C-FORCE Series Compressor Service Manual

C-FORCE 32 FRAME _ S/N: 09E1174 _ KIRLOSKAR PNEUMATIC CO., LTD

DRAWING ITEM MATERIAL MATERIAL DESCRIPTION QTY UoM

ZLSB-09E1174 LUBE SCHEMATIC 1 EA
PARTS LIST
5 Z01PP0200SP PLUG PIPE 1 EA
6 ZGRF123000001999 VALVE RELIEF 1 EA
8 ZGRF132000001999 FILTER AIR 1 EA
9 ZGRF133000002999 SHELL BEARING 1 EA
10 ZGRF133000001999 SHELL BEARING 5 EA
7 Z625-500-001 HANDLE 2 EA
12 ZGRF126CVFN14999 CHECK VALVE FEMALE 1 EA
13 ZGRF126RN1214999 REDUCED NIPPLE 1 EA
14 Z03PP0800CA PLUG PIPE 1 EA
15 Z03MS5003PC SCREW MACHINE 6 EA
16 Z620-155-001 NAMEPLATE - FRAME 1 EA
18 Z02MS5206PC SCREW MACHINE 12 EA
17 Z01VS0604C0 SCREW DRIVE 14 EA
19 Z620-067-001 NAMEPLATE - ROTATION (CW) 1 EA
21 Z01VS0808P0 SCREW DRIVE 7 EA
22 Z061-726-001 VALVE - CHECK 1 EA
23 Z061-397-021 ELBOW - M TUBING 1 EA
24 Z061-385-018 ELBOW - FM TUBING 1 EA
20 Z630-143-001 NAMEPLATE - CFORCE LOGO 2 EA
122 Z03PP0400CA PLUG PIPE 1 EA
128 Z03MS5020PC SCREW MACHINE 2 EA
129 Z00FW0307P0 WASHER PLAIN 2 EA
130 Z01LW0300P0 LOCKWASHER SPLIT 2 EA
4 Z061-369-009 CONNECTOR - MALE NPT 1 EA
35 Z061-397-019 ELBOW - M TUBING 1 EA
38 Z914-176-001 PLATE WARNING 2 EA
131 Z061-397-008 ELBOW - M TUBING 2 EA
132 ZGRF126MC1414999 CONNECTOR - MALE NPT 2 EA
Z061-369-010 CONNECTOR - MALE NPT 2 EA
Z061-397-010 ELBOW - M TUBING 1 EA
Z061-652-035 CONNECTOR - FM NPT 1 EA
Z061-369-009 CONNECTOR - MALE NPT 5 EA
Z061-397-008 ELBOW - M TUBING 1 EA
ZD164-901100 Cameron Plastic Mold Logo 2 EA
111 ZGRF126RT3434999 TEE - M RUN 1 EA
113 ZGRF126MC3814999 CONNECTOR - MALE NPT 1 EA
108 ZGRF126ME3814999 ELBOW - M TUBING 1 EA
117 ZGRF118000001999 OIL STRAINER 1 EA
100 ZGRF141000001999 PUMP LUBRICATOR 1 EA
ZGRF100038034131 SCREW - CAP, 12 PT 4 EA
124 ZGRF155516300131 BOLT 2 EA

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 C-FORCE Series Compressor Service Manual

127 ZGRF127100000135 CLOSE NIPPLE 1 EA

Z626-190-002 NAMEPLATE - COMPRESSOR 1 EA
123 ZGRF104516112133 BOLT HEX HEAD 3 EA
109 Z061-573-008 UNION - REDUCING 1 EA
112 Z061-633-038 Reducer - Tube (3/8 Tube O.D.) 1 EA
Z04TU070240 1 TUBING STAINLESS 2 FT
Z06TU040240 1 TUBING STAINLESS 2 FT
Z08TU050240 1 TUBING STAINLESS 2 FT
Z12TU07T316 1 TUBING STAINLESS 4 FT
ZGRF126ME3838999 NIPPLE - MALE ELBOW 3/8 X 3/8 1 EA
110 Z061-633-037 Reducer - Tube (1/2 Tube O.D.) 1 EA
102 Z00FW0307P0 WASHER PLAIN 1 EA
103 Z01LW0300P0 LOCKWASHER SPLIT 1 EA
104 Z03MS5003CC SCREW MACHINE 1 EA
FRAME – CFA 2 THROW
1 ZGRF001202380999 FRAME COMPRESSOR 1 EA
11 ZGRF126ME3434999 ELBOW - M TUBING 1 EA
CRANKSHAFT
2 Z630-402-001 CRANKSHAFT ASSY – CFA 32 1 EA
TOP COVER
25 ZGRF001200050119 COVER FRAME 1 EA
26 ZGRF001200630121 GASKET FRAME 1 EA
27 ZGRF100038100131 SCREW - CAP, 12 PT 28 EA
END COVERS
28 ZGRF001200030119 COVER – DRIVE END 1 EA
29 ZGRF001200590121 GASKET – DRIVE END 1 EA
30 ZGRF001207510119 COVER - AUX. END 1 EA
31 ZGRF001200610121 GASKET – AUX. END 1 EA
32 ZGRF100038100131 SCREW - CAP, 12 PT 30 EA
33 ZGRF131000001999 SEAL OIL 1 EA
68 ZGRF112716000133 WASHER FLAT 6 EA
69 ZGRF100038112131 SCREW - CAP, 12 PT 6 EA
121 Z01PP0400SP PIPE PLUG 2 EA

SPECIAL TOOLS
200 ZGRF001500020109 PISTON NUT WRENCH 1 EA
201 ZGRF152516716999 VALVE INSTALLATION TOOL 1 1 EA
202 ZGRF152038012999 VALVE INSTALLATION TOOL 2 1 EA
203 ZGRF001500060109 ENTERING SLEEVE TOOL 1 EA
204 ZGRF001500040109 ROD NUT WRENCH TOOL 1 EA
205 ZGRF152000001999 TOOL BOX 1 EA

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CROSSHEADS
62 Z630-113-001 CROSSHEAD - LIGHT 2 EA
NARROW CONN RODS
63 ZGRF210710 CONNECTING ROD 1 EA
WIDE CONN ROD
64 ZGRF210720 CONNECTING ROD 1 EA
CROSSHEAD GUIDE ASSY (TYPE A)
40 Z630-302-001 COVER- GUIDE 4 EA
41 Z630-301-001 GASKET- GUIDE COVER 4 EA
42 Z630-300-001 FOOT-CROSSHEAD GUIDE 2 EA
43 ZGRF100012112131 SCREW - CAP, 12 PT 6 EA
44 ZGRF117034112999 BOLT EYE 2 EA
58 Z01HN1200PC NUT PLAIN HEX 2 EA
39 ZGRF126BU1403999 UNION - BULKHEAD, TUBE 4 EA
46 ZGRF110716078999 WASHER, STAT-O-SEAL 12 EA
48 ZGRF100058134131 SCREW - CAP, 12 PT 20 EA
49 Z07CS1028PC SCREW TWELVE PT 4 EA
50 Z07CS1036PC SCREW TWELVE PT 4 EA
51 ZGRF110058118999 WASHER, STAT-O-SEAL 8 EA
52 ZGRF163058118150 BUSHING - MACHINERY 8 EA
53 ZGRF100014012131 SCREW - CAP, 12 PT 56 EA
54 Z00FW0712S0 WASHER - PLAIN 8 EA
55 Z03PP0200SP PLUG PIPE 4 EA
56 Z01LW1200P0 LOCKWASHER SPLIT 4 EA
57 ZGRF211220 GUIDE - CROSSHEAD, TYPE A 2 EA
45 Z07CS0706PF SCREW - CAP, 12 PT 4 EA
89 ZGRF116014111134 NIPPLE PIPE 1 EA
47 ZGRF001200620121 GASKET - FRAME / XHD GUIDE 2 EA
60 ZGRF145014014124 SCREW - SET 4 EA
59 ZGRF139238080999 RING SNAP 4 EA
L.O. PICK-UP/PRE-LUBE
ZGRF126ME1414999 ELBOW - M TUBING 1 EA
37 ZGRF126MC1414999 CONNECTOR - MALE NPT 1 EA
105 ZGRF001202250119 BRACKET - PRELUBE 1 EA
106 ZGRF116034111134 PIPE PLUG 1 EA
107 ZGRF001200670119 MANIFOLD LUBE OIL 1 EA
126 ZGRF001200680129 SHIELD OIL 1 EA
125 ZGRF100038100131 SCREW - CAP, 12 PT 2 EA
99 ZGRF141000002999 PUMP – PRE LUBE 1 EA

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 C-FORCE Series Compressor Service Manual

L.O. PRE-LUBE, HAND

3 Z630-415-001 PRELUBE DRIVE ASSY 1 EA
101 ZGRF001202820999 HANDLE WRENCH 1 EA
115 ZGRF001202580109 SLEEVE - LUBRICATOR SHAFT 1 EA
116 ZGRF145014014124 SCREW - SET 4 EA
114 ZGRF001202590999 SHAFT DRIVE 1 EA
ZGRF116034111134 PIPE PLUG 1 EA
ZGRF115018038999 KEY SOCK, SQUARE 2 EA
CYLINDER LUBE COMPONENTS
118 ZGRF114038000133 WASHER LOCK 4 EA
119 ZGRF113038114133 STUD CAP 4 EA
120 ZGRF106038016133 NUT PLAIN HEX 4 EA
ZGRF116012111134 PIPE PLUG 2 EA
ZGRF126MC1414999 CONNECTOR - MALE NPT 1 EA
Z03MS5020PC SCREW MACHINE 4 EA
PLATE-DIVIDER BLOCKS
65 ZGRF001209970119 PLATE COMPRESSOR 1 EA
70 ZGRF114516000133 WASHER LOCK 8 EA
71 Z03MS5020PC SCREW MACHINE 4 EA
72 Z01LW0300P0 LOCKWASHER SPLIT 4 EA
73 Z01HN5000PC NUT PLAIN HEX 4 EA
Z620-159-001 NAMEPLATE - CYCLE TIME 1 EA
L.O. FILTER-MOUNTED
81 ZGRF143000001999 FILTER - HEAD 1 EA
82 Z630-430-001 FILTER ELEMENT 1 EA
82a ZGRF121000001999 FILTER ELEMENT 1 EA
83 ZGRF100516100131 SCREW - CAP, 12 PT 4 EA
84 ZGRF001202570139 GASKET HEAD 1 EA
85 Z900-838-165 SEAL O-RING 1 EA
86 ZGRF001203240119 MANIFOLD LUBE OIL 1 EA
87 ZGRF100012112131 SCREW - CAP, 12 PT 4 EA
88 ZGRF126MC3434999 CONNECTOR - MALE NPT 1 EA
ZGRF126MC1414999 CONNECTOR - MALE NPT 1 EA
89 ZGRF116014111134 NIPPLE PIPE 8 EA
90 ZGRF116012111134 PIPE PLUG 1 EA
ZGRF126ME1418999 ELBOW - M TUBING 1 EA
95 Z061-654-001 ELBOW - FM NPT, PIPE 1 EA
97 Z061-638-002 BUSHING - REDUCING 1 EA
92 Z12TN0112SP NIPPLE PIPE 1 EA

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LUBE OIL COOLER

74 Z630-615-001 COOLER OIL 1 EA
75 Z630-617-001 CLAMP PLATE, OIL COOLER 1 EA
76 Z630-616-001 MOUNTING BRKT, OIL COOLER 1 EA
77 ZGRF100038100131 SCREW - CAP, 12 PT 4 EA
80 ZGRF001203680139 MOUNT ISOLATING 3 EA
34 ZGRF126ME3434999 ELBOW - M TUBING 2 EA
78 ZGRF106038016133 NUT PLAIN HEX 4 EA
79 ZGRF114038000133 WASHER LOCK 4 EA
91 ZGRF126MC3434999 CONNECTOR - MALE NPT 1 EA
ZGRF001209980139 CUSHION - OIL COOLER MOUNT 1 EA
LUBE OIL LEVEL GAUGE
98 Z600-062 GAUGE 1 EA
GAUGES-DIFFERENTIAL & OIL PSI
93 Z620-057-001 GAUGE PRESSURE 1 EA
96 ZGRF126MC1418999 CONNECTOR - MALE NPT 1 EA
94 ZGRF119000001999 GAUGE PRESSURE 1 EA
36 Z061-397-008 ELBOW - M TUBING 2 EA
BALANCE COMPONENTS
66 ZGRF00120098B111 WRISTPIN LONG 1 EA
67 ZGRF00120099C111 WRISTPIN, SHORT 1 EA
133 ZGRF00120862B109 SPACER 1 EA
133 ZGRF00120862C109 SPACER 1 EA

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 Compression Systems
BALANCE DATA SHEET (C-Force)

Number 1441287
erial # 09E1174
CFA32
nformation Throw #1 Throw #2 Throw #3 Throw #4
al Number: 09F1175 09F1176
Class G25D CFTA
Size 4.750" 3.375" CE x 1.75" HE
Note: Typically the Wide Connecting Rods assemble with the Heavier Piston
Thin 5930
ng Thin 5935
Wide 11910
Total Conn rod Mass 11910 11865
Crosshead 4285 4275
Part# 20099B 20098C
Wristpin 2045 4480
Piston Assembly 12180 9350
Optional Heavy Nut:

30420 29970
e 450

Spacer weight Spacer weight Spacer weight Spacer weight

105
Spacers 380

20862B,20862C
eight after Spacers added 30420 30455
Total Difference 35
Good Balance Good Balance

y Floor Completed by: Bonnie Strickland Date: 6/24/2009

Bill of Materials by: NO '99A/'98B or '862B's AVAIL. Date: used '862 A & D

SI-484 rev 001 date 10/05/06

 C-FORCE Series Compressor Service Manual

Section 9
C-Force Cylinder
Bill of Material

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4.75” CYLINDER_ SERIAL NO. 09F1175 _ KIRLOSKAR

GROUP ITEM MATERIAL MATERIAL DESCRIPTION QTY UoM

PARTS LIST
12 ZGRF100012112131 SCREW - CAP, 12 PT 12 EA
2 ZGRF001200560121 GASKET - CYL/XHD GUIDE 1 EA
3 ZGRF107014100999 PIN ROLL 2 EA
5 ZGRF001202930127 NAMEPLATE – DISCHARGE VALVE 1 EA
6 ZGRF001202940127 NAMEPLATE – SUCTION VALVE 1 EA
4 Z630-142-001 NAMEPLATE - CYLINDER 1 EA
8 Z922-084 VALVE CHECK 1 EA
9 Z01VS0604C0 SCREW DRIVE 8 EA
10 Z061-369-009 CONNECTOR - MALE NPT 1 EA
11 Z01SS0406PF SCREW SET 4 EA
35 Z061-397-010 ELBOW - M TUBING 1 EA
36 Z061-652-005 CONNECTOR - FM NPT 1 EA
7 Z03PP0400SP PIPE PLUG 2 EA
CYLINDER BODY
1 ZGRF210080 CYLINDER COMPRESSOR 1 EA
13 Z625-018-002 INDICATOR PLUG 2 EA
Z631-300-002 KIT - SHIPPING COVER 1 EA
HEAD END HEAD
14 ZGRF00120057C122 GASKET HEAD 1 EA
15 Z630-775-002 HEAD – COMPRESSOR (EX. CLR) 1 EA
16 ZGRF100012200131 SCREW – CAP, 12 PT. 15 EA
PISTON & RINGS - (STD)
19 ZGRF210270 PISTON COMPRESSOR 1 EA
20 ZGRF00120996H137 RING SET PISTON 4 EA
PISTON ROD - TYPE A
21 Z630-052-001 PISTON ROD 3" STROKE 1 EA
22 ZGRF001201610111 NUT PISTON 1 EA
23 ZGRF001201600109 NUT PISTON ROD 1 EA
RETAINER/CAP/GSKTS-SUCTION
24 ZGRF00120058D122 GASKET VALVE 2 EA
25 Z630-264-005 RETAINER - VALVE 2 EA
26 Z900-838-151 SEAL O-RING 2 EA
27 ZGRF001200970100 CAP COMPR VLV 2 EA
28 ZGRF100012134131 SCREW - CAP, 12 PT 12 EA
RETAINER/CAP/GSKTS-DISCHARGE
24 ZGRF00120058D122 GASKET VALVE 2 EA
29 Z630-264-001 RETAINER - VALVE 2 EA
26 Z900-838-151 SEAL O-RING 2 EA
27 ZGRF001200970100 CAP COMPR VLV 2 EA
28 ZGRF100012134131 SCREW - CAP, 12 PT 12 EA

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ROD PACKING, TYPE A (1500 psi)

33 Z630-500-001 PACKING COMPR ROD 1 EA
34 Z07CS0824MC SCREW - 12 PT CAP 4 EA
NOT SHOWN Z061-538-002 ELBOW - STREET, NPT 1 EA
NOT SHOWN Z061-397-008 ELBOW - M TUBING 1 EA
NOT SHOWN Z061-673-002 ADAPTER - PIPE 2 EA
SUCTION VALVES
77 Z630-649-001 VALVE - SUCTION 1 EA
77 Z630-649-001 VALVE - SUCTION 1 EA
DISCHARGE VALVES
76 Z630-650-001 VALVE - DISCHARGE 1 EA
76 Z630-650-001 VALVE - DISCHARGE 1 EA
CRANK END HEAD
14 ZGRF00120057C122 GASKET HEAD 1 EA
17 ZGRF00120210A100 HEAD COMPRESSOR 1 EA
18 ZGRF103012200131 BOLT HEX HEAD 15 EA

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CRANK END 3.375” CYLINDER_ SERIAL NO. 09F1176CE _ KIRLOSKAR

GROUP ITEM MATERIAL MATERIAL DESCRIPTION QTY UoM

PARTS LIST
12 ZGRF100012112131 SCREW - CAP, 12 PT 12 EA
2 ZGRF001200560121 GASKET - CYL/XHD GUIDE 1 EA
3 ZGRF107014100999 PIN ROLL 2 EA
4 Z630-142-001 NAMEPLATE - CYLINDER 1 EA
5 ZGRF001202930127 NAMEPLATE – DISCHARGE VAVLE 1 EA
6 ZGRF001202940127 NAMEPLATE – SUCTION VALVE 1 EA
7 Z03PP0400SP PIPE PLUG 2 EA
8 Z922-084 VALVE CHECK 1 EA
9 Z01VS0604C0 SCREW DRIVE 8 EA
10 Z061-369-009 CONNECTOR - MALE NPT 1 EA
11 Z01SS0406PF SCREW SET 4 EA
35 Z061-397-010 ELBOW - M TUBING 1 EA
36 Z061-652-005 CONNECTOR - FM NPT 1 EA
CYLINDER BODY – 3.375" BORE
1 ZGRF210040 CYLINDER COMPRESSOR 1 EA
13 Z625-018-022 PLUG CLEARANCE 2 EA
NOT SHOWN Z631-300-001 KIT - SHIPPING COVER 1 EA
PISTON & RINGS - (STD)
19 ZGRF210230 PISTON COMPRESSOR 1 EA
20 ZGRF00120996D137 RING SET PISTON 4 EA
RETAINER/CAP/GSKTS-SUCTION
24 ZGRF00120058A122 GASKET VALVE 1 EA
25 Z630-260-004 RETAINER VALVE 1 EA
26 Z900-838-160 SEAL O-RING 2 EA
27 Z630-061-001 COVER - VALVE 2 EA
28 Z07CS1014PC SCREW - CAP, 12 PT 6 EA
RETAINER/CAP/GSKTS-DISCHARGE
24 ZGRF00120058A122 GASKET VALVE 2 EA
29 Z630-260-001 RETAINER VALVE 2 EA
26 Z900-838-160 SEAL O-RING 2 EA
27 Z630-061-001 COVER - VALVE 2 EA
28 Z07CS1014PC SCREW - CAP, 12 PT 12 EA
COMPRESSOR ROD PACKING
33 Z630-500-001 PACKING COMPR ROD 1 EA
34 Z07CS0824MC SCREW - 12 PT CAP 4 EA
NOT SHOWN Z061-538-002 ELBOW - STREET, NPT 1 EA
NOT SHOWN Z061-397-008 ELBOW - M TUBING 1 EA
NOT SHOWN Z061-673-002 ADAPTER - PIPE 2 EA
SUCTION VALVE
77 Z630-651-001 VALVE - SUCTION 1 EA
DISCHARGE VALVE
76 Z630-652-001 VALVE - DISCHARGE 1 EA

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 C-FORCE Series Compressor Service Manual

C.E. HEAD – 3.375" BORE

14 Z900-838-150 SEAL O-RING 1 EA
17 ZGRF21149D HEAD COMPRESSOR 1 EA
18 Z01CS1220PC BOLT HEX HEAD 8 EA
PISTON ROD - TYPE A (HP TANDEM)
21 Z630-052-001 PISTON ROD 3" STROKE 1 EA
23 ZGRF001201600109 NUT PISTON ROD 1 EA

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 C-FORCE Series Compressor Service Manual

HEAD END 1.75” CYLINDER_ SERIAL NO. 09F1176HE _ KIRLOSKAR

GROUP ITEM MATERIAL MATERIAL DESCRIPTION QTY UoM

PARTS LIST
109 Z900-838-149 SEAL O-RING 2 EA
110 Z900-838-149-BUR BACKUP RING 1 EA
111 Z900-838-150 SEAL O-RING 1 EA
114 Z03CS1620PF CAP SCREW - SOCKET HD 4 EA
112 Z04CS0606PC SCREW SOCKET HD 3 EA
115 Z630-142-001 NAMEPLATE - CYLINDER 1 EA
116 Z01VS0604CO DRIVE SCREW 4 EA
105 ZGRF21150A GASKET METAL CLAD 1 EA
106 ZGRF21150B GASKET METAL CLAD 1 EA
NOT SHOWN Z631-300-006 KIT - SHIPPING COVER 1 EA
CYLINDER BODY MODULE - HIGH PRESSURE
100 Z630-029-001 BODY - CYLINDER, HP TANDEM 1 EA
101 Z630-023-001 HEAD - HIGH PRESSURE TANDEM 1 EA
108 Z625-018-042 PLUG INDICATOR 1 EA
HEAD LINER - 3.375" CE X 1.75" HE
102 Z630-024-014 HEAD-LINER (3 3/8 X 1-3/4) 1 EA
PISTON ROD/RINGS - 1.75" TANDEM
103 Z630-026-003 PISTON - HIGH PRESSURE TANDEM 1 EA
107 ZGRF21121C RING SET PISTON 5 EA
104 Z630-647-001 VALVE - CONCENTRIC 1 EA
Z630-318-003 TORQUE TOOL 1 EA
HARDWARE D.A./VALVE BLANK
64 Z922-084 VALVE CHECK 1 EA
65 Z913-926-027 STUD DOUBLE END 8 EA
66 Z01HN1200PC NUT PLAIN HEX 8 EA
67 Z630-307-001 VALVE BLANK (DISCHARGE, HD END) 1 EA
68 Z061-397-008 ELBOW - M TUBING 1 EA
69 Z00FW1021P0 WASHER - FLAT 6 EA

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