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133e Ics FT, LT, PT, TT

This document describes Hampden Instrumentation and Control Trainers which are mobile educational panels that simulate industrial process loops. Each panel represents a different process variable like flow, level, pressure or temperature. Students learn to operate and troubleshoot the instrumentation and control systems by setting up and tuning PID controllers on the simulated loops. The panels can be interconnected to represent more complex control systems. They include standard equipment from companies like Fisher and Rosemount to provide real-world experience.

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Ali Hadi
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2K views2 pages

133e Ics FT, LT, PT, TT

This document describes Hampden Instrumentation and Control Trainers which are mobile educational panels that simulate industrial process loops. Each panel represents a different process variable like flow, level, pressure or temperature. Students learn to operate and troubleshoot the instrumentation and control systems by setting up and tuning PID controllers on the simulated loops. The panels can be interconnected to represent more complex control systems. They include standard equipment from companies like Fisher and Rosemount to provide real-world experience.

Uploaded by

Ali Hadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Instrumentation and Control Trainers

E d u c a t i o n a l Tr a i n i n g E q u i p m e n t f o r t h e 2 1 s t C e n t u r y Bulletin 133E

Purpose H-ICS-FT H-ICS-LT


The Hampden H-ICS “T” Series Trainers pro- Flow Process Loop Level Process Loop
vide experience in setting up, tuning, operating,
The Flow Process Loop consists of the follow- The Level Process Loop consists of the follow-
and troubleshooting actual instrument and con-
ing components: ing components:
trol systems of the type used in the power and
process industries. Each panel, by simulating a • Single System Microcontroller (PID) with • Single System Microcontroller (PID) with
different process loop, provides instruction in communications port RJ45 communications port RJ45
the measuring and transducing of such physical • Electronic Indicating Recorder • Electronic Indicating Recorder
variables as pressure, temperature, flow and • Transmitter, electronic d/p cell - pressure • Transmitter, electronic d/p cell - level
level. Student trainees learn instrumentation and • Venturi Tube Assembly • Current to Pressure (I/P) Converter
control techniques of standard Fisher- • Power Supply, 24V DC • Control Valve, air actuated
Rosemount equipment. Covered are open-loop • Air Regulator • Power Supply, 24V DC
control as well as the various types of closed- • Centrifugal Pump with 1/2HP motor and • Air regulators (2)
loop control: on/off, proportional, proportional variable frequency drive • Centrifugal Pump with 1/2HP motor
plus integral, and proportional plus derivative, • Storage Tank, 20 gallon • Storage Tank, 22 gallon
as well as a variety of final control devices, • Flowmeter, water • Flowmeter, water
including electric, pneumatic and electronic. • Alarm Indicating Lights (2) • Alarm Indicating Lights (2)
• Three-way Manifold • Bubble pipe
• Receptacle • Pump Circuit Breaker
Description • Electromagnetic Circuit Protector Power • Level Tank (for opened and closed level
The Hampden Instrumentation and Process Switch with pilot light measurement)
Control Training System is comprised of seven • Removable header assembly • Electromagnetic Circuit Protector Power
mobile panels, each containing a single process • Control Panel and mobile stand Switch with pilot light
loop. These panels may be interconnected to • Patch Cords (20) • Pressure Monitor Taps - Piping
• Air Hoses (2) • Control Panel and mobile stand
form more complex control configurations. Each
• Ground Fault Interrupter • Patch Cords (20)
panel contains, in addition to the principal meas-
• Fault Program (6) • Air Hoses (4)
uring and transducing device, an independent
• Storage compartment for patch cords • Ground Fault Interrupter
indication of the value of the physical variable
and air hoses • Fault Program (6)
being controlled. Microprocessor-based con-
• Power Supply (12VDC, 24VDC) • Storage compartment for patch cords
trollers provide maximum flexibility in setting
and air hoses
control parameters, besides providing the com-
• Power Supply (12VDC, 24VDC)
puter interface for distributed control. Each
panel contains a means of creating a process
disturbance, and a recorder for charting the
controller’s response to changes in setpoint or
load.

The Hampden ICS “T” Series Trainers are


equipped with six instructor-insertable faults
covering both mechanical and electrical failures.
The fault switches are located in a locked com-
partment located on the side of the units.

MODEL H-ICS-FT Flow Process Control Trainer MODEL H-ICS-LT Level Process Control Trainer

All Hampden units are available for operation at any voltage or frequency

032513

P.O. Box 563, East Longmeadow, MA 01028 • Tel 413-525-3981 • Fax 413-525-4741 • E-mail sales@hampden.com 800-253-2133
Instrumentation and Control Trainers
E d u c a t i o n a l Tr a i n i n g E q u i p m e n t f o r t h e 2 1 s t C e n t u r y

H-ICS-PT
Pressure Process Loop
The Pressure Process Loop consists of the fol- • Alarm Indicating Lights (2)
lowing components: • Orifice Plate
• Receptacle
• Single System Microcontroller (PID) with • Electromagnetic Circuit Protector Power
communications port RJ45 Switch with pilot light
• Electronic Indicating Recorder • Air load system
• Transmitter, electronic - pressure • Air muffler
• Current to Pressure (I/P) Converter • Fault Program (6)
• Control Valve, air actuated • Control Panel and mobile stand
• Power Supply, 24V DC • Patch Cords (20)
• Air Regulators (2) • Air Hoses (16)
• Pressure Process Tanks (2) • Ground Fault Interrupter
• Pressure Gauge (100 psi) • Storage compartment for patch cords
• Flowmeter, air and air hoses
• Power Supply (12VDC, 24VDC) MODEL H-ICS-PT Pressure Process Trainer

H-ICS-TT
Temperature Process Loop
The Temperature Process Loop consists of the • Thermocouple, Type T
following components: • RTD Element
• Laboratory Oven (modified with an air
• Single System Microcontroller (PID) with cooling injector and exhaust damper)
communications port RJ45 • Thermostat Temperature Control (bulb
• Electronic Indicating Recorder type)
• Air Velocity Transmitter • Receptacle
• SCR Power Controller • Electromagnetic Circuit Protector Power
• Power Supply, 24V DC Switch with pilot light
• Air Regulators (2) • Fault Program (6)
• Alarm Indicating Lights (2) • Control Panel with mobile stand
• Temperature Transmitter (for Type T ele- • Patch Cords (24)
ment) • Air Hoses (2)
• Temperature Transmitter (for RTD element) • Ground Fault Interrupter
• Power Supply (12VDC, 24VDC) • Storage compartment for patch cords
and air hoses MODEL H-ICS-TT Temperature Process Trainer

Optional Computer Control H-6485


The Hampden H-ICS “T” Series Trainers are equipped Instrumentation and
with an RS-485 port so the process may be supervised Calibration Console
by a host computer as part of a distributed control The Hampden Model H-6485
scheme. Instrumentation and Calibration Console
enables demonstration of the principles
A computer program and interface is available from
of calibration and measurement of
Hampden, Model H-ICS-X. Together with the interfacing process instrumentation. After calibrat-
hardware supplied, this system allows for the operator to ing an instrument, it can be installed on a
control the process from any compatible PC system. trainer and utilized in a real application.

PLC Option
• PLC Control to include (1) Allen Bradley Micrologix All Hampden units are available for operation at any voltage or frequency
ML-1200 PLC with H-LTCS Laptop Control System
and Software. Designate Model H-ICS-_T-PLC.

P.O. Box 563, East Longmeadow, MA 01028 • Tel 413-525-3981 • Fax 413-525-4741 • E-mail sales@hampden.com 800-253-2133

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