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Checklist 10.1: Heat Exchanger: Company Facility Location Persons Interviewed Name Title Date

This document contains checklists for analyzing a heat exchanger, chemical storage, and distillation tower. The checklists include questions about operating parameters, safety measures, equipment status and procedures. Key items addressed include the quality of cooling water, separation of chemicals, material safety data sheets, labeling of containers, ventilation, fire controls, storage conditions, and status of valves and temperatures for processes. The checklists are intended to review the equipment, procedures and safety protocols for various industrial operations.

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Handika Muhammad Prabu
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64 views

Checklist 10.1: Heat Exchanger: Company Facility Location Persons Interviewed Name Title Date

This document contains checklists for analyzing a heat exchanger, chemical storage, and distillation tower. The checklists include questions about operating parameters, safety measures, equipment status and procedures. Key items addressed include the quality of cooling water, separation of chemicals, material safety data sheets, labeling of containers, ventilation, fire controls, storage conditions, and status of valves and temperatures for processes. The checklists are intended to review the equipment, procedures and safety protocols for various industrial operations.

Uploaded by

Handika Muhammad Prabu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Nama : Handika Muhammad Prabu

NIM : 15/385170/TK/43832
TUGAS KPK-B (CHECKLIST ANALYSIS)
Checklist 10.1: Heat Exchanger
Company
Facility
Location
Persons Interviewed Name Title Date

Documents Reviewed Document Title Date

Notes
Question Y / N / NA Notes
10.1.1 Is the quality of the cooling water
adequate ?
10.1.2 Is the cooling water or cold fluid
on the correct side (shell or tube) ?
10.1.3 Ensure use of correct fouling
resistance and allowable bulk/film
temperature ?

10.1.4 Is all the available pressure drop


being used,and :

a. has the fouling layer thickness


been allowed for ?

b. has the elevation of the unit


been allowed for ?

10.1.5 Are the MSDS readily accessible?

10.1.6 Is the water velocity high enough ?

10.1.7 Are all valve already opened ?

10.1.8 Is the tube or shell feed


temperature X oC ?

10.1.9 Is the tube or shell flowrate X


kg/hr ?
10.1.10 Is the safety diamond system used?
10.1.11 How are chemicals being brought
into the facility checked?
Question Y / N / NA Notes
10.1.12 Is an exchanger tube or shell outlet
block valve closed ?

10.1.13 Is exchanger drain or vent valve


closed ?

Checklist 10.2: Chemical Storage


Company
Facility
Location
Persons Interviewed Name Title Date

Documents Reviewed Document Title Date

Notes
Question Y / N / NA Notes
10.2.1 Are chemicals separated according
to the following categories:

 Solvents, which include


flammable/combustible
liquids and halogenated
hydrocarbons
 Inorganic mineral acids
(e.g., nitric, sulfuric,
hydrochloric, and acetic
acids).
 Bases (e.g., sodium
hydroxide, ammonium
hydroxide)
 Oxidizers
 Poisons
 Explosives or unstable
reactives.

10.2.2 Are caps and lids on all chemical


containers tightly closed to prevent
evaporation of contents?
10.2.3 Is a Material Safety Data Sheet
(MSDS) provided for each
chemical at the facility?
Question Y / N / NA Notes
10.2.4 Are hazardous chemicals
purchased in as small a quantity as
possible?

10.2.5 Are the MSDS readily accessible?

10.2.6 Is there a HazMat team?

10.2.7 Are all chemicals properly logged


in on receipt?

10.2.8 Is there a list of which chemicals


are present at any one time?

10.2.9 Are all chemical containers


properly labeled?
10.2.10 Is the safety diamond system used?
10.2.11 How are chemicals being brought
into the facility checked?
10.2.12 Are flammable or toxic chemicals
stored near accommodation or
office areas?

10.2.13 Are chemical drums and totes


lifted over areas where people are
present?

10.2.14 Are chemicals stored on stable


flooring?

10.2.15 Are chemical storage areas


properly vented?

10.2.16 Are chemicals ever stored in a


domestic refrigerator?

10.2.17 Are storage shelves large enough?

10.2.18 Are storage shelves secure?

10.2.19 Do storage shelves have proper


lips?

10.2.20 Are island shelf assemblies


avoided?

10.2.21 Are there procedures for response


to chemical spills in the chemical
storage area?
Question Y / N / NA Notes
10.2.22 Is the storage area made of
flammable materials?

10.2.23 Does the storage area have an


effective fire, smoke and gas
warning system?

10.2.24 Does the storage area have an


effective fire control system?

10.2.25 Are incompatible chemicals stored


in the same area?

Checklist 10.3: Distillation Tower


Company
Facility
Location
Persons Interviewed Name Title Date

Documents Reviewed Document Title Date

Notes
Question Y / N / NA Notes
10.3.1 Is the feed valve already opened ?
10.3.2 Is the feed temperature X oC ?
10.3.3 Is the feed pressure X atm ?

10.3.4 Is the reboiler temperature X oC ?

10.3.5 Is the condenser temperature XoC


?

10.3.6 Is the feed flowrate X kg/hr ?

10.3.7 Are all valve already opened ?

10.3.8 Is column’s feed composition


changes ?

10.3.9 Is the tube or shell flowrate X


kg/hr ?
10.3.10 Is column’s discharge valve
blocked ?
10.3.11 Is the L/D normally?
Question Y / N / NA Notes
10.3.12 Is the column tower loses reflux or
cooling?

10.3.13 Is the discharge valve already


opened ?

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