Wexiodisk Manual Installation PDF
Wexiodisk Manual Installation PDF
3. Installation ........................................................................................ 6
3.1 General information ......................................................................................... 6
3.2 Requirements for the installation site ............................................................... 6
3.2.1 Lighting ..................................................................................................... 6
3.2.2 Ventilation ................................................................................................. 6
3.2.3 Drain/waste pipe ....................................................................................... 6
3.2.4 Space for servicing ................................................................................... 6
3.3 Transport and storage ...................................................................................... 7
3.4 Marking of sections .......................................................................................... 8
3.5 Unpacking ........................................................................................................ 9
3.6 Installation ...................................................................................................... 10
3.6.1 General information ................................................................................ 10
3.6.2 Assembly of sections .............................................................................. 11
3.6.3 Placement against a wall ........................................................................ 17
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
1. General information
Read the instructions in this manual carefully as they contain important informa-
tion regarding the correct, effective and safe installation, use and servicing of the
dishwasher.
Keep this manual in a safe place so that it can be used by other operators of the
dishwasher.
This symbol warns of situations where a safety risk may arise. The instructions
STOP given should be followed in order to prevent injury.
This symbol on a machine part warns of electrical equipment. The machine elec-
tronics may be sensitive to electrostatic discharge (ESD), which is why a static
electricity wristband must be used when handling the electronics.
This symbol explains the correct way to perform a task in order to prevent poor
results, damage to the dishwasher or hazardous situations.
This symbol gives recommendations and hints that help to get the best perfor-
mance from the machine.
This symbol explains the importance of careful and regular cleaning of the ma-
chine to meet hygiene requirements.
1
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
General information
The rating plates are located at the bottom of the outfeed side and in the electrical
cabinet. The technical information on the plates is also included on the machine's
wiring diagram. The various rating fields show:
Type 1
S/N: 2 3 IP 4
5 V 6 7 Hz 8 A
M 9 kW 10 kW 11 kW
Mårdv ägen 4, S-352 45 V ÄXJ Ö SWEDEN marks_SAP
1. Machine type
2. Machine serial number
3. Year of manufacture
4. Enclosure protection class
5. Voltage
6. Number of phases, with or without zero
7. Frequency
8. Main fuse
9. Motor output
10. Electrical heating output
11. Max. output
Check that the type description on the rating plate matches the type description
on the front of the installation and user manual. If there is no installation and user
manual, a new one may be ordered from the manufacturer or its local represent-
ative. When ordering a new manual, it is important to quote the machine number
found on the rating plates.
2
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Safety instructions
2. Safety instructions
The machine is CE marked, which means that it complies with the requirements
of the EU machinery directive with regard to product safety. Product safety means
that the design of the machine will prevent personal injury or damage to property.
Modifying the equipment without the approval of the manufacturer will invalidate
the manufacturer’s product liability.
To further improve safety during installation, operation and servicing, the operator
and the personnel responsible for installing and servicing the machine should
read the safety instructions carefully.
Switch off the dishwasher immediately in the event of a fault or malfunction. The
machine must only be serviced by trained engineers. The regular checks de-
scribed in the manual must be carried out in accordance with the instructions. The
machine must be serviced by a person authorised to do so by the manufacturer.
Use original spare parts. Contact an authorised service company to draw up a
programme of preventative maintenance. Hazardous situations may arise if the
instructions above are not followed.
Before the machine enters service, ensure that the personnel are given the nec-
essary training in handling and looking after the machine.
2.2 Transport
Handle the machine with care during unloading and transport; there is a risk of it
STOP tipping over. Never lift or move the machine without using the wooden packaging
to support the stand.
2.3 Installation
The electrical cabinet may only be opened by a qualified electrician. The machine
electronics may be sensitive to electrostatic discharge (ESD), which is why a stat-
ic electricity wristband must be used when handling the electronics.
Make sure that the mains voltage is the same as that indicated on the machine’s
rating plate.
3
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Safety instructions
Only detergent and drying agent intended for industrial dishwashers may be
used. Washing-up liquid must not be used in the machine or for pre-treating items
(soaking, pre-washing, etc.). Contact your detergent supplier regarding the
choice of a suitable detergent.
Be aware of the risks involved in handling detergents and drying agents. Protec-
STOP tive gloves and safety glasses should be used when handling dishwasher deter-
gent. Read the warning text on the detergent and drying agent containers as well
as the detergent supplier’s instructions.
2.5 Operation
Avoid touching the washing conveyor during operation. The movement of the belt
STOP can cause crushing injuries at the inlet and outlet of the machine. When servicing
the machine, avoid contact with the washing conveyor’s drive system during use.
Crushing injuries can occur between the drive motor’s chain and the chainwheel.
Keep the floor dry to eliminate any risk of slipping. Mop up any water which has
STOP been spilled.
2.6 Directions in the event that the machine does not work or breaks down
If the machine breaks down, e.g. a pipe breaks or the tank leaks etc., turn off the
power at the mains. Call a service engineer.
If anything happens to the machine, e.g. something sticks or the built-in safety
functions do not work, stop the dishwasher using one of the emergency stop but-
tons (location, see “Machine layout” on page 32)
4
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Safety instructions
2.7 Cleaning
The water in the chemical wash tanks is at a temperature of approx. 60°C and
contains detergent. Be careful when emptying and cleaning the tanks. Use pro-
tective gloves.
The machine must not be cleaned with a pressure washer, either inside or out.
STOP
In order to satisfy current requirements, electrical components of approved enclo-
sure classes are used. No enclosure class is designed to withstand high pres-
sure.
Pressure washers and hoses must not be used to wash the outside of the ma-
chine. Water may penetrate the electrical cabinet and control panel and damage
the equipment, thereby impacting on safety.
When the floor is washed, water can splash up under the machine and damage
the components. These have not been designed to withstand being washed with
water. Do not wash the floor within 1 metre of the dishwasher. Pressure washers
have special protective cases which can be fitted to prevent water splashing.
Problems with splashing can also occur when using ordinary hoses.
Make sure the machine is non-live before opening the electrical cabinet. Turn off
STOP the power at the mains switch. Avoid touching hot pipes and booster heaters.
When the dishwasher has reached the end of its service life, it must be recycled
in accordance with current regulations. Contact professionals who specialise in
recycling.
5
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3. Installation
3.1 General information
The machine must only be installed by authorised personnel.
The instructions should be used together with the machine drawing, wiring dia-
gram and flow diagram.
The machine is CE marked. The CE mark is only valid for an unmodified machine.
Any damage to the machine arising from failure to follow the instructions will in-
validate the supplier’s warranty and product liability.
3.2.1 Lighting
In order to ensure the best possible working conditions during installation, opera-
tion, servicing and maintenance, make sure that the machine is installed in a well-
lit room.
3.2.2 Ventilation
The machine produces heat and steam when in operation. In order to ensure the
best possible working conditions, a certain air change rate is required in the dish-
washing room. The ventilation requirements for the room are to be dimensioned
on the basis of the applicable standards.
There must be a waste pipe with an effective trap for the machine’s waste water
and for water used for cleaning. Information about the capacity required by the
floor drain, see “Technical specifications” on page 68.
The area above the machine must not contain any equipment which could pre-
vent the fitting, servicing and replacement of parts. A free height of at least 2.8
metres is required in order to remove the inspection doors.
A 1-metre free space should be allowed in front of the machine and around the
infeed and outfeed ends for service purposes.
6
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
Check that there is sufficient height available to transport the machine to its instal-
lation site.
The machine is supplied in sections with a pallet under each section. Transport
each section to the installation site using a handtruck.
The sections are transported transversely with the forks of the truck inserted from
the long side. (The side marked “FRONT”). If the space available does not permit
transverse transport, each section should be transported using two handtrucks,
one at each short end. Do not lift the machine by its legs. These are indicated by
labels on the outside of the packaging.
NOTE: The machine must not be transported without a pallet or other support,
Some form of support beam must always be used along the sides of the machine
during transport. otherwise the machine may become damaged. When transport-
ing the machine without an ordinary pallet, always check that none of the compo-
nents underneath the machine can be damaged.
7
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
The machine is normally divided into two sections. In some cases the machine
can be delivered in more than two sections. The installation instructions describe
the assembly of a machine that has been split into two sections. Regardless of
the number of sections, the assembly of all sections is undertaken in the same
way. The sections are marked on the outside of the packaging with the following
information.
• Numbering
Part 1 – infeed section with washing zones
Part 2 – outfeed section with final rinse and drying zone
• Arrows which indicate the feed direction of the machine
• Marking of the front with the text FRONT
Part 1 Part 2
FRONT FRONT
35-1-00-007
8
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3.5 Unpacking
• Check against the delivery note that all the units have been delivered.
• Remove the packaging, but leave the pallet and any transport supports in
place.
• Inspect the machine for any transport damage.
• Lift the section at both ends using a handtruck. Screw down the legs (B) so
that they extend below the bottom of the pallet (C). Lower the section. Split
the pallet and take it away.
• If the section should need to be lifted again from the short sides, a wooden
runner should be placed under the cross-bar (A) on the section stand.
A A
Uppackn
B C D
A. Stand cross-bars
B. Leg
C. Pallet
D. Handtruck
Packaging must be sent for destruction or recycling in accordance with local reg-
ulations.
9
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3.6 Installation
Parts which must be assembled are prepacked inside each machine section to-
gether with the necessary bolts, nuts, etc.
The final position of the machine is either free-standing in the room or placed with
the back against a wall. If the machine is to be placed against a wall, the assembly
should be carried out with sufficient space behind the machine for access during
the fitting of components on the back of the machine. The fully assembled ma-
chine is then pushed into position.
The picture below shows a machine with the feed direction from left to right. The
picture shows parts which must be assembled during the installation and the ad-
justing device for tensioning the washing conveyor. The length of the infeed and
outfeed section and the number of zones vary depending on the specific machine.
For this reason, the illustration below shows the approximate position of the com-
ponents in the machine.
9
1 2
3
8 7 6 10 5 4 WDB-07
Overview of dishwasher
1. Adjusting screws for the washing conveyor
2. Tension wheel
3. Upper track
4. Chain
5. Cover plate
6. Drainage plate
7. Lower track
8. Belt tensioner
9. Cover plate
10. Overflow pipe
10
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
C B A
Skarvrör
11
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Apply plenty of silicon around the openings of both sections and around all
screw holes, see the figure below.
35-1-00-006
The figure shows the application of silicon to section 1 (section marking, see the
figure on page 8)
A. Apply silicon around all screw holes
B. Apply a generous line of silicon along the centre of the lower contact
surface
C. Apply silicon to all contact surfaces
• Push the sections together. Hold them together with a screw clamp and fit
the bolts that hold the hoods together.
Wipe away any silicon that may have escaped when the sections were
pushed together.
• Lock the stand on the front and rear sides of the machine using two screws,
M6X10, on each side. Check that the section is horizontal using a spirit lev-
el against the tank body.
C E B A
Skarv
12
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Fit the stainless steel clamp strips inside the machine above the rim of the
hood and tank, and above the joints between both sections (see the arrows
in the figure below). Fit the upper clamp strip first. Apply a small amount of
silicon to the strips before fitting them into place.
35-1-00-008
• Seal the joint between the sections on the outside of the machine (back and
top) using silicon. Attach masking tape to both sides of the joint and fill the
joint with silicon.
• Fit the upper cover plate between the sections. The bottom section of the
cover plate must sit inside the tank body and the upper section must be
pushed down behind the door guides.
35-1-00-009
13
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Fit together all pipes for water, steam, condensation water and waste (pipe
for steam and condensation water on steam-heated machines only). The
pipes are split at the section join. The necessary parts for joining the pipes
together are fitted to the pipes at the joint. The pipes should be lubricated
with a sealant before joining.
• Screw together the washing conveyor’s upper and lower tracks (see the fig-
ure on page 10, item no. 3, 7) at the join between the sections using the
support plates and nuts supplied.
B
C
D
35-1-00-010
Conveyor belt track on the dishwasher’s back panel at the join between section 1
and 2
A. Upper conveyor belt track
B. Lower conveyor belt track
C. Support plate
D. Nut
35-1-00-011
14
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Fit the overflow pipe between the chemical wash tank and final rinse tank.
The overflow pipe between the pre-wash tank and first chemical wash tank
is kinked in the middle. This ensures that water in the dishwasher flows as
intended. This is part of its design and not a fault.
Overflow pipe between the final rinse tank (on the left) and chemical wash tank
• Check that the chain for moving the belt goes around the lower drive wheel
(the motor chain wheel).
35-1-00-014
15
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Join the ends of the conveyor belt if it is in position in the machine on de-
livery (see drawing of the conveyor belt supplied with the dishwasher doc-
umentation).
– Push in the belt on the upper track through the machine’s outfeed
opening. Make sure that the belt is the right way up (see belt drawing)!
– Pull the belt through the machine to the infeed opening and around
the tension wheels (see the figure on page 10, item no. 2)
– Tie a piece of rope to the end of the belt and pull the belt towards the
outfeed opening
35-1-00-013
16
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
35-1-00-014
• Pull out and connect the electric cables for the pumps and other compo-
nents.
The cables are located at the section joint. Each cable is marked with the
same designation as the component to which it must be connected. The
marking for each component is on the component itself and on the ma-
chine's stand. The cables are positioned in existing cable runs.
If after assembly the machine is to be moved and placed with the back against a
wall, place wooden runners under the stand and push the machine into position
with the aid of a handtruck.
Using a spirit level on the tank body, check that the machine is horizontal and ad-
just the legs of the machine if necessary.
17
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3.7 Connections
The picture below shows a machine with the feed direction from right to left. The
length of the infeed and outfeed and the number of washing and drying zones
vary depending on the size of the machine. The machine can also operate in the
opposite direction. For the exact location of the various connections, see the spe-
cific diagrams for each machine which are supplied by the manufacturer.
2 1
1
0
200
3 4 7
5 6
8 6
WDB_08
4 7 8
2
5
Check that the overheating protection on booster heaters and tank elements is
set to zero.
18
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
The machine is supplied as standard without stopcocks for the water supply.
Stopcocks must be installed on incoming pipes.
It is important that the water supply has sufficient pressure to ensure the correct
flow of water to the machine. Water pressure: 300-600 kPa.
The hot water connection is fitted with a filter. The cold water connection has a
filter, non-return valve, safety valve and vacuum valve.
The cold water connection can be fitted with a break tank (option). In this case the
connection has a filter and non-return valve.
When installing a connection from the ceiling, the pipes must be fed from above
down through the cable duct behind the cover plate (A) next to the electrical cab-
inet. Remove the cover plate and break away the perforated plate on top of the
cover plate.
Täckplåt
The connection is fitted with a filter. The machines are supplied as standard with-
out stopcocks for steam. A shut-off valve must be installed on the incoming pipe.
When connecting a pipe from the ceiling, it is taken into the same area as the wa-
ter pipes behind the cover plate next to the electrical cabinet.
19
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
The machine has a drying agent connection and a water outlet for a detergent de-
vice. The water outlet for detergent is located on the incoming hot water pipe. The
drying agent connection is on the pipe leading to the booster heater for the final
rinse water.
3
35-1-00-001
20
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
35-1-04-003
Detergent paste:
Holes must be drilled through the back and rear hood panel of the chemical wash
section for a detergent device for this type of detergent. The chemical wash sec-
tions are prepared for drilling by equipping the back panels with a breaker block
(A). This block is removed and holes are drilled into the back panel in the inner
hood. Seal suitably.
35-1-04-002_1
Liquid detergent:
Holes must be drilled for grommets in the sloping panel by the filters in the section
for a detergent device for liquid detergent. Drill the hole as close to the belt track
as possible (see B in the figure above).
21
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3.7.6 Ventilation
The location and size of the connection are shown on the installation diagram.
50
B
WDB-14
22
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
Information about electrical connections can be found on the machine's wiring di-
agram.
The machine has a built-in main switch. Rating data is given on the rating plates,
which are located on the end of the outfeed and in the electrical cabinet. Electrical
data is also shown on the machine’s wiring diagram. The installation diagram
shows the location of the electrical connection.
An earth cable for potential equalisation is connected to the earth bolt (B) on the
stand. The connection is located on the beam in front of the heat exchanger (A).
A B
35-1-00-015
After completing the electrical installation, switch on the main switch and all circuit
breakers.
23
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
1
2
3
WDB_09
The final rinse flow is set in the factory, but should be checked after the machine
has been installed.
• Prepare the machine for use in accordance with the INSTRUCTIONS FOR
USE.
• Start the feed by pressing button (1).
• Tape over the photocell on the infeed and wait until the final rinse starts.
• Press and hold button (2) until the display (4) shows a menu with the fol-
lowing groups: SETPOINTS - DIAGNOSIS - RELAY TEST - STATISTICS
- TIME & DATE - LANGUAGE - OTHER.
• Select DIAGNOSIS using button (2).
• Press button (3) to display the first message and use button (3) to scroll
through the messages until DI16 CARD1 BV02 FLOW SENSOR is dis-
played. The final rinse flow is displayed in litres/min.
• Adjust the flow using the reducing valve which is located next to the water
meter. The flow, which depends on the size of the machine, should be
around 4–5 litres/min. The exact flow can be found on the machine's flow
diagram which is in the electrical cabinet.
• Exit the diagnostics function by pressing button (2). Press and hold the but-
ton until the corresponding LED goes out. Remove the tape from the pho-
tocell.
24
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
4 5
A1
3 1
2
WDB_15
Functions on the control panel and circuit board for activating and using the diag-
nostics function.
1. Button for activating the diagnosis function
2. Button for switching between diagnostic messages
3. LED
4. Circuit board A1
5. Plus and minus buttons
• Prepare the machine for operation and fill it with water as described in the
INSTRUCTIONS FOR USE.
• Turn the knob for R/O water to position 1 or affect the photocell. The knob
and photocell are located by the infeed.
• Activate the diagnostics function by pressing and holding button (1) until a
menu with the following groups appears on the display: SETPOINTS - DI-
AGNOSIS - RELAY TEST - STATISTICS.
• Select RELAY TEST by pressing button (1).
• Press button (2) to display the first message. Scroll down by pressing but-
ton (2) until the text RE13 CARD2 VALVE DEMI WATER appears on the
display.
• Press the plus button (5) on the circuit board (4) to activate solenoid valve
to the R/O water. Booster heater will now fill with water.
• Check that water flows into the final rinse nozzles. Booster heater is now
filled with water.
• Close solenoid valve to R/O water by using the minus button (5).
• Exit the diagnostics function by pressing and holding button (1). The LED
(3) must go out.
• Turn the knob for R/O water to position 0 or release the photocell.
• Turn on circuit breaker to heat the water in booster heater.
25
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
— machine size
— type of heating in the dishwasher,
— conditions in the dishwashing room (ventilation, temperature, etc.),
— type of items being washed in the machine
— position of curtains etc.
As many different factors affect the air flow through the machine, for best results
each machine must be adjusted according to the conditions that apply in the case
in question. When the machine is set so that the air flow is balanced, there will be
no leakage of steam from the machine’s infeed or outfeed. All steam will then be
evacuated via the heat recovery unit, where the steam’s energy will be used to
heat the final rinse water.
The most important part of the machine for achieving this balanced air flow is the
drying zone. Here it is possible to affect the air flow by adjusting the spreader
plate, guide plates and the adjustable deflector plate.
6
2
4
5 35-1-02-009
2 1 35-1-02-008
Fan outlet, drying zone Drying zone; guide and deflector plates below
1. Spreader plate washing conveyor
2. Guide plates (reversible) 4. Deflector plate (non-adjustable)
3. Fan outlet 5. Guide plate
6. Deflector plate (adjustable)
If the dishwasher has more than one drying zone, always adjust the drying zone
closest to the rinse zone first. Also adjust the next drying zone if the desired result
is not achieved after adjusting the first.
During the entire adjustment process, it is useful to check the temperature level
and the change in temperature in the pre-wash zone (this can be read on the con-
trol panel display.) Strong fluctuations in temperature in the pre-wash zone (e.g.
if the temperature falls from 50°C to 47°C in three minutes) indicate that the air
flow through the machine is not in balance. If the machine is set correctly, the tem-
perature in the pre-wash zone should be stable at 48–49°C. If the machine is
equipped with an infeed with pre-rinse, the temperature in the pre-wash zone
should be 5–7°C higher.
26
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
• Begin by adjusting the spreader plate in the roof of the drying zone. The guide plates
must be turned so that the straight part faces downwards (see the figure on page
28).
— Adjust the spreader plate so that it lies in the centre and there is an equal-
sized air gap on both sides. Check the direction in which the steam is pass-
ing!
— Increase the gap between the spreader plate and the fan outlet on the side
facing the outfeed if:
• any steam is leaking from the infeed,
• the visible curtain at the infeed is being drawn inward,
• the air inside the drying zone is dry,
• the temperature in the drying zone is low.
Increasing the gap on this side will increase the air pressure against the out-
feed.
— Increase the gap between the spreader plate and the fan outlet on the side
facing the infeed if:
• any steam is leaking from the outfeed,
• the visible curtain at the infeed is being drawn inward.
Increasing the gap on this side will increase the air pressure against the in-
feed.
• Once the air flow has been optimally adjusted in accordance with the above, con-
tinue the adjustment using the guide plates at the fan outlet. Use the angled side of
the guide plates to strengthen the air flow in one direction or the other as required.
Attach the plates at the weld bolts, either on the fan outlet or on the spreader plate.
A greater or lesser strengthening of the air flow in one direction or the other can be
obtained by turning the guide plates in various directions and placing them either on
the fan outlet or the spreader plate.
— The biggest strengthening of the air flow can be achieved by placing the
guide plate on the side where the gap between the fan outlet and spreader
plate is widest, with the angled side facing downwards and turned so that the
tip points in the direction in which the increase in air flow is required, i.e.
away from the centre of the fan outlet. The guide plate must be positioned
so that the air flow blows onto the plate and is then angled in the direction
required. In this case, place the guide plate on the spreader plate.
27
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
3 3
1 2 2 1 35-1-02-002
35-1-02-001
3 3
2 1 1 2
35-1-02-003 35-1-02-004
35-1-02-005
The straight side of the guide plates faces downwards. The effect on
the air flow through the dishwasher is minimal
28
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
35-1-02-006
The angled side of the guide plates faces downwards and points in
the direction in which a stronger air flow is required. This provides
maximum strengthening of the air flow in the required direction
35-1-02-007
The strength of the air flow can be adjusted by turning the guide
plates in various ways. In this example, the directed air flow will not
be as strong as in the example above
• The air flow can be fine-tuned by adjusting the guide plate and adjustable
deflector plate located below the machine’s washing conveyor.
• The spreader plate, guide plates and adjustable deflector plate should be
torque-tightened once everything has been set.
29
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
Remove the protective plastic from the machine and polish it with a suitable clean-
ing material for stainless steel plate.
Use a suitable solvent to remove any residual adhesive. Rub with a forwards and
backwards movement in the polishing direction of the plate. Wire brushes or wire
wool should not be used as they will damage the stainless steel plate.
Check that reference value 29 FILLED BOOSTER HEATER is set to NO (0) be-
fore the machine is started. (How this is done is described in the ADJUSTMENT
INSTRUCTIONS in the documentation supplied with the dishwasher on delivery
and in the service manual for the dishwasher.)
Prepare the machine for trial operation. Refer to chapter “Instructions for use” on
page 32. This chapter describes the measures that must be taken to prepare the
machine for operation.
1. Check:
• all the reference values are set to the recommended values on delivery.
30
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Installation
5. Final check: Empty the machine and turn off the power using the power
switch.
It is important that the members of staff who are to use the machine read and un-
derstand the installation and user manual which comes with the dishwasher. Al-
ternatively, the safety officer of the premises at which the machine is to be used
can train the staff in the safe use, handling and operation of the dishwasher. The
machine has to be handled correctly if it is to be used in a safe manner. Keep the
installation and user manual near the machine where it will be easily accessible
to users. If the installation and user manual is lost or destroyed, a new one must
be ordered from the dishwasher manufacturer or its local representative.
31
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
All personnel using the machine should be trained in how the machine works by
STOP the person responsible for staff safety.
The dishwasher should not be used by anyone suffering from a physical or mental
illness.
Children should be supervised to ensure that they do not play with or close to the
machine.
4.1 Preparations
1 6
7
8
2
3 9
10
11
4 12
5
13
WDB_10_Q
31
Control panel
32
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
17 14 18
26 19 20 21 22
15 16 15
23 24 24 29 27 25 28 27 25 24 30 24 23
WDB_11
The picture shows a machine with pre-wash, intermediate rinse (option) and two
chemical wash tanks. The machines can be supplied with more or fewer washing
zones and the reverse feed direction.
1. Display
2. Symbol for contact time (washing time)
3. Symbol for washing
4. Knob for selecting contact time (washing time)
5. LED for indication of alarms. If the LED flashes, the alarm can be reset by
pressing button (11).
6. Button for filling the machine
7. LEDs (4) which indicate that a function is activated
8. Button to start the feed
9. Button for diagnostics function (only for service engineers)
10. Button for diagnostic messages (only for service engineers)
11. Button for resetting alarm
12. On/Off
13. Emergency stop
14. Main switch
15. Stop/Start the conveyor belt
16. Limit switch
17. Light bar for alarm signals (option)
18. Nozzle final rinse
19. Wash arm
20. Nozzle, intermediate rinse (option)
21. Curtain
22. Lever for switching between normal and heavily soiled loads (option)
23. Emergency stop
24. Filter
25. Rubber sleeve
26. Nozzle, intermediate rinse
27. Outlet seal
28. Filter
29. Filter for the final rinse
30. Photocell
31. Button for cleaning (option)
The following text specifies numbers in brackets, e.g. press button (12), to indi-
cate which part is being referred to in the text. These numbers refer to figures and
the list above.
33
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Check:
• that the machine has been cleaned and that the stopcocks for the water are
open.
• the amount of detergent and drying agent.
NOTE: Ordinary washing-up liquid must not be used in the machine or for soak-
ing. It causes foam to form and produces poor wash results.
Fit:
• outlet seals (27) – the rubber sleeve on the outlet seals (25) must seal
against the bottom plate
• strainers (24,29).
• curtains (21) – the curtains are marked with a number. Corresponding
numbers are found in the machine by the mounting bracket for the curtain
rod. Make sure that the number by the bracket and the number on the cur-
tain correspond!
MACHINE READY
FOR WASH
START THE FEEDING
WITH FEEDER BUTTON
34
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Numbers in brackets refer to the diagram in the chapter "The machine’s design".
Using the TimerStart function, the dishwasher can start filling and heating water
in the washing tank automatically at a set time. The dishwasher is then ready for
washing when the next wash cycle starts and you don’t have to wait for the ma-
chine to fill the tanks and heat the tank water before washing can start, which
takes approx. 30 minutes.
For machines equipped with the TimerStart function, the machine must be in
stand-by mode in order to start automatically, i.e. the TO/FROM BUTTON (12) is
pressed and the following message is shown on the machine’s display:
TIMER START
ACTIVATED
Once the wash and draining of the dishwasher has been completed, it must be
switched off and set with the TO/FROM button for the dishwasher to enter stand-
by mode. It is therefore not enough just to stop the wash cycle and/or to empty
the washing tanks to put the machine into this mode.
SET
A B
90-9-05-002-a
Timer
If you want to bypass the TimerStart function and start manually, press the ma-
chine’s TO/FROM button (12) once more when the message above is shown on
the display. The filling of the machine then starts as normal, i.e. by pressing the
button for filling the dishwasher (6).
35
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
When the machine is in operation, the timer’s display looks different depending
on whether the start time is set or not. The display depends on how the start time
has been set.
90-9-05-003
When the start time is not set, or when the start time is set for a specific date (see
“Setting start time, date”), the display appears as above.
The actual time (12-hour clock) is shown on the display. The present day of the
week is shown as a thin line under the name of the day of the week. (If start time
for date is set and this date has expired, the message YEAR is shown to the right
of the time).
PULSE
90-9-05-004
When the machine is set to start at a certain time on certain days of the week,
(see “Setting start time, days of the week”), the display appears as above.
The time and day of the week are shown here in the same way as above. The
next upcoming start time is shown too. The time for the next start time appears
under the actual time, and day of the week for the next start time is indicated with
a thicker line under the name of the day of the week.
In both cases, it is possible to see the current date by holding down the button ►
for 3 seconds. The date is then shown for 3 seconds on the display before return-
ing to its state as per the illustrations above.
36
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
For the TimerStart function to work as expected, the date and timer clock must be
set. This is normally done on delivery.
90-9-05-005
90-9-05-006
Set the clock. The clock has a 12-hour display so AM (before midday) and PM (after midday) must be set.
• The one that is currently set flashes. Increase or decrease
the value with the buttons ▲ and ▼.
• In order to move on to the next value, press the button ►.
• Once the clock has been set - press the SET button.
90-9-05-007
Hold down the MODE button for 3 seconds in order to return to normal display information.
37
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
With this setting, you can set a time when the dishwasher begins to fill and heat
the water in the tank, and which days of the week this start time applies to. If you
want the dishwasher to start at another (additional) time, you must set it for this
time too. All weekly settings are active at the same time.
For example: The machine should start filling with water and heating at 8.00 on
Monday to Friday inclusive and at 8.45 on Saturday and Sunday. So it is set to
8.00 for Monday, Tuesday, Wednesday, Thursday and Friday, and is set to 8.45
for Saturday and Sunday.
This is what you should do to set the start time and which days of the week it should
apply to:
Access the start time settings mode by pressing the MODE button for 3 seconds.
• Press the SET button.
STEP
PULSE
P
90-9-05-008
STEP
P
90-9-05-026
38
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
This is what you should do to set the start time and which days of the week it should
apply to:
Set the start time. The value that is currently set flashes.
• Change the flashing value with the buttons ▲ and ▼.
• Move between the settings for the part of the day (AM /
PM), hours and minutes with the button ►.
• Once the setting of all the values for the start time are com-
plete - press SET. STEP
PULSE
P
90-9-05-010
STEP
PULSE
P
90-9-05-011
39
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
It is possible to set the start time for specific dates, either for an individual date or
for a period between a start date and an end date. It is possible to set the timer
for a date up to two years from the current date.
This is what you should do to set the start time and which dates it should apply to:
Hold down the MODE button for 3 seconds in order to enter settings mode.
• Press MODE again.
STEP
PULSE
P
90-9-05-008
STEP
P
90-9-05-012
STEP
P
90-9-05-013
PULSE
P
90-9-05-014
40
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
This is what you should do to set the start time and which dates it should apply to:
Set the stop date (adjustable value flashes):
• Change the flashing value with the buttons ▲ and ▼.
• Scroll to the next value with the help of the button ►.
• When all the values (year, month and day) are set, press
SET.
PULSE
P
90-9-05-015
PULSE
P
90-9-05-016
STEP
PULSE
P
90-9-05-017
STEP
P
90-9-05-018
Hold down the MODE button for 3 seconds in order to return to normal information mode.
41
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
If the buttons have not been pressed for at least 60 seconds while in check infor-
mation mode, the display returns automatically to normal display mode.
90-9-05-019
90-9-05-020
42
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
PULSE
90-9-05-019
PULSE
P
90-9-05-021
Edt flashes
• Set days of the week, start time and pulse length in the
same way as described above under “Setting the start
time, days of the week”
• The display returns to check information mode when the
SET button is pressed after the pulse length has been
changed.
PULSE
P
90-9-05-022
90-9-05-019
43
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
PULSE
90-9-05-020
PULSE
P
90-9-05-023
Edt flashes
• Set start date, stop date, start time and pulse length in the
same way as described under “Setting the start time, date”
• The display returns to check information mode when the
SET button is pressed after the pulse length has been
changed.
PULSE
P
90-9-05-024
90-9-05-025
r02 flashes
44
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
PULSE
90-9-05-019
PULSE
P
90-9-05-021
Press SET.
Hold down the SET button for 3 seconds in order to return to normal information mode.
45
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
4.2.1 Washing
Proceed as follows:
• When washing is to start, the dishwasher must be prepared, i.e. the wash-
ing tanks must be filled, the water in them heated and the conveyor belt
started, see “Filling and heating the machine” on page 34 or if the dish-
washer is equipped with the TimerStart function, “Automatic filling and
heating using the TimerStart function (option)” on page 35
• If the dishwasher is equipped with rapid adjustment of rinse pressure (op-
tion):
set the dishwasher for normal or heavily soiled loads, see “Rapid adjust-
ment, rinse pressure (option)” on page 47
• Select contact time, see “Selecting the contact time/wash time” on page 48
• Scrape off food residue. Items with dried food residue may need to soak
• Position the item on the belt at the infeed, see “Feeding loads into the ma-
chine” on page 48
• If the belt has stopped, press button (15) to restart it (the belt will then con-
tinue to move as long as there are items in the machine)
• Remove the washed item from the belt at the outfeed side.
If the item is not removed quickly before it reaches the limit switch (16), the
item will press the limit switch panel and the belt will stop. (Certain ma-
chines are equipped with photocells at the outfeed (option) instead of limit
switches. Both have the same function.) When the items have been re-
moved, the belt will restart automatically
• Check the wash result when the item is removed from the belt, see “Check-
ing the wash result” on page 49
• If anything goes wrong with the dishwasher during operation (machine fault
or human error), an alarm will be shown in the display (1) on the dishwash-
er’s control panel. Under “Operating problems” on page 60, there is a list
of alarms that may occur and what should be done if they do. Certain ma-
chines can be equipped with lights to indicate whether any alarms are ac-
tive in the dishwasher, see “Lights to indicate alarms (option)” on page 60
• Before washing starts, you should make sure that you know where the
dishwasher’s emergency stop is located (see item no. 13 and 23 under
“Machine layout” on page 32 and under “Emergency stop” on page 49)
46
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
The dishwasher can also be equipped with the option to adjust the rinse pressure
depending on whether you are washing normally or heavily soiled items. This is
done using a lever (22) next to the infeed. When the lever is pushed forward, the
machine is set to wash heavily soiled items (high pressure). When the lever is
pulled back, the machine is set to wash normally soiled items (low pressure). The
position of the lever when washing normally or heavily soiled items is illustrated
on a label on the machine next to the lever.
Make sure that the edge of the hole ends up in the lever rod indent when the lever
is reset. Otherwise, there is a risk of the lever moving out of position.
35-1-00-002
Spoltryck V-H
The position of the level when washing normally and heavily soiled items
A. Lever to select normal or heavily soiled loads
B. Lever pushed forward – heavily soiled load
C. Lever pulled back – normally soiled load
47
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
When the machine's feed has started, a text message appears on the display in-
dicating that the machine is ready to wash and giving a contact time in seconds.
READY
CONTACT TIME 110 S
The contact time is the total period during which the load is washed while being
transported through the various washing zones. There are six different times that
can be selected.
2
1
35-1-00-005
• Check that large bowls can pass freely through the machine.
The machine is equipped with a height limiter located on the infeed hood,
which prevents items taller than approx. 450 mm (approx. 550 mm in ele-
vated machines) to pass through.
48
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
The machine has three emergency stop buttons. One of the emergency stop but-
tons (13) is located beneath the control panel. The other emergency stops (23)
are located at the infeed and outfeed.
If an emergency stop button is pressed during operation, the reason for the emer-
gency stop must be rectified. The emergency stop is then reset by turning the
emergency stop button in the direction indicated by the arrows on the emergency
stop button. Reset the alarm using the reset button (11) and then press button (8)
or (15) to restart the feed.
When removing the clean item from the belt, the wash result should be checked.
Check the following:
The table below contains suggestions as to what you should check and, if the
problems listed are present on checking of the washed items, what action you
should take to deal with them.
Check:
Time/water quantity for
Water change/water
Detergent dosage
Stacking of items
Water hardness
Time, washing
Final rinse
Pre-rinse
Washing
circulation
final rinse
Scraping
Soaking
Problem: Temperature
Starch spots
Visible as small X X X X X X X X X
spots, most often
on glass
Misting X X X X X X X
Food residues X X X X X X
Protein residues
Visible as discolour-
ation or marks on X X X X
canteens used to
fry e.g. meatballs,
hamburgers or fish
Detergent residues
Not visible on the
washed items but X X X X
identifiable by
chemical means
(phenolphthalein)
49
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Detergent and drying agent dosage – The dosage of the detergent and drying
agent will affect the wash result. If too high or too low a dosage is suspected, the
detergent supplier should be contacted.
Water change – How often the water needs to be changed depends on several
factors such as the number of items being washed, how well food residue is
scraped off the item, how much detergent there is in the washing water etc. It is
therefore important to continuously check the wash result, which may indicate
when it is time to change the water (see “Changing the water” on page 51).
Water circulation – If water circulation in the machine is not good enough, this
can lead to problems such as starch spots on glass and on the undersides of
plates. Contact the service company for help in dealing with the problem.
Temperature – If the temperature during washing and the final rinse is too low,
the items in the wash will not emerge clean. If you suspect this is the case, contact
the service company.
If normal wash items are pre-rinsed before being put in the dishwasher, the tem-
perature of the water must not exceed 40°C. If the temperature of the rinse water
is higher, there is a risk of proteins and starch burning onto the item, with a poor
wash result as a consequence.
Time/water quantity for final rinse – If starch spots or misting can be seen, or
if there is still detergent residue on the item after washing, this may mean that the
flow through the wash arms during the final rinse is too low. The final rinse flow
can be checked and adjusted by a service technician.
The duration of the final rinse may also play a part. Increase the contact time, see
“Selecting the contact time/wash time” on page 48.
Time, washing – if you suspect that the washing time is too short, you can in-
crease the contact time, see “Selecting the contact time/wash time” on page 48.
Water hardness – If the water used for washing is hard (>10°dH), a higher con-
centration of detergent may be needed to ensure the washed items emerge
clean. Contact your detergent supplier.
Stacking of items – The placement of the item on the washing conveyor is cru-
cial for the wash result, see “Feeding loads into the machine” on page 48.
Soaking – In certain cases, the item may need to be soaked before it is washed
to ensure that it is properly cleaned. In such cases the items are soaked e.g. over-
night in water with a soaking agent. Follow the instructions of the detergent sup-
plier.
Ordinary washing-up liquid must NOT be used in the machine or for soaking. It
causes foam to form and produces poor wash results.
50
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
To maintain a good wash result, it is important that the water in the tanks is
changed when the wash result starts to decline, such as when starch spots and
food residue etc. start to appear on the item (see “Checking the wash result” on
page 49). The water should always be changed if foam begins to form in the
washing tanks.
• Do NOT use steel wool as this can cause rust to form on the dishwasher.
• Pressure washers can damage the dishwasher and must NOT be used for
cleaning purposes. Never use a pressure washer on the floor without posi-
tioning a protective cover to prevent splashing closer than a metre from the
dishwasher. The supplier cannot be held liable for any faults caused by the
use of pressure washers on the dishwasher and any such use will invali-
date the warranty.
51
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
B
A
35-1-05-003
The machine’s electrical cabinet must not be hosed down externally. Water can
enter the machine and damage the control panel and electrical equipment.
52
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
A
B
3
2
35-1-03-003
Position A:
35-1-03-004
The rinse pipes can be accessed via the machine opening (remove the curtains)
or via the door in the pre-wash. The rinse pipes can be removed by turning the
pipe, pushing it towards the rear of the machine and removing it from the holes.
53
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Position B:
35-1-03-005
This rinse pipe sits under the dishwasher’s washing conveyor, next to the filters,
inside the filter cover (see the figure on page 53, item no. 1). The rinse pipe can
be accessed through the opening inside the filter cover. Remove the filters! The
rinse pipe is removed by turning it, pushing it towards the rear of the machine and
removing it from its holder.
Position C:
C1
35-1-03-006
Cleaning pipe
The cleaning pipe is located under the dishwasher’s washing conveyor, where it
removes dirt from the sloped surface next to the filters in the infeed. The cleaning
pipe can be accessed via the inspection door (see the figure on page 53, item no.
3) on the infeed’s short side. It is not possible to remove the cleaning pipe without
tools. It should therefore be cleaned by a service engineer when the dishwasher
is serviced.
54
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
• Remove and clean the curtains (see the figure on page 53, item no. 4)
• Rinse the infeed section inside
• Check that the rinse pipes (A and B) are not damaged and that the nozzles
are not clogged. Rinse their exterior
• Remove, empty and clean the coarse and fine filters at least once a day
and whenever you change the water.
The coarse filter inside the filter cover may need to be emptied more fre-
quently than once a day. It is possible to empty this during operation (see
below under “Rapid emptying of the pre-rinse’s coarse filter” on page 56)
• Remove the door on the infeed’s short side (lift up and out) and rinse the
sloped surface and cleaning pipe (C1) inside. Check that the cleaning pipe
is not damaged and that the nozzles are not clogged.
You will receive a cleaning gun with the infeed section that can be used for clean-
ing areas that are difficult to reach.
55
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
3
35-1-03-002
56
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
The cleaning function exists to facilitate the daily maintenance of the dishwasher.
In the pre-wash zone, chemical wash zone and heat recovery unit (in certain ma-
chines only in the pre-wash and chemical wash zones), there are rotating wash
arms in the ceiling that rinse the dishwasher of dirt when the cleaning function is
started. The function is a supplement to manual cleaning.
CLEANING
1
35-1-00-004
Control panel, emergency stop and button to start automatic cleaning (1) on elec-
trical cabinet door
• Start by removing all filters and curtains apart from those that are outer-
most on the infeed and outfeed sections of the dishwasher. Clean these.
• Empty the dishwasher tanks by turning the outlet seals one quarter turn
(see “Daily cleaning” on page 52).
• Close the doors of the pre-wash tank and chemical wash tank(s). Start the
automatic cleaning function by pressing button (1), see the figure above.
Wait until the cleaning function has completed its cycle, which takes ap-
prox. two minutes.
• Clean the filter in the final rinse tank.
• Clean the final rinse filter as described under “Daily cleaning” on page 52.
• Replace all loose parts and leave the tank doors open while the dishwasher
is not being used.
57
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Weekly cleaning should be more thorough than daily cleaning. In addition to the
daily cleaning measures, follow these instructions:
• Clean the washer arms (see the figure on page 33, item no. 19). Remove
the lower washer arms by pushing the lock on the front of the washer arm
down and pulling the washer arm out. Remove the upper washer arms by
turning the knob beneath the front of the washer arms a half turn. Pull the
washer arm down slightly and out. Brush and rinse the inside of the washer
arms and clean the nozzles.
• Check and clean the rinse nozzles (see the figure on page 33, item no. 18,
20, 26).
• Check that the overload switch for the feed is working by attempting to hold
the belt still for a few seconds. If the switch does not activate (the belt
should stop), it must be adjusted as soon as possible (contact the service
engineer).
• Refit all cleaned components.
Be careful when replacing the curtains in the dishwasher. Next to every
curtain hanger inside the dishwasher, there is a small sign with a number
on it. This number must correspond with the number on the curtain that is
to be positioned on the hanger in question.
• Remove the rinse pipes in the pre-rinse (for location, see under “Daily
cleaning, infeed section with pre-rinse (PRM) (Option)” on page 53) and
clean these on the inside and outside. Check that the rinse pipes are not
damaged and that the rinse pipe nozzles are not clogged.
The machine must be thoroughly cleaned at least once a week. In addition to the
points above, a more thorough check of the inside of the pre-wash and chemical
wash tanks should be performed. Check that there is no dirt on upper surface or
sides. Make sure that you check the tank doors and corners. If necessary, clean!
58
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
4
2 3
35-1-09-001
Safety valve for heat recovery unit (the figure shows a dishwasher with the feed
direction right to left)
1. Safety valve
2. Connection for hot water
3. Connection for cold water
4. Filter for re-circulating final rinse
There is a safety valve on the pipe upstream of the dishwasher’s cold water con-
nection (see figure above). The opening function for this valve must be checked
2–3 times a year. Proceed as follows:
— Loosen the screws that hold the cover plate over the water connections to
the dishwasher (to the left of the filter for recirculating final rinse in dish-
washers with feed direction right to left)
— Remove the cover plate
— Turn the plastic wheel on the valve anti-clockwise for approx. a quarter turn
until a faint click is heard
35-1-09-002
59
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Error messages
In the event of machine or human error, an alarm will appear in the form of a mes-
sage on the control panel’s display (see the figure on page 33, item no. 1). The
activation of an alarm will also be indicated by the LED (5) next to the reset button
for the alarm (11), which will light up or flash. If the LED flashes, the alarm can be
reset by pressing button (11). If the LED lights up and does not flash, the alarm
cannot be reset.
As an add-on to the alarm on the control panel display, the dishwasher may also
be equipped with a light to indicate an alarm on the light bar (17) (option), also
refer to “Lights to indicate alarms (option)” on page 60.
In the table below, alarms are displayed in order of priority, i.e. if several alarms
are activated at the same time, the one that is highest in the list is displayed first.
For all alarms in the table below, if the actions proposed do not solve the problem
or if the alarm returns repeatedly in succession, you should contact the service
company for them to deal with the fault.
Alarm texts
Alarm text Action
(0) Switch off the machine and restart it.
PLATFORM ERROR
(63) POWER SUPPLY Check whether any of the emergency stop buttons have been activated, see
FAILURE “Emergency stop” on page 49.
CHECK THE Switch off and restart the machine.
EMERGENCY SWITCH
(98) HARDWARE ERROR Switch off the machine and restart it. Contact service personnel if the alarm will
POWER ON FUNCTION not go out.
DEFECT
CALL SERVICE
(1) See “Emergency stop” on page 49.
EMERGENCY STOP
ACTIVATED
(3) Call service!
NOMINAL VALUES
CORRUPTED IN MEMORY
CALL SERVICE
60
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(99) This alarm should not occur on normal operation. If it does, contact service per-
THE MACHINE TYPE sonnel.
IS CHANGED. VERIFY
THE CHANGE.
(100) This is an information text.
NOMINAL VALUES Reset the alarm using reset button (11).
RESTORED FROM UI
(2) Call service.
INPUT FAILURE ON
DIGITAL INPUTS
CALL SERVICE
(4) COMMUNICATION Restart the machine.
ERROR BETWEEN
CPU AND I/O 1
CALL SERVICE
(5) COMMUNICATION Restart the machine.
ERROR BETWEEN
CPU AND I/O 2
CALL SERVICE
(6) COMMUNICATION Restart the machine.
ERROR BETWEEN
CPU AND EXTRA CARD
CALL SERVICE
(7) COMMUNICATION Restart the machine.
ERROR BETWEEN
CPU AND DISPLAY CARD
CALL SERVICE
(9) Restart the machine. Contact service personnel if the alarm recurs.
COMMUNICATION ERROR
FREQUENCY CONVERTER
CALL SERVICE
(10) FREQ. CONVERTER Restart the machine. Contact service personnel if the alarm recurs.
ERROR CHECK
POWER SUPPLY
CALL SERVICE
(11) Restart the machine. Contact service personnel if the alarm recurs.
OVERTEMPERATURE
FREQUENCY CONVERTER
CALL SERVICE
(12) Restart the machine. Contact service personnel if the alarm recurs.
DC BUS OVERVOLTAGE
FREQUENCY CONVERTER
CALL SERVICE
(14) WEAK SIGNAL Clean the photocells in the infeed hood.
FROM PHOTOCELL When the signal strength from the photocells returns to normal, reset the alarm.
START WASH
CLEAN PHOTOCELL
(15) WEAK SIGNAL (Only on dishwashers with photocells for end limit indication (option))
FROM PHOTOCELL Clean the photocell at the end limit on the dishwasher outfeed (this photocell is
END LIMIT optional).
CLEAN PHOTOCELL When the signal strength from the photocell returns to normal, reset the alarm.
(47) HACCP ALARM Check that the outlet seals in the wash and rinse tanks are in position and that
PUMP FUNCTIONALITY these are flush against the tank bottom. Reset the alarm using reset button (11).
DEFECT Contact service personnel if the alarm cannot be reset or if it recurs
PRESS RESET
61
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(48) HACCP ALARM The same as alarm no. 47, but washing will stop when this alarm is activated.
PUMP DEFECT
MACHINE LOCKED
CALL SERVICE
(64) HACCP ALARM Reset the alarm using reset button (11).
WRONG TEMPERAURE Contact service personnel if the alarm will not go out.
IN TANK
PRESS RESET
(65) HACCP ALARM The same as alarm no. 64, but washing will stop when this alarm is activated and
WRONG TEMPERATURE it is not possible to reset the alarm using the reset button (11).
IN TANK. MACHINE Contact service personnel.
LOCKED. CALL SERVICE
(67) HACCP ALARM Reset the alarm using reset button (11).
WRONG TEMPERATURE Contact service personnel if the alarm recurs.
IN BOILER
PRESS RESET
(68) HACCP ALARM The same as alarm no. 67, but washing will stop when this alarm is activated and
WRONG TEMPERATURE it is not possible to reset the alarm using the reset button (11). Contact service
IN BOILER. MACHINE personnel.
LOCKED. CALL SERVICE
(72) HACCP ALARM Check whether the machine is out of detergent. Reset the alarm using reset but-
WASHING DETERGENT ton (11).
FUNCTIONALITY DEFECT Contact service personnel or the supplier of the detergent device if the alarm will
PRESS RESET not go out.
(73) HACCP ALARM The same as alarm no. 72, but washing will stop when this alarm is activated and
WASHING DETERGENT it is not possible to reset the alarm using the reset button (11). Call service or the
DEFECT. MACHINE detergent device supplier!
LOCKED. CALL SERVICE
(78) HACCP ALARM Check that the valve on the incoming water connection is open. Check that the
FINAL RINSE nozzles on the rinse pipes in the dishwasher’s final rinse section are not clogged.
DEFECT Reset the alarm using reset button (11).
PRESS RESET
(79) HACCP ALARM The same as alarm no. 78, but washing will stop when this alarm is activated and
FINAL RINSE DEFECT it is not possible to reset the alarm using the reset button (11). Contact service
MACHINE LOCKED personnel.
CALL SERVICE
(16) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR TANK 1 B21
CALL SERVICE
(17) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR TANK 2 B22
CALL SERVICE
(18) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR TANK 3 B23
CALL SERVICE
(19) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR TANK 4 B24
CALL SERVICE
62
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(20) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR BOILER 1 B41
CALL SERVICE
(21) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR BOILER 2 B42
CALL SERVICE
(22) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR BOILER 3 B43
CALL SERVICE
(23) Contact service personnel if the alarm will not go out.
TEMPERATURE SENSOR
ERROR BOILER 4 B44
CALL SERVICE
(24) TEMPERATURE Contact service personnel if the alarm will not go out.
SENSOR ERROR HEAT
RECOVERY UNIT B05
CALL SERVICE
(25) Contact service personnel if the alarm will not go out.
TEMPERATURE
SENSOR ERROR
WARM WATER B71
(27) SENSOR ERROR If this alarm is activated, the dishwasher will switch to so-called MAN mode, i.e.
PULSE SENSOR B17 the washing conveyor will run continuously and the washing and rinse water will
MAN MODE also keep washing. It is therefore possible to keep washing, but a service engi-
CALL SERVICE neer should be called as soon as possible to rectify the fault.
(29) Alarm from connected equipment, e.g. detergent and drying agent equipment.
EXTERNAL ALARM Reset the alarm by pressing button (11). If the alarm persists, call service.
INPUT ACTIVATED
(30) Check that taps connected to the machine are open.
TIMEOUT FILLING Check that the outlet seals in the wash and rinse tanks are in position and that
OF TANKS these are flush against the tank bottom.
PRESS RESET Reset the alarm by pressing button (11).
(31) Reset the alarm using reset button (11). Washing will start.
TIMEOUT HEATING If the alarm is activates several times in a row, call service.
TANKS AND BOILERS
PRESS RESET
(33) One of the doors is open (when this alarm is activated, the machine is only set
DOOR IS OPEN to indicate that a door is open, not to specify which door. This setting can be
CLOSE DOOR changed by a service engineer).
Close the door and start the feed by pressing button (8) or (15).
(34) The door to tank 1 (pre-wash tank) is open (when this alarm is activated, the ma-
DOOR 1 IS OPEN chine is set to indicate that a door is open, not to specify which door. This setting
CLOSE THE DOOR can be changed by a service engineer).
Close the door and start the feed by pressing button (8) or (15).
(35) The door to tank 2 (first chemical wash tank) is open (when this alarm is activat-
DOOR 2 IS OPEN ed, the machine is set to indicate that a door is open, not to specify which door.
CLOSE THE DOOR This setting can be changed by a service engineer).
Close the door and start the feed by pressing button (8) or (15).
(36) The door to tank 3 (second chemical wash tank) is open (when this alarm is ac-
DOOR 3 IS OPEN tivated, the machine is set to indicate that a door is open, not to specify which
CLOSE THE DOOR door. This setting can be changed by a service engineer).
Close the door and start the feed by pressing button (8) or (15).
63
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(37) The door to tank 4 (third chemical wash tank) is open (when this alarm is acti-
DOOR 4 IS OPEN vated, the machine is set to indicate that a door is open, not to specify which
CLOSE THE DOOR door. This setting can be changed by a service engineer).
Close the door and start the feed by pressing button (8) or (15).
(38) The door to the final rinse tank is open (when this alarm is activated, the machine
DOOR FOR RINSE is set to indicate that a door is open, not to specify which door. This setting can
IS OPEN be changed by a service engineer).
CLOSE THE DOOR Close the door and start the feed by pressing button (8) or (15).
(39) OVER FLOW PIPE (This alarm will only activate if the machine is equipped with automatic overflow
NOT IN POSITION pipe position control (option))
CONTROL THE Check that the overflow pipe in the pre-wash tank is in position and that its rub-
OVER FLOW PIPE ber sleeve achieves a good seal against the tank. Reset the alarm by pressing
button (11).
(101) The water level in one of the pre-wash or chemical wash tanks is low, so the
LOW TANK LEVEL dishwasher has started supplementary filling of water. When supplementary fill-
SUPPLEMENTARY ing is complete, the machine can be operated as normal.
FILLING ONGOING
(40) Check that the outlet seal in the pre-wash tank is closed and that the rubber
LOW LEVEL IN TANK 1 sleeve has achieved a good seal against the bottom of the tank. When the level
(PRE RINSE TANK) in the tank returns to normal, reset the alarm. Call service if this does not help.
(41) Check that the outlet seal in chemical wash tank 1 is closed and that the rubber
LOW LEVEL IN TANK 2 sleeve has achieved a good seal against the bottom of the tank. When the level
(CHEM WASH TANK 1) in the tank returns to normal, reset the alarm. Call service if this does not help.
(42) Check that the outlet seal in chemical wash tank 2 is closed and that the rubber
LOW LEVEL IN TANK 3 sleeve has achieved a good seal against the bottom of the tank. When the level
(CHEM WASH TANK 2) in the tank returns to normal, reset the alarm. Call service if this does not help.
(44) Check that the outlet seal in chemical wash tank 3 is closed and that the rubber
LOW LEVEL IN TANK 4 sleeve has achieved a good seal against the bottom of the tank. When the level
(CHEM WASH TANK 3) in the tank returns to normal, reset the alarm. Call service if this does not help.
(45) Check that the outlet seal in the final rinse tank is closed and that the rubber
LOW LEVEL IN sleeve has achieved a good seal. When the level in the tank returns to normal,
FINAL RINSE TANK reset the alarm. Call service if this does not help.
(46) Call service.
MOTOR PROTECTION
PUMPS ACTIVATED
CALL SERVICE
(49) MOTOR PROT. Check that the washing conveyor is not overloaded. Remove some items and
FEEDER ACTIVATED restart the washing conveyor using button (8) or any of the buttons marked (15).
CALL SERVICE If this does not help, call service.
RESTART FEEDING
(50) Call service.
MOTOR PROTECTION
FANS ACTIVATED
CALL SERVICE
(51) OVERLOAD Something has become stuck in the belt and is preventing it from moving. Re-
FEEDING ACTIVATED move the object that has caused the stop.
REMOVE OBJECT Restart the feed using button (8) or (15).
RESTART FEEDING
(85) The belt has become temporarily stuck, e.g. something became stuck, but was
OVERLOAD FEEDING then freed, allowing the belt to start moving again.
ACTIVATED Reset the alarm using reset button (11). Restart the feed using button (8) or (15).
PRESS RESET
64
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(52) FEEDER LIMIT Item has reached the end of the feed (limit switch (16)) and stopped the ma-
SWITCH ACTIVATED. chine. Remove the object. The conveyor will start automatically.
REMOVE OBJECT FROM
THE FEEDER LIMIT
(56) OVERLOAD (The alarm only activates on dishwashers that have washing conveyors with cut-
CUTTLERY TRACK lery baskets (option)).
ACTIVATED. CHECK AND When the overload switch is activated, the belt will reverse for two seconds and
RESTART FEEDING then stop. Open the door above the belt’s cutlery baskets at the end of the out-
feed and check whether any items of cutlery have become stuck in the cutlery
baskets. Remove the obstruction and close the door. Reset the alarm using re-
set button (11) and restart the belt using button (8) or one of the buttons marked
(15).
(57) END LIMIT (The alarm only activates on dishwashers that have washing conveyors with cut-
CUTLERY TRACK lery baskets (option)).
ACTIVATED. CHECK Check whether the outfeed door above the cutlery belt is open. The machine will
CUTLERY TRACK start automatically when the door is closed.
(59) STOP FROM Check external equipment connected to the dishwasher in accordance with the
EXTERNAL EQUIPMENT manufacturer’s recommendations. The dishwasher will restart when the con-
CHECK nected equipment fault is rectified.
EXTERNAL EQUIPMENT
(60) Restart the feed using button (8) or (15).
THE FEEDING HAS
BEEN STOPPED
RESTART FEEDING
(61) The alarm is reset using reset button (11) or when the temperature in chemical
LOW TEMPERATURE wash tank 1 reaches 63 °C.
IN TANK 2
(CHEM WASH TANK 1)
(62) The alarm is reset using button (11) or when the temperature in chemical wash
LOW TEMPERATURE tank 2 reaches 63 °C.
IN TANK 3
(CHEM WASH TANK 2)
(81) The alarm is reset using button (11) or when the temperature in chemical wash
LOW TEMPERATURE tank 3 reaches 63 °C.
IN TANK 4
(CHEM WASH TANK 3)
(66) The alarm is reset using reset button (11) or when the temperature in booster
LOW TEMPERATURE heater reaches 75°C. Check the wash result! If the wash result is not acceptable,
IN THE FINAL RINSE call service.
BOILER
(71) WASHING DETER- Check whether the machine is out of detergent. Whether a detergent refill is re-
GENT ALARM ACTIVE quired. Reset the alarm using the reset button (11).
CHECK DETERGENT Contact service personnel if the alarm recurs.
DEVICE
(74) POWER GUARD (Only for dishwashers equipped with power guard (option)).
ACTIVATED Information that the power guard has engaged. The text will go out once power
PART OF EQUIPMENT consumption is back within normal limits.
IS TURNED OFF
(77) Reset the alarm using reset button (11). Check the wash result. If the wash result
FINAL RINSE ERROR is not acceptable or the alarm recurs, call service.
SENSOR ERROR
FLOW METER BV02
65
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Alarm texts
Alarm text Action
(76) Check the water flow in the machine:
FINAL RINSE ERROR – that water tap(s) are open,
NO FLOW IN – that there are no problems with the water supply etc.
THE MACHINE The alarm can be reset by pressing the reset button (11).
If the wash result is unsatisfactory or the alarm recurs, call service.
(75) Check the water flow in the machine:
FINAL RINSE ERROR – that water tap(s) are open,
LOW FLOW IN – that there are no problems with the water supply etc.
THE MACHINE Check and clean the nozzles on the rinse pipes in the final rinse section
The alarm can be reset using reset button (11).
(83) TIME FOR Time to service the dishwasher!
MAINTANANCE The alarm will be displayed on start-up. The alarm can be reset using reset but-
CONTACT: ton (11), after which it is possible to wash as normal. However, a service engi-
neer should always be called as soon as possible to service the dishwasher.
66
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Instructions for use
Troubleshooting
In addition to the faults shown on the control panel, other faults can occur. The
table below shows some faults which can be rectified by the operator. If the prob-
lem persists, contact authorised service personnel.
Troubleshooting
Problem Cause Action
No indication on the con- The main switch (14) is off. Turn on the mains switch.
trol panel display when the
power is switched on by
pressing button (12).
The machine does not fill The shut-off tap on the incom- Open the tap.
with water. ing water supply is closed.
The machine does not stop The outlet seals are not in Fit the level pipe or outlet seal.
filling. place.
The rubber sleeve on one of the Check that the outlet seals are closed. Replace
outlet seals is not sealing the rubber sleeves, if they are damaged.
against the bottom plate.
Noise from the wash Foam in the tank. Change the water.
pump.
The machine is not clean- For causes and actions, see “Checking the wash result” on page 49
ing properly.
The item tips over. The items are too light. Put the items in baskets. Use a mesh grid to hold
the items in place.
Rinsing pressure is too high. If the machine is equipped with rapid adjustment
of rinse pressure: Check that the level is posi-
tioned for “Normal load” (see “Rapid adjustment,
rinse pressure (option)” on page 47).
The upper wash arms in the Clean the wash arms!
chemical, pre-wash or final
rinse sections are clogged.
Items do not dry. The rinse nozzles are blocked. Check and clean the nozzles.
Too little drying agent. Check the quantity of drying agent.
When you contact service personnel, you will need to provide the following infor-
mation:
• Machine model
• Machine serial number and installation date
• A brief description of the problem
• What happened immediately before the fault occurred
67
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Technical specifications
5. Technical specifications
The manufacturer reserves the right to make changes to the technical data.
The correct technical data which is specific to each machine can be found in the
machine's flow, machine and wiring diagrams. These are supplied with each ma-
chine and are on the inside of the electrical cabinet door.
TECHNICAL DATA
WD-B WD-B WD-B WD-B WD-B
500 600 700 800 900
Pump motor, pre-rinse zone (kW) 0.74 - - - -
Pump motor, pre-wash (kW) - 2.35 2.35 2.35 2.35
Pump motor, chemical wash 1 (kW) 2.35 2.35 2.35 2.35 2.35
Pump motor, chemical wash 2 (kW) - - 2.35 2.35 2.35
Pump motor, chemical wash 3 (kW) - - - - 2.35
Pump motor, recirculating rinse (kW) 0.74 0.74 0.74 0.74 0.74
Heat recovery fan (kW) 0.19 0.19 0.19 0.19 0.19
Fan, drying zone 1 (kW) 0.65 0.65 0.65 0.65 0.65
Fan, drying zone 2 (kW) - - - 0.65 0.65
Drive motor, belt (kW) 0.15 0.15 0.15 0.15 0.15
Booster heater 1, final rinse (kW) 9 9 9 9 9
Booster heater 2, final rinse (kW) 6 6 6 6 6
Tank heater, chemical wash 1 (kW) 2x9 2x9 12 12 12
Tank heater, chemical wash 2 (kW) - - 12 12 12
Tank heater, chemical wash 3 (kW) - - - - 9
Drying zone 1, heater (kW) 6 6 6 6 6
Drying zone 2, heater (kW) - - - - 6
Heat recovery, cooling surface (m²) 52 52 52 52 52
Tank volume, pre-rinse tank (litres) 70 - - - -
Tank volume, pre-wash tank (litres) - 104 104 104 104
Tank volume, chemical wash tank 1 (litres) 120 120 120 120 120
Tank volume, chemical wash tank 2 (litres) - - 120 120 120
Tank volume, chemical wash tank 3 (litres) - - - - 120
Tank volume, final rinse tank (litres) 21 21 21 21 21
Weight, machine in operation (kg) 1250 1480 1770 1930 2280
Enclosure protection class IP55 IP55 IP55 IP55 IP55
68
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Technical specifications
** the sound measurements were carried out using a WD-B 600 (electrically-heat-
ed).
69
WD-B 500 - WD-B 900 Rev. 5,3 (201705)
Technical specifications
** Including packaging.
70