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How To Avoid Cracks in Plaster? (Plastic & Drying Shrinkage Cracks)

1. Cracks in concrete block walls are caused by drying shrinkage of materials, walls that are too long or tall, and use of rich cement mortar. 2. Plastic shrinkage cracks occur when too much water is lost from plaster in the first few hours, while drying shrinkage cracks result from moisture loss after hardening. 3. To prevent cracks, protect plaster from sun/wind, saturate walls before plastering, apply plaster in thin layers, and cure properly.

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198 views3 pages

How To Avoid Cracks in Plaster? (Plastic & Drying Shrinkage Cracks)

1. Cracks in concrete block walls are caused by drying shrinkage of materials, walls that are too long or tall, and use of rich cement mortar. 2. Plastic shrinkage cracks occur when too much water is lost from plaster in the first few hours, while drying shrinkage cracks result from moisture loss after hardening. 3. To prevent cracks, protect plaster from sun/wind, saturate walls before plastering, apply plaster in thin layers, and cure properly.

Uploaded by

Ashish Jain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Sometimes vertical, horizontal, and stair-step cracks appear when the walls are built with dense concrete

block or light weight concrete block or


sand-lime bricks.

Following are the main reasons which cause cracks in ACC block Walls.

1. The vertical and horizontal cracks develop due to the drying shrinkage of masonry units.
2. Cracks become more and more conspicuous when the partition walls are very long or tall.
3. Cracks also become more conspicuous when the rich cement mortar is used for the construction of partition wall.
4. Stair-step cracks are develops due to the movements of the foundation of house.

The ACC blocks walls actually should be cured for 28 days and than allowed to dry for 14 days. If not done, it will definitely shrink and
Cracked.

How to Avoid Cracks in Plaster? (Plastic & Drying Shrinkage


Cracks)
Home > Home Construction Tips > How to Avoid Cracks in Plaster? (Plastic & Drying Shrinkage Cracks)

Early Cracks in Plasters aren’t just unpleasant but they are indicative to something wrong in material selection or the procedure used for
application. The most Common defects observed in Plasters are Plastic shrinkage cracks & drying shrinkage cracks. Let us now understand the
reasons of occurrence of these cracks in Plaster and steps to be taken to minimise them.

Plastic Shrinkage Cracks:


Plastic Shrinkage crack (Fig 1 & 2) results when an excessive amount of water is lost from the plaster in the first few hours after its application.
When the cracks are noticed while the plaster is still plastic (yet to harden), they are often floated (finished to make it look like smooth) and
closed at site. But its not a good practise as these cracks reappear some time in near future.
Fig. 1

Fig. 2: Plastic Shrinkage Cracks

You can avoid plastic shrinkage cracks by using Gypsum Plaster for Internal Plastering works. Read more On : Gypsum Plaster
Advantage and Disadvantage?

Guidelines to Avoid Plastic Shrinkage Cracks:


 Protect the plaster from sun & wind to avoid drying too quickly, initiate plastering timing to avoid direct sunlight and strong wind on
plastering surface
 Saturate the masonry wall adequately with water before plastering. This will avoid the brick work from absorbing the water in plaster
 Start curing as early as possible if the weather is hot, windy and dry (less humid)
 Do not use sand which lacks fine material (less than 15% by mass passing 0.150mm sieve or use Sand of Fineness modulus beteween 2.4
to 2.6)
 If sand lacks fine material then add some lime into cement plaster

Drying shrinkage Cracks:


Drying shrinkage result (fig 3 & 4) due to moisture loss after the plaster has hardened. Plaster is bound to shrink and crack. Usually, Plaster
applied in layers that are too thick (i.e., >20mm) will tend to crack in this way. These cracks are normally stable and can be filled with crack
repair mortar and painted over.

It is possible to reduce drying shrinkage and hence the resultant cracks.

Fig. 3

Fig. 4: Dying Shrinkage Cracks

Guidelines to Avoid Drying Shrinkage Cracks:


 Do not use very fine sand requiring more water (Don’t use sand with Fineness modulus < 2.2). We recommend usage of plaster Sand for
Plastering Purposes.
 Do not use rich plaster mix (with High Cement Content). Use cement motar mix of 1:4 or below depending on the quality of Sand
 Avoid OPC preferably used flyash blended cement (PPC). PPC has less heat of hydration so will results in lesser cracks as compared to
OPC
 Use water reducing admixture in plaster mix
 Avoid very thick plaster layers (i.e., thickness more than 15mm). If you need more thickness, then build plaster in layers of 12-15 mm
with a gap of 3 days
 Do the curing immediately after the setting time of plaster mortar for a period of minimum of 07 days

How to repair Shrinkage Cracks

Shrinkage cracks are small (up to 2mm) taking random directions appearing in plaster walls and ceilings, usually these are nothing to worry
about as the main structure is still sound , these are basically classified as non-structural cracks.If paint are applied on it, without attending the
cracks,the cracks shall be visible on painted surface ,a eyesore for all.

Shrinkage cracks in plaster should first be widened so that filler can be pushed right in and has something to key on to.The corner of a scraper or
filling/putty knife is ideal for removing any loose plaster and for opening up and deepening the crack. Dry paint brush can be used along the line
of the crack to remove any loose dust and dirt.

Mix a quantity of filler as per the manufacturer’s instructions and before applying it, dampen (but don’t soak) the inside of the crack using a
small paint brush dipped in clean water.

Dampen the inside of the crack using a small paint brush dipped in clean water,apply crack filler paste ,a polymer modified ready to use paste
available with Sunanda,Dr.Fxit,Sika etc. into cracks in plaster

Use a filling/putty knife to apply the filler along the line of the crack and press the filler into it – leave the filler proud of the surrounding surface.

Dip a clean filling/putty knife in clean water and run it along the line of the crack to level the filler to the surface around it.

The treated surface can now be taken up for Painting.

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