QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record of the Actual Conditions Used to Weld Test Coupon

Company Name prayoga steel

Procedure Qualification Record No. 1 Date 8 Maret 2018
WPS No. 1
Welding Process (es) SMAW
Types (Manual, Automatic, Semi-auto) Manual
JOINTS (QW-402)

     

Groove Design of Test Coupon (sketch, figure or reference)

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Specification SA-36 Temperature N.A
Type or Grade or UNS Number       Time N.A
P No. 1 Group No. 1 to P No. 1 Group No. 1 Other N.A
Thickness of Test Coupon 5-10      
Diameter of Test Coupon N.A      
Maximum Pass Thickness      
Other       GAS (QW-408)
Percent Composition
FILLER METALS (QW-404) Gas (es) (Mixture) Flow Rate
Layer (combination welds) 1 2 3 Shielding N.A N.A N.A
SFA Specification SFA 5.1             Trailing N.A N.A N.A
AWS Classification E 7016             Backing N.A N.A N.A
Filler Metal F No. 4             Other                  
Weld Metal Analysis A No. 1            
Size of Filler Metal 2,6            
Filer Metal Product Form LB-524             ELECTRICAL CHARACTERISTICS (QW-409)
Supplemental Filler Metal N.A             Current DC
Electrode Flux Classification                   Polarity DCRP
Flux Type Low             Amps 86-89 (E7016) Volts 24-29 (E7016)
Hydroge
n
Flux Trade Name                   Tungsten Electrode Size N.A
Weld Metal Thickness                   Transfer Mode for GMAW (FCAW) N.A
Other       Other N.A
           
     
POSITION (QW-405)
Position of Groove 1 F (Flat Fillet)
Weld Progression (Uphill, Downhill) N.A TECHNIQUE (QW-410)
Other       Travel Speed 1,32 mm/s (E7016)
String or Weave Bead String
Oscillation N.A
PREHEAT (QW-406) Multipass or Singles Pass (per side) E7016
Single

Preheat Temperature N.A Single or Multiple Electrodes      

Interpass Temperature N.A Other      
Other      

QW-483 (Back)
PQR No.      
Tensile Test (QW-150)
Type of
Specimen Ultimate Ultimate
Width Thickness Area Failure &
No. Total Load Unit Stress
Location
                                         
                                         
                                         
                                         

Guided Bend Tests (QW-160)

Type and Figure No. Result
           
           
           
           
           
           
           

Toughness Tests (QW-170)

Specimen Notch Specimen Test
Impact Values Drop Weight Break
Number Location Size Temperature
Ft-lb or J % Shear Mils (in.) or mm (Yes/No)
                                               
                                               
                                               
                                               
                                               
                                               
                                               
                                               
                                               
                                               
Comments      

Fillet Weld Test (QW-180)

Result- Satisfactory: Yes       No       Penetration into Parent Metal: Yes       No      
Macro - Results      

Other Tests

Type of Test      

Deposit Analysis      
Other      

Welders Name       Clock No.       Stamp No.      

Tests Conducted by       Laboratory Test Number      

We certify that statements made in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
Requirements of Section IX of the ASME Boiler and Pressure Vessel Code
 Manufacturer or Contractor      

Date       Certified By