KUKA OfficeLite 83 en
KUKA OfficeLite 83 en
KUKA.OfficeLite 8.3
Issued: 15.07.2013
© Copyright 2013
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Contents
1 Introduction .................................................................................................. 5
1.1 Target group .............................................................................................................. 5
1.2 Industrial robot documentation ................................................................................... 5
1.3 Representation of warnings and notes ...................................................................... 5
1.4 Terms used ................................................................................................................ 6
1.5 Trademarks ................................................................................................................ 6
7 Messages ..................................................................................................... 29
7.1 Error messages during licensing ................................................................................ 29
Index ............................................................................................................. 39
1 Introduction
This documentation is aimed at users with the following knowledge and skills:
Basic knowledge of KRL programming
Knowledge of the robot controller system
Basic knowledge of the Windows operating system
Notes These hints serve to make your work easier or contain references to further
information.
Term Description
EMD Electronic Mastering Device
KRL KUKA Robot Language
KLI Line bus for the integration of the system in the cus-
tomer network (KUKA Line Interface)
KPP KUKA Power Pack (drive power supply with drive
controller)
KSP KUKA Servo Pack (drive controller)
KUKA smartHMI User interface of the KUKA System Software (KUKA
smart Human-Machine Interface)
KUKA smartPAD Teach pendant for the industrial robot
NTFS File system for the Windows operating system (New
Technology File System)
VMware software Software with which virtual machines can be created
and run
VRC Interface for KUKA.Sim Pro
1.5 Trademarks
2 Product description
The list refers to the technology packages available at the time of doc-
umentation. Further technology packages may be added in the future
which may also be incompatible with installation on the system soft-
ware image. It is therefore advisable to install technology packages only after
consultation with KUKA Roboter GmbH.
Performance By default, KUKA.OfficeLite does not execute processes in real time, but
slightly more slowly than a real robot controller. The process time depends on
the host system on which OfficeLite is installed and the utilization of the host
system.
This does not affect the cycle time analysis. For example, a robot program
simulated with OfficeLite runs more slowly than on a robot controller. The pro-
gram run time measured with $TIMER is identical to the program run time on
a robot controller, however.
Example: The simulation of a robot program in OfficeLite takes 3.5 minutes
and a duration of 3 minutes is displayed in OfficeLite. On a robot controller, the
execution of the program would take 3 minutes.
Software compo- The following components are included in the scope of supply of KUKA.Offic-
nents eLite:
KUKA System Software 8.3 or VW System Software 8.3
Windows Embedded Standard 7 operating system on NTFS
KUKA VRC Interface
The virtual system for running the software image is not included in the scope
of supply of KUKA.OfficeLite. Only virtual systems from VMware may be used,
e.g. VMware Player or VMware Workstation. It is the user’s responsibility to
check which VMware software is suitable for use in the user’s company.
KUKA.Sim Pro In combination with KUKA.Sim Pro 2.2, KUKA.OfficeLite can be used as a vir-
tual robot controller, e.g. for carrying out robot simulations and cycle time mea-
surements. For the connection with KUKA.Sim Pro, KUKA VRC Interface must
be installed on the virtual image on which KUKA.OfficeLite is installed.
KUKA.Sim Pro can be installed on the same host computer as KUKA.Offic-
eLite but not on the same virtual image as KUKA.OfficeLite. The connection is
always established from KUKA.Sim Pro.
WorkVisual Projects created with WorkVisual 3.0 can be transferred to the system soft-
ware image, e.g. in order to simulate programs created in WorkVisual or con-
figure the desired robot type.
WorkVisual can be installed on the same host computer as KUKA.OfficeLite
but not on the same virtual image as KUKA.OfficeLite.
Misuse Any use or application deviating from the intended use is deemed to be imper-
missible misuse. The manufacturer cannot be held liable for any damage re-
sulting from such use. The risk lies entirely with the user.
Examples of such misuse include:
Installation of the software on a real robot controller
Using a virtual system other than VMware
Compatibility The PLC software STEP 7 must not be installed on the virtual image on
which KUKA.OfficeLite is installed.
Recommendation Power save mode may interfere with the correct running of KUKA.OfficeLite.
It is therefore advisable to deactivate the power save mode.
The following license types are available for KUKA.OfficeLite and KUKA VRC
Interface:
Single PC license
The license is valid for a specific PC. The license cannot be transferred to
a different PC.
This option is only supported in the case of PCs with a Windows operating
system.
Server license
The license is accessed from a server with a certain number of (floating)
licenses. A corresponding license server must be available to manage the
licenses provided by KUKA Roboter.
A user can call licenses on any client PC that has access via the network
to the license server. It is also possible to borrow licenses for a limited
time, so that OfficeLite can be used without a connection to the license
server.
This option is only supported in the case of PCs with a Windows operating
system.
Description A license key is required for licensing KUKA.OfficeLite and KUKA VRC Inter-
face. In order to be able to create the license request, the VMware image must
be started by OfficeLite.
Preparation Unzip the ZIP archive with the VMware image from the double-layer DVD
into the desired target directory on the host computer, e.g. with WinZip or
7-Zip.
Procedure 1. Start the VMware software and click on Open a Virtual Machine.
2. Navigate to the directory into which the VMware image was unzipped. Se-
lect the OfficeLite file KR C, VOL_RELEASE.vmx and click on Open to load
it in the virtual machine.
3. Click on Play virtual machine. Windows is started.
4. The Windows start-up may take several minutes. The system software in-
stallation wizard is then opened.
a. Select the desired language. Confirm with Next>.
b. Information about the installation and copyright is displayed. Confirm
with Next>.
c. The system suggests a robot type. Confirm with Next>.
Or: If the suggested type does not correspond to the desired type, se-
lect a different type. Then confirm with Next>.
d. A summary of the setup settings is displayed. Confirm with Next>.
5. The virtual machine is automatically restarted and the activation wizard
FLEXnet License Finder is opened.
If a server license is to be used and a license server already exists:
Continue with Next> and enter the server name. Continue with Next>
and confirm with Finish.
If there is a server license available, it is possible to start using Offic-
eLite directly.
If a single PC license is to be used or if there is not yet a license server
available:
Click on Cancel to close the activation wizard and acknowledge the
error message with OK.
6. Do not yet exit VMware. The subsequent procedure for licensing OfficeLite
depends on whether a single PC license or server license is to be used.
(>>> 3.4 "Using KUKA.OfficeLite with a single PC license" Page 12)
(>>> 3.5 "Using KUKA.OfficeLite with a server license" Page 13)
Procedure 1. In the virtual machine, start the program FingerprintCreator.exe in the di-
rectory C:\KRC\UTIL\FLEXLM. KUKA Fingerprint Creator opens.
2. Enter the path for saving the fingerprint in the Select Output File box, or
use the ... button to select the file location.
If the data are being saved to a USB stick, the virtual machine must
be active when the stick is connected. If no USB drive is displayed in
the virtual machine, it must be connected manually to the virtual ma-
chine.
(>>> 5.2 "Manually connecting a USB drive with the virtual machine"
Page 21)
3. Click on the Create button. The KUKA Fingerprint *.KFP is created in the
specified location.
4. Send the fingerprint file *.KFP with the following information by e-mail to
simulation@kuka-roboter.de:
KUKA reference number for the purchased software (found under
Supplier Ref. No. on the Order Confirmation from KUKA)
The license key is requested. The license file *.LIC will be sent to you by KUKA
Roboter.
Procedure 1. Start the VMware software and select the image KR C, VOL_RELEASE in
the navigator of the virtual machine.
2. Click on Play virtual machine. KUKA.OfficeLite is started and the activa-
tion wizard FLEXnet License Finder is opened.
3. Save the license file *.LIC in the virtual machine.
4. Select the license type Specify the License File. Click Next> to proceed.
5. Enter the location and name of the license file *.LIC or use Browse to
search for the license file *.LIC and load it. Click Next> to proceed.
6. Confirm the licensing with Finish.
KUKA.OfficeLite is now licensed and activated.
Procedure 1. In the virtual machine, copy the folder FLEXLM in the directory
C:\KRC\UTIL.
2. Save the folder FLEXLM on the license server. VMware can now be exit-
ed.
3. On the license server, start the program lmtools.exe in the folder FLEX-
LM. The LMTOOLS window is opened.
4. On the System Settings tab, click on the button Save HOSTID Info to a
File.
5. Select the file location and enter a name for the license request file. Click
on Save. The license request file is created.
6. Send the license request file with the following information by e-mail to
simulation@kuka-roboter.de:
KUKA reference number for the purchased software (found under
Supplier Ref. No. on the Order Confirmation from KUKA)
The license key is requested. The license file *.LIC will be sent to you by KUKA
Roboter.
6. Under Path to the license file, enter the path to the license file *.LIC or
use the Browse button to search for and load the file.
7. Under Path to the debug log file, enter the path to the license server LOG
file, or use the Browse button to search for and load the file.
8. Activate the Use Services check box (set the check mark).
9. If necessary, activate the Start Server at Power Up check box (set the
check mark).
The option Start Server at Power Up has the effect that the FLEXlm li-
cense manager is automatically started when the computer is rebooted.
10. Click on Save Service. OL Service is saved.
On the Start/Stop/Reread tab, OL Service can be started and stopped, or
the server license file can be reloaded.
Precondition Network connection to the license server on which the license file *.LIC is
saved.
Procedure 1. Start the VMware software and select the image KR C, VOL_RELEASE in
the navigator of the virtual machine.
2. Click on Play virtual machine. KUKA.OfficeLite is started and the activa-
tion wizard FLEXnet License Finder is opened.
3. Select the license type Specify the License Server System. Click Next>
to proceed.
4. Enter the name of the license server. Click Next> to proceed. The license
server automatically assigns a license from its license pool.
5. Confirm the licensing with Finish.
KUKA.OfficeLite is now licensed and activated.
For the connection with KUKA.Sim Pro, KUKA VRC Interface must be installed
on the virtual image on which KUKA.OfficeLite is installed. KUKA VRC Inter-
face is only licensed in conjunction with KUKA.Sim Pro.
Procedure 1. In the main menu, select Start-up > Additional software. All additional
programs installed are displayed.
2. Click on the New software button.
3. Select the entry VRC Interface and click on the Install button. Reply to the
request for confirmation with Yes. Installation is prepared.
4. Confirm the reboot prompt with OK.
5. Reboot Windows in the virtual machine by selecting Shut Down > Restart
in the Windows Start menu. Installation is resumed and completed.
6. Once Windows has booted, the smartHMI is no longer automatically start-
ed.
To start smartHMI, select All Programs > KUKA > StartKRC in the Win-
dows Start menu of the virtual machine.
Procedure 1. In the main menu, select Start-up > Additional software. All additional
programs installed are displayed.
2. Select the entry VRC Interface and click on the Uninstall button. Reply to
the request for confirmation with Yes. KUKA VRC Interface is uninstalled.
Procedure 1. In the virtual machine, start the program lmtools.exe in the directory
C:\KRC\UTIL\FLEXLM. The LMTOOLS window is opened.
2. Make the following settings on the Utilities tab:
Under Vendor Name, enter LM_LICENSE_FILE.
Under Path, enter the path @Server name to the license server, e.g.
@Server01.
3. Click on Add Vendor Path to save the settings on the Utilities tab.
4. Make the following settings on the Borrowing tab:
Enter KUKAROB under Vendor Name.
Under Return Date, enter the date the license is required until, e.g. 31-
mar-2012 (31st March 2012; always enter the first 3 letters of the name
of the month in English). The date must be within the maximum bor-
rowing period.
Under Return Time, enter the time the license is required until, e.g.
12:00.
Procedure 1. In the virtual machine, start the program lmtools.exe in the directory
C:\KRC\UTIL\FLEXLM. The LMTOOLS window is opened.
2. On the Borrowing tab under Feature Name, enter the name of the appli-
cation for which the license is to be returned to the license server earlier
than originally planned:
KUKAROB_HMI_8 for KUKA.OfficeLite
KUKAROB_VRC_2 for KUKA VRC Interface
3. Click on Return Borrowed Licenses Early to return the license for the
application specified unter Feature Name.
4. Start the application (KUKA.OfficeLite or KUKA VRC Manager). The li-
cense is returned to the license server only after the application has been
started.
5. Click on List Currently Borrowed Features to check that the borrowed
license has been successfully returned. The application is no longer
shown in the list of licensed applications.
License transfer If a new build of KUKA.OfficeLite is installed or if the OfficeLite image is moved
to a different folder, the host ID will also change. The old license will no longer
be valid. A new license must then be requested.
(>>> 4.3 "Transferring licenses" Page 19)
Keyboard The Windows language in VMware is English by default. The input scheme for
assignment the keyboard assignment is German by default.
The keyboard assignment can be set to English in the Windows Control Panel
of the virtual machine:
1. Select Clock, Language, and Region > Region and Language in the
Windows Control Panel. The Region and Language window is opened.
2. Select the Keyboards and Languages tab and double-click on Change
keyboards…. The window Text Services and Input Languages is
opened.
3. On the General tab, select English … under Default input language.
4. Close the window by clicking on OK.
5. Restart Windows in the virtual machine. To do so, select Shut Down > Re-
start in the Windows Start menu.
Description The virtual machine must be active in order for a USB stick to be automatically
assigned a drive in the virtual machine on connecting the stick. By default, this
is the E:\ drive
If the host computer is active instead of the virtual machine, no USB drive is
displayed in the virtual machine. In this case, the drive must be connected
manually to the virtual machine.
Description The following network settings are available in VMware for the operation of
KUKA.OfficeLite:
Bridged: This is the default setting. Required if the host computer is inte-
grated into a network. The user can then access the virtual machine from
the network, and the network can be accessed from the virtual machine.
If Bridged is used, the check box Replicate physical network connec-
tion state must be activated (check mark set).
NAT: This setting is required if the host computer is not integrated into a
network.
Host-only: Not required.
3. If the host computer is integrated into a network, use the default setting in
the Network connection box:
Bridged option
Check box Replicate physical network connection state (check
mark set)
4. If the host computer is not integrated into a network, select the option NAT
in the Network connection box.
5. Restart VMware to initialize the modified network settings.
Description If it is not possible to access an external system, e.g. the license server, from
the virtual machine, it is recommended to check whether the corresponding
computer can be pinged.
Procedure 1. Open the Windows command prompt in the virtual machine by entering
the command cmd in the Windows Start menu and confirming with the En-
ter key.
2. Enter the command ping computer_name and confirm with the Enter key.
3. If the pinged computer does not respond, contact the network administra-
tor to check the network or domain settings.
6 Operation, KUKA.OfficeLite
Item Description
1 Button for the enabling switch
2 List box for selecting the operating mode
3 Buttons for manual motion (jog keys)
4 Button for setting the program override
5 Button for setting the jog override
6 This button is used to display the menu items on the user interface
(Main menu key).
7 Buttons for the status keys.
Status keys are used primarily for setting parameters in technology
packages. Their exact function depends on the technology pack-
ages installed.
8 This button is used to start a program (Start key).
Item Description
9 This button is used to start a program backwards (Start backwards
key).
10 This button is used to stop a program that is running (STOP key).
11 Button for displaying the keyboard (Keyboard key)
It is generally not necessary to press this key to display the key-
board, as the user interface detects when keyboard input is re-
quired and displays the keyboard automatically.
Description
Item Description
1 Input number
2 Value of the input. The icon is green if an input is TRUE.
3 SIM entry: The input is simulated.
SYS entry: The value of the input is saved in a system variable.
This input is write-protected and cannot be simulated.
4 Name of the input
Button Description
-100 Toggles back 100 inputs in the display.
+100 Toggles forward 100 inputs in the display.
Button Description
Go to The number of the input being searched for can be en-
tered.
Value Toggles the selected input between TRUE and FALSE.
This button is not available when simulation is switched
off and in AUT and AUT EXT modes.
Name The name of the selected input can be modified.
Sim on/off Switches simulation on or off.
Description KUKA.OfficeLite can be used together with KUKA.Sim Pro in order to simulate
e.g. the signal exchange between a sensor and a robot. A signal is only trans-
mitted when an edge change is detected.
To ensure that an edge change occurs from FALSE to TRUE when an output
is set, the I/Os used must be set to FALSE at the beginning of the program.
Precondition To switch to a higher user group than that which is currently selected:
A USB stick with a key file for the desired user groups is present. The key
file can be generated using the KUKA.UserKey software.
Procedure 1. Place the focus on the virtual machine and connect the USB stick on the
host computer. Confirm the notification message with OK.
2. Check that the USB drive is displayed in the virtual machine.
3. If no USB drive is displayed in the virtual machine, connect the drive man-
ually to the virtual machine.
4. Select Configuration > User group in the main menu. The current user
group is displayed.
5. To switch to the default user group: Press Default.
To switch to a higher user group:
Press Login.... The user groups configured in the key file are dis-
played. Select the desired user group.
If prompted: Enter the password.
Confirm with Log-on.
7 Messages
The following FLEXlm error messages occur most frequently during licensing:
Other error messages which may occur during licensing are de-
scribed in the chapter Error Codes in the License Administration
Guide for FLEXlm. This guide is included in the scope of supply for
KUKA.OfficeLite.
8 KUKA Service
Introduction The KUKA Roboter GmbH documentation offers information on operation and
provides assistance with troubleshooting. For further assistance, please con-
tact your local KUKA subsidiary.
Availability KUKA Customer Support is available in many countries. Please do not hesi-
tate to contact us if you have any questions.
Index
A Licensing 11
Activating OfficeLite 13, 15
M
B Main menu key 25
Borrowed licenses, returning 18 Messages 29
Borrowing 11, 17
N
C Network connection, checking 22
Compatibility 11 Network settings, configuring 21
Components, software 8 NTFS 6, 8
D O
Documentation, industrial robot 5 OfficeLite, operation 25
Operating system, VMware 11
E Operation, OfficeLite 25
EMD 6 Overview, graphical user interface 25
Error messages, licensing 29 Overview, OfficeLite 7
F P
Functions 7 Performance 8
Functions, constraints 7 Power save mode, deactivation 11
Processor 11
G Product description 7
Graphical user interface, overview 25
R
H RAM 11
Hard disk space 11
S
I Safety instructions 5
Inputs, simulating 26 Server license, requesting 13
Installation 11 Server licenses, management 17
Installation, VRC Interface 15 Service, KUKA Roboter 31
Intended use 9 Signal exchange 27
Introduction 5 Simulation 26
Single PC license, requesting 12
J smartHMI 6
Jog keys 25 smartPAD 6
Software, components 8
K Start backwards key 26
Keyboard 26 Start key 25
Keyboard assignment 21 Starting OfficeLite 11
Keyboard key 26 STOP key 26
KLI 6, 7 Support request 31
Knowledge, required 5 System requirements 11
KPP 6 System requirements, hardware 11
KRL 6 System requirements, software 11
KSP 6
KUKA Customer Support 31 T
KUKA.Sim Pro 8 Target group 5
Terms used 6
L Terms, used 6
License management 17 Trademarks 6
License server, start-up 13 Training 5
License transfer 21
License types 11 U
License, expired 19 Uninstallation, KUKA VRC Interface 15
Licenses, borrowing 17 USB drive, connecting 21
Licenses, transferring 19 Use, intended 9
V
VMware software 6
VMware, operating instructions 21
VMware, settings 21
VRC 6, 8
VSS, user group 27
W
Warnings 5
WorkVisual 8