Mammalian Expression Systems
Mammalian Expression Systems
Author Manuscript
FEBS Lett. Author manuscript; available in PMC 2015 January 21.
Published in final edited form as:
NIH-PA Author Manuscript
Bronx, NY 10461
2Department of Physiology and Biophysics, Albert Einstein College of Medicine, 1300 Morris Park
Avenue, Bronx, NY 10461
Abstract
Mammalian protein production platforms have had a profound impact in many areas of basic and
applied research, and an increasing number of blockbuster drugs are recombinant mammalian
proteins. With global sales of these drugs exceeding US$120 billion per year, both industry and
academic research groups continue to develop cost effective methods for producing mammalian
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proteins to support preclinical and clinical evaluations of potential therapeutics. While a wide
range of platforms have been successfully exploited for laboratory use, the bulk of recent biologics
have been produced in mammalian cell lines due to the requirement for post translational
modification and the biosynthetic complexity of the target proteins. In this review we highlight the
range of mammalian expression platforms available for recombinant protein production, as well as
advances in technologies for the rapid and efficient selection of highly productive clones.
Keywords
protein production; mammalian expression; therapeutics; clonal selection
Introduction
The ability to produce mammalian proteins in recombinant systems has had a profound
impact in many areas of basic and applied research, as well as the biotech sector. While
academic research groups require recombinant mammalian proteins for functional analysis
(e.g. cellular signaling pathways) and high resolution structure determination, the biotech
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sector has heavily invested in the production of protein therapeutics (i.e. biologics), as a
relatively new and transformative approach to treating human diseases. An increasing
number of blockbuster drugs are recombinant mammalian proteins and the United States
Food and Drug Administration (FDA) has approved over 100 recombinant protein
therapeutics to date [1]. With this success, both industry and academic research groups
continue to develop cost effective methods for producing mammalian proteins to support
pre-clinical and clinical evaluations of potential therapeutics.
The need for multi-milligram quantities of recombinant mammalian protein in the academic
sector is, in part, driven by focused and team-based structural biology initiatives, such as the
New York Structural Genomics Research Consortium (NYSGRC) [2] [http://
www.nysgrc.org/psi3-cgi/index.cgi], as well as pre-clinical research. The screening of 10–
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Bandaranayake and Almo Page 2
20 constructs may be required to obtain the multi-milligrams yields needed for successful
structure determination [3]. As our understanding of cellular signaling pathways grow, so
does the need for structural characterization of the signaling components and more
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importantly, structures of the relevant multi-component protein assemblies. As the tools for
producing these mammalian proteins improve so does the complexity and value of the
structures determined; a recent report describing the highly sought after ternary complex of
the Wnt pathway proteins, R-spondin 1, RNF43 and LGR5, highlights this point [4].
By far the greatest demand for recombinant mammalian proteins is for therapeutic
development and applications. The production of recombinant proteins for
biopharmaceutical use is a multi-billion dollar industry, with global sales over US$120
billion per year and an anticipated increase to US$150 billion by 2015 [5]. Of the top nine
classes of biologic drugs sold in 2011, monoclonal antibodies (mAbs) command the highest
sales (Figure 1) and this trend is growing [6].
While Escherichia coli (E. coli), yeast and insect cell lines are still the preferred platforms
for many protein expression groups, mammalian proteins often require mammalian cells for
optimum yields and activity. While a wide range of platforms have been successfully
exploited for laboratory use, the bulk of recent biologics have been produced in mammalian
cell lines due to the requirement for post translational modification and the biosynthetic
complexity of the target proteins [1]. In the case of monoclonal antibodies, Chinese Hamster
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Ovary (CHO) and NS0 (mouse myeloma) cells are the most commonly used lines [7,8].
With the substantial growth being realized in the area of biologics, there is a continuing
demand for new and enhanced mammalian expression platforms. The goal of this review is
to highlight the range of mammalian platforms available for recombinant protein production
as well as advances in technologies for the rapid and efficient selection of highly productive
clones.
Expression platforms
CHO
The workhorse of mammalian protein production (especially at industrial scale) is the CHO
cell line, isolated by Theodore Puck in the late 1950’s [9]. Initially selected for radiation
cytogenetic studies due to their low chromosome number (2n = 22), CHO cells have proven
to be a hardy and reliable cell line in culture. Since the commercial introduction of human
tissue plasminogen activator (tPA) as the first recombinant therapeutic protein produced
from mammalian cells [10], the annual global revenue of products from CHO cells has
increased to more than US$100 billion and continues to grow [11]. The wide spread success
of the CHO platform is due to its unparalleled adaptability allowing for growth of these cells
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at high densities in suspension cultures and ease of adaptation to serum free conditions.
There has been a great deal of improvement in the quality and availability of chemically
defined, serum free media that is devoid of animal-derived materials. These tailored media
are more cost effective, as they do not require supplementation with fetal calf serum; safer,
as there is less risk of viral and prion contamination from bovine serum; and have simplified
downstream processing requirements, as they contain fewer protein contaminants. In
addition, a study in 1989 tested 44 human pathogens (including human immunodeficiency
virus (HIV), influenza, polio, herpes and measles), and found the majority of them do not
replicate in CHO cells, thus making CHOs ideal from a regulatory standpoint [12].
However, the adaptability of the CHO line also has its drawbacks, as each production target
requires the selection of clones that exhibit the necessary phenotypic properties, including
product quality/uniformity, doubling time and long term viability, under bioprocess
conditions. Even when an appropriate CHO production clone has been identified,
phenotypic drift (i.e. changes in the previously selected characteristics) is not uncommon
and remains a challenge [13].
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While enhancing clonal stability (i.e. product uniformity) is an area of intense study, the
most significant improvements to CHO culture have resulted from the optimization of
media, feeding strategies and downstream processing. These improvements have resulted in
yields ranging between 2–6 g/L for antibody products [14]. A particular focus of product
optimization in CHO cells is glycosylation, as it has been shown that variation in
glycosylation patterns affects product stability and function, and non-natural glycoforms can
be immunogenic [15–17]. This is particularly true of the terminal galactose-α-1,3-galactose
(α-Gal) epitope, which has been demonstrated to be added to proteins produced in murine
cell lines, and is capable of inducing an immune response in humans [18]. The importance
of glycoform profiles in therapeutics has been highlighted by the adverse clinical effects
associated with an induced IgE-mediated anaphylaxis response in patients treated with the
commercial antibody Erbitux (cetuximab), which was manufactured in a murine myeloma
cell line and possessed α-Gal epitopes [18,19]. It was thought that CHO cells lacked the
biosynthetic machinery to produce the α-Gal epitope, but this assumption has been brought
into question by reports that CHO cells can add the α-Gal antigen to recombinant products,
as has been observed for Orencia (abatacept) [18]. Therefore, it is essential that CHO
production clones be carefully monitored for product uniformity and safety in terms of
glycosylation profiles.
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The genomic variability of CHO cells and the fact that they are functionally hemizygous for
many genes [20,21] also has certain advantages, as it has allowed for the isolation of mutant
lines with deficiencies in metabolic enzymes. These mutants are dependent on certain
nutrients for survival, making them ideal for the generation of producer lines by using the
deficiency as a selection marker. Mutants of the enzyme dihydrofolate reductase (DHFR)
were generated in this manner [22] and will be discussed below. To support further
development of CHOs for protein production, a genome sequencing project was initiated in
2002 as a collaboration between the University of Minnesota and the Bioprocessing
Technology Institute of Singapore (A*STAR). This collaboration led to two cDNA libraries
being constructed from three CHO cell lines, grown under different conditions,
corresponding to over 4,000 expressed sequence tags (ESTs) [23]. This initial study led to
further sequencing efforts under the auspices of the Consortium on Chinese Hamster Ovary
Cell Genomics in partnership with the Society for Biological Engineers (SBE), with the goal
being the identification of genetic markers associated with high productivity [12].
While there is no doubt that CHO cells will continue to be used and developed for
biopharmaceutical production, the push for generating more complex human proteins, with a
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better safety profile, has led to the further development of existing lines and the generation
of novel human cell lines that we believe will be the platforms of the future.
HEK 293
Developed almost two decades after the CHO cell line, the 293 cell line was the first human
line to be transformed using sheared adenovirus DNA fragments of the Ad5 serotype [24].
Transformation of the human embryonic kidney (HEK) cells by viral DNA was performed
with a calcium transfection technique developed by Graham and van der Eb [25,26]. Since
its development, the 293 cell line has become one of the most commonly used human cell
lines for protein production. There have been many variants of the original line, such as
293N3S developed for suspension growth in bioreactors for adenovirus production [27] and
the 293S line that was adapted to grow under serum free conditions [28]. In order to improve
transient gene expression (discussed below), two additional lines were developed, the 293-T
line expressing the SV40 large T-antigen [29] and the 293-E line expressing the Epstein-
Barr virus EBNA1 protein [30]. The latter two lines support the episomal replication of
plasmids containing either the SV40 origin of replication or the EBV oriP, respectively,
thereby prolonging the expression of the target gene after transient transfection. While CHO
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cells have been the workhorse of recombinant protein production, the 293 line has grown in
prominence with the realization that proteins produced in HEK cells are a closer match to
naturally occurring human proteins in terms of post translational modification and function
[31]. Improvements in culture processes has resulted in 293-based platforms capable of
supporting antibody yields exceeding 1 g/L [32]. More recently the HKB11 line has been
developed which is a hybrid between the HEK 293S line and a human B cell line, 2B8
(derived from a Burkitt’s lymphoma line) [33]. This line combines features of the parental
lines, resulting in a system that is easy to transfect (a characteristic of 293s), with the
capacity to secrete large amounts of protein (a characteristic of B cells). It’s utility has been
amply demonstrated in the case of human coagulation factor VIII (which contains 25
potential N-linked glycosylation sites, 6 tyrosine sulfation sites and 7 disulfide bonds) with
yields that are about 8-fold higher than the parental 293 line [34].
PER.C6
The PER.C6 (Crucell) line was originally generated from human retinoblast cells
immortalized by transfection with an E1 minigene for the cost-effective production of safe,
clinical-grade recombinant adenovirus vectors [35]. However this cell line also has several
features that make it ideal for recombinant protein production: PER.C6 were generated in
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compliance with Good Laboratory Practice and has been extensively documented, the cell
banks meet all pertinent United States and European Economic Community regulatory
requirements and importantly (from a production standpoint), they can be grown in
suspension to high cell densities (up to 1X107 cells/ml) in serum-free medium. These cells
were shown to readily produce 300–500 mg/L of IgG without any media or feed
optimization [36].
CAP/CAP-T
Similar to the PER.C6 line, CEVEC’s Amniocyte Production (CAP) cell line was originally
developed for adenovirus production by transforming primary human amniocytes (obtained
transabdominally by amniocentesis) using the E1 functions of Ad5 [37]. A variant of this
line, CAP-T, was generated which constitutively expresses the SV40 large T antigen in
order to make them suitable as a host for transient gene expression using plasmids carrying
the SV40 ori; this line is capable of expressing and secreting previously difficult-to-express
protein targets [38]. It is hypothesized that the stem cell-like origin of CAP cells may lead to
a different or larger repertoire of processing enzymes and chaperones compared to more
differentiated production cell lines. This hypothesis is supported by the example of the bone
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morphogenetic protein (BMP) antagonist protein which failed to be secreted from HEK 293
cells (where it was located in the insoluble fraction) but was successfully secreted into the
medium by CAP cells. The yields of a few other test proteins (secreted embryonic alkaline
phosphatase, SEAP and a kinase receptor extracellular domain) seem to indicate that the
CAP-T cells are at least as good as the HEK 293-E cells, if not a little better, and superior to
CHO cells [38].
not necessary as cells are directly cultured (and transfected) at the production scale and
therefore do not need to be cultivated for long periods of time. The use of suspension
adapted HEK and CHO lines, along with optimized commercial media, as well as the use of
inexpensive transfection agents (such as calcium phosphate and polyethylenimine, PEI) has
made large scale transient transfection an attractive and successful approach (reviewed in
[39,40]). Transfection at scale implies culture volumes ranging from several hundred
milliliters in shake flasks or square bottles [41] to several hundred liters in stirred tank
bioreactors, orbital shakers [42] or Wave™ reactors [43].
One of the drawbacks of this approach is the need for multi-milligram quantities of
recombinant plasmid DNA; however, obtaining decigram quantities of plasmid DNA from a
few liters of E. coli is fairly routine [39]. It should be noted that the quality of the DNA used
for transfection can be an important factor; while the quality may not be of critical
importance for most TGE experiments, it can be essential for the production of clinical
grade proteins where endotoxin and other contaminants need to be minimized or eliminated
[44,45].
As for the transfection reagent, 25 kDa linear PEI is the most commonly used in TGE
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approaches and has a long and successful track record [46–48]. While most transfections are
performed at cell densities of 1X105–1X106 cells/ml, recent reports have shown enhanced
production with high density transfection. For example, CHO cells transfected at 4X106
cells/ml produced up to 250 mg of antibody at scale in 14 days [49] and HEK 293 cells
transfected at densities as high as 2X107 cells/ml resulted in a doubling of product titer [50].
Of note, the latter study involved direct transfection, in which DNA and PEI were added
directly to the culture without a priori complex formation, resulting in improved ease of
handling and reduced transfection variability.
Once a transient production cell line has been established, several strategies are available for
maximizing protein expression. These approaches, while useful in stable producer lines, are
especially important in a transient setting where the culture period is generally limited to
10–14 days. One method involves the over-expression of anti-apoptotic proteins, such as
bcl-2 family members [51–53] and Bcl-x(L) [54,55], which leads to higher viability and
improved yields. Another approach is to induce cell cycle arrest thereby improving
productivity; this strategy can be accomplished either chemically using anti-mitotic agents
(such as hydroxyurea, nocodazole, colchicine, paclitaxel or vinblastine) [56] or genetically
by targeting cell cycle inhibitors such as p18, p21 or p27Kip1 [39]. Growth factors such as
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acidic Fibroblast Growth Factor (aFGF) or recombinant insulin-like growth factor (LR3-
IGF) can also increase cell densities and improve yield. DNA methyltransferase inhibitors
and histone deacetylase inhibitors such as valproic acid and sodium butyrate have also been
shown to improve recombinant protein yields in transient settings [57]. Ultimately, a
combination of factors may be necessary to achieve the desired enhancement, such as those
utilized in the ‘XLG protocol’ that involves over-expression of p18 and p21, expression of
aFGF and addition of Valproic Acid. These modifications result in antibody production that
exceeds 1 g/L in HEK 293-E cells, a 27-fold improvement over standard approaches [32].
active and stable region (hotspot) of the genome then even a single integration at such a
favorable site can lead to higher production yields than multiple integrations at sub-optimal
regions of the genome [58]. This idea led to the development of RMCE, initially as a means
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of developing transgenic mouse models (reviewed in [59]), but more recently for the
generation of stable producer lines for recombinant proteins. In brief, this strategy involves
the development of a master cell line that contains a single integration of a reporter gene at a
hotspot flanked by integration target sequences such as Flp recognition target sites (FRT) or
loxp sites (for the Cre system). The gene of interest can then be introduced into this line in
the presence of the appropriate recombinase leading to the exchange of the reporter gene
with the target gene, “Flp-out” or “Cre-out” [60]. The use of adeno- or non-integrating
lentivirus has also been shown to facilitate this reaction [61,62]. While this system promises
to improve the speed and efficiency with which producer lines can be generated, the actual
improvement in yields reported to date has only been moderate [63].
Viral delivery
Lentiviral vectors (LVs) derived from human immunodeficiency virus type-1 (HIV-1) have
a long history of efficient gene delivery in gene therapy applications [64]. Given the
efficiency with which LVs are capable of transducing a broad range of cell types, it is not
surprising that LVs have been recently used as a gene delivery tool for protein production.
The ‘Daedalus’ system has shown promising results for the rapid generation of stable
producer lines in HEK 293 Freestyle cells (Invitrogen), with yields of 20–100 mg/L reported
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for a variety of secreted proteins without the need for clonal selection [65]. LVs have also
been used in the CHO platform where certain clones were shown to produce as much as 200
mg/L of the human tumor necrosis factor receptor-Fc fusion protein [66]. One of the
drawbacks of the LV system is the modest packaging size of the lentivirus capsid (~10
kilobases), which may limit the maximum size of the recombinant protein being expressed.
interferon SAR, human β-globin MAR and chicken lysozyme MAR have been shown to
promote stable protein expression (as long as 6 months) and increase the occurrence of high
producing clones, thereby reducing the need for clonal selection [73–76].
UCOEs (Merck Millipore) are methylation-free CpG-rich sequences that help maintain
chromatin in an ‘open’ conformation, resulting in significantly reduced silencing. These
sequences enhance protein expression over extended periods of time in in vitro transfection
experiments [77,78], as well as in gene therapy settings [79,80]. While effective UCOE
elements tend to be in the 2–4 kb range, it is notable that the Daedalus system uses the
smallest UCOE sequence described to date (0.7 kb), with activity that is equivalent to the
larger fragments [65]. The use of UCOEs in producer line development has shown a 3–6
fold improvement in protein yield over several months of culture [65,81].
producer lines can be tedious and time consuming, often taking several months. Further,
increasing the dose of selection agent in order to select for higher producing clones can lead
to a loss of successful clones due to the slower growth of these cells at high drug
concentration. As a result, there have been considerable efforts to increase the speed and
efficiency of selection methods and to enhance the final producer yields.
contain the least preferred codons of the host organism (i.e., ‘de-optimization’) in order to
lower translational efficiency and reduce the cellular concentration of the resistance protein
(e.g., dihydrofolate reductase; DHFR) [85].
One of the most popular selection systems in current use is methotrexate (MTX)
amplification with DHFR-deficient CHO cells [12,14,63,67,86]. The DHFR-deficient CHO
cells (CHO-DG44) were created by gamma-ray induced mutation of CHO cells and require
the presence of glycine, hypoxanthine and thymidine to survive [22,87]. Once the cells are
transfected with the gene of interest (linked to the DHFR selection gene), hypoxanthine and
thymidine are withdrawn from the culture medium to select for the successful transfectants.
Further selection pressure is introduced by the addition of MTX to the culture which acts as
a competitive inhibitor of DHFR and promotes MTX amplification, selecting for cells with
higher copy numbers (and therefore productivity) of the DHFR gene and associated target
gene [88]. In order to weaken the selection marker, and therefore increase stringency, Yap
and colleagues investigated destabilizing the mRNA, as well as the DHFR protein [89].
Their strategy was to introduce short AU rich elements (AREs) into the mRNA which
constitutively destabilizes the mRNA. In a further modification, the murine ornithine
decarboxylase (MODC) PEST sequence was added to the dhfr gene, resulting in higher
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turnover of the protein. The authors tested this strategy with the expression of interferon
gamma (IFNγ) and found that 1.7-, 6.6- and 13.3-fold improvements in specific IFNγ
productivities were obtained with the application of ARE, MODC PEST, and both ARE and
MODC PEST, respectively. In an attempt to more closely link the gene of interest and
selection marker (thereby preventing the possibility of gene fragmentation and loss of the
target gene), Lam and colleagues introduced the dhfr gene directly downstream of the gene
of interest using an Internal Ribosome Entry Sequence (IRES) [90]. This strategy allowed
for both genes to be translated off of the same RNA; in addition, the stringency of selection
was further increased by adding the PEST sequence to the dhfr gene.
The glutamine synthetase (GS) system is another method of gene amplification, which has
been successfully used with GS-negative NS0 cells [91], as well as GS-expressing CHO
cells [92]. The CHO cells, containing an endogenous GS gene, need to be treated with the
GS enzyme inhibitor methionine sulfoximine (MSX) to suppress the activity of endogenous
GS. Increasing levels of MSX can then be used to select for clones with a high copy number
of the selection gene and flanking target gene. This method has been used to drive target
gene copy number in CHO cells to as many as 200 copies [93]. A fortuitous advantage of
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this system is that these cells do not require glutamine supplementation in the media, and as
a result the culture does not accumulate high levels of toxic ammonia. The GS system has
been recently enhanced with the development of a GS-knockout CHO line (CHOK1SV) that
led to a significant increase in selection stringency and a six-fold improvement in the
efficiency of identifying similar numbers of highly productive cell lines (compared to the
standard protocol) for a given recombinant monoclonal antibody [94].
A non-invasive technique termed ‘cold capture’ has recently been developed to detect the
amount of recombinant protein being secreted by a producer line. In this approach cells are
incubated on ice (4 °C) to slow the secretion process and a fluorescent antibody is used for
the FACS-based detection of recombinant proteins ‘trapped’ on the cell surface [98]. The
top FACS-isolated clones can show a five- to seven-fold increase in yield. Further work
showed that the same process can be performed at room temperature (21 °C) and that use of
phycoerythrin (PE) as a fluorophore for detecting the secreted protein was superior to
fluorescein isothiocyanate (FITC) in terms of stability of the signal [99].
Summary
Given the rapid pace at which new cell lines, media formulations, gene delivery and clonal
selection techniques are emerging, the production of proteins for basic research and
pharmaceutical use will continue to benefit from enhanced efficiencies and reduced costs.
While transient transfection has experienced a revival due to optimization of large scale and
high density transfection techniques, alternate methods of gene delivery such as RMCE and
viral platforms have increased the options available. When combined with sophisticated
selection methods, these approaches readily enable the screening of large numbers of target
variants for expression or the production of gram quantities of a therapeutic target. The
advent of novel human production cell lines continues to push the boundaries of the targets
that can be expressed, their quality and total yields. It would not be surprising if the reliance
on CHO cells for therapeutic production starts to wane as pharmaceutical companies invest
in and embrace these new cell lines; it is estimated that there are already more than a dozen
PER.C6-based products in Phase I/II clinical trials [101].
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Despite the increasing number of protein production platforms available for use, there is no
‘magic bullet’ capable of meeting all challenges. The idiosyncratic behavior of each protein
and the eventual downstream applications, along with cost and ease of use, drive the
decision towards one platform or another. The large-scale NYSGRC structure and function
discovery program uses a combination of platforms (E. coli, insect and mammalian cells) to
produce target proteins. While most groups cannot or will not take such a broad approach to
protein production, the options within a given platform are continuously expanding.
Therefore, a limitation of protein production, at the moment, seems to be associated with the
complexity of targets that can be imagined rather than production techniques available.
Acknowledgments
This work was supported by National Institutes of Health (NIH) Grants GM094662, GM094665 and CA013330.
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Figure 1.
US sales of top nine classes of biologic drugs in 2011. Adapted from Aggarwal et. al. [6]
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Figure 2.
Timelines for gene delivery and production methods. Standard protocol for generating stable
producer lines and scaling up to reactor size shown on top. This process is compared to
transient gene expression (TGE), Recombinase mediated cassette exchange (RMCE) and
Lentivirus driven integration (LVs).
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