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Material Racks:: Repair / Troubleshooting Assy Table Assy Table

The document provides recommendations for setting up assembly, material storage, and repair stations. For material racks, it suggests setting minimum and maximum quantities, controlling quantities by storage bin levels, tilting racks for gravity flow, and labeling racks with part numbers. For assembly tables, it lists tools and equipment needed like ESD protection, grease, trays, screwdrivers, torque checkers, and instructions. For repair stations, it similarly lists ESD protection and tools like soldering equipment, screwdrivers, trays, and cleaning supplies.

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45 views4 pages

Material Racks:: Repair / Troubleshooting Assy Table Assy Table

The document provides recommendations for setting up assembly, material storage, and repair stations. For material racks, it suggests setting minimum and maximum quantities, controlling quantities by storage bin levels, tilting racks for gravity flow, and labeling racks with part numbers. For assembly tables, it lists tools and equipment needed like ESD protection, grease, trays, screwdrivers, torque checkers, and instructions. For repair stations, it similarly lists ESD protection and tools like soldering equipment, screwdrivers, trays, and cleaning supplies.

Uploaded by

chteo1976
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Repair / Assy Table Assy Table

Troubleshooting
Table

Assy Table Assy Table Racks

Material Racks:

1. Set max vs min quantities


2. Control qty by storage bin qty. (some bulky item, may use incoming box as check point)
3. Rack should be able to tilted in angle to allow gravity flow.
4. Label should be place on each rack to for part number and part name
5. Material max vs min list should be created for each project (depend on incoming
packaging)
6. Parts should be place according to process flow (use by each operator) rather than
according to materials type.
7. Example of rack is as below.
Assembly Table:

1. ESD Finger coat for assembler


2. Glove for inspector

3. ESD wrist straps


4. Wrist strap tester, eg Hakko 498
5. Rheolube 373 (Grease)
6. Brush for the grease + holder for grease
7. Tweezer

8. Tray for assy parts


9. Tray for holding WIP, Reject and incoming parts (should all in different colour)
10. Side Bench/table for placing heavy casting for easy reach.
11. Electric screwdriver set (for 0, 2 and 6 series)
12. Pneumatics Screwdriver set (for 0-series solenoid frame to housing assembly)
13. Torque checker
14. Screw bits (mix vs max storage)
15. Manual screw driver + hex set
16. Clean cloth + IPA (Isopropyl alcohol) + solvent dispenser

17. Power supply


18. Defect label

19. Pliers
20. Work instruction folder

21. Output display board

22. Dustbin for waste material


23. 3x magnifying glass for operator (if needed)
24. Air gun for cleaning up parts

25. Storage trolley for moving heavy parts and finish goods.
26. Big tray for holding finish goods

Repair station
1. ESD Finger coat for assembler
2. ESD wrist straps
3. Soldering machine.
4. Soldering iron tester
5. Solder flux
6. Solder tip (min vs max storage
7. Solder sucker
8. Chemical for retinning of soldering tips
9. Electric screw driver
10. Tweezer
11. Tray for basic spare parts
12. Clean cloth + IPA (Isopropyl alcohol) + solvent dispenser

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