Prepared by DBS Date Checked Date Plant

Project File
Scheme Sheet 1 of 4
1
2 INPUT
3 Pipe Jacket
4 Mass flow m kg/hr 100
5 Inlet temperature T1 °C 48 28.9
6 Outlet temperature T2 °C 44 37.0
7 Heat capacity cp kcal/kg-°C 1.0 1.0
8 Density r kg/m3 1000 1000
9 Viscosity m cP 1.00 1.00
10 Thermal conductivity k kcal/hr-m-°C 0.12 0.12
11
12 Tube metal thermal condutivity k 22.0
13 Pipe OD in 1.5
14 Thk in 0.2
15 Pipe ID in 1.2
16 Jacket ID in 2.5 OK
17
18 Rd tube hr-m-°C/kcal 0.0002
19 RD shell hr-m-°C/kcal 0.0004
20
21
22 OUTPUT
23 HEAT BALANCE
24 Pipe Jacket
25 Flow rate kg/hr 100 50
26 T1 °C 48.4 28.9
27 T2 °C 44.4 37.0
28 Q kcal/hr 400
29
30 THERMAL SIZING
31 Area of jacket m2 0.4
32 Length of jacket m 3
33 Pipe OD in 1.2
34 Jacket ID in 2.2
35 Ud 73
36 Resistance Shell Shell Rd Wall Tube Rd Tubeside
37 59% 3% 1% 2% 35%
38
39 HYDRAULICS Pipe Jacket
40 Velocity m/s 0.0 0.0
41 Pressure drop Bar 0.00 0.00
42
43
44
45
46
47

A B C D E G H I J K L
 Prepared by DBS Date Checked Date Plant
Project File
Scheme Sheet 2 of 4
1
2 HEAT BALANCE
3 Pipe Jacket
4 Mass flow m kg/hr 100 50
5 Inlet temperature T1 °C 48 29
6 Outlet temperature T2 °C 44 37
7 Temperature difference DT °C 4 8
8 Heat capacity cp kcal/kg-°C 1.0 1.0
9 Q Heat flow Q kcal/hr 400
10 Density r kg/m3 1000 1000
11 Viscosity m cP 1.00 1.00
12 Thermal conductivity k kcal/hr-m-°C 0.12 0.12
13
14 LMTD Counter flow
15 Hot end approach DTh °C 11
16 Cold end approach DTc °C 16
17 LMTD °C 13
18
19 Hydraulics
20 Pipe OD in 1.5
21 Thk 0.2
22 Pipe ID 1.2
23 Jacket ID in 3 OK
24
25 Cross Section Area in m
26 Pipe m2 0.0007 Eq dia 1.2 0.030
27 Jacket m2 0.0024 Eq dia 2.2 0.056
28
29 Velocity
30 Pipe m/s 0.04
31 Jacket m/s 0.01
32
33 DIMENSIONLESS NUMBERS NRE Pr Pr^1/3
34 dvr/m cpm/k
35 Pipe 1168 29.0 3.07
36 Jacket 314 29.9 3.10
37
38 jH factor (Kern) jH = (hD/k) * (cpm/k)^(-1/3) * (m/mw)^(-0.14) Nu * (Pr)^(-1/3) * (m/mw)^-0.14
39 Pipe From curve 21 Curve interpolated 21
40 Jacket From curve 19 Curve interpolated 19
41
42 HT Coeff Ignore m/mw
43 Pipe hi = jH * (Pr^1/3)*k/D kcal/hr-m-°C 260
44 Jacket ho = jH/(Pr^-1/3)*k/D kcal/hr-m-°C 124
45
46
47

A B C D E G H I J K L
 Prepared by DBS Date Checked Date Plant
Project File
Scheme Sheet 3 of 4
1
2 AREA CALULATION
3
4 Ud
5 1/Ud = 1/ho + 1/hi * do/di + Rdi *do/di + Rdo + x/k
6
7 Tube OD do m 0.038
8 Tube ID di m 0.030
9 Tube thickness x m 0.004 RESISTANCE
10 Tube metal thremal conductivity k 22 0.0002 1%
11 Tube side HT coeff hi 260 0.0048 35%
12 Dirt factor in tube Rdi 0.0002 0.0003 2%
13
14 Jacket side HT coeff ho 124 0.0081 59%
15 Rdo Rdo 0.0004 0.0004 3%
16 0.0137
17 1/Ud = 1/ho + Rdo + x/k + Rdi*do/di + 1/Hi * do/di 0.0137
18 Ud kcal/hr-m-C 73
19
20 Q Heat duty Q kcal/hr 400
21
22 LMTD Being true counter current no FT applicable °C 13.3
23
24 Area Reqd m2 0.4
25
26 LENGTH CALCULATION
27 Area m2 0.4
28 Length = A / (p * D) m 3
29
30
31 PRESSURE DROP CALCULATION - Method-1
32 Tube Jacket
33 Dia m 0.030 0.056
34 Cross section area m2 0.0007 0.0024
35 Velocity 0.04 0.0
36 NRE 1168 314
37 Friction factor 0.011 0.015
38 Friction loss bar 0.00 0.00
39 Press drop bar 0.00 0.00
40
41
42
43
44
45
46
47

A B C D E G H I J K L
 Kern Kern Cal
NRE jH jH
2500 10 24
3000 13 25
4500 20 29
9500 40 41
1200
30000 100 89
45000 150 124 1000
70000 200 181 f(x) = − 1.21620638493552E-09 x² + 0.00
100000 260 248 800
130000 300 313
170000 400 397 600
200000 450 458
400000 800 818 400
550000 1000 1035
200

0
1.21620638493552E-09 x² + 0.002449479108237 x + 17.8496805040253

Column D
Polynomial (Column D)