Compact NS630 1600 User Manual
Compact NS630 1600 User Manual
User manual
E45151A
User manual for circuit breakers
COMPACT NS630b to 1600 A
Discovering Compact 2
Manually operated Compact with a toggle 4
Components 4
Opening, closing, reset 5
Testing the device 6
Locking the toggle 7
Manually operated Compact with a rotary handle 8
Components 8
Opening, closing, reset 9
Testing the device 10
Locking the rotary handle 11
Remote operated Compact 14
Components 14
Opening, closing, reset 15
Locking the controls 18
Compact chassis 20
Components 20
Matching a device with its chassis 21
Racking 22
Racking 23
Locking in the "disconnected" position 24
Locking the switchboard door 26
Locking the device when the door is open 27
Locking the safety shutters 28
Electrical auxiliaries 30
Electrical diagrams 30
Operation 32
Electrical characteristics of contacts and control auxiliaries 33
Start-up 36
Start-up operations 36
What to do when the circuit breaker trips? 37
Compact operating conditions 38
Rating plate
E60438A
E89310A
Performance level
Suitability for isolation
Type of device:
Compact circuit breaker or switch-disconnector
NS630b N Ui - rated insulation level
push
to
trip
Ui 750 V Uimp 8 kV Uimp - impulse withstand voltage
Ue 220/240 Icu 50
Icu - ultimate breaking capacity
(V) 380/415 (kA) 50
440 50 Ue - rated operational voltage
500/525 40
660/690 30
Ics - rated service breaking capacity
Ics = 75% Icu
Icw 25kA / 0.5s cat B
Icw - rated short-time withstand current
Standards
IEC 60947-2
AS UNE CEI BS
UTE VDE NEMA
Control unit
SDE fault-trip indication contact Rating plate
Spring-charging handle
and ON/OFF toggle Device for padlocking the toggle
in all positions
push
to
trip
Device rating
E60435A
ON ON
push
push to
to trip
trip
OFF OFF
Remote opening
E60433A
Use either:
c an MX opening release
c an MN undervoltage release
c a delayed MN undervoltage release.
When connected to the control panel, these releases may be used to remotely
open the device.
E71806A
6
3 4 5
1 2
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retar delay for
30 V Time
100/1C
AC/D
10 12
2 3
1
CLAC !
push
to
trip
1 ON
push
to
trip
1 push
to
trip
2
reset
E60429A
ON
push
to
trip
CLAC !
push
to
trip
c push the toggle down to reset the device, then back up close it again.
E60427A
ON
3
push
push to
to trip
trip
4
reset
E60424A
push
to
trip
OFF
E60423A
ON OFF
push push
to to
trip trip
Control unit
Rating
plate
Keylocks
pr
of
alux
Padlocking device
Extended rotary handle
Door lock
E71845A
OFF ON
Remote opening
E71847A
Use either:
c an MX opening release
c an MN undervoltage release
c a delayed MN undervoltage release.
When connected to the control panel, these releases may be used to remotely
open the device.
E71806A
6
3 4 5
1 2
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retar delay for
30 V Time
100/1C
AC/D
10 12
2 3
1
CLAC !
reset ON
2 3
E71852A
ON
1
CLAC !
c turn the handle to reset the device, then back to close it again.
E71851A
reset ON
3 4
E71859A
OFF
1
2
4 5
ON OFF
Note:
the rotary handle can equipped for locking by both
padlocks and keylocks.
keylock
c lock.
E71863A
E71865A
prof
alux
1 2
ON OFF
c unlock.
E71867A
E71811A
E71870A
E71871A
OFF
2
ed
tripp
t
rese d
trippe
reset
1 3
ON
OK
E71873A
ed
tripp ed
tripp
t
rese t
rese
ON 5 ON
OK
Fixed device
E89313A
SD trip-indication contact
MX opening voltage release
or MN undervoltage release
OF ON/OFF indication contacts
Motor mechanism
ON button
Control unit OFF button
Operation counter
Front
E89314A
Rating plate
Locking by padlock,
lead-seal cover
or screws for pushbuttons
E60404A
E60405A
I h ON
Ih ON
O
Pus
h OF
F
Pus
O
Pus
h OF
F
Pus
E71877A
E71876A
I h ON
I h ON
O
Pus
h OF
F
Pus
O
Pus
h OF
F
Pus
Remote opening
Use either:
c an MX opening release
c an MN undervoltage release
c a delayed MN undervoltage release
c a motor mechanism.
When connected to the control panel, these releases may be used to remotely
open the device.
MX, MN Delay unit
E71805A
E71806A
6
3 4 5
1 2
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retar delay for
30 V Time
100/1C
AC/D
10 12
2 3
1
Motor mechanism
E71805A
E71805A
E71880A
Remotely close
E71760A
Motor mechanism
E71805A
E71805A
E71880A
E71886A
IN
GER
MERLIN
CLAC !
E71878A
E71879A
h ON
O
Pus
h OF
F
Pus
RIN
N GE
MERLI
or
E71808A
E71807A
E60403A
push
to
trip
I ON
Push
Push
push
to
trip
Push
E71761A
push
to
trip
Note.
Padlocks and keylocks may be used together.
E71807A
E60401A
E60400A
I
push
to
trip
ON
Push
Push
Push
c unlock.
Insert the key. Turn the key. Push in the tab.
E60399A
E71800A
E71801A
E71811A
Racking interlock
Locking by keylocks
Locking by padlocks
"Connected", "test" or "disconnected" position indicator
Crank socket
Carrying grip Position release button
Safety shutters
push
to
IN trip
GER
MERLIN
To set up a mismatch-prevention The mismatch protection ensures that a device is installed only in a chassis with
compatible characteristics.
combination for the device and the chassis,
see the mismatch-prevention installation The possible combinations are listed below.
manual.
E60408A
1 A
2 B
3 C
4
5 D
E
ABC 45 BCD 15
ABD 35 BCE 14
ABE 34 BC 145
AB 345 BDE 13
ACD 25 BD 135
ACE 24 BE 134
AC 245 CDE 12
ADE 23 CD 125
AD 235 CE 124
AE 234 DE 123
E71814A
it matches the chassis.
E71813A
1
2
3
I ON
Push
Push
IN
LIN GER
MER
E60410A
I ON
push
O OFF
push
rged
discha
O OFF
I ON
push
O OFF
push
rged
discha
O OFF
E60409A
I ON
push
OOFF
push
rged
discha
O OFF
Prerequisites The indicator on the front signals the position of the circuit breaker in the chassis.
To connect and disconnect the device,
the crank must be used.
The locking systems, padlocks and the Racking the circuit breaker from the "disconnected" to "test"
racking interlock all inhibit use of the crank. position, then to "connected" position
The device is in
E71803A
The device is in
Test "disconnected" Test "test" position.
position.
E71815A
2
4
1
c "connected" position
E60413A
Test
6
E71804A
4 2
c "disconnected" position
1
E60415A
3
Test
E71816A
E71817A
1 2
c a combination of both.
Test
E71819A
E71818A
3 4
Unlocking
Remove the padlock(s). Release the tab.
E71820A
E71821A
Note.
Padlocks and keylocks may be used together.
If specified when ordering the chassis, this locking
function may be adapted to operate in all positions
("connected", "test" and "disconnected"), instead of in
"disconnected" position alone.
Locking
E71824A
E71823A
1 22
Test
E71826A
E71825A
3
3
Unlocking
Insert the key(s). Turn the key(s). The crank can be inserted.
E71827A
E71828A
E71829A
1 2 3
E71811A
E71812A
The locking device is installed on the left or right-hand side of the chassis.
c when the device is in "connected" or "test" position, the latch is lowered and the
door is locked.
c when the device is in "disconnected" position, the latch is raised and the door is
unlocked.
E71830A
O OFF
push
O OFF
I ON
push
O OFF
push
arged
disch
O OFF
Close the door. Turn the crank until the The door is locked.
device is in "test" or
"connected" position.
E71833A
E71831A
E71832A
I ON
push
O OFF
push
discharged
O OFF
E71836A
I ON
push
O OFF
push
ed
harg
disc
O OFF
E71838A
I ON
push
O OFF
push
discharged
O OFF
E71839A
E71765A
(1) (2)
N L1 L2 L3
Z1
Z2
Z3
Z4
Z5
Z1
Z2
Z3
Z4
Z5
AT
BPO BPF
A4
A2
A3
C2
D2
Z1
Z2
Z3
Z4
Z5
I
MN MX (4)
(3)
F2+
T1/M3
M1
M2
T2
T3
T4/F4-
C11
D1
A1
24 V DC
E5 E6 Z5 M1 M2 M3 F2+ D2 / C12 A4 A2
E3 E4 Z3 Z4 T3 T4 B4
E1 E2 Z1 Z2 T1 T2 F1 – D1 / C11 A1
A: Digital ammeter
P: A + power meter + programmable protection
H: P + harmonics
E89317A
Open Closed Default Default Closed Open Disconnected Connected Test
542
532
522
512
822
824
812
814
914
544
534
524
514
912
332
334
322
324
312
314
32
22
12
82
92
34
24
14
84
94
21
81
91
541
531
521
11
511
821
321
331
811
311
911
Indication contacts Chassis contacts
CAF1CAF2 SDE SD CAO2 CAO1 OF3 OF2 OF1 CD2 CD1 CE3 CE2 CE1 CT1
544 534 84 94 544 514 34 24 14 824 814 334 324 314 914
Key:
Withdrawable device only
Interconnected connections
(only one wire per connection point)
closed open
completely connected
separation of the main circuits
test position
separation of the auxiliary circuits
completely disconnected
open
CE: connected-position
closed carriage switch contact
open
CD: disconnected-position
closed carriage switch contact
Motor mechanism
designation power supply threshold consumption and recharge time and
motor overcurrent operating rate
Motor mechanism V AC: 50/60 Hz: 48/60 - 0.85 to 1.1 Un consumption: 180 VA or W 3 seconds max.
100/130 - 200/240 - 277 - overcurrent: 2 to 3 In for 0.1 s 3 cycles per minute
400/440 - 480
V DC: 24/30 - 48/60 -
100/125 - 200/250
Under pick-up conditions, the level of consumption is approximately 150 to 200 VA.
Consequently, for low supply voltages (12, 24, 48 V), cables must not exceed a
maximum length determined by the supply voltage and the cross-section
of the cables.
12 V 24 V 48 V
2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2
MN 100% source
voltage — — 58 36 280 165
85% source
voltage — — 16 10 75 45
MX-XF 100% source
voltage 21 12 115 70 550 330
85% source
voltage 10 6 75 44 350 210
Note.
The indicated length is that for each of the two supply wires.
These operations must be carried out A general check of the device takes only a few minutes and avoids any risk of
mistakes due to errors or negligence.
before using a device for the first time.
A general check must be carried out:
c prior to initial use
c following an extended period during which the device is not used.
Electrical tests
Insulation and dielectric-withstand tests must be carried out immediately after
delivery of the switchboard. These tests are precisely defined by international
standards and must be directed and carried out by a qualified expert.
Switchboard inspection
Check that the devices are installed in a clean environment, free of any installation
scrap or items (tools, electrical wires, broken parts or shreds, metal objects, etc.).
Operation
Check the mechanical operation of the devices:
c opening of contacts
c closing of contacts.
Ambient temperature
Compact devices can operate under the following temperature conditions:
c the electrical and mechanical characteristics are stipulated for an ambient
temperature of -5° C to +70° C
c circuit-breaker closing is guaranteed down to -35° C
c Compact (without the control unit) can be stored in an ambient temperature
of -40° C to +85° C
c the control unit can be stored in an ambient temperature of -25° C to +85° C.
push
to
trip
E60417A
It is nonetheless advised to check that the devices are installed in suitably cooled
switchboards without excessive dust.
E60418A
Vibrations
Compact devices resist electromagnetic or mechanical vibrations.
Tests are carried out in compliance with standard IEC 68-2-6 for the levels required
by merchant-marine inspection organisations (Veritas, Lloyd's, etc.):
c 2 to 13.2 Hz: amplitude ±1 mm
c 13.2 to 100 Hz: constant acceleration 0.7 g.
push
to
mechanical parts.
Cleaning
v non-metallic parts:
never use solvent, soap or any other cleaning product. Clean with a dry cloth only
v metal parts:
clean with a dry cloth whenever possible. If solvent, soap or any other cleaning
product must be used, make sure that it does not come into contact with
non-metallic parts.
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51201640AA-B 07-02