E325

Hydraulic Power
for all Industrial Applications
 Table of Contents

Introduction PA and PAM-Series, EPH-Series,
Air Hydraulic Pumps . . . . . . . . . . . . . . . . . . 96-97 Posi-Lock 100-Ton Pullers . . . . . . . . . . . . . . 165
The World of Enerpac . . . . . . . . . . . . . . . . . . . . 2-3 ZA-Series, Air Hydraulic Pumps . . . . . . . . . .98-99
PGM-Series, Atlas Gasoline Tools (Mechanical and Hydraulic) 166-187
Cylinders (Hydraulic) 4-59 Powered Pumps . . . . . . . . . . . . . . . . . . . .100-101
8000-Series, Gasoline Introduction . . . . . . . . . . . . . . . . . . . . . . . . .166-167
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Powered Pumps . . . . . . . . . . . . . . . . . . . . . . .102 MS-Series, Maintenance Sets . . . . . . . . . .168-171
RC-Series, Single-Acting Cylinders . . . . . . . . . .6-9 SP-Series,
RC-Series, Cylinder Accessories . . . . . . . . . . . . .10 Yellow Pages (Information Section) 103-114 35-Ton Hydraulic Punch . . . . . . . . . . . . .172-173
RA-Series, Aluminum Cylinders SP-Series,
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Warranty Statement, 50-Ton Hydraulic Punch . . . . . . . . . . . . .174-175
RAC-Series Single-Acting Introduction and Standards . . . . . . . . . . . . . .103 LW-Series, Vertical Lifting Wedge . . . . . . . . . . .176
Aluminum Cylinders . . . . . . . . . . . . . . . . . . .12-13 Safety Instructions . . . . . . . . . . . . . . . . . . .104-105 SOH-Series, Hydraulic Machine Lifts . . . . . . . .177
RACL-Series Single-Acting Cylinder-Pump Matching ER, ES and EL-Series,
Aluminum Lock-nut Cylinders . . . . . . . . . .14-15 and Selection . . . . . . . . . . . . . . . . . . . . . . . . . .106 Heavy-Duty Load Skates . . . . . . . . . . . . .178-179
RACH-Series Single-Acting Hydraulic Work Sheet . . . . . . . . . . . . . . . . . . . . .107 CM-Series, Storage Cases . . . . . . . . . . . . . . . .180
Aluminum Hollow Cylinders . . . . . . . . . . . .16-17 Basic Hydraulic System Set-ups . . . . . . . .108-109 A, WR-Series,
RAR-Series Double-Acting Basic Hydraulics . . . . . . . . . . . . . . . . . . . . 110-111 Wedgies and Spread Cylinders . . . . . . . . . . .181
Aluminum Cylinders . . . . . . . . . . . . . . . . . .18-19 Conversion Tables . . . . . . . . . . . . . . . . . . . . . . .112 WHC and WHR-Series,
CLP-Series, Single-acting Cylinder Speed Charts . . . . . . . . . . . . . . . . . . .113 Hydraulic Cutter Heads . . . . . . . . . . . . . . . . . .182
Pancake Cylinders . . . . . . . . . . . . . . . . . . . .20-21 Valve Information . . . . . . . . . . . . . . . . . . . . . . . . 114 WMC-Series,
RSM/RCS-Series, Single-Acting Self-Contained Hydraulic Cutters . . . . . . . . . .183
Low Height Cylinders . . . . . . . . . . . . . . . . . 22-23 System Components 115-128 STB-Series, Pipe Benders . . . . . . . . . . . . .184-185
BRC-Series, Single-Acting PT, DPT-Series, Mono-strand
Pull Cylinders . . . . . . . . . . . . . . . . . . . . . . . .24-25 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Stressing Tools . . . . . . . . . . . . . . . . . . . .186-187
BRP-Series, Single-Acting High-Pressure Hoses . . . . . . . . . . . . . . . . . 116-117
Pull Cylinders . . . . . . . . . . . . . . . . . . . . . . . .24-25 Hydraulic Couplers . . . . . . . . . . . . . . . . . . 118-119 Bolting Tools 188-228
RCH-Series, Single-Acting Hydraulic Oil, Manifolds
Hollow Plunger Cylinders . . . . . . . . . . . . . .26-27 and Fittings . . . . . . . . . . . . . . . . . . . . . . . 120-121 Introduction . . . . . . . . . . . . . . . . . . . . . . . . .188-189
RRH-Series, Double-Acting GF and GP-Series, Hydraulic Force S-Series, Square Drive Steel
Hollow Plunger Cylinders . . . . . . . . . . . . . .28-29 and Pressure Gauges . . . . . . . . . . . . . . . 122-123 Torque Wrenches . . . . . . . . . . . . . . . . . . .190-193
RD-Series, Double-Acting G and H-Series, W-Series, Steel Hexagon
Precision Cylinders . . . . . . . . . . . . . . . . . . .30-31 Hydraulic Pressure Gauges . . . . . . . . . . 124-125 Cassette Torque Wrenches . . . . . . . . . . .194-197
RR-Series, Double-Acting T-Series, Test System Gauges . . . . . . . . . . . . . 126 SQD-Series, Square Drive
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-35 DGR-Series, Digital Hydraulic Gauges . . . . . . .127 Torque Wrenches . . . . . . . . . . . . . . . . . . .198-201
CLSG-Series, Single-Acting GA, NV, V Gauge Accessories . . . . . . . . . . . . . 128 HXD-Series, Hexagon Cassette
High Tonnage Cylinders . . . . . . . . . . . . . . .36-39 Torque Wrenches . . . . . . . . . . . . . . . . . . 202-205
CLRG-Series, Double-Acting Valves 129-137 E-Series, Manual Torque Multipliers . . . . .206-207
High Tonnage Cylinders . . . . . . . . . . . . . . .40-43 NC-Series, Hydraulic Nut Splitters . . . . . . . . . .208
CLL-Series, Single-Acting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 FS-Series, Hydraulic Flange Spreaders . . . . . .209
Lock Nut Cylinders . . . . . . . . . . . . . . . . . . . .44-47 Pump Mounted Directional FSH and FSM-Series,
SLS Series, Synchronous Lift System . . . . . 48-49 Control Valves . . . . . . . . . . . . . . . . . . . . . 130-131 Wedge Spreaders . . . . . . . . . . . . . . . . . . . . . .210
BLS, SL Series, Stage Lift System . . . . . . . . 50-51 Remote Manual Directional ATM-Series, Flange Alignment Tools . . . . . . . .211
SHS-Series, SyncHoist, Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . 132 Torque Wrench, Pump and
Load Positioning Systems . . . . . . . . . . . . . .52-53 Directional Control Valves Dimensions . . . . . . 133 Hose Selection Matrix . . . . . . . . . . . . . . . . . . .212
JHA-Series, Aluminum Solenoid Operated Modular Valves . . . . . 134-135 PMU-Series, Portable Electric
and Steel Jacks . . . . . . . . . . . . . . . . . . . . . . . . .54 Flow and Pressure Control Valves . . . . . . 136-137 Torque Wrench Pumps . . . . . . . . . . . . . . . . . .213
EBJ-Series, Industrial Bottle Jacks . . . . . . . . . . .55 ZU4 Electric Torque Wrench Pumps . . . . .214-217
RC, P, V-Series, Hydraulic Presses 138-151 PTA-Series, Pneumatic
Extreme Environment Products . . . . . . . . . 56-57 Torque Wrench Pumps . . . . . . . . . . . . . .218-219
SC-Series, Cylinder-Pump Sets . . . . . . . . . .58-59 Introduction . . . . . . . . . . . . . . . . . . . . . . . . .138-139 ZA4T-Series, Air Driven
IP-Series, H-Frame Presses . . . . . . . . . . . .140-143 Torque Wrench Pumps . . . . . . . . . . . . . .220-223
Pumps (Hydraulic) 60-102 IPR-Series, Roll Frame Presses . . . . . . . . .144-145 Pressure vs. Torque Charts
A-Series Arbor, C-Clamps and IP-Series S-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 60-61 Bench Frame Presses . . . . . . . . . . . . . . .146-147 W-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
P-Series, Lightweight Hand Pumps . . . . . . . 62-63 Press Accessories . . . . . . . . . . . . . . . . . . . . . . . 148 SQD-Series . . . . . . . . . . . . . . . . . . . . . . . . . . .226
P-Series, Steel Hand Pumps . . . . . . . . . . . . 64-65 Press Speed Chart . . . . . . . . . . . . . . . . . . . . . . 148 HXD-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
P-Series, Low Pressure Hand Pumps . . . . . 66-67 Custom Built Presses . . . . . . . . . . . . . . . . . . . . 149 Bolt, Nut and Thread Sizes . . . . . . . . . . . . . . . .228
P-Series, Lightweight Foot Pump . . . . . . . . . . . 68 TM, LH Tension Meter and Load Cells . . . . . . . 150 About Enerpac . . . . . . . . . . . . . . . . . . . . . . . . . .231
MP-Series, Multifluid Hand Pumps . . . . . . . . . . 69 Press Application Ideas . . . . . . . . . . . . . . . . . . .151 Enerpac Worldwide Locations . . . . . . . . . . . . . .232
P- and 11-Series, Ultra-High Model Number Index . . . . . . . . . . . . . . . . . . . . .233
Pressure Hand Pumps . . . . . . . . . . . . . . . . 70-71 Pullers (Mechanical and Hydraulic) 152-165
PU-Series, Economy Electric Pumps . . . . . . 72-73
PE-Series, Introduction . . . . . . . . . . . . . . . . . . . . . . . . .152-153
Submerged Electric Pumps . . . . . . . . . . . . 74-77 BHP-Series, Hydraulic Puller Sets . . . . . . .154-157 All information in this catalog can be changed due
to product improvements without prior notice.
Z-Class Electric Pump Intro . . . . . . . . . . . . . 78-79 EP and EPPMI-Series,
ZU-Series, Electric Pumps . . . . . . . . . . . . . . 80-85 Mechanical Posi-Lock Pullers . . . . . . . .158-161 Copyright 2006, Actuant Corp.
ZE-Series, Electric Pumps . . . . . . . . . . . . . . . 86-91 EPH-Series, All rights reserved. Any copying or other use of
8000-Series, Electric Pumps . . . . . . . . . . . .92-93 Hydraulic Posi-Lock Pullers . . . . . . . . . 162-163 material in this catalog (text, illustrations,
drawings, photos) without express written
PA-Series, Turbo II Air Pumps . . . . . . . . . . . .94-95 Posi-Lock Puller Accessories . . . . . . . . . . . . . 164 consent is prohibited.
 Model Number Index Section Index



Page(s)
Page(s)
Page(s)
Page(s)

Cylinders
A ELP . . . . . 178-179 P STF . . . . . 209, 210 Page 4-59
A . . . . . . . 118-120, EMB . . . . . . . . 178 P . . . 56-57, 62-68 STN . . . . . . . . 208
. . . . . . . . . . 148, 181 EP . . . . . . . 158-161 P/11 . . . . . . 70-71 STP . . . . . 172-173
A5-A10 . . . . . . 170 EPH . . . . 162-165 P142AL . . . . . . 63 SW . . . . . . . . . 210
A12 . . . . . . . . . . 10 EPP . . . . . 158-161 P392AL . . . . . . 63
A13-A28 . . . . . 170 EPT . . . . . . . . . 162 P392FP . . . . . . 68 T
A29-A53 . . . . . . 10
A64-A66 . . . . . 120
EPX . . . . . . . . 161
ER . . . . . . 178-179
PA . . . . . . . . . . . 96
PAM . . . . . . . . . 97
T . . . . . . . 126, 212
THC . . . . . . . . 212 Pumps
A92 . . . . . 170, 181 ES . . . . . . 178-179 PAMG . . . . . 94-95 THQ . . . . . . . . 212
A102 . . . . . . 10, 33 PATG . . . . . 94-95 TM . . . . . . . . . 150
Page 60-102
A128-A192 170, 171 F PARG . . . . . 94-95 TW . . . . . . . . . 211
A183 . . . . . . . . 146 F . . . . . . . 118-119 PC . . . . . . . . . . . 62
A185 . . . . 146, 170 FH . . . . . . 118-119 PE . . 74-77, 92-93 V
A200R . . . . . . . 148 FR . . . . . . 118-119 PEM . . . . . . 92-93 V . . . . . 56-57,128,
A205-A220 . . . 146
A218 . . . . . . . . 170
FS . . . . . . . . . . 209
FSB . . . . . . . . . 210
PER . . . . . . . 92-93
PF . . . . . . . . . . . 90
. . . . . . . . . 136-137
VA2 . . . . . . . . . . 97
System
A242-A305 . . . 170 FSH . . . . . . . . 210 PGM . . . . 100-101 VC . . . . . . . . . . 133 Components
A252 . . . . . . 10, 33 FSM . . . . . . . . 210 PK . . . . . . . . . . 148 VE . . . . . . 130-135
A310, A330 . . . 146 FZ . . . . . . . . . . 121 PMB . . . . . . . . 148 VM . . . . . 130-132 Page 115-128
A530-A595 . . . 170 PMU . . . . . . . . 213
A604 . . . . 118-119 G PT . . . . . . 186-187 W
A607 . . . . . . . . 170 G . . . . . . . 124-125 PTA . . . . 212, 219 W . . . . . . . 194-197
A630 . . . . 118-119 GA . . . . . . . . . . 128 PU . . . . . . . . 72-73 WCB . . . . 182-183
A650 . . . . . . . . 170
AD . . . . . . 31, 148
GF . . . . . . 122-123
GP . . . . . . 122-123 R
WHC . . . . . . . . 182
WHR . . . . . . . . 182
Valves
AH . . . . . . 118-119 RAH . . . . . 200-201 WMC . . . . . . . 183 Page 129-137
AM . . . . . . . . . 120 H RAC . . . . . . . 12-13 WR . . . . . 170, 181
AR . . . . . . 118-119 H . . . 117, 124-125 RACH . . . . . 16-17
ATM. . . . . . . . . 211 HA . . . . . . . . . . 117 RACL . . . . . . 14-15 Z
AW . . . . . . . . . . 10 HB . . . . . . . . . . 117 RAR . . . . . . . 18-19 Z . . . . . . . . . . . 119
HC . . . . . . . . . 117 RB . . . . . . . . . . . 10 ZA . . . 98-99, 212,
B HF . . . . . . . . . . 120 RC . . . 6-10, 56-57 . . . . . . . . . 220-223
BHP . . . . 154-157 HP . . . . . . . . 27, 29 RCH . . . . . . 26-27 ZC . 84, 90-91, 131 Presses
BLS . . . . . . . 50-51 HR . . . . . . 204-205 RCS . . . . . . 22-23 ZE . . . . . 79, 86-91
BRC . . . . . . 24-25 HXD . . . . . 202-205 RD . . . . . . . . 30-31 ZH . . . 85, 91, 217 Page 138-151
BRP . . . . . . 24-25 REB . . . . . . . . . 10 ZL . . . . . . . . 84, 90
BZ . . . . . . . . . . 185 I REP . . . . . . . . . 10 ZP . . 84-85, 90-91
IN . . . . . . 204-205 RFL . . . . . . . . . . 94 ZU . . . . . . . . 79-85
C IP . . . . . . . 140-149 RR . . . . . . . . 32-35 ZU4T . . . . . . . 212,
C . . . . . . . 118, 119 IPL . . . . . . . . . 148 RRH . . . . . . 28-29 . . . . . . . . 214-217
CAT 10, 23, 33, 47
CATG . . . . . 13, 15
IPR . 144-145, 149 RSM . . . . . . 22-23
RWH . . . . 154-155
ZR . . . . . . . . . . . 90
ZTM . . . . 217, 223
Pullers
. . . . . . . 19, 39, 43 J Page 152-165
CC . . . . . . 204-205 JBI . . . . . . . . . . 10 S
CD . . . . . . . . . 119 JH . . . . . . . . . . . 54 S . . . . . . . 190-193 11 . . . . . . . . . 70-71
CH . 118-119, 194 JHA . . . . . . . . . . 54 SB 85, 90, 217, 223 25A- . . . . 200, 201
CLL . . . . . . . 44-47 SC . . . . . . . . . . . 59 41- . . . . . . . . . . 71
CLP . . . . . . . 20-21 L SCH . . . . . . 58-59 43- . . . . . . 71, 130
CLRG . . . . . 40-43
CLSG . . . . . 36-39
LH . . . . . . . . . . 150
LW . . . . . . . . . 176
SCL . . . . . . . 58-59
SCP . . . . . . . 58-59
45- . . . . . . . . . . 71
50A- . . . . 200-201
Tools
CM . . . . . . . . . 180 LX . . . . . . . . . . 120 SCR . . . . . . 58-59 72- . . . . . . . 70, 71 Page 166-187
CR . . . . . . 118-119 SDA . . . . 192-193 83- . . . . . . . . . . 71
CW . . . . . . . . . 156 M SHS . . . . . . . 52-53 75A- . . . . 200-201
MP . . . . . . . . . . . 69 SL . . . . . . . . 50-51 100A- . . . 200-201
D MS . . . . . . 168-171 SLS . . . . . . . 48-49 160A- . . . 200-201
DGR . . . . . . . . 127 MSP . . . . 172-173 SOH . . . . . . . . 177 270A- . . . 200-201
DPT . . . . . 186-187 MZ . . . . . . . . . 170 SP . . . . . . 172-175
SPD . . . . 172-173 Bolting Tools
E N SPK . . . . . . . . 172
E . . . . . . . 206-207 NC . . . . . . . . . 208 SQD . . . . .198-201 Page 188-228
EBJ . . . . . . . . . . 55 NV . . . . . . . . . . 128 STB . . . . . 184-185
EGM . . . . . . . . 102 STC . . . . . . . . 182

www.enerpac.com 1
 The World
A complete range of quality high force tools for all industrial applications, with local
availability and after sale service anywhere in the world. this is what has made Enerpac
the undisputed global market leader in high pressure hydraulics.

Across every continent, Enerpacs network Always at the leading edge of technology,
of authorized distributors and service Enerpac has continued to develop its
centers can reach even the most remote range of time and cost-savings tools,
locations, supplying and servicing utilizing modern engineered materials
products that are designed to enhance to improve productivity and minimize
productivity and performance, while operator fatigue.
making the workplace safer.
Enerpacs commitment to the continued
With over 150 sales specialists and a development of quality high force tools
network of service and engineering ensures that the products you purchase
support in 17 countries across the globe, are the best tools in the industry. We
Enerpac has become the product of choice will continue to lead the way in the
in industries such as manufacturing, development of quality high force
construction, energy, oil & gas, tools for all industrial applications.
shipbuilding, railroads, mining,
and metals transformation.

2
Class Brand
10
Total Quality
Reasons to Our products are tested

Work with to the most exacting

standards. These high
standards guarantee the
Enerpac quality, price and
performance
requirements of the
markets we serve around
Expert Design the globe.

Highly Reliable
Service Excellence Global Network
Enerpac has an extensive network of authorized distributors and
Worldwide Experience service centers located in more than 90 countries worldwide. You
can rely on Enerpac for the products and technical support you
need to get your job done, anywhere in the world.
Application Support
Logistics Excellence
Availability Enerpacs mission is to
maintain service
Quality excellence in the ever-
changing world of
Value modern distribution.
Providing our extensive
Innovative Products range of products to our
thousands of distributors
worldwide demands a
Systems Solutions logistic expertise only a
market leader can
provide.

A Tradition of Innovation
Enerpac has a long history of finding new solutions to better
meet the challenges of the industries we serve. We were the
first to develop a composite hand pump and the first to offer a
computerized lifting system. Our latest innovations include a full
range of aluminum cylinders cylinders with the strength of steel
and the advantages of aluminum and the Z-Class series of power
pumps pumps that were designed to run cooler, use less
electricity and are easy to service.

www.enerpac.com 3
 Enerpac Hydraulic Cylinders Hydraulic Technology Worldwide

ENERPAC hydraulic cylinders are available in hundreds Hardened Saddle

of different configurations. Whatever the industrial prevents plunger from
mushrooming and
application lifting, pushing, pulling, bending, jamming in the top
bearing. Snap-in design.
holding whatever the force capacity, stroke length, or
size restrictions single- or double-acting, solid or hollow Plunger Wiper
plunger, you can be sure that Enerpac has the cylinder to reduces contamination,
extending cylinder life.
suit your high force application. Enerpac jacking cylinders
Stop Ring
fully comply to ASME B30.1
J

absorbs eccentric
loading and prevents

Note: The cut-away drawing is representative of typical cylinder construction and may not represent all cylinders in this section.
plunger over-extension
F

Golden Ring Design

The exclusive Golden
Ring Design is a unique bearing design
K

which absorbs eccentric load stresses to X

I
W

protect your cylinder against abrasion,

E

over-extending or plunger blow-outs and Plated Plunger

jamming or top-end mushrooming.
resists wear
As a result, Golden Ring cylinders
B

and rust.
Z1

provide long, trouble-free operation.

A

B
N

18 /8"

H
E
N
3
PT

Golden Ring
X
-

K
absorbs eccentric
loading without
A

galling cylinder parts.

N

Plunger Return
W

Spring
F
P

enables fast plunger

retraction on single-
acting cylinders.
Q
F1

4 www.enerpac.com
 Cylinder Section Overview

*Capacity Stroke Range Cylinder Type and Functions Series Page

(tons) (in)

5-100 .63-14.25 General Purpose Cylinders, RC 6

Single-acting Cylinder Accessories 10

20-150 1.97-7.87 Aluminum Cylinders, RAC 12

50-150 1.97-5.91 Single-acting Solid, and RACL 14

Lock Nut
20-100 1.97-5.91 Aluminum Cylinders, Single- RACH 16

50-150 1.97-7.87 acting Hollow Plunger and RAR 18

Double-acting, Solid Plunger
5-500 .25-2.44 Pancake and CLP 20

Low Height Cylinders, RSM 22

Single-acting RCS 22

2.5-60 5.00-6.10 Pull Cylinders, Single-acting BRC 24

BRP

12-150 .31-10.13 Hollow Plunger Cylinders RCH 26

Single- and Double-acting RRH 28

4-25 1.13-10.25 Precision Production Cylinders, RD 30

Double-acting

10-500 2.25-48.00 Long Stroke Cylinders, RR 32

Double-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLSG 36

Single-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLRG 40

Double-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLL 44

Single-acting with Mechanical
Locknut
N/A N/A Synchronous Lift Systems SLS 48

Stage Lift Systems BLS, SL 50

SyncHoist Systems SHS 52

1.5-150 3.00-20.00 Aluminum and Steel Jacks JHA/JH 54

Industrial Bottle Jacks EBJ 55

10-25 2.0-6.0 Extreme Environment Products RC 56

(Valves, cylinders, hand pumps) P
V
5-100 1.50-14.25 Cylinder - Pump Sets SC 58

(Single-acting)

* All cylinder capacities are nominal values, unless otherwise stated. [Maximum] capacities are
theoretical and may vary, depending on cylinder condition and application.
5
 RC-Series, Single-Acting Cylinders Hydraulic Technology Worldwide

 Shown from left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010

The Industry
Standard General
Purpose Cylinder

Saddles
All RC cylinders are
equipped with hardened
removable grooved saddles.
For tilt and flat saddles, see
the RC-Series accessory page.
Page: 10

Base Plates
To ensure the stability
of cylinders for lifting
applications, base plates
are available for 10, 25
and 50 ton RC cylinders.
Collar threads, plunger threads and base mounting holes Page: 10
enable easy fixturing (on most models)
Designed for use in all positions
Specialty Attachments
Removable strap handles for unobstructed fixturing For solving all kinds of
(RC-5013, RC-7513 and both 100 ton models) application problems,
High strength alloy steel for durability specialty attachments are
available for 5, 10 and 25 ton
Nickel plating available on most models (contact Enerpac RC cylinders.
for details)
Page: 170
Heavy-duty return springs
Baked enamel finish for increased corrosion resistance
CR-400 coupler and dust cap included on all models
Plunger wiper reduces contamination, extending
cylinder life
 RC cylinder mounting attachments greatly extend
 Stage lifting set up in Greece, where assembled pipes, 82 feet in length, the application possibilities (available for 5, 10,15
were stage lifted with six RC-2514 cylinders. and 25 ton cylinders).

6 www.enerpac.com
 Single-Acting, General Purpose Cylinders
Think Safety
Manufacturers rating of
RC
80%
80 load and stroke are Series
maximum safe limits.
Good practice encourages
using only 80% of these ratings!

Page: 105
 QUICK SELECTION CHART Capacity:
For complete technical information see next page.
Cylinder Stroke Model Cylinder Oil Collapsed Weight
5-100 tons
Capacity Number Effective Capacity Height Stroke:
Area
tons .63-14.25 inches
(maximum) (in) (in2) (in3) (in) (lbs)
Maximum Operating Pressure:
.63 RC-50** .99 .62 1.63 2.2
1.00 RC-51 .99 .99 4.34 2.3
10,000 psi
5 3.00 RC-53 .99 2.98 6.50 3.3
(4.9) 5.00 RC-55* .99 4.97 8.50 4.1
7.00 RC-57 .99 6.96 10.75 5.3
9.13 RC-59 .99 9.07 12.75 6.1
Extreme Environment
1.00 RC-101 2.24 2.24 3.53 4.0 Products
2.13 RC-102* 2.24 4.75 4.78 5.1
Designed for use in
4.13 RC-104 2.24 9.23 6.75 7.2 applications where frequent
10 6.13 RC-106* 2.24 13.70 9.75 9.8 washdowns, cleaning
(11.2) 8.00 RC-108 2.24 17.89 11.75 12.0 chemicals, water and fluids cause rust
10.13 RC-1010* 2.24 22.65 13.75 14.0 and corrosion of painted steel
RC-1012 components.
12.00 2.24 26.84 15.75 15.0
14.00 RC-1014 2.24 31.31 17.75 18.0 Page: 12
1.00 RC-151 3.14 3.14 4.88 7.2
2.00 RC-152 3.14 6.28 5.88 9.0
4.00 RC-154* 3.14 12.57 7.88 11.0 RAC-Series, Single-Acting
Cylinders
15 6.00 RC-156* 3.14 18.85 10.69 15.0
(15.7) 8.00 RC-158 3.14 25.13 12.69 18.0 The lightweight general
purpose spring return
10.00 RC-1510 3.14 31.42 14.69 21.0
aluminum cylinders.
12.00 RC-1512 3.14 37.70 16.69 24.0
Page: 12
14.00 RC-1514 3.14 43.98 18.69 26.0
1.00 RC-251 5.16 5.16 5.50 13.0
2.00 RC-252* 5.16 10.31 6.50 14.0 Gauges
4.00 RC-254* 5.16 20.63 8.50 18.0 Minimize the risk of
25 6.25 RC-256* 5.16 32.23 10.75 22.0 overloading and ensure long,
(25.8) 8.25 RC-258 5.16 42.55 12.75 27.0 dependable service from
10.25 RC-2510 5.16 52.86 14.75 31.0 your equipment. Refer to
the System Components section for
12.25 RC-2512 5.16 63.18 16.75 36.0
a full range of gauges.
14.25 RC-2514* 5.16 73.49 18.75 39.0
30 (32.4) 8.25 RC-308 6.49 53.56 15.25 40.0 Page: 122
2.00 RC-502 11.04 22.09 6.94 33.0
50 4.00 RC-504 11.04 44.18 8.94 42.0 Pump and Cylinder Sets
(55.2) 6.25 RC-506* 11.04 69.03 11.13 51.0 All cylinders marked
13.25 RC-5013 11.04 146.34 18.13 83.0 with an * are
6.13 RC-756 15.90 97.41 11.25 65.0 available as sets (cylinder,
75 (79.5) gauge, couplers, hose and pump) for
13.13 RC-7513 15.90 208.74 19.38 130.0
your ordering convenience.
100 6.63 RC-1006 20.63 136.67 14.06 130.0
(103.1) 10.25 RC-10010 20.63 211.45 17.69 160.0 Page: 58
* Available as a set. See note on this page.
** RC-50 cylinder has non-removable grooved saddle and no collar thread.
7
 RC-Series, Single-Acting Cylinders Hydraulic Technology Worldwide

V
Speed Chart
See the Enerpac Cylinder Speed
Chart in our Yellow Pages
U D1***
to determine your approximate
cylinder speed.

M*** L*** Page: 113

D

F
3/8"-18NPTF  For full features see page 6.

Cylinder Stroke Model Cylinder Oil Collapsed Extended Outside

B Capacity Number Effective Capacity Height Height Diameter
A Area
H
tons A B D
E (maximum) (in) (in2) (in3) (in) (in) (in)

RC-50 .63 RC-50** .99 .62 1.63 2.25 2.31

U1 1.00 RC-51 .99 .99 4.34 5.34 1.50
O
5 3.00 RC-53 .99 2.98 6.50 9.50 1.50
RC-101 only (4.9)
(U1 = .75 inch) P 5.00 RC-55* .99 4.97 8.50 13.50 1.50
7.00 RC-57 .99 6.96 10.75 17.75 1.50
J 9.13 RC-59 .99 9.07 12.75 21.88 1.50
1.00 RC-101 2.24 2.24 3.53 4.53 2.25
P 2.13 RC-102* 2.24 4.75 4.78 6.91 2.25
4.13 RC-104 2.24 9.23 6.75 10.88 2.25
O 10 6.13 RC-106* 2.24 13.70 9.75 15.88 2.25
F (11.2) 8.00 RC-108 2.24 17.89 11.75 19.75 2.25
W K 10.13 RC-1010* 2.24 22.65 13.75 23.88 2.25
12.00 RC-1012 2.24 26.84 15.75 27.75 2.25
14.00 RC-1014 2.24 31.31 17.75 31.75 2.25
X
1.00 RC-151 3.14 3.14 4.88 5.88 2.75
2.00 RC-152 3.14 6.28 5.88 7.88 2.75
B 4.00 RC-154* 3.14 12.57 7.88 11.88 2.75
15 6.00 RC-156* 3.14 18.85 10.69 16.69 2.75
(15.7) 8.00 RC-158 3.14 25.13 12.69 20.69 2.75
A
10.00 RC-1510 3.14 31.42 14.69 24.69 2.75
E 12.00 RC-1512 3.14 37.70 16.69 28.69 2.75
14.00 RC-1514 3.14 43.98 18.69 32.69 2.75
1.00 RC-251 5.16 5.16 5.50 6.50 3.38
2.00 RC-252* 5.16 10.31 6.50 8.50 3.38
4.00 RC-254* 5.16 20.63 8.50 12.50 3.38
H Z 25 6.25 RC-256* 5.16 32.23 10.75 17.00 3.38
(25.8) 8.25 RC-258 5.16 42.55 12.75 21.00 3.38
3/8"-18NPTF V
10.25 RC-2510 5.16 52.86 14.75 25.00 3.38
12.25 RC-2512 5.16 63.18 16.75 29.00 3.38
U D 14.25 RC-2514* 5.16 73.49 18.75 33.00 3.38
30 (32.4) 8.25 RC-308 6.49 53.56 15.25 23.50 4.00
2.00 RC-502 11.04 22.09 6.94 8.94 5.00
RC-51 to RC-7513 models 50 4.00 RC-504 11.04 44.18 8.94 12.94 5.00
(55.2) 6.25 RC-506* 11.04 69.03 11.13 17.38 5.00
13.25 RC-5013 11.04 146.34 18.13 31.38 5.00
75 6.13 RC-756 15.90 97.41 11.25 17.38 5.75
(79.5) 13.13 RC-7513 15.90 208.74 19.38 32.50 5.75
100 6.63 RC-1006 20.63 136.67 14.06 20.69 7.00
(103.1) 10.25 RC-10010 20.63 211.45 17.69 27.94 7.00
RC-1006 and RC-10010 models
* Available as a set. See page 58.
** RC-50 cylinder has non-removable grooved saddle and no collar thread.
8 *** D1 = 1.63 inch, L = .81 inch, M = 1.00 inch.
 Single-Acting, General Purpose Cylinders
Couplers Included! Capacity:
CR-400 couplers 5-100 tons RC
included on all models. Series
Fits all HC-Series Stroke:
hoses. .63-14.25 inches
Maximum Operating Pressure:
10,000 psi

Cylinder Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model
Bore Diam. Adv. Port Diam. Protrusion Internal Thread Thread Thread Number
Bolt Thread Thrd.
Diam. from Plngr. Thread Length Length
Circle Depth
E F H J K O P U V Z W X
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
1.13 1.00 .75 ** ** ** ** 1.13 .22 2.2 RC-50**
1.13 1.00 .75 1.00 .25 3
4"-16 .56 1.00 1
4"-20UN .56 112"-16 1.13 2.3 RC-51
1.13 1.00 .75 1.00 .25 3
4"-16 .56 1.00 1
4"-20UN .56 112"-16 1.13 3.3 RC-53
1.13 1.00 .75 1.00 .25 3
4"-16 .56 1.00 1
4"-20UN .56 112"-16 1.13 4.1 RC-55*
1.13 1.00 .75 1.00 .25 3
4"-16 .63 1.00 1
4"-20UN .56 112"-16 1.13 5.3 RC-57
1.13 1.00 .75 1.00 .25 3
4"-16 .63 1.00 1
4"-20UN .56 112"-16 1.13 6.1 RC-59
1.69 1.50 .75 #10-24UN .25 1.56 5
16"-18UN .50 214"-14 1.06 4.0 RC-101
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.13 5.1 RC-102*
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.06 7.2 RC-104
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.13 9.8 RC-106*
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.06 12 RC-108
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.13 14 RC-1010*
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.06 15 RC-1012
1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.06 18 RC-1014
2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 7.2 RC-151
2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 9 RC-152
2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 11 RC-154*
2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 15 RC-156*
2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 18 RC-158
2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 21 RC-1510
2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3
8"-16UN .50 234"-16 1.19 24 RC-1512
2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 38"-16UN .50 234"-16 1.19 26 RC-1514
2.56 2.25 1.00 2.00 .41 1
1 2"-16 1.00 2.31 12"-13UN .75 3516"-12 1.94 13 RC-251
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 14 RC-252*
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 18 RC-254*
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 22 RC-256*
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 27 RC-258
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 31 RC-2510
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 36 RC-2512
2.56 2.25 1.00 2.00 .41 112"- 16 1.00 2.31 12"-13UN .75 3516"-12 1.94 39 RC-2514*
2.88 2.25 2.25 2.00 .41 112"- 16 1.00 3516"-12 1.94 40 RC-308
3.75 3.13 1.31 2.81 .11 3.75 12"-13UN .75 5"-12 2.19 33 RC-502
3.75 3.13 1.31 2.81 .11 3.75 12"-13UN .75 5"-12 2.19 42 RC-504
3.75 3.13 1.38 2.81 .11 3.75 12"-13UN .75 5"-12 2.19 51 RC-506*
3.75 3.13 1.38 2.81 .11 3.75 12"-13UN .75 5"-12 2.19 83 RC-5013
4.50 3.75 1.19 2.81 .23 534"-12 1.75 65 RC-756
4.50 3.75 1.19 2.81 .23 534"-12 1.75 130 RC-7513
5.13 4.13 1.63 2.81 .11 5.50 34"-10UN 1.00 678"-12 1.75 130 RC-1006
5.13 4.13 1.63 2.81 .11 5.50 34"-10UN 1.00 678"-12 1.75 160 RC-10010

www.enerpac.com 9
 Cylinder Accessories Hydraulic Technology Worldwide

 SELECTION CHART

For Use Saddles Base Mounting Clevis Eyes

with Plate Block
Cylinder Flat/Threaded Grooved1) Tilt Base4) Plunger
Capacity

(tons)
RB-52),
5 A-53F2) A-53G2) REB-52) REP-52)
AW-512), AW-532)
10 A-123), A-102F3) A-102G3) CAT-103) JBI-10 RB-10, AW-102 REB-10 REP-103)
15 A-152G CAT-10 RB-15 REB-15 REP-10
25 A-29 A-252G CAT-50 JBI-25 RB-25 REB-25 REP-25
30 A-29 A-252G CAT-50 RB-25 REP-25
50 CAT-100 JBI-50
75 CAT-100
100 CAT-100
1) Standard on 5-30 ton RC-cylinders 2) Except RC-50 3) Except RC-101 4) Mounting screws are included.

 DIMENSION CHARTS
Model Saddle Dimensions (in) Model Tilt Saddle Dimensions (in)
A
Number A B C Number A B
B C
Flat Tilt B 0-5
A-53F 1.00 .25 .68 C CAT-10 1.38 .79 .88
A-102F 1.38 .24 .88 CAT-50 1.97 .83 1.40 C
A-12 2.00 1.88 1"-8UNC A
C B
A-29 2.00 1.88 11/2"-16UN
A Tilt
CAT-100 2.80 .98
Grooved B 0-5
A
A-53G 1.00 .25 .68 B A
A-102G 1.38 .24 .88
A-152G 1.50 .37 .88
C
A-252G 1.97 .37 1.40

Model Base Plate Dimensions (in) B D

Number D
A B C D E
B C
JBI-10 9.00 9.00 5.34 2.29 .81 A
JBI-25 11.00 11.00 5.53 3.41 1.03
C A
E E
JBI-50 12.00 .60 3.75 5.19 1.25 JBI-10, -25 JBI-50

Model Mounting Block Dimensions (in)

Number A B C D E F G H H
E G H
C D G A E H J A
RB-5 11/2"-16 3.50 3.00 1.00
G
AW-51 11/2"-16 2.76 2.36 .43 .98 2.13 1/4"-20 1.62
AW-53 11/2"-16 2.87 .28 .31 .75 2.25 1/4"-20 .41 B B F F B F
RB-10 21/4"-14 4.50 3.50 1.00 A D C A D
AW-102 21/4"-14 3.94 3.25 .63 1.18 3.00 7/16"-20 2.31 E C D B E C
RB-15 23/4"-16 4.00 4.50 1.50 RB-5, -10
RB-15, -25 AW-51 AW-53 AW-102 (J=.19)
RB-25 35/16"-12 5.00 6.50 2.00

Type Model Clevis Eye Dimensions (in) Pin to Pin*

Number B B
A B C D E F (in) E F F E
REB-5 1.75 1.88 .56 .63 .63 1.00 2.37
Base 4)
REB-10 2.50 2.63 1.00 .88 1.00 1.38 3.07
REB-15 3.00 2.63 1.00 .88 1.00 1.38 3.07
REB-25 3.75 3.13 1.50 1.25 1.25 1.63 3.45 C D D C
REP-5 1.13 1.62 .56 .63 .63 .75 A A
Plunger REP-10 1.69 2.43 1.00 .88 1.00 1.13 REB REP
REP-25 2.25 2.93 1.50 1.25 1.25 1.38
* Pin to Pin REB and REP Clevises fitted. Add cylinder stroke length.
4) Mounting screws are included.

10
 The Enerpac Lightweight Aluminum Cylinders
 Shown: RAC, RACL, RACH, and RAR
RA
Series
Capacity:
20-150 tons
Stroke:
1.97-7.87 inches
Maximum Operating Pressure:
10,000 psi

Think Safety
Manufacturers rating of
80%
80 load and stroke are
maximum safe limits.
Good practice encourages using only
80% of these ratings!

Lightweight, easy to carry and position to allow a higher

cylinder capacity-to-weight-ratio
Non-corrosive by design, aluminum has always been a good RAC-Series, Single-Acting
material for use in many caustic environments Cylinders
Composite bearings on all moving surfaces guarantee NO The lightweight general
purpose spring return
metal-to-metal contact, to resist side loads and increase
aluminum cylinders.
cylinder life
Page: 12

1
RACL-Series, Lock Nut
2
Cylinders
1. Removable Hardened Saddle The lightweight spring return
protects plunger from being damaged
aluminum cylinders for
by abrasive surface contact.
mechanical load holding.
2. Stop Ring on all models absorbs
eccentric loading and prevents plunger Page: 14
3 over-extension.
3. Composite Bearing material to
4 prevent metal-to-metal contact, RACH-Series, Hollow
reducing side-load issues and Plunger Cylinders
increasing life.
4. Hard-coated Plunger and Base
For both push and pull
resist wear and prevent galling. forces with a single-acting
5 cylinders.
5. 7075-T6 Aluminum Alloy
Components for maximum strength Page: 16
6 and minimum weight.
6. Plunger Return Spring on all single-
acting models for prompt cylinder RAR-Series, Double-
return. Acting Cylinders
7. Standard Steel Baseplate protects The lightweight aluminum
cylinder base from abrasive surfaces. cylinders for lifting and
7
lowering.

Page: 18

www.enerpac.com 11
 RAC-Series, Single-Acting Aluminum Cylinders Hydraulic Technology Worldwide

 Shown from left to right: RAC-508, RAC-1506, RAC-304, and RAC-206

Lightweight for
Maximum
Portability

Saddles
All RAC cylinders are
equipped with bolt-on
removable saddles of
hardened steel.

Lightweight Hand Pumps

Enerpac hand pumps P-392
or P-802 make the optimal
lightweight set.

Composite bearings prevent metal-to-metal contact, Page: 62

increasing cylinder life and resistance to side-loads
of up to 10%
Hard coat finish on all surfaces resists damage and Aluminum Lock
Nut Cylinders
extends cylinder life
When positive mechanical
Handles included on all models load holding is required, the
Steel baseplate and saddle for protection against lightweight RACL-Series
load-induced damage Aluminum Lock Nut cylinders are the
ideal choice.
Integral stop ring prevents plunger over-travel and is
capable of withstanding the full cylinder capacity Page: 14

High-strength return spring for rapid cylinder retraction

CR-400 coupler and dustcap included on all models Cylinder Stroke Model Cylinder
Capacity Number Effective
All cylinders meet ASME B-30.1 and ISO 10100 standards Area
(tons)
[maximum] (in) (in2)
1.97 RAC-202 4.83
20 3.94 RAC-204 4.83
[24.1] 5.91 RAC-206 4.83
1.97 RAC-302 6.85
30 3.94 RAC-304 6.85
 Enerpac lightweight aluminum [34.2]
5.91 RAC-306 6.85
RAC-506 cylinders are ideal for
wet environments such as this 1.97 RAC-502 10.99
tunnel under the river (Holland 50
3.94 RAC-504 10.99
High-Speed Train Line. [54.9]
5.91 RAC-506 10.99
3.94 RAC-1004 22.19
100
[110.9] 5.91 RAC-1006 22.19
7.87 RAC-1008 22.19
150 [175.9] 5.91 RAC-1506 35.18

12
 Single-Acting, Spring Return Cylinders

Aluminum vs. Steel RAC

Aluminum cylinders, while offering the most lightweight solution for many Series
lifting, stressing and lowering applications, also have some unique
limitations due to material properties.
Aluminum differs from steel in that it has a lower finite fatigue life. This means
aluminum cylinders should NOT be used in high-cycle applications such as
production.
The Enerpac line of aluminum cylinders are designed to provide 5,000 cycles at
their recommended pressure. This limit should not be exceeded. In normal lifting Capacity:
and many maintenance applications, this should provide a lifetime of use. 20-150 tons
Stroke:
Optional Bolt Tilt Saddle Dimensions (in)
Cylinder Model / Model Saddle Saddle
1.97-7.87 inches
Capacity Number Diameter Protrusion Maximum Operating Pressure:
from Base
(ton) J1 K1 J1
0-5
10,000 psi
RAC-50 CATG-50 1.97 1.02
K1
RAC-100 CATG-150 3.59 1.30
RAC-150 CATG-200 4.65 1.46
J Steel Base Plate
The steel base plate
Steel Base Plate Mounting Holes F
K
protects the cylinder base
from damage, it should not
Cylinder Bolt Thread Thread be removed.
Model / Circle Depth 1)
Capacity U V Z The base holes in these aluminum
(ton) (in) (mm) (in) cylinders are designed for securing
B
the steel base plate. They will not
RAC-20 2.76 M6 .47 A
E withstand the capacity of the cylinder.
RAC-30 3.15 M6 .47
Do not use the base holes in these
RAC-50 4.33 M6 .47
aluminum cylinders to attach any device
RAC-100 6.30 M6 .47 Z
to the cylinder.
RAC-150 7.87 M6 .47 H

1) V .25
Including Base Plate Height of .25 inches.
Four (4) baseplate bolts: M6 X 1.0 X .24

U D

3/8"-18 NPTF

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Weight Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Number
Diameter Port from Plunger
A B D E F H J K
(in3) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
9.51 6.85 8.82 3.35 2.48 1.97 1.07 1.57 .12 7.9 RAC-202
19.02 8.82 12.76 3.35 2.48 1.97 1.07 1.57 .12 9.0 RAC-204
28.52 10.79 16.69 3.35 2.48 1.97 1.07 1.57 .12 10.1 RAC-206
13.48 7.13 9.09 3.94 2.95 2.36 1.31 1.57 .12 9.9 RAC-302
26.97 9.09 13.03 3.94 2.95 2.36 1.31 1.57 .12 11.5 RAC-304
40.45 11.06 16.97 3.94 2.95 2.36 1.31 1.57 .12 13.0 RAC-306
21.63 7.32 9.29 5.12 3.74 3.15 1.19 1.97 .12 18.7 RAC-502
43.27 9.29 13.23 5.12 3.74 3.15 1.19 1.97 .12 21.6 RAC-504
64.90 11.26 17.17 5.12 3.74 3.15 1.19 1.97 .12 24.5 RAC-506
87.36 10.67 14.61 7.09 5.31 4.33 1.82 3.70 .12 43.2 RAC-1004
131.04 12.64 18.54 7.09 5.31 4.33 1.82 3.70 .12 48.3 RAC-1006
174.72 14.61 22.48 7.09 5.31 4.33 1.82 3.70 .12 53.4 RAC-1008
207.76 13.49 19.40 9.06 6.69 5.51 2.02 4.45 .12 73.4 RAC-1506

www.enerpac.com 13
 RACL-Series, Aluminum Lock Nut Cylinders Hydraulic Technology Worldwide

 Shown from left to right: RACL-1006, RACL-504 and RACL-506

To Secure Loads
Mechanically

Saddles
All RACL cylinders are
equipped with bolt-on
removable saddles of
hardened steel.

Hoses
Aluminum Lock Nut provides mechanical load holding for
Enerpac offers a complete
extended periods
line of high-quality hydraulic
Hardened steel stop ring increases cylinder life and hoses. To ensure the
resistance to side-loads of up to 5% integrity of your system,
specify only Enerpac hydraulic hoses.
Hard coat finish on all surfaces resists damage and
extends cylinder life
Page: 116
Composite bearings increase cylinder life and side load
resistance
Gauges
Handles included on all models
Minimize the risk of
Steel baseplate and saddle for protection against overloading and ensure
load-induced damage long, dependable service
from your equipment.
Integral stop ring prevents plunger over-travel and is
Refer to the System
capable of withstanding the full cylinder capacity Components section for a full range
High-strength return spring for rapid cylinder retraction of gauges.
CR-400 coupler and dustcap included on all models Page: 122
All cylinders meet ASME B-30.1 and ISO 10100 standards

Cylinder Stroke Model Cylinder

Capacity Number Effective
Area
ton
(maximum) (in) (in2)
1.97 RACL-502 10.99
50 3.94 RACL-504 10.99
(54.9)
5.91 RACL-506 10.99
1.97 RACL-1002 22.19
100
(110.9) 3.94 RACL-1004 22.19
5.91 RACL-1006 22.19
 The portable Lock Nut cylinder 1.97 RACL-1502 35.18
RACL-1506 used for extended load 150
(175.9) 3.94 RACL-1504 35.18
support during epoxy injection for
bridge reinforcement. 5.91 RACL-1506 35.18

14
 Single-Acting, Spring Return, Lock Nut Cylinders

Aluminum vs. Steel RACL

Aluminum cylinders, while offering the most lightweight solution Series
for many lifting, stressing and lowering applications, also have
some unique limitations due to material properties.
Aluminum differs from steel in that it has a lower finite fatigue life.
This means aluminum cylinders should NOT be used in high-cycle
applications such as production.
The Enerpac line of aluminum cylinders are designed to provide Capacity:
5,000 cycles at their recommended pressure. This limit should not be
exceeded. In normal lifting and many maintenance applications, this 50-150 tons
should provide a lifetime of use.
Stroke:
1.97-5.91 inches
Maximum Operating Pressure:
Optional Bolt On Tilt Saddle Dimensions (in)
Cylinder Model / Model Saddle Saddle
10,000 psi
Capacity Number Diameter Protrusion
from Base
(ton) J1 K1 J1
Steel Base Plate
RACL-50 CATG-50 1.97 1.02 0-5 The steel base plate protects
K1
RACL-100 CATG-150 3.59 1.30 the cylinder base from
RACL-150 CATG-200 4.65 1.46 damage, it should not be
removed.
J K
The base holes in these aluminum
cylinders are designed for securing
S the steel base plate. They will not
Steel Base Plate Mounting Holes
withstand the capacity of the cylinder.
F
Cylinder Bolt Thread Thread Do not use the base holes in these
Model / Circle Depth 1)
aluminum cylinders to attach any device
Capacity U V Z
B to the cylinder.
(ton) (in) (mm) (in)
RACL-50 4.33 M6 .47
RACL-100 6.30 M6 .47 E A
RACL-150 7.87 M6 .47
1)
Including Base Plate Height of .25 inches.
Four (4) baseplate bolts: M6 X 1.0 X .24 Lifting an Unbalanced Load
Z
When lifting an unbalanced
H
load Enerpac Synchronous
V .25
Lift Systems can be the
solution with multiple lift
U D point capabilities from 4 to 64 points.

3/8"-18NPTF

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Lock Nut Weight Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Height Number
Diameter (Threaded) Port from Plunger
A B D E F H J K S
(in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
21.63 9.29 11.26 5.12 3.74 3.15 1.19 1.97 .12 1.97 20.5 RACL-502
43.27 11.26 15.20 5.12 3.74 3.15 1.19 1.97 .12 1.97 23.4 RACL-504
64.90 13.23 19.13 5.12 3.74 3.15 1.19 1.97 .12 1.97 26.2 RACL-506
43.68 11.65 13.62 7.09 5.31 4.33 1.82 3.70 .12 2.95 48.2 RACL-1002
87.36 13.62 17.56 7.09 5.31 4.33 1.82 3.70 .12 2.95 53.3 RACL-1004
131.14 15.59 21.50 7.09 5.31 4.33 1.82 3.70 .12 2.95 58.4 RACL-1006
69.25 12.72 14.69 9.06 6.69 5.51 2.02 4.45 .12 3.15 71.0 RACL-1502
138.61 14.69 18.62 9.06 6.69 5.51 2.02 4.45 .12 3.15 79.8 RACL-1504
207.91 16.65 22.56 9.06 6.69 5.51 2.02 4.45 .12 3.15 88.6 RACL-1506

www.enerpac.com 15
RACH-Series, Hollow Aluminum Cylinders Hydraulic Technology Worldwide

 Shown from left to right: RACH-15010, RACH-304 and RACH-208

The Lightweight
Solution for
Tensioning and
Testing

Saddles
All RACH-cylinders are
equipped with bolt-on
removable hardened steel
hollow saddles.

Lightweight Hand Pumps

Enerpac hand pumps P-392
or P-802 make the optimal
lightweight set.

Page: 62

Hollow plunger design allows for both pull and push forces
Gauges
Composite bearings increase cylinder life and side load Minimize the risk of
resistance overloading and ensure
Hard coat finish on all surfaces resists damage and extends long, dependable service
cylinder life from your equipment.
Refer to the System Components section
Handles included on all models for a full range of gauges.
Floating center tube increases seal life
Steel baseplate and saddle for protection against Page: 122
load-induced damage
Integral stop ring prevents plunger over-travel and is Hoses
capable of withstanding the full cylinder capacity Enerpac offers a complete
High-strength return spring for rapid cylinder retraction line of high-quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 116

Cylinder Stroke Model Cylinder

Capacity Number Effective
Area
ton
[maximum] (in) (in2)
1.97 RACH-202 5.07
20 [25.3]
5.91 RACH-206 5.07
1.97 RACH-302 7.92
 An RACH-306, powered 30 [39.6]
by a P-392 hand pump, is 5.91 RACH-306 7.92
used to extract corroded 3.94 RACH-604 13.13
carriage pins from refuse 60 [65.6]
5.91 RACH-606 13.13
collection vehicles.
100 [127.5] 5.91 RACH-1006 25.51

16
 Single-Acting, Spring Return, Hollow Plunger Cylinders

Aluminum vs. Steel RACH

Aluminum cylinders, while offering the most lightweight solution Series
also have some unique limitations due to material properties.
It differs from steel in that it has a lower finite fatigue life.
Aluminum cylinders should NOT be used in high-cycle applications
such as production.
These cylinders are designed to provide 5000 cycles at their
recommended pressure. This limit should not be exceeded. In normal
lifting and many maintenance applications, this should provide a Capacity:
lifetime of use. 20-100 tons
Stroke:
1.97-5.91 inches
Center Hole Diameter:

J
1.06-3.11 inches
Steel Base Plate Mounting Holes
O Maximum Operating Pressure:
Cylinder Bolt Thread Thread
Model / Circle Depth 1) P 10,000 psi
Capacity U V Z
(ton) (in) (mm) (in) F
RACH-20 3.15 M6 .47 Steel Base Plate
RACH-30 4.33 M6 .47 The steel base plate
K protects the cylinder base
RACH-60 6.29 M6 .47
from damage, it should not
RACH-100 9.05 M6 .47 be removed.
B
1)
Including Base Plate Height of .25 inches.
The base holes in these aluminum
Four (4) baseplate bolts: M6 X 1.0 X .24
A cylinders are designed for securing
3/8"- the steel base plate. They will not
E
18 NPTF withstand the capacity of the cylinder.
Z Do not use the base holes in these
aluminum cylinders to attach any device
H to the cylinder.
V .25

Y U D
Standard Features
CR-400 coupler and dust cap
All cylinders meet ASME B-30.1
and ISO 10100 standards.

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Center Weight Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Hole Number
Diameter Port from Plunger Diameter
A B D E F H J K Y
(in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
9.98 7.41 9.37 3.94 2.95 2.17 1.14 2.17 .39 1.06 8.4 RACH-202
29.94 12.41 18.32 3.94 2.95 2.17 1.14 2.17 .39 1.06 10.1 RACH-206
15.59 8.20 10.17 5.12 3.74 2.76 1.14 2.76 .39 1.34 23.3 RACH-302
46.77 13.12 19.02 5.12 3.74 2.76 1.14 2.76 .39 1.34 26.2 RACH-306
51.69 12.41 16.34 7.09 5.12 3.94 2.41 3.94 .47 2.13 55.4 RACH-604
77.53 14.97 20.87 7.09 5.12 3.94 2.41 39.4 .47 2.13 58.3 RACH-606
150.64 15.39 21.31 9.84 7.28 5.71 2.41 5.71 .55 3.11 107.1 RACH-1006

www.enerpac.com 17
 RAR-Series, Aluminum Cylinders

Shown from left to right: RAR-1008, RAR-506, RAR-502

The Lightweight
Solution for
Double-Acting
Applications

Saddles
All RAR-cylinders are
equipped with bolt-on
removable hardened
steel saddles.

Hoses
Double-acting for rapid retraction, regardless of hose lengths Enerpac offers a complete
and system losses line of high-quality hydraulic
Composite bearings increase cylinder life and side load hoses. To ensure the
integrity of your system,
resistance
specify only Enerpac hydraulic hoses.
Hard coat finish on all surfaces resists damage and extends
cylinder life Page: 116
Handles included on all models
Steel baseplate and saddle for protection against load- Optimum Performance
induced damage Enerpacs range of ZU4
electric pumps, fitted
Integral stop ring prevents plunger over-travel and is capable with manual or solenoid
of withstanding the full cylinder capacity operated 4-way valves,
Built-in safety valve prevents accidental over-pressurization offer optimum combinations with
RAR cylinders.
Page: 80

An RAR-506 was easy to position under Cylinder Stroke Model Maximum Cylinder Oil
a bulldozer for repair of frame member. Capacity Number Cylinder Effective Capacity
Capacity Area
(tons) (in2) (in3)
(tons) (in) Push Pull Push Pull Push Pull
1.97 RAR-502 55 21 10.99 4.14 21.63 8.15
50 3.94 RAR-504 55 21 10.99 4.14 43.25 16.30
5.91 RAR-506 55 21 10.99 4.14 64.88 24.44
3.94 RAR-1004 111 62 22.19 12.33 87.35 48.53
100
5.91 RAR-1006 111 62 22.19 12.33 131.02 72.79
7.87 RAR-1008 111 62 22.19 12.33 174.70 97.05
150 5.91 RAR-1506 176 102 35.18 20.45 207.77 120.78

18
 Double-Acting, Aluminum Cylinders

Aluminum vs. Steel RAR

Aluminum cylinders, while offering the most lightweight solution Series
also have some unique limitations due to material properties.
It differs from steel in that it has a lower finite fatigue life. Aluminum
cylinders should NOT be used in high-cycle applications such as
production.
These cylinders are designed to provide 5000 cycles at their recommended
pressure. This limit should not be exceeded. In normal lifting and many
maintenance applications, this should provide a lifetime of use. Capacity:
50-150 tons
Stroke:
1.97-7.87 inches
Optional Bolt On Tilt Saddle Dimensions (in)
Maximum Operating Pressure:
Cylinder Model / Model Saddle Saddle
Capacity Number Diameter Protrusion
from Base
10,000 psi
(ton) J1 K1 J1
RAR-50 CATG-50 1.97 1.02 0-5
K1 Steel Base Plate
RAR-100 CATG-150 3.59 1.30
RAR-150 CATG-200 4.65 1.46 The steel base plate
J protects the cylinder base
from damage, it should not
be removed.
F
K The base holes in these aluminum
cylinders are designed for securing
the steel base plate. They will not
I withstand the capacity of the cylinder.
Do not use the base holes in these
B aluminum cylinders to attach any device
3/8"- to the cylinder.
18NPTF E A

Steel Base Plate Mounting Holes

Cylinder Bolt Thread Thread Standard Features
Model / Circle Depth 1) H Z
Capacity U V Z V .25
CR-400 coupler and dust cap
(ton) (in) (mm) (in) All cylinders meet ASME B-30.1
RAR-50 4.33 M6 .47 and ISO 10100 standards.
RAR-100 6.50 M6 .47 U D
RAR-150 7.87 M6 .47
1) Including Base Plate Height of .25 inch.

Four (4) baseplate bolts: M6 x 1.0 x .24

Collapsed Extended Outside Cylinder Plunger Base Top to Saddle Saddle Weight Model
Height Height Diameter Bore Diameter to Advance Retract Port Diameter Protrusion Number
Diameter Port from Plunger

A B D E F H I J K
(in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
7.91 9.88 5.71 3.74 2.95 1.19 2.20 1.97 .12 24.5 RAR-502
9.88 13.82 5.71 3.74 2.95 1.19 2.20 1.97 .12 28.0 RAR-504
11.85 17.76 5.71 3.74 2.95 1.19 2.20 1.97 .12 31.5 RAR-506
11.85 15.79 7.28 5.31 3.54 1.70 3.15 2.95 .12 42.6 RAR-1004
13.82 19.72 7.28 5.31 3.54 1.70 3.15 2.95 .12 48.9 RAR-1006
15.79 23.66 7.28 5.31 3.54 1.70 3.15 2.95 .12 55.3 RAR-1008
13.71 19.60 9.06 6.69 4.33 1.50 2.95 3.70 .12 73.2 RAR-1506

www.enerpac.com 19
 CLP-Series, Pancake Lock Nut Cylinders

Shown from left to right: CLP-2002, CLP-5002

The Shortest
Power Lifter

Saddles
All CLP-Series cylinders
include integral tilt saddles
with maximum tilt angles
up to 5.

Flat design for use in confined areas Gauges

Safety lock nut for mechanical load holding Minimize the risk of
ASME B30.1 design qualification and testing approval overloading and ensure long,
ensures increased product life and user safety dependable service from
your equipment. Refer to the
Single-acting load return System Components section for a full
Special bearing design withstands sideload forces up to range of gauges.
3% of rated cylinder capacity without scoring Page: 122
Overflow port functions as a stroke limiter
CR-400 coupler and dust cap included on all models Hoses
Enerpac offers a complete
line of high-quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac hydraulic hoses.

Page: 116

Only the extreme low height CLP-cylinder fits in this confined area to lift the
construction.The V-82 needle valve is used to control cylinder speed during
lifting and lowering.

Cylinder Stroke Model Cylinder Oil

Capacity Number Effective Capacity
Area
(tons)
[maximum] (in) (in2) (in3)
60 [67.1] 1.97 CLP-602 13.42 26.42
100 [113.7] 1.97 CLP-1002 22.75 44.78
160 [179.2] 1.77 CLP-1602 35.85 63.51
200 [221.3] 1.77 CLP-2002 44.27 78.43
250 [284.2] 1.77 CLP-2502 56.85 100.72
400 [433.6] 1.77 CLP-4002 86.72 153.64
500 [566.2] 1.77 CLP-5002 113.25 200.63

20
 Single-Acting, Pancake Lock Nut Cylinders
Speed Chart CLP
See the Enerpac Cylinder Series
Speed Chart in our Yellow
Pages to determine your approximate
cylinder speed.
Page: 113

Longer Stroke Lock Nut Capacity:

Cylinders
For lock nut applications that
60-500 tons
require longer stroke lengths, Stroke:
see CLL-Series heavy-duty
cylinders. 1.77-1.97 inches
Maximum Operating Pressure:
Page: 44 10,000 psi

ALL CLP-SERIES
CYLINDERS REQUIRE A
SOLID LIFTING SURFACE
FOR CORRECT SUPPORT.
USE OF PANCAKE CYLINDERS ON
R SURFACES SUCH AS SAND, MUD OR
DIRT MAY RESULT IN CYLINDER
S DAMAGE!

F
J
WRONG!
RIGHT!

B
K

H Rough soil Flat lifting

surface
E
3/8"- For more safety instructions see
D
18NPTF our Yellow Pages.
Page: 103

Collapsed Extended Outside Cyl. Bore Plunger Base to Saddle Saddle Saddle Lock Nut Weight Model Number
Height Height Diameter Diameter Diameter Advance Diameter Protrusion Max. Tilt Height
Port from Plngr. Angle
A B D E F H J K R S
(in) (in) (in) (in) (mm) (in) (in) (in) (in) (lbs)
4.92 6.89 5.51 4.13 Tr 104 x 4 .75 3.78 .24 5 1.10 33 CLP-602
5.39 7.36 6.89 5.38 Tr 136 x 6 .83 4.96 .31 5 1.22 57 CLP-1002
5.83 7.60 8.66 6.76 Tr 171 x 6 1.06 6.30 .35 5 1.57 97 CLP-1602
6.10 7.87 9.65 7.51 Tr 190 x 6 1.18 7.09 .39 5 1.69 125 CLP-2002
6.26 8.03 10.83 8.51 Tr 216 x 6 1.26 7.87 .43 5 1.73 163 CLP-2502
7.01 8.78 13.78 10.51 Tr 266 x 6 1.54 9.84 .43 4 2.17 295 CLP-4002
7.56 9.33 15.75 12.01 Tr 305 x 6 1.89 11.42 .39 3 2.44 416 CLP-5002

www.enerpac.com
21
 RSM/RCS-Series, Low Height Cylinders

Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302

Maximum Power
to Height Ratio

Saddles
All RCS-Series cylinders
have plunger mounting holes
for installation of tilt saddles.
See table for selection and
dimensional information.
Page: 23

Low Clearance Lifting

The LW-16 Lifting Wedge
and SOH-Series Machine
Lifts are the perfect choices
for lifting loads that have low
clearance.
Page: 176
RSM-Series, Flat-Jac
Cylinders

Only a couple of inches are needed for an
Compact, flat design for use where other cylinders RSM-cylinder to lift this large steel construction.
will not fit
RSM-750, 1000 and 1500 have handles for easy carrying
Mounting holes permit easy fixturing
Baked enamel finish for increased corrosion resistance
CR-400 coupler and dust cap included on all models*
Hard chrome plated high-quality steel plungers
Grooved plunger ends require no saddle
Single-acting spring return
Cylinder Stroke Model Cyl. Oil
Capacity Number Effect. Cap.
RCS-Series, Low Height Cylinders Area
Lightweight, low profile design for use in confined spaces (tons)
[max.] (in) (in2) (in3)
Baked enamel finish for increased corrosion resistance
5 [4.9] .25 RSM-50* .99 .25
Plunger wiper reduces contamination, extending 10 [11.2] .44 RSM-100 2.24 .98
cylinder life 20 [22.1] .44 RSM-200 4.43 1.94
CR-400 coupler and dust cap included on all models 30 [32.4] .50 RSM-300 6.49 3.25
Grooved plunger end with threaded holes for mounting 50 [48.1] .63 RSM-500 9.62 6.01
tilt saddles 75 [79.5] .63 RSM-750 15.90 9.94
Integral handle on RCS-1002 for easy carrying 100[98.1] .63 RSM-1000 19.63 12.27
150 [153.4] .63 RSM-1500 30.68 19.17
Plated steel plungers 10 [11.2] 1.50 RCS-101** 2.24 3.35
Single-acting spring return 20 [22.1] 1.75 RCS-201** 4.43 7.75
30 [32.4] 2.44 RCS-302** 6.49 15.82
50 [48.1] 2.38 RCS-502** 9.62 22.85
100 [98.1] 2.25 RCS-1002** 19.63 44.18
* RSM-50 is fitted with an AR-400 coupler.
** Available as a set. See note on next page.
22
 Single-Acting, Low Height Cylinders
Pump and Cylinder Sets
All cylinders marked
RSM
with an ** are
available as sets (cylinder,
RCS
gauge, couplers, hose and pump) for Series
your ordering convenience.
Page: 58

Optional Bolt On Tilt Saddle Dimensions (in)

For Cylinder Model: Model
Capacity:
Number
A B C* C 0-5
5-150 tons
RCS-101 CAT-11 1.38 .43 .83 B Stroke:
RCS-201, -302, -502 CAT-51 1.97 .59 1.14 A
RCS-1002 CAT-101 2.80 .67 1.39 .25-2.44 inches
* C dimension equals saddle protrusion from plunger. Mounting screws are included.
Maximum Operating Pressure:
10,000 psi

M L
U
V

O
U1 D RSM Cylinder Mounting Hole
P Dimensions (in)
Model Hole Hole Counter Counter
F K
Number Pitch Diam. Bore Bore
U1 V Diam. Depth
F RSM-50 1.12 .20 .312 .17
B RSM-100 1.44 .28 .422 .31
K RSM-200 1.94 .40 .594 .39
3/8"- 3/8"- 2.06 .40 .625 .44
E A RSM-300
18NPTF 18NPTF RSM-500 2.62 .47 .750 .50
B
A RSM-750 3.00 .53 .812 .56
RSM-1000 3.00 .53 .812 .56
H H RSM-1500 4.62 .53 .812 .56
D E

RCS-Series RSM-Series
Collapsed Extended Outside Cylinder Plunger Base to Plunger Plunger Plunger Thread Thread Bolt Weight Model
Height Height Diameter Bore Diameter Advance Protrusion to to Mtg. Depth Circle Number
Diameter Port from Base Base Hole
A B D E F H K L M O P U
(in) (in) (in) (in) (in) (in) (in) (in) (in) (mm) (in) (in) (lbs)
1.28 1.53 2.31 x 1.63 1.13 1.00 .63 .04 .81 .88 2.3 RSM-50*
1.69 2.13 3.25 x 2.19 1.69 1.50 .75 .04 1.09 1.34 3.1 RSM-100
2.03 2.47 4.00 x 3.00 2.38 2.00 .75 .04 1.56 1.56 6.8 RSM-200
2.31 2.81 4.63 x 3.75 2.88 2.50 .75 .08 1.88 1.75 10 RSM-300
2.63 3.25 5.50 x 4.50 3.50 2.75 .75 .08 2.25 2.13 15 RSM-500
3.13 3.75 6.50 x 5.50 4.50 3.25 .75 .08 2.75 2.63 25 RSM-750
3.38 4.00 7.00 x 6.00 5.00 3.63 .75 .08 3.00 2.94 32 RSM-1000
3.94 4.56 8.50 x 7.50 6.25 4.50 .94 .08 3.75 3.25 58 RSM-1500
3.47 4.97 2.75 1.69 1.50 .69 .20 M4 .32 1.03 9 RCS-101**
3.88 5.63 3.63 2.38 2.00 .69 .13 M5 .32 1.56 11 RCS-201**
4.63 7.06 4.00 2.88 2.62 .75 .13 M5 .32 1.56 15 RCS-302**
4.81 7.19 4.88 3.50 2.75 .94 .08 M5 .32 1.56 24 RCS-502**
5.56 7.81 6.50 5.00 3.63 1.25 .06 M8 .40 2.19 50 RCS-1002**

www.enerpac.com
23
 BRC/BRP-Series, Pull Cylinders

Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C

The Ultimate
in Pulling Power

Pump and Cylinder Sets

All cylinders marked
with an * are
available as sets (cylinder,
gauge, couplers, hose and pump) for
your ordering convenience.
Page: 58

Gauges
Minimize the risk of over-
loading and ensure long,
dependable service from
your equipment. Refer to the
System Components section for a full
range of gauges.
High strength alloy steel construction Page: 122
Plunger blow-out protection to prevent over-extension
Hard chrome-plated plunger for long life Attachments and
Baked enamel finish for increased corrosion resistance Accessories
The BRC-25 and BRC-46
CR-400 coupler and dust cap included on all models units have base, collar and
Plunger wiper reduces contamination, extending plunger threads to affix a
cylinder life range of optional attachments and
accessories, such as chains, saddles
Single-acting spring-return and extension tubes.
Page: 168
Replaceable links on BRP-models

To lift a load bearing mast into place,

BRP cylinders were used to tension the

Ship building, welding and Enerpac pull cylinders go hand in hand. supporting cables.

24 www.enerpac.com
 Single-Acting, Pull Cylinders
BRC Cylinder Mounting Dimensions (in)
Model Base Collar Collar
BRC
Mtg.
Number Mounting
Hole
Thread Thread
Length
Thread
Length
BRP
V W X Z
Series
BRC-25 34"-14 NPT 112"-16 UN .98 .67
BRC-46 114"-1112 NPT 214"-14 UN 1.06 .98
BRC-106 M30 x 2 M85 x 2 1.02 .98

3/8"- H Q Capacity:
18NPTF
Z 2.5-60 tons
P
Stroke:
D V E F Q J W Q
5.00-6.00 inches
X P BRC 106 only
A Maximum Operating Pressure:
B
BRC-25 to BRC-106 10,000 psi

Cylinder Stroke Model Cyl. Oil Collap. Ext. Outside Cyl. Plgr. Top to Saddle Plunger Plunger Weight
Capacity Number Effect. Cap. Height Height Diam. Bore Diam. Inlet Diameter Thread Outside
Area Diam. Port Length Thread
(tons) A B D E F H J P Q
[maximum] (in) (in2) (in3) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
2.5 [2.7] 5.00 BRC-25 .55 2.76 10.44 15.44 1.89 1.13 .75 1.77 3 4"
-14 NPT 1.13 11 16"
-24 4
5 [5.6] 5.50 BRC-46 1.13 6.21 11.88 17.38 2.25 1.69 1.19 1.69 114"-1112 NPT 1.25 13 16"
-16 10
10 [11.6] 5.95 BRC-106 2.32 13.80 11.38 17.33 3.35 2.13 1.25 1.57 1.02 M30x2 21

B B
A A T
3/8"-18NPTF D L T 3/8"-18NPTF D J
N

E N J E

M30 x 2 M 11/4"-7UNC L M
BRP-106C BRP-306
M30 x 2 L M50 x 3 L
3/8"-
3/8"-18NPTF D J J
18NPTF

E N E N D

A T M A T
B B M

BRP-106L BRP-606

Cylinder Stroke Model Cyl. Oil Collap. Ext. Outside Cyl. Link Link Link Link Slot to Weight
Capacity Number Effect. Capacity Height Height Diam. Bore Height Open- Thick- Width Link
Area Diam. ing ness End
(tons) A B D E J L M N T
[maximum] (in) (in2) (in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
10 6.00 BRP-106C* 2.32 13.80 23.11 29.06 3.35 2.13 4.72 2.44 1.19 1.38 1.26 35
[11.6] 6.00 BRP-106L* 2.32 13.80 21.33 27.28 3.35 2.13 2.64 4.53 0.88 1.19 1.26 24
30 [36.1] 6.00 BRP-306* 7.22 43.27 42.72 48.82 5.39 3.50 4.49 5.71 1.38 1.57 1.97 106
60 [58.9] 6.00 BRP-606* 11.78 70.43 28.34 34.32 5.51 4.33 5.13 5.90 1.57 1.97 2.76 118
Note: BRP-106C, BRP-106L and BRP-606 are fitted with rubber bellows for rod protection.
*Available as a set. See note on previous page.

25
 RCH-Series, Hollow Plunger Cylinders

Shown from left to right: RCH-306, RCH-120, RCH-1003

Versatility in Testing,
Maintenance
and Tensioning
Applications
Pump and Cylinder Sets
All cylinders marked
with an are *
available as sets (cylinder,
gauge, couplers, hose and pump) for
your ordering convenience.
Page: 58

Lightweight Aluminum
Hollow Plunger Cylinders
If you need a higher cylinder
capacity-to-weight ratio the
Hollow plunger design allows for both pull and push forces lightweight RACH-Series
Single-acting spring return Aluminum Hollow Plunger Cylinders are
the perfect choice.
Nickel-plated, floating center tube on models over 20 tons
increases product life Page: 16
Baked enamel finish for increased corrosion resistance
Collar threads for easy fixturing Saddles
RCH-120 includes AR-630 coupler and has 1/4 NPTF port Most RCH-Series cylinders
are equipped with smooth
RCH-121 and RCH-1211 have FZ-1630 reducer and saddles. See table at next
AR-630 coupler, all other models feature CR-400 coupler page for optional threaded
saddles and all dimensional
information.

Page: 27

Hollow plunger cylinder RCH-1003 used in an application for intermediate boom
suspension on a dragline.
Cylinder Stroke Model Cyl. Oil
Capacity Number Effect. Cap.
Area
(tons)
[maximum] (in) (in2) (in3)
0.31 RCH-120 2.76 0.86
12 1.63 RCH-121* 2.76 4.49
[13.8] 1.63 RCH-1211 2.76 4.49
3.00 RCH-123 2.76 8.29
20 2.00 RCH-202* 4.73 9.46
[23.6] 6.10 RCH-206 4.73 28.67
30 2.50 RCH-302* 7.22 18.05
[36.1] 6.13 RCH-306 7.22 44.23
60 3.00 RCH-603* 12.73 38.20
[63.6] 6.00 RCH-606 12.73 76.41
100 [103.1] 3.00 RCH-1003* 20.63 61.88
* Available as a set. See note on this page.

26
 Single-Acting, Hollow Plunger Cylinders
Hoses RCH
Enerpac offers a complete line Series
of high quality hydraulic hoses.
To ensure the integrity of your
system, specify only Enerpac
hydraulic hoses.

Page: 116
Capacity:
Optional Heat Treated Hollow Saddles
Saddle Cylinder Saddle Dimensions (in)
Saddle 12-100 tons
Type Model No. A
Model No. B C
RCH-202, 206 HP-2015 2.11 1"-8 .38 A Stroke:
B
Threaded RCH-302, 306
Hollow RCH-603, 606
HP-3015
HP-5016
2.49
3.61
1
1 /4"-7
15/8"-51/2
.38
.50
C .31-6.13 inches
RCH-1003 HP-10016 4.97 21/2"-8 .51 Center Hole Diameter:
Smooth hollow saddles are standard on all RCH-models (12-ton models are not equipped
with saddles). .77-3.11 inches
Maximum Operating Pressure:
W
RCH-121 and RCH-1211 have a 1.88" diameter
boss that protrudes 0.25" from base.
J
O
10,000 psi
W
O P

P F K
Base Mounting Hole Dimensions (in)
F Model Bolt Circle Thread Thread
X Number Depth
X B U V Z
B
3/8"-
RCH-120 2.00 5
/16"-18 UNC .35
A 3/8"- A RCH-121
E E
18NPTF
18NPTF RCH-1211
Z 5 "-
RCH-123 2.00 /16 18 UNC .50
Z 3 "-
RCH-202 3.25 /8 16 UNC .37
H
H RCH-206 3.25 3 "-
/8 16 UNC .37
3 "-
RCH-302 3.63 /8 16 UNC .55
V 3 "-
V RCH-306 3.63 /8 16 UNC .55
1 "-
RCH-603 5.13 /2 13 UNC .55
1 "-
RCH-606 5.13 /2 13 UNC .55
5 "-
Y U D RCH-1003 7.00 /8 11 UNC .75
Y U D

RCH-120 to RCH-123 models RCH-202 to RCH-1003 models

Collap. Ext. Outside Cyl. Plngr. Cyl. Base Saddle Saddle Plunger Plunger Collar Collar Center Weight Model
Height Height Diam. Bore Diam. to Advance Diameter Protrusion Internal Thread Thread Thread Hole Number
Diam. Port from Plngr. Thread Length Length Diam.
A B D E F H J K O P W X Y
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
2.19 2.50 1.38 3 4 23/4"-16 1.19
2.75 2.13 .38 / "-16 UN .63 .77 3.2 RCH-120
4.75 6.38 2.75 2.13 1.38 .75 23/4"-16 1.19 .77 6.2 RCH-121*
4.75 6.38 2.75 2.13 1.38 .75 3/ 23/4"-16 1.19
4"-16 UN .63 .77 6.2 RCH-1211
7.25 10.25 2.75 2.13 1.38 .75 23/4"-16 1.19 .77 9.8 RCH-123
6.38 8.38 3.88 2.88 2.13 .75 2.13 .27 19/16"-16 UN .75 37/8"-12 1.50 1.06 17 RCH-202*
12.05 18.11 3.88 2.88 2.13 .75 2.13 .27 19/16"-16 UN .75 37/8"-12 1.50 1.06 31 RCH-206
7.03 9.53 4.50 3.50 2.50 .85 2.50 .38 113/16"-16 UN .88 41/2"-12 1.66 1.31 24 RCH-302*
13.00 19.13 4.50 3.50 2.50 1.00 2.50 .38 113/16"-16 UN .88 41/2"-12 1.66 1.31 48 RCH-306
9.75 12.75 6.25 4.88 3.63 1.25 3.61 .50 23/4"-16 UN .75 61/4"-12 1.91 2.12 62 RCH-603*
12.75 18.75 6.25 4.88 3.63 1.25 3.61 .50 23/4"-16 UN .75 61/4"-12 1.91 2.12 78 RCH-606
10.00 13.00 8.38 6.50 5.00 1.50 4.97 .50 4"-16 UN 1.00 83/8"-12 2.38 3.11 132 RCH-1003*

www.enerpac.com
27
 RRH-Series, Hollow Plunger Cylinders

Shown from left to right: RRH-3010, RRH-1001, RRH-6010

Versatility in
Testing,
Maintenance
and Tensioning
Applications

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to the
Relief valves prevent damage in case of over-pressurization System Components section for a full
Baked enamel finish for increased corrosion resistance range of gauges.

Collar threads enable easy fixturing Page: 122

(except RRH-1001 and RRH-1508)
Double-acting operation for fast retraction Saddles
Nickel-plated, floating center tube increases product life All RRH-Series cylinders
are equipped with smooth
Hollow plunger allows for both pull and push forces saddles. See table on next
CR-400 couplers and dust caps included on all models page for optional threaded
saddles and all dimensional information.
Plunger wiper reduces contamination, extending
cylinder life Page: 29

Double-acting hollow plunger cylinders are Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Capacity
applied for bridge launching systems. Capacity Number Capacity Area
(tons) (in2) (in3)

(tons) (in) Advance Retract Advance Retract Advance Retract

7.00 RRH-307 36 24 7.22 4.71 50.55 32.99
30 36 24 7.22 4.71 73.12 47.71
10.13 RRH-3010
3.50 RRH-603 64 42 12.73 8.37 44.57 29.21
60 6.50 RRH-606 64 42 12.73 8.37 82.77 54.24
10.12 RRH-6010 64 42 12.73 8.37 128.94 84.49
1.50 RRH-1001 103 68 20.63 13.54 30.94 20.32
3.00 RRH-1003 103 68 20.63 13.54 61.88 40.64
100 103 68 20.63 13.54 123.76 81.29
6.00 RRH-1006
10.13 RRH-10010 103 68 20.63 13.54 208.84 137.17
150 8.00 RRH-1508 158 80 31.62 15.91 252.97 127.23

28
 Double-Acting, Hollow Plunger Cylinders
Optional Heat Treated Saddles
Saddle Cylinder Saddle Saddle Dimensions (in) RRH
Type Model Number Model No. A B C Series
RRH-307, 3010 HP-3015 2.49 11/4"-7 .38 A
B
Threaded RRH-603, 606, 6010 HP-5016 3.61 15/8"-51/2 .50
C
Hollow RRH-1001, 1003,
HP-10016 4.97 21/2"-8 .51
RRH-1006, 10010
Smooth hollow saddles are standard on all RRH-models.

Capacity:
30-150 tons
Stroke:
1.50-10.13 inches
Center Hole Diameter:
1.31-3.13 inches
Maximum Operating Pressure:
W
J 10,000 psi
O

P
Hoses
F K
Enerpac offers a complete
line of high quality hydraulic
I X hoses. To ensure the
integrity of your system,
B
specify only Enerpac hydraulic hoses.
Base Mounting Hole Dimensions (in)
A
Model Bolt Thread Thread Page: 116
3/8"- E Number Circle Depth
18NPTF
U V Z
Z RRH-307 3.63 3
/8"- 16 .62 Pump Selection
H RRH-3010 3.63 3
/8"- 16 .62
1
A double-acting cylinder
RRH-603 5.12 /2"- 13 .55
V 1 must be powered by a pump
RRH-606 5.12 /2"- 13 .55
RRH-6010 5.12 1
/2"- 13 .55 with a 4-way valve.
5
RRH-1001 7.00 /8"- 11 .75 Page:
5
109
Y U D RRH-1003 7.00 /8"- 11 .75
5 .75
RRH-1006 7.00 /8"- 11
30 RRH-10010 7.00 5
/8"- 11 .75
RRH-1508

Collap. Ext. Out. Cyl. Plngr. Cyl. Base Cyl. Top Saddle Saddle Thread Plunger Collar Collar Center Weight Model
Height Height Diam. Bore Diam. to Adv. to Return Diam. Protrusion Thread Thread Thread Hole Number
Diam. Port Port from Plngr. Length Length Diam.
A B D E F H I J K O P W X Y
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
13.00 20.00 4.50 3.50 2.50 1.00 2.38 2.50 .38 11316"-16 .88 412"-12 1.66 1.31 48 RRH-307
17.00 27.13 4.50 3.50 2.50 1.00 2.38 2.50 .38 11316"-16 .88 412"-12 1.66 1.31 60 RRH-3010
9.75 13.25 6.25 4.88 3.63 1.25 2.63 3.61 .50 234"-16 .75 614"-12 1.91 2.13 62 RRH-603
12.75 19.25 6.25 4.88 3.63 1.25 2.63 3.61 .50 234"-16 .75 614"-12 1.91 2.13 78 RRH-606
17.25 27.38 6.25 4.88 3.63 1.25 2.63 3.61 .50 234"-16 .75 614"-12 1.91 2.13 101 RRH-6010
6.50 8.00 8.38 6.50 5.00 1.50 1.75 4.97 .50 4"-16 1.00 3.13 85 RRH-1001
10.00 13.00 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 838"-12 2.38 3.13 135 RRH-1003
13.50 19.50 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 838"-12 2.38 3.13 175 RRH-1006
18.13 28.25 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 838"-12 2.38 3.13 235 RRH-10010
13.75 21.75 9.75 7.50 6.00 1.50 2.38 5.00 .19 414"-12 1.00 3.13 245 RRH-1508

www.enerpac.com
29
 RD-Series, Precision Production Cylinders Hydraulic Technology Worldwide

Shown from left to right: RD-2510, RD-96, RD-256, RD-41, RD-166

High Precision
and High Cycle
Performance

Speed Chart
See the Enerpac Cylinder Speed
Chart in our Yellow Pages to
determine your approximate
cylinder speed.
Page: 113

Golden Ring Design

Enerpac RD cylinders are
provided with the Golden Ring Design,
for long, trouble-free performance.

Designed for long life, the best choice for
Clamping application using Enerpac RD
cylinders (with clevis eye attachments on both
production applications ends) for their high-pressure capability and
Unique mounting configurations simplify fixturing mounting flexibility.

Baked enamel finish for increased corrosion resistance

Double-acting operation develops force in both directions,
providing maximum versatility
Plunger wiper reduces contamination, extending
cylinder life

Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Capacity Collap. Ext. Body Outside Cylinder Plunger
Capacity Number Capacity Area Height Height Length Diam. Bore Diam.
Diam.
(tons) (in2) (in3)
A B C D E F
(tons) (in) Advance Retract Advance Retract Advance Retract (in) (in) (in) (in) (in) (in)
1.13 RD-41 4 2 .79 .34 .88 .39 7.31 8.44 6.38 2.00 1.00 .75
4 3.13 RD-43 4 2 .79 .34 2.45 1.07 9.31 12.44 8.38 2.00 1.00 .75
6.13 RD-46 4 2 .79 .34 4.81 2.10 12.31 18.44 11.38 2.00 1.00 .75
1.13 RD-91 9 5 1.77 .98 1.99 1.10 8.75 9.88 7.80 2.50 1.50 1.00
3.13 RD-93 9 5 1.77 .98 5.52 3.07 10.78 13.91 9.80 2.50 1.50 1.00
9
6.13 RD-96 9 5 1.77 .98 10.82 6.01 13.78 19.91 12.80 2.50 1.50 1.00
10.13 RD-910 9 5 1.77 .98 17.89 9.94 17.78 27.91 16.81 2.50 1.50 1.00
6.25 RD-166 16 8 3.14 1.66 19.63 10.35 15.31 21.56 14.13 3.00 2.00 1.38
16
10.25 RD-1610 16 8 3.14 1.66 32.20 16.98 19.31 29.56 18.11 3.00 2.00 1.38
6.25 RD-256 25 11 4.91 2.15 30.68 13.42 16.69 22.94 15.63 3.63 2.50 1.88
25
10.25 RD-2510 25 11 4.91 2.15 50.31 22.01 20.69 30.94 19.61 3.63 2.50 1.88

30
 Double-Acting, Precision Production Cylinders

RD CYLINDER ATTACHMENTS
RD
E D Series
C B A

Retainer Nut
For locking foot or flange
mountings. Tightens onto Capacity:
cylinder collar threads
(included with foot and 4-25 tons
flange mounting kits)
E H E D Stroke:
E D
1.13-10.25 inches
C B A C Maximum Operating Pressure:
C B A

D F
F
B A
H
10,000 psi
Foot Mounting Flange Mounting Clevis Eye
Mounts onto cylinder Mounts onto cylinder Threads onto plunger or Clevis Eye (optional)
collar collar into cylinder base
Q
Model RD-Cyl: Dimensions (in)
Number (tons) A B C D E F H P
Foot Mounting with Retainer Nut
AD-141 4 1.38 3.00 2.00 .41 .76 2.25 1.25 F
AD-171 9 2.00 4.00 2.88 .53 1.00 3.25 1.75 W
AD-181 16 2.63 5.00 3.76 .78 1.38 4.00 2.06
K
AD-191 25 3.25 6.26 4.62 1.03 1.76 4.88 2.50
Flange Mounting with Retainer Nut X
N
AD-142 4 1.38 3.88 3.09 .41 .75 L1 H
AD-172 9 2.00 4.75 3.88 .41 1.00 B
AD-182 16 2.63 5.63 4.56 .53 1.38
L
AD-192 25 3.25 6.50 5.34 .66 1.75 A
Retainer Nut C E
AD-143 4 13/8"-12 UNF 2.25 1.81 .25 .38 3/8"-
AD-173 9 2"- 12 3.00 2.50 .27 .50 18NPTF
AD-183 16 25/8"- 16 3.63 3.12 .27 .75
AD-193 25 31/4"- 16 4.25 3.75 .27 1.00 I
Clevis Eye N
X Z1
AD-150 4 1/2"- 20 11/8"- 20 1.12 .63 .63 .75 .94 M Z
AD-151 9 3/4"- 16 111/16"- 18 1.31 .75 1.00 1.00 .94 W
AD-152 16 11/8"- 12 23/16"- 16 1.88 1.00 1.25 1.00 1.19 D
AD-153 25 11/2"- 12 23/4"- 16 2.00 1.25 1.50 1.00 1.06

Top Bottom to Plunger Clevis Eye Mounting Neck Plunger Plunger Cylinder Mounting Dimensions (in) Wt. Model
to Ret. Adv. Protrusion Dimensions Length Thread External Int. Base Number
Collar Collar Int. Base
Port Port Length Thread Thread
Thread Thread Thread
H I K L L1 M N P Q Length Length
(in) (in) (in) (in) (in) (in) (in) (in) (in) W X Z Z1 (lbs)
1
1.88 1.88 .94 10.12 11.25 1.61 1.13 .75 /2"-20 1 3/8"-12 .44 11/8"-20 .35 4.8 RD-41
1.88 1.88 .94 12.12 15.25 1.61 1
1.13 .75 /2"-20 1 3/8"-12 .44 11/8"-20 .35 6.4 RD-43
1.88 1.88 .94 15.12 21.25 1.61 1.13 .75 1
/2"-20 1 3/8"-12 .44 11/8"-20 .35 9.0 RD-46
2.27 2.27 .98 11.61 12.76 1.50 1.50 .75 3
/4"-16 2"-12 .56 111/16"-18 .55 9.0 RD-91
2.27 2.27 .98 13.66 16.79 1.50 1.50 .75 3
/4"-16 2"-12 .56 111/16"-18 .55 11.0 RD-93
2.27 2.27 .98 16.66 22.79 1.50 1.50 .75 3
/4"-16 2"-12 .56 111/16"-18 .55 14.0 RD-96
2.27 2.27 .98 20.66 30.79 1.50 1.50 .75 3
/4"-16 2"-12 .56 111/16"-18 .55 19.0 RD-910
2.90 2.90 1.19 19.32 25.57 2.05 2.13 1.00 11/8"-12 2 5/8"-16 .88 2 3/16"-16 .94 22.0 RD-166
2.90 2.90 1.19 23.32 33.57 2.05 2.13 1.00 11/8"-12 2 5/8"-16 .88 2 3/16"-16 .94 29.0 RD-1610
3.50 3.50 1.06 20.86 27.11 2.09 2.75 1.00 11/2"-12 3 1/4"-16 1.13 2 3/4"-16 1.02 36.0 RD-256
3.50 3.50 1.08 24.86 35.11 2.09 2.75 1.00 11/2"-12 3 1/4"-16 1.13 2 3/4"-16 1.02 46.0 RD-2510

www.enerpac.com 31
 RR-Series, Double-Acting Cylinders Hydraulic Technology Worldwide

Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513

Most Versatile
Performers

Rugged enough for the

toughest job site uses and
precision designed for
high-cycle industrial uses.

Pump Selection
A double-acting cylinder must
be powered by a pump
with a 4-way valve.
Page: 109

Saddles
RR-Series cylinders up to
Collar threads, plunger threads and base mounting holes 75-ton have plunger thread
for easy fixturing (on most models) for installation of CAT-Series
tilt saddles.
Baked enamel finish for increased corrosion resistance
Page: 33
Removable hardened saddles protect plunger during
lifting and pressing
Built-in safety valve prevents accidental Optimum Performance
over-pressurization Enerpacs range of ZU4
electric pumps, fitted
CR-400 couplers included on all models with manual or solenoid
Plunger wiper reduces contamination, operated 4-way valves,
extending cylinder life offer optimum combinations with
RR cylinders.
Page: 80

These long stroke RR-cylinders are attached to a sliding and guiding system pulling the
RR-cylinders provide power and precision in a
arched roof assembly of Athens Olympic Stadium step by step into the final position. special hydraulic press.

32
 Double-Acting Long Stroke Cylinders

RR
Series

QUICK SELECTION CHART

For complete technical information see next page. Capacity:
Cylinder Stroke Model Cylinder Effective Oil Capacity Collap.
Capacity Number Area Height 10-500 tons
(in2) (in3) Stroke:
(tons) (in) Push Pull Push Pull (in) 2.25-48.00 inches
10.00 RR-1010* 2.23 .80 22.33 8.00 16.13 Maximum Operating Pressure:
10
12.00 RR-1012* 2.23 .80 26.80 9.00 18.00
8.25 RR-308* 6.51 3.00 53.67 25.00 15.25
10,000 psi
30
14.50 RR-3014* 6.51 3.00 92.70 43.00 21.63
6.13 RR-506 11.06 3.40 67.77 21.00 13.06 Enerpac CLRG-Series
50 13.13 RR-5013 11.06 3.40 145.17 44.00 20.06 If you do not not have a high
20.13 RR-5020 11.06 3.40 222.56 68.00 28.88 cycle application, Enerpac
6.13 RR-756 15.92 4.90 97.58 29.00 13.69 CLRG-Series cylinders may
75 be the right alternative.
13.13 RR-7513 15.92 4.90 209.00 64.00 20.69
6.63 RR-1006 20.65 9.60 136.93 63.00 14.06
100 13.13 RR-10013 20.65 9.60 271.17 126.00 20.63 Page: 40
18.13 RR-10018 20.65 9.60 374.44 174.00 27.06
2.25 RR-1502 30.71 14.80 69.11 33.00 7.72 Speed Chart
6.13 RR-1506 30.71 14.80 188.28 91.00 15.19
150 See the Enerpac Cylinder Speed
13.13 RR-15013 30.71 14.80 403.27 194.00 22.20 Chart in our Yellow Pages to
32.13 RR-15032 30.71 14.80 986.84 475.00 43.94 determine your approximate
6.00 RR-2006 44.21 22.50 265.28 135.00 16.94 cylinder speed.
Page: 113
13.00 RR-20013 44.21 22.50 574.78 293.00 23.94
18.00 RR-20018 44.21 22.50 795.85 396.00 30.13
200 Optional Snap-in Saddles
24.00 RR-20024 44.21 22.50 1,061 528.00 36.13
36.00 RR-20036 44.21 22.50 1,592 792.00 48.13 Optional snap-in saddles for
RR-Series double-acting
48.00 RR-20048 44.21 22.50 2,122 1,056 60.13
cylinders:
6.00 RR-3006 70.93 38.00 425.56 228.00 19.13
12.00 RR-30012 70.93 38.00 851.12 456.00 25.13 Saddle Cylinder Model Saddle
18.00 RR-30018 70.93 38.00 1,277 684.00 31.13 Type Number Model
300 Number
24.00 RR-30024 70.93 38.00 1,702 912.00 37.13
36.00 RR-30036 70.93 38.00 2,553 1,368 49.13 Flat RR-1010, 1012 A-102F
48.00 RR-30048 70.93 38.00 3,405 1,824 61.13 RR-1010, 1012 CAT-10
6.00 RR-4006 95.09 51.00 570.51 306.00 21.19 RR-308, 3014 CAT-50
12.00 RR-40012 95.09 51.00 1,141 612.00 27.19 Tilt RR-506, 5013
18.00 RR-40018 95.09 51.00 1,712 918.00 33.19 RR-5020, 756 CAT-100
400
24.00 RR-40024 95.09 51.00 2,282 1,224 39.19 RR-7513
36.00 RR-40036 95.09 51.00 3,423 1,836 51.19
48.00 RR-40048 95.09 51.00 4,564 2,448 63.19
Standard Saddles
6.00 RR-5006 113.15 63.00 678 378.00 22.75
Grooved RR-1010, 1012 A-102G
12.00 RR-50012 113.15 63.00 1,358 756.00 28.75
RR-308, 3014 A-252G
18.00 RR-50018 113.15 63.00 2,037 1,134 34.75
500
24.00 RR-50024 113.15 63.00 2,716 1,512 40.75
36.00 RR-50036 113.15 63.00 4,074 2,264 52.75 For additional information
48.00 RR-50048 113.15 63.00 5,431 3,024 64.75 on saddles: Page: 10
* For RR-1010 and RR-1012: N = 1.26 inch; for RR-308 and RR-3014: N = 2.20 inch.

www.enerpac.com 33
 RR-Series, Double-Acting Cylinders Hydraulic Technology Worldwide

J
O
Cylinder retract capacity pressure settings:
P for certain RR cylinders RR-308/3014: 4000 psi
may be less than RR-506/5013/5020: 6950 psi
F theoretical values, as a RR-756/7513: 7200 psi
W K result of reduced relief valve

N X
I
B  For full features see page 32.
Cylinder Stroke Model Max. Cylinder Cylinder Oil Capacity Collap. Ext. Outside
A Capacity Number Capacity Effective Area Height Height Diam.
3/8"-
18NPTF E (tons) (in2) (in3)
A B D
(ton) (in) Push Pull Push Pull Push Pull (in) (in) (in)

H 10.00 RR-1010* 11.1 4.0 2.23 .80 22.33 8.00 16.13 26.13 2.88
10
D
12.00 RR-1012* 11.1 4.0 2.23 .80 26.80 9.00 18.00 30.00 2.88
8.25 RR-308* 32.5 6.0 6.51 3.00 53.67 25.00 15.25 23.50 4.00
RR-1010 to RR-3014 models 30
14.50 RR-3014* 32.5 6.0 6.51 3.00 92.70 43.00 21.63 36.13 4.00
6.13 RR-506 55.3 11.8 11.06 3.40 67.77 21.00 13.06 19.19 5.00
W
50 13.13 RR-5013 55.3 11.8 11.06 3.40 145.17 44.00 20.06 33.19 5.00
J
O 20.13 RR-5020 55.3 11.8 11.06 3.40 222.56 68.00 28.88 49.00 5.00
6.13 RR-756 79.6 17.6 15.92 4.90 97.58 29.00 13.69 19.81 5.75
75
P 13.13 RR-7513 79.6 17.6 15.92 4.90 209.00 64.00 20.69 33.81 5.75
K
6.63 RR-1006 103.2 48.0 20.65 9.60 136.93 63.00 14.06 20.69 7.00
F
100 13.13 RR-10013 103.2 48.0 20.65 9.60 271.17 126.00 20.63 33.75 7.00
18.13 RR-10018 103.2 48.0 20.65 9.60 374.44 174.00 27.06 45.19 7.00
X
I 2.25 RR-1502 153.5 30.0 30.71 14.80 69.11 33.00 7.72 9.96 8.00
B 6.13 RR-1506 153.5 30.0 30.71 14.80 188.28 91.00 15.19 21.31 8.00
150
13.13 RR-15013 153.5 30.0 30.71 14.80 403.27 194.00 22.20 35.31 8.00
A
3/8"- 32.13 RR-15032 153.5 30.0 30.71 14.80 986.84 475.00 43.94 76.06 8.00
18NPTF E
6.00 RR-2006 221.0 112.5 44.21 22.50 265.28 135.00 16.94 22.94 9.75
13.00 RR-20013 221.0 112.5 44.21 22.50 574.78 293.00 23.94 36.94 9.75
H 18.00 RR-20018 221.0 112.5 44.21 22.50 795.85 396.00 30.13 48.13 9.75
Z 200
D 24.00 RR-20024 221.0 112.5 44.21 22.50 1,061 528.00 36.13 60.13 9.75
36.00 RR-20036 221.0 112.5 44.21 22.50 1,592 792.00 48.13 84.13 9.75
RR-506 to RR-50048 models
48.00 RR-20048 221.0 112.5 44.21 22.50 2,122 1,056 60.13 108.13 9.75
6.00 RR-3006 354.6 190.0 70.93 38.00 425.56 228.00 19.13 25.13 12.25
12.00 RR-30012 354.6 190.0 70.93 38.00 851.12 456.00 25.13 37.13 12.25
U 18.00 RR-30018 354.6 190.0 70.93 38.00 1,277 684.00 31.13 49.13 12.25
300
24.00 RR-30024 354.6 190.0 70.93 38.00 1,702 912.00 37.13 61.13 12.25
36.00 RR-30036 354.6 190.0 70.93 38.00 2,553 1368 49.13 85.13 12.25
V 48.00 RR-30048 354.6 190.0 70.93 38.00 3,405 1824 61.13 109.13 12.25
RR-1006 to RR-30048 6.00 RR-4006 475.4 255.0 95.09 51.00 570.51 306.00 21.19 27.19 14.13
No mounting holes: 12.00 RR-40012 475.4 255.0 95.09 51.00 1,141 612.00 27.19 39.19 14.13
RR-506, 5013, 5020
RR-756, 7513 400 18.00 RR-40018 475.4 255.0 95.09 51.00 1,712 918.00 33.19 51.19 14.13
RR-1502, 15032 24.00 RR-40024 475.4 255.0 95.09 51.00 2,282 1224 39.19 63.19 14.13
V 36.00 RR-40036 475.4 255.0 95.09 51.00 3,423 1836 51.19 87.19 14.13
48.00 RR-40048 475.4 255.0 95.09 51.00 4,564 2448 63.19 111.19 14.13
6.00 RR-5006 565.7 315.0 113.15 63.00 678.92 378.00 22.75 28.75 15.63
U 12.00 RR-50012 565.7 315.0 113.15 63.00 1,358 756.00 28.75 40.75 15.63
500 18.00 RR-50018 565.7 315.0 113.15 63.00 2,037 1134 34.75 52.75 15.63
24.00 RR-50024 565.7 315.0 113.15 63.00 2,716 1512 40.75 64.75 15.63
RR-4006 to RR-50048 36.00 RR-50036 565.7 315.0 113.15 63.00 4,074 2268 52.75 88.75 15.63
Base mounting hole location is for 48.00 RR-50048 565.7 315.0 113.15 63.00 5,431 3024 64.75 112.75 15.63
reference only, as it is affected by
assembly. * For RR-1010 and RR-1012: N = 1.26 inch; for RR-308 and RR-3014: N = 2.20 inch.

34
 Double-Acting Long Stroke Cylinders
Capacity:
Couplers Included!
CR-400 couplers 10-500 tons RR
included on all models. Series
Fits all HC-Series hoses. Stroke:
2.25-48.00 inches
Maximum Operating Pressure:
10,000 psi
Cylinder Plunger Base Top to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model
Bore Diameter to Adv. Return Diameter Protrusion Internal Thread Bolt Cir. Thread Thread Thread Thread Number
Diameter Port Port from Plngr. Thread Length Diam. Depth Length
E F H I J K O P U V Z W X
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
1.69 1.38 1.44 2.25 1.38 .24 1- 8 1.00 21/4-14 1.06 28 RR-1010*
1.69 1.38 1.44 2.25 1.38 .24 1- 8 1.00 21/4-14 1.06 31 RR-1012*
2.88 2.13 1.44 3.19 2.00 .41 1
1 /2- 16 35/16-12 1.94 40
1.00 RR-308*
2.88 2.13 1.56 3.19 2.00 .41 11/2- 16 1.00 35/16-12 1.94 64 RR-3014*
3.75 3.13 1.13 3.00 2.81 .11 1- 12 1.00 5-12 2.00 67 RR-506
3.75 3.13 1.13 3.00 2.81 .11 1- 12 1.00 5-12 2.00 115 RR-5013
3.75 3.13 2.25 3.00 2.81 .11 1- 12 1.00 5-12 2.00 150 RR-5020
4.50 3.75 1.19 3.00 2.81 .25 1- 12 1.50 53/4-12 1.50 92 RR-756
4.50 3.75 1.19 3.19 2.81 .25 1- 12 1.50 53/4-12 1.50 150 RR-7513
5.13 3.75 1.50 2.81 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 135 RR-1006
5.13 3.75 1.50 2.81 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 205 RR-10013
5.13 3.75 1.63 3.63 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 260 RR-10018
6.25 4.50 .88 2.63 4.49 .75 110 RR-1502
6.25 4.50 1.94 3.31 4.49 .75 33/8-16 1.38 6.25 3/4- 16 1.00 8-12 2.36 205 RR-1506
6.25 4.50 1.94 3.31 4.49 .75 33/8-16 1.38 6.25 3/4- 16 1.00 8-12 2.36 275 RR-15013
6.25 4.50 3.00 3.50 4.49 .75 33/8-16 1.38 8-12 2.36 525 RR-15032
7.50 5.25 2.25 3.81 5.25 .88 5.00 1- 8 1.00 325 RR-2006
7.50 5.25 2.25 3.81 5.25 .88 21/2 -12 2.50 5.00 1- 8 1.00 93/4-12 2.13 440 RR-20013
7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1-8 1.00 93/4 -12 2.13 450 RR-20018
7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1-8 1.00 93/4 -12 2.13 616 RR-20024
7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1-8 1.00 93/4 -12 2.13 845 RR-20036
7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1-8 1.00 93/4 - 12 2.13 1065 RR-20048
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4- 7 1.75 121/4-12 2.31 441 RR-3006
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 608 RR-30012
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 776 RR-30018
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 1034 RR-30024
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 1385 RR-30036
9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 1720 RR-30048
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 670 RR-4006
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 880 RR-40012
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1000 RR-40018
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1317 RR-40024
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1746 RR-40036
11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 2162 RR-40048
12.00 8.00 4.75 6.00 8.00 1.13 1
3 /4 -12 8.00 13/4 - 5 2.12 155/8-8 3.13 953
4.25 RR-5006
12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1300 RR-50012
12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1500 RR-50018
12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1800 RR-50024
12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 2210 RR-50036
12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 2700 RR-50048

www.enerpac.com 35
 CLSG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLSG-1506, CLSG-2006, CLSG-506

The Single-Acting
Heavy Lifting
Solution with
Integral Stop Ring

Saddles
All CLSG-Series cylinders
are equipped with bolt-on
Integral stop ring provides piston blow-out protection removable grooved saddles.
For information on optional
Baked enamel outside finish and plated pistons provide superior tilt saddles, see selection chart.
corrosion protection
Page: 39
Base mounting holes standard on all models
Plunger wiper reduces contamination, extending cylinder life
Gauges
Single-acting load return Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to
the System Components section for
a fullrange of gauges.

Eight CLSG-2506 cylinders equipped with tilting saddles lifted the planking of the Page: 122
bridge as the pier heads were being rebuilt.

Optimum Performance
Enerpacs range of Z-Class
electric pumps, fitted with
manual or solenoid operated
3-way valves, offer optimum
combinations with CLSG cylinders.
Page: 78

Low Height - High Tonnage

When low height with high
force is required, pancake
cylinders with lock nut offer
the solution to lift the first
few inches.
Page: 20

36
 Single-Acting, High Tonnage Cylinders

CLSG
Series

QUICK SELECTION CHART

For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed Weight

Capacity Number Effective Capacity Height
Area Capacity:
(tons) 50-1,000 tons
[maximum] (in) (in2) (in3) (in) (lbs)
1.97 CLSG-502 11.81 23.25 6.38 37 Stroke:
3.94 CLSG-504 11.81 46.50 8.35 44 1.97-11.81 inches
50 5.91 CLSG-506 11.81 69.75 10.31 51
Maximum Operating Pressure:
[59.1] 7.87 CLSG-508 11.81 93.00 12.28 60
9.84 CLSG-5010 11.81 116.25 14.25 68 10,000 psi
11.81 CLSG-5012 11.81 139.50 16.22 75
1.97 CLSG-1002 20.57 40.50 7.16 42
3.94 CLSG-1004 20.57 81.00 9.13 64
100 5.91 CLSG-1006 20.57 121.50 11.09 88
[102.9] 7.87 CLSG-1008 20.57 162.00 13.06 110
9.84 CLSG-10010 20.57 202.50 15.03 134
11.81 CLSG-10012 20.57 242.99 17.00 157
1.97 CLSG-1502 30.78 60.58 7.72 86
3.94 CLSG-1504 30.78 121.17 9.69 115 Standard Features
150 5.91 CLSG-1506 30.78 181.75 11.65 143 Interchangeable, hardened
[153.9] 7.87 CLSG-1508 30.78 242.33 13.62 172 grooved saddles
9.84 CLSG-15010 30.78 302.92 15.59 203 CR-400 Coupler and dust cap
11.81 CLSG-15012 30.78 363.50 17.56 231 Top and side mount lifting eye
1.97 CLSG-2002 41.22 81.13 8.50 121 capability
200
5.91 CLSG-2006 41.22 243.40 12.44 201 All cylinders meet ASME B-30.1 and
[206.1] ISO 10100 Standards
11.81 CLSG-20012 41.22 486.79 18.35 322
1.97 CLSG-2502 56.80 111.81 9.25 196
250
5.91 CLSG-2506 56.80 335.42 13.19 300
[284.0]
11.81 CLSG-25012 56.80 670.84 19.09 456 Additional Stroke Lengths
1.97 CLSG-3002 70.71 139.19 12.28 406 Models above 150 tons are
300
5.91 CLSG-3006 70.71 417.56 16.22 511 also available with standard
[353.6]
11.81 CLSG-30012 70.71 835.11 22.13 668 stroke lengths of 4, 8 and 10
1.97 CLSG-4002 86.78 170.84 14.74 595 inches. Please contact
400 Enerpac for ordering information and
5.91 CLSG-4006 86.78 512.51 18.68 728
[433.9] dimensional details.
11.81 CLSG-40012 86.78 1025.02 24.59 928
1.97 CLSG-5002 113.25 222.92 16.50 884
500
5.91 CLSG-5006 113.25 668.77 20.43 1058
[566.3]
11.81 CLSG-50012 113.25 1337.55 26.34 1321 Lifting an Unbalanced Load
1.97 CLSG-6002 132.57 260.97 16.89 1045 When lifting an unbalanced
600
5.91 CLSG-6006 132.57 782.90 20.83 1246 load Enerpac Synchronous
[662.9]
11.81 CLSG-60012 132.57 1565.81 26.73 1545 Lift Systems can be the
1.97 CLSG-8002 182.32 358.91 18.66 1634 solution with multiple lift
800 point capabilities from 4 to 64 points.
5.91 CLSG-8006 182.32 10776.72 22.60 1941
[911.6] See our Yellow Pages for multi-
11.81 CLSG-80012 182.32 2153.44 28.50 2332
cylinder set-ups.
1.97 CLSG-10002 227.19 447.23 22.20 2341
1000
5.91 CLSG-10006 227.19 1341.68 26.14 2674
[1136]
11.81 CLSG-100012 227.19 2683.35 32.05 3172 Page: 48

www.enerpac.com 37
 CLSG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Mounting Hole Orientation

Top mounting hole orientation is
maintained to port location. Base
mounting hole orientation is not
maintained to port location.

 For full features see page 36.

Cylinder Stroke Model Cylinder Oil Collapsed Extended Outside
Capacity Number Effective Capacity Height Height Diam.
Area
30
(tons) A B D
[maximum] (in) (in2) (in3) (in) (in) (in)
1.97 CLSG-502 11.81 23.25 6.38 8.35 5.12
F K 3.94 CLSG-504 11.81 46.50 8.35 12.28 5.12
J 50 5.91 CLSG-506 11.81 69.75 10.31 16.22 5.12
L [59.1] 7.87 CLSG-508 11.81 93.00 12.28 20.16 5.12
B 9.84 CLSG-5010 11.81 116.25 14.25 24.09 5.12
E 11.81 CLSG-5012 11.81 139.50 16.22 28.03 5.12
3/8"- A
18NPTF
1.97 CLSG-1002 20.57 40.50 7.16 9.13 6.50
3.94 CLSG-1004 20.57 81.00 9.13 13.06 6.50
H 100 5.91 CLSG-1006 20.57 121.50 11.09 17.00 6.50
Z
V
[102.9] 7.87 CLSG-1008 20.57 162.00 13.06 20.94 6.50
U 9.84 CLSG-10010 20.57 202.50 15.03 24.87 6.50
D 11.81 CLSG-10012 20.57 242.99 17.00 28.81 6.50
1.97 CLSG-1502 30.78 60.58 7.72 9.69 8.07
CLSG-50 to CLSG-150 models 3.94 CLSG-1504 30.78 121.17 9.69 13.62 8.07
150 5.91 CLSG-1506 30.78 181.75 11.65 17.56 8.07
[153.9] 7.87 CLSG-1508 30.78 242.33 13.62 21.50 8.07
9.84 CLSG-15010 30.78 302.92 15.59 25.43 8.07
11.81 CLSG-15012 30.78 363.50 17.56 29.37 8.07
60
1.97 CLSG-2002 41.22 81.13 8.50 10.47 9.25
200
5.91 CLSG-2006 41.22 243.40 12.44 18.35 9.25
[206.1]
11.81 CLSG-20012 41.22 486.79 18.35 30.16 9.25
1.97 CLSG-2502 56.80 111.81 9.25 11.22 10.83
250
5.91 CLSG-2506 56.80 335.42 13.19 19.09 10.83
[284.0]
11.81 CLSG-25012 56.80 670.84 19.09 30.91 10.83
1.97 CLSG-3002 70.71 139.19 12.28 14.25 12.20
F K 300
5.91 CLSG-3006 70.71 417.56 16.22 22.13 12.20
J [353.6]
11.81 CLSG-30012 70.71 835.11 22.13 33.94 12.20
L 1.97 CLSG-4002 86.78 170.84 14.74 16.71 13.78
400
B 5.91 CLSG-4006 86.78 512.51 18.68 24.59 13.78
[433.9]
11.81 CLSG-40012 86.78 1025.02 24.59 36.40 13.78
A
3/8"- E 1.97 CLSG-5002 113.25 222.92 16.50 18.46 15.75
500
18NPTF 5.91 CLSG-5006 113.25 668.77 20.43 26.34 15.75
[566.3]
11.81 CLSG-50012 113.25 1337.55 26.34 38.15 15.75
H Z 1.97 CLSG-6002 132.57 260.97 16.89 18.86 16.93
600
V 5.91 CLSG-6006 132.57 782.90 20.83 26.73 16.93
U [662.9]
11.81 CLSG-60012 132.57 1565.81 26.73 38.54 16.93
D
1.97 CLSG-8002 182.32 358.91 18.66 20.63 19.88
800
CLSG-200 to CLSG-1000 models 5.91 CLSG-8006 182.32 1076.72 22.60 28.50 19.88
[911.6]
11.81 CLSG-80012 182.32 2153.44 28.50 40.31 19.88
1.97 CLSG-10002 227.19 447.23 22.20 24.17 22.05
1000
5.91 CLSG-10006 227.19 1341.68 26.14 32.05 22.05
[1136]
11.81 CLSG-100012 227.19 2683.35 32.05 43.86 22.05

38
 Single-Acting, High Tonnage Cylinders
Optional Tilt Saddle * Capacity:
J1 50-1,000 tons CLSG
K1
0-5
Stroke: Series
1.97-11.81 inches
Maximum Operating Pressure:
10,000 psi
Cylinder Plunger Base to Standard Saddle Depth of Base Mounting Holes Weight Model * Optional Tilt Saddle
Bore Diam. Advance Saddle Protrusion Plunger Bolt Cir. Thread Thread Number Diam. Height Model
Diam. Port Diam. from Plngr. Hole Diam. Depth Number
E F H J K L U V Z J1 K1
(in) (in) (in) (in) (in) (in) (in) (mm) (in) (lbs) (in) (in)
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 37 CLSG-502 1.97 1.69 CATG-50
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 44 CLSG-504 1.97 1.69 CATG-50
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 51 CLSG-506 1.97 1.69 CATG-50
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 60 CLSG-508 1.97 1.69 CATG-50
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 68 CLSG-5010 1.97 1.69 CATG-50
3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 75 CLSG-5012 1.97 1.69 CATG-50
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 42 CLSG-1002 2.95 1.89 CATG-100
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 64 CLSG-1004 2.95 1.89 CATG-100
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 88 CLSG-1006 2.95 1.89 CATG-100
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 110 CLSG-1008 2.95 1.89 CATG-100
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 134 CLSG-10010 2.95 1.89 CATG-100
5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 157 CLSG-10012 2.95 1.89 CATG-100
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 86 CLSG-1502 3.70 1.96 CATG-150
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 115 CLSG-1504 3.70 1.96 CATG-150
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 143 CLSG-1506 3.70 1.96 CATG-150
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 172 CLSG-1508 3.70 1.96 CATG-150
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 203 CLSG-15010 3.70 1.96 CATG-150
6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 231 CLSG-15012 3.70 1.96 CATG-150
7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 121 CLSG-2002 4.45 2.31 CATG-200
7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 201 CLSG-2006 4.45 2.31 CATG-200
7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 322 CLSG-20012 4.45 2.31 CATG-200
8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 196 CLSG-2502 5.71 2.75 CATG-250
8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 300 CLSG-2506 5.71 2.75 CATG-250
8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 456 CLSG-25012 5.71 2.75 CATG-250
9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 406 CLSG-3002 6.97 3.17 CATG-300
9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 511 CLSG-3006 6.97 3.17 CATG-300
9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 668 CLSG-30012 6.97 3.17 CATG-300
10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 595 CLSG-4002 7.72 3.06 CATG-400
10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 728 CLSG-4006 7.72 3.06 CATG-400
10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 928 CLSG-40012 7.72 3.06 CATG-400
12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 884 CLSG-5002 8.98 3.54 CATG-500
12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 1058 CLSG-5006 8.98 3.54 CATG-500
12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 1321 CLSG-50012 8.98 3.54 CATG-500
12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1045 CLSG-6002 9.72 4.05 CATG-600
12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1246 CLSG-6006 9.72 4.05 CATG-600
12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1545 CLSG-60012 9.72 4.05 CATG-600
15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 1634 CLSG-8002 11.69 4.00 CATG-800
15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 1914 CLSG-8006 11.69 4.00 CATG-800
15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 2332 CLSG-80012 11.69 4.00 CATG-800
17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 2341 CLSG-10002 12.72 4.71 CATG-1000
17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 2674 CLSG-10006 12.72 4.71 CATG-1000
17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 3172 CLSG-100012 12.72 4.71 CATG-1000

www.enerpac.com 39
 CLRG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLRG-506, CLRG-2006, CLRG-1506

Double-Acting
Power Lifters

Saddles
All CLRG cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional tilt
saddles, see selection chart.
Page: 43

Safety Device
A pilot-operated check valve
Integral stop ring provides piston blow-out protection (V-42) can be inserted
between cylinder ports.
Double-acting for positive retraction This valve provides a safety
Baked enamel outside finish and plated pistons provide superior lock on the cylinder under load at
corrosion resistance any position and remote control
for unlocking.
Safety valve in retract side of cylinder helps to prevent damage in Page: 136
case of accidental over-pressurization
Interchangeable, hardened grooved saddles are standard Optimum Performance
Plunger wiper reduces contamination, extending cylinder life Enerpacs range of Z-Class
electric pumps, fitted with
manual or solenoid operated
4-way valves, offer optimum
combinations with CLRG cylinders.
Page: 78

CLRG-Series cylinders supported and positioned these automobile deck elements.

Replacing adjustment rolls under a fly-over

with CLRG cylinders, for controlled lifting
and lowering.

40
 Double-Acting, High Tonnage Cylinders

CLRG
Series

QUICK SELECTION CHART

For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed

Capacity Number Effective Area Capacity Height
Capacity:
(in2) (in3)
50-1,000 tons
(tons) (in) Push Pull Push Pull (in)
1.97 CLRG-502 11.81 5.85 23.25 11.51 6.38 Stroke:
3.94 CLRG-504 11.81 5.85 46.50 23.02 8.35 1.97-11.81 inches
5.91 CLRG-506 11.81 5.85 69.75 34.52 10.31
50 Maximum Operating Pressure:
7.87 CLRG-508 11.81 5.85 93.00 46.03 12.28
9.84 CLRG-5010 11.81 5.85 116.25 57.54 14.25 10,000 psi
11.81 CLRG-5012 11.81 5.85 139.50 69.05 16.22
1.97 CLRG-1002 20.57 9.59 40.50 18.87 7.16
3.94 CLRG-1004 20.57 9.59 81.00 37.74 9.13
5.91 CLRG-1006 20.57 9.59 121.50 56.61 11.09
100
7.87 CLRG-1008 20.57 9.59 162.00 75.49 13.06
9.84 CLRG-10010 20.57 9.59 202.50 94.36 15.03
11.81 CLRG-10012 20.57 9.59 242.99 113.23 17.00
1.97 CLRG-1502 30.78 14.96 60.58 29.44 7.72
3.94 CLRG-1504 30.78 14.96 121.17 58.88 9.69 Standard Features
5.91 CLRG-1506 30.78 14.96 181.75 88.32 11.65 Interchangeable, hardened
150
7.87 CLRG-1508 30.78 14.96 242.33 117.76 13.62 grooved saddles
9.84 CLRG-15010 30.78 14.96 302.92 147.20 15.59 CR-400 Coupler and dust cap
11.81 CLRG-15012 30.78 14.96 363.50 176.64 17.56 Top and side mount lifting eye capability
1.97 All cylinders meet ASME B-30.1 and ISO
CLRG-2002 41.22 19.68 81.13 38.74 8.50
10100 Standards
200 5.91 CLRG-2006 41.22 19.68 243.40 116.23 12.44
11.81 CLRG-20012 41.22 19.68 486.79 232.46 18.35
1.97 CLRG-2502 56.80 23.65 111.81 46.56 9.25
250 5.91 CLRG-2506 56.80 23.65 335.42 139.69 13.19 Pump Selection
11.81 CLRG-25012 56.80 23.65 670.84 279.39 19.09 A double-acting cylinder
1.97 CLRG-3002 70.71 23.46 139.19 46.18 12.28 must be powered by a
300 5.91 pump with a 4-way valve.
CLRG-3006 70.71 23.46 417.56 138.55 16.22
11.81 CLRG-30012 70.71 23.46 835.11 277.10 22.13 Page: 109
1.97 CLRG-4002 86.79 29.99 170.84 59.03 14.74
400 5.91 CLRG-4006 86.79 29.99 512.51 177.09 18.68 RR-Series
11.81 CLRG-40012 86.79 29.99 1,025 354.18 24.59 For higher cycle applications,
1.97 Enerpac RR cylinders are a
CLRG-5002 113.25 38.37 222.92 75.54 16.50
good alternative.
500 5.91 CLRG-5006 113.25 38.37 668.77 226.61 20.43
11.81 CLRG-50012 113.25 38.37 1,338 453.22 26.34
1.97 CLRG-6002 132.57 45.79 260.97 90.13 16.89 Page: 32
600 5.91 CLRG-6006 132.57 45.79 782.90 270.39 20.83
11.81 CLRG-60012 132.57 45.79 1,566 540.79 26.73 Additional Stroke Lengths
1.97 CLRG-8002 182.32 59.99 358.91 118.09 18.66 Models above 150 tons are
800 5.91 CLRG-8006 182.32 59.99 1,077 354.28 22.60 also available with standard
stroke lengths of 4, 8 and 10
11.81 CLRG-80012 182.32 59.99 2,153 708.57 28.50
inches. Please contact
1.97 CLRG-10002 227.19 83.97 447.23 165.29 22.20 Enerpac for ordering information.
1000 5.91 CLRG-10006 227.19 83.97 1,342 495.87 26.14
11.81 CLRG-100012 227.19 83.97 2,683 991.75 32.05

www.enerpac.com 41
 CLRG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Mounting Hole Orientation

30 Top mounting hole orientation is
maintained to port location. Base
mounting hole orientation is not
30 maintained to port location.

 For full features see page 40.

Cylinder Stroke Model Maximum Cylinder Oil
F K
Capacity Number Cylinder Effective Capacity
J
Capacity Area
L (tons) (in2) (in3)
I (tons) (in) Push Pull Push Pull Push Pull
B

E 1.97 CLRG-502 59.1 29 11.81 5.85 23.25 11.51

3/8"- A
3.94 CLRG-504 59.1 29 11.81 5.85 46.50 23.02
18NPTF
5.91 CLRG-506 59.1 29 11.81 5.85 69.75 34.52
50
H 7.87 CLRG-508 59.1 29 11.81 5.85 93.00 46.03
Z
V 9.84 CLRG-5010 59.1 29 11.81 5.85 116.25 57.54
U 11.81 CLRG-5012 59.1 29 11.81 5.85 139.50 69.05
D 1.97 CLRG-1002 102.9 48 20.57 9.59 40.50 18.87
CLRG-50 to CLRG-150 models 3.94 CLRG-1004 102.9 48 20.57 9.59 81.00 37.74
5.91 CLRG-1006 102.9 48 20.57 9.59 121.50 56.61
100
60 7.87 CLRG-1008 102.9 48 20.57 9.59 162.00 75.49
9.84 CLRG-10010 102.9 48 20.57 9.59 202.50 94.36
11.81 CLRG-10012 102.9 48 20.57 9.59 242.99 113.23
1.97 CLRG-1502 153.9 75 30.78 14.96 60.58 29.44
30
3.94 CLRG-1504 153.9 75 30.78 14.96 121.17 58.88
5.91 CLRG-1506 153.9 75 30.78 14.96 181.75 88.32
150
7.87 CLRG-1508 153.9 75 30.78 14.96 242.33 117.76
F K 9.84 CLRG-15010 153.9 75 30.78 14.96 302.92 147.20
J 11.81 CLRG-15012 153.9 75 30.78 14.96 363.50 176.64
1.97 CLRG-2002 206.1 98 41.22 19.68 81.13 38.74
L
I 200 5.91 CLRG-2006 206.1 98 41.22 19.68 243.40 116.23
B
11.81 CLRG-20012 206.1 98 41.22 19.68 486.79 232.46
A 1.97 CLRG-2502 284.0 118 56.80 23.65 111.81 46.56
3/8"- E 250 5.91 CLRG-2506 284.0 118 56.80 23.65 335.42 139.69
18NPTF
11.81 CLRG-25012 284.0 118 56.80 23.65 670.84 279.39
1.97 CLRG-3002 353.6 117 70.71 23.46 139.19 46.18
H Z 300 5.91 CLRG-3006 353.6 117 70.71 23.46 417.56 138.55
V
U 11.81 CLRG-30012 353.6 117 70.71 23.46 835.11 277.10
D 1.97 CLRG-4002 433.9 150 86.79 29.99 170.84 59.03
CLRG-200 to CLRG-1000 models 400 5.91 CLRG-4006 433.9 150 86.79 29.99 512.51 177.09
11.81 CLRG-40012 433.9 150 86.79 29.99 1,025 354.18
Base Mounting Hole Dimensions (in) 1.97 CLRG-5002 566.3 192 113.25 38.37 222.92 75.54
Model / Bolt Thread Minimum 500 5.91 CLRG-5006 566.3 192 113.25 38.37 668.77 226.61
Capacity Circle Size Thread Depth 11.81 CLRG-50012 566.3 192 113.25 38.37 1,338 453.22
ton U V (mm) Z
1.97 CLRG-6002 662.9 229 132.57 45.79 260.97 90.13
CLRG-50 2.56 M12 .87
CLRG-100 3.74 M12 .87 600 5.91 CLRG-6006 662.9 229 132.57 45.79 782.90 270.39
CLRG-150 5.12 M12 .87 11.81 CLRG-60012 662.9 229 132.57 45.79 1,566 540.79
CLRG-200 6.50 M12 .87 CLRG-8002 911.6 300 182.32 59.99 358.91 118.09
1.97
CLRG-250 7.48 M12 .87
CLRG-300 7.09 M16 1.42 800 5.91 CLRG-8006 911.6 300 182.32 59.99 1,077 354.28
CLRG-400 8.07 M16 1.42 11.81 CLRG-80012 911.6 300 182.32 59.99 2,153 708.57
CLRG-500 9.84 M24 1.50 1.97 CLRG-10002 1136 420 227.19 83.97 447.23 165.29
CLRG-600 10.83 M24 1.50
1000 5.91 CLRG-10006 1136 420 227.19 83.97 1,342 495.87
CLRG-800 12.99 M24 1.50
CLRG-1000 14.76 M24 1.50 11.81 CLRG-100012 1136 420 227.19 83.97 2,683 991.75

42
 Double-Acting, High Tonnage Cylinders
* Optional Tilt Saddle Capacity:

J1 50-1,000 tons CLRG

0-5
Stroke:
Series
K1
1.97-11.81 inches
Maximum Operating Pressure:
10,000 psi
Collap. Ext. Outside Cyl. Plunger Base to Top to Standard Saddle Depth of Weight Model *Optional Tilt Saddle
Height Height Diam. Bore Diam. Advance Retract Saddle Protrusion Plunger Number Diam. Height Model
Diam. Port Port Diam. from Plngr. Hole Number
A B D E F H I J K L J1 K1
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) (in) (in)
6.38 8.35 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 37 CLRG-502 1.97 1.69 CATG-50
8.35 12.28 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 44 CLRG-504 1.97 1.69 CATG-50
10.31 16.22 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 51 CLRG-506 1.97 1.69 CATG-50
12.28 20.16 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 60 CLRG-508 1.97 1.69 CATG-50
14.25 24.09 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 68 CLRG-5010 1.97 1.69 CATG-50
16.22 28.03 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 75 CLRG-5012 1.97 1.69 CATG-50
7.16 9.13 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 42 CLRG-1002 2.95 1.89 CATG-100
9.13 13.06 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 64 CLRG-1004 2.95 1.89 CATG-100
11.09 17.00 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 88 CLRG-1006 2.95 1.89 CATG-100
13.06 20.94 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 110 CLRG-1008 2.95 1.89 CATG-100
15.03 24.87 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 134 CLRG-10010 2.95 1.89 CATG-100
17.00 28.81 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 157 CLRG-10012 2.95 1.89 CATG-100
7.72 9.69 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 86 CLRG-1502 3.70 1.96 CATG-150
9.69 13.62 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 115 CLRG-1504 3.70 1.96 CATG-150
11.65 17.56 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 143 CLRG-1506 3.70 1.96 CATG-150
13.62 21.50 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 172 CLRG-1508 3.70 1.96 CATG-150
15.59 25.43 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 203 CLRG-15010 3.70 1.96 CATG-150
17.56 29.37 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 231 CLRG-15012 3.70 1.96 CATG-150
8.50 10.47 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 121 CLRG-2002 4.45 2.31 CATG-200
12.44 18.35 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 201 CLRG-2006 4.45 2.31 CATG-200
18.35 30.16 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 322 CLRG-20012 4.45 2.31 CATG-200
9.25 11.22 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 196 CLRG-2502 5.71 2.75 CATG-250
13.19 19.09 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 300 CLRG-2506 5.71 2.75 CATG-250
19.09 30.91 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 456 CLRG-25012 5.71 2.75 CATG-250
12.28 14.25 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 406 CLRG-3002 6.97 3.17 CATG-300
16.22 22.13 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 511 CLRG-3006 6.97 3.17 CATG-300
22.13 33.94 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 668 CLRG-30012 6.97 3.17 CATG-300
14.74 16.71 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 595 CLRG-4002 7.72 3.06 CATG-400
18.68 24.59 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 728 CLRG-4006 7.72 3.06 CATG-400
24.59 36.40 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 928 CLRG-40012 7.72 3.06 CATG-400
16.50 18.46 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 884 CLRG-5002 8.98 3.54 CATG-500
20.43 26.34 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 1058 CLRG-5006 8.98 3.54 CATG-500
26.34 38.15 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 1321 CLRG-50012 8.98 3.54 CATG-500
16.89 18.86 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1045 CLRG-6002 9.72 4.05 CATG-600
20.83 26.73 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1246 CLRG-6006 9.72 4.05 CATG-600
26.73 38.54 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1545 CLRG-60012 9.72 4.05 CATG-600
18.66 20.63 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 1634 CLRG-8002 11.69 4.00 CATG-800
22.60 28.50 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 1914 CLRG-8006 11.69 4.00 CATG-800
28.50 40.31 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 2332 CLRG-80012 11.69 4.00 CATG-800
22.20 24.17 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 2341 CLRG-10002 12.72 4.71 CATG-1000
26.14 32.05 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 2674 CLRG-10006 12.72 4.71 CATG-1000
32.05 43.86 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 3172 CLRG-100012 12.72 4.71 CATG-1000

www.enerpac.com 43
 CLL-Series, Lock Nut Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLL-1006, CLL-2506, CLL-1506, CLL-506

To Secure Loads
Mechanically

Saddles
All CLL cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see the selection chart.
Page: 47

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
Safety Lock Nut for mechanical load holding
your equipment. Refer to the
Baked enamel outside finish and plated pistons provide System Components section for a full
superior corrosion resistance range of gauges.
Overflow port functions as a stroke limiter Page: 122
Interchangeable, hardened grooved saddles are standard
CR-400 coupler and dust cap included on all models Low Height - High Tonnage
Single-acting load return When low height with high
force is required, pancake
cylinders with lock nut offer
the solution to lift the first
few inches.
Page: 20

For this curved bridge, CLL-Series cylinders were used to support the concrete beams
CLL cylinder, mechanically locked, after
to level the pierhead and to place 4000 ton slide bearings between pier and pierhead. positioning the curved bridge.

44
 Single-Acting, Lock Nut Cylinders

CLL
Series

QUICK SELECTION CHART

For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed Weight

Capacity Number Effective Capacity Height
Area
Capacity:
(tons) 50-1,000 tons
[maximum] (in) (in2) (in3) (in) (lbs)
Stroke:
1.97 CLL-502 10.99 21.63 6.46 35
3.94 CLL-504 10.99 43.25 8.43 46 1.97-11.81 inches
50 5.91 CLL-506 10.99 64.88 10.39 57 Maximum Operating Pressure:
[59.1] 7.87 CLL-508 10.99 86.51 12.36 68
9.84 CLL-5010 10.99 108.14 14.33 79
10,000 psi
11.81 CLL-5012 10.99 129.76 16.30 90
1.97 CLL-1002 20.57 40.50 7.36 68
3.94 CLL-1004 20.57 81.00 9.33 87
100 5.91 CLL-1006 20.57 121.50 11.30 106
[102.9] 7.87 CLL-1008 20.57 162.00 13.27 125
9.84 CLL-10010 20.57 202.50 15.24 143
11.81 CLL-10012 20.57 242.99 17.20 162
1.97 CLL-1502 30.78 60.58 8.23 117
3.94 CLL-1504 30.78 121.17 10.20 146
150 5.91 CLL-1506 30.78 181.75 12.17 174
[153.9] 7.87 CLL-1508 30.78 242.33 14.13 203
9.84 CLL-15010 30.78 302.92 16.10 231
11.81 CLL-15012 30.78 363.50 18.07 260
1.97 CLL-2002 41.17 81.04 9.57 183
200
5.91 CLL-2006 41.17 243.13 13.50 260
[206.1]
11.81 CLL-20012 41.17 486.27 19.41 376
1.97 CLL-2502 56.75 111.70 9.80 256 Additional Stroke Lengths
250
5.91 CLL-2506 56.75 335.11 13.74 359
[284.0] Models above 150 tons are
11.81 CLL-25012 56.75 670.22 19.65 515 also available with standard
1.97 CLL-3002 70.71 139.19 11.61 382 stroke lengths of 4, 8 and 10
300
5.91 CLL-3006 70.71 417.56 15.55 514 inches. Please contact
[353.6]
11.81 CLL-30012 70.71 835.11 21.46 712 Enerpac for ordering information and
dimensional details.
1.97 CLL-4002 86.79 170.84 13.19 553
400
5.91 CLL-4006 86.79 512.51 17.13 721
[433.9]
11.81 CLL-40012 86.79 1025.02 23.03 972
1.97 CLL-5002 113.25 222.99 14.76 809
500
5.91 CLL-5006 113.25 668.77 18.70 1029 Lifting an Unbalanced Load?
[566.3]
11.81 CLL-50012 113.25 1337.55 24.61 1360 See our "Yellow Pages" for
1.97 CLL-6002 132.57 260.97 15.55 985 multi-cylinder set ups.
600
5.91 CLL-6006 132.57 782.90 19.49 1241
[662.9]
11.81 CLL-60012 132.57 1565.81 25.39 1625 Page: 108
1.97 CLL-8002 182.42 359.09 17.91 1565
800
5.91 CLL-8006 182.42 1077.27 21.85 1918 Speed Chart
[911.6]
11.81 CLL-80012 182.42 2154.55 27.76 2446
See the Enerpac Cylinder
1.97 CLL-10002 227.30 447.43 19.49 2094 Speed Chart in our "Yellow
1000
5.91 CLL-10006 227.30 1342.30 23.43 2517 Pages" section.
[1136]
11.81 CLL-100012 227.30 2684.59 29.33 3151 Page: 113

www.enerpac.com 45
 CLL-Series, Lock Nut Cylinders Hydraulic Technology Worldwide

Coupler Included!
CR-400 coupler included
on all models.
Fits all HC-Series hoses.

 For full features see page 44.

Cylinder Stroke Model Cylinder Oil
Capacity Number Effective Capacity
Area
(tons)
[maximum] (in) (in2) (in3)
1.97 CLL-502 10.99 21.63
F 3.94 CLL-504 10.99 43.25
J K
50 5.91 CLL-506 10.99 64.88
[59.1] 7.87 CLL-508 10.99 86.51
L
S B 9.84 CLL-5010 10.99 108.14
11.81 CLL-5012 10.99 129.76
1.97 CLL-1002 20.57 40.50
3.94 CLL-1004 20.57 81.00
A 5.91 CLL-1006 20.57 121.50
100
3/8"- [102.9] 7.87 CLL-1008 20.57 162.00
18NPTF
E 9.84 CLL-10010 20.57 202.50
11.81 CLL-10012 20.57 242.99
H 1.97 CLL-1502 30.78 60.58
D 3.94 CLL-1504 30.78 121.17
150 5.91 CLL-1506 30.78 181.75
CLL-50 to CLL-250 models
[153.9] 7.87 CLL-1508 30.78 242.33
9.84 CLL-15010 30.78 302.92
11.81 CLL-15012 30.78 363.50
1.97 CLL-2002 41.17 81.04
30
200
5.91 CLL-2006 41.17 243.13
[206.1]
11.81 CLL-20012 41.17 486.27
1.97 CLL-2502 56.75 111.70
250
[284.0] 5.91 CLL-2506 56.75 335.11
11.81 CLL-25012 56.75 670.22
1.97 CLL-3002 70.71 139.19
300
[353.6] 5.91 CLL-3006 70.71 417.56
11.81 CLL-30012 70.71 835.11
F 1.97 CLL-4002 86.79 170.84
400
J K [433.9] 5.91 CLL-4006 86.79 512.51
11.81 CLL-40012 86.79 1025.02
L 1.97 CLL-5002 113.25 222.99
S B 500
[566.3] 5.91 CLL-5006 113.25 668.77
11.81 CLL-50012 113.25 1337.55
1.97 CLL-6002 132.57 260.97
600
A 5.91 CLL-6006 132.57 782.90
[662.9]
3/8"- 11.81 CLL-60012 132.57 1565.81
18NPTF
E 1.97 CLL-8002 182.42 359.09
800
[911.6] 5.91 CLL-8006 182.42 1077.27
11.81 CLL-80012 182.42 2154.55
H
1.97 CLL-10002 227.30 447.43
D 1000
5.91 CLL-10006 227.30 1342.30
[1136]
CLL-300 to CLL-1000 models 11.81 CLL-100012 227.30 2684.59

46
 Single-Acting, Lock Nut Cylinders
*Optional Tilt Saddle Capacity:
J1 50-1,000 tons CLL
K1
0-5
Stroke: Series
1.97-11.81 inches
Maximum Operating Pressure:
10,000 psi
Collap. Ext. Outside Cyl. Plunger Base to Stand. Saddle Depth of Lock Weight Model * Optional Tilt Saddle
Height Height Diam. Bore Diameter Advance Saddle Protrusion Plunger Nut Number Diam. Height Model
Diam. (threaded) Port Diam. from Plgr. Hole Height Number
A B D E F H J K L S J1 K1
(in) (in) (in) (in) (mm) (in) (in) (in) (in) (in) (lbs) (in) (in)
6.46 8.43 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 35 CLL-502 2.80 .94 CAT-100
8.43 12.36 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 46 CLL-504 2.80 .94 CAT-100
10.39 16.30 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 57 CLL-506 2.80 .94 CAT-100
12.36 20.24 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 68 CLL-508 2.80 .94 CAT-100
14.33 24.17 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 79 CLL-5010 2.80 .94 CAT-100
16.30 28.11 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 90 CLL-5012 2.80 .94 CAT-100
7.36 9.33 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 68 CLL-1002 2.80 .94 CAT-100
9.33 13.27 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 87 CLL-1004 2.80 .94 CAT-100
11.30 17.20 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 106 CLL-1006 2.80 .94 CAT-100
13.27 21.14 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 125 CLL-1008 2.80 .94 CAT-100
15.24 25.08 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 143 CLL-10010 2.80 .94 CAT-100
17.20 29.02 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 162 CLL-10012 2.80 .94 CAT-100
8.23 10.20 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 117 CLL-1502 5.12 .79 CAT-200
10.20 14.13 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 146 CLL-1504 5.12 .79 CAT-200
12.17 18.07 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 174 CLL-1506 5.12 .79 CAT-200
14.13 22.01 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 203 CLL-1508 5.12 .79 CAT-200
16.10 25.94 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 231 CLL-15010 5.12 .79 CAT-200
18.07 29.88 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 260 CLL-15012 5.12 .79 CAT-200
9.57 11.54 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 183 CLL-2002 5.12 .79 CAT-200
13.50 19.41 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 260 CLL-2006 5.12 .79 CAT-200
19.41 31.22 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 376 CLL-20012 5.12 .79 CAT-200
9.80 11.77 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 256 CLL-2502 5.91 .83 CAT-250
13.74 19.65 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 359 CLL-2506 5.91 .83 CAT-250
19.65 31.46 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 515 CLL-25012 5.91 .83 CAT-250
11.61 13.58 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 382 CLL-3002 7.68 2.95 CAT-300
15.55 21.46 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 514 CLL-3006 7.68 2.95 CAT-300
21.46 33.27 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 712 CLL-30012 7.68 2.95 CAT-300
13.19 15.16 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 553 CLL-4002 8.86 3.35 CAT-400
17.13 23.03 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 721 CLL-4006 8.86 3.35 CAT-400
23.03 34.84 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 972 CLL-40012 8.86 3.35 CAT-400
14.76 16.73 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 809 CLL-5002 9.84 3.58 CAT-500
18.70 24.61 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 1029 CLL-5006 9.84 3.58 CAT-500
24.61 36.42 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 1360 CLL-50012 9.84 3.58 CAT-500
15.55 17.52 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 985 CLL-6002 10.83 3.78 CAT-600
19.49 25.39 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 1241 CLL-6006 10.83 3.78 CAT-600
25.39 37.20 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 1625 CLL-60012 10.83 3.78 CAT-600
17.91 19.88 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 1565 CLL-8002 12.60 4.84 CAT-800
21.85 27.76 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 1918 CLL-8006 12.60 4.84 CAT-800
27.76 39.57 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 2446 CLL-80012 12.60 4.84 CAT-800
19.49 21.46 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 2094 CLL-10002 14.17 5.35 CAT-1000
23.43 29.33 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 2517 CLL-10006 14.17 5.35 CAT-1000
29.33 41.14 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 3151 CLL-100012 14.17 5.35 CAT-1000

www.enerpac.com 47
SLS-Series, Synchronous Lift Hydraulic Technology Worldwide

Typical lay-out for a 4 point synchronous lifting system

Solutions for
multiple lifting
points

Typical Synchronous Lifting

Applications

Bridge lifting, repositioning, and

launching
Heavy equipment lifting and
lowering
Structure leveling
Multiple lifting points, 10 to 1000 ton per lifting point Oil platforms lifting and weighing
Structural testing
High accuracy (+/- .040 in.)
Tunnel jacking and pushing
PLC-control, user friendly touch screen
See www.enerpac.com and Enerpac in
Automatic data storage, reporting and graphical
Action for more application information.
presentation
Secure system with warning and stop features

System Options:
Precise load and force measurement up to 1% of full scale Heavy Lifting Cylinders
Digital sensors provide: For a complete line of
- load read-out by lifting point and system total double-acting cylinders see
- two axis differential control to level structures the Enerpac RR- and CLRG-
Series.
Oil heater or heat exchanger for extreme conditions
Page: 5

 Lifting a 3500 ton dragline was

successfully done with an Enerpac
synchronous lifting system. This
operation provided for exact
alignment of the bearing on the rail.

48
 Multiple Point Synchronous Lift Systems

Synchronous Lifting Applications SLS

The Synchronous Lift system uses feedback from multiple Series
sensors to control the lifting, lowering and positioning of any
large, heavy or complex structure, regardless of weight distribution.
Synchronous lifting reduces the risk of bending, twisting or tilting, due
to uneven weight distribution or load-shifts between the lift points.
A PLC controller monitors each lift position stroke and optional load
transducers located at each lift point. By varying the oil flow to each
lift point, the system maintains very accurate positional control. This Capacity per lifting point:
control maintains structural integrity and can increase the productivity 10-1000 tons
and safety of the lift, by eliminating manual intervention in the event of
a load-shift or other problem. Maximum Stroke:

Programmable and failsafe monitoring and safety alarms include 19.6 inches
operating parameters and hydraulic conditions, such as oil-level and Accuracy:
over-temperature. Programmable data recording and differential-lift
options allow a load to be manipulated into a pre-set position. .040 inch
Maximum Operating Pressure:
10,000 psi

Contact Enerpac!
Contact your distributor or the
Enerpac office nearest to you for
advice and technical assistance in the
layout of your ideal Lift System. You can
also ask Enerpac for assistance by
e-mail at info@enerpac.com.

Enerpac synchronous lifting system with

PLC-control unit used to lift temporary
support towers during bridge construction.
Typical lay-out for a 4 point synchronous lifting system.

8 7

6 5 4 3 2 1

Hydraulic pump  Hydraulic hoses

 PLC-control with touch screen  Sensor cables
 Hydraulic cylinders  Solenoid control valves
 Stroke sensors  Pressure transducer

www.enerpac.com 49
 BLS, SL-Series, Stage-Lift Hydraulic Technology Worldwide

250 Ton Double-Acting Aluminium Stage-Lift Cylinder (with optional stroke sensor)

Solutions for Longer

Distances

Staged-Movement Systems
Staged-Movement Systems
overcome the usual limitation of
distance imposed by the cylinder's
plunger stroke length. Large objects can
be moved and held for maintenance
where other movement methods are
impractical. Staged-movement systems
require double-acting cylinders.
Typical Staged-Movement
Applications
Vessel jacking and lowering
Structure lifting and leveling
Multi-point lifts
Distance movements longer than
cylinder strokes

See www.enerpac.com and Enerpac in

Action for more application
Allows heavy-duty lifting over long distances
information.
PLC-controlled synchronized stage-lifting
Double-acting jacks with solid plunger design using
Enerpac RAR, RR and CLRG-series
Double-acting jacks with hollow plunger design using
Enerpac RRH series 3 Examples of
Staged-Movement System
Lifting capacities from 10 to 1000 ton per lift point
1 Move and Pin
2 Lift and Crib
3 Threaded Bar

1 Move and Pin

PLC-controlled hydraulic movement: Enerpac stage lift systems lift and lower the
umbrella deck on the world's largest concrete block builder with .25 inch accuracy,
provided by 30 hydraulic climbing units in an integrated hydraulic system.

50
 Staged-Movement Systems
Staged-Movement Systems
Staged-movement systems are used in applications requiring
BLS,
movement of large and heavy loads over long distances in vertical
or horizontal planes. Very high accuracy is achieved by using PLC
SL
computers to synchronize control of lift points. Digital sensors provide for Series
accurate control of lift points up to 1 km (.6 miles) from controller.
Three basic types of Staged-movement systems are: the Move and Pin
method, Lift and Crib method, and Threaded Bar method. The Move and
Pin method can be used in either the vertical or horizontal planes. Lift and
Crib and Threaded Bar methods are typically limited to lifting and lowering Capacity per lift point:
in the vertical planes. 10-1000 tons
A basic Lift and Crib system such as the Enerpac BLS, consists of special
Stroke per stage:
double acting cylinders with integral tilt-saddles and load platens allowing
easy cribbing placement. 2-48 inches
Maximum Operating Pressure:
10,000 psi

2 Lift and Crib

Lift and Crib Lifting Sequence

This 180 foot long absorber was hydraulically lifted and lowered prior to transportation
by ship. The Enerpac PLC-controlled stage-lift system was the ideal solution because Step 1 Step 2
the use of cranes was not possible.

Step 3 Step 4

3 Threaded Bar

Stage-Lift System used for lifting a windmill.

www.enerpac.com 51
SHS-Series, SyncHoist Hydraulic Technology Worldwide

4 Point SyncHoist System featuring premium control package

Accurate Hoisting
and Load Positioning
with a Crane

Typical SyncHoist Functions

and Applications

Functions
High precision load positioning
Pre-programmed positioning, tilting
and aligning
Counterweighing determining
center of gravity

Applications
Positioning of roof sections,
concrete elements, steel structures
Positioning of turbines,
High precision load maneuvering, vertically and rotationally transformers, fuel rods
using one crane Precise machinery loading, mill rod
changes, bearing changes
Reduces the risk of damage from oscillations due to sudden Precise positioning of pipe lines,
crane starts/stops blow out valves
Positioning and aligning of ship
Improves operating speed and worker safety
segments prior to assembly
Optional intelligent hydraulics turn lifting into high accuracy
hoisting and load positioning system See www.enerpac.com and Enerpac in
Action for more application information.
High accuracy (+/- .040 in.)
10,000 psi double-acting push/pull cylinders with parachute
valves for added safety in case of hose rupture or coupler
damage
May reduce cost when compared to conventional load
positioning methods Contact Enerpac!
Contact your distributor or the
Enerpac office nearest to you for
advice and technical assistance in the
layout of your ideal SyncHoist System.
You can also ask Enerpac for assistance
by e-mail at info@enerpac.com.

 An Enerpac SyncHoist system is used to place a

660 ton ship module, allowing the positioning to
be done with only one crane.

52
 SyncHoist High Precision Load Positioning
Synchronous Hoist Systems
Synchronous Hoisting takes the advantages of Synchronous
SHS
Lifting and applies them to crane applications that use mobile,
Series
crawler, over-head, boom or gantry cranes. By placing special, long-
stroke, hydraulic cylinders directly in the lifting slings, controlling the
position of the load becomes easier and safer. Any crane application
that requires the precise movement of heavy loads may benefit by this
system.
The concept of this patented system is to allow the precise positioning Capacity per lifting point:
of a load suspended from a crane, eliminating the need for additional
cranes, block-and-tackles, hoists and other peripheral devices. By 60-110 tons
eliminating these other devices, the lift can be performed safely and Maximum Stroke:
more cost effectively.
Available in three levels of control, a premium system with computer
59 inches
control allows pre-programmed pick and placement points, real- Maximum Operating Pressure:
time load monitoring for each sling and pre-programmed alarms.
Two levels of manual control provide stroke control and information
10,000 psi
monitoring and display.

Lifting an Unbalanced Load

Visit www.enerpac.com to
learn more about SyncHoist.
Download the animation to see how it
works step-by-step.

Roof lifting using a 4-point Enerpac hydraulic

SyncHoist System.
Enerpac SyncHoist Systems

System Load Capacity 240 ton 320 ton 440 ton

Max. cylinder load 1) 4x60 ton 4x80 ton 4x110 ton
Number of lifting points 2) 4 4 4
System reach 59 inches 59 inches 59 inches

Cylinder Configuration
Push force @ 1300 psi 10.5 ton 14.0 ton 22.0 ton
Pull force @ 10,000 psi 60.0 ton 80.0 ton 110.0 ton
Plunger stroke 2) 59 inches 59 inches 59 inches

Pump Single-Stage
Oil flow at 10,000 psi 240 in3/min 240 in3/min 240 in3/min

1)
Subject to angle and position of lifting cylinders.
2)
Each cylinder equiped with parachute valve for added safety in event of
hose/coupler damage.
Note: Enerpac SyncHoist comes standard with 4 lifting points. In the event
more or less lifting points are required, contact your local Enerpac
representative.

www.enerpac.com 53
 Aluminum and Steel Jacks Hydraulic Technology Worldwide

Shown from left to right: JHA-356, JHA-156

JH, JHA
Series
Capacity:
7-150 tons
Stroke:
3.00-6.13 inches
Maximum Operating Pressure:
10,000 psi

Lifting Wedge and Machine

Lifts
Ideal to lift the load the first
few inches. The LW-16
Lifting Wedge requires a very
small access gap of only .39 in.

Page: 176

All-directional operation on 7, 15 and 35 ton models Load Skates

Internal relief valve to prevent overloading For moving heavy loads
Machined flat front and bottom surfaces permit flush easily and safely.
alignment in tight corners
All models include pumping handle
Page: 178
Chrome plated plungers

Style Jack Stroke Model Jack Collapsed Extended Bottom Plate Plunger Pump Weight
Capacity Number Effective Height Height Dimensions Diameter Speed
Area
(W x L)
(tons) (in) (in2) (in) (in) (in) (in) (lbs)
7 3.00 JHA-73 1.49 5.25 8.25 2.88 x 6.25 1.19 Single 11
Aluminum 15 6.06 JHA-156 3.14 9.75 15.81 3.63 x 9.38 1.63 Single 29
Jack 35 6.13 JHA-356 7.07 10.13 16.25 4.63 x 10.00 2.13 Single 40
75 6.06 JHA-756 15.90 11.25 17.31 6.88 x 12.81 4.50 Single 94
150 6.13 JHA-1506 30.68 12.88 19.00 9.50 x 16.06 6.25 2-Speed 210
30 6.13 JH-306 5.94 10.00 16.13 3.75 x 9.56 2.75 Single 59
Steel
50 6.09 JH-506 9.62 10.25 16.34 5.00 x 10.19 3.50 2-Speed 90
Jack
100 6.06 JH-1006 20.63 11.31 17.37 7.13 x 12.94 5.12 2-Speed 184

54 www.enerpac.com
 Industrial Bottle Jacks

Shown: EBJ-4GC, EBJ-50GC, EBJL-15GC, EBJ-12GC

EBJ
Series
Capacity:
1.5-100 tons
Stroke:
3.03-20.00 inches

Screw Feature
Heat treated, adjustable
extension screw with cleated
saddle on selected EBJ
models helps adjusting
and prevents slipping.
Lower handle effort reduces operator fatigue
Fully serviceable
Cast beam and cast pump linkage
Pumping handle included on all models Pump and Cylinder Sets
Safety relief valve to prevent overload As an alternative to
Industrial Bottle Jacks
Automatic by-pass port to prevent over-extension where the operator is
Wiper seal for extended life required to stand remote from the jacking
point, see the range of pump and
Chrome plating on pump and ram plungers cylinder sets.
Page: 58

Jack Stroke Model Screw Minimum Maximum Plunger Saddle Base Weight
Capacity Number Extension Height Height Diameter Diameter Dimensions
LxW
(tons) (in) (in) (in) (in) (in) (in) (in) (lbs)
39.72 .88 .75 3.63 x 5.00
1.5 18.00 EBJL-15GC 21.72 12.8
2 3.74 EBJ-2GC 2.76 6.89 13.39 .87 .83 4.02 x 3.78 6.6
46.31 1.12 1.12 4.25 x 5.50
3 20.00 EBJL-3GC 26.31 22.0
4 4.72 EBJ-4GC 2.76 7.68 15.16 1.11 1.03 4.41 x 4.13 9.3
6 5.12 EBJ-6GC 3.15 8.27 16.54 1.34 1.19 4.72 x 4.49 12.1
8 5.51 EBJ-8GC 3.15 8.66 17.32 1.50 1.34 4.92 x 4.69 13.7
12 6.10 EBJ-12GC 3.15 9.45 18.70 1.70 1.58 5.31 x 5.12 17.6
12 3.03 *EBJS-12GC 1.69 6.10 10.83 1.70 1.58 5.31 x 5.12 14.6
15 5.91 EBJ-15GC 3.15 9.45 18.50 1.89 1.70 5.71 x 5.43 20.7
20 6.10 EBJ-20GC 3.15 9.84 19.09 2.09 1.82 6.10 x 5.71 25.1
20 3.11 *EBJS-20GC 1.61 6.50 11.22 2.09 1.82 6.10 x 5.71 19.8
18.11 2.80 2.72 7.48 x 5.91
30 6.89 EBJ-30GC 11.22 56.9
13.78 3.35 3.15 10.04 x 7.48
50 4.13 EBJ-50GC 9.25 92.6
18.38 4.89 3.94 11.81 x 9.45
100 5.91 EBJ-100GC 12.28 198.9
* Short bottle jack Without extension screw
All EBJ Jacks meet or exceed: ANSI, PALD, CE

55
 Extreme Environment Products Hydraulic Technology Worldwide

Shown from left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC256NV, RC-106NV, RC-53NV

Maximum
Corrosion
Resistance

Use Enerpac Extreme

Environment Products in wet
environments such as food
processing, pulp and paper, mining,
construction and applications in high
temperature or in welding areas.

Corrosion resistant, nickel-plated valves and cylinders

Stainless steel pump inserts will not corrode
Viton Seals provide heat and chemical resistance 700, 900 Series Hoses
Enerpac offers a complete
Anodized aluminum pump reservoirs and plastic line of high-quality hydraulic
encapsulated pump bodies resist wet environments hoses. To ensure the
Two-speed operation reduces pump handle strokes 78% integrity of your system,
compared to single-speed pumps specify only genuine Enerpac
hydraulic hoses.
Pump handles lock for easy carrying
Page: 116

CYLINDER CHART
Cylinder Stroke Model Oil Pressure Port Collapsed Extended Outside
Capacity Number Capacity Rating Dimension Height Height Diameter

A B D
(tons) (in) (in3) (psi) (in) (in) (in) (in)
5 3.0 RC-53NV 2.98 10,000 3/8"-18 NPTF 6.50 9.50 1.50
10 2.0 RC-102NV 4.75 10,000 3/8"-18 NPTF 4.78 6.91 2.25
10 2.0 RC-106NV 13.70 10,000 3/8"-18 NPTF 9.75 15.88 2.25
25 6.0 RC-256NV 32.23 10,000 3/8"-18 NPTF 10.75 17.00 3.38

HAND PUMP CHART

Pump Oil Model Pressure Oil Displacement Port Piston
Type Capacity Number Rating per Stroke Dimension Stroke

(in3) (psi) (in3) (in) (in)

Two 20 P-142ALSS 200/10,000 0.221/0.055 1/4"-18NPTF .50
Speed 55 P-392ALSS 200/10,000 0.687/0.151 3/8"-18NPTF 1.00

VALVE CHART*
Valve Type Model Pressure Pressure
Number Function Rating
(psi)
Manual Check Valve V-66NV Check 10,000
Pressure Relief Valve V-152NV + 3% Repeatability 800/10,000
-
* See page 136 for valve function information of standard model products.
56
 Extreme Environment Products
P-392ALSS

H
P-142ALSS
RC
Release valve J
P
M
4.375
V
G L L Series
S

E
P D A C Cylinder Capacity:
N B
5-25 tons
RC-102NV, RC-106NV, V-66NV Stroke:
RC-256NV
J F E 2- 6 inches
P Maximum Operating Pressure:
D
O
F C
10,000 psi
W K
A B Check Valve
3/8"-18NPTF H
X Multifluid Hand Pumps
MP-Series corrosion
B
V-152NV resistant hand pumps for
low pressure filling and
A F high pressure testing
C G H applications, suitable for a wide range of
E fluids.

H
Page: 69
Z G
3/8"-18NPTF V A G Relief Valve

U D

Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model
Diam. Adv. Port Diam. Protrusion Internal Thread Thread Thread Number
Bolt Thread Thrd.
from Plngr. Thread Length Length
Circle Depth
F H J K O P U V Z W X
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)
1.00 .75 1.00 .25 3
4"-16 .56 1.00 1
4"-20UN .56 112"-16 1.13 3.3 RC-53NV
1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.13 5.1 RC-102NV
1.50 .75 1.38 .25 1"- 8 .75 1.56 5
16"-18UN .50 214"-14 1.13 9.8 RC-106NV
2.25 1.00 2.00 .41 112"-16 1.00 2.31 1
2"-13UN .75 3516"-12 1.94 22.0 RC-256NV

Pump Dimensions (in) Weight Model

Number

A B C D E G H J L M N P S (lbs)
7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 3.75 3.18 .28 4.5 P-142ALSS
13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 9.0 P-392ALSS

Valve Dimensions (in) Weight Model

Number
A B C D E F G H (lbs)
3.50 2.25 2.00 4.00 2.00 0.87 3/8"-18 NPTF 1.00 3.9 V-66NV
4.53 1.50 3.12 7.62 3/8"-18 NPTF 1.53 3.5 V-152NV

www.enerpac.com 57
 Single-Acting, Cylinder Pump Sets Hydraulic Technology Worldwide

Shown cylinder-pump set: SCR-1010H

The Quickest and

Easiest Way to Start
Working Right Away
Optimum match of individual
components
Sets include 6 ft. safety
hose, calibrated gauge with
gauge adaptor
All hand pumps are two-speed

Speed Chart
See the Enerpac Cylinder Speed
Chart in our Yellow Pages
section.
Page: 113

1 Cylinder Selection
(See Cylinder Section of this catalog for full product descriptions)
Nominal Set
Capacity
Cylinder
Model No.
Stroke Collapsed
Height
(ton) (in) (in)
5 RC-55 5.00 8.50
Single-acting, General Purpose Cylinders: RC-102 2.13 4.78
For maximum versatility. 10 RC-106 6.13 9.75
RC-Series RC-1010 10.13 13.75
RC-154 4.00 7.88
15
RC-156 6.00 10.69
RC-252 2.00 6.50
RC-254 4.00 8.50
25
RC-256 6.25 10.75
RC-2514 14.25 18.75
Page: 6 50 RC-506 6.25 11.13
10 RCS-101 1.50 3.47
Single-acting, Low Height Cylinders: 20 RCS-201 1.75 3.88
Ideal where space is restricted. 30 RCS-302 2.44 4.63
RCS-Series 50 RCS-502 2.38 4.81
Page: 22 100 RCS-1002 2.25 5.56
12 RCH-121 1.63 4.75
Single-acting, Hollow Cylinders: 20 RCH-202 2.00 6.31
For pushing and pulling applications. 30 RCH-302 2.50 7.03
RCH-Series 60 RCH-603 3.00 9.75
Page: 26 100 RCH-1003 3.00 10.00
BRP-106C 5.95 23.11
10
Pull Cylinders: BRP-106L 5.95 21.33
The ultimate in pulling power. 30 BRP-306 6.10 42.72
BRP-Series 60 BRP-606 5.98 28.34
Page: 24

58
 Single-Acting, Cylinder Pump Sets
SELECTION EXAMPLE
SC
Selected cylinder: Series
RC-106, Single-acting cylinder with
6.13" stroke

Selected pump:
P-392, Lightweight hand pump
SET SELECTION:
Set model number: Capacity:


1 Select the cylinder SCR-106H 5-100 tons

2 Select the pump Included:
HC-7206 hose
Stroke:
1.50-14.25 inches

3 Find the set model
number in the blue
GF-10P gauge
GA-2 adaptor Maximum Operating Pressure:
field of the matrix
10,000 psi

2 Pump selection (See Pump Section of this catalog for full product descriptions)
Accessories Included
Hand Pump Hand Pump Hand Pump Foot Pump Turbo II Air Pump Hose Gauge Gauge
Model Model Adaptor
P-142 P-392 P-80 P-392FP PATG-1102N No. No. Model No.

SCR-55H HC-7206 GP-10S GA-4

SCR-102H SCR-102FP SCR-102A HC-7206 GF-10P GA-2
SCR-106H SCR-106FP SCR-106A HC-7206 GF-10P GA-2
SCR-1010H SCR-1010FP SCR-1010A HC-7206 GF-10P GA-2
SCR-154H SCR-154FP SCR-154A HC-7206 GP-10S GA-2
SCR-156H SCR-156FP SCR-156A HC-7206 GP-10S GA-2
SCR-252H SCR-252FP SCR-252A HC-7206 GF-20P GA-2
SCR-254H SCR-254FP SCR-254A HC-7206 GF-20P GA-2
SCR-256H SCR-256FP SCR-256A HC-7206 GF-20P GA-2
SCR-2514H SCR-2514A HC-7206 GF-20P GA-2
SCR-506H SCR-506A HC-7206 GF-50P GA-2
SCL-101H SCL-101FP SCL-101A HC-7206 GF-10P GA-2
SCL-201H SCL-201FP SCL-201A HC-7206 GF-230P GA-2
SCL-302H SCL-302FP SCL-302A HC-7206 GF-230P GA-2
SCL-502H SCL-502FP SCL-502A HC-7206 GF-510P GA-2
SCL-1002H HC-7206 GF-510P GA-2
SCH-121H HB-7206 GF-120P GA-4
SCH-202H SCH-202FP SCH-202A HC-7206 GF-813P GA-3
SCH-302H SCH-302FP SCH-302A HC-7206 GF-813P GA-3
SCH-603H SCH-603A HC-7206 GF-813P GA-3
SCH-1003H HC-7206 GP-10S GA-2
SCP-106CH SCP-106CFP HC-7206 GP-10S GA-2
SCP-106LH SCP-106LFP HC-7206 GP-10S GA-2
SCP-306H HC-7206 GP-10S GA-2
SCP-606H HC-7206 GP-10S GA-2

www.enerpac.com 59
 Enerpac Hydraulic Pumps

ENERPAC hydraulic pumps are available

in over 1,000 different configurations.
3
Whatever your high /pressure
8"- pump
1 8NP
needs are speed, control, intermittent
T F
or heavy duty performance you can be
E
AS
LE
RE

sure that Enerpac has the pump to suit

the application.
G1
/4"
Featuring Hand, Electric, Air and Gasoline
powered models, with multiple reservoir
S
ES

and valve configurations, Enerpac offers the

PR

17
most comprehensive high pressure pump 6
line 20
1 available.
78 8 3 217
25
4
38 13
8
Pump Selection
For help in selecting the correct

i
pump for your application,
please review our Yellow Pages.
If you require further assistance,
contact the Enerpac office
located near you.

Page: 103

Torque Wrench Pumps

System matched air and
electric pumps provide
control to operate Enerpac
Torque Wrenches.

Page: 212

60
 Hydraulic Pumps Section Overview
Power Pump Types Maximum Max. Flow Series Page
Source Reservoir at Rated
Capacity Pressure
(in3/min)

Lightweight Hand Pumps 155 in3 .15 P 62

Exclusively from Enerpac (in3/stroke)

Steel Hand Pumps 453 in3 .29 P 64

Low Pressure Hand Pumps 200 in3 1.55 P 66

(in /stroke)
3
Manual

Foot Pump 38 in 3
.15 P 68

For handsfree operation (in3/stroke)

Multifluid Hand Pumps 38 in3 1.33 MP 69

Pumping fluids up to 1000 bar (in3/stroke)

Ultra-High Pressure Hand Pumps 60 in3 .15 P/11 70

Pressure up to 40,000 psi (in3/stroke)

Economy Series 1 gal. 20 PU 72

Compact and Portable

Submerged Series 1.5 gal. 20 PE 74

Powerful and Low-Noise
Electric

Z-Class Pumps ZU4-Series 10 gal. 60 ZU 78

Portable Pumps 80

Z-Class Pumps ZE3 to ZE6-Series 10 gal. 200 ZE 86

The Industrial Standard

8000-Series 25 gal. 462 PE 92

The Maximum Flow Pump

Turbo II Air Hydraulic Pumps 305 in3 10 PA 94

The New Air Pump Standard

Air Hydraulic Pumps 2 gal. 9 PA 96

Air

Single and Twin-Air Motor PAM 97

ZA4 Air Hydraulic Pumps 10 gal. 80 ZA 98

The Standard for Air-Hydraulic Pumps

Atlas Series 10 gal. 100 PGM 100

Gasoline

Your Gasoline Pump Solution

8000 Series 25 gal. 346 EGM 102

For the Largest Jobs

www.enerpac.com 61
 P-Series, Lightweight Hand Pumps

 Pumps shown, from top to bottom: P-802, P-842, P-202, P-142

Exclusively from
Enerpac

Cylinder Matching Chart

For help in selecting the correct
hand pump for your application,
please refer to the Cylinder Matching
Chart located in the Yellow Pages.
Page: 104

Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump/Cylinder Speed Chart
in the Yellow Pages.
Page: 113

Lightweight and compact design Tank Kits:

Durable glass-filled nylon reservoir and nylon When a return-to-tank port is
encapsulated aluminum pump base for maximum required, the Tank Kits
corrosion resistance provide a 7/16-20 port at the
rear of the reservoir.
Two-speed operation on most models reduces handle
strokes by as much as 78% over single speed pumps
PC-20 Fits P-141, P-142
Lower handle effort to minimize operator fatigue PC-25 Fits P-202, P-391, P-392
Integral 4-way valve on P-842 for operation of
double-acting cylinders
LX-101 Hand Pump Oil
Handle lock and lightweight construction for easy carrying A medium viscosity oil
Large oil capacities to power a wide range of cylinders specially formulated for hand
or tools pumps. Performs well in low
temperatures and requires
Non-conductive fiberglass handle for operator safety less pumping effort than standard
Internal pressure relief valve for overload protection Enerpac HF blue oil.

Page: 120
 P-392 in action with RSM-500 cylinders.
Pump Usable Oil Model Pressure Rating* Oil Displacement Max.
Type Capacity Number per Stroke Handle
Effort
(psi) (in3)
(in3) 1st stage 2nd stage 1st stage 2nd stage (lbs)
Single- 20 P-141 N/A 10,000 N/A .055 72
speed 55 P-391 N/A 10,000 N/A .151 85
20 P-142** 200 10,000 .221 .055 78
55 P-202 200 10,000 .221 .055 63
Two-
55 P-392** 200 10,000 .687 .151 93
speed
155 P-802 400 10,000 2.40 .151 95
155 P-842*** 400 10,000 2.40 .151 95
* Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.
** Available as set, see note on top of next page.
62 *** For use with double-acting cylinders.
 Lightweight Hand Pumps

Pump and Cylinder sets P

Pumps marked with Series
an ** are available as
sets (pump, cylinder, gauge,
couplers and hose) for your
ordering convenience.
Page: 58

H
Reservoir Capacity:
Release valve J 38 - P-141, P-142, P-202
50 - P-391, P-392 20-155 in3
Flow at Rated Pressure:
M
L
.055-.15 in3/stroke
G
S Maximum Operating Pressure:

E 10,000 psi
P D A C
N B
Hoses
P-141, P-142, P-202, P-391, P-392
H Enerpac offers a complete
J line of high-quality hydraulic
Release Valve hoses. To ensure the
50
integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 116
G L
S
Gauges
E
Q Minimize the risk of over-
P D A C loading and ensure long,
N B dependable service from
your equipment. Refer to the
P-802
H System Components section for
J a full range of gauges.
Valve Control
Page: 122
50

Aluminum Reservoir
G
For applications where
Q L
composite reservoirs may
S not be suitable, the P-392AL
utilizes an extruded
P D A C aluminum reservoir. Also included is a
E second handle for two-hand use.
N B
P-842 Contact Enerpac for details.

Piston Dimensions (in) Weight Model

Stroke Number

(in) A B C D E G H J L M N P Q S (lbs)
.50 7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 3.75 3.18 .28 5.3 P-141
1.00 13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 9.0 P-391
.50 7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 3.75 3.18 .28 5.3 P-142**
.50 13.56 20.06 1.44 3.37 1.13 1/4"-18 NPTF 15.75 .75 5.69 .63 3.75 7.5 P-202
1.00 13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 9.0 P-392**
1.00 13.30 21.75 1.78 5.25 1.39 3/8"-18 NPTF 20.75 2.19 9.00 7.12 4.75 1.40 .41 18.0 P-802
1.00 13.30 21.75 1.78 5.25 .81 3/8"-18 NPTF 20.75 2.19 9.00 7.12 4.75 1.44 .41 22.0 P-842

www.enerpac.com 63
 P-Series, Steel Hand Pumps

 Shown from left to right: P-462, P-84, P-801, P-77, P-80, P-39

The Solution for

Tough Jobs

Two Speed
Recommended for applications
where cylinder plunger must
advance rapidly to contact load, and
applications where greater oil capacities
are required, such as multiple cylinder
hook-ups.

Foot Pump
Conversion Kits
Convert your P-39 to foot
power with the PC-10 Kit.
Includes instructions for
easy conversion.

Two-speed operation for reduced operator fatigue

(except P-39) Gauges
4-way valving on the P-84 and P-464 for operation Minimize the risk of over-
of double-acting cylinders loading and ensure long,
dependable service from
External load release valve on remaining models your equipment. Refer to the
for single-acting cylinder operation System Components section for
Internal pressure relief valve for overload protection a full range of gauges.
Page: 122
Large oil capacity to power a wide range of
cylinders or tools
4-Way Control Valve
P-84 and P-464 feature a
manual 4-way control valve,
designed for use with one
double-acting or two single-
 In the absence of a power supply, the P-80 Hand acting cylinders. For system
Pump offers a powerful solution. set-up information:
Page: 109

Pump Usable Oil Model Pressure Rating* Oil Displacement Max.

Type Capacity Number per Stroke Handle
Effort
(psi) (in3)
(in3) 1st stage 2nd stage 1st stage 2nd stage (lbs)
Single 40 P-39 N/C 10,000 N/C .16 111
47 P-77 200 10,000 .97 .15 94
134 P-80** 350 10,000 .99 .15 104
Two-
249 P-801 350 10,000 .99 .15 104
speed
134 P-84*** 350 10,000 .99 .15 104
453 P-462 200 10,000 7.69 .29 110
453 P-464*** 200 10,000 7.69 .29 110
* Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.
** Available as a set, see note on next page.
64 *** For use with double-acting cylinders. www.enerpac.com
 Steel Hand Pumps

P
Series

H Reservoir Capacity:
3/8"-18NPTF
J 40 40-453 in3
Flow at Rated Pressure:

E
L .15-.29 in3/stroke
D A C Maximum Operating Pressure:
N B M
10,000 psi
P-39, P-77
P-84 only H
J
T 3/8"-18NPTF 50
Pump and Cylinder Sets
P-80 is also
L available as a set
E (pump, cylinder, gauge,
Q S couplers and hose) for your
R ordering convenience.
P D A C
Page: 58
N F B M

P-80, P-801, P-84

Speed Chart
To determine how a specific
H pump will operate your cylinder,
3/8"-18NPTF J see the Pump/Cylinder Speed Chart
74 in the Yellow Pages.
Page: 113

R Q L
E Cylinder Matching Chart
M
For help in selecting the correct
hand pump for your application,
A C S please refer to the Cylinder Matching
B D
Chart located in the Yellow Pages.
N P
P-462, P-464 Page: 104

Piston Dimensions (in) Weight Model

Stroke Number

(in) A B C D E F H J L M N P Q R S T (lbs)
.81 15.5 20.47 1.28 1.50 1.25 18.25 1.18 4.69 2.56 5.25 13 P-39
1.00 16.46 20.67 1.30 1.57 2.04 22.04 1.34 4.57 1.97 4.72 15 P-77
1.00 16.75 21.22 1.00 1.75 2.13 20.75 1.14 6.88 .75 5.75 4.76 .83 .31 24 P-80**
1.00 25.94 30.78 1.00 1.75 2.13 30.43 1.14 6.88 5.75 4.76 .83 .31 31 P-801
1.00 16.75 21.22 1.00 1.75 2.52 20.75 1.14 6.88 .75 5.75 4.76 1.50 1.69 .31 2.64 29 P-84***
1.50 8.25 12.13 6.42 12.63 7.68 26.44 .98 10.63 6.89 25.6 3.63 3.13 61 P-462
1.50 8.35 12.13 6.42 12.63 7.68 26.44 .98 10.63 6.89 25.6 3.63 3.50 2.68 3.13 61 P-464***

www.enerpac.com 65
 P-Series, Low Pressure Hand Pumps

 Shown from left to right: P-51, P-25, P-18

When Less Than

10,000 psi is All
You Need

P-Series
P-25 and P-50 pump oil in both forward and reverse handle LX-101 Handpump Oil
movement improving overall efficiency, ideal when mounting A medium viscosity oil
space is restricted specially formulated for
External load-release valve handpumps. Performs well in
low temperatures and
Internal pressure-relief valve for overload protection requires less pumping effort than
P-51 can be operated in horizontal and vertical position with standard Enerpac HF blue oil.
pump head and oil outlet facing downwards
Page: 120

Gauges
Minimize the risk of over-
loading and ensure long,
dependable service from
your equipment. Refer to the
P-18 hand pump used for locking the rotating System Components section for
table for marble polishing. a full range of gauges.
Page: 122

Pump Usable Oil Model Pressure Oil Max.

Type Capacity Number Rating Displace- Handle
ment per Effort
Stroke
(in3) (psi) (in3) (lbs)
18 P-18 2,850 0.16 57
Single- 200 P-25 2,500 0.58 60
speed 200 P-50 5,000 0.29 60
50 P-51 3,000 0.25 61

66 www.enerpac.com
 Low Pressure Hand Pumps

P
Series
H
J 40
3/8"-18NPTF

L Reservoir Capacity:
E
D A C 18-200 in3
N B M
Flow at Rated Pressure:
P-18 .16-.58 in3/stroke
Maximum Operating Pressure:

34 2,500-5,000 psi
Hoses
90 1/4"-18 NPTF
Enerpac offers a complete
L line of high quality hydraulic
hoses. To ensure the
M integrity of your system,
S specify only genuine Enerpac hydraulic
hoses.
A C
B D Page: 116
P-25, P-50

H
J
42
3/8"-
18NPTF
180
L
M
S
E
A C
B D

P-51

P-25 hand pumps used

with RC-series cylinders
to keep wooden layers
under pressure during
lamination of plates.

Piston Dimensions (in) Weight Model

Stroke Number

(in) A B C D E F H J L M N P Q R S T (lbs)
.81 8.25 12.88 1.28 1.50 1.88 8.50 1.18 4.38 .51 5.25 11 P-18
1.50 6.00 6.82 6.00 9.43 26.94 7.88 .40 36 P-25
1.50 6.00 6.82 6.00 9.43 26.94 7.88 .40 37 P-50
1.00 2.06 3.63 7.12 7.88 2.25 24.00 1.16 6.31 5.06 .34 12 P-51

www.enerpac.com 67
 Lightweight Hydraulic Foot Pump

 Shown: P-392FP

P
Series

Reservoir Capacity:
38 in3
Flow at Rated Pressure:
.151 in3/stroke
Maximum Operating Pressure:
10,000 psi
Pump and Cylinder sets
The P-392FP is
available as sets
(pump, cylinder, gauge,
couplers and hose) for your ordering
convenience.
Robust, durable and compact
- Steel frame for maximum stability Page: 58
- Steel pumping handle
- Aluminium reservoir Hoses
Foot pedal lock and lightweight construction for portability Enerpac offers a complete
Two-speed operation reduces foot pedal strokes line of high quality hydraulic
hoses. To ensure the
Large foot-pad release valve for controlling load descent integrity of your system,
Internal pressure relief valve for overload protection specify only genuine Enerpac hydraulic
hoses.
Page: 116

24.1

7.8
P-392FP offers the advantage of hands
free operation to handle and control the 20
tool or cylinder.
1.2
Release
valve
3/8"-18NPTF 18.4

2.3 8.1

Usable Model Pressure Oil Displacement Max. Piston Weight

Oil Number Rating per Stroke Handle Stroke
Capacity (psi) (cm3) Effort
1st 2nd 1st 2nd
(in3) stage stage stage stage (lbs) (in) (lbs)
38 P-392FP * 200 10,000 .687 .151 125 1 16
* Available as set, see note on this page.

68 www.enerpac.com
 Multifluid Hand Pumps
 Shown: MP-110

MP
Series

Reservoir Capacity:
2 gal. (optional)
Flow at Rated Pressure:
.12-1.28 in3/stroke
Maximum Operating Pressure:
1,500-14,500 psi

Optional Reservoir Kit

The 2 gallon reservoir kit
MP-10T includes tank with
skid frame, top plate with reservoir seal,
Superior corrosion resistance suction pipe and mounting bolts.
Useable oil capacity is 1.5 gal.
Impregnated aluminium anodized pump housing with
stainless steel internal pumping components
Standard Nitrile seals excellent for demineralized water, 1.97
topview 3
oil/water emulsions, waterglycols, mineral oils, hydraulic
fluids
Optional EPDM seals for use with Skydrol or brake fluids

6.85
.79
2.80

1.34 3.74
Two speed pumps up to 14,500 psi pressure 2

Externally adjustable pressure relief valve

26.6 .59 .59
1/4" NPTF gauge port
.9

4.65
3.74
7.09 1.0 2.72
.37 1 .79
4.57

3.31
6.89

MP-Series pumps are ideal for 1.1 4.69

12.13

7.48
testing and filling applications.
12.6 11.1 MP-110, 350, 700, 1000
25.6
Suction / Tank return port 3/8"-18 NPTF
 Pressure port 3/8"-18 NPTF
MP-10T  Gauge port 1/4"-18 NPTF

Pump Usable Model Pressure Oil Displacement Max. Piston Weight

Type Oil Number Rating per Stroke Handle Stroke
Capacity (psi) (in3) Effort
1st 2nd 1st 2nd
(in3) stage stage stage stage (lb) (in) (lbs)
* MP-110 500 1500 3.2 1.28 99 1.04 14.5
Two * MP-350 500 5000 3.2 .43 99 1.04 14.5
Speed * MP-700 500 10,000 3.2 .18 99 1.04 14.5
* MP-1000 500 14,500 3.2 .12 99 1.04 14.5
Note: MP-Pump includes .060 in. thick gasket for reservoir mounting.
* MP-Series pumps require the use of an external reservoir.
www.enerpac.com 69
 P/11 Series, Ultra-High Pressure Hand Pumps

 Shown from left to right: 11-100, P-2282

Ultra-High Pressure
up to 40,000 psi

2-Way Shut-Off Valve 72-750

For 40,000 psi applications
requiring a shut-off valve or
gauge snubber. Made of
318 Stainless Steel and
utilizing .38 inch cone fittings, it is the
perfect selection for use with your Ultra-
High Pressure hand pump.

Test System Gauges

Ideal for monitoring pressure
in your hydraulic circuit, Test
System Gauges, such as the
T-6010L, are available with
Two-speed operation on the P-2282 allows for faster fill, cone threads or NPTF threads and in a
reducing cycle times for many testing applications variety of pressure ranges.
303 Stainless steel construction on the 11-100 and Page: 126
11-400 models enable use with many different fluids,
such as distilled water, alcohol, diesters, silicones,
soluble oils and petroleum T-6010L
Large release knob for improved control of 45-116
pressure release
To system
Outlet ports are 3/4"-16 cone for 40,000 psi rating
83-011 43-701 P-2282

 Typical Test System

T-6010L
83-011 43-300 45-116

43-001 72-750 43-701 P-2282

43-701
Cone Seal To system
Stainless
Stainless Steel High Steel Tubing  Test System with Gauge and Snubber
Pressure fittings Sleeve
seal on a cone Body
surface and do not
require pipe sealer. Pump Usable Oil Model Pressure Oil Displacement Max.
The Gland Nut Type Capacity Number Rating* per Stroke Handle
holds the sleeve (psi) (in3) Effort
and tubing tight 1st 2nd 1st 2nd
against the cone (in3) stage stage stage stage (lbs)
surface to provide a Two-speed 60 P-2282 200 40,000 .99 .037 106
Bleed Hole
40,000 psi seal. 45 11-100 N/C 10,000 N/C .152 120
Gland Nut
Single-speed
45 11-400 N/C 40,000 N/C .038 120
* Contact Enerpac for applications where operating pressure is less than
10% of pressure rating.
70 www.enerpac.com
 Ultra-High Pressure Hand Pumps
 Optional Ultra-High Pressure Fittings and Tubing

Description Connection Model No. P/11

40,000 psi Series
Gland .38" cone 43-001
Nut Plug

Elbow .38" cone 43-200

Tee .38" cone 43-300 Reservoir Capacity:

45-60 in3
Gauge .38" cone side/ 43-301 Flow at Rated Pressure:
Tee .25" cone gauge port
.037-.152 in3/stroke
Gauge .38" cone side/ 83-011 Maximum Operating Pressure:
Adaptor .25" cone gauge port
10,000-40,000 psi
Coupling .38" cone 43-400
Stainless Steel Construction
Ultra-high Pressure Fittings
Cross .38" cone 43-600 feature all stainless steel
construction except adaptor 41-366,
which features nickel plated carbon
Gland .38" cone steel construction.
43-701
Nut
with
Sleeve
Gauge .25" cone 43-704 Optional T-Series
Connector gauge and fitting
1/4"-
Tubing 4" tube, O.D. .38" * 45-116 20UNC H
8" tube, O.D. .38" * 45-126 J
12" tube, O.D. .38" * 45-136
10,000 psi only N 35
3/4"- M
Adaptor .38" F cone to 1/4" M NPTF 41-146 16UNF
L
.38" F cone to 3/8" M NPTF 41-166 S
E
C A T
Adaptor .38" F cone to 1/4" F NPTF 41-246
D B
.38" F cone to 3/8" F NPTF 41-266 11-100, 11-400

Adaptor .38" M cone to 3/8" F NPTF 41-366 H

3/4"-16UNF J M
40

Note: .25" cone fittings use 9/16"-18 threads, 3/8" cone fittings use
3/4"-16 threads. L
* Actual tubing lengths are .75" less than nominal size shown.
These dimensions make distance between centers of valves E
and fittings multiples of 4" spaces. N F A C
B
Release Valve

P-2282
Piston Dimensions (in) Weight Model
Stroke Number

(in) A B C D E F H J L M N S T (lbs)
1.00 13.56 22.00 1.40 1.24 5.25 20.75 1.16 9.00 .28 4.74 14 P-2282
.78 9.45 10.50 5.98 7.00 1.77 25.00 6.41 4.50 9.33 12.38 .31 .37 22 11-100
.78 9.45 10.50 5.98 7.00 1.77 25.00 6.41 4.50 9.33 12.38 .31 .37 22 11-400

www.enerpac.com 71
 PU-Series, Economy Electric Pumps

 Shown: PUJ-1200B

Heavy on
Performance,
Light on Weight

Gauges
Minimize the risk of over-
loading and ensure long,
dependable service from
Lightweight and compact design, 22 to 41 lbs your equipment. For use with
the Economy pump the G-2535L gauge
Large easy-carry handle for maximum portability and GA-3 gauge adaptor are suggested.
Two-speed operation reduces cycle times for
improved productivity For a full range of gauges, please refer to
the System Components section.
115 VAC 50/60-cycle universal motor will operate on
voltages as low as 60 volts Page: 115
24 vdc remote motor control, 10-ft length for
operator safety Speed Chart
Starts under full load To determine how the 0.5 hp
Economy pump will operate your
High strength molded shroud with integral handle, cylinder, see the Pump/Cylinder Speed
protects motor from contamination and damage Chart in the Yellow Pages.
Designed for intermittent duty cycle Page: 113

 An Economy pump PUJ-1200B is used with an RC-2514

to reposition a stamping die to simplify maintenance. Used with Usable Oil Model Pressure
Cylinder Capacity Number* Rating

(psi)

(gal) 1st stage 2nd stage

.50 PUD-1100B 200 10,000
1.00 PUD-1101B 200 10,000
Single- .50 PUD-1300B 200 10,000
acting 1.00 PUD-1301B 200 10,000
.50 PUJ-1200B 200 10,000
1.00 PUJ-1201B 200 10,000
Double- .50 PUJ-1400B 200 10,000
acting 1.00 PUJ-1401B 200 10,000
* For 230 volt applications replace B suffix with E.
** Electric dump valve for auto-retract of cylinders.
72 www.enerpac.com
 Economy Electric Pumps
About the Economy Pump
The Economy pump is best
For applications not requiring
load holding PU
suited to power small to 10-ft pendant controls motor and Series
medium size cylinders or hydraulic tools. valve operation
Its lightweight and compact design
makes it ideal for applications which PUD-1300 Series
require easy transport of the pump. Provides advance/hold/retract of
The Universal motor works well on long single-acting cylinders
extension cords or generator-driven 10-foot pendant controls motor and
electrical power supplies. valve operation
Reservoir Capacity:
Ideal for applications requiring remote
For further application assistance refer to valve operation. 0.5-1.0 gal.
the Yellow Pages. Flow at Rated Pressure:
PUJ-Series
PUD-1100 Series Available with 3- and 4-way valves for 20 in3/min.
Provides advance/auto-retract of single- or double-acting cylinders
10-ft pendant controls the Motor Size:
single-acting cylinders
Ideal for punching applications motor operation
Manual valves provide
.5 hp
advance/hold/retract tool control Maximum Operating Pressure:
10,000 psi
* 230V pumps (with E suffix).
Page: 104

Flow Chart
Gauge Port
(PUJ-1200/1201 only)
1/4"-18NPTF

Oil Flow (in3/min)

Outlet Port
3/8"-18NPTF

Tank port
3/8"-18NPTF
C

D E
Pressure (psi)

H Economy PU Series
F J
A B

Output Valve Current Motor Sound Dimensions (in) Weight Model

Flow Rate Type Draw Voltage Level Number*

(in3/min)
1st stage 2nd stage (Amps) (VAC) (dBA) A B C D E F H J (lbs)
200 20 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 26 PUD-1100B
Dump **
200 20 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 38 PUD-1101B
200 20 Dump 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 26 PUD-1300B
200 20 and Hold 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 38 PUD-1301B
200 20 3-way, 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 22 PUJ-1200B
200 20 2-pos. 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 34 PUJ-1201B
200 20 4-way, 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 29 PUJ-1400B
200 20 3-pos. 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 41 PUJ-1401B

www.enerpac.com 73
 PE-Series, Submerged Electric Pumps

 Shown: PEJ-1401B

Best Performance
for Mid-Range
Cylinders and Tools

 SELECTION CHART
For more technical information see
next page.

5 BASIC PUMP TYPES

Select the model that suits your
application. For special requirements see
page 77 or contact your Enerpac office.

Two-speed operation reduces cycle times for PED-Series: with Dump Valve
improved productivity Ideal for punching, crimping and cutting
For use when load holding is not
Powerful .5 hp induction motor is submerged in the oil required
reservoir to run cooler, protect the motor, simplify the Control pendant with 10 ft. cord controls
pump interface, save space and reduce noise valve and motor
Large 1.5 gallon reservoir allows operation of PEM-Series: with Manual Valve
a wide range of cylinders
Ideal choice for most applications
24 VDC remote pendant control on certain models Manual valve control, for both single-
for safer operation acting and double-acting applications
Manual motor control
Externally adjustable relief valve allows control of
operating pressure without opening the pump
40-micron internal return line filter keeps oil clean, PER-Series: with Solenoid Valve
promoting longer pump life Ideal for production and lifting
Full length side tube for easy monitoring of oil level All valves are 3-position for
Advance/Hold/Retract
Control pendant with 10 ft. cord
 The Remote Jog Model of the for remote valve operation
Submerged Pump simplifies
repair on this construction crane. PEJ-Series: with Remote Jog
For light production and lifting
applications
Manual valve control for single-acting
or double-acting cylinders
Control pendant with 10 ft. cord
for remote motor operation
PES-Series: with Pressure Switch
Designed for maintaining pressure
applications, such as clamping,
workholding and testing
All versions include manual valves for
directional control

* Contact Enerpac for details on VM style valves.

74 www.enerpac.com
 Submerged Electric Pumps
Submerged Pump
Application PE
The Submerged pump Its lightweight and compact design Series
is best suited to power small to also make it ideal for applications
medium size cylinders or hydraulic which require some transport of
tools, or whenever a quiet, inter- the pump.
mittent duty cycle is needed.
For further application assistance
With its low sound level and the
see the Yellow Pages or contact
addition of the optional oil cooler,
your local Enerpac office. Reservoir Capacity:
the Submerged pump is suited to
light production work as well. 1.5 gal.
Page: 104 Flow at Rated Pressure:
20 in3/min.
Motor Size:
.5 hp
Maximum Operating Pressure:
10,000 psi
Pump Type Used with Valve Function Valve Type* Usable Oil Model Number Weight
Cylinder Capacity
115 VAC, 1 ph

(gal) (lbs)
Single-acting Advance/Retract Dump 1.5 PED-1001B 55

Single-acting Advance/Retract Manual VMP 10000D 1.5 PEM-1201B 53

Single-acting Advance/Hold/Retract Manual VMF 10000D 1.5 PEM-1301B 53
Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PEM-1401B 53

Single-acting Advance/Hold/Retract Solenoid (VEF-15500D) 1.5 PER-1301B 65

Double-acting Advance/Hold/Retract Solenoid (VEC-15600D) 1.5 PER-1401B 65

Single-acting Advance/Retract Manual VMP 10000D 1.5 PEJ-1201B 55

Single-acting Advance/Hold/Retract Manual VMF 10000D 1.5 PEJ-1301B 55
Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PEJ-1401B 55

Single-acting Advance/Retract Manual VMP 10000D 1.5 PES-1201B 62

Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PES-1401B 62

www.enerpac.com 75
 PE-Series, Submerged Electric Pumps

 For full features see page 74.

Submerged Pump Performance Flow Chart

Motor Pressure Output Motor Electrical Sound Relief Valve
Size Rating Flow Rate** Specifications* Level Adjustment

Oil Flow (in3/min)

Range
(psi) (in3/min)
(hp) 1st stage 2nd stage 1st stage 2nd stage (Amps @ Volts-Ph-Hz) (dBA) (psi)
13 @ 115-1-50/60 1,000-
0.5 1,000 10,000 150 20 62-70
6.75 @ 230-1-50/60 10,000
* At bypass and maximum pressure. See matrix footnotes on next page for Hz limitations.
** All flow data at 60 Hz, 50 Hz data will be 5/6 th this number.

5
Pressure (psi)

Submerged PE-Series (@ 60 Hz)

3/8"-18NPTF

Speed Chart
To determine how a submerged
pump will operate your cylinder,
see the Pump/Cylinder Speed Chart
in the Yellow Pages.
Page: 113

Dimensions shown in inches.

Heat Exchanger (optional for all models)

 Fill Port
 Pressure Switch (PES-Series, optional for other models)
 Oil Level Indicator
 Adjustable Relief Valve

 This PED-1001B Submerged

pump quickly and quietly powers
a hydraulic nut cutter in this
bucket maintenance application.

76 www.enerpac.com
 Submerged Electric Pumps Ordering Matrix
CUSTOM BUILD YOUR SUBMERGED PUMP
If the Submerged Pump that would best fit your application cannot PE
be found in the chart on page 75, you can easily build your custom
submerged pump here.
Series

 This is how a Submerged Pump Model Number is built up:

P E M - 1 3 01 B Reservoir Capacity:
1
Product
2
Motor
3
Pump
4
Pump
5
Valve
6
Reservoir
7
Motor
1.5 gal.
Type Type Type Series Type Size Voltage Flow at Rated Pressure:

1 Product Type 5 Valve Type 20 in3/min.

P = Pump 0 = Dump Motor Size:
2 = 3-way, 2-position, normally open
2 Motor Type 3 = 3-way, 3-position, tandem center .5 hp
E = Electric motor 4 = 4-way, 3-position, tandem center
Maximum Operating Pressure:
3 Pump Type 6 Reservoir Size 10,000 psi
D = Dump 01 = 1.5 gallon
J = Jog
M = Manual 7 Motor Voltage and Heat Exchanger
R = Remote (Solenoid) 1)2) B = 115 V, 1 Ph, 60 Hz 1)
S = Pressure switch D = 115 V, 1 Ph, 60 Hz 1)
with heat exchanger
4 Pump Series E = 230 V, 1 Ph, 50 Hz 2)
1 = .5 hp, 10,000 psi F = 230 V, 1 Ph, 50 Hz 2)
with heat exchanger Hoses
I = 230 V, 1 Ph, 60 Hz Enerpac offers a complete
line of high-quality hydraulic
1) Can also run at 50 Hz with manual valve hoses. To ensure the
2) Can also run at 60 Hz with manual valve integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 116

Gauges
Minimize the risk of over-
loading and ensure long,
dependable service from
your equipment. Refer to the
System Components section for
a full range of gauges.
Page: 122

Ordering Example The PER-1301B, PER-

1401B, PER-1301D and
Model Number: PER-1301B PER-1401D include a
Modular (solenoid) Valve
The PER-1301B is a .5 hp, and pilot operating check.
10,000 psi, submerged electric
pump, with 1.5 gallon usable oil
capacity, a 3-way, 3-position Page: 132
modular, remote solenoid
valve and a 115 V, 1 Phase,
60 Hz motor.

www.enerpac.com 77
Z-Class Pumps

Introducing the Z-Class power pumps from Enerpacpumps that run cooler, use less
electricity and are easy to service.

Enerpac has used the latest metallurgical, bearing

and seal technologies to produce a pump whose
features and benefits far surpass the electric pumps
that are available today. By reducing the number of
moving parts, improving flow
dynamics and decreasing friction,
Z-Class pumps will
stay on the job longer,
require less energy
to operate and
when needed,
Heavy-duty have lower
bearings
service costs.
Motor
lip seal

Replaceable piston
check valves
Self-priming, high-flow
Oil bath 1st stage pump

Balanced eccentric

Z-Class electric pumps from

Enerpacsimply the best pump
you will ever use.

78 www.enerpac.com
 An Innovation in Pump Design
Z-Class Pumping Element The Heart of Your Hydraulic System

Highly efficient design provides increased flow Ergonomic low-voltage pendant features sealed
rates, reduced heat generation and a decrease in switches and operates at 15 vdc for improved
power consumption. This means improved operator safety.
tool speed and increased service life which
results in higher productivity and lower operating Back-lit LCD on select Z-Class pumps
costs. pump usage information, hour and
cycle counts
Heavy-duty bearings extend pump life by low-voltage warning and recording
reducing friction, reducing surface-loading and offers self-test and diagnostic capabilities
lowering bearing stresses. information displayed in 6 languages
pressure read-out (when used with
Pump cavity oil bath extends pump life by the optional pressure transducer)
reducing heat, improving lubrication and reducing adjustable trigger pressure setting
wear. (when used with the optional
pressure transducer)
Self-priming, high-flow 1st stage pump
increases pump performance by super-charging
the 2nd stage piston pump improving oil flow in
both hot and cold weather operation.

Balanced rotating components reduce vibration

creating a smoother running pump reducing
wear, friction and sound levels.

Replaceable piston check-valves increase

service life of major pump components.

Z-Class factory installed options & accessories

ZU4 Series Pump Applications
Extensive list of accessories including heat Mobile: when frequent pump
exchanger, roll-bars, skid bar, pressure transducer, transport is required and/or on
return line filter and level and temperature remote locations
switches, allow complete pump control over a wide Universal motor: 1-phase, runs well under
range of industrial applications. poor voltage supply, using generator power
supply or using long extension cord
Z-Class electric pumps for your application Duty-cycle: for intermittent applications
Available in one flow range for universal motor Cylinders and tools: for medium to large
and 4 flow ranges for induction motor. Choose size single- and double-acting applications
and high speed.
from single or two-stage models to provide the
optimum cylinder and tool performance for almost
any industrial application.

ZE Series Pump Applications

Stationary: when pump remains
Pump Motor Flow @ in one location
Series Size 10,000 psi Induction motor: 1 and 3-phase for high
ZU4 1.7 hp 60 in3/min cycle usage
Duty-cycle: for heavy-duty, extended cycle
ZE3 1.0 hp 40 in3/min
application
ZE4 1.5 hp 60 in3/min Cylinders and tools: for medium to large size
ZE5 3.0 hp 120 in3/min single- and double-acting applications and
ZE6 7.5 hp 200 in3/min high speed.

www.enerpac.com 79
 ZU-Series, Electric Pumps

 Shown from left to right: ZU4108DB-T, ZU4420SB-H, ZU4304ME-K

 COMMON PUMP MODELS

For technical information and other
options see next page.

Features Z-Class high-efficiency pump design; higher BASIC PUMP TYPES

oil flow and bypass pressure, cooler running and Select the model that suits your application.
requires 18% less current draw than comparable For special requirements contact your Enerpac
pumps office.
Powerful 1.7 hp universal electric motor provides high Manual Valve
power-to-weight ratio and excellent low-voltage Ideal choice for most applications
operating characteristics Manual valve control, for single-acting or
double-acting applications
High-strength, molded composite shroud protects Motor control on shroud
motor and electronics, while providing an ergonomic,
non-conductive handle for easy transport
Low-voltage pendant provides additional safety for the Manual Valve with Pendant
operator (remote control units) For light production and lifting applications
Manual valve control for single-acting
LCD readout provides a number of diagnostic and or double-acting cylinders
readout capabilities never before offered on a portable Low-voltage control pendant with
electric pump (included with electric valves, optional 10-ft. cord for remote motor operation
with manual valves)
Dump Valve
Ideal for punching, crimping and cutting
For use when load-holding is not required
Low-voltage control pendant with 10-ft.
cord controls valve and motor

Solenoid Valve
Ideal for lifting applications and where remote
control is required
Motor runs continuously on pumps with VE33
and VE43 valves. With VE32 valve, motor only
 Designed to be tough, the runs during the advance function, while
ZU4-Series with steel holding and retracting, the motor is off
reservoirs will take the Low-voltage control pendant with 10 ft. cord
abuse of todays for remote motor and valve operation
construction sites.The
ZU4908JE is the ideal pump
for post tensioning
applications.
For post tensioning tools
see page 186.

80 www.enerpac.com
 ZU-Series, Electric Pumps
ZU4 Pump Application
The ZU4 pump is best suited
Its lightweight and compact design
make it ideal for applications which ZU
to power medium to large require easy transport of the pump. Series
size cylinders or hydraulic tools, or It utilizes a universal motor which
wherever high speed, intermittent will work well on long extension
duty cycle is needed. cords or generator driven electrical
power supplies.
Patented Z-Class technology
provides high by-pass pressures for For further application assistance
increased productivity, specifically in contact your local Enerpac office. Reservoir Capacity:
applications using long hose runs and
high-pressure drop circuits like heavy 1.0-10.0 gal.
lifting or certain double-acting tools. Flow at Rated Pressure:
1)
60 in /min.
3

Motor Size:
1.7 hp
Maximum Operating Pressure:
10,000 psi
Pump Type Used with Valve Function Valve Pump Control Usable Oil Model Number LCD
Cylinder Type 2) Capacity 115 VAC 3) Product
1 Phase Weight
w/oil 4)
(gal) STD Electric LCD Electric (lbs)
VM32 Manual 1.0 ZU4204MB ZU4204LB 59
VM32 Manual 2.0 ZU4208MB ZU4208LB 69
VM33 Manual 2.0 ZU4308MB ZU4308LB 70
VM33 Manual 5.0 ZU4320MB ZU4320LB 109
VM43 Manual 2.0 ZU4408MB ZU4408LB 70
VM43 Manual 5.0 ZU4420MB ZU4420LB 109
VM32 Remote (Man.) 1.0 ZU4204JB ZU4204KB 60
VM32 Remote (Man.) 2.0 ZU4208JB ZU4208KB 70
VM32 Remote (Man.) 5.0 ZU4220JB ZU4220KB 109
VM33 Remote (Man.) 2.0 ZU4308JB ZU4308KB 71
VM43 Remote (Man.) 2.0 ZU4408JB ZU4408KB 71
VM43 Remote (Man.) 5.0 ZU4420JB ZU4420KB 110
VE32D Remote 1.0 N/A ZU4104DB 63
VE32D Remote 2.0 N/A ZU4108DB 73
VE32D
-
Remote
-
5.0
-
N/A
-
ZU4120DB
-
112
-
- - - - - -
- - - - - -
VE32 Remote 1.0 N/A ZU4204SB 63
VE32 Remote 2.0 N/A ZU4208SB 73
VE33 Remote 2.0 N/A ZU4308SB 85
VE43 Remote 2.0 N/A ZU4408SB 85
VE43
-
Remote
-
5.0
-
N/A ZU4420SB 124
-
- -
- - - - - -
- - - - - -
- - - - - -
1) All models meet CE safety requirements. E voltage versions also meet all requirements of the European EMC-Directive.
2) See valves section for technical information on valve types.
3) See custom order matrix for other voltage options.
4) Subtract 3 lbs. for STD Electric models.

www.enerpac.com 81
 ZU Series, Specifications and Dimensions

FLOW CHART
ZU4 Performance

Oil flow (in3/min)

Current (amps)

700 25
Motor Output Motor Electrical Sound Relief Valve
Size Flow Rate Specification Level Adjustment 600
20
Range 115V
500
(in3/min)
400 15
(hp) 100 psi 700 psi 5000 psi 10,000 psi (volts-ph-Hz) (dBA) (psi)
115-1-50/60 300 230V 10
1.7 700 535 76 60 85-90 2,000-10,000
230-1-50/60 200
5
100

0 0
0 2000 4000 6000 8000 10,000
Pressure (psi)

Flow (in3/min)
Current (amps)

Heat Exchanger LCD Electric Handle guard installed

LCD electric
(optional) (optional) on all 2.5, 5 and 10 gal
(optional)
VM43 Valve reservoirs VM43 Valve
Shown Shown
Heat Pressure
User Adjustable exchanger Transducer
2.54
Relief Valve (optional) (optional)
Skid bar User Adjustable
(optional) Relief Valve
B

B
9.00
.50

C C
16.29 1/2 NPT
19.00 Oil Drain 17.60
23.40 24.00
24.80 (shown without side handle)

Pressure Transducer
(optional)

ENERPAC

F
10.50
9.46

Breather
(shipping
plug shown)

12.00 .51
Oil Fill Port Breather (shipping 4X .34
18.10
SAE #10 plug shown)
Oil Fill Port SAE #10

Reservoir
Handles Included
on all 2.5, 5 and
Oil Level
A

10 Gallon
1.30

Sight Gauge
Deep

Oil Level
.25

Sight
3.75 Gauge
Oil Drain D
M8 x 1.25
D
E

Pump Dimensions
Usable
Reservoir
Capacity
A B C D E F
(gal) (in) (in) (in) (in) (in) (in)
1.0 17.0 5.6 11.0 6.0 - -
2.0 19.5 8.0 11.3 6.6 - -
 Increased output flow and 2.5 17.6 6.1 16.5 12.0 15.1 11.0
extended brush life increase
5.0 18.6 7.1 16.3 16.6 19.7 15.6
productivity for post-tensioning
applications. 10.0 22.0 10.6 15.7 19.9 22.7 18.9

82 www.enerpac.com
 ZU-Series, Ordering Matrix
CUSTOM BUILD YOUR ZU4 SERIES PUMP
If the ZU4 Series pump that would best fit your application cannot be found in ZU
the chart on page 81, you can easily build your custom ZU4 Series pump Series
here.
 This is how a ZU-Series pump model number is built up:

Z U 4 4 08 L B - H K T
1 2 3 4 5 6 7 8 8 8 8
Product Motor Flow Valve Reservoir Valve Voltage Options Options Options Options Reservoir Capacity:
Type Type Group Type Size Operation
1.0-10.0 gal.
1 Product Type
Z = Pump Series Flow at Rated Pressure:

2 Motor Type 60 in /min.

3

U = Universal electric motor Motor Size:

3 Flow Group 1.7 hp
4 = 60 in3/min @ 10,000 psi
Maximum Operating Pressure:
4 Valve Type (see page 130 for more details)
1 Dump (VE32D) 10,000 psi
2 3 way/2 position manual or electric (VM32 or VE32)
3 3 way/3 position manual or electric (VM33 or VE33)
4 4 way/3 position manual or electric (VM43 or VE43) Speed Chart
6 3 way/3 position locking manual w/po check (VM33-L) To determine how a submerged
8 4 way/3 position locking manual w/po check (VM43-L) pump will operate your cylinder,
9 4 way/3 position manual w/power seating (VM43-LPS) see the Pump/Cylinder Speed Chart
5 Reservoir Size (useable capacity) in the Yellow Pages.
04 = 1.0 gallon Page: 113
08 = 2.0 gallon
10 = 2.5 gallon (includes side handles)
20 = 5.0 gallon (includes side handles) Ordering Example
40 = 10.0 gallon (includes side handles) Model Number:
6 Valve Operation ZU4408LB-HKT
D = Dump (solenoid valve w /pendant and LCD Electric) ZU4408LB-HKT is a 60 in3/min at 10,000
J = Jog (manual valve w /pendant and Standard Electric (i.e. w/o LCD) psi pump with a 4-way, 3-position
K = Jog (manual valve w /pendant and LCD Electric) manual valve, a 2 gal (8-liter) reservoir,
L = Manual valve w/LCD Electric (w/o pendant) operates on 115V 1ph 50/60 Hz and is
M = Manual valve w/Standard Electric (i.e. w/o LCD) [w/o pendant] specified with optional LCD electrical
S = Solenoid valve w/pendant and LCD Electric panel, heat exchanger, pressure
transducer and skidbar.
7 Voltage
B = 115V 1 ph 50/60Hz
E = 208-240V 1 ph 50/60 Hz (w/European plug CE RF compliant)
I = 208-240V 1 ph 50/60 Hz (w /NEMA 5-15 plug) Torque Wrench Pumps
8 Options System matched air and
F = Filter electric pumps provide control
G = 0-15,000 psi Gauge (2 1/2") 1) to operate Enerpac Torque
H = Heat exchanger 2) Wrenches.
K = Skidbar (1 and 2 gallon reservoirs only)
L = Level/temp switch 2) 3)
N = No reservoir handles (includes lifting eyes) Page: 212
R = Roll Bar
T = Pressure transducer
U = Foot switch

1) Pressure gauge not available on pump models with pressure transducer

2) These options require LCD electric
3) Not available on 1 and 2 gallon reservoirs

www.enerpac.com 83
 ZU-Series Factory Installed Options & Accessories

ZU4-Series Features
The LCD is factory
installed and cannot be
ordered separately. Refer
to page 80 for selection chart and
page 83 for ordering matrix.

Back-lit LCD* Foot Switch

Pump usage information, hour Hands-free remote control on
and cycle counts solenoid dump and 3-position
Low-voltage warning and valves
recording With 10 foot cord
Self-test and diagnostic
capabilities
Information can be displayed in
six different languages (English,
Accessory Can be used on ZU4
Spanish, German, French, Italian, Kit No. pumps with
Portuguese)
* Optional with manual valves, included with ZCF-2 * Solenoid VE-Series valves
solenoid valves * Add suffix U for factory installation.

Hoses
Enerpac offers a
complete line of high-
quality hydraulic hoses.
To ensure the integrity
of your system, specify only
Enerpac hydraulic hoses.

Page: 116

Pressure Transducer* Level/Temperature Switch

Gauges
More durable than analog gauges Ensures feedback on pump oil Minimize the risk of
(against mechanical and hydraulic level and temperature overloading and ensure
shock) Drop-in design allows for easy long, dependable
More accurate than analog gauges installation to pump reservoir service from your
(0.5% full scale of pump) Plugs directly into pump equipment. Refer to the System
Calibration can be fine tuned for electrical enclosure Components section for a full range
certification of gauges.
Built-in thermal sensing shuts off
Set pressure feature turns off motor pump when unsafe operating Page: 122
at user defined pressure (or shifts temperature is reached
valve to neutral on models with
VE33/VE43 valves) Oil level switch shuts down pump
before oil reaches an unsafe
Display pressure in psi, bar, or MPa operating level
* Requires LCD Electric

Accessory Adjustable Switch- Dead-

Kit model Pressure point band
Model Operating Maximum Weight
number Range repeatability
Number Temperature Pressure
(psi) (psi) ( F) (psi) (lbs)
ZPT-U4 * 50-10,000 0,5% 50 ZLS-U4 40-230 150 .11
* Add suffix T for factory installation. * Add suffix L for factory installation.

84 www.enerpac.com
 ZU-Series Factory Installed Options and Accessories

Heat Exchanger
Can be factory installed on
ZU
ZU4-Series LCD Electric Series
pumps.

Extends system life.

Stabilizes oil temperature at a
maximum of 130 F at 70 F
ambient temperature.
Reservoir Capacity:
Do not exceed maximum oil flow and
pressure ratings. Heat exchanger is 1.0-10.0 gal.
Heat Exchanger* not suitable for water-glycol or high Flow at Rated Pressure:
water based fluids.
Removes heat from the 60 in /min.
3

bypass oil to provide cooler

operation Motor Size:
Thermal Maximum Maximum Voltage
Stabilizes oil viscosity, Transfer * pressure oil flow 1.7 hp
increasing oil life and reduces
wear of pump and other Btu/h (psi) (GPM) (VDC) Maximum Operating Pressure:
hydraulic components 900 900 7.0 12 10,000 psi
* Requires LCD Electric
* At GPM at 70 F ambient temperature.

Accessory Fits on reservoir Weight

Kit No.
(lbs)
ZHE-U4 * 1, 2, 2.5, 5, and 9.1
10 gallon
* Add suffix H for factory installation.

Return Line Filter Skidbar*

25 micron nominal filter removes Provides easy two-hand lift
contaminants from return oil flow
Provides greater pump stability
before allowing it back into tank
on soft or uneven surfaces
Internal by-pass valve prevents Also available as an add-on kit
damage if filter is dirty (model number SBZ-4)
With maintenance indicator * 1 and 2 gallon reservoirs only
Replaceable filter element PF25

Accessory Maximum Maximum By-pass Accessory For ZU-Series pumps Weight

Kit Model Pressure Oil Flow Setting Kit No. with reservoir
Number (lbs)
(psi) (GPM) (psi) SBZ-4 * 1-2 gal. w/o heat exchanger 4.8
ZPF * 200 12.0 25 SBZ-4L * 1-2 gal. with heat exchanger 7.0
* Add suffix F for factory installation. * Add suffix K for factory installation.

www.enerpac.com 85
 ZE-Series Electric Pumps

 Shown from left to right: ZE3304MB-K, ZE4110DB-FHR

The New
Standard
for Industrial
Applications,
Z-Class
All models in the chart below
are the industrys most
commonly selected pump
configurations. See the Z-Class
pump ordering matrix for more
options.

Page: 89

 SELECTION CHART *
BASIC PUMP CONFIGURATIONS Pump Type Used with Valve Function Valve** Useable
Select your ZE pump model here for most Cylinder Model Oil
applications. For special requirements, see Number Capacity
the ZE Pump ordering matrix. (gal)
Manual Valve without electric box or LCD VM32 2.0
Ideal choice for most applications VM33 2.0
Manual valve control, for both single-acting or
double-acting applications
VM33 5.0

Manual motor control VM33 10.0

On/off switch on 1-phase electric motor VM43 2.0

VM43 5.0
VM43 10.0
Manual Valve with electric box and LCD VM32 2.0
Ideal choice for most applications
Manual valve control, for both single-acting or
VM32 2.5

double-acting applications VM33 5.0

Manual motor control VM33 10.0
VM43 5.0
VM43 10.0
Solenoid Dump Valve with electric box and LCD VE32D 1.0
Ideal for punching, crimping and cutting VE32D 2.0
For use when load holding is not required VE32D 2.5
Push-button control pendant with 10 ft. cord controls
the valve and motor
VE32D 5.0

Solenoid 3-position Valve with Electric Box and LCD VE33 2.0
Ideal for production and lifting applications VE33 2.5
All valves are 3-position for Advance-Hold-Retract VE33 5.0
Push-button control pendant with 10 ft. cord controls
the valve and motor
VE43 2.0
VE43 2.5
VE43 5.0
VE43 10.0
* Models in this chart are 115 VAC, 1-phase at 50/60 Hz for ZE3-4 or 220 VAC, 3 phase at 50/60 Hz for ZE5-6. For other options, please refer to
the ZE Pump ordering matrix ** See Valve Section for technical information.

86 www.enerpac.com
 ZE-Series Electric Pumps
Features Z-Class high-efficiency pump design; higher oil
flow and by-pass pressure, cooler running and requires ZE
18% less current draw than comparable pumps Series
Totally enclosed, fan-cooled industrial electric motors
supply extended life and stand up to harsh industrial
environments
Low-voltage pendant, on certain models, provides
additional safety for the operator
Multiple valve and reservoir configurations provide Reservoir Capacity:
application specific models to match the most demanding 1.0 - 10 gal.
industrial applications
Flow at Rated Pressure:
High-strength, molded electrical enclosure protects
electronics, power supplies and LCD readout from harsh 40 - 200 in3/min
industrial environments Motor Size:
LCD readout provides a number of diagnostic and readout 1.0 - 7.5 hp
capabilities never before offered on an industrial pump
(included with electric valve models, optional on other Maximum Operating Pressure:
models) 10,000 psi
All Z-Class electric pumps are
CSA and CE compliant.
ZE3 Series (1.0 hp) ZE4 Series (1.5 hp) ZE5 Series (3.0 hp) ZE6 Series (7.5 hp)
Output Flow Rate at Output Flow Rate at Output Flow Rate at Output Flow Rate at
10,000 psi: 40 in3/min 10,000 psi: 60in3/min 10,000 psi: 120 in3/min 10,000 psi: 200 in3/min

Model Weight Model Weight Model Weight Model Weight

Number Number Number Number

(lbs) (lbs) (lbs) (lbs) Single-Stage or

Two-Stage Pumps
ZE3208MB 96 ZE4208MB 104
Choose single-stage pumps
ZE3308MB 97 ZE4308MB 105
for applications that require
ZE3320MB 133 ZE4320MB 141 ZE5320MG 152 ZE6320MG 192 constant flow regardless of
ZE3340MB 183 ZE4340MB 191 ZE5340MG 203 ZE6340MG 243 pressure, such as testing or
ZE3408MB 97 ZE4408MB 106 clamping.
ZE3420MB 133 ZE4420MB 141 ZE5420MG 152 ZE6420MG 192 Two-stage pumps have an
ZE3440MB 183 ZE4440MB 191 ZE5440MG 203 ZE6440MG 243 increased output flow at low
ZE3208LB 101 ZE4208LB 110 pressure to allow fast movement
towards the load, for reduced cycle
ZE3210LB 106 ZE4210LB 115 ZE5210LG 132 ZE6210LG 172
times and increased productivity.
ZE3320LB 138 ZE4320LB 147 ZE5320LG 160 ZE6320LG 200
ZE3340LB 188 ZE4340LB 197 ZE5340LG 210 ZE6340LG 250
ZE3420LB 139 ZE4420LB 147 ZE5420LG 160 ZE6420LG 200
ZE3440LB 189 ZE4440LB 197 ZE5440LG 210 ZE6440LG 251 How to Order
Single-Stage Pumps
ZE3104DB 95 ZE4104DB 104
To specify a single-stage
ZE3108DB 105 ZE4108DB 114
pump, place the letter S at the end
ZE3110DB 110 ZE4110DB 119 ZE5110DG 136 ZE6110DG 176 of the model number.
ZE3120DB 141 ZE4120DB 150 ZE5120DG 163 ZE6120DG 203
For example:
ZE5320LG-S
ZE3308SB 107 ZE4308SB 125
ZE3310SB 112 ZE4310SB 130 ZE5310SG 147 ZE6310SG 188 This is a 3.0 hp ZE5 series pump
with a VM33 manual valve, 5 gallon
ZE3320SB 153 ZE4320SB 161 ZE5320SG 174 ZE6320SG 214
reservoir, LCD electrical box, 220
ZE3408SB 117 ZE4408SB 125 VAC, 50/60 Hz 3-phase motor and
ZE3410SB 122 ZE4410SB 130 ZE5410SG 147 ZE6410SG 188 single-speed option.
ZE3420SB 153 ZE4420SB 161 ZE5420SG 174 ZE6420SG 214
ZE3440SB 204 ZE4440SB 212 ZE5440SG 225 ZE6440SG 265 Page: 89
* All models in this chart are 115 VAC, 1-phase at 50/60 Hz. For other options please refer to the ZE Pump ordering matrix.

www.enerpac.com 87
 ZE-Series, Specifications and Dimensions

 FLOW CHARTS
1000 25 1000 25 1000 25 1000 25

Oil Flow (in3/min)

Current (Amps)

Oil Flow (in3/min)

Current (Amps)

Oil Flow (in3/min)

Current (Amps)

Oil Flow (in3/min)

Current (Amps)

900 900 900 900
ZE3 Series ZE4 Series ZE5 Series ZE6 Series
800 20 800 20 800 20 800 20
700 700 700 700
600 15 600 15 600 15 600 15
500 500 500 500
400 10 400 10 400 10 400 10
300 300 300 300
200 5 200 5 200 5 200 5
100 100 100 100
0 0 0 0 0 0 0 0
0 2,000 4,000 6,000 8,000 10,000 0 2,000 4,000 6,000 8,000 10,000 0 2,000 4,000 6,000 8,000 10,000 0 2,000 4,000 6,000 8,000 10,000
Pressure (psi)
Pressure (psi)
Pressure (psi)
Pressure (psi)

Single-stage ZE3 and ZE4 Amp Single-stage ZE5 and ZE6 Amp
Two-stage draw at 115V/1ph Two-stage draw at 208V/3ph

 PERFORMANCE CHART
ZE Operation Output Flow Rate Available Reservoir Sizes Motor Size Relief Valve Sound
Pump (useable oil) Adjustment Level
Series (in3/min) Range
100 psi 700 psi 5,000 psi 10,000 psi (gal) hp RPM (psi) (dBA)
Single-stage 43 43 42 40 1000 -
3 1, 2, 2.5, 5, 10 1.0 1750 75
Two-stage 450 385 42 40 10,000
Single-stage 64 64 62 60 1000 -
4 1, 2, 2.5, 5, 10 1.5 1750 75
Two-stage 650 600 62 60 10,000
Single-stage 128 126 123 120 1000 -
5 2.5, 5, 10 3.0 1750 75
Two-stage 850 825 123 120 10,000
Single-stage 220 215 210 200 1000 -
6 2.5, 5, 10 7.5 3450 80
Two-stage 900 890 210 200 10,000
Output flow rate is listed at 60 Hz.
Flow rate will be approximately 5/6 of these values at 50 Hz. User Adjustable
25.1 12.7 Relief Valve
All VM and VE-Series have
4 2
a user adjustable relief valve
2.56
to allow the operator to easily
5 set the optimum working pressure.
11.9 Max

25.0 1
3 H

User adjustable relief valve on all manual

B and solenoid valves:
3/8" NPTF on A and B ports
6 9.0 3.75 1/4" NPTF on auxiliary ports
7 M8 x 1.25
B C .25 deep  Electric Box (Optional w/manual valve)
16.3 9.45
19.0 10.51  Heat Exchanger (Optional)
25.0  Roll Bar (Optional)
ZE-Series Pumps with 1 and 2 gallon reservoir  Return Line Filter (Optional)
27.9 D1  Skid Bar (Optional)
 Oil Drain
2 4  Oil Level/Temperature Switch (Optional)

1
Reservoir ZE-Series Pump Dimensions (in)
14.9 Max

H
Size
B A
(useable oil)
(gal) A B C D D1 E H
A 1.0 5.6 11.0 6.0 20.2
2.0 8.1 11.3 6.6 22.6
3 8 12.0 E 4 x .34
7 B C 2.5 6.1 16.5 12.0 15.1 14.6 11.0 23.6
Mounting
6.42 17.60 5.20 D hole 5.0 7.1 16.5 16.6 19.7 19.2 15.6 24.6
ZE-Series Pumps with 2.5, 5, 10 gallon reservoir 10.0 10.6 15.7 19.9 22.7 22.5 18.9 28.1

88 www.enerpac.com
 ZE Electric Pump Ordering Matrix
CUSTOM BUILD YOUR ZE SERIES PUMP
If the ZE Series pump that would best fit your application cannot be found in the ZE
chart on page 86, you can easily build your custom ZE Series pump here. Series
 This is how a ZE Series Pump model is built up:

1 2 3 4 5 6 7 8 8 8 8
Product Motor Flow Valve Useable Valve Voltage Options Options Options Options
Type Type Group Type Oil Opera- Reservoir Capacity:
Capacity tion
1 Product Type 6 Valve Operation
1 - 10 gal.
Z = Pump Class D = Dump valve Flow at Rated Pressure:
2 Prime movers
(w/ pendant and LCD)
L = Manual valve 40 - 200 in3/min.
E = Induction Electric Motor (w/o pendant, w/ LCD)
Motor Size:
M = Manual valve 6)
3 Flow Group
3 = 40 in3/min @ 10,000 psi
(w/o pendant or LCD) 1.0 - 7.5 hp
N = No valve 6)
4 = 60 in3/min @ 10,000 psi (no electrical box) Maximum Operating Pressure:
5 = 120 in3/min @ 10,000 psi1) S = Solenoid valve
6 = 200 in3/min @ 10,000 psi1) (w/ pendant and LCD) 10,000 psi
4 Valve Types W = No valve
(w/o pendant and LCD)
0 = No valve w/coverplate Ordering Example 1
1 = Dump (VE32D) 7 Voltages
2 = 3 way/2 position manual Model Number: ZE4420MB
Single Phase
(VM32) ZE4420MB is a 60 in3/min,
B = 115V 1 ph 50-60Hz 3)
3 = 3 way/3 position manual or 10,000 psi pump with a 4 way, 3-position
E = 208-240V 1 ph 50-60 Hz
electric (VM33 or VE33) manual valve, a 5 gallon reservoir,
European Plug
4 = 4 way/3 position manual or operates on a 115 VAC 1 ph 50/60 Hz
I = 208-240V 1 ph 50-60 Hz
electric (VM43 or VE43) motor and includes standard electrical
USA Plug
6 = 3 way/3 position locking
Three Phase 6) package.
manual w/po check (VM33L)
M = 190-200V 3ph 50-60Hz
8 = 4 way/3 position locking
G = 208-240V 3ph 50-60Hz
manual w/po check (VM43L) Ordering Example 2
W = 380-415V 3ph 50-60Hz
5 Useable Oil Capacity K = 440V 3ph 50-60Hz Model Number: ZE6440SG-HNU
04 = 1.0 gallon2) J = 460-480V 3ph 50-60Hz
ZE6440SG-HNU is a 200 in3/min,
08 = 2.0 gallon2) R = 575V 3ph 60Hz
10,000 psi pump with a 4 way, 3-position
10 = 2.5 gallon electric valve, a 10 gallon reservoir,
20 = 5.0 gallon
operates on a 230 VAC 3 ph 50/60 Hz
40 = 10.0 gallon
motor. It includes LCD electrical
package and foot switch on 10 ft cord,
8 Options (specify in alphabetical order)
no reservoir handles and the optional
F = Filter P = Pressure switch 4) heat exchanger.
G = 0-15,000 psi Gauge (2 1/2") 7) R = Roll bar
H = Heat Exchanger 4) S = Single stage
K = Skidbar (1 and 2 gal. T = Pressure transducer 4) 7)
reservoirs only) U = Foot switch 4)
L = Level/temp switch 4) 5)
N = No reservoir handles Single-Stage or
(includes lifting eyes) Two-Stage
1) ZE5 and ZE6 series pumps only available with 3-phase motors. Choose single-stage pumps for
2) 1 and 2 gallon reservoirs only available on ZE3 and ZE4 series pumps.
applications that require constant
3) 115 volt pumps are supplied with CE and CSA approved 15 amp plug for
intermittent use. 20 A circuit recommended for frequent full pressure use.
flow regardless of pressure, such as
4) These options require LCD electrical package. Pressure switch option only testing or clamping.
available on manual valves without locking valve. The LCD electrical package Two-stage pumps have an increased
can accept either a pressure switch or pressure transducer, but not both. output flow at low pressure to allow fast
5) Not available with 1 and 2 gallon reservoirs. movement towards the load, for reduced
6) Standard Electric models with 3-phase motors are shipped without cord, cycle times and increased productivity.
motor starter or overload protection.
7) Pressure gauge not available on pump models with pressure transducer.
Pressure transducer provides digital pressure readout on LCD display.

www.enerpac.com 89
 ZE-Series, Options & Accessories

Electric Box 1) Level/Temperature Switch 4) Return Line Filter

Back-lit LCD Shuts down pump before oil level 25 micron nominal filter removes
Pump usage information, hour and reaches an unsafe level, avoiding contaminants from return oil flow
cycle counts damage due to cavitation before allowing it back into tank
Low-voltage warning and recording Shuts down pump when unsafe oil Internal by-pass valve prevents
temperature is reached damage if filter is dirty
Self-test and diagnostic capabilities
Ideal if pump is used in remote area With maintenance indicator
Pressure read-out 2)
without visual access to oil level Replaceable filter element PF25
Auto-mode pressure setting 2) 4) 24 V, requires Electric Box. Available for
Information can be displayed in six 2.5, 5 and 10 gallon reservoirs
languages 3)
1) Included on pumps with solenoid valves.
Can be factory installed on pumps with Accessory Fixed Operating Max. Accessory Maximum Maximum By-pass
manual valve Kit Model Temperature Tempera- Pressure Kit Model Pressure Oil Flow Setting
Number Signal ture Number
2) When used with optional pressure (F) (F) (psi) (psi) (GPM) (psi)
transducer
3) English, French, German, Italian, Spanish ZLS-U4 * 75 40 - 230 150 ZPF * 200 12.0 25
and Portuguese * Add suffix L for factory installation, see ordering * Add suffix F for factory installation, see ordering
matrix. matrix.

Roll Bars Skid Bar Foot Switch 5)

For easy portability and hoisting Provides easy two-hand lift Hands-free remote control on
Protects pump and electric box Provides greater pump stability on solenoid dump and 3-position valves
Available for all reservoir sizes soft or uneven surfaces With 10 foot cord
5) 15 V, requires Electric Box

Accessory Fits on reservoir Weight

Kit Number
(lbs)
ZRB-04 * 1 and 2 gallon 12.1 Accessory For ZE-Series pumps Weight
Kit with reservoir Accessory Can be used on ZE-Series
ZRB-10 * 2.5 gallon 13.2 Number (lbs)
Kit Number pumps with
ZRB-20 * 5 gallon 13.2 SBZ-4 * 1-2 gal. w/o heat exchanger 4.8
ZRB-40 * 10 gallon 13.2 SBZ-4L * 1-2 gal. with heat exchanger 7.0 ZCF-2 * Solenoid VE-Series valves
* Add suffix R for factory installation, see * Add suffix K for factory installation, see ordering * Add suffix U for factory installation, see ordering
ordering matrix. matrix. matrix.
90 www.enerpac.com
 ZE-Series, Factory Installed Options & Accessories

ZE
Series

Reservoir Capacity:
1 - 10 gal.
Pressure Transducer 1) Pressure Switch 2)
Flow at Rated Pressure:
Displays pressure on LCD in bar, Controls pump, monitors system
MPa or psi
40 - 200 in3/min.
Adjustable pressure 500-10,000 psi
More accurate than analog gauge Motor Size:
Includes glycerine filled 15,000 psi
Calibration can be fine-tuned for pressure gauge G2536L 1.0 - 7.5 hp
certification Accuracy 1,5% of full scale Maximum Operating Pressure:
Easy-viewing variable rate display 2) 24 V, requires Electric Box. Not available
Set pressure feature turns off in combination with pressure transducer.
10,000 psi
motor at user defined pressure
1) 24 V, requires Electric Box

Accessory Adjustable Switch- Dead- Accessory Switch- Deadband Oil

Kit Pressure point band Kit point Ports
Model Range repea- Model repea-
number (psi) tability (psi) number tability (psi) (NPT)
ZPT-U4 * 50-10,000 0,5% 50 ZPS-E3 * 2% 115-550 3/8
* Add suffix T for factory installation, see * Add suffix P for factory installation, see
ordering matrix. ordering matrix.

ZHE-Series Heat Exchangers

Heat exchanger stabilizes oil
temperature at 130 F at 70 F
ambient temperature. Thermal transfer at
5 GPM and 70 F ambient temperature:
900 Btu/hour.
Do not exceed max. oil flow of 7.0 GPM
and max. pressure of 300 psi. Not
suitable for water-glycol or high water
based fluids.

Pendants 3) Heat Exchanger 4)

For pump types with valve Removes heat from bypass oil to
operation W (No Valve, with provide cooler operation
Electric Box, without pendant) Stabilizes oil viscosity, increasing
3) When ordering Enerpac VE-Series oil life and reduces wear of pump
solenoid valve the pendant must be and other hydraulic components.
ordered separately. Pendant connection
to be plugged into electric box

Pendant To be used with solenoid Accessory Fits on reservoir Weight

Model valve: Kit Number
Number (lbs)
ZCP-1 VE32D ZHE-E04 * 1 and 2 gallon 9.0
ZCP-3 VE32, VE33, VE43 ZHE-E10 * 2.5, 5, and 10 gallon 9.0
* Add suffix H for factory installation, see
ordering matrix.
www.enerpac.com 91
 8000-Series Electric Pumps

Shown: PEM-8418

The Largest Pump

for the Largest Jobs

Locking Valves
Pumps with VM-4 manual
valves are available with
VM-4L manual valves for
positive load holding.
Add suffix L to pump model
number.
Page: 130

FS-34 Foot Control Switch

This 3-position switch allows
hands-free control of the
solenoid valve on the
pump. Operates 24 and
Panel-mounted pressure gauge and adjustable relief valve 115 V valves that use the square
for system pressure control electrical connector.
Two-speed pump design, with high by-pass pressure,
for rapid cylinder advance
Hoses
Dual voltage motor (230/460 VAC, 3 phase, 60 Hz)
Enerpac offers a complete
Full length reservoir sight tube with integral thermometer line of high-quality hydraulic
for ease in monitoring oil level and temperature hoses. To ensure the
integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 116

 With similar specifications, a gasoline powered

EGM-8000 Series is shown here performing a
synchronized lift.

92 www.enerpac.com
 8000-Series Electric Pumps
About the 8000 Series
The 8000 Series is the for large jobs and may be the only
PE
largest pump in the Enerpac solution because of the required Series
line and the best choice to power oil capacity.
most large size cylinders, multiple For further application assistance
cylinder circuits, and applications see our Yellow Pages, or consult
where the need for high speed your local Enerpac office.
requires high flow rates.
The 8000 Series, with its large
reservoir capacity, is best suited Reservoir Capacity:
Page: 104
25 gal.
Flow at Rated Pressure:
2.0 gal/min.
Motor Size:
12.5 hp
Maximum Operating Pressure:
10,000 psi

Relief Valve Speed Chart

To determine how an 8000
Fill Port Series pump will operate your
Gauge Shut Off Valve cylinder, see the Pump/Cylinder Speed
Chart in the Yellow Pages.
22.25
Drain Plug Page: 113

Oil Level and Flow Chart

Temperature Gauge
46.00
Gauge 15,000 psi 4.5
Oil flow (gal/min) 

4.0
3.5
Magnetic Starter
3.0
2.5
Valve Location 2.0
1.5

35.00 1.0
0.5
0
0 2000 4000 6000 8000 10,000

Pressure (psi) 

8000 Series
Dimensions shown in inches.

Used Usable Oil Model Pressure Output Valve Valve Current Motor Sound Weight
with Capacity Number Rating Flow Rate Type Function Draw Voltage* Level
Cylinder
(psi) (gal/min)
(gal) 1st stage 2nd stage 1st stage 2nd stage (Amps) (VAC) (dBA) (lbs)
Single- 18 PEM-8218 3,700 10,000 4.4 2.0 Manual 3-way, 33.0 230 78-84 720
acting 18 PEM-8218C 3,700 10,000 4.4 2.0 (VM-2) 2-pos. 16.5 460 78-84 720
18 PEM-8418 3,700 10,000 4.4 2.0 Manual 4-way, 33.0 230 78-84 720
Double- 18 PEM-8418C 3,700 10,000 4.4 2.0 (VM-4) 3-pos. 16.5 460 78-84 720
acting 18 PER-8418 3,700 10,000 4.4 2.0 Solenoid 4-way, 33.0 230 78-84 765
18 PER-8418C 3,700 10,000 4.4 2.0 (VSP-4) 3-pos. 16.5 460 78-84 765
* Consult Enerpac for availability of other voltages.

www.enerpac.com 93
 Turbo II Air Hydraulic Pumps

Shown left to right: PAMG-1402N, PATG-1102N, PARG-1102N, PATG-1105N

Setting New
Standards

RFL-102
Regulator-Filter-Lubricator
Recommended for use with
all air pumps. Provides
clean, lubricated air and
allows for air pressure adjustment. Steel
bowl guards are standard.
High efficiency cast aluminum air motor for
increased life and reduced air consumption
Fully serviceable air motor assembly Large Reservoir Models
Reinforced heavy-duty reservoir for applications The Turbo II Air Pump is
in tough environments also available with a larger
New generation air saver piston with rugged one-piece reservoir: PATG-1105N,
design reduces air consumption and operating costs PAMG-1405N, and
PARG-1105N.
Return-to-tank port for use in remote valve applications
Quiet only 76 dBA with low air consumption of 12 scfm
Hoses
Operating air pressure: 25-125 psi, enables pump to start
Enerpac offers a complete
at extremely low pressure
line of high-quality hydraulic
Internal pressure relief valve provides overload protection hoses. To ensure the
integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 116

Easily operated by hand or by foot.

Used Usable Model

with Cylinder Oil Number
Capacity

(in3)
127 PATG-1102N*
Single- 230 PATG-1105N
acting 127 PARG-1102N
230 PARG-1105N
Double- 127 PAMG-1402N
acting 230 PAMG-1405N
* Available as set. See note on next page.

94 www.enerpac.com
 Turbo II Air Hydraulic Pumps
FLOW CHART
The PATG-models
use a foot or hand Turbo II Air Pump (@ 100 psi) PA
60
operated treadle to Series

Oil flow (in3/min) 

control air and valve functions. 50

The PAMG-models use a treadle 40

with a locking feature and a
4-way manual valve. 30

20
The PARG-models use a 15 ft.
pendant hose for convenient one 10 Reservoir Capacity:
man operation.
0
150-305 in3
0 2000 4000 6000 8000 10,000
Flow at Rated Pressure:
Pressure (psi) 
PATG and PAMG models 10 in3/min.
PARG models 2)
Maximum Operating Pressure:
10,000 psi
Pressure Output Flow Model Valve Air Air Sound
Rating Rate Number Function Pressure Con- Level Pump and Cylinder
II
TURBO

Range sumption Sets

(in3/min)
Turbo II pumps are also
(psi) No load Load (psi) (scfm) (dBA) available as sets (Turbo II
10,000 60 10 PATG & PAMG Advance/ 25-125 12 76 pump, cylinder, gauge, couplers and
10,000 511) 61) Hold/ 25-125 12 76 hose) for your ordering convenience.
PARG
10,000 48 2) 5 2) Retract 25-125 8 76 Page: 58
1) Air supply connected at pendant.
2) Air supply connected at pump shown on flow curve.

M M A
A A
RELEASE

PRESS

EB F EB B E

Filtered Permanent Tank
Vent
3/8"-18NPTF 3/8"-18NPTF 3/8"-18NPTF
 Return-to-Tank/Auxiliary
1/4"-18NPTF 3/8"-18NPTF
Vent/Fill Tank Port
3/8"-18NPTF 1
/4"-18NPTF 1/4"-18NPTF

1
3/8"-18NPTF
 Hydraulic Output
/4"-18NPTF
C  Swivel Air Input with Filter
C C
H J H
J
H
 4 Mounting Holes for #10
L L L thread forming screw.
Max.depth into reservoir = .75"
K D K D K D
 Air Input Options
PATG-1102N and PAMG-1402N and PARG-1102N and
PATG-1105N PAMG-1405N PARG-1105N

Dimensions (in) Weight Model

Number

A B C D E F H J K L M (lbs)
12.33 6.49 8.29 9.04 4.00 5.15 5.75 1.65 4.43 13.62 18 PATG-1102N*
15.60 7.92 8.22 9.04 4.00 5.08 5.75 3.28 4.41 17.20 22 PATG-1105N
12.33 6.49 7.88 9.04 4.00 5.15 1.65 4.43 22 PARG-1102N
15.60 7.92 7.88 9.04 4.00 5.08 3.28 4.41 26 PARG-1105N
12.33 6.49 10.50 9.04 4.00 1.42 5.23 6.00 1.65 4.43 12.60 24 PAMG-1402N
15.60 7.92 10.50 9.04 4.00 1.42 5.19 6.00 3.28 4.41 15.94 28 PAMG-1405N

www.enerpac.com 95
 Air Hydraulic Pumps

Shown from top to bottom: PA-1150, PA-133

PA
Series
Reservoir Capacity:
36-80 in3
Flow at Rated Pressure:
8 in3/min.
Maximum Operating Pressure:
10,000 psi

PC-66 Reservoir
Conversion Kit
Double the reservoir capacity
of your existing PA-133 with
this easy to install
conversion kit.

FLOW CHART
Rugged construction built for long life and easy service
50
Swivel coupling simplifies hydraulic connection and
pump operation
Oil flow (in3/min)  40
Three-position treadle provides cylinder advance,
hold and retract operation 30

PA-133 operates in all positions for increased 20

versatility in use and mounting
Base mounting slots provided on PA-133 10

0
0 2000 4000 6000 8000 10,000
Pressure (psi) 
Air pressure:
PA Series (@ 100 psi)

Air Input Hydraulic Output

1/4"-18NPTF 3/8"-18NPTF Fill Tank Port 4.04 1.40 11.10
3/8"-18NPTF
14.69 Hydraulic
4.04 1.40 1/4"-18NPTF Output
Air Input
8.25
5.71 4.68
.34 (4x) 2.87
3.31 2.23 2.75

4.50 7.00 1/2"-20UNF 6.25 3/8"-18NPTF 10.00

5.62 1.31 10.00 Fill Tank Port 6.75 11.00
PA-133 PA-1150
Dimensions shown in inches

Used Usable Model Pressure Output Flow Rate Valve Function Air Air Sound Weight
with Oil Number Rating Pressure Consump- Level
Cylinder Capacity (in3/min) Range* tion
(in3) (psi) No load Load (psi) (scfm) (dBA) (lbs)
Single- 36 PA-133 10,000 40 8 Advance/Hold/Retract 60-120 9 85 12
acting 80 PA-1150 10,000 40 8 Advance/Hold/Retract 60-120 9 85 18
* Recommended Regulator-Filter-Lubricator: RFL-102

96 www.enerpac.com
 Air Hydraulic Pumps

Shown: PAM-1041
PAM
Series
Reservoir Capacity:
1.0-2.0 gal.
Flow at Rated Pressure:
9 in3/min.
Maximum Operating Pressure:
10,000 psi

Locking Valves
Pumps with VM-4 manual
valves are available with
VM-4L manual locking valves
instead. Add suffix L to
pump model number.

Page: 130

VA-2 Remote Valve

Twin air motor configuration delivers high-flow
For remote operation of
performance in first stage, up to 200 psi, for rapid PAM-10 series air pumps.
cylinder advance Permits either hand or
1 and 2 gallon reservoirs for use with a wide foot operation.
range of cylinders
Integral shroud protects air motors and provides
easy portability
FLOW CHART
3/8"-18NPTF On/Off Air Valve
Oil flow (in3/min) 

Hydraulic 700
Output 600

500
15.25 1.0 Gallon
18.00 2.0 Gallon

400

300

200

100

0
0 2000 4000 6000 8000 10,000
Pressure (psi) 
6.38 .26 .75 7.50
9.06 12.13
1/4"-18NPTF 10 Series (@ 100 psi)
12.63
Air Input
PAM-1022

Used Usable Oil Model Number Pressure Output Flow Rate Valve Function Valve Air Air Con- Sound Weight
with Capacity (with Shroud) Rating Model Pressure sump- Level
Cylinder (in3/min) Range* tion
(gal) (psi) 1st stage 2nd stage (psi) (scfm) (dBA) (lbs)
Single- 0.7 PAM-1021 10,000 650 9 Adv/Hold/Ret VM-2 60-120 18 87 50
acting 2.0 PAM-1022 10,000 650 9 Adv/Hold/Ret VM-2 60-120 18 87 60
Double- 0.7 PAM-1041 10,000 650 9 Adv/Hold/Ret VM-4 60-120 18 87 50
acting 2.0 PAM-1042 10,000 650 9 Adv/Hold/Ret VM-4 60-120 18 87 60
* Recommended Regulator-Filter-Lubricator: RFL-102

www.enerpac.com 97
 ZA-Series Air Hydraulic Pumps

Shown: ZA4208MX, ZA4420MX

ATEX Certified
See explanation of ATEX
certification in the Yellow
Pages.

II 2 GD ck T4
Page: 103

Speed Chart
To determine how a ZA Series
pump will operate your cylinder,
see the Pump/Cylinder Speed
Chart in the Yellow Pages.
Features Z-Class high efficiency pump design, higher oil
flow and bypass pressure Page: 113

Two-speed operation and high by-pass pressure reduces

cycle time for improved productivity Hoses
Enerpac offers a complete
Internal relief valves. One is factory set for overload
line of high-quality hydraulic
protection while the second is user adjustable for hoses. To ensure the
pre-setting maximum system pressure integrity of your system,
Sight gauge on 1 and 2 gallon and level gauge on 2.5, 5 and specify only genuine Enerpac
10 gallon reservoirs allow quick and easy oil level hydraulic hoses.
Page: 116
monitoring
Optional heat exchanger warms exhaust air to prevent ZA4 Performance
freezing and cools the oil Dynamic Air Sound
Air Pressure Consumption Level
Range

(psi) (scfm) (dBA)

60-100 20-100 85-90

Used Usable Valve Valve Model Output Flow Rate1)

with Oil Model Function Number
Cylinder Capacity Number2) (in3/min)
(gal) 100 psi 700 psi 5,000 psi 10,000 psi
1.0 ZA4204MX 850 675 110 80
Single- Manual Advance/
acting 2.0 VM32 Retract ZA4208MX 850 675 110 80
5.0 ZA4220MX 850 675 110 80
1.0 ZA4404MX 850 675 110 80
Double-
acting 2.0 ZA4408MX 850 675 110 80
Manual Advance/
2.5 VM43 Hold/ ZA4410MX 850 675 110 80
5.0 Retract ZA4420MX 850 675 110 80
10.0 ZA4440MX 850 675 110 80
1) Actual flow will vary with air supply
2) See valve section for hydraulic symbols and details
98 www.enerpac.com
 ZA-Series Air Hydraulic Pump Ordering Matrix
CUSTOM BUILD YOUR ZA4 AIR PUMP

This is how a ZA-Series Pump model number is built up: ZA4
Series
Z A 4 2 08 M X - F H K
1 2 3 4 5 6 7 8 8 8 8
Product Motor Flow Valve Usable Valve Voltage Options Options Options Options
Type Type group Type oil Operation
capacity

1 Product Type 5 Usable Oil Capacity 8 Options Reservoir Capacity:

Z = Pump class 04 = 1.0 gallon (Specify in alphabetical order)
08 = 2.0 gallon F = Filter 1.0-10.0 gal.
2 Motor Type 10 = 2.5 gallon G = 0-15,000 psi gauge
A = Air motor 20 = 5.0 gallon (2 1/2") Flow at Rated Pressure:
40 = 10.0 gallon
3 Flow Group
H = Heat exchanger
K = Skidbar (1 and 2 80 in3/min.
6 Valve Operation gallon reservoirs only)
4 = 80 in3/min@10,000 psi Maximum Operating Pressure:
M = Manual valve N = No reservoir handles
4 Valve Type N = No valve (includes lifting eyes;
2.5, 5, 10 gallon only)
10,000 psi
0 = No valve with coverplate 7 Voltage R = Roll bars
2 = 3-way, 2-position (VM32)
3 = 3-way, 3-position (VM33) X = Not applicable
4 = 4-way, 3-position (VM43)
6 = 3-way, 3-position,
locking (VM33L)
8 = 4-way, 3-position, Ordering Example
locking (VM43L)
User adjustable relief valve on all manual valves
Model Number: ZA4208MX-FHK
 Air inlet 1/2" NPTF
ZA4208MX-FHK is an air operated pump
 Return Line Filter (optional)
with a 3-way, 2-position manual valve, a 2.0
gallon reservoir, filter, heat exchanger and  Oil Sight Gauge
skid bar.  Roll Bar (optional)
 Oil Drain
 Skid Bar (model no. SBZ-4) (optional)

 12.7

 Handles (standard)

3.00

2.52

(Optional) 
(4) lifting eyes
17.5


25.0


E 1.3
A E
1.0

B A
B
1.8

12.0 F
1.55

 9.00
 D
C  3.75 C
16.3 18.1 G
M8 x 1.25
25.1 D 27.9 4 x .34
.25 deep 
Mounting Hole
1 and 2 gallon reservoirs 2.5, 5, 10 gallon reservoirs

FLOW CHART
Dimensions (in) Weight
100 psi Dynamic Air Pressure at 70 scfm
(incl. oil)
900
A B C D E F G (lbs) 800
Oil flow (in3/min) 

11.6 5.6 11.0 6.0 16.9 - - 65.5 700

600
14.0 8.0 11.3 6.6 19.3 - - 75.7 500
13.0 7.1 16.3 16.6 15.6 15.6 18.4 112.7 400

11.6 5.6 11.0 6.0 16.9 - - 66.7 300

200
14.0 8.0 11.3 6.6 19.3 - - 76.9 100
12.0 6.1 16.5 12.0 17.4 11.0 15.1 87.1 0
0 2000 4000 6000 8000 10,000
13.0 7.1 16.3 16.6 15.6 15.6 18.4 113.9
Pressure (psi) 
16.5 10.6 15.7 19.9 21.9 18.9 23.0 164.6

www.enerpac.com 99
 PGM-Series, Gasoline Pumps Hydraulic Technology Worldwide

 Shown: PGM-2408R

Featuring Genesis
Technology

Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the integrity
of your system, specify only
Enerpac hydraulic hoses.

Page: 116

Patented Genesis Technology means Gauges

- coaxial piston design ensures high performance Minimize the risk of over-
- first-stage piston pump for improved efficiency loading and ensure long,
High by-pass pressures improve productivity dependable service from
your equipment. Refer to the
All Atlas pumps feature sturdy Roll Cages for System Components section for
use in tough environments a full range of gauges.
Page: 122
Four-cycle Honda motor 3.0 hp.

 This PGM-pump is used to power a hydraulic

re-bar cutter on a construction site before power
was available.

Used Usable Model Pressure Output Flow Rate

with Cylinder Oil Number Rating (in3/min)
Capacity
(gal) (psi) 1st stage 2nd stage
Single-Acting 1.0 PGM-2304R* 10,000 200 40
Double-Acting 2.0 PGM-2404R* 10,000 200 40
Single-Acting 1.0 PGM-2308R* 10,000 200 40
Double-Acting 2.0 PGM-2408R* 10,000 200 40
* Note: The PGM-20 series are available with a carrying handle instead of a rollcage.
For ordering omitt the R from the model number
100
 Gasoline Pumps
Atlas Gasoline Pump
Performance PGM
Elevation can affect the Series
performance of any gasoline engine.
Atlas pumps are designed to develop
rated performance at elevations
up to 5,000 ft.

For applications above this elevation,

please consult your Enerpac office. Reservoir Capacity:
1.0 - 2.0 gal.
Flow at Rated Pressure:
40 in3/min
Motor Size:
3.0 hp
Maximum Operating Pressure:
10,000 psi

Speed Chart
To determine how a specific pump
will operate your cylinder, see the
Pump-Cylinder Speed Chart
in the Yellow Pages.

Page: 113

3/8"-
18NPTF
22.50

FLOW CHART
250
Oil flow (l/min) 

225
200 PGM-20
21.97 17.50
175
150
125
By-Pass Valve Type Valve Function Motor Sound 100
Pressure Type / Size Level
75
(psi) (dBA) (lbs) 50

2,000 3-way, 3-position Advance/ Honda 89 55 25

2,000 4-way, 3-position Hold/Retract 3.0 hp 89 72 0

0 2000 4000 6000 8000 10,000
2,000 3-way, 3-position Advance/ Honda 89 55 Pressure (bar) 
2,000 4-way, 3-position Hold/Retract 3.0 hp 89 72

www.enerpac.com 101
 ZG5/ZG6, Gasoline Hydraulic Pumps Hydraulic Technology Worldwide

Shown from left to right: ZG6440MX-BCFH, ZG5420MX-B

Features Z-Class high efficiency pump design, higher oil User Adjustable Relief
flow and bypass pressure Valve
Two-speed operation reduces cycle time for improved All VM-Series directional
productivity valves have a user
adjustable relief valve to
Full sight oil level glass on all reservoirs allow quick and allow the operator to easily set the
easy oil level monitoring. optimum working pressure.
Sturdy wheeled cart for ZG6 allows transport over uneven
terrain and features collapsible handles for easy storage
Dual forced air heat exchangers on ZG6 stabilizes
hydraulic oil temperature High Pressure Hoses
Enerpac offers a complete
ZG5 is available in two 4-cycle engine sizes: 5.5 hp Honda line of high quality hydraulic
and 6.5 hp Briggs & Stratton hoses. To ensure the
ZG6 has Briggs & Stratton 13 hp engine with electric start, integrity of your system,
pressurized oil and 16-amp charge output for accessories specify only genuine
Enerpac hydraulic hoses.

SELECTION CHART

Used Usable Valve Valve Model Motor Motor Weight

with Oil Model Function Number Manufacturer* Size
Cylinder Capacity Number

(gal) (hp) (lbs)

Single- 2.5 ZG5310MX-R 113.6
Acting VM33
5.0 ZG5320MX-R 140.9
Honda 5.5
Double- 2.5 ZG5410MX-R 113.6
Acting VM43 Advance/
5.0 ZG5420MX-R 141.0
Hold/
Single- 2.5 ZG5310MX-BR 111.0
Acting VM33 Retract
5.0 ZG5320MX-BR Briggs & 138.3
6.5
2.5 ZG5410MX-BR Stratton 111.1
Double- VM43
Acting 5.0 ZG5420MX-B 138.4
10.0 VM43 ZG6440MX-BCFH 13.0 334.0
* To order Briggs & Stratton motor, place a B suffix in the model number
2
 Gasoline Hydraulic Pumps

ZG5/
ZG5
ZG6
Series
3

17.5
Reservoir Capacity:
2 2.5-10 gal.
Flow at Rated Pressure:

5
A
100-200 in3/min.
B
4 1 Engine Size:
17.3 5.2 C
28.0 D 5.5, 6.5 and 13 hp
User adjustable relief valve on all manual valves. 3/8 NPTF on Maximum Operating Pressure:
A and B ports; 1/4 NPTF on auxiliary ports.
Roll Bar (optional)
10,000 psi
Return Line Filter (optional on ZG5, Standard on ZG6)
Oil Level Gauge
Oil Drain Other Options Available
Collapsible handles (ZG6 only) Contact Enerpac for further
Cart (standard on ZG6 only) information.

ZG6
FLOW CHART
22.5 39.3 1000
Oil flow (in3/min)

7 900
6 800
700
600
500
36.8

400
1
22.6

300
4 200
100
5.5

3 5 0
0 2000 4000 6000 8000 10,000
47.4
20.0 Pressure (psi)
61.0
33.0
ZG5 5.5 hp Honda
ZG5 6.5 hp Briggs & Stratton
ZG6 13 hp Briggs & Stratton

ZG5 Dimensions (in) Motor Output Flow Rate Relief Sound

Size (in3/min) Valve Level
Reservoir
Adjustment
Size
Range
(gal) A B C D hp RPM 100 psi 700 psi 5,000 psi 10,000 psi (psi) (dBA)
2.5 6.1 16.5 12.0 15.1 5.5 3600 700 650 110 100 88 - 93
1000 -
5.0 7.1 16.3 16.6 19.7 6.5 3600 400 380 110 100 91 - 95
10,000
10.0 10.6 15.7 19.9 22.7 13.0 3600 900 885 225 200 91 - 95

www.enerpac.com 3
 8000 Series Gasoline Pumps

Shown: EGM-8418
EGM
Series
Reservoir Capacity:
25 gal.
Flow at Rated Pressure:
1.5 gal/min.
Motor Size:
18 hp
Maximum Operating Pressure:
10,000 psi

Locking Valves
Pumps with VM-4 manual
valves are available with
VM-4L manual valves for
positive load holding.
Add suffix L to pump
model number.
Page: 130

Industrial grade 18 hp twin-cylinder motor FLOW CHART

Oil flow (gal/min) 

Panel mounted pressure gauge and adjustable relief
valve for system pressure control
Two-speed pump design with high by-pass pressure
for rapid cylinder advance
Built in oil temperature and oil level gauge
External adjustable relief valve (1,200-10,000 psi) allows
control of operating pressure without opening the pump
Integral priming circuit guarantees quick starts
after transport
Pressure (psi) 

8000 Series

Relief Valve

Fill Port
Valve Gauge Shut Off Valve
Location
35.00 22.25
Drain Plug
Oil Level and
Temperature Gauge
44.03 Gauge 15,000 psi
Priming Pump
Side View Top View

Used Usable Model Pressure Rating Output Flow Rate Valve Type Valve Function Sound Weight
with Cylinder Oil Number Level
(psi) (gal/min)
Capacity
(gal) 1st stage 2nd stage 1st stage 2nd stage (dBA) (lbs)
Single-acting 18 EGM-8218 3,700 10,000 3.4 1.5 3-way, 2-pos. Adv./Retr. 94 890
Double-acting 18 EGM-8418 3,700 10,000 3.4 1.5 4-way, 3-pos. Adv./Hold/Retr. 94 890

102 www.enerpac.com
 Yellow Pages Overview

?
Enerpac Yellow Pages Section Page

stand for Safety Instructions 104-105

Hydraulic Information!

If selecting hydraulic equipment is not your Pump Selection and 106-107

Selection Worksheet
daily routine then you will appreciate these
pages. The Yellow Pages are designed to help
Basic System 108-109
you work with hydraulics. They will help you to Set-ups
better understand the basics of hydraulics, of
system set-ups and of the most commonly used Basic Hydraulics 110-111
hydraulic techniques. The better your choice of
equipment, the better you will appreciate
hydraulics. Take the time to go through these Conversion Tables 112-113
and Speed Charts
Yellow Pages and you will benefit even more
from Enerpac High Pressure Hydraulics.
Valve Information 114
A

GLOBAL LIFETIME WARRANTY STATEMENT

Enerpac products are warranted to be free of defects in materials and
www.enerpac.com
workmanship. Any product that does not conform to specification will be repaired
Visit our web site for the or replaced at Enerpacs expense, anywhere in the world; simple as that!
complete Global Lifetime
Warranty or call your This warranty does not cover ordinary wear and tear, abuse, misuse, alterations, or
Authorized Service Center. the use of improper fluids. Determination of the authenticity of a warranty claim will
be made only by Enerpac or its Authorized Service Centers.

Enerpac is certified for ASME B30.1 UL approved Product Design Criteria

!
several quality standards. Our cylinders fully comply All electrical components All hydraulic components are
These standards require with the criteria set forth used on Enerpac products designed and tested to be
compliance with standards by the American Society of carry the UL rating when safe for use at maximum
for management, Mechanical Engineers possible. 10,000 psi unless otherwise
administration, product (except RD and CLL series). specifically noted.
development and
manufacturing. DIN 20024
EMC Directive 89/336/EEC
II 2 GD ck T4 Enerpac thermoplastic hoses Where specified, Enerpac
are related to the criteria set electric power pumps meet
The ZA-series pumps are forth in Deutsche Industrie the requirements for Electro-
ISO 9001 tested and certified according Norm 20024. magnetic Compatibility per
REGISTERED to the Equipment Directive EMC Directive 89/336/EEC.
ENERPAC, 720 W. James St., Columbus, WI 53925 USA
94 / 9 / EC "ATEX Directive". Canadian Standards
The explosion protection is Association
for equipment group II, CE Marking &
Enerpac works hard to Where specified, Conformity
equipment category 2 Enerpac electric pump
maintain the ISO 9001 quality
(hazardous area zone 1), in assemblies meet the design, Enerpac provides a
rating, in its ongoing pursuit
gas and/or dust assembly and test Declaration of Conformity and
of excellence.
atmospheres. The ZA-series requirements of the Canadian CE marking for products that
pumps are marked with: Ex II Standards Association. conform with the European
2 GD ck T4. Community Directives.
103
yy
;; Safety Instructions

;;
yy
Hydraulic Technology Worldwide

When used correctly, hydraulic in industry. In designing similar contact the Enerpac office or a
power is one of the safest systems, care must be taken to representative for guidance when
methods of applying force to select the proper components that you are in doubt as to the proper
your work. To that end we offer provide safe operation and fit your safety precautions to be taken in
some DOs and DONTs, simple needs. Check to see if all safety designing and setting up your
common sense points which measures have been taken to particular system.
apply to practically all Enerpac avoid the risk of injury and
In addition to these tips,
hydraulic products. property damage from your
every Enerpac product comes
application or system. Enerpac
The illustrations and application with specific safety information
cannot be held responsible for
photos of Enerpac products and instructions. Please read
damage or injury caused by
throughout this catalog are used them carefully.
unsafe use, maintenance or
to portray how some of our
application of its products. Please
customers have used hydraulics

Jacks

Provide a
The entire jack
level and solid saddle must be in
support for contact with the
the entire jack load. Movement of
base area. the load must be
in the same
direction as
jack plunger.

Never place any
Remove the jack

part of your body handle when it is
under the load. not being used.
Ensure the load
is on a solid
support before
venturing under.

Cylinders

Provide a solid
The entire cylinder
support for the saddle must be in
entire cylinder contact with the
base area. Use load. Movement
cylinder base of the cylinder must
attachment for be parallel with the
more stability. movement of
the load.

Do not use
As with jacks,

cylinder without never place any
saddle. This will part of your body
cause plunger to under the load.
mushroom. Load must be on
Saddles distribute cribbing before
load evenly on venturing under.
the plunger.

Always protect
Keep hydraulic

cylinder threads equipment away
for use with from open fire and
attachments. temperatures
above 150 F
(65 C).

104
;yy;
General

80%
Safety Instructions

Manufacturers rating of load and stroke are maximum safe limits.

Good practice encourages using only 80% of these ratings!

Always read
instructions and
safety warnings
that come with

y
;
;
y 80%

Dont override
the factory
setting of
relief valves.
your Enerpac Always use a
hydraulic gauge to check
equipment. system pressure.

Pumps

Dont use handle
Close release
extenders. valve finger
Hand pumps tight. Using
should be easy to force will ruin
operate when the valve.
used correctly.

MAX. MAX.

Fill pump only to
Use only genuine
recommended Enerpac hydraulic
level. Fill only oil. The wrong fluid

OIL
when connected lly can destroy your
Wi id AU
LIC
Flu DR
ke HY
cylinder is fully Bra seals and pump
LIC
OIL
LIC
OIL
retracted. and will render
AU AU
DR DR
HY HY

your warranty null

and void.

Hoses and couplers

Clean both
Detach cylinder
coupler parts only when fully
before retracted or use
connecting. shut-off valves
Use dust caps or safety valves
when coupler to lock-in
parts are not cylinder
connected. pressure.

Keep hoses away
Dont kink hoses.

from the area R = 41/2"
Bending radius

yy
;;
beneath loads. should be at least
41/2 inch.
Dont drive over
or drop heavy
objects on hoses.

;;
yy

Dont lift
hydraulic
equipment by Lift slowly and check often
the hoses.
Avoid standing in the line of force
Anticipate possible problems
and take steps to avoid them

www.enerpac.com 105
 Pump Selection Hydraulic Technology Worldwide

 HAND PUMP AND SINGLE-ACTING CYLINDER MATCHING CHART

Capacity (tons) 
 Stroke (inches) 5 10 15 25 30 50 60 75 100 150
< 1.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
12.00
13.00
14.00

P-392 P-80 P-462

Page: 62 Page: 64 Page: 64

Note: Selection based on oil capacity requirements of cylinders.

 POWER PUMP SELECTION CHART

Flow* Low Medium High

(20 in3/min) (60 to 200 in3/min) (463 in3/min)

Reservoir Oil Capacity 0.5-1 gal. 1.5 gal. 1.0-10 gal. 1.0-10 gal. 25 gal.
Duty Cycle** Intermittent Extended Intermittent Extended Extended
Portable/Stationary*** Portable Stationary Portable Stationary Stationary
Recommended Series Economy Submerged ZU4 ZE3-6 8000 Series

Page: 72 Page: 74 Page: 78 Page: 86 Page: 92

* Flow Determined by motor size
Directly affects electrical power requirements
Determines cylinder or tool speed

** Duty Cycle Extended applications require more than one hour of uninterrupted pump use
Intermittent use from 20 minutes to one hour, depending on reservoir capacity
(contact Enerpac for details)

*** Portability Portable Stationary

Ergonomic handles Mounting options
Flexible power requirements Normally requires stable power

106
 Selection Worksheet
 Complete the following information to select the right products:

Cylinder Question: Tips/help Data Model Number

Selection
Total force required in tons: Total load
Number of cylinders required: Number of lifting points
Force per cylinder in tons: Should be 80% of total cylinder cap.
Stroke required: Plunger travel
Single or double acting (D/A): D/A used when pull force is required,
or retract speed is critical
Type of plunger required: Hollow or solid
Collapsed height required: Height with plunger fully retracted
Optional saddle required: Tilt, Grooved, Flat
Cylinder base: Improves stability
Cylinder attachments: (RC-series) Expanded functions

Selected cylinder model: 

Including coupler model:

Pump Available power source:  Manual  Electric  Compressed Air  Gasoline

Selection
The three most Hand pump Not for high-cycle applications
commonly Single- or double-acting operation Use 4-way valve for D/A applications
selected Check speed chart on page 113 for number of strokes per inch)
pumps are Selected hand pump: 
hand pumps,
electric pumps
and air-driven Electric or compressed air pump
pumps. Need for portability: Weight and power requirements
Gas powered Duty cycle: Intermittent or extended
pumps, how- Required usable oil capacity: Intermittent =1.2 x cylinder oil capacity
ever can be high cycle = 2 x cylinder oil capacity
selected in the Available voltage: Single phase or Three phase
same way.
Lifting speed (Important/not important): Use speed chart on page 113
Type of control: Manual/remote pendant
Type of actuation/function: Advance/hold/retract
Accessories: Roll bar, Oil Filter kit, ...

Selected pump: 
To suit hose: Oil connection

System Number of hoses and length required:

Components Selected hoses: 

Manifold or tee: 
Extra hose per manifold (2): 
Gauge (psi, lbs or tons scale): Glycerine for high cycle 
Gauge adaptor: 
Fittings: 
Pressure relief safety valve: 
Load-holding valve(s): 
Hydraulic oil: 

www.enerpac.com 107
 Basic System Set-ups Hydraulic Technology Worldwide

1 Cylinder Single-acting push application, such as in a press.

Applies hydraulic force. The hand pump offers controlled cylinder advance, but may
Page 5 require many hand pump strokes in longer stroke applications
when the cylinder capacity is 25 ton or above.
2 Cylinder Base Plate
For applications such as lifting
Examples of pump, hose and cylinder sets can be found on
where additional cylinder
page 58.
stability is required.
Page 10
3 Pump
Provides hydraulic flow.
Page 61
4 Hose
Transports hydraulic fluid.
Page 116-117
5 Male Coupler
For quick connection of the
hose to system components.
Page 118-119
6 Female Coupler
For quick connection of
the hose end to the
system components. Single-acting cylinder with longer stroke
Page 118-119 used for lifting applications.

7 Gauge
To monitor pressure of
the hydraulic circuit.
Page 122-128
8 Gauge Adaptor
For quick and easy
gauge installation.
Page 128
9 Swivel Connector
Allows proper allignment of
valves and/or gauges. Used
when units being connected
cannot be rotated.
Page 128
10 Auto-damper Valve V-10
Used to protect gauge from
damage due to sudden pulses Double-acting cylinder set-up used for lifting
in the system. Needs no applications where a slow controlled descent of
adjustment and allows the load must be maintained.
correct positioning of
gauge, prior to tightening.
Page 137

108 www.enerpac.com
 Basic System Set-ups

Double-acting cylinder set-up used in a push/pull application. 11 4-Way Directional

Control Valve
Controls the direction of
hydraulic fluid in a
double-acting system.
Page 130
12 3-Way Directional
Control Valve
Controls the direction of
hydraulic fluid in a
single-acting system.
Page 130
13 Safety Holding Valve
Controls load descent in
lifting applications.
Page 137
14 Manifold
Allows distribution of
hydraulic fluid from one power
Two point lifting set-up using single-acting cylinders. source to several cylinders
Page 120
15 Needle Valve
Regulates the flow of
hydraulic fluid to or from
the cylinders.
Page 137

www.enerpac.com
Visit our web site to
learn more about
hydraulics and system set-ups.

Four point lifting set-up, using single-acting cylinders,

flow control valves and safety valves.

www.enerpac.com 109
 Basic Hydraulics Hydraulic Technology Worldwide

Flow A hydraulic pump produces flow Pressure Pressure occurs when there is
resistance to flow

;@Q

Pascals Pressure applied at any point To have all cylinders operate

Law upon a confined liquid is uniformly so that the load is
transmitted undiminished in all being lifted at the same rate at
directions (Fig.1). each point, either control valves
This means that when more (see Valve section) or
than one hydraulic cylinder is Synchronous Lift System
being used, each cylinder will components (see Cylinder
lift at its own rate, depending on section) must be added to the
the force required to move the system (Load B).
load at that point (Fig. 2).
Cylinders with the lightest load Figure 1
will move first, and cylinders
with the heaviest load will move
last (Load A), as long
as the cylinders have the
same capacity.
INCORRECT CORRECT

Load A

Gauge Load B


Q


@
; 
Q


@
;


Q


@
; 
Q


@
;
Cylinder
Pump

Synchronous Lift or Control Valves

Figure 2 Manifold to provide uniform lifting of load.

CAUTION! Learn more about hydraulics

When lifting or pressing, Visit www.enerpac.com to
always use a gauge. learn more about hydraulics
A gauge is your window to and system set-ups.
the system. It lets you see whats going
on. You will find the gauges in the
System Components section.

Page: 122

110
 Basic Hydraulics

Force The amount of force a hydraulic Example 1

cylinder can generate is equal An RC-106 cylinder with 2.24 in2 effective area operating at 8,000 psi
to the hydraulic pressure times will generate what force?
the effective area of the Force = 8,000 psi x 2.24 in2 = 17,920 lbs.
cylinder (see cylinder
selection charts). Example 2
An RC-106 cylinder lifting 14,000 lbs will require what pressure?
Pressure = 14,000 lbs 2.24 in2 = 6,250 psi.
Force
(Load) Example 3
An RC-256 cylinder with 5.15 in2 effective area is required to produce
Plunger Stroke a force of 41,000 lbs. What pressure is required?
Pressure = 41,000 lbs. 5.15 in2 = 7961 psi.

Effective Example 4
Area Four RC-308 cylinders each with 6.49 in2 effective area are required
to produce a force of 180,000 lbs. What pressure is required?
Pressure = 180,000 lbs (4 x 6.49 in2) = 6933 psi.
Remember, since four cylinders are used together, the area for one
Hydraulic Cylinder cylinder must be multiplied by the number of cylinders used.
Force = Working x Effective
Pressure Area Example 5
A CLL-2506 cylinder with 56.79 in2 effective area is going to be used
with a power source that is capable of 7,500 psi. What is the
theoretical force available from that cylinder?
F = P x A
Force = 7,500 psi x 56.79 in2 = 425,925 lbs.

Use this formula to determine

either force, pressure or
effective area if two of the
variables are known.

Cylinder Oil The volume of oil required Example 1:

Capacity for a cylinder (cylinder oil An RC-158 cylinder with 3.14 in2 effective area and Stroke
capacity) is equal to the an 8 in. stroke will require what volume of oil?
effective area of the cylinder Oil Capacity = 3.14 in2 x 8 in = 25.12 in3
times the stroke*.
Oil
Example 2: Capacity
An RC-5013 cylinder has an effective area of
11.05 in2 and a stroke of 13.25 in. How much oil will
be required?
Oil Capacity = 11.05 in2 x 13.25 in = 146.41 in3

Example 3:
An RC-10010 cylinder has an effective area of 20.63 in2 and a stroke
Cylinder Cylinder of 10.25 in. How much oil will it require?
Cylinder
Oil = Effective x Stroke Oil Capacity = 20.63 in2 x 10.25 in = 211.46 in3
Capacity Area
Example 4:
Four RC-308 cylinders are being used, each with an effective area of
6.49 in2 and stroke of 8.25 in. How much oil will be required?
Oil Capacity = 6.49 in2 x 8.25 in = 53.54 in3 for one cylinder
Multiply by four to obtain the required capacity: 214.17 in3

* Note: these are theoretical

examples and do not take into
account the compressibility of oil Enerpac oil will compress
under high pressure. 2.28% at 5,000 psi and
4.1% at 10,000 psi.

Page: 120

www.enerpac.com 111
 Conversion Tables Hydraulic Technology Worldwide

Key to cylinder dimensions A = Collapsed height H = Cylinder bottom to

B = Extended height advance port
Dimensions shown in the C = Cylinder body length I = Cylinder top to retract
Selection Charts of the D = Cylinder outside port
cylinder section are identified diameter J = Saddle outside
on the relevant drawings by D1 = Cylinder width diameter
the capital letter references E = Cylinder inside K = Cylinder rod protrusion
listed here: A for collapsed diameter (bore) at collapsed height
height through Z for depth of F = Plunger rod diameter L = Plunger center to side
internal base thread. G = Oil inlet thread of base
M = Mounting holes to
plunger center
W V N = Length of smaller
J cylinder part
O O = Plunger hole or thread
P of saddle
U D1 P = Plunger thread length
K
F Q = Plunger outside thread
(pull cylinders only)
I X
M L U = Bolt circle diameter of
B
D mounting holes
G A V = Thread of cylinder
C E F
mounting holes
3/8"-18NPTF W = Collar thread
Z
H X = Collar thread length
X1 N Y = Center hole diameter
B
W A (hollow cylinders only
H Z = Depth of internal base
M thread
YU D E

Key to measurements
Pressure: Temperature: Imperial to metric
All capacities and 1 psi = .069 bar To convert F to C: Inches Decimal mm
1 bar = 14.50 psi TC = (TF 32) 1.8 1 16
measurements in the / .06 1.59
1 kPa = .145 psi To convert C to F: 1
catalog are expressed /8 .13 3.18
in uniform values. TF = (TC x 1.8) + 32 3
/16 .19 4.76
1
Volume: /4 .25 6.35
5
The conversion chart Other measurements: /16 .31 7.94
1 in3 = 16.387 cm3 3
provides helpful information /8 .38 9.53
1 cm3 = .061 in3 1 in = 25.4 mm 7
for their translation into /16 .44 11.11
1 liter = 61.02 in3 1 mm = .039 in 1
equivalent systems. /2 .50 12.70
1 liter = .264 gal 1 in2 = 6.452 cm2 9
/16 .56 14.29
1 US gal = 3,785 cm3 1 cm2 = .155 in2 5
You can also visit /8 .63 15.88
= 3.785 l 1 hp = .735 kW 11
our website at /16 .69 17.46
= 231 in3 1 kW = 1.359 hp 3
www.enerpac.com /4 .75 19.05
1 Nm = .73756 Ft.lbs 13
to download Conpaq, /16 .81 20.64
Weight: 1 Ft.lbs = 1.355818 Nm 7
a FREE conversion /8 .88 22.23
1 pound (lb) = .4536 kg 15
calculator. /16 .94 23.81
1 kg = 2.205 lbs 1 1.00 25.40
1 metric ton = 2,205 lbs
1 ton (short) = 2,000 lbs
1 ton (short) = 907.18 kg

112 www.enerpac.com
 Cylinder Speed Charts
Cylinder Speed To determine: To determine:

This chart will help you Cylinder plunger speed Best matching pump
calculate the time required An RC-308 cylinder (30 ton) is powered by a Your 30 ton cylinder needs to move a load at a
for an Enerpac cylinder to ZE-5 pump. While lifting the load, the cylinder speed of 6.50 sec/in. Simply go down from the
lift a load when powered plunger will require 3.2 seconds to travel 1 top of the chart, to the value of 6.50 sec/in.
by a 10,000 psi Enerpac inch. Then follow the chart to the right to find that
30 ton 50 ton 75 ton 100 ton
hydraulic pump. No No No No
While the ZE4 pump
Load Load Load Load Load Load Load Load Pump Type 30 ton 50 ton 75 ton 100 ton
1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Econom extending No No No No
or ZU4 is
The Cylinder Speed Chart 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series
2.6 19.5 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submer
towards the Load Load Load Load Load Load Load Load
1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Econom
most suitable
Pump Type

can also be used to .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series load, the 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series for your
.60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series 2.6 19.5 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submer
determine the pump type .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series cylinder .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series application.
.60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series
and model best suited for an .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series
.38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series
plunger travels .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series

application when you know 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump at .46 sec/in. .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series
7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133 .38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series
the plunger speed required. .60 43.3 1.0 73.7 1.5 106.0 1.9 137.5 10-Series 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump
.46 4.9 .78 8.3 1.1 11.9 1.5 15.5 ZA4 Series 7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133
S

Number of Pump Handle Strokes per Inch of Cylinder Plunger Travel

Cyl. Capacity  5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton
 Power No No No No No No No No
Source Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Pump Type Page
Manual 7 7 15 15 21 21 34 34 43 43 73 73 105 105 137 137 P-391 62
2 7 4 15 5 21 8 34 10 43 16 73 24 105 30 137 P-392 62
1 7 2 15 3 21 5 34 7 43 11 73 16 105 21 137 P-80/84/801 64
1 7 1 15 1 21 2 34 3 43 5 73 7 105 9 137 P-802/842 62
1 3 1 8 1 11 1 18 1 23 2 38 2 55 3 71 P-462/464 64

Seconds per Inch of Cylinder Plunger Travel

Cyl. Capacity  5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton
 Power No No No No No No No No
Source Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Pump Type Page
Electric .30 3.0 .67 6.7 .94 9.4 1.5 15.5 1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Economy 72
(speed based .08 1.0 .19 2.2 .27 3.1 .44 5.2 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series 80
on 60 Hz) .40 3.0 .90 6.7 1.3 9.4 2.1 15.5 2.6 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submerged
19.5 74
.13 1.5 .30 3.4 .42 4.7 .69 7.7 .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series 86
.09 1.0 .21 2.2 .29 3.1 .48 5.2 .60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series 86
.07 .50 .16 1.12 .22 1.6 .36 2.6 .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series 86
.07 .30 .15 .67 .21 .94 .34 1.5 .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series 86
.06 .13 .13 .29 .19 .41 .30 .67 .38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series 92
Air 1.0 5.9 2.2 13.4 3.1 18.8 5.2 30.9 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump 94
(speed based 1.2 7.4 2.7 16.8 3.8 23.6 6.2 38.6 7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133 96
on 100 psi .09 6.6 .21 14.9 .29 20.9 .48 34.3 .60 1.0 73.7 1.5 106.0 1.9 137.5 10-Series
43.3 97
air pressure)
.07 .74 .16 1.7 .22 2.4 .36 3.9 .46 4.9 .78 8.3 1.1 11.9 1.5 15.5 ZA4 Series 98
Gasoline .30 1.5 .67 3.4 .94 4.7 1.5 7.7 1.9 9.7 3.3 16.6 4.8 23.9 6.2 30.9 Atlas Pump 3.0 hp 100
.12 1.1 .28 2.4 .39 3.4 .64 5.6 .81 7.1 1.4 12.1 2.0 17.3 2.6 22.5 Atlas Pump 6.0 hp 100
.12 .59 .28 1.3 .39 1.9 .64 3.1 .81 3.9 1.4 6.6 2.0 9.5 2.6 12.4 Atlas Pump 5.5 hp 100
.07 .30 .16 .67 .22 .94 .36 1.5 .46 1.9 .78 3.3 1.1 4.8 1.5 6.2 Atlas Pump 13 hp 100

No Load indicates the plunger Formula V = A Q Example

speed as the plunger extends
toward the load (1st stage).
V (sec/in) = A Q (in2) (in3/min) At what speed (V) will the RC-308 (30 ton)
Load indicates the plunger V = Cylinder plunger speed in cylinder move when powered by a ZE3 electric
speed as the load is lifted at a seconds per inch driven pump?
system pressure of 10,000 psi A = Cylinder effective area in square inches
(2nd stage). Q = Pump oil flow in cubic inches ZE3 pump:
Oil flow Q, (no load) is 450 in3/min
Cylinder
Cylinder Effective Area (in2) 60 sec RC-308 cylinder:
Plunger
Speed = Pump Flow Rate (in3/min)
x
1
Effective area A is 6.50 in2
(sec/in) V = 6.50 in2 450 in3/min x 60 = .87 sec/in

113
 Valve Information Hydraulic Technology Worldwide

Ways Directional 3-Way Valves 4-Way Valves

The (oil) ports on a valve. Control are used with single-acting are used with double-acting
A 3-way valve has 3 ports: Valves cylinders cylinders
pressure (P), tank (T), and cylinder (A).
A 4-way valve has 4 ports:
pressure (P), tank (T), advance (A) and

Q


@
;
retract (B).

Single-acting cylinders require at least 

Q


@
; 
Q


@
;
a 3-way valve, and can, under certain
instances, be operated with a 4-way valve.

Double-acting cylinders require a 4-way

Valves may Pump Mounted Remote Mounted
valve, providing control of the flow to each
be either
cylinder port.
pump
mounted or
Positions remote
The number of control points a valve can mounted. ;@Q 
Q


@
;
provide. A 2-position valve has the ability to
control only the advance or retraction of the Valves may Manually Operated Solenoid Operated
cylinder. To be able to control the cylinder be either
with a hold position, the valve requires a manually or
3rd position. solenoid
operated.
Center Configuration ;@Q 
@


;
Q
The center position of a valve is the position
@


;
Q

at which there is no movement required of
the hydraulic component, whether a tool
or cylinder. Advance Single-acting cylinder Double-acting cylinder
Hold Controlled by a 3-way, Controlled by a 4-way,
A
The most common is the Retract 3-position valve. 3-position valve.
Tandem Center. This
PT
configuration provides for
little to no movement of the cylinder and the Advance A Advance
A
unloading of the pump. This provides for The oil flows P T The oil flows
P T
minimum heat build-up. from the pump from the pump
AB pressure port B pressure port
The next most common P to the P to the
is the Closed Center cylinder port A: the cylinder cylinder port A, and from
PT
configuration, which is used plunger will extend. cylinder port B to tank T: the
mostly for independent control of multi- cylinder plunger will extend.
cylinder applications. This configuration
again provides for little to no movement of Hold Hold
the cylinder, but also dead-heads the A A

pump, isolating it from the circuit. P T The oil flows P T The oil flows
Use of this type of valve may require some from the pump from the pump
means of unloading the pump to prevent pressure port B pressure port
heat build-up. P to the tank T. P to the tank
The cylinder port A is closed: T. The cylinder ports A and B
There are many more types of valves, the cylinder plunger will are closed: the cylinder
such as Open Center and Float Center. maintain its position. plunger will maintain position.
These valves are used mostly in complex
hydraulic circuits and require other
Retract Retract
special considerations. A A

AB AB P T The oil flows P T The oil flows

from the pump from the pump
PT PT port P and B pressure port
Open Float cylinder port A P to cylinder
Center Center to the tank T: the cylinder port B, and from cylinder port
plunger will retract. A to tank T: the cylinder
plunger will retract.

114 Enerpac 2006 www.enerpac.com

 System Components Section Overview
Component Type Series Page

ENERPAC System Components Hoses 700 116

All the additional components you need 900
E

to complete your high pressure hydraulic

system. Engineered to work with your Couplers A, C, 118

Enerpac cylinders, pumps and tools. F, Z

D
F
All Enerpac components are designed and
H

Hydraulic Oil HF 120

C

manufactured to the most exacting standards.

LX

B
With this complete line of hydraulic hoses, Manifolds A 120

x)

couplers, fittings, manifolds, oil and gauges AM

(6
8N B

Enerpac has the accessories to compliment

PT
D

your system and ensure the efficient Fittings FZ 121

A
-1

operation, long life, and safety of your

8"
3/

hydraulic equipment.
Hydraulic Force & GF 122

B

Pressure Gauges GP
A

D

Hydraulic Pressure G, H 124

J
Gauges

H
F


C

Test System T 126

A
B

Gauges

B
x)
C
(7

Digital Gauges DGR 127

B
T
E NP

L
B
8
-1
8"

Gauge GA, NV, 128

3/

Accessories V
E

115
 High Pressure Hydraulic Hoses Hydraulic Technology Worldwide

 Shown from top to bottom: HC-7206, HC-7210, HC-9206

Emphasize Safety
and Quality

To ensure the integrity of your

system, specify only Enerpac
hydraulic hoses.

WARNING !
Do not exceed 10,000 psi maximum
pressure.
Do not handle hoses while under
pressure.
More safety instructions
Crimped-on rubber strain relief for improved life and in our Yellow Pages.
durability on all models. Page: 104
Thermo-plastic Hoses (700-Series)
 Hose End Couplings
For demanding applications, featuring a 4:1 design factor
Maximum working pressure of 10,000 psi 1/4" NPTF

Two layers of steel wire braids

Outside jacket is polyurethane, to provide maximum
abrasion resistance
3/8" NPTF
Exhibits low volumetric expansion under pressure to
enhance overall system efficiency
Heavy-duty Rubber Hoses (900-Series)
A-604
The most complete offering: 35 models up to 50 feet
in length
Rubber coated with two layers of steel wire braids
Designed to comply with Material Handling Institute A-630
IJ-100 hose specification
Flexible, with little memory, is the best choice for
long hose runs
AH-604

AH-630

C-604
 To prevent back pressure
and to increase cylinder
retraction speed, when
using long hoses, the
CH-604
Enerpac HC-7300 range
of hoses with increased
internal diameter is the
best choice.

116 www.enerpac.com
 High Pressure Hydraulic Hoses

700
900
Series

Inside Diameter:
.25 and .38 inch
Internal Hose End Hose 700-Series 900-Series Length:
Dia. Assemblies and Length Thermo-plastic Heavy-duty Rubber
Couplers* 2-50 feet
Model Wt. Model Wt. Maximum Operating Pressure:
(in) End one End two (ft) Number (lbs) Number (lbs)
1/4" NPTF 6 H-9206Q 2.6 10,000 psi
3/8" NPTF 6 H-9206S 2.6
1/4" NPTF A-630 6 HB-7206QB 2.4 HB-9206QB 3.1
AH-630 6 HB-9206Q 2.9
CH-604 6 HC-7206Q 2.3 HC-9206Q 3.0 Torque Wrenches Hoses
2 H-7202 1.2 H-9202 1.6 Use Enerpac 3.5:1 twin
3 H-7203 1.5 H-9203 1.9 safety hoses with double-
6 H-7206 2.0 H-9206 2.6 acting wrenches to ensure
3/8" NPTF the integrity of your hydraulic
10 H-7210 3.0 H-9210 3.9
system. See Selection Matrix.
20 H-7220 6.2 H-9220 8.0
30 H-7230 10.0 H-9230 13.0
Page: 212
50 H-7250 15.4 H-9250 22.0
.25
A-604 6 HA-7206B 2.5 HA-9206B 3.2 Fittings
10 HA-9210B 4.5 For additional fittings see
the fitting page of the
3/8" NPTF 3 HA-9203 2.1 System Components
AH-604 6 HA-7206 2.2 HA-9206 2.9 section.
10 HA-7210 3.2 HA-9210 4.2
AH-630 6 HB-7206 2.2 HB-9206 2.9 Page: 121
3 HC-7203B 2.2 HC-9203B 2.9
C-604 6 HC-7206B 2.8 HC-9206B 3.7
10 HC-7210B 3.9 HC-9210B 5.0
3 HC-7203 1.7 HC-9203 2.2
6 HC-7206 2.3 HC-9206 3.0 Hose Oil Capacity
CH-604 10 HC-7210 3.3 HC-9210 4.3 When using long hose lengths, it is
20 HC-7220 6.4 HC-9220 8.3 sometimes necessary to fill the pump
6 HC-7206C 2.4 HC-9206C 3.1 reservoir after filling the hoses. To
CH-604 determine the hose oil capacity, use the
CH-604 50 HC-7250C 15.4 HC-9250C 20.0
following:
6 H-7306 3.5 H-9306 4.6
10 H-7310 5.4 H-9310 7.0 For .25" internal diameter hoses:
3/8" NPTF 20 H-7320 10.0 H-9320 13.0 Capacity (in3) = .5892 x Length (ft)
30 H-7330 16.2 H-9330 21.0 For .38" internal diameter hoses:
.38 3/8" NPTF 50 H-9350 33.0 Capacity (in3) = 1.3608 x Length (ft)
6 HC-7306 3.4 HC-9306 4.9
CH-604 HC-9308 6.2
10 HC-7310 5.6 HC-9310 7.3
20 HC-7320 11.2 HC-9320 14.6
* For technical information on couplers see next page.

117
 Hydraulic Couplers Hydraulic Technology Worldwide

 Shown: FH-604, FR-400, A-630 disassembled, C-604, AH-604, AR-400

Quick Connection
of Hydraulic Lines

Thread Sealer
To seal NPTF threads use one
of the new anaerobic thread
sealers or Teflon paste.
When using Teflon tape, apply
the tape one thread back from the end of a
fitting to prevent it from entering the
hydraulic system.

WARNING!
Couplers should be
pressurized only when
3/8"High Flow Couplers completely connected, and
should not be coupled or uncoupled
Standard equipment on most Enerpac cylinders when pressurized.
Recommended for use on all Enerpac pumps and
cylinders where space and porting permits More safety instructions
in our Yellow Pages.
Include 2-in-1 dust cap for use on male and female Page: 104
coupler halves
3/8"High Flow Flush-face Couplers S- and W-Series Torque
Wrench Couplers
Featuring Push-to-connect operation, to guarantee S- and W-Series Torque
good connection every time Wrenches require 1/4" spin-on couplers
Flush-face, zero-leak operation for minimal spillage and THQ hoses.
HTMA* recognized for safety and performance
Page: 108
3/8"Regular Spee-D-Coupler
For medium duty applications; for use with hand pumps  With the use of Enerpac High Flow Couplers,
Includes female steel dust cap hoses are easily installed for multiple hydraulic
line connections in this 34 points PLC-
1/4" controlled lifting system.
Regular Coupler
For use with small cylinders and hand pumps
Includes female steel dust cap

* Hydraulic Tool Manufacturers Association

118 www.enerpac.com
 Hydraulic Couplers
F-Series
Flush-faced couplers provide reduced pressure drop verses other
A
types and are preferred in dirty, grimy construction and mining
environments due to easy clean, not dirt trapping faces.
C
F
Series

Maximum Flow Capacity:

A
B 2,500 in3/min.
Thread:
E C D C 1/4" and 3/8" NPTF
Maximum Operating Pressure:
F G
C-604
10,000 psi
A
B

E C D C
Metal Dust Caps
Steel dust caps are available
F-604 F G for the C-604 series couplers.
Order model number:
A
B CD-411M for female half
CD-415M for male half

E C D C

F
A-604, A-630

Maximum Coupler Type Model Numbers Dimensions (in) Dust

Flow Cap(s)
Capacity Complete Female Male A* B C D E F G
Set Half Half
(in3/min)
High Flow Coupler
2,500 C-604 CR-400 CH-604 3.26 2.87 3/8 " 1.38 1.38 1.25 1.00 (2x)
NPTF CD-411
Included
Flush-face coupler
2,500 F-604 FR-400 FH-604 4.36 2.85 3/8 " 1.23 1.23 1.06 1.12
NPTF

Regular Spee-D-Coupler Z-410

462 A-604 AR-400 AH-604 3.09 2.53 3/8 " 1.12 .94 .94 .73 female
NPTF only

Included
Regular Coupler Z-640
462 A-630 AR-630 AH-630 2.61 1.72 1/4 " .87 .81 .75 .57 female
NPTF only

Included

* Value A is total length when male and female halves are connected.

119
 Hydraulic Oil, Manifolds and Fittings Hydraulic Technology Worldwide

 Shown top to bottom: HF-101, HF-100, HF-102, LX-101, A65, and FZ1055

Genuine
Enerpac System
Components
Hydraulic Oil
Contents Model Use only genuine
Number Enerpac Hydraulic
Oil. The use of any
other fluid will
1 Quart HF-100 render your
Enerpac warranty
1 Gallon HF-101 null and void.
5 Gallons* HF-102
55 Gallons HF-104
1 Gallon** LX-101
1
* Packed in two 2 /2 gallon cans.
** Hand pump oil.
HF Oil LX Hand Pump Oil
Specially formulated for Specially formulated for  Oil Specifications Chart
power pumps hand pumps LX Oil HF Oil
- high viscosity index - anti-sludge, anti-rust ISO Grade 15 32
- maximum volumetric additives Viscosity Index 101 min 100 min
efficiency Reduced handle effort over
Viscosity at 210 F 3.2/3.7 S.U.S. 42/45 S.U.S.
- maximum heat transfer HF oil
- prevents cavitation - medium viscosity index Viscosity at 100 F 13.5/16.5 S.U.S 150/165 S.U.S.
- anti-sludge, anti-rust, - good low temperature Viscosity at 0 F <2100 S.U.S. <12000 S.U.S.
anti-foam additives performance API Gravity 31.0/35.0 31.0/33.0
Maximum film protective Not for use in power pumps Flash, C.O.C. F 370 400
lubricity Pour Point, F -30 -25
- anti-oxidation additives Paraffinic Base Color Yellow Blue

Manifolds
Description Model Dimensions (in)
No.
7" Long Manifold with A-64 3/8"-18NPT (7x) 3.0 2.0 3/8"-18NPT (7x) 8.0 3.25
7 female ports. .25 3.5 .25 7.25
14" Long Manifold that A-65 1.25 1.25
allows direct mounting of
1.5 1.5 1.5 1.25 4.0 4.0 4.0 1.25
control valves to the manifold. 1.25 1.25
7.0 14.5
7 female ports. A-64 A-65
6-Port Hexagon Manifold A-66 1.63
.82 2.0
Plugs furnished for all ports
3/8"-18 NPTF.
2.3

.25 1/4"-20 1.5

3/8"-18NPTF (6x)

Premounted Manifold AM-21 4.16 6.00

open 3.00
Functions as split-flow valve AM-41 fl .28 2.50 .50
fl .50
to control 2 to 4 single-acting
cylinders simultaneously. 3.88 100
1.63

closed
All ports 3/8"-18 NPTF. .50 .50
11.00 3.00
1.50
12.00 1.63 All ports 3/8"-18 NPTF

120
 Hydraulic Oil, Manifolds and Fittings
Recommended Tubing for Hand Plumbing Applications
Enerpac does not supply high-pressure pipe or tubing but recommends the use of cold
drawn steel tubing instead of regular pipe in the following dimensions:
A, AM
In place of 1/4" pipe use 3/8" tubing with a 0.065" minimum wall thickness.
For 3/8" pipe use schedule 80 as a minimum or 1/2" with a 0.095" minimum wall thickness.
FZ,
For 1/2" pipe use schedule 80 as a minimum or 3/4" tubing with a 0.135" minimum wall HF, LX
thickness.
All tubing wall thicknesses based on a 55,000 psi minimum tensile strength.
Series

Fittings 10,000 psi

Description Model Dimensions (in)
Number
A B C D
Street Elbow FZ-1616 .94 1.30 3/8"-18 NPTF 3/8"-18 NPTF
B
From: 3/8"-NPTF Male
To: 3/8"-NPTF Female D
A
C

Reducing Connector FZ-1615 1.13 1.00 3/8"-18 NPTF 1/4"-18 NPTF A

From: 3/8"-NPTF Female
To: 1/4"-NPTF Female C D
From: 1/2"-NPTF Female FZ-1625 1.88 1.14 1/2"-18 NPTF 3/8"-18 NPTF
To: 3/8"-NPTF Female B
Hex Nipple FZ-1608 1.50 .63 1/4"-18 NPTF 1/4"-18 NPTF A
From: 1/4"-NPTF Male
To: 1/4"-NPTF Male
C D
From: 3/8"-NPTF Male FZ-1617 1.47 .75 3/8"-18 NPTF 3/8"-18 NPTF
3/8"-NPTF Male
B
To:
Coupling FZ-1614 1.13 1.00 3/8"-18 NPTF 3/8"-18 NPTF A
From: 3/8"-NPTF Female
To: 3/8"-NPTF Female
C D
B
Cross FZ-1613 1.77 1.00 3/8"-18 NPTF C
From: 3/8"-NPTF Female
To: 3/8"-NPTF Female B C

A
Tee FZ-1612 1.77 1.00 3/8"-18 NPTF C
From: 3/8"-NPTF Female
To: 3/8"-NPTF Female
B C
A
Elbow FZ-1610 1.38 .88 3/8"-18 NPTF A
From: 3/8"-NPTF Female
To: 3/8"-NPTF Female C
B
C
Bushing FZ-1630 .75 .75 1/4"-18 NPTF 3/8"-18 NPTF A
From: 3/8"-NPTF Male
To: 1/4"-NPTF Female C D
B
Swivel Fitting FZ-1660 1.56 .88 3/8"-18 NPTF 3/8"-18 NPTF )
From: 3/8"-NPTF Male
To: 3/8"-NPTF Female + ,
*
Adaptor Female Male A
3/8"-18 NPTF 1/4"-18 NPTF FZ-1055 1.75 .94 1/4"-18 NPTF 3/8"-18 NPTF
1/2"-14 NPTF 1/4"-18 NPTF C D
FZ-1633 1.69 1.13 1/4"-18 NPTF 1/2"-14 NPTF
1/2"-14 NPTF 3/8"-18 NPTF FZ-1634 1.69 1.13 3/8"-18 NPTF 1/2"-14 NPTF B

www.enerpac.com 121
 Hydraulic Force and Pressure Gauges Hydraulic Technology Worldwide

 Shown: GF-871P, GP-10S

Visual References
for System Pressure
and Force

Auto-Damper Valve
For automatic control of
gauge fluctuations, the V-10
Auto-Damper Valve controls
the movement of the gauge
needle by restricting oil flow in and out
of the gauge. No adjustments needed.

Page: 137

Snubber Valve
Infinitely adjustable for
metering oil out of a gauge.
GF-Series gauges are calibrated with dual scale The V-91 Snubber Valve is
reading for pressure and force also suitable as a shut-off
Excellent readability; 4 inch diameter gauge face valve to protect the gauge during high
cycle applications
Fast, easy installation Page: 137
GF-Series gauges are glycerine filled
Stainless steel gauge cases for corrosion resistance
GP-Series gauges are calibrated with dual scale
reading for psi and bar Used With

 A GP-10S gauge is used on this press to check the hydraulic pressure required to
bend flat steel bar.

All Cylinders
All Cylinders
All 5 ton RC Cylinders
All 10 ton RC Cylinders
All 25 ton RC Cylinders
RC and RR 50 ton Cylinders
12 ton RCH-Series
RCH/RRH-20, 30 and 60 ton
RCS-201, 302
RCS-502, 1002
25 ton Presses
50 ton Presses
25-50 ton Presses
100 ton Presses
150-200 ton Presses

122 www.enerpac.com
 Hydraulic Force and Pressure Gauges
Maximum Indicator
Pointer
GF
Indicator retains peak GP
readings of pressure or force
generated by the system.
Series
Order model number: H-4000G.
Can easily be installed on GP-Series dry
gauges.
Pressure Range:
0-15,000 psi
Face Diameter:
Load Gauges
To measure external load 4 inch
supported by a cylinder or Accuracy, % of full scale:
jack. For pressing parts
together under pre-determined loads, 1%
weighing, testing, etc.

Pressure Gauges
To measure the input pressure into
cylinders, jacks or high pressure
systems. Also for all testing applications. All Models

GP-Series gauges are dry gauges.

4.3 2.0
GF-Series gauges are glycerine filled.

4.0
C

Gauge Type and Calibration Units per Division Model Thread Gauge Adaptor
Number* C

128
Required
psi bar psi lbs tons (in) GA-1 GA-2 GA-3
0-10,000 0-700 100 psi, 10 bar GP-10S 1/2 NPTF
0-15,000 0-1000 200 psi, 10 bar GP-15S 1/2 NPTF
0-10,000 0-10,000 0-5 100 psi, 100 lbs, .1 ton GF-5P 1/2 NPTF
0-10,000 0-22,200 0-11 100 psi, 200 lbs, .2 ton GF-10P 1/2 NPTF
0-10,000 0-51,500 0-25.5 100 psi, 500 lbs, .5 ton GF-20P 1/2 NPTF
0-10,000 0-110,000 0-55 100 psi, 1000 lbs, 1 ton GF-50P 1/2 NPTF
0-10,000 0-27,000 0-13.5 100 psi, 200 lbs, .25 ton GF-120P 1/2 NPTF
0-10,000 0-23.5/36/65 100 psi, .5/.5/1 ton GF-813P 1/4 NPTF
0-10,000 0-22/32 100 psi, .5/.5 ton GF-230P 1/2 NPTF
0-10,000 0-50/100 100 psi, 1/1 ton GF-510P 1/2 NPTF
0-10,000 0-51,500 0-25.5 100 psi, 500 lbs, .5 ton GF-20P 1/2 NPTF
0-10,000 0-11,000 0-55 100 psi, 1000 lbs, 1 ton GF-50P 1/2 NPTF
0-10,000 0-25.5/32.5/55 100 psi, .5/.5/.5 ton GF-835P 1/4 NPTF
0-10,000 0-79/103 100 psi, 1/1 ton GF-871P 1/4 NPTF
0-10,000 0-150/200 100 psi, 5/5 ton GF-200P 1/4 NPTF
* Metric scale Force Gauges are available by changing the P suffix to B.

123
 Hydraulic Pressure Gauges Hydraulic Technology Worldwide

 Shown: H-4049L, G-2534R, G-4089L, G-2535L, G-4040L

Visual References
for System Pressure

Gauge Adaptor
For easy gauge installation
into almost any system,
Glycerine Filled (G-Series) Enerpac offers a complete
line of gauge adaptors.
Calibrated in dual scale reading in psi and bar
Page: 128
All pressure sensing parts sealed and dampened
by glycerine for long life
Includes safety blow-out disk and pressure Snubber Valve
equalizing membrane Infinitely adjustable for
metering oil out of a gauge.
Gauge snubbers or needle valves recommended The V-91 Snubber Valve is
for high cycle applications also suitable as a shut-off
valve to protect the gauge during
High Cycle (H-Series) high cycle applications.
Calibrated in dual scale reading in psi and bar Page: 137
Ideal for use in many applications, specifically for
high cycle and harsh environments
Gauge snubbers or needle valves recommended
to shut off gauge when not in use

 When lifting or pressing, always

use a gauge. A gauge is your
"window" to the systemit lets
you see what's going on.

124
 Hydraulic Pressure Gauges
A B B
C
G
H
D Series
C E

Dimensions (in)
Connection A B C D E
Pressure Range:
Face
Diam.
2.5 Lower Mount 2.50 1.46 1/4 NPTF 3.31
0-15,000 psi
2.5 Center Rear 2.50 1.46 1/4 NPTF 2.48 Face Diameter:
4.0 Lower Mount 4.0 1.15 1/4 NPTF
1/2 NPTF
4.80 2.5-4 inches
4.0 Lower Mount 4.0 1.93 5.38
Accuracy, % of full scale:
Note: dimensions for reference only.
1% and 11/2%

Maximum Indicating
Pointer
Indicator retains peak
readings of pressure or force
generated by the system.
Order model number: H-4000G.

Note: For use on H-Series gauges only.

 SELECTION CHART
Gauge Pressure Range Model Number Major Minor Major Minor
Series Graduation Graduation Graduation Graduation
Face Face Face Face
2.5" 2.5" 4" 4"
1/4 NPTF 1/4 NPTF 1/4 NPTF 1/2 NPTF
Lower Center Lower Lower
Mount Rear Mount Mount

Accuracy Accuracy Accuracy Accuracy psi bar

(psi) (bar) 11/2% 11/2% 1% 1% (2.5") (4") (2.5") (4") (2.5") (4") (2.5") (4")
0-100 0-7 G2509L 10 2 1 .01
0-160 0-11 G2510L 10 2 1 .02
0-200 0-14 G2511L 50 5 1 .02
0-300 0-20 G2512L 50 5 5 .50
0-600 0-40 G2513L 100 10 10 1
G-Series 0-1,000 0-70 G2514L G2531R 100 20 10 1
0-2,000 0-140 G2515L 500 50 10 2
0-3,000 0-200 G2516L 500 50 50 5
0-6,000 0-400 G2517L G2534R 1000 100 100 10
0-10,000 0-700 G2535L G2537R G4088L G4039L 2000 1000 200 100 100 100 10 10
0-15,000 0-1000 G2536L G2538R G4089L G4040L 3000 3000 200 200 100 100 20 20
H-Series 0-10,000 0-700 H4049L H4071L 1000 100 100 10

www.enerpac.com 125
 Test System Gauges Hydraulic Technology Worldwide

 Gauge shown: T-6003L

T
Series
Pressure Range:
0-50,000 psi
Face Diameter:
6.4 inches
Accuracy, % of full scale:
1/2% and 11/2%

Cone Mount Gauge

Adaptor
Contains fittings to connect
.25" cone fitting gauge
to .38" cone system.
Kit includes 43-301 tee and 43-704
gauge adaptor.
Order model number: 83-011.
Calibrated for dual scale reading in psi and bar Page: 71
All gauges have spring-loaded backs with rubber
blow-out plugs to protect case assembly in case of Cone Mount Gauge
over-pressurization Connector
40,000 and 50,000 psi models include flange mounting For connecting gauges with
.25" cone fitting directly to
1/2" NPTF versions are made of high strength alloy steel model number 11-100 or
.25" cone models are made of 316 stainless steel, with 11-400 pump. May be used with other
403 stainless steel on 40,000 and 50,000 psi models .25" cone systems.
Order model number: 43-704
Integral maximum indicator pointer standard on all gauges
Page: 71

7.72 2.62
6.0-6.4 1.93, 2.56 6.0-6.4 2.56
(T-6003L)

 An Enerpac P-2282 hand pump equipped

with a T-6011L test system gauge is used for
4.61
6.10
4.61

proof pressure testing of hydraulic valves. .87

1.02
.75
.87
1/2"-14 NPTF
T-6001L, -6002L, -6003L T-6007L, -6008L T-6010L, -6011L

Pressure Pressure Model Number Number Graduation Number Graduation

Range Range Intervals Intervals Intervals Intervals
Alloy Stainless
Steel Steel
(psi) (bar) 1/2" NPTF .25" Cone (psi) (psi) (bar) (bar)
0-1,000* 0-70 T-6001L 100 10 10 1
0-5,000* 0-350 T-6002L 500 50 50 5
0-10,000* 0-700 T-6003L T-6007L 1,000 100 100 10
0-20,000* 0-1400 T-6008L 1,000 100 200 20
0-40,000** 0-2800 T-6010L 5,000 200 500 20
0-50,000** 0-3500 T-6011L 5,000 500 500 50
* Accuracy: 1/2%
** Accuracy: 11/2%
126
 Digital, Hydraulic Pressure Gauges
 Gauge shown: DGR-1
DGR
Series

Pressure Range:
0-15,000 psi
Voltage:
3 VDC (battery)
Accuracy, % of full scale:
0.2%

Rated for system pressure up to 15,000 psi

Protective Cover
Displays in psi, bar, MPa, kPa, mbar/hPa
Fits over face of gauge for
Zero reset ensures that gauge reads actual protection in harsh
system pressure environments. Order Model
No. DGR-1PC.
Protective cover can be ordered separately
3 VDC battery included CR2430
- 1400 hours continuous operation in standard mode
Gauge adaptor
- IP65 protection For easy gauge installation
Two modes into almost any system,
Enerpac offers a complete
- Automatic shut off (15 min.) line of gauge adaptors.
- Continuous display
Page: 128

 Greater accuracy and easier to read: enhance your ability to

monitor and control hydraulic system pressure up to 15,000 psi. 1.66

355 Face
2.99

Rotation
4.65

1/4"-18 NPTF

Pressure Model Pressure Pressure Pressure Pressure Weight

Rating Number Rating Rating Rating Rating

(psi) (bar) (kPa) (MPa ) (mbar)

Range Interval Range Interval Range Interval Range Interval Range Interval (lbs)
0-15,000 3 DGR-1 0-1000 0.2 0-20,000 20 0-100 0.02 0-20,000 200 0.5

www.enerpac.com 127
 Gauge Accessories Hydraulic Technology Worldwide

 Shown left to right: GA-3, V-91, GA-1, GA-2, GA-4, NV-251, GA-918
GA, NV, V
Series
Operating Pressure:

10,000 psi

 A gauge is easily installed into your hydraulic

system using a gauge adaptor.

Gauge Adaptors (GA-Series)

For easy mounting of a pressure gauge into your system
Male end screws into pump or cylinder port, female end accepts hose or C
coupler, third port is for gauge connection B F
GA-918 provides for swivel connection
Simplifies gauge installation and reading D F

A E
GA-1

Model Gauge Male Female Dimensions (in)

Number Port End End
B
(NPTF) (NPTF) (NPTF) A B C D E F C F
GA-1 1/2 3/8 2.81 1.24 1/2 NPTF 3/8 NPTF 3/8 NPTF 1.25
D F
GA-2 1/2 3/8 6.10 1.38 1/2 NPTF 3/8 NPTF 3/8 NPTF 1.25
3/8 A E
GA-3 1/4 3/8 5.25 1.38 1/4 NPTF 3/8 NPTF 3/8 NPTF 1.25
1/2 1/4 1/2 NPTF 1/4 NPTF 3/8 NPTF 1.25 GA-2, GA-3, GA-4
GA-4 4.38 1.38

Swivel Adaptor (GA-918)

Simplifies gauge installation and reading S S1 S
Model Dimensions (in)
Number D C E B

A B C D E S S1 A
GA-918 4.62 1.72 1/2 NPTF 1.30 1/2 NPTF 1.13 1.50

Needle Valves (NV- and V-Series) D

Both NV-251 and V-91 provide positive shut-off
316 stainless steel stem, 24 threads/in A
G
C
F
B
E
NV-251
E
D

Model Orifice Thread Dimensions (in) A

Number Size A B C D E F G
F
NV-251 .17 1/4" NPT 2.22 .75 .38 1.81 2.25 1.13 .72 C
D
V-91 .19 1/2" NPT 3.50 1.44 .63 1.25 2.50 1.25 V-91 B
E

128 www.enerpac.com
 Valves Section Overview

ENERPAC hydraulic valves are available in

a wide variety of models and configurations. Valve Type Series Page

Pump-Mounted VM, 130

Whatever your requirements directional Directional VE
control, flow control, or pressure control Control Valves
you can be sure that Enerpac has the correct Remote-Manual VC 132
A

valve to match your application exactly. Directional

Control Valves
PT

L
8N

Designed and manufactured for safe operation Modular/Solenoid VE 134

-1

Operated Directional
8"

up to 10,000 psi, the range of Enerpac valves

N
Q
3/

Control Valves

J
allows for direct pump mounting, remote
K

mounting, manual or solenoid actuation, and Pressure and Flow V 136

Control Valves
in-line installation, giving you flexible
E

solutions to control your hydraulic system.

D
B

P
C

3.
M

12
R

7. 1
62 .5
m 0
ax
.
3/
8"
-1

1.
8N

53
4. 3x)
PT

53
(

www.enerpac.com 129
 Pump Mounted Directional Control Valves

Shown from left to right: VM32, VE33, VM33, VM43L, VE43-115

For Reliable Control

of Single and
Double-Acting
Cylinders

Valving Help
See Basic System Set-Up and
Valve Information in our Yellow
Pages

Page: 114

Valve Used with Valve

Operation Cylinder Type

Manual Single- 3-Way

acting 2 Position

Manual Single- 3-Way

acting 3 Position,
Advance/Retract and Advance/Hold/Retract operation of Tandem Center
single-acting and double-acting cylinders
Manual or solenoid operation Manual Double- 4-Way
acting 3 Position,
Pump mounting will retrofit on most Enerpac pumps Tandem Center
Available locking option on VM Series valves for load-
holding applications
Standard locking feature on VE Series 3-position valves Manual Single- 3-Way
acting 3 Position,
Tandem Center,
Locking

Manual Double- 4-Way

ZE4420SB-FH Z-Class pump is mounted next to an Enerpac H-frame press, includes acting 3 Position,
VE43 electric valve to control cylinder operation. Tandem Center,
Locking

Solenoid Single- 3-Way

24 VDC acting 2 Position,
Dump

Solenoid Single- 3-Way,

24 VDC acting 3 Position,
Tandem Center
Solenoid Single- 3-Way,
115 VAC acting 3 Position,
Tandem Center
Solenoid 24 Double- 4-Way,
VDC acting 3 Position,
Tandem Center
Solenoid Double- 4-Way,
115 VAC acting 3 Position,
Tandem Center

For remote valve applications, see page 133.

130 www.enerpac.com
 Pump Mounted Directional Control Valves
About the VM/VE Series VM,
Enerpacs new line of VM and VE series valves include several new VE
features and design improvements over competitive models. Series
All valves feature several gauge ports for system, A port and B port pressure
monitoring. User adjustable relief valves are included on all models to allow the
operator to easily set the optimum working pressure for each application. VM33
and VE43 valves include System Check feature, for more precise pressure
holding and improved system control. The VM33 has improved porting which Flow Capacity:
provides faster cylinder retraction while motor is running.
4.5 gal./min.
All of the features make it easy to see that Enerpac is the only choice for high
Maximum Operating Pressure:
pressure hydraulic pumps and valves.
10,000 psi

Model Hydraulic Schematic Flowpath Weight Push-Button Control Station

Number Symbol
Advance Hold Retract (lbs) VE33-115 and VE43-115 electric
valves are supplied with IC400
VM32 A A
5.6 control station. These valves
P
A P P T include an 8 ft. power cord, and can be
T
used on any Enerpac pump. They require
a separate 115 volt power supply to
6.7 operate.
VM33 A A A
P
A
P T P T P T

VM43 A A A 6.8 Locking Valves

P
A P T P T P T For applications that
B
require positive load
T
B B B holding, VM Series valves
(except the VM32 valve) are
VM33L 10.7
A A A
available with a pilot-
P
A operated check valve. This option
P T P T P T
provides hydraulic locking of the load
T
until the valve is shifted into the retract
position.
VM43L A A A
10.8 To order this feature, place an L at the
P
A P T P T P T end of the model number.
B
T
B B B

VE32D 8.7
P A A A
Pendants for VE-Series
Solenoid Valves
T T P
T P
When ordering Enerpac VE-
VE33 20.3 Series solenoid valves, the
A A pendant must be ordered
A

P A
separately for Z-Class pumps. Pendant
VE33-115 20.3 connection to be plugged into electric
T T P T P
P box of pump.

VE43 20.3
B B B To be used with Pendant
P A
solenoid valves: Model Nr.
A A A
VE43-115 B 20.3 VE32D ZCP-1
T P T P T P T
VE32, VE33 ZCP-3

www.enerpac.com 131
 Remote Manual Directional Control Valves

Shown from left to right: VC-20, VC-4L

VC
Series

Flow Capacity:
4.5 gal/min.
Maximum Operating Pressure:
10,000 psi
Locking Valves
For applications that
require positive load holding,
VC and VM Series valves are
available with a pilot-operated
check valve. This option
provides hydraulic locking of the load until
the valve is shifted into the retract position.

Advance/Hold/Retract operation for use with single-acting or

double-acting cylinders
Valve Valve Model Hydraulic Weight
Operation Type Number Symbol Schematic Flowpath
Advance Hold Retract (lbs)
Manual 3-Way, 3 Position, VC-3 A 6.4
Tandem Center A A A
PT
P T P T P T
A
Manual 3-Way, 3 Position, VC-3L 10.3
Tandem Center, Locking

PT

Manual 3-Way, 3 Position, VC-15 A 6.4

Closed Center A A A
PT
P P P T
A
Manual 3-Way, 3 Position, VC-15L 10.3
Closed Center, Locking

PT

Manual 4-Way, 3 Position, VC-4 AB 6.4

Tandem Center A A A
PT P T
P T P T
Manual 4-Way, 3 Position, VC-4L A B 10.3
Tandem Center, Locking B B B

PT

Manual 4-Way, 3 Position, VC-20 AB 6.4

Closed Center
PT A A A

Manual 4-Way, 3 Position, VC-20L A B P T P T P T 10.3

Closed Center, Locking
B B B

PT

Return line kit included with remote valves

132 www.enerpac.com
 Directional Control Valves Dimensions
Valve dimensions in inches VM,
3.50 VE
User Adjustable
Relief Valve
Series
.250 - 18 NPTF
Auxiliary Pump
5.76

Pressure Port
.375 - 18 NPTF
Auxiliary Flow Capacity:
.375 - 18 NPTF
Tank Port
A Port
4.5 gal./min.
5.74 Maximum Operating Pressure:
VM32
10,000 psi
5.12
User Adjustable
User Adjustable Relief Valve
Relief Valve
All VM- and VE-Series have
.375 - 18 a user adjustable relief valve
7.25 1)
5.75

.250 - 18 NPTF NPTF to allow the operator to

1.50 1)

Auxiliary Gauge Advance easily set the optimum working

.250 - 18 NPTF Port GB Port
Auxiliary Pump pressure.
GP
GB B A
1.22

Pressure Gauge .375 - 18 NPTF

Port GP (2x) Retract Port
3.50
1) .250 - 18 NPTF Auxiliary Gauge Port
VM33, VM33L VM33L and
VM43L only GA and .375 - 18 NPTF Auxiliary
VM43, VM43L
Tank Port T

.250 - 18 NPTF Auxiliary

Pump Pressure Gauge
Port GP 6.94
1.18
2

1.12
2

GP
1.22

.375 - 18 NPTF .89 .375 - 18 NPTF

2.87
Advance/Retract Auxiliary Tank
2 VE32D Port Return T
User Adjustable
VC-3, VC-3L, VC-15, VC-15LVC-4, VC-4L, Relief Valve
VC-20, VC-20L
2) VC-3L, VC-15L, VC-4L and VC-20L only
Power Cord Pendant Connection

9.5
1.64
9.55

User
Adjustable VE33-115
.250 - 18 NPTF Relief Valve VE43-115
Auxiliary Gauge .375 - 18
Port GB NPTF .250 - 18 NPTF
Advance Auxiliary Gauge
.250 - 18 NPTF Port Port GA
Auxiliary Pump GP
GB B A and
1.22

Pressure Gauge .375 - 18 NPTF .375 - 18 NPTF

Port GP (2x) Retract Port Auxiliary Tank
3.50
VE33, VE43 Port T

www.enerpac.com 133
 Solenoid Operated Modular Valves

Shown top to bottom: VEC-15600D, VEK-15000B, VEC-15000B

Unmatched
Combinations
and Possibilities

3-Way Check Valve

Use a VS-51 3-way pilot
operated check valve
assembly to convert your
3-way modular valve into a
load-holding valve.

Shear seal design minimizes internal leakage 4-Way Check Valve

Ideal for independent control of multiple cylinders Use a VS-61 4-way pilot
or functions operated check valve
assembly to convert your
Relief valve and pilot-operated check accessory valves 4-way modular valve into a
are stackable between manifold and valve body load-holding valve.
Remote and pump mounting

Valve Flow Used with Valve Code Hydraulic

Path Cylinder Symbol System Pressure Control
To add system pressure
4-Way, 3-Position (4/3) Double-acting AB
A control to your modular
Open Center PT valve, order VS-11 Relief
AB
4-Way, 3-Position (4/3) Double-acting Valve assembly.
Closed Center B
PT
AB
4-Way, 3-Position (4/3) Double-acting
Tandem Center C
PT
AB Bolt Kits for
4-Way, 3-Position (4/3) Double-acting
D Accessory Valves
Float Center PT
AB Order Bolt Kit BK-2 when
4-Way, 2-Position (4/2) Double-acting
E adding one of the accessory
Crossover Offset PT valves. Order Bolt Kit BK-3
A
3-Way, 3-Position (3/3) Single-acting when adding any combination of two
Tandem Center F
PT accessory valves.
A
3-Way, 3-Position (3/3) Single-acting
Closed Center G
PT
A
2-Way, 2-Position (2/2)
Normally Closed H*
System P How to order one of the 1,300 possible
2-Way, 2-Position (2/2) Un-loading
B model numbers:
Normally Open K* With over 1,300 possible model numbers,
P

4-Way, 2-Position (4/2) Double-acting

AB Enerpac has the perfect valve for you.
Float Offset M Use the chart to build your own valve for
PT
A
the specific application you require. This is
3-Way, 2-Position (3/2) Single-acting the complete guide to all the Modular
P
Normally Open PT valves that are available.
* Requires use of tank port for dump or unloading

134 www.enerpac.com
 Solenoid Operated Modular Valves
CUSTOM BUILD YOUR MODULAR VALVES
VE

This is how a Modular Valve Model Number is built up: Series

VE A - 1 5 600 - D
1 2 3 4 5 6
Solenoid Valve Flow Voltage Accessory Manifold
Operated Flow Capacity Valves
Valve Path Flow Capacity:

1 Product Type 5 Accessory Valves 4 gal/min.

VE = Solenoid Operated Valve 000 = No accessory valves
Maximum Operating Pressure:
100 = Relief Valve only
2 Valve Code 150 = Relief Valve and 3-way pilot 10,000 psi
A = 4/3 Open Center operated check valve
B = 4/3 Closed Center Only for VEF/VEG
C = 4/3 Tandem Center 160 = Relief Valve and 4-way pilot
D = 4/3 Float Center operated check valve
E = 4/2 Crossover Offset Only for VEA/VEB/VEC/VED
F = 3/3 Tandem Center 500 = 3-way pilot operated Example: VEA-15600-D
G = 3/3 Closed Center check valve VEA-15600-D is a Modular Valve
H = 2/2 Normally Closed Only for VEF/VEG with a 4-way, 3-position open center
K = 2/2 Normally Open 600 = 4-way pilot operated flowpath, 115 VAC, and an integral
M = 4/2 Float Offset check valve pilot-operated check valve, for mounting
P = 3/2 Normally Open Only for VEA/VEB/VEC/VED on an Enerpac pump.

3 Flow Capacity 6 Manifold

1 = 4 gallons per minute A = No manifold
B = Remote Mounted
4 Voltage D = Pump Mounted*
1 = 24 VDC
2 = 220/240 V, 1 ph, 50 Hz
5 = 115 V, 1 ph, 60 Hz
6 = 230 V, 1 ph, 60 Hz * Only for valve code: VEA/VEC/VEF 3.50 1.75
3.00 1.00

P B
Position 0
3.50

3.00

1.75
2.46 7.47
Position 0 T A
Relief Valve
3/8"-18NPTF .279-.288 3/8"-18NPTF
1/4"-18NPTF
Tank port (4x)
6.40 1)

(4x)
Gauge port
2.09
Modular Valve Remote Mount Manifold

1.15 1.12
.38 .75 3.50 1.98 .62 Pressure Drop versus Oil Flow
2.08 .38
3/8"-18NPTF (2x)
Differential Pressure Drop (psi)

3.48 5.39 400

1) add 1.85 inch for each Accessory Valve
300
Modular Valve Pump Mounted Valve dimensions in inches

Maximum Amperage Seal Valve 200

Operating Draw Material Plug
Pressure
100
24 VDC 115 VAC 230 V
(psi) 60 Hz 60 Hz
0
N/A 3.6 A 1.8 A 0 1.0 2.0 3.0 4.0
inrush inrush inrush Buna-N,
DIN Oil Flow (gal/min) 
0 - 10,000 Polyure-
2.5 A 1.0 A .5 A 43650
thane P-A/B P-T A/B-T
Holding Holding Holding

www.enerpac.com 135
 Flow and Pressure Control Valves

Shown from left to right: V-152, V-66, V-82, V-161, V-42, V-17

Your Hydraulic
Control Solution

The V-152 Pressure Relief Valve limits

the pressure or force developed in the
hydraulic system.

All valves are rated for 10,000 psi operating pressure

Valve Applications
All valves feature NPTF porting to insure against To see these valves used in
leakage at rated pressure typical hydraulic circuits, please
All valves are painted, coated, or plated for see our Yellow Pages.
corrosion resistance
Page: 114

1.25
2.50

1/2"-
14NPTF 3.50
1.25 .63
3/8"-18NPTF
1/4"-18NPTF 3/8"-18NPTF 2.50 1/2"-
1.25 14NPTF 1.44
V-82 V-182 V-8F V-91

3/8"-
18NPTF

3/8"-18NPTF
1/2"-14NPTF

V-10 V-17 V-42

2.00
4.37
4.00

4.00
2.00

2.00
2.00

3.50 2.25 3.50 2.25 3.50 2.25

3/8"-18NPTF 1.00 3/8"-18NPTF 1.00 3/8"-18NPTF (3x) 3/8"-18NPTF 1.00

V-66 V-66F V-152 V-161

Valve Dimensions in inches.

136 www.enerpac.com
 Flow and Pressure Control Valves
Premounted Manifold Fittings V
For two or four port For additional fittings
manifold with integral see the fitting page
Series
flow control valves, see of the System
the manifold page of the Components section.
System Components
section.
Page: 121

Page: 120 Maximum Operating Pressure:

10,000 psi
Valve Type and Description Hydraulic
Model Number Symbol

Needle Valve V-82: To control cylinder speed. 1/4" NPTF female ports. Also suitable
V-82 Can also be used as shut-off valve for gauge snubbing.
for temporary load holding. V-8F: Similar to V-82, but with very
V-182F 3/8 NPTF female ports.
fine metering for precise flow control.
V-8F V-182: Same as V-82, but with Not recommended as shut-off valve.

Snubber V-91: Adjustable for metering oil out gauge during high cycling
Valve of a gauge to prevent snapping of applications. 1/2" NPTF male and
V-91 gauge pointer when load or pressure female threads for use with GA-1,
is suddenly released. Also suitable GA-2 or GA-4 gauge adaptors.
as shut-off valve to protect the

Auto V-10: To be used when gauge No adjustments are necessary.

Damper pressure must be monitored during 1/2" NPTF male and female threads
Valve high cycle applications. Creates a for use with GA-1, GA-2 or GA-4
flow resistance when load is gauge adaptors.
V-10
released suddenly.

Check V-17: Ruggedly built to resist shock

Valve and operate with low pressure drop.
V-17 Closes smoothly without pounding.
3/8" NPTF female ports.

Pilot Operated V-42: Can be mounted at the from a Tee-fitting in the cylinder
Check Valve cylinder to hold the load in case of retract line.
system pressure loss. Normally 3/8" NPTF female ports.
V-42
used with double-acting cylinders Pilot pressure ratio 14% (6.5:1).
where pilot port receives pressure

Manually Operated V-66: Used for load holding V-66F: Similar to V-66, but with very
Check Valve applications with single and double fine metering capability for precise
acting cylinders. Valve is manually flow control.
V-66*
opened to allow oil to flow back to Not designed for load holding
V-66F tank when cylinder retracts. applications.

Pressure Relief V-152: Limits pressure developed To increase pressure setting, turn
Valve by the pump in hydraulic circuit, thus handle clockwise. Includes:
limiting the force created by other 3 ft return line hose kit
V-152*
components. Valve opens whenever 3% repeatability
preset pressure is reached. 800-10,000 psi adjustment range.

Sequence Valve V-161: To control oil flow to a allow flow to the secondary circuit.
V-161 secondary circuit. Flow is blocked A pressure differential is always
until system pressure rises to the maintained between the primary P A
V-161 setting. When this pressure and secondary circuit.
level is reached, the V-161 opens to Min. operating pressure: 2000 psi.
* See page 56-57 for more information on extreme pressure and flow control valves.

www.enerpac.com 137
 Enerpac Hydraulic Presses Hydraulic Technology Worldwide

These Press features increase productivity and

F
ENERPAC Hydraulic Presses are available broaden the range of applications:

in a wide varietyJof standard capacities and B Standard on many

Enerpac IP Presses,
configurations, or you can build your own the exclusive Hydra-
Lift offers effortless
with the easy-to-use
K matrix. adjustment to the
press daylight by use
of a hydraulic lift.
D
The press frames are a welded construction for
maximum
C strength and durability, and when
A Easy horizontal
combined with the power of high pressure cylinder position is
hydraulics, will provide years of safe and achieved with the
unique roller-head
K dependable service in your workshop. cylinder mounting
block, standard
on most Enerpac
IP Presses.
Enerpac press capacities range from 10-ton to
200-ton and are available in Bench, C-Frame,
G Optional V-blocks
Arbor, H-Frame and Roll-Frame models. for positioning of
complex parts are
designed with high-
strength steel for
long life.

138
 Press Section Overview
Capacity Press Type and Functions Series Page
(tons)
10-200 H-Frame Presses IP 140

50-200 Roll Frame Presses IPR 144

5-20 C-Clamp Presses A 146

10-30 Arbor Presses A 146

10 Bench Frame Press A 147

IP

B 10-200 Press Accessories 148

Press Speed Chart

F 10-200 Custom Built Presses IP 149

D E
J
5 Tension Meter TM 150

1-100 Load Cells LH

Press Application Ideas 151

C
G

J H

www.enerpac.com 139
 IP-Series, H-Frame Presses Hydraulic Technology Worldwide

 Press shown: IPE-5060

Setting the
Industry Standard

Cylinder Mounting Block

Allows cylinder mounting
into a press frame, while
also allowing side to
side adjustment of
cylinder position.
Page: 148

Hydra-Lift
Quality welded frame for maximum strength and long life Allows easy, effortless
daylight adjustment.
Exclusive Hydra-Lift bed for effortless adjustment Standard on most
of the vertical daylight (10-ton models are manual) H-Frame presses.
Roller head design is standard to allow movement and
locking of the cylinder from side to side (10-ton, 25-ton Page: 148
and 30-ton are manual)
All models in the Quick Selection Chart have been Pump Mounting Bracket
matched to a pump, cylinder, hoses and gauge, Heavy-duty steel brackets
offering the complete package allow mounting of one of the
Enerpac Power Sources to
power your press.

Page: 148

Gauge Included
All standard press models
include a gauge and gauge
adaptor, matching the press
capacity.

Page: 143

V-Blocks
These optional V-Blocks are
designed for easy fixturing of
round stock and other non-
 An Enerpac H-Frame uniform materials. Featuring
press quickly removes precise fit into the press bolster.
the shaft from this
assembly. Page: 148

140 www.enerpac.com
 H-Frame Presses

IP
Series

Capacity:
10-200 tons
Maximum Daylight & Width:
Cylinder Types
54.50 & 48.00 inches
= Single-acting,
Spring Return Maximum Operating Pressure:
10,000 psi
= Double-acting,
Hydraulic Return

 QUICK SELECTION CHART

For more technical information see next page.
Press Maximum Maximum Power Source Press Cylinder Speed
Capacity Vertical Bed Model (sec/in)*
Daylight Width Number
Type Valve Stroke Rapid Pressing
(tons) (in) (in) Man. Elec. Air Man. Elec. (in) Advance

40.00 18.63 IPE-1215 10 0.90 6.70

40.00 18.63 IPA-1220 10 2.20 13.40
10 40.00 18.63 IPH-1240 10 {4} {15}
40.00 18.63 IPH-1234 10 {2} {15}
40.00 18.63 IPA-1244 10 2.20 13.40
54.50 29.00 IPE-2505 6 1.50 15.40
25 54.50 29.00 IPE-2510 14 .70 7.70
54.50 29.00 IPA-2520 14 5.20 30.90
54.50 29.00 IPH-2531 14 {5} {34}
54.50 29.00 IPA-3071 14 .60 43.00
30 54.50 29.00 IPE-3060 14 .90 9.80
54.50 29.00 IPH-3080 14 {7} {34}
48.56 28.75 IPE-5010 13 1.02 11.04
48.56 28.75 IPA-5021 6 1.00 74.00
48.56 28.75 IPH-5030 6 {2} {38}
50 48.56 28.75 IPH-5031 6 {11} {73}
48.56 28.75 IPE-5005 6 2.90 28.90
48.56 28.75 IPA-5073 13 1.00 22.20
48.56 28.75 IPE-5060 13 1.00 11.00
48.56 28.75 IPH-5080 13 {2} {38}
42.50 35.00 IPA-10023 10 1.90 41.20
42.50 35.00 IPE-10010 10 1.90 20.60
100 42.50 35.00 IPH-10030 10 {3} {70}
42.50 35.00 IPE-10060 13 1.90 20.60
42.50 35.00 IPH-10080 6 {3} {70}
150 48.50 48.00 IPE-15065 13 2.20 15.40
200 48.50 48.00 IPE-20065 13 3.10 22.10
* {--} Speed in strokes per inch plunger travel

141
 IP-Series, H-Frame Presses Hydraulic Technology Worldwide

The moveable
cylinder mounting
block allows the
user to quickly
adapt the press
to a specific job.

 For full features see page 140.

Press Press Pump Cylinder H-Frame Press Dimensions (in)

Capacity Model Model Model
Number Number Number A A
(tons) Page: Page: (max) (min) B C D E
IPE-1215 PEM-1201B 75 RC-1010 6 40.00 2.44 46.75 5.00 18.63
IPA-1220 PATG-1102N 94 RC-1010 6 40.00 2.44 46.75 5.00 18.63
10 IPH-1240 P-392 62 RC-1010 6 40.00 2.44 46.75 5.00 18.63
IPH-1234 P-84 64 RR-1010 32 40.00 2.44 46.75 5.00 18.63
IPA-1244 PAMG-1402N 94 RR-1010 32 40.00 2.44 46.75 5.00 18.63
IPE-2505 PUJ-1200B 72 RC-256 6 54.50 7.00 57.00 11.88 29.00
25 IPE-2510 ZE3310SB-N 86 RC-2514 6 54.50 7.00 57.00 11.88 29.00
IPA-2520 PATG-1102N 94 RC-2514 6 54.50 7.00 57.00 11.88 29.00
IPH-2531 P-80 64 RC-2514 6 54.50 7.00 57.00 11.88 29.00
IPA-3071 PAM-1042 97 RR-3014 32 54.50 7.00 57.00 11.88 29.00
30 IPE-3060 ZE3410SB-N 86 RR-3014 32 54.50 7.00 57.00 11.88 29.00
IPH-3080 P-84 64 RR-3014 32 54.50 7.00 57.00 11.88 29.00
IPE-5010 ZE4320SB-N 86 RC-5013 6 48.56 7.06 18.76 54.00 10.38 28.75
IPA-5021 PAM-1022 97 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75
IPH-5030 P-462 64 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75
50 IPH-5031 P-80 64 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75
IPE-5005 PUJ-1200B 72 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75
IPA-5073 ZA4208MX 98 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75
IPE-5060 ZE4420SG-N 86 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75
IPH-5080 P-464 64 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75
IPA-10023 ZA4208MX 98 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00
IPE-10010 ZE4320SB-N 86 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00
100 IPH-10030 P-462 64 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00
IPE-10060 ZE4420SB-N 86 RR-10013 32 42.50 7.00 20.00 51.00 11.69 35.00
IPH-10080 P-464 64 RR-1006 32 42.50 7.00 20.00 51.00 11.69 35.00
150 IPE-15065 ZE5420SG-N 86 RR-15013 32 48.50 12.50 28.00 54.50 10.00 48.00
200 IPE-20065 ZE5420SG-N 86 RR-20013 32 48.50 12.50 28.00 54.50 10.00 48.00

142
 H-Frame Presses
Hydra-Lift IP
H Series

A min

Capacity:
A max
G
K N
10-200 tons
D Maximum Daylight & Width:
C B 54.50 & 48.00 inches
Maximum Operating Pressure:
M
L
10,000 psi
E
J F

H-Frame Press Gauges

All standard press models
include a gauge and gauge
H-Frame Press Dimensions (in) Weight Press adaptor, matching the press
Model capacity:
Number
F G H J K L M N (lbs) Press Gauge Adaptor Model
Capacity Model Number Number
24.88 29.75 4.25 7.44 35.00 52.00 298 IPE-1215
24.88 29.75 4.25 7.44 35.00 52.00 160 IPA-1220
24.88 29.75 4.25 7.44 35.00 52.00 158 IPH-1240 (tons)
24.88 29.75 4.25 7.44 35.00 52.00 189 IPH-1234 10 GF-10P GA-2
24.88 29.75 4.25 7.44 35.00 52.00 163 IPA-1244 25 GF-20P GA-2
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 605 IPE-2505 30 GF-835P GA-3
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 697 IPE-2510 50 GF-50P GA-2
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 610 IPA-2520 100 GF-871P GA-3
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 620 IPH-2531 150 GF-200P GA-3
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 684 IPA-3071 200 GF-200P GA-3
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 722 IPE-3060 For more information on gauges,
40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 664 IPH-3080 please refer to the System
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,040 IPE-5010 Components section.
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 968 IPA-5021 Page: 122
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 968 IPH-5030
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 926 IPH-5031
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 930 IPE-5005
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,057 IPA-5073
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,051 IPE-5060
42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,003 IPH-5080
51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,650 IPA-10023
51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,722 IPE-10010
51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,656 IPH-10030
51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,743 IPE-10060
51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,665 IPH-10080
67.17 9.12 3.09 44.00 13.12 21.85 47.75 90.00 3,906 IPE-15065
67.17 9.12 3.09 44.00 13.12 21.85 47.75 90.00 3,906 IPE-20065

www.enerpac.com 143
 IPR-Series, Roll Frame Presses Hydraulic Technology Worldwide

 Shown: IPR-10075

The One and Only

Cylinder Mounting Block

Allows cylinder mounting
into a press frame,
while also allowing side
to side adjustment of
cylinder position.
Page: 148

Pump Mounting Bracket

Heavy duty steel brackets to
allow conversion to one of
the Enerpac Power Sources
to power your press.

Quality welded frame for maximum strength and long life

Page: 148
Frame rolls easily on four steel roller bearings
Hydraulic clamp cylinders lock frame into position
Hydra-Lift
Exclusive Hydra-Lift bolster for effortless adjustment Allows easy, effortless
of the vertical daylight daylight adjustment.
Standard roller head design allows movement of the
cylinder from side to side
Page: 148
All models in the Quick Selection Chart have been
matched to a pump, cylinder, hoses and gauge,
offering the complete package Optional V-Blocks
Roll Frame design features a stationary bed with These V-Blocks, 200 ton
the ability to support heavy loads only, are designed for
easy fixturing of round
stock and other non-uniform
materials. Featuring precise fit into
the press bolster.
Page: 148

Press Vertical Horizontal Pump Model Press Cylinder, Speed

Capacity Daylight Daylight Number Model Double-Acting Hydraulic Return (sec/in)
A Number
(in) E Stroke Model Rapid Pressing
(tons) minimum maximum (in) Page: (in) Number Advance
Page:
50 6.00 37.12 28.75 ZE4420SB-N 87 IPR-5075 13.13 RR-5013 33 1.0 11.1
100 6.28 41.28 35.00 ZE5420SG-N 87 IPR-10075 13.13 RR-10013 33 1.5 10.3
200 11.00 51.00 48.00 ZE5420SG-N 87 IPR-20075 13.00 RR-20013 33 3.1 22.1

144
 Roll Frame Presses
 An IPR-20075 Roll Frame Press is used to remove a large shaft from this pillow-block
assembly. The Roll Frame design allows this heavy part to be safely loaded with an
overhead crane. IPR
Series

Capacity:
50-200 tons
Maximum Daylight & Width:
51.00 & 48.00 inches
Maximum Operating Pressure:
10,000 psi

Roll Frame Press Gauges

All standard press models
include a gauge and gauge
adaptor, matching the press
capacity:
Press Gauge Adaptor Model
Capacity Model Number Number

F
(tons)
E 50 GF-50P GA-2
100 GF-871P GA-3
200 GF-200P GA-3
For more information on gauges,
please refer to the System
N Components section.
D Page: 122
A
K B

M L C

G
J H

Roll Frame Press Dimensions (in) Weight Press

Model
Number

B C D F G H J K L M N (lbs)
20.71 38.25 10.38 36.75 5.00 55.92 64.00 8.00 10.63 30.00 112.96 1,961 IPR-5075
26.50 38.00 8.75 45.00 5.75 63.19 66.00 8.00 10.63 32.00 118.94 3,849 IPR-10075
38.75 36.75 10.00 64.00 9.12 84.63 86.50 8.00 15.00 36.00 125.96 7,869 IPR-20075

www.enerpac.com 145
 Arbor, C-Clamp and Bench Frame Presses Hydraulic Technology Worldwide

 Shown from left to right: A-220, A-330 and A-258

The Standard In
Workshop Tools

Push Pin A-183

For applications requiring
precision pressing, such as
shaft removal and insertion.
This attachment fits 10 ton
cylinders and requires the use of a
threaded adaptor saddle (A-13).

Smooth Saddle A-185

For pressing applications
of delicate parts, such as
aluminum castings, this
Arbor Press saddle decreases surface
Foot mounting holes for horizontal or vertical positioning marks during the pressing application.
Requires 10 ton cylinder and threaded
Machined work surfaces for easier fixturing adaptor saddle (A-13).
Slotted back to simplify loading and unloading of
longer parts
B E
C-Clamp Press F
5, 10 and 20 ton capacity
J
Operational in all positions
D
L
Bench Frame Press A C
Cylinder mounting adaptor allows lateral
G H
positioning along rails
Mounting holes for easy mounting to fixed surface K
M

 A-310 Abor Press used for compacting

C-Clamp Press A-205, A-210, A-220
powder at 10 tons.

Press Press Maximum Maximum Cylinder Press Weight

Type Capacity Vertical Bed Series Model Number
Daylight Width Number*

(tons) (in) (in) (lbs)

10 8.94 5.31 RC-10-x A-310* 62
Arbor
30 10.25 7.00 RC-30-x A-330* 220
5 6.50 2.00 RC-5-x A-205* 14
C-Clamp 10 9.00 3.25 RC-10-x A-210* 37
20 11.88 3.75 ** A-220** 83
15.38 15.00 A-258* 103
Bench 10 15.38 15.00 RC-1010 IPA-1022*** 140
15.38 15.00 RC-1010 IPH-1040*** 135
* Requires RC cylinder listed, see page 7 for specifications.
** Requires RC-25 ton cylinder, limited to 20 tons.
*** Complete set includes cylinder and pump.
146
 Arbor, C-Clamp and Bench Frame Presses
 A perfect example of the force and versatility of the Enerpac A-220 C-Clamp press.
A
IP
Series

Capacity:
5-30 tons
Maximum Daylight & Width:
15.38 and 15.00 inches
Mounting Capabilities:
Fixed or Portable
Maximum Operating Pressure:

3.38 (A-330)
10,000 psi
4.00 (A-310)
1/2"-13UNC L M N
For high-cycle
G production
.50 applications,
1.63 (A-330) F C-Clamp and Arbor
1.38 (A-310) J presses should be limited in their
B
D capacity. Consult Enerpac
11.44 (A-310) Technical Services for specific
14.75 (A-330) K application details.
M
D
O 13.92
.34 Press Adaptor
(8x) C
F A
G
A C Enerpac cylinders and
K
O power sources for C-Clamp
A-110 V-Block and Arbor presses must be
(optional) ordered separately.
K
N
J L H E H
B E

Arbor Press A-310, A-330 Bench Press Frame A-258

Press Dimensions (in) Press

Model
Number

A B C D E F G H J K L M N O
16.31 11.06 8.94 6.00 5.31 21/4-14 UN 2.50 4.81 .75 3.81 6.88 2.56 2.13 8.63 A-310
21.94 13.88 10.25 6.00 7.00 35/16-12 UN 2.50 5.50 1.00 6.50 8.00 2.63 3.88 10.88 A-330
11.44 8.00 6.50 3.75 2.88 11/2-16 UN 1.02 2.00 2.50 1.06 4.75 1.00 A-205
16.00 11.13 9.00 6.00 3.25 21/4-14 UN 1.02 2.25 2.50 1.69 7.63 1.13 A-210
21.25 13.63 11.88 6.00 4.76 35/16-12 UN 1.02 2.75 2.75 1.88 8.38 1.13 A-220
25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 A-258
25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 IPA-1022
25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 IPH-1040

www.enerpac.com 147
 Press Accessories and Press Speed Chart Hydraulic Technology Worldwide

Description Frame Model Features

Capacity Number

Cylinder 10 ton Bench AD-175 AD-175 converts the

Mounting 10 ton H-Frame IPK-1012 Bench press to use an
Block 25 and 30 ton H-Frame IPK-3012 RD-9 ton cylinder
50 ton H-Frame PK-501 All mounting blocks allow
100 ton H-Frame PK-1002 horizontal movement of
200 ton H-Frame PK-2002 cylinder

V- Blocks 10 ton Bench Press A-110 Machined from high strength

10 ton H-Frame A-136 steel for long life
25 and 30 ton H-Frame A-130 A-110 includes one V-block
50 ton H-Frame A-150 All other model numbers
100 ton H-Frame A-175 include two V-blocks
150 & 200 ton H-Frame A-200
200 ton Roll Frame A-200R

Hydra-Lift 25-100 ton H-Frame IPL-100 Allows easy, effortless

150-200 ton H-Frame IPL-200 daylight adjustments
50 and 100 ton Roll Frame IPLR-100 Includes accessory chain
200 ton Roll Frame IPLR-200

Pump Hand operated and small Air PMB-1 Both mounting brackets
Mounting Pumps; P-80, P-84, P-142, are pre-drilled to accept
Bracket P-392, PA-133, Turbo II pumps a number of different
pump models
Electric, large Hand Pumps, and PMB-2
ZA4 Air Pumps; ZE Series,
P-462, P-464, 10/90 Series Air
pumps

Cylinder Speed
This chart will help you calculate the time required for an Enerpac cylinder to extend when powered by a 10,000 psi Enerpac
hydraulic pump. The Cylinder Speed Chart can also be used to determine the pump type and model best suited for an
application when you know the plunger speed required.
Cylinder and Pump Selection Chart
Cylinder Cylinder Hand Operated Pumps Electric Pumps Air Pumps
Capacity Load
Strokes per inch of plunger travel Seconds per inch of plunger travel

Single Two-Speed 1/2 HP 1/2 HP ZE3 ZE4 ZE5 @100 psi air
Speed Port. Subm. Series Series Series
P-392 P-80 P-462 Turbo II PA-133 PAM 10 ZA4
(tons) P-391 P-84 P-464 Series
No load 15 4 2 1 .7 .9 .3 .2 .2 2.20 2.70 .21 .16
10
Load 15 15 15 8 6.7 6.7 3.4 2.2 1.1 13.40 16.80 14.90 4.50
No load 34 8 5 1 1.5 2.1 .7 .5 .4 5.20 6.20 .48 .36
25
Load 34 34 34 18 15.5 15.5 7.7 5.2 2.6 30.90 38.60 34.30 10.30
No load 43 10 7 1 1.9 2.6 .9 .6 .5 6.50 7.50 .60 .46
30
Load 43 43 43 23 19.5 19.5 9.80 6.5 3.3 39.00 48.70 43.30 13.00
No load 73 16 11 2 3.3 4.4 1.50 1.0 .8 11.00 13.30 1.00 .80
50
Load 73 73 73 38 33.2 33.2 16.6 11.0 5.5 66.30 82.92 73.70 22.10
No load 137 30 21 3 6.2 8.3 2.8 1.9 1.5 20.60 24.80 1.90 1.50
100
Load 137 137 137 71 61.9 61.9 31.0 20.7 10.3 123.90 154.70 137.50 41.30
Note: Values are approximate. Cylinder speed may vary in actual application.

148
 Custom Built Presses
CUSTOM BUILD YOUR OWN PRESS
If the press that would best fit your application cannot be found in the charts,
IP
you can easily build your custom press here. All presses must be ordered with Series
cylinders. The pump is ordered separately.
 This is how a press model number is built up

IP H - 050 S 06 - 1
Capacity:
1 2 3 4 5 6
Product
Type
Frame
Type
Press
Capacity
Cylinder
Type
Cylinder
Stroke
Pump
Mounting
10-200 tons
Kit Maximum Daylight & Width:
1 Product Type 5 Cylinder Stroke (in) 54.50 & 48.00 inches
IP= Industrial Press - 10 ton S/A: 06, 08, 10, 12, 14
10 ton D/A: 10, 12 Maximum Operating Pressure:
2 Frame Type - 25 ton S/A: 06, 08, 10, 12, 14
- 30 ton S/A: 08
10,000 psi
B = Bench 2)
H = H-Frame 30 ton D/A: 08, 14
R = Roll Frame 1) - 50 ton S/A: 06, 13
50 ton D/A: 06, 13, 20
3 Press Capacity - 100 ton S/A: 06, 10
010 = 10 ton 100 ton D/A: 06, 13, 18
025 = 25 ton - 150 ton D/A: 06, 13, 32 No Load indicates the
030 = 30 ton - 200 ton D/A: 13, 18, 24 plunger speed as it extends
050 = 50 ton toward the load (1st stage).
100 = 100 ton 6 Pump Mounting Kit 3)
Load indicates the plunger
150 = 150 ton 0 = No mounting kit speed as the load is applied at a
200 = 200 ton 1 = Hand Operated and small Air Pumps: system pressure of 10,000 psi (2nd
P-80, P-84, P-141, P-142, P-202, stage).
4 Cylinder Type P-391, P-392, PA-133
and all Turbo II Air pumps Formula V = A Q
S = Single-Acting
2 = Electric, large Hand Operated and
(RC-Series) V (sec/in) = A (in2) Q (in3/min)
D = Double-Acting Modular Air Pumps:
PUJ-12, PEM-12, ZE3-6 Series V = Cylinder plunger speed in
(RR-Series) seconds per inch
P-462, P-464
PAM-10 and -90 Series A = Cylinder effective area in
square inches (in2)
Q = Pump oil flow in cubic inches (in3)

Cylinder
Plunger Cylinder Effective Area (in2) 60 sec
Speed = Pump Flow Rate (in3/min)
x
1
(sec/in)
1) Roll Frame Press: 50, 100 and 200 ton press capacity only. (Assembly required)
2) Bench Press: 10 ton press capacity only
3) Includes hoses for press, except for option 0.

Ordering Example

Model number: IPH-050S06-2

IPH-050S06-2 is a 50 ton H-Frame press with
a single-acting, 6 inch stroke cylinder (RC-506).
It has a pump mounting kit (for an electric Pump
or a Modular Air Pump).

See the cylinder and pump selection chart on previous

page for selecting the proper pump.

www.enerpac.com 149
 Tension Meter and Load Cells Hydraulic Technology Worldwide

 Shown: LH-102 and TM-5 (in middle)

TM, LH
Series
Capacity:
2,000 to 200,000 lbs.
Accuracy, % of full scale:
2%

Tension Meter TM-5 1/2"-13UNC 5/8"-11UNC

A
Accuracy, 2% of full scale
G F D
Zinc and bronze plated to resist rust and corrosion
Dual-range readout in kilograms and pounds C
B
Cushioned metal case provides safe storage
and transport
TM-5
Maximum indicating pointer reading for pre-selected
forces or to maintain maximum force readings

Load Cells LH Series C

B
Accuracy, 2% of full scale
Swivel loading pad reduces eccentric loading for A
improved accuracy D
.62
Maximum indicating pointer reading for pre-selected G (2x) E
forces or to maintain maximum force readings F

Dual-range readout in kilograms and pounds LH-Series

Type Gauge Capacity Model Minimum Gauge Dimensions (in)

Number Reading Increments
(lbs) (kg) (lbs) (kg) (lbs) (kg) A B C D E F G
Direct Mounted 10,000 4500 TM-5 1,000 500 100 100 4.75 9.75 9.29 2.00 4.00 .88 .75
Direct Load Cell 2,000 900 LH-10 200 100 20 20 3.06 1.75 2.25 2.38 4.00 10.00 1/4"-20, 1.75" BC
Mounted 10,000 4500 LH-50 1,000 500 100 100 3.06 1.75 2.25 2.38 4.00 10.00 1/4"-20, 1.75" BC

900 LH-102 3.06 1.75 2.25 2.38 5.81 33.31 1/4"-20, 1.75" BC
Remote Mounted 2,000 200 100 20 20
10,000 4500 LH-502 1,000 500 100 100 3.06 1.75 2.25 2.38 5.81 33.10 1/4"-20, 1.75" BC
with 2 ft. Hose
20,000 9000 LH-1002 2,000 1000 200 200 3.06 1.75 2.25 2.38 5.81 33.10 1/4"-20, 1.75" BC

21000 LH-2506 4.00 2.75 3.38 2.38 5.81 82.44 3/8"-24, 2.5" BC
Remote Mounted 50,000 5,000 2000 500 500
with 6 ft. Hose 100,000 45000 LH-5006 5,000 5000 1,000 1000 5.22 4.00 5.00 2.38 5.81 84.06 3/8"-24, 3.5" BC

200,000 90000 LH-10006 20,000 10000 2,500 1000 6.22 5.00 6.25 2.38 5.81 85.31 3/8"-24, 4.0" BC

150
 Press Application Ideas

ENERPAC hydraulics power many custom

press applications. By providing
B reliable and
safe high-pressure solutions, Enerpac can solve
F
your custom press application.
A
D E
J

Fully Automated PLC-Controlled 1800 Ton

High-Accuracy Press
Cduring the production of
The pressing and heating cycle,
G required high force and high-
magnetic acceleration coils,
accuracy to ensure absolute quality.
Enerpac was consulted to assist in the design of a high
J Control of
accuracy production press.
H the press force is
K
monitored along with the temperature of the coils during
forming by a PLC Control System.
D

A C

600 Ton High-Accuracy Collar Press

K
For production of accelerator coils, sheet metal needs to be
formed into a specific shape and size. The end product of
this forming is a cylindrical collar, which has a very solid
structure, specific shape, and a tight tolerance for circularity
and concentricity.
E G
The Enerpac team was consulted to accomplish this task using
H proven high-pressure technology. The 600-ton press consisted of
two separate hydraulic systems. The first system featured eight
25-ton cylinders, to position the sheets, while the second system
featured eight 75-ton cylinders, to press the sheets into the
correct shape.
The results were a hydraulic press system that increased
productivity and lowered operating costs.

F
B J
1000 Ton Cold Forming Press
A manufacturer of diesel engines needed to work-
harden aluminum for crankshaft bearing inserts. Working
D C Enerpac provided H
with a customer-hired Systems Integrator,
a 1000-ton cylinder and hydraulic power supply, to the
specifications required by the Integrator, to fit into his
custom frame and operate withG his control system. The
J
Enerpac solution included a 50-series electric pump
and 4-way electric solenoid valve.
A The final products allowed the end user to quickly,
accurately, and safely manufacture crankshaft bearings with
an efficient production cycle.

www.enerpac.com 151
 Hydraulic and Mechanical Pullers Hydraulic Technology Worldwide

ENERPAC offers a complete line of pullers with the Hydraulic Pullers

These hydraulic pullers eliminate
widest range of sizes, capacities and styles. time-consuming and unsafe
hammering, heating or prying.
Whether your application requires mechanical, Damage to parts is minimized through
the use of controlled hydraulic power.
hydraulic or the patented Posi Lock system,
Enerpac can satisfy your requirements.
Made of high strength steel alloys, you can depend on Posi Lock Pullers
The puller that meets the safety
Enerpac pullers to provide years of trouble-free challenge. A control cage holds the
operation, even in the harshest environments. pulling jaws securely in working
position. This patented feature reduces
the possibility of the puller jaws slipping

C
off the work surface thereby increasing productivity and
tool life while reducing dangerous situations for the user.
The Posi Lock feature is available in mechanical or
hydraulic versions.

G
B

WARNING
Do not exceed 50% of the
H

rated puller capacity when

D

using a double crosshead

(2 griparms) or when using puller legs
in combination with bearing puller
attachment.
A

CAUTION!

B
Not all puller components
and configurations are
rated at the set capacity. Please
contact Enerpac for specific details.

Always wear Safety Goggles

and Gloves while using
pullers.

152
 Puller Section Overview
When selecting a puller it Puller Function Capacity Puller Type Series Page
is important to consider (tons)
three basic specifications:
8-50 Master Puller Sets BHP 154

1. Capacity:
The amount of force
the puller is capable
of producing.
Typically, the capacity
8-50 Grip Puller Sets BHP 155

required for a job can be Max. Reach: 27.56 in.
determined by using the Max. Spread: 43.30 in.
shaft diameter of the part
being pulled.
For manual pullers, the 8-50 Cross-Bearing BHP 156

center bolt diameter of Puller Sets
the puller should be at Max. Reach: 34.00 in.
least half the diameter Max. Spread: 22.46 in.
of the shaft being
pulled from. 8-50 Bearing Cup Pullers BHP 157

For hydraulic pullers, the Max. Reach: 5.71 in.
capacity in tons should Max. Spread 14.17 in.
be 7 to 10 times the shaft
diameter. Use the
following chart:
8-50 Bearing Pullers BHP 157

Shaft Puller Max. Spread: 9.65 in.
Diameter Capacity Max. Width 11.50 in.
0" to 1" 10 ton
1" to 2" 20 ton 2-40 Posi Lock EP,EPP, 158

2" to 3.5" 30 ton Mechanical Pullers EPPMI,
3.5" to 5.5" 50 ton Max. Reach: 14.00 in. EPX
Max. Spread: 25.00 in.
2. Reach:
10-50 Posi Lock EPH, 162

The distance between the
bottom of the base and
Hydraulic Pullers EPHR,
the jaw flats. The pullers Max. Reach: 14.00 in. EPHS
reach must equal or Max. Spread: 25.00 in.
exceed the same
distance of the part 100 Posi Lock EPH 165

being pulled. Hydraulic Pullers EPHT
Max. Reach: 48.0 in.
3. Spread: Max. Spread: 70.0 in.
The distance between the
jaws. The pullers spread
needs to be greater than
the width of the part
being pulled.

www.enerpac.com 153
 BHP-Series, Master Puller Sets Hydraulic Technology Worldwide

 Shown: Master Puller Set BHP-3751G

BHP
Series
Capacity:
8, 20, 30 and 50 tons

CAUTION!
Not all puller components
and configurations are
rated at the set capacity.
Please contact Enerpac for specific
details.

Visit the Products section

of our web site for more
information and product
selection charts regarding
puller sets and individual puller
component parts. www.enerpac.com

 Maintenance engineers throughout the

Supplied with a full hydraulic set including pump, hose, industry greatly appreciate Enerpac Master
Puller sets.
cylinder, gauge and gauge adaptor in a storage case
High quality, forged steel components provide superior
reliability and service
Sets include speed crank and adjusting screw for fast
contact to work before hydraulics are applied
All Master Puller Sets include a Grip Puller, a Cross
Bearing Puller, a Bearing Cup Puller and a Bearing
Puller which can be ordered separately. See items 10,
20, 30 and 40

 SELECTION CHART
Master Puller Set Capacity 8 ton 20 ton 30 ton 50 ton Page
Number
 

Model Number BHP-1752* BHP-2751G BHP-3751G BHP-5751G

Included Hydraulics: set weight 82 lbs 198 lbs 380 lbs 657 lbs
Hand Pump P-142 P-392 P-392 P-80 60, 62

Cylinder RWH-121 RCH-202 RCH-302 RCH-603 26

Saddle HP-2015 HP-3015 HP-5016 27

Hose HB-7206QB HC-7206 HC-7206 HC-7206 117

Gauge GF-120P GF-813P GF-813P GF-813P 123

Gauge Adaptor GA-4 GA-3 GA-3 GA-3 128

Included Pullers:
10 Grip Puller BHP-1762 BHP-252 BHP-352 BHP-552 155

20 Cross Bearing Puller BHP-1772 BHP-262 BHP-362 BHP-562 156

30 Bearing Cup Puller BHP-180 BHP-280 BHP-380 BHP-580 156

40 Bearing Puller BHP-181 BHP-282 BHP-382 BHP-582 156

Storage Case CM-6 CW-166 CW-550 CW-750
* Includes FZ-1630 Adaptor.

154 www.enerpac.com
 Grip Puller Sets
 Shown: Grip Puller Set BHP-351G
BHP
Series
Capacity:
8, 20, 30 and 50 tons
Maximum Reach:
9.92-27.56 inches
Maximum Spread:
9.84-43.30 inches
Maximum Operating Presses:
10,000 psi
CAUTION!
Not all puller components
and configurations are
rated at the set capacity.
Please contact Enerpac for specific
details.

Ordering Example

Precise hydraulic control allows fast, efficient and Model Number BHP-251G:
safe pulling Includes Grip Puller BHP-252
High quality, forged steel components provide superior and a full hydraulic set.
reliability and service (Hand pump, cylinder, saddle,
hose, gauge and gauge adaptor.)
Available with and without full hydraulic set
Wooden case supplied standard Model Number BHP-252:
Includes Grip Puller mechanical
parts only, for use with your
existing hydraulics.
 SELECTION CHART

Grip Puller Set Capacity 8 ton 20 ton 30 ton 50 ton

BHP-152*** BHP-251G BHP-351G BHP-551G
 

Model Number
Included Hydraulics: set weight 48 lbs 123 lbs 200 lbs 353 lbs
Hand Pump P-142 P-392 P-392 P-80
Cylinder RWH-121 RCH-202 RCH-302 RCH-603
Saddle HP-2015 HP-3015 HP-5016
Hose HB-7206QB HC-7206 HC-7206 HC-7206
Gauge GF-120P GF-813P GF-813P GF-813P
Gauge Adaptor GA-4 GA-3 GA-3 GA-3
BHP-1762* BHP-252* BHP-352* BHP-552*


10 Grip Puller Model Number

Maximum Spread** 2-jaw 9.84 15.75 23.38 35.43
3-jaw 9.84 19.68 31.50 43.30
Maximum Reach** 2-jaw 9.92 11.81 15.25 27.56
3-jaw 9.92 11.81 15.25 27.56
Jaw** Thickness .59 .79 .98 1.18
Width .94 1.10 1.50 1.57
Adjusting Screw** Thread 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 5
1 /8"-5.5 NS
Length 15.75 20.00 24.00 30.00
Wooden Case CW-166 CW-166 CW-350 CW-750
* Grip Puller model number without hydraulics.
** Dimensions in inches.
*** Includes FZ-1630 Adaptor. 155
 Cross Bearing Puller Sets Hydraulic Technology Worldwide

 Shown: Cross Bearing Puller Set BHP-361G

BHP
Series
Capacity:
8, 20, 30 and 50 tons
Maximum Reach:
14.0-34.00 inches
Maximum Spread:
10.50-22.46 inches
Maximum Operating Presses:
10,000 psi
CAUTION!
Not all puller components
and configurations are
rated at the set capacity.
Please contact Enerpac for specific
Precise hydraulic control allows fast, efficient and details.
safe pulling
High quality, forged steel components provide superior
reliability and service Visit the Products section
The Cross Bearing Puller without hydraulics, of our web site for more
Bearing Cup Puller and Bearing Puller may be information and product
ordered separately. See items 20, 30 and 40. selection charts regarding
puller sets and individual puller
component parts. www.enerpac.com
 SELECTION CHART
Cross Bearing Puller Set Capacity 8 ton 20 ton 30 ton 50 ton
 

Model Number BHP-162** BHP-261G BHP-361G BHP-561G

Included Hydraulics: set weight 57 lbs 137 lbs 267 lbs 408 lbs
Hand Pump P-142 P-392 P-392 P-80
Cylinder RWH-121 RCH-202 RCH-302 RCH-603
Saddle HP-2015 HP-3015 HP-5016
Hose HB-7206QB HC-7206 HC-7206 HC-7206
Gauge GF-120P GF-813P GF-813P GF-813P
Gauge Adaptor GA-4 GA-3 GA-3 GA-3


20 Cross Bearing Puller Model Number BHP-1772 BHP-262 BHP-362 BHP-562

Spread* Maximum 10.5 13.83 17.9 22.46
Minimum 4.2 5.5 7.08 8.66
Reach* Maximum 14.0 22.5 28 34
Adjusting Screw* Diameter 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 15/8"-5.50 NS
Length 15.75 20 24 30
Leg* Length 4.13 9.43 8 24
Length 14.2 16.52 18 34
Length 22.5 28
Length 4.5
Upper Leg Ends* Thread 3/4"-16x1.0 3/4"-16x1.0 1"-14x1.38 11/4"-12x1.50
Lower Leg Ends* Thread 5/8"-18x1.0 5/8"-18x1.0 1"-14x1.06 11/4"-12x1.50
  

30 Bearing Cup Puller Model Number BHP-180 BHP-280 BHP-380 BHP-580

40 Bearing Puller Model Number BHP-181 BHP-282 BHP-382 BHP-582
Wooden Case Model Number CW-166 CW-166 CW-550 CW-750
* Dimensions in inches.
** Includes FZ-1630 Adaptor.
156
 Bearing Cup and Bearing Pullers
 Shown: BHP-380
Bearing Cup Puller BHP
Series
Made of high strength
steel alloy Puller Set Capacity:
Easily adapted to Cross 8, 20, 30 and 50 tons
Bearing Pullers for fast and
efficient removal of the most Maximum Reach:
difficult parts 4.33-5.71 inches
Adjustable to fit a variety of Maximum Spread:
bearings and seals
4.33-14.17 inches
Maximum Operating Presses:
10,000 psi

 SELECTION CHART
Puller Set Capacity 8 ton 20 ton 30 ton 50 ton CAUTION!
30 Bearing Cup Puller Not all puller components


Model NumberBHP-180 BHP-280 BHP-380 BHP-580 and configurations are

Spread* Max. 4.33 8.66 14.17 14.17 rated at the set capacity.
Min. 1.06 .98 1.97 1.97 Please contact Enerpac for specific
details.
Reach* Max. 4.33 5.51 5.71 5.71
Center Screw Thread 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 15/8"-5.50 NS
* Dimensions in inches

 Bearing Cup Puller shown

with Crosshead Puller
attachment.

 Shown: BHP-382
Bearing Puller
Made of high strength
steel alloy
Wedge-shaped edges
allow removal of the most
hard-to-grip components
Bearing Puller shown with
Easily adapted to Cross Crosshead Puller
Bearing Pullers for fast and attachment.

efficient removal of the most
difficult parts

Bearing Puller
Bearing Puller has wedge
 SELECTION CHART shaped edges for placing
Puller Set Capacity 8 ton 20 ton 30 ton 50 ton puller behind hard to reach
40 Bearing Puller bearings, gears, etc., where
clearance prevents direct application of
Model Number BHP-181 BHP-282 BHP-382 BHP-582


grip puller arms.

Spread* Max. 4.09 5.12 9.65 9.65
Min. .98 .39 .67 .67 The Bearing Puller can be used with the
Width* 4.96 5.91 11.50 11.50 Cross Bearing Puller or the Grip Puller.
Thread 5/8"-18 UNF 5/8"-18 UNF 1"-14 UNS 11/4"-12 UNF

* Dimensions in inches

www.enerpac.com 157
 EP-Series, Posi Lock Mechanical Grip Pullers Hydraulic Technology Worldwide

 Shown from left to right: EP-206, EP-108

For Safer
and Faster Pulling

Long Jaws
Long Jaws are used to
increase the reach and
spread of manual pullers.
They maintain the same
pulling capacity as the
standard jaws, but reduce clamping
force to 25%.
Page: 161

Shaft Attachments
Shaft protectors and
extenders are live centers
Patented Safety Cage jaw retention system that fit over the standard
puller shaft for tip protection
Roll threaded shafts for less effort when and additional reach.
applying high torque
Slim tapered jaws for improved gripping in tight spots
Page: 161
Available in 2 and 3 jaw design and inside
and outside pulling configuration
Application Tip
More efficient pulling, as one man can do the job where
In determining the correct
manual pullers often require two operators
manual puller capacity for
your application, use the
folllowing rule:
The center bolt diameter of the puller
should be at least 1/2 the diameter of the
shaft being pulled on.

Example:
A part being pulled from a shaft with
a diameter of 1.5" would require a
puller with a center bolt diameter of
at least .75".

 Positioning an EP-104, 3-jaw

puller on the accessory drive
of a diesel engine.

158 www.enerpac.com
 Posi Lock Mechanical Grip Pullers
1 Patented Safety Cage guides jaws,
holding them securely onto the part.
2 Durable forged jaws provide
EP
positive grip.
3 Jaw head provides pivot and reaction
EPPMI
point for jaws. Series
4 Pin, for easy jaw removal and
replacement.
5 T-handle provides control of the
puller jaws.
6 Drive bolt with rolled threads for
Capacity:
increased force with reduced

External Puller
input torque. 2-40 tons
7 Snap-ring retains cage to drive
bolt and provides quick removal Maximum Reach:
for easy service.
4.00-14.00 inches
Maximum Spread:

 QUICK SELECTION CHART EXTERNAL PULLERS 0.50-25.00 inches

For full technical information see next page.
Number Maximum Spread Capacity Model Center Bolt Weight
of Reach Range Number Diameter
Jaws

(in) (in) (tons) (in) (lbs) Always wear Safety

2 4.00 .5-5 2 EP-204 .56 3 Goggles and Gloves while
3 4.00 .5-5 5 EP-104 .56 4 using pullers.
2 6.00 .5-7.0 6 EP-206 .66 7
3 6.00 .5-7.0 10 EP-106 .66 8
2 8.00 .75-12 12 EP-208 .79 12
Application Tip
3 8.00 .75-12 17 EP-108 .79 14
Because of the unique Safety
2 9.67 1.0-15 14 EP-210 .79 13 Cage design, Posi Lock
3 9.67 1.0-15 20 EP-110 .79 16 pullers will grip on surfaces
2 12.00 2.5-18 25 EP-213 1.17 38 where normal pullers would
3 12.00 2.5-18 30 EP-113 1.17 44 slip off; e.g. tapered bearings.
2 14.00 3.0-25 35 EP-216 1.23 57
3 14.00 3.0-25 40 EP-116 1.23 68

Visit the Products section

of our web site for more
information and product
Internal Puller selection charts regarding puller
sets and individual puller component
parts. www.enerpac.com

 QUICK SELECTION CHART INTERNAL PULLERS

For full technical information see next page.
Number Maximum Spread Jaw Model Jaw Weight
of Reach Range Style Number Length
Jaws

(in) (in) (in) (lbs)

5.87 .56-4.00 Standard 6.62 8.6
3 EPPMI-6
7.70 1.0-5.25 Long 8.62 8.6

159
 EP-Series, Posi Lock Mechanical Grip Pullers Hydraulic Technology Worldwide

Visit the Products section of

our web site for selection
information regarding internal
and external puller component parts.
www.enerpac.com

H
D

EP-204 2-jaw puller positioned to pull a

water pump drive pulley.

G F
 SELECTION CHART EXTERNAL PULLERS
E Number Maximum Spread Capacity Model Center Maximum
A of Reach Range Number Bolt Torque
Jaws Diameter
2- and 3-Jaw External Puller
EP-Series
C A D
(in) (in) (tons) (in) (ft.lb)
2 4.00 .5-5.0 2 EP-204 .56 20
3 4.00 .5-5.0 5 EP-104 .56 40
2 6.00 .5-7.0 6 EP-206 .66 75
3 6.00 .5-7.0 10 EP-106 .66 130
2 8.00 .75-12.0 12 EP-208 .79 150
3 8.00 .75-12.0 17 EP-108 .79 220
2 9.67 1.0-15.0 14 EP-210 .79 175
D 3 9.67 1.0-15.0 20 EP-110 .79 275
2 12.00 2.5-18.0 25 EP-213 1.17 475
B
3 12.00 2.5-18.0 30 EP-113 1.17 600
2 14.00 3.0-25.0 35 EP-216 1.23 800
3 14.00 3.0-25.0 40 EP-116 1.23 850

Jaw
Tip
Detail  SELECTION CHART INTERNAL PULLERS

G Number Maximum Spread Jaw Model Jaw Slide-

C of Reach Range Style Number Length hammer
Jaws Weight
C A
E F (in) (in) (in) (lbs)
A 5.87 .56-4.00 Standard 6.62 2.5
3 EPPMI-6
7.70 1.00-5.25 Long 8.62 2.5
Internal Puller EPPMI-Series

160
 Posi Lock Mechanical Grip Pullers
Shaft Protectors
and Extenders EP
Shaft Protectors and
Extenders are live EPPMI
centers that fit over Series
the puller end for tip
protection and
added reach. Long Jaws
Long jaws are used for
added reach and spread. Capacity:
They have the same capacity
Length Dia- Increases Order: as standard jaws, but reduce
2-40 tons
meter Center Bolt Model the clamping force to 25%. Maximum Reach:
Length Number
(in) (in) (in)
Spread Reach Order:
4.00-14.00 inches
1.00 0.75 0.38 EPP-4 Model Maximum Spread:
1.97 0.75 1.50 EPX-4 (in) (in) Number
1.22 0.87 0.50 EPP-6 1.5-15 9.67 EP-11054
0.50-25.00 inches
1.97 0.87 1.50 EPX-6 1.5-22 15.78 EP-11054L
1.22 1.00 0.50 EPP-10 1.5-30 20 EP-11354L
1.97 1.00 1.50 EPX-10 2-38 25 EP-11654L
2.00 1.38 0.83 EPP-1316 1.0-5.26 8.62 EP-10554L*
Note: See the chart below to reference matching * EPPMI-6 only
pullers for these accessories.

 *Optional Accessories
Dimensions Model
Number
Overall Length Jaw Tip Tip Hex Socket
Width Clearance Depth Size

B E F G H Shaft *Extenders *Long Jaws

(in) (in) (in) (in) (in) Protectors
9.68-12.75 .54 .16 .18 3/4" EP-204 EPP-4 EPX-4
9.68-12.75 .54 .16 .18 3/4" EP-104 EPP-4 EPX-4
12.75-18.75 .75 .32 .24 3/4" EP-206 EPP-6 EPX-6
12.75-18.75 .75 .32 .24 3/4" EP-106 EPP-6 EPX-6
16.25-24.25 .77 .25 .36 1" EP-208 EPP-10 EPX-10 EP-11054
16.25-24.25 .77 .25 .36 1" EP-108 EPP-10 EPX-10 EP-11054
19.25-29.00 .77 .25 .36 1" EP-210 EPP-10 EPX-10 EP-11054L
19.25-29.00 .77 .25 .36 1" EP-110 EPP-10 EPX-10 EP-11054L
26.00-38.00 1.25 .50 .38 11/4" EP-213 EPP-1316 EP-11354L
26.00-38.00 1.25 .50 .38 11/4" EP-113 EPP-1316 EP-11354L
31.50-45.50 1.44 .53 .46 11/4" EP-216 EPP-1316 EP-11654L
31.50-45.50 1.44 .53 .46 11/4" EP-116 EPP-1316 EP-11654L
Note: Overall length (B) is dependent on position of center bolt. *Extenders and Long Jaws are
available as optional accessories.

Dimensions (in) Model

Number Visit the Products section
Overall Slide Rod Jaw Tip Tip of our web site for more
Length Diameter Width Clearance Depth information and product
B D E F G selection charts regarding
29.00 .52 .33 .12 .06 puller sets and individual puller
EPPMI-6 component parts. www.enerpac.com
31.00 .52 .33 .30 .18

www.enerpac.com 161
 EPH-Series, Posi Lock Hydraulic Grip Pullers Hydraulic Technology Worldwide

 Shown: EPHR-110

High-Tech Pulling

Transport and Store

Conveniently store and
transport hydraulic pulers
and accessories. Order the
EPT-2550 Storage Cart and
make your job easier to do!

Long Jaws
Used to increase the reach
and spread of pullers.
They maintain the same
pulling capacity as the
standard jaws, but reduce
clamping force to 25%.
Page: 163

Patented Safety Cage jaw retention system Visit the Products section
of our web site for more
High force hydraulic system for effortless pulling information and product
of large components selection charts regarding
puller sets and individual puller
Slim tapered jaws for better gripping in tight spots
component parts. www.enerpac.com
Available in 2 and 3 jaw design
More efficient pulling, as one man can do the job where
normal pullers often require two operators Application Tip
Because of the unique safety
cage design, Posi Lock
pullers will grip on surfaces
where normal pullers would
slip off; e.g. tapered bearings.

Basic Pullers only, cylinder not included.

Number Max. Capacity Model
of Spread Number*
Jaws

(in) (ton)
2 12.00 EPH-208
10
3 12.00 EPH-108
2 15.00 EPH-210
15
3 15.00 EPH-110
 An EPHR-116, 50-ton
hydraulic Posi Lock 2 18.00 EPH-213
25
puller easily removes 3 18.00 EPH-113
the main drive gear 2 25.00 EPH-216
from this metal forming 50
brake press. 3 25.00 EPH-116
*Cylinder is not included.

162 www.enerpac.com
 Posi Lock Hydraulic Grip Pullers
 SETS SELECTION CHART

Style Capa- Basic Puller Cylinder Stroke Pump Set Weight

EPH
city Set Model Series
(ton) (in) Number (lbs)
10 EPH-208 RC-106 6 EPHR208 24
10 EPH-208 RC-106 6 EP-1 EPHS208 60
2 15 EPH-210 RC-1510 10 EPHR210 49
Jaw 15 EPH-210 RC-1510 10 EP-1 EPHS210 85
Puller 25 EPH-213 RC-2514 14.25 EPHR213 98 Capacity:
25 EPH-213 RC-2514 14.25 EP-1 EPHS213 118 10-50 tons
50 EPH-216 RC-5013 13.25 EPHR216 192
Maximum Reach:
10 EPH-108 RC-106 6 EPHR108 26
10 EPH-108 RC-106 6 EP-1 EPHS108 62 8.0-14.0 inches
3 15 EPH-110 RC-1510 10 EPHR110 52
Maximum Spread:
Jaw 15 EPH-110 RC-1510 10 EP-1 EPHS110 88
Puller 25 EPH-113 RC-2514 14.25 EPHR113 106 0.75-25.0 inches
25 EPH-113 RC-2514 14.25 EP-1 EPHS113 126 Maximum Operating Pressure:
50 EPH-116 RC-5013 13.25 EPHR116 202
10,000 psi

Pump Sets
All Posi Lock Hydraulic
Puller Sets that include
115 VAC pumps will feature
the following components:

EP-1
Pump Set
Pump PUJ-1200B
B
Hose HC-9210
Gauge G-2535L

Components for 230 VAC pumps are

D
C available on request.

H G

F
A
 *Optional
Accessory
Dimensions (in) Weight Model
Number
Spread Overall Reach Jaw Jaw Tip Tip
Range Length (max.) Length Width Clearance Depth

Ram Point Lift Plates *Long Jaws

A B C D F G H (lbs) Sets

.75-12.0 19.61 8.00 9.34 .88 .29 .27 14 EPH-208 EPH-155 EPH-11052 EPH-11054
.75-12.0 19.61 8.00 9.34 .88 .29 .27 16 EPH-108 EPH-155 EPH-11052 EPH-11054
1.0-15.0 26.19 10.00 10.64 1.00 .441 .36 22 EPH-210 EPH-155 EPH-11052 EPH-11054L
1.0-15.0 26.19 10.00 10.64 1.00 .441 .36 25 EPH-110 EPH-155 EPH-11052 EPH-11054L
2.5-18.0 33.31 12.00 13.72 1.25 .508 .38 47 EPH-213 EPH-257 EPH-11352 EPH-11354L
2.5-18.0 33.31 12.00 13.72 1.25 .508 .38 55 EPH-113 EPH-257 EPH-11352 EPH-11354L
3.0-25.0 36.19 14.00 16.29 1.44 .598 .46 90 EPH-216 EPH-508 EPH-11652 EPH-21654L
3.0-25.0 36.19 14.00 16.29 1.44 .598 .46 100 EPH-116 EPH-508 EPH-11652 EPH-11654L
For full details on puller accessories see page 164. *Long Jaws are available as optional accessories.

163
 Posi Lock Puller Accessories Hydraulic Technology Worldwide

 RAM POINT SETS SELECTION CHART

Fits Model Number EPH-208 EPH-108 EPH-213 EPH-216
EPH-210 EPH-110 EPH-113 EPH-116

Always wear Safety

Goggles and Gloves while
using pullers.
Set Number EPH-155 EPH-257 EPH-508
Set Includes Dia. x Length (in) Dia. x Length (in) Dia. x Length (in)
1x1 1.5 x 2.25 2x3
Flat Ram Point Visit the Products section
1x3 2 x 2.25 2.75 x 3
of our web site for more
2x4 2.75 x 5 information and product
1 x 1.5 1.5 x 2.5 2 x 3.75 selection charts regarding
Tapered Ram Point 1 x 3.5 2 x 2.5 2 x 3.75 puller sets and individual puller
2 x 4.5 2.75 x 5.5 component parts. www.enerpac.com
Ram Point Adaptor 2.75 x 2.25

 LIFT PLATE SELECTION CHART

Fits Puller Model Thickness Diameter
Set Model Number *
Number

(in) (in)
EPH-208 EPH-11052 .25 6
EPH-108 EPH-11052 .25 6
EPH-210 EPH-11052 .25 6
EPH-110 EPH-11052 .25 6
EPH-213 EPH-11352 .38 8
EPH-113 EPH-11352 .38 8
EPH-216 EPH-11652 .38 10
EPH-116 EPH-11652 .38 10
* Mounting screws included. Lifting plates are standard included with EPH-Series Pullers.

 EPHR-116 used to remove electric

motor pullies. Puller is positioned
using the Lift Plate.

 LONG JAW SELECTION CHART

Model Fits Models No. Spread Reach Weight

Number Req. Dimensions (each)

(in) (in) (lbs)

EPH-11054 EPH-208 2
2.25 - 15.0 9.7 2.5
EPH-108 3
EPH-11054L EPH-210 2  EPH-11054L
1.5 - 22.0 15.8 5.5 Long Jaws are used
EPH-110 3
for added reach and
EPH-11354L EPH-213 2 spread. They have
1.5 - 30.0 20.0 10.5
EPH-113 3 the same load
EPH-216 2 capacity as standard
EPH-21654L
2.0 - 38.0 25.0 16.5 jaws with 25% of the
EPH-11654L EPH-116 3 clamping force.

164
 Posi Lock 100 Ton Hydraulic Grip Pullers
 EPH-1003
EPH
Series

Capacity:
100 tons
Maximum Reach:
48 inches
Maximum Spread:
70 inches
Maximum Operating Pressure:
10,000 psi
Pushing Adaptors
All Posi Lock 100 Ton Hydraulic
Pullers include (3) pushing
adaptors.

Roller cart with power lift

Diameter Overall Model
Adjustable jaw tips Length Number
Puller easily detaches from cart 3.5" 29" EPHT-1162
Self-contained unit 3.5" 19" EPHT-1163
Puller height range 26.5" to 66.5" 3.5" 9" EPHT-1164
40.98

H
A
F
G

C
D
B

 The EPH-1003 max. 66.54

77.95
quickly and
easily removes
this drive sheave min. 26.50
from its shaft.

Number Max. Capacity Model Dimensions (in) Weight

of Spread Number
Jaws Spread Overall Reach Jaw Jaw Tip Tip
Range Length (max.) Length Width Clearance Depth

(in) (tons) A B C D F G H (lbs)

2 70.00 EPH-1002 7.5-70.0 77.00 48.00 53.00 1.25 3.5 3.5 1700
100
3 70.00 EPH-1003 7.5-70.0 77.00 48.00 53.00 1.25 3.5 3.5 1950

www.enerpac.com 165
 Enerpac Hydraulic Tools

ENERPAC offers an extensive range of dedicated tools

Pump and Tool Sets
for a variety of specific and flexible applications. II
TURBO

Selected hydraulic
Whatever your requirement cutting, punching, spreading tools in this section are
available in sets, for a
or bending you can be sure that Enerpac has the correct perfect tool-pump match.
tool to do your job safely and efficiently.

Featuring maintenance sets, machine lifts and load skates, Hydraulic System Set-up
as well as hole punches, pipe benders and cable cutters, Check out our Yellow Pages
section for help on system
Enerpac has the tools to ensure that even your most set-ups and valving configurations.
demanding applications can be undertaken with the
highest degree of safety and accuracy. Page: 108

Bolting Tools
More Enerpac Tools can be
found in the Bolting Tools
section of this catalog.

Page: 188

166
 Tool Section Overview

Capacity Tool Type and Functions Series Page

(tons)

2.5-12.5 Maintenance Sets MS 168

35-50 Punches SP 172

16 Lifting Wedge LW 176

20 Hydraulic Machine Lifts SOH 177

1-80 Load Skates EL 178

ER
ES

.67-16 (ft3) Storage Cases CM 180

.75-1.00 Hydraulic Wedgie A, WR 181

Spread Cylinders

3-20 Hydraulic Cutterheads WHC 182

WHR

3-20 Self-Contained Hydraulic Cutters WMC 183

Nominal Bore Pipe Benders STB 184

1/2" - 4 inches

20-30 Mono-strand Post Tensioning Tools PT 186

Strand Diameter DPT
3/8" - .6 inch

www.enerpac.com 167
 MS-Series, Maintenance Sets

 Shown: MS2-10

The Universal
Hydraulic Tool Box

Maintenance Sets
Enerpac Maintenance sets are a
complete assortment of
accessories matched to hydraulic
powered tools. Using these sets allows
you to quickly configure a unique tool to
meet your most difficult jobs.
Built around the Enerpac lightweight
hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
straighten, spread and clamp with forces
up to 12.5 tons.

All sets include Enerpac pump, hose, cylinder and gauge More Information
Lock-on or threaded connectors For detailed information on
Complete set for almost every maintenance application all included attachments,
see the following pages.

Page: 170

 Clamping a workpiece is just one

of the many applications for the
Enerpac maintenance sets.

 QUICK SELECTION CHART

Capacity Set Model Number of Weight
using Number Attachment
attachments* Components

(tons) (lbs)
2.5 MS2-4 P-142 HC-7206 RC-55 GP-10S GA-4 34 59
2.5 MSFP-5** P-142 HC-7206 RC-55 G2535L GA-3 24 44
5 MSFP-10 P-392 HC-7206 RC-106 G2535L GA-3 22 105
5 MS2-10 P-392 HC-7206 RC-106 GP-10S GA-2 35 140
12.5 MS2-20 P-392 HC-7206 RC-256 GP-10S GA-2 13 210
5-12.5 MS2-1020 P-392 HC-7206 RC-102, -106, -256 GP-10S GA-2 53 350
* If no attachments are being used, capacity is double these values. Maximum operating pressure is then 10,000 psi.
** This set also includes the FZ-1055 Adaptor.
168
 MS-Series, Maintenance Sets
CAUTION! MS
When cylinders are used with maintenance
set attachments or components, the
Series
maximum system pressure must be limited to
half the rated pressure (5,000 psi).

WARNING!
Capacity (using attachments):
Only use attachments provided with set. Non-
Enerpac attachments and longer extension 2.5-12.5 tons
tubes will reduce column strength, potentially creating
unsafe conditions. Max. Operating Pressure (using attachments):
5,000 psi
 APPLICATION EXAMPLES

5" Extension Tube 27

22 Lock-on
Connector

27 10" Extension Tube

15 Rubber Flex Head

27 5" Extension Tube

21 Lock Pins

19 Pipe Coupling
Lock Pin 21

1 Threaded Adaptor 8 Collar Clamp Head

27 18" Extension Tube

21 Lock Pin

6 Lock-on
Clamp Toe

2 Base
Attachment
Smooth Saddle 11
attached to the plunger

using a Threaded Adaptor 1

4 Flat Base,
attached to the Base Attachment
using a Threaded Connector 5
18 Chain with Hook

16 Single Chain Plate

10 Serrated Saddle,
attached to the Plunger
using a Threaded Adaptor 1

3 Collar Toe
attached to the plunger using

Double Chain Plate 17
17 Double Chain Plate,
attached to the Base
a Threaded Adaptor 1 Attachment 2 using a
Threaded Connector 5

1 Threaded Adaptor

4 Flat Base
18 Chain with Hook

www.enerpac.com 169
 MS-Series, Maintenance Sets

Base/Collar/Plunger Attachments
CAUTION! When cylinders are used with maintenance set attach-
ments or components, the maximum system pressure
must be limited to half the rated pressure (5,000 psi).

1 Threaded Adaptor
B

Note: All dimensions in inches. C A D

Set Model No. MS2-4 MSFP-5 MSFP-10 MS2-10 MS2-20 MS2-1020
Base/Collar/ Capacity Using Attachments
Plunger Tons Model No. A B C D
Attachments 2.5 tons 2.5 tons 5.0 tons 5.0 tons 12.5 tons 5-12.5 tons 2.5 A-23 3/ "-16 UN 1.13 1.05 3/ "-14 NPT
4 4
Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25 5.0 A-13 1"-8 UN 1.25 2.19 11/4"-111/2 NPT
1 A-23 A-23 A-13 A-13 A-28 A-13 / A-28
12.5 A-28 11/2"-16 UN 1.87 2.75 2"-111/2 NPT
2 A-25 A-25 A-21 A-21 A-27 A-21 / A-27
3 A-1034 A-1034 A-20 A-20 A-595 A-20 / A-595
2 Base Attachment
C
4 MZ-4010 MZ-4010 A-14 A-14 A-243 A-14 / A-243
5 A-545 A-545 A-10 A-10 A-10(2x) D A

6 A-8 A-8
B
7 A-530 A-530 A-6 A-6 A-6
Tons Model No. A B C D
8 MZ-4011 A-192 A-192
2.5 A-25 3/ "-14 NPT 2.00 .50 1.75
9 A-305 A-305
5.0 A-21
4
1 /4"-111/2 NPT 2.25
1 .50 2.56

10 A-531 A-531 A-18 A-18 A-18

12.5 A-27 2"-111/2 NPT 2.50 .50 3.88

11 A-185 A-185

12 A-532 A-532 A-15 A-15 A-15

3 Collar Toe
C A

13 A-607 A-607

14 A-629 A-629 A-129 A-129 A-129 B

15
Chains and Attach-
A-539
2.5 tons
A-539
2.5 tons
A-128
5.0 tons
A-128
5.0 tons

12.5 tons
A-128
5-12.5 tons
D

ments for Pulling Tons Model No. A B C D

2.5 A-1034 11/2"-16 UN 2.13 1.97 1.25
Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25
21/4"-14 UN

16 A-558 A-132 A-238 A-132, -238 5.0 A-20

3 5/16"-12 UN
3.16 2.25 2.25

17 A-5 (2x) A-5(2x) 12.5 A-595 4.06 2.03 3.18

18 A-557(2x) A-141(2x) A-218(2x) A-141(2x) /

4 Flat Base A
A-218(2x)
D
Tubes, Connectors 2.5 tons 2.5 tons 5.0 tons 5.0 tons 12.5 tons 5-12.5 tons
and Adaptors
C
B
Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25

19 A-544 A-19(2x) A-242(2x) A-19(2x) / Tons Model No. A

3/ "-14 NPT
B C D
A-242(2x) 2.5 MZ-4010 4 4.50 1.25 2.50

20 WR-5 WR-5 WR-5 A-92 A-92 5.0 A-14 11/4"-111/2 NPT 6.50 1.38 3.50

21 MZ-4013(4x) MZ-4013(4x) A-16(4x) A-16(4x) A-16(4x) 12.5 A-243* 2"-111/2 NPT 6.50 2.31 6.50

22 MZ-4007(3x) MZ-4007(3x) MZ-1050(3x) MZ-1050(2x) MZ-1050(3x) * A-243 is a round base model

23 MZ-4008(2x) MZ-1051 MZ-1051(2x)

5 Threaded Connector

24 MZ-4009 MZ-4009 MZ-1052 MZ-1052 MZ-1052

25 A-285 A-285 A A

26 A-650
B

27 Length: 3" MZ-4002 MZ-4002

5" MZ-4003 MZ-4003 MZ-1002 MZ-1002 MZ-1002 Tons Model No. A B
2.5 A-545 3/ "-14 NPT 1.38
10" MZ-4004 MZ-4004 MZ-1003 MZ-1003 A-239 MZ-1003 4
and A-239 5.0 A-10 1 /4"-111/2 NPT
1 1.63
18" MZ-4005(2x) MZ-4005 MZ-1004 MZ-1004 A-240 MZ-1004(2x)
and A-240

6 Lock-on Clamp Toe C A

23" MZ-4006(1x) MZ-4006

30" MZ-1005 MZ-1005 A-241 MZ-1005(2x) B

and A-241 D

28 Case CM-6 CM-6 CW-166 CW-166 CW-166 CW-350 Tons Model No. A B C D
Weight 59 lbs. 44 lbs. 105 lbs. 140 lbs. 210 lbs. 350 lbs. 5.0 A-8 1.69 4.13 2.00 2.25

170
 MS-Series, Maintenance Sets

7 Threaded Plunger Toe

C A
14 Wedge Head B
20 Spreader

A
D C A
B
C D B
D

Tons Model No. A B C D Tons Model No. A B C D Tons Model No. A B C D

2.5 A-530 3/ "-14 NPT 2.25 1.00 1.33 2.5 A-629 3/ "-14 NPT 2.75 1.31 1.13 1.0 WR-5 8.78 .50 3.70
4 4
5.0 A-6 1 /4"-111/2 NPT 1.13 1.25 2.25
1 5.0 A-129 1 /4"-111/2 NPT 4.00 2.00 1.75
1 1.0 A-92 21/4"-14 UN 9.63 1.38 6.25

8 Collar Clamp Head

15 Rubber Flex-Head
B

21 Lock Pin
B
A
A
B
A C

C D
Tons Model No. A B
Tons Model No. A B C D Tons Model No. A B C 2.5 MZ-4013 .25 2.38
2.5 MZ-4011 3/4"-14 NPT 1.95 3.00 11/2-16 UN 2.5 A-539 3/ "-14 NPT
4 1.75 2.75 5.0 A-16 .44 3.25
5.0 A-192 1.69 2.50 2.00 21/4-14 UN 5.0 A-128 1 /4"-111/2 NPT
1 3.40 3.40

22 Lock-on Connector

9 Spreader Toe B Chains and Attachments for Pulling

B

16 Single Chain Plate
A
A

D A C D
Tons Model No. A B
C
Tons Model No. A B C D 2.5 MZ-4007 .75 3.12
B
5.0 A-305 11/4"-111/2 NPT 4.50 1.00 2.00 5.0 MZ-1050 1.31 5.00
Tons Model No. A B C D

10 Serrated Saddle
B
2.5 A-558 11/2"-16 UN 7.75 1.56 1.75
23 Male Lock-on Adaptor
5.0 A-132 21/4"-14 UN 12.12 2.50 3.12
C A
C A 12.5 A-238 35/16"-12 UN 17.75 4.03 4.93

17 Double Chain Plate
B C
B

Tons Model No. A B C Tons Model No. A B C

2.5 A-531 3/ "-14 NPT 1.25 1.09 2.5 MZ-4008 3/ "-14 NPT 2.38 .75
4 D 4
5.0 A-18 11/4"-111/2 NPT 2.00 1.50 A 5.0 MZ-1051 11/4"-111/2 NPT 3.56 1.31

11 Smooth Saddle
B
Tons Model No. A B C D
24 Female Lock-on Adaptor
5.0 A-5 11/4"-111/2 NPT 5.12 2.00 4.96
C A
C A

18 Chain with Hook
B

Tons Model No. A B C Tons Model No. A B C

5.0 A-185 11/4"-111/2 NPT 1.50 2.00 2.5 MZ-4009 3/4"-14 NPT 2.56 .75
5.0 MZ-1052 11/4"-111/2 NPT 3.81 1.31

12 90 V-Base Tons Model No. Chain Length

C B 2.5 A-557 5 feet
25 Adjustable Extension
B
A D 5.0 A-141 6 feet D A
12.5 A-218 8 feet C

Tons Model No. A B C D Tubes, Connectors and Adaptors

2.5 A-532 3/ "-14 NPT 1.50 1.88 1.00 Tons Model No. A B C D
5.0 A-15
4
1 /4"-111/2 NPT
1 2.13 2.25 2.13

19 Pipe Coupling
B 5.0 A-285 11/4"-111/2 NPT 13.20 17.37 1.30

13 Plunger Base
C A
C A
26 Slip-Lock Extension
B

B A A
Tons Model No. A B C
C
2.5 A-544 3/ "-14 NPT 1.69 1.31
4
Tons Model No. A B C 5.0 A-19 11/4"-111/2 NPT 1.94 2.15 Tons Model No. A B C
2"-111/2 NPT 3/ "-14 NPT
12.5 A-607 2"-111/2 NPT 6.56 1.53 12.5 A-242 3.50 3.25 2.5 A-650 4 7.88 14.37

www.enerpac.com 171
 SP-Series, Lightweight Hydraulic Punch

 Shown: SP-35S

Much Faster
than Drilling...

Tool Kit SPK-10

Included with all 35 ton
punches, this tool kit is used
to remove and install the
punch into the head.
Can be ordered as a replacement under
model number SPK-10.

Ordering Information
The 35-ton hydraulic punch
may be ordered by itself or
as a set, including an
electric, air or hand pump.
.50" thick mild steel maximum capacity Please refer to the Quick Selection Chart
information on next page.
Round, oblong and square punches and dies are available A punch and die may also be ordered
to solve your punching applications as a matched set.
Long life Enerpac single-acting, spring return design
Durable steel case keeps tools and dies together and
provides for easy carrying and storage  STANDARD PUNCH AND DIE SETS
CR-400 female coupler included SELECTION CHART

Hole Imperial* Metric*

Shape

Hole Bolt Hole Bolt

Size Size Size Size
(in) (in) (mm) (mm)
.31 1/4 7,9
.38 5/16 9,5 M8
.44 3/8 11,1 M10
.53 7/16 13,5 M12
.56 1/2 14,3
.69 5/8 17,5 M16
.78 19,8 M18
.81 3/4 20,6
.31 1/4 7,9
.38 5/16 9,5 M8
.44 3/8 11,1 M10
.50 7/16 12,7 M12
.31 x .75 1/4 7,9 x 19
.38 x .75 5/16 9,5 x 19 M8
 This PUD-1100B is shown
.44 x .75 3/8 11,1 x 19 M10
with the 35 ton punch and
optional gauge. .50 x .75 7/16 12,7 x 19 M12
* Material thickness should not exceed
hole diameter
172
 Single-Acting, Spring Return Hydraulic Punch
 QUICK SELECTION CHART
Included Model Weight
SP
* Punch & Pump Pump Hose Number Series
;;;
;;;
Die Set Type

(lbs)
SP-35 SP-35 35
SP-35 Standard** SP-35S 40
SP-35 Standard** PUD-1100B E HC-7206 SP-35SP 70 Capacity:
SP-35 Metric*** MSP-351 40 35 tons
SP-35 Standard** P-392 H HC-7206 STP-35H 55
Standard** Hole Sizes:
SP-35 PATG-1102N A HC-7206 STP-35A 63
* Punch oil capacity: 4.58 in3 E = Electric
0.31-0.81 inch
Includes the following punch and die sets: H = Hand
Maximum Operating Pressure:
** SPD-438, SPD-688, SPD-563 and SPD-813 A = Air operated
*** SPD-375, SPD-531, SPD-438 and SPD-688 10,000 psi
3.85 4.45
CAUTION!
3/8"- Chart below is for reference
18NPTF only! Maximum allowable
material thickness to
be punched varies with set wear.
13.70

1.97 CAUTION!
Material thickness should not
.66
2.87

exceed hole diameter.

.26
3.35 1.00
3.74 1.85 2.68
8.78

Standard Maximum Allowable Material Thickness

Punch & To Be Punched (in)
Die Set

Model No. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

SPD-313 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
SPD-375 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
SPD-438 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
SPD-531 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38
SPD-563 .50 .50 .50 .44 .50 .44 .25 .38 .44 .44 .44
SPD-688 .50 .50 .50 .44 .50 .40 .25 .31 .40 .40 .40
SPD-781 .50 .50 .50 .44 .50 .38 .25 .31 .38 .39 .38 Steel Qualities (see table):
SPD-813 .50 .50 .50 .44 .50 .31 .19 .31 .31 .31 .31 1) Mild A-7
2) Boiler Plate
SPD-458 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
3) Structural A-36
SPD-549 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31 4) Struct Corten (ASTM A242)
SPD-639 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31 5) Cold Rolled C-1018
SPD-728 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .34 6) Hot Rolled C-1050
SPD-106 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25 7) Hot Rolled C-1095
8) Hot Rolled C-1095 Annealed
SPD-125 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
9) Stainless Annealed
SPD-188 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31 10) Stainless 304 Hot Rolled
SPD-250 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38 11) Stainless 316 Cold Rolled

www.enerpac.com 173
 SP Series, 50 Ton Hydraulic Punch

 Shown: SP-50100

Cuts the
Time Spent
Forming Holes

Depth Stop
For simplified repetitive
punching applications an
adjustable Depth Stop is
available.
Order model number:
SP-110

Foot Mounting Kit

A foot mounting kit for easy
mounting of the 50 ton
punch to workbench or
Available as a complete set including electric pump fixture is available.
and hoses Please order: SP-120
Double-acting cylinder design for fast cycle times
Punch and die changeover tools included
Lifting handle for easy carrying Ordering Information
Adjustable power stripper prevents movement The 50-ton Hydraulic Punch
of the metal during stripping may be ordered by itself or
as a set with an electric
CR-400 female couplers included pump. A punch and die
may be ordered as a matched set. Please
refer to the selection chart information.

 Shown below is the 50 ton punch with SP-120

and SP-110 assembled.

 Save time using this

50 ton Enerpac Punch.

174
 50 Ton Hydraulic Punch
 QUICK SELECTION CHART PUNCH SETS
Included Set Model Weight
SP
Model Punch & Pump Hose Number Series
Number Die Sets (2x)
Punch*

(lbs)
SP-50 All** SP-50100 255
SP-50 All** ZE4410SB HC-7206 SP-5000 384
* Punch Oil Capacity: Capacity:
Advance: 17 in3
Retract: 14 in3 50 tons
** All standard sets from chart below.
Hole Sizes:
0.53-1.03 inches
Maximum Operating Pressure:
10,000 psi

CAUTION!

SP-110 Material thickness should not

SP-120
exceed hole diameter.

CAUTION!
Chart below is for reference
only! Maximum allowable
material thickness to be
punched varies with set wear.

Steel Qualities (see table below):

1) Mild A-7
2) Boiler Plate
3) Structural A-36
4) Struct Corten (ASTM A242)
5) Cold Rolled C-1018
2.62
6) Hot Rolled C-1050
7) Hot Rolled C-1095
8) Hot Rolled C-1095 Annealed
SP-50 9) Stainless Annealed
10) Stainless 304 Hot Rolled
11) Stainless 316 Cold Rolled
 STANDARD PUNCH AND DIE SELECTION CHART
Hole Hole Bolt Standard Maximum Allowable Material Thickness
Shape Size Size Punch and To Be Punched (in)
Die Set

(in) (in) Model Numbers 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

.53 1
2 SP-150 .53 .53 .53 .53 .53 .49 .32 .40 .49 .49 .49
.66 5
8 SP-170 .56 .56 .56 .50 .56 .51 .32 .40 .51 .51 .51
.78 3
4 SP-190 .56 .56 .56 .50 .56 .49 .32 .40 .49 .50 .49
.91 7
8 SP-121 .56 .56 .56 .50 .56 .35 .22 .35 .35 .35 .35
1.03 1 SP-123 .56 .56 .56 .44 .56 .31 .19 .31 .31 .31 .31

www.enerpac.com 175
 Vertical Lifting Wedge

 Shown: LW-16 with SB-2 and optional LWB-1

LW
Series
Minimum Clearance
.39 inches
Maximum Lift Height
2.02*-2.72* inches
Maximum Force:
16 tons
Maximum Operating Pressure:
10,000 psi
ER-Series Load Skates
In combination with the
Enerpac Lifting Wedge we
recommend Load Skates for
moving heavy loads.

Page: 178
Requires .39 inch access gap
Lifting force 16 ton at 10,000 psi hydraulic pressure Split-Flow Manifolds
Split Flow Valves to control
Automatic mechanical retraction (single acting) two or four lifting wedges
Securely raises or lowers16 tons with no slippage simultaneously.

Lifting wedge LW-16 includes safety block SB-2 AM-21 with 3 ports 3/8" NPTF.
Use in tandem to lift 32 tons, or 64 tons AM-41 with 5 ports 3/8" NPTF.

.83 inch of vertical lift from each step (maximum lift to 2.72 Page: 120
inches with optional LWB-1 stepped block)
1.47
1.18

.59 (4X)

Optional LWB-1 Stepped Block

Retracted
1.20
.93
.65
3.94

.39

 For lifting heavy equipment with minimum floor 4.33

clearance the LW-16 is the ideal tool.
.59 (4x)
Extended
8.27

2.03
1.75
1.48
1.20
4.76

2.68 1.77 9.72

LW-16
Max. Model Minimum Max. Lift Max. Max. Lifting Oil Weight
Lifting No. Clearance per Stage Lifting Height Using Capacity
Force Gap Height Stepped Block

(ton) (in) (in) (in) (in) (in3) (lbs)

16 LW-16 .39 .83 2.02 2.72 4.75 15.4
*Use optional stepped block LWB-1 to increase wedge lifting height .69 inches.

176
 Hydraulic Machine Lifts
 Shown from left to right: SOH-10-6, SOH-23-6
SOH
Series
Lifting Capacity:
8.5-20 tons
Stroke:
5.39-6.18 inches
Toe Clearance:
0.79-1.18 inches
Maximum Operating Pressure:
10,000 psi

RSM Flat-Jac
Low height, single acting
spring-return cylinders are
ideal for space restricted
applications.

Page: 22
For lifting heavy equipment with minimum
available access Best Match Manual Pump
Remote operation of hydraulic pump enhances safety To power your Enerpac
Low-height lifting toe Lifting Wedge, The Enerpac
P-392 Hand Pump or
Precision guided to reduce friction and isolate cylinder P-392FP Foot Pump is an
from side-loads ideal choice.
Two extendable support feet provide extra stability Page: 61
Includes RC-Series cylinder with CR-400 coupler
 Limited access under this machine makes
the Enerpac Hydraulic Machine Lift the
perfect solution.

K C
A3
D
K
A2

A1
H J F

Capacity Toe Clearance with Cylinder Retracted Stroke Model Oil Dimensions (in) Weight
Number Capacity
(in) Total Body
Total Ext.
Minimum Central Maximum Height Height
(ton) A1 A2 A3 (in) (in3) C D F H J K (lbs)
8.5 .79 3.74 6.69 5.39 SOH-10-6 13.7 17.00 11.61 7.48 8.46 2.95 59.2
20 1.18 4.33 7.48 6.18 SOH-23-6 32.0 18.58 12.40 2.56 10.24 9.84 3.15 99.2

www.enerpac.com 177
 Heavy-Duty Caterroller Load Skates

 Shown: Set ERS-20

Move Heavy Loads

Easily and Safely

Sets (see table) include all

components necessary to
handle a variety of
applications. Two ELB-1
link-up bars, two ERH-1
handles (34.6" long) and one
EMB-1 metal box are
included.
Optional long handle ERH-2 (46") also
available.

Lifting Wedge and Machine

Lifts
To place the Load Skates,
the load must first be lifted.
This can be done easily and
Rugged and sturdy construction for long life safely using Enerpac Lifting Wedge
Low profile construction for increased stability or Machine Lifts.
Page: 176
Low rolling-resistance allows for easy load movement
Attachable load leveling plates and swivel turntables for
turning corners

 Load Skates may be ordered separately or as a matched set.

Set Set Model Load Skates Turntable Swivels Leveling Plates Weight
Capacity* Number (4) (2) (2) Including
handles
and
metal
box

(tons) (lbs)
20 ERS-20 ER-10 ES-10 ELP-10 110
30 ERS-30 ER-15 ES-15 ELP-15 123
60 ERS-60 ER-30 ES-30 ELP-30 167
* Sets are designed to enable two skates to take full load for extra safety
on uneven floor surfaces

 Heavy transport using Load Skates.

The machine is first lifted, using
SOH-Series Enerpac Machine Lifts.

178
 Heavy-Duty Caterroller Load Skates

ELP,
A B
ER,
C
ES
Series
D F E

ER-1, ER-10, ER-15, ER-30 Maximum Carrying Capacity:

A B 80 tons

D F E

ER-60, ER-80

A A A

B E B
B D B D

D D
C C C
C
A

Turntable Swivel Turntable Swivel Leveling Plate Leveling Plate

ES-1, ES-10, ES-15, ES-30 ES-60, ES-80 ELP-10 ELP-60
ELP-15 ELP-80
ELP-30

Capacity Model Dimensions (inch) Contact Rollers per Weight

Number Rolls per Skate
(tons) A B C D E F Skate (lbs)
Load 1 ER-1 6.30 3.94 2.56 .71 2.00 .16 4 11 8.4
Skates 10 ER-10 8.27 3.94 2.63 .71 2.00 .24 5 15 11.5
15 ER-15 8.69 4.45 2.95 .94 2.38 .39 4 13 16.0
30 ER-30 10.63 5.13 3.63 1.18 2.69 .39 4 13 28.6
60 ER-60 15.00 6.63 4.94 1.65 3.00 .63 4 13 70.4
80 ER-80 20.88 7.19 5.75 1.97 3.38 .75 6 17 134.2
Turntable 1 ES-1 8.15 3.42 1.02 3.54 2.4
Swivel 10 ES-10 8.66 2.87 1.65 5.12 8.1
15 ES-15 8.66 3.38 1.65 5.12 8.1
30 ES-30 9.87 3.78 1.89 5.91 11.7
60 ES-60 10.83 4.50 2.40 7.48 30.1
80 ES-80 14.19 5.06 2.40 8.66 41.6
Leveling 10 ELP-10 5.87 2.87 1.65 4.72 8.1
Plate 15 ELP-15 5.87 3.38 1.65 4.72 8.1
30 ELP-30 7.00 3.78 1.89 5.31 11.6
60 ELP-60 10.63 4.50 2.40 7.09 4.49 30.4
80 ELP-80 13.78 5.06 2.40 7.87 5.04 41.4

www.enerpac.com 179
 Industrial Storage Cases

 CM-16
CM
Series
Case Size:
.67-16 Cubic Ft.
Protect your
Equipment

Maintenance Sets
Enerpac Maintenance sets are a
complete assortment of
accessories matched to hydraulic
powered tools. Using these sets allows
you to quickly configure a unique tool to
meet your most difficult jobs.
Built around the Enerpac lightweight
Protect your equipment from dust, water, grease and dirt hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
Reduce losses on the jobsite, maintenance area or shop straighten, spread and clamp with forces
Durable steel, painted with rust-resistant primer and up to 12.5 tons.
finished in durable enamel
Heavy duty hinges and lifting handles
Lockable
Hydraulic Pullers
These hydraulic pullers
eliminate time-consuming
and unsafe hammering,
heating or prying.
Damage to parts is minimized through
the use of controlled hydraulic power.

Page: 153

 When not storing the lifting system, this heavy-duty

storage case doubles as a work station.

Case Model Number Dimensions Thickness Weight

Size LxWxH

(ft 3) (in) (in) (lb)

.67 CM-6 23.5 x 7 x 7 .035 15.4
1.13 CM-1 25 x 11.5 x 6.6 .035 17.6
4.50 CM-4 31 x 18 x 14 .059 35.3
7.50 CM-7 475 x 15 x 18 .074 125.7
16.00 CM-16 48 x 24 x 24 .059 121.3

180
 Hydraulic Wedgie and Spread Cylinders
 Shown clockwise from top: WR-15, WR-5, A-92
A, WR
Series

Capacity:
0.75-1 ton
Tip Clearance:
0.50-1.38 inches
Maximum Spread Range:
3.70-11.50 inches
Maximum Operating Pressure:
10,000 psi
RC-Series Cylinders
10 ton RC-Series cylinders
(except RC-101) fit into A-92
Single-acting, spring return Spreader Attachment.
WR-15: For long stroke spreading applications
WR-5: For use in very confined work areas Page: 6
A-92: Spreader attachment screws onto RC-Series
10 ton cylinders (except RC-101) Best Match Hand Pump
To power your Wedgie and
Spreader Attachment the
P-392 hand pump is an ideal
choice.
Page: 62

9.63
21.65

3/8"-

2.00
2.75

18NPTF
2.01

1.26
3.70

11.50

21/4"-14UNS
2.01

6.18

1.38
1.13 .38 2.24
6.25

1.69
3.62
2.01

8.78
3/8"-
18NPTF

WR-5 WR-15 A-92

Spreader Tip Model Maximum Cylinder Oil Wt.

Capacity Clearance Number Spread Effective Capacity
Area
(tons) (in) (in) (in2) (in3) (lbs)
A WR-5 wedgie
1.00 .50 WR-5 3.70 1.00 .61 5.0 cylinder is used to
.75 1.26 WR-15 11.50 2.25 3.91 25.0 position a concrete
block on a
1.00 1.38 A-92 6.25 8.0 construction site.

www.enerpac.com 181
 Hydraulic Cutterheads

 Shown from left to right: WHC-3380, WHC-750

WHC, WHR
Series
Capacity:
3-20 tons
Cutting Capacity:
0.50-4 inches
Maximum Operating Pressure:
10,000 psi
Cutterhead Sets
Hydraulic Cutterheads
are available as sets
(pump, tool and hose).

Set Model Cutter Model Pump Model

Number Number Number
STC-750H WHC-750 P-392
STC-750A WHC-750 PATG-1102N
STC1250H WHC-1250 P-392
Single acting, spring return on all models, STC-1250A WHC-1250 PATG-1102N
except WHR-1250 STC-750FP WHC-750 P-392FP
Guillotine action for efficient operation STC-1250FP WHC-1250 P-392FP
Lifting handles on larger models H = Hand Pump, A = Air Operated Pump
FP = Foot Pump
Carrying bag included for easy carrying and
tool protection
 Steel rope is easily cut with the smooth
Ideal for use with most Enerpac pumps featuring 3-way guillotine action of an Enerpac cutterhead.
valve or dump valve and 10,000 psi pressure rating
(except WHR-1250, which requires 4-way valve)
CR-400 coupler and dust cap included on all models

 Selection Chart Maximum Cutting Capacities (diameter in inches)

Cutter Capac Model Oil Length Steel Round Bar Wire Strand Wt. Replace-
Cable
Head -ity Number Capac- Wire ment
Operation ity Rope, Copper Alumi- Soft Rein- Bare Bare ACSR Guy Tele- Under- Blades
Hemp- Wire or num Steel forcing Copper Alumi- Steel phone ground
core Wire Cable Cable
Bar Wire or Bolts Bar Wire num
or
IWRC Bar Strands Wire Strands CPP (Power)
Strands
6x7
6x12 1x7
(tons) (in3) (in) 6x19 6x7 1x19 (lbs)
4 WHC-750* 1.2 5.0 .63 .75 .75 .75 .50*** .75 .75 .75 .63

7 WCB-750
20 WHC-1250* 8.2 11.00 1.25 1.13 1.25 1.13 1.00 1.25 1.25 1.25 .88

25 WCB-1250
Single-
13 WHC-2000 7.3 15.00 1.00 1.25 1.25 .88
2.00 2.00 2.00 .75
2.00 23 WCB-2000
acting
3 WHC-3380 4.0 19.00




1.63 1.69

3.38 3.38 20 WCB-3380
8 WHC-4000 8.4 24.00








4.00 4.00 32 WCB-4000
D/A** 20 WHR-1250 7.5 16.50 1.25 1.25 1.25 1.13 1.00 1.25 1.25 1.25 .88

26 WCB-1250
* Available in sets. ** D/A = Double-acting *** Low Alloy
Will not cut designated material

182 www.enerpac.com
 Self-Contained Hydraulic Cutters
 Shown from left to right: WMC-2000, WMC-750
WMC
Series

Capacity:
3-20 tons
Maximum Material Diameter:
0.38-3.38 inches
Maximum Operating Pressure:
10,000 psi
Replacement Blades
To order 60-62HRc hardened
replacement blades use one
of the model numbers
shown below.
For Cutter Order Blade
Rotating heads for operator convenience Model Number Model Number
Guillotine action (except WMC-1000) for WMC-580 WCB-580
efficient operation WMC-750 WCB-750
WMC-1000 WCB-1000
Carrying bag included for easy carrying and WMC-1250 WCB-1250
tool protection WMC-1580 WCB-1580
Velcro straps to secure handles on larger models WMC-2000 WCB-2000
for easy transportation WMC -3380 WCB-3380

Spring return on all models

Caution!
Lightweight, self-contained tool, can be used anywhere
A
in the charts on these
pages means that this hydraulic
cutter is not designed to cut this size or type
of material. Any attempt to do so may result in
personal injury and damage to the unit and
will void the warranty.
 Selection Chart Maximum Cutting Capacities (diameter in inches)
Capac- Model Length Steel Round Bar Wire Strand Cable Weight
ity Number Wire
Rope, Copper Alumi- Soft Rein- Bare Bare ACSR Guy Guy Tele- Under-
Hemp- Wire or num Steel forcing Copper Alumi- Wire Steel Steel phone ground
core Bar Wire or Bolts Bar Wire num Strands Wire Wire Cable Cable
or Bar Strands Wire Strands Strands CPP (Power)
IWRC Strands
6x7
6x12
(tons) (in) 6x19 6x7 1x7 1x19 (lbs)
4 WMC-580 15.00 .63 .63 .63 .63 .38 .63 .63 .63 .56 .56
.63 8
4 WMC-750 15.00 .63 .69 .69 .69 .50*** .75 .75 .75 .56 .56
.68 8
20 WMC-1000* 26.75
.75 .75 .75 .75






25
20 WMC-1250 26.75 1.25 1.13 1.25 1.25 .88 1.25 1.25 1.25 .88 1.00

23
6 WMC-1580 22.00 .75 .75 .75 .75
1.50 1.63 1.63 .63 .63
1.63 15
13 WMC-2000 24.75 1.00 1.25 1.25 .88
2.00 2.00 2.00 .75 .75
2.00 24
3 WMC-3380 26.00




1.83 1.69


3.37 3.38 22
* Cuts .50" alloy chain grade 70 (type G7 transport or tie-down) or grade 80 (for overhead lifting applications)

Will not cut designated material
*** Low Alloy 183
 STB-Series, Pipe Bender Sets

 Shown: STB-101H

Quick, Safe and

Wrinkle-free
Bending

One Shot and Sweep

One shot shoes give up to a
90 bend without resetting.
Sweep shoes are used where increased
radii are required for multiple parallel pipe
installations.

Makes smooth, wrinkle-free bends

Sets include cylinder, hose and manual, air or electric pump
Sets are also available without hydraulics
Bending shoes and bending frame are lightweight,
heat-treated aluminum
All sets include sturdy steel storage case
All sets include BZ-12091 angle indicator for accurate bending
BZ-12377 Shoe Lock Pin included in every set
Eject-O-Matic benders (STB-202 models) use a double-
acting cylinder to eject pipe from the bending shoe  Typical one shot bending operation.

 SELECTION CHART
Pipe Range Set Hand Air Electric Cylinder* Hose* Steel Saddle Weight
Model Pump* Pump* Pump* Case* (includes
Number steel case)
Nominal Size (in)
One Sweep
Shot (lbs)
STB-101X - CM-4 A-12 88
STB-101N RC-1010 HC-7206 CM-4 A-12 105
1/ -2 STB-101H P-392 RC-1010 HC-7206 CM-4 A-12 114
2
STB-101A PATG-1102N RC-1010 HC-7206 CM-4 A-12 119
STB-101B PUJ-1200B 2) RC-1010 HC-7206 CM-4 A-12 127
STB-221X - CM-7 A-29 229
1-2 2 2 - 4
1
STB-221N RC-2510 HC-7206 CM-7 A-29 263
STB-221H P-80 RC-2510 HC-7206 CM-7 A-29 286
STB-202X1) - CM-7 A-29 316
114 - 4 STB-202N1) RR-3014 HC-7206 (2x) CM-7 A-29 383
STB-202B1) ZU4408SB2) RR-3014 HC-7206 (2x) CM-7 A-29 467
* See corresponding sections of this catalog for more detailed specifications.
1) Eject-O-Matic 2) For 230 volt applications change the last digit of Set Model Number from B to E.

184
 Pipe Bender Sets
Nominal Wall Schedule Pipe STB-101 STB-221 STB-202 One Shot Sweep
pipe size Thick- Pipe *
(outside ness
Bend
Inside
Bending
Shoe
Bending
Shoe
STB
1-2
dia.) Radius One Shot Model Model Series
1/ - 2 21/2 - 4 11/4 - 4 Number Number
2
(in) (in) (in) One Shot Sweep One Shot
.109 40 Yes
1/ .147 80 Yes
2
2 7/8 BZ-12011
(.840) .187 160 WS
.294 DEH WS Nominal Pipe Size:
.113 40 Yes
3/
4 .154 80 Yes
0.5-4 inches
4 BZ-12021
(1.050) .218 160 WS Maximum Bend Angle:
.308 DEH WS 90
.133 40 Yes Yes
.179 80 Yes Yes Maximum Operating Pressure:
1 5 1/8 BZ-12031
(1.315) .250 160 WS WS 10,000 psi
.358 DEH WS
.140 40 Yes Yes Yes
11/4 .191 80 Yes Yes Yes
6 7/16 BZ-12041 All bender sets are designed to
(1.660) .250 160 WS WS Yes bend mild steel pipe. For other
.342 DEH WS WS material please consult Enerpac.
.145 40 Yes Yes Yes
11/2 .200 80 Yes Yes Yes
7 5/16 BZ-12051
(1.900) .281 160 WS WS Yes
.400 DEH WS WS
.154 40 Yes Yes Yes
2
(2.375) .218 80 8 5/16 Yes Yes BZ-12061
.343 160 WS Yes
.203 40 Yes Yes
21/2
.276 80 9 1/2 WS Yes BZ-12341 BZ-12382
(2.875)
.375 160 WS Yes
3 .216 40 Yes Yes
11 1/4 BZ-12351 BZ-12383
(3.500) .300 80 WS Yes
31/2 .226 40 Yes Yes
151/2 BZ-12391 BZ-12384
(4.000) .318 80 WS Yes
4 .237 40 Yes Yes
(4.500) 17 3/4 BZ-12392 BZ-12385
.337 80 Yes
*Schedule Pipe: 40 = Standard; 80 = Extra Heavy; 160 = Double Extra Heavy;
DEH = Double Extra Heavy (slightly thicker than 160);
WS = Can be bent by using wider spacing for swivel shoes.
Frame Pivot Pivot One Shot or Sweep3) Bending Shoes included Set
Assembly Pin Shoes Model
(2x incl) (2x incl) Number

STB-101X
STB-101N
BZ-12371 BZ-12375 BZ-12071 BZ-12011 BZ-12021 BZ-12031 BZ-12041 BZ-12051 BZ-12061 STB-101H
STB-101A
STB-101B
STB-221X
BZ-12372 BZ-12376 BZ-13401 BZ-12031 BZ-12041 BZ-12051 BZ-12061 BZ-123823) BZ-123833) BZ-123843) BZ-123853) STB-221N
STB-221H
STB-202X1)
BZ-12374 BZ-12376 BZ-13401 BZ-12041 BZ-12051 BZ-12061 BZ-12341 BZ-12351 BZ-12391 BZ-12392 STB202N1)
STB-202B1)
3) Shoes are Sweep, all other shoes are One Shot.

www.enerpac.com 185
 Mono-strand Stressing Tools

 Shown: PT20-5SS and DPT20-5PS

Field-proven tools
for Mono-Strand
Tensioning

ZU4 Pumps
Specifically designed to
operate with the most
popular lines of stressing
jacks, the ZU4 Pumps have
the features, performance and options
that are required for use in post-
tensioning markets.
Page: 80

RC-1010PT and
RC-1510PT Cylinders
Durable, field-proven designs, with "soft-grip" ergonomic
handles reduce operator fatigue Longer spring life and improved
retraction are the benefits from
Single-acting PT models, with spring-seating and optional these specially designed cylinders.
power-seating are equipped with the new Enerpac RC
Post-tensioning cylinders with a 10" stroke; ideal for slab-
on-grade applications
Designed to be tough, the ZU4-Series pump
Double-acting DPT models have an 8.5" stroke and are with steel reservoirs will take the abuse of
machined from a steel billet; feature standard power- todays construction sites.The ZU4908JE is
seating and gun-drilled internal hydraulic passages the ideal pump for post tensioning
applications.
All jacks have a standard 3" nose assembly; 6" nose
assemblies are available as accessories for all models
A full line of grippers is available to tension .375", .437",
.5" and .6" strand diameters
Complete offering of Enerpac parts and soft kits allow
quick and easy service

 TOOL SELECTION CHART

Tool Capacity Seater Type Strand Model Number Tool Operation Stroke Oil Capacity Tool Effective Weight
Diameter Area
Range
(tons) (in) (in) (in3) (in2) (lbs)
20 Spring .375-.5 PT20-5SS S/A 10 45.3 4.48 55
20 Power .375-.5 PT20-5PS S/A 10 45.3 4.48 55
20 Power .375-.5 DPT20-5PS D/A 8.5 53.0 5.30 42
30 Spring .375-.6 PT30-6SS S/A 10 62.8 6.28 76
30 Power .375-.6 PT30-6PS S/A 10 62.8 6.28 76
30 Power .375-.6 DPT30-6PS D/A 8.5 67.6 7.95 52

186
 Mono-strand Stressing Tools
Mono-strand Tensioning Tool operational sequence
The sequence of operation of the double-acting DPT20-5PS tool is illustrated.
Single-acting, spring-seat models are similar.
PT,
Installation Seating Wedge Retraction
DPT
Pulling Tendon
Series

Capacity:
20-30 tons
Stroke:
8.5-10 inches
Strand Diameters:
.375-.6 inch
Typical Mono-strand system set-up Maximum Operating Pressure:
10,000 psi
ZU4908KB-T Electric Pump, features LCD
and transducer options and the VM43-LPS
Manual Valve for power-seating.

Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac hydraulic hoses.

DPT20-5PS Stressing Jack, used for

power-seat applications of .5 inch strand. Page: 116

Gauges
Minimize the risk of
Model No. A (in) B (in) C (in) overloading and ensure long,
PT20 21.0 9.0 6.5 B dependable service from
your equipment. Refer to the
PT30 22.0 10.2 7.0
System Components Section for a full
DPT20 18.5 7.5 6.5 range of gauges.
DPT30 18.5 8.5 6.5 C
Page: 122
3/8" NPTF ports; PT and DPT power
seat models include FZ-1055 fitting.
A

 Optional and Replacement Accessories Selection Chart

Used with 3 Nose 3 Wedge 6 Nose 6 Wedge 3/8" Dia. 7/16" Dia. 1/2" Dia. .6" Dia. Gripper Gripper Handle
Jack Seater Seater Gripper Set Gripper Set Gripper Set Gripper Set Handle Plate

PT20-5SS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-RGH PT-GRP PT-HG
PT20-5PS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-RGH PT-GRP PT-HG
DPT20-5PS DPT-5NP3 DPT-5WS3 DPT-5NP6 DPT-5WS6 DPT-5GS375 DPT-5GS438 DPT-5GS500 DPT-RGH DPT-GRP PT-HG
PT30-6SS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-GS594 PT-RGH PT-GRP PT-HG
PT30-6PS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-GS594 PT-RGH PT-GRP PT-HG
DPT30-6PS DPT-6NP3 DPT-6WS3 DPT-6NP6 DPT-6WS6 DPT-6GS375 DPT-6GS500 DPT-6GS594 DPT-RGH DPT-GRP PT-HG

www.enerpac.com 187
 Enerpac Bolting Tools

ENERPAC offers a comprehensive range of hydraulic 150%

150
Select the Right Torque
for S- and W-Series
Choose your Enerpac
and mechanical bolting tools suited to a wide variety of Torque Wrench using the untightening
markets and applications. rule of thumb: Loosening torque equals
about 150% of tightening torque.
Hydraulic torque wrenches, manual torque multipliers, See the Pressure vs. Torque charts.
H

nut splitters, flange spreaders and alignment tools Page: 224

Enerpac has the tools to complete your most difficult
B

Torque Wrench Hoses

bolting jobs with the degree of safety and accuracy
Use Enerpac THQ- and THC-
demanded in todays work environment. Series hoses with double-
acting torque wrenches to
ensure the integrity of your
hydraulic system.
Page: 212
N

212

188
 Bolting Tools and Pumps Section Overview

Capacity Tool Type and Functions Series Page

1400-25,140 Ft.lbs Square Drive Hydraulic Torque Wrenches-Steel S 190

2000-15,000 Ft.lbs Low Profile Hydraulic Torque Wrenches-Steel W 194

1,735-19,875 Ft.lbs Square Drive Hydraulic Torque Wrenches- SQD 198

Aluminum

2,425-17,860 Ft.lbs Low Profile Hydraulic Torque Wrenches- HXD 202

Aluminum

750-8000 Ft.lbs Manual Torque Multipliers E 206

5-90 tons Hydraulic Nut Splitters NC 208

5-10 tons Pin-type Hydraulic Flange Spreaders FS 209

8-14 tons Step-type Industrial Spreaders FSM 210

FSH
0.3-5.5 tons Flange Alignment Tools ATM 211

Torque Wrench Pumps Selection Matrix 212

Flow Portable Electric Torque Wrench Pumps PMU 213

20 in3/min.

Flow Electric Torque Wrench Pumps ZU4T 214

60 in3/min.

Flow Compact Air Driven Torque Wrench Pumps PTA 218

20 in3/min.

Flow Air Driven Torque Wrench Pumps ZA4T 220

60 in3/min.

Pressure vs. Torque Charts 224

Hex Bolt Sizes 228

www.enerpac.com 189
 Square Drive Hydraulic Torque Wrenches

 From left to right: S3000, S6000, S1500

Rigid Steel
Professional Square
Drive Solution

S-Series, Square Drive

Wrenches
This product range has been
designed using state-of-the-art CAD
techniques to bring you the most
advanced square drive torque wrench
on the market.

To ensure that the tools you buy meet

our own exacting requirements, during
the design process every prototype was
put through finite element stress
analysis, photo-elastic modeling,
rigorous cyclic testing and strain
Simplicity gauging.
360 click-on, multi-position reaction arm
Push button square drive release for quickly reversing the
square drive for tightening or loosening Special Design Service
Fine tooth ratchet prevents tool lock-on Should you have an application
Single 360 hydraulic swivel manifold, complete with screw where it is not possible to use
lock couplings, increases wrench and hose the standard range of tools, then we
maneuverability invite you to draw on our extensive
experience in providing tailor-made
solutions to problems involving bolted
Design joints.
Compact, high-strength uni-body construction for a small
operating radius
Robust design with minimal parts enables easy on-site
Optional Direct Allen
maintenance without special tools
Drives
Lightweight, ergonomic design for easy handling and an Expanded versatility with a
easy fit, even in applications where access is limited wide range of metric and
Optimised strength-to-weight ratio imperial Allen drives for
Fast operation due to the large nut rotation per wrench hexagon socket head cap screws.
cycle (35 degree rotation angle) and rapid return stroke. Page: 192

Reliability Torque Wrench Hoses

All wrenches are nickel-plated for excellent corrosion Use Enerpac THQ-700
protection and improved durability in harsh environments. Series torque wrench hoses
with S-Series torque
wrenches to ensure the
Accuracy integrity of your hydraulic system.
Constant torque output provides high accuracy across the
full stroke
Uni-body construction ensures accuracy by reducing 19.5 feet long, 2 hoses THQ-706T
internal deflections. 39 feet long, 2 hoses THQ-712T

190 www.enerpac.com
 Double-Acting Square Drive Hydraulic Torque Wrenches
Use only Heavy Duty
Impact Sockets for
S
power driven
Series
torquing equipment, according
S-Series Wrench with Standard
to ISO2725 and ISO1174;
Reaction Arm and Standard DIN 3129 and DIN 3121 or
Square Drive ASME-B107.2/1995.

Maximum Torque at 10,000 psi:

Optional Direct Allen Drive,
see page 192 25,150 Ft.lbs
TORQUE WRENCH SELECTION (based on socket size range) Square Drive Range:
25.830
3/4 - 21/2 inches
S25000
Torque Range (Ft.lbs)

Nose Radius:
22.140
.99-2.50 inches
18.450 Maximum Operating Pressure:

14.760
10,000 psi
11.070 Torque Wrench and Pump
S11000 Selection Matrix
7380 For optimum speed and
performance see the torque
S6000 wrench and pump matrix.
3690
S3000
S1500 Page: 212
7 /8 1 5 /8 2 3 /8 3 1 /8 3 7 /8 4 3 /4 6 1 /8 10
1 7 /8 Socket Size Range (inch)

D
The rigid steel design of
S-Series torque wrenches
guarantee durability,
F reliability and safety.
A
These wrenches can be
B G
powered by the portable
C H
ZU4T-Series pumps.

Typical Socket Square Drive Maximum Torque Dimensions (in) Wt.

Size Range Torque 1) Wrench
Size Model No. at 10,000 psi Model No.
(in) (included with
wrench)

A B C D E F G H
(in) (mm) (Ft.lbs) (lbs)
- 17/8
5/8 15 - 50 3/4 SD15-012 1400 S1500 1.54 2.48 4.33 3.74 5.36 0.99 2.72 4.69 5.94
7/8 - 37/8 20 - 100 1 SD30-100 3200 S3000 1.89 3.03 5.28 4.96 6.78 1.30 3.55 6.27 11.00
15/8 - 61/4 41 - 155 11/2 SD60-108 6010 S6000 2.24 3.55 7.05 6.38 7.92 1.66 4.41 7.37 18.70
15/8 - 61/4 41 - 155 11/2 SD110-108 11,000 S11000 2.80 4.37 7.22 7.29 8.90 1.95 5.20 8.94 33.00
23/8 - 10 60 - 255 21/2 SD250-208 25,140 S25000 3.43 5.63 9.61 9.46 11.50 2.50 7.17 11.50 68.20
1) Determine maximum torque according to the bolt (nut) size and grade. See "Yellow Pages " section for torque conversions.

191
 SDA-Series, Allen Drives Imperial

Optional Allen Drives and Reaction

Arm For
The SRA-Series Reaction Arm for Allen
drives must be used instead of standard
S
reaction arm for square drives. Series

 SELECTION CHART
TORQUE OPTIONAL ALLEN DRIVES, IMPERIAL SHORT REACTION Maximum Torque at 10,000 psi:
WRENCH ARM FOR
ALLEN DRIVES 25.150 Ft.lbs.
Hexagon Size Allen Drive:
H1
1/2-21/4 inches
B1
C1

Hexagon Maximum Dim. Dimensions

Size Torque 1) (in)
Model Model B1 Model Nut Splitters
Number (in) (Ft.Lbs) Number (in) Number C1 H1
1/2
Remove rusted or corroded
355 SDA15-008 2.6 nuts easily with Enerpac Nut
5/8 690 SDA15-010 2.6 Splitters. Hexagon nut
S1500 3/4 1195 SDA15-012 2.8 SRA15 2.66 2.56 capacities up to 2.88 in.
(1400 Ft-lbs)
7/8 1400 SDA15-014 2.9
1 1400 SDA15-100 3.0
5/8 690 SDA30-010 3.0 Page: 208
3/4 1195 SDA30-012 3.1
7/8 1895 SDA30-014 3.3
S3000 Torque Wrench and Pump
1 2824 SDA30-100 3.4 SRA30 3.15 2.91 Selection Matrix
(3200 Ft-lbs)
1
1 /8 4023 SDA30-102 3.5 For optimum speed and
11/4 5517 SDA30-104 3.5 performance see the torque
wrench and pump matrix.
5/8 690 SDA60-010 3.3
3/4 1195 SDA60-012 3.5 Page: 212
7/8 1895 SDA60-014 3.6
S6000
1 2824 SDA60-100 3.7 SRA60 3.60 3.50 Hexagon Bolt and Nut Sizes
(6000 Ft-lbs)
11/8 4023 SDA60-102 3.8 See the table for hexagon sizes
11/4 5517 SDA60-104 3.9 of bolts, nuts and related thread
diameters.

11/4 5517 SDA110-104 4.5 Page: 228

13/8 7341 SDA110-106 4.6
S11000
(11,000 Ft-lbs) 11/2 10 SDA110-108 4.6 SRA110 5.02 4.17
15/8 11 SDA110-110 4.8
13/4 11 SDA110-112 4.9
11/2 10 SDA250-108 5.5
15/8 13 SDA250-110 5.7
13/4 16 SDA250-112 5.8
17/8 19 SDA250-114 5.9
S25000 2 23 SDA250-200 5.9
SRA250 6.24 5.31
(25,000 Ft-lbs) 21/4 26 SDA250-204 6.0




1) Determine maximum torque according to the bolt size and grade.

192 www.enerpac.com
 SDA-Series, Allen Drives Metric
Optional Allen Drives and Reaction
Arm For
The SRA-Series Reaction Arm for Allen
drives must be used instead of standard
S
reaction arm for square drives. Series

 SELECTION CHART
TORQUE OPTIONAL ALLEN DRIVES, SHORT REACTION Maximum Torque at 10,000 psi:
WRENCH METRIC ARM FOR
ALLEN DRIVES 25,150 Ft.lbs.
Hexagon Size Allen Drive:
H1
14-85 mm
B1
C1

Hexagon Maximum Dim. Dimensions

Size Torque 1) (in)
Model Model B1 Model Select the Right Torque
Number (mm) (Ft.lbs) Number (in) Number C1 H1
150%
150 Choose your Enerpac
14 475 SDA15-14 2.60 Torque Wrench using the
17 850 SDA15-17 2.68 untightening rule of thumb:
S1500
19 1184 SDA15-19 2.76 SRA15 2.66 2.56 Loosening torque equals about 150% of
(1400 Ft-lbs)
22 1399 SDA15-22 2.87 tightening torque.
24 1399 SDA15-24 2.91 Page: 224
17 850 SDA30-17 3.03
19 1184 SDA30-19 3.11
Flange Spreaders
22 1833 SDA30-22 3.23
S3000 Friction-free, smooth and
24 2384 SDA30-24 3.31 SRA30 3.15 2.91 parallel wedge movement
(3200 Ft-lbs)
27 3198 SDA30-27 3.35 with unique interlock wedge
30 3198 SDA30-30 3.43 design. Eliminates flange
32 3198 SDA30-32 3.46 damage and risk of spreading arm failure.

17 850 SDA60-17 3.39

19 1184 SDA60-19 3.46 Page: 210
22 1833 SDA60-22 3.58
S6000
24 2384 SDA60-24 3.66 SRA60 3.60 3.50 ATM-Series Alignment
(6000 Ft-lbs)
27 3393 SDA60-27 3.70 Tools
30 4652 SDA60-30 3.78 Rectifies twist and rotational
32 5647 SDA60-32 3.82 misalignment without
additional stress in pipelines.
30 4652 SDA110-30 4.41
32 5647 SDA110-32 4.49
S11000 Page: 211
36 8035 SDA110-36 4.61 SRA110 5.02 4.17
(11,000 Ft-lbs)
41 10,993 SDA110-41 4.76
46 10,993 SDA110-46 5.00
36 8035 SDA250-36 5.51
41 11873 SDA250-41 5.67
46 16765 SDA250-46 5.83
50 21,480 SDA250-50 5.94
S25000 55 25,135 SDA250-55 6.06
SRA250 6.24 5.31
(25,000 Ft-lbs) 60 25,135 SDA250-60 6.22
65 25,135 SDA250-65 6.34
70 25,135 SDA250-70 6.46
75 25,135 SDA250-75 6.61
85 25,135 SDA250-85 6.89
1) Determine maximum torque according to the bolt size and grade.

193
 W-Series, Low Profile Hexagon Wrenches

 Shown: Drive units with interchangeable cassettes

Rigid Steel Design

The Professional
Low Profile Solution

W-Series, Low Profile Torque

Wrenches
This product range has been
designed using state-of-the art CAD
techniques to bring you the most
Simplicity advanced low profile torque wrench on
No tools are needed for changing the hexagon cassettes the market. Safety, quality, toughness
and reliability are built in.
Innovative, pinless wrench construction incorporates quick
release cylinder and automatic crank engagement
During the design process every
Single 360 hydraulic swivel manifold complete with screw lock prototype was put through finite element
couplings increases wrench and hose manueverability stress analysis, photo-elastic modelling,
rigorous cyclic testing and strain
Design gauging.
Cylinders and low profile cassettes have been engineered to give
ultra slim, compact low clearance tooling with a small nose radius
Robust design with minimal parts enables easy on-site Special Design Service
maintenance without special tools Should you have an application
Nut sizes covered range from 11/4 - 4 5/8 inch (30 - 115 mm) where it is not possible to use
Optimized strength-to-weight ratio the standard range of tools, then we
invite you to draw on our extensive
Fast operation due to the large nut rotation per wrench cycle experience in providing tailor-made
(30 degree rotation angle) and rapid return stroke solutions to problems involving bolted
joints.
Reliability
All wrenches are nickel-plated for excellent corrosion protection
and improved durability in harsh environments
All wrenches are fitted with bronze bushings to ensure the ratchet Torque Wrench Hoses
will never seize in the sideplates, thus eliminating costly repairs Use Enerpac THQ-700
Series hoses with W-Series
torque wrenches to ensure
Accuracy
the integrity of your hydraulic
Constant torque output provides high accuracy across the full system.
stroke
In-line reaction foot ensures accuracy by reducing internal
deflections. 19.5 feet long, 2 hoses THQ-706T
39 feet long, 2 hoses THQ-712T

194 www.enerpac.com
 Double-Acting Hydraulic Hexagon Torque Wrenches
Hexagon Cassettes
and Reducer Inserts W
Drive Unit
Maximum versatility Series
with the full range of
interchangeable
hexagon cassettes and hexagon
reducing inserts is available in
metric and inch sizes.

Interchangeable Page: 196 Maximum Torque at 10,000 psi:

Hexagon Cassette
15,000 Ft.lbs
Optional Hexagon Hexagon Range:
Reducer Insert,
see page 196. 11/4 -45/8 inches
Nose Radius:

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 1.22-3.44 inches

Maximum Operating Pressure:
Torque Range (Ft.lbs) 

16,225
14,750
10,000 psi
W15000
13,275
11,800 Torque Wrench Pump
10,325 Selection Matrix
8850 For optimum speed and
7375 W8000
performance see the torque
wrench and pump matrix.
5900
4425
2950 W4000 Page: 212
1475 W2000
0  These rigid steel wrenches with low profile
17/16 23/16 23/4 31/8 37/8 45/8 interchangeable hexagon cassettes guarantee
durability and maximum versatility in bolting
Hexagon Size Range (inch)  applications.

B
A

E
F

G
D H C

 SELECTION CHART
Hexagon Range * Maximum Drive Unit Minimum Dimensions Weight
Torque Model Torque Drive unit
at 10,000 psi Number without
hexagon
cassette
(in)
196
(in) (mm) (Ft.lbs) (Ft.lbs) A B C D E F (lbs)
7
1 /16 - 2 /8 36 - 55 3 2000 W2000 200 4.29 5.55 5.83 1.26 .94 .79 3.09
5 1
1 /8 - 3 /8 55 - 80 4000 W4000 400 5.35 6.57 7.01 1.61 1.29 .79 4.41
3 7
2 /16 - 3 /8 70 - 95 8000 W8000 800 6.77 8.07 8.19 2.07 1.65 .98 6.61
9
2 /16 - 5 80 - 115 15,000 W15000 1500 815 9.45 9.96 6.30 1.97 .79 11.02
* With in-line reaction foot. See pages 196-197 for dimensions H and G.

195
 Imperial Hexagon Cassettes and Reducer Inserts

dimension F (in)
W2000 .79 W
W4000 .79 Series
W8000 .98
W15000 .79
F

Drive Unit
H G Maximum Torque at 10,000 psi:
15,000 Ft.lbs
Interchangeable
Hexagon Cassette Hexagon Range:
11/4-45/8 inches
Maximum Operating Pressure:
Optional Hexagon
Reducing Insert 10,000 psi
 SELECTION CHART
Drive Unit HEXAGON CASSETTES INCHES
Model No.
Hexa- Nose Model G Wt.
gon Radius Number
Size H
Hexagon Hexagon Hexagon Hexagon Hexagon Hexagon
Reducer Reducer Reducer Reducer Reducer Reducer
Size Insert Size Insert Size Insert
(in) (in) (in) (lbs) (in) Model No. (in) Model No. (in) Model No.
17/16 1.21 W2107 2.11 4.19
11/2 1.32 W2108 2.29 4.41
15/8 1.32 W2110 2.29 4.41 15/8 - 17/16 W2110R107 15/8 - 11/4 W2110R104
W2000
113/16 1.47 W2113 2.38 4.41 113/16 - 15/8 W2113R110 113/16 - 17/16 W2113R107 113/16 - 11/4 W2113R104
(2000 Ft.lbs)
2 1.54 W2200 2.48 4.41 2 - 113/16 W2200R113 2 - 15/8 W2200R110 2 - 17/16 W2200R107
23/16 1.65 W2203 2.70 4.63 23/16 - 2 W2203R200 23/16 - 113/16 W2203R113 23/16 - 15/8 W2203R110
23/8 1.75 W2206 2.55 4.85 23/8 - 23/16 W2206R203 23/8 - 2 W2206R200 23/8 - 113/16 W2206R113

23/16 1.73 W4203 2.84 8.38 23/16 - 2 W4203R200 23/16 - 113/16 W4203R113 23/16 - 15/8 W4203R110
23/8 1.83 W4206 2.78 8.60 2 /8 - 23/16
3 W4206R203 23/8 - 2 W4206R200 23/8 - 113/16 W4206R113
21/2 1.95 W4208 3.00 8.60 21/2 - 23/16 W4208R203 21/2 - 2 W4208R200 21/2 - 113/16 W4208R113
W4000
29/16 1.95 W4209 3.00 8.60 29/16 - 23/8 W4209R206 2 /16 - 23/16
9 W4209R203 29/16 - 2 W4209R200
(4000 Ft.lbs)
23/4 2.07 W4212 3.08 8.82 23/4 - 29/16 W4212R209 23/4 - 23/8 W4212R206 23/4 - 23/16 W4212R203
1)
215/16 2.18 W4215 3.21 9.03 215/16 - 23/4 W4215R212 215/16 - 29/16 W4215R209 215/16 - 23/8 W4215R206
31/8 2.30 W4302 3.29 9.26 31/8 - 215/16 W4302R215 31/8 - 23/4 W4302R212 31/8 - 29/16 W4302R209

29/16 2.20 W8209 3.34 17.20 29/16 - 23/8 W8209R206 29/16 - 23/16 W8209R203 29/16 - 2 W8209R200
23/4 2.20 W8212 3.34 17.20 23/4 - 29/16 W8212R209 23/4 - 23/8 W8212R206 2 /4 - 23/16
3 W8212R203
2)
215/16 2.28 W8215 3.35 17.20 215/16 - 23/4 W8215R212 215/16 - 29/16 W8215R209 215/16 - 23/8 W8215R206
W8000
31/8 2.38 W8302 3.52 17.42 31/8 - 215/16 W8302R215 31/8 - 23/4 W8302R212 31/8 - 29/16 W8302R209
(8000 Ft.lbs)
31/2 2.60 W8308 3.63 17.86 31/2 - 31/8 W8308R302 31/2 - 215/16 W8308R215 31/2 - 23/4 W8308R212
3)
33/4 2.91 W8312 4.05 19.18 33/4 - 31/2 W8312R308 33/4 - 31/8 W8312R302 33/4 - 215/16 W8312R215
37/8 2.91 W8314 4.05 19.40 37/8 - 31/2 W8314R308 37/8 - 31/8 W8314R302 37/8 - 215/16 W8314R215

31/8 2.54 W15302 3.66 30.20 31/8 - 215/16 W15302R215 31/8 - 23/4 W15302R212 31/8 - 29/16 W15302R209
31/2 2.74 W15308 3.80 30.86 31/2 - 31/8 W15308R302 31/2 - 215/16 W15308R215 31/2 - 23/4 W15308R212
33/4 2.95 W15312 4.00 31.97 33/4 - 31/2 W15312R308 33/4 - 31/8 W15312R302 33/4 - 215/16 W15312R215
W15000
37/8 2.95 W15314 4.00 31.97 37/8 - 31/2 W15314R308 37/8 - 31/8 W15314R302 37/8 - 215/16 W15314R215
(15,000 Ft.lbs) 1
4 /8 3.17 W15402 4.06 32.41 41/8 - 37/8 W15402R314 41/8 - 33/4 W15402R312 41/8 - 31/2 W15402R308
41/4 3.17 W15404 4.06 32.41 41/4 - 37/8 W15404R314 41/4 - 31/2 W15404R308 41/4 - 31/8 W15404R302
45/8 3.44 W15410I 4.52 33.73 45/8 - 41/4 W15410R404 45/8 - 37/8 W15410R314 45/8 - 31/2 W15410R308

1)Additional Reducer Insert is hexagon size 215/16 - 23/16 inch, Model No. W4215R203, fits in W4215 hexagon cassette.
2)Additional Reducer Insert is hexagon size 215/16 - 23/16 inch, Model No. W8215R203, fits in W8215 hexagon cassette.
3)Additional Reducer Insert is hexagon size 33/4 - 23/4 inch, Model No. W8312R212, fits in W8312 hexagon cassette.
196 See the table of hexagon bolt and nut sizes and related thread diameters on page 228.
 Metric Hexagon Cassettes and Reducer Inserts
dimension
W2000
F (in)
.79 W
W4000 .79 Series
W8000 .98
F W15000 .79

Drive Unit
H G Maximum Torque at 700 bar:
15,000 Ft.lbs.
Interchangeable
Hexagon Cassette Hexagon Range:
30-115 mm
Maximum Operating Pressure:
Optional Hexagon
Reducing Insert 10,000 psi
 SELECTION CHART
Drive Unit HEXAGON CASSETTES METRIC
Model No.
Hexa- Nose Model G Wt.
gon Radius Number
Size H
Hexagon Hexagon Hexagon Hexagon Hexagon Hexagon
Reducer Reducer Insert Reducer Reducer Insert Reducer Reducer Insert
Size Model Number Size Model Number Size Model Number
(mm) (in) (in) (lbs) (mm) (mm) (mm)
36 1.21 W2107 2.11 4.19
38 1.32 W2108 2.29 4.41
41 1.32 W2110 2.29 4.41 41/36 W2110R107 41/32 W2110R104 41/30 W2110R030M
W2000
46 1.47 W2113 2.38 4.41 46/41 W2113R110 46/36 W2113R107 46/32 W2113R104
(2000 Ft.lbs)
50 1.54 W2200 2.48 4.41 50/46 W2200R113 50/41 W2200R110 50/36 W2200R107
55 1.65 W2203 2.70 4.63 55/50 W2203R200 55/46 W2203R113 55/41 W2203R110
60 1.75 W2206 2.55 4.85 60/55 W2206R203 60/50 W2206R200 60/46 W2206R113

55 1.73 W4203 2.84 8.38 55/50 W4203R200 55/46 W4203R113 55/41 W4203R110
60 1.83 W4206 2.78 8.60 60/55 W4206R203 60/50 W4206R200 60/46 W4206R113
63 1.95 W4208 3.00 8.60 63/55 W4208R203 63/50 W4208R200 63/46 W4208R113
W4000
65 1.95 W4209 3.00 8.60 65/60 W4209R206 65/55 W4209R203 65/50 W4209R200
(4000 Ft.lbs)
70 2.07 W4212 3.08 8.82 70/65 W4212R209 70/60 W4212R206 70/55 W4212R203
1)
75 2.18 W4215 3.21 9.04 75/70 W4215R212 75/65 W4215R209 75/60 W4215R206
80 2.30 W4302 3.29 9.26 80/75 W4302R215 80/70 W4302R212 80/65 W4302R209

65 2.20 W8209 3.34 7.20 65/60 W8209R206 65/55 W8209R203 65/50 W8209R200
70 2.20 W8212 3.34 17.20 70/65 W8212R209 70/60 W8212R206 70/55 W8212R203
2)
75 2.28 W8215 3.35 17.20 75/70 W8215R212 75/65 W8215R209 75/60 W8215R206
W8000
80 2.38 W8302 3.52 17.42 80/75 W8302R215 80/70 W8302R212 80/65 W8302R209
(8000 Ft.lbs)
85 2.60 W8085M 3.63 17.86 85/80 W8085R080M 85/75 W8085R075M 85/70 W8085R070M
90 2.91 W8090M 4.05 19.18 90/85 W8090R085M 90/80 W8090R080M 90/75 W8090R075M
3)
95 2.91 W8312 4.05 19.40 95/90 W8312R090M 95/85 W8312R085M 95/80 W8312R302

80 2.54 W15302 3.66 30.20 80/75 W15302R215 80/70 W15302R212 80/65 W15302R209
85 2.74 W15085M 3.80 30.86 85/80 W15085R080M 85/75 W15085R075M 85/70 W15085R070M
90 2.95 W15090M 4.01 31.75 90/85 W15090R085M 90/80 W15090R080M 90/75 W15090R075M
W15000 4)
95 2.95 W15312 4.01 31.97 95/90 W15312R090M 95/85 W15312R085M 95/80 W15312R302
(15,000 Ft.lbs)
105 3.17 W15402 4.06 32.41 105/100 W15402R100M 105/95 W15402R312 105/90 W15402R090M
110 3.44 W15405 4.52 33.07 110/105 W15110R105M 110/100 W15110R100M 110/95 W15110R095M
115 3.44 W15115M 4.52 33.73 115/110 W15115R110M 115/105 W15115R105M 115/100 W15115R100M

1) Additional Reducer Insert is hexagon size 75/55 mm, Model No. W4215R203, fits in W4215 hexagon cassette.
2) Additional Reducer Insert is hexagon size 75/55 mm, Model No. W8215R203, fits in W8215 hexagon cassette.
3) Additional Reducer Insert is hexagon size 95/75 mm, Model No. W8312R215, fits in W8312 hexagon cassette.
4) Additional Reducer Insert is hexagon size 95/75 mm, Model No. W15312R215, fits in W15312 hexagon cassette. 197
 SQD-Series, Square Drive Wrenches

 Shown: SQD-50-I

Lightweight
Aluminum High-
Power Wrench for
Sockets or Allen
Drives

Swivel Hose Connection

All Enerpac torque wrenches
feature a 360 swivel
connection to allow easy
Very high torque-to-weight ratio access in all positions.
High speed, double-acting operation
High degree of rotation angle for increased productivity
Never-jam mechanism
High repeatability, with accuracy 3% Twin 3.5:1 Safety Hoses
Slim nose radius and 360 swivel hose connection allow Use only Enerpac THC-700
easier positioning in confined areas series twin 3.5:1 safety
hoses with SQD double-
Few moving parts means durability and low maintenance acting wrenches to ensure
Push-button drive release; no tools needed to reverse the integrity of your system.
square or Allen drives for tightening or loosening Page: 212
Storage case (included) protects from damage,
water and dirt
Optional Allen Drives
Lock-ring couplers are standard on all torque
wrenches, pumps and hoses Expanded versatility with a
wide range of metric and
imperial Allen drives.

Page: 200

 Easy and reliable service in the field using

Enerpac SQD-series torque wrenches.

198 www.enerpac.com
 Double-Acting, Square Drive Wrenches

SQD
Series

Maximum Torque:
19,875 Ft.lbs
 All wrenches come standard with swivel coupler,
Square Drive Range:
square drive and reaction arm.
3
4-212 inches
TORQUE WRENCH SELECTION (based on socket size range) Maximum Operating Pressure:
11,600 psi
Torque Range (x 1000 Ft.lbs) 

20
SQD-270-I

Use only Heavy-duty

15 Impact Sockets for power
driven torquing equipment,
SQD-160-I according to ISO 2725 and
10
ISO 1174; DIN 3129 and DIN 3121 or
ASME-B107.2/1995.
SQD-100-I
5 SQD-75-I
SQD-50-I

0
SQD-25-I Torque Wrench Pumps and
7/8 15/8 23/8 31/8 37/8 43/4 61/8 10 Hoses
17/8
Socket Size Range (inch)  Enerpac system matched air
and electric torque wrench
pumps provide control to
operate hydraulic torque wrenches.
G
212
H

Hexagon Bolt and Nut Sizes

B
See the table for hexagon sizes
J M
of bolts, nuts and related
D N thread diameters.
K C L E
A Page: 228

Typical Socket Square Max. Torque Dimensions (in) Weight

Size Range* Drive Torque** Wrench (incl.
@ 11,600 Model No. reaction
psi arm and
square
drive)

(in) (mm) (in) (Ft.lbs) A B C D E G H J K L M N (lbs)

11/16 - 17/8 15 - 50 3/4 1735 SQD-25-I 6.57 2.83 2.09 .94 4.25 3.74 1.38 3/4 .24 1.08 1.04 1.44 5.52
7/8 - 37/8 20 - 100 1 3550 SQD-50-I 8.05 3.62 2.67 1.22 5.31 4.53 1.38 1 .59 1.30 1.34 2.07 9.35
11/8 - 43/8 30 - 110 11/2 5570 SQD-75-I 8.89 4.21 2.95 1.41 6.02 4.80 1.38 11/2 .47 1.69 1.54 2.52 11.90
15/8 - 43/4 40 - 120 11/2 7360 SQD-100-I 9.96 4.53 3.31 1.54 6.46 5.12 1.38 11/2 .50 1.55 1.69 2.68 17.64
23/8 - 61/8 60 - 155 11/2 11,835 SQD-160-I 10.71 5.28 3.94 1.89 7.00 5.91 1.97 11/2 .44 1.76 2.13 3.21 26.55
31/8 - 10 80 - 255 21/2 19,875 SQD-270-I 13.45 6.46 4.69 2.32 8.58 7.87 1.97 21/2 .69 2.97 2.48 3.90 54.00
* Contact ENERPAC for socket specifications.
** Determine maximum torque according to the bolt (nut) size and grade.

199
 SQD-Series, Imperial Allen Drives

For
 SELECTION CHART SQD
TORQUE WRENCH OPTIONAL ALLEN DRIVES, REACTION ARM
Series
IMPERIAL FOR ALLEN
DRIVE

Maximum Torque at 11,600 psi:

19,875 Ft.lbs
Model Nose Hexagon Maximum Model Model
Number Radius Size Torque 1) Number Number Allen Drive Range:
D
(max. capacity) (in) (in) (Ft.lbs)
1
2-214 inches
1/2 390 25A-050 Nose Radius:
5/8
SQD-25-I
0.94 3/4
735
1325
25A-063
25A-075 RAH-25
0.94-2.32 inches
(1735 Ft.lbs) 7/8 1735 25A-088
1 1735 25A-100
Torque Wrench Pumps and
5/8 735 50A-063 Hoses
3/4 1325 50A-075 Enerpac system matched air
7/8 2065 50A-088 and electric torque wrench
SQD-50-I
1.22 1 3095 50A-100 RAH-50 pumps provide control to
(3550 Ft.lbs) operate hydraulic torque wrenches.
11/8 3550 50A-113
11/4 3550 50A-125 212

5/8 735 75A-063 Nut Splitters
3/4 1325 75A-075 Remove rusted or corroded
7/8 2065 75A-088 nuts easily with Enerpac Nut
SQD-75-I
1.41 1 3095 75A-100 RAH-75 Splitters. Hexagon nut
(5570 Ft.lbs) capacities up to 2.88 in.
11/8 4350 75A-113
11/4 5570 75A-125
Page: 208

7/8 2065 100A-088

1 3095 100A-100 Hexagon Bolt and Nut Sizes
SQD-100-I 11/8 4350 100A-113 See the table for hexagon sizes
1.54 RAH-100 of bolts, nuts and related
(7360 Ft.lbs) 11/4 6270 100A-125
thread diameters.
13/8 7360 100A-138
11/2 7360 100A-150
Page: 228
11/4 6270 160A-125
13/8 7745 160A-138
SQD-160-I
1.89 11/2 10,325 160A-150 RAH-160
(11,835 Ft.lbs)  SQD-100-I with RAH-100 Reaction Arm and
15/8 11,835 160A-163
Allen drive used for loosening hexagon socket
13/4 11,835 160A-175 head cap screws.

11/2 10,325 270A-150

15/8 13,275 270A-163
13/4 16,225 270A-175
SQD-270-I 17/8 19,875 270A-188
2.32 RAH-270
(19,875 Ft.lbs) 2 19,875 270A-200
21/4 19,875 270A-225


1) Determine maximum torque according
to the bolt size and grade.
200 www.enerpac.com
 SQD-Series, Metric Allen Drives

For
 SELECTION CHART SQD
TORQUE WRENCH OPTIONAL ALLEN DRIVES, REACTION ARM Series
METRIC FOR ALLEN
DRIVE

Maximum Torque at 11,600 psi:

19,875 Ft.lbs
Model Nose Hexagon Maximum Model Model
Number Radius Size Torque 1) Number Number Allen Drive Range:
D
(max. capacity) (in) (mm) (Ft.lbs)
14-70 mm
14 550 25A-14 Nose Radius:

SQD-25-I
17 955 25A-17 0.94-2.32 inches
0.94 19 1325 25A-19 RAH-25
(1735 Ft.lbs)
22 1735 25A-22
24 1735 25A-24 Optional Allen Drives and
17 955 Reaction Arm
50A-17
19 1325 The RAH-Reaction Arm
50A-19
for Allen drives must
22 2065 50A-22
SQD-50-I RAH-50 be used instead of reaction
1.22 24 2580 50A-24 arm for square drives.
(3550 Ft.lbs)
27 3550 50A-27
30 3550 50A-30
32 3550 50A-32
Flange Spreaders
17 955 75A-17
19 1325 Separates pipe flanges with
75A-19
ease, enabling efficient
22 2065 75A-22
SQD-75-I RAH-75 maintenance tasks.
1.41 24 2580 75A-24
(5570 Ft.lbs)
27 3685 75A-27
30 5160 75A-30 Page: 209
32 5570 75A-32
22 2065 100A-22 Select the Right Torque
24 2580 100A-24 Choose your Enerpac Torque
SQD-100-I 27 3685
250%
250
100A-27 RAH-100 Wrench using the loosening
1.54
(7360 Ft.lbs) 30 5160 100A-30 torque rule of thumb:
32 6270 100A-32 Loosening torque may require 250% of
36 7360 tightening torque depending on the
100A-36
condition of the fastener.
30 5160 160A-30 See the Pressure vs. Torque charts.
32 6270 160A-32 Page: 226
SQD-160-I RAH-160
1.89 36 8850 160A-36
(11,835 Ft.lbs)
41 11,835 160A-41
 SQD-50-I with 50A-22 Allen drive with RAH-
46 11,835 160A-46 50 Reaction Arm for Allen drives.
36 8850 270A-36
41 13,275 270A-41
46 18,440 270A-46
SQD-270-I 50 19,875 270A-50 RAH-270
2.32
(19,875 Ft.lbs) 55 19,875 270A-55
60 19,875 270A-60
65 19,875 270A-65
70 19,875 270A-70
1) Determine maximum torque according
to the bolt size and grade.
201
 HXD-Series, Hexagon Cassette Wrenches

 Shown from left to right: HXD-60 with CC-680, HXD-30 with CC-360

Aluminum, Low
Profile

Twin 3.5:1 Safety Hoses

Use only Enerpac THC-700
series twin 3.5:1 safety
hoses with HXD double-
acting wrenches to ensure
the integrity of your system.
Page: 212

Nut Splitters
Remove rusted or corroded
nuts easily with Enerpac Nut
Splitters. Hexagon nut
capacities up to 2.88 in.
High torque-to-weight ratio, slim nose radius and flat design
Page: 208
High speed, high degree of rotation angle
Snap in, interchangeable cassettes, no tools required
360 swivel hose connection allows easier positioning in Select the Right Torque
confined areas 250%
250 Choose your Enerpac Torque
Wrench using the loosening
High repeatability, with accuracy 3%
torque rule of thumb:
Strong unibody design, integrated reaction arm and few Loosening torque may require 250% of
moving parts make wrenches durable and reliable tightening torque depending on the
Extensive range of metric and imperial hexagon cassettes condition of the fastener.
and reducers See the Pressure vs. Torque charts.
Drive unit and cassette come in storage case to protect from
damage, water and dirt Page: 227
Lock-ring couplers are standard

 An Enerpac HXD hydraulic wrench brings

 The HXD-30 drive unit combined with cassette CC-3238 is the best solution for this turbine safety and efficiency to this flange
application. The slim nose radius and swivel couplers allow easy access in all positions. maintenance job at a refinery.

202 www.enerpac.com
 Double-Acting Hydraulic Torque Wrenches
 Shown from left to right: CC-3238, HXD-30
Torque Wrench Selection HXD
in 2 steps: Series
1 1. Drive Unit
2 Select the HXD-drive Unit
using the quick selection
chart below.
2. Cassette
Select the appropriate
CC-cassette from pages Maximum Torque:
204 and 205. 17,860 Ft.lbs
Hexagon Range:

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 114-5 inches

Nose Radius:
Torque Range (Ft.lbs)

18200

16800

15400
HXD-240
1.12-3.78 inches
14000 Maximum Operating Pressure:
12600

11200
11,600 psi
9800

8400 HXD-120

7000 Metric and Imperial Sizes

5600
Expanded versatility with the
4200 HXD-60
full range of metric and
2800
HXD-30 imperial Reducer Inserts and
1400
Holding Rings.
0
11/4 13/4 2 3 /16 2 9 /16 2 5 /16 3 3 /8 33/4 4 1 /8 4 1 /2 5
Page: 204
Hexagon Size Range (inch)

E
Hexagon Bolt and Nut Sizes
H See the table for hexagon sizes
of bolts, nuts and related
thread diameters.

Page: 228
B

Torque Wrench Pumps

System matched air and
electric pumps provide
D
control to operate Enerpac
F A C HXD Torque Wrenches.

Drive Unit with Cassette

Page: 214

 QUICK SELECTION CHART

Cassette Range Maximum Drive Unit * Drive Unit and Cassette Dimensions Weight
Torque Model (including
at Number smallest
Page:
11,600 psi cassette)

204 (in)

(in) (mm) (Ft.lbs) A B C D E F H (lbs)

11/4 - 2 3/8 32 - 60 2425 HXD-30 5.31 3.58 - 4.06 1.10 1.12 - 1.87 1.57 2.36 1.50 4.6
15/8 - 31/8 41 - 80 4565 HXD-60 6.14 4.53 - 5.12 1.38 1.36 - 2.38 1.97 2.95 1.50 8.1
2 3/16 - 3 7/8 55 - 100 9220 HXD-120 7.87 5.55 - 6.14 1.85 1.83 - 2.89 2.56 3.78 1.50 16.3
31/8 - 5 80 - 130 17860 HXD-240 10.20 6.80 - 7.95 2.20 2.44 - 3.78 3.22 4.92 2.00 28.9
* With integrated reaction arm.

203
 HXD-Series, Imperial Cassettes and Inserts

Maximum Torque at 11,600 psi:

17,860 Ft.lbs CC
Hexagon Range: IN
1.25-5 inches HR
Series
 The optional Reducer Insert must
be secured in the Cassette with a
Holding Ring.
 SELECTION CHART
DRIVE UNIT INTERCHANGEABLE CASSETTE, OPTIONAL ADD-ON REDUCER INSERTS, HOLDING
IMPERIAL IMPERIAL RINGS

Model Max. Hex. Nose Model Weight Hexagon Model Hexagon Model Model
Number Torque 1) Size 2) Radius Number Size Number Size Number Number
D
(max. capacity) (Ft.lbs) (in) (in) (lbs) (in) (in)
1250 11/4 1.12 CC-3125 1.2
1545 17/16 1.24 CC-3144 1.4 17/16 - 11/4 IN3144-125 HR-36
1840 15/8 1.36 CC-3163 1.5 15/8 - 17/16 IN3163-144 15/8 - 11/4 IN3163-125 HR-41
HXD-30 2130 113/16 1.52 CC-3181 1.8 113/16 - 15/8 IN3181-163 113/16 - 17/16 IN3181-144 HR-46
(2425 Ft.lbs) 2 1.65 CC-3200 2.1 2 - 113/16 IN3200-181 2 - 15/8 IN3200-163 HR-50
2425 23/16 1.77 CC-3219 2.2 23/16 - 2 IN3219-200 2 /16 - 113/16
3 IN3219-181 HR-55
23/8 1.87 CC-3238 2.3 2 /8 - 23/16
3 IN3238-219 23/8 - 2 IN3238-200 HR-60
2830 15/8 1.36 CC-6163 2.6
3540 113/16 1.56 CC-6181 2.9 113/16 - 15/8 IN6181-163 HR-46
2 1.71 CC-6200 3.2 2 - 113/16 IN6200-181 2 - 15/8 IN6200-163 HR-50
3990 23/16 1.83 CC-6219 3.3 23/16 - 2 IN6219-200 23/16 - 113/16 IN6219-181 HR-55
HXD-60 23/8 1.91 CC-6238 3.4 2 /8 - 23/16
3 IN6238-219 23/8 - 2 IN6238-200 HR-60
(4565 Ft.lbs) 29/16 2.07 CC-6256 4.1 29/16 - 23/8 IN6256-238 2 /16 - 23/16
9 IN6256-219 HR-65
4565 23/4 2.19 CC-6275 4.2 23/4 - 29/16 IN6275-256 23/4 - 23/8 IN6275-238 HR-70
215/16 2.26 CC-6293 4.3 215/16 - 23/4 IN6293-275 2 /16 - 29/16
15 IN6293-256 HR-75
31/8 2.38 CC-6313 4.4 31/8 - 215/16 IN6313-293 31/8 - 23/4 IN6313-275 HR-80
23/16 1.83 CC-12219 5.8 23/16 - 2 IN12219-200 23/16 - 113/16 IN12219-181 HR-55
5900
23/8 1.91 CC-12238 5.8 23/8 - 23/16 IN12238-219 23/8 - 2 IN12238-200 HR-60
29/16 2.07 CC-12256 6.1 29/16 - 23/8 IN12256-238 29/16 - 23/16 IN12256-219 HR-65
23/4 2.19 CC-12275 6.2 23/4 - 29/16 IN12275-256 23/4 - 23/8 IN12275-238 HR-70
7225
215/16 2.26 CC-12293 6.3 215/16 - 23/4 IN12293-275 215/16 - 29/16 IN12293-256 HR-75
HXD-120 3 2.26 CC-12300 6.3 3 - 23/4 IN12300-275 3 - 29/16 IN12300-256 HR-75
(9220 Ft.lbs) 8010 31/8 2.38 CC-12313 6.5 31/8 - 215/16 IN12313-293 31/8 - 23/4 IN12313-275 HR-80
33/8 2.54 CC-12338 7.8 33/8 - 3 IN12338-300 33/8 - 215/16 IN12338-293 HR-85
31/2 2.66 CC-12350 8.0 31/2 - 31/8 IN12350-313 31/2 - 3 IN12350-300 HR-90
9220
33/4 2.78 CC-12375 8.2 33/4 - 31/2 IN12375-350 33/4 - 33/8 IN12375-338 HR-95
37/8 2.89 CC-12388 8.3 37/8 - 31/2 IN12388-350 37/8 - 33/8 IN12388-338 HR-100
10325 31/8 2.44 CC-243133) 11.2 31/8 - 215/16 IN24313-293 31/8 - 23/4 IN24313-275 HR-80
11685 33/8 2.60 CC-24338 11.4 33/8 - 31/8 IN24338-313 33/8 - 3 IN24338-300 HR-85
12225 31/2 2.71 CC-24350 11.4 31/2 - 31/8 IN24350-313 31/2 - 3 IN24350-300 HR-90
12775 33/4 2.83 CC-24375 11.9 33/4 - 31/2 IN24375-350 3 /4 - 33/8
3 IN24375-338 HR-95
HXD-240 13315 37/8 2.99 CC-243884) 12.3 37/8 - 31/2 IN24338-350 37/8 - 33/8 IN24388-338 HR-100
(17860 Ft.lbs) 15490 41/8 3.15 CC-24413 12.5 41/8 - 37/8 IN24413-388 41/8 - 33/4 IN24413-375 HR-105
41/4 3.30 CC-24425 14.9 41/4 - 37/8 IN24425-388 41/4 - 33/4 IN24425-375 HR-110
17860 45/8 3.54 CC-24463 16.0 45/8 - 41/4 IN24463-425 45/8 - 41/8 IN24463-413 HR-120
5 3.78 CC-24500 16.3 5 - 45/8 IN24500-463 5 - 41/4 IN24500-425 HR-130
1) Determine maximum torque according to the bolt (nut) size and grade. Other Reducer Insert dimensions available upon request.
2) See the table of hexagon bolt and nut sizes and related thread diameters on page 228.
3) Additional imperial Reducer Insert: 3 1/8"2 9/16" IN24313-256 fits CC-24313 Cassette. Use HR-80 Holding Ring.
4) Additional imperial Reducer Insert: 3 3/4"2 9/16" IN24375-313 fits CC-24388 Cassette. Use HR-100 Holding Ring.
204
 HXD-Series, Metric Cassettes and Inserts
Maximum Torque at 11,600 psi:
17,860 Ft.lbs CC
Hexagon Range: IN
30-130 mm HR
Series
 The optional Reducer Insert must
be secured in the Cassette with a
Holding Ring.
 SELECTION CHART
DRIVE UNIT INTERCHANGEABLE CASSETTES, OPTIONAL ADD-ON REDUCER INSERTS, HOLDING
METRIC METRIC RINGS

Model Max. Hex. Nose Model Weight Hexagon Model Hexagon Model Hexagon Model Model
Number Torque1) Size 2) Radius Number Size Number Size Number Size Number Number
D
(max. capacity) (Ft.lbs) (mm) (in) (lbs) (mm) (mm) (mm)
1250 32 1.12 CC-332 1.2
1545 36 1.24 CC-336 1.4
1840 41 1.36 CC-341 1.5 41/36 IN3-4136 41/32 IN3-4132 41/30 IN3-4130 HR-41
HXD-30 2130 46 1.52 CC-346 1.8 46/41 IN3-4641 46/36 IN3-4636 46/32 IN3-4632 HR-46
(2425 Ft.lbs) 50 1.65 CC-350 2.1 50/46 IN3-5046 50/41 IN3-5041 50/36 IN3-5036 HR-50
2425 55 1.77 CC-355 2.2 55/50 IN3-5550 55/46 IN3-5546 55/41 IN3-5541 HR-55
60 1.87 CC-360 2.3 60/55 IN3-6055 60/50 IN3-6050 60/46 IN3-6046 HR-60
2830 41 1.36 CC-641 2.6 41/36 IN6-4136 HR-41
3540 46 1.56 CC-646 2.9
50 1.71 CC-650 3.2 50/46 IN6-5046 50/41 IN6-5041 50/36 IN6-5036 HR-50
3990 55 1.83 CC-655 3.3 55/50 IN6-5550 55/46 IN6-5546 55/41 IN6-5541 HR-55
HXD-60 60 1.91 CC-660 3.4 60/55 IN6-6055 60/50 IN6-6050 60/46 IN6-6046 HR-60
(4565 Ft.lbs) 65 2.07 CC-665 4.1 65/60 IN6-6560 65/55 IN6-6555 65/50 IN6-6550 HR-65
70 2.19 CC-670 4.2 70/65 IN6-7065 70/60 IN6-7060 70/55 IN6-7055 HR-70
4565
75 2.26 CC-675 4.3 75/70 IN6-7570 75/65 IN6-7565 75/60 IN6-7560 HR-75
80 2.38 CC-680 4.4 80/75 IN6-8075 80/70 IN6-8070 80/65 IN6-8065 HR-80
55 1.83 CC-1255 5.8 55/50 IN12-5550 55/46 IN12-5546 55/41 IN12-5541 HR-55
5900
60 1.91 CC-1260 5.8 60/55 IN12-6055 60/50 IN12-6050 60/46 IN12-6046 HR-60
65 2.07 CC-1265 6.1 65/60 IN12-6560 65/55 IN12-6555 65/50 IN12-6550 HR-65
70 2.19 CC-1270 6.2 70/65 IN12-7065 70/60 IN12-7060 70/55 IN12-7055 HR-70
7225
75 2.26 CC-1275 6.3 75/70 IN12-7570 75/65 IN12-7565 75/60 IN12-7560 HR-75
HXD-120
(9220 Ft.lbs) 8010 80 2.38 CC-1280 6.5 80/75 IN12-8075 80/70 IN12-8070 80/65 IN12-8065 HR-80
85 2.54 CC-1285 7.8 85/80 IN12-8580 85/75 IN12-8575 85/70 IN12-8570 HR-85
90 2.66 CC-1290 8.0 90/85 IN12-9085 90/80 IN12-9080 90/75 IN12-9075 HR-90
9220
95 2.78 CC-1295 8.2 95/90 IN12-9590 95/85 IN12-9585 95/80 IN12-9580 HR-95
100 2.89 CC-12100 8.3 100/95 IN12-10095 100/90 IN12-10090 100/85 IN12-10085 HR-100
10245 80 2.44 CC-2480 11.2 80/75 IN24-8075 80/70 IN24-8070 80/65 IN24-8065 HR-80
11820 85 2.60 CC-2485 11.4 85/80 IN24-8580 85/75 IN24-8575 85/70 IN24-8570 HR-85
12215 90 2.72 CC-2490 11.4 90/85 IN24-9085 90/80 IN24-9080 90/75 IN24-9075 HR-90
12610 95 2.83 CC-2495 11.9 95/90 IN24-9590 95/85 IN24-9585 95/80 IN24-9580 HR-95
HXD-240 13400 100 2.99 CC-24100 12.3 100/95 IN24-10095 100/90 IN24-10090 100/85 IN24-10085 HR-100
(17860 Ft.lbs) 15370 105 3.15 CC-24105 12.5 105/100 IN24-105100 105/95 IN24-10595 105/90 IN24-10590 HR-105
110 3.31 CC-24110 12.8 110/105 IN24-110105 110/100 IN24-110100 110/95 IN24-11095 HR-110
115 3.43 CC-24115 15.6 115/110 IN24-115110 115/105 IN24-115105 115/100 IN24-115100 HR-115
17860 120 3.54 CC-24120 16.1 120/115 IN24-120115 120/110 IN24-120110 120/105 IN24-120105 HR-120
125 3.66 CC-24125 16.1 125/120 IN24-125120 125/115 IN24-125115 125/110 IN24-125110 HR-125
130 3.78 CC-24130 16.3 130/125 IN24-130125 130/120 IN24-130120 130/115 IN24-130115 HR-130
1) Determine maximum torque according to the bolt (nut) size and grade.
Other Reducer Insert dimensions available upon request.
2) See the table of hexagon bolt and nut sizes and related thread diameters on page 228. 205
 E-Series, Manual Torque Multipliers
 Shown: 290PLUS, E291, E393, E494

Accurate, Efficient
Torque
Multiplication

When accurate make-up or

break-out of stubborn
fasteners requires high
torque

High-efficiency planetary gear sets achieve high output Typical Torque Multiplier
torque from low input torque Applications
Operator protected by anti-backlash device
Accurate torque 5% Locomotives
Power plants
Reversible, tighten or loosen bolts Pulp and paper mills
Reaction bar or reaction plate style Refineries
Chemical plants
Angle-of-turn protractor standard on E391, E392, E393 Mines
Reaction plate models offer increased versatility with Off-road equipment
reaction point locations Shipyards
Cranes
300 and 400 series have replaceable shear drives,
providing overload protection of internal power train

Allow 2x tightening torque to

break out bolts.
Rusted, corroded nuts and bolts
may require two times the original torque
to break loose.

CAUTION:
Impact type air tools should
never be used with torque
multipliers. Torque
multiplier damage could result.

206 www.enerpac.com
 Manual Torque Multipliers
Manual Torque Multipliers Hydraulic torque wrenches are
better suited for tight tolerance,
E
Enerpac manual torque flange and repetitious bolting Series
multipliers provide efficient applications.
torque multiplication in wide
clearance applications and when
external power sources are not
available. Manual torque multipliers
are used in most industrial,
construction, and equipment Maximum Output Torque:
maintenance applications.
750-8000 Ft-lbs.
Torque Ratio:
 Selector Pawl
CW
CCW

Models with anti-backlash protection have

3.3:1-52:1
directional selector pawls. Set the pawl for
clockwise or counter-clockwise rotation.

 Angle-of-Turn Protractor
 Shearable Square Drive Certain models (E391, E392, E393) include
an angle-of-turn protractor to tighten
Provides Overload Protection on 300- and 400- fasteners using a "torque turn" method.
series multiplier's power train by shearing at 103-
110% of rated capacity. Internal shear pin prevents
tool from falling off bolt.

Reaction Bar Reaction Plate

L
Input Square Drive Reaction Plate Dimensions
A B
R1 Model A B R1 R2
R2
M (in) (in) (in) (in)
E492 5.50 4.88 2.44 1.25
E493 5.50 4.88 2.44 1.25
Output Square Drive
N Output Square Drive E494 7.00 3.50 2.75 1.63
E495 7.00 3.50 2.84 1.88
 Reaction Bar Torque Multipliers
Output Model Input Torque Input Output Overload Anti- Head Height Length Accuracy Weight
Capacity Number Capacity Ratio Square Square Protection Backlash Diameter
Drive Drive L M N
(Ft-lbs) (Ft-lbs) (in) (in) (in) (in) (in) (lbs)
750 E290PLUS 227 3.3:1 1/2 3/4 No No 2.80 3.30 8.60 5% 4.0
1000 E291 303 3.3:1 1/2 3/4 No No 2.80 3.30 17.40 5% 5.5
1200 E391 200 6:1 1/2 3/4 Yes No 3.94 4.00 19.60 5% 9.1
2200 E392 162 13.6:1 1/2 1 Yes Yes 4.06 5.75 19.60 5% 15.2
3200 E393 173 18.5:1 1/2 1 Yes Yes 4.06 6.50 19.60 5% 18.3

 Reaction Plate Torque Multipliers

Output Model Input Torque Input Output Overload Anti- Head Height Length Accuracy Weight
Capacity Number Capacity Ratio Square Square Protection Backlash Diameter
Drive Drive L M N
(Ft-lbs) (Ft-lbs) (in) (in) (in) (in) (in) (lbs)
2200 E492 162 13.6:1 1/2 1 Yes Yes 4.88 5.50 14.00 5% 17.2
3200 E493 173 18.5:1 1/2 1 Yes Yes 4.88 6.41 14.00 5% 19.5
5000 E494 189 26.5:1 1/2 11/2 Yes Yes 5.62 8.75 14.90 5% 34.0
8000 E495 154 52:1 1/2 11/2 Yes Yes 5.81 10.75 15.20 5% 50.3

www.enerpac.com 207
 Hydraulic Nut Splitters

 Shown from left to right: NC-3241, NC-1319, NC-1924

NC
Series
Capacity:
5-90 tons
Hexagon Nut Range:
0.5-2.88 inches
Maximum Operating Pressure:
10,000 psi
Enerpac Nut Splitters
Nut Splitters include a spare
chisel, a spare set screw
and the wrench used to
secure the chisel. A CR-400
coupler is standard.

Nutsplitter Sets
Hydraulic
Compact and ergonomic design, easy to use Nutsplitters are
available as sets (pump, tool and hose).
Unique angled head allows flush access
Single-acting, spring return cylinder
Set Model Splitter Model Pump Model
Heavy-duty chisels can be reground Number Number Number
Applications include servicing trucks, piping industry, tank STN-1924H NC-1924 P-392
cleaning, petrochemical, steel construction and mining STN-2432H NC-2432 P-392
STN-3241H NC-3241 P-392
J

C
3/8"-18NPTF

F
 Easily removing rusty nuts during H
railroad construction is just one of D
many application examples for the B
Enerpac Nut Splitter.

Hexagon Bolt Range Capacity Oil Model Dimensions (in) Weight Replacement
Nut Range Capacity Number Chisel
Model
(in) (in) (ton) (in3) A B C D F H J (lbs) Number
.50-.75 .31-.50 5 .92 NC-1319 1.57 7.87 .24 .75 1.10 1.89 .83 1.8 NCB-1319
.75-.94 .50-.63 10 1.22 NC-1924 2.17 8.94 .32 .98 1.50 2.80 1.00 4.4 NCB-1924
.94-1.13 .63-.88 15 3.66 NC-2432 2.60 10.24 .39 1.22 1.93 2.99 1.30 6.6 NCB-2432
1.13-1.56 .88-1.13 20 4.88 NC-3241 2.95 11.26 .59 1.38 2.60 3.50 1.69 9.7 NCB-3241
1.56-2.00 1.13-1.38 35 9.46 NC-4150 3.78 12.80 .83 1.77 2.87 4.29 2.13 18.0 NCB-4150
2.00-2.25 1.38-1.50 50 14.64 NC-5060 4.17 14.41 1.06 2.13 3.63 4.96 2.38 26.0 NCB-5060
2.38-2.88 1.50-1.88 90 30.00 NC-6075 6.14 14.43 1.06 2.95 4.33 7.09 3.07 75.1 NCB-6075
Ordering Notes: Maximum allowable hardness to split is HRc-44.
Not to be used on square nuts.
208
 Pin Type Hydraulic Flange Spreaders
 Shown: FS-56
FS
Series
Capacity:
5-10 tons
Maximum Operating Pressure:
10,000 psi

Flange
Spreader Sets
Both Hydraulic
Flange Spreaders are available as sets
(includes gauge, adaptor and hose).

Set Model Spreader Pump Model

Number Model Number Number
STF-56H FS-56 P-142
STF-109H FS-109 P-392
STF-109A FS-109 PATG-1102N
Lightweight, ergonomic design for ease of use
Adjustable jaw widths from 2.75" to 8.50" for a wide
range of applications Wedge Spreaders
Single-acting, spring return RC Series cylinders for fast Friction-free, smooth and
trouble-free operation parallel wedge movement
with unique interlock wedge
design. Eliminates flange
damage and risk of spreading arm
failure.
B
Page: 210
A

Flange Spreader Matching Chart

ASA Pipe Size (in)
Rating
(psi) FS-56 FS-109
E
150 5-20 22-42
H
300 2.50-14 16-28
400 2.50-12 14-24
F D
J 500 2.50-10 12-20
C 900 .50-6 8-16
I 1500 .50-3.50 4-8
2500 .50-2.50 3-4

Maximum Stud Standard Capac- Stroke Oil Model Dimensions (in) Weight
Flange Size Wedge ity Capac- Number
Thickness ity C
(in) (in) (in) (tons) (in) (in3) A B Min. Max. D E F H I J (lbs)
2 x 2.25 .75-1.13 .13-1.13 5 1.50 1.50 FS-56 3.00 8.25 2.75 6.10 1.28 7.71 3.45 1.00 8.10 .75 26
2 x 3.63 1.25-1.63 .13-1.13 10 2.13 4.80 FS-109 4.25 11.00 4.10 8.50 1.98 6.00 4.50 1.50 10.75 1.25 40

www.enerpac.com 209
 Hydraulic and Mechanical Industrial Spreaders

 Shown: FSH-14 and FSM-8 with safety blocks SB1

FSM/FSH
Series
Tip Clearance / Maximum Spread*:
0.24/3.16 inches
Maximum Spread Force:
8-14 tons
Maximum Operating Pressure:
10,000 psi (FSH-14)
Stepped Blocks FSB-1
Use this pair of stepped
blocks to increase wedge
opening up to 3.16 in.
(81 mm). Fits both FSH-14 and FSM-8.

Integrated wedge concept: friction-free, smooth, parallel Split-Flow Manifolds

wedge movement eliminates flange damage and
For simultaneously and even
spreading arm failure spreading of flange joints,
Unique interlocking wedge design: no first step bending 180 apart with FSH-14.
and risk of slipping out of joint
Requires very small access gap of only .24 in. (6 mm) Page: 120
Stepped spreader arm design: each step can spread
under full load Flange Spreader Sets
Few moving parts means durability and low maintenance Hydraulic FSH-14 is
available as a set (pump, tool, gauge,
Safety block SB-1 and ratchet spanner SW-22 included adaptor and hose).
with FSM-8
Safety block and Enerpac RC-102 cylinder Set Model Set Includes:
Number
included with FSH-14
FSH-14 GA-2
STF-14H P-392 GP-10S
HC-7206
SAFETY
CLOSED OPENED BLOCK CLOSED OPENED SW-22
Two FSH-14 spreaders used simultaneously 12.09

with Enerpac handpump, hoses and AM-21 .86

split-flow manifold. stepped
3.90

blocks
11.31
11.31

.78

FSB-1
12.79

1.09
10.73

1.48
1.87
.59
.59

2.26
3.04
1.33
1.33

.24 .24 .24

1.21 1.21 .98
1.21 1.21
.98
2.38 2.38

FSH-14 SB-1 FSM-8

Max. Model Tip Max. Type Oil Weight

Spreading Number Clearance Spread* Capacity
Force
(ton) (in) (in) (in3) (lbs)
8 FSM-8 .24 3.16 Mechanical - 14.3
14 FSH-14 .24 3.16 Hydraulic 4.76 15.7
*Using stepped blocks FSB-1

210
 Flange Alignment Tools
 From left to right: ATM-3, ATM-1, ATM-5
ATM
Series
Bolt Hole Range:
11
16-218 inches
Flange Wall Thickness:
11
16-8 inches
Maximum Force:
0.3-5 tons

Adjustable Reach-on ATM-3

The highly adjustable reach
of the wing, the reversable lift
hook and manual torque
wrench TW-22 allow precise
alignment.
Rectifies twist and rotational misalignment without additional
stress in pipe lines
For most commonly used ANSI, API, BS and DIN flanges ATM-5 Including Hydraulics
No slings, hooks, or lifting gear. Extremely safe, high precision Including 10,000 psi
ATM-1 supplied with three bushings for different bolt hole hydraulics: RC-53 single-
sizes. Can be used in reversed position acting cylinder, P-142 two-
speed hand pump and 6 ft.
ATM-3 fits on the following flanges: long safety hose (HC-7206C).
Ring Type Joints: flange wall thickness minimum 1.17" and
maximum 3.90"
All dimensions shown in inches.
Gasket Type Joints: flange wall thickness minimum 0.48" and
18.72
maximum 4.49" ATM-1
ATM-5 Fits when flange joint is:
2.22

1.07
3.16

between 3.75 - 9 inches apart and .663

bolt hole size 1.25 inches or greater 1.77 .83 .95

Can be installed and used in any position and any location 4.13

Stays stable in position under full load

3.94

The Enerpac ATM-3 used to align a large ATM-3 ATM-5

18.72 25.98
ANSI flange. 14.50 20.71
TW-22
14.82
.86
12.09

.
.
10.63

.
8.97

.
2.99
4.02
13.26

5.12
12.20
1.26

.
1.76 . .
1.17
5.66

4.17
5.85
9.45

Maximum Model Bolt Hole Range Flange Wall Thickness Wt.

Lifting Force Number
(ton) (in) (mm) (in) (mm) (lbs)
0.3 ATM-1 11/16 - 11/8 17 - 27,2 11/16 - 2 17 - 50 4.4
3.3 ATM-3 1 - 21/8 25 - 54 1 /16 - 4 /2 30 - 115
3 1 21.4
5.5 ATM-5 * 11/4 31,5 31/8 - 8 80-203 35.7
* At 10,000 psi maximum operating pressure.
ATM-5 weight including hydraulic cylinder. Total set weight 62 lbs.

www.enerpac.com 211
 Selection Matrix

Optimum Torque Wrench and Pump Combinations

For optimum speed ELECTRIC PUMPS AIR DRIVEN PUMPS TWIN
and performance HOSES
Enerpac recommends PMU-Series ZU4T-Series* PTA-Series ZA4T-Series* THQ-Series
the following system THC-Series
set-up with wrench-
pump-hose
combinations.

Page: 213 Page: 214 Page: 218 Page: 220

Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated
pressure: pressure: pressure: pressure: pressure: pressure:
20 in3/min 20 in3/min 60 in3/min 60 in3/min 20 in3/min 60 in3/min
10,000 psi 115V, 1 ph 230V, 1 ph 115V, 1 ph 230V, 1 ph
Torque Wrenches
Model No.
S1500 PTA-1404-Q
PMU-10427-Q PMU-10422-Q
S3000
THQ-706T (19.5 ft)
S6000
THQ-712T (39.0 ft)
S11000 ZU4208TB-Q ZU4208TE-Q ZA4204TX-Q
190 S25000 ZU4208TI-Q
W2000 PTA-1404-Q
PMU-10427-Q PMU-10422-Q
W4000 THQ-706T (19.5 ft)
THQ-712T (39.0 ft)
W8000
W15000 ZU4208TB-Q ZU4208TE-Q ZA4204TX-Q
194 ZU4208TI-Q

11,600 psi
Torque Wrenches
Model No.
SQD-25-I
PMU-10427 PMU-10422 PTA-1404
SQD-50-I
SQD-75-I THC-7062 (19.5 ft)
SQD-100-I ZU4208TE-E THC-7122 (39.0 ft)
ZU4208TB-E ZU4208TI-E ZA4204TX-E
SQD-160-I
198 SQD-270-I
HXD-30
PMU-10427 PMU-10422 PTA-1404
HXD-60 THC-7062 (19.5 ft)
THC-7122 (39.0 ft)
HXD-120
ZU4208TB-E ZU4208TB-E ZA4204TX-E
HXD-240 ZU4208TI-E
202
* ZU4T and ZA4T are available in other configurations not listed in this chart.

IMPORTANT!
1/4" Torque Wrench Spin-on Couplers Always make sure that the
torque scale on the pump
For use with 10,000 psi S- and W-series matches the torque wrench
torque wrenches,THQ-series hoses and size for accurate torque
torque wrench pumps with suffix "Q". settings.

Call Enerpac!
Model Numbers For other combinations, consult
Complete Female Male your Enerpac bolting expert or
Set Half Half your authorized Enerpac
distributor.
T-630 TR-630 TH-630

212 www.enerpac.com
 Portable Electric Torque Wrench Pumps

Shown: PMU-10427
PMU
Series

Reservoir Capacity:
0.5 gal.
Flow at 10,000 psi:
20 in3/min.
Motor Size:

0.5 hp
Maximum Operating Pressure:
10,000 and 11,600 psi

Pump Ratings
Powerful two-speed pump is lightweight and easy to carry -Q suffix pumps are for 10,000
Standard heat exchanger package keeps pump cool under psi torque wrenches, and include
spin-on couplers. PMU10427 and
extreme use
PMU10422 are for use with Enerpac
Glycerine filled gauge with scales reading in psi and bar SQD and HXD 11,600 psi torque
wrenches, and include polarized lock-
Transparent overlays in Ft.lbs and Nm for all Enerpac torque
ring safety couplers.
wrenches provide a quick torque reference
Universal motor for a high power-to-weight ratio; generates
full pressure on as little as 50% of the rated line voltage
Adjustable pressure relief valve for accurate torque Twin Torque Wrench
adjustments and precise repeatability Hoses
Use Enerpac THQ-700 series
twin hoses with 10,000 psi
pumps, or use THC-700
series twin hoses with 11,600 psi pumps.

19.5 feet long, 2 hoses THQ-706T

39 feet long, 2 hoses THQ-712T
19.5 feet long, 2 hoses THC-7062
39 feet long, 2 hoses THC-7122

PERFORMANCE CHART
For Use With Maximum Pressure Oil Flow Rate Model Useable Electric Dimensions Weight
Torque Wrenches Rating Number Oil Motor LxWxH
(psi) (in3/min) Capacity
1st stage 2nd stage 1st stage 2nd stage (gal) (in) (lbs)
S1500 W2000 700 10,000 200 20 PMU-10427-Q .50 115V- 1 ph -50/60Hz 17 x 11 x 15 53
S3000 W4000 700 10,000 200 20 PMU-10422-Q .50 230V- 1 ph -50/60Hz 17 x 11 x 15 53
SQD-25-I HXD-30 700 11,600 200 20 PMU-10427 .50 115V- 1 ph -50/60Hz 17 x 11 x 15 53
SQD-50-I HXD-60 700 11,600 200 20 PMU-10422 .50 230V- 1 ph -50/60Hz 17 x 11 x 15 53

www.enerpac.com 213
ZU4T Electric Torque Wrench Pumps

ZU4204TE-EHK (shown with optional heat exchanger and skidbar)

Pump Ratings
Features Z-Class high-efficiency pump design; higher oil -Q suffix pumps are for 10,000
flow and bypass pressure, cooler running and requires psi torque wrenches, and
18% less current draw than comparable pumps include spin-on couplers.
Powerful 1.7 hp universal electric motor provides high -E suffix pumps are for use with Enerpac
power-to-weight ratio and excellent low-voltage operating SQD and HXD 11,600 psi torque
characteristics wrenches, and include polarized lock-
ring safety couplers.
High-strength, molded composite shroud protects motor
and electronics, while providing an ergonomic, non-
conductive handle for easy transport
Low-voltage pendant provides additional safety for the Back-lit LCD and
operator (remote control units) Pressure Transducer
LCD readout provides pressure display and a number of
diagnostic and readout capabilities never before offered Digital read-out and
on a portable electric pump Autocycle setting
Pump usage information, hour and
Auto cycle feature provides continuous cycle operation of cycle counts
the torque wrench as long as the advance button is Low-voltage warning and recording
pressed. (Pump can be used with or without auto cycle Self-test and diagnostic capabilities
feature). Information can be displayed in
English, French, German, Italian,
Spanish and Portuguese
Pressure transducer is more accurate
and durable than analog gauges
Easy-viewing variable rate display
Display pressure in bar, MPa or psi.

Any brand of hydraulic torque wrench can be

powered by the portable ZU4T-Series torque
wrench pump.

214 www.enerpac.com
 ZU4T Torque Wrench Pumps
ZU4T-Series Pump
Applications
make it ideal for torquing
applications which require easy
ZU4T
transport of the pump. It utilizes a Series
universal motor which will work
The ZU4T-Series pump is best well on long extension cords or
suited to power medium to large generator driven electrical power
size torque wrenches, wherever supplies.
high speed, intermittent duty cycle
is needed. For further application assistance
contact your local Enerpac office. Reservoir Capacity:
Patent-pending Z-Class
technology provides high by-pass 1-2 gal.
pressures for increased
Flow at 10,000 psi:
productivity. Its high power to
weight ratio and compact design 60 in /min. 3

Motor Size:
1.7 hp
Maximum Operating Pressure:
10,000 and 11,600 psi

Oil Flow and Current vs. Pressure Torque Wrench Pump

700
Selection Matrix
Current (amps) 
Oil Flow (in3/min) 

25
For optimum speed and
600
performance see the torque
20
wrench pump and hose
500 5V
11 selection matrix.
400 15
Page: 212
300
V 10
230
200
Accessory Options
5
100 Available by placing the following
additional suffix at the model
0 0
number end:
0 3,000 6,000 9,000 11,600
Pressure (psi)  H = Heat Exchanger
Oil Flow K = Skidbar
Current M = 4-wrench manifold

SELECTION CHART

For Use With Maximum Model Motor Usable Weight

Torque Wrenches Operating Number 1) Voltage Oil with Oil
Pressure Capacity

(psi) (gal) (lbs)

10,000 ZU4204TB-Q 115 vac, 1-ph 1.0 70
10,000 ZU4208TB-Q 115 vac, 1-ph 2.0 80
S6000
W8000 10,000 ZU4204TE-Q 2) 208-240 vac, 1-ph 1.0 70
S11000
W15000 10,000 ZU4208TE-Q 2) 208-240 vac, 1-ph 2.0 80
S25000
10,000 ZU4204TI-Q 3) 208-240 vac, 1-ph 1.0 70
10,000 ZU4208TI-Q 3) 208-240 vac, 1-ph 2.0 80
11,600 ZU4204TB-E 115 vac, 1-ph 1.0 70
SQD-75-I 11,600 ZU4208TB-E 115 vac, 1-ph 2.0 80
SQD-100-I HXD-120 11,600 ZU4204TE-E 2) 208-240 vac, 1-ph 1.0 70
SQD-160-I HXD-240 11,600 ZU4208TE-E 2) 208-240 vac, 1-ph 2.0 80
SQD-270-I 11,600 ZU4204TI-E 3) 208-240 vac, 1-ph 1.0 70
11,600 ZU4208TI-E 3) 208-240 vac, 1-ph 2.0 80
1) All models meet CE safety requirements and all CSA requirements.
2) European plug and CE EMC directive compliant
3) With NEMA 6-15 plug 215
 ZU4T Ordering Matrix and Specifications

This is how a ZU4T-Series pump model number is built up: How to order your ZU4T-Series
torque wrench pump
Z U 4 2 08 T E - Q H M
1 2 3 4 5 6 7 8 8 8 Ordering Example 1
Product Motor Flow Valve Reservoir Valve Voltage Must be Options Options Model No. ZU4204TI-EHK
Type Type Group Type Size Operation E or Q 11,600 psi pump for use with Enerpac
1 Product Type 6 Valve Operation HXD and SQD-Series torque wrenches,
230V motor, 1 gallon reservoir, optional
Z = Pump Class T = Solenoid valve with pendant,
heat exchanger and skidbar.
LCD Electric and pressure
2 Prime Mover transducer.
Ordering Example 2
U = Universal electric motor Model No. ZU4208TB-QMHK
7 Voltage
10,000 psi pump for use with Enerpac
3 Flow Group B = 115V, 1 ph, 50/60 Hz S- and W-Series and other 10,000 psi
4 = 60 in3/min @ 10,000 psi E = 208-240V, 1 ph, 50/60 Hz (with torque wrenches, 115V motor, 2 gallon
European plug CE RF compliant) reservoir, 4-wrench manifold, heat
4 Valve Type I = 208-240V, 1 ph, 50/60 Hz (with exchanger and skidbar.
NEMA 6-15 plug)
2 = Torque wrench valve
Refer to the torque wrench pump
5 Reservoir Size (useable capacity) 8 Factory installed features and options selection matrix for optimum wrench,
E = 11,600 coupler for use with HXD-, pump and hose combinations.
04 = 1.0 gallon
08 = 2.0 gallons SQD-Series or other wrenches
Q = 10,000 coupler for use with S- and
W-Series or other wrenches
H = Heat exchanger Page: 212
K = Skidbar
M = 4-wrench manifold.
Twin Torque Wrench
Hoses
Dimensions shown in inches Use Enerpac THQ-700
series twin hoses with
10,000 psi pumps, or use
THC-700 series twin hoses with 11,600
psi pumps.
A 3.61
10,000 psi 10,000 psi
B 19.5
19.5 pies
19.5 pies de
feet longitud,
delong,
longitud, mangueras THQ-706T
22 mangueras
2 hoses THC-7062
THC-7062
39
39 pies
39 feetde
pies longitud,
delong,
longitud, 22 mangueras
2 hosesmangueras THQ-712T
THC-7122
THC-7122
9.00 19.5 pies de
19.5 pies psi
11,600 11,600
longitud, 2 psi
mangueras
de longitud, 2 mangueras THQ-706T
THQ-706T
C 3.75 .47
7.11 16.29 174 D 39
39 pies de
de longitud,
piesfeet
19.5 longitud, mangueras THQ-712T
long, 222 mangueras
hoses THQ-712T
THC-7062
3.61 39 feet long, 2 hoses
19.00 9.46 THC-7122
24.80 10.50
25.00

ZU4T-Series Torque Wrench Pumps

Reservoir Size A B C D
User adjustable relief valve.
(useable gallons) (in) (in) (in) (in)  Heat Exchanger (optional).
Most hydraulic torque wrenches can be
1 17.0 5.6 11.0 6.0  Skidbar (optional).
powered by the Enerpac ZU4T-Series torque
2 19.5 8.0 11.3 6.6  4-wrench manifold (optional). wrench pump.

ZU4T Performance
Motor Output Flow Rate Motor Electrical Sound Relief Valve
Size Specification Level Adjustment
(in3/min) Range
100 700 5,000 10,000
(hp) psi psi psi psi (volts-ph-Hz) (dBA) (psi)

1.7 700 535 76 60

115-1-50/60 85-90 1,800-10,000*
230-1-50/60
* Pump type (-Q) shown, (-E) range is 1,800 - 11,600 psi

216
 ZU4T Torque Wrench Pump Options

ZU4T
Series

Reservoir Capacity:
1 and 2 gal.
Flow at 10,000 psi:
60 in /min.
3

Heat Exchanger Skidbar

Motor Size:
Removes heat from the bypass oil Provides greater pump stability
to provide cooler operation on soft or uneven surfaces 1.7 hp
Stabilizes oil viscosity, increasing Provides easy two-handed lift Maximum Operating Pressure:
oil life and reduces wear of pump
and other hydraulic components 10,000 and 11,600 psi

Accessory Can be used on ZU4T-Series Accessory Can be used on ZU4T-Series

Kit No. * torque wrench pumps Kit No. * torque wrench pumps

ZHE-U4 1 and 2 gallon reservoir SBZ-4 1 and 2 gallon1)

* Add suffix H to pump model number SBZ-4L 1 and 2 gallon 2)
for factory installation.
Heat Exchanger adds 9.1 lbs. to pump * Add suffix K to pump model number
for factory installation.
weight.
1) Without heat exchanger 4.9 lbs.
Ordering Example : 2) With heat exchanger 7.0 lbs.
Model No. ZU4208TE-H
Ordering Example :
Model No. ZU4208TB-QK

Thermal Max. Max. Vol-

Transfer * pressure oil flow tage

Btu/h (psi) (gpm) (VDC) 4-Wrench Manifold

900 300 7.0 12 For simultaneous operation of
* At 5 gpm at 70 F ambient multiple torque wrenches
temperature. Can be factory installed or ordered
separately
Do not exceed maximum oil flow
and pressure ratings. Heat
exchanger is not suitable for
water-glycol or high water-based Accessory Can be used on ZU4T-Series
fluids. Kit No. * torque wrench pumps

ZTM-UE for 11,600 psi torque wrenches

ZTM-U4Q for 10,000 psi torque wrenches
* Add suffix M to pump model number for
factory installation.
Ordering Example :
Model No. ZU4208TB-QM

www.enerpac.com 217
 Compact Pneumatic Torque Wrench Pump

Shown: PTA-1404

Two-Stage
Power in a
Portable Design

Pump Ratings
-Q suffix pumps are for 10,000
psi torque wrenches, and
include spin-on couplers.
-E suffix pumps are for use with Enerpac
SQD and HXD 11,600 psi torque
wrenches, and include polarized lock-
ring safety couplers.

Twin Torque Wrench

Compact and portable Hoses
Handle located directly over pumps center of Use Enerpac THQ-700
gravity for greater ease in carrying series twin hoses with
10,000 psi pumps, or use
High bypass (1800 psi) for faster torque cycles THC-700 series twin hoses with 11,600
High power-to-weight ratio suits all Enerpac psi pumps.
torque wrenches
Glycerine filled pressure gauge with scales
reading in psi/bar 10,000 psi
19.5 feet long, 2 hoses THQ-706T
Transparent overlays in Ft.lbs and Nm for all Enerpac
torque wrenches provide a quick torque reference 39 feet long, 2 hoses THQ-712T
11,600 psi
Internal safety relief valve, factory preset
19.5 feet long, 2 hoses THC-7062
15 ft. air pendant assembly enables easy 39 feet long, 2 hoses THC-7122
maneuvering at the job site
Fitted with polarized safety lock-ring couplers
Gauge Overlay Kit
Gauge overlay kits are also
available separately.
GT-4015 includes overlays
for all SQD and HXD torque
wrenches. GT-4015-Q includes overlays
for all S- and W-Series torque wrenches.

218 www.enerpac.com
 Compact Pneumatic Torque Wrench Pump
FLOW CHART
Oil flow in3/min 
610
PTA
549 Series
488
427
366
325
244
183
122
Reservoir Capacity:
61
0
0 3000 6000 9000 12000
1 gal.
Pressure psi  Flow at 10,000 psi:
20 in3/min.
Dimensions shown in inches Maximum Operating Pressure:

15' Air Control 10,000 and 11,600 psi

Pendant Assembly
11.24

Torque Wrench Pump

Selection Matrix
For optimum speed and
Vent/Fill Plug performance see the torque
wrench pump and hose
10.91 selection matrix.
Page: 212
Hydraulic Ports
1/4"-18 NPTF
Externally
Adjustable
Relief Valve
1.28
17.67

Air Inlet
3/8"-
18 NPTF
12.09
11.35

10.10
6.82
6.33

5.88

.27
19.52
8.89 1.79
2.64

3.23
12.21

PERFORMANCE CHART
For Use With Pressure Model Reservoir Useable Pump Flow Rates Air Air Pressure Weight
Torque Wrenches Rating Number Capacity Oil Consumption Range with Oil
Capacity
(in3)
@ 100 psi
(psi) (gal) (gal) 1st stage 2nd stage (scfm) (psi) (lbs)
S1500 W2000
10,000 PTA-1404-Q 1.0 0.5 240 20 40 49-101 54
S3000 W4000
SQD-25-I HXD-30
11,600 PTA-1404 1.0 0.5 240 20 40 49-101 54
SQD-50-I HXD-60

219
 ZA4T Air Driven Torque Wrench Pumps

Shown from left to right: ZA4204TX-ER, ZA4204TX-Q

Pump Ratings
Features Z-Class high-efficiency pump design; higher oil -Q suffix pumps are for 10,000
flow and bypass pressure psi torque wrenches, and
Two-speed operation and high by-pass pressure reduces include spin-on couplers.
cycle time for improved productivity -E suffix pumps are for use with Enerpac
SQD and HXD 11,600 psi torque
Heat exchanger warms exhaust air to prevent freezing and
wrenches, and include polarized lock-
cools the oil ring safety couplers.
Ergonomic pendant allows remote operation up to 20 feet
Glycerine filled pressure gauge with transparent overlays
in Ft.lbs and Nm for Enerpac torque wrenches provide a
quick torque reference Twin Torque Wrench
Regulator-Filter-Lubricator with removeable bowls and Hoses
auto drain is standard Use Enerpac THQ-700
series twin hoses with
10,000 psi pumps, or use
THC-700 series twin hoses with 11,600
psi pumps.
Most hydraulic torque wrenches can be powered
by the Enerpac ZA4T-Series torque wrench pump.

10,000 psi
19.5 feet long, 2 hoses THQ-706T
39 feet long, 2 hoses THQ-712T
11,600 psi
19.5 feet long, 2 hoses THC-7062
39 feet long, 2 hoses THC-7122

220 www.enerpac.com
 ZA4T Specifications
ZA4T-Series Pump weight ratio and compact design
Applications make it ideal for applications which ZA4T
require easy transport of the pump. Series
The ZA4T-Series pump is
best suited to power medium to For further application assistance
large size torque wrenches. contact your local Enerpac office.
Patent-pending Z-Class
technology provides high by-pass
pressures for increased Reservoir Capacity:
productivity. Its high power to
1-2 gal.
Flow at 10,000 psi:
60 in /min.
3

Maximum Operating Pressure:

10,000 and 11,600 psi

Flow Chart ATEX Certified

100 psi dynamic air pressure
See explanation of ATEX
at 70 scfm
certification in the Yellow
600 Pages.
Oil Flow (in3/min) 

500

400 II 2 GD ck T4
103
300

200
Torque Wrench Pump
100 Selection Matrix
For optimum speed and
performance see the torque
Pressure (psi) 
wrench, pump and hose
Flow (in3/min) selection matrix.
Page: 212

Accessory Options
Available by placing the following
additional suffix at the end of the
model number:
K = Skidbar
 SELECTION CHART
M = 4-wrench manifold
For Use With Maximum Model Usable Weight R = Roll cage
Torque Wrenches Operating Number 1) Oil with Oil
Pressure Capacity

(psi) (gal) (lbs)

all models all models 10,000 ZA4204TX-Q 1.0 92.8
from from 10,000 ZA4208TX-Q 2.0 103.1
S-Series W-series 10,000 ZA4204TX-QR 1.0 100.3
SQD-75-I 11,600 ZA4204TX-E 1.0 92.8
SQD-100-I HXD-120
SQD-160-I HXD-240 11,600 ZA4208TX-E 2.0 103.1
SQD-270-I 11,600 ZA4204TX-ER 1.0 100.3
1) All models meet CE safety requirements and all CSA requirements.

221
 ZA4T Ordering Matrix and Specifications

This is how a ZA4T-Series pump model number is built up: How to order your ZA4T-
Series torque wrench pump
Z A 4 2 08 T X - Q M R
1 2 3 4 5 6 7 8 8 8 Ordering Example 1
Product Motor Flow Valve Reservoir Valve Voltage Must be Options Options
Type Type Group Type Size Operation E or Q Model No. ZA4204TX-EK
1 Product Type 6 Valve Operation 11,600 psi pump for use with Enerpac
HXD and SQD-Series torque wrenches,
Z = Pump Class T = Air operated valve with pendant
1 gallon reservoir, and skidbar.
2 Motor Type 7 Voltage Ordering Example 2
A = Air motor X = Not applicable Model No. ZA4208TX-QMR
10,000 psi pump for use with Enerpac
3 Flow Group 8 Factory installed features and options S- and W-Series and other 10,000 psi
4 = 60 in3/min E = 11,600 psi coupler for use with torque wrenches, 2 gallon reservoir,
HXD- and SQD-Series wrenches 4-wrench manifold, and roll cage.
4 Valve Type Q = 10,000 psi coupler for use with S- Refer to the torque wrench pump
2 = Torque Wrench Valve and W-Series or other wrenches selection matrix for optimum wrench,
K = Skidbar pump and hose combinations.
5 Reservoir Size (useable capacity) M = 4-wrench manifold
04 = 1.0 gallon R = Roll cage
08 = 2.0 gallons
Page: 212

Dimensions shown in inches.

12.50

5.9 3.0

20.50

1.19

A

B
.25
1.0

9.00
.50

3.75 C
D M8 X 12 .77 16.28
9.46 19.40 2.06

User adjustable relief valve

ZA4T-Series Torque Wrench Pumps
 Roll bar cage (optional)
Reservoir Size A B C D
 Gauge with overlays
(useable gallons) (in) (in) (in) (in)
 Filter/lubricator/regulator
1 11.5 5.6 11.0 6.0
 Oil level sight gauge
2 13.9 8.0 11.3 6.6
 Air input 1/2" NPTF
 Standard handle
 Oil drain

ZA4T Performance
Output Flow Rate Dynamic Air Air Sound Level Relief Valve
Pressure Consumption at 100 psi Adjustment
(in3/min) Range Dynamic Range
100 700 5,000 10,000
psi psi psi psi (psi) (scfm) (dBA) (psi)

600 500 80 60 60-100 20-100 80-95 1,400-10,000*

* Pump type (-Q) shown, (-E) range is 1,400 - 11,600 psi

222
 ZA4T Torque Wrench Pump Options

ZA4T
Series

Reservoir Capacity:
1-2 gal.
Flow at 10,000 psi:
60 in /min.
3

Skidbar 4-Wrench Manifold

Provides greater pump stability For simultaneous operation of Maximum Operating Pressure:
on soft or uneven surfaces multiple torque wrenches 10,000 and 11,600 psi
Provides two-handed lift Can be factory installed or
ordered separately

Accessory Can be used on ZA4T-Series Accessory Can be used on ZA4T-Series Gauge Overlay Kit
Kit No. * torque wrench pumps Kit No. * torque wrench pumps
Gauge overlay kits are also
SBZ-4 1 and 2 gallon reservoir ZTM-UE for 11,600 psi torque wrenches available separately.
ZTM-U4Q for 10,000 psi torque wrenches GT-4015 includes overlays
* Add suffix K for factory installation.
Skidbar weight 4.9 lbs. for all SQD and HXD torque
* Add suffix M for factory installation. wrenches. GT-4015-Q includes overlays
Ordering Example :
Ordering Example : for all S- and W-Series torque wrenches.
Model No. ZA4208TX-QK
Model No. ZA4208TX-QM

Twin Torque Wrench

Hoses
Use Enerpac THQ-700
series twin hoses with
10,000 psi pumps, or use
THC-700 series twin hoses with 11,600
psi pumps.

10,000 psi
19.5 feet long, 2 hoses THQ-706T
39 feet long, 2 hoses THQ-712T
Roll Bar Cage 11,600 psi
Protects pump 19.5 feet long, 2 hoses THC-7062
Provides greater pump stability 39 feet long, 2 hoses THC-7122

Accessory Can be used on ZA4T-Series

Kit No. * torque wrench pumps

VRC-04 1 and 2 gallon reservoir

* Add suffix R for factory installation.
Roll bar cage weight 7.5 lbs.
Ordering Example :
Model No. ZA4208TX-QR

www.enerpac.com 223
 ZA4T Torque Wrench Pump Options

ZA4T
Series

Reservoir Capacity:
1-2 gal.
Flow at 10,000 psi:
60 in /min.
3

Skidbar 4-Wrench Manifold

Provides greater pump stability For simultaneous operation of Maximum Operating Pressure:
on soft or uneven surfaces multiple torque wrenches 10,000 and 11,600 psi
Provides two-handed lift Can be factory installed or
ordered separately

Accessory Can be used on ZA4T-Series Accessory Can be used on ZA4T-Series Gauge Overlay Kit
Kit No. * torque wrench pumps Kit No. * torque wrench pumps
Gauge overlay kits are also
SBZ-4 1 and 2 gallon reservoir ZTM-UE for 11,600 psi torque wrenches available separately.
ZTM-U4Q for 10,000 psi torque wrenches GT-4015 includes overlays
* Add suffix K for factory installation.
Skidbar weight 4.9 lbs. for all SQD and HXD torque
* Add suffix M for factory installation. wrenches. GT-4015-Q includes overlays
Ordering Example :
Ordering Example : for all S- and W-Series torque wrenches.
Model No. ZA4208TX-QK
Model No. ZA4208TX-QM

Twin Torque Wrench

Hoses
Use Enerpac THQ-700
series twin hoses with
10,000 psi pumps, or use
THC-700 series twin hoses with 11,600
psi pumps.

10,000 psi
19.5 feet long, 2 hoses THQ-706T
39 feet long, 2 hoses THQ-712T
Roll Bar Cage 11,600 psi
Protects pump 19.5 feet long, 2 hoses THC-7062
Provides greater pump stability 39 feet long, 2 hoses THC-7122

Accessory Can be used on ZA4T-Series

Kit No. * torque wrench pumps

VRC-04 1 and 2 gallon reservoir

* Add suffix R for factory installation.
Roll bar cage weight 7.5 lbs.
Ordering Example :
Model No. ZA4208TX-QR

www.enerpac.com 223
 Pressure vs. Torque S-Series

The function of a hydraulic Torque Wrench, is to

convert hydraulic pressure into torque. This
chart is a quick-reference to help in
determining what this conversion factor is. If
you do not find your torque and pressure values in the
chart, then the following conversion formulas can be
used to find your theoretical torque value. The actual
value may vary due to wrench condition and age.
T= P x TR
P= T / TR
Where: T = target torque
P = pressure
TR = theoretical applied torque

S-Series

Pressure vs. Torque S-Series Torque Wrench Imperial Table

Pump S1500 S3000 S6000 S11000 S25000 Pump S1500 S3000 S6000 S11000 S25000
Pressure Torque Torque Torque Torque Torque Pressure Torque Torque Torque Torque Torque
Output Output Output Output Output Output Output Output Output Output

(TR 0.140) (TR 0.320) (TR 0.601) (TR 1.100) (TR 2.515) (TR 0.140) (TR 0.320) (TR 0.601) (TR 1.100) (TR 2.515)
(psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs)
1000 140 320 601 1100 2515 5600 784 1792 3366 6160 14084
1200 168 384 721 1320 3018 5800 812 1856 3486 6380 14587
1400 196 448 841 1540 3521 6000 840 1920 3606 6600 15090
1600 224 512 962 1760 4024 6200 868 1984 3726 6820 15593
1800 252 576 1082 1980 4527 6400 896 2048 3846 7040 16096
2000 280 640 1202 2200 5030 6600 924 2112 3967 7260 16599
2200 308 704 1322 2420 5533 6800 952 2176 4087 7480 17102
2400 336 768 1442 2640 6036 7000 980 2240 4207 7700 17605
2600 364 832 1563 2860 6539 7200 1008 2304 4327 7920 18108
2800 392 896 1683 3080 7042 7400 1036 2368 4447 8140 18611
3000 420 960 1803 3300 7545 7600 1064 2432 4568 8360 19114
3200 448 1024 1923 3520 8048 7800 1092 2496 4688 8580 19617
3400 476 1088 2043 3740 8551 8000 1120 2560 4808 8800 20120
3600 504 1152 2164 3960 9054 8200 1148 2624 4928 9020 20623
3800 532 1216 2284 4180 9557 8400 1176 2688 5048 9240 21126
4000 560 1280 2404 4400 10060 8600 1204 2752 5169 9460 21629
4200 588 1344 2524 4620 10563 8800 1232 2816 5289 9680 22132
4400 616 1408 2644 4840 11066 9000 1260 2880 5409 9900 22635
4600 644 1472 2765 5060 11569 9200 1288 2944 5529 10120 23138
4800 672 1536 2885 5280 12072 9400 1316 3008 5649 10340 23641
5000 700 1600 3005 5500 12575 9600 1344 3072 5770 10560 24144
5200 728 1664 3125 5720 13078 9800 1372 3136 5890 10780 24647
5400 756 1728 3245 5940 13581 10000 1400 3200 6010 11000 25150

224
 Pressure vs. Torque W-Series

The function of a hydraulic Torque Wrench, is to

convert hydraulic pressure into torque. This
chart is a quick-reference to help in
determining what this conversion factor is. If
you do not find your torque and pressure values in the
chart, then the following conversion formulas can be
used to find your theoretical torque value. The actual
value may vary due to wrench condition and age.
T= P x TR
P= T / TR
Where: T = target torque
P = pressure
TR = theoretical applied torque

W-Series

Pressure vs. Torque W-Series Torque Wrench Imperial Table

Pump W2000 W4000 W8000 W15000 Pump W2000 W4000 W8000 W15000
Pressure Torque Torque Torque Torque Pressure Torque Torque Torque Torque
Output Output Output Output Output Output Output Output

(TR 0.400) (TR 0.400) (TR 0.800) (TR 1.500) (TR 0.200) (TR 0.400) (TR 0.800) (TR 1.500)
(psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs)
1000 400 400 800 1500 5600 1120 2240 4480 8400
1200 240 480 960 1800 5800 1160 2320 4640 8700
1400 280 560 1120 2100 6000 1200 2400 4800 9000
1600 320 640 1280 2400 6200 1240 2480 4960 9300
1800 360 720 1440 2700 6400 1280 2560 5120 9600
2000 400 800 1600 3000 6600 1320 2640 5280 9900
2200 440 880 1760 3300 6800 1360 2720 5440 10200
2400 480 960 1920 3600 7000 1400 2800 5600 10500
2600 520 1040 2080 3900 7200 1440 2880 5760 10800
2800 560 1120 2240 4200 7400 1480 2960 5920 11100
3000 600 1200 2400 4500 7600 1520 3040 6080 11400
3200 640 1280 2560 4800 7800 1560 3120 6240 11700
3400 680 1360 2720 5100 8000 1600 3200 6400 12000
3600 720 1440 2880 5400 8200 1640 3280 6560 12300
3800 760 1520 3040 5700 8400 1680 3360 6720 12600
4000 800 1600 3200 6000 8600 1720 3440 6880 12900
4200 840 1680 3360 6300 8800 1760 3520 7040 13200
4400 880 1760 3520 6600 9000 1800 3600 7200 13500
4600 920 1840 3680 6900 9200 1840 3680 7360 13800
4800 960 1920 3840 7200 9400 1880 3760 7520 14100
5000 1000 2000 4000 7500 9600 1920 3840 7680 14400
5200 1040 2080 4160 7800 9800 1960 3920 7840 14700
5400 1080 2160 4320 8100 10000 2000 4000 8000 15000

www.enerpac.com 225
 Pressure vs. Torque SQD-Series

The function of a hydraulic Torque Wrench, is to

convert hydraulic pressure into torque. This
chart is a quick-reference to help in
determining what this conversion factor is. If
you do not find your torque and pressure values in the
chart, then the following conversion formulas can be
used to find your theoretical torque value. The actual
value may vary due to wrench condition and age.
T= P x TR
P= T / TR
Where: T = target torque
P = pressure
TR = theoretical applied torque

SQD-Series
Pressure vs. Torque SQD Series Torque Wrench
Imperial Table
Pressure SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I Pressure SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I
Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque
Output Output Output Output Output Output Output Output Output Output Output Output

(TR 0.150) (TR 0.297) (TR 0.483) (TR 0.638) (TR 1.019) (TR 1.706) (TR 0.150) (TR 0.297) (TR 0.483) (TR 0.638) (TR 1.019) (TR 1.706)
(psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs)
600 92 174 298 385 610 999 6200 922 1809 2895 3960 6332 10600
800 122 232 399 515 814 1332 6400 951 1868 3080 4087 6531 10947
1000 153 290 497 644 1010 1665 6600 981 1928 3176 4214 6738 11291
1200 177 359 585 756 1213 2040 6800 1010 1987 3272 4341 6941 11633
1400 206 418 683 883 1413 2381 7000 1043 2045 3366 4472 7145 11977
1600 236 478 781 1009 1615 2722 7200 1073 2104 3462 4599 7348 12321
1800 265 537 878 1137 1815 3059 7400 1103 2162 3559 4726 7552 12663
2000 298 597 970 1260 2034 3418 7600 1133 2221 3655 4853 7755 13003
2200 328 657 1067 1386 2238 3760 7800 1161 2279 3750 4991 7959 13350
2400 358 712 1164 1529 2441 4100 8000 1191 2338 3846 5119 8166 13693
2600 390 771 1257 1656 2652 4444 8200 1220 2483 3943 5250 8370 14036
2800 420 831 1354 1783 2855 4788 8400 1246 2544 4037 5358 8573 14380
3000 450 890 1451 1911 3059 5130 8600 1276 2604 4133 5486 8780 14722
3200 480 950 1547 2038 3262 5470 8800 1305 2665 4229 5612 8984 15158
3400 508 1009 1642 2183 3508 5781 9000 1335 2725 4325 5739 9187 15410
3600 538 1068 1738 2311 3715 6121 9200 1371 2786 4422 5863 9390 15753
3800 568 1119 1835 2438 3920 6462 9400 1401 2846 4518 5990 9594 16096
4000 596 1178 1931 2557 4075 6829 9600 1431 2927 4614 6117 9797 16439
4200 626 1237 2025 2685 4279 7170 9800 1456 2988 4708 6259 10000 16783
4400 656 1296 2121 2812 4483 7514 10000 1486 3049 4804 6387 10203 17126
4600 686 1355 2218 2939 4686 7855 10200 1515 3110 4900 6513 10407 17469
4800 716 1414 2312 3066 4900 8196 10400 1545 3171 4996 6640 10614 17813
5000 755 1473 2409 3193 5104 8544 10600 1574 3232 5092 6768 10818 18155
5200 786 1518 2505 3320 5307 8888 10800 1604 3293 5188 6858 11021 18499
5400 816 1576 2601 3448 5510 9230 11000 1633 3364 5284 6985 11225 18842
5600 833 1634 2696 3578 5714 9574 11200 1663 3425 5380 7112 11428 19185
5800 863 1692 2792 3705 5925 9918 11400 1703 3486 5475 7232 11632 19529
6000 892 1751 2888 3832 6128 10258 11600 1733 3548 5571 7361 11838 19877

226 www.enerpac.com
 Pressure vs. Torque HXD-Series

The function of a hydraulic Torque Wrench, is to

convert hydraulic pressure into torque. This
chart is a quick-reference to help in
determining what this conversion factor is. If
you do not find your torque and pressure values in the
chart, then the following conversion formulas can be
used to find your theoretical torque value. The actual
value may vary due to wrench condition and age.
T= P x TR
P= T / TR
Where: T = target torque
P = pressure
TR = theoretical applied torque

HXD-Series

Pressure vs. Torque HXD Series Torque Wrench With CC-Cassettes

Imperial Table
Pressure HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240
Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output

(TR 0.184) (TR 0.210) (TR 0.351) (TR 0.408) (TR 0.690) (TR 0.799) (TR 1.370) (TR 1.549)
(psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs)
CC-12219 1)
CC-12238 1) CC-24313 1)
CC-6163 1) CC-12256 2) CC-24338 2)
CC-3125 1) CC-6181 2) CC-6256 1) CC-12275 2) CC-12338 1) CC-24350 3)
CC-3144 2) CC-3200 1) CC-6200 3) CC-6275 1) CC-12293 2) CC-12350 1) CC-24375 4) CC-24425 1)
CC-3163 3) CC-3219 1) CC-6219 3) CC-6293 1) CC-12300 2) CC-12375 1) CC-24388 5) CC-24463 1)
CC-3181 4) CC-3238 1) CC-6238 3) CC-6313 1) CC-12313 3) CC-12388 1) CC-24413 6) CC-24500 1)
1200 221 248 431 515 831 969 1697 1850
1600 293 333 578 688 1107 1294 2244 2487
2000 367 418 719 846 1380 1606 2805 3113
2400 442 499 862 1015 1648 1922 3346 3738
2800 513 584 1001 1171 1930 2247 3903 4370
3200 584 670 1143 1339 2204 2567 4460 4980
3600 660 744 1293 1503 2479 2876 5018 5587
4000 734 835 1417 1646 2753 3211 5525 6201
4400 806 917 1559 1812 3021 3535 6073 6820
4800 881 999 1697 1976 3295 3852 6626 7440
5200 955 1088 1829 2149 3576 4158 7066 8060
5600 1031 1173 1971 2293 3874 4467 7609 8680
6000 1104 1257 2110 2459 4155 4787 8153 9300
6400 1180 1346 2245 2611 4438 5104 8696 9920
6800 1255 1) 1436 2383 2774 4713 5428 9239 10540
7200 1325 1516 2519 2944 4972 5756 9783 11160
7600 1401 1598 2661 3110 5247 6072 10326 1) 11780
8000 1473 1692 2788 1) 3262 5522 6381 10870 12400
8400 1546 2) 1767 2917 3443 5804 6695 11413 13019
8800 1619 1850 3058 3610 6079 7011 11958 13640
9200 1689 1938 3184 3743 6353 7339 12501 14260
9600 1764 2020 3321 3906 6613 7663 13044 14880
10000 1836 3) 2102 3489 2) 4012 6873 7957 13588 15500
10400 1910 2182 3629 4172 7132 8271 14131 16120
10800 1982 2264 3707 4294 7414 8580 14675 16739
11200 2057 2346 3845 4452 7704 8903 15219 17359
11600 2132 4) 2425 1) 3990 3) 4566 1) 8010 3) 9220 1) 15765 17860 1)
Notes 1) 2) 3) 4) 5) 6): See page 205 for maximum torque of cassettes and reducer inserts.

227
 Hexagon Bolt and Nut Sizes

Determine the maximum IMPORTANT

torque according to the bolt The hexagon sizes shown in the
(nut) size and grade. Always tables below should be used as a
consult the manufacturers guide only. Individual sizes should be
instructions or engineering recommen- checked before specifying any equipment.
dations when making bolted
connections.

Metric Sizes Imperial Sizes

S J S J

D D

Hexagon Thread Hexagon Hexagon Thread Hexagon

Size Size Size Size Size Size
S D J S D J
(mm) (mm) (mm) (inch) (inch) (inch)
17 M 10 8 11/16 5/8 1/2

19 M 12 10 11/4 3/4 5/8

22 M 14 12 17/16 7/8 3/4

24 M 16 14 15/8 1 3/4

27 M 18 14 113/16 11/8 7/8

30 M 20 17 2 11/4 7/8

32 M 22 17 3
2 /16 13/8 1
36 M 24 19 23/8 11/2 1
41 M 27 19 29/16 15/8 -
46 M 30 22 23/4 13/4 11/4
50 M 33 24 215/16 17/8 13/8
55 M 36 27 3 2 11/2
60 M 39 27 (30) 31/8 2 15/8
65 M 42 32 33/8 21/4 13/4
70 M 45 - 31/2 21/4 13/4
75 M 48 36 33/4 21/2 13/4
80 M 52 36 37/8 21/2 17/8
85 M 56 41 41/8 23/4 2
90 M 60 46 41/4 23/4 2
95 M 64 46 45/8 3 21/4
100 M 68 50 5 31/4 21/4
105 M 72 55
110 M 76 60
Use only Heavy-duty Impact
115 M 80 65 Sockets for power driven
120 M 85 70 torquing equipment,
130 M 90 70 (75) according to ISO 2725 and
135 M 95 - ISO 1174; DIN 3129 and DIN 3121 or
145 M 100 85 ASME-B107.2/1995.
150 M 105 -
155 M 110 -
165 M 115 -
170 M 120 -
180 M 125 -
185 M 130 -
200 M 140 -
210 M 150 -

228
 About Enerpac
ENERPAC manufactures high-force hydraulics
(cylinders, pumps, valves, presses, pullers, tools,
accessories and system components) for industry
and construction and provides hydraulic workholding
and OEM solutions to industries worldwide.

With an 80-year history of quality and innovation,

the broadest line in the business, and more than
4,000 distributors and factory-trained service centers
around the world, Enerpac leads the industry by
setting new standards in design, strength, durability
www.enerpac.com Ordering Products and
and local support. Strict quality programs, zero for latest Enerpac Catalogs
information To find the name of the
tolerance for defects, and ISO-9001 certification
Visit the Enerpac Web Site closest Enerpac distributor or
are your assurance of safe, trouble-free operation. and find out about: service center, to request
Learn more about literature or technical
Enerpac is ready to tackle your toughest challenge and hydraulics application assistance,
Promotions contact Enerpac at one of the
provide the hydraulic advantage you need to increase
New products addresses on the next page
productivity, labor efficiency and speed of operation. Electronic Catalogs or pose your question through
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To find the name of the closest Enerpac Distributor or Service repair sheets) info@enerpac.com
Center, to request literature or technical application Nearest Distributors &
assistance, contact Enerpac at one of the addresses on page Service Centers
208 of this catalog or pose your question through E-mail: Enerpac products in
info@enerpac.com action
Integrated Solutions

While every care has been taken in the preparation of High Pressure Hydraulic Systems in
this catalog and all data contained within is deemed Structural Engineering: This brochure
accurate at the time of printing, Enerpac does reserve shows a multitude of applications using
the right to make changes to the specifications of any Enerpac 10,000 psi hydraulics in Bridge
product, or discontinue any product, contained within and Structural Engineering projects
this catalog without prior notice. around the world. Clearly describing the
system-technology and tools used in
All illustrations, performance specifications, weights and these projects. To obtain your copy just
dimensions reflect the nominal values and slight give us a call, or visit our Internet site
variations may occur due to manufacturing tolerances. www.enerpac.com
Please consult Enerpac if final dimensions are critical.
All information in this catalog can be changed due to
product improvements without prior notice.
Workholding Catalog provides
solutions for the machining and machine
Copyright 2006, Enerpac.
tool industry and for workpiece holding
All rights reserved. Any copying or other use of
applications in many other industries.
material in this catalog (text, illustrations, drawings,
photos) without express written consent is
prohibited.

www.enerpac.com 229
 Enerpac Worldwide Locations Hydraulic Technology Worldwide

Africa Germany, Austria South Korea

ENERPAC Middle East FZE and Switzerland Actuant Korea Ltd.
P.O. Box 18004 ENERPAC GmbH 3Ba 717,
Jebel Ali, Dubai P.O. Box 300113 Shihwa Industrial Complex
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Fax: +49 211 471 49 28 Tel: +82 31 434 4506
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Tel: +55 11 5687 2211 ENERPAC S.p.A. and Baltic States
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France, Switzerland francophone

ENERPAC
Une division de ACTUANT While every care has been taken in the All illustrations, performance specifications,
France S.A. preparation of this catalog and all data weights and dimensions reflect the nominal
B.P. 200, Parc dActivits
du Moulin de Massy contained within is deemed accurate at the values and slight variations may occur due
F-91882 Massy CEDEX France time of printing, Enerpac does reserve the to manufacturing tolerances. Please consult
Tel: +33 1 60 13 68 68 right to make changes to the specifications Enerpac if final dimensions are critical.
Fax: +33 1 69 20 37 50 of any product, or discontinue any product,
contained within this catalog without
prior notice.

232
 Model Number Index Section Index
 
Page(s)  Page(s)  Page(s)  Page(s) 

Cylinders
A ELP . . . . . 178-179 P STF . . . . . 209, 210 Page 4-59
A . . . . . . . 118-120, EMB . . . . . . . . 178 P . . . 56-57, 62-68 STN . . . . . . . . 208
. . . . . . . . . . 148, 181 EP . . . . . . . 158-161 P/11 . . . . . . 70-71 STP . . . . . 172-173
A5-A10 . . . . . . 170 EPH . . . . 162-165 P142AL . . . . . . 63 SW . . . . . . . . . 210
A12 . . . . . . . . . . 10 EPP . . . . . 158-161 P392AL . . . . . . 63
A13-A28 . . . . . 170 EPT . . . . . . . . . 162 P392FP . . . . . . 68 T
A29-A53 . . . . . . 10
A64-A66 . . . . . 120
EPX . . . . . . . . 161
ER . . . . . . 178-179
PA . . . . . . . . . . . 96
PAM . . . . . . . . . 97
T . . . . . . . 126, 212
THC . . . . . . . . 212 Pumps
A92 . . . . . 170, 181 ES . . . . . . 178-179 PAMG . . . . . 94-95 THQ . . . . . . . . 212
A102 . . . . . . 10, 33 PATG . . . . . 94-95 TM . . . . . . . . . 150
Page 60-102
A128-A192 170, 171 F PARG . . . . . 94-95 TW . . . . . . . . . 211
A183 . . . . . . . . 146 F . . . . . . . 118-119 PC . . . . . . . . . . . 62
A185 . . . . 146, 170 FH . . . . . . 118-119 PE . . 74-77, 92-93 V
A200R . . . . . . . 148 FR . . . . . . 118-119 PEM . . . . . . 92-93 V . . . . . 56-57,128,
A205-A220 . . . 146
A218 . . . . . . . . 170
FS . . . . . . . . . . 209
FSB . . . . . . . . . 210
PER . . . . . . . 92-93
PF . . . . . . . . . . . 90
. . . . . . . . . 136-137
VA2 . . . . . . . . . . 97
System
A242-A305 . . . 170 FSH . . . . . . . . 210 PGM . . . . 100-101 VC . . . . . . . . . . 133 Components
A252 . . . . . . 10, 33 FSM . . . . . . . . 210 PK . . . . . . . . . . 148 VE . . . . . . 130-135
A310, A330 . . . 146 FZ . . . . . . . . . . 121 PMB . . . . . . . . 148 VM . . . . . 130-132 Page 115-128
A530-A595 . . . 170 PMU . . . . . . . . 213
A604 . . . . 118-119 G PT . . . . . . 186-187 W
A607 . . . . . . . . 170 G . . . . . . . 124-125 PTA . . . . 212, 219 W . . . . . . . 194-197
A630 . . . . 118-119 GA . . . . . . . . . . 128 PU . . . . . . . . 72-73 WCB . . . . 182-183
A650 . . . . . . . . 170
AD . . . . . . 31, 148
GF . . . . . . 122-123
GP . . . . . . 122-123 R
WHC . . . . . . . . 182
WHR . . . . . . . . 182
Valves
AH . . . . . . 118-119 RAH . . . . . 200-201 WMC . . . . . . . 183 Page 129-137
AM . . . . . . . . . 120 H RAC . . . . . . . 12-13 WR . . . . . 170, 181
AR . . . . . . 118-119 H . . . 117, 124-125 RACH . . . . . 16-17
ATM. . . . . . . . . 211 HA . . . . . . . . . . 117 RACL . . . . . . 14-15 Z
AW . . . . . . . . . . 10 HB . . . . . . . . . . 117 RAR . . . . . . . 18-19 Z . . . . . . . . . . . 119
HC . . . . . . . . . 117 RB . . . . . . . . . . . 10 ZA . . . 98-99, 212,
B
BHP . . . . 154-157
HF . . . . . . . . . . 120
HP . . . . . . . . 27, 29
RC . . . 6-10, 56-57
RCH . . . . . . 26-27
. . . . . . . . . 220-223
ZC . 84, 90-91, 131 Presses
BLS . . . . . . . 50-51 HR . . . . . . 204-205 RCS . . . . . . 22-23 ZE . . . . . 79, 86-91
BRC . . . . . . 24-25 HXD . . . . . 202-205 RD . . . . . . . . 30-31 ZH . . . 85, 91, 217 Page 138-151
BRP . . . . . . 24-25 REB . . . . . . . . . 10 ZL . . . . . . . . 84, 90
BZ . . . . . . . . . . 185 I REP . . . . . . . . . 10 ZP . . 84-85, 90-91
IN . . . . . . 204-205 RFL . . . . . . . . . . 94 ZU . . . . . . . . 79-85
C IP . . . . . . . 140-149 RR . . . . . . . . 32-35 ZU4T . . . . . . . 212,
C . . . . . . . 118, 119 IPL . . . . . . . . . 148 RRH . . . . . . 28-29 . . . . . . . . 214-217
CAT 10, 23, 33, 47
CATG . . . . . 13, 15
IPR . 144-145, 149 RSM . . . . . . 22-23
RWH . . . . 154-155
ZR . . . . . . . . . . . 90
ZTM . . . . 217, 223
Pullers
. . . . . . . 19, 39, 43 J Page 152-165
CC . . . . . . 204-205 JBI . . . . . . . . . . 10 S
CD . . . . . . . . . 119 JH . . . . . . . . . . . 54 S . . . . . . . 190-193 11 . . . . . . . . . 70-71
CH . 118-119, 194 JHA . . . . . . . . . . 54 SB 85, 90, 217, 223 25A- . . . . 200, 201
CLL . . . . . . . 44-47 SC . . . . . . . . . . . 59 41- . . . . . . . . . . 71
CLP . . . . . . . 20-21 L SCH . . . . . . 58-59 43- . . . . . . 71, 130
CLRG . . . . . 40-43
CLSG . . . . . 36-39
LH . . . . . . . . . . 150
LW . . . . . . . . . 176
SCL . . . . . . . 58-59
SCP . . . . . . . 58-59
45- . . . . . . . . . . 71
50A- . . . . 200-201
Tools
CM . . . . . . . . . 180 LX . . . . . . . . . . 120 SCR . . . . . . 58-59 72- . . . . . . . 70, 71 Page 166-187
CR . . . . . . 118-119 SDA . . . . 192-193 83- . . . . . . . . . . 71
CW . . . . . . . . . 156 M SHS . . . . . . . 52-53 75A- . . . . 200-201
MP . . . . . . . . . . . 69 SL . . . . . . . . 50-51 100A- . . . 200-201
D MS . . . . . . 168-171 SLS . . . . . . . 48-49 160A- . . . 200-201
DGR . . . . . . . . 127 MSP . . . . 172-173 SOH . . . . . . . . 177 270A- . . . 200-201
DPT . . . . . 186-187 MZ . . . . . . . . . 170 SP . . . . . . 172-175
SPD . . . . 172-173 Bolting Tools
E N SPK . . . . . . . . 172
E . . . . . . . 206-207 NC . . . . . . . . . 208 SQD . . . . .198-201 Page 188-228
EBJ . . . . . . . . . . 55 NV . . . . . . . . . . 128 STB . . . . . 184-185
EGM . . . . . . . . 102 STC . . . . . . . . 182

www.enerpac.com 233
 Africa
ENERPAC Middle East FZE
Tel: +971 (0)4 8872686 - Fax: +971 (0)4 8872687 E325
Australia
Hydraulic Technology Worldwide Actuant Australia Ltd.
Tel: +61 297 438 988 Fax: +61 297 438 648

Brazil
Power Packer do Brasil Ltda.

Cylinders Tel: +55 11 5687 2211 Fax: +55 11 5686 5583

Toll Free:
Tel: 0800 891 5770

Page 4-59 Canada

Actuant Canada Corporation
Tel: +1 905 564 5749 Fax: +1 905 564 0305
Toll Free:
Tel: +1 800 268 4987 Fax: +1 800 461 2456

China
Actuant China Ltd.
Tel: +86 21 5866 9099 Fax: +86 21 5866 7156
Pumps Tel: +86 10 845 36166 Fax: +86 10 845 36220

Central and Eastern Europe, Greece

Page 60-102 Applied Power International S.A.
Tel: +31 318 535 936 Fax: +31 318 535 951

France
ENERPAC
Une division de ACTUANT France s.a.
System Tel: +33 1 601 368 68 Fax: +33 1 692 037 50

Components
Germany, Austria and Switzerland
ENERPAC GmbH
Tel: +49 211 471 490 Fax: +49 211 471 49 28

Page 115-128 India

ENERPAC Hydraulics (India) Pvt. Ltd.
Tel: +91 22 2756 6090 Fax: +91 22 2756 6095
Tel: +91 22 2756 6091

Italy
ENERPAC S.p.A.
Tel: +39 02 4861 111 Fax: +39 02 4860 1288

Valves Japan
Applied Power Japan Ltd.
Tel: +81 48 662 4911 Fax: +81 48 662 4955
Page 129-137 Middle East, Turkey and Caspian Sea
ENERPAC Middle East FZE
Tel: +971 (0)4 8872686 Fax: +971 (0)4 8872687

Russia and CIS

(excl. Caspian Sea Countries)
Tel: +7-495-9809091 Fax: +7-495-9809092

Presses Singapore
Actuant Asia Pte. Ltd.
Tel: +65 64 84 5108 Fax: +65 64 84 5669
Page 138-151 Tel: +65 64 84 3737
Toll Free:
Tel: +1800 363 7722

South Korea
Actuant Korea Ltd.
Tel: +82 31 434 4506 Fax: +82 31 434 4507

Spain and Portugal

Pullers ENERPAC
Tel: +34 91 661 11 25 Fax: +34 91 661 47 89

Page 152-165 The Netherlands, Belgium, Luxembourg, Sweden,

Denmark, Norway, Finland and Baltic States
ENERPAC B.V.
Tel: +31 318 535 911 Fax: +31 318 525 613
+31 318 535 848

United Kingdom and Ireland

ENERPAC Ltd.
Tel: +44 (0)121 50 50 787 Fax: +44 (0)121 50 50 799

Tools USA, Latin America and Caribbean

ENERPAC
Tel: +1 262 781 6600 Fax: +1 262 783 9562
Page 166-187
User inquiries:
+1 800 433 2766
Distributor inquiries/orders:
+1 800 558 0530
For complete list of addresses: page 232

e-mail: info@enerpac.com
Bolting Tools internet: www.enerpac.com

Page 188-228
Enerpac 2006
100US