nicholas Smith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 9

HVAC WORKS - SPAZE PLAZO, GURGAON

Date:- 24.12.2011

PUMP HEAD CALCULATION FOR SECONDARY CHILLED WATER PUMP

Secondary Chilled Water Pump(zone-2)

1 Total Piping Length Meter FT


a. Pipe Φ 200 mm = 15 49
b. Pipe Φ 150 mm = 43 141
c. Pipe Φ 125 mm = 75 246
d. Pipe Φ 80 mm = 28 92
e. Pipe Φ 50 mm = 43 141
f. Pipe Φ 25 mm = 35 115
g. Equivalent Length Pipe Φ 200 mm , 20% for Fitting = 3 10
h. Equivalent Length Pipe Φ 150 mm , 20% for Fitting = 8.6 28
i. Equivalent Length Pipe Φ 125 mm , 20% for Fitting = 15 49
j. Equivalent Length Pipe Φ 80 mm , 20% for Fitting = 5.6 18
k. Equivalent Length Pipe Φ 50 mm , 20% for Fitting = 8.6 28
l. Equivalent Length Pipe Φ 25 mm , 20% for Fitting = 7 23

2 Total Valve
For Pump
a. Equivalent Length For 1 Nos. Φ 150 mm Butterfly Valve = 7
b. Equivalent Length For 1 Nos. Φ 80 mm Butterfly Valve = 4
c. Equivalent Length For 1 Nos. Φ 50 mm Butterfly Valve = 2
d. Equivalent Length For 1 No. Φ 150 mm Y - Strainer = 110

3 Total Equivalent Length Including bends and fittings


a. Total Equivalent Length Pipe Φ 200 mm = 59
b. Total Equivalent Length Pipe Φ 150 mm = 169
c. Total Equivalent Length Pipe Φ 125 mm = 295
d. Total Equivalent Length Pipe Φ 80 mm = 110
e. Total Equivalent Length Pipe Φ 50 mm = 169
f. Total Equivalent Length Pipe Φ 25 mm = 138

4* Pressure Drop Across


a. Pipe Φ 200 mm , Valves & Fittings = 0.94
b. Pipe Φ 150 mm , Valves & Fittings = 5.42
c. Pipe Φ 125 mm , Valves & Fittings = 11.81
d. Pipe Φ 80 mm , Valves & Fittings = 2.87
e. Pipe Φ 50 mm , Valves & Fittings = 8.46
f. Pipe Φ 25 mm , Valves & Fittings = 8.95
38.45
5 Pressure Drop Across AHU's Coil = 18.00

6 Pressure Drop Across Control Valve = 18.00

7 Total Pressure Drop For Secondary Chilled Water Pump = 74.45

8 Considering 7.5 % overall Safety = 5.58

9 Overall Head = 24 80.03

Selected Head = 24 80.00

* For 2952 GPM Φ 350 mm pipe, ΔP = 1


* For 2550 GPM Φ 300 mm pipe, ΔP = 1.1
* For 1500 GPM Φ 250 mm pipe, ΔP = 1.1
* For 1000 GPM Φ 200 mm pipe, ΔP = 1.6
* For 700 GPM Φ 150 mm pipe, ΔP = 3.2
* For 480 GPM Φ 125 mm pipe, ΔP = 4
* For 300 GPM Φ 100 mm pipe, ΔP = 5
* For 150 GPM Φ 80 mm pipe, ΔP = 2.6
* For 80 GPM Φ 65 mm pipe, ΔP = 1.5
* For 50 GPM Φ 50 mm pipe, ΔP = 5
* For 16 GPM Φ 32 mm pipe, ΔP = 1.8
* For 10 GPM Φ 25 mm pipe, ΔP = 6.5

Conclusion : - The pump selected for 80 Ft. (24 Mtr.) as per BOQ is correct.
HVAC WORKS - SPAZE PLAZO, GURGAON

Date:- 24.12.2011

PUMP HEAD CALCULATION FOR SECONDARY CHILLED WATER PUMP

Secondary Chilled Water Pump(zone-1)

1 Total Piping Length Meter FT


a. Pipe Φ 250 mm = 152 499
b. Pipe Φ 200 mm = 62 203
c. Pipe Φ 150 mm = 37 121
d. Pipe Φ 125 mm = 12 39
e. Pipe Φ 100 mm = 12 39
f. Pipe Φ 80 mm = 12 39
g. Pipe Φ 50 mm = 20 66
h. Pipe Φ 32 mm = 14 46
i. Pipe Φ 25 mm = 14 46
j. Equivalent Length Pipe Φ 250 mm , 20% for Fitting = 30.4 100
k. Equivalent Length Pipe Φ 200 mm , 20% for Fitting = 12.4 41
l. Equivalent Length Pipe Φ 150 mm , 20% for Fitting = 7.4 24
m Equivalent Length Pipe Φ 125 mm , 20% for Fitting = 2.4 8
n Equivalent Length Pipe Φ 100 mm , 20% for Fitting = 2.4 8
o Equivalent Length Pipe Φ 80 mm , 20% for Fitting = 2.4 8
p Equivalent Length Pipe Φ 50 mm , 20% for Fitting = 4 13
q Equivalent Length Pipe Φ 32 mm , 20% for Fitting = 2.8 9
r Equivalent Length Pipe Φ 25 mm , 20% for Fitting = 2.8 9

2 Total Valve
For Pump
a Equivalent Length For 1 Nos. Φ 200 mm Butterfly Valve = 9
b Equivalent Length For 1 Nos. Φ 250 mm Butterfly Valve = 12
c. Equivalent Length For 1 No. Φ 200 mm Y - Strainer = 150
d For AHU's
e Equivalent Length For 1 Nos. Φ 50 mm Butterfly Valve = 2.3

3 Total Equivalent Length Including bends and fittings


a. Total Equivalent Length Pipe Φ 250 mm = 598
b. Total Equivalent Length Pipe Φ 200 mm = 244
c. Total Equivalent Length Pipe Φ 150 mm = 146
d. Total Equivalent Length Pipe Φ 125 mm = 47
e. Total Equivalent Length Pipe Φ 100 mm = 47
f. Total Equivalent Length Pipe Φ 80 mm = 47
g. Total Equivalent Length Pipe Φ 50 mm = 79
h. Total Equivalent Length Pipe Φ 32 mm = 55
i. Total Equivalent Length Pipe Φ 25 mm = 55
4* Pressure Drop Across
a. Pipe Φ 250 mm , Valves & Fittings = 6.58
b. Pipe Φ 200 mm , Valves & Fittings = 3.90
c. Pipe Φ 150 mm , Valves & Fittings = 4.66
d. Pipe Φ 125 mm , Valves & Fittings = 1.89
e. Pipe Φ 100 mm , Valves & Fittings = 2.36
f. Pipe Φ 80 mm , Valves & Fittings = 1.23
g. Pipe Φ 50 mm , Valves & Fittings = 3.94
h. Pipe Φ 32 mm , Valves & Fittings = 0.99
i. Pipe Φ 25 mm , Valves & Fittings = 3.58
29.13

5 Pressure Drop Across AHU's Coil 18.00

6 Pressure Drop Across Control Valve 18.00

8 Total Pressure Drop For Secondary Chilled Water Pump = 65.13

9 Considering 7.5 % overall Safety = 4.89

10 Overall Head = 21 70.02

Selected Head = 21 70.00

* For 2952 GPM Φ 350 mm pipe, ΔP = 1


* For 2550 GPM Φ 300 mm pipe, ΔP = 1.1
* For 1500 GPM Φ 250 mm pipe, ΔP = 1.1
* For 1000 GPM Φ 200 mm pipe, ΔP = 1.6
* For 700 GPM Φ 150 mm pipe, ΔP = 3.2
* For 480 GPM Φ 125 mm pipe, ΔP = 4
* For 300 GPM Φ 100 mm pipe, ΔP = 5
* For 150 GPM Φ 80 mm pipe, ΔP = 2.6
* For 80 GPM Φ 65 mm pipe, ΔP = 1.5
* For 50 GPM Φ 50 mm pipe, ΔP = 5
* For 16 GPM Φ 32 mm pipe, ΔP = 1.8
* For 10 GPM Φ 25 mm pipe, ΔP = 6.5

Conclusion : - The pump selected for 70 Ft. (21 Mtr.) as per BOQ is correct.
HVAC WORKS - SPAZE PLATINUM TOWER
Annexure - III
Date:- 13.01.2011

PUMP HEAD CALCULATION FOR CONDENSER WATER PUMP

Condenser Water Pump

1 Total Piping Length Meter FT


a. Pipe Φ 450 mm = 220 722
b. Pipe Φ 250 mm = 60 197
c. Equivalent Length Pipe Φ 450 mm , 20% for Fitting = 44 144
d. Equivalent Length Pipe Φ 250 mm , 30% for Fitting = 18 59

2 Total Valve
a. Equivalent Length For 6 Nos. Φ 250 mm Butterfly Valve = 72
b. Equivalent Length For 1 No. Φ 250 mm Check Valve = 100
c. Equivalent Length For 1 No. Φ 250 mm Y - Strainer = 190
d. Equivalent Length For 1 No. Φ 250 Balancing Valve = 280

3 Total Equivalent Length Including bends and fittings


a. Total Equivalent Length Pipe Φ 450 mm = 866
b. Total Equivalent Length Pipe Φ 250 mm = 898

4* Pressure Drop Across


a. Pipe Φ 350 mm , Valves & Fittings = 12.99
b. Pipe Φ 250 mm , Valves & Fittings = 22.45

Pressure drop across condensor 410 TR TRANE Make


5 Chiller = 29.52

Pressure Drop in Cooling Tower from sump to inlet


7 connection = 11.48

8 Total Pressure Drop For Condenser Water Pump = 76.43

9 Considering 7.5 % overall Safety = 5.73

10 Overall Head = 25 82.17

Selected Head = 27 88.56

* For 4920 GPM Φ 450 mm pipe, ΔP = 1.5


* For 1640 GPM Φ 250 mm pipe, ΔP = 2.5
Conclusion : - The pump selected for 88.56 Ft. (27 Mtr.) as per BOQ is correct.
HVAC WORKS - SPAZE PLATINUM TOWER
Annexure - I
Date:- 20.12.2011

PUMP HEAD CALCULATION FOR PRIMARY CHILLED WATER PUMP

Primary Chilled Water Pump

1 Total Piping Length Meter FT


a. Pipe Φ 350 mm = 30 98
b. Pipe Φ 200 mm = 15 49
c. Equivalent Length Pipe Φ 350 mm , 30% for Fitting = 9 30
d. Equivalent Length Pipe Φ 200 mm , 30% for Fitting = 4.5 15

2 Total Valve
a. Equivalent Length For 4 Nos. Φ 200 mm Butterfly Valve = 36
b. Equivalent Length For 1 No. Φ 200 mm Check Valve = 80
c. Equivalent Length For 1 No. Φ 200 mm Y - Strainer = 150
d. Equivalent Length For 1 No. Φ 200 Balancing Valve = 220

3 Total Equivalent Length Including bends and fittings


a. Total Equivalent Length Pipe Φ 350 mm = 128
b. Total Equivalent Length Pipe Φ 200 mm = 550

4* Pressure Drop Across


a. Pipe Φ 350 mm , Valves & Fittings = 1.28
b. Pipe Φ 250 mm , Valves & Fittings = 7.70

5 Pressure drop across Cooler 410 TR TRANE Make Chiller = 20.66

8 Total Pressure Drop For Primary Chilled Water Pump = 29.64

9 Considering 7.5 % overall Safety = 2.22

10 Overall Head = 10 31.86

Selected Head = 15 49.20

* For 2952 GPM Φ 350 mm pipe, ΔP = 1


* For 984 GPM Φ 200 mm pipe, ΔP = 1.4

Conclusion : - The pump selected for 49.20 Ft. (15 Mtr.) as per BOQ is correct.
HVAC WORKS - SPAZE PLAZO, GURGAON

Date:- 22.12.2011

PUMP HEAD CALCULATION FOR SECONDARY CHILLED WATER PUMP

Secondary Chilled Water Pump(zone-1)

1 Total Piping Length Meter FT


a. Pipe Φ 300 mm = 50 164
b. Pipe Φ 250 mm = 52 171
c. Pipe Φ 200 mm = 33 108
d. Pipe Φ 150 mm = 7 23
e. Pipe Φ 125 mm = 7 23
f. Pipe Φ 100 mm = 18 59
g. Pipe Φ 65 mm = 12 39
h. Equivalent Length Pipe Φ 300 mm , 20% for Fitting = 10.4 34
i. Equivalent Length Pipe Φ 250 mm , 20% for Fitting = 6.6 22
j. Equivalent Length Pipe Φ 200 mm , 20% for Fitting = 1.4 5
k. Equivalent Length Pipe Φ 150 mm , 20% for Fitting = 1.4 5
l. Equivalent Length Pipe Φ 125 mm , 20% for Fitting = 3.6 12
m Equivalent Length Pipe Φ 100 mm , 20% for Fitting = 2.4 8
n Equivalent Length Pipe Φ 65 mm , 20% for Fitting = 2.4 8

2 Total Valve
For Pump
a Equivalent Length For 1 Nos. Φ 250 mm Butterfly Valve = 12
b Equivalent Length For 1 No. Φ 200 mm Y - Strainer = 150
For AHU's
c Equivalent Length For 1 Nos. Φ 65 mm Butterfly Valve = 2.8

3 Total Equivalent Length Including bends and fittings


a. Total Equivalent Length Pipe Φ 300 mm = 205
b. Total Equivalent Length Pipe Φ 250 mm = 130
c. Total Equivalent Length Pipe Φ 200 mm = 28
d. Total Equivalent Length Pipe Φ 150 mm = 28
e. Total Equivalent Length Pipe Φ 125 mm = 71
f. Total Equivalent Length Pipe Φ 100 mm = 47
g. Total Equivalent Length Pipe Φ 65 mm = 47

4* Pressure Drop Across


a. Pipe Φ 300 mm , Valves & Fittings = 2.25
b. Pipe Φ 250 mm , Valves & Fittings = 1.43
c. Pipe Φ 200 mm , Valves & Fittings = 0.44
d. Pipe Φ 150 mm , Valves & Fittings = 0.83
e. Pipe Φ 125 mm , Valves & Fittings = 2.83
f. Pipe Φ 100 mm , Valves & Fittings = 2.36
g. Pipe Φ 65 mm , Valves & Fittings = 2.13
12.27

5 Pressure Drop Across AHU's Coil 18.00


6 Pressure Drop Across Control Valve 18.00

7 Total Pressure Drop For Secondary Chilled Water Pump = 48.27

8 Considering 7.5 % overall Safety = 3.62

9 Overall Head = 16 51.89

Selected Head = 21 70.00

* For 2952 GPM Φ 350 mm pipe, ΔP = 1


* For 2550 GPM Φ 300 mm pipe, ΔP = 1.1
* For 1500 GPM Φ 250 mm pipe, ΔP = 1.1
* For 1000 GPM Φ 200 mm pipe, ΔP = 1.6
* For 700 GPM Φ 150 mm pipe, ΔP = 3
* For 480 GPM Φ 125 mm pipe, ΔP = 4
* For 300 GPM Φ 100 mm pipe, ΔP = 5
* For 150 GPM Φ 80 mm pipe, ΔP = 2.6
* For 80 GPM Φ 65 mm pipe, ΔP = 1.5
* For 50 GPM Φ 50 mm pipe, ΔP = 5
* For 16 GPM Φ 32 mm pipe, ΔP = 1.8

Conclusion : - The pump selected for 70 Ft. (21 Mtr.) as per BOQ is correct.

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